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ABB ACS550 Drives Technical Catalog

1. Type code Nominal Ratings This is the unique reference number that clearly indentifies end 2 E T o o the drive by mounting configuration power rating and Type Code a UL Type 1 P l P Frame voltage Once you have selected the type code the frame size EMS a aay pis adn Hpo size can be used to determine the drives dimensions shown on ACS550 U1 04AG D 16 35 075 y the next page ACS550 U1 06A6 2 4 6 1 0 ACS550 U1 07A5 2 5 2 0 1 5 R1 ACS550 U1 012A 2 11 8 3 0 ES 2 Voltages ACS550 U1 017A 2 16 7 5 0 11 8 3 ACS550 U1 024A 2 24 2 15 16 7 The ACS550 is available in three voltage ranges ACSSS0 U1 031A 2 30 8 10 24 2 2 208 240V ACS550 U1 046A 2 46 2 15 30 8 E y ACS550 U1 059A 2 59 4 20 46 2 4 380 480V ACS550 U1 075A 2 14 8 25 59 4 6 500 600V ACS550 U1 088A 2 88 30 14 8 ACS550 U1 114A 2 ACS550 U1 143A 2 ACS550 U1 178A 2 114 143 178 40 50 88 114 150 1 L continuous base current with 110 overload for ACS550 U1 221A 2 221 75 a 10m antes ACS550 U1 248A 2 248 100 192 ACS550 U1 03A3 4 33 1 5 2 4 1 2 lg continuous base current with 150 overload for ACS550 U1 04A1 4 4 1 7 1 minute 10 minutes ACS550 U1 06A9 4 ACS550 U1 08A8 4 8 8 3 180 I continuous base current available for 2 seconds Pacs550 U1 012A 4 11 9 AB 8 8 5 1 minute ACS550 U1 015A 4 15 4 10 11 9 7 5 4 The rated current of the ACS550 must be greater than A oead T or equal to the rated motor current to achieve the rated
2. 500_ 15 2 ow E Eas Eos 15 i 20 25 30 Eos 50 60 eos 100 WE 1 TES 3 9 7 5 10 15 20 25 30 40 50 75 1 IES 2 3 3 7 5 10 15 20 25 30 40 50 75 100 125 150 00 50 00 50 00 50 00 ES 2 3 9 7 5 10 15 20 25 30 40 50 75 100 125 Rt 66 15 4 6 Ri 7 5 2 66 RG 143 50 114 Re 178 60 150 RS 221 75 178 Ro 248 100 192 Rt 69 3 54 J Rt 88 5 69 ACS550 XX 078A 4 R4 77 60 65 Ra 96 75 77 R5 124 100 96 R6 157 125 124 R6 180 150 156 R6 245 200 192 R8 316 250 240 R8 368 300 302 R8_ 414 350 368 RB 486 400 414 R8 526 450 477 R8 602 500 515 R8 645 550 590 R2 9 75 6 1 RA OA Ra 62 60 52 RS 77 75 62 R6 99 100 77 R6_ 125 125 99 R6 144 150 125 O 10 Notes xx contruction designations U1 Base Drive Wall mount PD Packaged Drive with Switch and Fuse CC Packaged Drive with Bypass U2 Base Drive Floor mount PC Packaged Drive with Circuit Breaker Dimensions ACS550 UX NEMA 1 UL Type 1 W1 Wall Mount UX1 1 UX1 6 Floor Mount UX1 7 UX1 8 Mounting Dimensions Shipping Dim
3. ABB ACS550 standard drive promises Quick delivery Easy installation Trouble free start up Intuitive operation m Advanced control panel permitting intuitive operation m Patented swinging choke for superior harmonic reduction R1 R4 and AC line reactor R5 R8 m Sensorless vector control m Integral EMC filter as standard m Built in Modbus RTU and numerous internally mountable fieldbus adapters m FlashDrop m Coated boards for harsh environments m UL cUL C Tick and Gost R approved m Built in brake chopper 10Hp 230V 15Hp 480V and 600 V m Many assistants including Start up Drive Optimizer Real time Clock Diagnostics Maintenance Serial and PID m Seismic Certification to ICC AC 156 Criteria Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com What are the ACS550 s Main Features and Benefits Supporting Customer Value DC E E Advanced Control Panel Two soft keys change according to the state of the panel Easy commissioning Built in Help button Fast set up Real time clock allows timed tracing of faults and setting of parameters at various Easier configuration times of day Rapid fault diagnostics Changed parameter menu Quick access to recent parameter changes Chokes 5 equivalent impedance swinging choke matches the right inductance to the Reduces Total Harmonic Distortion THD emis right load suppressing and reducing harmonics R1 R4 3 impedance AC line sions u
