VMS 123-153-153V(C) - 163 - 163B
Contents
1. Description Size Specification Part numbers a Teflon tape 0 47m 160 1416621 Seal wire 5mm width 0 57 m 160 1416131 Lid rubber lip 5 5mm 1 90 160 1431326 Seal bar bi active lid side net seal length 410mm 160 1411343 1 Seal bar bi active chamber side net seal length 410mm 160 1411346 1 Seal cylinder 160 1397128 2 Membrane for seal cylinder 110mm dia 160 2042521 2 Micro switch 160 2011576 1 Valve block seal amp de vac 160 1391140 1 Soft air valve 160 1391181 1 Panel complete consists of parts with 160 2011357 1 PCB digital 10 programs 160 1341181 1 Sensor PCB option 160 1341191 1 Panel holder 160 1441241 1 Membrane panel 160 1921199 1 On Off switch 160 1331116 1 Vacuum meter 160 1921217 1 Panel opening tool 160 1441228 2 Magnetic switch BG09 160 1332116 2 Control transformer 160 1334122 1 Exhaust filter 160 2050116 1 110V 1P 60Hz 230V 1P 50Hz 16A 160 1343146 1 Main fuse 10A 160 1343125 2 PR d 160 1334134 2 Seal transformer pr 0 220 sec 18V E Ne x 500VA 21m3 h 0 95KW 160 1543221 1 Vacuum pump 21m3 h 0 75KW 160 1543111 1 Seal bar configuration s standard 25 AUDIONVWAG 2006 Spare parts list for VMS163 Quantity per Description Size Specification Part numbers machine Tefl2. Description Size Specification Part numbers p ds Teflon tape 0 47 160 1416621 5 Seal wire 3 5mm width 0 57 m 160 1416111 Silicone rubber 0 42 m 160 1431311 Lid rubber lip 5 5mm 1 90 160 1431326 Seal bar double seal net seal length 410mm 160 1411321 1 Seal bar cut off seal net seal length 410mm 160 1411326 1 Seal bar 8mm seal net seal length 410mm 160 1411731 1 Seal cylinder 160 1397121 2 Membrane for seal cylinder 80mm dia 160 2042516 2 Micro switch 160 2011576 1 Valve block seal amp de vac 160 1391140 1 Soft air valve 160 1391181 1 Gas valve option 160 1391132 1 Panel complete consists of parts with 160 2011357 1 PCB digital 10 programs 160 1341181 1 Sensor PCB option 160 1341191 1 Panel holder 160 1441241 1 Membrane panel 160 1921199 1 On Off switch 160 1331116 1 Vacuum meter 160 1921217 1 Panel opening tool 160 1441228 2 Magnetic switch 8009 160 1332116 2 Control transformer 160 1334122 1 Exhaust filter 160 2050116 1 110V 1P 60Hz 230V 1P 50Hz 16A 160 1343146 2 1 Main fuse 10A 160 1343125 2 Sen vansome COME eee 160 1334134 1 Seal transformer pr 0 220 sec 18V i ene 500VA 21m3 h 0 95KW 160 1543221 2 1 Vacuum pump 21m3 h 0 75KW 5 160 1543111 1 Seal bar configuration standard 24 AUDIONWAG 2006 Spare parts list for VMS153VC
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5. 8 2 1 Description of the workplace tret ted ee IE RR RE CH V 8 2 2 Checking the e RTE 8 2 3 Taking Ino USC ei PI rr 9 POC AA DONA 10 3 1 Programming with open lid 11 3 2 Programming with open lid in case of a sensor option 12 3 3 Programming with closeddi 4 ros ime ek A a AN pa ULA DANE a oe KA 12 3 4 Programming with closed lid in case of a sensor opton 7 13 3 5 Programming service time after replacing the ol 13 3 6 Programming the 101 0 001 116 72997 EN A De 14 WEHE N ech ct on ea are a totes hace em En A een 15 4 1 Regular maintenance Eege 16 4 2 Maintenance of the seal Dar coe dat te e ent ele en ete EE oe a 17 4 2 1 FREMOVING TNS Seal WAM asus a Weze ans 17 4 2 2 Replacing the Teflon iere repa Eege RS ue 17 4 2 3 Replacing the seal wire UI CPU D ERE BU 17 4 3 Maintenance of the vacuum Dump EEN 18 4 4 Silicone rubber of the pressing e EE 18 4 5 le 8 19 19 2 EE 18 Problemy SOWING tee AA eg e Een i exc Lx bm 19 To discardthe AUDIONVAG uuu on I pte 20 Conditions of guarantee aa ee 20 7 1 Liability eege ge aaah ease 2
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7. k3 AUDIONYAG 3 6 Programming the gas option It is not possible to flush gas before the vacuuming process The vacuuming would take the gas away Besides this it is not possible to flush gas into chamber when there is no vacuum During the gas process the vacuum meter mustn t be between the 0 and 0 3 Otherwise there will be a bad seal due to the low difference in pressure between the chamber and the normal atmosphere Flushing gas after the vacuuming process makes sure that there is no mixture between air and gas This results in an ideal modified atmosphere packaging MAP MAP is the perfect solution for products that can t stand a complete vacuum or for products that have to be preserved very well STOP gt T QO Don t use gas mixes containing over 25 of Oxygen When there is a possibility to flush gas into the machine the option can be shut off gt 50 3 The percentage of vacuum has to be at least 30 To turn On or OFF the gas function do the following 1 Open the lid and turn on the machine 2 Choose the program you wish to alter and press REPROG button 4 fig 3 1 3 Select the gas process button 12 fig 3 1 Choose the process where you normally adjust the gas time or the percentage 4 Push the button button 12 figure 3 1 until OFF appears in the display 5 When the gas function has to be enabled the same has to be done until instead of OFF the time or the
8. AUDION ELEKTRO Audionvac Digital VMS 123 153 153V C 163 163B MANUAL 5 AUDIONVAG All rights reserved Nothing from this edition is allowed to be copied and or made public by means of print photo copy or any other way without previous written permission of AUDION ELEKTRO AUDION ELEKTRO reserves the right to change spare parts and or specifications without previous notice Contents of this manual can also be changed without previous warning AUDION ELEKTRO cannot be hold responsible for eventual damage caused by specifications deviating from the standard model Although extreme care has been exercised during writing this manual AUDION ELEKTRO will not accept any liability for eventual errors in this manual and or for the consequences of mis interpretation of the contents AUDION ELEKTRO is not responsible for damage or problems which result from the use of other than the original spare parts If this manual has not been supplied with instructions for certain repairs adjustments and maintenance you should contact your dealer of AUDION ELEKTRO Contents 1 N A 10 11 12 13 iren f M 6 1 1 Explanation of the clip arts eet tem e mtem eh seated 6 1 2 PEOBIDIIODIS erre eti eue ete to emet oen fidos Osee inst 7 installation 5 deo eec e e e este festes e onse usas tec
