Installation instructions
Contents
1. LINAK 53 WE IMPROVE YOUR LIFE Installation instructions and user manual For Battery system type 2071 2073 LINAK 5j WE IMPROVE YOUR LIFE Installation instructions for Battery system type 2071 2073 LINAK Danmark A S Menstedsvej 9 DK 8600 Silkeborg Tel 45 8680 3611 Page 2 Installation instructions for Battery system type 2071 2073 LINAK 5j WE IMPROVE YOUR LIFE Introduction Dear User Thank you for choosing a LINAK product LINAK systems consist of hi tech products based on many years of experience in the development and manufacture of actuators electric control boxes control systems and chargers In addition we continuously update our products to accommodate customer requirements These instructions explain how to install and maintain your LINAK electronic products We are sure that your LINAK system will function flawlessly for years Before our products leave the factory they are subjected to comprehensive function and quality tests In the unlikely event that you experience any problems with your systems please contact LINAK Danmark A S on 45 8680 3611 LINAK provides a warranty on all its products However this warranty is issued on condition that the product be used in accordance with the specifications that maintenance be performed correctly and that any repa2. WE IMPROVE YOUR LIFE Installation instructions for Battery system type 2071 2073 Warranty The LINAK warranty covers manufacturing faults in the products calculated from the date of production For additional information about the warranty period contact LINAK Danmark A S The warranty is limited to the value of the LINAK product The LINAK warranty is only valid if the system is unopened and has been used correctly The control box and control unit must not be subjected to violent handling as this will void the warranty Safety instructions Please read the following safety information carefully Everyone who is to connect install or use the system must have been given the necessary information and must have access to this user manual LINAK recommends that the actuators be used for push rather than pull in the applications The equipment is not suitable for use in the vicinity of flammable anaesthetic mixtures of air oxygen or nitrous oxide laughing gas Warning The following applies if the actuator is used to apply tension in an application that carries a risk of personal injury The manufacturer of the application is responsible for implementing suitable safety measures to prevent the risk of personal injury in the event of actuator failure Warning Please note that in all applications in which an actuator is to be involved steps must be taken to prevent personal injury such as the risk of crushing fingers War
3. LIFE Installation instructions for Battery system type 2071 2073 Service and maintenance The system is simple to maintain and maintenance can be performed without any advance knowledge Battery The battery in the control box is of the lead acid type The battery should be replaced when it is max four years old or sooner depending on patterns of use Frequent and intensive discharging reduces the service life of the battery For optimal service life it is therefore important to charge it as often as possible Make sure to charge the battery at least every three months otherwise it will be damaged by auto discharging We recommend testing the battery function at least once a year Charging the batteries The control box is fitted with an acoustic alarm that provides an audible warning when the battery voltage drops below 11 V The alarm sounds when a button is pushed and continues for as long as the button is kept depressed Use an external charger to charge the battery The charging current will decrease in step with the increase in the battery charging level It takes approximately six hours to charge the battery completely Replacing batteries The battery must only be replaced with mechanically and electrically compatible types as stated on the rating plate The battery must be new or well maintained through charging at least every three months Before fitting the battery make sure that it is connected correctly and that there
