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Delta VFD-VL-User-Manual

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1. Sie X RIL1 S L2 TIL3 UIT1 VIT2 WITS 4 42 81 B2 Oo Models Wire Torque Wire Type VFD055VL23A 10 6 AWG 5 3 VFD110VL43A 123mm VFDO55VL43A 12 6 AWG Stranded VFDO7SVLA3A 3 3 13 3mm SOK EM copper only 26in Ibf ec Y 8 6 AWG VFDOTSVL23A og 4 13 3mm 6 AWG VFD110VL23A 43 3mm n fh Frame D Main circuit terminals c RIL1 S L2 T L3 um VIT2 WIT3 O 1 2 1 E E Ep Models Wire Torque Wire Type e e i VFD150VL43A go AWG ag P e VEDI85VL43A 433 6mm o 4 2 AWG VFD150VL23A 21 1 33 6mm Stranded E sum 3 2 AWG 1 Peel Lo VFD185VL23A S0KgF m copper only ESSE SESEESEEE 26 7 33 6mm 43 4 Ibf in 75 C SS A vep220VL43A 6 2 AWG 13 3 33 6mm mu vrD220vi234 32 AWG CALL NOW 800 985 6929 26 7 33 6mm 2 10 http www automatedpt com Email charles automatedpt com CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com Chapter 2 Installation and Wiring VFD VL Main circuit terminals
2. R L1 S L2 T L3 U T1 V T2 WIT3 1 2 Models Wire Torque Wire Type VFD300VL43A VFD370VL43A sfkgicm 49in Ibf VED450VL43A 4 2 AWG Stranded VED300VL23A 7 copper only i 21 2 33 6mm2 er VFD370VL23A 200kgf cm VFD550VL43A 173in Ibf VFD750VL43A 2 4 Control Terminals CD Sink NPN Mode 2 Source Mode used with internal power 24Vdc Mit yu ANN la 47 AAA t pilk bs J MI8 va e s l oe COM The Position of External Terminals Sink Source mode switch RB MRC MRA MI3 MI5 MI7 COM AUI1 10V ACM MO1 MO2 REV MI2 Mi4 MI6 MI8 AUI2 10V ACI 2 11 CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com CALL NOW 800 985 6929 Chapter 2 Installation and Wiring VFD VL Terminal symbols and functions http www automatedpt com Email charles automatedpt com Terminal Terminal Function Factory Settings SINK Symbol ON Connect to DCM ON RUN in FWD direction FWD Forward Stop Command OFF Stop acc to Stop Method ON RUN in REV direction REV Reverse Stop Command OFF Stop acc to Stop Method MI1 Multi functio
3. 3 phase Model Ege Se ul Model er ske alen VFDO55VL23A 50 VFD220VL23A 175 VFDO55VL43A 30 VFD220VL43A 100 VFD075VL23A 60 VFD300VL23A 225 VFDO75VL43A 40 VFD300VL43A 125 VFD110VL23A 100 VFD370VL23A 250 VFD110VL43A 50 VFD370VL43A 150 VFD150VL23A 125 VFD450VL43A 175 VFD150VL43A 60 VFD550VL43A 250 VFD185VL23A 150 VFD750VL43A 300 VFD185VL43A 75 B 3 Fuse Specification Chart Smaller fuses than those shown in the table are permitted odel 1 A I A Line Fuse Input Output I A Bussmann P N VFD055VL23A 26 25 50 JJN 50 VFD055VL43A 14 13 30 JJN 30 VFD075VL23A 34 33 60 JJN 60 VFD075VL43A 19 18 40 JJN 40 VFD110VL23A 50 49 100 JJN 100 VFD110VL43A 25 24 50 JJN 50 VFD150VL23A 60 65 125 JJN 125 VFD150VL43A 32 32 60 JJN 60 VFD185VL23A 75 75 150 JJN 150 VFD185VL43A 39 38 75 JJN 70 VFD220VL23A 90 90 175 JJN 175 VFD220VL43A 49 45 100 JJN 100 B 9 CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com Appendix B Accessories VFD VL Model I A 1 A Line Fuse Input Output 1 A Bussmann P N VFD300VL23A 110 120 225 JJN 225 VFD300VL43A 60 60 125 JJN 125 VFD370VL23A 142 145 250 JJN 250 VFD370VL43A 63 73 150 JJN 150 VFD450VL43A 90 91 175 JJN 175 VFD550VL43A 130 110 250 JJN 250 VFD750VL43A 160 150 300 JJN 300 B 10
4. 0 OFF 1 ON MI1 Pr 02 01 is setto 1 multi step speed command 1 MI8 Pr 02 08 is set to 8 the 1st 2nd acceleration deceleration time selection If REV MI1 and MI8 are ON the value is 0000 0000 1000 0110 in binary and 0086H in HEX At the meanwhile if Pr 00 04 is set to 14 or 17 it will display 0086 with LED U is ON on the keypad KPVL CC01 The setting 14 is the status of digital input and the setting 17 is the corresponding CPU pin status of digital input User can set to 14 to monitor digital input status and then set to 17 to check if the wire is normal U DO ON OFF Stat Se 0001 Terminal MO10 MO9 MO8 MO7 MO6 MOS MO4 MO3 MO2 MO1 MRA RA MO10 Status 0 0 0 0 1 0 0 0 0 1 1 0 0 RA Pr 02 11 is set to 9 Drive ready After applying the power to the AC motor drive if there is no other abnormal status the contact will be ON At the meanwhile if Pr 00 04 is set to 15 or 18 it will display 0001 with LED U is ON on the keypad The setting 15 is the status of digital output and the setting 18 is the corresponding CPU pin status of digital output User can set 15 to monitor the digital output status and then set to 18 to check if the wire if normal 00 05 X User Defined Coefficient K Control vr VFPG SVC FOCPG TQCPG FOCPM Factory setting 0 Settings Digit 4 decimal point number 0 to 3 Digit 0 3 40 to 9999
5. sse B 9 B A AC Reactor tendi peti nte niet arie Rande deg ed ede B 11 B 4 1 AC Input Reactor Recommended Value B 11 B 4 2 AC Output Reactor Recommended Value B 11 B 4 3 Applications for AC Reactor sse B 12 B 5 Zero Phase Reactor RF220X00A ssssseeeee B 14 B 6 DC Choke Recommended Values esee B 15 B 7 Digital Keypad KPVL CCO1 sssssseeeeenmenen B 16 B 7 1 Description of the Digital Keypad KPVL CC01 B 16 B 7 2 How to Operate the Digital Keypad KPVL CCO1 B 18 B 7 3 Dimension of the Digital Keypad senes B 20 B 7 4 Recommended Position the Rubber Magnet of the Digital Keypad EEE ML Lue EE coc HL ete dm ecce ct B 20 B 8 PG Card for Encoder 1 iei ee Ete id edens B 21 B 8 1 EMVIEPGABL a i eei e ie uH Lnd en ne ree gin PA AN B 21 B 8 2 EMVL PGABO neret decedere iden Efe nene idee veces B 24 B 8 3 EMVL PGHO1 only for Heidenhain ERN1387 B 31 B 8 4 EMVL PGS01 nonovornrnnnnnvrvnronennvnrnrnnnnnnnerrannnnenerrrnsnnnnerrresnnennener B 35 B 9 AMD EMI Filter Cross Reference ssesee B 38 BAO EMV OAO Ne EE ente ipte mb bebes recta gd B 41 B 11 Safety Relay EMVL SAF01 sssssseeeeeeen nene B 42 B 11 1 Functions of the Terminals sen B 42 B
6. P Explanati Setti Factory 4 9 lols amp amp r xplanation ettings Setting EIE A 8 8 E Speed Gain P 10 26 Elevator Leveling Zero 0 10 000 sec 0 100 O lt O Speed Integral I x 10 27 Elevator Starts Zero Speed 0 1000 0 100 0 8 Gain P 10 28 Elevator Starts Zero Speed 0 10 000 sec 0 100 O Integral I 4 18 CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com Chapter 4 Parameters VFD VL 4 1 12 Group 11 Advanced Parameters E Set SS Factory u g o amp amp amp r xplanation ettings Setting gt 3 S S S mlelo Bit 0 0 no function 0 Q Q ASR Auto tuning PDFF enable no function When position control is enabled it doesn t need to set 11 00 System Control Pr 07 02 DC Brake Current Level Bit 15 0 when power is applied it will detect the position of magnetic pole again Bit 15 1 when power is applied it will start from the magnetic pole position of previous power failure 11 01 Elevator Speed 0 10 4 00 m s 1 00 11 02 Sheave Diameter 100 2000 mm 400 11 03 Mechanical Gear Ratio 1 100 1 11 04 Suspension Ratio 2 1 A 11 05 Inertial Ratio 1 30096 40 11 06 Zero speed Bandwidth 0 40Hz 10 A 11 07 Low speed Bandwidth 0 40Hz 10 11 08 High speed Bandwidth 0 40Hz 10 11 09 PDFF Gain Value 0 200
7. Earth connection please comply with local regulations Mains power terminals R L1 S L2 T L3 a Connect these terminals R L1 S L2 T L3 via a non fuse breaker or earth leakage breaker to 3 phase AC power some models to 1 phase AC power for circuit protection It is unnecessary to consider phase sequence a It is recommended to add a magnetic contactor MC in the power input wiring to cut off power quickly and reduce malfunction when activating the protection function of AC motor drives Both ends of the MC should have an R C surge absorber a Please make sure to fasten the screw of the main circuit terminals to prevent sparks which is made by the loose screws due to vibration Please use voltage and current within the regulation shown in Appendix A When using a general GFCI Ground Fault Circuit Interrupter select a current sensor with sensitivity of 200mA or above and not less than 0 1 second operation 2 8 CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com Chapter 2 Installation and Wiring VFD VL time to avoid nuisance tripping For the specific GFCI of the AC motor drive please select a current sensor with sensitivity of 30mA or above u Do NOT run stop AC motor drives by turning the power ON OFF Run stop AC motor drives by RUN STOP command via control terminals or keypad If you still need to run
8. Email charles automatedpt com http www automatedpt com CALL NOW 800 985 6929 re g F a c c d 4 AM e i Ej AN FAR Sarg E o ELM E ay TTT ay x N 2 Ae 77 p ae ra EE Of 2 Pr Hp gt CITILA v MF p i W T lt 1 wi I DD r gt P L O z wo o Ra O DE iow O LL LU lt x EI LU a Email charles automatedpt com 7 5 30HP 7 5 30HP 3 phase 460V series 5 5kW 22kW http www automatedpt com 3 phase 230V series 5 5kW 22kW Power Range CALL NOW 800 985 6929 CALL NOW 800 985 6929 http Awww automatedpt com Email charles automatedpt com A NELTA DELTA ELECTRONICS INC www delta com tw industrialautomation ASIA Delta Electronics Inc Taoyuan1 31 1 Xingbang Road Guishan Industrial Zone Taoyuan County 33370 Taiwan R O C TEL 886 3 362 6301 FAX 886 3 362 7267 Delta Electronics Jiang Su Ltd Wujiang Plant3 1688 Jiangxing East Road Wujiang Economy Development Zone Wujiang City Jiang Su Province People s Republic of China Post code 215200 TEL 86 512 6340 3008 FAX 86 512 6340 7290 Delta Electronics Japan Inc Tokyo Office Delta Shibadaimon Building 2 1 14 Shibadaimon Minato Ku Tokyo 105 0012 Japan TEL 81 3 5733 1111 FAX 81 3 5733 1211 Delta Electronics Korea Inc 234 9 Duck Soo BD 7F Nonhyun dong Kangnam ku Seoul Korea Post
9. Saddle on one end The length of motor cable When motor is driven by an AC motor drive of PWM type the motor terminals will experience surge voltages easily due to components conversion of AC motor drive and cable capacitance When the motor cable is very long especially for the 460V series surge voltages may reduce insulation quality To prevent this situation please follow the rules below B 39 http www automatedpt com Email charles automatedpt com CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com Appendix B Accessories VFD VL nu Use a motor with enhanced insulation Connect an output reactor optional to the output terminals of the AC motor drive The length of the cable between AC motor drive and motor should be as short as possible 10 to 20 m or less For models 7 5hp 5 5kW and above Insulation level of motor 1000V 1300V 1600V 460VAC input voltage 66 ft 20m 328 ft 100m 1312 ft 400m 230VAC input voltage 1312 ft 400m 1312 ft 400m 1312 ft 400m Dra When a thermal O L relay protected by motor is used between AC motor drive and motor it may malfunction especially for 460V series even if the length of motor cable is only 165 ft 50m or less To prevent it please use AC reactor and or lower the carrier frequency Pr 00 17 PWM carrier frequency Dra Never connect phase lead capacitors or surge absorbers to the output terminal
10. 4 39 4 2 4 Group 3 Analog Input Output Parameters 4 55 4 2 5 Group 4 Multi Step Speed Parameters ssss 4 61 4 2 6 Group 5 IM Parameters sesee emm 4 62 4 2 7 Group 6 Protection Parameters sssseeeene 4 67 4 2 8 Group 7 Special Parameters see 4 84 4 2 9 Group 8 PM Parameters sese 4 91 4 2 10 Group 9 Communication Parameters sess 4 95 4 2 11 Group 10 Speed Feedback Control Parameters 4 106 4 2 12 Group 11 Advanced Parameters sese 4 114 4 2 13 Group 12 User defined Parameters sssssss 4 119 4 2 14 Group 13 View User defined Parameters 4 127 Chapter 5 Troubleshooting eese nennen 5 1 5 1 Over Current OC CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com 52s Ground Fal ms 5 2 5 3 Over Voltage OV 25 eodein det e tenete IR ue dede edens 5 2 5 4 Low Voltage Lv onu tte Ionen inte neta dH t endete 5 3 5 5 Over Heat OH etie t E ERR eere ee p ies 5 4 5 6 Overload 5 eene ete e petere udi 5 4 5 7 Display of KPVL CC01 is Abnormal eee 5 5 5 9 Phase Loss PHL um een tS eR 5 5 5 9 Motor cannot Run
11. sssssssseeene enm eene enne 5 6 5 10 Motor Speed cannot be Changed sse 5 7 5 11 Motor Stalls during Acceleration eeeeene 5 8 5 12 The Motor does not Run as Expected ereere 5 8 5 13 Electromagnetic Induction Noise eeee 5 9 5 14 Environmental Condition seen 5 9 5 15 Affecting Other Machines sese 5 10 Chapter 6 Fault Code Information eren 6 1 6 1 Fault Code Information ssseeee mme 6 1 6 1 1 Common Problems and Solutions esee 6 2 6 1 2 Reset ciae t op eaten tee cei dated 6 9 Appendix A Specifications cesses eene enne nnne A 1 Appendix B ACcesSorieS msvrrnnnanvnnnnnnvnnnnnnnvnnnnnnnvnnnnnnnnnnnnnnennnnnnnvnnnnnnevene B 1 B 1 All Brake Resistors amp Brake Units Used in AC Motor Drives B 2 B 1 1 Dimensions and Weights for Brake Resistors B 5 B 1 1 Dimensions and Weights for Brake Resistors B 5 B 1 2 Specifications for Brake Unit sse B 7 B 1 3 Dimensions for Brake Unit ss B 8 CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com B 2 Non fuse Circuit Breaker Chart B 9 B 3 Fuse Specification Chart
12. End UMAP ADDO EN ACCESS PARAMETER Sa 2 00 move Sa 12 KPVL CC01 gt KPVL CCO1 KPVL CCO1 RUN STOP JOG AND REV EXT PU RUN STOP 106 ruo REV ext PU RUN STOP Joc FVO REV EXT PU ics Dl SPLAY USER SET PM MOTOR B Em PM MOTOR B Emf Se 18 00 8 Se 3400 22 88 OV i KPVL CCO1 gt KPVL CC01 gt KPVL CCO1 RUN STOP JOG FWD REV EXT PU__ RUN STOP JOG FWD REV EXT PU RUN STOP JOG FWD REV EXT PU 4 119 CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com CALL NOW 800 985 6929 http Awww automatedpt com Email charles automatedpt com Chapter 4 Parameters VFD VL E Example 2 If it needs to enter parameter address 2102H and 211BH by the digital keypad 211BH needs to be converted to binary value before entering The setting method of 2102H Press FREQ SETPOINT SYSTEM PARAMETER twice ACCESS PARAMETER S 60 0Hz ROS Se 00 Y Se 12 KPVL CCOi p KPVL CCO KPVL CCO1 RUN STOP JOG FWD REV EXT PU L RU N STOP JOG FWD REV EXT PU Run STOP JOG FWD REV EXT PU 85 UMAP_ADDO UMAP ADDO enter UMAP_ADDO Ss 12 00 Se 0 2102 Ss 2102 KPVL CCO1 KPVL CCO1 E KPVL CC01 hs ON JOG FWD REV EXT PU RUN STOP JOG FWD REV EXT PU is RUNISTOR JOG FWD REV EXCPU J m m 85 End UMAP_ADDO ACCESS PARAMETER Se 12 00 wove Se 12 KPVL CCO1 KPVL CC ot KPVL CCO1 Se ON Sa e
13. Method 2 After rebooting password function will be recovered Password Decode Flow Chart Password Setting Decoding Flow Chart Forgetting Passwrod 00 08 00 08 00 07 Displays 01 when Displays 00 when After entering 9999 press ai entering correct entering correct DATA password into password into twice to decode The parameter Pr 00 08 Pr 00 07 setting will be set to factory setting Correct Password Incorrect Password m z U Displays 00 when 3 chances to enter the correct password entering correct 1st time displays 01 if password is incorrect password into 2nd time displays 02 if password is incorrect Pr 00 07 3rd time displays P code blinking If the password was entered incorrectly after three tries the keypad will be locked Turn the power OFF ON to re enter the password 4 28 CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com Chapter 4 Parameters VFD VL WUE Control Method Control mode VF VFPG SVC FOCPG TQCPG FOCPM Factory Setting 0 V f control V f Encoder VFPG Settings 0 1 2 Sensorless vector control SVC 3 FOC vector control Encoder FOCPG 4 Torque control Encoder TQCPG 8 FOC PM control FOCPM Ea This parameter determines the control method of the AC motor drive Settin
14. 4 PID feedback loss AFE 42 PG feedback error PGF1 43 PG feedback loss PGF2 44 PG feedback stall PGF3 45 PG slip error PGF4 46 PG ref input error PGr1 47 PG ref loss PGr2 48 Analog current input error ACE 49 External fault input EF 50 Emergency stop EF1 5 mt Reserved 52 Password error PcodE e 53 Reserved 54 Communication error cE1 55 Communication error cE2 56 Communication error cE3 57 Communication error cE4 58 Communication Time out cE10 59 PU time out cP10 4 78 CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com Chapter 4 Parameters VFD VL BitO Bit1 Bit2 Bit3 Bit4 Bit5 Bit6 Fault code current Volt OL SYS FBK EXI CE 60 Brake chopper error bF e 61 62 Reserved 63 Safety loop error Sry e 64 Mechanical brake error MBF e 65 PGF5 hardware error e 66 Magnetic contactor error MCF e 67 Phase loss of drive output MPHL e PTC Positive Temperature Coefficient Detection Selection Control VF VFPG SVC FOCPG TQCPG FOCPM Factory setting 0 mode Settings 0 Warn and keep operating 1 Warn and ramp to stop Ea It is used to set the treatment after detecting PTC 0
15. B 11 1 Functions of the Terminals Terminals Descriptions Specifications J1 S1 24VDC power Input S2 24VDC reference level of the power Min activation voltage 19Vdc Impedance 720 10 Q Rated power about 800mW S3 A dry contact of a relay S4 A dry contact of a relay Rated current 8 A Rated voltage max switch voltage 240 400 VAC Contact material AgSnO2 Contact impedance X100 mOhm 1 A 24 VDC lt 20 Ohm 10 mA 5 VDC Mechanical endurance 10x10 cycles Rated operation frequency 6 min 150 min loaded unloaded B 11 2 Wiring of the Safety Relay CALL NOW 800 985 6929 connectto JP19 on the control board Relay contact S4 Lss S2 c e yy Mao S1 B 42 http www automatedpt com Email charles automatedpt com CALL NOW 800 985 6929 http Awww automatedpt com Email charles automatedpt com Appendix B Accessories VFD VL Descriptions 1 When the power 24VDC is applied to S1 and S2 S1 is the relay contacts of S3 and S4 are ON When the power 24VDC isn t applied to S1 and S2 the relay contacts of S3 and S4 are OFF At the meanwhile EMVL SAF01 can stop the output of the AC motor drive by connecting to JP19 on the control board It can also be used with MI8 to achieve two safety loop protections via hardware 2 Multifunctio
16. Display Err if the input is invalid CALL NOW 800 985 6929 B 17 http www automatedpt com Email charles automatedpt com CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com Appendix B Accessories VFD VL B 7 2 How to Operate the Digital Keypad KPVL CCO1 Selection Mode FREQ SETPOINT ks To set parameters Se 60 00Hz SYSTEM PARAMETER IF l Sa 00 OUTPUT FREQ Fs l Sa 0 00Hz Rated Current IF l Sa 00 01 DC BUS VOLTAGE c l Sa 253 0Vdc Rated Current Dx Sa 27 10Amps OUTPUT CURRENT rw Sa 0 00Amps Parameter Reset EF I Sa 00 02 OUTPUT VOLTAGE F l Sa 0 OVolt Parameter Reset Es l Sa 0 U Out put Current Es l Sa 0 0Amps EEN GE turn to th IFS O berarie aN In the selection mode press FT l 197 E to set the parameters Parameter Reset Sa 00 02 IF return to the J previous display In the parameters mode it will display parameters and parameters definitions B 18 CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com Appendix B Accessories VFD VL To copy parameters From drive to KPVL CC01 From KPVL CC01 to drive PARAM COPY wa Se READ 1 PARAM COPY Press s tand hold on Se SAVE 1 v1 00 for about 5 seconds Press Gand hold for abou
17. No function ABZ ABZ Hall SIN COS Sinusoidal SIN COS Endat SIN COS SIN COS Hiperface u Encoder settings Pr 10 01 Pr 10 02 Pr 10 00 PG signal type OnkWN AO Detection for the magnetic pole position of motor The detection method will be different by the setting of Pr 10 00 PG Signal Type The detection methods refer to Pr 10 00 3 7 CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com Chapter 3 Operation and Start Up VFD VL 1 Setting 1 or 5 The AC motor drive will output short circuit to detect the position of the magnetic pole At this moment the motor will generate a little noise 2 Setting 2 The AC motor drive will detect the position of the magnetic pole by the UVW signal of PG 3 Setting 3 The AC motor drive will detect the position of the magnetic pole by the sine signal of PG 4 Setting 4 The AC motor drive will detect the position of the magnetic pole by the communication signal of PG Reference table for tuning Pr 10 02 Encoder Input Type Setting Setting of PG PG signal type Applicable PG card Pr 08 00 1 Pr 08 00 3 signal type 10 00 1 A B Z EMVL PGABO ABL Motor will run Motor will run 10 00 22 A B Z U V W EMVL PGABL Motor will run Motor will run 10 00 3 Ser EMVL PGHO1 0
18. Analog Input Gain 1 AUI1 pend VF VFPG SVC FOCPG TQCPG FOCPM Factory setting 100 0 mode EXE Analog Input Gain 1 ACI jesus VF VFPG SVC FOCPG TQCPG FOCPM Factory setting 100 0 mode EUN Analog Input Gain 1 AUI2 ke VF VFPG SVC FOCPG TQCPG FOCPM Factory setting 100 0 mode Settings 0 0 500 0 E Parameters 03 03 to 03 11 are used when the source of frequency command is the analog voltage current signal EXN Analog Input Delay Time AUI1 Gontro VF VFPG SVC FOCPG TQCPG FOCPM Factory setting 0 01 mode EXE A Analog Input Delay Time ACI pta VF VFPG SVC FOCPG TQCPG FOCPM Factory setting 0 01 mode 03 14 A Analog Input Delay Time AUI2 control VF VFPG SVC FOCPG TQCPG FOCPM Factory setting 0 01 mode Settings 0 00 to 2 00 sec E Interferences commonly exist with analog signals such as those entering AUI ACI and AUI2 These interferences constantly affect the stability of analog control and using the Input Noise Filter will create a more stable system 4 58 CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com Chapter 4 Parameters VFD VL Ea If Pr 03 14 is large the control will be stable yet the response to the input will be slow If Pr 03 14 is small the control may be unstable yet the response to the input will fast EN M Loss of the ACI Signal Control VF VFPG SVC FOCPG
19. CALL NOW 800 985 6929 Display http www automatedpt com Email charles automatedpt com Chapter 6 Fault Code Information VFD VL Description Ground fault Corrective Actions When one of the output terminal s is grounded short circuit current is more than 75 of AC motor drive rated Fa m Fault Faul tCode 04 current the AC motor drive power module may be damaged NOTE The short circuit protection is provided for AC motor drive protection not for protection of the user 1 Check the wiring connections between the AC motor drive and motor for possible short circuits also to ground 2 Check whether the IGBT power module is damaged 3 Check for possible poor insulation at the output line Short circuit is detected between upper bridge and lower Fa Short Fault Faul tCode 05 bridge of the IGBT module Corrective Actions Return to the factory oc Fa at Stop Faul tCode 06 Over current at stop Corrective Actions Return to the factory DC BUS over voltage during acceleration 230V DC 450V 460V DC 900V ov Fa at Accel Faul t Code 07 1 Check if the input voltage falls within the rated AC Corrective Actions motor drive input voltage range 2 Check for possible voltage transients 3 If DC BUS over voltage due to regenerative voltage please increase the Deceleration Time or add an optional brake resistor DC BUS over voltage durin
20. Operation Command Source Operate from Please refer to the communication address 2000H and 2119H settings communication in the communication address definition Factory setting Forward STOP SINK Mode IReverse STOP TT Y I Multi step 1 et Multi step 2 Multi step 3 e Multi step3 Factory Multi step 4 Setting Nofunction No function No function No function 1 ar rare Ir rr Digital SignalCommon Irma Don t apply the mains voltage directly L to above terminals en iu 10v external signa 9 AUI1 AU12 y Master Frequency 10to 10V 9 10V Powersupply 10V 20mA multifunction terminals Control Terminals C A 4 20mA Q ACM 1 When JP 1A onthe control board is inserted MIB is disabled KPVL CCO1 keypad Optional RUN UP DOWN key STOP RESET key 3 2 CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com Chapter 3 Operation and Start Up VFD VL 3 2 Trial Run The factory setting of operation source is from external terminals 1 Please connect a switch for both external terminals FWD COM and REV COM When Pr02 08 40 default enable the drive by activating MI8 2 Please connect a potentiometer among AUI1 AUI2 10V 10V and ACM or apply power 10 10Vdc to AUI1 AUI2 ACM Setting the potentiometer
21. A O A O and OA GND are the output of frequency dividers When changing the denominator of the frequency divider or output type it needs to clear the counter value by clock reset bit before operation B 37 http www automatedpt com Email charles automatedpt com CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com Appendix B Accessories VFD VL B 9 AMD EMI Filter Cross Reference 230V 3 phase Model Filter Model Name 230V 3 phase Model Filter Model Name VFDO55VL23A KMF336A VFDO55VL43A KMF318A VFD075VL23A KMF336A VFD075VL43A KMF325A VFD110VL23A KMF350A VFD110VL43A KMF325A VFD150VL23A KMF370A VFD150VL43A KMF336A VFD185VL23A KMF3100A VFD185VL43A KMF350A VFD220VL23A KMF3100A VFD220VL43A KMF350A VFD300VL23A KMF3150A VFD300VL43A KMF370A VFD370VL23A KMF3150A VFD370VL43A KMF370A VFD450VL43A KMF3100A VFD550VL43A KMF3150A VFD750VL43A KMF3150A For more detail information of filter please see http www dem uk com jkcm Home Installation All electrical equipment including AC motor drives will generate high frequency low frequency noise and will interfere with peripheral equipment by radiation or conduction when in operation By using an EMI filter with correct installation much interference can be eliminated It is recommended to use DELTA EMI filter to have the best interference elimination performance We assure that it can comply with following
22. Communication error cE4 Communication Time out cE10 4 73 http www automatedpt com Email charles automatedpt com CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com Chapter 4 Parameters VFD VL 59 PU time out cP10 60 Brake chopper error bF 61 62 Reserved 63 Safety loop error Sry 64 Mechanical brake error MBF 65 PGF5 hardware error 66 Magnetic contactor error MCF 67 Phase loss of drive output MPHL E It will record when the fault occurs and force stopping For the Lv it will record when it is operation or it will warn without record 06 30 A Setting Method of Fault Output Control VF VFPG SVC FOCPG TQCPG FOCPM Factory setting 0 mode Settings 0 By settings of Pr 06 22 06 25 1 By the binary setting E It is used with the settings 35 38 of Pr 02 11 02 22 Multi function Output The fault output selection 1 4 corresponds to Bit 0 3 E This parameter provides two setting methods for the fault output setting 0 it is set by the settings of Pr 06 22 Pr 06 25 setting 1 itis set by the binary setting and please refer to the following example for details Example Assume that Pr 02 15 Multi function Output 5 MO3 is set to 35 Fault output option 1 Pr 06 22 Pr 02 17 Multi function Output 7 MO5 is set to 36 Fault output option 2 Pr 06 23 Pr 02 19 Multi function Output 9 MO7 is set to 37 Fault output option 3 Pr 06 24 Pr 02 21 Multi functio
23. Function y Function y 2 Number of data KO Starting data wW Count by byte 4 dd 0 TAT ea z Content of starting Number of data 0 ppm Y count by word 0 0 4 98 CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com Chapter 4 Parameters VFD VL Command message Response message oO oO 2 Content of address RU LRC Check D 21034 pu 7 0 END R LRC Check z CR END LF RTU mode Command message Response message Address 01H Address 01H Function 03H Function 03H Starting data 21H Number of data 04H address 02H count by byte Number of data 00H Content of address 17H count by word 02H 2102H 70H CRC CHK Low 6FH Content of address 00H CRC CHK High F7H 2103H 00H CRC CHK Low FEH CRC CHK High 5CH 2 06H single write write single data to register Example writing data 6000 1770H to register 0100H AMD address is 01H ASCII mode Command message Response message STX es STX T oO oO Address Ww Address Ww oO oO Function E Function G oO oO Data address Data address E oO oO ZE ZE T T Data content T Data
24. 0 00 400 00Hz 5th S ep Speed Frequency 0 00 400 00Hz 6th S ep Speed Frequency 0 00 400 00Hz 7th S ep Speed Frequency 0 00 400 00Hz 8th S ep Speed Frequency 0 00 400 00Hz 9th S ep Speed Frequency 0 00 400 00Hz 10th Step Speed Frequency 0 00 400 00Hz 11th Step Speed Frequency 0 00 400 00Hz 12th Step Speed Frequency 0 00 400 00Hz 13th Step Speed Frequency 0 00 400 00Hz 14th Step Speed Frequency 0 00 400 00Hz 15th Step Speed Frequency 0 00 400 00Hz NOTE It is recommended to set the max operating frequency to the half of max operating frequency before confirming the setting of each step speed and the action of the corresponding terminals of multi function input commands CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com 3 12 CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com Chapter 3 Operation and Start Up VFD VL Setting the acceleration deceleration with Pr 01 23 and the setting 08 the 1st 2nd acceleration deceleration time selection and 09 the 3rd 4th acceleration deceleration time selection of multi function input command Pr 02 01 02 08 u Settings of acceleration deceleration time Pr 01 12 Pr 01 19 Settings of Pr 01 12 to Accel Time 1 Pr 01 19 0 00 600 00 sec 0 00 600 00 sec 0 00 600 00 sec 0 00 600 00 sec 0 00 600 00 sec 0 00 60
25. 1 over torque detection during constant speed operation continue to operate after detection 2 over torque detection during constant speed operation stop operation after detection 3 over torque detection during operation continue to operate after detection 4 over torque detection during operation stop operation after detection 06 06 Over torque Detection Level 10 250 150 O OJO OIO OT1 M 06 07 Over torque Detection Time 0 0 60 0 sec 0 1 OT1 06 08 Over torque Detection 0 disable 0 Selection OT2 1 over torque detection during constant speed operation continue to operate after detection 2 over torque detection during constant speed operation stop operation after detection 3 over torque detection during operation continue to operate after detection 4 over torque detection during operation stop operation after detection Over torque Detection Level 10 250 150 108 09 972 10 Over torque Detection Time 0 0 60 0 sec 0 1 OJO 406 10 972 W06 11 Current Limit 0 250 200 OJ OJ O 06 12 Electronic Thermal Relay 0 Inverter motor 2 OJOJO O O Selection 1 Standard motor 2 Disable 06 13 Electronic Thermal 30 0 600 0 sec 60 0 Characteristic 06 14 Heat Sink Over heat OH 0 0 110 0 C 85 0 Warning 06 15 Stall Prevention Limit Level 0 100 refer to Pr 06 02 Pr 06 03 50 06 16 Present Fault Record 0 No fault 0 06 17 Second Most Recent Fault 1 Over current during acceleration ocA 0 Record 2 Over current during
26. 13 Reserved 3 5 CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com Chapter 3 Operation and Start Up VFD VL Settings of Pr 02 14 Reserved 01 02 08 15 operation speed command form AUI1 16 operation speed command form ACI 17 operation speed command form AUI2 18 Emergency Stop 07 28 19 23 Reserved 24 FWD JOG command 25 REV JOG command 26 Reserved 27 ASR1 ASR2 selection 28 Emergency stop EF1 Motor coasts to stop 29 30 Reserved 31 High torque bias by Pr 07 21 32 Middle torque bias by Pr 07 22 33 Low torque bias by Pr 07 23 34 37 Reserved 38 Disable write EEPROM function 39 Torque command direction 40 Enable drive function 41 Detection for magnetic contactor 42 Mechanical brake 43 EPS function Refer to Pr 02 13 02 22 for setting external output terminals MO1 MO10 Settings of Pr 02 0 No function 13 02 22 Operation indication Operation speed attained Desired frequency attained 1 Pr 02 25 Desired frequency attained 2 Pr 02 27 Zero speed frequency command Zero speed with stop frequency command Over torque OT1 Pr 06 05 06 07 Over torque OT2 Pr 06 08 06 10 Drive ready oe 400 WN gt O e User defined Low voltage Detection LV zx Malfunction indication Mechanical brake release Pr 02 29 Pr 02 3
27. 30 Gain for Speed Feed y y 11 10 Forward 0 500 0 O O M 11 11 Notch Filter Depth 0 20db 0 O O 11 12 Notch Filter Frequency 0 00 200 00Hz 0 00 O O Low pass Filter Time of 11 13 Keypad Display 0 001 65 535s 0 500 11 14 Motor Current at Accel 50 200 150 O 11 15 Elevator Acceleration 0 20 2 00m s 0 75 O 11 16 Reserved 41 17 Reserved 411 18 Reserved 4 19 CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com Chapter 4 Parameters VFD VL 4 1 13 Group 12 User defined Parameters User defined Parameters with range from group 00 to 11 A The parameter can be set during operation P Explanation i ul Plolsl ale Default Function Settings gt lkla e 3 8 ees 12 00 Present Fault Record 0610 OJOJOJO JO O 12 01 Present Fault Time of Motor Operation min 0620 OJO JOJO JO O 12 02 Present Fault Time of Motor Operation day 0621 OJO JOJO JO O 12 03 Frequency Command at Present Fault 2120 OJOJOJO JO O 12 04 Output Frequency at Preset Fault 2121 O O 12 05 Output Current at Present Fault 2122 OJO 12 06 Motor Frequency at Present Fault 2123 OJO 12 07 Output Voltage at Present Fault 2124 OJO 12 08 DC Bus Voltage at Present Fault 2125 OJO 12 09 Output Power at Present Fault 2
28. 4 38 CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com Chapter 4 Parameters VFD VL 4 2 3 Group 2 Digital Input Output Parameters 0200 2 wire 3 wire Operation Control Contra VF VFPG SVC FOCPG TQCPG FOCPM Factory setting 0 mode Settings FWD STOP REV STOP 0 1 FWD STOP REV STOP Line Start Lockout 2 RUN STOP REV FWD 3 RUN STOP REV FWD Line Start Lockout 4 3 wire 5 3 wire Line Start Lockout Ey Three of the six methods include a Line Start Lockout feature When line start lockout is enabled the drive will not run once applying the power The Line Start Lockout feature doesn t guarantee the motor will never start under this condition It is possible the motor may be set in motion by a malfunctioning switch E This parameter is used to control operation from external terminals There are three different control modes 02 00 Control Circuits of the External Terminal 0 1 56 FWD OPEN STOP 2 wire operation control 1 FVWD STOP 9 POLOS END FWD STOP REV STOP 1 99 41 REV OPEN STOP REV STOP CLOSE REV 24 FWD OPEN STOP 2 wire operation control 2 RUN STOP 99 GLOSE RUN RUN STOP 4 50 REV OPEN FWD FXIDIREY CLOSE REV REV FWD DCM di 5 FWD CLOSE RUN i i OC 4 3 wire operation contr
29. 6 Zero speed with stop frequency command O 7 Over torque OT1 Pr 06 05 06 07 OJO 8 Over torque OT2 Pr 06 08 06 10 O JO Multi function Output 4 9 Drive ready 0 OJO 02 14 MO2 10 User defined Low voltage Detection LV O 11 Malfunction indication O O 02 15 Multi function Output 5 12 Mechanical brake release Pr 02 29 Pr 02 30 0 O JO CALL NOW 800 985 6929 4 5 http www automatedpt com Email charles automatedpt com CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com Chapter 4 Parameters VFD VL o Factory g o S Pr Explanation Settings Setting amp BIE u MO3 13 Overheat Pr 06 14 OJO O 14 Brake chopper signal 0 O C Multi function Output 6 15 Motor controlled magnetic contactor output 0 02 16 MO4 16 Slip error OSL 17 Malfunction indication 1 O OJO 18 Reserved 19 Brake chopper output error Multi function Output 7 20 Warning output 0 02 17 MOS 21 Over voltage warning Multi function Output 8 22 Over current stall prevention warning 0 02 18 MO6 23 Over voltage stall prevention warning 02 19 Multi function Output 9 24 Operation mode indication Pr 00 1540 and PU LED on 0 MO7 KPVL CC01 is off 25 Forwa
30. 7 0 1 i l i i Odd Stop 120 4 i parity 0 3 6 parity bit 4 7 bit character 10 bit character frame 11 bit character frame For RTU 8 N 2 Stop Stop bit bit lt __ 8 bit character _ amp 11 bit character frame p i Even Stop o t GREENE Pi lt _ __ 8 bit character _ lt ___ 11 bit character frame zs _es Odd Stop 7 parity bit i 8 bit character gt i A 11 bit character frame gt E 3 Communication Protocol 3 1 Communication Data Frame ASCII mode STX Start character 3AH Address Hi Communication address Address Lo 8 bit address consists of 2 ASCII codes Function Hi Command code Function Lo 8 bit command consists of 2 ASCII codes DATA n 1 Contents of data to Nx8 bit data consist of 2n ASCII codes DATA 0 n lt 16 maximum of 32 ASCII codes LRC CHK Hi LRC check sum LRC CHK Lo 8 bit check sum consists of 2 ASCII codes END Hi End characters END Lo END1 CR 0DH ENDO LF 0AH 4 97 CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com Chapter 4 Parameters VFD VL RTU mode START A silent interval of more than 10 ms Addre
31. Back Electromotive Force 0 0 6553 5Vrms 0 0 08 09 Angle between Magnetic 0 0 360 0 360 0 Pole and PG Origin 08 10 Magnetic Pole Re 0 Disable 0 O orientation 1 Enable 4 15 CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com Chapter 4 Parameters VFD VL 4 1 10 Group 9 Communication Parameters Factory Pr Explanation Settings Setting VF VFPG svc FOCPG TQCPG FOCPM 09 00 Communication Address 1 254 4 olo x 09 01 Transmission Speed 4 8 115 2Kbps 9 6 09 02 Transmission Fault 0 Warn and keep operation Treatment 1 Warn and ramp to stop 2 Reserved 3 No action and no display Time out Detection 0 0 100 0 sec 00 JOJOIO IC 0 7N1 ASCII 1 7N2 ASCII 2 TE1 ASCII 3 7O1 ASCII 4 TE2 ASCII 5 702 ASCII 6 7 8 9 09 03 09 04 Communication Protocol 8N1 ASCII 8N2 ASCII 8E1 ASCII 801 ASCII 10 8E2 ASCII 11 802 ASCII 12 8N1 RTU 13 8N2 RTU 14 8E1 RTU 15 801 RTU 16 8E2 RTU 17 802 RTU 09 05 Response Delay Time 0 0 200 0ms 20 IOJOJOJOJOIO 13 JOJO O 4 16 CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com Chapter 4 Parameters VFD VL 4 1 11 Group 10
32. CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com CALL NOW 800 985 6929 2 2 External Wiring Power Supply O Oo FUSE NFB O Magnetic contactor Input AC Line Reactor Zero phase Reactor EMI Filter 8 R LA siL2 TIL3 o fr U T1 V T2 WIT3 AN A AN d Zero phase Reactor OutputAC Line Reactor CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com Chapter 2 Installation and Wiring VFD VL Items Explanations Power Please follow the specific power supply supply requirements shown in Appendix A There may be an inrush current during power up Please check the Fuse NFB chart of Appendix B and select the Optional correct fuse with rated current Use of an NFB is optional Magnetic Please do not use a Magnetic contactor contactor as the vO switch of the AC Optional motor drive as it will reduce the operating life cycle of the AC drive Used to improve the input power factor to reduce harmonics and provide protection from AC line disturbances surges switching Me spikes short interruptions etc AC Optional line reactor should be installed when the power supply capacity is SOOkVA or more and exceeds 6 times the inverter capacity or the mains wiring distance lt 10m Zero phase reactors are used to Zero phase reduce radio noise especially when Reactor audio equipment is installe
33. CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com Chapter 1 Introduction VFD VL 1 2 Preparation for Installation and Wiring 1 2 1 Ambient Conditions Install the AC motor drive in an environment with the following conditions 10 45 C 14 113 F Air Temperature Relative Humidity Atmosphere pressure Installation Site Altitude Operation Vibration Temperature Storage Relative Humidity Transportation Atmosphere pressure Vibration Pollution Degree Minimum Mounting Clearances lt 90 no condensation allowed 86 106 kPa lt 1000m lt 20Hz 9 80 m s 1G max 20 50Hz 5 88 m s 0 6G max 20 C 60 C 4 F 140 F lt 90 no condensation allowed 86 106 kPa lt 20Hz 9 80 m s 1G max 20 50Hz 5 88 m s 0 6G max 2 good for a factory type environment Air Flow Ww H HE mm inch mm inch 7 5 20HP 75 3 175 7 25 75HP 75 3 200 8 100HP 75 3 250 10 1 6 CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com Chapter 1 Introduction VFD VL Ng 1 Operating storing or transporting the AC motor drive outside these conditions may cause damage to the
34. Chapter 1 Introduction VFD VL 40 100HP 30 75kW frame E After removing the screws please push the front cover to open it For the open cover direction please refer to the following picture 1 2 3 Lifting Please carry only fully assembled AC motor drives as shown in the following For 40 100HP Frame E Step 1 Step 2 1 8 CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com Chapter 1 Introduction VFD VL Step 3 Step 4 1 2 4 Flange Mounting Step 1 Please take out the 16 screws 8 screws for each top and bottom side of the drive and remove the fixed plate 1 and fixed plate 2 as shown in the following figures fixed plate 1 1 9 CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com Chapter 1 Introduction VFD VL Step 2 place the 8 screws back in to secure the fixed plate 1 and fixed plate 2 as shown in the following figures with the following torque Frame C 14 17kgf cm 12 2 14 8in Ibf Frame D 20 25kgf cm 17 4 21 7in Ibf Frame E 20 25kgf cm 17 4 21 7in Ibf EN Step 3 Please notice that it doesn t need to put those 8 screws shown in the following figures back to the drive Moreover please make sure that these 2 different
35. E It is used digital setting method Digital 4 decimal point number 0 no decimal point 1 1 decimal point and so on Digit 0 3 40 to 9999 the corresponding value for the max frequency User Coeffi ci ent Sa 00000 resins value decimal point number 4 26 CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com Chapter 4 Parameters VFD VL E For example if use uses rpm to display the motor speed and the corresponding value to the 4 pole motor 60Hz is 1800 This parameter can be set to 01800 to indicate that the corresponding value for 60Hz is 1800rpm If the unit is rps it can be set 10300 to indicate the corresponding value for 60Hz is 30 0 a decimal point LL Only frequency setting can be displayed by the corresponding value E After setting Pr 00 05 it won t display the unit of frequency Hz after returning to the main menu EIN Software Version Control VF VFPG SVC FOCPG TQCPG FOCPM Factory setting Boat Only Settings Read Only Display HHH X Password Input Control vr vrPG SVC FOCPG TQCPG FOCPM Factory setting 0 Settings 1 to 9998 and 10000 to 65535 Display 0 2 times of wrong password E The function of this parameter is to input the password that is set in Pr 00 08 Input the correct password here to enable changing parameters You are limited to a maximum of 3 attempts After
36. Forward 03 00 02 10 4 Positive negative torque limit x 03 00 0 2 9 vw Regenerative torque limit 03 00 0228 Negativetorque limit ge m Negative Torque 07 19 Source of torque offset 03 00 02 Analog input selections AUI1 ACI AUI2 03 03 05 Analog input bias AUI1 ACI AUI2 03 06 08 AUI 1 ACI AUI2 bias mode Analog input pA Analog input gain Torque 1921 hp gt gt 07 19 1 03 00 02 3 GJ 03 09 11 for preload 4 Bias mode 03 06 08 a Bias 03 03 05 03 03 M Analog Input Bias 1 AUI1 ke VF VFPG SVC FOCPG TQCPG FOCPM Factory setting 0 0 mode Settings 100 0 100 0 E It is used to set the corresponding AUI1 voltage of the external analog input O 03 04 X Analog Input Bias 1 ACI Control VF VFPG SVC FOCPG TQCPG FOCPM Factory setting 0 0 mode Settings 100 0 100 0 4 56 CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com Chapter 4 Parameters VFD VL Ea It is used to set the corresponding ACI voltage of the external analog input 0 03 05 M Analog Input Bias 1 AUI2 arte VF VFPG SVC FOCPG TQCPG FOCPM Factory setting 0 0 mode Settings 100 0 100 0 2 It is used to set the corresponding AUI2 voltage of the external analog input 0 aaj The relation between external input voltage current a
