Teaching Color-Sensing Connected Components Building Block
Contents
1. 10 Publication CC OS010A EN P May 2009 Product Integration Chapter 1 Connect Components To wire a 45CLR ColorSight sensor into the RS 485 connection of the MicroLogix 1400 controller perform the following steps 1 Connect the 8 pin DC Micro cable catalog number 889D F8AB x to the 45CLR ColorSight sensor 2 Connect 24V DC power and RS 485 communication wiring according to the diagram below System Wiring Diagram 1763 NCO1 T TERM O o E a o coM rs SHLD Q ING ce Se cowo 24V Q ov 2 w MicroLogix 1400 45CLR 5LPS1 DS G RS 485 2 G OUT 1 EN wW E rs485 ov 3 Make sure that the unused wires from the 8 pin DC Micro cable are insulated to be sure of correct system operation 4 Energize the power supply 5 Verify that the round white light on the sensor face of the 45CLR ColorSight sensor turns on Publication CC OS010A EN P May 2009 11 Chapter Product Integration Configuring PanelView Component Terminal IP Addresses In the Connected Components Building Blocks Quick Start publication CC QS001 Chapter 3 Controller and HMI Integration details how to set the Ethernet IP addresses in the MicroLogix 1400 controller and PanelView Component 600 terminal If you have not done this already follow those instructions to set the follo2. 100 Cyberport Road Hong Kong Tel 852 2887 4788 Fax 852 2508 1846 Publication CC OS010A EN P May 2009 Copyright 2009 Rockwell Automation Inc All rights reserved Printed in the U S A
3. Before You Begin e Verify that you have completed all of the steps in Chapter 1 of this document e Review the MicroLogix 1400 User Manual publication 1766 UMO001 e Review PanelView Component HMI Terminals User Manual publication 2711C UM001 e Review the ColorSight True Color Sensor RS 485 Communications User Manual publication number 45CLR UMO001 e Have equipment wired and set up per wiring and system overview diagrams in Chapter 1 of this document e Be sure the system is powered off What You Need e Personal computer with either RSLogix 500 or RSLogix Micro programming software RSLinx Classic software and either Firefox Version 2 x or Internet Explorer Version 7 x software installed Connected Component Building Blocks Overview CD publication CC QRO01 PanelView Component 600 terminal catalog number 2711C T6C e MicroLogix 1400 controller catalog number 1766 L32BXB Publication CC OS010A EN P May 2009 13 Chapter 2 System Validation and Application Tips Follow These Steps Follow these steps to verify that communication is occurring between your devices Configure the Sensor Node Address and Baud Rate page 9 ee Configure Teach the Sensor s Colors page 9 MEN Test the Color Sensor Function page 11 Overview of System Operation This application demonstrates how to e configure the 45CLR ColorSight sensor for operation over an RS 485 network for communi
4. You Begin Review the Connected Components Building Blocks Quick Start publication CC OS001 verifying that you have completed the hardware design and installation as well as software installation What You Need e Personal computer with either RSLogix 500 or RSLogix Micro programming software RSLinx Classic software and either Firefox Version 2 x or Internet Explorer Version 7 x software installed Connected Component Building Blocks Overview CD publication CC ORO001 e 45CLR ColorSight sensor catalog number 45CLR 5LPS1 D8 e 8 pin DC Micro M12 cordset catalog number 889D F8AB x where x denotes the length of the cable in meters for connection to 45 CLR ColorSight sensor e MicroLogix 1400 controller catalog number 1766 L32BXB PanelView Component 600 terminal catalog number 2711C T6C e Ethernet cables catalog number 1585J M8TBJM 2 or equivalent e Stratix 2000 Ethernet switch catalog number 1783 US05T or equivalent to connect your personal computer to the MicroLogix controller and the PanelView Component terminal e RS 485 to MicroLogix 1400 communication cable catalog number 1763 NCO01 e Power supply 100 120 220 240V AC input 24 28V DC output catalog number 1606 XLP30E or equivalent Publication CC 0S010A EN P May 2009 9 Chapter Product Integration Follow This Step Follow this step to wire the 45CLR ColorSight sensor to the power source and communication cable Connect Components page 11
5. complete your connected components building block Connected Components Building Blocks publication CC QS001 Chapter 1 Product Integration Chapter 2 System Validation and Application Tips Publication CC OS010A EN P May 2009 3 Where to Start Notes 4 Publication CC 0S010A EN P May 2009 Product Integration System Validation and Application Tips Publication CC OS010A EN P May 2009 Table of Contents Preface rtt od dcLipE s soo pe Ditto I uoa ead 5 Ope dO Ar ae Penang 7 Conventions Used in This Mandal dosi ce we veda te RO FX as 8 Additional ReSOBDEICRS apie Encuesta orte oe ies vod 8 Chapter 1 Tatrod cton cos Skagen Gee pa e ET paa t per wee EN MPs 9 Betorg You ECU creda coe bless ek So a dut La de d ir 9 What You Need suco sr teer eae PEE aie C e aac E e e apt 9 Follow Dus Step sae Se pur efte e eR AME PR EE YR o Rs 10 Gonnect CompoheHts 544 seso wa d etu s radian oed epe dh 11 Configuring PanelView Component Terminal IP Addresses 12 Chapter 2 rit eod dc BOB esas eie hee pU os Dae SPR YS 15 Before You Besi ort hae aoe ee Gs e d UD e ps Verde ten 13 Wh t You IT PP 13 Folow TheseStepsie ao sie peta a RUE gn eee Ob ren ida 14 Overview of System Ope
