ICM-IN002 - Rockwell Automation
Contents
1. La substitution de composants peut rendre cet quipement inadapt une utilisation en environnement de Classe Division 2 e S assurer que l environnement est class non dangereux avant de changer les piles XM Dynamic Measurement Module 5 European Hazardous Location Approval European Zone 2 Certification The following applies when the product bears the Ex or EEx Marking This equipment is intended for use in potentially explosive atmospheres as defined by European Union Directive 94 9 EC and has been found to comply with the Essential Health and Safety Requirements relating to the design and construction of Category 3 equipment intended for use in potentially explosive atmospheres given in Annex II to this Directive Compliance with the Essential Health and Safety Requirements has been assured by compliance with EN 60079 15 and EN 60079 0 Meanie This equipment is not resistant to sunlight or other sources of UV radiation gt f This equipment must be installed in an enclosure providing at least IP54 protection when applied in Zone 2 environments gt i This equipment shall be used within its specified ratings defined by Allen Bradley gt i Provision shall be made to prevent the rated voltage from being exceeded by transient disturbances of more than 40 when applied in Zone 2 A environments This equipment must be used only with ATEX certified backplanes gt i2. Publication ICM IN002A EN P March 2009 6 XM Dynamic Measurement Module WARNING Secure any external connections that mate to this equipment by using screws sliding latches threaded connectors or other means provided with this A product WARNING Do not disconnect equipment unless power has been removed or the area is A known to be nonhazardous Prevent Electrostatic Discharge This equipment is sensitive to electrostatic discharge which can cause internal damage and affect normal operation Follow these guidelines when A you handle this equipment e Touch a grounded object to discharge potential static e Wear an approved grounding wriststrap e Do not touch connectors or pins on component boards e Do not touch circuit components inside the equipment e Use a static safe workstation if available e Store the equipment in appropriate static safe packaging when not in use This product is grounded through the DIN rail to chassis ground Use zinc plated yellow chromate steel DIN rail to assure proper grounding The use of A other DIN rail materials for example aluminum or plastic that can corrode oxidize or are poor conductors can result in improper or intermittent grounding Secure DIN rail to mounting surface approximately every 200 mm 7 8 in and use end anchors appropriately pee Do not remove or replace a Terminal Base unit while power is applied Interruption of the backplane c
3. documentation contact your local Rockwell Automation distributor or sales representative Publication ICM IN002A EN P March 2009 Rockwell Automation Support Rockwell Automation provides technical information on the Web to assist you in using its products At http support rockwellautomation com you can find technical manuals a knowledge base of FAQs technical and application notes sample code and links to software service packs and a MySupport feature that you can customize to make the best use of these tools For an additional level of technical phone support for installation configuration and troubleshooting we offer TechConnect support programs For more information contact your local distributor or Rockwell Automation representative or visit bttp support rockwellautomation com Installation Assistance If you experience a problem within the first 24 hours of installation please review the information that s contained in this manual You can also contact a special Customer Support number for initial help in getting your product up and running United States 1 440 646 3434 Monday Friday 8 a m 5 p m EST Outside United States Please contact your local Rockwell Automation representative for any technical support issues New Product Satisfaction Return Rockwell Automation tests all of its products to ensure that they are fully operational when shipped from the manufacturing facility Howeve
4. 1 kV line line DM and 2 kV line earth CM on power ports 1 kV line line DM and 2 kV line earth CM on signal ports 2 kV line earth CM on shielded ports 2 kV line earth CM on communications ports Conducted RF Immunity IEC 61000 4 6 1 10V rms with 1 kHz sine wave 80 AM from 150 kHz 80 MHz Use this Conductor Category information for planning conductor routing Refer to Industrial Automation Wiring and Grounding Guidelines publication 1770 4 1 Publication ICM IN002A EN P March 2009 18 XM Dynamic Measurement Module Certifications Certifications when product is marked Description c UL us UL Listed Industrial Control Equipment certified for US and Canada See UL File E65584 UL Listed for Class Division 2 Group A B C D Hazardous Locations certified for U S and Canada See UL File E194810 CE European Union 2004 108 EC EMC Directive compliant with e EN 61326 1 Meas Control Lab Industrial Requirements e EN 61000 6 2 Industrial Immunity e EN 61000 6 4 Industrial Emissions e EN 61131 2 Programmable Controllers Clause 8 Zone A amp B C Tick Australian Radiocommunications Act compliant with e AS NZS CISPR 11 Industrial Emissions Ex European Union 94 9 EC ATEX Directive compliant with e EN 60079 15 Potentially Explosive Atmospheres Protection n Il 3 G Ex nA IIC T4 X e EN 60079 0 General Requirements Zone 2 See the Prod