37. Frequency 07 03 07 04 Output V7 UA Time Operation Command 1 i FWD REV 02 31 02 32 gt 4 Multi function Output Terminal D 15 Multi function Input Terminal D 41 Qm o T1 02 36 T2 02 35 Zero speed B Output frequency i Operation i command I i Magnetic contactor r Detection time for contactor 02 36 1 t i Multi function Status 1 input terminal i MI41 I i i Multi function Status 2 input terminal t T MI41 I Multi function I i Status 3 input terminal MI41 02 09 Digital Input Response Time pes VF VFPG SVC FOCPG TQCPG FOCPM Factory setting 0 005 mode Settings 0 001 30 000 sec E This parameter is used for digital input terminal signal delay and confirmation The delay time is confirmation time to prevent some uncertain interferences that would result in error except for the counter input in the input of the digital terminals FWD REV and MI1 8 Under this condition confirmation for this parameter could be improved effectively but the response time will be somewhat delayed CALL NOW 800 985 6929 4 44 http www automatedpt com Email charles automatedpt com CALL NOW 800 985 6929 EXE M Digital Input Operation Direction http www automatedpt com Email charles automatedpt com Chapter 4 Parameters VFD V
38. Pr 01 00 max output frequency 100 4 87 CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com Chapter 4 Parameters VFD VL 07 19 X Source of Torque Offset Control svc FOCPG TQCPG FOCPM Factory Setting 0 mode Settings 0 Disable 1 Analog input Pr 03 00 2 Torque offset setting Pr 07 20 3 Control by external terminal by Pr 07 21 to Pr 07 23 E This parameter is the source of torque offset Ea When it is set to 3 the source of torque offset will decide to Pr 07 21 Pr 07 22 and Pr 07 23 by the multi function input terminals setting 31 32 or 33 02 01 02 08 is set to 31 02 01 02 08 is set to 32 02 01 02 08 is set to 33 Torque offset OFF OFF OFF None OFF OFF ON 07 23 OFF ON OFF 07 22 OFF ON ON 07 23 07 22 ON OFF OFF 07 21 ON OFF ON 07 21 07 23 ON ON OFF 07 21 07 22 ON ON ON 07 21 07 22 07 23 07 20 A Torque Offset Setting Control svc FOCPG TQCPG FOCPM Factory Setting 0 0 mode Settings 0 0 to 100 0 E This parameter is torque offset The motor rated torque is 100 A High Torque Offset Control svc FOCPG TQCPG FOCPM Factory Setting 30 0 mode Settings 0 0 to 100 0 07 22 Middle Torque Offset Control svc FOCPG TQCPG FOCPM Factory Setting 20 0 mode Settings 0 0 to 100 0 4 88 CALL NOW 800 985 6929 http www automatedpt com Email c
39. 0 Olo i Q M 07 04 DC Brake Stopping Time 0 0 60 0 sec 0 0 Olo Q Q A 07 05 Start point for DC Brake 0 00 400 00Hz 0 00 07 06 DC Brake Proportional Gain 1 500Hz 50 07 07 Dwell Time at Accel 0 00 600 00sec 0 00 IOIOITOIJO Q 07 08 Dwell Frequency at Accel 0 00 400 00Hz 000 FOTOTOJO Q 07 09 Dwell Time at Decel 0 00 600 00sec 0 00 JOIOTOJO Q 07 10 Dwell Frequency at Decel 0 00 400 00Hz 0 00 IJOIOITOIJO O w 07 11 Fan Control 0 Fan always ON 2 OTOTOIOJO O E 1 1 minute after AC motor drive stops fan will be OFF 2 AC motor drive runs and fan ON AC motor drive stops and fan OFF 3 Fan ON to run when preliminary heat sink temperature attained 4 Fan always OFF 07 12 Torque Command 100 0 100 0 Pr 07 14 setting 100 0 0 O 07 13 Torque Command Source 0 Digital keypad KPVL CC01 2 O 1 RS485 serial communication RJ 11 2 Analog signal Pr 03 00 WOT 14 Maximum Torque Command 0 300 100 IOIJOJOIOJO O 07 15 Filter Time of Torque 0 000 1 000 sec 0 000 O Command 07 16 Speed Limit Selection 0 By Pr 07 17 and Pr 07 18 0 Q 1 Frequency command source Pr 00 14 M07 17 Torque Mode Speed Limit 0 12096 10 07 18 Torque Mode Speed Limit 0 120 10 Source of Torque Offset 0 Disable 0 MOLIS 1 Analog input Pr 03 00 2 Torque offset setting Pr 07 20 3 Control by external terminal by Pr 07 21 to Pr 07 23 07 20 Torque Offset Setting 0 0 100 0 0 0 07 21 High Torque Offset 0 0 100 0 30 0 M07 22 Middle Torque Offset 0 0 100 0 20 0 07 23 Lo
40. 02 sheave diameter reel reel pully pully pully load weight m E 3 load weight re carriage M Inertial Ratio Control FOCPG FOCPM Factory Setting 40 mode Settings 1 to 30096 E The load inertia can be calculated by the settings of motor parameter Pr 11 02 Sheave Diameter Pr 11 14 Motor Current at Accel and Pr 11 15 Elevator Acceleration This parameter can be used to adjust inertia ratio of load Zero speed Bandwidth MW Low speed Bandwidth High speed Bandwidth Control FOCPG FOCPM Factory Setting 10 mode Settings 0 to 40Hz E After estimating inertia and set Pr 11 00 1 auto tuning user can adjust parameters Pr 11 06 11 07 and 11 08 separately by speed response The larger number you set the faster response you will get Pr 10 08 is the switch frequency for low speed high speed bandwidth 14 09 A PDFF Gain Value Control FOCPG FOCPM Factory Setting 30 mode Settings 0 to 200 4 116 CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com Chapter 4 Parameters VFD VL After finishing estimating and set Pr 11 00 1 auto tuning using Pr 11 09 11 10 to reduce overshoot Please adjust PDFF gain value by actual situation Besides traditional PI control it also provides PDFF function to reduce overshoot for speed control 1 Get system inertia 2 Set Pr 11 00
41. 02 23 A Multi output Direction Control VF VFPG SVC FOCPG TQCPG FOCPM Factory setting 0 mode Settings 0 65535 E This parameter is bit setting If the bit is 1 the multi function output terminal will be act with opposite direction For example if Pr 02 11 is set to 1 and forward bit is 0 Relay 1 will be ON when the drive is running and OFF when the drive is stop Ea The multi function output terminals MO3 MO10 need to use with EMVL IODA01 Bit 11 Bit 10 Bit 9 Bit8 Bit7 Bit6 Bit5 Bit4 Bit3 Bit2 Bit 1 BitO MO10 MOQ MO8 MO7 MO6 MOS MO4 MO3 MO2 MO1 MRA RA 0224 A Serial Start Signal Selection Control VF VFPG SVC FOCPG FOCPM Factory setting 0 mode Settings 0 by FWD REV 1 by Enable Ea This parameter is used to select serial start method of electromagnetic valve 4 49 CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com CALL NOW 800 985 6929 Chapter 4 Parameters VFD VL When setting to 0 http www automatedpt com Email charles automatedpt com When setting to 1 FWD REV Enable FWD REV Enable l l bud I l MC1 l forward reverse Multifunction forward reverse Multifunction running running input MI 40 Multifunction output MO 15 running running input MI 40 Multifunction output MO 15 Mc1 Electromagnetic valve Mct1 y Electromagnetic valve
42. 1 2 2 15 20 35 52 5 0 8 1 2 18 5 25 45 67 5 0 7 1 2 22 30 45 67 5 0 7 1 2 30 40 80 120 0 4 0 7 37 50 80 120 0 4 0 7 45 60 100 150 0 3 0 45 55 75 130 195 0 2 0 3 75 100 160 240 0 15 0 23 B 4 3 Applications for AC Reactor Connected in input circuit Application 1 Question is ON during operation When more than one AC motor drive is connected to the same power one of them When applying to one of the AC motor drive the charge current of capacity may cause voltage ripple The AC motor drive may damage when over current occurs during operation Correct wiring M1 M2 CALL NOW 800 985 6929 reactor B 12 AC motor drive AC motor drive AC motor drive i BS motor motor Ne PA jo motor Pi http www automatedpt com Email charles automatedpt com CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com Appendix B Accessories VFD VL Application 2 Question Silicon rectifier and AC motor drive is connected to the same power Surges will be generated at the instant of silicon rectifier switching on off These surges may damage the mains circuit Correct wiring power silicon rectifier reactor L a 8 M pc MX IP AC motor drive reactor f X NYE gt H ae Application 3 Question Used to improve the input power factor to reduce harmonics
43. 10 0 4th Output Frequency 0 00 400 00Hz 0 00 O OIOJ O O 01 07 P Setting 1 P 230V 0 1V 255 0V O 01 08 4th Output Voltage Setting 1 460V 0 1V 510 0V 01 09 Start Frequency 0 00 400 00Hz 6 woteto Qutput Frequency Upper 09 400 00Hz olojo o 01 11 cae Frequency Lower 0 00 400 00Hz 0 00 IOIOITOIJO Q 01 12 Accel Time 1 0 00 600 00 sec 3 00 01 13 Decel Time 1 0 00 600 00 sec 2 00 01 14 Accel Time 2 0 00 600 00 sec 3 00 01 15 Decel Time 2 0 00 600 00 sec 2 00 101 16 Accel Time 3 0 00 600 00 sec 3 00 01 17 Decel Time 3 0 00 600 00 sec 2 00 01 18 Accel Time 4 0 00 600 00 sec 3 00 01 19 Decel Time 4 0 00 600 00 sec 2 00 C 01 20 JOG Acceleration Time 0 00 600 00 sec 100 OJOJOJO O 01 21 JOG Deceleration Time 0 00 600 00 sec 1 00 OJO O O 01 22 JOG Frequency 0 00 400 00Hz 6 00 O O O O O O Switch Frequency between 0 00 400 00Hz 0 00 O O O O E 01 23 1st 4th Accel decel S curve for Acceleration 0 00 25 00 sec 100 OIOIOIO O 01 24 Departure Time S1 S curve for Acceleration 0 00 25 00 sec 1 00 O O O O O 01 25 Arrival Time S2 S curve for Deceleration 0 00 25 00 sec 100 O JO OJ O Q 01 26 Departure Time S3 S curve for Deceleration 0 00 25 00 sec 100 O O O O O 401 27 Arrival Time S4 T 0 Output waiting 0 OOO 01 28 Me eae 1 Zero speed operation q y 2 Fmin 4th output frequency setting Switch Frequency for S3 54 0 00 400 00Hz 0 00 IOIOITOIJO O 01 29 Changes to S5 S curve for Deceleration 0 00 25 00 sec 100
44. 23 19 22 05 10 24 5 22 0 71 0 51 0 51 0 71 Dra Frame E1 VFD300VL43A VFD370VL43A VFD450VL43A Frame E2 VFD300VL23A VFD370VL23A VFD550VL43A VFD750VL43A 1 15 CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com Chapter 1 Introduction VFD VL This page intentionally left blank 1 16 CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com Chapter 2 Installation and Wiring After removing the front cover see chapter 1 2 2 for details check if the power and control terminals are clear Be sure to observe the following precautions when wiring Amen 1 Make sure that power is only applied to the R L1 S L2 T L3 terminals Failure to comply may result in damage to the equipment The voltage and current should lie within the range as indicated on the nameplate Check the following items after finishing the wiring A Are all connections correct B No loose wires C No short circuits between terminals or to ground Am A charge may still remain in the DC bus capacitors with hazardous voltages even if the power has been turned off To prevent personal injury please ensure that the power is turned off and wait ten minutes for the ca
45. 31 Output torque when malfunction 32 Input terminal status when malfunction 33 Output terminal status when malfunction 34 Drive status when malfunction Digit 4 decimal point number 0 to 3 0 O Digit 0 3 40 to 9999 00 06 Software Version Read only O 1 to 9998 and 10000 to 65535 0 00 07 Password Input 0 to 2 times of wrong password 1 to 9998 and 10000 to 65535 M 00 08 Password Set 0 No password set or successful input in Pr 00 07 1 Password has been set 0 V f Control 0 OJO JOIOJO O 1 V f Control Encoder VFPG 2 Sensorless vector control SVC 3 FOC vector control Encoder FOCPG O 00 03 Start up Display Selection Oo O 3 oo oosrowv2olnsom O O O 00 05 User Defined Coefficient K Q O O O O o O gt O 00 09 Control Method 4 2 CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com Chapter 4 Parameters VFD VL ojoj A Factory Sjojajasa Pr Explanation Settings Setting alsisis Elk 4 Torque control Encoder TACPG 8 FOC PM control FOCPM oie 0 fofolofofofo 00 10 Speed Unit 1 m s 2 ft s Output Direction Selection 0 FWD counterclockwise REV clockwise 0 00 11 P 1 FWD clockwise REV counterclockwise 00 12 Carr
46. 400 00Hz 0 00 O 4 9 CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com Chapter 4 Parameters VFD VL 4 1 6 Group 5 IM Parameters a Seat exi Factory 9 o amp amp amp r xplanation ettings Setting gt amp 8 8 8 05 00 Motor Auto Tuning 0 No function 0 O 1 Rolling test Rs Rr Lm Lx no load current 2 Static test 05 01 Full load Current of Motor 40 120 Pr 00 01 Amps SHE O 05 02 Rated power of Motor 0 00 655 35kW HE 05 03 Rated speed of Motor rpm 0 65535 1710 05 04 Number of Motor Poles 2 48 4 O 05 05 No load Current of Motor 0 100 HHH 05 06 Rs of Motor 0 000 65 535Q 0 000 05 07 Rr of Motor 0 000 65 5350 0 000 05 08 Lm of Motor 0 0 6553 5mH 0 0 05 09 Lx of Motor 0 0 6553 5mH 0 0 05 10 Torque Compensation Time 0 001 10 000sec 0 020 Constant 05 11 Slip Compensation Time 0 001 10 000sec 0 100 O Constant A 0 OIG 05 12 Torque Compensation Gain 0 10 000 OJOJO 05 13 Slip Compensation Gain 0 00 10 00 2e 0 O JO O 05 14 Slip Deviation Level 0 1000 0 disable i p M 05 15 Detection Time of Slip 0 0 10 0 sec 1 0 OJOJO Deviation 05 16 0 Warn and keep operation 0 OJO O Over Slip Treatment 1 Warn and ramp to stop 2 Warn and coast to stop M 05 17 Hunting Gain 0 10000 0 disable 2000 05 18 Accumulativ
47. 66 Magnetic contactor error MCF 1 0 1 1 67 Phase loss of drive output MPHL A Fault Output Option 1 X Fault Output Option 2 M Fault Output Option 3 UP w Fault Output Option 4 Control VF VFPG SVC FOCPG TQCPG FOCPM Factory setting 0 mode Settings 0 to 65535 sec refer to bit table for fault code E These parameters can be used with multi function output set Pr 02 11 to Pr 02 22 to 35 38 for the specific requirement When the fault occurs the corresponding terminals will be activated It needs to convert binary value to decimal value to fill in Pr 06 22 to Pr 06 25 Bito Bit1 Bit2 Bit3 Bit4 Bit5 Bit6 Fault code current Volt OL SYS FBK EXI CE 0 No fault 1 Over current during acceleration o ocA 2 Over current during deceleration o ocd 3 Over current during constant speed e ocn 4 Ground fault GFF e 5 IGBT short circuit occ e 6 Over curent at stop ocS e 7 Over voltage during acceleration e ovA 8 Over voltage during deceleration e ovd 9 Over voltage during constant speed e ovn 10 Over voltage at stop ovS e 4 76 CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com Chapter 4 Parameters VFD VL BitO Bit1 Bit2 Bit3 Bit4 Bit5 Bit6 Fault code current Volt OL SYS FBK EXI CE 11 Low voltage
48. 6929 http www automatedpt com Email charles automatedpt com Chapter 4 Parameters VFD VL 07 14 Maximum Torque Command oa VF VFPG SVC FOCPG TQCPG FOCPM Factory Setting 100 mode Settings 0 to 300 E This parameter is for the max torque command motor rated torque is 100 M Filter Time of Torque Command Control TQCPG Factory Setting 0 000 mode Settings 0 000 to 1 000 sec E When the setting is too long the control will be stable but the control response will be delay When the setting is too short the response will be quickly but the control maybe unstable User can adjust the setting by the control and response situation Speed Limit Selection Control TQCPG Factory Setting 0 mode Settings 0 By Pr 07 17 and Pr 07 18 1 Frequency command source Pr 00 14 torque torque torque frequency frequency frequency 07 18 07 17 07 18 00 14 00 14 07 17 Pr 07 16 0 07 16 1 07 16 1 Running opposite running When it is forward running When itis reverse running direction are running direction is limited running direction is limited limited by Pr 07 17 by Pr 00 14 byPr07 17 and Pr 07 18 opposite running direction opposite running direction is limited by Pr 07 18 is limited by Pr 00 14 AVES Torque Mode Speed Limit AEE Torque Mode Speed Limit d TACPG Factory Setting 10 Settings 0 to 120 I8 These parameters are used in the torque mode to limit the running direction and opposite direction
49. 800 985 6929 http www automatedpt com Email charles automatedpt com Chapter 4 Parameters VFD VL 1228 X Sixth Most Recent Fault Time of Motor Operation min Control vF vFPG SVC FOCPG TQCPG FOCPM mode Settings 062A 122 X Sixth Most Recent Fault Time of Motor Operation day Control vF VFPG SVC FOCPG TQCPG FOCPM mode Settings 062B 4 126 CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com Chapter 4 Parameters VFD VL 4 2 14 Group 13 View User defined Parameters View User defined Parameters saa VF VFPG SVC FOCPG TQCPG FOCPM Factory Setting mode Settings E Refer to group 12 for details 4 127 CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com Chapter 5 Troubleshooting 5 1 Over Current OC ocA ocd OC Over current Over current Over current during acceleration during acceleration v ere is any short circuits and between the U V W and motor No vy No If load is too large v Remove short circuit x Yes Check if th or gr
50. Actions Re power on to try it If fault code is still displayed on the keypad please return to the factory GFF hardware error Corrective Actions Auto Tuning Err Fe FaultCode 40 PID Fbk Error Fa Faul tCode 41 RGUEBKBERHOR Fa FaultCode 42 PG Fbk Loss Fe FaultCode 43 Re power on to try it If fault code is still displayed on the keypad please return to the factory Auto tuning error Corrective Actions 1 Check cabling between drive and motor 2 Check the motor capacity and parameters settings 3 Retry again PID loss ACI Corrective Actions 1 Check the wiring of the PID feedback 2 Check the PID parameters settings PG feedback error Corrective Actions Check if Pr 10 01 is not set to 0 when it is PG feedback control PG feedback loss PG Fbk Over SPD Fa FaultCode 44 Corrective Actions Check the wiring of the PG feedback PG feedback stall Corrective Actions 1 Check the wiring of the PG feedback PG Fbk Deviate Fe FaultCode 45 CALL NOW 800 985 6929 2 Check if the setting of PI gain and deceleration is suitable 3 Return to the factory PG slip error Corrective Actions 1 Check the wiring of the PG feedback Check if the setting of PI gain and deceleration is suitable 3 Return to the factory 6 7 http www automatedpt com Email charles automatedpt com CALL NOW 800 985 6929 http www automatedpt com Email c
51. Email charles automatedpt com Chapter 4 Parameters VFD VL 07 05 X Start Point for DC Brake Control VF VFPG SVC FOCPG Factory Setting 0 00 mode Settings 0 00 to 400 00Hz E This parameter determines the frequency when DC Brake will begin during deceleration When the setting is less than start frequency Pr 01 09 start point for DC brake will begin from the min frequency Output freque ncy DC Brake Stopping Time DC Brake gt Activation Time Q time during stopping Run Stop ON OFF Time DC Brake Time EIN DC Brake Proportional Gain Control VE VFPG SVC Factory Setting 50 mode Settings 1 to 500Hz E It is used to set the output voltage gain when DC brake 07 07 X Dwell Time at Accel control VE VFPG SVC FOCPG FOCPM Factory Setting 0 00 mode Settings 0 00 to 600 00 sec 07 08 Dwell Frequency at Accel Control VE VFPG SVC FOCPG FOCPM Factory Setting 0 00 mode Settings 0 00 to 400 00 Hz 07 09 X Dwell Time at Decel Control VE VFPG SVC FOCPG FOCPM Factory Setting 0 00 mode Settings 0 00 to 600 00 sec 07 10 Dwell Frequency at Decel Control VE VFPG SVC FOCPG FOCPM Factory Setting 0 00 mode Settings 0 00 to 400 00 Hz I8 In the heavy load situation Dwell can make stable output frequency temporarily 4 85 CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com CALL NOW 800 985 6929 http www automate
52. Err Fe FaultCode 19 Fan Locked Fa FaultCode 20 Inverter oL Fo FaultCode 21 Thermal Relay 1 Fa Faul tCode 22 Motor Over Heat Fe FaultCode 24 CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com Chapter 6 Fault Code Information VFD VL Description IGBT overheating IGBT temperature exceeds protection level 40 to100HP 100 C Corrective Actions 1 Ensure that the ambient temperature falls within the specified temperature range 2 Make sure that the ventilation holes are not obstructed 3 Remove any foreign objects from the heatsinks and check for possible dirty heat sink fins 4 Check the fan and clean it 5 Provide enough spacing for adequate ventilation IGBT hardware failure Corrective Actions Return to the factory Heatsink overheating Corrective Actions Return to the factory Fan failure Corrective Actions 1 Make sure that the fan is not obstructed 2 Return to the factory Overload The AC motor drive detects excessive drive output current NOTE The AC motor drive can withstand up to 150 of the rated current for a maximum of 60 seconds Corrective Actions 1 Check whether the motor is overloaded 2 Take the next higher power AC motor drive model Motor 1 overload Corrective Actions 1 Check whether the motor is overloaded 2 Check whether the rated current of motor Pr 05 01 is suitable 3 Take the next higher
53. FWD REV H Emergency power i ON i detection MI 43 i 06 47 06 44 i Power generation Operation spe ed H directionsearch of enege noy power i NE V y p Kon En er bape Refer to auto detection time graph for more detail Output Frequ ency Driveis ready ON 107 03 MOS i DC braketime Power generation MO 31 ON direction searching n ON Power generation MO 32 direction DC Braking Mechanical Brake Up Down Command A 02 31 Turn On Delay of Magnetic E 02 30 Brake Engage Delay Time when Contactor between Drive and Elevator Stops F 07 04 Require Motor DC Brake Time to Stop B 02 29 Brake Release Delay Time when G 02 32 Turn Off Delay of Magnetic Elevator Starts Contactor between Drive and Motor C 07 03 DC Brake Activation Time D 06 47 Power Generation Direction Searching Time Auto detection Time Graph La FOCPG PM Control Mode within the time setting of Pr 06 47 the drive maintains at zero speed and it is able to determine the elevator loading without performing forward reverse run Then the elevator operates in power regeneration direction the motor is in power generating status Refer to the diagram below for the Auto Detection Time Graph 4 82 CALL NOW 800 985 6929 http Awww automatedpt com Email charles automatedpt com CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com Chapter 4 Parameters
54. No LO Set frequency or not Modify frequency Yes if upper bound freq and setting freq is lower than the min output freq No setting je h d Check if there is any output voltage from terminals U V and Motor has malfunction Check if the setting of torque compensation Check if the wiring Yes of terminal MI1 and between Change switch or relay MI2 DCM is correct Correct connection No ic Check if the parameter setting and wiring of analog signal and multi step speed are correct Change defective potentiometer and relay Please contact DELTA Maybe AC motor drive has malfunction Connect correctly is correct Im Motor is locked due to large load please reduce load For example if there is a brake check if itis released Increase the setting of torque compensation 5 6 http www automatedpt com Email charles automatedpt com CALL NOW 800 985 6929 http Awww automatedpt com Email charles automatedpt com Chapter 5 Troubleshooting VFD VL 5 10 Motor Speed cannot be Changed Motor can run but cannot change speed AA gt Yes Check if the setting of the Modify the setting max frequency is too low a No No AA If the setting of frequency yes is out of range upper lower gt M
55. O B O B B A O A O B O B O http www automatedpt com Email charles automatedpt com CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com Appendix B Accessories VFD VL When the switch is ON it means logic 0 A A and B B are the input signals of PG card A O A O and B O B O are the line driver outputs of the frequency divider measured by the differential probe PIN1 is reserved PIN 5 12 are the denominator for the frequency divider PIN 5 is the low bit EX the setting of XXXX10101010 is that the input signal divides by 85 When PIN 2 and PIN 3 are set to 0 the input signals A A and B B of PG card should be square wave and A O A O and B O B O are the outputs of frequency divider When PIN 2 is set to 0 and PIN 3 is set to 1 the input signals A A and B B of PG card should be square wave and B O B O is the indication of phase A and B EX LOW means A leads B and HIGH means B leads A A O A O is the output of frequency divider When PIN 2 is set to 1 and PIN 3 is set to X B B should be the input signal of direction indication EX when B B is LOW it means that A leads B When B B is HIGH it means that B leads A A A is a square wave input B O B O and B B should be input synchronously A O A O is the output of frequency divider Z O Z O of the PG card will act by the input signal of Z Z and don t have the function of frequency divider When changing the d
56. O IA O l B O B O B O B O Dra a When the switch is ON it means logic 0 A A and B B are the input signals of PG card A O A O and B O B O are the line driver outputs of the frequency divider measured by the differential probe u PIN1 is reserved PIN 5 12 are the denominator for the frequency divider PIN 5 is the low bit EX the setting of XXXX10101010 is that the input signal divides by 85 u When PIN 2 and PIN 3 are set to 0 the input signals A A and B B of PG card should be square wave and A O A O and B O B O are the outputs of frequency divider When PIN 2 is set to 0 and PIN 3 is set to 1 the input signals A A and B B of PG card should be square wave and B O B O is the indication of phase A and B EX B 27 CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com Appendix B Accessories VFD VL LOW means A leads B and HIGH means B leads A A O A O is the output of frequency divider When PIN 2 is set to 1 and PIN 3 is set to X B B should be the input signal of direction indication EX when B B is LOW it means that A leads B When B B is HIGH it means that B leads A A A is a square wave input B O B O and B B should be input synchronously A O A O is the output of frequency divider Z O Z O of the PG card will act by the input signal of Z Z and don t have the function of frequency
57. Reverse Command Active when the operation direction is reverse Output when Current gt i s 2f Pr 02 33 Active when current is gt Pr 02 33 Output when Current 28 Pr 02 33 Active when current is Pr 02 33 Output when frequency DER 29 gt Pr 02 34 Active when frequency is gt Pr 02 34 Output when Frequency i 30 lt Pr 02 34 Active when frequency is lt Pr 02 34 Power Generation 31 Direction and Status Activate when power generation direction is verified Verify 32 Fower Generation Activate when power generation direction is forward run Direction 33 Zero Speed actual Active when the actual output frequency is 0 the drive should output frequency be at RUN mode 34 Zero Speed with Stop Active when the actual output frequency is 0 or Stop the actual output frequency drive should be at RUN mode 35 Fault output option 1 Active when Pr 06 22 is ON 36 Fault output option 2 Active when Pr 06 23 is ON CALL NOW 800 985 6929 4 48 http www automatedpt com Email charles automatedpt com CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com Chapter 4 Parameters VFD VL Settings Functions Descriptions 37 Fault output option 3 Active when Pr 06 24 is ON 38 Fault output option 4 Active when Pr 06 25 is ON 39 Reserved Speed Attained oe including zero speed Active when the output frequency reaches frequency setting 41 Reserved
58. Speed Feedback Control Parameters E Explahati Seti Factory u 8 o amp amp amp r xplanation ettings 5 21 gt S 6 6 Setting Else 10 00 PG Signal Type 0 No function 0 O 1 ABZ 2 ABZ Hall 3 SIN COS Sinusoidal 4 SIN COS Endat 5 SINCOS 6 SIN COS Hiperface 10 01 Encoder Pulse 1 20000 600 10 02 Encoder Input Type Setting 0 Disable 0 3 1 Phase A leads in a forward run command and phase B leads in a reverse run command 2 Phase B leads in a forward run command and phase A leads in a reverse run command 3 Phase A is a pulse input and phase B is a direction input low input reverse direction high input forward direction 4 Phase A is a pulse input and phase B is a direction input low input forward direction high input reverse direction 5 Single phase input Encoder Feedback Fault 0 Warn and keep operation 2 O OJO Treatment PGF1 PGF2 1 Warn and ramp to stop 2 Warn and stop operation 10 03 Detection Time for Encoder 0 00 10 0 sec 1 0 O 10 04 Feedback Fault 10 05 Encoder Stall Level PGF3 0 120 0 disable 115 O x 10 06 Encoder Stall Detection 0 0 2 0 sec 0 1 O Time 10 07 Encoder Slip Range PGF4 0 50 0 disable 50 OIC ty 10 08 Encoder Slip Detection Time 0 0 10 0 sec 0 5 OG 10 09 Encoder Stall and Slip Error 0 Warn and keep op
59. TQCPG FOCPM Factory setting 0 mode Settings 0 Disable 1 Continue operation at the last frequency 2 Decelerate to stop 3 Stop immediately and display E F Ea This parameter determines the behavior when ACI 4 20mA is lost ES 6 Reserved A Analog Output Selection 1 A Analog Output Selection 2 Factory Setting 0 Settings 0 20 Ea Control Mode Settings VF VFPG SVG FOCPG TGCPG FOCPM 0 Output frequency Hz O O O O O O 1 Frequency command Hz O O O O O O 2 Motor speed RPM O O O O O O 3 Output current rms O O O O O O 4 Output voltage O O O O O O 5 DC Bus Voltage O O O O O O 6 Power factor O O O O O O 7 Power O O O O O O 8 Output torque O O O O O O 9 AUI1 O O O O Oo O 10 ACI O O O O O O 11 AUI2 O O O O O O 12 q axis current O O O O O O 13 q axis feedback value O O O O O O 14 d axis current O O O Q O O 15 d axis feedback value O O O O O O 16 q axis voltage O O O O O O 17 d axis voltage O O O O O O 18 Torque command O O O O O O 19 20 Reserved 4 59 CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com Chapter 4 Parameters VFD VL UKER Analog Output Gain 1 A Analog Output Gain 2 conval VF VFPG SVC FOCPG TQCPG FOCPM Factory setting 100 0 mode Settings 0 to 200 0 E T
60. as follows Setting multi function input terminal to 17 ASR1 ASR2 switch OFF ON OFF 0 1 sec 0 1 sec EXE M ASR Primary Low Pass Filter Gain d VF VFPG SVC FOCPG FOCPM Factory Setting 0 008 mode Settings 0 000 to 0 350 sec LE It defines the filter time of the ASR command Q When setting to 1 this function is disabled EX X Zero Speed Gain P Contro FOCPM Factory Setting 80 00 mode Settings 0 00 to 655 00 Ca When Pr 11 00 is set to Bit 7 1 Pr 10 19 is valid 10 20 X Zero Speed ASR1 Width Adjustment Control yFPG FOCPG FOCPM Factory Setting 5 00 mode Settings 0 0 to 400 00Hz 10 21 A ASR1 ASR2 Width Adjustment Control yrFPG FOCPG FOCPM Factory Setting 5 00 mode Settings 0 0 to 400 00Hz 4 111 CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com Chapter 4 Parameters VFD VL E These two parameters are used to decide width of slope of ASR command during zero speed to low speed or Pr 10 17 to high speed PI 10 15 10 16 10 13 10 14 10 11 10 12 Hz aA X Zero Speed Position Holding Time Control FOCPM Factory Setting 0 250 mode Settings 0 001 to 65 535sec 10 23 M Filter Time at Zero Speed poris FOCPM Factory Setting 0 004 Settings 0 001 to 65 535sec EZI X Time for Executing Zero Speed Control FOCPM Factory Setting 0 mode Settings 0 After t
61. automatedpt com Chapter 4 Parameters VFD VL 4 2 8 Group 7 Special Parameters 07 00 X Brake Chopper Level Control vF vFPG SVC FOCPG TQCPG FOCPM mode Settings 230V series 350 0 450 0Vdc Factory Setting 380 0 460V series 700 0 900 0Vdc Factory Setting 760 0 E This parameter sets the DC bus voltage at which the brake chopper is activated EZN Reserved 07 02 A DC Brake Current Level Control VE VFPG svc Factory Setting 0 mode Settings 0 to 100 E This parameter sets the level of DC Brake Current output to the motor during start up and stopping When setting DC Brake Current the Rated Current Pr 00 01 is regarded as 100 It is recommended to start with a low DC Brake Current Level and then increase until proper holding torque has been attained Q When it is in FOCPG TQCPG FOCPM mode it can enable DC brake function by setting to any value 07 03 M DC Brake Activation Time Control VF VFPG SVC FOCPG FOCPM Factory Setting 0 0 mode Settings 0 0 to 60 0 sec E This parameter sets the duration of DC Brake current is supplied to motor when activating the drive A DC Brake Stopping Time e VF VFPG SVC FOCPG FOCPM Factory Setting 0 0 mode Settings 0 0 to 60 0 sec E This parameter sets the duration of DC Brake current is supplied to motor when stopping the drive 4 84 CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com CALL NOW 800 985 6929 http www automatedpt com
62. by the motor type PM or IM Inputting the nameplate information on the motor into Pr 01 00 01 02 Pr 01 00 10 00 120 00Hz Maximum Output Frequency Pr 01 01 0 00 120 00Hz 1st Output Frequency Setting 1 base frequency motor rated frequency Pr 01 02 230V 0 1V 255 0V 1st Output Voltage Setting 1 460V 0 1V 510 0V base voltage motor rated ic voltage IM u Motor Auto tuning When the Source of the Operation Command is set to digital keypad Pr 00 15 2 refer to step 1 and setting Pr 05 00 2 Pr 05 00 0 No function Motor Auto tuning 1 Rolling test Rs Rr Lm Lx no load current 2 Static Test NOTE 1 It doesn t need to release the brake in this auto tuning operation Please make sure that the electromagnetic valve is ON when it is used between the AC motor drive and motor When Pr 05 00 is set to 2 no load current of motor must be entered into Pr 05 05 The warning message Auto tuning will be displayed on the digital keypad during tuning until it is finished Then the measure result will be saved into Pr 05 06 Pr 05 09 NOTE 2 It needs to finish motor auto tuning before measuring the angle between magnetic pole and PG origin Pr 05 01 40 120 00 01 Amps Full load Current of Motor 3 9 CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com Chapter 3 O
63. case of the AC motor drive Please don t stick on the communication port to prevent reducing magnetic force WH le 2 6 CALL NOW 800 985 6929 Fo b l J s rubber JJ 10 magnet JJ gt GY ll 3 7m LABEL B 20 http Awww automatedpt com Email charles automatedpt com CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com Appendix B Accessories VFD VL B 8 PG Card for Encoder B 8 1 EMVL PGABL 1 1 Terminals descriptions Terminal Symbols Descriptions Specifications VP Power source of encoder use Voltage 5V 0 5V or 12V 1V SW2 to switch 12V 5V Current 200mA max ov Power source common for Reference level of the power of encoder encoder ABBZZ Line driver RS422 A A B B ZZ Incremental line driver input Max input frequency 100 kHz U U V V W W Absolute line driver input UVW Line driver RS422 3 bit code Max input frequency 50 kHz X Signal output for PG feedback AIO A O B O B O g P Line driver RS422 2 0 ZIO card and can be used as a m ke Max output frequency 100 kHz E frequency divider Connected to the grounding of the Grounding power of the AC motor drive and sS used for PG shielding B 21 CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com Appendix B
64. detection error cd1 34 V phase current detection error cd2 35 W phase current detection error cd3 36 Clamp current detection error Hd0 37 Over current detection error Hd1 38 Over voltage detection error Hd2 39 Ground current detection error Hd3 40 Auto tuning error AuE 41 PID feedback loss AFE 42 PG feedback error PGF1 43 PG feedback loss PGF2 44 PG feedback stall PGF3 45 PG slip error PGF4 46 PG ref input error PGr1 47 PG ref loss PGr2 48 Analog current input error ACE 49 External fault input EF 50 Emergency stop EF 1 51 Reserved 52 Password error PcodE 53 Reserved 54 Communication error cE1 55 Communication error cE2 56 Communication error cE3 57 Communication error cE4 58 Communication Time out cE10 59 PU time out cP10 60 Brake chopper error bF 61 62 Reserved 63 Safety loop error Sry 64 Mechanical brake error MBF 65 PGF5 hardware error 66 Magnetic contactor error 67 Phase loss of drive output MPHL 06 22 Fault Output Option 1 0 65535 refer to bit table for fault code 0 O 06 23 Fault Output Option 2 0 65535 refer to bit table for fault code 0 O 06 24 Fault Output Option 3 0 65535 refer to bit table for fault code 0 O 06 25 Fault Output Option 4 0 65535 refer to bit table for fault code 0 O x 06 26 PTC Positive Temperature 0 Warn and keep operation 0 O
65. divider When changing the denominator of the frequency divider or input output type it needs to clear the counter value by clock reset bit PIN4 before operation Please set the switch to 1 after reset Wiring Method Encoder Feedback 1 If the encoder type is line driver the PG card will only output 12V signal Set switch SW2 to EXT24V EMVL PGABO 1 Line Driver EXT24V NL j _ VPIOVIA B Z A B Z 12V Output B 28 CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com Appendix B Accessories VFD VL 2 If the encoder type is open collector wire connection method shown in the figure below can be used For terminals A gt B Z set switch SW2 to INT12V EMVL PGABO 1 Open Collector INTT 2V Encoder 12V Output Pulse Output of PG Card 1 Common voltage input terminal S S EMVL PGABO 1 Controller B 29 CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com CALL NOW 800 985 6929 http Awww automatedpt com Email charles automatedpt com Appendix B Accessories VFD VL 2 Common voltage output terminal S S SOURCE EMVL PGABO 1 Controller 3 If the encoder type is line driver when
66. esssee eme 1 6 1 2 2 Remove Front COVE isvideo iii iaaii 1 7 1 2 3 Lifting ei ee 1 8 1 2 4 Flange Mounting seme 1 9 1 2 5 Cutout Dimensions eee em 1 11 LESIPIMIMI e 1 13 Chapter 2 Installation and Wiring eene 2 1 PAAA WAIN P 2 2 2 2 External Wirlng ro ata dere rei hal eer ae 2 7 2 3 Main Circuit 2 erecta ete e LER HE dr e A oper ede 2 8 CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com 2 3 1 Main Circuit Connection see 2 8 2 3 2 Main Circuit Terminals seeee 2 10 2 4 Control Terminals eerte trei teet tine un etre 2 11 Chapter 3 Operation and Start Up eene 3 1 3 1 Operation Method ee ieee nies repete ie tre d eene iere 3 2 3 2 Thal RUN EP 3 3 3 3 Auto tuning Operations essen 3 4 3 3 Flow Chart eese teg ree ERA A 3 4 3 3 2 Explanations for the Auto tuning Steps sesssss 3 5 3 324 Step Lande eee 3 5 3 9 2 2 Stepan outset ente sn 3 7 3 9 2 3 806 D Dine ca eR ap 3 8 3 3 2 4 Step 4 RR IBI Ne nee 3 12 3 3 2 5 Step 5 iisdem ee er ee esie ae 3 13 3 3 2 6 Step 6 onte ee bete ien ee eid cec c de rere 3 14 3 3 2 Ste pf ctetuer Ue ect tes 3 14 Chapter 4 Parameters arc erirree
67. has no response The master device will eventually process a timeout condition The AC motor drive receives the messages without a communication error but cannot handle them An exception response will be returned to the master device and an error message CExx will be displayed on the keypad of AC motor drive The xx of CExx is a decimal code equal to the exception code that is described below In the exception response the most significant bit of the original command code is set to 1 and an exception code which explains the condition that caused the exception is returned Example of an exception response of command code 06H and exception code 02H ASCII mode RTU mode STX me Address 01H Address Low 0 Function 86H Address High 215 Exception code 02H Function Low 8 CRC CHK Low C3H Function High 6 CRC CHK High A1H Exception code LRC CHK Low T LRC CHK High T END 1 CR END 0 LF The explanation of exception codes Exception code Explanation Illegal function code 01 The function code received in the command message is not available for the AC motor drive Illegal data address 02 The data address received in the command message is not available for the AC motor drive 4 104 CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com CALL NOW 800 985 6929 http www automatedpt com Email charles
68. i Shielded leads amp Cable 2 2 CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com Chapter 2 Installation and Wiring VFD VL Figure 2 Wiring Terminals setting for SINK NPN mode and SOURCE PNP mode 1 Sink NPN mode 2 Source PNP mode used with internal power 24Vdc used with internal power 24Vdc MINE aaa y 4 MH AA Ys amp X MI2 v r Vaal J l T PN zr jJ 7 MIB k S jt WEE i Y 2av i Y COM COM 3 Sink NPN mode 4 Source PNP mode used with external power used with external power MINS ann v r VV m MI2 gn pe s VVV i t ka MIB ana d thy k K e 24V H e 24V e COM Y external 24V power external 24V power Figure 3 SRM to 1 phase UPS power supply system Timing diagram of M C AC motor drive magnetic contact or O R L1 1 phase UPS y 93 ALL o or battery J 9 S L2 NL e 0 TIL3 L P Before inputting emergency power Specifications for O EPS magnetic contactor Vand 3 are ON and 1 phase UPS or battery magnetic contactor should be OFF 230V models VAC 100 to 230 O EPS Ma
69. in kW of terminals U V and W to the motor Display the actual motor speed in rpm enabled when using with PG card Display the estimated value of torque in as it relates to current Display PG position Display the electrical angle of drive output Display the signal of AUI1 analog input terminal in 96 Range 0 10V corresponds to 0 100 1 Display the signal of ACI analog input terminal in 96 Range 4 20mA 0 10V corresponds to 0 100 2 Display the signal of AUI2 analog input terminal in 96 Range 10V 10V corresponds to 0 100956 3 Display the temperature of heat sink C Display the temperature of IGBT in C Display digital input status ON OFF i Display digital output status ON OFF o Display multi step speed 4 24 http www automatedpt com Email charles automatedpt com U Actual Freq Se 0 00Hz U DC BUS Se 255 3Vol t U Out put Voltage Se 0 OVol t U Power Angle Se 0 0deg U Out put Power e 0 000KW U Motor Speed Se ORPM U Tor que Se 0 0 U PG Feedback Sa 1567 U Electric Angle Se XXX Xdeg U AUI 1 Se 0 3 U ACI Se 0 0 U AUI 2 Se 0 3 U Heat Si nk Se 0 0 C U IGBT Temp Sa 41 8 C U DI ON Se OFF Stat 0000 U DO ON Se OFF Stat 0000 U Mul ti Se Speed 0 http www automatedpt com Email charles automatedpt com CALL NOW 800 985 6929 http www aut
70. its limit Solutions Refer to the user manual for multi function input output terminals usage and follow the specified voltage and current DO NOT exceed the specification limits D 12 CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com
71. magnetic pole when the power is applied it will detect every time when the power is applied Bit 1521 when power is applied it will start from the magnetic pole position of previous power failure Please make sure that the motor is not manually rotated during power off If the motor has been rotated during power off please set Pr 08 10 1 for magnetic pole re orientation 2 Smooth test for general operation u Adjust the setting of Pr 11 05 Pr 11 05 1 300956 Inertial Ratio u Adjust the settings of Pr 11 06 to Pr 11 08 Settings of Pr 11 Zero speed Bandwidth 0 40Hz 06 to Pr 11 08 Low speed Bandwidth 0 40Hz High speed Bandwidth 0 40Hz 3 Start up adjustment only for PM u Control by the zero speed position Setting Pr 11 00 10 19 10 22 10 23 02 29 and 10 24 Pr 11 00 Bit 020 disable System control Bit 021 ASR Auto tuning PDFF enable Bit 721 When position control is enabled it doesn t need to set Pr 07 02 DC Brake Current Level Bit 1520 when power is applied it will detect the position of magnetic pole again Bit 1521 when power is applied it will start from the magnetic pole position of previous power failure Pr 10 19 0 655 00 Zero Speed Gain P NOTE refer to the explanations in Pr 02 32 3 15 CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com C
