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INSTRUCTION MANUAL - firma-web

1. Il bearing pumps 1 6145 Rp3 4 30 60 170 77 90 1065 1370 1220 59 470 13120 50 795 1315 1640 671 90 700 20116 e 1033 1082 a Fee 1584 1930 722 676 125 980 2515 FE 764 1085 9101915 71 185 25110 PN16 DN100 1058 1379 1200 1209 87 470 3014 50 140 170 130 980 1296 1145 180 420 40ID5 130 127 785 831 130 1360 1701 700 40110 7 teo 720 125 722 676 129 40ID10 1260 1305 1834 2175 157 1175 4515 PN16 DN125 948 1289 1096 1069 108 305 6215 386 a 1400 1740 188 390 62ID5 170 746 120 185 1760 2100 1047 219 750 9015 606 1620 1943 153 390 01 200 165 130 11 8 30 59 02 250 215 180 15 12 40 79 03 04 8 25 49 200 165 130 11 08 10 35 64 09 250 215 180 15 12 40 79 10 30 59 200 165 130 11 8 11 25 49 12 250 215 180 15 10 35 DN1 PN40 DN65 and DN2 PN16 DN100 DN1 PN16 DN100 and DN2 PN16 DN125 Cast Iron A 50 and Stainless Steel A 47 Cast Iron A 50 and Stainless Steel A 65 Page 7 T 33 1 41 08 15 15 amp 33 0141081500 H http www pcmpompes com TA IN 7 Cl PCM lll bearing monoblock pump general dimensions 1 2 1 4
2. lll bearing pumps 4152 Rp2 115 733 130 112 120 164 1917 911 106 770 20120 180 862 a 160 1775 2120 920 191 1050 35120 177 1081 wane HEL 2093 2480 1064 251 1160 60110 PN16 215 830 160 180 1874 2255 1052 280 890 DN150 100110 280 2382 2795 1318 370 1150 1085 100 180 200 1001D10 9332 660 3630 4042 1318 525 2380 12015 aa 462 1710 2103 270 600 aes 230 280 180 150110 0 1605 2902 3315 385 1650 190 1249 1501D10 3372 660 4670 5082 630 3400 18015 1085 280 2333 2726 351 1200 01 14 50 99 300 265 230 M12 02 12 40 79 03 350 300 250 M16 04 300 265 230 M12 14 50 99 05 350 300 250 M16 DN1 PN40 DN100 and DN2 PN16 DN125 DN1 PN40 DN125 and DN2 PN16 DN150 Page 8 T 33 141081515 amp 33 0141081500 H http www pcmpompes com TA IN 7 Ci PCM 1 2 1 5 00 bearing pump general dimensions e1 f1 00 bearing pumps 0 03ID10 72 98 346 313 19 297 414 70 0 4110 350 327 18 0 4ID10 PN10 DN20 28 ii 80 65 400 512 450 430 Fa 175 1110 350 467 403 380 145 11D10 90 501 615 553 177 6 20 20 300 116 530 2 6110 513 635 557 25 160
3. The Z dimension is the minimum length required for pump disassembly amp 33 0141081500 H http www pcmpompes com 1 2 1 2 0 bearing monoblock pum rT SIRI Ci PCM eneral dimensions 6110 45 288 6120 a 43 520 1315 229 13110 PN16DN50 45 438 131D10 803 2014 e gt 46 462 70 140 112 112 0 bearing pumps 814 848 956 994 573 569 30 210 1066 1379 597 597 33 450 100 753 897 573 28 210 962 1106 597 569 33 420 1327 1471 573 55 740 103 985 1160 i 602 A o 405 01 160 130 110 6 02 8 25 49 200 165 130 11 03 04 160 130 110 6 6 20 39 08 8 24 49 200 165 130 11 09 6 19 39 Cast Iron pumps DN1 PN16 DN50 and DN2 PN10 DN50 Stainless Steel pumps DN1 PN16 DN40 and DN2 PN10 DN50 Cast Iron pumps DN1 DN2 PN25 DN50 Stainless Steel pumps DN1 PN25 DN40 and DN2 PN25 DN50 Cast Iron pumps DN1 PN16 DN80 and DN2 PN16 DN65 T 33 1 41 08 15 15 Page 6 amp 33 0141081500 H http www pcmpompes com rT Ci PCM 1 2 1 3 II bearing monoblock pump general dimensions 4xd1
4. lt B Y R lt 0 75 a b a 1 75mm lt gt _ Inthe event of an unacceptable alignment change the motor pump unit ground setting and possibly the motorisation and or pump setting _ Put back the protective casing and fix it in place 1 3 5 Lubricating the sealing system If the sealing system is fitted with a lubrication system connect the barrage fluid inlet and outlet ports Refer to the specific instructions about sealing provided in the appendix 1 3 6 Connecting the motor Warning Prior to any connection ensure that the electrical supply corresponds to the specifications that appear on the motor plate However the connection diagram is located in the motor terminal box Three phase motor Connection of 220V to 240V in triangle position Page 16 T 33 141081515 33 0141 08 1500 H http www pcmpompes com gpn INNI Ci PCM Warning All our pumps are delivered with a star connection Do not forget to connect the pump earthing In terms of thermal protection the operating value is the current specified on the motor plate Once all connections have been made three phase start the pump at minimum speed if possible using the frequency mechanical or hydraulic variable speed drive and check the rotation direction of the motor according to the arrow on it Page 17 T 33 141081515 amp 33 01 41081500 H http www pcmpompes com gpn INNI Cl PCM 2
5. 2 6110 2 6ID10 615 6ID5 6110 6120 1315 13110 13ID10 TPC0056 2014 1 6145 13120 20116 2515 25110 3014 40ID5 40110 A0ID10 4515 6215 62ID5 9015 TPCO0S7 4152 20120 35120 35ID20 35140 50115 501D15 60110 100110 100ID10 12015 150110 1501D10 18015 TPC0058 24015 240ID5 SECTIONS TO BE REFERRED TO ORDER OF PUMP REASSEMBLY See documentation in Section Reassemble drive 4 Appendices Reassemble spacer or bearing gt 3 5 3 1 Reassemble seal gt 3 8 ii Reassemble connection gaskets gt 3 5 3 2 depending on model Reassemble driver on motor side gt 3 5 3 3 Reassemble sheaths gt 3 5 3 4 Reassemble connecting rod gt 3 5 3 5 Reassemble rotor gt 3 5 3 6 Reassemble body gt 3 5 3 7 Reassemble stator gt 3 5 3 8 Reassemble pump on site gt 3 5 3 9 Page 29 T 33 141081515 amp 33 01 41081500 H http www pcmpompes com n INNI C PCM 3 5 3 1 Reinstallation of spacer and bearing 3 5 3 1 1 Reinstallation of spacer Ref 88 Secure the spacer Ref 88 onto the drive using its fixing screws Secure the spacer Ref 88 and the drive onto the pump base 3 5 3 1 2 Reinstallation of bearing 3 5 3 1 2 1 Bearing 0 and 00 Clean the bearing holder Ref 60 Install the outer gaskets of the roller bearing Ref
6. connecting rod Ref 22 with the clamp following the diagram below Page 27 T 33 141081515 amp 33 01 41081500 E http www pcmpompes com 3 5 2 9 Removal of spacer or bearing 3 5 2 9 1 Removal of spacer Ref 88 e Unscrew the drive fixing screws on the spacer Ref 88 e Disengage and isolate the pump drive e Separate the spacer Ref 88 from the pump base 3 5 2 9 2 Removal of bearing 3 5 2 9 2 1 Removal of protective casing e Unscrew the fixing screws of the pump base e Disengage the protective casing from below 3 5 2 9 2 2 Removal of transmission system e Unscrew the fixing screws from the drive on the pump base e Isolate the pump drive e Disassemble the coupling half of the drive output shaft 3 5 2 9 2 3 Bearing 0 and 00 Unscrew the spacer fixing screws Ref 88 Separate the bearing holder Ref 60 from the spacer Ref 88 Remove the key Ref 87 once its coupling half has been removed Unscrew the locknut Ref 70 and remove the thrust washer Ref 34 Disassemble the gasket Ref 5 and then drive out the shaft Ref 33 Remove the inner gasket of the roller bearing Ref 65 of the shaft Ref 33 and then remove the outer gaskets of the roller bearing Ref 65 of the bearing holder Ref 60 3 5 2 9 2 4 Bearing Il Remove the gasket Ref 7 Unscrew the spacer fixing screw Ref 88 Separate the bearing holder Ref 60 from the spacer Ref 88 Remove the
