Océ VarioPrint® 6000 Ultra Line - Océ
Contents
1. eene 14 Lock the clean unit left nennen nnne 28 Lock the clean unit right enne 30 Chapter 3 Maintenance tasks Level 2 33 Remove sheets from the process modules sees 34 Clean the OPC belt 1 51 Clean the OPC belt right nennen nnn 56 Clean the glue cleaning rollers 61 Appendix A Miscellaneous erento tario wa vec Do da edu TWO Nx Free SON 75 Reader s comment ShEEeL ccccccccccesssseeceeeeeeceeeeeeuseeeeeeeeaseeeeeeeaseeeseneees 76 Addresses of local Oc organisations ii 78 Chapter 1 Introduction Notes for the reader Notes for the reader Introduction This manual helps you to use the Oc VarioPrint 6000 Ultra Line The manual contains a description of the product and guidelines to use and operate the Oc VarioPrint 6000 Ultra Line Definition Attention Getters Parts of this manual require your special attention These parts can provide the following m Additional general information for example information that is useful when you perform a task m Information to prevent personal injuries or property damage Warning Caution and Note The words Warning Caution and Note draw your attention to important information Overview of the attention gett2. 3 Repeat the steps 1 and 2 for the left hand sheet cleaner Remove the spiral cleaners Caution A Hot area Use heat resistant gloves Chapter 2 Maintenance tasks Level 1 19 Replace the cleaners 1 Press both red leaf springs at the end of the right hand spiral cleaner outwards 22 Press the red leaf springs outwards 20 Chapter 2 Maintenance tasks Level 1 Replace the cleaners 2 Remove the spiral cleaner 23 Remove the spiral cleaners 3 Repeat the steps 1 and 2 for the left hand spiral cleaner Recondition the sheet cleaners 1 Remove 1 layer and an extra 2 3 cm about 1 inch of both sheet cleaners including the old adhesive strip 1 Chapter 2 Maintenance tasks Level 1 21 Replace the cleaners 2 Use heat resistant adhesive tape at 3 places to stick the end of the layer to the sheet cleaner 2 24 Recondition the sheet cleaners i Note Only use a new sheet cleaner if the cylinder does not contain enough clean sheet paper 22 Chapter 2 Maintenance tasks Level 1 Replace the cleaners Install the spiral cleaners 1 Lock the right hand spiral cleaner between the red leaf springs A 25 Install the spiral cleaners 2 Repeat step 1 for the left hand spiral cleaner i Note The spiral cleaners only fit in one way Chapter 2 Maintenance tasks Level 1 23 Replace the cleaners Install the sheet cleaners 1 Lock the
3. 6 Use the red handle to move the OPC unit as far outward as possible 80 Move the OPC unit out Clean the OPC belt Attention A Do not touch the OPC belt with your fingers Chapter 3 Maintenance tasks Level 2 57 Clean the OPC belt right 1 Rotate the metal OPC pulley until the spots are visible 81 Rotate the OPC pulley 2 Apply a small amount of Cleaner P on an offset pad 3 Clean the spot with this offset pad 4 Carefully remove all Cleaner P from the OPC belt Use new offset pads for this Lock the OPC unit 1 Rotate the metal OPC pulley until the end of the back side of the OPC belt runs near 0 1 inch the arrows of the yellow registration board 82 Reposition the OPC belt 58 Chapter 3 Maintenance tasks Level 2 Clean the OPC belt right 2 Use the red handle to push the OPC unit inwards as far as possible 83 Move the OPC unit in Use the D wrench to turn K5 clockwise into the locked position Use the D wrench to turn K4 counter clockwise into the locked position Use the D wrench to turn K3 counter clockwise into the locked position Use the D wrench to turn K2 counter clockwise into the locked position yay ey Use the D wrench to turn K1 counter clockwise into the locked position 84 Lock the OPC unit Finish the maintenance task 1 Close the front doors Chapter 3 Maintenance tasks Level 2 59 Clean the OPC belt right 2 Use
4. left 2 Use the D wrench to push and turn L2 counter clockwise 3 Use the D wrench to push and turn L3 counter clockwise 4 Use the D wrench to push and turn L4 counter clockwise 5 Use the D wrench to turn Ls clockwise 71 Unlock the OPC unit 6 Use the red handle to move the OPC unit as far outward as possible 72 Move the OPC unit out Clean the OPC belt Attention A Do not touch the OPC belt with your fingers 52 Chapter 3 Maintenance tasks Level 2 Clean the OPC belt left 1 Rotate the metal OPC pulley until the spots are visible 73 Rotate the OPC pulley 2 Apply a small amount of Cleaner P on an offset pad 3 Clean the spot with this offset pad 4 Carefully remove all Cleaner P from the OPC belt Use new offset pads for this Lock the OPC unit 1 Rotate the metal OPC pulley until the end of the back side of the OPC belt runs near 0 1 inch the arrows of the yellow registration board 74 Reposition the OPC belt Chapter 3 Maintenance tasks Level 2 53 Clean the OPC belt left 2 Use the red handle to push the OPC unit inwards as far as possible 75 Move the OPC unit in Use the D wrench to turn L5 counter clockwise into the locked position Use the D wrench to turn L4 clockwise into the locked position Use the D wrench to turn L3 clockwise into the locked position Use the D wrench to turn L2 clockwise into the locked position Use t