72. o 9 2 Brake Start up Voltage DC 330 345 360 380 400 415 3V 660 690 720 760 800 830 6V DC Voltage 200 400VDC 400 800VDC Heat Sink Overheat Temperature over 95 C 203 F Alarm Output Relay contact 5A 120VAC 28VDC RA RB RC Power Charge Display Blackout until bus voltage is below 50VDC Indoor no corrosive gases metallic dust 10 C 50 C 14 F to 12 F 20 C 60 C 4 F to 140 F 90 Non condensing 9 8m s 1G under 20Hz Max Motor Power KW 45 40 15 Output Rating Input Rating Bienen 2m s 0 2G at 20 50Hz Wall mounted Enclosed Type IP50 IP10 B 7 CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com Appendix B Accessories VFD VL B 1 3 Dimensions for Brake Unit VFDB2015 VFDB2022 VFDB4030 VFDB4045 Dimensions are in millimeter inch 121 0 4 76 130 0 5 12 80 0 3 15 R3 3 RO 13 9 amp 5 EM S 8 fa ASW O B 8 CALL NOW 800 985 6929 http Awww automatedpt com Email charles automatedpt com CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com Appendix B Accessories VFD VL B 2 Non fuse Circuit Breaker Chart Comply with UL standard Per UL 508 paragraph 45 8 4 part a The current rating of the breaker shall be within 2 4 times maximum input current rating
73. or 10 10Vdc power to less than 1V Make sure that all external terminal wirings are finished before applying power After applying power verify that LED READY is ON 5 Setting FWD COM ON for forward running And if you want to change to reverse running direction you should set REV COM ON And if you want to decelerate to stop please set FWD REV COM OFF 6 Check following items L Check if the motor direction of rotation is correct L Check if the motor runs steadily without abnormal noise and vibration u Check if acceleration and deceleration are smooth If the results of trial run are normal please start the formal run 3 3 CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com Chapter 3 Operation and Start Up VFD VL 3 3 Auto tuning Operations 3 3 1 Flow Chart Step 1 Basic parameter settings Step 2 Encoder settings Pr 02 01 02 08 Pr 02 13 02 22 FSettingallparameters 1 Selection of speed i i to n eng jd feedback card Detection of the HOME Pr 00 02 EMVL PGABL la position of Encoder i u EMVL PGABO 1 using digital keypad EMVL PGHO1 2 using external terminals i v n i Source of the Master EMYL z Frequency Command n Pr 00 14 n Encoder selection i 4 Pr 10 00 I i Y d i Source
74. poor contact It also may cause short by low insulation in a humid location The solution is to use both paint and dust proof For particular occasion use the enclosure with whole seal structure The surrounding temperature should be within the specification Too high or low temperature will affect the lifetime and reliability For semiconductor components damage will occur once any specification is out of range Therefore it is necessary to clean and periodical check for the air cleaner and cooling fan besides having cooler and sunshade 5 9 CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com Chapter 5 Troubleshooting VFD VL In additional the microcomputer may not work in extreme low temperature and needs to have heater 4 Store within a relative humidity range of 0 to 90 and non condensing environment Do not turn off the air conditioner and have exsiccator for it 5 15 Affecting Other Machines AC motor drive may affect the operation of other machine due to many reasons The solutions are as follows High Harmonic at Power Side If there is high harmonic at power side during running the improved methods are 1 Separate power system use transformer for AC motor drive 2 Use reactor at the power input terminal of AC motor drive or decrease high harmonic by multiple circ
75. power AC motor drive model Motor overheating The AC motor drive detects that the internal temperature exceeds Pr 06 30 PTC level Corrective Actions 1 Make sure that the motor is not obstructed 2 Ensure that the ambient temperature falls within the specified temperature range 3 Take the next higher power AC motor drive model 6 5 http www automatedpt com Email charles automatedpt com CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com Chapter 6 Fault Code Information VFD VL Display Description Electronic Thermal Relay 1 Protection Corrective Actions Over Torque 1 1 Check whether the motor is overloaded Fe FaultCode 26 2 Check whether motor rated current setting Pr 05 01 is suitable 3 Check electronic thermal relay function 4 Take the next higher power AC motor drive model Electronic Thermal Relay 2 Protection Corrective Actions Over Torque 2 1 Check whether the motor is overloaded Fe FaultCode 27 2 Check whether motor rated current setting Pr 05 01 is suitable 3 Check electronic thermal relay function 4 Take the next higher power AC motor drive model Internal EEPROM can not be programmed EEPROM Write Err Corrective Actions Fe FaultCode 30 1 Press RESET key to the factory setting 2 Return to the factory Internal EEPROM can not be read EEPROM Read Err Corrective Actions Fe FaultCode 31 1 Press RESET key to the fa
76. rated frequency of the motor as indicated on the motor nameplate The factory setting is 90 X rated current Example if the rated current for 7 5hp 5 5kW models is 25A and the factory setting is 22 5A In this way the current range will be from 10A 25 40 to 30A 25 120 05 02 Rated Power of Motor Control SVC FOCPG TQCPG Factory setting 4 mode Settings 0 00 to 655 35 kW Factory Setting Ea It is used to set rated power of the motor The factory setting is the power of the drive ETE Rated Speed of Motor rpm Control vFPG SVC FOCPG TQCPG Factory setting 1710 mode Settings 0 to 65535 rpm E It is used to set the rated speed of the motor and need to set according to the value indicated on the motor nameplate 05 04 Number of Motor Poles Control VF VFPG SVC FOCPG TQCPG Factory setting 4 mode Settings 2 to 48 E It is used to set the number of motor poles must be an even number ET No load Current of Motor control VFPG SVC FOCPG TQCPG Factory setting mode Settings 0 to 100 The factory setting is 40 X rated current 4 63 CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com Chapter 4 Parameters VFD VL EIS Rs of Motor Control svc FOCPG TQCPG Factory setting 0 000 mode 05 07 Rr of Motor Control svc FOCPG TQCPG Factory setting 0 000 mode Settin
77. rules when AC motor drive and EMI filter are installed and wired according to user manual L EN61000 6 4 E EN61800 3 1996 EN55011 1991 Class A Group 1 General precaution EMI filter and AC motor drive should be installed on the same metal plate 2 Please install AC motor drive on footprint EMI filter or install EMI filter as close as possible to the AC motor drive Please wire as short as possible 4 Metal plate should be grounded The cover of EMI filter and AC motor drive or grounding should be fixed on the metal plate and the contact area should be as large as possible Choose suitable motor cable and precautions Improper installation and choice of motor cable will affect the performance of EMI filter Be sure to observe the following precautions when selecting motor cable t Use the cable with shielding double shielding is the best B 38 CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com CALL NOW 800 985 6929 CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com Appendix B Accessories VFD VL The shielding on both ends of the motor cable should be grounded with the minimum length and maximum contact area Remove any paint on metal saddle for good ground contact with the plate and shielding Remove any paint on metal saddle for good ground contact with the plate and shielding saddle L the plate with grounding
78. specification g system for requirement Yes Check if there is heavy load yes Using the different power with high start current in the supply for this drive and same power system heavy load system li No Check if Lv occurs when Yes breaker and magnetic contactor is ON m Yes Suitable power transformer capacity Check if voltage between 1 2 No and is greater than Pr 06 00 gt res Control circuit has malfunction or misoperation due to noise Please contact DELTA Maybe AC motor drive has malfunction Please contact DELTA 5 3 CALL NOW 800 985 6929 http Awww automatedpt com Email charles automatedpt com CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com Chapter 5 Troubleshooting VFD VL 5 5 Over Heat OH 7 AC motor drive overheats Heat sink overheats Y he R pes Check if temperature of heat sink No Temperature detection malfunctions Nis larger than 90 C Please contact DELTA Yes AI NyYes Ifloadistoolarge Reduce load No x N P A N No lt If cooling fan functions normally Change cooling fan Yes pa v E i m N Yes 1 gt lt Check if cooling fan is jammed gt gt Remove obstruction No v Check if surrounding temperatures No Maybe AC motor drive has malfunction or M ein i is within spe
79. switch SW2 is set to 12V or 24V the PG card will only output 5V NIN oo o gt gt EMVL PGABO 1 Controller B 30 CALL NOW 800 985 6929 http Awww automatedpt com Email charles automatedpt com CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com Appendix B Accessories VFD VL 1 Sinusoidal Encoder Function VFD VL series 5V Vdc ov GND A 0 A O B 0 Pin NO Terminal Pin NO Terminal Bo HEN 3 36 ji Name Name 7 0 et 1 B 9 5V Pd 2 NC 10 SIN Z O 3 Z 11 SIN SINQ 2 f 4 Z 12 COS SINO L i 5 At 13 cos T 6 A 14 NC COSO 7 ov 15 NC COS Q 8 B Ge 90 mech Heidenhain ERN1387 09000000 gt B 90900000 gt A ww ww www 1234567 r Terminal n Terminal Pin NO Nene Pin NO Nana 5a B 1b UP NC NC 1a C 4b R 7b C 4a R 2b D 6a A 6a D 2a A 5b ov 2 3b B B 31 CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com Appendix B Accessories VFD VL 2 Terminals descriptions Terminal Symbols Descriptions Specifications 45V Specific power output of Voltage 5V 0 5V encoder
80. the set frequency command value Over Current Stall Prevention during Operation output frequency decrease Output Current Over Current Detection Level 06 03 N Output Frequency Time over current stall prevention during operation E M Accel Decel Time Selection of Stall Prevention at constant speed Control VE VFPG svc Factory setting 0 mode Settings by current accel decel time by the 1st accel decel time by the 2nd accel decel time 0 1 2 3 by the 3rd accel decel time 4 by the 4th accel decel time 5 by auto accel decel time 4 68 CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com Chapter 4 Parameters VFD VL Ea It is used to set the accel decel time selection when stall prevention occurs at constant speed ETE X Over torque Detection Selection OT1 pontrol VF VFPG SVC FOCPG TQCPG FOCPM Factory setting 0 mode Settings 0 Over Torque detection disabled 1 Over torque detection during constant speed operation continue to operate after detection 2 Over torque detection during constant speed operation stop operation after detection 3 Over torque detection during operation continue to operate after detection 4 Over torque detection during operation stop operation after detection 06 06 X Over torque Detection Level OT1 goe VF VFPG SVC FOCPG TQCPG FOCPM Factory setting 150 mod
81. tools punching machines and so on Please be aware of the possible damages that greasy oil may cause to your drive Ali Electronic components that silt up with greasy oil may cause the drive to burn out or even explode 2 Most greasy dirt contains corrosive substances that may damage the drive Solutions Install the AC motor drive in a standard cabinet to keep it away from dirt Clean and remove greasy dirt regularly to prevent damage to the drive D 7 CALL NOW 800 985 6929 http Awww automatedpt com Email charles automatedpt com CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com Appendix D Suggestions and Error Corrections for Standard AC motor Drive VFD VL D 3 Fiber Dust Problem Serious fiber dust problems generally occur in the textile industry Please be aware of the possible damages that fiber may cause to your drives 1 Fiber that accumulates or adheres to the fans will lead to poor ventilation and cause overheating problems 2 Plant environments in the textile industry have higher degrees of humidity that may cause the drive to burn out become damaged or explode due to wet fiber dust adhering to the devices Solutions Install the AC motor drive in a standard cabinet to keep it away from fiber dust Clean and remove fiber dust regularly to prevent damage to the drive D 8 CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com CALL NOW 800
82. voltage N g S ke 4 gt free run EPS operation frequency 4 mechanical brake FA Refer to Pr 06 44 d motor speed foot N error output MO COM 11 electromagnetic valve MO COM 15 OFF operation command about 1 min EPS MI COM 43 detection ON l drive MO COM 9 ready ON MH about 2 sec Notes for the emergency power supply Please be aware of the following condition when emergency power is ON 1 Fan doesn t run 2 Parameter setting will not be saved when the power is turned off and applies again the parameter setting will be gone 3 Operate by the speed set in Pr 06 48 4 No protections for low voltage and phase loss 5 Display DC BUS voltage by Pr 06 29 2 4 CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com Chapter 2 Installation and Wiring VFD VL caution The wiring of main circuit and control circuit should be separated to prevent erroneous actions 2 Please use shield wire for the control wiring and not to expose the peeled off net in front of the terminal 3 Please use the shield wire or tube for the power wiring and ground the two ends of the shield wire or tube 4 Damaged insulation of wiring may cause personal injury or damage to circuits equipment if it comes in contact with high voltage 5 The AC motor drive motor and wiring may cause interference To prevent the equipment dam
83. 0 Overheat Pr 06 14 Brake chopper signal mA E Lx a fk WwW ND Motor controlled magnetic contactor output Slip error OSL Malfunction indication 1 o EN I 3 6 CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com Chapter 3 Operation and Start Up VFD VL Settings of Pr 02 18 Reserved 13 02 22 19 Brake chopper output error 20 Warning output 21 Over voltage warning 22 Over current stall prevention warning 23 Over voltage stall prevention warning 24 Operation mode indication Pr 00 1570 25 Forward command 26 Reverse command 27 Output when current gt Pr 02 33 28 Output when current Pr 02 33 29 Output when frequency gt Pr 02 34 30 Output when frequency Pr 02 34 31 32 Reserved 33 Zero speed actual output frequency 34 Zero speed with Stop actual output frequency 35 Error output selection 1 Pr 06 22 36 Error output selection 2 Pr 06 23 37 Error output selection 3 Pr 06 24 38 Error output selection 4 Pr 06 25 39 Reserved 40 Speed attained including zero speed 41 Reserved 3 3 2 2 Step 2 Encoder settings u Selection of speed feedback cards Please refer to appendix B 8 for details Delta provides 4 PG cards for user to select by their application including EMVL PGABL EMVL PGABO EMVL PGHO1 and EMVL PGSO01
84. 0 00 sec 0 00 600 00 sec 0 00 600 00 sec Decel Time 1 Accel Time 2 Decel Time 2 Accel Time 3 Decel Time 3 Accel Time 4 Decel Time 4 NOTE it is recommended to set the Pr 01 31 deceleration time to the small value in the trial run and execute smooth test after all the actions are correct Settings of S curve Pr 01 24 Pr 01 30 Settings of Pr 01 24 to Pr 01 30 S curve for Acceleration Departure Time S1 0 00 25 00 sec S curve for Acceleration Arrival Time S2 0 00 25 00 sec S curve for Deceleration Departure Time S3 0 00 25 00 sec S curve for Deceleration Arrival Time S4 0 00 25 00 sec Mode Selection when Frequency lt Fmin 0 Output waiting 1 Zero speed operation 2 Fmin 4th output frequency setting Switch Frequency for S3 S4 Changes to S5 0 00 400 00Hz S curve for Deceleration Arrival Time S5 0 00 25 00 sec NOTE it is recommended to set the S curve time to 0 in trial run and execute smooth test after all the actions are correct 3 3 2 5 Step 5 Inertia Elevator speed CALL NOW 800 985 6929 3 13 http www automatedpt com Email charles automatedpt com CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com Chapter 3 Operation and Start Up VFD VL Pr 11 01 0 10 4 00 m s Elevator Speed Pr 11 02 100 2000 mm Sheave Diameter Pr 11 03 1 100
85. 0 2 gt Om N O0 FP WHY o E 1 Control by PC or PLC A VFD VL can be set up to communicate on Modbus networks using one of the following modes ASCII American Standard Code for Information Interchange or RTU Remote Terminal Unit Users can select the desired mode along with the serial port communication protocol in Pr 09 04 Code Description ASCII mode Each 8 bit data is the combination of two ASCII characters For example a 1 byte data 64 Hex shown as 64 in ASCII consists of 6 36Hex and 4 34Hex Character 0 ele 3 4 D 6 T ASCII code 30H 31H 32H 33H 34H 35H 36H 37H Character 8 g A B C D E F ASCII code 38H 39H 41H 42H 43H 44H 45H 46H RTU mode Each 8 bit data is the combination of two 4 bit hexadecimal characters For example 64 Hex E 2 Data Format 4 96 CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com Chapter 4 Parameters VFD VL 10 bit character frame For ASCII 7 N 2 Stop Stop emo Leer po bit 4 7 bit character 10 bit character frame i 7 E 1 Even Stop 03i 1312 i13 i4 1516 d i i i i i i i parity bit 4 7 bit character _ 10 bit character frame gt
86. 01 01 is set to 60Hz and Pr 01 02 is set to 230Vor 460V E When Pr 00 02 08 the KPVL CCO1 keypad is locked and only Pr 00 02 can be set To unlock the keypad set Pr 00 02 00 E When Pr 00 02 is set to 1 Pr 00 02 setting should be set to 0 before setting to other setting LI X Start up Display Selection Control VF vFPG SVC FOCPG TOCPG FOCPM Factory setting 0 Settings 0 Display the frequency command value LED F Display the actual output frequency LED H DC BUS voltage Display the output current A Output voltage afk OU N gt Multifunction display see Pr 00 04 E This parameter determines the start up display page after power is applied to the drive LI X Content of Multi Function Display Control y VFPG SVC FOCPG TOCPG FOCPM Factory setting 0 U Out put Current S Settings 0 Display the output current in A supplied to the motor ch 0 0Amps 1 Reserved 4 23 CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com CALL NOW 800 985 6929 Chapter 4 Parameters VFD VL 00 04 X Content of Multi Function Display 2 10 11 12 13 14 15 16 17 18 CALL NOW 800 985 6929 Display actual output frequency H Display the actual DC BUS voltage in VDC of the AC motor drive Display the output voltage in VAC of terminals U V W to the motor Display the power factor angle in of terminals U V W to the motor Display the output power
87. 01B operated by digital keypad 02B operated by Pr 00 15 setting 03B change operation source Bit 15 Reserved 2001H Frequency command Bit 0 1 EF external fault on Bit 1 1 Reset Bit 2 1 B B ON Bit 3 15 Reserved 2100H Fault code refer to Pr 06 16 to Pr 06 21 Bit 0 Bit 1 00 Stop 01 deceleration 10 Ready for operation 11 operation Bit 2 1 JOG command 00 FWD command FWD output 2002H Status Bit 3 Bit 4 01 FWD command REV output monitor Read 10 REV command FWD output only 11 Reserved Bit 5 Reserved 2119H Bit 6 Reserved Bit 7 Reserved 1 Master frequency Controlled by communication Bit 8 interface Bit 9 1 Master frequency controlled by analog external terminals signal y 1 Operation command controlled by Bit 10 ofr communication interface Bit 11 1 Parameters have been locked Bit 12 1 enable to copy parameter from keypad Bit 13 15 Reserved 2102H Frequency command F 2103H Output frequency H 2104H Output current AXXX X 2105H DC BUS Voltage UXXX X 2106H Output voltage EXXX X 2107H Current step number of Multi Step Speed Operation 2116H Multi function display Pr 00 04 2120H Frequency command when malfunction 2121H Output frequency when malfunction 2122H Output current when malfunction 2123H Motor frequency when malfunction 2124H Output voltage when malfunction 2125H
88. 05 and Pr 08 07 E For setting 3 It can auto measure the angle between magnetic pole and PG origin Please notice the following items when measuring 1 It can be loaded motor or unloaded motor before tuning 4 91 CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com CALL NOW 800 985 6929 Chapter 4 Parameters VFD VL If brake is controlled by drive the drive will act by the normal operation to finish tuning after wiring and setting brake control parameters If brake is controlled by the host controller it needs to make sure that brake is in release state before tuning Dra The rated speed can t be larger or equal to 120f p Please notice that if the electromagnetic valve and brake is not controlled by the AC motor drive please release it by manual It is recommended to set Pr 08 00 to 1 unloaded motor for the accurate calculation If it needs to execute this function with loaded motor please balance the carriage before execution if it doesn t allow balancing the carriage in the measured environment it can set Pr 08 00 3 for executing this function It can execute this function with loaded motor by setting Pr 08 00 3 It will have a difference of 15 30 by the different encoder type It will display the warning message Auto tuning on the digital keypad during measuring until the measure is finished Then the result will be saved into Pr 08 09 It will display Auto Tuning Err on the key
89. 11 2 Wiring of the Safety Relay rrrrnrnrrnnnnnarnoronnrnrrnnnnnnrrnrrnnnnnn B 42 CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com Appendix C How to Select the Right AC Motor Drive C 1 C 1 Capacity Form las eie ite EL eee iet defe e C 2 C 2 General Precaution ssiri iiaiai ne aiaia C 4 C 3 How to Choose a Suitable Motor eeeeeeeesneeeeeeeeeeesneeeeeenaaes C 5 Appendix D Suggestions and Error Corrections for Standard AC Motor pj D 21 D 1 Maintenance and Inspections sssssssssssseeeeee D 2 D 2 Greasy Dirt Problem intret tree tte ene detecte D 7 D 3 Fiber Dust Problem eee ete irte ele nee tee D 8 BK Erosion Problem seen enm eene nnns D 9 D 5 Industrial Dust Problem ssese e D 10 D 6 Wiring and Installation Problem ssssssseeee D 11 D 7 Multi function Input Output Terminals Problem D 12 CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com Chapter 1 Introduction The AC motor drive should be kept in the shipping carton or crate before installation In order to retain the warranty cover
90. 126 OJO 12 10 Output Torque at Present Fault 2127 OJO 12 11 IGBT Temperature of Power Module at Present Fault 2128 OJO 12 12 Multi function Terminal Input Status at Present Fault 2129 OJO 12 13 Multi function Terminal Output Status at Present Fault 212A OJO 12 14 Drive Status at Present Fault 212B OJO 12 15 Second Most Recent Fault Record 0611 OJO 12 16 Second Most Recent Fault Time of Motor Operation min 0622 OJO 12 17 Second Most Recent Fault Time of Motor Operation day 0623 OJO 12 18 Third Most Recent Fault Record 0612 OJO 12 19 Third Most Recent Fault Time of Motor Operation min 0624 OJO 12 20 Third Most Recent Fault Time of Motor Operation day 0625 OJO 12 21 Fourth Most Recent Fault Record 0613 OJO 12 22 Fourth Most Recent Fault Time of Motor Operation min 0626 OJO 12 23 Fourth Most Recent Fault Time of Motor Operation day 0627 O O 12 24 Fifth Most Recent Fault Record 0614 OTO 12 25 Fifth Most Recent Fault Time of Motor Operation min 0628 OJO 12 26 Fifth Most Recent Fault Time of Motor Operation day 0629 OJO 12 27 Sixth Most Recent Fault Record 0615 OJO 12 28 Sixth Most Recent Fault Time of Motor Operation min 062A OJO 12 29 Sixth Most Recent Fault Time of Motor Operation day 062B OJO 12 30 No Factory Setting 12 31 No Factory Setting 4 20 CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com CALL NOW 800 985 6929 http www automatedp
91. 2 Motor will run Motor will run Sinusoidal 10 00 4 SIN COS Endat EMVL PGS01 Motor will run Motor won t run 10 00 5 SIN COS EMVL PGH01 02 Motor will run Motor will run 10 0026 SINICOS K EMVL PGS01 Motor will run Motor won t run Hiperface Pr 10 01 1 25000 Encoder Pulse 0 Disable 1 Phase A leads in a forward run command and phase B leads in a reverse run command 2 Phase B leads in a forward run command and phase A leads in a reverse run command 3 Phase A is a pulse input and phase B is a direction input low input reverse direction high input forward direction 4 Phase A is a pulse input and phase B is a direction input low input forward direction high input reverse direction 5 Single phase input 3 3 2 3 Step 3 Motor tuning CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com 3 8 CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com Chapter 3 Operation and Start Up VFD VL u Setting the parameters according to the motor type PM or IM Motor Auto tuning When the Source of the Operation Command is set to digital keypad Pr 00 15 2 refer to step 1 a Control method Please set Pr 00 09 to 8 Pr 00 09 0 V f Control Control Method 1 V f Control Encoder VFPG 2 Sensorless vector control SVC 3 FOC vector control Encoder FOCPG 4 Torque control Encoder TQCPG 8 FOC PM control FOCPM NOTE Setting parameter
92. 20 50 120 0320 50 120 Fe ve pede m ase freq z ase freq z V f for 220V 50Hz V f for 220V 50Hz C 7 CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com Appendix D Suggestions and Error Corrections for Standard AC Motor Drives The AC motor drive has a comprehensive fault diagnostic system that includes several different alarms and fault messages Once a fault is detected the corresponding protective functions will be activated The following faults are displayed as shown on the AC motor drive digital keypad display The six most recent faults can be read from the digital keypad or communication The AC motor drive is made up by numerous components such as electronic components including IC resistor capacity transistor and cooling fan relay etc These components can t be used permanently They have limited life even under normal operation Preventive maintenance is required to operate this AC motor drive in its optimal condition and to ensure a long life Basic check up items to detect if there were any abnormalities during operation are u Wait 5 seconds after a fault has been cleared before performing reset A via keypad of input terminal CAUTION a When
93. 3 consecutive failed attempts a fault code Password Error will show up to force the user to restart the AC motor drive in order to try again to input the correct password PROG E When forgetting password you can decode by setting 9999 and press button X39 twice Please note that all the settings will be set to factory setting m ME v Password Set Control yr vFPG SVC FOCPG TQCPG FOCPM Factory setting 0 Settings 1 to 9998 and 10000 to 65535 Display 0 No password set or successful input in Pr 00 07 1 Password has been set E To set a password to protect your parameter settings If the display shows 0 no password is set or password has been correctly entered in Pr 00 07 All parameters can then be changed including Pr 00 08 4 27 CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com Chapter 4 Parameters VFD VL The first time you can set a password directly After successful setting of password the display will show 1 Be sure to record the password for later use To cancel the parameter lock set the parameter to 0 after inputting correct password into Pr 00 07 The password consists of min 2 digits and max 5 digits Ea How to make the password valid again after decoding by Pr 00 07 Method 1 Re input original password into Pr 00 08 Or you can enter a new password if you want to use a changed or new one
94. 4 36 CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com Chapter 4 Parameters VFD VL anj This parameter selects the frequency point for transition from acceleration deceleration time 1 to acceleration deceleration time 4 3 The transition from acceleration deceleration time 1 to acceleration deceleration time 4 may also be enabled by the external terminals Pr 02 01 to 02 08 The external terminal has priority over Pr 01 23 Frequency 1st Acceleration Time 1st Deceleration Time 01 23 urunnnnnrfrnnnnnnnnnnnrnnnnnnnnnnnnnnsnnnvnnununnnnnnunnnnnrmrnnnnnnlgennrnnnnnnsnnnn 1st 4th Acceleration 4th Deceleration 4th Acceleration Time Time 1st 4th Acceleration Deceleration Switching M S curve for Acceleration Departure Time S1 A S curve for Acceleration Arrival Time S2 M S curve for Deceleration Departure Time S3 S curve for Deceleration Arrival Time S4 X S curve for Deceleration Arrival Time S5 pon VF VFPG SVC FOCPG FOCPM Factory setting 1 00 mode Settings 0 00 25 00 sec 01 29 Switch Frequency for S3 S4 Changes to S5 Control VE VFPG SVC FOCPG rem Factory setting 0 00 mode Settings 0 00 400 00Hz E It is used to give the smoothest transition between speed changes The accel decel curve can adjust the S curve of the accel decel When it is enabled the drive will have di
95. 5 200 Built in 75 100 240 Built in B 15 CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com CALL NOW 800 985 6929 http Awww automatedpt com Email charles automatedpt com Appendix B Accessories VFD VL B 7 Digital Keypad KPVL CC01 The digital keypad is the display of VFD VL series The following keypad appearance is only for reference and please see the product for actual appearance B 7 1 Description of the Digital Keypad KPVL CCO1 LED Display Display frequency current voltage and error etc Status Display Part Number Display of driver status S KPVL CCO18K Parameter Unit Key Enable the keypad itcan determinethe source of RUN STOP PROG DATA Usedto enter programming parameters MODE Selection Key Press this key to view different operating values JOG Operation Key Press this key to execute the JOG frequency operation FWD REV Direction Key Bun sme Jos rwo mv ext pu Value Modification Key Used on the modification for settings and parameters Pulse minus Key Number Key Used to enter settings RUN key STOP RESET Backward key FREQ SETPOINT sp Display message Se 60 00Hz gt Display the setting of message Display of driver status S Stop QD Forward running R Run 3 Reverse runnin F Fault 9 Display Message Descriptions FREQ SETPOINT Se 60 00Hz Displays the AC drive Master Frequency Press MODE key TPUT FREQ U 0 Hz D
96. 5 6929 http www automatedpt com Email charles automatedpt com Chapter 4 Parameters VFD VL E X Source of the Operation Command Control VF VFPG SVC FOCPG TQCPG FOCPM Factory setting 1 mode Settings 1 External terminals 2 RS 485 serial communication or digital keypad KPVL CC01 anj VFD VL series is shipped without digital keypad and users can use external terminals or RS 485 to control the operation command aaj When the LED PU is light the operation command can be controlled by the optional digital keypad KPVL CC01 Refer to appendix B for details 4 31 CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com Chapter 4 Parameters VFD VL 4 2 2 Group 1 Basic Parameters 01 00 Maximum Output Frequency Soral VF VFPG SVC FOCPG TQCPG FOCPM Factory setting 60 00 50 00 mode Settings 10 00 to 400 00Hz E This parameter determines the AC motor drive s Maximum Output Frequency All the AC motor drive frequency command sources analog inputs 0 to 10V 4 to 20mA and 10V to 10V are scaled to correspond to the output frequency range EUN 1st Output Frequency Setting Contro vF vFPG SVC FOCPG TQCPG FOCPM Factory setting 60 00 50 00 mode Settings 0 00 400 00Hz E It is for the base frequency and motor rated frequency E This value should be set according to the rated frequency of the motor as indi
97. 50 Pr 00 00 12 14 16 18 20 22 24 26 Rated Output Current for General 249 274 41 53 70 79 120 146 Purposes A Rated Output Current for Elevators A 25 31 47 60 80 90 150 183 Max Carrier Frequency 15kHz 9kHz 460V Series kW 55 7 5 11 15 18 5 22 30 37 45 55 75 HP 7 5 10 15 20 25 30 40 50 60 75 100 Pr 00 00 13 15 17 19 21 23 25 27 29 31 33 Rated Output Current for General 455 458 21 27 34 41 60 73 91 110 150 Purposes A Rated Output Current for Elevators A 14 18 24 31 39 47 75 91 113 138 188 Max Carrier Frequency 15kHz 9kHz 6kHz 4 22 CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com Chapter 4 Parameters VFD VL 00 02 Parameter Reset Control yz vrFPG SVC FOCPG TOCPG FOCPM Factory setting 0 0 No Function 1 Read Only 8 Keypad Lock 9 All parameters are reset to factory settings 50Hz 220V 380V 0 All parameters are reset to factory settings 60Hz 220V 440V Settings LL When it is set to 1 all parameters are read only except Pr 00 00 00 07 and it can be used with password setting for password protection LL This parameter allows the user to reset all parameters to the factory settings except the fault records Pr 06 16 Pr 06 21 50Hz Pr 01 01 is set to 50Hz and Pr 01 02 is set to 230V or 400V 60Hz Pr
98. 6 27 A PTC Level dig VF VFPG SVC FOCPG TQCPG FOCPM Factory setting 50 0 mode Settings 0 0 to 100 096 E It is used to set the PTC level and the corresponding value for 10096 is max analog input value EIS M Filter Time for PTC Detection yen VF VFPG SVC FOCPG TQCPG FOCPM Factory setting 0 20 mode Settings 0 00 to 10 00 sec 06 29 Voltage of Emergency Power como VF VFPG SVC FOCPG TQCPG FOCPM Factory setting 48 0 96 0 mode Settings 48 0 375 0Vdc 96 0 750 0Vdc 4 79 CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com Chapter 4 Parameters VFD VL E It is used with the setting 43 EPS function of Pr 02 01 02 08 Multi Function Input Command 06 31 Phase Loss Detection of Drive Output at Start Up MPHL ale VF VFPG SVC FOCPG TQCPG FOCPM Factory setting 0 mode Settings 0 Disable 1 Enable Ea When it is set to 1 it will auto detect if the connection between the drive and motor is normal whenever the drive runs If errors occur to the connection between the drive and the motor the drive will display fault code 67 to indicate motor output phase loss UP Accumulative Drive Power on Time at the First Fault min eer Accumulative Drive Power on Time at the Second Fault min E Accumulative Drive Power on Time at the Third Fault min xr MB Accumulative Drive Power on Time at the Fourth Fault m
99. 8 e ed Elevator Starts 10 25 10 26 10 1142 gt 4 Zero Speed PI Elevator Leveling Auto Speed Regulation Zero Speed P Control of Zero Speed P l 4 113 CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com Chapter 4 Parameters VFD VL 4 2 12 Group 11 Advanced Parameters E i 00 System Control Control FOCPG FOCPM Factory Setting 0 mode Settings Bit 0 0 No function Bit 0 1 ASR Auto tuning PDFF enable Bit 7 0 No function When position control is enabled it doesn t need to set Pr 07 02 abt DC Brake Current Level Bit 15 0 when power is applied it will detect the position of magnetic pole again Bit 1524 when power is applied it will start from the magnetic pole position of previous power failure E Bit 021 PDFF function is enabled and system will generate an ASR setting Pr 10 11 10 16 will be invalid and Pr 11 09 to 11 10 will be valid WhenPr 11 00 _ NO is set Bit 071 YES Setting auto gain adjustment Pr 11 00 1 Adjust gain value by manual Pr 11 00 0 factory setting Adjust Pr 11 06 11 07 and 11 08 separately by speed response Adjust Pr 10 11 10 12 10 13 10 14 10 15 and 10 16 Adjust by requirement separately by speed response Pr 11 09 Pr 11 10 PDFF function Adjust by requirement Pr 10 18 for general no need to adjust Adjust by requireme
100. 800 985 6929 http www automatedpt com Email charles automatedpt com CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com Appendix B Accessories VFD VL B 1 1 Dimensions and Weights for Brake Resistors Dimensions are in millimeter 1242 tt 7 Gr md 2 5042 L1 2 Model no L1 L2 H D Ww Max Weight g BR080W200 imm 140 125 20 5 3 60 160 BR080W750 BR300W070 BR300W 100 Im 2155 200 30 5 3 60 750 BR300W250 BR300W400 BR400W 150 265 250 30 5 3 60 930 BR400W040 B 5 CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com CALL NOW 800 985 6929 Appendix B Accessories VFD VL http www automatedpt com Email charles automatedpt com ry i L1 2 Model no L1 L2 H D Max Weight 9 BR500W030 BR500W100 335 320 30 5 3 60 1100 BR1KOW020 BR1K0WO075 400 385 50 5 3 Brake Resistor 100 2800 Order P N BR1KOW050 BR1K2W008 BR1K2W6P8 BR1K5W005 BR1K5W040 He RA CO CALL NOW 800 985 6929 97 5 9X2 http www automatedpt com Email charles automatedpt com CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com Appendix B Accessories VFD VL B 1 2 Specifications for Brake Unit roc e 230V Series 460V Series 2015 2022 4030 4045 Max Peak Discharge Current
101. 85 6929 4 41 http www automatedpt com Email charles automatedpt com CALL NOW 800 985 6929 Chapter 4 Parameters VFD VL Settings Functions http www automatedpt com Email charles automatedpt com Descriptions between 1st 4th Accel decel it will output 4 accel decel time The 3 4 acceleration 0 1 2 accel decel time 9 jor deceleration time 1 0 3 accel decel time selection h i 1 1 4 accel decel time If the drive receives STOP command it will decelerate to stop by Pr 01 31 10 EF Input External fault input terminal and decelerates by Pr 07 28 EF fault will be recorded 11 Reserved When this function is enabled the drive output will stop immediately and 12 Stop output the motor is free run When this function is disabled the drive will accelerate to the frequency setting 13 14 Reserved When the source of operation speed command is set to AUI1 ACI and AUI2 at the same time and two or above terminals are ON the priority is 45 Operation speed AUI1 gt ACI gt AUI2 command form AUI1 rd 3 When this function is enabled the source of the frequency will force to be AUI1 16 Operation speed When this function is enabled the source of the frequency will force to command form ACI be ACI 17 Operation speed When this function is enabled the source of the frequency will force to command form AUI2 be AUI2 18 Emergency Stop When this function is e
102. 929 http www automatedpt com Email charles automatedpt com Chapter 4 Parameters The VFD VL parameters are divided into 14 groups by property for easy setting In most applications the user can finish all parameter settings before start up without the need for re adjustment during operation The 14 groups are as follows Group 0 System Parameters Group 1 Basic Parameters Group 2 Digital Input Output Parameters Group 3 Analog Input Output Parameters Group 4 Multi Step Speed Parameters Group 5 IM Parameters Group 6 Protection Parameters Group 7 Special Parameters Group 8 PM Parameters Group 9 Communication Parameters Group 10 Speed Feedback Control Parameters Group 11 Advanced Parameters Group 12 User defined Parameters Group 13 View User defined Parameters 44 CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com Chapter 4 Parameters VFD VL 4 1 Summary of Parameter Settings M The parameter can be set during operation 4 1 1 Group 0 System Parameters Factory j i u Pr Explanation Settings Setting gt VFPG svc FOCPG TQCPG FOCPM Identity Code of the AC Read only O 00 00 motor drive Rated Current Display of the Read only O 00 01 AC motor drive O gt O O o C O 0 No function 0 Ol Ol Ol OIO O 1 Read only 8 Keypad lock 00 02 Paramete
103. 985 6929 http www automatedpt com Email charles automatedpt com Appendix D Suggestions and Error Corrections for Standard AC motor Drive VFD VL D 4 Erosion Problem Erosion problems may occur if any fluids flow into the drives Please be aware of the damages that erosion may cause to your drive 1 Erosion of internal components may cause the drive to malfunction and possibility to explode Solutions Install the AC motor drive in a standard cabinet to keep it away from fluids Clean the drive regularly to prevent erosion x cam D 9 CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com Appendix D Suggestions and Error Corrections for Standard AC motor Drive VFD VL D 5 Industrial Dust Problem Serious industrial dust pollution frequently occurs in stone processing plants flour mills cement plants and so on Please be aware of the possible damage that industrial dust may cause to your drives 1 Dust accumulating on electronic components may cause overheating problem and shorten the service life of the drive 2 Conductive dust may damage the circuit board and may even cause the drive to explode Solutions Install the AC motor drive in a standard cabinet and cover the drive with a dust cover Clean the cabinet and ventilation hole regularly for good ventilation D 10 CALL NOW 800 985 6929 http www a
104. AA Thicken or shorten the Yes Check if the voltage of Reduce load or wiring between the terminal is lower than increase the capacity motor or AC motor drive before of AC motor drive No Reduce load or Y Yes increase the capacity card un load torque of AC motor drive IS 109 nig No Maybe AC motor drive has Check if the torque Yes malfunction or misoperation compensation is suitable due to noise Please contact DELTA No Y Increase torque compensation 5 12 The Motor does not Run as Expected Motor does not run Check if V f characteristic No um as expected and torque compensation Adjust V f characteristic is suitable and lower torque compensation Yes T Y Run in low speed continuously YeS Please use specific motor No Y If load is too large Reduce load or increase the capacity of AC motor drive No Y Check if output voltage of U V WNYSS Motor has malfunction is balanced No v Maybe AC motor drive has malfunction or misoperation due to noise Please contact DELTA 5 8 CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com Chapter 5 Troubleshooting VFD VL 5 13 Electromagnetic Induction Noise There are many noises surround the AC motor drives and invade it by radiation or power circuit It may cause the misoperation of control circuit and even damage the AC m
