AFC Series USER MANUAL
Contents
1. Model AFC AFC AFC AFC AFC AFC AFC AFC AFC AFC 11500W 11001 11002 11003 11005 11008 11010 11015 11020 11030 Capacity kVA 0 5 1 2 3 5 8 10 15 20 30 Circuit Type Transistor Amplifier IGBT PWM type Phase Single Phase Wave Sine Wave Voltage 1 ee pui d 120V 208V 220V 380V OR 277V 480 Input Voltage Range W T 120V 15 220V 15 or 277V 15 Freguency Range 50Hz 3Hz or 60Hzt3Hz Power Range 0 85 Phase Single Phase Wave Sine Wave Voltage Low 0 150V L N 5V 150V L N Output High 0 300V L N 10V 300V L N Frequency 47 63Hz 50Hz 60Hz 2F 4F 400Hz Option Frequency regulation 0 01 Max High A 2 1 4 2 8 3 12 5 20 8 33 3 41 7 62 5 83 3 125 0 Current Low A 4 2 8 4 16 7 25 41 7 66 7 83 3 125 0 166 7 250 0 Line Regulation 0 5 lt 1 Load Regulation 0 5 lt 1 Linear Load Ken n 0 5 lt 2 Linear Load System Efficiency 70 90 Response Time 50 Us 50ms Crest Factor 1 4 1 3 1 Protection Device Same as AFC Input no fuse breaker electronic circuit instant trip for over low voltage over current over 11002 plus output load over temperature and short circuit protection and alarm system no fuse breaker Display LED Voltage Resolution 0 1V Show Range 0 600V resolution 0 1V accuracy 0 15 FS 4Count Current 0 001A 0 01A Show Range 0 700A resolution 0 01A lt 100A 0 1A 1002. e Ambienthigh or low temperatures or humidity beyond technical specifications temperature 20 Cto 40 C relative humidity 5 to 95 e In direct sunlight or exposed to heat sources e Places susceptible to vibration or collision e Environments with dust corrosive substances salt and combustible gases Keep the air inlets and outlets unblocked to promote ventilation to avoid a rise in the internal temperature which may shorten the service life of components and affect the service life of the product Grid simulators not in service for a long time should be stored in a dry environment The temperature range for storage is 40 Cto 70 C To properly protect the equipment only the personnel of Intepro Systems are allowed to open the front door or side cover If the quality assurance seal is broken required services will incur charges and guaranty is void Danger conditions that may cause serious equipment damages or human casualties Attention Conditions that may cause moderate injuries or damages to equipment Content COMA anno A A AR AAA A RT RR RR age aen 1 A iai A E 2 1 1 Equipment description ooo oWoWoWoWoW oom Wak 2 1 2 Equipment diagram tete tee da Ren 2 1 3 Equipmentspecification eee eee nenene een 4 O dea ha oa na TA 6 2 1 Front panel instruction eeeee 000000000 eee eee een nenene eee trn 8 2 2 Operating procedure m
3. A220V Y 128V 220V Outputly a 12 SA 1 5k LIA 15A LO 16 74 20A i LO 25 0 A 2 2 5 12 5A da Input A 220V Y128V 220V Output3 mx M8 Cable ima Cable LO 8 3A 12A 15A Omm i A a HI 4 2A By LO 16 7A 24A 30A 5mm i HI 8 3A du 41A 50A Omm 5 5 60A 75A Omm 8 0 82A 90A Omm 14 Omm Table 1 2 Additional Specifications nput A 380V Y 220V 380V LO 22 2A HI 11 1A 2 qu 5 5 LO 41 TA 5 LO 55 6A HI 27 8A 5 0 14 Omm 0 LO 83 3A 22 Om 0 0 LO 125 0A HI 62 5A LO 166 TA HI 83 3A LO 208 3A HI 104 2A ECH BE mes RET m mes fee m mes ung mes ST e mes REN BENE BENE Table 1 3 38 0 SI 60 0 100 0 5 HI 41 7A ELE 2 2 2 2 2 2 2 2 2 20 INTEPRO SYSTEMS Quality Service Innovation Warranty Card Dear Thanks for your support and patronage This card is to ensure that in case the grid simulators you have purchased model Serial number fail in normal conditions of use within a year because of the process error or component deterioratio
4. 4 Rectifier and filter to convert AC voltage to stable DC voltage 5 0SC frequency switching the select switching of the fixed frequency and variable frequency 6 Frequency mixing the signal processing of the fixed frequency and the variable frequency 7 Sine wave generator generates sine wave 8 Triangle wave generator generates triangle wave 9 Wave form mixing PWM mixing of sine wave and triangle wave 10 Driver circuit To amplify PWM signal to drive IGBT power component 11 IGBT active power component generates output voltage includes PWM 12 Transformer filter steps up and filters the output voltage of the IGBT 13 Output outputs voltage to the output terminal block 14 V A Hz display output voltage current and frequency digital display 15 Voltage feedback to stabilize output voltage amplitude 16 Overload detective feeds back overload signal to control circuit 17 Over temperature detective feeds back over temperature signal to control circuit 18 FUSE circuit breaker detector feeds back fuse circuit breaker signal to control Circuit 19 Start up escape protection circuit receives the signal of the overload over temperature and trips the FUSE circuit breaker to escape 20 Alarm sounds when overload over temperature and fuse break occur 21 Reset when the equipment is cut off and tripped automatically press Reset to restart Chapter4 Troubleshooting Section 1 Introduction Our gualifi