9. Description Size Specification Part numbers a Teflon tape 0 47 m 160 1416621 Seal wire 5mm width 0 57 160 1416131 Lid rubber lip 5 5mm 2 10m 160 1431326 Seal bar upper net seal length 410mm 160 1411341 1 Seal bar lower net seal length 410mm 160 1411346 1 Seal cylinder 160 1397128 2 Membrane for seal cylinder 110mm dia 160 2042521 2 Gas spring 500N 160 1921331 2 Micro switch 160 2011576 1 Valve block seal amp de vac 160 1391140 1 Soft air valve 160 1391181 1 Gas valve option 160 1391132 1 Panel complete consists of parts with 160 2011357 1 PCB digital 10 programs 160 1341181 1 Sensor PCB option 160 1341191 1 Panel holder 160 1441241 1 Membrane panel 160 1921199 1 On Off switch 160 1331116 1 Vacuum meter 160 1921217 1 Panel opening tool 160 1441228 2 Magnetic switch 8009 160 1332116 2 Control transformer 160 1334122 1 Exhaust filter 160 2050116 1 110V 1P 60Hz 230V 1P 50Hz 16A 160 1343146 1 Main fuse 10A 160 1343125 2 Qa Haaa 160 1334134 2 Seal transformer pr 0 220 sec 18V LE y 500VA 21m3 h 0 95KW 160 1543221 1 Vacuum pump 21m3 h 0 75KW 160 1543111 1 Seal bar configuration standard 27 AUDIONVAG 9 Technical specifications Type VMS 123 VMS 153 VMS 153V VMS 153VC VMS 163 VMS 163B F e 450x525x 490x525x 490x650x 490x650x 490x610x 490x610x Machine size L x W x H in mm 385 445 750 445 445 ML 410x370 410x460 410x460 Effec
10. Description Size Specification Part numbers Quantity per machine Teflon tape 0 47m 160 1416621 Seal wire 3 5mm width 0 57 160 1416111 Silicone rubber 0 42 160 1431311 Lid rubber lip 5 5mm 1 90 m 160 1431326 Seal bar double seal net seal length 410mm 160 1411321 1 2 Seal bar cut off seal net seal length 410mm 160 1411326 1 2 Seal bar 8mm seal net seal length 410mm 160 1411731 1 2 Seal cylinder 160 1397121 2 4 Membrane for seal cylinder 80mm dia 160 2042516 2 4 Gas spring 370N 160 1921311 2 Micro switch 160 2011576 1 Valve block seal amp de vac 160 1391140 1 Soft air valve 160 1391181 1 Gas valve option 160 1391132 1 Panel complete consists of parts with 160 2011357 1 PCB digital 10 programs 160 1341181 1 Sensor PCB option 160 1341191 1 Panel holder 160 1441241 1 Membrane panel 160 1921199 1 On Off switch 160 1331116 1 Vacuum meter 160 1921217 1 Panel opening tool 160 1441228 2 Magnetic switch BG09 160 1332116 2 Control transformer 160 1334122 1 Exhaust filter 160 2050116 1 110V 1P 60Hz 230V 1P 50Hz 16A 160 1343146 1 Main fuse 10A E 160 1343125 2 RTT pr 0 115 sec 18V 500VA 160 1334134 1 2 pr 0 220 sec 18V 500VA x 160 1334132 1 2 21m3 h 0 95KW 160 1543221 1 Vacuum pump 21m3 h 0 75KW 160 1543111 1 Seal bar configuration standard option 23 AUDIONWAG 2006 Spare parts list for VMS153V
11. 173 063 m h 50Hz VM 203 243 VMS 193 223 233 253 100 VM 273 303 VMS 263 333 160 m h VMS 283 250 m h VMS 503 883 Standard oil Oil filter Oil mist filter Type gege Liters Type soe Sess a 016 m h VG 32 160 1550621 0 40 a 50 60 Hz 160 2050114 1 021 m h VG 32 160 1550621 0 40 50 60 Hz 160 2050116 1 040 m h VG 100 160 1550631 1 0 040 063 100 160 2050201 50 60 Hz 160 2050122 1 063 m h 50Hz VG 100 160 1550631 1 0 040 063 100 160 2050201 50 Hz 160 2050122 1 063 m h 60Hz VG 100 160 1550631 2 0 040 063 100 160 2050201 60 Hz 160 2050121 2 100 m h VG 100 160 1550631 2 0 040 063 100 160 2050201 50 60 Hz 160 2050121 2 160 m h VG 100 160 1550631 5 0 160 300 160 2050202 50 60 Hz 160 2050126 2 250 m3 h VG 100 160 1550631 7 0 160 300 160 2050202 50 60 Hz 160 2050126 3 Appendix C7 AAUIDIONWAG zH 0S B 1500 S H ana 8 p eo np 8998860999 yusuranbtun JH UoisigA ms zu os B 1200 H 9 8 jsejeq seb 88 6950 165 Zug DQ UOISIOA ZH 05 8 1 00 5 4 1 858 5 6 686 13 15 888 85 pLXX ny Bunsynsmy 391 ini 8 5100 SH mod awenas HIBE BIN N gH 0 8 Ing 8 2100 5 4 Ajuo Ajuo gH MGISJBA 8 500 SH 30J nu xX gH Dumuturtgtwg 4n inu kuaur nbiun WH UOGA Ing APUG WH UOISJOA Wy Bunagysmy api 489 Appendix C8 AUDION ELEKTRO EC DECLARATION OF CONFORMITY AUDION ELEKTRO B V located at the Hogeweyselaan 235 in Weesp The Net
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13. part the technical part all technical data the pneumatic diagram the electrical diagram and the exploded views will be discussed Make sure during unpacking all data on the identification plate are right Fig 1 1 and record the information you found on the identification plate in figure 1 1 ND AUDION ELEKTRO P O BOX 389 1380 AJ WEESP HOLLAND TYPE VOLT SERIE WATT JAAR HERTZ Fig 1 1 identification plate The Audionvac is packed in a box We advise you to store the box so you can transport the Audionvac if necessary safely in the future A AUDIONVAG PART USER MANUAL 1 Precautions 1 1 Explanation of the clip arts Break contact between plug and socket E The socket AUDION ELEKTRO Van 9 A nre wa Seer war Identification plate with Voltage V Frequency Hz and Consumption W O K Fluid Long period Do not continue this is dangerous Contact Audion Elektro BV or your dealer Watch out Reparation Maintenance Audion Elektro BV Symbol for your Audionvac machine Temperature meter with boundary conditions Empty Oil replacement Gas spring of the lid The oil level Vacuum meter Tension of the springs k3 AUDIONVAG 1 2 Prohibitions Never pack live material Don t pack in a clean room environment Don t use in an explosive environment
