Instruction Book DeLaval swinging cow brush
Contents
1. DeLaval 2008 09 25 91881601 pdf 19 24 DeLaval swinging cow brush Maintenance 4 Remove the old bearing with a puller Assemble the new bearing 91526256 and take all the steps above in reverse sequence DeLaval 2008 09 25 91881601 pdf 20 24 Problem Brush does not turn Brush does not switch off Brush makes strange noise Brushshaft falling down DeLaval 2008 09 25 DeLaval swinging cow brush Troubleshooting DeLaval swinging cow brush Troubleshooting Cause Solution Mains not connected or no voltage Check fuse Plug is removed from the wall Plug in the wall socket socket Brush mechanically blocked Clean shaft and brush Printed circuit board does not Contact your DeLaval dealer switch off Flywheel loose Contact your DeLaval dealer Bearing or gearwheel problem Contact your DeLaval dealer Completely broken outgoing axle Contact your DeLaval dealer Broken Loctite connection See service news 845 Partly broken outgoing axle See service news 845 91881601 pdf 21 24 DeLaval swinging cow brush Troubleshooting DeLaval 2008 09 25 91881601 pdf 22 24 DeLaval 2008 All rights reserved DeLaval Blue Diamond MidiLine ALPRO VMS Harmony Harmony Plus TURN STYLES Duovac DelPro Feedtech Trionet Wetcel Softcel Drycel Proactive Blockade Dryflex Almatic Della Dipal and Hamra are trademarks of the DeLaval Group DeLaval www delaval com Bo2. Delaval swinging cow brush is available in two executions a Wall mounting delivered as standard b Post installation for post diameters 2 2 5 3 3 5 and 4 The DeLaval swinging cow brush is not watertight and should be used indoors or under well protected roofs only Note Outdoor installation might cause Shortcuts in electric installation The Delaval swinging cow brush is suitable for dairy cows over 1 year old The Delaval swinging cow brush should not be used by animals with longer hair than 5 cm including tail hair For more information see under chapter Safety precautions Note The DeLaval swinging cow brush may only be used for above mentioned application Any other application is strictly prohibited After mounting the DeLaval swinging cow brush connect the mains supply and the DeLaval swinging cow brush is ready for operation As soon as the cow pushes the brush the brush starts automatically When the cow leaves the brush it will stop after approximately 10 seconds Technical data Dimensions LxWxH 90x90x82 cm 35 x35 x32 14 ee Notas EA mova Do ota rovao Powerconsumption o os o DeLaval 2008 09 25 91881601 pdf 1 24 A DeLaval swinging cow brush Product data Article numbers See table on next page Mounting bracket SCB B E f s C amp D Y NS gt ul S55 K DE gt F NI SOS L ISS PR EE e G M o es B H NN Ly Sr DeLaval
3. do a service and change oil and brush cylinder on the DeLaval swinging cow brush to maintain its performance Oil change To change oil unscrew the oil plug and put the drive horizontal with the drain hole upwards and let the oil drain into a collecting container Put the drive horizontal with the drain hole up and refill with 150cm of swinging cow brush gearbox oil 91526255 and then screw the plug back Brush cylinder replacement The brush need to be replaced under normal use once a year or when it is worn out If the bolt is locked by Loctite Heat it up gently with a gas burner and unscrew it Caution Take care not to set fire to the bristles Remove the bottom plate and the old brush cylinder Fit the brush unit 91526242 to the axle Re fit the bottom plate and the bolt With the upgraded bottom plate kit 91526254 no Loctite is needed DeLaval 2008 09 25 91881601 pdf 18 24 DeLaval swinging cow brush Maintenance Top bearing change Note Only for the first generation of Swinging cow brush If the motor gets blocked follow the instructions below 1 Unscrew the cover of the motor 2 Pull the cover with anchor out of the motor Test if the bearing is the issue When you can not turn the anchor the bearing in the top of the motor is stuck If you can turn the anchor you should replace the whole cow brush motor 3 Remove the security ring from the cover
