User manual
Contents
1. OPERATING INSTRUCTION HANDBOOK HAND PALLET TRUCK WARNING Do not use the truck before reading and understanding these operating instructions NOTE e Please check the designation of your present type at the last page of this document as well as on the ID plate Keep for future reference FOREWORD Before operating this hand pallet truck read this ORIGINAL INSTRUCTION HANDBOOK carefully and understand the usage of the hand pallet truck completely Improper operation could create danger This handbook describes the usage of different hand pallet trucks When operating and servicing the hand pallet truck make sure that it applies to your type Keep this handbook for future reference If this or the warning caution labels are damaged or got lost please contact your local dealer for replacement Chapter 10 describes specialized stipulations and regulations for the American AN market Also follow these instructions and stipulations if you operate the truck within the American market Some described functions are optional and therefore not absolutely necessarily equipped with your truck ATTENTION e Environmentally hazardous waste such as batteries oil and electronics will have a negative effect on the environment or health if handled incorrectly e The waste packages should be sorted and put into solid dustbins according to the materials and be collected disposal by local special environment2. TYPE AC20 AC20 AC20 AC20 AC TWO ACZ20H ACZ20L ACS20H ACS20L R500 R700 R1000 R1500 Load capacity Load capacity Reel Diameter A 600 800 1200 MA EN ER 1600 Service weight Service weight 490 ie O180x50 O180x50 2 2 2 4 2 2 2 4 1230 1230 1540 1540 C Description of the safety devices and warning labels 8 optional for some models 9 optional for some models Fig 3 Safety and warning labels Operating instruction sticker A Sticker to read this instruction pa D Q max 2000kg Identification plate ID plate Capacity sticker both sides sample for illustration only capacity might be different for your type E Sign warning stay clear stop truck only US market chapter 10 describes further information F Sign prohibited use only US market chapter 10 describes further information 8 Parking Footbrake Option 9 Progressive parking and drive brake lever with drum brake Optional EOR YS The safety and warning labels should be placed according to figure 3 The advices on the truck are additional to this handbook Please follow the operating instructions If the decals are damaged or missing please replace them Your truck might be optional equipped with a parking brake or with a progressive parking and drive brake How to use this kind of brakes is described in chapter 6 d Identification plate me 7 7 PTP pe XXIX ption 520 1150 1 Designation type Ser
3. between 5 C and 40 C Operating lighting must be minimum 50 Lux Modification No modifications or alterations to this hand pallet truck which may affect for example capacity stability or safety requirements of the truck shall be made without the prior written approval of the original truck manufacturer its authorized representative or a successor thereof This includes changes affecting for example braking steering visibility and the addition of removable attachments When the manufacturer or its Successor approve a modification or alteration they shall also make and approve appropriate Changes to capacity plate decals tags and operation and maintenance handbooks By not observing these instructions the warranty becomes void 2 DESCRIPTION OF THE HAND PALLET TRUCK a Main components 9 Se Optional for Ro some models 8 optional for some models Fig 1 Overview 1 Chassis 2 Tiller arm 9 Progressive parking and drive brake 3 Hydraulic pump lever with drum brake Optional 4 Lifting mechanism 10 Identification plate ID plate 5 Steering Front wheels 11 Company logo and or capacity sticker 6 Load wheels single tandem 12 Lifting function instruction sticker 7 Lever for MEGA on both sides 13 Eventually capacity sticker 8 Parking Footbrake Option b Main technical data li Va dj muaa Fig 2 Technical data Table 1 Main Technical data for standard version other version on re