5. on a separate sheet Comments Appendix A Miscellaneous Reader s comment sheet This reader s comment sheet is completed by If you prefer to remain unknown please do fill in your occupation Name Occupation Company Phone Address City Country Please return this sheet to Oc Technologies B V For the attention of ITC User Documentation P O Box 101 5900 MA Venlo The Netherlands Send your comments by E mail to itc userdoc oce com For the addresses of local Oc organisations see http www oce com Appendix A Miscellaneous 77 Addresses of local Oc organisations Addresses of local Oc organisations Oc Australia Ltd P O Box 363 Ferntree Gully MDC Vic 3165 Australia http www oce com au Oc Osterreich GmbH Postfach 95 1233 Vienna Wienerbergstrasse 11 Vienna Twin Tower 1100 Vienna Austria http www oce at Oc Belgium N V S A J Bordetlaan 32 1140 Brussel Belgium http www oce be Oc Brasil Com rcio e Industria Ltda Av das Na es Unidas 11 857 Brooklin Novo S o Paulo SP 04578 000 Brasil http www oce brasil com br Oc Canada Inc 4711 Yonge Street Suite 1100 Toronto Ontario M2N 6K8 Canada http www oce ca Oc Office Equipment Shanghai First Shanghai Center Phase I Building 4 Lane 180 Zhangheng Road Pudong District Shanghai 201204 P R China http www oce com cn Oc Czech Republi
6. socket wrench 10 to tighten the bolt of the front doors 85 Close the front doors 3 On the operator panel confirm that you successfully cleaned the OPC belt 60 Chapter 3 Maintenance tasks Level 2 Clean the glue cleaning rollers Clean the glue cleaning rollers Introduction This procedure describes how to replace the charge unit When to do Certain media may contain substances for example ink or wax that pollute the machine This pollution can lead to decreased image quality and or machine damage Depending on the amount of substances you must clean the glue cleaning rollers at a certain interval Consult your service technician if you need advise Before you begin Make sure that the machine is switched off Required tool D wrench supplied with the machine Socket wrench 10 supplied with the machine Heat resistant gloves supplied with the machine Offset pads supplied with the machine Large sheets of paper to protect the OPC Oc Cleaner P supplied with the machine Oc Cleaner K Oc Cleaner T Caution A Hot area Use heat resistant gloves Open the doors and covers 1 Use socket wrench 10 to loosen the bolt of the front doors 1 Chapter 3 Maintenance tasks Level 2 61 Clean the glue cleaning rollers 2 Open the front doors 2 86 Open the front doors Lift the right hand top cover to the upper position 1 4 Lift the left hand top cover to the
7. the people who make our world Companies everywhere use Oc technical documentation systems in manufacturing architecture engineering and construction High speed Oc printing systems produce millions of transaction documents each week such as bank statements and utility bills And in offices around the world people use Oc professional document systems to keep the wheels of business and government turning Oc is also at work in publishing on demand newspaper production and wide format colour for spectacular display graphics 2009 Oc Illustrations and specifications do not necessarily apply to products and services offered in each local market Technical For more information visit us at specifications are subject to change without prior notice All other trademarks are the property of their respective owners 2009 8 www oce com
8. the rollers again with Oc cleaner K to finish the cleaning procedure Carefully remove all the protective paper Chapter 3 Maintenance tasks Level 2 Clean the glue cleaning rollers Close the TTF units Caution A Hot area Use heat resistant gloves 1 Carefully push the left hand TTF unit down using the metal bar at the front side Chapter 3 Maintenance tasks Level 2 69 Clean the glue cleaning rollers 3 Push the D wrench at the indicated location inside and turn it clockwise 70 Chapter 3 Maintenance tasks Level 2 Clean the glue cleaning rollers 5 Use socket wrench 10 to tighten the two bolts of the left hand TTF Unit Lower the clean units Attention A Make sure that the clean units are in the lowest position 1 Lift the right hand clean unit and push the red handle to unlock the locking mechanism 1 2 Lower the right hand clean unit into the locked position 2 3 Lift the left hand clean unit and push the red handle to unlock the locking mechanism 3 4 Lower the left hand clean unit into the locked position 4 104 Lower the clean units Chapter 3 Maintenance tasks Level 2 71 Clean the glue cleaning rollers Lock the clean units 1 Use the D wrench to turn N1 clockwise 2 Use the D wrench to turn 1 clockwise 105 Lock the clean units Close the covers 1 Unlock and lower the right hand inner cover 106 Close the right h