4. it Similarly we recommend that you fully charge the battery before starting to use the system For details see the section entitled Service and maintenance Technical specifications Control box Battery control type 2071 2073 Battery capacity 12 V 2 9 Ah Max output 72W Plug for external charger 230 VAC 12VDC 0 5A see the separate product data sheet for additional information Lifting column The following LINAK lifting columns are compatible DL4 DL6 DL8 DL9 DL10 DL11 DL12 DL14 DL15 DL16 see the separate product data sheet for additional information Operation DP1 DPA DPB DPF DPH TP1 see the separate product data sheet for additional information Description of the product The battery system can be used to advantage for applications where a degree of independence from fixed installations is desired The system is designed to operate with one single LINAK lifting column The battery system is ready to operate as soon as the operating unit and lifting column are connected It is possible to use the system while the battery is charging The control box is fitted with a battery monitor that triggers an audible alarm when the battery voltage falls to below 11 V LINAK Danmark A S Menstedsvej 9 DK 8600 Silkeborg Tel 45 8680 3611 ee Page 5 LINAK WE IMPROVE YOUR LIFE Declaration of incorporation of partly completed Machinery Directive 2006 42 EC Annex II B The signatory Manufacturer and
5. table below illustrates the various categories under which the LINAK components are to be positioned Product Spindle and motor Metal components Plastic housing Plastic reuse or combustible Cable Cable components or combustible Control box PCB Electronic components Plastic housing Plastic reuse or combustible Cable Cable components or Transformer combustible Batteries Metal components Reuse Control unit Plastic housing Plastic reuse or combustible Cable Cable components or PCB combustible Electronic components Lead acid batteries can be returned to LINAK or disposed of in the same way as car batteries LINAK Danmark A S Menstedsvej 9 DK 8600 Silkeborg Tel 45 8680 3611 Page 15
6. DL5 6 8 9 10 11 15 16 DL4 Should be fitted with Should be fitted six M6 bolts in the with four M6 bolts motor housing SKRUEL NGDE Min B 10 mm Max B 15mm Example of securing at the top M6 DL14 EN E a LUN drea Nl eli ype gs ru NA A ZZ mmus N U AS Zen PRI S v Min 9 mm M S N N Should be fitted with four M6 bolts LINAK Danmark A S M nstedsvej 9 DK 8600 Silkeborg Tel 45 8680 3611 Page 8 Installation instructions for Battery system type 2071 2073 LINAK 53 WE IMPROVE YOUR LIFE Example of securing at the bottom Use all four screw holes to fit the foot to the column The screws should be long enough to enter approximately 20 mm into the column Tighten the bolts with a maximum torque of 10 Nm See the data sheet for the lifting column in question The worktop When choosing the size of the worktop make sure not to exceed the maximum permitted buckling value for the lifting column This value is stated in Nm Newton metre and varies slightly between different types of lifting columns See the data sheet for the type in question to check the correct value Calculation example F Force load in N Newton A distance from centre of column in metres When the force F is a given weight incl worktop and frame the following applies 1 kg z 10 Newton Example Column type DL10 is used for
7. a table This may be loaded with 150 Nm dynamic load The desired load F has been set to 25 Kg The maximum distance a can thus be calculated using the following formula torque Nm F N a distance in metres When the figures from above are inserted the equation is 150 Nm 250 N z a z 0 6 metres LINAK Danmark A S Menstedsvej 9 DK 8600 Silkeborg Tel 45 8680 3611 Page 9 LINAK 53 WE IMPROVE YOUR LIFE Installation instructions for Battery system type 2071 2073 The control box It is best to use four dia 4 0 mm screws to fit the control box below the worktop in a manner that makes it simple to connect the charger to the charger socket Do not cover the control box Connection The system is designed to ensure simple and error free connection The system is ready for use as Soon as the motor cable and control unit are connected Connect the charger cable as necessary to charge the battery NB To charge the model with a The location of the charging charging socket on the control socket may vary between unit use TP1 with charging plug models LINAK Danmark A S Menstedsvej 9 DK 8600 Silkeborg Tel 45 8680 3611 Page 10 Installation instructions for Battery system type 2071 2073 LINAK WE IMPROVE YOUR LIFE Commissioning and use u NB The partly completed Machinery must not be put into service until the final machinery into which it is to be incorpo