6. Teaching Color Sensing Connected Components Building Block Quick Start Rockwell AiVeN BEA DIEN ROCKWELL SOFTWARE Automation Important User Information Solid state equipment has operational characteristics differing from those of electromechanical equipment Safety Guidelines for the Application Installation and Maintenance of Solid State Controls publication SGI 1 1 available from your local Rockwell Automation sales office or online at http literature rockwellautomation com describes some important differences between solid state equipment and hard wired electromechanical devices Because of this difference and also because of the wide variety of uses for solid state equipment all persons responsible for applying this equipment must satisfy themselves that each intended application of this equipment is acceptable In no event will Rockwell Automation Inc be responsible or liable for indirect or consequential damages resulting from the use or application of this equipment The examples and diagrams in this manual are included solely for illustrative purposes Because of the many variables and requirements associated with any particular installation Rockwell Automation Inc cannot assume responsibility or liability for actual use based on the examples and diagrams No patent liability is assumed by Rockwell Automation Inc with respect to use of information circuits equipment or software described in this manual Repro
7. cation with the MicroLogix 1400 controller e configure teach the sensor five colors e test the color sensing function All configuration buttons are accessed from the PanelView Component 600 terminal In Configuration mode the sample code provided in this application lets you configure the baud rate and node address of the sensor at node address 1 and then save the settings within the sensor Also the sensor is taught five colors that are then stored in the sensor s internal memory When configured and in Run mode the sensor continuously scans colors presented in the detection area When there is a colot match the sensor s output is triggered This initiates a read from the MicroLogix 1400 controller The values retrieved are compared to those previously written to determine which color has been matched This in turn switches on a corresponding discrete output on the MicroLogix 1400 controller 14 Publication CC OS010A EN P May 2009 System Validation and Application Tips Chapter 2 Configure the Sensor Node Address and Baud Rate 45CLR ColorSight sensors are preconfigured at the factory for node address 1 at 9600 bps When using multiple nodes on an RS 485 network it will be necessary to change a sensor s address or baud rate settings The application is set to work at address 1 However if it is required to change the address or baud rate settings these can be changed by accessing the sensor settings from the Network Overview scre
8. duction of the contents of this manual in whole or in part without written permission of Rockwell Automation Inc is prohibited Throughout this manual when necessary we use notes to make you aware of safety considerations Identifies information about practices or circumstances that can cause an explosion in a hazardous environment which may lead to personal injury or death property damage or economic loss IMPORTANT Identifies information that is critical for successful application and understanding of the product Identifies information about practices or circumstances that can lead to personal injury or death property damage or economic ATTENTION loss Attentions help you identify a hazard avoid a hazard and recognize the consequences INA a TZ Labels may be on or inside the equipment for example a drive or motor to alert people that dangerous voltage may be present BURN HAZARD Labels may be on or inside the equipment for example a drive or motor to alert people that surfaces may reach dangerous temperatures gt gt ef E OE Rockwell Automation Allen Bradley ColorSight MicroLogix PanelView RSLinx Classic RSLogix 500 RSLogix Micro Stratix and TechConnect are trademarks of Rockwell Automation Inc Trademarks not belonging to Rockwell Automation are property of their respective companies Where to Start Connected Components Building Block Outline Follow the path below to
9. ed Component Building Blocks Overview CD publication CC QRO001 The CD provides bills of materials BOMs CAD drawings for panel layout and wiring control programs Human Machine Interface HMI screens and more With these tools and the built in best practices design the system designer is free to focus on the design of their machine control and not on design overhead tasks The beginning of each chapter contains the following information Read these sections carefully before beginning work in each chapter Before You Begin This section lists the steps that must be completed and decisions that must be made before starting that chapter The chapters in this quick start do not have to be completed in the order in which they appear but this section defines the minimum amount of preparation required before completing the current chapter e What You Need This section lists the tools that are required to complete the steps in the current chapter This includes but is not limited to hardware and software Follow These Steps This illustrates the steps in the current chapter and identifies which steps are required to complete the examples Publication CC OS010A EN P May 2009 7 Preface Conventions Used in This Manual This manual uses the following conventions Convention Meaning Example Enter Select from a pull down menu Enter the Catalog Number of the product Press Press a specific button on the PanelView Com