9. upper position 1 48 Chapter 3 Maintenance tasks Level 2 Remove sheets from the process modules 3 Unlock and lower the left hand inner cover 2 67 Close the left hand inner cover 4 Close the left hand top cover 1 5 Close the right hand top cover 2 68 Close the top covers Finish the maintenance task 1 Close the front doors Chapter 3 Maintenance tasks Level 2 49 Remove sheets from the process modules 2 Use socket wrench 10 to tighten the bolt of the front doors 69 Close the front doors 3 On the operator panel confirm that you successfully removed the sheets 50 Chapter 3 Maintenance tasks Level 2 Clean the OPC belt left Clean the OPC belt left Introduction This procedure describes how to replace the charge unit When to do When each 7th print contains a pollution at exact the same location Before you begin Make sure that you have the Cleaner P and the offset pads at hand Required tool D wrench supplied with the machine Socket wrench 10 supplied with the machine Heat resistant gloves supplied with the machine Adhesive tape supplied with the machine Open the doors 1 Use socket wrench 10 to loosen the bolt of the front doors 1 2 Open the front doors 2 70 Open the front doors Unlock the OPC unit 1 Use the D wrench to push and turn L1 counter clockwise Chapter 3 Maintenance tasks Level 2 51 Clean the OPC belt
10. www oceusa com Oc Norge A S Postboks 4434 Nydalen Gjerdrums vei 8 0403 Oslo Norway http www oce no Appendix A Miscellaneous 79 Addresses of local Oc organisations i 80 Oc Poland Ltd Sp z 0 0 ul Bitwy Warszawskiej 1920 r nr 7 02 366 Warszawa Poland http www oce com pl Oc Singapore Pte Ltd 21 Ubi Road 1 05 01 Brilliant Building Oc Portugal Equipamentos Graficos S A Av Jos Gomes Ferreira 11 Piso 2 Mi raflores 1497 139 Alg s Portugal http www oce pt http www oce es Singapore408724 Oc Espafia SA Oc Svenska AB Business Park Mas Blau Sollentunavagen 84 Osona 2 08820 El Prat de Llobregat 191 27 Sollentuna Barcelona Sweden Spain http www oce se Oc Schweiz AG S gereistrasse 10 CH8152 Glattbrugg Schweiz http www oce ch Oc Nederland B V P O Box 800 5201 AV s Hertogenbosch The Netherlands http www oce nl Oc North America Inc 100 Oakview Drive Trumbull CT 06611 USA http www oceusa com Oc Thailand Ltd B B Building 16 Floor 54 Asoke Road Sukhumvit 21 Bangkok 10110 Thailand Oc UK Limited Oc House Chatham Way Brentwood Essex CM14 4DZ United Kingdom http www oce co uk Note The web site http www oce com gives the current addresses of the local Oc organiza tions and distributors Appendix A Miscellaneous Addresses of local Oc organisations Note The
11. Oc Oc VarioPrint 6000 Ultra Line Experience ultra ocd speed User manual Maintenance tasks Copyright 2009 Oc All rights reserved No part of this work may be reproduced copied adapted or transmitted in any form or by any means without written permission from Oc Oc makes no representation or warranties with respect to the contents hereof and specifi cally disclaims any implied warranties of merchantability or fitness for any particular purpose Further Oc reserves the right to revise this publication and to make changes from time to time in the content hereof without obligation to notify any person of such revision or changes Edition 2009 08 Trademarks Trademarks List of trademarks Oc Oc VarioPrint 6000 Ultra Line are registered trademarks of Oc Technologies B V Products in this publication are referred to by their general trade names In most if not all cases these designations are claimed as trademarks or registered trademarks of their respective companies Contents Contents Chapter 1 Introduction inci a 5 Notes for the reader cerniere 6 Available documentation iii 8 Introduction to the maintenance taskS nenne 9 Determine the required maintenance ns 12 Chapter 2 Maintenance tasks Level 1 13 Replace the cleaners
12. addresses of local Oc organizations for information about the Wide Format Printing Systems and the Production Printing Systems can be different from the addresses above Refer to the web site http www oce com for the addresses you need Appendix A Miscellaneous 81 Index Available documentation Available documentation esses 8 C Clean Glue cleaning rollers s 61 OPC belt left OPC belt right Clean unit iia det ors 28 Right 30 Content of the manuals Content of the manuals eese 8 D Determine the required maintenance Determine the required maintenance 12 G Glue cleaning rollers Glue cleaning rollers ss 61 L Lock Clean nit left Clean unit right M Maintenance Level 9 tr NUS 9 Maintenance levels Maintenance levels eee 9 Maintenance screen Maintenance screen 9 O OPC belt 82 E E in 51 56 R Replace Sheet cleaners etse 14 Spiral cleaners pisana alici 14 S Sheet cleaners Sheet cleaners iecit ertet n 14 Solve paper jam in hot areas Solve paper jam in hot areas 12 Spiral cleaners Spiral cleaners i t cinici 14 Beyond the Ordinary Printing for Professionals Oc helps
13. and inner cover 2 Lift the right hand top cover to the upper position 1 72 Chapter 3 Maintenance tasks Level 2 Clean the glue cleaning rollers 3 Unlock and lower the left hand inner cover 2 107 Close the left hand inner cover 4 Close the left hand top cover 1 5 Close the right hand top cover 2 108 Close the top covers Finish the maintenance task 1 Close the front doors Chapter 3 Maintenance tasks Level 2 73 Clean the glue cleaning rollers 2 Use socket wrench 10 to tighten the bolt of the front doors E 109 Close the front doors 74 Chapter 3 Maintenance tasks Level 2 Appendix A Miscellaneous Reader s comment sheet Reader s comment sheet Questions 76 Have you found this manual to be accurate O Yes O No Were you able to operate the product after reading this manual O Yes ONo Does this manual provide sufficient background information O Yes ONo Is the format of this manual convenient in size readability and arrangement page layout chapter order etc O Yes ONo Could you find the information you were looking for O Always O Most of the times O Sometimes O Not at all What did you use to find the required information O Table of contents O Index Are you satisfied with this manual O Yes O No Thank you for evaluating this manual If you have other comments or concerns please explain or suggest improvements overleaf or