5. for any damage mistakes or losses caused by acting outside the guidance of this manual Section 1 Equipment Description The AFC series converters are highly effective and advanced technology As such the AC power source provides not only a pure and stable sine wave but is protection for over temperature overload and over voltage with an inner controlling circuit Section 2 Equipment Diagram 1 Please refer to Figure 1 1 for an example Front Panel view Model AFC 11010 shown 2 An example Equipment Overview is shown in Figure 1 2 3 Examples of the inside of the cabinet from the front and the rear are shown in Figures 1 3 and 1 4 Figure 1 1 Front Panel View Example Chapter 1 Introduction THREE PHASE PANEL FIGURE IGBT SPWM OUTPUT VOLTAGE OUTPUT FREQUENCY LOAD CURRENT VDLTAGE SETTING FREQUENCY SETTING SETTING 40 d Pa A fe Dr ooo O o 4 8 D am 11 1 O 16 Figure 1 1a Diagram of Front Panel Controls See listing of labels on Page 8 12 13 S p ot Je D D D D D D Figure 1 1b Three Front Panel Chapter 1 Introduction Section 3 Eguipment Specification
6. load and restart indicator displays 08 in the protection board Connect the utility to the input but cannot RESET At this time LED Internal FUSE has blown Check whether the fuse has blown If it did indicator displays 02 in the please contact our service department or protection board salesperson Connect the utility to the input but cannot RESET At this time LED The output is over voltage Please contact our service department or indicator displays 01 in the salesperson protection board Connect the utility to the input but Check if the internal temperature is cannot RESET At this time LED The temperature protection circuit is abnormal in the temperature control switch indicator displays 03 in the abnormal and the circuit Eliminate the errors and protection board restart Check that errors exist in the tables cis Replace the tables and check the sample or the sample circuit is abnormal circuit 13 Chapter 4 Trouble shooting Common faults code table Fault code Cause Fault code Cause IGBT ti 00 Start normally 05 OBT over qurrent an T phase 01 R S gt T phase 06 IGBT over current in over voltage S phase IGBT ti 02 Fault on the fuse breaker 07 GB overcurrent in R phase 03 Over temperature 08 overload 04 Input under voltage c0 External error When you contact our service department or salesperson please provide the common fault code
7. 115 Output voltage display meter displays output voltage value digitally Output freguency display meter displays output freguency value digitally Output current display meter displays output current value digitally Upper limit voltage fine adjustment knob setting voltage in the upper 10 25 of the standard voltage Lower limit voltage fine adjustment knob setting voltage in the lower 10 30 of the standard voltage Three segment voltage select switch upper upper limit voltage middle standard voltage lower lower limit voltage Standard output voltage fine adjustment knob Frequency select switch fixed frequency 50 Hz to 60Hz and variable frequency Variable frequency knob 10 RESET button the button to postpone starting up or reset for shut down buzzer alarm 11 Three phase output current display select switch selecting display of the R S T of each phase only in three phase unit Input breaker Output breaker Input Copper Bar provides input cable for wiring Output Copper Bar provides output cable for wiring Chapter 2 Operating 16 Emergency button 17 HI LO selecting switch press HI then output voltage 10V 300V press LO then output voltage 5V 150Vcontinuous variable Section 2 Operating procedure 1 Please refer to the specifications Table 1 for your model before installing the unit 2 Please check the input power voltage is correct using a voltag