7. discharge valve in the absence of circuit interlock is often the cause of improper operations resulting in the deterioration of the pump or piping Connecting the piping An easily removable element will be installed on the end of the stator This will enable both the stator and the rotor to be disassembled easily see dimension Z on the floor space requirement diagrams in paragraph 1 2 1 without having to dismantle the whole pump from its support The pump does not have to support the weight of the piping Fixing to the ground The pump and its driving device must be aligned with the base which can be provided by PCM Pompes It must be fixed in place by screws and pegs or foundation bolts in an sufficiently large concrete block Alignment Pumps that we at PCM mount onto a base with the drive are aligned in the workshop Alignment must nevertheless be checked once the pump has been installed definitively foundation etc However in some cases the following steps should be taken _ Remove the protective casing and the coupling sleeve fixing screws _ Separate these items _ Using a ruler check that the alignment specifications are compliant with the diagrams below v Maximum radial misalignment vy A m m lt 0 35mm Page 15 T 33 141081515 33 0141 081500 H http www pcmpompes com gpn INNI Ci PCM v Maximum axial misalignment H f lt 3mm lt f v Maximum angular misalignment b gt
8. given in the technical description given in Section 4 Appendices The shut down procedure is therefore defined by the process However stopping the pump and then closing the suction and discharge valves constitutes the minimum procedure Warning In the case of a fluid that decants the pump must be cleaned to allow a start up without damage 2 3 Operating procedure in the event of an incident In the event of operating anomalies such as _ Pump does not start _ Pump does not prime _ Flow too low or irregular _ Pump stops _ Pump produces no flow _ Pump abnormally noisy Proceed as follows _ Stop the pump in accordance with the shut down procedure in Section 2 2 4 _ Hydraulically isolate the pump suction discharge _ Refer to Section 3 5 1 Troubleshooting Automatic control The use of devices which automatically authorise or prohibit pump operation is recommended For example valves with electrical contacts for position dry running protection probe capacitance probe Page 19 T 33 141081515 amp 33 01 41081500 E http www pcmpompes com 3 1 3 2 gpn INNI C PCM 3 MAINTENANCE List of spare parts The list of spare parts for your pump can be obtained by contacting your Customer Services Department and providing the serial number of your equipment which can be found on the manufacturer s plate see paragraph 0 1 Stator Body gasket Sealing Name Stator Rotor
9. key Ref 87 once its coupling half has been removed Unscrew the locknut Ref 70 and remove the thrust washer Ref 34 Disassemble the gaskets Ref 5A and 5B and then drive out the shaft Ref 33 Remove the inner gasket of the roller bearing Ref 65 of the shaft Ref 33 and then remove the outer gaskets of the roller bearing Ref 65 and 66 of the bearing holder Ref 60 3 5 2 9 2 5 Bearing III and IV Remove the flap Ref 72 that may be present depending on the model Remove the key Ref 87 once its coupling half has been removed Unscrew the locknut Ref 70 and remove the thrust washer Ref 34 Disassemble the gaskets Ref 5A and 5B and then drive out the shaft Ref 33 Remove the inner gasket of the roller bearing Ref 65 of the shaft Ref 33 and then remove the outer gaskets of the roller bearing Ref 65 and 66 of the bearing holder Ref 60 Page 28 T 33 141081515 amp 33 0141081500 H http www pcmpompes com R PCM 3 5 3 Pump reassembly see sectional drawings in appendix To maintain the pump in its original condition it is essential that AN PCM spare parts be used Pump maintenance must be performed by qualified personnel only in accordance with the regulations in force The reference number of the drawing corresponding to your model is given in the table below Pump model Sectional drawing reference 0 03ID10 0 4110 0 4ID10 1110 11D10
10. monoblock and bearing The name of the monoblock pumps given on the rating plate begins with two figures followed by one or two letters M MR MV or R e g 01MR45I5 corresponds to size 4515 with a 01 type mounting geared motor The name of the bearing pumps do not have the same elements as described before Returning to the previous example this therefore gives us the following code 4515 The space occupied by the pumps will be defined below Note Ft indicates that the equipment is made out of cast iron and In indicates stainless steel Page 4 T 33 141081515 33 0141081500 B http www pcmpompes com TA INNI Ci PCM 1 2 1 1 00 bearing monoblock pump general dimensions 00 bearing pumps 0 03ID10 72 98 346 313 18 297 414 70 0 4110 350 327 17 0 41D10 PN10 DN20 28 a 80 65 400 512 450 430 ie 175 1110 350 467 403 380 145 11D10 90 501 615 553 19 300 116 530 2 6110 513 635 557 24 160 2 6ID10 723 845 767 740 26 370 PN16 DN40 47 60 90 80 615 432 555 475 450 21 120 6ID5 557 680 600 575 24 250 02 200 165 130 12 25 49 03 20 39 160 130 110 13 04 25 49 05 06 200 165 130 12 19 39 07 24 49 08 160 130 110 13 25 49 T 33 1 41 08 15 15 Page 5
11. rq LYRE Ca PCM ANTISEEZE 76772 LOCTITE Sheathed connections TOTAL FM TOTAL AVIATION N 10 ELF Roller bearings UPTON 400 LABO Stator for mounting GLYCERINE 3 4 3 Tightening torque The general tightening torque value for the fixing screws is defined in the table below Screw diameter Max torque M 10 15 N m M 14 40 N m 3 5 Corrective maintenance 3 5 1 Troubleshooting POSSIBLE CAUSES amp SOLUTIONS Pump does not start Pump does not prime 3 4 5 9 10 11 14 15 16 17 20 21 24 26 27 29 Flow is too low 3 4 5 9 10 15 16 19 20 21 22 23 24 26 29 Discharge pressure too low 3 4 5 9 10 15 20 21 22 23 24 26 Pump stops 2 7 8 13 14 16 17 18 19 22 23 29 30 Pump no longer produces any 3 4 5 7 9 10 13 15 16 17 18 20 21 23 24 26 27 29 flow Drive overload 1 2 3 8 12 13 14 16 17 18 19 22 25 26 29 Pump is noisy or vibrates 3 4 5 6 12 13 14 17 20 23 25 26 27 28 abnormally Drive sealing leaks Stator prematurely worn 2 3 5 14 16 17 18 19 20 21 25 26 27 30 Rotor prematurely worn Flow not constant Connections deteriorate quickly 2 3 14 16 17 18 19 20 25 26 30 Page 22 T 33 141081515 amp 33 01 41081500 E http www pcmpompes com 1 on POSSIBLE CAUSES SOLUTIONS tightening torque is too high ten times by hand 2 Stator has ex