14. aners 6 Unlock and lower the right hand top cover 2 16 Lift the left hand inner cover Caution A Make sure that the right hand inner cover is locked in the upper position 7 Lift the right hand inner cover to the upper position 17 Lift the right hand inner cover Unlock the clean units Caution A Hot area Use heat resistant gloves 1 Use the D wrench to turn N1 counter clockwise 16 Chapter 2 Maintenance tasks Level 1 Replace the cleaners 2 Use the D wrench to turn M1 counter clockwise 18 Unlock the clean units Lift the clean units Caution A Hot area Use heat resistant gloves Caution A Make sure that both clean units are locked in the upper position 1 Use the red handle to lift the right hand clean unit to the upper position 1 2 Use the red handle to lift the left hand clean unit to the upper position 2 19 Lift the clean units Chapter 2 Maintenance tasks Level 1 17 Replace the cleaners Remove the sheet cleaners Caution A Hot area Use heat resistant gloves Attention A Do not remove a layer of the sheet cleaner when the cleaner is inside the machine 1 Press both red leaf springs at the end of the right hand sheet cleaner outwards 20 Press the red leaf springs outwards 18 Chapter 2 Maintenance tasks Level 1 Replace the cleaners 2 Remove the sheet cleaner 21 Remove the sheet cleaners
15. c Itd Babick 2329 2 149 00 Praha 4 Oc Danmark a s Vallensbzkvej 45 2605 Brondby http www oce fi Czech Republic Denmark http www oce cz http www oce dk Oc Finland OY Oc France S A Niittyrinne 7 32 Avenue du Pav Neuf 02270 Espoo 93882 Noisy le grand Cedex Finland France http www oce fr 78 Appendix A Miscellaneous Addresses of local Oc organisations Oc Deutschland GmbH Solinger Strafe 5 7 45481 M lheim Ruhr Germany http www oce de Oc Hungaria Kft H 1241 Budapest Pf 237 Hungary http www oce hu Oc Italia S p A Strada Padana Superiore 2 B 20063 Cernusco sul Naviglio MI Italia http www oce it Oc Belgium S A Rue Astrid 2 A 1143 Luxembourg Belair http www oce lu Oc Hong Kong and China head office Room 3711 18 Tower 1 Millennium City 1 388 Kwun Tong Road Kwun Tong Kowloon Hong Kong http www oce com hk Oc Ireland Ltd 3006 Lake Drive Citywest Business Campus Saggart Co Dublin Ireland http www oce ie Oc Japan Corporation 3 25 1 Nishi Shinbashi Minato Ku Tokyo 105 0003 Japan http www ocejapan co jp Oc Malaysia Sdn Bhd 3 01 Level 3 Wisma Academy Lot 4A Jalan 19 1 46300 Petalig Jaya Selangor Darul Ehsan Malaysia http www ocemal com my Oc Mexico S A de C V Prolongaci n Reforma 1236 4to Piso Col Santa F Del Cuajimalpa C P 05348 M xico D F M xico http
16. dules and remove the sheets Required tool D wrench supplied with the machine Socket wrench 10 supplied with the machine Heat resistant gloves supplied with the machine Adhesive tape supplied with the machine Caution A Certain parts of the machine may be hot Therefore always use the special heat and oil resistant fuser gloves Remove sheets from the interface module 1 Open the front door of the interface module 2 Remove the sheets at B4 39 Remove the sheets at B4 3 Close B4 4 Close the front door of the interface module 34 Chapter 3 Maintenance tasks Level 2 Remove sheets from the process modules Note Li After you checked the interface module for sheets you must press Next on the operator panel to continue Open the doors 1 Use socket wrench 10 to loosen the bolt of the front doors 1 2 Open the front doors 2 40 Open the front doors Remove sheets at the top cover 1 Remove the sheets at the top cover 1 2 Lift the right hand top cover to the upper position 2 3 Lift the left hand top cover to the upper position 3 41 Remove the sheets at the top cover Chapter 3 Maintenance tasks Level 2 35 Remove sheets from the process modules Remove sheets at the inner covers Caution A Hot area Use heat resistant gloves Caution A Make sure that the left hand inner cover is locked in the upper position 1 Remove the sheets at the inne
17. e tasks Level 2 39 Remove sheets from the process modules 4 Remove the sheets below the preheat unit 49 Remove the sheets below the preheat unit 5 Close drawer C1 Li Note Do not turn handle C1 50 Close drawer C1 Remove the preheat unit Caution A Hot area Use heat resistant gloves 40 Chapter 3 Maintenance tasks Level 2 Remove sheets from the process modules 1 Loosen the bolts of the preheat unit to unlock the preheat unit 51 Unlock the preheat unit 2 Pull out the unit as far as possible 52 Pull the unit out 3 Lift the red handle and pull the unit further outwards 53 Pull the unit out further 4 Lower the front of the unit and remove the unit 5 Put the unit on a heat resistant base Make sure that the left hand side is on top Chapter 3 Maintenance tasks Level 2 41 Remove sheets from the process modules Disassemble and assemble the preheat unit Caution A Hot area Use heat resistant gloves 1 Press both red leaf springs at the preheat unit plate outwards and pull out the plate 54 Disassemble the preheat unit 2 Turn both belts to remove the sheets inside the preheat unit 55 Turn the belts 42 Chapter 3 Maintenance tasks Level 2 Remove sheets from the process modules 3 Put the preheat unit plate back 56 Assemble the preheat unit 4 Remove the sheets below the t
