PolarPlex™ Cabinet Supported Roof System
Contents
1. Aluminum F Channel for bottom of panels 3M Dual Lock tabs Miscellaneous securing hardware for F Channel provided by others P1000 Unistrut and standard Unistrut hardware as needed provided by others OF eso O lt 3M DUAL LOCK TABS POLARPLEX STANDARD PANEL F CHANNEL Polargy Inc 27 Aisle Roof Containment Manual Rev 2 0 December 2013 Basic Supporting Framework Design 1 There is an existing two piece framework of an Aluminum L Angle and Unistrut on the cabinet tops that supports the Drop Away Roof Panels 2 This Unistrut framework serves as the upper support of the Standard Panels along with the floor F Channel and 3M Dual Lock 3 For 24 to 96 empty sections between racks the support of the adjacent cabinets is sufficient to hold the Unistrut 4 For empty sections beyond 96 then additional vertical Unistrut is added 5 The brackets for the vertical Unistrut should be in line with the horizontal Unistrut so that there is a clear mounting surface for the Standard Panels i hw UNISTRUT L ANGLE FOR ROOF PANELS N li 4 us i VERTICAL UNISTRUT I Polargy Inc 28 Aisle Roof Containment Manual Rev 2 0 December 2013 Installing the Vertical Unistrut to the Horizontal Unistrut 1 On the bottom attach two standard 90 degree brackets to the vertical P1000 Unistrut such that the brackets are in line with the horizont2. December 2013 CABINET SUPPORTED POLARPLEX STANDARD PANEL CONTAINMENT SYSTEM INTRODUCTION TO THE POLARPLEX STANDARD PANELS The PolarPlex Standard Containment Panels are deployed vertically either above the cabinets or next to the cabinets to seal off empty rack spaces The panels are made of an aluminum frame with a twin wall polycarbonate insert The panels are custom sized for each installation SAFETY INFORMATION Ad WARNING VERTICAL CONTAINMENT PANELS ARE DESIGNED TO BE SECURELY ATTACHED TO THE ROOF STRUCTURE OF THE INSTALLED CABINETS OR TO THE FLOOR DO NOT LEAVE PANELS UNSECURED ON THE CABINETS CABINETS MUST BE STABILIZED PRIOR TO INSTALLATION OF THE STANDARD PANELS CAUTION SHOULD BE EXERCISED TO ENSURE THE CABINET LOAD RATING IS NOT EXCEEDED INTENDED USE Standard Panels are for use only in a restricted service environment such as a data center Use indoors only in environmentally controlled areas do not use outdoors in harsh environments or in air handling spaces Not for use in plenums STORAGE OF STANDARD PANELS Aisle Containment Standard Panels should be stored indoors only in environmentally controlled areas Do not store outdoors Polargy Inc 26 Aisle Roof Containment Manual Rev 2 0 December 2013 INSTALLING THE POLARPLEX STANDARD PANELS Component Overview The Standard Containment Panel System is comprised the following basic components 1 Standard Panels Sized to project
3. ROOF PANEL SYSTEM Component Overview The Drop Away Roof Panel System is comprised the following basic components Drop Away Panels Sized to project 1 2 Aluminum L Angle for Panel Shelf 2 sets one for each side of aisle 3 A P1000 Unistrut provided by others Miscellaneous nut and bolt hardware provided by others E A ee EV nn n c am m n n e a MM nm a T a M ae an ar al m am d A d n n DROP AWAY PANEL ALUMINUM L ANGLE P1000 UNISTRUT CHANNEL Polargy Inc 21 Aisle Roof Containment Manual Rev 2 0 December 2013 Basic Supporting Framework Design 1 The Drop Away Panels are supported by a two piece framework of an Aluminum L Angle the shelf attached to Unistrut which is attached to the tops of the cabinets 2 The 1 5 x 1 5 Aluminum L Angle is bolted to the P1000 Unistrut 3 The L Angle is bolted flush to the top of the Unistrut channel so that there is a small 0 125 gap below the L Angle so that it does not interfere with the cabinet door 4 This L Angle Unistrut combination is bolted to the tops of the cabinets P1000 UNISTRUT CHANNEL ALUMINUM L ANGLE SHELF CABINET CABINET DOOR Polargy Inc 22 Aisle Roof Containment Manual Rev 2 0 December 2013 Determining the Supporting Frame Layout 1 Drop Away Panel Length previously determined is used to set the spacing between rows of the P1000 Unistrut Panel Shelf L Angle 2 Add 1