4. sentligste krav i R dets direktiv 2006 42 EF Maskindirektivet om indbyrdes tiln rmelse af medlemsstaternes lovgivning Alle undertegnede har fuldmagt til selvst ndigt at sammens tte det tekniske materiale EST EL vastavusavaldus HacToaLunm nula nognncaBwne OOKYMeHT YAOCTOBeEpaAloT YTO HANONbHOe NOAb MHO TpaHCNOpTHOe CPeACTBO C CUSIOBbIM NPUBOAOM B yka3aHHo cne ng nka nn CooTBeTCTByeT EBpone ckum anpektuBam 2006 42 EG QupektuBa no mawnHam BKNOYaAA N3MEHEHMA B HNX a Take COOTBETCTBYIOLUEMY MpaBoBOMy OOKYMeHTy NO TpanchopmMma nn ANpekTnB B Ha noHanbHoe NpaBo Kaxgoe no OTAENbHOCTN NULO nognncaBwee OOKYMeHT UMeeT NONHOMOUNA ANA COCTABNEHNA TEXHUYECKON HOKYMEHTALMM FIN EU YHDENMUKAISUUSSELOSTUS Allekirjoittavat todistavat t ten ett yksil ity kone vastaa eurooppalaista direktiivi 2006 42 EY konedirektiivi kaikkine muutoksineen sek s d ksi jolla direktiivi on saatettu osaksi kansallista lains d nt Allekirjoittajilla on kullakin erikseen valtuudet laatia teknisi dokumentteja GR AHAQ2H 2YMMOP0O02H2 EOK Ol uTroyp povtec Be aiwvouv S TNG TrapOUONS OTI TO OUYKEKPINEVO unx vna ouupopowvetai Tpos Tnv Koivotik Odnyia 2006 42 EK Mnxavnyata oupTepiAauBavo vwv TWV TOOTIOTIOINOEWV KABWS KAI TWV VOJOBETIKWV OIATAYU TWV yia TN eTagop O nyiwv OTNV EBVIKA vopoBec a Ol UTTOYPAMOVTES Eival OE KAVE TTEPITTTWON ECOUDIOOOTNHEVO ATOHIK VA KATAPT OOUV TA TEXVIK Eyypaga H EU KONFORMIT
5. Europeiska direktiven 2006 42 EG Maskindirektivet inklusive ndringarna i dessa och motsvarande harmoniseringar i nationell ratt Undertecknade ar var och en for sig ber ttigad att sammanstalla de tekniska dokumenten SK vyhl senie o zhode Podp san osoby t mto potvrdzuj Ze podrobne pop san stroje zodpoved eur pskym smerniciam 2006 42 ES smernica o strojn ch zariadeniach vr tane ich zmien ako aj pr slu n mu pr vnemu v nosu na uplatnenie smern c v n rodnom pr ve Podp san osoby s v dy jednotlivo splnomocnen na zostavovanie technickej dokument cie SLO EU IZJAVA O SKLADNOSTI Podpisani potrjujemo da podrobno opisano gnano stroj ustreza Evropski direktivi 2006 42 ES Direktiva o strojih vklju no z njenimi spremembami in ustrezno pravno uredbo za izvajanje direktiv v nacionalno zakonodajo Podpisniki so posami no poobla eni za sestavljanje tehni ne dokumentacije TR AB Uygunluk A klamas Imza sahipleri bu yaz ile belirtilen makine istif arac n n Avrupa Y netmeliklerine 2006 42 EG Makine Y netmeli i bunun getirdi i de i ikliklere ve yasal y netmeliklerin ulusal yasaya g re de i mesi i in olan yasal genelgeye uygun oldu unu onaylamaktadirlar Her bir imza sahibi teknik belgeleri olu turma konusunda yetkilidir 1 Type Typ Tipo Modello Tyyppi Tipo TYNO2 T pus Tip Tun Tips Tipas Tuup 2 Serial No Serien Nr N de s rie Serienummer N de serie Numer
6. forks do not elevate while pumping in the Raise position turn the adjusting nut counter clockwise until the forks elevate while pumping in the Raise position Then check the Lower and Raise position b fl d a C Foot brake Optional for some models If the truck is ordered with a foot brake please follow the next instructions The foot brake might be already assembled with the truck 310 322 wa CANO e a Remove the steering wheel 310 DEA Y ac yon b Put the Holding sleeve 341 in the under parts of pump Sy P 1 Ker body 322 and take off the parts from 310 one by one Mi A SY Fasten the bolt 340 in the fixed hole i ne SS 0 c Install spring 342 brake plate 344 foot pedal 345 344 xN y i and spring washer 346 on the fixed seat 341 one by 345 Sri one Then screw the locknut 347 on the fixed seat 341 345 AS Fig 9 Footbrake d Install the grease nipple 343 ute o ok 2 d Progressive drive and parking brake optional for some models If the truck is equipped with the progressive drive and parking brake the braking lever as well as the bowden cable already assembled to the tiller arm a Turn the pump 90 degree to right side then pass through the brake cable behind the thrust plate Fig 10 b Put the head of the brake cable into the groove of the hinge pin c Then tug the brake cable let the head of the outer sleeve of the cable into the hole of the holding p
7. hydraulic fluid or change oil as noted in chapter 7 b Follow the procedure for adjusting the control lever in chapter 4 c Reduce load d Move truck to a warmer location e Deaerate the hydraulic pump see chapter 7 a Use caution removing the obstacle b Follow the procedure for adjusting the control lever in chapter 4 c Keep fork in the lowest position when not in use and keep piston rod well lubricated d Replace the piston rod or pump a Drain and replace hydraulic fluid with approved fluid as noted in chapter 7 b Inspect and replace components as needed c Follow the procedure for adjusting the control lever in chapter 4 ileskage a Worn or damaged seals a Replace seals i i b Other cracked or worn parts b Replace damaged parts 15 9 HYDRAULIC CIRCUIT _ Cylinder Safety valve Oiltank Fig 13 Hydraulic diagram 10 SPECIALIZED STIPULATIONS FOR THE US AMERICAN MARKET The content in this chapter is specialized for the US American market Operating this truck requires Knowledge which can be acquired from this instruction handbook This handbook must be kept available throughout the entire period of use of the truck YOU MUST BE TRAINED AND CERTIFIED TO OPERATE THIS TRUCK READ AND OBEY ALL WARNINGS AND INSTRUCTIONS IN THIS MANUAL AND ON THE TRUCK Only properly trained operators are allowed to operate a powered industrial truck Your employer must train you and certify