5. Download firmware to the module e Firmware download is currently in progress Solid Red An unrecoverable fault has occurred The module may need to be repaired or replaced Flashing Green Module operating in Program Mode Solid Green Module operating in Run Mode Publication ICM IN002A EN P March 2009 14 XM Dynamic Measurement Module Indicator State Description Network Status NS Off Module is not online e Module is autobauding e No power applied to the module look at Module Status LED Flashing Red One or more I O connections are in the timed out state Solid Red Failed communications duplicate MAC ID or bus off Flashing Green Module is online but no connections are currently established Solid Green Module is online with connections currently established Channel 0 amp Off e Normal operation within alarm limits Channel 1 on the channel e No power applied to the module look at the Module Status LED Solid Yellow gt arm associated with this channel is in Alert Solid Red arm associated with this channel is in anger gt Flashing Red transducer fault exists on the channel C bias is outside the DC Low and High Limits gt Tachometer Off e Normal operation within alarm limits on the channel e No power applied to the module look at the Module Status LED Solid Yellow Alarm on Speed or Acceleration is in
6. are included solely for illustrative purposes Because of the many variables and requirements associated with any particular installation Rockwell Automation Inc cannot assume responsibility or liability for actual use based on the examples and diagrams No patent liability is assumed by Rockwell Automation Inc with respect to use of information circuits equipment or software described in this manual Reproduction of the contents of this manual in whole or in part without written permission of Rockwell Automation Inc is prohibited Throughout this manual when necessary we use notes to make you aware of safety considerations WARNING dentifies information about practices or circumstances that can cause an explosion in N a hazardous environment which may lead to personal injury or death property damage or economic loss IMPORTANT us that is critical for successful application and understanding of ATTENTION dentifies information about practices or circumstances that can lead to personal injury or death property damage or economic loss Attentions help you identify a hazard avoid a hazard and recognize the consequences SHOCK HAZARD o Labels may be on or inside the equipment for example drive or motor to alert people A hat dangerous voltage may be present BURN HAZARD ae A Labels may be on or inside the equipment for example drive or motor to alert people AN hat surfaces may reach d
7. as required for the module Pa 7 G 31886 2 Make certain the side connector B is pushed all the way to the left You cannot install the module unless the connector is fully extended 3 Make certain that the pins on the bottom of the module are straight so they will align properly with the connectors in the terminal base unit 4 Position the module A with its alignment bar G aligned with the groove F on the terminal base 5 Press firmly and evenly to seat the module in the terminal base unit The module is seated when the latching mechanism C is locked into the module 6 Repeat the above steps to install the next module in its terminal base Publication ICM IN002A EN P March 2009 10 XM Dynamic Measurement Module Set the Node Address shown below Allen Bradley oon Ma The module has a DIP switch for setting the network node address DIP switches 5 through 10 set the module s node address using binary addressing The module is shipped from the factory with the node address set to 63 as PHP AAA OA A me DYNAMIC MEASUREMENT SSSR i E 4 es TIP DIP switches 1 through 4 are not used TIP increase for each consecutive module Follow the steps below
8. closest to the ACNR Publication ICM IN002A EN P March 2009 12 XM Dynamic Measurement Module Self Test The XM module performs a self test when it powers up The self test includes an LED test and a device test During the LED test the indicators will turn on independently and in sequence for approximately 0 25 seconds The device test occurs after the LED test The Module Status MS indicator is used to indicate the status of the device self test MS Indicator State Description Flashing Red and Green Device self test is in progress Solid Green or Flashing Green Device self test completed successfully and the firmware is valid and running Flashing Red e Device self test completed the hardware is OK but the firmware is invalid e The firmware download is in progress Solid Red Unrecoverable fault hardware failure or Boot Loader program may be corrupted Publication ICM INO02A EN P March 2009 XM Dynamic Measurement Module 13 Status Indicators The module has seven LED indicators on top of the module Allen Br adley see Alter DYNAMIC MEASUREMENT SSSR CO _ Status Indicators nia l Indicator State Description Module Status MS off No power applied to the module Alternating Module performing power up self test Red Green Flashing Red e Application firmware is invalid or not loaded