4. designed to be compatible with any brand of rack that is between 42U minimum and 50U maximum height 79 89 Doors are available in three sliding options including double door single door left hand sliding and single door right hand sliding Doors are finished in flat black with anodized aluminum trims The doors can be installed onto slab floors or raised access floors All doors include full height twin wall polycarbonate inserts an automatic close system and an optional magnetic hold open catch Polargy Inc 4 Aisle Roof Containment Manual Rev 2 0 December 2013 SAFETY INFORMATION Ad WARNING Improper use or installation of the Aisle Containment Sliding Doors may lead to serious injury or death Read and understand all instructions for proper installation and use of this product Installation of Aisle Containment Doors may require the use of ladders scaffolds and other climbing tools Follow all climbing device procedures and observe standard safety precautions The Aisle Containment Door components are heavy and large This requires that at least two personnel be used for assembly and installation Obtain adequate assistance or hire professional equipment riggers INTENDED USE Install the doors only in a restricted service environment such as a data center Use indoors only in environmentally controlled areas do not use outdoors in harsh environments or in air handling spaces Not for use in plenums S
5. 0 to the length of the panel to determine the distance between inside edges of the P1000 Unistrut 3 For example if the panels are 54 0 long then set the distance between the inside edges of the P1000 Unistrut at 55 0 x 1 0 CABINET CABINET Polargy Inc 23 Aisle Roof Containment Manual Rev 2 0 December 2013 Installing the Supporting Frame 1 Attach the P1000 Unistrut to the tops of the cabinets Sometimes existing cabinet top holes can be used other times new holes may need to be drilled P1000 UNISTRUT CHANNEL ALA p p 2 nina v lt gt lt lt CABINET TOP LIFT HOLE OR OTHER HOLE CABINET 2 Attach the Aluminum L Angle to the Unistrut such that there is a 1 8 gap below the bottom of the L Angle m 7777777777 eee FLUSH MOUNTED AT TOP 1 8 GAP ma CABINET CABINET DOOR Polargy Inc 24 Aisle Roof Containment Manual Rev 2 0 December 2013 Installing the Drop Away Panels 1 The Drop Away Panels are simply lifted into place and set onto the L Angle shelves 2 The Drop Away Panels rest on the horizontal edge of the L Angles and are captured by the vertical edges of the L Angles so that they do not fall out 3 Optional 3M Dual Lock tabs are available to further secure the panels CABINET CABINET DOOR PANEL RESTING ON L ANGLE Polargy Inc 25 Aisle Roof Containment Manual Rev 2 0
6. 1 POLARGY Cabinet Supported Aisle Roof Containment Solution User s Manual Version 2 0 December 2013 Polargy 256 Gibraltar Drive Suite 106 Sunnyvale CA 94089 1 888 813 8338 Aisle Roof Containment Manual Rev 2 0 December 2013 Contents INTRODUCTION page 3 AISLE CONTAINMENT POLARPLEX P2 SLIDING DOOR pages 4 19 CABINET SUPPORTED POLARPLEX DROP AWAY ROOF CONTAINMENT SYSTEM pages 20 25 CABINET SUPPORTED POLARPLEX STANDARD PANEL CONTAINMENT SYSTEM pages 26 30 Polargy Inc 2 Aisle Roof Containment Manual Rev 2 0 December 2013 INTRODUCTION This document is the User s Manual for Polargy s PolarPlex Cabinet Supported Aisle Roof Containment Systems Aisle Roof Containment User Manual Legal Information The information contained in this guide is subject to change without notice Polargy shall not be liable for technical or editorial errors or omissions contained herein nor is it liable for any injury loss or incidental or consequential damages resulting from the furnishing performance or use of this material and equipment Warranty Polargy guarantees manufactured products and each part or component thereof against all defects in material and or workmanship Polargy agrees to remedy any manufacturing defect either through replacement or repair at no charge provided that the defective unit is returned transportation prepaid to Polargy with a Return Material Authorization The warranty exte