4. ACS550 U1 038A 4 38 25 31 20 motor power given in the table ACS550 U1 045A 4 44 30 38 25 ACS550 U1 059A 4 59 40 44 30 5 All U1 models come with a conduit box and advanced PACcSs550 U1 072A 4 72 50 59 40 control panel as standard ACS550 U1 078A 4 77 65 50 ACS550 U1 097A 4 15 TT 6 Horsepower is based on NEMA motor ratings for most Fxcs550 01 125A 4 124 100 75 4 pole motors 1800 rpm Check motor nameplate cur ACS550 U1 157A 4 157 125 124 100 rent for compatibility ACS550 U1 180A 4 180 150 156 125 ACS550 U1 246A 4 245 200 192 150 7 Al1230V product can be operated on 230V single phase P ACS550 U2 316A 4 316 250 240 200 power using a de rate of the output current of 50 ACS550 U2 368A 4 368 300 302 250 ACS550 U2 414A 4 414 350 368 300 8 All U2 models come standard with US conduit open f ACS550 U2 486A 4 486 400 414 350 526 450 477 915 400 450 500 ings top entry top exit common mode filter for drives _ACS550 U2 526A 4 ACS550 U2 602A 4 602 500 ACS550 U2 645A 4 645 550 590 closure with advanced control panel 5 54 15 2 2 0 R2 3 0 R2 ACS550 U1 09A0 6 9 T9 6 1 5 0 R2 ACS550 U1 011A 6 114 10 9 75 R2 10 R2 R3 R3 R4 ACS550 U1 062A 6 62 60 52 ACS550 U1 099A 6 larger than 200 HP fused disconnect and extended en amo x E N R2 D gt Nya 4 4 PTA gt R4 R4 60 99 ACS550 U1 125A 6 ACS550 U1 144A 6 100 Phone 800 894 0412 Fax
5. 280 Trace 4331 405 Cass sare 405 T1952 0066 405 2169 zara 405 Frame Type Code Size 02A7 6 03A9 6 06A1 6 O9A0 6 011A 6 017A 6 022A 6 e RE ESA ie e pee m 027A 6 R3 CRE REA E RA e R6 MO ORe ior e e e ee are configured with cooling air fans The cooling 232 BESZ 457 562 667 907 air must be free from corrosive materials with a maximum ambient temperature of 40 C 50 C with derating Pee se 032A 6 041A 6 052A 6 062A 6 077A 6 O99A 6 125A 6 144A 6 2276 260 3096 280 120 3820 280 T1205 4420 280 Taos Taos aos aos Free space requirements Space on left and right Enclosure Type i i mm in 2813 9607 Ut Wall Mount 200 7 9 200 79 0 U2 Floor Mount 200 79 o o Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com Technical Data ri 1 ee SA PA PA i rr rea SU SATA Ee SD 3 CA ge fr Y a fra fr SAY AA fa al aon i vi w w w US E EE ES Ww GE Ww E AY Standard fuses can be used with ABB standard drives For fuse connections see table below Recommended input protection fuses Frame Input Current Type Code Size A IEC269 gG A UL Class T A SSS 0S A EC A A SS eS IN O SP ee IE ES CC NEC SC E lo O52 RA 748 a ww PI E TS A A l o CA OR RL RA SC PATA A A ae AP O ae A IO A
6. H1 W1 Mounting Hardware H W D Weight CX12 1 25 5 16 5 0 375 27 18 14 5 79 38AUA0000012801 sheet 4 CX12 2 25 5 16 5 0 375 27 18 14 5 84 3AUA0000012801 sheet 4 CX12 3 31 5 22 5 0 375 33 24 14 5 112 3AUA0000012802 sheet 4 CX12 4 31 5 22 5 0 375 33 24 14 5 141 38AUA0000012802 sheet 4 CX12 5 37 5 28 5 0 375 39 30 14 5 172 3AUA0000012803 sheet 4 CX12 6 37 5 28 5 0 375 39 30 14 5 205 3AUA0000012803 sheet 4 CX12 7 49 5 34 5 0 375 51 4 36 22 5 260 3AUA0000012804 sheet 4 CX12 8 49 5 34 5 0 375 51 4 36 22 5 324 38AUA0000012804 sheet 4 CX12 9 49 5 34 5 0 375 51 4 36 22 5 401 38AUA0000012804 sheet 4 CX12 10 Free Standing 0 56 72 36 23 545 38AUA0000012805 sheet 4 CX12 11 Free Standing