12. too high Replace the motor or change reduction ratio Installation piping and accessories must Check that piping is not blocked by foreign be checked bodies or a faulty valve and that there are no permanent accidental leaks poorly sealed valve leaking safety valve etc Z Mm ey tom at pei dry opereton a safety system that prohibits dry operation Roller bearings worn Disassemble the bearing change roller bearings and gaskets expected expected Disassemble pump clean it change any damaged components 3 5 2 Pump disassembly see sectional drawings in appendix To maintain the pump in its original condition it is essential that AN PCM spare parts be used Pump maintenance must be performed by qualified personnel only in accordance with the regulations in force The reference number of the drawing corresponding to your model is given in the table below Pump model Sectional drawing reference 0 03ID10 0 4110 0 41D10 1110 11D10 2 6110 2 61D10 615 6ID5 6110 6120 1315 13110 13ID10 TPC0056 2014 1 6145 13120 20116 2515 25110 3014 401D5 40110 AQID10 4515 6215 62ID5 9015 TPC0057 4152 20120 35120 351D20 35140 50115 501D15 60110 100110 1001D10 12015 150110 1501D10 18015 TPC0058 24015 2401D5 Page 24 T 33 14108
13. 0 20 1 614 15 AD 10 6 5 4 0 4110 0 41D10 3 10 20 30 40 50 60 70 8090 100 200 300 400 500 700 900 1000 1500 1800 For further information refer to the curve for your pump or ask our Customer Services Department for a copy Page 14 T 33 141081515 amp 33 0141081500 E http www pcmpompes com 1 3 1 3 1 1 3 2 1 3 3 1 3 4 Equipment installation Installation precautions It is important to leave enough space around the pump to allow for maintenance and adjustments Avoid mounting the pump in places where the ambient temperature is not within the pump operating temperature limits see Technical Description in the Appendix If installed outside protection above the equipment and anti frost protection are both recommended We also recommend the installation of a removable connection component to allow easy maintenance of the motor pump unit see dimension Z on the floor space requirement diagrams in paragraph 1 2 1 A discharge pressure relief valve will protect the pump and installation PCM has a wide selection of accessories contact our Customer Services Department for all your needs Some recommendations for optimum pump operation a The pump should preferably be placed under load with suction below the fluid to be pumped b If there is a valve on the downstream circuit it is IMPERATIVE that a pressure relief valve and or break contact be installed for authorising pump operation Note A
14. 1515 amp 33 01 41081500 H http www pcmpompes com ORDER OF PUMP DISASSMBLY SECTIONS TO BE REFERRED TO Disassemble pump from site gt 3 5 2 1 Disassemble stator gt 3 5 2 2 Disassemble body gt 3 5 2 3 Disassemble rotor gt 3 5 2 4 Disassemble connecting rod gt 3 5 2 5 Disassemble sheaths gt 3 5 2 6 Disassemble driver on motor side gt 3 5 2 7 eal Disassemble connection gaskets gt 3 5 2 8 depending on model Disassemble seal gt 8 n oO Disassemble spacer and bearing gt 3 5 2 9 See documentation in Section Di ble dri Isassemble drive 4 Appendices 4 Before disassembly Ensure that the pump has stopped and that it has been disconnected both electrically and hydraulically to prevent the pump from accidentally starting Remove all pressure at discharge and suction ports isolate the pump from the rest of the installation and purge the pump body and piping Empty the pump body Prepare the tools required for the corresponding disassembly phase referring to the tables given in the appendix of this document 3 5 2 1 On site pump disassembly e Isolate the pump from the electrical circuit and secure it Close the suction and discharge valves e Obtain information about the pumped fluid so as to implement any precautions required for personal safety Empty the pump e Remove the pump from the installation and mark the motor connection for rotation direct
15. 2 61D10 723 845 767 740 27 370 PN16 DN40 47 60 90 80 615 432 555 475 450 22 120 6ID5 557 680 600 575 25 250 Page 9 T 33 141081515 amp 33 0141081500 H http www pcmpompes com 1 2 1 6 rT SIRI Ci PCM 0 bearing pump general dimensions 6110 45 288 6120 PN25 DN50 43 520 1315 229 13110 PN16 DN50 45 438 131D10 803 2014 46 462 70 140 112 0 bearing pumps 100 814 848 956 994 573 569 1066 1379 597 597 753 897 573 962 1106 597 569 1327 1471 57 103 085 cof co 3 a 28 31 210 38 450 30 210 35 420 56 740 49 405 Cast Iron pumps DN1 PN16 DN50 and DN2 PN10 DN50 Cast Iron pumps DN1 PN16 DN80 and DN2 PN16 DN65 Stainless Steel pumps DN1 PN16 DN40 and DN2 PN10 DN50 Cast Iron pumps DN1 DN2 PN25 DN50 Stainless Steel pumps DN1 PN25 DN40 and DN2 PN25 DN50 T 33 1 41 08 15 15 Page 10 amp 33 0141081500 H http www pcmpompes com 1 2 1 7 Il bearing pu K TA IN 7 Ci PCM mp general dimensions f1 Il bear
16. 5B and the washer Ref 34 Install the locknut Ref 70 with LOCTITE 577 thread locking liquid yellow to ensure a backlash free assembly a shaft that is not free to move and manual rotation without coupling Install the obtained assembly onto the spacer Ref 88 and secure it using the screws Install the key Ref 87 and then the coupling half Install the gasket Ref 7 in its housing 3 5 3 1 2 3 Bearing III and IV Clean the bearing holder Ref 60 Install the outer gaskets of the roller bearing Ref 65 and 66 in the bearing holder Ref 60 with the clamp Grease the outer gaskets of the roller bearing Ref 65 and 66 with grease see section 3 4 2 Install the inner gasket of the roller bearing Ref 65 when hot onto the shaft Ref 33 stoving of gasket at 100 C for 45 mins or use an induction instrument Page 30 T 33 141081515 33 0141 081500 H http www pcmpompes com RR Ca PCM e Install the shaft Ref 33 thus fitted in the bearing holder Ref 60 and then install the other inner gasket of the roller bearing Ref 66 when hot e Insert the gaskets Ref 5A and 5B and the washer Ref 34 e Install the locknut Ref 70 with LOCTITE 577 thread locking liquid yellow to ensure a backlash free assembly a shaft that is not free to move and manual rotation without coupling e Install the key Ref 87 and then the coupling half Install the flap Ref 72 which may be present de
17. 65 in the bearing holder Ref 60 with the clamp Grease the outer gaskets of the roller bearing Ref 65 with grease see section 3 4 2 Install the first inner gasket of the roller bearing Ref 65 when hot onto the shaft Ref 33 stoving of gasket at 100 C for 45 mins or use an induction instrument Install the shaft Ref 33 thus fitted in the bearing holder Ref 60 and then install the other inner gasket of the roller bearing Ref 65 when hot Insert the gasket Ref 5 and the washer Ref 34 Install the locknut Ref 70 with LOCTITE 577 thread locking liquid yellow to ensure a backlash free assembly a shaft that is not free to move and manual rotation without coupling Mount the obtained assembly onto the spacer Ref 88 and secure it using the screws Mount the key Ref 87 and then the coupling half 3 5 3 1 2 2 Bearing Il Clean the bearing holder Ref 60 Install the outer gaskets of the roller bearing Ref 65 and 66 in the bearing holder Ref 60 with the clamp Grease the outer gaskets of the roller bearing Ref 65 and 66 with grease see section 3 4 2 Install the inner gasket of the roller bearing Ref 65 when hot onto the shaft Ref 33 stoving of gasket at 100 C for 45 mins or use an induction instrument Install the shaft Ref 33 thus fitted in the bearing holder Ref 60 and then install the other inner gasket of the roller bearing Ref 66 when hot Insert the gaskets Ref 5A and