8. A Indicator accuracy 0 15 FS 4Count Power 04W 1W Show Range 3kW 75kW resolution 0 01kW lt 10kW 0 1kW 10kW accuracy 0 3 FS 4Count Frequency Resolution 0 1Hz Show Range 0 999 9Hz resolution 0 1Hz accuracy 0 1 Insulation equipment DC500V 10MO Withstana voltage AC 1800V 10mA 1 Min insulation a Cooling system Fan Cooling Temperature 0 45 C Humidity 0 90 Non condensing Altitude 1500m Case Number 1 2 3 4 Weight Lb Kg 97 44 195 89 150 68 160 73 195 89 440 200 460 210 530 240 615 280 725 330 Chapter 1 Introduction Section 3 Eguipment Specification continued Model AFC AFC AFC AFC 31010 31015 31020 31030 AFC 31045 AFC 31060 AFC 31075 Capacity 10 15 20 30 45 60 75 Circuit Type IGBT PWM type Phase Three phase Wave Sine Wave Input Voltage 120V 208V 220V 380V OR 277V 480V Voltage range 120V 208V 15 220V 380V 15 or 277V 480V 15 Freguency range 50Hz 3Hz or 60Hz 3Hz Power factor 0 85 Phase Single phase Wave Sine Voltage Low 5V 150V L N High 10V 300V L N Frequency 47 63Hz 50Hz 60Hz 2F 4F 400Hz Option Output Frequency regulation 0 01 Max High Current A 47 1 62 5 83 3 125 0 187 5 250 0 312 5 Low A 83 3 125 0 166 7 250 0 375 0 500 0 650 0 Line regulation lt 1 Load regulation lt 1 Linear Load Total harmonic d
9. INTEPRO SYSTEMS Intepro Systems AFC Series IGBT Type USER MANUAL 2015 All rights reserved by Intepro Systems Version 1 Version History Version Release Writer Description Hardware No date version applied V1 0 3 2015 Rev 1 Intepro Systems provides a full range of technical support for our customers Customers can contact our offices or customer service centers nearby or our headguarters All rights reserved This manual is subject to change without notice Safety Precautions Danger A Beware of the high temperature of this equipment DO NOT open the chassis without technician present or authorization from Intepro Systems e When the AFC needs to be moved or rewired please shut down the instrument completely by disconnecting the input power lines and wait at least 20 minutes for the capacitors in the instrument to discharge to prevent electric shock In order to ensure the personal safety of users this series of power products must be grounded before use In case of fire please use dry powder fire extinguishers instead of liquid fire extinguishers to avoid the risk of electric shock Liquid or other foreign objects must not be allowed to enter the cabinet of the grid simulator Attention A The application environment and storage methods affect the service life and reliability of the product Extended use in the following conditions should be avoided
10. andard position Then fine adjust the standard output voltage adjustment knob to set the required output voltage 7 Upper limit voltage adjustment switch the Three segment voltage select switch to the upper position Then fine adjust the upper right side knob using a small screwdriver to acquire the required output voltage 8 Lower limit voltage adjustment switch the Three segment voltage select switch to the lower position Then fine adjust the down right side knob using a small screwdriver to acquire the required output voltage 9 After verifying the above steps are correct the load can be connected to the terminal block of the unit Remarks This unit includes output overload and short circuit protection If an output overload or short circuit occurs this protection will cut down the output power and sound an alarm When this occurs please turn off the load and press Reset to stop the alarm When the alarm is stopped please confirm the output voltage is normal and turn on the load Chapter 3 Function Instruction The whole function diagram Section 1 uozims t bunyojims Kouanbaaz ES z b Chapter 3 Function Instruction Section 2 Function diagram instruction 1 Input power the connection from the power terminal to the input terminal block of unit 2 Input breaker controls the electricity to connect the unit 3 Escape switch protector with sag surge overload and over temperature
11. displayed by the LED indicator in the protection board You will also need the model and serial number of the eguipment see the rear of the chassis 14 O meal Regular and correct maintenance is essential to extend the life time of the equipment Section 1 Moving 1 2 3 Se 1 Power off the input power source breaker or switchboard connected to the unit and disconnect all cables Do not move the converter while upside down Handle with care and avoid collisions ction 2 Positioning Do not place the converter on uneven ground or slopes Keep the unit away from direct sunlight rain or high humidity Keep the unit away from fire or other heat sources to avoid overheating For proper ventilation position the converter with at least 6 inches 10 cm clearance at rear panel and wall The working temperature is 0 45 C humidity of 10 9096 Keep the unit away from corrosive gases or liquids Section 3 Maintenance 1 Keep the working place clean and dry to prevent rodents in the unit Verify whether the function of the converter is correct Do not allow anything to rest on the power cord to avoid inadvertent damage or hazards that may occur Avoid locating the power cord in high traffic areas Never put any kind of objects into the unit through the ventilation openings as they may touch dangerous voltage points or short out parts that could result in fire or electrical shock Service to the