10. en on the PanelView Component terminal Network Overview Screen a Network Overview Node 1 Button Foner active een oe i Channel Values Sensor Settings Activated Configure Teach the Sensor s Colors 1 Press the Return button to return to the Network Overview screen 2 Set Node 1 to active by pressing Node 1 Confirmation can be seen when the button turns green 3 Press the Channel Values button The screen will switch to the Node 1 Color Configuration Screen Node 1 Color Configuration Screen Run Config Button 4 Verify that the system is in Config mode If the system is in Run mode press the Run Config button to switch modes Publication CC OS010A EN P May 2009 15 Chapter 2 System Validation and Application Tips 5 Place the color sample that you wish to use to teach into the sensor s detection area 6 Press Start Scan The S status indicator will start to flash and upon completion of the scan the detection area light will cycle 7 Press Retrieve Value 8 Press Send to CH1 Confirmation that the channel is assigned is given by its green indicator box being displayed 9 Repeat step 5 step 8 for the remaining four color channels 2 5 After all five colors have been taught indication is given by the CH1 5 Assigned indicator TIP This application requires that the 45CLR ColorSight sensor be taught five colors If fewer than five colors are needed teach any spare channels a random co
11. isit http support rockwellautomation com Installation Assistance If you experience a problem with a hardware module within the first 24 hours of installation please review the information that s contained in this manual You can also contact a special Customer Support number for initial help in getting your module up and running United States 1 440 646 3434 Monday Friday 8 a m 5 p m EST Outside United Please contact your local Rockwell Automation representative for any States technical support issues New Product Satisfaction Return Rockwell tests all of its products to ensure that they are fully operational when shipped from the manufacturing facility Howevet if your product is not functioning it may need to be returned United States Contact your distributor You must provide a Customer Support case number see phone number above to obtain one to your distributor in order to complete the return process Outside United Please contact your local Rockwell Automation representative for States return procedure Power Control and Information Solutions Headquarters Americas Rockwell Automation 1201 South Second Street Milwaukee WI 53204 2496 USA Tel 1 414 382 2000 Fax 1 414 382 4444 Europe Middle East Africa Rockwell Automation Vorstlaan Boulevard du Souverain 36 1170 Brussels Belgium Tel 32 2 663 0600 Fax 32 2 663 0640 Asia Pacific Rockwell Automation Level 14 Core F Cyberport 3
12. lor that will not be required as a match 10 Press the Matrix to Sensor button This writes all five colors back to the sensot 11 To save the parameters to the sensor s nonvolatile memory press Store all Settings 16 Publication CC 0S010A EN P May 2009 System Validation and Application Tips Chapter 2 Test the Color Sensor Function 1 Press the Run Config button to switch modes to Run mode See the Node 1 Color Configuration Screen graphic on page 9 2 Place the color sample to be read into the sensor s detection area Upon a color match the sensor s Output is set high indicated by the sensor s C status indicator turning on The MicroLogix 1400 controller then performs a read from the sensor To determine which of the previously taught colors has been matched the values retrieved are compared to those previously saved during the initial configuration One of the following outputs is set high based on the color channel match Color Channel MicroLogix 1400 Controller Outputs Color Channel 1 2 Output O 0 0 Color Channel 2 Output 0 0 1 Color Channel 3 Output 0 0 2 Color Channel 4 Output 0 0 3 Color Channel 5 2 Output 0 0 4 When the timer off delay preset has completed the output is reset and transitions low TIP It is not possible to have multiple outputs 0 0 0 4 on simultaneously TIP Wait for the first color match to expire before performing the next read Throughput can be increased by dec