18. INSTRUCTION MANUAL TO BE KEPT FOR FUTURE REFERENCE PCM MOINEAU Series I ID Type 0 03 0 4 1 1 6 2 6 4 6 13 20 25 30 35 40 45 50 60 62 90 100 120 150 180 240 4 5 10 15 16 45 et 52 bars Serial no Year of manufacture Reference NIPMI01A Date approved May 2001 Date issued May 2001 PCM POMPES 17 RUE ERNEST LAVAL BP 35 92173 VANVES CEDEX FRANCE TEL 33 01 41 08 15 15 FAX 33 01 41 08 15 00 TELEX 634129 F Internet http www pcmpompes com E mail pcem pcmpompes com re INNI Ci PCM DECLARATION OF INCORPORATION We declare that the subassembly covered by the technical description may not be put into operation before the machine in which it is to be incorporated has been declared compliant with the conditions of the Council Directive 89 392 CEE modified machine directive 91 368 CEE 93 44 CEE and 93 68 CEE and with the domestic legislation transcribing it The subassembly is compliant with harmonised EN 292 standards Vanves 23 April 1996 For the company NAME and TITLE Innovations Manager B Lafont JS T 33 141081515 amp 33 01 4108 1500 H http www pcmpompes com N IV 7 Ci PCM Thank you for choosing a pump from the PCM range 6 PRODUCT LINES PCM MOINEAU The widest range of progressive cavity industrial pumps PCM PRECI POMPE Diaphragm and plunger electro magn
19. OPERATION 2 1 First commissioning 2 1 1 Before start up Ensure that the _ Electric connections are compliant _ Reducing gear lubricant has been refilled or is at correct level _ Vent plug on reducing gear is present and protection has been removed Rotation direction of shaft complies with desired circulation direction of product _ Product to be pumped is present in tank and in pump body _ Seal is lubricated if pump is fitted with a sprayed seal _ Valves installed upstream and downstream of pump are open _ Maximum setting of variable speed drive thrust bearings is correct 2 1 2 Start up AN NEVER OPERATE THE PUMP DRY If the pump is not under a load the pump body should be filled manually If the pump is temporarily drained the small amount of fluid remaining in the pump will be sufficient for stator lubrication until the next priming During the first few minutes of operation check the following points Pumped fluid exits from the delivery piping Pump does not vibrate No abnormal noises No leaks from sealing system see specific documentation in appendix If a pressure gauge is installed check the pressure stabilisation No abnormal heating at the stator sealing system Check that the following operating parameters _ Speed _ Flow _ Pressure _ Fluid viscosity _ Temperature correspond to the parameters for which the pump was designed For any values other than those indicated the PCM Customer Services Department must b
20. Sealing see specific note in appendix Sheath Body gasket assembly Handling equipment and procedure Pump parts that cannot be handled manually can be lifted using a hoist and sling or other similar lifting equipment Metallic slings chain cable etc are not recommended Fragile parts such as the rotor drive shaft etc must be handled with particular care to avoid any impact Page 20 T 33 141081515 amp 33 01 41081500 E http www pcmpompes com 3 3 3 4 3 4 1 3 4 2 n INNI Ci PCM Following disassembly they should be placed on wooden blocks in a stable manner and protected against impact procedure and comply with legislation relating to the safety A For handling the whole pump refer to the applicable A B C of nearby personnel Storage conditions In standard PCM packing Pumps and pump parts must be stored in their original packing in a stable manner protected from impacts and in a dry room After unpacking Protect equipment against impacts and dust When packed according to S E I 4c Every six months Change the desiccator bags Check machined surfaces and grease as necessary Close the cover hermetically NOTE Every month turn the pump four to five turns using the ventilator or bearing shaft Preventive maintenance All maintenance operations must be performed by personnel trained and qualified in accordance with the instructions of this manu
21. al Any breach of this rule releases PCM of all responsibility Before carrying out any work on the pump check that all precautions have been taken upstream and downstream valves closed piping cleaned and purged power supply disconnected and blocked All usual methods must be implemented in accordance with regulations in force relating to personnel safety Periodic inspection If the pump is operated intermittently or for less than five hours per day monthly testing is sufficient If the pump is operated for more than five hours per day check the following points on a weekly basis _ Sealing at suction and discharge pump connections _ Sealing between body and drive _ Tightness of assembly fixing screws pipe stator body spacer drive _ Drive lubricant level if applicable _ Anchoring to floor if applicable _ Motor output and cleanliness of drive ventilation grilles _ Condition of power cable sheaths Lubrication The pump drive is supplied with oil except for a single motor Check lubricant level in drive before operating The precautions to be taken for drive lubrication if any must be applied according to the manufacturer s documentation given in the Appendix However the table below indicates the recommended lubricants to be used when working on the pump Lubricated element Recommended lubricants Supplier Page 21 T 33 141081515 amp 33 01 41081500 E http www pcmpompes com
22. ase and tighten with the torque given in section 3 4 3 Fix the pump supports to the base or ground 3 5 3 9 Reinstallation of Pump on Operating Site Put the pump into place and connect the motor See the whole of section 1 3 Familiarise yourself with the product specifications so as to implement all the necessary precautions relating to personnel safety Follow the start up instructions see section 2 11 then 2 1 2 and 2 2 1 Page 35 T 33 141081515 33 0141 081500 H http www pcmpompes com 3 6 3 6 1 3 7 3 8 n INNI Cl PCM Equipment storage when not in use e Release pressure at the suction and discharge e Clean the pipes and the pump using a product that is compatible with the pumped product and the materials from which the pump is made Run the pump for a few seconds to drain the body and the pipes e Stop the pump e Isolate the pump from the rest of the circuit Storage of rubber components e For rubber parts we recommend storing them in a cool area out of the light to protect them from UV rays Accessories See special notes in Section 4 Appendices Seals See special notes in Section 4 Appendices Page 36 T 33 141081515 amp 33 01 41081500 H http www pcmpompes com gpn INNI Ci PCM 4 APPENDICES Standard painting procedure Sectional drawings Description of Training option Special seal notes Technical Description Accessories optio