8. protection bureau To avoid pollution it s forbidden to throw away the waste randomly e To avoid pollution during the use of the products the user should prepare some absorbable materials scraps of wooden or dry duster cloth to absorb leaking oil in time To avoid second pollution to the environment the used absorbable materials should be handed in to special departments in terms of local authorities e Our products are subject to ongoing developments Because this handbook is only for the purpose of operating servicing the hand pallet truck therefore please have understanding that there is no guarantee out of particular features out of this handbook 1 NOTE On this manual the left sign means warning and danger which can lead to death or serious injury if not followed Copyright The copyright remains with the company mentioned on the CE certificate at the end of this document TABLE OF CONTENTS a TORREGTAPRLICGATION ee 5 2 DESCRIPTION OF THE HAND PALLET TRUCK o occocccncccccccococococococcncocccococonconanonancnnnos 5 nn nn e or oO 5 O Mal technical Oat eerren E EE E E 6 c Description of the safety devices and warning labels coocccocccociconiconoconononss 8 a 9 1a 1 67211 6 91m gt trata 8 3 WARNINGS AND SAFETY INSTRUCTIONS occccccncnccccncccocccocccccncnconocononcncncncnnnnonanonos 9 4 COMMISSIONING TRANSPORTING STORAGE REASSEMBLING 9 a Commissio
9. truck e Check if are all parts included and not damaged e Do the work according to the daily inspections as well as functional checks e Eventually assemble the truck according to following instructions The commissioning weight is approximately 10kg six pack higher than the product weight Before assembling please make sure that the following supplied parts are included and not damaged e 1 pc axle with hole 4 e 2 pc dowel pin 5 one is already assembled with the axle e 1 pc pre assembled tiller arm 1 e 1 pc pre assembled chassis with pump unit 6 Fig 5 Tiller assembling 9 1 Tillerarm 2 Pin 3 Nut 4 Axle with hole 5 Dowel pin 6 Chassis with pump unit Note The marked number on the tiller arm package and the chassis should be the same When attaching the handle you had better squat just in front of the pallet truck a Insert the tiller arm 1 into the pump piston then use a hammer to insert the axle with hole into the hydraulic pump and tiller arm from the right to the left Fig 6 b Set the control lever of the handle to the LOWER position then pass the adjusting nut adjusting bolt through the hole of the axle with Fig 6 Axle assembling your hand Fig 7 ie gt DraweBar c Press the tiller arm down take away the pin A s With Hole Y S 1 Chain 2 Fig 5 he E Pressure Rolle d Set the control lever of the handle to RAISE ER M p Y position
10. ASI NYILATKOZAT Alulirottak ezennel igazolj k hogy a r szletesen le rt a g p megfelel a 2006 42 EK G p Ir nyelv Eur pai lr nyelveknek bele rtve azok m dos t sait valamint az ir nyelvek nemzeti jogba t rt n t ltet s re ir nyul megfelel jogi rendelkez st Tov bb az alul rottak mindegyike rendelkezik meghatalmaz ssal arra n zve hogy ssze ll thatja a m szaki dokument ci t LT ES atitikimo deklaracija v Zemiau pasira asmenys patvirtina kad atskirai apra ytas ma ina atitinka Europos S jungos direktyv 2006 42 EB Ma in direktyva skaitant ir jos pakeitimus bei tai atitinkant teis s akt d l direktyv gyvendinimo nacionaliniuose teis s aktuose PasiraSe asmenys yra atskirai atitinkamai galioti sudaryti techninius dokumentus LV ES atbilstibas deklar cija Ar So zem k parakstijuSas personas apliecina ka detaliz ti aprakst tais ma na atbilst Eiropas Savien bas direkt v m 2006 42 EK Ma nu direkt va ieskaitot to izmai as k ar atbilsto o tiesisko r kojumu direkt vu piel go anai nacion lajai likumdo anai Parakst ju s personas ir atsevi i pilnvarotas sast d t tehnisk s dokumentacijas dokumentacijas N EU KONFORMITETSERKL RING Undertegnede bekrefter hermed at de enkelte betegnede maskin med kraftdrift overensstemmer med de europeiske retningslinjene 2006 42 EC masinretningslinje med endringer samt den tilsvarende rettsforordning til imp