9. Alert Solid Red Alarm on Speed or Acceleration is in Danger Publication ICM INOO2A EN P March 2009 XM Dynamic Measurement Module 15 Indicator State Flashing Yellow Description Tachometer fault other than a transducer fault for example no pulse received Flashing Red Tachometer signal DC bias is not within the DC Low and High Limits Setpoint Multiplier Off Alarm Limit Multiplier is not in effect Solid Yellow Alarm Limit Multiplier is in effect Relay Off Virtual relay is not activated Solid Red Virtual relay is activated Specifications XM Dynamic Measurement Module 1440 DYN02 01RJ Attribute Enclosure Type Rating Value None open style Input Voltage mounted in the 1440 TBS J 24V DC Current Draw Max 250 mA Output Voltage 24V DC 60 mA Max Isolation Voltage Not Rated Class 2 power source required No isolation between 1 0 or backplane Wire Size Determined by installed terminal base Wiring Category 2 on signal ports 1 on power ports 2 on communications ports North American Temp Code T4A IEC Temp Code T4 Use this Conductor Category information for planning conductor routing Refer to Industrial Automation Wiring and Grounding Guidelines publication 1770 4 1 Publication ICM IN002A EN P March 2009 16 XM Dynamic Measurement Module Environmental Specifications Attribute Value Operating Temper
10. Installation Instructions XM Dynamic Measurement Module Catalog Number 1440 DYN02 01RJ Topic Page Important User Information 2 Environment and Enclosure 3 North American Hazardous Location Approval 4 European Hazardous Location Approval 5 Prevent Electrostatic Discharge 6 About the Module 7 Install the Module 8 Set the Node Address 10 Self Test 12 Status Indicators 13 Specifications 15 Additional Resources 19 Rockwell ALLEN BRADLEY ROCKWELL SOFTWARE Automation 2 XM Dynamic Measurement Module Important User Information Solid state equipment has operational characteristics differing from those of electromechanical equipment Safety Guidelines for the Application Installation and Maintenance of Solid State Controls Publication SGI 1 1 available from your local Rockwell Automation sales office or online at http literature rockwellautomation com describes some important differences between solid state equipment and hard wired electromechanical devices Because of this difference and also because of the wide variety of uses for solid state equipment all persons responsible for applying this equipment must satisfy themselves that each intended application of this equipment is acceptable In no event will Rockwell Automation Inc be responsible or liable for indirect or consequential damages resulting from the use or application of this equipment The examples and diagrams in this manual
11. an result in unintentional operation or machine motion Publication ICM INOO2A EN P March 2009 XM Dynamic Measurement Module 7 About the Module The 1440 DYN02 01RJ module is a 2 channel general purpose monitor that supports measurements of dynamic inputs such as vibration pressure and strain The module can be used for monitoring shaft casing and pedestal vibration in rotating equipment Inputs accepted include eddy current probe standard integrated electronics piezoelectric IEPE accelerometer or voltage output measurement device such as a pressure transducer The module also accepts a tachometer input to provide speed measurement and order analysis functions The module can work with most tachometer signal sources such as eddy current probe unpowered magnetic probe and other powered and unpowered tachometer sensors The module provides onboard processing of critical vibration parameters and advanced alarm and virtual relay logic It can be integrated with existing automation and control systems including PLC s and displays to provide information to aid in protecting machinery from catastrophic failures DYNAMIC MEASUREMENT 1440 DYNO2 01R Publication ICM IN002A EN P March 2009 8 XM Dynamic Measurement Module Install the Module The module mounts on a 1440 TBS terminal base unit We recommend that you insert the module after you have connected the wiring on the terminal base unit Ref
