Datasheet:QCI-DS006 QuickSilver Controls, Inc. SilverNugget N3 I
Contents
1. Encoder GND cae connected to the anything at Encoder A i the motor end of the cable Encoder Z E This minimizes chopper noise Reserved a coupling to the encoder Encoder B eee j signals QuickSilver Controls Inc Page 6 of 11 Datasheet QCI DS006 Mechanical Specifications 3 60 91 4 mm 7 ay oe e 2 46 62 6 mm 9 tO 2 07 52 6 mm 97 24 5 mm 20 5 1 mm oce ll il 4 21 106 9 mm f _ 4 41 111 9 mm 4 QuickSilver Controls Inc 18 4 5 mm 14 03 5 mm 22 5 6 mm Note See our website for 2D drawings and 3D models Environmental Specifications Operational Temperature 10 C to 80 C Storage Temperature 40 C to 85 C Humidity Continuous specification is 95 RH non condensing Shock Limitation is approximately 50g 11ms IP Rating IP50 QuickSilver Controls Inc Page 7 of 11 Datasheet QCI DS006 QuickSilver Controls Inc System Recommendation Start Up Kit For first time users QCI recommends purchasing the QCI SKB N3 EE Start Up Kit which includes e SilverNugget N3 QCI N3 E3 04 EE amp Datasheet QCI DS006 QuickControl Software CD User Manual amp Command Reference QCI SLM Basic Breakout 3 QCI BO B3 amp Tech Doc QCI TD038 Communication Cable QCI C D9M9F 6 Clamp Modul2. QCI TD017 for information on the voltage clamp For aggressive braking deceleration motions or applications with high inertial loads substantial power dissipation by the voltage clamp is required Reverse Polarity Protection Controller Input Power is reverse protected by a diode None available for the Driver Input Power Connecting supply voltage in reverse can damage the driver electronics However limiting the supply current externally to 20 Amps or less will greatly minimize the chance of hardware failure Input Current 20 Amps maximum for any input voltage 12 VDC to 48 VDC Output Power Output Driver Current 18 Amps continuous per phase 24 Amps peak per phase e With Adequate Heat Sink Maximum Output Power 800 Watts continuous power with adequate heat dissipation Encoder Interface Primary Encoder Resolutions 4000 Lines 16000 counts revolution Designed to work exclusively with QCI s I Grade motor encoders Property of QuickSilver Controls Inc Page 3 of 11 This document is subject to change without notice QuickControl is a registered trademark of QuickSilver Controls Inc Other trade names cited are property of their explicit owner Datasheet QCI DS006 QuickSilver Controls Inc Inputs amp Outputs Digital Inputs 0 or 5 VDC TTL level only Active low sinking Inputs 1 2 and 3 have internal 4 7K ohm pull up resistors to the 5 V Inputs 4 5 6 and 7 have an effective internal 200K ohm imp
3. CI DS006 Quicksilver Controls Inc Basic Breakout Module i e QCI BO B3 QCI recommends purchasing a breakout to simplify wiring power communications and I O The recommended breakout module for any N3 system is QCI BO B3 Encoder Cable i e QCI C D15P D15S nn This encoder cable goes between the motor and the SilverNugget The generic part number is QCI C D15P D15S nn Replace the last two digits nn with length of cable in feet i e 10 for 10 feet Standard stock lengths are 1 4 and 10 feet Motor Cable i e QCI C D5P D5S nn All N3 systems require a separate high power cable due to high power delivery in the system The generic part number is QCI C D5P D5S nn nn length Replace the last two digits nn with length of cable in feet i e 10 for 10 feet Standard stock lengths are 1 4 and 10 feet Motor i e QCl A34HC n The SilverNugget N3 is capable of driving any 34 frame I Grade motor encoder See the following datasheets for more information QCI DS009 NEMA 34 frame I Grade Motor Encoder N3 Line Power Cable i e QCI 34EC LP nn This DB3 power cable provides the main power input to the system from the clamp module Clamp Module i e QCI CLCF 04 R2 A clamp module is required for all N3 system to protect the main power bus from regenerative braking during high acceleration and deceleration operations See QCI TD017 for more details on the high current clamp module Power Supply i e SCN 800 48
4. Datasheet QCI DS006 QuickSilver Controls Inc Date 9 August 2010 www QuickSilverControls com SilverNugget N3 I Grade The SilverNugget is a servo controller driver for NEMA 34 frame microstep motors Per eae A apanen Mepen tat DO D4 MOAT Hie MOOTED AAARAN m SE SOAS ADASA VED worsens g p5 canes SLE NE ou Mmper ou meas Property of QuickSilver Controls Inc Page 1 of 11 This document is subject to change without notice QuickControl and QCI are Registered Trademarks of QuickSilver Controls Inc SilverLode SilverNugget SilverDust PVIA QuickSilver Controls and AntiHunt are trademarks of QuickSilver Controls Inc Datasheet QCI DS006 System Overview Special Functions e Electronic Gearing Caming 100 1 Inertial Mismatch J e Anti Hunt Eliminates servo dither J Multi Tasking Run Programs During Motions e Position amp Velocity Using Analog Input e Variable Torque Brake Eliminates Slip Clutches Memory Size e Program Buffer 200 words e Non Volatile 32K bytes Thousands of program lines and data storage Analog Inputs e 4 inputs 0 To 5 Volts e Continuous And Single Readings e Can Be Used For Motion Control Digital I O e 7 VO Lines All TTL Level e I O Can Be Programmed For Input Or Output Servo Cycle Rate e 120 microseconds 8 33 kHz Maximum Rotational Speed e 4000 RPM General Commands e Conditional Jumps Wait On Inputs Delay Tim