18. en maintenance is re quired The operator panel also leads you through all the steps of each maintenance task This section describes how the operator panel indicates that the machine requires main tenance Replace the cleaners The sheet cleaners and the spiral cleaners are consumables The cleaners have counters If maintenance is required immediately or soon the color of the maintenance icon changes The Maintenance section of the System view on the operator panel indicates that you can or must replace the cleaners There the counter information is regularly updated The following table describes what you must do when the maintenance icon is blue orange or red When to replace the cleaners Maintenance icon Description The maintenance icon is blue Maintenance is currently not required 3 The maintenance icon is orange The machine can print another 20 000 images before you must replace the cleaners The maintenance icon is red The counter is o The machine stops You must replace the cleaners Only then the machine can continue printing pu eu Solve a paper jam in hot areas of the machine When a paper jam occurs in the hot areas of the machine the procedure is as follows m The machine stops The operator panel displays the maintenance screen with this maintenance task Select the maintenance task and press Start If applicable enter the maintenance PIN Follow the instructions on the opera
19. ers Indicates Ignoring this warning could cause serious injury or even death The Warning indication has several icons that warn against various hazards The icons are shown below General hazard Hot surface Electric shock Moving parts 6 Chapter 1 Introduction Notes for the reader icon Indicates Warning Laser beam Caution Ignoring this warning could cause injury or damage to property Indicates additional important information The use of heat resistant gloves is mandatory when you carry out these actions Safety information Before using this Oc product make sure that you read and understand the safety infor mation which is part of the user documentation You can download the safety information via http global oce com support or if applicable find it on the user documentation CD DVD that is delivered together with the machine or obtain the safety information from your local Oc representative To avoid potential hazards maintenance is strictly preserved to properly qualified and trained service technicians Chapter 1 Introduction 7 Available documentation Available documentation Introduction This machine is delivered with a documentation set that consists of the following items m ACD ROM with all the manuals mentioned below m Integrated Online Helps in the printer driver the Settings Editor and other proprietary applications i Note Please check w
20. he D wrench to turn L1 clockwise into the locked position Nan 76 Lock the OPC unit Finish the maintenance task 1 Close the front doors 54 Chapter 3 Maintenance tasks Level 2 Clean the OPC belt left 2 Use socket wrench 10 to tighten the bolt of the front doors 3 On the operator panel confirm that you successfully cleaned the OPC belt Chapter 3 Maintenance tasks Level 2 55 Clean the OPC belt right Clean the OPC belt right Introduction This procedure describes how to replace the charge unit When to do When each 7th print contains a pollution at exact the same location Before you begin Make sure that you have the Cleaner P and the offset pads at hand Required tool D wrench supplied with the machine Socket wrench 10 supplied with the machine Heat resistant gloves supplied with the machine Adhesive tape supplied with the machine n n un un Open the doors 1 Use socket wrench 10 to loosen the bolt of the front doors 1 2 Open the front doors 2 78 Open the front doors Unlock the OPC unit 1 Use the D wrench to push and turn K1 clockwise 56 Chapter 3 Maintenance tasks Level 2 Clean the OPC belt right Use the D wrench to turn K2 clockwise Use the D wrench to push and turn K3 clockwise Use the D wrench to push and turn K4 clockwise a d vw N Use the D wrench to turn K5 counter clockwise 79 Unlock the OPC unit