4. makes the brush rotate 10 seconds after it has reached its vertical position 91881601 pdf 15 24 DeLaval swinging cow brush Operation DeLaval 2008 09 25 91881601 pdf 16 24 DeLaval swinging cow brush Maintenance DeLaval swinging cow brush Maintenance Note Follow the safety precautions during maintenance work Note Maintenance only to be executed by authorized persons Disconnect the plug from the wall socket before starting maintenance work For additional safety remove the fuse from the main switchboard Clean the DeLaval swinging cow brush carefully before starting maintenance Always consult your dealer if you have any doubts The following maintenance instructions are based on normal use At intensive use or use at extreme circumstances the maintenance intervals should be shortened Regularly Cleaning The brush part should be cleaned regularly using a high pressure cleaner or similar Always remove the brush part from the motor drive before cleaning according to section Brush cylinder replacement Note The motor unit is IP55 protected and does not withstand high pressure cleaning Weekly Check the gearbox for oil leakage e If leaking please contact your DeLaval dealer the gear box should immediately be replaced DeLaval 2008 09 25 91881601 pdf 17 24 DeLaval swinging cow brush Maintenance Once a year It is recommended that yearly
5. the specification shown without prior notice Note that despite following these safety precautions caution should be applied in all usage Situations to avoid injuries Warning Read the user s manual of the DeLaval swinging cow brush in order to know how to position and mount the DeLaval swinging cow brush before starting operation 91881601 pdf 3 24 DeLaval swinging cow brush safety precautions Warning Before maintenance work 1 Read and understand all the information contained in the operator s manual regarding maintaining adjusting or cleaning the swinging cow brush 2 Switch offthe machine shut down and lockout power supply wait for all moving parts to stop Make sure the plug is taken out from the wall socket Make sure that no one else by accident or due to misunderstanding re plugs the plug in the wall socket during maintenance work Warning Danger for injuries if stuck between main part and shaft Warning Danger for a serious injury by jamming Always pull out the plug from the wall socket before dismantling the protective cover and maintaining the driving device Warning Stay out of reach ofthe brush when itis switched on DeLaval 2008 09 25 91881601 pdf 4 24 DeLaval swinging cow brush safety precautions Warning Danger for shortcuts The electric connection must correspond to specification on the type plate Cable diameter safe
6. 2008 09 25 91881601 pdf 8 24 DeLaval swinging cow brush Product data Article number Description 91526201 Swinging cow brush 230V complete 91526202 Swinging cow brush 110V complete Mounting 91526224 Post mounting bracket set SCB 2 PA cre SCR 91526225 Post mounting bracket set SCB 2 5 91526226 Post mounting bracket set SCB 3 91526227 Post mounting bracket set SCB 3 5 91526228 Post mounting bracket set SCB 4 A 91526205 Synthetic hull 3 B 91526246 Bearing protection SCB C 91526243 Spiral cord SCB 220V D 91526244 Spiral cord SCB 110V E 91526235 Top leaning plate SCB v2 0 F 91526211 Synthetic bearing G 91526212 Chim H 91526210 Piston 91526253 SCB PCB generation 2 J 91526249 SCB PCB generation 1 K 91526237 Cable bite protection SCB v2 0 L 91526238 Cable screw gland SCB UL CSA M 91526245 Cable connection angle SCB UL CSA N 91526242 Brush cylinder SCB O 91526254 Bottom plate kit P 91526250 SCB gearbox axle Q 91526239 Motor incl PCB SCB v2 0 R 91526256 Top bearing motor S 91526234 Mainframe complete SCB v2 0 II S 4 Delaval 2008 09 25 91881601 pdf 9 24 DeLaval swinging cow brush Product data DeLaval 2008 09 25 91881601 pdf 10 24 DeLaval swinging cow brush Installation DeLaval swinging cow brush Installation General 1 Installation must be performed by an authorized electrician 2 Make sure the electrical connection fulfills the general and local requirement