11. Fig 12 Lever drive Please do not overstress the brake it could generate loss in and parking brake braking capacity g Quick Lift optional for some models When the load is less than 120kg the pallet truck has the quick lifting function It is about 5 times pumping to lift truck from the min height to max height When the load is more than 120kg the pumping function will automatically switch to a normal lifting speed h Malfunctions If there are any malfunctions or the truck is inoperative please stop using it Place the truck at a safe place Avoid further usage Inform immediately the manager and or call your service 7 REGULAR MAINTENANCE Only qualified and trained personnel are allowed to do service on this truck Before servicing the truck remove the load and lower the forks to the lowest position Completely immobilize pallet truck before working on components that might pinch fingers or hands if movement were allowed Use approved and from your dealer released original spare parts Please consider that oil leakage of hydraulic fluid can cause failures and accidents It is allowed to adjust the pressure valve only from trained service technicians Waste material like oil used batteries or other must be probably disposed and recycled according to the national regulations and if necessary brought to a recycling company All bushings and bearings have been lubricated at the factory To increase their life regular mai
12. UCTIONS e When operating the truck the operator has to wear safety shoes e The truck is intended to be used for indoor applications with ambient temperatures AN between 5 C and 40 C e The operating lighting must be minimum 50 Lux e ltis not allowed to use the truck on angled surfaces e Never leave a loaded pallet truck unattended a Parking Lower the forks to the lowest position and park the Hand pallet truck on a smooth and even level ground where the truck not disturbs any other operations If equipped with a brake use the brake for parking the truck acc to the description further below b Lifting Check that the load does not exceed the loading capacity of the pallet truck Roll the pallet truck with its forks slowly under the pallet load until the back end of the fork rests against the load Fig 11 Shift the operating lever down to the Lifting position Lift the load by up and down movements of the tiller arm The load must be evenly distributed across both forks Fig 11 Load conditions NDO NOT OVERLOAD THE TRUCK C Lowering AN DO NOT PUT FOOT OR HAND UNDER THE LIFTING MECHANISM Lower the load by shift the operating lever up to the lowering position carefully By releasing the lever the lowering movement will stop Ensure there is adequate clearance behind then move the pallet truck away d Moving e Do not operate the truck on a slope or inclined surface Watch difference of floor level w
13. ario certifico por medio de la presente que la maquina descrita en esta documentaci n cumple con la Directiva Europea 2006 42 CE Directiva de m quinas incluyendo sus respectivas modificaciones as como con los Reales Decretos de transposici n de la directiva al derecho nacional El signatario dispone de una autorizaci n individual que le permite compilar la documentaci n t cnica F DECLARATION DE CONFORMITE CE Les signataires certifient par la pr sente que les machines d sign s individuellement satisfont aux directives europ ennes 2006 42 CE directive machine y compris leurs modifications ainsi que les d crets l gaux concernant la mise en oeuvre des directives dans le droit national Les signataires sont respectivement et individuellement autoris s a regrouper les documents techniques NL EG CONFORMITEITSVERKLARING De ondertekenaars verklaren hiermee dat de hieronder genoemde machine voldoen aan de Europese richtliinen 2006 42 EG Machinerichtlijn inclusief de wijzigingen en wetgeving voor de omzetting van de richtlijnen in nationaal recht Ondergetekenden zijn ieder individueel gemachtigd het technisch dossier samen te stellen P DECLARACAO DE CONFORMIDADE CE Os signatarios v m por este meio certificar que os a maquina descritos em pormenor cumprem as directivas europeias 2006 42 CE directiva relativa a m quinas incluindo as suas altera es e o respectivo documento legal com vista ao cumprimento das directivas no e
14. hen moving lifter Load could fall down e Make the load stable to prevent it from falling down e The truck might be not equipped with a brake In this case the braking distance is longer and depends on the operator If equipped release the brake Move the truck by pushing or pulling the tiller arm The tiller arm is connected to the steering rollers The wheels are steered automatically by moving or steering the tiller arm e Parking Footbrake optional for some models Follow these instructions if a parking footbrake is equipped with the truck Fig 1 pos 8 To apply the brake step on the LOCK side of the pedal Fig 9 pos 345 until its angle is 45 To release the brake step on the MOVE side of the pedal Fig 9 pos 345 until it is in horizontal position f Progressive drive and parking brake optional for some models Follow these instructions if a progressive drive and parking brake is O yl O i equipped with the truck Fig 1 pos 9 By pulling the lever of the progressive parking and foot brake the truck will brake smoothly to the desired adjustment To park the truck after fully pulling the lever the small latch on the braking lever must be moved to the right then the operator can release the lever By start operating the truck pull the lever and then swing the latch to the left side then release the lever Depending on the load conditions the braking behavior is changing
