ACL99 Climate Control Tube User Manual
Contents
1. 5 0556 Fax 65 6745 5176 www bullard com Compressed air must be dry enough to prevent ice buildup in the cold airstream Ice could reduce airflow into the respirator hood Point of attachment 0 0 D f f Air Supply Hose Grade D Breathable Air Source Respirator Figure 2 o s LLI ANUNAOY AOOO UANO TADOU DAN IO DUOWO Figure 4 ISO 9001 certified 2009 Bullard All rights reserved 6082600024B 08092. aa Sullard ACL99 Climate Control Tube User Manual INCLUDES Cold Tube Belt Bracket Belt and Heat Shield The ACL99 supplies a continuous flow of cool air to Bullard LANCER airline respirators All Bullard parts must be present and properly assembled to constitute a complete respirator NOTE ACL99 cannot be used with a low pressure air source such as an ambient air pump CAUTION BEFORE USING THIS PRODUCT READ AND FOLLOW Blue Side ALL DIRECTIONS AND WARNINGS INCLUDING THOSE IN THE RESPIRATOR INSTRUCTION MANUAL A DANGER A Connecting the respirator to a line Air Supply Hose Quick Disconnect Coupler supplying Nitrogen or other harmful gases could cause death or serious injury Bracket Quick Disconnect Nipple Figure 1 Air Quality Air Pressure and Air Supply Hose Length Requirements Air Quality A WARNING A The respirator s air source must supply clean breathable air Grade D or better at all times The respirator does NOT purify air or filter out contaminants Respirable air must be supplied to the point of attachment of the Bullard air supply hose The point of attachment is where the air supply hose connects to the fitting that contains a pressure gauge used to monitor the pressure of the air provided to you Locate the source of supplied air in a clean environment far enough from your work site to ensure the air remains contaminant free Always use an inlet filter on your air so
3. r LANCER Airline respirators Be sure you understand the information in the BREATHING AIR PRESSURE TABLE before using the respirator To use the table follow the steps identified below l Following your air source in Column 1 select your breathing tube system from Column 2 2 Determine the proper Bullard air supply hose s Column 3 to use with your Cold Tube 3 Determine that your air supply hose does not exceed the maximum hose length Column 4 or number of hose sections Column 5 4 Set the air pressure at the point of attachment within the required pressure range Column 6 for your air supply hose length Accurate pressure readings can only be attained when air is flowing into respirator Adjust breathable airflow at the point of attachment to a pressure that falls within the range required for the equipment combination of your respirator 1 Breathing Tube System ACL99 Climate Control Device Air Source Compressor Supplying Grade D Breathing Air Maximum Hose Length Feet Air Supply Hose Maximum Number of Hose Sections Required Pressure Range psig air aa Sullard ACL99 Climate Control Tube User Manual Air Supply Hose Use only Bullard V10 Series hose s in lengths of 100 300 feet between the Cold Tube s quick disconnect fitting and the point of attachment to the hose Bullard V11 hose to hose adaptors must be used to connect V10 hose lengths together Secure connec
4. strasse 12 53424 Remagen Germany Tel 49 2642 999980 Fax 49 2642 9999829 www bullardextrem com Use of any other air supply hose could reduce the air flow to the respirator possibly resulting in Serious injury or death to the respirator wearer A WARNING A Before connecting the Cold Tube to the respirator be sure the breathing air at least meets the minimum Grade D requirements See AIR QUALITY section on front page Preparation and Use of the ACL99 5 Adjust the air pressure at the point of attachment Figure 2 to within the approved pressure range See the Air Pressure section on the front page 6 Finish putting on the hood following the directions on page 13 of the LANCER respirator instruction manual If you do not have instructions contact Bullard Customer Service at the address or phone numbers below 7 When finished working leave the work area wearing the respirator With the air still flowing into the hood remove the hood and then disconnect the air supply hose using the quick disconnect coupler attached to the Cold Tube Heat Shield Instructions 3 Lace the belt supplied with your climate control device through both the heat shield slots and the climate control belt bracket slots 4 Use plastic zip tie to secure the climate control unit to the heat shield Figure 3 Asia Pacific Bullard Asia Pacific Pte Ltd LHK Building 701 Sims Drive 04 03 Singapore 387383 Tel 65 674
5. tion s until wrench tight and leak free 1 Screw the nylon hose connector on the end of the breathing tube onto the blue side of the ACL99 Tube Figure 1 Tighten firmly 2 Lace the belt supplied with the ACL99 through the belt bracket Slots are provided for wearing the tube either vertically or horizontally on the waist See Heat Shield instructions below 3 With the breathing tube assembly attached slip the Air Delivery System over your head 4 With your Bullard air supply hose connected to the air source and with air flowing into the hose connect the quick disconnect coupler on the air supply hose to the quick disconnect nipple on the Cold Tube The climate control heat shield is designed to work with the Bullard AC1000 HC2400 or ACL99 climate control devices Assembly The heat shield is designed to work with the standard nylon belt part 4612 supplied with the climate control devices 1 Determine whether the climate control device will be worn vertically or horizontally on the waist 2 If the device will be worn in the horizontal position align the tube on the heat shield as shown in Figure 3 If the tube will be worn in the vertical position align the tube on the heat shield as shown in Figure 4 Americas E D Bullard Company 1898 Safety Way Cynthiana KY 41031 9303 Toll free 877 BULLARD 285 5273 Tel 859 234 6616 Fax 859 234 8987 www bullard com Europe Bullard GmbH Lilienthal
6. urce and any monitors and alarms as necessary to assure Clean breathable air at all times Supplied breathing air MUST meet or exceed the requirements for Type 1 gaseous air described in the Compressed Gas Association Commodity Specification G 7 1 Grade D or higher quality as specified by Federal Law 30 CFR Part II Subpart J 11 121 b The requirements for Grade D breathable air include 0 6116 2 ERM pe ner renee Rea ROEDER Te mn a N 19 5 23 5 Hydrocarbons condensed iN Mg M OF gaS tiscectee cartes areca 5 mg m max Carbon monoxide ceeeeseessessseeeeeenees 10 ppm max Carbon dioxide sa cezeechtuetaad eenetauearaatene 1 000 ppm max JOON bananana mice fess No detectable odor No toxic contaminants at levels that make air unsafe to breathe Refer to C G A Commodity Specification G 7 1 for complete details or contact the Compressed Gas Association 1725 Jefferson Davis Highway Arlington VA 22202 Air Pressure Continually monitor the air pressure at the point of attachment while operating the respirator A reliable air pressure gauge must be present to monitor the pressure A DANGER A Failure to supply the minimum required pressure at the point of attachment for your hose length will reduce airflow and may expose you to life threatening conditions diseases or death Breathing Air Pressure Table The BREATHING AIR PRESSURE TABLE below defines the air pressure ranges necessary fo
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