7. Original instruction Instruction Book DeLaval swinging cow brush Apr05 passed 2008 09 25 0809 91881601 pdf A Table of contents Delaval SWINgINa COM DEUS Ns masai aca 3 Safety precautONS AASAD destacar sews a Jad RAE Das aa SEU eel Novae eet nasa MA gr 3 Prodaucta atando T PS CEM CAN data MEMM Ga T Aricle NUMBERS iiia ad 8 AS LE EGO aema M i 11 fe 672 gt IR metre et eee et eer KDE E RR MMM E A GRADE EE HS 11 TRANSPOR A ak ced gees ees nce asta akc ese dci 11 Unpacking and assembling eee rena nnne nan nnane name cer enne 11 WV All INS tall AOR neasa m TD EA 12 OSTAMSLAIAN ON nto naaa ida 13 ELSE SAMM SLAM DOM seas id po ia dE as anal 14 Electrical connection of the motor ccccccseeeceeeeeeeseeeeeeaeeeeeaeeeeesaaeeesaes 14 NV IPI A AGE AA ass paras E o O mala Gant ac tenes inca pai 14 Opera suas a O GG ee ee ode 15 OMC AR 15 SIC O 1 pense A a a AA ad 15 WIAIITOM ACG ic stare sandra anna das Dia ns 17 A a Se 17 sn ener Ea ni eae 17 WOOKY srs e oO ra RD ee eye Ol RED a LR iela at 17 nn UERN aata alana alata 18 OI CINANG Css selene oe ds 18 Brush cylinder replacement ccccsecccsseeccsecceseeseseescseeenseeeneeeensnsensass 18 TOP Deanng CHANG as temas alamaa gua da dd 19 TROUDIGSAOOUIMG ii ER DURE E RR E 21 DeLaval 2008 09 25 91881601 pdf DeLaval 2008 09 25 91881601 pdf A EC Declaration of Conformity Name of product DeLaval swinging c
8. n a wall 2 Determine the position where the wall mounting bracket should be installed For correct measurements use the separate mounting stencil provided with the brush 3 Determine the height of the wall mounting bracket before fixation 4 The height of the DeLaval swinging cow brush is depending on the shoulder height of the cattle average 100 115 cm h above the floor measured from the underside of the brush see picture 5 Mark the position of the four fixation holes on the wall using the separate mounting stencil as reference 6 Drill the 4 holes dimensions 12 mm 7 Mount the DeLaval swinging cow brush by means of thread ends Use thread ends of sufficient length The thread ends should have a length of the thickness of the wall plus ca 70 mm 8 Put the thread ends in the drilled holes and mount the DeLaval swinging cow brush 9 Remove the swing protection plates see picture in section Transport Note About a week after mounting the fixation should be controlled DeLaval 2008 09 25 91881601 pdf 12 24 DeLaval 2008 09 25 DeLaval swinging cow brush Installation Post installation Note Preferably use a round steel post with a diameter of 10 cm 4 The bar should be anchored at the top and bottom 1 Mount the DeLaval swinging cow brush with the original fixation U brackets including nuts 2 Determine the height of the wall mounting bracket before fixa
9. ow brush Type Other identifying data article no 230 V 91526201 110 V 91526202 The product complies with requirements of the following directives 98 37 EC Harmonized standards which have been used EN 292 EN 60204 EN 1050 EN 5509 EN 60439 Date 2003 09 18 Signed Name Goran Karlsson Position Director Product Area Farm Supply amp Barn Equipment Name and address of manufacturer Name and address of agent DeLaval International AB P O Box 39 SE 147 21 Tumba Sweden DeLaval 2008 09 25 91881601 pdf 1 24 DeLaval 2008 09 25 91881601 pdf 2 24 DeLaval 2008 09 25 DeLaval swinging cow brush safety precautions DeLaval swinging cow brush Safety precautions Follow the instructions in this user manual with regards to safety use and maintenance optimize Keep this user manual within reach of the DeLaval swinging cow brush DeLaval is not legally responsible for damage and indirect damage due to operating errors lack of correct maintenance and or any way of use which is not described in this manual The responsibility of DeLaval expires as soon as you or any third party without written agreement from DeLaval executes any operation like adjustments or extensions to the function of the DeLaval swinging cow brush or its accessories DeLaval continuously strives for improvement of our physical products and offerings DeLaval reserves the right to alter