15. ial No XXXX Year of Manuf MM 8 2 S eri al numb er 2 Rated capacity Leo kg Net weight eR 3 Rated capacity 3 4 Eventually company logo 5 Name and address of the manufacturer r ere 6 Net weight Y IO XX 4 WR OOO 00000 7 Manufacturing date 8 Option Wheel combination fork length 9 width over the forks If sold to the EU here the place of the CE marking C Fig 4 ID Plate 3 WARNINGS AND SAFETY INSTRUCTIONS N DO NOT e Allow other person then the operator to stand in front of or behind the truck when it is moving or lifting lowering e Overload the truck e Put foot in front of rolling wheel Injury could result e Use the truck on a slope or inclined surface the truck may become uncontrollable and create danger e Lift or carry people People could fall down and suffer severe injury e Use truck with unstable unbalanced loosely stacked load e Use the truck in explosive atmospheres Watch difference in floor levels when moving the truck Load could fall down or the truck could get uncontrollable Keep watching the condition of load Stop operating table if load becomes unstable Practice maintenance work according to regular Inspection This truck is not designed to be water resistant therefore use it in dry atmospheres 4 COMMISSIONING TRANSPORTING STORAGE REASSEMBLING a Commissioning Tiller assembling After receiving our new hand pallet truck you may have to do following before firstly operating the
16. in Fig 10 Progressive drive and parking brake e Transporting For transporting remove the load lower the truck to the lowest position and lash it safe with dedicated lashing straps f Storage Reassembling For storage remove the load lower the truck to the lowest position grease all in this handbook mentioned greasing points regularly inspection and eventually protect the truck against corrosion and dust Jack the truck safety so that there will be no flattening after storage Reassemble the tiller in the opposite direction of the assembling 9 DAILY INSPECTION This chapter describes pre shift checks before putting the truck into operation Daily inspection is effective to find the malfunction or fault on the truck and can maximize the lifetime Check the truck on the following points before operation Remove load from truck and lower the forks to the lowest position N po NOT USE THE TRUCK IF ANY MALFUNCTION OR FAULT IS FOUND e Visually check for structural deformation or cracks of arms forks or any other component and unusual noise or binding of the lifting mechanism e Check if there is any oil leakage e Check the vertical creep of the lifting mechanism e Check the smooth movement of the wheels e Check if there are any particles or damages on the wheels e Check if all the bolts and nuts are tightened firmly e f equipped check the brake e Verify that all labels are in place 6 OPERATING INSTR
17. lementering i nasjonal lovgivning De undertegnede er hver for seg bemyndiget til sammenstille de tekniske dokumentene 18 PL DEKLARACJA ZGODNOSCI Z NORMAMI UE Sygnatariusze potwierdzaja niniejszym ze wyszczeg lniony maszyna odpowiada dyrektywie europejskiej 2006 42 WE Dyrektywa maszynowa wraz ze zmianami oraz rozporzadzeniem prawnym dotyczacym wdrozenia dyrektywy do prawa krajowego Kazdy z sygnatariuszy jest upowazniony do samodzielnego zestawienia dokumentacji technicznej RO DECLARA IE DE CONFORMITATE CE Subsemnatii adeveresc prin prezenta c utilajul de ma in descris individual corespunde directivelor europene 2006 42 CE Directiva privind ma inile inclusiv modific rilor lor precum si actului legislativ corespunz tor prentru transpunerea directivelor n dreptul national Semnatarii sunt imputerniciti individual s redacteze documenta ia tehnic RUS Qeknapa uns COOTBeTCTBUA CTraHaaprtam EC Hactroa nm nuua nognncaBwne AOKYMeHT YAOCTOBEPAT YTO MaLUNHa B yka3aHHo cneunopukaunn CooTBeTCTByeT EBpone ckum ANpeKTUBaM 2006 42 EG Qupektusa no MaLuMHaM BKNOYaAA USMEHEHUA B HNX a Take COOTBETCTBYIOLUCMY MpaBOBOMy AOKYMeHTy NO TpaHcopopmauun AUpekTUB B HaynoHanbHoe NpaBo Kaxgoe no OTAeJIbHOCTH nnyo MOANVCABLIEE AOKYMEHT UMEeT NONHOMOUNA ANA COCTAaBNeHUA TEXHNYECKOM HOKYyMeHTauyun S EG KONFORMITETSFORKLARING Undertecknad intygar harmed att den specificerade maskin ar tillverkad i Overensstammelse med de