12. e When short circuit occurs at 3 4 output frequency is 50Hz e When short circuit occurs at 4 5 output frequency is 60Hz e When short circuit occurs at 3 4 5 output frequency is adjustable VR controls the frequency through adjustment on the panel 6 7 Alert control signal Short circuit occurs at 6 7 When the machine is in a normal state and the machine alerts and buzzer sounds the open circuit has taken place at 6 7 8 9 Signal at high voltage and low voltage contact joint e When idle connection occurs at 8 9 output voltage is 5 150V low e When short circuit occurs at 8 9 output voltage is 10 300V high 10 Screen grounding terminal Additional Specifications Input A 380V Y 220V 380V Outputly Model Input Output AFC Imax NFB Cable Imax Cable 12 SA I 6 25A n 16 7A HI 8 3A E 25 0A ALTA 10 50 OA 25 OA 20A E 62 5A 31 3A 30A 2 n 66 7A i 33 3A i E 83 3A 125 0A I 62 5A 166 7A 48A 50A Omm ns 83 3A i E 250 OA E 375 0A 108A 125A m E 500 0A 144A 200A m 100k 212A 250A 120 0 m 833 3A 120mm2 4 416 7A Input A 220V Y 128V 220V Outputly o U 83 3A 14 Om 125 0A 38 Omm I 62 SA To 166 7A LO 250 0A 36A 40A 8 Omm Table 1 Additional Specifications Input
13. e meter before turning on the input power 3 Turn the output voltage fine adjustment knob around the minimum 4 Please turn the breaker OFF before connecting the input power cable 5 Make sure the voltage is as specified and connect the input power cable 6 Once connections and settings are correct turn on the power Section 3 Operating instruction 1 Please turn the breaker OFF first 2 Check the switches of the unit by turning various function knobs on the panel to inspect whether they are loose or tight 3 For safety please make sure the input voltage is correct prior to connecting the input power 4 Turn on the input power The alarm should sound after 3 to 5 seconds Press Reset on the panel The unit will supply output voltage device start up is gradual 5 Select the output frequency You can select the frequency any time without turning off the unit but turn off the load first Fixed frequency output directly switches to the setting on the panel The frequency of the display meter is the output Variable frequency output select VAR adtenfine adjust the VAR variable frequency to the output frequency needed using theknob 9 Chapter 2 Operating For example the required frequency is 55 Hz switch VAR first and fine adjust the variable frequency knob until the frequency is up to 155 6 Standard output voltage adjustment switchthe Three segment voltage select switch to the st
14. ed product must have passed the test calibration and detailed inspection by our Guality Assurance staff If the unit cannot operate normally which may be caused by the environment person or other unknown factors please follow the steps outlined in the troubleshooting chart Section 2 Trouble shooting chart The utility is abnormal or Check the utility and the phase sequence of 1 Does not start up and no response TOR A m connection is abnormal input voltage eliminate the errors and restart Connect the utility to the input but cannot RESET At this time LED Input under voltage Check the input voltage eliminate the indicator displays 04 in the errors and restart protection board Connect the utility to the input but cannot RESET At this time LED R phase module error Please contact our service department or indicator displays 07 in the R phase circuit short salesperson protection board Connect the utility to the input but cannot RESET At this time LED S phase module error Please contact our service department or indicator displays 06 in the S phase circuit short salesperson protection board Connect the utility to the input but cannot RESET At this time LED T phase module error Please contact our service department or indicator displays 05 in the T phase circuit short salesperson protection board Connect the utility to the input but cannot RESET At this time LED Disconnect unnecessary