12. angerous temperatures Publication ICM IN002A EN P March 2009 XM Dynamic Measurement Module 3 Environment and Enclosure ATTENTION A This equipment is intended for use in a Pollution Degree 2 industrial environment in overvoltage Category II applications as defined in IEC publication 60664 1 at altitudes up to 2000 meters 6562 ft without derating This equipment is considered Group 1 Class A industrial equipment according to IEC CISPR Publication 11 Without appropriate precautions there may be potential difficulties ensuring electromagnetic compatibility in other environments due to conducted as well as radiated disturbance This equipment is supplied as open type equipment It must be mounted within an enclosure that is suitably designed for those specific environmental conditions that will be present and appropriately designed to prevent personal injury resulting from accessibility to live parts The enclosure must have suitable flame retardant properties to prevent or minimize the spread of flame complying with a flame spread rating of 5VA V2 V1 VO or equivalent if non metallic The interior of the enclosure must be accessible only by the use of a tool Subsequent sections of this publication may contain additional information regarding specific enclosure type ratings that are required to comply with certain product safety certifications In addition to this publication see e Industrial Automation W
13. ature 20 70 C 4 158 F IEC 60068 2 1 Test Ad Operating Cold IEC 60068 2 2 Test Bd Operating Dry Heat IEC 60068 2 14 Test Nb Operating Thermal Shock Non Operating Temperature 40 85 C 40 185 F IEC 60068 2 1 Test Ab Unpackaged Non operating Cold IEC 60068 2 2 Test Bb Unpackaged p 0 Non operating Dry Heat IEC 60068 2 14 Test Na Unpackaged Non operating Thermal Shock Relative Humidity 5 95 non condensing IEC 60068 2 30 Test Db Unpackaged Damp Heat Vibration 5g 10 500 Hz IEC 60068 2 6 Test Fc Operating Operating Shock 15g IEC 60068 2 27 Test Ea Unpackaged Shock Nonoperating Shock 20g IEC 60068 2 27 Test Ea Unpackaged Shock Emissions Group 1 Class A CISPR 11 ESD Immunity 4 KV contact discharges IEC 61000 4 2 8 kV air discharges Publication ICM IN002A EN P March 2009 XM Dynamic Measurement Module 17 Environmental Specifications Attribute Radiated RF Immunity IEC 61000 4 3 Value OV m with 1 kHz sine wave 80 AM from 80 2000 MHz 10V m with 200 Hz 50 Pulse 100 AM 900 MHz OV m with 200 Hz 50 Pulse 100 AM 890 MHz V m with 1 kHz sine wave 80 AM from 000 2700 MHz NOU oO EFT B Immunity IEC 61000 4 4 4 KV at 5 kHz on power ports 2 KV at 5 kHz on signal ports 2 KV at 5 KHz on communications ports Surge Transient Immunity IEC 61000 4 5
14. ents dangereux Lorsque plusieurs produits sont combin s dans un syst me le code de temp rature le plus d favorable code de temp rature le plus faible peut tre utilis pour d terminer le code de temp rature global du syst me Les combinaisons d quipements dans le syst me sont sujettes inspection par les autorit s locales qualifi es au moment de l installation EXPLOSION HAZARD e Do not disconnect equipment unless power has been removed or the area is known to be nonhazardous Do not disconnect connections to this equipment unless power has been removed or the area is known to be nonhazardous Secure any external connections that mate to sl this equipment by using screws iding latches threaded connectors or other means provided with this product ubstitution of components may mpair suitability for Class Division 2 e f this product contains batteries they must only be changed in an area known to be nonhazardous e ERZ Publication ICM IN002A EN P March 2009 RISQUE D EXPLOSION e Couper le courant ou s assurer que l environnement est class non dangereux avant de d brancher l quipement e Couper le courant ou s assurer que l environnement est class non dangereux avant de d brancher les connecteurs Fixer tous les connecteurs externes reli s cet quipement l aide de vis loquets coulissants connecteurs filet s ou autres moyens fournis avec ce produit
15. er to the XM Dynamic Measurement Terminal Base Installation Instructions publication ICM IN003 for wiring information The 1440 DYN02 01RJ module is compatible only with the 1440 TBS J terminal base unit The keyswitch on the terminal base unit should be at A position 1 for the module Do not attempt to install the 1440 DYN02 01RJ module on other terminal base units Do not change the position of the keyswitch after wiring the terminal base units pee To comply with the CE Low Voltage Directive LVD all connected 1 0 must be powered from a source compliant with the following Safety Extra Low Voltage SELV or Protected Extra Low Voltage PELV gt f To comply with UL restrictions this equipment must be powered from a source compliant with the following Class 2 If you insert or remove the module while backplane power is on an electrical arc can occur This could cause an explosion in hazardous location installations gt i Be sure that power is removed or the area is nonhazardous before proceeding If you connect or disconnect wiring while the field side power is on an electrical arc can occur This could cause an explosion in hazardous location installations Be sure that power is removed or the area is nonhazardous before proceeding gt i Publication ICM IN002A EN P March 2009 XM Dynamic Measurement Module 9 1 Make certain the keyswitch D on the terminal base unit E is at position 1