23. ctly to the pump turns the driving shaft which itself turns the rotor via a connecting rod The bearing option which enables drive via semi elastic coupling is available for our entire range Direction of rotation An arrow on the upper part of the spacer indicates the direction of rotation The direction of rotation for discharge on the pipe side is counterclockwise for an observer positioned at the end of the drive shaft The suction port is marked on the pump the other port being for discharge Page 3 T 33 141081515 33 0141081500 KH http www pcmpompes com 1 2 Specifications 1 2 1 Build specifications These are given in the table below Pump type Suction body and pipe FGL250 Cast Iron or Z3CND17 11 02 Stainless Steel Stator and sheath Hypalon Neoprene Nitrile or Viton R tor Z30C13 with or without chrome plating Z3CND17 11 02 with or without chrome plating a Stuffing box assembly lubricated or not Seal Single or double mechanical seal lubricated or not Driving shaft Z30C13 with or without chrome plating Z3CND17 11 02 with or without chrome plating FGL 250 Cast Iron Use of Stainless Steel and Cast Iron equipment names is in accordance with the AFNOR standard The PCM MOINEAU progressive cavity I series pumps in the MONOBLOCK and BEARING versions are fitted with ISO or ANSI standard flanged unions and can be installed on a base provided as an optional extra There are two build types
24. d stator assembly Page 39 T 33 141081515 amp 33 01 41081500 H http www pcmpompes com Shafting Drawing TPC0057 For pumps 1 6145 13120 20116 2515 25110 3014 40ID5 40110 40ID10 4515 6215 62ID5 9015 Representation with seal by non lubricated stuffing box assembly Depending on model T 33 1 41 08 15 15 Page 40 amp 33 0141081500 H http www pcmpompes com Drawing TPC0058 For pumps 4152 20120 35120 35ID20 35140 50115 501D 15 6011 0 100110 1001D10 12015 150110 1501D10 1 8015 24015 240ID5 Representation with seal by non lubricated stuffing box assembly Depending on model Page 41 T 33 141081515 amp 33 01 41081500 E http www pcmpompes com NOTES Page 42 T 33 141081515 amp 33 01 41081500 H http www pcmpompes com
25. e contacted 2 2 Normal operating procedure 2 2 1 Start up procedure Before each start up check the following points _ Presence of fluid to be pumped _ Valves on the suction and delivery pipes open _ Temperature of fluid to be pumped is correct Page 18 T 33 141081515 amp 33 01 41081500 H http www pcmpompes com 2 2 2 2 2 3 2 2 4 2 4 General operating requirements Ensure that the following conditions are met _ Pump is constantly supplied with fluid to be pumped and power _ Discharge pressure remains stable and lower than maximum pump capacity _ Pumped fluid temperature remains within the operating limits described in the technical description in Section 4 Appendices _ Compliance with the process operating requirements in force on the production site Cleaning External cleaning Remove any dirt which may damage paint or corrode the pump Internal cleaning The cleaning procedures and frequency depend on specific pump use and the fluid pumped However the minimum procedure is described below When the pump is in operation use the suction to supply it with a cleaning product that is compatible with the pumped fluid and the materials from which the pump is made The pump process determines cleaning time When this time is up stop the pump in accordance with Section 2 2 4 Shut down procedure The shut down procedure depends on the type of fluid pumped Refer to specific characteristics
26. e the set collar Ref 31 or depending on the model 23 Remove the screw Ref 100 and the driver gasket Ref 23 Drive out the pin Ref 21 to disengage the rotor Ref 20 from the connecting Drive out the pin Ref 21 to disengage rod Ref 22 the rotor Ref 20 from the connecting rod Ref 22 3 5 2 5 Removal of connecting rod Ref 22 According to the model and size of the bearing the connections are protected by sheaths Ref 3 or pins Ref 11 The unit is therefore identified by the contents of the list of parts provided in Section 4 Appendices Pump with sheath Ref 3 Pump with pins Ref 11 Turn the sleeve Ref 3 on the drive side Unscrew the fixing screws Ref 100 back on itself and disengage the set collar Ref 31 Remove the screw Ref 100 and the Drive out the pin Ref 21 to disengage driver gasket Ref 23 the connecting rod Ref 22 from the driver Ref 26 Drive out the pin Ref 21 to disengage the connecting rod Ref 22 from the driver Ref 26 Page 26 T 33 141081515 amp 33 01 41081500 H http www pcmpompes com n INNI Ci PCM 3 5 2 6 Removal of sheaths Ref 3 or pins Ref 11 According to the model and size of the bearing the connections are protected by sheaths Ref 3 or pins Ref 11 The unit is therefore identified by the contents of the list of parts provided in Section 4 Appendices Pump with sh
27. eath Ref 3 Pump with pins Ref 11 Cut the sheaths Ref 3 to disengage Take out the pins Ref 11 from the them from the ends of the connecting ends of the connecting rod Ref 22 rod Ref 22 Disengage the set collar Ref 23 or 31 depending on model 3 5 2 7 Removal of driver Ref 26 or 36 on motor side According to the model and size of the bearing the driver is fixed onto the drive shaft either by axial pins keys or tangential pins The unit is therefore identified by the contents of the list of parts provided in Section 4 Appendices Pump with axial pins Pump with key Ref With tangential pins Ref 108 142 or 141 Ref 108 Unscrew the fixing screw Unscrew the fixing screw Remove the circlips Ref Ref 139 Ref 139 97 Disengage the driver Disengage the driver Slide the 1 gasket Ref Ref 26 of the drive Ref 26 of the drive 69 towards the drive shaft Ref 33 shaft Ref 33 shaft Ref 33 Drive out the 1 pin Ref 108 Slide the 2 gasket Ref 69 towards the drive shaft Ref 33 Drive out the 2 pin Ref 108 Disengage the driver Ref 26 gaskets Ref 69 and circlips Ref 97 of the drive shaft Ref 33 3 5 2 8 Removal of connection gaskets Ref 204 and 206 e Drive out the gaskets Ref 206 of the driver Ref 26 and or of the rotor Ref 20 with the clamp e Drive out the gaskets Ref 204 of the