14. the or button 11 12 fig 3 1 the desired time can be set one can see the time in the display display 2 fig 3 1 6 When desired step 4 and 5 can be repeated for the other processes So first setting the vacuum time after that the gassing time and finally the sealing 7 By pressing the REPROG button again button 4 fig 3 1 the newly set values are being stored 8 The program number in the display is still flashing At the moment the display stops flashing the machine is ready for use again Gas and Soft air are options When they haven t been installed they can t be selected k3 AUDIONYAG 3 2 Programming with open lid in case of a sensor option 1 Open the lid and turn on the machine button 14 fig 3 1 2 Select the program that has to be re programmed button 3 fig 3 1 3 Press REPROG button 4 fig 3 1 until the number in the display display 1 fig 3 1 starts flashing 4 Select the vacuum Vac nr 5 fig 3 1 gas Gas nr 6 fig 3 1 seal Seal nr 7 fig 3 1 or soft air Soft air nr 8 fig 3 1 process that has to be programmed button 9 10 fig 3 1 The LED of the concerning process is lit When the vacuuming process has been chosen the following goes After one push on the button of the process choice one can adjust the desired percentage of vacuum When the level of 99 is being selected see next step the Vacuum Plus Time appears the extra time the machine will vacuum after the 99 has been
15. the desired percentage vacuum has been stored 5 The gassing process has begun The vacuum meter is turning to 0 again When the desired gas pressure has been reached you can push Stop button 11 fig 3 1 Watch out The gas pressure mustn t lie between O and 0 3 A minimum difference in pressure between the inner chamber and the outer air must be bigger than 0 3 or 30 Otherwise there is a big chance that there will be a very bad or no seal at all The next process will automatically start 6 The next process is the sealing time However this one cannot be programmed It is only adjustable with an open lid After the automatic seal time there is the next process 7 The time in the soft air process is increasing while the vacuum meter turns back to 0 After reaching the right time one has to push the Stop Vacuum button 11 fig 3 1 Now automatically the air will flush in 8 The lid will open while the other values have been set in the program The Gas and Soft air process can only be terminated while programming with an open lid Gas and Soft air are options When they haven t been installed they can t be selected 5 AUDIONYAG 3 4 Programming with closed lid in case of a sensor option 1 Select the program that has to be re programmed button 3 fig 3 1 2 Push REPROG button 4 fig 3 1 until the number in the display display 1 fig 3 1 starts flashing 3 Close the lid The machine automatically st
16. the programming For instance a longer vacuuming time During operational use of the machine this button has the function of immediate stop button of the vacuuming process The process will stop and automatically continue with the next process VACUUM NSTOP NS P TN Combination button en stop 12 This button has to be used to decrease a setting during the programming For instance a shorter vacuuming time During operational use of the machine this button has the function of PEL immediate stop button of the whole cycle of processes The process will automatically start flushing air into the room and the lid will open Vacuum meter 13 The vacuum meter shows the percentage of vacuum inside the chamber The maximum level of vacuum is about 99 95 percent The vacuum meter will show 1 The minimum level of vacuum will be when the pressure outside the chamber is the same as inside the chamber The vacuum meter will show 0 ON OFF switch 14 3 1 Programming with open lid 1 Open the lid and turn on the machine button 14 fig 3 1 2 Select the program that has to be re programmed button 3 fig 3 1 3 Press REPROG button 4 fig 3 1 until the number in the display display 1 fig 3 1 starts flashing 4 Select the vacuum gas seal or soft air process LED nr 5 6 7 or 8 that has to be programmed button 9 10 fig 3 1 5 With
17. 0 7 2 EI 20 Recormnmerided spare pal S De az kra Ka a be ae Sedes 22 Technical specifications sos certs EP 29 221 511 164218 6 1 19162118525665690662 57 07 Appendix Pagumatig diagkaMm sei min n Appendix B Exploded RENE ein e bie nett dang ma aan Aa KK KK KAK KA Appendix C Exploded KEN EE Appendix C Exploded Re Di BEE Appendix C 14 AUDIONWAG k3 AUDIONYAG INTRODUCTION With the purchase of this vacuum chamber machine you will be able to pack a great variety of products To use the vacuum chamber machines Audion made sure that all the machines from the smallest to the biggest model fulfill the greatest demands Besides the superior quality of the machines they are all very easy to handle The machines are qualified for sealing Polyethylene PE Polypropylene PP Polyethylene Polyamide PEPA or combinations of all the above We recommend to use the proper materials for the Audionvac machines only Read manual first Pack later The manual consists of two parts In the first part the user manual all important information will be discussed like safety precautions or programming the machine Also maintenance and possible solutions for eventual problems are discussed The final section of the first part will discuss the guarantee and liability In the second