10. s Low voltage directive 73 23 EU and NEN 1010 and that it is within reach from the brush 3 After installation check that the DeLaval Swinging cow brush runs smoothly If not switch off the mains connection immediately Transport The brush is packed in a box and mounted on a pallet to protect the product during transport For transportation and installation safety reasons two swing protection plates are mounted to the unit during transport see picture Transport protection plate Note These protection plates should be kept during installation but removed before brush is started The weight of the complete brush including pallets is 58 kg brush alone 35 kg Use an elevator to move and lift the unit Transport protection plate Unpacking and assembling 1 Open the packaging 2 Mount the DeLaval swinging cow brush as required according to the instructions DeLaval 2008 09 25 91881601 pdf 11 24 DeLaval swinging cow brush Installation Wall installation Note The wall must be sufficiently strong It should be comparable with a reinforced concrete wall For two persons working together installation takes approximately 1 1 2 hour using a ladder and a rope providing electricity connection is available Use the provided mounting stencil as reference when mounting the brush on the wall 1 Make sure that the wall is good enough for a stable installation of the DeLaval swinging cow brush o
11. tion 3 The height of the DeLaval swinging cow brush is depending on the shoulder height of the cattle average 100 115 cm h above the floor measured from the underside of the brush see Wall installation 4 Fix the nuts carefully Make sure that it shall not be possible to turn the DeLaval swinging cow brush around the post 5 About a week after mounting the fixation should be controlled 91881601 pdf 13 24 CD27086 DeLaval 2008 09 25 DeLaval swinging cow brush Installation Electrical installation Electrical connection of the motor The electrical connection of the DeLaval swinging cow brush may only be installed by an authorized electrician according to the requirements for NEN 1010 Note The motor is protected against overload by means of a built in thermic protection After cooling down of the motor this thermic protection will automatically be reset Note For safety reasons switch of the mains before starting any job at the electric installation Wiring diagram 91881601 pdf 14 24 DeLaval 2008 09 25 DeLaval swinging cow brush Operation DeLaval swinging cow brush Operation Warning Before carrying out any kind of operation read the chapter Safety precautions carefully Switch on Switch the brush on by installing the mains supply The brush is now ready for use Switch off The built in automatic stop function has a delayed stop which
12. ty fuse earth connection etc shall be in accordance with local requirements and be done by an authorized electrician Warning Make sure other operators are informed about the safety precautions as well as installing procedure Warning Loose hanging clothes should not be used when being close to the brush Long hair should be protected Warning Keep children away from the DeLaval swinging cow brush Warning The DeLaval swinging cow brush may not be used by cows with longer hair than 5 cm including tail hair Hair length should be measured in all directions from the body and tail see picture A LAY TZ SI gt gt b Bb Pb gt gt gt E AA D N N INNI DNA f CD26985 Caution Using products which do not meet specified requirements for example spare parts or fluids or not appropriately trained personnel for your DeL aval product may void or limit the warranty gt DeLaval 2008 09 25 91881601 pdf 5 24 DeLaval swinging cow brush Safety precautions Note Take care that all warnings stickers are Clearly visible If they are not legible they should be replaced Note The DeLaval swinging cow brush may only be used for the purpose it is meant for as described in chapter General description DeLaval 2008 09 25 91881601 pdf 6 24 DeLaval swinging cow brush Product data DeLaval swinging cow brush Product data The
13. x 39 SE 147 21 Tumba SWEDEN
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