21. istant gloves 1 Use socket wrench 10 to loosen the two bolts of the right hand TTF Unit Chapter 3 Maintenance tasks Level 2 65 Clean the glue cleaning rollers 3 Push the D wrench at the indicated location inside and turn it counter clockwise 66 Chapter 3 Maintenance tasks Level 2 Clean the glue cleaning rollers 5 Lift the left hand TTF unit using the metal bar at the front side Prepare for cleaning Caution A Hot area Use heat resistant gloves 1 Puta minimum of 4 layers of paper under the left hand and the right hand glue cleaning roller to protect the OPC Chapter 3 Maintenance tasks Level 2 67 Clean the glue cleaning rollers Clean the glue cleaning rollers A 68 1 5 Caution Cleaner fluids can cause irritation Read the Material Safety Data Sheets of the cleaner fluids before use Caution Hot area Use heat resistant gloves Attention Always clean both glue cleaning rollers Attention For all cleaning actions apply a small amount of cleaner fluid on an offset pad Depending on the kind of pollution you require different cleaner fluids Clean the glue cleaning rollers with Oc Cleaner K When the rollers contain white pollution probably PE wax clean the rollers with Oc Cleaner T When the rollers show extreme pollution m clean the rollers with Oc Cleaner P first and then m clean the rollers with Oc Cleaner T Clean
22. leaners Replace the cleaners on page 14 you must restart the machine If you accidentally forgot to lock a clean unit after you replaced the cleaners the machine will detect this during the initialization Then the operator panel will display this maintenance task Required tool m D wrench supplied with the machine m Socket wrench 10 supplied with the machine Lock the clean unit 1 Use socket wrench 10 to loosen the bolt of the front doors 1 2 Open the front doors 2 36 Open the front doors 30 Chapter 2 Maintenance tasks Level 1 Lock the clean unit right 3 Use the D wrench to turn M1 clockwise 37 Lock the clean unit 4 Close the front doors 5 Use socket wrench 10 to tighten the bolt of the front doors 38 Close the front doors 6 On the operator panel confirm that you successfully locked the clean unit Chapter 2 Maintenance tasks Level 1 31 Lock the clean unit right 32 Chapter 2 Maintenance tasks Level 1 Chapter 3 Maintenance tasks Level 2 Remove sheets from the process modules Remove sheets from the process modules Introduction During the printing process sheets can get stuck in one or more process modules Sometimes you can only remove these sheets when the machine is off for example when a sheet is stuck in the preheat unit Then only trained operators are allowed to remove these sheets This section describes the procedure to check all the mo
23. log box appears 46 Chapter 3 Maintenance tasks Level 2 Remove sheets from the process modules Attention A A sheet on one of the spiral cleaners or on both spiral cleaners will seriously damage the machine 3 Check whether there is a sheet on one of the spiral cleaners If not go to step 4 If there is go to step 5 4 Press No if the spiral cleaners do not have sheets on them 5 Press Yes if there is a sheet on one of the spiral cleaners Now you must follow the pro cedures for removing reconditioning and installating of the sheet cleaners and spiral cleaners Replace the cleaners on page 14 Lower the clean units Attention A Make sure that the clean units are in the lowest position 1 Lift the right hand clean unit and push the red handle to unlock the locking mechanism 1 2 Lower the right hand clean unit into the locked position 2 3 Lift the left hand clean unit and push the red handle to unlock the locking mechanism 3 4 Lower the left hand clean unit into the locked position 4 64 Lower the clean units Lock the clean units 1 Use the D wrench to turn N1 clockwise Chapter 3 Maintenance tasks Level 2 47 Remove sheets from the process modules 2 Use the D wrench to turn M1 clockwise 65 Lock the clean units Close the covers 1 Unlock and lower the right hand inner cover 66 Close the right hand inner cover 2 Lift the right hand top cover to the
24. nual To make sure that only a key operator performs the maintenance tasks it is recommended to define a maintenance PIN in the Settings Editor Then the operator panel asks for the maintenance PIN when you start the first task of a maintenance session A maintenance session can involve more than 1 maintenance task A maintenance session ends when you leave the maintenance screen that displays the maintenance tasks When no maintenance PIN is defined in the Settings Editor the operator panel will not ask for a maintenance PIN The maintenance levels The machine is a high volume production printer Therefore a short downtime due to required maintenance is very important to you To help you reduce the downtime 2 levels of maintenance tasks are defined which key operators can be allowed to do The following table gives an overview of the maintenance levels and the respective maintenance tasks Chapter 1 Introduction 9 Introduction to the maintenance tasks Overview of the maintenance tasks Where to find more informa tion Maintenance task Maintenance level Replace the cleaners Replace the cleaners on page 14 Lock the clean units m Lock the clean unit lef on page 28 m Lock the clean unit right on page 30 Solve paper jams in hot ar Remove sheets from the process eas of the printer modules on page 34 Clean the OPC belts m Clean the OPC belt lef on page 51 m Clean