13. ponent PVc Press the Channel Values button terminal Additional Resources Resource Connected Components Building Blocks Quick Start publication CC QSO01 Description Provides information on how to select products and gain access to panel and wiring information Connected Component Building Blocks Overview CD publication CC ORO01 ColorSight True Color Sensor RS 485 Communications User Manual publication number 45CLR UMO001 Provides files for the Connected Component Building Blocks Provides information on the installation setup and operation of the 45CLR ColorSight sensor MicroLogix 1400 User Manual publication 1766 UMo01 PanelView Component HMI Terminals User Manual publication 2711C UM001 Provides information on using the MicroLogix 1400 programmable controller Provides information on using the PanelView Component HMI Terminals http www ab com Provides access to the Allen Bradley website http rockwellautomation com knowledgebase Provides access to self service support http www rockwellautomation com components connected Provides access to the Connected Components website Publication CC OS010A EN P May 2009 Chapter 1 Product Integration Introduction This chapter provides step by step instructions for wiring and configuring the 45CLR ColorSight sensor to communicate with the MicroLogix 1400 controller and PanelView Component terminal Before
14. ration os creer ein URELE NU eS eae ed Mk 14 Configure the Sensor Node Address and Baud Rate 15 Configure Teach the Sensors Colors poten ph edt Ee era ean 15 Test the Color Sensor Function oz ees ae meer dep ER 17 Resetting the 45CLR ColorSight Sensor to Factory Defaults 18 Table of Contents Notes 6 Publication CC 0S010A EN P May 2009 Preface Introduction This Quick Start demonstrates the setup and functionality of the 45CLR ColorSight sensor over an RS 485 network In this application the sensor is taught five colors that are then stored in the sensot s internal memory Once configured and in Run mode the sensor continuously scans colors presented in the detection area Upon a color match the sensor s output is triggered This initiates a read request from the MicroLogix 1400 controller and the red green and intensity values retrieved are compared to those stored in the sensot s memory to determine which color has been matched this in turn switches on a corresponding discrete output on the MicroLogix 1400 controller Use this Teaching Color Sensing Connected Components Building Block Quick Start in conjunction with the Connected Components Building Blocks Quick Start publication CC OS001 Refer to Additional Resources on page 8 for a listing of Quick Start documents To assist in the design and installation of your system application files and other information are provided on the Connect
15. reasing corresponding timer off delay presets Publication CC OS010A EN P May 2009 17 Chapter 2 System Validation and Application Tips Resetting the 45CLR ColorSight Sensor to Factory Defaults Optional This procedure was referenced in Configure the Sensor Node Address and Baud Rate page 9 Follow these instructions to reset the 45CLR ColorSight sensor to factory defaults 1 Press and hold the 9 button until the yellow status indicator labeled C flashes more than 3 seconds 2 Press four times 3 Press o two times The red and green status indicators flash alternately to confirm 4 Press four times 5 Press Additional Resources Refer to page 8 for a listing of product and information resources 18 Publication CC QS010A EN P May 2009 Rockwell Automation Support www rockwellautomation com Rockwell Automation provides technical information on the Web to assist you in using its products At http support rockwellautomation com you can find technical manuals a knowledge base of FAQs technical and application notes sample code and links to software service packs and a MySupport feature that you can customize to make the best use of these tools For an additional level of technical phone support for installation configuration and troubleshooting we offer TechConnect Support programs For more information contact your local distributor or Rockwell Automation representative or v
16. wing static IP addresses in your devices e Set the personal computer IP address to 192 168 1 3 e Set the PanelView Component terminal IP address to 192 168 1 4 e Set the MicroLogix 1400 controller IP address to 192 168 1 2 e Follow the instructions in the Load Your HMI Screens section of Chapter 3 to transfer your HMI screens to the PanelView Component terminal e Follow the instructions in the Load Your Control Program section of Chapter 3 to transfer your control program to the MicroLogix controller for use in your application Personal Computer Firefox Version 2 x or Internet Explorer Version 7 x Software IP Address 192 168 1 3 Either RSLogix 500 or RSLogix Micro Software RSLinx Classic Software PanelView Component 600 Terminal IP Address 192 168 1 4 With Teac h in_CCBB_001 cha file loaded Ethernet MicroLogix 1400 Controller IP Address 192 168 1 2 E peg With Color Sensing Ethernet Teach in CCBB 001 file loaded Ethernet RS 485 Cable AB Stratix Ethernet Switch 45CLR ColorSight Sensor Node Address 1 12 Publication CC QS010A EN P May 2009 Chapter 1 System Validation and Application Tips Introduction In this chapter you will run and validate the operation of the 45CLR ColorSight sensor with the MicroLogix 1400 controller and PanelView Component 600 terminal You will also teach the sensor five colors and test the color sensing function
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