7. N TO THE POLARPLEX ROOF AISLE CONTAINMENT SYSTEM The PolarPlex Drop Away Panels a Roofing Option for an Aisle Containment System These unique panels are attached to the cabinets and are deployed horizontally across the aisles to create a tight containment barrier The panels are made of an aluminum frame with a special translucent insert The panels are UL listed for use below sprinkler heads and the inserts are heat sensitive and promptly move out of their setting in high heat The panels are custom sized for each installation SAFETY INFORMATION Ad WARNING COLD AISLE CONTAINMENT ROOF PANELS ARE DESIGNED TO BE SECURELY ATTACHED TO THE ROOF STRUCTURE OF THE INSTALLED CABINETS DO NOT LEAVE ASSEMBLY UNSECURED TO CABINETS CABINETS MUST BE STABILIZED PRIOR TO AISLE CONTAINMENT ROOF SYSTEM ASSEMBLY CAUTION SHOULD BE EXERCISED TO ENSURE THE CABINET LOAD RATING IS NOT EXCEEDED INTENDED USE Drop Away Roof Panels are for use only in a restricted service environment such as a data center Use indoors only in environmentally controlled areas do not use outdoors in harsh environments or in air handling spaces Not for use in plenums STORAGE OF DROP AWAY ROOF PANELS Aisle Containment Drop Away Panels should be stored indoors only in environmentally controlled areas Do not store outdoors Do not expose to high temperatures Polargy Inc 20 Aisle Roof Containment Manual Rev 2 0 December 2013 INSTALLING THE DROP AWAY
8. TORAGE OF SLIDING DOORS Aisle Containment Sliding Doors should be stored indoors only in environmentally controlled areas Do not store outdoors Do not expose to harsh or humid areas TOOLS REQUIRED FOR INSTALLATION e 5 32 hex wrench for flange button heads screws and flat head screws e 1 8 hex wrench for set screws e Small philips head screwdriver for adjustable door and extender panel screws e Drill and other tools for making floor and rack attachments Polargy Inc 5 Aisle Roof Containment Manual Rev 2 0 December 2013 Component Overview The sliding door assembly comes boxed and is comprised the following basic components Horizontal Header Track Assembly 2 pieces Vertical Support Posts 2 posts Coupler Sliding Door Assemblies 2 doors Hardware Kit Roller guides gaskets brush grommet brackets screws pn sw come c The Extender Panels are comprised the following basic components 1 Adjustable Height Panels 2 pieces 2 GapFiller Gasket 3 Hardware Kit screws brackets Polargy Inc 6 Aisle Roof Containment Manual Rev 2 0 December 2013 Installation Steps 1 Connect the two Header Track Assemblies with the Coupler using flange button head screws and washers Exploded Header Tracks and Coupler Important Install the top four screws first One Header Track with Coupler Polargy Inc 7 Aisle Roof Containment Manual Rev 2 0 December 2013 2 Install Cap Plugs into unused heade
9. al Unistrut roof support 2 Atthe top attach two standard 90 degree brackets to the vertical P1000 Unistrut such that the brackets are in line with the horizontal Unistrut roof support BRACKETS IN LINE WITH HORIZONTAL UNISTRUT V4 v dm Y aes inc VERTICAL UNISTRUT ae Polargy Inc 29 Aisle Roof Containment Manual Rev 2 0 December 2013 Installing the PolarPlex Standard Panels 1 Secure the F Channel to the floor in a position such that the channel is aligned to the outside edge of the horizontal Unistrut above 2 Add two 3M Dual Lock Tabs to the two upper corners of the Standard Panel 3 Insert the bottom of the Standard Panel into the F Channel 4 Press the top of the Standard Panel against the horizontal Unistrut 3M Dual Tabs to secure it in place DROP AWAY ROOF PANEL f KK HORIZONTAL UNISTRUT 3M DUAL LOCK oe MI STANDARD PANEL M bd Polargy Inc 30 Aisle Roof Containment Manual Rev 2 0 December 2013 Polargy Contact Information Phone 1 888 816 8338 Website www polargy com Email sales polargy com Polargy Inc 31
10. ender Panels are being installed place the Header Track Vertical Posts temporarily offset from the racks by about 2 Next slide the Extender Panels into place then push the entire assembly flush against the racks Last secure the Extender Panels to the Header then the Header to the racks Extender Panels Attach at Top with Two Brackets Polargy Inc 11 Aisle Roof Containment Manual Rev 2 0 December 2013 NOTE Attach Gap Filler Gasket between the Extender Panels Gasket attaches to back of Header Track Gasket Shown in Purple but is Black 7 Secure the Vertical Support Post feet to the floor with hardware not provided as needed for the floor type and conditions Hole diameter is 9 16 Polargy Inc 12 Aisle Roof Containment Manual Rev 2 0 December 2013 8 Secure the Roller Guide to the floor Place the roller guide inline with the door center line and at 26 from the inside vertical post to the center to the roller If floor is not level guide may require shimming to insure roller engages bottom of door track 9 Polargy Inc 13 Aisle Roof Containment Manual Rev 2 0 December 2013 NOTE If the Extender Panels are being installed then place the Roller Guide at the inside edge of the flange on the bottom of the Extender Panel Polargy Inc 14 Aisle Roof Containment Manual Rev 2 0 December 2013 9 Adjust the height of the doors The door is delivered i