18. 3 AUDIONYAG 4 3 Maintenance of the vacuum pump In case of irregular or intensive operating there is a conditioning program When a vacuum pump doesn t reach the ideal temperature there is a chance the vacuumed air contains water which leads to condensation inside the pump Water in the pump can lead to corrosion which can be very harmful for then pump In case of intensive use there is a chance of too much humidity in the pump too To start the program do the following Push the Prog button until you see C The machine is now ready for the conditioning program By closing the lid the program will start During 15 minutes the program will successively vacuum and flush air In the display you can see how far the program has come After 15 minutes the program will end In the display you can see the C again With the Prog button you can select another program Never turn over the machine This can damage the pump 4 4 Silicone rubber of the pressing bar When the silicone rubber has been damaged it has to be replaced A damaged rubber results in a bad seal Take the rubber out of the pressing bar Cut the new rubber as long as the old rubber Push the new rubber into the pressure Figure 4 3 Silicone rubber of the pressing bar 4 5 Lid rubber The lid rubber prevents leaking of the chamber The rubber should only be cleaned with a damp towel Synthetic detergents co
19. Don t pack in a medical sterile environment Don t pack pharmaceutical and or therapeutically products Don t use gas mixtures containing higher concentrations than 25 of oxygen 02 because danger of explosions The pressure unit of the gas bottle if the machine is gas fit mustn t be higher than 1 bar A higher pressure can damage the machine Don t pack poisonous corrosive or irritating substances Don t pack poisonous suffocating or irritating gasses Don t pack dangerously stuffy products Don t pack explosive materials k3 AUDIONYAG 2 Installation 2 1 Description of the workplace Whenever the model is a table model place it on a firm and stable table Place the model on the ground in a well ventilated and luminated space when you re dealing with a floor model Make sure the Audionvac isn t exposed to sunshine extreme temperatures humidity dust or sand The Audionvac mustn t be exposed to mechanical shocks and vibrations Always leave room free around the machine Ey Arion SERE var j O K 21 ur ween mum B m Make sure the voltage consumption and frequency of the power supply are the same as on the identification panel 2 2 Checking the oil level Make sure the Audionvac is in the OFF position If necessary switch the main switch to the OFF position see fig 3 1 before one can start with the process of connecting the power supply In order to be a
20. L 8 e91 e6 LIEZL SWA ONYTIOH Ve V 85 408 3313 NOIOnV SAYO 20 2 EN a UN e SS ASA e 5670 0 NA eng am 0L MOF jouOndo BAVA awa 619050 cw 94 05 gv spun 1011 8947 OSI ama SAYO jess CEBI ESI EST EDT Og oeuondo sun AUDIONWAG Pneumatic diagram n ois LV 010 um udo 58no8unno2o 6 OA dundunnavA MepuyjAd 1925 19 EZZZZZZ gt 11 Appendix B1 AUDIONWAG Exploded view machine z gua 5 EE SEE ET oz 255 S3 DON Ser 2 lt l a aco lt x gt N r S 5 E o ES UI x lt o CX um quy aS a D gt z a P lt 25 3 SES ga E lt Wei 9 g io ee lt LJ Be ao y 5 E 3 R 5 j 8 5 E x 3 3 H 4 3 8 a i T Appendix C1 AUDIONVWAG 2 ic ge 35T n n 160 11 134 60 1491 34 160 149 160 1921311 5 gt 180 N 99
21. arts in the first cycle the vacuuming cycle 4 The vacuuming will proceed until 99 After reaching 99 the Vacuum Plus Time will start When a maximum vacuum is desired the pointer has had to be for at least five seconds on the 1 sign After the desired time has passed one has to push the Stop vacuum button button 11 fig 3 1 The next process automatically starts The desired time for the vacuuming process has been stored 5 The gas process has begun The vacuum meter starts moving back to 0 When the desired pressure has been reached one can push the Stop vacuum button button 11 fig 3 1 Watch out The pressure inside the chamber mustn t be between 0 and 0 3 because this leads to a bad seal or not a seal at all The next process will automatically start 6 The next process is the sealing time This cannot be programmed Sealing time can only be set with an open lid After the automatic sealing time the next process will start 7 The soft air time will pass by while the vacuum meter moves back to 0 After the desired time has passed one has to push the Stop vacuum button button 11 fig 3 1 The air will automatically flush in now 8 The lid will open again while all desired values have been stored in the program The gas process and the Soft air process can only be terminated while programming with an open lid The gas process and the Soft air process are both options When these options haven t been installed it s no
22. ble to check the oil level the machine must be at a flat underground well leveled The oil level glass figure 2 2b has been mounted in one of the sides of the machine or in the backside of the machine The oil level must lie between the signs MIN and MAX For the machines the rule is that the oil reservoir must be filled until 8096 An exception is the VMS43 from which the oil reservoir must be filled only until 6096 A little less oil is better than a bit more In practice this means that the oil in the oil reservoir mustn t be higher than 2mm above the measurement point in the middle of the measurement glass y When the oil reservoir is empty it must be filled with oil first To replace the oil or to fill the oil reservoir you do the following Hepjacing the oil Filling oil reservoir Turn off the machine Turn off the machine Loosen the oil drain plug figure 2 2c and drain Unscrew oil filling plug figure 2 2a above the oil the oil level glass In case the oil drain plug is behind de back In case the oil filling plug is behind the back plate plate remove the back plate remove the back plate When there is no oil drain plug present the oil Pour in new oil and let the oil level stabilize after level glass functions as drain plug figure 2 2b every little bit Mount the oil drain plug again Repeat this until the oil level has reached the right Forfurther instructions see filli