18. ning Tiller assembling ooccconcconoccncccncnnnconiconocanonononnnnnnocanocanenanonones 9 De Aydraule vaie adjus inoi c sesnqeccsecasecrsesaseassecasecesecaseassesateassecasesnsecsseostessaeasdeceseceac 10 c Foot brake Optional for some MOdNEeIS oocoocccocccoccconconncocnconocococancnnnnononoronanonoss 11 d Progressive drive and parking brake optional for some models 11 Se ce A le eee 11 f Storage Reassembling oooccoccconoccnicncconcconc O O ccoconononn non ncannnanenanenanenanes 11 Sy DAI INSPECTION scr ten nta 12 6 OPERATING INSTRUCTIONS ccosisaacic MM eiieeii rirerire EEIT eE oiii 12 o AAA ee fA AE TE 12 Ce lf 12 C LOWS dle ra aereas 13 SAS ri A ect1 c consosetosnessetesSsxenenatbnarenabsrenereteranenatinarenatisensnes 13 e Parking Footbrake optional for some models coooccocccocccococonccnnconnconocanonas 13 f Progressive drive and parking brake optional for some models 13 g Quick Lift optional for some MoOdelsS ooccoocccoccccncccncocncocncococanonanconnnononononanonos 13 Pla oa e e E ol tE O uses eaet aces E EE 14 Te REGULAR MAINTENANCE coseno tte oericitnria trote tatoo 14 a IAS ANG Senasa dae nancies liamsinnegicemainnedieateinndiasnaimnaginnecoastansecapemecbasscee 14 b Deaeration of the hydraulic system occooccocccccncocncococoonoconccnncnnnoncnonnonanonanonnnnncnnos 15 c Adding h
19. nquadramento legal nacional Os signat rios est o individualmente autorizados a compilar os documentos t cnicos I DICHIARAZIONE DI CONFORMIT CE Con la presente i firmatari attestano che la macchina per movimentazione interna conforme alla direttiva europea 2006 42 CE Direttiva Macchine comprese le relative modifiche nonch al documento legale per la trasposizione di tali direttive nel diritto nazionale sottoscritti sono singolarmente autorizzati alla creazione della documentazione tecnica BG EBPONEUCKA OBLIHOCT AEKJSIAPALIMA 3A CbOTBETCTBUE C HacTOALWOTO NOANvCaHvuTe yAOCTOBEPABaT Ye cneuncpuLipaHOTO Tyk MaLUUHaTa CpeACTBO oTroBapa Ha EBponenckute ampektTuBn 2006 42 EO AnpektTuBa 3a MaLUMHUTE BKNIOYNTENHO Ha TEXHUTe N3MEHEHMA KAKTO Nn HA ChOTBETHOTO NOCTaHoBNneHne 3a npunaraHe Ha AIMpekTuBUTE B HaL MOHANHOTO npabo MHoanncaHute Ca CbhOTBETHO yMbsIHOMOLeHM MOOTAGNHO Ja CbCTaBAT TEXHNYeECKaTa JOKYyMEeHTaLIna CZ EG PROHLASENI O SHODE N e podepsani t mto potvrzuj Ze podrobny popis stroje odpov d Evropsk m sm rnic m 2006 42 EC sm rnice pro strojn za zen v etn jejich pozd j ch prav jako i p slu n m pr vn m vynos m prosuplatn n p slu n sm rnice v r mci n rodn ho pr va Ka d z podepsan ch je jednotliv zplnomocn n k vytvo en technick ch podklad DK EF OVERENSSTEMMELSESERKL RING Undertegnede erkl rer hermed at f lgende maskine overholder de v
20. ntenance is recommended Using the appropriate grease for the application and lubricate each grease fitting every 6 months Harsh environments may require more frequentmaintenance If you need to change the wheels please follow the instructions above The wheels must be round and they should have no abnormal abrasion a Maintenance DAILY e Follow chapter 5 MONTHLY e Check hydraulic oil level more frequently for high use applications e All bearings and shafts are provided with long life grease at the factory Long life grease should be applied to the lubrication points at monthly intervals or after each time the truck is cleaned Clean off dirt and debris EVERY SIX MONTH e Change oil more frequently if color has substantially darkened or feels gritty The required hydraulic fluid type is ISO VG32 its viscosity should be 30cSt at 40 C total volume is about 0 31 NOTE If hydraulic oil is milky white in color water is in the hydraulic system Change the hydraulic oil immediately Before starting operating the truck ensure that all markings and decals are on the right place and not damaged acc to Fig 3 If necessary replace the decals b Deaeration of the hydraulic system Air may find its way into the pump during transportation tilting or usage on uneven ground It can result in not elevating forks whilst pumping in the Raise position The air can be removed in the following way Move the control handle to the Lower
21. o di serie Serienr Sarjanro aug vwv apiOudc Seriov Cislo Sz riasz m Nr Seryjny Serijska Stevilka V robn Cislo CepunHbin Homep Seri No Seerianr S rijas Nr Serijos numeris 3 Year of constr Baujahr Ann e de constr Bouwjaar A o de constr Anno di costruzione Produktions r Byggear Tillverkningsar Valmistusvuosi Ano de fabrico to kataokeu c Rok vyroby Gy rt si v Rokprodukcji Letnik og naroroBneHua retim y l V ljalaskeaasta IzgatavoSanas gads Gamybosmetai 4 Manufacturer or his authorized representative in Community Herstelleroder in der Gemeinschaft ansassiger Vertreter Fabricant ou son mandataire tabli dans la Communaut Fabrikant of zijn in de Gemeenschap gevestigde gemachtigde Fabricante o representante establecido en la Comunidad Construtor ou Representante estabelecido na Comunidade Costruttore oppure il suo rappresentante nella Comunita Fabrikant eller dennesi F llesskabet etablerede befuldmeegtigede Produsent eller agent innen felleskapet Tillverkare eller representant inom EU Valmistaja tai yhteis maassa oleva edustaja V robce nebo jeho zastoupeni Gy rt producent albo jego przedstawiciel w EG Wsp lnota Europejska Kanaz8etrazn o OKnivo nvITN8wA aAnntr vGwtroN retici ya da B lgedeki Yetkili Temsilci Proizvajalec ali poobla eni zastopnik s sede em v EU V robca alebo z stupca so st l m bydliskom v EU MaroroButene nnn ero npegcTaBnTenb 3a