11. n the shortest setting To extend the door simply remove the screws slide the bottom piece to the desired location and re attach the screws Polargy Inc 15 Aisle Roof Containment Manual Rev 2 0 December 2013 10 Attach the Doors to the Header Match the door slots to the carriage hooks place the door onto the hooks while simultaneously positioning bottom door gap over roller Confirm the door slides back and forth smoothly Polargy Inc 16 Aisle Roof Containment Manual Rev 2 0 December 2013 11 Level if necessary with set screw using 1 8 hex wrench 12 Secure with button head screw using 5 32 hex wrench Polargy Inc 17 Aisle Roof Containment Manual Rev 2 0 December 2013 13 Attach Seal Gaskets Attach the gaskets to the inside edge of the doors Select one door and run gasket runs the entire length of door On the opposite door run the gasket only between the upper and lower sections as shown below Cut to size with scissors Polargy Inc 18 Aisle Roof Containment Manual Rev 2 0 December 2013 14 Attach Brush Grommets The strip brush grommet runs 5 and is attached to door starting just below the top head piece of the door The brush grommet is attached with self tapping screws in the position as shown below Polargy Inc 19 Aisle Roof Containment Manual Rev 2 0 December 2013 CABINET SUPPORTED POLARPLEX DROP AWAY ROOF CONTAINMENT SYSTEM INTRODUCTIO
12. nds for a period of one year from the date of installation or initial use provided that this period shall not exceed 18 months from the original date of shipment from Polargy Any product that has been repaired or replaced shall be similarly warranted on its repair or replacement for the remaining product warranty period or 90 days from the date of repair or replacement whichever expires last This warranty does not extend to products that have been subjected to neglect accident or improper use nor to units that have been altered by non Polargy personnel No warranties other than those set forth in this section are given or implied with respect to the products furnished Polargy shall in no event be liable for consequential damages for loss damage or expense directly or indirectly arising from the use of the products for any inability to use materials or from any other cause Polargy Inc 3 Aisle Roof Containment Manual Rev 2 0 December 2013 AISLE CONTAINMENT POLARPLEX P2 SLIDING DOOR INTRODUCTION TO THE POLARPLEX P2 SLIDING DOORS The PolarPlex P2 Sliding Doors from Polargy are an adjustable height aisle end containment door Height adjustments are made by extending the vertical support legs and by adjusting the bottom section of the door itself Adjustable height side Extender Panels are available for aisles greater than 54 in width These side extenders increase the aisle width coverage up to 103 The door systems are
13. r holes Completed Header Track Assembly Polargy Inc 8 Aisle Roof Containment Manual Rev 2 0 December 2013 3 Set The Height of the Vertical Support Posts The vertical support posts are shipped in the lowest position which gives an inside frame opening height of 78 9 and an external frame height of 82 5 Adjust the vertical support footer to create the desired height Make sure the rubber stops on the Vertical Support Posts are facing inward when they attached to the Header Track Polargy Inc 9 Aisle Roof Containment Manual Rev 2 0 December 2013 4 Attach the Vertical Support Posts to the Header Track This is a two man job The header needs to be tilted about 45 degrees then slide the vertical posts partially into the header sides then tilt the header back flat and push the posts in the remaining inch or so Then secure with flange button head screws Another alternative is to remove the Header Track face plate install the Vertical Posts then re attached the face plate 1 Tilt Header 2 Slide Posts Partially On 3 Tilt Header Back Flat Push Posts In Polargy Inc 10 Aisle Roof Containment Manual Rev 2 0 December 2013 5 If Extender Panels are being used adjust the height of the panels to match the height of the top of the Header Track Extender Panel Behind Header Track 6 Attach the Header Track Assembly Vertical Support Posts to the Racks with the brackets NOTE If Ext
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