23. ce the Teflon tape Clear the opening of the vacuum bag of any obstructions and make sure it remains clear when filling The lid does not open automatically The gas damper is not A Contact your dealer or working Audion Elektro B V Vacuum pump makes a lot of noise No oil in the pump Pump is defect The vacuum is insufficient There is not enough oil in the vacuum pump The ventilation opening on the back of the vacuum chamber is sealed off by a vacuum bag The lid rubber strip is worn out The oil is dirty and needs replacing Vacuum bag is of a substandard quality The product has hard protuberances The space between the Insufficient vacuum in the package sealing beam and the counter beam is too small this space should be at least 5 mm Pump rotates the wrong way The vacuum time is too short Please connect the pump according to schedule Fill the pump with oil Contact your dealer or Audion Elektro B V Lengthen the vacuum time Check the oil level and replenish oil as needed In order for the vacuum pump to work correctly the pump must be filled with the right type of oil Contact your dealer Place the vacuum bag closer to the sealing beam Replace the lid rubber strip Replace the oil with the prescribed oil type Use a higher quality vacuum bag Inspect the product and remove any parts sticking out Loosen the safety screws on the sealing beam and push the sealing beam in
24. dition Repair if necessary Rubber strip on the lid Check the condition replace if necessary Oil reservoir Check the oil level replenish if necessary see 2 2 Half year maintenance Oil reservoir and oil filter Change the oil and when it is there the oil filter see 2 2 vacuum loss Check the condition A bad rubber can lead to a bad seal ba Replace if necessary Oil exhaust filter in the pump Check the condition Replace if necessary Warning If oil spray is at any time visible replace the oil exhaust filter immediately Do not wait until the 5 year maintenance check This prevents damage to the pump Springs on the lid Check the condition Look for corrosion Replace if necessary Gas springs on the lid If these have not been replaced they should be now If the machine has been exposed to aggressive materials then the spring should be replaced more often Oil filter in the vacuum pump If these have not been replaced they should be now Electrical wiring Let you dealer check these and repair if necessary B AUDIONVAG 4 2 Maintenance of the seal bar The maintenance of the seal bar consists of Cleaning the Teflon and controlling the Teflon for burned places Check the seal wire and replace when necessary 4 2 1 Removing the seal bar Switch off the machine Pull the seal bar out of the machine 4 2 2 Replacing the Teflon When the Teflon is worn out has burned marks or wrinkled it mus
25. ee the control panel Every part or switch has got a number All of them will be explained in further detail c sane fae BS E S 9 vacuum 6 GAS SEAL 8 SOFTAIR AUDION NS H N PA PEON NA SIN 2J S 51 gt N fo ita N Display 1 This display shows the program number of the active program Display 2 In this display you can see the process times When there is a built in gas sensor the pressure is on the right side in a percentage Programming button 3 With this button you can select the right button Re Programming button 4 This button is being used to determine the settings of a program or to fix new settings Process display 5 6 7 en 8 During the setting of programs or during the actual use of the machine this display shows what process is active at the moment Process determination button 9 en 10 These buttons are being used to choose the wanted process in a program vacuum gas seal or soft air When the process is active it shows in the display AUDIONVAG Combination button en vacuum stop 11 This button has to be used to increase a setting during
26. ers Quantity per machine Teflon tape 0 40 m 160 1416621 Seal wire 3 5mm width 0 50 m 160 1416111 S Silicone rubber 0 35 m 160 1431311 Lid rubber lip 5 5mm 1 75 m 160 1431326 x Seal bar double seal net seal length 340mm 160 1411227 1 Seal bar cut off seal net seal length 340mm 160 1411237 1 Seal bar 8mm seal net seal length 340mm 160 1411726 1 Seal cylinder 160 1397119 2 Membrane for seal cylinder 80mm dia 160 2042516 2 Gas spring 370N 160 1921311 2 Micro switch 160 2011576 1 Valve block seal amp de vac 160 1391140 1 Soft air valve 160 1391181 1 Gas valve option 160 1391132 1 Panel complete consists of parts with 160 2011357 1 PCB digital 10 programs 160 1341181 1 Sensor PCB option 160 1341191 1 Panel holder 160 1441241 1 Membrane panel 160 1921199 1 On Off switch 160 1331116 1 Vacuum meter 160 1921217 1 Panel opening tool 160 1441228 2 Magnetic switch BG09 160 1332116 2 Control transformer 160 1334122 1 Exhaust filter 160 2050114 1 110V 1P 60Hz 230V 1P 50Hz 16A 160 1343146 1 Main fuse 10A 160 1343125 2 pube o ak 160 1334134 R 1 Seal transformer pr 0 220 sec 18V i EE 500VA 16 3 5 5kw 110V 160 1542716 1 Vacuum pump 16m3 h 5 5kw 230V s 160 1542711 1 Seal bar configuration standard 22 AUDIONWAG 2006 Spare parts list for VMS153