5. SP 500 48 SE 1000 48 Power supply selection is motor dependent See motor datasheet for power supply recommendations SP 500 48 500 watts power supply SCN 800 48 800 watts power supply SE 1000 48 1000 watts power supply 24V Optical I O Module QCI OPTMC 24 DIN mountable breakout used in place of the QCI BO B3 to breakout the 7 TTLLV I O to isolated 24V I O Note an SMI cable QCI EC SMI 2 is required to connect the controller to the OPTMC QuickSilver Controls Inc Page 9 of 11 Datasheet QCI DS006 QuickSilver Controls Inc Other Recommendations SilverLode User Manual amp Command Reference QCI SLM For beginning and brand new users please see chapter 1 User Manual for getting started instructions The SilverLode user manual is in a textbook format It begins with the fundamentals of use and progresses into advanced topics that are application oriented Any new user can follow the material in a natural progression of product usage In addition there are exercises throughout the text that provide users a hands on approach toward understanding the topics better The manual is thorough but not exhaustive Users that explore this material fully and complete the exercises should gain the ability to operate program and prototype any SilverLode servo system into working applications Both the user manual and command reference are available for download on our website QuickSilver also sell hard copies of the SilverLode User Ma
6. e w Internal Resister QCI CLCF 04 R2 amp Tech Doc QCI TD017 Line Power cable QCI 34EC LP 10 4 DB15HD Motor I F Cable QCI C D15P D15S 4 4 D5P Motor I F Cable QCI C D5P D5S 4 Start Up Kit Setup Instructions QCI TD023 With this Start Up kit a power supply and a motor encoder you will have everything you need to get started See technical document QCI TD023 on our website for details The system detailed below uses the QCI SKB N3 EE Standard System CLAMP MODULE aan ere QCI CLCF 04 R2 Red White Vout POS NEG ack GND White Green SAD Vin E Chassis GND Line Power Cable QCI 34EC LP nn Power Supply SP 500 48 Breakout Board QCI BO B3 LJ 7 Motor Encoder Cable QCI D15P D15S nn 1 i i d ls tet Controller Driveria a Motor gt N3 E3 04 EE i E C QCI 34HC 2 01 OO a Motor Power Cable QCI D5P D5S nn Note the QCI 34EC LP nn cable may come in Red Black White or White Black Breen V V Chassis QuickSilver Controls Inc Page 8 of 11 Datasheet Q
7. ection creates the part number QCI N3 E3 04 EE QuickSilver Controls Inc Page 11 of 11
8. edance to 5 V Digital Output Voltage 0 or 5 VDC TTL level only Digital Output Current Sinking or Sourcing All 7 Os 5 milliamps 1 O Over voltage Protection Each I O line is double protected with parallel MOV clamping devices followed by series over voltage limiting External Secondary Encoder Maximum Bandwidth 1 million counts per second Analog Inputs 0 to 5 VDC input signal range 10 bit ADC resolution single 11 bit ADC resolution differential Analog inputs 1 to 4 are mapped to share digital I O lines 4 to 7 Each input has an effective internal 200K ohm impedance to 5 VDC Analog signals are read every servo cycle 120 usec and the converted analog data is processed through a 5 ms filter to reduce noise amp transients Communications Hardware Interfaces RS 232 RS 232 multi drop or RS 485 multi drop software selectable Protocols 8 bit ASCII 9 bit binary or Modbus Communication Line Protection Each line is protected with MOV clamping devices Hardware Configuration Settings Available Baud Rates 2400 4800 9600 19 2k 28 8k 57 6k 115 2k or 230 4k Data Bits 8 Stop Bits 1 5 or 2 Parity Bit None QuickSilver Controls Inc Page 4 of 11 Datasheet QCI DS006 QuickSilver Controls Inc Connector Data SilverLode Multi Function Interface SMI Port On Board The SMI port is a DB15HD pin connector containing input power I O and communications Any QCI breakout with an SMI