N A 84 36 33 4 1276 38AUA0000013237 sheet 4 CxX12 12 Free Standing N A 84 60 33 4 1459 38AUA0000013224 sheet 4 Dimensions ACS550 Cx UL Type 3R NEMA 3R ly l _A Wall Mount CX3R 1 7 Floor Mount CX3R 8 i Mounting Dimensions Shipping Dimensions l l D D D gi H7 W1 Mounting Hardware H W D Weight R iia aie CX3R 1 22 5 16 5 0 375 27 18 13 5 82 38AUA0000060121 sheet 4 CX3R 2 22 5 16 5 0 375 27 18 13 5 88 3AUA0000060121 sheet 4 CX3R 3 28 5 22 5 0 375 33 24 13 5 145 38AUA00000601 22 sheet 4 CX3R 4 34 5 28 0 0 975 39 30 1350 213 3AUA0000060123 sheet 4 CX3R 5 46 5 34 5 0 975 ai 36 21 5 268 38AUA00000601 24 sheet 4 CX3R 6 46 5 34 5 0 375 51 36 21 5 332 3AUA0000060124 sheet 4 CX3R 7 46 5 34 5
7. 1 19 267 3AUA0000021 149 sheet 1 PX12 6 46 3 23 6 0 375 54 3 28 1 19 359 38AUA0000021149 sheet 1 PX12 8 Free Standing 00 63 93 6 31 7 25 9 838 38AUA0000021153 sheet 1 ACS550 Px UL Type 3R NEMA 3R hi i i ia a Wall Mount PX3R 1 PX3R 4 Wall Mount PX3R 5 PX3R 6 Mounting Dimensions Shipping Dimensions Dim H Wi Mounting H W D Weight Dimension Drawing Hardware PX3R 1 31 9 12 6 0 375 34 17 8 13 5 128 38AUA0000016377 sheet 1 PX3R 2 31 9 12 6 0 375 34 17 8 13 5 134 38AUA0000016377 sheet 1 PX3R 3 36 1 15 7 0 375 38 1 20 9 15 3 176 38AUA0000016380 sheet 1 PX3R 4 36 1 15 7 0 375 38 1 20 9 15 3 194 38AUA0000016380 sheet 1 PX3R 5 34 5 28 5 0 375 39 30 15 5 203 3AUA0000060123 sheet 2 PX3R 6 46 5 34 5 0 375 51 36 21 5 203 38AUA00000601 24 sheet 2 Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com
8. at 480 amp 600V Construction is sheet steel with a tough powder coat paint finish for corrosion resistance A 100 watt thermostatically controlled space heater and thermostatic control of the force ventilated cooling system are provided as standard Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com ABB ACS550 Packaged Drives ACS550 Packaged Drive with Bypass ACS550 Packaged Drive with Bypass The ACS550 CC is a complete Drive with Bypass Package that includes an ACS550 Adjustable Frequency Drive a bypass function that allows the motor to be run at full voltage in the event the drive is shut down for service a main disconnect means and branch circuit short circuit and ground fault protection Complete pre engineered packages reduce time effort and the cost of installing the popular drive bypass option The bypass function is configured entirely of standard industrial control components It includes two electrically interlocked contactors a motor overload relay a control power transformer with primary and secondary fusing and a cover mounted DRIVE OFF BY PASS selector switch Bypass is accomplished by means of the two contactors One is the bypass contactor used to connect the motor directly to the power line The other is the output contactor that disconnects the motor from the drive output when operating in the bypass mode This prevents the back feeding that would occut if lin
9. 0 375 51 36 21 5 409 3AUA0000060124 sheet 4 CX3R 8 Free Standing 0 375 Te 43 20 7 554 38AUA0000060125 sheet 4 ACS550 Px UL Type 1 NEMA 1 Ci wW Wall Mount PX1 1 PX1 4 Wall Mount PX1 5 PX1 6 Floor Mount PX1 8 Mounting Dimensions Shipping Dimensions l i H7 W1 Mounting Hardware H W D Weight a ne PX1 1 28 3 9 0 25 28 7 7 8 11 2 33 3AUA0000008216 sheet 1 PX1 2 32 3 9 0 25 32 6 7 8 11 6 42 38AUA0000008218 sheet 1 PX1 3 38 7 6 3 0 25 39 9 10 2 11 9 75 3AUA0000008220 sheet 1 PX1 4 44 6 3 0 25 45 2 10 2 13 1 95 38AUA0000008221 sheet 1 PX1 5 46 3 23 6 0 375 47 7 28 1 19 267 