105. AC motor drive Failure to observe these precautions may void the warranty Mount the AC motor drive vertically on a flat vertical surface object by screws Other directions are not allowed The AC motor drive will generate heat during operation Allow sufficient space around the unit for heat dissipation The heat sink temperature may rise to 90 C when running The material on which the AC motor drive is mounted must be noncombustible and be able to withstand this high temperature When AC motor drive is installed in a confined space e g cabinet the surrounding temperature must be within 10 40 C with good ventilation DO NOT install the AC motor drive in a space with bad ventilation Prevent fiber particles scraps of paper saw dust metal particles etc from adhering to the heatsink When installing multiple AC more drives in the same cabinet they should be adjacent in a row with enough space in between When installing one AC motor drive below another one use a metal separation between the AC motor drives to prevent mutual heating 1 2 2 Remove Front Cover 7 5 15HP 5 5 11kW frame C amp 20 30HP 15 22kW frame D After removing the screws please push the front cover to open it For the open cover direction please refer to the following picture 1 7 CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com
106. Accessories VFD VL 2 Wire length Types Pulse Maximum Wire Length Wire Gauge Generators g g Line Driver 100m 1 25mm AWG16 or above 3 Types of Pulse Generators Encoders Line driver Q Q EMVL PGABL VPO Encoder eo z2 cc nnNuvs gt gt lt 4 Output Signal Setting of the Frequency Divider It generates the output signal of division factor RESERVE reserved bit PIN1 m n after dealing with the input pulse Please j mopE input t tti f the divisi set by the switch SW1 on the card pulse PIN 2 YRS egenis n O MODE output type setting of the division pulse PIN 3 RST clock reset bit PIN 4 Division factor setting for division factor n 1 256 PIN5 12 B 22 CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com E ul Division Factor gua usc Siete ia mIiorw mmmmmmmnm rs ON Ee eA 1 iA H 8 amp 7 8 990492 Settings and explanations RESERVE I MODE O MODE RST X 0 0 1 A O A O B O B O es FILE A O A O B O B O A leads B Aa v Appendix B Accessories VFD VL Division factor cc v B B A O A O B O B O CALL NOW 800 985 6929 B 23 B leads A A IA B B f t f f aoao 14 BoBo 1 f 1 A A B B A O A O B
107. Accumulative Drive Power 00 1439 00 on Time at the Fifth Fault min 06 41 Accumulative Drive Power 00 65535 00 on Time at the Fifth Fault day 06 42 Accumulative Drive Power 00 1439 00 on Time at the Sixth Fault min 06 43 Accumulative Drive Power 00 65535 00 on Time at the Sixth Fault day Operation Speed of 0 00 400 00Hz Read lt 06 44 Emergency Power Mode Only 0 Display Lv fault and coast to stop 0 06 45 Low voltage Protection 1 Display Lv warn and coast to stop 2 Fan lock fault and coast to stop 3 Fan lock warn and coast to stop 06 46 Operation Direction for 0 Operate by current command 0 Emergency Power ON 1 Operate by the direction of power generating mode Power Generation Direction 0 0 5 0 sec 1 0 AOGA Searching Time x 06 48 Power Capacity of 0 0 100 0 KVA 0 0 Emergency Power 4 13 CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com Chapter 4 Parameters VFD VL 4 1 8 Group 7 Special Parameters 5 Sri ei Factory 9 o amp amp r xplanation ettings Setting gt amp s 198 8 ara ra 07 00 Brake Chopper Level 230V 350 0 450 0Vdc 3800 O O O O O 460V 700 0 900 0Vdc 760 0 07 01 Reserved x 07 02 DC Brake Current Level 0 100 0 OIO 07 03 DC Brake Activation Time 0 0 60 0 sec 0
108. Analog Input Bias 3 AUI2 100 0 100 096 0 0 Oo OJOJOO 03 06 MAUI oe Bias Mode 0 Zero bias 0 Ololo ololo 1 Serve bias as the center lower than bias bias 2 Serve bias as the center greater than bias bias 3 The absolute value of the bias voltage while serving as the Positive negative Bias Mode MOSO ACI can be set to 0 or 1 only ae center single polar Tola 5 03 08 ADI e RE Bias Mode 4 Serve bias as the center single polar 0 jojojo O 03 09 Analog Input Gain 1 AUI1 1 500 0 500 0 100 0 03 10 Analog Input Gain 2 ACI 1 500 0 500 0 100 0 M 08 11 Analog Input Gain 3 AUI2 1 500 0 500 0 100 0 Analog Input Delay Time T 0 01 A 03 12 AUM 0 00 2 00 sec 03 13 acne Input Delay Time 0 00 2 00 sec 0 01 Analog Input Delay Time T 0 01 A 03 14 AUI2 0 00 2 00 sec 03 15 Loss of the ACI Signal 0 Disable 0 OJOJOIOJO O 1 Continue operation at the last frequency 2 Decelerate to 0Hz 3 Stop immediately and display E F 03 16 Reserved Analog Output Selection 1 Output frequency Hz 0 Frequency command Hz Motor speed RPM Output current rms 03 17 0 1 2 3 4 Output voltage 5 6 T 8 DC Bus Voltage Power factor Power Output torque 9 AUI1 10 ACI 11 AUI2 12 q axis current 13 q axis feedback value 14 d axis current 15 d axis feedback value 16 q axis voltage 17 d axis voltage 18 Torque command 19 20 Reserved
109. Analog Output Gain 1 0 200 0 100 0 O O D O 03 18 4 7 CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com Chapter 4 Parameters VFD VL 3 3 Factory u 9 o E amp amp Pr Explanation Settings Setting gt AEE ipu 03 19 Analog Output Value in REV 0 Absolute value in REV direction 0 OJO JOIOJO O Direction 1 1 Output OV in REV direction 2 Enable output voltage in REV direction 03 20 Analog Output Selection 2 0 Output frequency Hz 0 OJO O OJO 1 Frequency command Hz OJO OJOIO 2 Motor speed RPM O OJO O 3 Output current rms O OJOJ O O 4 Output voltage O O o o 5 DC Bus Voltage O OJOIO 6 Power factor OJO OJOJOO 7 Power OJO OJOJOO 8 Output torque OJO OJOIO 9 AVI OJO OJOJO 10 ACI OJO OJOJOO 11 AUI OJO OJO 12 q axis current OJO OJO 13 q axis feedback value OJO OJOIO 14 d axis current OJO JOIOJO O 15 d axis feedback value OJO OJOJO 16 q axis voltage OJO OJOIO 17 d axis voltage OJO OIOJO 18 Torque command OJO OJOIO 19 20 Reserved 03 21 Analog Output Gain 2 0 200 0 100 0 O O O O O O 03 22 Analog Output Value in REV 0 Absolute value in REV direction 0 OTOJOJO O O Direction 2 1 Output OV in REV direction 2 Enable outpu
110. C motor drive Make sure that all parameters are reset to factory setting Pr 00 02 is set to 9 or 10 Pr 00 02 0 No function Parameter Reset 1 Read only 8 Keypad lock 9 All parameters are reset to factory settings 50Hz 220V 380V 10 All parameters are reset to factory settings 60Hz 220V 440V L Source of the Master Frequency Command users can set by themselves Pr 00 14 Pr 00 14 1 RS 485 serial communication or digital keypad Source of the KPVL CCO1 Master Frequency 2 External analog input Pr 03 00 Command 3 Digital terminals input u Source of the Operation Command users can set by themselves Pr 00 15 Pr 00 15 1 External terminals Source of the 2 RS 485 serial communication or digital keypad Operation KPVL CC01 Command a MI MO external terminals settings Refer to Pr 02 01 02 08 for setting the external input terminals MI1 MI8 NOTE The factory setting of Pr 02 08 is 40 Enable drive function Please disable this function if you don t need to use this function Settings of Pr 02 0 no function 01 02 08 1 multi step speed command 1 2 multi step speed command 2 3 multi step speed command 3 4 multi step speed command 4 5 Reset 6 JOG command T acceleration deceleration speed inhibit 8 the 1st 2nd acceleration deceleration time selection 9 the 3rd 4th acceleration deceleration time selection 10 EF input 07 28 11 Reserved 12 Stop output
111. CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com Appendix B Accessories VFD VL B 4 AC Reactor B 4 1 AC Input Reactor Recommended Value 460V 50 60Hz 3 Phase Fundamental Max Inductance mH kw HP A continuous mps Amps 3 impedance 5 impedance 5 5 7 5 12 18 2 5 4 2 7 5 10 18 27 1 5 2 5 11 15 25 37 5 1 2 2 15 20 35 52 5 0 8 1 2 18 5 25 35 52 5 0 8 1 2 22 30 45 67 5 0 7 1 2 30 40 55 82 5 0 5 0 85 37 50 80 120 0 4 0 7 45 60 80 120 0 4 0 7 55 75 100 150 0 3 0 45 75 100 130 195 0 2 0 3 B 4 2 AC Output Reactor Recommended Value 230V 50 60Hz 3 Phase kw HP du nua NA i pee iu Amps 3 impedance 596 impedance 5 5 75 25 37 5 0 5 12 75 10 35 52 5 04 0 8 11 15 55 82 5 0 25 0 5 15 20 80 120 0 2 0 4 185 25 80 120 0 2 0 4 22 30 100 150 0 15 0 3 30 40 130 195 0 1 0 2 37 50 160 240 0 075 0 15 B 11 CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com CALL NOW 800 985 6929 Appendix B Accessories VFD VL A60V 50 60Hz 3 Phase http www automatedpt com Email charles automatedpt com Fundamental Max Inductance mH 2 ad Amps MT 3 impedance 5 impedance Amps P p 5 5 7 5 18 27 1 5 2 5 7 5 10 18 27 1 5 2 5 11 15 25 37 5
112. Coefficient Detection 1 Warn and ramp to stop Selection x 06 27 PTC Level 0 0 100 0 50 0 O 06 28 Filter Time for PTC 0 00 10 00sec 0 20 O Detection 06 29 Voltage of Emergency 48 0 375 0Vdc 48 0 O Power 96 0 750 0Vdc 96 0 06 30 Setting Method of Fault 0 By settings of Pr 06 22 06 25 0 O Output 1 By the binary setting CALL NOW 800 985 6929 4 12 http www automatedpt com Email charles automatedpt com CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com Chapter 4 Parameters VFD VL i Factory g o amp amp amp Pr Explanation Settings ISetting gt amp alsisis mlelo 06 31 Phase Loss Detection of 0 Disable 0 Drive Output at Start 1 Enable up MPHL 06 32 Accumulative Drive Power 00 1439 00 on Time at the First Fault min 06 33 Accumulative Drive Power 00 65535 00 on Time at the First Fault day 06 34 Accumulative Drive Power 00 1439 00 on Time at the Second Fault min 06 35 Accumulative Drive Power 00 65535 00 on Time at the Second Fault day 06 36 Accumulative Drive Power 00 1439 00 on Time at the Third Fault min 06 37 Accumulative Drive Power 00 65535 00 on Time at the Third Fault day 06 38 Accumulative Drive Power 00 1439 00 on Time at the Fourth Fault min 06 39 Accumulative Drive Power 00 65535 00 on Time at the Fourth Fault day 06 40
113. Current 200mA max ov Power source common for Reference level of the power of encoder encoder 360 el NG fa ea 2 21200 P 90 el A A B B Sine line driver input Z Z incremental signal d ANA B 5 of 7 M 0 sVidrt200 360 mech CONUS aud dn SIN SIN Sine line driver input signal 1Vss Z 1ka 90 h COS COS absolute signal Mrd 0 cos Signal output for PG feedback AIO B Q B 0 B 0 9 OMNP Line driver RS422 ZIO ZIO card and can be used as a e n Max output frequency 100 kHz gt frequency divider CALL NOW 800 985 6929 gt Encoder B 32 http www automatedpt com Email charles automatedpt com CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com Appendix B Accessories VFD VL 4 Output Signal Setting of the Frequency Divider It generates the output signal of division factor RESERVE reserved bit PIN1 g n after dealing with the set by the switch SW1 on the card input pulse Please MODE input type setting of the division pulse PIN 2 E i Division Factor O MODE output type setting of the division gua pulse PIN 3 uoo AOF BERRE RPE RST clock reset bit PIN 4 BSOr Be Gn cn cu gn Gu Gn Division factor setting for division factor n 1 256 PIN5 12 0 Tr 1 2 J m oc wy 8 Wali Settings and explanations u W ANS amp lad Division factor uoo oser
114. DC bus voltage when malfunction 2126H Output power when malfunction 2127H Output torque when malfunction 2128H IGBT Temperature of Power Module at Present Fault 4 103 CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com Chapter 4 Parameters VFD VL Content Address Function 2129H Input status of multi function terminal when malfunction format is the same as Pr 00 04 16 212AH Output status of multi function terminal when malfunction format is the same as Pr 00 04 17 212BH Drive status when malfunction format is the same as 2119H 2201H Pr 00 05 user defined setting 2203H AUM analog input XXX XX 96 2204H ACI analog input XXX XX 96 2205H AUI2 analog input XXX XX 96 2206H Display temperature of IGBT C 2207H Display temperature of heatsink C only for model 40HP and above 2208H Digital input state 2209H Digital output state 3 6 Exception response The AC motor drive is expected to return a normal response after receiving command messages from the master device The following depicts the conditions when no normal response is replied to the master device The AC motor drive does not receive the messages due to a communication error thus the AC motor drive
115. Email charles automatedpt com 1 1 3 Series Number Explanation 110VL23A T 7 26 0002 Chapter 1 Introduction VFD VL Production number Production week Production year 2007 Production factory T Taoyuan W Wujian 230V 3 phase 15HP 11kW Model any problems please contact your distributor If the nameplate information does not correspond to your purchase order or if there are 1 1 4 Drive Frames and Appearances 7 5 15HP 5 5 11kW Frame C 20 30HP 15 22kW Frame D 1 3 CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com Chapter 1 Introduction VFD VL 40 100HP 30 75kW Frame E Frame Power range Models VFD055VL23A 43A VFD075VL23A 43A C 7 5 15HP 5 5 11kW VFD410VL23A 43A VFD150VL23A 43A VFD185VL23A 43A D ks ae VFD220VL23A 43A E E1 40 60hp 30 45kW VFD300VL43A VFD370VL43A VFD450V43A VFD300VL23A VFD370VL23A VFD550VL43A E E2 40 100hp 30 75KW ED750VL43A Please refer to Chapter 1 3 for exact dimensions 14 CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com Chapter 1 Introduction VFD VL 1 1 5 Drive Features Communication Port Internal structure Removable fan 1 5
116. Enable drive function Start forward running start reverse running MI2 1 1 0 multi step speed1 MI3 2 1 1 multi step speed2 MI4 3 0 0 multi step speed3 01 25 82 01 26 53 01 13 01 29 01 12 decel time Switch frequency accel time for S3 S4 changes to S5 on2z84 NIK 018 lee Sn v Deceleration time frequency 01 2451 A K when operating tput WF V iwi outpu 01 30 85 without RUN command DC brake gt gt 07 03 07 04 DC brake time during start up multi function DC brake time during stopping output 15 Motor controlled magnetic gt 02 31 gt contactor output Turn on delay of magnetic 02 32 contactor between drive and Turn off delay of magnetic G motor contactor between drive and multi function p motor output 1 operation indication multi function I output 12 gt e ole mechanical 02 30 02 29 brake release delay time when elevator starts brake release brake engage delay time when elevator stops 11 00 bit 7 1 Zero speed p control 10 22 Operation time at zero speed S start deceleration 9 motorrelease 1 elevator starts running 5 Q electromagnetic valve is ON the end of creep 3 brake release 4 the end of DC brake time X atstart up start DC brake time duringstopping 8 theend of DC bra
117. FOCPM Factory Setting 3 mode Settings 0 Warn and keep operating 1 Warn and RAMP to stop 2 Reserved 3 No action and no display E This parameter is set to how to react if transmission errors occur A Time out Detection oo VF VFPG SVC FOCPG TQCPG FOCPM Factory Setting 0 0 mode Settings 0 0 100 0 sec 0 0 disable I0 It is used to set the communication time out time 4 95 CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com Chapter 4 Parameters VFD VL 09 04 A Communication Protocol Conrol VF VFPG SVC FOCPG TQCPG FOCPM Factory Setting 13 mode Settings Modbus ASCII mode protocol lt 7 N 1 gt Modbus ASCII mode protocol lt 7 N 2 gt Modbus ASCII mode protocol lt 7 E 1 gt Modbus ASCII mode protocol lt 7 0 1 gt Modbus ASCII mode protocol lt 7 E 2 gt Modbus ASCII mode protocol lt 7 0 2 gt Modbus ASCII mode protocol lt 8 N 1 gt Modbus ASCII mode protocol lt 8 N 2 gt Modbus ASCII mode protocol lt 8 E 1 gt 9 Modbus ASCII mode protocol lt 8 0 1 gt 10 Modbus ASCII mode protocol lt 8 E 2 gt 11 Modbus ASCII mode protocol lt 8 0 2 gt 12 Modbus RTU mode protocol lt 8 N 1 gt 13 Modbus RTU mode protocol lt 8 N 2 gt 14 Modbus RTU mode protocol lt 8 E 1 gt 15 Modbus RTU mode protocol lt 8 0 1 gt 16 Modbus RTU mode protocol lt 8 E 2 gt 17 Modbus RTU mode protocol lt 8
118. Factory Setting 0 100 mode Settings 0 000 to 10 000 sec X ASR Auto Speed Regulation control P 1 Control VE VFPG SVC FOCPG FOCPM Factory Setting 100 0 mode Settings 0 0 to 500 0 10 14 A ASR Auto Speed Regulation control I 1 Control VE VFPG SVC FOCPG FOCPM Factory Setting 0 100 mode Settings 0 000 to 10 000 sec EX A ASR Auto Speed Regulation control P 2 Control VE VFPG SVC FOCPG FOCPM Factory Setting 100 0 mode Settings 0 0 to 500 0 10 16 M ASR Auto Speed Regulation control I 2 Conio VE VFPG SVC FOCPG FOCPM Factory Setting 0 100 mode Settings 0 000 to 10 000 sec 10 17 M ASR 1 ASR2 Switch Frequency Control VF VFPG SVC FOCPG FOCPM Factory Setting 7 00 mode Settings 0 00 o 400 00Hz 0 00 disable m LJ ASR P determines Proportional control and associated gain P ASR I determines integral control and associated gain 1 nm E When integral time is set to 0 it is disabled Pr 10 17 defines the switch frequency for the ASRI Pr 10 13 Pr 10 14 and ASR2 Pr 10 15 Pr 10 16 4 110 CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com Chapter 4 Parameters VFD VL PI 10 15 10 16 10 13 10 14 10 12 10 20 10 11 i i gt 10 21 gt OHz 10 17 Hz E When using multi function input terminals to switch ASR1 ASR2 the diagram will be shown
119. GH01 02 Motor will run Motor will run 10 00 6 SN EMVL PGS01 Motor will run Motor won t run Hiperface 10 01 Encoder Pulse Control vFPG FOCPG TOCPG FOCPM Factory Setting 600 mode Settings 1 to 20000 E A Pulse Generator PG or encoder is used as a sensor that provides a feedback signal of the motor speed This parameter defines the number of pulses for each cycle of the PG control 10 02 Encoder Input Type Setting Control VFPG FOCPG TQCPG FOCPM Factory Setting 0 mode Settings 0 Disable Phase A leads in a forward run command and phase B leads in a reverse run command FWD REV AST te Fat TT Phase B leads in a forward run command and phase A leads in a reverse run command i FWD REV Su a ARR Tons BALA LE LE LEE Phase A is a pulse input and phase B is a direction input low input reverse direction high input forward direction FWD REV XS ge S running B Phase A is a pulse input and phase B is a direction input low input forward direction high input reverse direction FWD REV ood uv xs E running B 4 107 CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com Chapter 4 Parameters VFD VL Single phase input unng AVA vvv E It is helpful for the stable control by inputting correct puls
120. H3 over torque 1 ot1 over torque 1 ot2 Memory write in error cF1 Memory read out error cF2 Isum current detection error cdO U phase current detection error cd1 V phase current detection error cd2 W phase current detection error cd3 Clamp current detection error HdO Over current detection error Hd1 Over voltage detection error Hd2 Ground current detection error Hd3 Auto tuning error AuE PID feedback loss AFE PG feedback error PGF1 PG feedback loss PGF2 PG feedback stall PGF3 PG slip error PGF4 PG ref input error PGr1 PG ref loss PGr2 Analog current input error ACE External fault input EF Emergency stop EF1 Password error PcodE Communication error cE1 Communication error cE2 Communication error cE3 Communication error cE4 Communication Time out cE10 PU time out cP10 Brake chopper error bF CALL NOW 800 985 6929 Safety loop error Sry 4 75 http www automatedpt com Email charles automatedpt com CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com Chapter 4 Parameters VFD VL Bit 3 Bit 2 Bit 1 Bit 0 Fault code 64 Mechanical brake error MBF 1 0 0 0 65 PGF5 hardware error 1 0 1 1
121. L Control mode VF VFPG svc FOCPG TQCPG FOCPM Factory setting 0 Ea Settings SINK SOURCE status Ea Ea 0 65535 User can change terminal status by communicating This parameter is used to set the input signal level and it won t be affected by the BitO is for FWD terminal bit1 is for REV terminal and bit2 to bit9 is for MI1 to MI8 For example MI1 is set to 1 multi step speed command 1 MI2 is set to 2 multi step speed command 2 Then the forward an step speed command 1001 binary 9 Decimal Only need to set Pr 02 10 9 by communication and it can forward with 2nd step speed It doesn t need to wire any multi function terminal bit9 bit8 bit7 bit6 bit5 bit4 bit3 bit2 bitt bito MI8 MI7 MI6 MIS MI4 MI3 MI2 MI1 REV FWD Mu ti function Output 1 RA RB RC Relay1 M c i function Outpu 2 MRA MRC Relay2 Factory Setting 11 02 13 02 14 02 15 02 16 02 17 02 18 02 19 02 20 02 21 02 22 ulti function Outpu ulti function Outpu ulti function Outpu ulti function Outpu ulti function Outpu ulti function Outpu ulti function Outpu ulti function Outpu ulti function Outpu ulti function Outpu 3 MO1 4 MO2 5 MO3 need to use with EMVL IODAO1 6 MO4 need to use with EMVL IODAO1 7 MOS need to use with EMVL IODA01 8 MO6 need to use with EMVL I
122. Mechanical Gear Ratio Pr 11 04 0 1 1 Suspension Ratio 1 24 Pr 11 05 1 300956 Inertial Ratio Pr 11 14 50 200 Motor Current at Accel Pr 11 15 0 20 2 00m s Elevator Acceleration 3 3 2 6 Step 6 Trial run This step is used to trial run after finishing the settings of Step 1 to Step 5 to check if it runs normally after executing the inspection with the loaded motor At the same time please also check if the operations of multi function output terminals is normal such as the action of the brake release and electromagnetic valve correspond to the host controller It needs to check the switch between each step speed current value the noise in the carriage and noise source during operation 3 3 2 7 Step 7 Elevator tuning 1 Setting Pr 11 00 to bit 071 3 14 CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com Chapter 3 Operation and Start Up VFD VL Pr 11 00 Bit 020 disable System control Bit 021 ASR Auto tuning PDFF enable Bit 7 1 When position control is enabled it doesn t need to set Pr 07 02 DC Brake Current Level Bit 1520 when power is applied it will detect the position of magnetic pole again Bit 1521 when power is applied it will start from the magnetic pole position of previous power failure NOTE bit 15 0 it will detect the position of
123. N CR END LF RTU mode Command message Response message Address 01H Address 01H Function 10H Function 10H Starting data 05H Starting data address 05H address 00H 00H Number of data 00H Number of data 00H count by word 02H count by word 02H Number of data 04 CRC Check Low 41H count by byte The first data 13H CRC Check High 04H content 88H The second data OFH content AOH CRC Check Low 9 CRC Check High A 4 100 CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com Chapter 4 Parameters VFD VL 3 4 Check sum ASCII mode LRC Longitudinal Redundancy Check is calculated by summing up module 256 the values of the bytes from ADR1 to last data character then calculating the hexadecimal representation of the 2 s complement negation of the sum For example reading 1 word from address 0401H of the AC drive with address 01H STX u Address 1 0 Address 0 kd Function 1 0 Function 0 F oO Starting data address 2 T oO oO Number of data U 7 LRC Check 1 F LRC Check 0 e END 1 CR END 0 LF 01H 03H 04H 01H 00H 01H 0AH the 2 s complement negation of OAH is F6H RTU mode Address 01H Function 03H Starting data address 21H 02H Number of data 00H count by word 02H CRC CHK Low 6FH CRC CHK High F7H CRC Cyclical Red
124. O O O O Q 01 30 Arrival Time S5 Deceleration Time when 0 00 60 00 sec 200 O O O O O Operating without RUN 401 31 Command 4 4 CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com Chapter 4 Parameters VFD VL 4 1 3 Group 2 Digital Input Output Parameters Pr Explanation Settings Factory iju ES E E 5 Setting e e o E H E 02 00 2 wire 3 wire Operation 0 FWD STOP REV STOP 0 OJOIJOIOI 0 1O Control 1 FWD STOP REV STOP Line Start Lockout 2 RUN STOP REV FWD 3 RUN STOP REV FWD Line Start Lockout 4 3 wire 5 3 wire Line Start Lockout 02 01 Multi Function Input 0 no function 1 Command 1 MI1 1 multi step speed command 1 itis Stop terminal for 3 wire operation 2 multi step speed command 2 02 02 Multi Function Input 3 multi step speed command 3 2 Command 2 MI2 4 multi step speed command 4 02 03 Multi Function Input 5 Reset 3 Command 3 MI3 6 JOG command 02 04 Multi Function Input 7 acceleration deceleration speed inhibit 4 Command 4 MI4 8 the 1st 2nd acceleration deceleration time selection 02 05 z d 9 the 3rd 4th acceleration deceleration time selection 0 Multi Function Input 10 EF inp
125. O OQ O 18 Reserved 19 Brake chopper output error O O O O O Q 20 Warning output O O O O O O 21 Over voltage warning O O O O O O 22 Over current stall prevention warning O O O 23 Over voltage stall prevention warning O O O O O 24 Operation mode indication Pr 00 1570 O O O O O 25 Forward command O O O O O O 26 Reverse command O O O O O O 27 Output when current gt Pr 02 33 O O O O O O 28 Output when current lt Pr 02 33 O O O O O 29 Output when frequency gt Pr 02 34 O O O O O O 30 Output when frequency lt Pr 02 34 O O O O O O 31 Power generation direction and status verify O O O O O O 32 Power generation direction O O O O O O 33 Zero speed actual output frequency O O O O O 34 Zero speed with Stop actual output frequency O O O O O 35 Fault output option 1 Pr 06 22 O O O O O 36 Fault output option 2 Pr 06 23 O O O O O O 37 Fault output option 3 Pr 06 24 O O O O O O 38 Fault output option 4 Pr 06 25 ci O O O O O 39 Reserved 40 Speed attained including zero speed O O O O O 41 Reserved Settings Functions Descriptions 0 No Function 4 AC Drive Operational Active when there is an output from the drive or RUN command is ON 4 46 CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com CALL NOW 800 985 6929 Settings Functions http www automatedpt com Email charles automatedpt com Chapter 4 Parameters VFD VL Descriptions 2 Operation speed attaine
126. O1 KPVL CCO1 RUN sro JOG FWD REV EXT PU E L RUN STOP JOG FWD REV EXT PU L RUN STOP JOG FWD REV EXT PU__ 4 121 CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com Chapter 4 Parameters VFD VL In the following it shows the factory setting of Pr 12 00 to Pr 12 29 You can change the setting as required ET A Present Fault Record Control vF vFPG SVC FOCPG TQCPG FOCPM mode Settings 0610 12 01 X Present Fault Time of Motor Operation min Control vF vFPG SVC FOCPG TQCPG FOCPM mode Settings 0620 1202 Present Fault Time of Motor Operation day Control vF VFPG SVC FOCPG TQCPG FOCPM mode Settings 0621 12 03 A Frequency Command at Present Fault Control vF vFPG SVC FOCPG TQCPG FOCPM mode Settings 2120 Eg Output Frequency at Preset Fault Control vF vFPG SVC FOCPG TQCPG FOCPM mode Settings 2121 12 05 AW Output Current at Present Fault Control vF vFPG SVC FOCPG TQCPG FOCPM mode Settings 2122 E Motor Frequency at Present Fault Control vF VFPG SVC FOCPG TQCPG FOCPM mode Settings 2123 4 122 CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com Chapter 4 Parameters VFD VL E Output Voltage at Present Fault Contr
127. ODAO1 9 MO7 need to use with EMVL IODAO1 10 MO8 need to use with EMVL IODA01 11 MOQ need to use with EMVL IODA01 12 MO10 need to use with EMVL IODA01 Factory Setting 1 Factory Setting 0 Settings 0 41 CALL NOW 800 985 6929 4 45 http www automatedpt com Email charles automatedpt com CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com Chapter 4 Parameters VFD VL Control Mode Settings VF VFPG SVC FOCPG TQCPG FOCPM 0 No function O O O O O O 1 Operation indication O O Q Q O O 2 Operation speed attained O O Q O O O 3 Desired frequency attained 1 Pr 02 25 02 26 O O O O O 4 Desired frequency attained 2 Pr 02 27 02 28 O O O O O 5 Zero speed frequency command O O O O O 6 Zero speed with stop frequency command O O O O O 7 Over torque OT1 Pr 06 05 06 07 O O O O O O 8 Over torque OT2 Pr 06 08 06 10 O O O O O 9 Drive ready O O O O O O 10 User defined Low voltage Detection LV O O O O O O 11 Malfunction indication O g O O O O 12 Mechanical brake release Pr 02 29 Pr 02 30 O O O O O 13 Overheat Pr 06 14 O O O O O O 14 Brake chopper signal O O O O O O 15 Motor controlled magnetic contactor output O O O O Q O 16 Slip error OSL O O O O O 17 Malfunction indication 1 O O O
128. Pr 02 24 0 Pr 02 24 1 FWD REV FWD REV Enable i Enable kr dell Multifunction output 15 or ke 337 02 25 X Desired Frequency Attained 1 Control VF VFPG SVC FOCPG FOCPM Factory setting 60 00 50 00 mode 02 2 A The Width of the Desired Frequency Attained 1 Gontro VE VFPG SVC FOCPG FOCPM Factory setting 2 00 mode ETE X Desired Frequency Attained 2 oe VF VFPG SVC FOCPG FOCPM Factory setting 60 00 50 00 mode 02 28 X The Width of the Desired Frequency Attained 2 Coniral VE VFPG SVC FOCPG FOCPM Factory setting 2 00 mode Settings 0 00 400 00Hz E Once output frequency reaches desired frequency and the corresponding multi function output terminal is set to 3 or 4 Pr 02 11 Pr 02 22 this multi function output terminal will be ON 02 29 Brake Release Delay Time when Elevator Starts Control VF VFPG SVC FOCPG TQCPG FOCPM Factory setting 0 250 mode 4 50 CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com Chapter 4 Parameters VFD VL 02 30 Brake Engage Delay Time when Elevator Stops contol VF VFPG SVC FOCPG TQCPG FOCPM Factory setting 0 250 mode Settings 0 000 65 000 Sec jaa When the AC motor drive runs after Pr 02 29 delay time the corresponding multi function output terminal 12 mechanical brake release will be ON This function should be used wit
129. The signal must be 0 75 to 1 2Vpp for the amplitude with phase angle 90 5 elec EX ERN 1185 ERN 1387 E When setting is 4 or 6 it needs to wait for 2 seconds after applying the power to execute RUN command E Detection of the magnetic pole Setting 1 or 5 The AC motor drive will output short circuit to detect the position of the magnetic pole At this moment the motor will generate a little noise Setting 2 The AC motor drive will detect the position of the magnetic pole by the UVW signal of encoder Setting 3 The AC motor drive will detect the position of the magnetic pole by the sine signal of encoder Setting 4 or 6 The AC motor drive will detect the position of the magnetic pole by the communication signal of encoder E Reference table for tuning Setting of PG pg signal type Applicable PG card Pr 08 00 1 Pr 08 00 3 signal type 10 0021 A B Z EMVL PGABO ABL Motor will run Motor will run 10 00 22 A B Z U V W EMVL PGABL Motor will run Motor will run 10 0023 SINGOST EMVL PGH01 02 Motor will run Motor will run Sinusoidal 4 106 CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com Chapter 4 Parameters VFD VL Setting of PG signal type PG signal type Applicable PG card Pr 08 00 1 Pr 08 00 3 10 00 4 SIN COS Endat EMVL PGS01 Motor will run Motor won t run 10 00 5 SIN COS EMVL P
130. VFD VL Drive s DC voltage Low voltage level N v Emergency DC voltage Operation command FWD REV ON Emergency power ON detection MI 43 i 07 03 DC braketime 06 44 H Y Operation spe ed L D A lt of enege ncy power pik Output Frequency i 06 47 Driveis ready ON Power Generation Direction MO 9 H Searching Time Power generation MO 31 i ON direction searching i H ON Power generation MO 32 direction 08 47 Power Generation Direction Searching Time eat VF VFPG SVC FOCPG TQCPG FOCPM Factory setting 1 0 mode Settings 0 0 5 0 sec EIS Power Capacity of Emergency Power aul VF VFPG SVC FOCPG TQCPG FOCPM Factory setting 0 0 mode Settings 0 0 100 0 kVA E When using emergency power user must input the required power capacity for the emergency power and then the AC drive will calculate the acceptable elevator speed Pr 06 44 by following equation ESA 43 x T psu f Vps max 01 01 0 5 Sau X x U eps limit 01 i 02 I 05 01 Induction Motor 08 01 PM Motor motor _ rated E When Frequency Command gt fEPS the operation speed of emergency power is fEPS Baj When Freuquency Command lt fps the operation speed of emergency power is set by current frequency command 4 83 CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com CALL NOW 800 985 6929 http www automatedpt com Email charles
131. a o A leads B B leads A des RA a ES 2 AE ANA AG X 0 011 A O A O A O A O B O B O f f B O B O NAAS AN DAN xol UV UO OY vu yoo A O A O A O A O B O B O B O B O KIT IXA This setting is NOT for EMVL PGH01 CALL NOW 800 985 6929 B 33 http www automatedpt com Email charles automatedpt com CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com Appendix B Accessories VFD VL Dra L When the switch is ON it means logic 0 A A and B B are the input signals of PG card A O A O and B O B O are the line drivers of the frequency divider measured by the differential probe PIN1 is reserved PIN 5 12 are the denominator for the frequency divider PIN 5 is the low bit EX the setting of XXXX10101010 is that the input signal divides by 85 a When PIN 2 and PIN 3 are set to 0 the input signals A A and B B of PG card should be square wave and A O A O and B O B O are the outputs of frequency divider B When PIN 2 is set to 0 and PIN 3 is set to 1 the input signals A A and B B of PG card should be square wave and B O B O is the indication of phase A and B EX LOW means A leads B and HIGH means B leads A A O A O is the output of frequency divider a When PIN 2 is set to 1 and PIN 3 is set to X B B should be the input signal of direction indication EX when B B is LOW it means that A leads B When B B is HIGH it means that B leads A A A is a square wave input B O B O a
132. age please take care of the erroneous actions of the surrounding sensors and the equipment 6 When the AC drive output terminals U T1 V T2 and W T3 are connected to the motor terminals U T1 V T2 and W T3 respectively To permanently reverse the direction of motor rotation Switch over any of the two motor leads 7 With long motor cables high capacitive switching current peaks can cause over current high leakage current or lower current readout accuracy For longer motor cables use an AC output reactor 8 The AC motor drive electric welding machine and the greater horsepower motor should be grounded separately 9 Use ground leads that comply with local regulations and keep them as short as possible 10 No brake resistor is built in the VFD VL series it can install brake resistor for those occasions that use higher load inertia or frequent start stop Refer to Appendix B for details 11 Multiple VFD VL units can be installed in one location All the units should be grounded directly to a common ground terminal as shown in the figure below Ensure there are no ground loops grouning e ay e terminals Excellent grouning 7 AE terminals E OG Good 2 5 CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com Chapter 2 Installation and Wiring VFD VL grouning AA terminals S X Not allowed 2 6
133. age the AC motor drive should be stored properly when it is not to be used for an extended period of time Storage conditions are Ng Store in a clean and dry location free from direct sunlight or corrosive fumes Store within an ambient temperature range of 20 C to 60 C Store within a relative humidity range of 0 to 90 and non condensing environment Store within an air pressure range of 86 kPA to 106kPA 9 ge QN DO NOT place on the ground directly It should be stored properly Moreover if the surrounding environment is humid you should put exsiccator in the package 6 DO NOT store in an area with rapid changes in temperature It may cause condensation and frost T If the AC motor drive is stored for more than 3 months the temperature should not be higher than 30 C Storage longer than one year is not recommended it could result in the degradation of the electrolytic capacitors 8 When the AC motor drive is not used for longer time after installation on building sites or places with humidity and dust it s best to move the AC motor drive to an environment as stated above The VFD VL is able to control Induction Motors IM and Permanent Magnet Motors PM In the manual throughout the abbreviations IM and PM are used 1 1 CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com Chapter 1 In
134. and provide protection from AC line disturbances surges switching spikes short interruptions etc AC line reactor should be installed when the power supply capacity is 500kVA or more and exceeds 6 times the inverter capacity or the mains wiring distance lt 10m When power capacity is too large line impedance will be small and the charge current will be too large That may damage AC motor drive due to higher rectifier temperature Correct wiring large capacity power B 13 http www automatedpt com Email charles automatedpt com CALL NOW 800 985 6929 reactor small capacity AC motor drive motor CALL NOW 800 985 6929 Appendix B Accessories VFD VL B 5 Zero Phase Reactor RF220X00A Dimensions are in millimeter and inch E N N i m Recommended Wire Cable Size Wirin type n Qty Method Note AWG mm Nominal mm lt 10 lt 53 lt 55 1 ns a Single core lt 2 lt 33 6 lt 38 4 pid lt 12 lt 33 lt 35 1 m Three core A lt 1 z424 lt 50 4 magram Note 600V Insulated unshielded Cable Note 1 The table above gives approximate wire size for the zero phase reactors but the selection is ultimately governed by the type and diameter of cable fitted i e the cable must fit through the center hole of zero phase reactors Note 2 Only the phase conductors should pass through not the earth core or scre
135. ard optional i Is setting P No function tormina amp EMVL PGABL Please refer to the following AS fendi EMVL PGABO figure for wiring of SINK Mode yo function PIN 7 EMVL PGHO1 and SOURCE mode No function amp 3 Q Mi LDighereigaa Common ii a Ta ag Multi function contact output 2 Relay 7 CO 240VAC 3A c MRAL 120VAC 3A T I 24VDC 3A SEE SION MR PIOS eA ing Y Power supply indicates that it is running 10V 20mA r 1 9 moi A AUIN AUI2 TGN amp Multi function contact output 3 y Master Iu i 11 photocoupler Frequency j 48VDC 50mA 10 to 10V MO2 HQ 40V Multi function contact output 4 Power supply photocoupler 10V 20mA f T MCM la IEG XJ Multi function I ET RA Photocoupler Output VACI O Multi function contact O coma RB I Output 1 Relay L4 20m y X 240VAC 3A p ACM RC 120VAC 3A 1 EV T 24V0C3A RS 485 2 GND 123456 bed setting F E n fault indication To communicate to PC it needs 2 SG waa EMVL IODO1 to use converter VFD USBO1 or L 3 extension card IFD8500 amp NC optional 6 NC ae 1 Terminal EPS is emergency power input terminal refer to the following figure for details 2 For PG card refer to Appendix B for details 3 When JP1 on the control board is inserted MIB functions acc to Pr02 08 When JP on the control board is removed MIB is always enable independent of Pr02 08 C Main circuit power terminals Control circuit terminals
136. ase contact your dealer The accessories produced by Delta are only for using with Delta AC motor drive Do NOT use with other drive to prevent damage B 15 http www automatedpt com Email charles automatedpt com CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com Appendix B Accessories VFD VL B 1 All Brake Resistors amp Brake Units Used in AC Motor Drives eee D 125 Braking Torque 10 ED Max Brake Torque Brake Max Unit coe Brake Resistor ce gt Min Total Peak HP kW VFDB fae FUSE 7 7 raking Resistor g c Power Each AC Braking Resistor series for Current Value Current kW Motor Drive each Brake Unit A Q A 7 5 5 5 1000W 200 BR1K0W020 1 19 15 6 24 4 9 3 10 7 5 1500W 130 BR1K5W013 1 29 11 5 33 0 12 5 15 11 1500W 130 BRIKSW013 1 29 9 5 40 0 15 2 20 15 2000W 8 60 BRIKOW4P3 2 2 Series 44 8 3 46 0 17 5 25 18 2400W 7 80 BR1K2W3P9 2 2 Series 49 5 8 66 0 25 1 30 22 3000W 6 60 BR1K5W3P3 2 2 Series 58 5 8 66 0 25 1 40 30 2015 2 4000W 5 10 BRIKOW5P1 2 2 Series 75 4 8 80 0 30 4 50 37 2022 2 4800W 3 90 BRIK2W3P9 2 2 Series 97 3 2 120 0 45 6 Canoes Bt 125 Braking Torque 10 ED Max Brake Torque Brake x Max Unit cua Brake Resistor ae B iu Total Peak HP kW VFDB SERN 3 FAL Braking Power Each AC Bra
137. ase return to the factory Safety Relay Err Fe FaultCode 63 Mechanical brake error Corrective Actions 1 Check if the mechanical brake signal is correct Mech Brake Fail Fe FaultCode 64 2 Check if the detection time setting of mechanical brake Pr 02 35 is correct PG hardware error Corrective Actions PG HW Error 1 Check if the wiring of PG feedback is correct EREBEZH 2 If fault code is still displayed on the keypad with Code 65 correct PG feedback please return to the factory Electromagnetic valve error E act ri Ht 66 Corrective Actions au ode 1 Check if the signal of electromagnetic valve is correct 2 Check if the setting of Pr 02 36 is correct 6 1 2 Reset There are three methods to reset the AC motor drive after solving the fault STOP 1 Press XESS key on KPVL CCO1 6 9 CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com Chapter 6 Fault Code Information VFD VL 2 Set external terminal to RESET and then set to be ON 3 Send RESET command by communication DOE Make sure that RUN command or signal is OFF before executing RESET to prevent damage or personal injury due to immediate operation 6 10 CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com CALL NOW 800 985 6929 http www automatedpt
138. at low speed for a long time Under this condition the motor temperature may rise above the motor rating due to limited airflow produced by the motor s fan Consider external forced motor cooling 7 When the standard motor operates at low speed for long time the output load must be decreased 8 The load tolerance of a standard motor is as follows Load duty cycle 0 25 40 60 100 82 zc uL 60 9 50L 2 0356 20 60 Frequency Hz B If 10096 continuous torque is required at low speed it may be necessary to use a special inverter duty motor 10 Motor dynamic balance and rotor endurance should be considered once the operating Speed exceeds the rated speed 60Hz of a standard motor C 5 CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com Appendix C How to Select the Right AC Motor Drive VFD VL 11 12 13 Motor torque characteristics vary when an AC Motor Drive instead of commercial power supply drives the motor Check the load torque characteristics of the machine to be connected Because of the high carrier frequency PWM control of the VFD series pay attention to the following motor vibration problems Resonant mechanical vibration anti vibration damping rubbers should be used to mount equipment that runs at varying speed Motor imbalance special care is required for o