22. perucTpupoBaHHbiii B CTpaHe ConapyrecTBa Tootja v i organisatsioonis paiknev esindaja Ra ot js vai viet jais uz muma p rst vis Gamintojas arba alyje reziduojantis atstovas 5 Date Datum Data Fecha datum Dato paivays Kuup ev Datums nata D tum d tum tarih nuepounvia 6 Authorised signatory Im Auftrag pour ordre Incaricato Por orden de por procura o op last van p vegne af p uppdrag Etter oppdrag psta Ulesandel pavedus v i Mo nopyueHuto megb z s b l anbxHOCTHO nuue z pov en z poverenia po nalogu na polecenie din sarcina ad na 8an eAnvin If you can read this text Your truck might be sold outside the EU this declaration is then not valid Or the declaration is not complete In this case please ask for a copy 19
23. position move then the tiller down several times Thereafter normal operation can be resumed C Adding hydraulic oil to the pump reservoir e Ensure forks are in lowered position e Lay pallet truck on either side Position drain plug of hydraulic cylinder up e Remove the screw plug e Add hydraulic oil until level of oil is at bottom of hole e Replace drain plug upright the truck 8 TROUBLE SHOOTING If the truck has malfunctions follow the instructions mentioned under chapter 7 Table 2 Trouble shooting No Symptom Possible Causes Forks don t raise don t raise fully or raise slowly Forks don t lower or don t lower fully Forks lower without putting the control lever in the lower position Low hydraulic fluid level or impurities in oil b Control lever is out of adjustment c Load is too heavy Overload release valve is being activated d Temperature is too low and the hydraulic oil has become too thick e Air in the hydraulic oil a Obstacle located under truck in fork mechanism etc b Control lever is out of adjustment c Fork was left in a raised position for an extended time causing exposed piston rod to rust d The piston rod or pump is deformed due to over loading or uneven loading a Oil impurities are preventing the release valve from fully closing b Some hydraulic components or seals are cracked or worn c Control lever is out of adjustment Add approved
24. quest mee O mcam meca caas oeLTA70 26 90 mm iat a 80x93 280x70 74x93 274x70 82x93 D82x70 80x70 80x93 B80x70 Wheels nr front rear Lift h3 mm O A TYPE MES ACF 20L ACE 20 ACL 20 ACL 35 AC LOW Load capacity Load capacity Service weight A eo oe oe B Tire size front O200x5 O 180x50 200x50 180x50 200x50 180x50 160x50 EME ee single tandem osoxzo Z74x70 882x70 74x70 80x70 50x70 34x58 Wheels nr front rear nr front Wheels nr front rear 22 214 2 4 2 2 2 4 a DE ECO IDEA AER Height of tiller max 1260 ties wom e O II CI IC E Tire size front ESELI Po eae single tandem 80x70 65x60 80x70 OT4x70 80x70 OT74x70 Wheels nr front rear nr front Wheels nr front rear ae ett 2 4 ties wom ve pe A we Le e Te The noise level is less than 70dB 1 2 3 4 5 6 7 8 9 10 L 800 900 1000 1100 1220 mm optional L 800 1000 1220 mm optional L 800 900 1000 1100 1220 optional DELTA 30 s 60 mm L 800 900 1000 1100 1220 mm optional L 800 900 1000 1100 1220 1500 1800 2000 2500 3000 mm optional L 800 900 1000 1150 1220 1500 2000 2500 3000 mm optional L 1500 2000 mm optional Lift for normal transportation 85mm for traverse transportation 85 125mm L 1100 1220 mm optional L 1000 1100 1220 mm optional 212 214 2 4 1233 1540 212 214 2 4 212 214 2 4 1260 1230
25. ructions and warnings on the truck and the instruction handbook must be obeyed Avoid being crushed Ae Keep head arms hands legs and feet within the Sign capacity D operator area While sample your present truck might have a et y eel wron a extend the truck or ts edges Stop higher capacity truck ompletely and set the parkin brake if equipped Immediately exi and move away from truck in emergency Look where you are going Never ride or stand on sb neu or standing on forks or lifted load can causea fall sunn in serious injury or death Use extreme caution near docks 11 DECLARATION OF CONFORMITY valid if sold within the EU GB CE DECLARATION OF CONFORMITY The signatory hereby declares that the machine described below in detail complies with the European Directive 2006 42 EC Machinery Directive including amendments as well as the legislative decree to incorporate the directives in national law The signatory is individually authorized to compile the technical documents D EG KONFORMITATSERKLARUNG Der Unterzeichner bescheinigt hiermit dass die im Einzelnen bezeichnete Maschine den Europaischen Richtlinien 2006 42 EG Maschinenrichtlinie einschlieRlich deren Anderungen sowie dem entsprechenden Rechtserlaf3 zur Umsetzung der Richtlinien in nationales Recht entspricht Der Unterzeichner ist bevollmachtigt die technischen Unterlagen zusammenzustellen E DECLARACION DE CONFORMIDAD CE El signat