3AUA0000021148 sheet 1 PX1 6 46 3 23 6 0 375 47 7 28 1 19 359 3AUA0000021148 sheet 1 PX1 8 Free Standing 00 63 83 7 31 7 25 9 3AUA0000021152 sheet 1 Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com Dimensions ACS550 Px UL Type 12 NEMA 12 Wall Mount PX12 1 PX12 4 Wall Mount PX12 5 PX12 6 Floor Mount PX12 8 Mounting Dimensions Shipping Dimensions Dim H Wi Metro H W D Weight Dimension Drawing PX12 1 28 3 9 0 25 29 3 8 7 11 2 37 3AUA0000008216 sheet 2 PX12 2 32 3 9 0 25 33 2 8 7 11 6 46 3AUA0000008218 sheet 2 PX12 3 38 7 6 3 0 25 40 6 10 5 11 9 79 3AUA0000008220 sheet 2 PX12 4 44 6 3 0 25 45 8 10 5 13 1 99 3AUA0DO00008221 sheet 2 PX12 5 46 3 23 6 0 375 54 3 28
10. 2 The Pulse Encoder Interface module offers a differen tial or single ended interface for a digital pulse encoder connection The module is capable of operating from either a 15 or 24 VDC signal with a maximum fre quency of 200k Hz 115 230V Digital Input Interface L512 The 115 230V Digital Input Interface module offers Built in Modbus RTU six 6 115V or three 3 230V rated relays mounted on using RS 485 a common board used to drive DI1 through DIG of the ACS550 The 115 230V must be provided by the user The module cannot be used in conjunction with any Digital inputs 08S tine DONA w H Relay outputs gt gt T a 7 4 E Pd fieldbus module as it occupies the same option slot Bil a ue a pa Plug in Feldbus Modules SS HEL LEH FEEL y e The plug in fieldbus options bring connectivity to ma jor automation systems single twisted pair avoids large amounts of conventional cabling thereby reduc ing cost and increasing system reliability The ACS550 supports the following fieldbus options CANopen ControlNet DeviceNet Embedded Modbus RTU EtherNet IP Modbus TCP Profibus DP PROFINET IO NOTE Only one option can be installed in each option slot Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com Options External Options Brake Units and Choppers Flange Mounting Kits Frame sizes R1 to R2 are delivered with inte
11. 888 723 4773 Web www clrwtr com Email info clrwtr com Construction U1 within the type code indicates the drive mounting configuration U1 models are wall mounted while U2 models are free standing with an extended enclosure and fused disconnect Choose the correct one for your needs from the table be low Wall mounted frame size R1 R6 Free standing frame size R8 m 0 75 200 HP m 250 550Hp m UL Type 1 IP21 NEMA 1 or m UL Type 1 IP21 NEMA 1 UL Type 12 IP54 NEMA 12 m Standard software Built in EMC filter Built in Modbus RTU interface Standard software m Free standing with extended m Built in Modbus RTU interface enclosure and fused disconnect m Cable connection box Advanced control panel m Brake chopper in frame sizes R1 R2 m AC Reactor Frame R8 Advanced control panel m Swinging choke Frames R1 R6 Advanced Control Panel For easy drive programming a detachable multilingual controlling the drive such as start stop and maintenance alphanumeric advanced control panel is delivered as stan reminders The control panel can be used for copying pa dard The control panel has various assistants and built in rameters for back up or for downloading to another drive A help functions to guide the user It includes a real time large graphical display and soft keys make it extremely easy clock which can be used during fault logging and in to navigate Local Remote indication ED Start Initiates o