139. atedpt com Email charles automatedpt com Appendix C How to Select the Right AC Motor Drive VFD VL C 2 General Precaution Selection Note 1 When the AC Motor Drive is connected directly to a large capacity power transformer 600kVA or above or when a phase lead capacitor is switched excess peak currents may occur in the power input circuit and the converter section may be damaged To avoid this use an AC input reactor optional before AC Motor Drive mains input to reduce the current and improve the input power efficiency When a special motor is used or more than one motor is driven in parallel with a single AC Motor Drive select the AC Motor Drive current 21 25x Sum of the motor rated currents The starting and accel decel characteristics of a motor are limited by the rated current and the overload protection of the AC Motor Drive Compared to running the motor D O L Direct On Line a lower starting torque output with AC Motor Drive can be expected If higher starting torque is required such as for elevators mixers tooling machines etc use an AC Motor Drive of higher capacity or increase the capacities for both the motor and the AC Motor Drive When an error occurs on the drive a protective circuit will be activated and the AC Motor Drive output is turned off Then the motor will coast to stop For an emergency stop an external mechanical brake is needed to quickly stop the motor Parameter Settings Note 1 Th
140. atedpt com Email charles automatedpt com Chapter 2 Installation and Wiring VFD VL a If the analog input signals are affected by noise from the AC motor drive please connect a capacitor and ferrite core as indicated in the following diagrams ACI AUI1 AUI2 C ACM ferrite core wind each wires 3 times or more around the core Digital inputs FWD REV MI1 MI8 COM a When using contacts or switches to control the digital inputs please use high quality components to avoid contact bounce Digital outputs MO1 MO2 MCM a Make sure to connect the digital outputs to the right polarity see wiring diagrams a When connecting a relay to the digital outputs connect a surge absorber or fly back diode across the coil and check the polarity The specification for the control terminals The Position of External Terminals Sink Source mode switch RB MRC MRA MIS MIS MI7 COM AUI 10V ACM Frame Torque Wire 8 kgf cm 6 9 in Ibf 22 14 AWG 0 3 2 1mm C D E Terminal OV 24V 1 6 kgf com 1 4 in Ibf 30 16 AWG 0 051 1 3mm tra Frame C VFD055VL23A 43A VFD075VL23A 43A VFD110VL23A 43A Frame D VFD150VL23A 43A VFD185VL23A 43A VFD220VL23A 43A Frame E VFD300VL23A 43A VFD370VL23A 43A VFD450VL43A VFD550VL43A VFD750VL43A 2 14 CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com Chapt
141. automatedpt com Chapter 4 Parameters VFD VL Exception code Explanation Illegal data value 03 The data value received in the command message is not available for the AC drive 04 Slave device failure The AC motor drive is unable to perform the requested action Communication time out 10 If Pr 09 03 is not equal to 0 0 Pr 09 02 0 1 and there is no communication on the bus during the Time Out detection period set by Pr 09 03 cE10 will be shown on the keypad LETS Response Delay Time kes ba VF VFPG SVC FOCPG TQCPG FOCPM Factory Setting 2 0 mode Settings 0 0 200 0 ms E This parameter is the response delay time after AC drive receives communication command as shown in the following RS 485 BUS PC or PLC command Response Message of the AC Drive 4 Handling time 1 Response Delay Time of the AC drive 4 105 CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com Chapter 4 Parameters VFD VL 4 2 11 Group 10 Speed Feedback Control Parameters 10 00 PG Signal Type Control VFPG FOCPG TQCPG FOCPM Factory Setting 0 Settings o No function 1 ABZ 2 ABZ Hall 3 SIN COS Sinusoidal 4 SIN COS Endat 5 SIN COS 6 SIN COS Hiperface Ea When Pr 10 00 is set to 3 encoder will have one sine and one cosine signal for each revolution
142. ay Lv warn and coast to stop 2 Fan lock fault and coast to stop 3 Fan lock warn and coast to stop 06 46 Low voltage Protection pay VF VFPG SVC FOCPG TQCPG FOCPM Factory setting 0 mode Settings 0 Operate by current command 1 Operate by the direction of power generating mode Ea Pr 06 46 is enabled when the external terminal is detecting for the emergency power Ea When Pr 06 46 is set to 1 and a forward reverse run command is given the drive will begin to detect for the elevator loading and operates in the power regeneration direction the motor is in power generating status The drive will use and operate in the direction that was detected as its power regeneration direction The drive will not operate in user command direction for safety purpose to prevent voltage drop of emergency power B VF and SVC control mode within the time setting of Pr 06 47 the drive detects the elevator loading status by performing forward reverse run Then the elevator operates in power regeneration direction the motor id in power generating status Refer to the diagram below for the Auto Detection Time Graph 4 81 CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com CALL NOW 800 985 6929 http Awww automatedpt com Email charles automatedpt com Chapter 4 Parameters VFD VL Drive s DC voltage Low voltage level F Emergency DC voltage Operation command 4 ON
143. ay of Magnetic 0200 O O O O OlO Contactor between Drive 0 000 65 000 Sec and Motor Output Current Level Setting _ 0 OJOJOIO O A 02 33 for External Terminals 0 100 w 02 34 Qutput Boundary for 0 00 400 00Hz it is motor speed when using with PG 9 00 OJOJOO O JO External Terminals Detection Time of 5 0 00 O OJO O O lt 02 35 Mechanical Brake 0 00 10 00 Sec b 02 36 Detection Time of Contactor 0 00 10 00 Sec 0 00 O O O O 02 37 Check Torque Output 0 Enable 0 OJO Ojo Function 1 Disable CALL NOW 800 985 6929 4 6 http www automatedpt com Email charles automatedpt com CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com Chapter 4 Parameters VFD VL 4 1 4 Group 3 Analog Input Output Parameters Pr Explanation Settings Fao ge S SE etting s ele e 03 00 Analog Input 1 AUI1 0 No function 1 O To 03 01 Analog Input 2 ACI 1 Frequency command torque limit under TQR control mode 0 Oo Ge 03 02 Analog Input 3 AUI2 2 Torque command torque limit under speed mode 0 O 3 Preload Input O TO O O OTO 4 5 Reserved 6 P T C thermistor input value Oolo jololo o T Positive torque limit O O 8 Negative torque limit O O 9 Regenerative torque limit O O 10 Positive negative torque limit O oO 03 08 Analog Input Bias 1 AUI 100 0 100 096 00 O O GJO 103 04 Analog Input Bias 2 ACI 400 0 100 096 00 O Olojlo o 03 05
144. bove CALL NOW 800 985 6929 B 25 http www automatedpt com Email charles automatedpt com CALL NOW 800 985 6929 Appendix B Accessories VFD VL 3 Output Type of Encoder Open collector VCC O P OV http www automatedpt com Email charles automatedpt com Encoder 4 Output Signal Setting of the Frequency Divider It generates the output signal of division factor n after dealing with the input pulse Please set by the switch SW1 on the card ul ul Division Factor auo c Ru See szor manman M Mm ON err 1 128 6 6 T 8 90 ai Settings and explanations B 26 CALL NOW 800 985 6929 RESERVE reserved bit PIN1 I MODE input type setting of the division pulse PIN 2 O MODE output type setting of the division pulse PIN 3 RST clock reset bit PIN 4 Division factor setting for division factor n 17256 PIN5 12 http www automatedpt com Email charles automatedpt com CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com Appendix B Accessories VFD VL www T amp aoad L Division factor uoO o oser Bo A leads B B leads A ee seers ee PT Mer ST A O A O AIO IAIO f p B O B O i B O B O LA ye ET A A E A O A O i A O A O gt 4 B O B O B O B O A A v A A f l1 11 Lf x 4 x11 BB B B A O IA O m A
145. c 10 09 A Encoder Stall and Slip Error Treatment Control vFPG SVC FOCPG FOCPM Factory Setting 2 mode Settings 0 Warn and keep operating 1 Warn and RAMP to stop 2 Warn and COAST to stop E When the value of rotation speed motor frequency exceeds Pr 10 07 setting detection time exceeds Pr 10 08 or motor frequency exceeds Pr 10 05 setting it will start to accumulate time If detection time exceeds Pr 10 06 the encoder feedback signal error will occur Refer to Pr 10 09 encoder stall and slip error treatment EZE Mode Selection for UVW Input Control VFPG FOCPG TQCPG FOCPM Factory Setting 0 mode Settings 0 Z signal is at the falling edge of U phase 1 Z signal is at the rising edge of U phase E Setting 0 when the operation is U gt V gt W Z signal is at the falling edge of U phase Setting 1 when the operation is U gt V gt W Z signal is at the rising edge of U phase Pr 10 10 1 V Z Signal Z Signal Pr 10 10 0 X ASR Auto Speed Regulation Control P of Zero Speed md VF VFPG SVC FOCPG FOCPM Factory Setting 100 0 mode 4 109 CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com Chapter 4 Parameters VFD VL Settings 0 0 to 500 0 A ASR Auto Speed Regulation Control I of Zero Speed Control VE VFPG SVC FOCPG FOCPM
146. cated on the motor nameplate If the motor is 60Hz the setting should be 60Hz If the motor is 50Hz it should be set to 50Hz 01 02 1st Output Voltage Setting Control vF vFPG SVC FOCPG TQCPG FOCPM Factory Setting 220 0 440 0 mode Settings 230V series 0 1 to 255 0V 460V series 0 1 to 510 0V Factory Setting 440 0 E It is for the base frequency and motor rated frequency La This value should be set according to the rated voltage of the motor as indicated on the motor nameplate If the motor is 220V the setting should be 220 0 If the motor is 200V it should be set to 200 0 E There are many motor types in the market and the power system for each country is also difference The economic and convenience method to solve this problem is to install the AC motor drive There is no problem to use with the different voltage and frequency and also can amplify the original characteristic and life of the motor 01 03 2nd Output Frequency Setting Control VE VFPG Factory setting 0 50 mode Settings 0 00 400 00Hz 4 32 CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com Chapter 4 Parameters VFD VL 01 04 A 2nd Output Voltage Setting Control VE VFPG Factory Setting 5 0 10 0 mode Settings 230V series 0 1 to 255 0V 460V series 0 1 to 510 0V Factory Setting 10 0 0 05 3rd Output Frequency S
147. cificatio misoperation due to noise Please contact J WIthI peciti lon DELTA Yes Y Adjust surrounding temperature to specification 5 6 Overload Overload EoL 1 ot1 v p n n ai EN d Check if the setting of electronic No Modify setting NS thermal relay is suitable PA Yes v ai load is too large NNo gt Maybe AC motor drive has malfunction Keo g PA or misoperation due to noise Yes Y Reduce load or increase the power of AC motor drive 5 4 CALL NOW 800 985 6929 http Awww automatedpt com Email charles automatedpt com http www automatedpt com Email charles automatedpt com CALL NOW 800 985 6929 Chapter 5 Troubleshooting VFD VL 5 7 Display of KPVL CC01 is Abnormal Abnormal display or no display i S Turn the power off and power on again after display is off Fix connector and eliminate noise iP Display normal No gt Checkif all connectors are connected well and if there is no noise Yes p v AC motor drive works normally AC motor drive has malfunction Please contact DELTA 5 8 Phase Loss PHL Phase loss M em Check if the wiring of terminals R S and Tis OK gt NO Connect all three phase well Yes No i Check if the screws of terminals are tightened gt gt Tighten al
148. ciiin n cuire ntc aa ck e anna eed naaawa 4 1 4 1 Summary of Parameter Settings 4 2 4 1 1 Group 0 System Parameters ssesssseeeee 4 2 4 1 2 Group 1 Basic Parameters ssssssse e 4 4 4 1 3 Group 2 Digital Input Output Parameters sssssss 4 5 4 1 4 Group 3 Analog Input Output Parameters ssssss 4 7 4 1 5 Group 4 Multi Step Speed Parameters ssessssss 4 9 4 1 6 Group 5 IM Parameters sssee em 4 10 4 1 7 Group 6 Protection Parameters 4 11 CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com 4 1 8 Group 7 Special Parameters sse 4 14 4 1 9 Group 8 PM Parameters ssseee em 4 15 4 1 10 Group 9 Communication Parameters 4 16 4 1 11 Group 10 Speed Feedback Control Parameters 4 17 4 1 12 Group 11 Advanced Parameters sseeee 4 19 4 1 13 Group 12 User defined Parameters ssesess 4 20 4 1 14 Group 13 View User defined Parameters 4 21 4 2 Description of Parameter Settings ssssssssssssess 4 22 4 2 1 Group 0 User Parameters 4 22 4 2 2 Group 1 Basic Parameters sssssseeen 4 32 4 2 3 Group 2 Digital Input Output Parameters
149. code 135 010 TEL 82 2 515 5303 5 FAX 82 2 515 5302 Delta Electronics Singapore Pte Ltd 8 Kaki Bukit Road 2 204 18 Ruby Warehouse Complex Singapore 417841 TEL 65 6747 5155 FAX 65 6744 9228 Delta Energy Systems India Pvt Ltd Plot No 27 amp 31 Sector 34 EHTP Gurgaon 122001 Haryana India TEL 91 124 4169040 FAX 91 124 4036045 AMERICA Delta Products Corporation USA Raleigh Office P O Box 12173 5101 Davis Drive Research Triangle Park NC 27709 U S A TEL 1 919 767 3813 FAX 1 919 767 3969 EUROPE 5011663904 Deltronics Netherlands B V 201110 18 Eindhoven Office De Witbogt 15 5652 AG Eindhoven The Netherlands TEL 31 40 259 28 50 FAX 31 40 259 28 51 VLE4 We reserve the right to change the information in this manual without prior notice CALL NOW 800 985 6929 http Awww automatedpt com Email charles automatedpt com CALL NOW 800 985 6929 http www jautomatedpt com Email charles automatedpt com vinay 1A 22A jenue asn 9AlJ J018e 9 3 CALL NOW 800 985 6929 http www automjatedpt com Email charles automatedpt com CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com Preface Firmware Version 1 09 Thank you for choosing DELTA s high performance VFD VL Series The VFD VL Series is manufactured with high quality components and materials and incorporates the latest microprocessor technology available This manual is t
150. com Email charles automatedpt com Appendix A Specifications There are 230V and 460V models for customers to choose by their requirement Voltage Class 230V Class Model Number VFD XXXVL 055 075 110 150 185 220 300 370 Max Applicable Motor Output kW 5 5 7 5 11 15 18 5 22 30 37 Max Applicable Motor Output hp 7 5 10 15 20 25 30 40 50 Rated Output Capacity kVA 9 5 12 5 19 25 29 34 46 55 ej REESE OTT eraser 219 274 414 53 70 79 120 146 amp General Purposes A to Rated Output Current for 25 31 47 60 80 90 150 183 5 Elevators A a A Maximum Output Voltage V 3 Phase Proportional to Input Voltage o Output Frequency Hz 0 00 120 00 Hz Carrier Frequency kHz 12kHz 9kHz 6kHz D Rated Input Current A 29 31 47 60 80 90 106 126 3 phase g Rated Voltage Frequency 200 240V 50 60Hz 2 Voltage Tolerance 10 180 264 V Frequency Tolerance 5 47 63 Hz Cooling Method Fan Cooled Weight kg 8 10 10 13 13 13 36 36 Voltage Class 460V Class Model Number VFD XXXVL 055 075 110 150 185 220 300 370 450 550 750 Max Applicable Motor Output KW 5 5 7 5 11 15 18 5 22 30 37 45 55 75 Max Applicable Motor Output hp 7 5 10 15 20 25 30 40 50 60 75 100 Rated Output Capacity kVA 9 9 13 7 18 24 29 34 46 56 69 80 100 Rated Outpu
151. content T oO oO T T LRC Check T LRC Check T CR CR END LF END LF RTU mode Command message Response message Address 01H Address 01H Function 06H Function 06H 01H 01H Data address 00H Data address 00H 17H 17H Data content 70H Data content 70H 4 99 CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com Chapter 4 Parameters VFD VL CRC CHK Low 86H CRC CHK Low 86H CRC CHK High 22H CRC CHK High 22H 3 10H write multiple registers write multiple data to registers Example Set the multi step speed Pr 04 00 50 00 1388H Pr 04 01 40 00 OFAOH AC drive address is 01H ASCII Mode Command message Response message STX eh STX Address 1 0 Address 1 o Address 0 T Address 0 T Function 1 T Function 1 T Function 0 0 Function 0 0 0 0 Starting data 5 Starting data 5 address 0 address 0 oO oO 0 0 Number of data 0 Number of data 0 count by word 0 count by word 0 2 2 Number of data 0 E count by byte Lu LRE Check g dq CR The first data Ed END LF content g 8 0 The second data F content INL 0 LRC Check 3
152. ctory setting 2 Return to the factory Hardware failure in current detection sum Sensor Er i Corrective Actions Fo Faul tCode 32 Re power on to try it If fault code is still displayed on the keypad please return to the factory U phase error E HIPH 33 Corrective Actions ee Re power on to try it If fault code is still displayed on the keypad please return to the factory V phase error lbs Sensor Er i Corrective Actions Fe FaultCode 34 Re power on to try it If fault code is still displayed on the keypad please return to the factory W phase error Ics Sensor Er i Corrective Actions Fe FaultCode 35 Re power on to try it If fault code is still displayed on the keypad please return to the factory CC current clamp ER II nee de 36 Corrective Actions ode Re power on to try it If fault code is still displayed on the keypad please return to the factory 6 6 CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com CALL NOW 800 985 6929 Display oc HW Error Fe FaultCode 37 ov HW Error Fe FaultCode 38 GFF HW Error Fe FaultCode 39 http www automatedpt com Email charles automatedpt com Chapter 6 Fault Code Information VFD VL Description OC hardware error Corrective Actions Re power on to try it If fault code is still displayed on the keypad please return to the factory OV hardware error Corrective
153. cy output 2nd Output qued Voltage Setting 1 ranges limitation 01 04 pt tnnt UA Regular V f Curve 3rd Output Voltage Setting 1 01 06 4 Special V f Curve 4th Output Voltage Setting 1 Pd t Frequency 01 08 01 07 01 09 01 05 01 03 01 01 01 00 4th Freq 3rd Freq 1st Freq Maximum Output Start Freq 2nd Freq Frequency V f Curve Start Frequency Factory setting 0 50 Control vF VFPG SVC FOCPG mode Settings 0 00 400 00Hz E To distinguish which frequency should be start frequency it needs to compare the value of min output frequency and start frequency The larger value will be start frequency When min output frequency gt start frequency min output frequency start frequency When start frequency min output frequency start frequency min output r frequency X Output Frequency Upper Limit Factory setting 120 00 control VF VFPG SVC FOCPG FOCPM Settings 0 00 400 00Hz X Output Frequency Lower Limit ang VF VFPG SVC FOCPG FOCPM Factory setting 0 00 Settings 0 00 400 00Hz frequency setting is frequency setting is The upper lower output frequency setting is used to limit the actual output frequency If the lower than the start up frequency it will run with zero speed If the higher than the upper limit it will runs with the upper limit frequency If output frequency lower limit output frequency up
154. d Division Factor O MODE RST m ON ON 2o 2m OSA mu om gt H om Settings and explanations B 36 CALL NOW 800 985 6929 pulse RST clock reset bit Division factor setting for division factor n 1 31 http www automatedpt com Email charles automatedpt com CALL NOW 800 985 6929 O MODE CALL NOW 800 985 6929 Dra a http www automatedpt com Email charles automatedpt com Appendix B Accessories VFD VL Division factor B leads A NY ANA AM B B V YUU aoao 41 AIO IAIO HH B O B O f E B O B O f E x A A OA GND OA GND iS OB GND nese AN JE EVT A leads B APRA SJ VV xomo TITT aio BIO BIO BJOJB O 0 oasen flf PSOE ER L Y OB GND OB GND When the switch is ON it means logic O A A and B B are the input signals of PG card A O A O and B O B O are the line driver outputs of the frequency divider measured by the differential probe Bit 0 4 are the denominators for the frequency divider Bit 0 is the low bit EX the setting of 10110 is that the input signal divides by 13 When the output pulse type of frequency divider is set to 0 A O A O B O B O OA GND and OB GND are the outputs of frequency divider When the output pulse type of frequency divider is set to 1 B O B O and OB GND are the indication of phase A and B EX LOW means A leads B and HIGH means B leads A
155. d Active when the AC motor drive reaches the output frequency setting Desired Frequency Active when the desired frequency Pr 02 25 02 26 is 3 Attained 1 Pr 02 25 02 h attained 26 Desired Frequency Active when the desired frequency Pr 02 27 02 28 is 4 Attained 2 Pr 02 27 02 i attained 28 5 Zero Speed frequency Active when frequency command 0 the drive should be at command RUN mode 6 Zero Speed with Stop Active when frequency command 0 or stop frequency command Active when detecting over torque Refer to Pr 06 05 over 7 Over Torque OT1 torque detection selection OT 1 Pr 06 06 over torque Pr 06 05 06 07 detection level OT1 and Pr 06 07 over torque detection time OT1 Active when detecting over torque Refer to Pr 06 08 over 8 Over Torque OT2 torque detection selection OT2 Pr 06 09 over torque Pr 06 08 06 10 detection level OT2 and Pr 06 10 over torque detection time OT2 9 Drive Ready Active when the drive is ON and no abnormality detected 10 User defined Low Active when the DC Bus voltage is too low refer to Pr 06 00 voltage Detection low voltage level 11 Malfunction Indication Active when fault occurs except Lv stop Mechanical Brake When drive runs after Pr 02 29 it will be ON This function 12 Release Pr 02 29 should be used with DC brake and it is recommended to use Pr 02 30 contact b N C Active when IGBT or heat sink
156. d 4 O O O O O 5 Reset O O O O O O 6 JOG command O O Q O O 7 acceleration deceleration speed inhibit O O O O O 8 the 1st 2nd acceleration deceleration time selection O O O O O 9 the 3rd 4th acceleration deceleration time selection O O O O 10 EF input 07 28 O O O O O O 11 Reserved 12 Stop output O O O O O O 13 Reserved 14 Reserved 15 operation speed command form AUI1 O O O O O 16 operation speed command form ACI O O O O O 17 operation speed command form AUI2 O O O O 18 Emergency Stop 07 28 O O O O O O 19 23 Reserved 24 FWD JOG command O Q O O O 25 REV JOG command O O Q O 26 Reserved 27 ASR1 ASR2 selection O O O O O 28 Emergency stop EF1 Motor coasts to stop O O O O O O 29 30 Reserved 4 40 http www automatedpt com Email charles automatedpt com CALL NOW 800 985 6929 Settings http www automatedpt com Email charles automatedpt com Chapter 4 Parameters VFD VL Control Mode 31 High torque bias by Pr 07 21 last S O 32 Middle torque bias by Pr 07 22 O O Q O O O K 3 UO 33 Low torque bias by Pr 07 23 VF VFPG SVC FOCPG TQCPG FOCPM O O O O O O O O Q 34 37 Reserved 38 Disable write EEPROM function D O O C C C C 39 Torque command direction D DIC 40 Enable drive function O O Q C O O 41 Detection of magnetic contactor O O O O O Q 42 Mechanical brake O O O O O O 43 EPS func
157. d near the Ferrite Core inverter Effective for noise reduction Common on both the input and output sides Choke Attenuation quality is good for a wide Optional range from AM band to 10MHz Appendix B specifies the zero phase reactor RF220X00A To reduce electromagnetic FA interference please refer to Appendix B for more details Brake Used to reduce the deceleration time Resistor of the motor Please refer to the chart in Appendix B for specific Brake Optional Resistors Motor surge voltage amplitude depends on motor cable length For Optional applications with long motor cable gt 20m it is necessary to install a reactor at the inverter output side 2 7 http www automatedpt com Email charles automatedpt com CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com Chapter 2 Installation and Wiring VFD VL 2 3 Main Circuit 2 3 1 Main Circuit Connection Brake resistor Non fuse breaker NFB MC R lt gt J S 5 0 Terminal Symbol Explanation of Terminal Function EPS For emergency power or backup power supply R L1 S L2 T L3 AC line input terminals AC drive output terminals for connecting 3 phase U T1 V T2 W T3 i induction motor Connections for DC Choke optional Please remove 1 2 B1 jumper when installation It is built in DC choke for models 22kW and above 2 B1 B2 Connections for Brake Resistor optional
158. deceleration ocd 06 18 Third Most Recent Fault 3 Over current during constant speed ocn 0 olololololo Record 4 Ground fault GFF A m 5 IGBT short circuit occ s3isistsisisd 0919 Foara Most Recent Faul 6 Over current at stop ocS 9 SJON IE 06 20 Fifth Most Recent Fault s eee gung ron ove 9 lolololololo Record Ovar volage during eee eration e Over voltage during constant speed ovn 06 21 Sn Moe Recent Fault 10 Over voltage at stop ovS 9 CALL NOW 800 985 6929 4 11 http www automatedpt com Email charles automatedpt com CALL NOW 800 985 6929 http www automatedpt com Chapter 4 Parameters VFD VL Email charles automatedpt com Pr Explanation Settings ojoj Z factory g 9 5 S amp Setting 7 6 o o o w EIE 11 Low voltage during acceleration LvA 12 Low voltage during deceleration Lvd 13 Low voltage during constant speed Lvn 14 Low voltage at stop LvS 15 Phase loss PHL 16 IGBT heat sink over heat oH1 17 Heat sink over heat oH2 for 40HP above 18 TH1 open loop error tH10 19 TH2 open loop error tH20 20 Fan error signal output 21 over load oL 150 1Min 22 Motor over load EoL1 23 Reserved 24 Motor PTC overheat 0H3 25 Reserved 26 over torque 1 ot1 2T over torque 1 ot2 28 Reserved 29 Reserved 30 Memory write in error cF1 31 Memory read out error cF2 32 Isum current detection error cdO 33 U phase current
159. dpt com Email charles automatedpt com Chapter 4 Parameters VFD VL E Pr 07 07 to Pr 07 10 are for heavy load to prevent OV or OC occurs Frequency 07 10 07 08 j Dwell Dwell 07 09 3 Frequency F Dwell Time at Decel req ue ney 107 07 at Decel atAccel fi i 1 Dwell Time f tatAccel i Time Dwell at accel decel A Fan Control Control vF vFPG SVC FOCPG TQCPG FOCPM Factory Setting 2 mode Settings Fan always ON 1 minute after AC motor drive stops fan will be OFF 0 1 2 AC motor drive runs and fan ON AC motor drive stops and fan OFF 3 Fan ON to run when preliminary heat sink temperature attained 4 Fan always OFF an This parameter is used for the fan control La When setting to 3 fan will start to run until temperature is less than 40 C if temperature exceeds 40 C 07 12 A Torque Command Control TQCPG Factory Setting 0 0 mode Settings 100 0 to 100 0 Pr 07 14 setting 10096 E This parameter is torque command When Pr 07 14 is 250 and Pr 07 12 is 100 the actual torque command 250X100 X motor rated torque EZS Torque Command Source Control TQcPG Factory Setting 2 mode Settings 0 Digital keypad 1 RS485 serial communication RJ 11 2 Analog signal Pr 03 00 E This parameter is torque command source and the torque command is in Pr 07 12 4 86 CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com CALL NOW 800 985
160. during acceleration e LvA 12 Low voltage during deceleration e Lvd 13 Low voltage during constant e speed Lvn 14 Low voltage at stop LvS e 15 Phase loss PHL e 16 IGBT heat sink over heat 0H1 e 17 Heat sink over heat oH2 for e 40HP above 18 TH1 open loop error tH10 e 19 TH2 open loop error tH20 e 20 Fan error signal output e 2 over load oL 150 1Min e 22 Motor 1 over load EoL1 e 23 Reserved 24 Motor PTC overheat oH3 e 25 Reserved 26 over torque 1 ot1 e 27 over torque 1 ot2 e 28 Reserved 29 Reserved 30 Memory write in error cF1 31 Memory read out error cF2 32 Isum current detection error cdO 33 U phase current detection error cd1 34 V phase current detection error cd2 4 77 CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com Chapter 4 Parameters VFD VL BitO Bit1 Bit2 Bit3 Bit4 Bit5 Bit6 Fault code current Volt OL sys FBK EXI CE 35 W phase current detection error e cd3 36 Clamp current detection error o Hd0 37 Over current detection error Hd1 e 38 Over voltage detection error Hd2 e 39 Ground current detection error o Hd3 40 Auto tuning error AuE e
161. e Settings 0 00 10 00 sec Ea When mechanical brake function setting 41 of Pr 02 01 02 08 is not enabled within this setting time it will display fault code 66 MCF mechanical brake error 4 53 CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com Chapter 4 Parameters VFD VL LA Check Torque Output Function Factory setting 0 Control vF vFPG SVC FOCPG TQCPG FOCPM mode Settings 0 Enable 1 Disable E When the drive receives the operation signal the drive will check if there is torque output When this function is enabled it will release mechanical brake after confirming that there is torque output detection of phase 06 31 loss of drive output is normal operation command 06 31 1 enable drive function S 02 37 0 setting 40 L A EN mechanical brake drive ready is finished f release setting 12 06 31 20 Turn on delay of 02 31 gt 02 37 1 magneticcontactor no load current 7096 05 05 between drive and motor only valid in FOCPG mode output current gt 02 33 4 54 CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com Chapter 4 Parameters VFD VL 4 2 4 Group 3 Analog Input Outp
162. e Settings 10 to 250 ETA X Over torque Detection Time OT1 control VF VFPG SVC FOCPG TQCPG FOCPM Factory setting 0 1 mode Settings 0 0 to 60 0 sec 06 08 X Over torque Detection Selection OT2 Control VF VFPG SVC FOCPG TQCPG FOCPM Factory setting 0 mode Settings 0 Over Torque detection disabled 1 Over torque detection during constant speed operation continue to operate after detection 2 Over torque detection during constant speed operation stop operation after detection 3 Over torque detection during operation continue to operate after detection 4 Over torque detection during operation stop operation after detection sie Over torque Detection Level OT2 pe VF VFPG SVC FOCPG TQCPG FOCPM Factory setting 150 mode Settings 10 to 250 4 69 CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com Chapter 4 Parameters VFD VL EXE X Over torque Detection Time OT2 ae VF VFPG SVC FOCPG TQCPG FOCPM Factory setting 0 1 mode Settings 0 0 to 60 0 sec E Pr 06 05 and Pr 06 08 determine the operation mode of the drive after the over torque is detected via the following method if the output current exceeds the over torque detection level Pr 06 06 and also exceeds the Pr 06 07 Over Torque Detection Time the fault code OT1 OT2 is displayed If a Multi Functional Output Terminal is to over torque detection the ou
163. e AC Motor Drive can be driven at an output frequency up to 400Hz less for some models with the digital keypad Setting errors may create a dangerous situation For safety the use of the upper limit frequency function is strongly recommended High DC brake operating voltages and long operation time at low frequencies may cause overheating of the motor In that case forced external motor cooling is recommended Motor accel decel time is determined by motor rated torque load torque and load inertia If the stall prevention function is activated the accel decel time is automatically extended to a length that the AC Motor Drive can handle If the motor needs to decelerate within a certain time with high load inertia that can t be handled by the AC Motor Drive in the C 4 CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com Appendix C How to Select the Right AC Motor Drive VFD VL required time either use an external brake resistor and or brake unit depending on the model to shorten deceleration time only or increase the capacity for both the motor and the AC Motor Drive C 3 How to Choose a Suitable Motor Standard motor When using the AC Motor Drive to operate a standard 3 phase induction motor take the following precautions 5 The energy loss is greater than for an inverter duty motor 6 Avoid running motor
164. e Motor 00 1439 00 O Operation Time Min 05 19 Accumulative Motor 00 65535 00 OJO O Operation Time day x 05 20 Core Loss Compensation 0 250 10 Accumulative Drive Power 00 1439 00 OJO O 05 21 a M on Time Min 05 22 Accumulative Drive Power 00 65535 00 O O on Time day CALL NOW 800 985 6929 4 10 http www automatedpt com Email charles automatedpt com CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com Chapter 4 Parameters VFD VL 4 1 7 Group 6 Protection Parameters A Srl SMi Factory g o amp amp amp r xplanation ettings setting gt a SISIS myelo 06 00 Low Voltage Level 160 0 220 0Vdc 180 0 320 0 440 0Vdc 360 0 06 01 Phase loss Protection 0 Warn and keep operation 2 1 Warn and ramp to stop 2 Warn and coast to stop Over current Stall 00 disable 00 06 02 prevention during 00 250 Acceleration 06 03 Over current Stall 00 disable 00 Prevention during Operation 00 250 06 04 Accel Decel Time Selection 0 by current accel decel time 0 of Stall Prevention at 1 by the 1st accel decel time constant speed 2 by the 2nd accel decel time 3 by the 3rd accel decel time 4 by the 4th accel decel time 5 by auto accel decel time 06 05 Over torque Detection 0 disable 0 Selection OT1
165. e buffer Unsigned char length the quantity of bytes in the message buffer The function returns the CRC value as a type of unsigned integer Unsigned int crc_chk unsigned char data unsigned char length int j unsigned int reg crc 0xFFFF while length reg crc data for j 0 j lt 8 j if reg crc amp 0x01 LSB b0 1 reg_crc reg_crc gt gt 1 0xA001 Jelse reg crc reg crc gt gt 1 return reg_crc 3 5 Address list The contents of available addresses are shown as below Content Address Function GG means parameter group nn means parameter number AC drive for example the address of Pr 4 01 is 0401H Referencing to P GGnn chapter 5 for the function of each parameter When reading arameters H parameter by command code 03H only one parameter can be read at one time 0 No function Command 1 Stop Write only 20H Bit0 3 2 Run 3 Jog Run 00B No function 01B FWD Bit4 5 10B REV 11B Change direction OOB 1st accel decel i 01B 2nd accel decel Bit 6 7 10B 3rd accel decel 11B 4th accel decel Bit 8 11 Represented 16 step speeds CALL NOW 800 985 6929 4 102 http www automatedpt com Email charles automatedpt com CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com Chapter 4 Parameters VFD VL Content Address Function Bit12 4 disable bit 06 11 Bit 13 14 00B No function
166. e falls within the rated AC motor drive input voltage range 2 Check for possible voltage transients DC BUS voltage is less than Pr 06 00 during acceleration Corrective Actions 1 Check if the input voltage is normal 2 Check for possible sudden load DC BUS voltage is less than Pr 06 00 during deceleration Corrective Actions 1 Check if the input voltage is normal 2 Check for possible sudden load DC BUS voltage is less than Pr 06 00 during constant speed Corrective Actions 1 Check if the input voltage is normal 2 Check for possible sudden load Low voltage at stop Corrective Actions 1 Check if the input voltage is normal 2 Check for possible sudden load Phase loss Corrective Actions Check Power Source Input if all 3 input phases are connected without loose contacts IGBT overheating IGBT temperature exceeds protection level 1 to15HP 90 C 20 to 100HP 100 C Corrective Actions 1 Ensure that the ambient temperature falls within the specified temperature range Make sure that the ventilation holes are not obstructed 3 Remove any foreign objects from the heatsinks and check for possible dirty heat sink fins 4 Check the fan and clean it 5 Provide enough spacing for adequate ventilation 6 4 http www automatedpt com Email charles automatedpt com CALL NOW 800 985 6929 Display Heat Sink oH Fo FaultCode 17 GBT HW Err Fe FaultCode 18 Heat Sink HW
167. e origin adjustment for encoder Pr 08 09 is 360 0 it can only ensure that the motor operation efficiency can be up to 8696 of the best efficiency In this situation when the operation efficiency needs to be improved user can re power on or set Pr 08 10 to 1 to get the magnetic pole orientation 4 94 CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com Chapter 4 Parameters VFD VL 4 2 10 Group 9 Communication Parameters When the AC motor drive is controlled by RS 485 serial communication a converter VFD USBO1 or IFD8500 should be connected between the AC motor drive and PC Serial interface 6 1 1 EV 2 GND k 3 SG 4 SG 5 6 RS 485 5 NC NC ET A Communication Address Control VF VFPG SVC FOCPG TQCPG FOCPM Factory Setting 1 mode Settings 1 to 254 Ca If the AC motor drive is controlled by RS 485 serial communication the communication address for this drive must be set via this parameter And the communication address for each AC motor drive must be different and unique 09 01 M Transmission Speed Control VF VFPG SVC FOCPG TQCPG FOCPM Factory Setting 9 6 mode Settings 4 8 to 115 2kbps Ea This parameter is used to set the transmission speed between the RS485 master PLC PC etc and AC motor drive ELS A Transmission Fault Treatment Control VF VFPG SVC FOCPG TQCPG
168. e power ON after power OFF to re enter the correct password See Pr 00 07 and 00 08 Illegal function code Corrective Actions Check if the function code is correct function code must be 03 06 10 63 Illegal data length Corrective Actions Check if the communication data length is correct Illegal data value Corrective Actions Check if the data value exceeds max min value 6 8 http www automatedpt com Email charles automatedpt com CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com Chapter 6 Fault Code Information VFD VL Display Description illegal communication address PC Slave Fault Fa FaultCode 57 Corrective Actions Check if the communication address is correct Communication time out PC Time Out Fa Fault Code 58 Corrective Actions Check if the wiring for the communication is correct Keypad KPVL CC01 communication time out PU Time Out 3 Corrective Actions Fo FaultCode 59 i Check if the wiring for the communication is correct 2 Check if there is any wrong with the keypad _ Brake chopper fail Brk Chopper Fail Fa FaultCode 60 Corrective Actions Press RESET key to correct it If fault code is still displayed on the keypad please return to the factory Safety loop error Corrective Actions T Check if the jumper JP18 is short circuit 2 Re power on to try it If fault code is still displayed on the keypad ple
169. e type 10 03 Encoder Feedback Fault Treatment PGF1 PGF2 Control yrFPG FOCPG TQCPG Factory Setting 2 mode Settings 0 Warn and keep operation 1 Warn and RAMP to stop 2 Warn and stop operation 10 04 M Detection Time for Encoder Feedback Fault Control VFPG FOCPG TQCPG FOCPM Factory Setting 1 0 mode Settings 0 0 to 10 0 sec E When PG loss encoder signal error pulse signal setting error or signal error if time exceeds the detection time for encoder feedback fault Pr 10 04 the PG signal error will occur Refer to the Pr 10 03 for encoder feedback fault treatment 10 05 Encoder Stall Level PGF5 Control yFPG SVC FOCPG FOCPM Factory Setting 115 mode Settings 0 to 120 0 disable E This parameter determines the maximum encoder feedback signal allowed before a fault occurs max output frequency Pr 01 00 210096 um Encoder Stall Detection Time Control yFPG SVC FOCPG FOCPM Factory Setting 0 1 mode Settings 0 0 to 2 0 sec 10 07 Encoder Slip Range PGF7 Control yFPG SVC FOCPG FOCPM Factory Setting 50 mode Settings 0 to 50 0 disable 4 108 CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com Chapter 4 Parameters VFD VL E MHIE Encoder Slip Detection Time control VFPG SVC FOCPG FOCPM Factory Setting 0 5 mode Settings 0 0 to 10 0 se
170. eat sink over heat 0H2 for 40HP above 18 TH1 open loop error tH10 19 TH2 open loop error tH20 20 Fan error signal output 21 Over load oL 150 1Min 22 Motor over load EoL1 23 Reserved 24 Motor PTC overheat 0H3 25 Reserved 26 Over torque 1 ot1 27 Over torque 1 ot2 28 Reserved 4 72 CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com CALL NOW 800 985 6929 CALL NOW 800 985 6929 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 http www automatedpt com Email charles automatedpt com Chapter 4 Parameters VFD VL Reserved Memory write in error cF1 Memory read out error cF2 Isum current detection error cdO U phase current detection error cd1 V phase current detection error cd2 W phase current detection error cd3 Clamp current detection error HdO Over current detection error Hd1 Over voltage detection error Hd2 Ground current detection error Hd3 Auto tuning error AuE PID feedback loss AFE PG feedback error PGF1 PG feedback loss PGF2 PG feedback stall PGF3 PG slip error PGF4 PG ref input error PGr1 PG ref loss PGr2 Analog current input error ACE External fault input EF Emergency stop EF1 Reserved Password error PcodE Reserved Communication error cE1 Communication error cE2 Communication error cE3
171. ed Frequency tee w 10th Step Speed Frequency ame w 11th Step Speed Frequency PEE w 12th Step Speed Frequency kee w 13th Step Speed Frequency PEE w 14th Step Speed Frequency LEE w 15th Step Speed Frequency Control VF VFPG SVC FOCPG FOCPM Factory setting 0 00 mode Settings 0 00 to 400 00 Hz Ea The Multi Function Input Terminals refer to Pr 02 01 to 02 08 are used to select one of the AC motor drive Multi step speeds The speeds frequencies are determined by Pr 04 00 to 04 15 as shown above 4 61 CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com Chapter 4 Parameters VFD VL 4 2 6 Group 5 IM Parameters 05 00 Motor Auto Tuning Control VE Factory setting 0 mode B 3 D La 1 2 w Settings 0 No function 1 Rolling test Rs Rr Lm Lx no load current 2 Static Test Starting auto tuning by pressing RUN key and it will write the measure value into Pr 05 05 to Pr 05 09 Rs Rr Lm Lx no load current The steps to AUTO Tuning are when setting to 1 1 Make sure that all the parameters are set to factory settings and the motor wiring is correct 2 Make sure the motor has no load before executing auto tuning and the shaft is not connected to any belt or gear motor It is recommended to set to 2 if the motor can t separate from the load 3 Fill in Pr 01 02 Pr 01 01 P
172. ed of the motor and need to set according to the value indicated on the motor nameplate 08 04 Number of Motor Poles Control FOCPM Factory setting 4 mode Settings 2 to 96 Ea It is used to set the number of motor poles must be an even number ETE Rs of Motor Control FOCPM Factory setting 0 000 mode Settings 0 000 65 535Q 08 06 Ld of Motor Control FOCPM Factory setting 0 0 mode ETE Lq of Motor Control FOCPM Factory setting 0 0 mode Settings 0 0 6553 5mH ETE Back Electromotive Force Control FOCPM Factory setting 0 0 mode Settings 0 0 6553 5Vrms Ea This parameter is used to set back electromotive force phase phase RMS value when the motor is operated in the rated speed 4 93 CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com Chapter 4 Parameters VFD VL E It can get RMS value by Pr 08 00 2 Motor Auto Tuning ET Angle between Magnetic Pole and PG Origin Control Factory setting 360 0 mode FOCPM Settings 0 0 360 0 E This function is used to measure the angle between magnetic pole and PG origin 08 10 Magnetic Pole Re orientation Control Factory setting 0 mode FOCPM y g Settings 0 Disable 1 Enable La Please use with Pr 11 00 bit15 1 La This function is used for searching magnetic pole position and only for permanent magnet motor Ea When it doesn t hav