28. es Ref 3 or Pins Ref 11 According to the model and size of the bearing the connections are protected by sleeves Ref 3 or pins Ref 11 The unit is therefore identified by the contents of the list of parts provided in Section 4 Appendices 3 5 3 4 1 Mounting with sleeves Ref 3 1 Use two long handle screwdrivers with no protruding edges Grease the end of the connecting rod and the inside of the sleeve well 2 Perpendiculaire position to the connecting rod Page 32 T 33 141081515 amp 33 0141081500 H http www pcmpompes com 3 Engage the screwdrivers on the inside 4 Pivot towards the connecting rod axis and the outside of the connection rod end 5 In the connecting rod axis oull the 6 Changeover onto end of connecting rod screwdrivers apart 10 Take hold of the part that was not turned over sew 11 Grease the external part of the sleeve Page 33 T 33 141081515 33 0141 081500 H http www pcmpompes com 3 5 3 4 2 3 5 3 5 3 5 3 6 rq SIRI LC PCM Installation with pins Ref 11 e Engage the set collar Ref 23 or 31 on each connecting rod end Ref 22 e Put the pins into place Ref 11 on each connecting rod end Ref 22 Reinstallation of Connecting Rod Ref 22 According to the model and size of the bearing the connections are protected by sleeves Ref 3 or pins Ref 11 The unit is therefore identified by the contents of
29. etic dosing pumps PCM MOINEAU OILFIELD Progressive cavity pumps for oil extraction PCM DELASCO The most complete range of peristaltic pumps PCM DOSYS High precision dosers and continuous mixers PCM EQUIPEMENT Lobe pumps and pumpliners PCM markets its products worldwide via a distribution network comprising in particular sales offices and agents All are approved by PCM and qualified for providing Service and Assistance T 33 141081515 amp 33 01 41081500 B http www pcmpompes com 0 1 0 2 4 4 m WWWWWWW NNN OnRWN Na m e S m S n FF INNI Ci PCM CONTENTS 0 INTRODUCTION General information Limits of guarantee 1 SPECIFICATIONS AND INSTALLATION Operating principle Specifications Build specifications Operating specifications Equipment installation Installation precautions Connecting the piping Fixing to the ground Alignment Lubricating the sealing system Connecting the motor 2 OPERATION First commissioning Before start up Start up Normal operating procedure Start up procedure General operating requirements Cleaning Shut down procedure Operating procedure in the event of an incident Automatic control T 33 141081515 amp 33 01 41081500 B http www pcmpompes com 3 1 3 2 3 3 3 4 3 4 1 3 4 2 3 4 3 3 5 3 5 1 3 5 2 3 5 3 3 6 3 6 1 3 7 3 8 3 MAINTENANCE List of spare parts Ha
30. ing pumps 1 6145 Rp3 4 30 60 170 77 90 10651370 1220 65 470 13120 50 795 1315 1640 671 95 700 20116 1033 1082 see see 1584 1930 722 676 140 980 2515 RER 764 1085 910 915 77 185 PN16 07 25110 ON4100 1058 1379 1200 1209 95 470 3014 50 140 170 130 980 1296 1145 92 420 401D5 224 130 129 10 38 135 785 831 130 1360 1701 700 40110 130 125 722 676 135 74 180 401D10 1260 1305 1834 2175 165 1175 PN16 4515 ON125 948 1289 1096 1069 115 305 6215 386 m 1400 1740 195 390 62ID5 170 746 120 185 1760 2100 1047 245 750 9015 606 1620 1943 230 390 DN1 PN40 DN65 and DN2 PN16 DN100 DN1 PN16 DN100 and DN2 PN16 DN125 Cast Iron A 50 and Stainless Steel A 47 Cast Iron A 50 and Stainless Steel A 65 Page 11 T 33 1 41 08 15 15 amp 33 0141081500 H http www pcmpompes com 1 2 1 8 lll bearing pu TaN LC PCM mp general dimensions SIRI Ill bearing pumps 4152 Rp2 115 733 130 112 120 164 911 140 770 20120 160 1775 225 1050 180 862 920 20140 2790 312 1850 35120 1081 140 2093 285 1160 1064 35ID20 177 2307
31. ion when reassembling Page 25 T 33 141081515 amp 33 01 41081500 H http www pcmpompes com n INNI Ci PCM 3 5 2 2 Removal of stator Ref 1 Take out the removable element from the discharge pipe Immobilise the pump body to prevent it from falling Remove the nuts washers stud bolts Ref 80 or fixing screws and the pipe Ref 54 and possibly the supports Ref 48 and 384 depending on the case e Remove the stator Ref 1 from the rotor Ref 20 by rotating the pump drive shaft if necessary Depending on the model remove the adaptor rings between the body and stator and then mark them e Check the condition of the rotor and stator 3 5 2 3 Removal of body Ref 50 e Remove the fixing screws from the body Ref 50 on the spacer Ref 88 e Slide the body along the shafting rotor Ref 20 and connecting rod Ref 22 Isolate the body thereby protecting it from impact Note Mark the adaptor washer between the body and seal depending on model so as to facilitate reassembly 3 5 2 4 Removal of rotor Ref 20 According to the model and size of the bearing the connections are protected by sheaths Ref 3 or pins Ref 11 The unit is therefore identified by the contents of the list of parts provided in Section 4 Appendices Pump with sheath Ref 3 Pump with pins Ref 11 Turn the sheath Ref 3 on the rotor side Unscrew the fixing screws Ref 100 back on itself and disengag
32. nal Automatic control optional Page 37 T 33 141081515 amp 33 01 41081500 E http www pcmpompes com PAINTING SPECIFICATION T121F d 210396 Drafted on 05 01 2000 by FAVREAU Folio 1 1 PROCESS Standard I a Application Field PCM standard procedure for protection of pumps PRELIMINARY OPERATIONS SHOT BLASTING and SOLVENT DEGREASING 1 COAT PRIMER Protection of components before storage cast iron parts chassis stators etc COLOUR grey RAL THICKNESS 20 microns REMARKS PRODUCT APPLIED Single component vinyl Primer wash ref PCM 42911 902G 1 COAT PRIMER Protection of unpainted components after assembly COLOUR grey RAL THICKNESS 20 microns REMARKS PRODUCT APPLIED Single component vinyl Primer wash ref PCM 42911 902G 2 COAT TOP COLOUR Specification to order RAL 5019 or 9010 THICKENESS 35 microns REMARKS PRODUCT APPLIED Two component Acrylic Vinyl Polyester ref PCM 42930 5019 or 9010 7 parts of HY for 1 part HYA340 Min drying time at 23 C 5h TOTAL THICKNESS APPLIED 55 Microns Page 38 T 33 141081515 amp 33 01 41081500 H http www pcmpompes com Drawing TPC0056 For pumps 0 031D10 0 4110 0 41D10 1110 11D10 2 6110 2 61D10 615 61D5 6110 6120 1315 13110 131D10 2014 Representation with seal by non lubricated stuffing box assembly Shafting QD 92 G20 aR SE Body an
33. ndling equipment and procedure Storage conditions Preventive maintenance Periodic inspection Lubrication Tightening torque Corrective maintenance Troubleshooting Pump disassembly see sectional drawings in appendix Pump reassembly see sectional drawings in appendix Equipment storage when not in use Storage of rubber components Accessories Seals 4 APPENDICES Standard painting procedure Sectional drawings Description of Training option Special seal notes Technical Description Accessories optional Automatic control optional T 33 141081515 amp 33 01 41081500 B http www pcmpompes com 29 36 36 36 36 rT SYN MY PCM 0 INTRODUCTION 0 1 General information The pump that you have just purchased has been manufactured and checked with the utmost care This manual is intended to help you maintain the pump in proper working order Rating plate Dy 17 rue Ernest Lav INN 92170 Vanves France fr m T l 33 1 41 08 15 15 Pump type PCM Fax 33 1 41 08 15 00 vre i Serial no s Maximum pressure Pression Pressure ne Temperature Vitesse Speed REN Maximum flow D bit Flow i een l REF Customer reference MADE IN FRANCE This plate which is placed on the pump provides the following information a Serial no b Pump code which can be broken down according to the example below _ Pump model code 01MR2515 01MR specifies mounting type according to d