27. herlands herewith declares that the AUDIONVAC Type VMS 123 2 153 2 153V 2 153VC 2 163 2 163B 2 isin conformity with the provisions of the following EEC directives 73 23 EEC Low Voltage Directive 89 336 EEC EMC Directive 98 37 EEC Machinery Directive and that the following parts clauses of harmonized standards have been applied EN ISO 12100 1 2 EN 294 EN 563 NEN 5509 EN 60204 1 NEN 60742 CD 040F 1062 04 BANKS Rabobank account no 34 31 00 045 Postbank 108897 ABN AMRO Bank n v account no 54 81 11 669 Trade reg Hilversum no 32057820 VAT no NL803873104B01 Our terms and conditions are deposited at the Chamber of Commerce in Hilversum Op alle overeenkomsten zijn van toepassing onze algemene leverings en betalingsvoorwaarden zoals gedeponeerd bij de Kamer van Koophandel te Hilversum AUDION ELEKTRO Hogeweyselaan 235 1382 JL Weesp Holland Tel 31 0 294 491717 Fax 31 0 294 491761 E mail export audion nl E mail holland audion nl Website www audion com Represented by
28. mage arisen from or caused by the supplied or by the unsuitability of this for the purpose for which the opposite party has purchased the machine 7 2 Guarantee 1 With due observance of the restrictions stated hereafter we allow 12 months of guarantee to the products supplied by us This guarantee is restricted to the occurring manufacture errors and does not imply interruptions caused by any form of wear spare parts subject to use 2 To spare parts or enclosures obtained from third persons we do not give longer guarantee than this third supplier does 3 Guarantee expires if the opposite party and or third parties associated make improper use of the supplied 4 Guarantee also expires if the opposite party and or third parties associated execute activities and or modifications to the supplied 5 In case we replace spare parts to fulfill our guarantee engagement the spare parts replaced become property of AUDION ELEKTRO 6 In case the opposite party does not come up completely partially or does not come up in time to the obligations arisen from the engagement closed between the parties we are not obliged to guarantee as long as the situation continues 20 AUDIONWAG PART 2 TECHNICAL MANUAL AUDIONWAG 8 Recommended spare parts 2006 Spare parts list for VMS123 Description Size Specification Part numb
29. ng oil reservoir level look at the oil level glass Screw the oil filling plug back on Mount the back plate again Machine with corresponding oil VMS43 VMS53 VMS113 VMS123 VMS133 VMS193 VMS223 VMS233 VMS253 VMS153 VMS 153V VMS163 VMS263 VMS283 VMS333 VMS503 VMS163B VMS153FH VMS163FH VMS883 VM203 VM243 VM273 VMS173 VM303 Shell Vitrea 22 Shell Vitrea 32 Shell Vitrea 100 Aral Motanol GM 22 Aral Motanol GM 32 Aral Motanol GM 100 BP Energol CS 22 BP Energol CS 32 BP Energol CS 100 Texaco Regal R O 22 Texaco Regal R O 32 k3 AUDIONVAG Hint It is easier to drain the oil when it is warm When possible keep the machine running for a few minutes before the draining of the oil The oil will become warm then Figure 2 2a oil filling plug Figure 2 2b oil level glass Figure 2 2c oil draining plug 2 3 Taking into use D gt The surrounding temperature must lie between 0 30 degrees Celsius Put the plug in a socket which has an earth connection and is fused max 16 Amp After the Audionvac has been connected to the mains voltage the machine can be taken into use Turn on the main switch With the insert plates the product can be placed on right level see figure 2 3 The insert plates reduce the volume of the vacuum chamber which means a shorter vacuuming time Now the proper amount of insert plates is in the machine yo
30. on tape 0 47 m 160 1416621 Seal wire 3 5mm width 0 57 160 1416111 Silicone rubber 0 42 m 160 1431311 S Lid rubber lip 5 5mm 2 10m 160 1431326 Seal bar double seal net seal length 410mm 160 1411321 1 2 Seal bar cut off seal net seal length 410mm 160 1411326 1 2 Seal bar 8mm seal net seal length 410mm 160 1411731 1 2 Seal cylinder 160 1397121 2 4 Membrane for seal cylinder 80mm dia 160 2042516 2 4 Gas spring 500N 160 1921326 2 Micro switch 160 2011576 1 Valve block seal amp de vac 160 1391140 1 Soft air valve 160 1391181 1 Gas valve option 160 1391132 1 Panel complete consists of parts with 160 2011357 1 PCB digital 10 programs 160 1341181 1 Sensor PCB option 160 1341191 1 Panel holder 160 1441241 1 Membrane panel 160 1921199 1 On Off switch 160 1331116 1 Vacuum meter 160 1921217 1 Panel opening tool 160 1441228 2 Magnetic switch 8009 160 1332116 2 Control transformer 160 1334122 1 Exhaust filter 160 2050116 1 110V 1P 60Hz 230V 1P 50Hz 16A 160 1343146 z 1 Main fuse 10A 160 1343125 2 W n ies 160 1334134 1 2 Seal transformer pr 0 220 sec 18V i EE EC 500VA Vacuum pump 21m3 h 0 95KW 160 1543221 21m3 h 0 75KW 160 1543111 Seal bar configuration standard option 26 AUDIONVWAG 2006 Spare parts list for VMS163B
31. pa S r o guo Oxo Hot gt E lu x LJ roo ad d Bug mn x uic o 45 e STE z 3 85 Oa ES CR K lt o m s 2 lm z lt N A Suc 5 Ki lt 9 us d 2 Sg EE tw Do 1 3 a 1 f af 3 D n og er 3 3 5 i S 8 g 8 s ZN O 35 5 2 ab 5 3 a 2 8 8 5 2 5 1 8 5 y N T 8 8 4 9 i 2 5 om to NN 83 28 Si 2 8 B z E CD 2 5 5 TI TER 9889 1 t Appendix C2 AUDIONWAG 53 135 XZ 060 091 150 1 3 DR ON CHDITI3 9 A S LSWA OVANOICNY AQL 1 2122181 091 9561891091 lt J gt J LO coo 192 1051 081 6rLICLI OE EIE 1959 11 05 zoe9 1 081 E nr W EBZ 1081 091 DOEN 8211211 091 E 1 152169 1 091 FECTS E O L TS fe SC d UN 225 Nag Pai Ed 0 5 911 09 9 91116 094 ZEN Nodo lum v8 1991641 5 suen Appendix C3 AUDIONWAG o lt Y o Qu 2 O d 2357 82 SER Bg pam L cao SE LE Ls 84 O x gt o 5 j 3 o 8 c Hu 3 CY z gt 8 J 3 z A lt e 9 i Sig 35 lt y gt E ff Lc H lt Jf