173. ee SANS ON EE E A DI SPLAY USER SET Freq setpoi nt EM Freq set poi nt Se 13 Gara Se 13 00 GBS Se 60 00Hz KPVL CCO1 i KPVL CC01 i gt i KPVL CCO1 RUN STOP JOG FWD REV EXT PU __ RUN STOP JOG FWD REV EXT PU __ L RUN STOP JOG FWD REV EXT PU 4 120 CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com Chapter 4 Parameters VFD VL The setting method of 211BH Convert 211BH hexadecimal to decimal value 211B k S 1x16 11x16 16 11 27 input2127 LW FREQ SETPOI NT SYSTEM PARAMETER press ACCESS PARAMETER Se 60 0Hz BA Se twice S 12 KPVL CCO1 KPVL CCO1 KPVL CCO1 aN JOG FWD adici a c BUR Spe JOG FWD REVET PU A RUN STOP JOG FWD REV EXT PU__ Ev DATA UMAP ADDO UMAP ADDO Se 00 e enter UMAP ADDO GAS 0 2127 Ss 2127 KPVL CCO1 KPVL CCO1 p gt KPVL CC01 bs s RUN STOP JOG FWD REV EXT PU z 1 RUN STOP JOG FWD REV EXT PU L RUN STOP JOG FWD REV EXT PU PROG DATA EE lene Pe UMAP_ ADDO ACCESS PARAMETER Se 12 00 wove Se 12 KPVL CC01 gt KPVL CCO1 KPVL CCO1 S RUNGE JOG FWD REM ERE Pen L RUN STOP JOG FWD REV EXT PU _ L RUN STOP JOG FWD REV EXT PU a DISPLAY USER SET Max of Fera Max of Ford So Sein G8 Se 13 00 GSS se 60 00 KPVL CCO1 gt KPVL CC
174. en Note 3 When long motor output cables are used an output zero phase reactor may be required to reduce radiated emissions from the cable B 14 CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com 900 3 541 80 0 3151 Diagram A Please wind each wire 4 times around the core The reactor must be put at inverter output as close as possible Zero Phase Reactor QRHA1 uT 9812 VIT2 QTL3 wiT3 Power Supply Diagram B Please put all wires through 4 cores in series without winding Zero Phase Reactor Bower 303 bei Supply 6743 wa http www automatedpt com Email charles automatedpt com CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com Appendix B Accessories VFD VL B 6 DC Choke Recommended Values 230V DC Choke Input voltage kW HP DC Amps Inductance mh 5 5 7 5 32 0 85 75 10 40 0 75 11 15 62 Built in 20 15 20 92 Built in SURRE 18 5 25 110 Built in PES 22 30 125 Built in 30 40 Built in 37 50 Built in 460V DC Choke Input voltage kW HP DC Amps Inductance mh 5 5 7 5 18 3 75 7 5 10 25 4 00 11 15 32 Built in 15 20 50 Built in 18 5 25 62 Built in 460Vac m 50 60Hz 22 30 80 Built in 30 40 92 Built in 3 Phase 37 50 110 Built in 45 60 125 Built in 55 7
175. enominator of the frequency divider or input output type it needs to clear the counter value by clock reset bit PIN4 before operation Please set the switch to 1 after reset B 8 2 EMVL PGABO B 24 CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com CALL NOW 800 985 6929 Terminals descriptions http www automatedpt com Email charles automatedpt com Appendix B Accessories VFD VL Terminal Symbols Descriptions Specifications Voltage 12V 1V Incremental line driver input VP Power source of encoder Current 200mA max ov Power source common for Reference level of the power of encoder encoder Open collector signal input AA B B ZZ Max bandwidth is 100kHz_ Please notice that A B Z and OV should be short circuit AIO AIO B O B O ZIO ZIO Pulse output for PG feedback card and can be used as a Line driver RS422 TB1 Max output frequency 100 kHz frequency divider O A O B Pulse output for PG feedback Open loop card and can be used as a Max output frequency 100kHz frequency divider Max 24Vdc 50mA Ve Signal output for power input Voltage 24V 1V side Current 50mA Connected to the grounding of the Grounding power of the AC motor drive and used for PG shielding 2 Wire length Output Type of the Encoder Maximum Wire Length Wire Gauge Open collector 50m 1 25mm AWG16 or a
176. ent is larger than the motor no load current the drive will compensate the frequency by Pr 05 13 setting If the actual speed is slower than expectation please increase the setting and vice versa Ea It is only valid in SVC mode EN X Slip Deviation Level Control vFPG SVC FOCPG Factory setting 0 mode Settings 0 to 1000 0 disable E Detection time of Slip Deviation Control vFPG SVC FOCPG Factory setting 1 0 mode Settings 0 0 to 10 0 sec EN X Over Slip Treatment Control vFPG SVC FOCPG Factory setting 0 mode Settings 0 Warn and keep operation 1 Warn and ramp to stop 2 Warn and coast to stop qi Pr 05 14 to Pr 05 16 are used to set allowable slip level time and over slip treatment when the drive is running 05 17 Hunting Gain Control VE VFPG SVC Factory setting 2000 mode Settings 0 to 10000 0 disable Ea The motor will have current wave motion in some specific area It can improve this situation by setting this parameter When it is high frequency or run with PG Pr 05 17 can be set to 0 when the current wave motion happens in the low frequency please increase Pr 05 17 EXE Accumulative Motor Operation Time Min esi VF VFPG SVC FOCPG TQCPG FOCPM Factory setting 00 mode Settings 00 to1439 min 4 65 CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt c
177. entage impedance Voltage fluctuations and unbalance e e Number of phases single phase protection Frequency Mechanical friction losses in wiring e e Duty cycle modification e C 1 CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com Appendix C How to Select the Right AC Motor Drive VFD VL C 1 Capacity Formulas 1 When one AC motor drive operates one motor The starting capacity should be less than 1 5x rated capacity of AC motor drive The starting capacity kxN l GD N T x 378 lt 1 5xthe capacity of AC motor _ drive kVA 973xmnxcoso A 2 When one AC motor drive operates more than one motor 2 1 The starting capacity should be less than the rated capacity of AC motor drive E Acceleration time 60 seconds The starting capacity kxN Nx coso nr ns ks jJ Pei 14 7 amp 1 Nr lt 1 5xthe capacity of AC motor _ drive kVA E Acceleration time 60 seconds The starting capacity kxN fre asks jJ Pa 1X COS lt the capacity of AC motor _drive kVA 1 Th ke 1 nr 2 2 The current should be less than the rated current of AC motor drive A a Acceleration time 60 seconds nr Inl e Rs 1 lt 1 5 the rated current of AC motor drive A Acceleration time 260 seconds n In lI ks 1 lt the rated current of AC motor dr
178. er 3 Operation and Start Up CAUTION a a a a WARNING CALL NOW 800 985 6929 Make sure that the wiring is correct In particular check that the output terminals U T1 V T2 W T3 are NOT connected to power and that the drive is well grounded Verify that no other equipment is connected to the AC motor Do NOT operate the AC motor drive with humid hands Verify that there are no short circuits between terminals and from terminals to ground or mains power Check for loose terminals connectors or screws Make sure that the front cover is well installed before applying power Please do NOT touch output terminals U V W when power is still applied to L1 R L2 S L3 T even when the AC motor drive has stopped The DC link capacitors may still be charged to hazardous voltage levels even if the power has been turned off 3 1 http www automatedpt com Email charles automatedpt com CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com Chapter 3 Operation and Start Up VFD VL 3 1 Operation Method The factory setting for operation method is set to control terminal But it is just one of the operation methods The operation method can be via communication control terminals settings or optional digital keypad KPVL CCO1 Please choose a suitable method depending on application and operation rule The operation is usually used as shown in the following table Operation Method Frequency Source
179. eration 2 Q Q Treatment 1 Warn and ramp to stop 2 Warn and coast to stop 10 10 Mode Selection for UVW 0 Z signal is at the falling edge of U phase 0 Input 1 Z signal is at the rising edge of U phase 10 11 ASR Auto Speed 0 0 500 0 100 0 Regulation Control P of Zero Speed WN0 12 ASR Auto Speed 0 000 10 000 sec 0 100 Regulation Control I of Zero Speed 10 13 ASR Auto Speed 0 0 500 0 100 0 Regulation Control P 1 10 14 ASR Auto Speed 0 000 10 000 sec 0 100 Regulation Control I 1 10 15 ASR Auto Speed 0 0 500 0 100 0 Regulation Control P 2 10 16 ASR Auto Speed 0 000 10 000 sec 0 100 Regulation Control I 2 ASR 1 ASR2 Switch 0 00 400 00Hz 0 disable 7 00 10 17 Frequency ASR Primary Low Pass 0 000 0 350 sec 0 008 10 18 T Filter Gain 10 19 Zero Speed Gain P 0 655 00 e 80 00 10 20 Zero Speed ASR1 Width 0 0 400 00Hz 5 00 O O Adjustment 10 21 ASR ASR2 Width 0 0 400 00Hz 5 00 O O O Adjustment 10 22 speed Position Holding 0 000 65 535 sec 0 250 Q 10 23 Filter Time at Zero Speed 0 000 65 535 sec 0 004 10 24 Time for Executing Zero 0 after the brake release set in Pr 02 29 0 Speed 1 after the brake signal input Pr 02 01 02 08 is set to 42 10 25 Elevator Leveling Zero 0 1000 0 4 17 CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com Chapter 4 Parameters VFD VL
180. etting Control VE VFPG Factory setting 0 50 mode Settings 0 00 400 00Hz 01 06 A 3rd Output Voltage Setting Factory Setting Control y g mode X eee 5 0 10 0 Settings 230V series 0 1 to 255 0V 460V series 0 1 to 510 0V 01 07 4th Output Frequency Setting Control vF VFPG SVC FOCPG TQCPG mode Settings 0 00 400 00Hz Factory Setting 0 00 01 08 RU ME 4th Output Voltage Setting Control VE VFPG Factory Setting 5 0 10 0 mode Settings 230V series 0 1 to 255 0V 460V series 0 1 to 510 0V E V f curve setting is usually set by the motor s allowable loading characteristics Pay special attention to the motor s heat dissipation dynamic balance and bearing lubricity if the loading characteristics exceed the loading limit of the motor B For the V f curve setting it should be Pr 01 012 Pr 01 032 Pr 01 05 gt Pr 01 07 There is no limit for the voltage setting but a high voltage at the low frequency may cause motor damage overheat stall prevention or over current protection Therefore please use the low voltage at the low frequency to prevent motor damage 4 33 CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com Chapter 4 Parameters VFD VL Voltage Output Frequency 1st Output Output Frequency 01 10 Upper Limit Voltage Setting 1101 11 Lower Limit 7 us 01 02 Frequen
181. fferent accel decel curve by the accel decel time LL The Actual Accel Time selected accel Time Pr 01 24 Pr 01 25 2 The Actual Decel Time selected decel Time Pr 01 26 Pr 01 27 Pr 01 30 2 2 E Pr 01 29 is used to set the switch frequency between S4 and S5 for smooth stop Ea It is recommended to set this parameter to the leveling speed of elevator 4 37 CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com Chapter 4 Parameters VFD VL Frequency 01 26 S3 01 13 decel time 01 25 82 01 12 accel time 01 29 Switch frequency _ for S3 S4 changes toS5 x gt 7 x 01 97 84 4 P T 01 24 81 01 30 85 01 28 Mode Selection when Frequency lt Fmin Factory setting 1 Control vF VFPG SVC mode Settings 0 Output Waiting 1 Zero speed operation 2 Fmin 4th output frequency setting E When the AC motor drive is at OHz it will operate by this parameter Ea When it is set to 1 or 2 voltage will be output by Fmin corresponding output voltage Pr 01 08 Deceleration Time when Operating without RUN Command Factory setting 2 00 Control vF X vFPG SVC FOCPG FOCPM mode Settings 0 00 600 00 Sec E The AC motor drive will stop by the setting of this parameter when canceling RUN command Refer to the figure in Pr 01 29 for details
182. fixed plates are put in the correct side as shown in the figures 1 10 CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com Chapter 1 Introduction VFD VL 1 2 5 Cutout Dimensions 7 5 15HP 5 5 11kW frame C D 238 0 9 37 2040 18 031 TR 06510026140 E 1750 6 89 e Y er v 6 3 al e e Don OJI Ex as op Y c5 eJ 1 11 CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com Chapter 1 Introduction VFD VL 20 30HP 15 22kW frame D 1 12 CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com Chapter 1 Introduction VFD VL 1 3 Dimensions Frame C m H3 Unit mm inch Frame W w1 H H1 H2 H3 D 91 92 93 c 235 204 350 337 320 136 65 34 22 9 25 8 03 13 78 13 27 12 60 5 35 0 26 1 34 0 87 Dra Frame C VFD055VL23A 43A VFD075VL23A 43A VFD110VL23A 43A 1 13 CALL NOW 800 985 6929 http www automatedpt com Email charles automated
183. g 0 user can design V f ratio by requirement and control multiple motors simultaneously Setting 1 User can use PG card with Encoder to do close loop speed control Setting 2 To have optimal control characteristic by auto tuning Setting 3 To increase torque and control speed precisely 1 1000 Setting 4 To increase accuracy for torque control Setting 8 To increase torque and control speed precisely 1 1000 This setting is only for using with permanent magnet motor and others are for induction motor 00 10 M Speed Unit Control mode VF VFPG SVC FOCPG TQCPG FOCPM Factory Setting 0 Settings 0 Hz 00 11 Output Direction Selection Control mode VF VFPG SVC FOCPG TQCPG FOCPM Factory Setting 0 Settings 0 FWD counterclockwise REV clockwise 1 FWD clockwise REV counterclockwise 4 29 CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com Chapter 4 Parameters VFD VL EX X Carrier Frequency Factory setting 12 Control vF vFPG SVC FOCPG TQCPG FOCPM mode Settings 2 15KHz E This parameter determinates the PWM carrier frequency of the AC motor drive 230V 460V Series Models 7 5 15HP 20 30HP 40 60 HP 40 100HP 5 5 11kW 15 22kW 30 45kW 30 75kW Setting Range 2 15kHz 2 15kHz 02 09kHz 02 15kHz Factory Setting 12kHz 9kHz 6kHz 6kHz n Electromagnetic Ca
184. g deceleration 230V DC 450V 460V DC 900V ov Fa at Decel Faul t Code 08 1 Check if the input voltage falls within the rated AC Corrective Actions motor drive input voltage range Check for possible voltage transients If DC BUS over voltage due to regenerative voltage please increase the Deceleration Time or add an optional brake resistor DC BUS over voltage during constant speed 230V DC 450V 460V DC 900V 2 3 ov Fa at Normal SPD Faul t Code 09 1 Check if the input voltage falls within the rated AC Corrective Actions motor drive input voltage range CALL NOW 800 985 6929 Check for possible voltage transients 3 If DC BUS over voltage due to regenerative voltage please increase the Deceleration Time or add an optional brake resistor 6 3 http www automatedpt com Email charles automatedpt com CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com Chapter 6 Fault Code Information VFD VL Display ov Fa at Stop Faul tCode 10 Lv Fa at Accel Faul tCode 11 Lv Fa at Decel Faul tCode 12 Lv Fa at Normal SPD Faul tCode 13 Lv Fa at Stop Faul t Code 14 Fa Phase Loss Faul t Code 15 GBT Over Fa Heat Faul t Code 16 CALL NOW 800 985 6929 Description DC BUS over voltage at stop Corrective Actions 1 Check if the input voltag
185. gnetic contactor 3 should be ON VDC 140 to 325 after magnetic contactor f is ON 460V models VAC 200 to 380 j amp Before removing battery and turn VDC 280 to 537 MI1 8 magnetic contactor 2 to be ON To input emergency power Ls COM magnetic contactor and I should be LE OFF 2 3 CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com Chapter 2 Installation and Wiring VFD VL Figure 4 Apply to two batteries with main battery voltage is lower than 280Vdc LA Timing diagram of M C AC motor drive magnetic contact or Main ga iden power R L1 C _ 48V dc 230V Series 3 p x 96V dc 460V Series s SIL2 EG gr p T L3 3 x LLL Before inputting emergency power 1 phase UPS ot battery O EPS magnetic contactor and 8 are ON and Specifications for magnetic contactor 2 should be OFF he UPS or battery f 0 EPS Magnetic contactor 3 should be ON 230V models VAC 100 to 230 after magnetic contactor 1 is ON VDC 140 to 325 2 Before removing battery and turn 460V models VAC 200 to 380 gt 9 MI1 8 magnetic contacto to beON VDC 280 to 537 magnetic contacto and 3 should be L O COM OFF To input emergency power x Jow voltage level 4 DC voltage IN _Z battery
186. gs 0 000 65 535Q 05 08 Lm of Motor Control svc FOCPG TQCPG Factory setting 0 0 mode 05 09 Lx of Motor Control svc FOCPG TQCPG Factory setting 0 0 mode Settings 0 0 6553 5mH EXE A Torque Compensation Time Constant Control svc Factory setting 0 020 mode Settings 0 001 to 10 000 sec EN A Slip Compensation Time Constant Control svc Factory setting 0 100 mode Settings 0 001 to 10 000 sec m g Setting Pr 05 10 and Pr 05 11 change the response time for the compensation Mn When Pr 05 10 and Pr 05 11 are set to 10 seconds its response time for the compensation will be the longest But if the settings are too short unstable system may occur 05 12 A Torque Compensation Gain Control VE VEPG Factory setting 0 mode Settings 0 to10 E This parameter may be set so that the AC motor drive will increase its voltage output to obtain a higher torque EX A Slip Compensation Gain Control svc vFPG SVC Factory setting 0 00 mode Settings 0 00 to10 00 4 64 CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com Chapter 4 Parameters VFD VL E When the asynchronous motor is driven by the drive the load and slip will be increased This parameter can be used to correct frequency and lower the slip to make the motor can run near the synchronous speed under rated current When the output curr
187. h DC brake E When the AC motor drive stops 12 after Pr 02 30 delay time the corresponding multi function output terminal 12 mechanical brake release will be OFF 07 03 07 04 DCbrake DCbrake time during ime during start up stopping Motor speed DCbrake NDCbrake Outputfrequency RUN STOP RUN STOP 02 30 Brake engage i delay tim when 02 29 Brake release delay time Multi function output when elevator starts elovatorstops mechanical brakereleas e Pr 02 11 to 02 22 12 bounce time of mechanical brake brake Mechanical brak I brake Mechanicalbrake engage echanical brake release engage A Turn On Delay of Magnetic Contact between Drive and Motor Turn Off Delay of Magnetic Contact between Drive and Motor Control VF VFPG SVC FOCPG TQCPG FOCPM Factory setting 0 200 mode Settings 0 000 65 000 Sec Ea After running it is used with setting 40 of multifunction input terminal and settings 15 of multifunction output terminals When multifunction output terminals is ON the drive starts output after Pr 02 31 delay time When drive stops output multifunction output terminals will release after Pr 02 32 delay time 4 51 CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com CALL NOW 800 985 6929 Chapter 4 Parameters VFD VL MI1 40 http Awww automatedpt com Email charles automatedpt com
188. h standard O there are any dust gas oil or r specification water drops If there are any dangerous Visual inspection o objects Voltage Check Items Methods and Criterion Maintenance Period Daily Half Year One Year Check if the voltage of main circuit and control circuit is correct Measure with multimeter with standard specification Keypad Maintenance Period Check Items Methods and Criterion Dail Half One Y Year Year Is the display clear for reading Visual inspection O Any missing characters Visual inspection O D 2 http www automatedpt com Email charles automatedpt com CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com Appendix D Suggestions and Error Corrections for Standard AC motor Drive VFD VL a Mechanical parts Maintenance Period Check Items Methods and Criterion Dail Half One Y Year Year if there Sany abnormal sound Visual and aural inspection O or vibration If there are any loose screws Tighten the screws O If any part is deformed or Visual inspection o damaged If there is any color change by Visual inspection o overheating If there is any dust or dirt Visual inspection O m Main circuit Maintenance Period Half One Year Year Check Items Methods and Criterion Daily If there are any loose or missing Tighten or re
189. hapter 3 Operation and Start Up VFD VL Pr 10 22 0 000 65 535sec Operation Time of Zero Speed Pr 10 23 0 000 65 535sec Filter Time of Zero Speed Pr 10 24 0 after the brake release set in Pr 02 29 Time for Zero Speed 1 after the brake signal input Pr 02 01 02 08 is set to Execution 42 Pr 02 29 0 000 65 000 Sec Brake Release Delay Time when Elevator Starts NOTE When Pr 10 24 0 the zero speed control needs to be used with Pr 02 29 refer to the explanations in Pr 02 32 Function of the preload input Please connect the signal of the preload signal to the external terminal of the AC motor drive AUI1 and setting Pr 03 00 11 07 1971 03 03 03 06 and 03 09 Pr 03 00 0 No function Analog Input 1 AUI1 1 Frequency command torque limit under TQR control mode 2 Torque command torque limit under speed mode 3 Torque compensation command 4 5 Reserved 6 P T C thermistor input value T Positive torque limit 8 Negative torque limit 9 Regenerative torque limit 10 Positive negative torque limit Pr 07 19 0 Disable Source of Torque 1 Analog input Pr 03 00 Offset 2 Torque offset setting Pr 07 20 3 Control by external terminal by Pr 07 21 to Pr 07 23 3 16 CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com Chapter 3 Operation a
190. harles automatedpt com CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com Chapter 4 Parameters VFD VL 07 23 A Low Torque Offset control SVC FOCPG TQCPG FOCPM Factory Setting 10 0 mode Settings 0 0 to 100 0 a When it is set to 3 the source of torque offset will decide to Pr 07 21 Pr 07 22 and Pr 07 23 by the multi function input terminals setting 19 20 or 21 The motor rated torque is 10096 Weyl Forward Motor Torque Limit A Forward Regenerative Torque Limit A Reverse Motor Torque Limit A Reverse Regenerative Torque Limit pall FOCPG TQCPG FOCPM Factory Setting 200 mode Settings 0 to 300 The motor rated torque is 100 The settings for Pr 07 24 to Pr 07 27 will compare with Pr 03 00 5 6 7 8 The minimum of the comparison result will be torque limit Positive torque Reverseregenerative mode Forward motor mode 06 11 current limit 06 11 current limit The level of torque limit will be the min value of following three values 1 torque limit of Pr 07 24 to Pr 07 26 2 Torque limit of external analog terminals 3 Pr 06 11 current limit Pr 07 27 Pr 07 24 Reverse regenerative Forward motor torque limit torque limit speed speed Pr 07 26 Pr 07 25 Reverse motor Forward regenerative torque limit torque limit 06 11 current limit 06 11 current limit Reverse motor mode Negative Forward regenerative mode torque 4 89 CALL NOW 800 985 6929 http www aut
191. harles automatedpt com Chapter 6 Fault Code Information VFD VL Display PG Ref Error Fo FaultCode 46 PG Ref Loss Fe FaultCode 47 ACI Loss Fa FaultCode 48 External Fault Fe FaultCode 49 Emergency Stop Fe FaultCode 50 Base Block Fo FaultCode 51 Password Error Fa FaultCode 52 PC Err Command Fa FaultCode 54 PC Err Address Fa FaultCode 55 PC Err Data Fa FaultCode 56 CALL NOW 800 985 6929 Description Pulse input error Corrective Actions 1 Check the pulse wiring 2 Return to the factory Pulse input loss Corrective Actions 1 Check the pulse wiring 2 Return to the factory ACI loss Corrective Actions 1 Check the ACI wiring 2 Check if the ACI signal is less than 4mA External Fault Corrective Actions 1 Input EF N O on external terminal is closed to GND Output U V W will be turned off 2 Give RESET command after fault has been cleared Emergency stop Corrective Actions 1 When the multi function input terminals MI1 to MI8 are set to emergency stop and the AC motor drive stops output 2 Press RESET after fault has been cleared Base Block Corrective Actions 1 When the multi function input terminals MI1 to MI8 are set to base block and the AC motor drive stops output 2 Press RESET after fault has been cleared Password is locked Corrective Actions Keypad will be locked Turn th
192. hase loss will effect driver s control characteristic and life ES X Over Current Stall Prevention during Acceleration Control VE VFPG SVC Factory setting 00 mode Settings 00 250 00 disable E During acceleration the AC drive output current may increase abruptly and exceed the value specified by Pr 06 02 due to rapid acceleration or excessive load on the motor When this function is enabled the AC drive will stop accelerating and keep the output frequency constant until the current drops below the maximum value 4 67 CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com Chapter 4 Parameters VFD VL 06 02 Over Current Detection sd S urrent Level Output ver Current Stal Frequency iprevention during Acceleration frequency held amp gt time actual acceleration time when over current stall prevention is enabled EIE X Over current Stall Prevention during Operation Control VE VFPG svc Factory setting 00 mode Settings 00 to 250 00 disable E If the output current exceeds the setting specified in Pr 06 03 when the drive is operating the drive will decrease its output frequency by Pr 06 04 setting to prevent the motor stall If the output current is lower than the setting specified in Pr 06 03 the drive will accelerate by Pr 06 04 again to catch up with
193. he brake release set in Pr 02 29 1 After the brake signal input Pr 02 01 02 08 is set to 42 E When Pr 10 24 0 the zero speed control needs to be used with Pr 02 29 refer to the explanations in Pr 02 32 1025 Elevator Leveling Zero Speed Gain P podia VF VFPG SVC FOCPG FOCPM Factory Setting 0 Settings 0 1000 0 10 26 Elevator Leveling Zero Speed Integral I podia VF VFPG SVC FOCPG FOCPM Factory Setting 0 Settings 0 10 000 sec 4 112 CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com Chapter 4 Parameters VFD VL 10 27 Elevator Starting Zero Speed Gain P pe VF VFPG svc FOCPG FOCPM Factory Setting 0 mode Settings 0 1000 0 10 28 Elevator Starting Zero Speed Integral I Control VF VFPG svc FOCPG FOCPM Factory Setting 0 Settings 0 10 000 sec 01 26 53 01 13 Decel Time 01 25 S2 01 12 Accel Time oh oZ 01 29 S5 Switch Frequency 01 31 Decel Time Without a RunCommand Frequency Output p y p 01 24 S1 DC Braking gt lt lt 07 03 7 04 DC Brake Activation Time C Brake Stopping Time MO 12 Mechanical Brake on o4 Released 02 29 02 30 Bra e Release Delay Time Brake Engage Delay Time wh n Elevator Starts when Elevator Stops 10 22 gt 11 00 bit 7 1 Zero speed Position Holding Time Zero speed 102712
194. his parameter is set the corresponding voltage of the analog output 0 Analog Output Value in REV Direction 1 Analog Output Value in REV Direction 2 Control VF VFPG SVC FOCPG TQCPG FOCPM Factory setting 0 mode Settings 0 Absolute value in REV direction 1 Output OV in REV direction 2 Enable output voltage in REV direction 10V frequency frequency gt 4 gt 03 19 1 03 19 2 Selection for the analog output direction Analog Input Type AUI1 Analog Input Type AUI2 Control VF VFPG SVC FOCPG TQCPG FOCPM Factory setting 0 mode Settings 0 Bipolar 10V 1 Unipolar 0 10V M When setting to 0 and Pr 03 00 1 or 2 AUI can decide the operation direction La When setting to 1 and Pr 03 00 1 the operation direction can be set by FWD REV terminal RR When setting to 1 and Pr 03 00 2 the operation direction can be set by setting 39 of Pr 02 01 to Pr 02 08 4 60 CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com Chapter 4 Parameters VFD VL 4 2 5 Group 4 Multi Step Speed Parameters IE MEM w Zero Step Speed Frequency uM w ist Step Speed Frequency PME w 2nd Step Speed Frequency EE w 3rd Step Speed Frequency X EE w 4th Step Speed Frequency MEE w 5th Step Speed Frequency MERINE 6th Step Speed Frequency rM w 7th Step Speed Frequency ERIE v Sth Step Speed Frequency ecm v 9th Step Spe
195. ier Frequency 2 15KHz 12 0 Enable AVR 0 olololololo 00 13 AVE TURO AE 1 Disable AVR 2 Disable AVR when deceleration stop Source of the Master 1 RS 485 serial communication or digital keypad KPVL CC01 1 OJOIO O O 00 14 Frequency Command 2 External analog input Pr 03 00 3 Digital terminals input Pr 04 00 04 15 Source of the Operation 1 External terminals 1 GIO 00 15 Command 2 RS 485 serial communication or digital keypad KPVL CC01 4 3 CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com Chapter 4 Parameters VFD VL 4 1 2 Group 1 Basic Parameters E Sri exi Factory u 9 e amp amp amp r xplanation ettings Setting E amp SISIS iE 01 00 Maximum Output Frequency 10 00 400 00Hz pooo Oj O O O O O 1st Output Frequency 60 00 0 0OJOIOITO O 01 01 Setting 1 0 00 400 00Hz 50 00 K 230V 0 1V 255 0V 2200 OTOTOTOTOTO 01 02 1st Output Voltage Setting 1 460V 0 1V 510 0V 440 0 2nd Output Frequency 0 00 400 00Hz 0 50 OJO 01 03 S Setting 1 2nd Output Voltage Setting 230V 0 1V 255 0V 50 JOIO 01 04 1 460V 0 1V 510 0V 10 0 3rd Output Frequency 0 00 400 00Hz 050 OJO 01 05 Setting 1 i 230V 0 1V 255 0V 5 0 OIO 01 06 3rd Output Voltage Setting 1 460V 0 1V 510 0V
196. in ME Accumulative Drive Power on Time at the Fifth Fault min ME Accumulative Drive Power on Time at the Sixth Fault min Contrat VF VFPG SVC FOCPG TQCPG FOCPM Factory setting 0 mode Settings 00 to 1439 min ZEEE Accumulative Drive Power on Time at the First Fault day Ux MB Accumulative Drive Power on Time at the Second Fault day X rM Accumulative Drive Power on Time at the Third Fault day lst Accumulative Drive Power on Time at the Fourth Fault day Ma Accumulative Drive Power on Time at the Fifth Fault day ee lt a Accumulative Drive Power on Time at the Sixth Fault day ane VF VFPG SVC FOCPG TQCPG FOCPM Factory setting 0 mode Settings 00 to 65535 day UP Operation Speed of Emergency Power Mode Control VF VFPG SVC FOCPG TQCPG FOCPM Factory setting 0 00 mode Settings 0 00 to 400 00Hz 4 80 CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com Chapter 4 Parameters VFD VL Ea Max operation speed Feps in emergency power mode Feps 06 29 01 02 1 J2 01 01 1 2 When Pr 06 44 gt Feps the speed in emergency power mode will be operated by Feps When Pr 06 44 lt Feps the speed in emergency power mode will be operated by Pr 06 44 06 45 Low voltage Protection Pantie VF VFPG SVC FOCPG TQCPG FOCPM Factory setting 0 mode Settings 0 Display Lv fault and coast to stop 1 Displ
197. inal Terminal Function Factory Settings SINK Symbol ON Connect to DCM The AC motor drive output every monitor signal MO1 Multi function Output 1 Such as operational frequency attained Photocoupler overload etc by open collector transistor Refer to Pr 03 01 multi function output terminals for details Max 48V dc 50mA L Mot Multi function Output 2 Moz Moz Photocoupler Q de LIN A EDER internal circuit ww Analog current Input Impedance 2500 ACI circuit ACI Ay Resolution 12 bits ACI I Range 4 20mA 0 10V E 0 Max Output Frequency Pr 01 00 Set up Pr 03 00 Pr 03 02 TACM internal circuit Auxiliary analog voltage input 10V Impedance 2mQ L 9 AUI circuit 10V AN Resolution 12 bits AUM b Range 10 10VDC AUI2 qu 0 Max Output Frequency Pr 01 00 JACM Set up Pr 03 00 Pr 03 02 internal circuit ACM Analog control signal Common for ACI AUI1 AUI2 common Control signal wiring size 18 AWG 0 75 mm with shielded wire Analog input terminals ACI AUH AUI2 ACM u Analog input signals are easily affected by external noise Use shielded wiring and keep it as short as possible 20m with proper grounding If the noise is inductive connecting the shield to terminal ACM can bring improvement 2 13 CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com CALL NOW 800 985 6929 http www autom
198. inspection smell o insulator cracks due to overheat If there is any disconnection Visual inspection O Measure with multimeter with standard o If connection is damaged gr specification W Transformer and reactor of main circuit Maintenance Period Check Items Methods and Criterion Dail Half One Y Year Year ir there sany abnormal vibration Visual aural inspection and smell O or peculiar smell D 4 CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com Appendix D Suggestions and Error Corrections for Standard AC motor Drive VFD VL m Magnetic contactor and relay of main circuit CALL NOW 800 985 6929 Check Items Methods and Criterion Maintenance Period Daily Half Year One Year If there are any loose screws Visual and aural inspection If the contact works correctly Visual inspection Printed circuit board and connector of main circuit Maintenance deformation in capacity Period Check Items Methods and Criterion Dail Half One Y Year Year f there are any loose screws and Tighten the screws and press the o connectors connectors firmly in place f there is any peculiar smell and Visual and smell inspection o color change f there IS Any crack damage Visual inspec
199. isplays the actual output frequency present at terminals U T1 V T2 and W T3 Press MODE key B 16 CALL NOW 800 985 6929 http Awww automatedpt com Email charles automatedpt com CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com Appendix B Accessories VFD VL Display Message DC BUS VOLTAGE Ra 716 0Vdc Press MODE key OUTPUT CURRENT Se 0 00Ams Press MODE key OUTPUT VOLTAGE 8e 0 OVolt Press MODE key U Out put Sa Current 0 0Amps Press MODE key PARAM COPY Se READ 1 PARAM COPY Se SAVE 1 v1 00 SYSTEM PARAMETER Se 00 Rated Current 27 10Amp External Fault Fa FaultCode 60 Descriptions Displays the voltage of DC BUS Displays the output current present at terminals U T1 V T2 and W T3 Displays the output voltage of motor User defined unit Where U Pr 00 04 Copy the first set of parameter groups from the drive to the keypad It can save two sets of parameter groups to keypad one set is from group 0 to group 13 Save the first set of parameter groups from the keypad to other drive The firmware version is 1 00 Displays the group number Displays the actual stored value of the selected parameter External Fault End Ena Display End for approximately 1 second if input has been accepted by pressing PROG DATA key After a parameter value has been set the new value is automatically stored in memory
200. ive A C 2 CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com Appendix C How to Select the Right AC Motor Drive VFD VL 2 3 When it is running continuously u The requirement of load capacity should be less than the capacity of AC motor drive kVA The requirement of load capacity Kiril lt the capacity of AC motor drive kVA NXCOSP a The motor capacity should be less than the capacity of AC motor drive k x13 x Vu x In x10 lt the capacity of AC motor drive kVA u The current should be less than the rated current of AC motor drive A kxlu Sthe rated current of AC motor drive A Symbol explanation Pu Motor shaft output for load kW n Motor efficiency normally approx 0 85 cos o Motor power factor normally approx 0 75 Vu Motor rated voltage V Iu Motor rated current A for commercial power k Correction factor calculated from current distortion factor 1 05 1 1 depending on PWM method Pa Continuous motor capacity kVA ks Starting current rated current of motor Nr Number of motors in parallel Ns Number of simultaneously started motors GD Total inertia GD calculated back to motor shaft kg m Ti Load torque ta Motor acceleration time N Motor speed C 3 CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com CALL NOW 800 985 6929 http www autom
201. ke time during stopping 4 52 CALL NOW 800 985 6929 http Awww automatedpt com Email charles automatedpt com CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com Chapter 4 Parameters VFD VL 02 33 X Output Current Level Setting for External Terminals Control VF VFPG SVC FOCPG TQCPG FOCPM Factory setting 0 mode Settings 0 100 Ea When output current is gt Pr 02 33 it will activate multi function output terminal Pr 02 11 to Pr 02 22 is set to 27 gi When output current is lt Pr 02 33 it will activate multi function output terminal Pr 02 11 to Pr 02 22 is set to 28 02 34 A Output Boundary for External Terminals pua VF VFPG SVC FOCPG TQCPG FOCPM Factory setting 0 00 mode Settings 0 00 400 00Hz Ea When output frequency is gt 02 34 it will activate the multi function terminal Pr 02 11 to Pr 02 22 is set to 29 I0 When output frequency is 02 34 it will activate the multi function terminal Pr 02 11 to Pr 02 22 is set to 30 02 35 M Detection Time of Mechanical Brake Somro VF VFPG SVC FOCPG TQCPG FOCPM Factory setting 0 00 mode Settings 0 00 10 00 sec Ea When mechanical brake function setting 42 of Pr 02 01 02 08 is not enabled within this setting time it will display fault code 64 MBF mechanical brake error 02 36 A Detection Time of Magnetic Contactor Gontro VF VFPG SVC FOCPG TQCPG FOCPM Factory setting 0 00 mod
202. king Resistor series for Current Value Current kW Motor Drive each Brake Unit A Q A 7 5 5 5 1000W 750 BR1KOW075 1 10 2 48 4 15 7 11 9 10 7 5 1500W 430 BR1K5W043 1 17 6 39 4 19 3 14 7 15111 1500W 430 BR1K5W043 1 17 6 30 8 24 7 18 8 20 15 2000W 320 BR1KOW016 2 2 Series 24 25 0 30 4 23 1 25 18 3000W 260 BR1K5W013 2 2 Series 29 20 8 36 5 27 7 30 22 3000W 260 BR1K5W013 2 2 Series 29 19 0 40 0 30 4 40 30 4030 1 3000W 20 40 BR1KOW5P1 4 4 Series 37 19 0 40 0 30 4 50 37 4045 1 4800W 150 BRIK2W015 4 2 Parallel 50 12 7 60 0 45 6 2 Series 60 45 4045 1 6000W 130 BRIKSW013 4 Sele 59 12 7 60 0 45 6 75 55 4030 2 7200W 100 BR1K2W015 4 4 Series 76 9 5 80 0 60 8 100 75 4045 2 9600W 7 50 BR1K2W015 4 se 100 63 120 0 91 2 Calculation for 125 brake toque kw 125 0 8 where 0 8 is motor efficiency Because there is a resistor limit of power consumption the longest operation time for 10 ED is 10sec on 10sec off 90sec Please refer to the Brake Performance Curve for Operation Duration amp ED vs Braking Current For heat dissipation a resistor of 400W or lower should be fixed to the frame and maintain the surface temperature below 50 C a resistor of 1000W and above should maintain the surface temperature below 350 C B 2 CALL NOW 800 985 6929 http www automatedpt com Email charles auto
203. l screws Yes Ye es Please check the wiring Check if the input voltage of R S Tis unbalanced and power system for No abnormal power v Maybe AC motor drive has malfunction or misoperation due to noise Please contact DELTA 5 5 CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com CALL NOW 800 985 6929 CALL NOW 800 985 6929 Chapter 5 Troubleshooting VFD VL 5 9 Motor cannot Run Check if CEO1 displays normall Motor cannot run gt Check if non fuse breaker and magnetic contactor are ON No http www automatedpt com Email charles automatedpt com Set them to ON Check if any faults occur such as Lv PHL or disconnection Ye bia Yes Reset after clearing Check if there is any M fault and then RUN fault code displayed Check put No voltage is normal jr Yes kd It can run when Ifj DC le jumper or N no faults occur Inpy bd No reactor is connected ird j by keypad between 1 and 2 B1 Yes Press RUN key to Yes v Use jumper or DC reactor check if it can run Maybe AC motor drive has malfunction or misoperation due to noise Please contact DELTA Press UP key to set frequency T Yes No Check if input FWD No Nor REV command Press UP to check if motor Ja Yes canrun N No
204. matedpt com CALL NOW 800 985 6929 http Awww automatedpt com Email charles automatedpt com gt Bra Please select the recommended resistance value Watt and the duty cycle value ED 2 Definition for Brake Usage ED Appendix B Accessories VFD VL Explanation The definition of the brake usage ED is for assurance of enough time for the brake unit and brake resistor to dissipate away heat generated by braking When the brake resistor heats up the resistance would increase with temperature and brake torque would decrease accordingly Recommended cycle time is one minute 100 ED T1 TOx100 96 T1 Brake Time TO Cycle Time NFB MC R L1 R L1 UT Q S L2 i S L2 VIT2 im T L3 5 gt TIL3 wr MOTOR Thermal Overload OL N VED Relay E fa D p P B1 Thong fs Series ihe iL Overload ISA AN N VFDB i Braking Relay or Surge EFL Ira Braking HE BR Resistor temperature Absorber Ll ST DCM RC B2 Hi Temperature nm mv sm mm eea eee Switch Note1 When using the AC drive with DC reactor please refer to wiring diagram in the AC drive user manual for the wiring of terminal P of Braking unit Note2 Do NOT wire terminal N to the neutral point of power system 3 For safety consideration install an overload relay between the brake unit and the brake resistor In conjunction with the magnetic contact
205. n Input 1 MI2 Multi function Input 2 3 7 Refer to Pr 02 01 to Pr 02 08 for programming MIS Multi function Input 3 the Multi function Inputs MI4 Multi function Input 4 ON input voltage is 24Vdc Max 30Vdc input impedance is 3 75kQ MI5 Multi function Input 5 OFF leakage current tolerance is 10pA MI6 Multi function Input 6 er JP1 is inserted this function is MI7 Multi function Input 7 MI8 Multi function Input 8 COM Digital Signal Common Comman for digital inputs and used for SINK E24V Digital Signal Common 24V 80mA Source DCM Digital Signal Common Sink nommen for digital inputs and used for SINK Multi function Relay Output 1 RA N O a oe Resistive Load MOERORE DURO 5A N O 3A N C 240VAC RB NC b fon Kelay PUtPU BA N O V 3A N C 24VDC Inductive Load RC Multi function Relay Common 1 5A N O 0 5A N C 240VAC i 1 5A N O 0 5A N C 24VDC Multi function Relay Output 2 E MRA N O a To output monitor signal including in operation frequency arrival overload and etc MRC Multi function Relay Common Refer to Pr 02 11 02 12 for programming 10V Potentiometer Power Supply 10 10VDC 20mA variable resistor 3 5kohm 10V MCM Multi function Output Max 48VDC 50mA CALL NOW 800 985 6929 Common Photocoupler 2 12 http www automatedpt com Email charles automatedpt com CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com Chapter 2 Installation and Wiring VFD VL Term
206. n Output 11 MO9 is set to 38 Fault output option 4 Pr 06 25 Assume that external faults output with the following signal MO3 1 MO5 1 MO7 0 and MO9 1 The corresponding Bit 3 0 is 1011 Bit 3 Bit 2 Bit 1 Bit 0 Fault code 0 No fault 0 0 0 1 1 Over current during acceleration ocA 2 Over current during deceleration ocd 3 Over current during constant speed ocn 4 Ground fault GFF 5 IGBT short circuit occ 4 74 CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com CALL NOW 800 985 6929 Bit 3 Bit 2 Bit 1 http www automatedpt com Email charles automatedpt com Bit 0 Chapter 4 Parameters VFD VL Fault code 6 Over curent at stop ocS 7 Over voltage during acceleration ovA 8 Over voltage during deceleration ovd 9 Over voltage during constant speed ovn 10 Over voltage at stop ovS 11 Low voltage during acceleration LvA 12 Low voltage during deceleration Lvd 13 Low voltage during constant speed Lvn 14 Low voltage at stop LvS 15 Phase loss PHL 16 IGBT heat sink over heat 0H1 17 Heat sink over heat 0H2 for 40HP above 18 TH1 open loop error tH10 TH2 open loop error tH20 Fan error signal output over load oL 15096 1Min Motor 1 over load EoL1 Motor PTC overheat o0