25. r covers 2 Unlock the left hand inner cover and lift the left hand inner cover to the upper position 2 3 Unlock and lower the right hand top cover 3 42 Open the inner covers 1 of 2 Caution A Make sure that the right hand inner cover is locked in the upper position 36 Chapter 3 Maintenance tasks Level 2 Remove sheets from the process modules 4 Lift the right hand inner cover to the upper position 43 Open the inner covers 2 of 2 5 Remove the sheets from the receiving unit Note Li Always pull out the sheet straight and in horizontal direction 44 Remove the sheets from the receiving unit Chapter 3 Maintenance tasks Level 2 37 Remove sheets from the process modules 6 Use the D wrench to turn the axle of the transfuse pinch clockwise The transfuse pinch gets unlocked 45 Unlock the transfuse pinch 7 Remove the sheets from the transfuse pinch 46 Remove the sheets from the transfuse pinch Remove sheets from the registration unit 1 Turn handle C1 clockwise 1 2 Open drawer C1 2 38 Chapter 3 Maintenance tasks Level 2 Remove sheets from the process modules Note Li Opening the drawer can be difficult due to jammed media 47 Open the registration unit 3 Remove the sheets at C2 C3 and C4 C4 48 Remove the sheets from the registration unit Caution A Hot area Chapter 3 Maintenanc
26. ransfer unit 57 Remove the sheets below the transfer unit Install the preheat unit Caution A Hot area Use heat resistant gloves Chapter 3 Maintenance tasks Level 2 43 Remove sheets from the process modules 1 Put the slider wheels of the preheat unit behind the slider wheels of the machine 58 Install the preheat unit 2 Put the preheat unit in horizontal position and push the unit into the machine 59 Push the preheat unit into the machine 44 Chapter 3 Maintenance tasks Level 2 Remove sheets from the process modules 3 Tighten the bolts of the preheat unit 60 Tighten the bolts 4 Turn handle C1 anticlockwise to lock the registration unit 61 Lock the registration unit Unlock the clean units Caution A Hot area Use heat resistant gloves 1 Use the D wrench to turn N1 counter clockwise Chapter 3 Maintenance tasks Level 2 45 Remove sheets from the process modules 2 Use the D wrench to turn M1 counter clockwise 62 Unlock the clean units Lift the clean units Caution A Hot area Use heat resistant gloves Caution A Make sure that both clean units are locked in the upper position 1 Use the red handle to lift the right hand clean unit to the upper position 1 2 Use the red handle to lift the left hand clean unit to the upper position 2 63 Lift the clean units When you press Next on the operator panel a dia
27. right hand sheet cleaner between the red leaf springs 26 Install the sheet cleaners 2 Repeat step 1 for the left hand sheet cleaner Li Note The sheet cleaners only fit in one way Lower the clean units Attention A Make sure that the clean units are in the lowest position 1 Lift the right hand clean unit and push the red handle to unlock the locking mechanism 1 2 Lower the right hand clean unit into the locked position 2 24 Chapter 2 Maintenance tasks Level 1 Replace the cleaners 3 Lift the left hand clean unit and push the red handle to unlock the locking mechanism 3 4 Lower the left hand clean unit into the locked position 4 27 Lower the clean units Lock the clean units 1 Use the D wrench to turn N1 clockwise 2 Use the D wrench to turn M1 clockwise 28 Lock the clean units Chapter 2 Maintenance tasks Level 1 25 Replace the cleaners Close the covers 1 Unlock and lower the right hand inner cover 29 Close the right hand inner cover 2 Lift the right hand top cover to the upper position 1 3 Unlock and lower the left hand inner cover 2 30 Close the left hand inner cover 4 Close the left hand top cover 1 26 Chapter 2 Maintenance tasks Level 1 Replace the cleaners 5 Close the right hand top cover 2 31 Close the top covers Finish the maintenance task 1 Close the front doors 2 Use socket wrench 10 to
28. the OPC belt right on page 56 Begin maintenance 10 The maintenance section of the System view shows the required or suggested maintenance tasks Here you can only view the maintenance tasks T T LII Printer Toner left 50 75 Replace the cleaners lt 1000 sheets normal size Stapler 1 101 staples used since last refill 102 st ed since last Stapler 2 e i Start maintenance L Toner right External finisher Normal Large 50 129 25 064 Total 0 516 Day counters Ei Normal 250 125 ma Large 125 62 Reset day counters 5 Schedule Jobs Trays 10 Begin maintenance Chapter 1 Introduction Introduction to the maintenance tasks When you press the Start maintenance button the actual maintenance screen appears The maintenance screen After you press the Start maintenance button in the System view the maintenance screen appears The maintenance screen shows the required and suggested maintenance tasks A red icon indicates required tasks A yellow icon indicates suggested tasks These tasks may be required soon You can select a maintenance task from the list and press Start to start the maintenance wizard Chapter 1 Introduction 11 Determine the required maintenance Determine the required maintenance Introduction The operator panel indicates that maintenance is required and wh