26. that you are qualified to operate this truck Depending on the context in this operating manual the user can refer to several people including the owner of the truck anyone who leases or borrows this truck and the operator as defined in ASME B56 1 Please pay attention to the section in ASME B56 1 concerning the operator In this standard it is defined that the safe operation is the responsibility of the operator ASME B56 1 2003 Part ll section 5 1 1 You and others can be seriously injured or even killed if you don t use this truck correctly Before operating your truck inspect your truck and ensure that it is in correct working order This truck was designed and built to current industry and government standards For more information see following ASME B56 1 American Society of Mechanical Engineers OSHA 1910 178 Occupational Safety and Health Act ANSI 2535 4 American National Standards Institute 16 AWARNING If not followed warning indicates hazard situations which may lead to moderate injury The instructions or precautions to this message must be observed to avoid the potential risk of injury or death Decals on your hand pallet truck according to chapter 2c Sign operating instruction A Sign warning stay clear stop truck E It is law you must be A certified and trained to Sign read and follow this instruction B operate this truck isuse can result in serious fy or death to you or others All inst
27. then raise the lever plate with the pin a A f JA Roller Pin Pump Piston 2 Fig 5 and insert the adjusting bolt into the 7 front slot of lever plate Note Keep the sting Bolt My iF ii Cap adjusting nut under the lever plate Lal Spring e Use a hammer to insert the 2 dowel pin 5 rer Pate A Bt Y Fig 5 into the 2 hole of the axle Adjusting Nut 7 Se The draw bar is now assembled to the pump Ba sia b Hydraulic valve adjustment On the tiller of your pallet truck you will find the control lever which i Lower can be regulated in three positions eura Lower handle up the lever moves back to the neutral Raise when released Neutral handle in center position Raise handle down Fig 8 Lever If necessary you can adjust the lever according to following steps Fig 8 a If the forks elevate while pumping in the Neutral position turn the adjusting nut on the adjusting bolt clockwise until pumping action does not raise the forks and the Neutral position works properly If the forks descend while pumping in the Neutral position turn the adjusting nut counter clockwise until the forks do not lower c If the forks do not descent when the control handle is in the Lower position turn the adjusting nut clockwise until raising the control handle lowers the forks Then check the Neutral position according to fig 8 and be sure that the adjusting nut is in the proper position If the
28. ydraulic oil to the pump reservoir ocooccccnccncocnccnconcoconancnconnnnanoncnnanonconnnnanos 15 Or ON aero cret peers ae jesacpecat E E 15 Sh DRA ULIC CIR OTT ras ree 16 10 SPECIALIZED STIPULATIONS FOR THE US AMERICAN MARKET 04 16 11 DECLARATION OF CONFORMITY valid if sold within the EU o 18 1 CORRECT APPLICATION It is only allowed to use this hand pallet truck according to this instruction handbook This truck is a manually operated hand pallet truck designed to lift and transport the rated load on industrial pallets Do not lift or carry person and don t use this truck for other purpose than its intended use A wrong usage can cause human injuries or can damage equipment The operator the operating company has to ensure the correct usage and has to ensure that this truck is used only by staff which is trained and authorized to use this truck The truck has to be used on substantially firm smooth level and prepared surfaces Driving with the load on slopes is not allowed The load must be placed approximately on the longitudinal centre plane of the table and must be in satisfactory condition The capacity is marked on the identification plate and depending on the version eventually additionally on the capacity sticker The operator has to consider the warnings and safety instructions The hand pallet truck is intended to be used for indoor applications with ambient temperatures
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