207. n input MI8 1 Please remove JP1 from the control board before using safety loop function At the meanwhile the multifunction input MI8 can control the output of the AC motor drive 2 operation method MI8 is ON the AC motor drive can output MI8 is OFF the AC motor drive can t output NOTE Please insert JP1 into the control board when this function is disabled 3 Safety Relay EMVL SAF01 1 Please connect the power of J3 to JP19 on the control board and remove JP18 on the control board 2 Operation method When the power is applied to S1 S2 It is ON and the AC motor drive can output When the power isn t applied to S1 S2 itis OFF and the AC motor drive can t output 3 S3 S4 are the monitor contacts and user can check the safety loop by this contact tra Please notice that when J3 of relay board is connected to JP19 of control board JP18 must be removed when using EMVL SAFO1 a Please supply the power 24VDC to S1 and S2 before the AC motor drive is powered on to drive relay B 43 CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com Appendix C How to Select the Right AC Motor Drive The choice of the right AC motor drive for the application is ver
208. nabled the drive will ramp to stop by Pr 07 28 setting 19 23 Reserved 24 FWD JOG command When this function is enabled the drive will execute forward Jog command 25 REV JOG command When this function is enabled the drive will execute reverse Jog command 26 Reserved ON speed will be adjusted by ASR 2 setting 27 ASR1 ASR2 selection OFF speed will be adjusted by ASR 1 setting 28 Emergency stop EF1 When it is ON the drive will execute emergency stop it will have fault Motor coasts to stop code record 29 30 Reserved 31 High torque bias When Pr 07 19 is set to 3 CALL NOW 800 985 6929 4 42 http www automatedpt com Email charles automatedpt com CALL NOW 800 985 6929 Settings Functions http www automatedpt com Email charles automatedpt com Chapter 4 Parameters VFD VL Descriptions 32 Middle torque bias The high torque bias is according to the Pr 07 21 setting The middle torque bias is according to the Pr 07 22 setting The low torque bias is according to the Pr 07 23 setting 31 32 33 Torque Bias OFF OFF OFF No OFF OFF ON 07 23 OFF ON OFF 07 22 OFF ON ON 07 23 07 33 Low torque bias 22 ON OFF OFF 07 21 ON OFF ON 07 21 07 23 ON ON OFF 07 21 07 22 ON ON ON 07 21 07 22 07 23 34 37 Reserved 38 Disable write EEPROM When this function is enabled you can t write into EEPROM function 39 Torque command When Pr 07 13 2 and analog inp
209. nd B B should be input synchronously A O A O is the output of frequency divider E Z O Z O of the PG card will act by the input signal of Z Z and don t have the function of frequency divider E When changing the denominator of the frequency divider or input output type it needs to clear the counter value by clock reset bit PIN4 before operation Please set the switch to 1 after reset B 34 CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com Appendix B Accessories VFD VL Applicable encoders for EMVL PGS01 EnDat2 1 EQN425 EQN 1325 ECN113 ECN413 ECN1113 ECN1313 u HIPERFACE SRS50 60 1 Pin description VFD VL Series VFD VL Series Corresponding terminal Pin No EnDat HIPERFACE amp 1 B REFSIN 2 ov ov 3 ov ov 4 ov ov 5 A COS 6 A REFCOS 7 ov ov 8 B SIN 9 VP VP 10 Data Data 11 Data Data 12 CLOCK 13 CLOCK 14 VP VP 15 ov ov EMVL PGS01 i g A COS O tao A REFCOS O O B SIN O Data 0 O y Data i O B REFSIN O O B 35 CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com CALL NOW 800 985 6929 Appendix B Accessories VFD VL 2 Terminals descriptions Terminal Symbols Descriptio
210. nd Start Up VFD VL Pr 03 03 100 0 100 0 Analog Input Bias 1 AUI1 Pr 03 06 0 Zero bias Positive negative Bias 1 Lower than bias bias Mode AUI1 2 Greater than bias bias 3 The absolute value of the bias voltage while serving as the center 4 Serve bias as the center Pr 03 09 500 0 500 0 Analog Input Gain 1 AUI1 NOTE Pr 03 03 03 06 and 03 09 are used to adjust the analog input signal 07 19 Source of torque offset 03 00 02 Analog input selections AUI1 ACI AUI2 03 03 05 Analog input bias AUI1 ACI AUI2 03 06 08 AUI1 ACI AUI2 bias mode Analog input FE N p Analog input gain 03 00 02 v 03 09 11 07 1921 gt Preload Bias mode 03 06 08 Bias 03 03 05 4 Setting of drive stop Adjusting Pr 01 29 Pr 01 30 Pr 01 31 and Pr 11 06 Pr 01 29 0 00 400 00Hz Switch Frequency for S3 S4 Changes to S5 Pr 01 30 0 00 25 00 sec S curve for Deceleration Arrival Time S5 3 17 CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com Chapter 3 Operation and Start Up VFD VL Pr 11 06 0 40Hz Zero speed Bandwidth Pr 01 31 0 00 600 00 sec Deceleration Time 3 18 CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com CALL NOW 800 985 6
211. nd setting frequency is equal to 10 10V 4 20mA corresponds to 0 60Hz EA M Positive negative Bias Mode AUI1 gonos VF VFPG SVC FOCPG TQCPG FOCPM Factory setting 0 mode E X Positive negative Bias Mode ACI can be set to 0 or 1 only Gontro VF VFPG SVC FOCPG TQCPG FOCPM Factory setting 0 mode 03 08 X Positive negative Bias Mode AUI2 pon VF VFPG SVC FOCPG TQCPG FOCPM Factory setting 0 mode Settings 0 Zero bias 1 Serve bias as the center lower than bias bias 2 Serve bias as the center greater than bias bias 3 The absolute value of the bias voltage while serving as the center unipolar 4 Serve bias as the center unipolar E In a noisy environment it is advantageous to use negative bias to provide a noise margin It is recommended NOT to use less than 1V to set the operating frequency 4 57 CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com Chapter 4 Parameters VFD VL 03 00 to 03 02 03 09 03 11 gainis positive 0 Zerobias 1 Serve bias asthe center lower than bias bias 2 Servebias asthe center greater than bias bias The absolute value of the bias voltage 3 while serving as the center unipolar 4 Serve bias asthe center unipolar ae N 9 0 S 3 10V 9 8 7 6 5 4 3 2 123 FER 8 910V Negative bias bias DV us A A bias Positive bias o3 09
212. nents can t be used permanently They have limited life even under normal operation Preventive maintenance is required to operate this AC motor drive in its optimal condition and to ensure a long life Basic check up items to detect if there were any abnormalities during operation are a Wait 5 seconds after a fault has been cleared before performing reset A via keypad of input terminal CAUTION u When the power is off after 5 minutes for 22kW models and 10 minutes for 2 30kW models please confirm that the capacitors have fully discharged by measuring the voltage between DC and DC The voltage between DC and DC should be less than 25VDC Only qualified personnel can install wire and maintain AC motor drives Please take off any metal objects such as watches and rings before operation And only insulated tools are allowed Never reassemble internal components or wiring u Make sure that installation environment comply with regulations without abnormal noise vibration and smell 6 1 CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com Chapter 6 Fault Code Information VFD VL 6 1 1 Common Problems and Solutions Following fault name will only be displayed when using with optional digital keypad KPVL CCO01 oc at Accel fault description ic QU RACIO es Display of driver status Fault code numbe
213. ns http www automatedpt com Email charles automatedpt com Specifications J3 VP Power source of encoder Voltage 5VDC 5 or 8 3 VDC 6 use SW2 to switch 12V 5V Current 250mA max OV Power source common for Reference level of the power of encoder encoder A A Sine line drive input Input frequency 40kHz max B B incremental signal 360 el 0 8 1 2Vss 9 AR fa 1Vss Z 1200 90 el gt gt lt 0 B SIN COS Sine line drive input Input frequency 20kHz max REFSIN incremental signal SIN REFCOS SD oot ops fersiinerco CLOCK CLOCK line drive output Line Driver RS422 Level output CLOCK Data Data RS485 communication interface TB1 A O A IO Signal output for PG feedback card and can be Terminal resistor about 130 2 Line Driver RS422 Level output Transistor open collector output Max 24VDC 30mA VOL lt 1 5V IOL 30mA IOHS200uA VOH 24VDC Reference level of NPN transistor open collector output Connected to the grounding of the power B O B O used as a frequency divider TB2 OA Open collector output signal OB and can be used as a frequency divider GND Open collector output common J4 Grounding of the AC motor drive and used for PG shielding 4 Output Signal Setting of the Frequency Divider It generates the output signal of division factor O MODE output type setting of the division n after dealing with the input pulse Please set by the switch SW1 on the car
214. nt Pr 10 17 ASR1 ASR2 switch frequency Pr 10 20 Zero speed ASR1 width adjustment tH Pr 10 21 ASR1 ASR2 width adjustment Adjust by requirement Pr 07 25 28 torque limit 4 114 CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com Chapter 4 Parameters VFD VL PI PI it Bit 0 0 p Bit 0 1 MIDI ME ee 11 06 eee 10 12 P 11 07 PME 10 13 i a 10 14 i f P i Pr 11 08 i i 3035 rd I 1 use to adjustthe m i strength of zero i 10 16 10 20 1 10 24 10 20 10 21 lg gt gt servo lock lg gt i Hz Hz OHz 10 17 OHz 10 17 Pl adjustment manual gain Pladjustment auto gain 11 01 A Elevator Speed Control FOCPG FOCPM Factory Setting 1 00 mode Settings 0 10 to 4 00 m s 11 02 A Sheave Diameter Control FOCPG FOCPM Factory Setting 400 mode Settings 100 to 2000 mm 11 03 Mechanical Gear Ratio Control FOCPG FOCPM Factory Setting 1 mode Settings 1 to 100 11 04 A Suspension Ratio Control FOCPG FOCPM Factory Setting 1 mode Settings O0 1 1 1 21 4 115 CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com Chapter 4 Parameters VFD VL suspension ration 1 1 suspension ration 2 1 11
215. o be used for the installation parameter setting troubleshooting and daily maintenance of the AC motor drive To guarantee safe operation of the equipment read the following safety guidelines before connecting power to the AC motor drive Keep this operating manual at hand and distribute to all users for reference To ensure the safety of operators and equipment only qualified personnel familiar with AC motor drive are to do installation start up and maintenance Always read this manual thoroughly before using VFD VL series AC Motor Drive especially the WARNING DANGER and CAUTION notes Failure to comply may result in personal injury and equipment damage If you have any question please contact your dealer PLEASE READ PRIOR TO INSTALLATION FOR SAFETY Amm AC input power must be disconnected before any wiring to the AC motor drive is made 2 Acharge may still remain in the DC link capacitors with hazardous voltages even if the power has been turned off To prevent personal injury please ensure that power has turned off before opening the AC motor drive and wait ten minutes for the capacitors to discharge to safe voltage levels 3 Never reassemble internal components or wiring The AC motor drive may be destroyed beyond repair if incorrect cables are connected to the input output terminals Never connect the AC motor drive output terminals U T1 V T2 and W T3 directly to the AC mains circuit power supply 5 Ground the VFD VL
216. odify the setting bound No Press UP DOWN key Y to see if speed has Jes No any change Y If there is any change If the setting of ofthe signal that sets Yes L p g Pr 04 00 to Pr 04 14 frequency 10V 10V are the same and 4 20mA v No Check if the wiring between No MI1 MI8 to COM is correct No Y No Check if the wiring of external terminal is correct Yes Connect Yes Y correctly Check if frequency for each step is different v Change defective potentiometer Change frequency setting If accel decel time is very lon Please set suitable accel decel time by load inertia Maybe AC motor drive has malfunction or misoperation due to noise Please contact DELTA 5 7 CALL NOW 800 985 6929 http Awww automatedpt com Email charles automatedpt com CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com Chapter 5 Troubleshooting VFD VL 5 11 Motor Stalls during Acceleration Motor stalls during Check if acceleration Yes i T Increase setting time acceleration time is too short No b Check if the inertia of motor and load Yes Use special motor are very high No No
217. of the magnetic pole this function auto measure the Angle between magnetic pole and PG origin doesn t have to be executed Measure the angle between magnetic pole and PG origin Pr 08 00 1 or 3 Pr 08 00 0 No function Motor Auto tuning 1 Only for the unloaded motor auto measure the Angle between magnetic pole and PG origin 3 11 CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com Chapter 3 Operation and Start Up VFD VL 08 09 2 For PM parameters 3 Auto measure the Angle between magnetic pole and PG origin 08 09 NOTE The function of auto measure the angle between magnetic pole and Pg origin only can be enabled after finishing motor auto tuning 3 3 2 4 Step 4 Multi step speed settings a Please confirm the total speed steps high speed middle speed low speed creep inspection and level auto learning a Please make sure that the setting of step speeds and the action of the corresponding terminals of multi function input commands are correct m Setting multi step speeds in Pr 04 00 to Pr 04 15 Settings of Pr 04 00 to Pr 04 15 Zero Step Speed Frequency 0 00 400 00Hz 1st S ep Speed Frequency 0 00 400 00Hz 2nd Step Speed Frequency 0 00 400 00Hz 3rd Step Speed Frequency 0 00 400 00Hz 4th Si ep Speed Frequency
218. ofthe Operation Command P PROGIE n Setting Encodertype Pr 10 01 10 02 i Y i MI MO terminals Settings i i i Control Mode Selection Step 3 Motor Tunning Settingthe related i PM informationof PM motor i Pr 01 00 01 02 Pr 08 01 08 04 i IM i v v i i Settingthe related PM Motor Auto tuning information of IM motor Pr 08 00 Pr 01 00 01 02 i i Pr 05 01 05 04 i Y Angle between magnetic field and PG origin IM Motor Auto tuning Pr 08 09 Pr 05 00 Step 4 Multi step speed settings v Settingspeed accel decel time and S curve Pr 04 00 04 15 Pr 01 12 01 19 Pr 01 24 01 30 Step 5 Inertia measurement y i i Inertiameasurement fi i Pr 11 01 11 05 Pr 11 14 11 15 Step 6 Elevator tuning v Smooth test Pr 11 00 bit0 1 tuning as start up i Pr 11 05 11 08 2 tuning as stop 3 4 CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com Chapter 3 Operation and Start Up VFD VL 3 3 2 Explanations for the Auto tuning Steps 3 3 2 1 Step 1 Basic parameters settings u Make sure that Pr 00 00 identity code of the AC motor drive corresponds with the nameplate indicated on the A
219. ol STOP RUN MI1 OPEN STOP Jo REV FWD OPEN FWD REV FWD CLOSE REV DCM Multi Function Input Command 1 MI1 it is Stop terminal for 3 wire operation Factory Setting 1 4 39 CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com CALL NOW 800 985 6929 CALL NOW 800 985 6929 Chapter 4 Parameters VFD VL http www automatedpt com Email charles automatedpt com 02 02 Multi Function Input Command 2 MI2 Factory Setting 2 ETE Multi Function Input Command 3 MI3 Factory Setting 3 02 04 Multi Function Input Command 4 MI4 Factory Setting 4 02 05 Multi Function Input Command 5 MI5 Factory Setting 0 Multi Function Input Command 6 MI6 Factory Setting 0 02 07 Multi Function Input Command 7 MI7 Factory Se Multi Function Input Command 8 MI8 8 When JP1 on the control board is inserted MI8 functions acc to Pr02 08 When JP1 on the control board is removed MI8 is always enable independent of Pr02 08 ing 0 Factory Setting 40 Settings 0 43 Control Mode Settings VF VFPG SVG FOGPG TOCPG FOCPM 0 no function O g Q O O O 1 multi step speed command 1 O O O O O 2 multi step speed command 2 O O O O O 3 multi step speed command 3 O O O O O 4 multi step speed comman
220. ol vF vFPG SVC FOCPG TQCPG FOCPM mode Settings 2124 12 08 A DC Bus Voltage at Present Fault Control vF vFPG SVC FOCPG TQCPG FOCPM mode Settings 2125 X Output Power at Present Fault Control vF vFPG SVC FOCPG TQCPG FOCPM mode Settings 2126 1210 X Output Torque at Present Fault Control vF vFPG SVC FOCPG TQCPG FOCPM mode Settings 2127 E A IGBT Temperature of Power Module at Present Fault Control vF vFPG SVC FOCPG TQCPG FOCPM mode Settings 2128 gag X Multi function Terminal Input Status at Present Fault Contro vF vFPG SVC FOCPG TQCPG FOCPM mode Settings 2129 12 13 A Multi function Terminal Output Status at Present Fault Control vF vFPG SVC FOCPG TQCPG FOCPM mode Settings 212A 4 123 CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com Chapter 4 Parameters VFD VL ES M Drive Status at Present Fault Control vF vFPG SVC FOCPG TQCPG FOCPM mode Settings 212B 12 15 A Second Most Recent Fault Record Control vF vFPG SVC FOCPG TQCPG FOCPM mode Settings 0611 E A Second Most Recent Fault Time of Motor Operation min Control vF vFPG SVC FOCPG TQCPG FOCPM mode Settings 0622 E A Second Most Recent Fault Time of Motor Operation day Control vF vFPG SVC FOCPG TQCPG FOCPM mode Settings 0623 E A Third Most Recent Faul
221. om Chapter 4 Parameters VFD VL EXE Accumulative Motor Operation Time Day pesa VF VFPG SVC FOCPG TQCPG FOCPM Factory setting 00 mode Settings 00 to 65535 day E Pr 05 18 and Pr 05 19 are used to record the motor operation time They can be cleared by setting to 00 and time which is less than 60 seconds will not be recorded 05 20 A Core Loss Compensation Control svc Factory setting 10 mode Settings 0 to 250 05 21 Accumulative Drive Power on Time Min pru VF VFPG SVC FOCPG TQCPG FOCPM Factory setting 00 mode Settings 00 to 1439 min 05 22 Accumulative Drive Power on Time day oe VF VFPG SVC FOCPG TQCPG FOCPM Factory setting 00 mode Settings 00 to 65535 day 4 66 CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com Chapter 4 Parameters VFD VL 4 2 7 Group 6 Protection Parameters 06 00 Low Voltage Level Contro vF VFPG SVC FOCPG TQCPG FOCPM Factory Setting 180 0 360 0 mode Settings 230V series 160 0 220 0Vdc 460V series 320 0 440 0Vdc E It is used to set the Lv level input voltage Tpovieov Pr 06 00 EZN A Phase loss Protection Control VF VFPG SVC FOCPG TQCPG FOCPM Factory setting 2 mode Settings 0 Warn and keep operation 4 Warn and ramp to stop 2 Warn and coast to stop E It is used to set the phase loss treatment The p
222. omatedpt com Email charles automatedpt com CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com Chapter 4 Parameters VFD VL 07 28 A Emergency Stop EF amp Forced Stop Selection Bont VF VFPG SVC FOCPG TQCPG FOCPM Factory Setting 0 mode Settings Coast to stop By deceleration Time 1 By deceleration Time 2 0 1 2 3 Bydeceleration Time 3 4 Bydeceleration Time 4 5 By Pr 01 31 Ea When the multi function input terminal is set to 10 or 14 and it is ON the AC motor drive will be operated by Pr 07 28 EZN A Time for Decreasing Torque at Stop cono FOCPG TQCPG FOCPM Factory Setting 0 000 mode Settings 0 000 to 1 000 sec E When the elevator is stop and the mechanical brake is engaged the drive will stop output At the same time it will produce the noise from the reacting force between the motor and the mechanical brake This parameter can be used to decrease this reacting force and lower the noise E It is used to set the time for decreasing torque to 096 RUN STOP i 100 i 00 01 300 07 29 t ae 0 4 90 CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com Chapter 4 Parameters VFD VL 4 2 9 Group 8 PM Parameters ETE Motor Auto Tuning Control FOCPM Factory setting 0 mode Settings 0 No function 1 Only for the unloaded motor auto measu
223. omatedpt com Email charles automatedpt com Chapter 4 Parameters VFD VL sae Content of Multi Function Display 19 The corresponding CPU pin status of digital input i 4H El H BE The corresponding CPU pin status of digital output U DO Pin Status 20 0 a FFF 21 Reserved 23 nm wn e n U Error Vout a 24 Output AC voltage when malfunction 8 0Vac 25 Output DC voltage when malfunction 8 il ror mnm 26 Motor frequency when malfunction h n ror HH U Error Current Sa 27 Output current when malfunction 4 0 00Ams U Error Fout Se 28 Output frequency when malfunction h 0 00Hz 29 Frequency command when malfunction n ORES 0 00Amps 30 Output power when malfunction i ed et 0 00KW U Error Torque 31 Output torque when malfunction Sa 0 00 32 Input terminal status when malfunction m H 33 Output terminal status when malfunction il aan v imn 34 Drive status when malfunction il m mm E It is used to display the content when LED U is ON It is helpful for getting the AC motor drive s status by this parameter U DI ON OFF Stat Se 0086 4 25 CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com Chapter 4 Parameters VFD VL Terminal MI8 MI7 MI6 MI5 MI4 MI3 MI2 MI1 REV FWD Status 0 0 1 0 0 0 0 1 1 0
224. or MC prior to the drive it can perform complete protection against abnormality The purpose of installing the thermal overload relay is to protect the brake resistor from damage due to frequent brake or due to brake unit keeping operating resulted from unusual high input voltage Under such circumstance just turn off the power to prevent damaging the brake resistor 4 If damage to the drive or other equipment are due to the fact that the brake resistors and the brake modules in use are not provided by Delta the warranty will be void Take into consideration the safety of the environment when installing the brake resistors If the minimum resistance value is to be utilized consult local dealers for the calculation of the Watt figures T Please select thermal relay trip contact to prevent resistor over load Use the contact to switch power off to the AC motor drive 8 When using more than 2 brake units equivalent resistor value of parallel brake unit can t be less than the value in the column Minimum Equivalent Resistor Value for Each AC Drive the B 3 CALL NOW 800 985 6929 http Awww automatedpt com Email charles automatedpt com CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com Appendix B Accessories VFD VL right most column in the table 9 This chart is for normal usage if the AC motor drive is applied for frequent braking it is suggested to enlarge 2 3 times of the Watts B 4 CALL NOW
225. ore executing this function E When Pr 08 00 1 please execute this function with unloaded motor to get the most accurate result If it needs to execute this function with loaded motor please balance the carriage before execution Make sure the balance by releasing the brake manually before running This balance will affect the accuracy and the accuracy will influence the power efficiency in driving the motor NOTE 3 If it doesn t allow balancing carriage in the measured environment it can set Pr 08 00 to 3 for executing this function It will have a difference of 15 30 by the different encoder type a When Pr 08 00 is set to 3 the driver will execute the function by the setting of Pr 10 00 The difference between Pr 08 00 3 and Pr 08 00 1 is it doesn t need to put the 3 10 CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com Chapter 3 Operation and Start Up VFD VL balanced carriage when Pr 08 00 3 Besides the operation status of the motor will be as shown in the above table Pr 10 00 1 2 3 and 5 the motor will run Pr 10 00 4 and 6 the motor won t run a When Pr 08 00 3 please make sure if the setting of Pr 10 02 is correct The incorrect setting will result in the wrong position of the magnetic pole and make the wrong angle between magnetic pole and PG origin NOTE 4 The warning message Auto tuning will be dis
226. orque 150 for 60 seconds variable torque 200 for 3 seconds Over voltage Protection Over voltage level Vdc gt 400 800V low voltage level Vdc lt 200 400V Over voltage Protection for the Input Power Varistor MOV Over temperature Protection Built in temperature sensor Compensation for the Momentory Power Loss Up to 5 seconds for parameter setting 9 Protection Level NEMA 1 IP20 Operation Temperature 10 C to 45 C 8 Storage Temperature 20 C to 60 C E Ambient Humidity Below 9096 RH non condensing 3 Vibration 9 80665m s 1G less than 20Hz 5 88m s 0 6G at 20 to 50Hz Installation Location Altitude 1 000 m or lower keep from corrosive gasses liquid and dust Approvals C CALL NOW 800 985 6929 A 3 http www automatedpt com Email charles automatedpt com CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com Appendix A Specifications VFD VL This page intentionally left blank A 4 CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com Appendix B Accessories VFD VL Appendix B Accessories General Precautions CAUTION CALL NOW 800 985 6929 This VFD VL AC motor drive has gone through rigorous quality control tests at the factory before shipment If the package is damaged during shipping ple
227. otor drive Of course that is a solution to increase the noise tolerance of AC motor drive But it is not the best one due to the limit Therefore solve it from the outside as following will be the best 1 2 Add surge killer on the relay or contact to suppress switching surge between ON OFF Shorten the wiring length of the control circuit or serial circuit and separate from the main circuit wiring Comply with the wiring regulation for those shielded wire and use isolation amplifier for long wire The grounding terminal should comply with the local regulation and ground independently i e not to have common ground with electric welding machine and power equipment Connect a noise filter at the input terminal of the AC motor drive to prevent noise from power circuit In a word three level solutions for electromagnetic noise are no product no spread and no receive 5 14 Environmental Condition Since AC motor drive is an electronic device you should comply with the environmental condition stated in the appendix A Following are the remedial measures for necessary To prevent vibration anti vibration spacer is the last choice The vibration tolerance must be within the specification The vibration effect is equal to the mechanical stress and it cannot occur frequently continuously or repeatedly to prevent damaging AC motor drive Store in a clean and dry location free from corrosive fumes dust to prevent rustiness
228. ound fault grounding n Reduce the load or Yes increase the power of AC motor drive N o Reduce torque compensation Reduce torque compensation Y No v Check if NO acceleration time No is too short by load inertia Check i deceleration time is too short by load inertia Yes Maybe AC motor drive has malfunction or error due to noise Please contact DELTA Yes v Yy No Is load changed suddenly No Yes Can deceleration time be made longer Yes Can acceleration Yes time be made longer No Increase accel decel time 14 v No drive Reduce load or increase the power of AC motor v Reduce load or increase the power of AC motor drive Check braking method Please contact DELTA 5 1 CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com CALL NOW 800 985 6929 http www automatedpt co Chapter 5 Troubleshooting VFD VL 5 2 Ground Fault GFF Ground fault 5 3 Over Voltage OV t motor of AC motor drive m Email charles automatedpt com If output circuit cable or is grounded Maybe AC motor drive has malfunction or misoperation due to noise Please contact DELTA ve s Remove grounding Over voltage Y be wi
229. overheats to prevent OH turn 13 lOverheat Pr 06 14 of the drive refer to Pr 06 14 The output will be activated when the drive needs help 14 Brake Chopper Signal braking the load A smooth deceleration is achieved by using this function refer to Pr 07 00 Motor controlled 15 Magnetic Contactor Active when the setting is set to 15 Output 16 Slip Error OSL Active when the slip error is detected by Pr 05 14 17 Malfunction indication 1 Activate after 10ms when fault occurs except Lv stop CALL NOW 800 985 6929 4 47 http www automatedpt com Email charles automatedpt com CALL NOW 800 985 6929 Chapter 4 Parameters VFD VL http www automatedpt com Email charles automatedpt com Settings Functions Descriptions 18 Reserved 19 Brake Chopper Output Active when the brake chopper error is detected 20 Warning Output Active when the warning is detected 21 Over voltage Warning Active when the over voltage is detected 22 Ove en sel Active when the over current stall prevention is detected Prevention Warning 23 Over voltage Stall Active when the over voltage stall prevention is detected prevention Warning o tion Mod Active when the operation command is controlled by external 24 Pera Moge terminal Pr 00 15 1 and PU LED on keypad KPVL CCO1 is Indication OFF 25 Forward Command Active when the operation direction is forward 26
230. pacitors to discharge to safe voltage levels before opening the AC motor drive All the units must be grounded directly to a common ground terminal to prevent lightning strike or electric shock Only qualified personnel familiar with AC motor drives is allowed to perform installation wiring and commissioning Make sure that the power is off before doing any wiring to prevent electric shock 2 1 CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com Chapter 2 Installation and Wiring VFD VL 2 1 Wiring Users must connect wires according to the circuit diagrams on the following pages Do not plug a modem or telephone line to the RS 485 communication port permanent damage may result Pins 1 amp 2 are the power supply for the optional copy keypad only and should not be used for RS 485 communication Brake resistor optional Brake resistor Unit optional Refer to Appendix B for the use of special brake resistor unit Fuse NFB No Fuse Breaker R NEB 57 1 _ Motor s 0 IM PM T z Recommended Circuit when power supply is turned OFF bya fault output A t PG Factory setting _Forward STOP O FWD Line driver SI Mode ReversersTOP kn A T d eMuli step 7 65MM incremental encoder e Multi step 2 A A MI2 i Multi step3 A multifunction Factory iuiti step PG C
231. pad when stopping by the fault of the AC motor drive or human factor to show the failed detection At this moment please check the connections of the wirings of the AC motor drives If it displays PG Fbk Error on the digital keypad please change the setting of Pr 10 02 if it is set to 1 please change it to 2 If it displays PG Fbk Loss on the digital keypad please check the feedback of Z phase pulse Reg Full load Current of Motor Unit Amper Control FOCPM Factory setting mode Settings 40 to 120 Pr 00 01 Amps E This value should be set according to the rated frequency of the motor as indicated on the CALL NOW 800 985 6929 motor nameplate The factory setting is 90 X rated current Example if the rated current for 7 5hp 5 5kW models is 25A and the factory setting is 22 5A In this way the current range will be from 10A 25 40 to 30A 25 120 4 92 http www automatedpt com Email charles automatedpt com http www automatedpt com Email charles automatedpt com CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com Chapter 4 Parameters VFD VL 08 02 Rated Power of Motor Control FOCPM Factory setting mode Settings 0 00 to 655 35 kW E It is used to set rated power of the motor The factory setting is the power of the drive 08 03 Rated Speed of Motor rpm Control FOCPM Factory setting 1710 mode Settings 0 to 65535 rpm Ea It is used to set the rated spe
232. per limit this function is invalid CALL NOW 800 985 6929 4 34 http www automatedpt com Email charles automatedpt com CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com Chapter 4 Parameters VFD VL M Accel Time 1 A Accel Time 2 M Accel Time 3 M Accel Time 4 Control VE VFPG SVC FOCPG FOCPM Factory setting 3 00 mode Settings 0 00 600 00 sec X Decel Time 1 X Decel Time 2 X Decel Time 3 X Decel Time 4 Gant VF VFPG SVC FOCPG FOCPM Factory setting 2 00 Settings 0 00 600 00 sec A JOG Acceleration Time A JOG Deceleration Time Control VE VFPG SVC FOCPG FOCPM Factory setting 1 00 mode Settings 0 00 600 00 sec LL The Acceleration Time is used to determine the time required for the AC motor drive to ramp from 0Hz to Maximum Output Frequency Pr 01 00 ian The Deceleration Time is used to determine the time require for the AC motor drive to decelerate from the Maximum Output Frequency Pr 01 00 down to OHz The Acceleration Deceleration Time 1 2 3 4 are selected according to the Multi function Input Terminals settings The factory settings are acceleration time 1 and deceleration time 1 aaj The larger against torque and inertia torque of the load and the accel decel time setting is less than the necessary value it will enable torque limit and stall prevention function When it happens actual accel decel
233. peration and Start Up VFD VL Pr 05 02 0 00 655 35kW Rated power of Motor Pr 05 03 0 65535 Rated speed of Motor rpm Pr 05 04 2 48 Number of Motor Poles PM Motor Auto tuning When the Source of the Operation Command is set to digital keypad Pr 00 15 2 refer to step 1 and setting Pr 08 00 2 Pr 08 00 0 No function Motor Auto tuning 1 Only for the unloaded motor auto measure the Angle between magnetic pole and PG origin 08 09 2 For PM parameters 3 Auto measure the Angle between magnetic pole and PG origin 08 09 NOTE 1 It doesn t need to release the brake in this auto tuning operation Please make sure that the electromagnetic valve is ON when it is used between the AC motor drive and motor The warning message Auto tuning will be displayed on the digital keypad during tuning until it is finished Then the measure result will be saved into Pr 08 05 and Pr 08 07 Pr 08 05 is Rs of Motor and Pr 08 07 is Lq of Motor NOTE 2 It is recommended to set Pr 08 00 to 1 unloaded motor for the most accurate calculation If it needs to execute this function with loaded motor please balance the carriage before execution When Pr 08 00 1 please note E When executing the function of auto measure the Angle between magnetic pole and PG origin it is recommended to stop the carriage car at the middle level a Make sure that the electromagnetic valve and mechanical brake are OFF bef
234. peration at 50 or 60 Hz and higher frequency To avoid resonances use the Skip frequencies The motor fan will be very noisy when the motor speed exceeds 50 or 60Hz Special motors 1 Pole changing Dahlander motor The rated current is differs from that of a standard motor Please check before operation and select the capacity of the AC motor drive carefully When changing the pole number the motor needs to be stopped first If over current occurs during operation or regenerative voltage is too high please let the motor free run to stop coast Submersible motor The rated current is higher than that of a standard motor Please check before operation and choose the capacity of the AC motor drive carefully With long motor cable between AC motor drive and motor available motor torque is reduced Explosion proof Ex motor Needs to be installed in a safe place and the wiring should comply with the Ex requirements Delta AC Motor Drives are not suitable for Ex areas with special precautions Gear reduction motor The lubricating method of reduction gearbox and speed range for continuous operation will be different and depending on brand The lubricating function for operating long time at low speed and for high speed operation needs to be considered carefully Synchronous motor The rated current and starting current are higher than for standard motors Please check before operation and choose the capacity of the AC motor d
235. personal injury please keep children and unqualified people away from the equipment When the motor cable between AC motor drive and motor is too long the layer insulation of the motor may be damaged Please use a frequency inverter duty motor or add an AC output reactor to prevent damage to the motor Refer to appendix B Reactor for details The rated voltage for AC motor drive must be lt 240V lt 480V for 460V models and the mains supply current capacity must be lt 5000A RMS lt 10000A RMS for the gt 40hp 30kW models CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com Table of Contents Preface DEREN i Table of Contents 5 cccicsseccstcctteads secectscececcedectevchatsccucezcedevebiezescesssaesoneesssceeuess iii Chapter 1 Introduction russvvnrnvrnnnvvnnnvnnnnvnnnnvnnnnvnnnnvnnnnnnnnnvnnnnnnnsnvnnnnnnnnvnnr 1 1 1 1 Receiving and Inspection sseesee 1 2 1 1 1 Nameplate Information sssssse eee 1 2 1 1 2 Model Explanation ssssssssssseeeeneeeenn nnn 1 2 1 1 3 Series Number Explanation see 1 3 1 1 4 Drive Frames and Appearances ssseeeee 1 3 121 5 Drive Features inerenti E aai 1 5 1 2 Preparation for Installation and Wiring eese 1 6 1 2 1 Ambient Conditions
236. place the screw Oo screws If machine or insulator is deformed cracked damaged or with color change due to overheating or ageing Visual inspection NOTE Please ignore the color O change of copper plate If there is any dust or dirt Visual inspection Oo W Terminals and wiring of main circuit Maintenance Period Check Items Methods and Criterion Half One Daily Year Year If the terminal or the plate is color change or deformation due Visual inspection Oo to overheat If the insulator of wiring is damaged or color change Visual inspection 9 If there is any damage Visual inspection O D 3 CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com Appendix D Suggestions and Error Corrections for Standard AC motor Drive VFD VL W DC capacity of main circuit Maintenance Period Half One Year Year Check Items Methods and Criterion Daily If there is any leak of liquid color change crack or Visual inspection Oo deformation If the safety valve is not removed If valve is inflated Vis alinspectiori 9 Measure static capacity when o required W Resistor of main circuit Maintenance Period Check Items Methods and Criterion Dail Half One Y Year Year If there is any peculiar smell or Visual
237. played on the digital keypad during tuning until it is finished Then the measure result will be saved into Pr 08 09 NOTE 5 If the warning message Auto Tuning Err displayed on the digital keypad during tuning due to abnormal drive or human factor please check if the wiring is correct When the warning message PG Fbk Error displayed on the digital keypad please change the setting of Pr 10 02 for example if it was set to 1 please change it to 2 When the warning message PG Fbk Loss is displayed on the digital keypad please check the feedback of Z phase pulse Pr 08 01 40 120 00 01 Amps Full load Current of Motor Pr 08 02 0 00 655 35 kW Rated power of Motor Pr 08 03 0 65535 Rated speed of Motor rpm Pr 08 04 2 96 Number of Motor Poles a Measure the angle between magnetic pole and PG origin It can execute RUN by keypad or digital terminals 1 Using digital keypad setting Pr 08 00 to 1 and press RUN to execute auto measure the angle between magnetic pole and PG origin Please note that if the electromagnetic valve and brake are not controlled by the AC motor drive please release it by manual 2 Using external terminals setting Pr 00 14 3 frequency source and Pr 00 15 1 operation source Please use inspection function to execute auto measure the angle between magnetic pole and PG origin For the IM it doesn t need to detect the position
238. pt com CALL NOW 800 985 6929 Chapter 1 Introduction VFD VL Frame D http www automatedpt com Email charles automatedpt com x i H3 Aven onu H1 H2 a ZXwarnincAy EG3C773 Unit mm inch Frame Ww W1 H H1 H2 H3 D 91 92 93 255 0 226 0 10 04 8 90 403 8 384 0 360 0 21 9 168 0 85 44 34 22 15 90 15 12 14 17 0 86 6 61 0 33 1 73 1 34 0 87 D Ora Frame D VFD150VL23A 43A VFD185VL23A 43A VFD220VL23A 43A CALL NOW 800 985 6929 1 14 http www automatedpt com Email charles automatedpt com CALL NOW 800 985 6929 http Awww automatedpt com Email charles automatedpt com Chapter 1 Introduction VFD VL Frame E 3 D2 in elo o 3 N TO n N Ro sTo Unit mm inch Frame W w1 H H1 H2 D D1 D2 S1 S2 S3 p 370 0 335 0 589 0 560 0 260 0 132 5 18 0 13 0 13 0 18 0 14 57 13 19 23 19 22 05 10 24 5 22 0 71 0 51 0 51 0 71 po 370 0 335 0 595 0 589 0 560 0 260 0 1325 18 0 13 0 13 0 18 0 14 57 13 19 23 43
239. pt com CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com Appendix A Specifications VFD VL General Specifications Control Characteristics Control System 1 Vif 2 VF PG 3 SVC 4 FOC PG 5 TQR PG 6 FOC PM Start Torque Starting torque is 150 at 0 5Hz and 0Hz with control modes FOC PG and FOC PM Speed Control Range 1 100 Sensorless vector up to 1 1000 when using PG card Speed Control Resolution 0 5 Sensorless vector up to 0 02 when using PG card Speed Response Ability 5Hz up to 30Hz for vector control Max Output Frequency 0 00 to 120 00Hz Output Frequency Accuracy Digital command 0 005 analog command 0 5 Frequency Setting Resolution Digital command 0 01Hz analog command 1 4096 12 bit of the max output frequency Torque Limit Max is 200 torque current Torque Accuracy 5 Accel Decel Time 0 00 to 600 00 0 0 to 6000 0 seconds V f Curve Adjustable V f curve using 4 independent points and square curve Frequency Setting Signal 0 10V 10V 4 20mA Brake Torque About 20 Protection Characteristics Motor Protection Electronic thermal relay protection Over current Protection The current forces 220 of the over current protection and 300 of the rated current Ground Leakage Current Protection Higher than 50 rated current Overload Ability Constant t
240. r S Stop Q Forward running R Run Reverse running F Fault Display Description Over current during acceleration Output current exceeds triple rated current during acceleration rrective Actions eel en rere Corrective Actions 1 Short circuit at motor output Check for possible poor insulation at the output lines 2 Acceleration Time too short Increase the Acceleration Time 3 AC motor drive output power is too small Replace the AC motor drive with the next higher power model Over current during deceleration Output current exceeds triple rated current during deceleration Fa FaultCode 01 Corrective Actions 1 Short circuit at motor output Check for possible poor insulation at the output line 2 Deceleration Time too short Increase the Deceleration Time 3 AC motor drive output power is too small Replace the AC motor drive with the next higher power model Over current during steady state operation Output current exceeds triple rated current during constant speed oc at Decel Lu Faul tCode 02 Corrective Actions 1 Short circuit at motor output Check for possible poor insulation at the output line 2 Sudden increase in motor loading Check for possible motor stall 3 AC motor drive output power is too small Replace the AC motor drive with the next higher power model oc at Normal SPD EG Faul t Code 03 6 2 CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com