29. tighten the bolt of the front doors 32 Close the front doors 3 On the operator panel confirm that you successfully replaced the cleaners Chapter 2 Maintenance tasks Level 1 27 Lock the clean unit left Lock the clean unit left Introduction This procedure describes how to replace the charge unit When to do After you replaced the cleaners Replace the cleaners on page 14 you must restart the machine If you accidentally forgot to lock a clean unit after you replaced the cleaners the machine will detect this during the initialization Then the operator panel will display this maintenance task Required tool m D wrench supplied with the machine m Socket wrench 10 supplied with the machine Lock the clean unit 1 Use socket wrench 10 to loosen the bolt of the front doors 1 2 Open the front doors 2 33 Open the front doors 28 Chapter 2 Maintenance tasks Level 1 Lock the clean unit left 3 Use the D wrench to turn N1 clockwise 34 Lock the clean unit 4 Close the front doors 5 Use socket wrench 10 to tighten the bolt of the front doors 35 Close the front doors 6 On the operator panel confirm that you successfully locked the clean unit Chapter 2 Maintenance tasks Level 1 29 Lock the clean unit right Lock the clean unit right Introduction This procedure describes how to replace the charge unit When to do After you replaced the c
30. tor panel to solve the paper jam 12 Chapter 1 Introduction Chapter 2 Maintenance tasks Level 1 Replace the cleaners Replace the cleaners Introduction This procedure describes how to replace the charge unit When to do If the maintenance icon in the dashboard indicates that maintenance is required soon or immediately Before you begin Make sure that you have 2 new spiral cleaners and 2 new sheet cleaners at hand Required tool D wrench supplied with the machine Socket wrench 10 supplied with the machine Heat resistant gloves supplied with the machine Adhesive tape supplied with the machine Caution A Certain parts of the machine may be hot Therefore always use the special heat and oil resistant fuser gloves Open the doors and covers 1 Use socket wrench 10 to loosen the bolt of the front doors 1 14 Chapter 2 Maintenance tasks Level 1 Replace the cleaners 2 Open the front doors 2 14 Open the front doors Lift the right hand top cover to the upper position 1 4 Lift the left hand top cover to the upper position 2 15 Lift the top covers Caution Hot area Use heat resistant gloves Caution Make sure that the left hand inner cover is locked in the upper position Unlock the left hand upper cover and lift the left hand inner cover to the upper position 1 Chapter 2 Maintenance tasks Level 1 15 Replace the cle
31. upper position 2 87 Lift the top covers Caution Hot area Use heat resistant gloves Caution Make sure that the left hand inner cover is locked in the upper position Unlock the left hand upper cover and lift the left hand inner cover to the upper position 1 62 Chapter 3 Maintenance tasks Level 2 Clean the glue cleaning rollers 6 Unlock and lower the right hand top cover 2 88 Lift the left hand inner cover Caution A Make sure that the right hand inner cover is locked in the upper position 7 Lift the right hand inner cover to the upper position 89 Lift the right hand inner cover Unlock the clean units Caution A Hot area Use heat resistant gloves 1 Use the D wrench to turn N1 counter clockwise Chapter 3 Maintenance tasks Level 2 63 Clean the glue cleaning rollers 2 Use the D wrench to turn M1 counter clockwise 90 Unlock the clean units Lift the clean units Caution A Hot area Use heat resistant gloves Caution A Make sure that both clean units are locked in the upper position 1 Use the red handle to lift the right hand clean unit to the upper position 1 2 Use the red handle to lift the left hand clean unit to the upper position 2 91 Lift the clean units 64 Chapter 3 Maintenance tasks Level 2 Clean the glue cleaning rollers Lift the TTF units Caution A Hot area Use heat res
32. ww oce com for the latest version of the documentation Main Content of the User Manuals The following table provides an overview of the main content of the user manuals Main Content of the User Manuals User Manual Operating informa tion Maintenance tasks Main content Overview of the main system components Working with the operator panel Handling and managing jobs on the operator panel Add media toner and staples Replacing parts Cleaning parts Solve a paper jam in the engine module Safety information 8 Chapter 1 Introduction m Instructions for safe use Introduction to the maintenance tasks Introduction to the maintenance tasks Introduction This manual is intended for trained and certified operators who received the special maintenance training for the printer Therefore this manual is only intended as a reference guide for the described maintenance procedures On the operator panel you must always press Next to continue with the next step or Finish to complete a maintenance task After you finished a maintenance task the oper ator panel will also ask you to restart the system The procedures in this manual only describe the physical maintenance actions Note Li In this manual and on the operator panel the trained and certified operator is referred to as the key operator i Note Only a key operator is allowed to perform the maintenance tasks that are described in this ma
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