12. ACS550 0 75 550 Hp echnical Catalog A ED ED AIDED Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com Two ways to select your drive MM Choice 1 Simply contact your local ABB drives sales Choice 2 Build up your own ordering code using the office and let them know what you want Use page 5 as O R simple 7 step approach below and then contact your a reference section for more information local ABB Drive Sales Office Type code ur osas a Voltages lf 4 5 Options l Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com ABB ACS550 Standard Drive What is the ACS550 Customer Value m Reduced commissioning and installation costs m Manyassistants including Start up Drive Optimizer Real time Clock Diagnostics Maintenance Serial and PID m Iwosoft keys that change according to the operator panel state m Field upgradeable firmware m Easy connection of cables m New conduit box is suitable for US and Europe m Built in brake chopper 10Hp 230V 15Hp 480V and 600 V Optional plug in fieldbus modules m Reduced size and weight with Patented Swinging Choke R1 R6 equivalent to a 5 Line Impedance m 3 Impedance AC Line Reactor R8 m Removable operator panel m Only Class T fuses required for high speed short circuit protection m NEMA 12 enclosure does not require derating m Smaller physical size of inte
13. P at 480 amp 600V NEMA 3R enclosures are sheet steel construction with a tough powder coat paint finish for corrosion resistance and include a 100 watt thermostatically controlled space heater and thermostatic control of the force ventilated cooling system as standard NEMA 3R Floor Mount Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com Ratings Types and Voltages ACS550 XX 04A6 2 ACS550 XX 06A6 2 ACS550 XX 07A5 2 _ dd 2 ACS550 XX 012A 4 ACS550 XX 017 A ACS550 XX 024A 2 FHH i 3 al EE EE E O Ss 3 i 1 EE EA A E 1 1 PL e ACS550 XX 031A 2 ACS550 XX 046A ACS550 XX 059A e e ia gt e LES ACS550 XX 075A 2 ACS550 XX 088A 2 ACS550 XX 114A 2 10 10 11 1 _ ACS550 XX 072A ACS550 XX 097A ACS550 XX 125A 4 ACS550 XX 157A 4 O ACS550 XX 180A 4 11 N x XX 13 13 13 ACS550 XX 414A 4 ACS550 XX 486A 4 as 2 2 3 3 4 4 5 2 2 2 4 4 ACS550 XX 059A 4 4 4 4 4 4 ACS550 XX 645A 4_ ACS550 XX 02A7 6_ ACS550 XX 099A 6 ACS550 XX 125A 6 ACS550 XX 144A 6 om EEN 7 5 BETA E 20 25 30 Ko 50 60 HEM w Biss 2 ow es 7 5 ws Biss 20 25 30 40 50 60 EA 100 125 150 200 250 300_ 350_ 400 450
14. T RDNA 01 KIT RPBA 01 KIT RCNA 01 KIT RETA 01 KIT RCAN 01 KIT RETA 02 KIT NOTE Only one option can be installed in each option slot Embedded Modbus RTU Panel Mounting Kit OPMP 01 The panel mounting kit OPMP 01 enables mounting of control panels on cabinet doors This kit includes a 10 ft 3 m extension cable a gasket mounting screws and a mounting template ACS CP EXT permits permanent mounting of panel to exter nal surface of NEMA 1 or NEMA 12 enclosures ACS CP EXT IP66 permits permanent mounting of panel to external surface of NEMA 4X enclosures DriveWindow Light 2 3AFE64532871 DriveWindow Light 2 is a PC software used for rapid commissioning operating and programming of drives It has features for programming monitoring troubleshooting and maintenance It is also a set up and control tool which is Win98 WinNT Win2000 and WinXP compatible DriveWindow Light 2 operates both off and on line No additional PC hardware is required It uses the PC s RS 232 port It is also compatible with drive types ACS350 ACS800 DCS400 and DCS800 DriveWindow Light 2 features Graphical start up wizards Off and on line viewing and changing of drive parameters E Backup and restore parameters In a fault situation the parameters can be reloaded resulting in time savings E Graphical monitoring of actual signal values E I O mapping table Control of the drive DrivePM DrivePM Para