9. er Program Call And Return Math Functions Add Sub Mult Div Logic Functions AND OR XOR Storing And Loading User Data Load And Run Other Programs QuickSilver Controls Inc Page 2 of 11 QuickSilver Controls Inc Motion Commands e Move Relative And Absolute e Linear amp S Curve Acceleration amp Deceleration Velocity Mode Torque Mode Step And Direction Input Complex Profiles Change Position Velocity Acceleration Or Deceleration On The Fly Initialization Commands e RS 232 Or RS 485 e Serial Baud Rate e Address Number For Network Operation All Digital I O As Inputs or Outputs Servo Control Constants Torque Limits Motor Shutdown Conditions amp Recovery Input Voltage Over Voltage amp Under Voltage Detection Over Temperature Error Limits End of Travel Limits Multi Tasking Enable Disable Driver Enable Disable Read Status amp Info Commands Errors Conditions Internal Conditions I O States Data Registers Position Velocity Target Etc Datasheet QCI DS006 QuickSilver Controls Inc Electrical Specifications Input Power Voltage 12 VDC to 48 VDC regulated Device must be initialized for the actual operating voltage Over Voltage Protection None available Voltages exceeding 55 VDC will permanently damage the controller driver electronics All N3 servo systems require active voltage clamping regardless of the deceleration profile See the High Current Voltage Clamp technical document
10. g to Signal Assignments Pin Signal Description tN3 DB 3 Comments A1 Chassis Ground t Power Ground A3 amp Chassis Ground A1 are not internally shorted together V Power Input 12 to 48 y 9 VDC V Input Power and Power Ground are not A3 Power Ground Input t reverse bias protected A2 QuickSilver Controls Inc Page 5 of 11 Datasheet QCI DS006 QuickSilver Controls Inc DB 5 Connector This high current connector provides drive current to the motor windings Mig The Motor GND signal is Motor A ae connected to the controller ee chassis This pin should be E connected to the shields and Motor A L shield drain wires associated with the two driver twisted pairs It should be connected at both the controller and motor ends of the cable also R z connecting to the connector Motor B Ta housings at both ends Motor B Motor GND DB 15 Socket type Connector Side DB 15 This connector provides the encoder position feedback signals needed for commutation The Motor Body Ground in No Connect i No Connect the 15 pin connector is No Connect internally connected to the No Connect z chassis same as Motor Motor Body Ground oe Ground These grounds i should be connected to the Encoder Z N encoder shields and Encoder B aan connector housing only at the Encoder 5v oe i controller end of the cable Encoder A These should NOT be
11. nual amp Command Reference set under part number QCI SLM Software QuickControl QuickControl allows developers to quickly program and operate all SilverLode family of products using a standard PC running Windows 2K XP or Vista Communication to the SilverLode controller driver products is accomplished from the PC s serial port i e COM1 or COM2 QuickControl also provides tools for uploading and downloading programs and user data Data can be typed in manually or import from text files Documentation features include remarks line labels namable registers and I Os QuickSilver Controls Inc Page 10 of 11 Datasheet QCI DS006 QuickSilver Controls Inc Part Number DRIVER CONTROLLER OPTION MOTOR INTERFACE QCI N3 10 E3 Standard 04 Grade EE Standard Amps e 8 bit ASCII or 9 bit binary SilverLode Multi l Grade Interface e For 34 Frame protocols Function Interface for connection to e 10 Amps per SMI Port l Grade motor Phase M3 Modbus DB15 socket encoders Continuous e Same as E3 except 9 bit l Grade Interface for e 20 Amps Peak binary protocol replaced encoder signals with Modbus protocol DB3 pin Connector Depending on for input power heat sink 25C F4 Same as E3 except DB5 socket ambient incoming encoder is l Grade Interface divided by 4 to emulate a for motor windings 4000CPR encoder To create a part number choose one from each column above acns B tS CE ECS This sel
12. port can be connected to this port via an SMI cable QCI EC SMI nn Technical Data DB 15HD SMI Pin Layout 15 pin High Density D subminiature Plug w pins type gender Front View on Crimp type contacts Rated at 5 Amps per contact SilverNugget Shell size is a std DB 9 Signal Comments Drive Enable operates from a DC voltage range of 10 to 48 to enable the servo drive It is commonly SMI Port connected to the V driver power supply when not used independently Pin Signal Description Controller V Power pin 7 and both Controller Power Grounds pins 6 amp 11 must connect respectively to the V and ground terminals of a 8 to 48 VDC supply Controller Power Ground I O lines 1 2 and 3 each has a 4 7k Ohm pull up resistor connected to the internal 5 VDC 100mA power supply I O lines 4 thru 7 each have a 200k Ohm effective pull up impedance to the internal 5 VDC power supply N3 Controller Power Ground is isolated from the SilverNugget Case DB 3 Connector This high current connector is found on each SilverNugget N3 It connects an external power source to the servo drive only DB 3 power cables are offered by QCI allowing easy connection to power sources DB 3 Plug Layout Technical Details DB 3W3 Front View on SilverNuaaet 3 contact D subminiature Socket w plugs type gender Size 20 solder cup contacts Rated at 20 Amps per contact Ce s Shell size is standard DB 15 O O DB 3 Plu
Download Pdf Manuals
Related Search