16. iring and Grounding Guidelines for additional installation requirements Allen Bradley publication 1770 4 1 e NEMA Standards publication 250 and IEC publication 60529 as applicable for explanations of the degrees of protection provided by different types of enclosure Publication ICM IN002A EN P March 2009 4 XM Dynamic Measurement Module North American Hazardous Location Approval The following information applies when operating this equipment in hazardous locations Products marked CL I DIV 2 GP A B C D are suitable for use in Class Division 2 Groups A B C D Hazardous Locations and nonhazardous locations only Each product is supplied with markings on the rating nameplate indicating the hazardous location temperature code When combining products within a system the most adverse temperature code lowest T number may be used to help determine the overall temperature code of the system Combinations of equipment in your system are subject to investigation by the local Authority Having Jurisdiction at the time of installation Informations sur l utilisation de cet quipement en environnements dangereux Les produits marqu s CL 1 DIV 2 GP A B C D ne conviennent qu une utilisation en environnements de Classe Division 2 Groupes A B C D dangereux et non dangereux Chaque produit est livr avec des marquages sur sa plaque d identification qui indiquent le code de temp rature pour les environnem
17. r if your product is not functioning and needs to be returned follow these procedures United States Contact your distributor You must provide a Customer Support case number call the phone number above to obtain one to your distributor in order to complete the return process Outside United States Please contact your local Rockwell Automation representative for the return procedure Allen Bradley Rockwell Automation and TechConnect are trademarks of Rockwell Automation Inc Trademarks not belonging to Rockwell Automation are property of their respective companies www rockwellautomation com Power Control and Information Solutions Headquarters Americas Rockwell Automation 1201 South Second Street Milwaukee WI 53204 1496 USA Tel 1 414 382 2000 Fax 1 4143824444 Europe Middle East Afncz Rockwell Automanon Vorstiaan Boulevard du Souverain 6 11 0 Brassels Belgum Tel 2 2 663 UEUU Fax 32 2 663 UEAU Publication ICM INOO2A EN P March 2009 PN 35149 Copyright 2009 Rockwell Automation Inc All rights reserved Printed in the U S A
18. to set the node address The node addresses start with 1 for the module closest to the ACNR and 1 Refer to the table on page 11 for the switch settings of an address 2 Using a pointed tool slide switches 5 through 10 to the appropriate positions 1 or 0 Down position 0 DAA HHH 10 Publication ICM INOO2A EN P March 2009 Up position 1 Switch Settings for Node Address XM Dynamic Measurement Module 11 Switch Switch Switch Switch Node Setting Node Setting Node Setting Node Setting Addr SW5 gt swio Addr SW5 gt Swio Addr SW5 gt sw10 Addr SW5 gt SW10 of 000000 16 010000 32 100000 48 10000 1 00000 17 010001 33 10000 49 1000 2 000010 18 010010 34 100010 50 10010 3 00001 19 010011 35 10001 51 1001 4 000100 20 010100 36 100100 52 10100 5 00010 21 010101 37 10010 53 1010 6 000110 22 010110 38 100110 54 10110 7 00011 23 010111 39 10011 55 1011 8 001000 24 011000 40 101000 56 11000 9 00100 25 011001 41 10100 57 1100 0 001010 26 011010 42 101010 58 11010 1 00101 27 011011 43 10101 59 1101 2 001100 28 011100 44 101100 60 11100 3 00110 29 011101 45 10110 61 1110 4 001110 30 011110 46 101110 62 11110 5 00111 31 011111 47 10111 63 1111 1 Do not set the node address to 0 Node addresses start with 1 for the module
19. uct Certification link at http www ab com for Declarations of Conformity Certificates and other certification details Publication ICM INOO2A EN P March 2009 XM Dynamic Measurement Module 19 Additional Resources These documents contain additional information concerning related Rockwell Automation products Resource Description XM Dynamic Measurement Module Provides details about how to install the Terminal Base Installation Instructions erminal base for the XM Dynamic publication ICM IN003 easurement module XM Dynamic Measurement Module User Provides details about how to install wire Manual publication ICM UM002 and configure the Dynamic Measurement module XM ControlNet Adapter Installation Provides details about how to install and Instructions publication ICM IN001 wire the adapter and adapter technical specifications XM ControlNet Adapter User Manual Provides details about how to install use publication ICM UM001 and configure the adapter Industrial Automation Wiring and Grounding Provides general guidelines for installing a Guidelines publication 1770 4 1 Rockwell Automation industrial system Product Certifications website Provides declarations of conformity http ab com certificates and other certification details You can view or download publications at http literature rockwellautomation com To order paper copies of technical
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