15. e voltage were applied to the drive output terminals The drive output contactor and the bypass contactor are electrically interlocked to prevent simultaneous operation NEMA 1 Wall Mount NEMA 7 Floor Mount Externally Operated Devices ACS550 Drive with Bypass Packages include an input circuit breaker with a door mounted external operating handle that is interlocked with the enclosure door and lockable in the OFF position with up to three padlocks The multilingual alphanumeric drive control panel is mounted on the door of the enclosure An optional drive service switch F267 isolates the drive from the power source for service and provides superior functionality to a three contactor arrangement Drive Input Fuses Standard Fast acting current limiting drive input fuses are provided as standard to limit damage and allow for possible drive repair if a short circuit or ground fault should develop in the drive input bridge This is particularly pertinent for drives at the higher ratings where it is generally more economical to repair rather than replace the drive The drive fuses are also intended to provide for immediate operation of the bypass function after such a fault Enclosure Options Drive with Bypass Packages are available in NEMA 1 and NEMA 12 enclosures through 100 HP at 208 240V 400 HP at 480V and 150 HP at 600V For outdoor applications NEMA 3R enclosed packages are available through 100 HP at 208 240V and 200 H
16. ensions oe o H1 W Mounting Hardware H W D Weight a i on hanne UX1 1 R1 12 5 3 9 10 14 5 4 9 8 3 14 3 3AUA0000001559 sheet 1 UX1 2 R2 16 4 3 9 10 18 5 4 9 ST 19 5 3AUA0000001560 sheet 1 UX1 3 R3 18 6 6 3 10 23 8 9 1 35 3AUA0000001571 sheet 1 UX1 4 R4 22 8 6 3 10 27 1 8 10 3 53 3AUA0000001572 sheet 1 UX1 5 R5 23 2 9 4 0 25 29 10 5 11 3 15 3AUA0000004629 sheet 1 UX1 6 R6 26 6 10 4 0 25 35 11 9 15 5 152 3AUA00000046383 sheet 1 UX1 7 R7 Free Standing NA 59 2 24 19 5 430 Consult Factory UX1 8 R8 Free Standing NA 83 9 31 5 23 827 Consult Factory ACS550 UX NEMA 12 UL Type 12 Wall Mount UX12 1 UX12 6 Dim Be Mounting Dimensions Shipping Dimensions Bimencion D o H1 W1 Mounting Hardware H W D Weight UX12 1 R1 12 5 3 9 10 18 1 8 4 9 2 17 6 3AUA0000004031 sheet 1 UX12 2 R2 16 4 3 9 10 22 1 8 4 9 6 24 3 3AUA0000004082 sheet 1 UX12 3 R3 18 6 6 3 10 24 8 10 1 10 oro 3AUA0000004029 sheet 1 UX12 4 R4 22 8 6 3 10 29 9 10 1 11 2 57 3 3AUA0000004043 sheet 1 UX12 5 R5 23 2 9 4 0 25 30 5 14 5 12 2 92 6 3AUA0000004634 sheet 1 UX12 6 R6 26 6 10 4 0 25 36 4 16 1 16 7 190 3AUA00000046385 sheet 1 Dimensi
17. grated brake choppers as standard Other units can use an external brake chopper and resistor For more information please refer to the ABB Low Voltage Drives PowerOhm Resistors Price Last LV D PNPLO2U EN Flange Mounting Kits for the ACS550 drives allow mounting of the drive with the heatsink external to a 3rd party enclosure Use of the flange kit requires removal of the drive cover reducing protection to IP00 The flange kit can be used with 3rd party UL Type 1 amp 12 NEMA 1 amp 12 enclosures R5 and R6 kits provide NEMA 1 protection only Flange Mounting Kits Field Kit Code FMK A R1 FMK A R2 FMK A R4 AC8 FLNGMT R5 AC8 FLNGMT R6 A A A Re Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com Technical Data Cooling Cooling Air Flow 208 240V Units Cooling Air Flow 380 480V Units Frame Frame Type Code Size BTU Hr m h ft min Type Code Size BTU Hr m h ft min ECON E ET ER DECIA CO a II ECT IE ara Re 2010 veso 405 238 soaa Rs 2810 e897 405 238 eaa Re 850 19148 s40 318 eaa Re 4560 15600 1220 718 osea Re 6850 23304 1220 718 amaaa Re 7400 25000 1220 718 aeaa Re 7e50 26809 1220 718 esas Re 7600 25955 1220 718 co2a4 Re e100 27668 1220 rie eaa Re 000 s1078 1220 718 E ETA 227 778 8 285 973 88 420 1434 184 536 671 786 Tao Ta Maora 0063