34. ng Mount the rotor Ref 20 on the connecting rod end Ref 22 rod end Ref 22 Insert the pin Ref 21 and place the set Insert the pin Ref 21 and place the set collar Ref 23 in its final position collar Ref 23 or 31 in its final position Put the screws in place Ref 100 and Put the screws in place Ref 100 and tighten them until it is secure in the driver tighten them until it is secure in the driver Grease the inside of the connection with grease see section 3 4 2 and turn the sleeve over Ref 3 to cover the assembly see diagram below 3 5 3 7 Reinstallation of Body Ref 50 Comment Prior to any operation and at this stage of reinstallation protect the rotor and the connections from any possible impact Place the body gaskets and the centring ring s depending on model on the seal body Slide the body Ref 50 along the shafting and move it to the desired position Wedge the body Ref 50 to prevent it from falling 3 5 3 8 Reinstallation of Stator Ref 1 Comment Attach the stator Ref 1 onto the rotor Ref 20 which has already been lubricated see section 3 4 2 turning the drive or roller bearing shaft Ref 33 if required In some versions an intermediary support Ref 48 and 384 depending on model is to be positioned before this stage Mount the pipe Ref 54 and then the stud bolts Ref 80 the washers and the nuts or fixing screws depending on the c
35. ogeneous slurry fragile and emulsifying liquids IMPORTANT The operating temperature range is defined according to the stator material and the specifications indicated in the Technical Description provided in the Appendix Do not use the pump in conditions other than those stipulated in this document without obtaining prior authorisation from our Customer Services Department Pump performance curves The rotation speeds and the pressures indicated on the curves correspond to typical performance levels for water at 20 C In the event of operating conditions that differ from this standard it is necessary to limit performance according to e Fluid properties viscosity fragility abrasiveness e Characteristics of the application operating conditions discharge pressure available NPSH The curves that appear below were achieved in the following conditions Water base at 20 C Maximum discharge pressure 4 bar or 6 bar per increment Page 13 T 33 141081515 amp 33 01 41081500 E http www pcmpompes com L h 300000 200000 A li A LZ aA AL eee OA Zz Paois ADE AE oot a E ae 150110 1501D10 4000 100110 1001D10 3000 12015 9015 2000 50115 5010156 1500 60110 6215 62ID5 1000 800 4515 3014 35120 40 351D20 600 40110 401D5 10 ee 2014 16 20 40 2515 10 300 200 160 1315 10 20 131D10 100 80 60 4152 50 615 10 20 6ID5 10 ae 30 2 6110 2 61D1
36. ovided in Section 4 Appendices Page 31 T 33 141081515 amp 33 0141081500 H http www pcmpompes com Pump with axial pins Pump with key Ref With tangential pins Ref 108 142 or 141 Ref 108 Replace the driver Ref 26 fitted with its pins Ref 108 and the gasket Ref 27 depending on model on the drive or roller bearing shaft Once engaged tighten the screw Ref 139 with the tightening torque indicated in section 3 4 3 Check that the key is in good condition Ref 142 or 141 and that it is correctly positioned on the drive or roller bearing shaft Ref 33 Install the gasket Ref 27 depending on model and replace the driver Ref 26 on the drive or roller bearing shaft Ref 33 fitted with its key Ref 142 or 141 Once engaged tighten the fixing screw Ref 139 with the tightening torque indicated in section 3 4 3 Replace the circlip Ref 97 onto the drive shaft Ref 33 Return the driver Ref 26 fitted with its rings Ref 69 and gaskets Ref 27 and 351 on the drive shaft Ref 33 Slide the two gaskets Ref 69 onto the drive shaft Ref 33 and engage the first pin Ref 108 Slide the first ring Ref 69 towards the driver Ref 26 and engage the second pin Ref 108 Slide the second ring Ref 69 towards the driver Ref 26 and install the circlip Ref 97 onto this 3 5 3 4 Reinstallation of Sleev
37. panded The stator material expands when in contact with the pumped fluid Check that the fluid is the one provided on the order Otherwise contact our Customer Services Department to determine a new elastomer grade 3 Stator has become hard and brittle Check that the temperature of the pumped fluid is below the maximum admissible temperature for the stator Replace the stator and check the condition of the rotor 5 Rotor is worn Determine the cause of this wear abrasion corrosion cavitation Contact our Customer Services Department to determine a new grade Install a new rotor W Connections are worn Check the condition of the sheaths and as for the stators contact our Customer Services Department to determine a new elastomer grade Repair the connection 7 Rotor drive system is broken Determine the cause of this incident by checking points 1 2 14 20 and 30 Replace the damaged parts Stuffing box assembly has seized or First of all unscrew the nuts in the gland and stuck turn the pump allowing the pumped fluid to escape Re tighten gently in order to curb the leak If this is not enough disassemble and then reassemble using new parts Leak from mechanical seal Replace mechanical seal see specific note in Section 4 Appendices Shaft damaged Change shaft and recondition seal 11 Incorrect rotation direction Change the motorisation rotation direction by inverting the
38. pending on the model Install the gasket Ref 7 in its housing 3 5 3 1 2 4 Reinstallation of transmission system e Install the coupling half of the drive output shaft e Put the drive onto the pump and attach it to the latter using its coupling assembly 3 5 3 1 2 5 Reinstallation of protective casing e Replace the protective casing from above e Put the protective casing fixing screws into position on the pump base e Check that there is no friction when the protective casing is moved Since this component is vital for personnel safety PCM disclaims all responsibility for any breach of this section 3 5 3 2 Reinstallation of connection gaskets Ref 204 and 206 e Apply LOCTITE 638 to the gaskets Ref 206 of the driver Ref 26 and or the rotor Ref 20 e Preheat the drivers and fix the gaskets Ref 206 thus prepared with the clamp level with the external diameter of the drivers e Apply LOCTITE 638 to the gaskets Ref 204 of the connecting rod Ref 22 e Preheat the ends of the connecting rod Ref 22 and then fix the gaskets Ref 204 with the clamp positioning them according to the diagram below Incorrect installation Correct installation 3 5 3 3 Reinstallation of driver Ref 26 or 36 on motor side According to the model and size of the bearing the driver is fixed onto the drive shaft either by axial pins keys or tangential pins The unit is therefore identified by the contents of the list of parts pr