241. r 05 01 Pr 05 02 Pr 05 03 and Pr 05 04 with correct values Refer to motor capacity to set accel decel time 4 When Pr 05 00 is set to 1 the AC motor drive will execute auto tuning immediately after receiving a RUN command NOTE the motor will run 5 After executing please check if all values are filled in Pr 05 05 to Pr 05 09 6 Equivalent circuit Rs Pr o5 06 Pr05 09 Pr 05 08 Pr 05 07 lt Equivalent circuit for VFD VL series If Pr 05 00 is set to 2 it needs to input Pr 05 05 BEE In torque vector control mode it is not recommended to have motors run in parallel It is not recommended to use torque vector control mode if motor rated power exceeds the rated power of the AC motor drive The no load current is usually 20 50 X rated current 4 62 CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com Chapter 4 Parameters VFD VL 4 The rated speed can t be larger or equal to 120f p f output frequency Pr 01 01 p Number of Motor Poles Pr 05 04 5 After the tuning user needs to activate the drive again to make it operate if the source command of Auto tuning comes from external terminal EZN Full load Current of Motor Control VE VFPG SVC FOCPG TOCPG Factory setting mode Settings 40 to 120 Pr 00 01 Amps E This value should be set according to the
242. r Reset 9 All parameters are reset to factory settings 50Hz 220V 380V 10 All parameters are reset to factory settings 60Hz 220V 440V 0 Display the frequency command value LED F 0 OJOJOJ JOI C 1 Display the actual output frequency LED H DC BUS voltage Display the output current A Output voltage Multifunction display see Pr 00 04 Display output current A 0 Q Reserved Display output frequency H Display DC BUS voltage U Display output voltage E Output power factor angle n Display output power KW P Display actual motor speed in rpm r Display estimate output torque Display PG position G 10 Display the electrical angle of drive output 11 Display AUI 96 1 12 Display ACI 2 13 Display AUI2 3 14 Display the temperature of heat sink C Content of Multi Function 15 Display the temperature of IGBT C T 00 04 Display 16 The status of digital input ON OFF i 17 The status of digital output ON OFF 0 18 Multi step speed S 19 The corresponding CPU pin status of digital input i 20 The corresponding CPU pin status of digital output o 21 23 Reserved 24 Output AC voltage when malfunction 8 25 Output DC voltage when malfunction 8 26 Motor frequency when malfunction h 27 Output current when malfunction 4 28 Output frequency when malfunction h 29 Frequency command when malfunction 30 Output power when malfunction
243. rd command O Multi function Output 10 26 Reverse command 0 O 02 20 MO8 27 Output when current gt Pr 02 33 Multi function Output 11 28 Output when current lt Pr 02 33 0 O 02 21 MO9 29 Output when frequency gt Pr 02 34 Multi function Output 12 30 Output when frequency Pr 02 34 0 02 22 MO10 31 Power generation direction and status verify O 32 Power generation direction oO 33 Zero speed actual output frequency Oo 34 Zero speed with Stop actual output frequency O O 35 Fault output option 1 Pr 06 22 OQ OJO 36 Fault output option 2 Pr 06 23 O Oo 37 Fault output option 3 Pr 06 24 O 9 38 Fault output option 4 Pr 06 25 O O 39 Reserved 40 Speed attained including zero speed O JO OIO O 41 Reserved 02 23 Multi output Direction 0 65535 9 JOJO OjO Serial Start Signal Selection 0 by FWD REV 0 OJO O O 02 24 1 by Enable 02 25 Dedred Frequency Attained 0 00 400 00Hz er O O JO O O 102 26 I he Width of the Desired 0 00 400 00Hz 2 00 OJOJO O O Frequency Attained 1 x 02 27 ca Frequency Attained 0 00 400 00Hz 60 007 Ololo 02 28 The Width of the Desired 0 00 400 00Hz 2 00 O O Frequency Attained 2 02 29 Brake Release Delay Time 000 65 000 Sec 0 250 O O O O O O when Elevator Starts 02 30 Brake Engage Delay Time 0 000 65 000 Sec 0 250 O O O O when Elevator Stops 02 31 Turn On Delay of Magnetic 0 200 O O O O O Contactor between Drive 0 000 65 000 Sec and Motor 02 32 Turn Off Del
244. re the angle between magnetic pole and PG origin 08 09 2 For PM parameters 3 Auto measure the angle between magnetic pole and PG origin 08 09 Ea For setting 1 It can auto measure the angle between magnetic pole and PG origin Please notice the following items when measuring 1 Please unload before tuning 2 If brake is controlled by drive the drive will act by the normal operation to finish tuning after wiring and setting brake control parameters 3 If brake is controlled by the host controller it needs to make sure that brake is in release state before tuning 4 Make sure the setting of Pr 10 02 is correct Because the wrong setting of Pr 10 02 will cause wrong position of magnetic pole and also the wrong angle between magnetic pole and PG origin Ea For setting 2 Starting auto tuning by pressing RUN key and it will write the measure value into Pr 08 05 Pr 08 07 Rs Lq and Pr 08 08 back EMF The steps to AUTO Tuning are Dynamic measure T Make sure that all the parameters are set to factory settings and the motor wiring is correct 2 Motor Fill in Pr 08 01 Pr 08 02 Pr 08 03 and Pr 08 04 with correct values Refer to motor capacity to set accel decel time 3 When Pr 08 00 is set to 2 the AC motor drive will execute auto tuning immediately after receiving a RUN command NOTE the motor will run The shaft needs to be locked with external force 4 After executing please check if all values are filled in Pr 08
245. refer to Pr 06 02 Pr 06 03 E When the operating frequency is larger than Pr 01 01 Pr06 02 150 Pr 06 03 100 and Pr 06 15 8075 Stall Prevention Level during acceleration 06 02x06 15 150x80 120 Stall Prevention Level at constant speedz 06 03x06 15 100x80 80 Stall Prevention Level 01 01 x06 02 output frequency 06 02 gt frequency 4 71 CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com Chapter 4 Parameters VFD VL ii Present Fault Record Mardi Second Most Recent Fault Record Sts Third Most Recent Fault Record UR Fourth Recent Fault Record ME Fifth Most Recent Fault Record UPA Sixth Most Recent Fault Record GI VF VFPG SVC FOCPG TQCPG FOCPM Factory setting 0 mode Readings 0 No fault 1 Over current during acceleration ocA 2 Over current during deceleration ocd 3 Over current during constant speed ocn 4 Ground fault GFF 5 IGBT short circuit occ 6 Over current at stop ocS 7 Over voltage during acceleration ovA 8 Over voltage during deceleration ovd 9 Over voltage during constant speed ovn 10 Over voltage at stop ovS 11 Low voltage during acceleration LvA 12 Low voltage during deceleration Lvd 13 Low voltage during constant speed Lvn 14 Low voltage at stop LvS 15 Phase loss PHL 16 IGBT heat sink over heat 0H1 17 H
246. rive carefully When the AC C 6 CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com Appendix C How to Select the Right AC Motor Drive VFD VL motor drive operates more than one motor please pay attention to starting and changing the motor Power Transmission Mechanism Pay attention to reduced lubrication when operating gear reduction motors gearboxes belts and chains etc over longer periods at low speeds At high speeds of 50 60Hz and above lifetime reducing noises and vibrations may occur Motor torque The torque characteristics of a motor operated by an AC motor drive and commercial mains power are different Below you ll find the torque speed characteristics of a standard motor 4 pole 15kW AC motor drive Motor 180 180 155F 60 seconds 155 60 seconds S 148 continuous continuous Ed x 5 b Fe Fa 9 Sg BSH g BANG 38h 38 0320 60 120 0320 60 120 Frequency Hz Frequency Hz Base freq 60Hz Base freq 60Hz V f for 220V 60Hz V f for 220V 60Hz 180 140 1 60 seconds 150 60 seconds p 130 continuous continuous x 100 le 85 1 100 68 5 80 o o Sasha 45st 03
247. rrier A t T Heat Current Frequency Noise Noise or Sakage Dissipation Wave 2kHz Significant Minimal Minimal AAAA 8kHz 15kHz ABAS Minimal Significant Significant E From the table we see that the PWM carrier frequency has a significant influence on the electromagnetic noise AC motor drive heat dissipation and motor acoustic noise 00 13 M Auto Voltage Regulation AVR Function Factory setting 0 Control vF vFPG SVC FOCPG TQCPG FOCPM mode Settings 0 Enable AVR 1 Disable AVR 2 Disable AVR when deceleration stop E It is used to select the AVR mode AVR is used to regulate the output voltage to the motor For example if V f curve is set to AC200V 50Hz and the input voltage is from 200 to 264VAC the output voltage won t excess AC200V 50Hz If the input voltage is from 180 to 200V the output voltage to the motor and the input voltage will be in direct proportion E When setting Pr 00 13 to 1 during ramp to stop and used with auto accel decel function the acceleration will be smoother and faster EN X Source of the Master Frequency Command jose VF VFPG SVC FOCPG FOCPM Factory setting 1 mode Settings 1 ms 485 serial communication or digital keypad KPVL CCO1 2 External analog input Pr 03 00 3 Digital terminals input Pr 04 00 04 15 E This parameter determines the drive s master frequency source 4 30 CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com CALL NOW 800 98
248. s of the AC motor drive a If the length is too long the stray capacitance between cables will increase and may cause leakage current It will activate the protection of over current increase leakage current or not insure the correction of current display The worst case is that AC motor drive may damage a If more than one motor is connected to the AC motor drive the total wiring length is the sum of the wiring length from AC motor drive to each motor B 40 CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com Appendix B Accessories VFD VL B 10 EMVL IOA01 AVO2 AVO1 AGND MO10 MO9 MO8 MCM MO7 MO6 MOS MO4 MO3 Terminals Descriptions AVO1 AGND Multifunction analog voltage output terminal AVO2 AGND 10 0V 10 0V The analog output is defined by Pr 03 17 and Pr 03 20 MO3 MO10 The AC motor drive outputs every monitor signal such as Multifunction output operation indication frequency attained and overload indication by terminals the transistor open collector Refer to Pr 02 15 02 22 photocoupler multifunction output terminals for details Max 24V 5mA B 41 CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com CALL NOW 800 985 6929 Appendix B Accessories VFD VL B 11 Safety Relay EMVL SAFO1 http www automatedpt com Email charles automatedpt com
249. ss Communication address 8 bit address Function Command code 8 bit command DATA n 1 Contents of data nn nx8 bit data n lt 16 CRC CHK Low CRC check sum CRC CHK High 16 bit check sum consists of 2 8 bit characters END A silent interval of more than 10 ms 3 2 Address Communication Address Valid communication addresses are in the range of 0 to 254 A communication address equal to 0 means broadcast to all AC drives AMD In this case the AMD will not reply any message to the master device 00H broadcast to all AC drives 01H AC drive of address 01 OFH AC drive of address 15 10H AC drive of address 16 FEH AC drive of address 254 For example communication to AMD with address 16 decimal 10H ASCII mode Address 1 0 gt 1 31H 0 230H RTU mode Address 10H 3 3 Function Function code and DATA data characters The format of data characters depends on the function code 03H read data from register 06H write single register 08H loop detection 10H write multiple registers The available function codes and examples for VFD VL are described as follows 1 03H multi read read data from registers Example reading continuous 2 data from register address 2102H AMD address is 01H ASCII mode Command message Response message STX s STX E Address s Address 2 T v
250. stop AC drives by turning power ON OFF it is recommended to do so only ONCE per hour L Do NOT connect 3 phase models to a 1 phase power source Output terminals for main circuit U V W When it needs to install the filter at the output side of terminals U T1 V T2 W T3 on the AC motor drive Please use inductance filter Do not use phase compensation capacitors or L C Inductance Capacitance or R C Resistance Capacitance unless approved by Delta u DO NOT connect phase compensation capacitors or surge absorbers at the output terminals of AC motor drives Use well insulated motor suitable for inverter operation Terminals 1 2 for connecting DC reactor terminals 1 2 B1 for connecting brake resistor DC reacto Jumper 1 2 B1 a To improve power factor and reduce harmonics connect a DC reactor between terminals 1 2 B1 Please remove the jumper before connecting the DC reactor u Models above 22kW don t have a built in brake chopper Please connect an external optional brake resistor When not used please leave the terminals 2 B1 open Short circuiting B2 or to 2 B1 can damage the AC motor drive 2 9 CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com Chapter 2 Installation and Wiring VFD VL 2 3 2 Main Circuit Terminals Frame C Main circuit terminals
251. t 5 seconds PARAM COPY riri SSNEBEBEEN PARAM COPY wid Se SAVE 1 v1 00 When SAVE 1 starts blinking it starts to save PARAM COPY to KPVL CCO01 V1 00 is Sa READ 1 the firmware version It fails to save to KPVL CCO1 when it displays V 2 It needs to save parameters Finish to save parameters from drive to KPVL CCO first When READ 1 starts blinkin it starts to save to KPVL CCO PARAM COPY SEERE nada ke FREQ SETPOINT Se 60 00 Hz When entering error parameters setting Parameter Reset K amp l Se 00 02 gt eff BE Parameter Reset Fo I Bi au Parameter Reset Enter parameter l Se 50 settings Please re enter the correct value Bt amet er B when the setting is blinking a un B 19 CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com Appendix B Accessories VFD VL B 7 3 Dimension of the Digital Keypad Unit mm inch RUN sro JOG FWD REV EXT PU j 2 3 f S r i Joe 2 8 4 44 MODEL LABEL B 7 4 Recommended Position the Rubber Magnet of the Digital Keypad This rubber magnet is shipped with the digital keypad Users can adhere to anywhere of the back of the digital keypad to stick on the
252. t Current for B General Purposes A 12 3 15 8 21 27 34 41 60 73 91 110 150 w Rated Output Current for c Elevators A 14 18 24 31 39 47 75 91 113 138 188 3 amp Maximum Output Voltage V 3 phase Proportional to Input Voltage O Output Frequency Hz 0 00 120 00 Hz Carrier Frequency kHz 15kHz 9kHz 6kHz 2 Rated Input Current A 14 18 24 31 39 47 56 67 87 101 122 3 Rated Voltage 3 phase 380 to 480 V 50 60Hz 5 Voltage Tolerance 10 342 528 V a E Frequency Tolerance 5 47 63 Hz Cooling Method Fan Cooled Weight kg 8 10 10 13 13 13 36 36 36 50 50 A 1 CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com Appendix A Specifications VFD VL Rated Output Current for Elevators A Elevator Duty 250 200 2 150 LE ml 43 HOHE 1 6 sot Current X 7 Ca E LX 10 20 30 40 50 7 60 ad Ta A 3 5 150 4 200 250 7 Time seconds Event Description Time s Current 1 Per torque 1 5 100 2 Accel up 3 175 3 Cruise 10 100 4 Decel up 3 115 5 Post 1 5 140 6 Per torque 1 100 7 Rest 10 0 1 Per torque 1 5 10096 2 Accel up 3 140 3 Cruise 10 80 4 Decel up 3 140 5 Post 1 5 140 6 Per torque 1 100 7 Rest 10 0 A 2 CALL NOW 800 985 6929 http www automatedpt com Email charles automated
253. t Record Control vF vFPG SVC FOCPG TQCPG FOCPM mode Settings 0612 EX A Third Most Recent Fault Time of Motor Operation min Control vF vFPG SVC FOCPG TQCPG FOCPM mode Settings 0624 Eg A Third Most Recent Fault Time of Motor Operation day Control vF vFPG SVC FOCPG TQCPG FOCPM mode Settings 0625 4 124 CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com Chapter 4 Parameters VFD VL A Fourth Most Recent Fault Record Control vF vFPG SVC FOCPG TQCPG FOCPM mode Settings 0613 122 Fourth Most Recent Fault Time of Motor Operation min Control vF VFPG SVC FOCPG TQCPG FOCPM mode Settings 0626 E Fourth Most Recent Fault Time of Motor Operation day Control vF vFPG SVC FOCPG TQCPG FOCPM mode Settings 0627 1224 M Fifth Most Recent Fault Record Control vF VFPG SVC FOCPG TQCPG FOCPM mode Settings 0614 12 25 M Fifth Most Recent Fault Time of Motor Operation min Control vF vFPG SVC FOCPG TQCPG FOCPM mode Settings 0628 M Fifth Most Recent Fault Time of Motor Operation day Control vF vFPG SVC FOCPG TQCPG FOCPM mode Settings 0629 12 27 M Sixth Most Recent Fault Record Control yr vFPG SVC FOCPG TQCPG FOCPM mode Settings 0615 4 125 CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com CALL NOW
254. t com Email charles automatedpt com Chapter 4 Parameters VFD VL 4 1 14 Group 13 View User defined Parameters Explanati Setti Factory u Slo IISI amp Pr xplanation ettings Setting gt a8 S S 8 ege 13 00 pj Mew User defined Pr 00 00 to Pr 11 18 Jojolololo o Parameters 4 21 CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com Chapter 4 Parameters VFD VL 4 2 Description of Parameter Settings 4 2 1 Group 0 User Parameters X This parameter can be set during operation M Identity Code of the AC Motor Drive Control mode VF VFPG SVC FOCPG TQCPG FOCPM Factory setting Settings Read Only 00 01 Rated Current Display of the AC Motor Drive Control VF VFPG SVC FOCPG TQCPG FOCPM Factory Seung it Settings Read Only E Pr 00 00 displays the identity code of the AC motor drive The capacity rated current rated voltage and the max carrier frequency relate to the identity code Users can use the following table to check how the rated current rated voltage and max carrier frequency of the AC motor drive correspond to the identity code E Pr 00 01 displays the rated current of the AC motor drive By reading this parameter the user can check if the AC motor drive is correct 230V Series kW 5 5 75 11 15 18 5 22 30 37 HP 7 5 10 15 20 25 30 40
255. t voltage in REV direction 03 23 Analog Input Type AUI1 0 Bipolar 10V 0 OJOJOJOJO O 1 Unipolar 0 10V 03 24 Analog Input Type AUI2 0 Bipolar 10V 0 O O O 1 Unipolar 0 10V 4 8 CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com Chapter 4 Parameters VFD VL 4 1 5 Group 4 Multi Step Speed Parameters Pi i A Factory 9 o amp amp amp r Explanation Settings Setting alsisis re a 04 00 Zero Step Speed Frequency 0 00 400 00Hz 0 00 O 04 01 1st Step Speed Frequency 0 00 400 00Hz 0 00 O 04 02 2nd Step Speed Frequency 0 00 400 00Hz 0 00 O 04 03 3rd Step Speed Frequency 0 00 400 00Hz 0 00 x 04 04 4th Step Speed Frequency 0 00 400 00Hz 0 00 O 04 05 5th Step Speed Frequency 0 00 400 00Hz 0 00 04 06 6th Step Speed Frequency 0 00 400 00Hz 0 00 04 07 7th Step Speed Frequency 0 00 400 00Hz 0 00 x 04 08 8th Step Speed Frequency 0 00 400 00Hz 0 00 O 04 09 9th Step Speed Frequency 0 00 400 00Hz 0 00 W04 10 10th Step Speed Frequency 0 00 400 00Hz 0 00 O W04 14 11th Step Speed Frequency 0 00 400 00Hz 0 00 O 404 12 12th Step Speed Frequency 0 00 400 00Hz 0 00 O 404 13 13th Step Speed Frequency 0 00 400 00Hz 0 00 O x 04 14 14th Step Speed Frequency 0 00 400 00Hz 0 00 O 404 15 15th Step Speed Frequency 0 00
256. the power is off after 5 minutes for lt 22kW models and 10 minutes for 30kW models please confirm that the capacitors have fully discharged by measuring the voltage between and The voltage between and should be less than 25VDC u Only qualified personnel can install wire and maintain drives Please take off any metal objects such as watches and rings before operation And only insulated tools are allowed Never reassemble internal components or wiring Make sure that installation environment comply with regulations without abnormal noise vibration and smell D 1 CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com CALL NOW 800 985 6929 Appendix D Suggestions and Error Corrections for Standard AC motor Drive VFD VL D 1 Maintenance and Inspections http www automatedpt com Email charles automatedpt com Before the check up always turn off the AC input power and remove the cover Wait at least 10 minutes after all display lamps have gone out and then confirm that the capacitors have fully discharged by measuring the voltage between DC and DC The voltage between DC and DC should be less than 25VDC CALL NOW 800 985 6929 Ambient environment Check Items Methods and Criterion Maintenance Period Daily Half Year One Year Check the ambient temperature humidity vibration and see if Visual inspection and measurement with equipment wit
257. thin spec Reduce voltage to No If voltage is within specification Maybe AC motor drive has malfunction or misoperation due to noise Please contact with DELTA p Yes AA If over voltage is occurred without load No v When OV occurs check if the voltage of DC BUS is greater than protection value No Yes Yes No If OV occurs when Increase sudden acceleration deceleration stops time Yes No Increase Yes acceleration m gt time No Reduce moment of inertia Yes Yes Increase setting time y Reduce moment of load inertia No 4 v Need to considerate to use braking unit and DC braking p Use braking unit or DC braking sl js Need to check control method Please contact DELTA CALL NOW 800 985 6929 5 2 http www automatedpt com Email charles automatedpt com CALL NOW 800 985 6929 http Awww automatedpt com Email charles automatedpt com Chapter 5 Troubleshooting VFD VL 5 4 Low Voltage Lv Low voltage Power cut including momentary Yes power loss Check if there is any malfunction yes component or disconnection in power supply circuit gt Restart after reset Change defective component and check connection No Check if voltage is No Change power supply within
258. time will be longer than the action above 4 35 CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com Chapter 4 Parameters VFD VL Frequency 01 00 Aax Output Frequency Frequency Setting 1 T Time accel time 1 decel time L 1 01 12 14 16 18 01 13 15 17 19 Accel Decel Time E A JOG Frequency conto VF VFPG SVC FOCPG TQCPG FOCPM Factory setting 6 00 mode Settings 0 00 400 00Hz E Both external terminal JOG and key JOG on the keypad can be used When the jog command is ON the AC motor drive will accelerate from OHz to jog frequency Pr 01 22 When the jog command is OFF the AC motor drive will decelerate from Jog Frequency to zero The used Accel Decel time is set by the Jog Accel Decel time Pr 01 20 Pr 01 21 E The JOG command can t be executed when the AC motor drive is running In the same way when the JOG command is executing other operation commands are invalid except forward reverse commands and STOP key on the digital keypad Frequency 01 22 JOG frequency 01 07 a 4th output frequency 01 20 01 21 setting n Time JOG acceleration time JOG deceleration time JOG accel decel time 01 23 M Switch Frequency between 1st 4th Accel decel Control VE VFPG SVC FOCPG FOCPM Factory setting 0 00 mode Settings 0 00 400 00Hz
259. tion O deformation or corrosion f there is any liquid is leaked or Visual inspection o Cooling fan of cooling system Maintenance Period Check Items Methods and Criterion Daily Half One Year Year Visual aural inspection and turn the If there is any abnormal sound or fan with hand turn off the power o vibration before operation to see if it rotates smoothly If there is any loose screw Tighten the screw O If there is any color change due to Change fan o overheat D 5 http www automatedpt com Email charles automatedpt com CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com Appendix D Suggestions and Error Corrections for Standard AC motor Drive VFD VL W Ventilation channel of cooling system Maintenance Period Check Items Methods and Criterion Daily Half One Year Year If there is any obstruction in the Visual inspection o heat sink air intake or air outlet Dra Please use the neutral cloth for clean and use dust cleaner to remove dust when necessary D 6 CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com CALL NOW 800 985 6929 http Awww automatedpt com Email charles automatedpt com Appendix D Suggestions and Error Corrections for Standard AC motor Drive VFD VL D 2 Greasy Dirt Problem Serious greasy dirt problems generally occur in processing industries such as machine
260. tion O O O E O O Ea This parameter selects the functions for each multi function terminal Ca If Pr 02 00 is set to 3 wire operation control Terminal MI1 is for STOP terminal Therefore MI1 is not allowed for any other operation Settings Functions Descriptions 0 No Function Multi step speed command 1 Multi step speed 15 step speeds could be conducted through the digital statuses of the 4 2 Command terminals and 17 in total if the master speed and JOG are included Refer to Pr 04 00 04 14 3 Multi step speed When using communication to control the multi step speed setting 1 to 4 command 3 will be invalid Multi step speed 4 command 4 After the error of the drive is eliminated use this terminal to reset the 5 Reset drive 6 JOG Command JOG operation Acceleration deceleration Speed Inhibit When this function is enabled acceleration and deceleration is stopped and the AC motor drive starts to accel decel from the inhibit point The 1 2 4 acceleration 8 or deceleration time selection The acceleration deceleration time of the drive could be selected from this function or the digital statuses of the terminals there are 4 acceleration deceleration speeds in total for selection Bit Bit Descriptions 0 1 0 0 First acceleration deceleration time When output frequency is less than Pr 01 23 Switch Frequency i ween 1st 4th o CALL NOW 800 9
261. to 1 3 Adjust Pr 11 09 11 10 the larger number is set and the suppressed overshoot function will be better But it needs to be used by the actual condition H PDFF Itis recommended to disable this function Pr 11 09 0 for Y A connection switch and ASR1 ASR2 switch application nen A Gain for Speed Feed Forward Control FOCPG FOCPM Factory Setting 0 mode Settings 0 to 500 E Pr 11 09 and Pr 11 10 will be enabled when Pr 11 00 is set to BitO 1 EN Notch Filter Depth Control FOCPG FOCPM Factory Setting 0 mode Settings 0 to 20 db A Notch Filter Frequency Control FOCPG FOCPM Factory Setting 0 00 mo de Settings 0 00 to 200 00Hz This parameter is used to set resonance frequency of mechanical system It can be used to suppress the resonance of mechanical system The larger number you set Pr 11 11 the better suppression resonance function you will get The notch filter frequency is the resonance of mechanical frequency 4 117 CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com Chapter 4 Parameters VFD VL 11 13 X Low pass Filter Time of Keypad Display posi VF VFPG SVC FOCPG TQCPG FOCPM Factory Setting 0 500 mode Settings 0 001 to 65 535 s E It is used to lower the blinking frequency of LCD display ELS A Motor Current at Accel Control FOCPM Factory Se
262. tput is on Please refer to Pr 02 11 02 22 for details current 15 br 06 06 Pr 06 09 zd 3 t pr 06 07 06 10 EXE M Current Limit qoin FOCPG TQCPG FOCPM Factory setting 200 mode Settings 0 to 250 E It is used to set the current limit 06 12 Electronic Thermal Relay Selection Control VF VFPG SVC FOCPG TQCPG FOCPM Factory setting 2 mode Settings 0 Inverter motor 1 Standard motor 2 Disabled E It is used to prevent self cooled motor overheats under low speed User can use electrical thermal relay to limit driver s output power EX X Electronic Thermal Characteristic poda VF VFPG SVC FOCPG TQCPG FOCPM Factory setting 60 0 mode Settings 30 0 to 600 0 sec 4 70 CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com Chapter 4 Parameters VFD VL E The parameter is set by the output frequency current and operation time of the drive for activating the t electronic thermal protection function The function will be activated for the 150 setting current for the setting of Pr 06 13 Operation time min 1e Load 200 factor 96 A Heat Sink Over heat OH Warning yes VF VFPG SVC FOCPG TQCPG FOCPM Factory setting 85 0 mode Settings 0 0 to 110 0 C 06 15 Stall Prevention Limit Level Control VE VFPG SVC Factory setting 50 mode Settings 0 to 100
263. troduction VFD VL 1 1 Receiving and Inspection This VFD VL AC motor drive has gone through rigorous quality control tests at the factory before shipment After receiving the AC motor drive please check for the following a Check to make sure that the package includes an AC motor drive the User Manual Quick Start and CD Inspect the unit to assure it was not damaged during shipment Make sure that the part number indicated on the nameplate corresponds with the part number of your order 1 1 1 Nameplate Information Example for 15HP 11kW 230V 3 Phase AC motor drive AC Drive Model gt MODEL VFD110VL23A Input Spec INPUT 3PH 180 264V 50 60Hz 43A Output Spec OUTPUT 3PH0 230V 47A LIFT DUTY 41 1A General 11kW 15HP Output Frequency Range Freq Range 0 120Hz Software version Version 00 90 Bar Code ALNA Serial Number 110VL23AT7260002 1 1 2 Model Explanation VFD 110 VL 23 A F Version Type Mains Input Voltage 23 230V Three phase 43 460V Three phase VFD VL Series Applicable motor capacity 055 7 5HP 5 5kW 300 40HP 30kW 075 10 HP 7 5kW 370 50 HP 37kW 110 15 HP 11kW 450 60 HP 45kW 150 20HP 15kW 550 75HP 55kW 185 25 HP 18 5kW 750 100 HP 75kW 220 30 HP 22kW Series Name Variable Frequency Drive 1 2 CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com CALL NOW 800 985 6929 http www automatedpt com
264. tting 150 mode Settings 50 to 200 11 15 Elevator Acceleration Control FOCPM Factory Setting 0 75 mode Settings 0 20 to 2 00m s 4 118 CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com Chapter 4 Parameters VFD VL 4 2 13 Group 12 User defined Parameters User defined Parameters VF VFPG SVC FOCPG TQCPG FOCPM Factory Setting mode Settings E Users can enter the parameters from group 0 to group 11 into group 12 it can save 32 parameters The saved value can also be the parameter addresses but the hexadecimal value needs to be converted to decimal value E Example 1 If you want to enter Pr 08 03 into Pr 12 00 you only need to enter 0803 into Pr 12 00 Then it will display the setting of Pr 08 03 in Pr 13 00 Refer to the following figure for the operation of KPVL CCO1 FREQ SETPOINT SYSTEM PARAMETER Press ACCESS PARAMETER Se 60 0Hz gp Se 0020 MIL 12 KPVL CCO KPVL CCO1 KPVL CCO1 di UMAP_ ADDO UMAP_ADDO Enter UMAP_ADDO Ss 12 00 meg Se 0 0803 SS 0803 KPVL CCO1 gt i KPVL CCO1 gt KPVL CCO1 RUN STOP JOG FWD REV EXT PU RUN STOP JOG FWD REV EXT PU _ RUN STOP JOG FWD REV EXT PU PROG DATA RUN STOP JOG FWD REV EXT PU RUN STOP JOG FWD REV EXT PU RUN STOP JOG FWD REV EXT PU Pc bruce Tan DATA
265. uit 3 If there is phase lead capacitor it should use serial reactor to prevent capacitor damage from high harmonic E 3 3 serial reactor T phase lead capacitor f nu Motor Temperature Rises When the motor is induction motor with ventilation cooling type used in variety speed operation bad cooling will happen in the low speed Therefore it may overheat Besides high harmonic is in output waveform to increase copper loss and iron loss Following measures should be used by load situation and operation range when necessary 1 Use the motor with independent power ventilation or increase the horsepower 2 Use inverter duty motor 3 Do NOT run in the low speed 5 10 CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com Chapter 6 Fault Code Information 6 1 Fault Code Information The AC motor drive has a comprehensive fault diagnostic system that includes several different alarms and fault messages Once a fault is detected the corresponding protective functions will be activated The following faults are displayed as shown on the AC motor drive digital keypad display The six most recent faults can be read from the digital keypad or communication The AC motor drive is made up by numerous components such as electronic components including IC resistor capacity transistor and cooling fan relay etc These compo
266. undancy Check is calculated by the following steps Step 1 Load a 16 bit register called CRC register with FFFFH Step 2 Exclusive OR the first 8 bit byte of the command message with the low order byte of the 16 bit CRC register putting the result in the CRC register Step 3 Examine the LSB of CRC register Step 4 If the LSB of CRC register is O shift the CRC register one bit to the right with MSB zero filling then repeat step 3 If the LSB of CRC register is 1 shift the CRC register one bit to the right with MSB zero filling Exclusive OR the CRC register with the polynomial value A001H then repeat step 3 Step 5 Repeat step 3 and 4 until eight shifts have been performed When this is done a complete 8 bit byte will have been processed Step 6 Repeat step 2 to 5 for the next 8 bit byte of the command message Continue doing this until all bytes have been processed The final contents of the CRC register are the CRC value When transmitting the CRC value in the message the upper and lower bytes of the CRC value must be swapped i e the lower order byte will be transmitted first 4 101 CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com CALL NOW 800 985 6929 Chapter 4 Parameters VFD VL http www automatedpt com Email charles automatedpt com The following is an example of CRC generation using C language The function takes two arguments Unsigned char data a pointer to the messag
267. using the ground terminal The grounding method must comply with the laws of the country where the AC motor drive is to be installed Refer to the Basic Wiring Diagram 6 VFD VL series is used only to control variable speed of 3 phase induction motors NOT for 1 phase motors or other purpose 7 VFD VL series shall NOT be used for life support equipment or any life safety situation CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com JAN WEEE 1 DO NOT use Hi pot test for internal components The semi conductor used in AC motor drive easily damage by high voltage There are highly sensitive MOS components on the printed circuit boards These components are especially sensitive to static electricity To prevent damage to these components do not touch these components or the circuit boards with metal objects or your bare hands Only qualified persons are allowed to install wire and maintain AC motor drives Amen Some parameters settings can cause the motor to run immediately after applying power DO NOT install the AC motor drive in a place subjected to high temperature direct sunlight high humidity excessive vibration corrosive gases or liquids or airborne dust or metallic particles Only use AC motor drives within specification Failure to comply may result in fire explosion or electric shock To prevent
268. ut 07 28 Command 5 MI5 z 11 Reserved 02 06 12 Stop output 0 O JO O OJO Multi Function Input 13 Reserved 14 Reserved Command 6 MI6 F 15 operation speed command form AUI1 O 16 operation speed command form ACI O 02 07 COM Ra TJA 17 operation speed command form AUI2 9 O 02 08 Multi Function Input 18 Emergency Stop 07 28 40 OJO Command 8 MI8 19 23 Reserved 24 FWD JOG command O When JP1 on the control 25 REV JOG command board is inserted MI8 26 Reserved functions acc to Pr02 08 27 ASR1 ASR2 selection O When JP1 on the control 28 Emergency stop EF1 Motor coasts to stop OJO board is removed MI8 is 29 30 Reserved always enable 31 High torque bias by Pr 07 21 O O independent of Pr02 08 32 Middle torque bias by Pr 07 22 OJO 33 Low torque bias by Pr 07 23 O JO 34 37 Reserved 38 Disable write EEPROM function O O 39 Torque command direction O 40 Enable drive function 41 Detection of magnetic contactor 9 42 Mechanical brake O 43 EPS function O 02 09 Digital Input Response Time 0 001 30 000 sec 0 005 O Digital Input Operation 0 65535 0 02 10 Direction Multi function Output 1 RA 0 No function 11 A02 11 IRB RC Relay1 1 Operation indication Multi function Output 2 2 Operation speed attained 1 02 12 MRA MRC Relay2 3 Desired frequency attained 1 Pr 02 25 Multi function Output 3 4 Desired frequency attained 2 Pr 02 27 0 702 13 MO1 5 Zero speed frequency command gj
269. ut Parameters 03 00 A Analog Input 1 AUI1 Factory Setting 1 EZN A Analog Input 2 ACI Factory Setting 0 EL A Analog Input 3 AUI2 Factory Setting 0 Ea Control Mode Settings VF VFPG SVC FOCPG TQCPG FOCPM 0 No function O Oo O O O O 1 Frequency command torque limit under TQR control mode O O O O O Oo 2 Torque command torque limit under speed mode mI 3 Preload input O O O O O O 4 5 Reserved 6 P T C thermistor input value O O O O O O 7 Positive torque limit O O 8 Negative torque limit O O 9 Regenerative torque limit O O 10 Positive negative torque limit O O 11 Preload Input VU E When it is frequency command or TQR speed limit the corresponding value for 0 4 10V 4 20mA is 0 max output frequency Pr 01 00 ga When it is torque command or torque limit the corresponding value for 0 10V 4 20mA is 0 max output torque Pr 07 14 gd When it is torque compensation the corresponding value for 0 t10V 4 20mA is 0 rated torque 4 55 CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com Chapter 4 Parameters VFD VL Positive to rque zx 03 00 0 2 7 03 00 0 2 9 i Positive torque limit Regenerative 4 torque limit 03 00 02 10 d Positive negative torque limit Reverse gt
270. ut is ACI or unipolar AUI torque direction command direction is decided by this terminal When this function is enabled the drive function can be executed This 40 Enable drive function function can be used with multi function output setting Pr 02 11 Pr 02 14 to 15 and Pr 02 31 and Pr 02 32 This terminal is used for the feedback signal of magnetic contactor ON OFF 41 Detection of magnetic When drive receives RUN command the corresponding output terminal contactor setting 15 will be enabled after Pr 02 31 time It will check if this function is enabled within the detection time Pr 02 36 If NOT the fault of mechanical brake occurs and fault code MCF will be displayed When drive receives RUN command the corresponding output terminal 42 Mechanical brake setting 12 will be enabled after Pr 02 29 time It will check if this function is enabled within the detection time Pr 02 35 If NOT the fault of mechanical brake occurs and fault code MBF will be displayed If power is cut during running the drive will stop when DC bus voltage is 43 EPS function less than low voltage level After power is cut drive will run by the CALL NOW 800 985 6929 frequency depend on EPS when EPS is applied and this function is ON 4 43 http www automatedpt com Email charles automatedpt com CALL NOW 800 985 6929 Chapter 4 Parameters VFD VL http www automatedpt com Email charles automatedpt com Frequency A
271. utomatedpt com Email charles automatedpt com CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com Appendix D Suggestions and Error Corrections for Standard AC motor Drive VFD VL D 6 Wiring and Installation Problem When wiring the drive the most common problem is wrong wire installation or poor wiring Please be aware of the possible damages that poor wiring may cause to your drives 1 Screws are not fully fastened Occurrence of sparks as impedance increases 2 If a customer has opened the drive and modified the internal circuit board the internal components may have been damaged Solutions Ensure all screws are fastened when installing the AC motor drive If the AC motor drive functions abnormally send it back to the repair station DO NOT try to reassemble the internal components or wire D 11 CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com Appendix D Suggestions and Error Corrections for Standard AC motor Drive VFD VL D 7 Multi function Input Output Terminals Problem Multi function input output terminal errors are generally caused by over usage of terminals and not following specifications Please be aware of the possible damages that errors on multi function input output terminals may cause to your drives 1 Input output circuit may burns out when the terminal usage exceeds
272. w Torque Offset 0 0 100 0 10 0 M07 24 Forward Motor Torque Limit 10 300 200 07 25 Forward Regenerative 0 300 200 Torque Limit 07 26 Reverse Motor Torque Limit 10 300 200 M 07 27 Reverse Regenerative 0 300965 200 Torque Limit 07 28 Emergency Stop EF amp 0 Coast to stop 0 Ololololoto Forced Stop Selection 1 By deceleration Time 1 2 By deceleration Time 2 3 By deceleration Time 3 4 By deceleration Time 4 5 By Pr 01 31 07 29 Time for Decreasing Torque 0 000 1 000 sec 0 000 Oo at Stop CALL NOW 800 985 6929 4 14 http www automatedpt com Email charles automatedpt com CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com Chapter 4 Parameters VFD VL 4 1 9 Group 8 PM Parameters i T Factory u S lo 8 amp amp Pr Explanation Settings Setting alsisis pre re 08 00 Motor Auto Tuning 0 No function 0 O 1 Only for the unloaded motor auto measure the angle between magnetic pole and PG origin 08 09 2 For PM parameters 3 Auto measure the angle between magnetic pole and PG origin 08 09 08 01 Full load Current of Motor 40 120 00 01 Amps HA 08 02 Rated power of Motor 0 00 655 35 kW HE 08 03 Rated speed of Motor rom 0 65535 1710 08 04 Number of Motor Poles 2 96 4 08 05 Rs of Motor 0 000 65 535Q 0 000 08 06 Ld of Motor 0 0 6553 5mH 0 0 08 07 Lq of Motor 0 0 6553 5mH 0 0 08 08
273. y important and has great influence on its lifetime If the capacity of AC motor drive is too large it cannot offer complete protection to the motor and motor maybe damaged If the capacity of AC motor drive is too small it cannot offer the required performance and the AC motor drive maybe damaged due to overloading But by simply selecting the AC motor drive of the same capacity as the motor user application requirements cannot be met completely Therefore a designer should consider all the conditions including load type load speed load characteristic operation method rated output rated speed power and the change of load capacity The following table lists the factors you need to consider depending on your requirements Related Specification Item cea Time Overload Starting characteristics ratings capacity torque Friction load and weight load Liquid viscous load Load type Inertia load bd s Load with power transmission Constant torque Constant output Decreasing torque e e Decreasing output Constant load Shock load Repetitive load e e e e High starting torque Low starting torque Load speed and torque characteristics Load characteristics Continuous operation Short time operation e Long time operation at medium low speeds Maximum output current instantaneous e e Constant output current continuous Maximum frequency Base frequency e Power supply transformer capacity or perc

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