18. ine sections and provides easy and fast assembly via the drive Alarm Limit and Fault Words reducing the down of the complete installation time of the drive and therefore also the down time of the manufacturing process Currently Available Gateways Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com ABB ACS550 Packaged Drives ACS550 Packaged Drive ACS550 PC and PD packaged drives combine ACS550 AC drives with the disconnect arrangement of your choice in one coordinated easy to install package Packages are available with an input disconnect switch and fast acting current limiting fuses ACS550 PD or an input circuit breaker ACS550 PC Units with a circuit breaker disconnect at and above ratings of 30 HP at 208 240V and 75 HP at 480 amp 600V are also equipped with fast acting drive input fuses to limit damage to the drive and provide for the possibility of drive repair in the unlikely event that a short circuit or ground fault should develop within the input power structure of the drive Disconnects are externally operable and interlocked with the enclosure door The cover mounted disconnect operating handle may be padlocked in the off position with up to three padlocks The multilingual alphanumeric drive control panel is provided on the cover of NEMA 1 and NEMA 12 enclosed devices and on the drive within NEMA 3R enclosed units Vertical Wall Mount Enclosures NEMA 1 and NEMA 12 encl
19. l torque restricted distribution Open Loop 5 with nominal torque Closed Loop 2 with nominal torque Control Connections These connections are shown as examples only Please refer to the ACS350 Users Manual 54UA0000001609 for more detailed information ACS550 ACS550 X1 X1 DIP switch aval Ser analog R lt 10 koh A inputs A PA A DIP switch AQ2 DIOR AO Ground the cable screen on the sourcing end 24 V const fwa l start speed 1 rev stop ramp pair sel DI configuration PNP connected source with _ external power supply DI configuration NPN connected sink 23 RO2A 25 Ro3c 26 RO3A RS 485 Multidrop application ACS550 DIP switch Other Modbus X3 RS 485 interface Signal termination is selected by DIP switch Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com Fieldbus Control Gateway to your process aa l P afi e t T s AN O g z E r x m r 7 E fos E me j LO G Y A mi y Y A ca F gt 5 ps hal EE i i LA ABB AC drives have the connectivity to major automation Drive parameter handling systems This is achieved with a dedicated gateway concept Total integration of the drives in the production process is between the fieldbus systems and ABB drives achieved by single parameter read wri