39. rive motor type 25 specifies flow at 0 bar in cubic metres per hour mZ h at maximum speed I specifies pump type I industrial version 5 specifies the maximum admissible hydraulic pressure in bar Note The coding of supplied equipment is clearly explained in this form in the technical description in Section 4 Appendices c Maximum flow of pump at 0 bar d Maximum pressure admissible by pump depending on drive motor e Customer reference This information is required for all spare parts orders contact our Customer Services Department The pump characteristics flow pressure rotation speed construction pump rotation direction etc must not be modified without the written agreement of our Customer Services Department Page 1 T 33 141081515 33 014108 1500 H http www pcmpompes com 0 2 Limits of guarantee Before carrying out any work on the pump check that all precautions have been taken upstream and downstream valves closed piping cleaned and purged power supply disconnected and implementation of all regulatory procedures in force relating to staff safety On reception of the pump immediately inspect it for any obvious signs of damage If it is visibly damaged clearly note on the shipper s papers that the merchandise has been received damaged briefly describing the type of damage observed Send a letter by registered post with acknowledgement of receipt to inform the shipper within 48 hours and a copy
40. the list of parts provided in Section 4 Appendices Pump with sleeves Ref 3 Grease the inside of the connection with grease see section 3 4 2 First mount the set collars Ref 23 on each connecting rod end Ref 22 Mount the connecting rod Ref 22 in the driver Insert the pin Ref 21 and put the set collar Ref 23 in its final position Put the screws in Ref 100 and tighten them until it is secure in the driver Turn the sleeve over Ref 3 to cover the assembly see diagram below Reinstallation of Rotor Ref 20 Pump with pins Ref 11 Grease the inside of the connection with grease see section 3 4 2 Mount the connecting rod Ref 22 in the driver Inser the pin Ref 21 and put the set collar Ref 23 in its final position Put the screws in Ref 100 and tighten them until it is secure in the driver According to the model and size of the bearing the connections are protected by sleeves Ref 3 or pins Ref 11 The unit is therefore identified by the contents of the list of parts provided in Section 4 Appendices Page 34 T 33 141081515 amp 33 01 41 08 1500 amp http www pcmpompes com Pump with sleeve Ref 3 Pump with pin Ref 11 First mount the set collar Ref 23 on the Grease the inside of the connection with connecting rod Ref 22 grease see section 3 4 2 Mount the rotor Ref 20 on the connecti
41. to our Customer Services Department in the event that you accept the damaged equipment Storage and handling conditions are explained in Section 3 paragraphs 3 2 and 3 3 To avoid any damage or accidents in particular when the pumped fluids are hazardous it is essential that this equipment not be used for applications other than those foreseen in our technical description see Section 4 Appendices To maintain the original qualities of the pump it is essential that parts from PCM POMPES be used Page 2 T 33 141081515 33 0141081500 B http www pcmpompes com 1 1 gpn INNI Ci PCM 1 SPECIFICATIONS AND INSTALLATION Operating principle Pipe Discharge or Suction Connecting rod Spacer The PCM MOINEAU type progressive cavity or eccentric screw pump is essentially made up of two internal spiral gears each of which has the following particular features The stator external element has one tooth more than the rotor internal element For any given cross section each rotor cross section is in contact with the stator The helix pitch for both elements depends on the number of teeth The rotational movement generates an axial displacement of the closed cells delimited by the rotor and the stator from the suction port to the discharge The PCM MOINEAU pump is a positive displacement vacuum pump whose cylinder capacity is equal to the cell volume The drive system flanged dire
42. two motor phases 13 Coupling worn or broken Replace the coupling and redo the alignment Soera womor boen Biagnase the reasons for fe breakage 14 Temperature of pumped fluid too high Check acceptable temperature range for S Tereno ormene eee Sator and repaos i necessary 15 Temperature of pumped fluid is lower Replace stator with tighter stator rangerede OP MR S ower pump 18 Solids contained in fluid too thick Remove these solids by sieving or use LB RR another pump with larger cl Discharge pressure too high Measure the pressure using a pressure gauge and compare the reading with that in the technical description 20 Net positive suction head too low Reduce head losses in the suction piping NPSHd lt NPSHr lower the temperature increase the intake level and reduce pump speed 21 Air suction at the pump intake Check for leaks in the piping re tighten the stuffing box assembly if the pump is sucking in air on this side apply lubrication if there is none Page 23 T 33 141081515 amp 33 01 41081500 H http www pcmpompes com PCM 22 Electrical installation is non compliant Check the mains voltage motor coupling and fuse rating 23 Equipment that drives the pump is worn Change the defective parts and check motor or broken load Rotation speed too low Replace the motor or change reduction ratio Rotation speed
43. z 250 3319 365 2390 35140 ey 2304 ig 3568 1342 380 2320 50115 1268 160 2562 387 1400 e 213 1336 50ID15 2724 180 4000 525 2800 60110 PN16 DN150 215 830 295 160 180 1874 1052 168 16 55 315 890 100110 1085 280 200 2382 1318 405 1150 1001D10 2332 660 3630 1318 580 2380 12015 462 1710 305 600 PN10 DN200 234 280 180 150110 1605 2902 440 1650 230 190 1249 1501D10 3372 660 4670 685 3400 18015 1085 280 2333 385 1200 24015 1268 320 2435 440 PN10 DN250 102 250 200 1360 2401D5 2416 660 3582 695 2350 DN1 PN40 DN100 and DN2 PN16 DN125 DN1 PN40 DN125 and DN2 PN16 DN150 DN1 PN40 DN125 and DN2 PN10 DN200 DN1 PN16 DN150 and DN2 PN10 DN200 Page 12 T 33 1 41 08 15 15 amp 33 0141081500 H http www pcmpompes com 1 2 2 Operating specifications Pump specifications flow pressure rotation speed construction etc must not be modified without the written agreement of our Customer Services Department Operating specifications are given in the Technical Description for the supplied equipment The equivalent continuous A weighted sound pressure level for PCM pumps is less than 70 dB A l series MOINEAU pumps are used in the following industries Starch Building and public works Ceramics Chemistry Purification and environment Oil mills Mining Paper Petrochemicals Oil Soap and Sugar etc With their strong design l series MOINEAU pumps are used for clear viscous abrasive heter

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