8. are no loose connections To replace the battery remove the control box from the worktop Undo the six screws and then remove the lid as shown below The battery is not secured in the box Disposal LINAK Danmark A S Menstedsvej 9 DK 8600 Silkeborg Tel 45 8680 3611 Page 12 LINAK 5j WE IMPROVE YOUR LIFE Installation instructions for Battery system type 2071 2073 Lead acid batteries can be returned to LINAK or disposed of in the same way as car batteries Cleaning Clean the product to remove dust and dirt at appropriate intervals and check for signs of damage and breakages Check all connections cables plugs and joins Do not use strongly acidic or base cleaning and disinfection agents pH value 6 8 Troubleshooting Symptom Check Solution that all p tions are OK The system does not respond when alla A a el that the fuse by the battery is OK replace the fuse if necessary you press a button on the operating unit that the battery is OK connect the charger or replace the battery that the battery i fully ch E EE E E that the battery is fully charged connect the charger that the battery is OK replace the battery if necessary You hear a whining sound when you that the battery is fully charged connect the charger or replace the press a button on the operating unit battery if this fails to deal with the problem You hear noises from the motor in the whether there are vi
9. authorised to compile the relevant technical documentation for partly completed Machinery and in response to a reasoned request by the national authorities transmit the relevant information LINAK Danmark A S M nstedsvej 9 DK 8600 Silkeborg Declares that the partly completed machinery Discription Single operating Lifting column system on battery Name Battery system Type 2071 2073 Consisting of LINAK Actuator type DL4 or DL5 or DL6 or DL8 or DL9 or DL10 or DL11 or DL14 or DL15 or DL16 Motor controller unit Battery unit 2071 2073 Desk panel DP1 or DPA or DPB or DPF or DPH or TP1 comply with the following parts of the essential health and safety requirements of the Directive 2006 42 EC Annex I 1 2 1 safety and reliability of the control system 1 2 2 control device 1 2 3 starting 1 2 4 1 stopping 1 2 6 faliure of the power system 1 3 2 risk of brake up during operation 1 3 7 risks related moving parts 1 3 8 choice of protection against risks arising moving parts comply with the requirements of the following EC Directives Electromagnetic compability 2004 108 EC The partly completed Machinery must not be put into service until the final machinery into which it is to be incorporated has been declared in conformity with the provisions of the Directive 2006 42 EC and other relevant Directives where appropriate Date Silkeborg Name and signature i V Technical chief Lars Omm eo DT 7 LINAK 5j
10. irs be carried out at a workshop that is authorised to repair LINAK products Any alterations to the installation and use of LINAK systems may affect operations and durability The products must not be opened by non authorised persons LINAK Danmark A S Monstedsvej 9 DK 8600 Silkeborg 45 8680 3611 LINAK Danmark A S Menstedsvej 9 DK 8600 Silkeborg Tel 45 8680 3611 Page 3 Installation instructions for Battery system type 2071 2073 LINAK 5j WE IMPROVE YOUR LIFE Table of contents PJ MN ERE ETE LEO 3 Storage and handling ren 5 Storage CONNOR 5 Checking and testing prior to installation eese eene nnne nnns nnn naar nnn nnns nana 5 Techical SPENCE ONS NR m T 5 Description of the PrOdQucte ccccccscccccccssseeeeccesssusecessaueueeeessaseeeeesssasaeeeesensaeeeeessssaaeeessasaeeessassaaeseeessaas 5 Incorporation statement for subsidiary machine ssssesiisssssisssse esee nnne nahen nnn nnn nana 6 NV AN ANY 7 AN NS 7 Installation and Connecti EE EM nnmnnn nnmnnn 8 SEE EEE NENNE 8 nen ne n en ee een eee EE en EE EE eee eee eee ee ee ee eee 10 Commissioning and USE css ELERS 11 Mapon GT ere 11 Qoi m HPIPPERRPERER 11 Restart after error condition sisse dcdnpuktesapecy rint Ka misrrx bus iukua abate uvrda
11. ning The plastic components in the system cannot withstand the effects of cutting oil Before fitting removal or troubleshooting e Stop the actuator e Relieve the actuator of any load that may be released during the work Before start up e Make sure that the system has been installed as described in this user manual e System connection The individual components are to be connected as shown During operation If the control box starts to emit unusual sounds or smells disconnect immediately Make sure that the cables are not damaged Before moving mobile equipment make sure to disconnect the charger The products must only be used indoors LINAK Danmark A S Menstedsvej 9 DK 8600 Silkeborg Tel 45 8680 3611 Page 7 LINAK 53 WE IMPROVE YOUR LIFE Installation instructions for Battery system type 2071 2073 Installation and connection The battery system is compatible with the following types of LINAK lifting columns DL4 DL5 DL6 DL8 DL9 DL10 DL11 DL15 DL14 DL16 Installation To achieve the best stability we recommend using a frame of sturdy material for securing the motor housing at the top of the lifting column to the worktop Material of corresponding strength should be used for the foot section See the examples below See the data sheet for the lifting column in question for dimensions and additional fitting information Example of securing at the top Example of securing at the top