32. percentage can be entered 6 To push REPROG the changes will be stored k3 AUDIONVAG 4 Maintenance The Audionvac is a relatively simple machine which needs very little maintenance There are a few reparations you can do by yourself For all the other reparations please contact your dealer or Audion Elektro BV The schedule mentioned in 4 1 is for normal use of the machine When the machine is being used intensively or under extreme circumstances it is necessary to do more frequent maintenance B B When fluid enters the machine take socket out and call Audion Elektro BV To keep the machine in optimal condition there is a fully automatic conditioning program This program makes sure the oil doesn t get contaminated with moisture or other watery liquids Also corrosion as a result of too much water is being prevented by the program It is recommended to use the program for at least one time a week Only use original parts recommended by Audion Elektro BV k3 AUDIONVAG 4 1 Regular maintenance Daily maintenance Vacuum chamber and insert Clean the lid insert plates and chamber with a damp cloth plates Treat the rubber strip in the lid with talk powder Warning The transparent lid should never be treated with synthetic cleaner as it weakens the material Vacuum pump Run the conditioning program C after you cleaned the machine Weekly maintenance Seal bar Check the con
33. r ee tw ao 160 117636 82 9182 160 149182 160 160 1 N N 6112 160 1343128 v 160 11 160 1334134 11 160 14313 1215 U 160 1331 12 160 1121 60 11764 160 1514621 Appendix C4 3 AUDIONVAG 160 1731223 160 1441131 180 1 Ua VMS 163B BI ACTIVE AUDION ELEKTRO WEESP HOLLAND DATUM 99 160 1102x REV 02 GET AB DATUM 041004 GET CS Appendix C5 AUDIONVWAG 13 Exploded view seal bar J ad oz m H M lt U to ESO Ee om II M Ny Q EG cd t NG e 25328 lt N amp 3 85 Sus lt x GE J 55 Appendix C6 PS AUDIONVAG 14 Exploded view pump KB 0008 D KC 0008 1 Sauganschlud mit Ruckschlagventil 2 Gasaustnit 3 Gischauglas 4 Oteinf llschraube 5 OlablaRschraube 6 Lulttent lelement 1 Gas inlet with non return valve 2 Outlet 3 Qi sight glass 4 l fill plug 5 Cil drain plug amp Exhaust filler 1 Aspiration avec clapet anti retour 2 chappement 3 voyant d huge 4 Bouchon de remplissage 5 Bouchon de vidange 6 Fillre d ecnappemenl Busch vacuum pumps Audion Elektro models 016 VMS 123 021 m3 h VMS 153 153V C 163 163B 153FH 163FH 040 m3 h VMS
34. reached in the display after the second push on the button This time can also be set with the following step A third push on the button initiates the next process When a value of less than 99 has been set the following text OFF will appear on the display after a second push on the button This means it is not possible to adjust the Vacuum Plus time 5 With the or button button 11 12 fig 3 1 the desired percentage and time value can be set The values can be seen in the display display 2 fig 3 1 6 When desired step 4 and 5 can be repeated for the other processes 7 By pressing the REPROG button again button 4 fig 3 1 the newly set values are being stored Gas and Soft air are options When they havent been installed they can t be selected 3 3 Programming with closed lid 1 Select the program that has to be re programmed button 3 fig 3 1 2 Press REPROG button 4 fig 3 1 until the number in the display display 1 fig 3 1 starts flashing 3 Close the lid The machine will automatically start with the first process the vacuuming 4 The vacuum meter will start turning to 1 meter 13 fig 3 1 When the desired vacuum has been reached you can push the Stop Vacuum button 11 fig 3 1 When a the maximum vacuum is desired the meter has to be at least 5 seconds on 1 before pushing the Stop Vacuum button The next process automatically starts In the meantime the desired time for
35. t be replaced Remove the seal bar as in 4 2 1 and carefully remove the Teflon Check the seal wire When it is damaged directly replace it see S 4 2 3 Remove all grease from the seal bar Cut apiece of Teflon tape to length and place it evenly on the sealing bar Rub the Teflon tape until the sealing wire can be seen clearly trough the tape Cut off the ends of tape 4 2 3 Replacing the seal wire Remove the seal bar and Teflon fig 4 2 1 Loosen the screws at both sides of the seal bar fig 4 2 2 and remove the seal wire s Remove the old Teflon and clean the seal bar fig 4 2 3 Figure 4 2 1 Cut the new seal wire with an extra 15 cm length Place the seal wire in the clamp on the sealing bar and tighten the screws fig 4 2 4 Putthe sealing bar in a bench vice with the sealing wire facing down and tighten the sealing wire fig 4 2 5 Stick the other end of the sealing wire into the clamp and tighten the clamp enough to hold the wire First use pliers to tighten the sealing wire then use a wrench to tighten the screws of the clamp The end of the sealing wire that stick out must be cut off fig 4 2 6 Cuta piece of Teflon tape with a length of the seal bar 5 cm Figure 4 2 2 Place the new Teflon over the seal bar fig 4 2 7 Put the seal bar back into the machine Figure 4 2 3 Figure 4 2 4 Figure 4 2 5 Figure 4 2 6 Figure 4 2 7 k
36. t possible to select them 3 5 Programming service time after replacing the oil After switching to the operation mode the display could read Oil This means that the operating hours counter is turned on and the set number of operating hours has elapsed The hour counter is turned off by default but the client or supplier can activate it as a reminder for regular maintenance activities When Cil is displayed the machine can be still be used as usual but it is advisable to either turn off the hour counter or to reset it The following steps can be followed to activate the operation hours counter or to reset it Press the FUNCTION SELECT Key for at least 3 seconds After 3 seconds the number of operating hours per 10 hours will be displayed for about 2 seconds After 2 seconds the originally set number of hours will be displayed per 10 hours When the operation hours counter is turned off the number of operating hours will not be displayed instead the message OFF will immediately appear after pressing the key for 3 seconds PN AN The original setting can be modified using the and keys between 0 and 990 hours If set to then the next time OFF will automatically be displayed The new settings are stored by using the REPROG Key The actual operation hours are then also reset to zero After pressing the REPROG key the control panel automatically switches over to operation mode