15. istortion THD lt 2 Linear Load System Efficiency 29095 Response Time 50ms Crest factor 3 1 Protection device Input no fuse breaker electronic circuit instant trip for over low voltage over current over load over temperature and short circuit protection and alarm system Display LED Voltage Show Range 0 600V resolution 0 1V accuracy 0 15 FS 4Count Current Show Range 0 700A resolution 0 01A lt 100A 0 1A 100A Indicator accuracy 0 15 FS 4Count Power Show Range 3kW 75kW resolution 0 01kW lt 10kW 0 1KW 10kW accuracy 0 3 FS 4Count Frequency Show Range 0 999 9Hz resolution 0 1Hz accuracy 0 1 Insulation resistance DC500V 10MO Environmental Withstand voltage insulation AC 1800V 10mA 1 Min Cooling System Fan Cooling Temperature 0 45 C Humidity 0 90 Non condensing Altitude 1500m Case No 3 4 5 Weight Lb Kg 460 210 530 240 640 290 750 340 1190 540 1340 610 1470 670 Chapter 2 Operating Figure 1 2 Eguipment Overview Example Model AFC 11010 shown Chapter 2 Operating Figure 1 3 Example of Cabinet Inside Model AFC 11010 E x Figure 1 4 Rear View Example Model AFC 11010 Chapter 2 Operating Please follow the steps of this manual toturn on the unit Section 1 Front panel instruction please refer to Figures 1 1 and 1 1a 1 1b as well as Figures 1 2 and 1 3 12 13 14
16. kn 9 2 3 Operatinginstruction nana 9 3 Funetionalinstruction S rasca naka ia aan kaki 11 3 1 The whole function diagram ii AB RE 11 3 2 Functional diagram INSITUGHON cese tenet inet aka ikan Sana 12 4 TroubleShO Ot Ngamen ma ai 13 4 1 INTO UCI or oerte en ove ae ein 13 4 2 Troubleshooting Chart A ene ee ee n areas 13 5 Equipment maintenance 1 ecrire rrr no enne enia 15 ol MOVIES S eroe avente qn ede Desde mte en en otis e 15 5 2 POSO Dt ede ett palet te D oda ia 15 5 3 Maintenance bana dn tanam aa LAN REA LAN TU 15 5 4 After Sales Service e aed kanannya 16 6 Special Optional Function Specifications ri 17 Additional Specifications rino eset ier estne re ccrto tan anna Kana 18 Warranty Card unn ama ia Bai anna 21 Chapter 1 Introduction Preface Intepro Systems would like to express our thanks for your purchase of our AC Power Source with its state of the art technology and highly effective components This manual explains how to install operate and maintain the server correctly to get the best performance from the unit Please read this manual carefully before installing and keep it near the unit for reference during operation All information in this manual is copyrighted by Intepro Systems Information included in this manual should be only for user s reference and is subject to change without notice Intepro is not responsible
17. n Intepro Systems LP will have responsibility to provide after sales service for free Please note The machine is required to be installed and used properly Do not modify the structure circuit or component 1 If the machine has faults please call us or pack the machine properly and indicate the faults before sending back to our company We will serve you as soon as possible 2 If the warranty period expires and the customer keeps the card we will charge a reasonable fee after the completion of repair Attn Date 21
18. unit should be done by factory trained person only Opening or removing covers may expose dangerous voltage points or other hazards Chapter 5 Eguipment maintenance Section 4 After Sales Service Intepro Systems provides a full range of technical support to customers Customers are encouraged to contact our branch office or our technical personnel when you have purchased our product For the details of warranty please refer to the terms of warranty We provide paid customization service packages at different levels including fast response preventive maintenance and warranty renewal service Please contact the local service centers of our company e Service Telephone USA 1 714 953 2686 UK Europe 44 1251 875600 Asia 86 755 86500020 e On line technical service www InteproATE com e Intepro Systems America LP 14712 A Franklin Avenue Tustin CA 92780 USA Tel 1 714 953 2686 Fax 1 714 673 6567 Chapter 6 Special Optional Function LI Adding terminals for remote control and terminals for remote control specification 10 9 87654321 ojejlelejejejejajaja ejejejejejejejejaja Remote control terminal panel Input DC4 20mA at 1 2 control output voltage e Choose exterior EXT to control voltage Connect 1 to positive connect 2 to negative No output voltage will be generated if wrong positive and negative connection occurs 3 4 5 Control output frequency e EXT choose exterior EXT to control frequency
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