12. rated has been declared in conformity with the provisions of the Directive 2006 42 EC and other relevant Directives where appropriate with all relevant health and safety requirements laid down in 2006 42 EC and other relevant directives Out of consideration for the load intermittence of 10 6 min hour or max 2 min continuous operation MUST NOT be exceeded as this will result in the motor and control box overheating Exceeding the max permitted intermittence will reduce the service life of the actuator system Inappropriate use The equipment is not suitable for use in the vicinity of a flammable anaesthetic mixture of air oxygen nitrous oxide laughing gas or in wet areas Operation To operate the system press the arrow UP or arrow DOWN button The lifting column will continue to move for as long as the button in question is depressed and will stop as soon as the button is released u NB The system automatically disconnects if the operating time exceeds 30 35 sec or if the maximum permitted load for the lifting column is exceeded Restart after error condition To restart after the system has cut out on account of overcurrent due to overload or collision run the column in the opposite direction to the direction in which the collision occurred The system can subsequently be operated as usual LINAK Danmark A S Menstedsvej 9 DK 8600 Silkeborg Tel 45 8680 3611 ELLE Page 11 LINAK 5j WE IMPROVE YOUR
13. sible signs of replace the lifting column column damage on the column LINAK Danmark A S M nstedsvej 9 DK 8600 Silkeborg Tel 45 8680 3611 Page 13 Installation instructions for Battery system type 2071 2073 LINAK 53 WE IMPROVE YOUR LIFE Repairs and replacement Systems must only be repaired at an authorised LINK workshop and or by authorised LINAK repair personnel Systems that are to be repaired under warranty must be sent to an authorised LINAK workshop Contact LINAK Danmark A S for additional information AN Warning Unauthorised opening of the system may lead to a risk of subsequent functional errors Parts Designation Order no Charger Friwo FW 7118M 12 1824396 DK Battery CP1229 DK LINAK Danmark A S M nstedsvej 9 DK 8600 Silkeborg Tel 45 8680 3611 Page 14 Installation instructions for Battery system type 2071 2073 LINAK 5j WE IMPROVE YOUR LIFE Disposal of LINAK products To dispose of LINAK products start by sorting them into different categories for reuse or incineration We recommend that you disassemble your product as fully as possible for disposal and that you reuse the parts oorting categories include metal plastic cables combustible material and reuse It is possible to subdivide within some of these categories For example metal can be subdivided into steel and aluminium while plastic can be divided into ABS and PP As an example of sorting the
14. taxkioisupi LEE LEE LEES dan RUN RE Pind 11 service and maintenance ean 12 zc 12 OLETTE EN 12 Replacing ES 12 ea 13 TOLE NON see 13 Heparin 14 PA ee ee EET EET ee ee ae eee 14 Disposal of LINAK products 15 LINAK Danmark A S M nstedsvej 9 DK 8600 Silkeborg Tel 45 8680 3611 SS Page 4 Installation instructions for Battery system type 2071 2073 LINAK 5j WE IMPROVE YOURK LIFE Storage and handling It is not necessary to take any special steps when storing and handling the product It is sufficient to show the same consideration as applies to other electrical equipment Comply with the environmental conditions stated below to ensure optimal storage of the product The product contains a battery that should be charged at least once every three months to ensure optimal functionality Storage conditions The environmental conditions listed below should be taken into account when storing and operating the system Environmental conditions fF During operation Temperature 5 C to 40 C Relative humidity 20 to 90 30 C non condensing Air pressure 700 to 1060 hPa Temperature 10 C to 50 C Relative humidity 20 to 90 30 C non condensing Air pressure 700 to 1060 hPa Checking and testing prior to installation We recommend that you check the functionality of the system before installing
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