37. tive chamber size in mm 340x370 410x320 RI 410x410 410x410 1x 410 1x 410 1x 410 Net Sealing bar length in mm 1x 340 2x 410 1x 380 1x 380 2x 410 2x 410 Chamber height in mm y U UIO Absolute chamber size in mm 350x420x150 420x420x180 420x460x180 420x500x180 Tabletop model X X X X X Double chamber U UI LS Stainless steel housing X X X X X Stainless steel chamber X X X Transparent lid X X X High transparant lid y Pump capacity in m h 16 m h 21 m h 21 m h 21 m h 21 m h 21 m h Max product size WxDxH mm 380x80x330 380x80x270 Capacity min Ca 2 Ca 2 Ca 2 Ca 2 Ca 2 Ca 2 230V 1 230V 1 230V 1 230V 1 230V 1 230V 1 Voltage phase and frequency 50Hz 50Hz 50Hz 50Hz 50Hz Power 0 55 kW 0 75 1 0 kW 0 75 1 0 kW 0 75 1 0 kW 0 75 1 0 kW 0 75 1 0 kW Control Digital Digital Digital Digital Digital Packed size L x W x H 1 1 Number of gas pipes optional 2 2 2 2 2 29 AUDIONWAG iagram Id Ica Electr 10 esod nd op 40 poyjow Aup Aq wo Aup u paonposdas eq jou pw joeJeuj sod Jo uonuponqnd st 4 9 HASSI 99l SI8S0 091 epoo 6 6 6l wbpu ONYTIOH EM 20314373 Nolanv 90Z0 X TANVd TVLIO 9 IC vs gt A Tas 2829 60 804080 um 981 EU gv eut 3 8 00 DUDD 101 89 OSI auno pbyos 617
38. to the lowest position Retighten the screws Machine vacuums too slowly The suction filter of the pump Contact your dealer or is clogged Audion Elektro B V 19 k3 AUDIONYAG 6 To discard the AUDIONVAC In accordance with the directive 2002 96 CE the logo below indicates that the equipment concerned is not to be disposed of as ordinary waste at the end of its useable life The equipment is to be delivered to a suitable depot that will dispose of the equipment in a proper way in accordance with the legislation on this subject or to the supplier of new equipment in case of replacement The owner of the equipment is responsible for proper disposal of the equipment For further information we advise you to contact your local waste facility Appropriate disposal of Waste of Electric and Electronic Equipment prevents unnecessary pollution of the environment and negative influence on general health 7 Conditions of guarantee For official conditions we refer to Dutch version 7A Liability 1 We exclude any liability as far as it has not been arranged by law 2 Our liability will never exceed the amount of the order 3 Subject to the general valid regulations of the law we are not obliged to any compensation of damage of which kind ever directly or indirectly under which company damage to movables and immovables or to persons both to the opposite party as to third parties 4 In no way we are liable for da
39. u can put the bag in the chamber Put the opening of the bag over the seal bar see figure 2 3 for an explanation of the proper way Adjust the vacuuming and sealing time see chapter 3 Close the lid After the vacuuming and sealing process the lid will automatically open E Brad When the machine is not being used for a longer period shut off the power supply Check the vacuum and the produced seal Adjust the vacuuming time into a longer period when the vacuum is too low and vice versa When the seal is not strong enough adjust the sealing time into a longer period When the seal looks melted or when the bag tears where the seal is the sealing time has been too long The right sealing time has to be found by trial and error The material and the thickness of the material determine the sealing time 1 Vacuum bag 2 Insert plates 3 Gas nozzle 4 Seal bar Figure 2 3 drawing and details of bag in chamber AUDIONWAG 3 Programming The programming can be done in two ways The first way is with an open lid This way is being explained in 3 1 normal and in 3 2 for the sensor option The second way is with a closed lid During the process This way is being explained in 3 3 normal and in 3 4 with a sensor option After all the in 3 5 the possibility of switching on or off the gas option will be explained In figure 3 1 you can s
40. uld have the rubber being dried out Regularly treat the rubber with talcum powder When the lid rubber is in a bad condition it should be replaced Pull the rubber out of the lid Cut the new rubber as long as the old rubber Cutting straight prevents leaking Push the new rubber into the lid start in the middle of the backside Figure 4 4 Lid rubber AUDIONWAG 5 Problem solving _ er 79 KE E US B For questions please disconnect the power and contact your dealer or Audion Elektro BV Possible cause The machine does not work wall socket The fuse in the wall socket is melted Internal error The vacuum bag has not sealed correctly The vacuum bag has not been placed correctly over the sealing beam The sealing time is too high or too low The silicone rubber in the counter beam is damaged or worn out The Teflon tape is damaged The opening of the vacuum bag is obstructed The plug is not inserted in the Insert the plug in the socket Replace the melted cartridge WARNING To prevent fire and or other irreparable damage replace fuses with fuses of the same type and ampere Place the vacuum bag tightly and evenly over the sealing beam Make sure the opening of the vacuum bag is always inside the vacuum chamber Adjust the sealing time higher or lower as needed Replace the silicone rubber Repla
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