20. ll GAGA RA tt IEA SI CO AA O NC A ee ee A A PP O A NA AI A AS EEE A EE OA VESES E SO EE EE NOE MN MEA A E OEA A AECA E A A E AAA ES AA E O SS STA A aeo IA A ao IN SPA NS INES ESTI E A E A MS A E O E ll BGA RST aeo SOD 50m IS PON SN NESST O VO A A SA E MS VA A AN OT IE CO CO EX E E ees es E 5 po O52686 R 52o _ o Oo Ll 066 R eo a a po OFFA RO SSS Ss SS SS SES es SES SO AA gt A SN A MN CA IN 144 RG 200200 Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com Technical Specification Programmable control connections Input power connection Voltage and 3 phase 208 to 240 V 10 15 0 75 100Hp Two analog inputs power range 3 phase 380 to 480 V 10 15 1 550Hp Voltage signal 0 2 to 10 V Ra gt 312 KQ single ended 3 phase 500 to 600V 10 15 1 5 150Hp Current signal 0 4 to 20 mA Rin 100 Q single ended Frequency 48 to 63 Hz Potentiometer reference value 10 V 2 max 10 mA R lt 10 kQ Power factor 0 98 Maximum delay 12 32 ms Resolution 0 1 Motor connection Accuracy 1 Voltage 3 phase from 0 to Us coy Two analog outputs 0 4 to 20 mA load lt 500 Q Accuracy 13 Frequency 0 to 500 Hz Auxiliary voltage 24 V DC 110 max 250 mA Continuous loading Rated output current ly capability Six digital inputs 12 V 24 V DC with internal or external constant torque at a max ambi supply PNP and NPN ent temperature of 40 c Inpu
21. meter Manager is a software tool designed to create edit and copy parameter sets included with a Flash Drop For each parameter and parameter group the user can change the default or hide the parameter or entire group FlashDrop does not require the drive to have power applied FlashDrop is also compatible with the ACS150 and ACS350 FlashDrop MFDT 01 FlashDrop is a powerful palm sized tool for fast and easy parameter selecting and setting This tool can be used to download parameters to a drive in less than three seconds Using this tool it is possible to hide selected parameters to protect the machine Only parameters needed in the application are shown FlashDrop does not require the drive to be pow ered The MFDT 01 includes Drive PM Drive Parameter Manager software FlashDrop MFDT 01 tool to create edit and copy parameter sets Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com Options Plug in Options Relay Output Extension Module L511 MN FlashDrop This plug in option offers three additional relay probe port outputs They can be used to actuate motor starters for pumps using a lead lag alternation scheme with the built in Pump Fan Macro All relays can be pro erammed to on off by using the advanced control Analog I O panel s clock Alternatively fieldbus adapters can be used to control any external components in the sys tem Pulse Encoder Interface L50
22. ons ACS550 Cx NEMA 1 UL Type 1 TE y TT E ML AN PAI Wall Mount CX1 1 CX1 8 Wall Mount CX1 9 CX1 11 Floor Mount CX1 12 CX1 13 Dim Mounting Dimensions Shipping Dimensions Dimension Drawing Wall Mount CX1 1 CX1 9 Wall Mount CX1 101 H1 W1 Mounting Hardware H W D Weight CX1 1 36 2 8 2 0 375 37 3 13 7 13 7 T7 38AUA0000012797 sheet 4 CX1 2 36 2 8 2 0 375 37 3 13 7 13 7 82 38AUA0000012797 sheet 4 CX1 3 53 2 10 0 375 54 3 16 3 14 6 108 38AUA0000012798 sheet 4 CX1 4 53 2 10 0 375 54 3 16 3 14 6 134 3AUA0000012798 sheet 4 CX1 5 53 2 10 0 375 54 3 16 3 14 6 168 3AUA0000012798 sheet 4 CX1 6 61 7 13 0 375 62 8 19 3 19 2 198 3AUA0000012799 sheet 4 CX1 7 61 7 13 0 375 62 8 19 3 19 2 262 3AUA0000012799 sheet 4 CX1 8 61 7 13 0 375 62 8 19 3 19 2 340 3AUA0000012799 sheet 4 CX1 9 Free Standing 0 56 74 1 35 20 7 278 3AUA0000012800 sheet 4 CX1 10 Free Standing 00 56 74 1 35 20 7 419 3AUA0000012800 sheet 4 CX1 11 Free Standing 00 56 12 36 23 545 3AUA0000024944 sheet 4 CX1 12 Free Standing N A 84 36 33 4 1276 3AUA0000013236 sheet 4 CX1 13 Free Standing N A 84 60 33 4 1459 3AUA0000013223 sheet 4 ACS550 Cx NEMA 12 UL Type 12 r r L 4 i Floor Mount CX1 11 CX1 13 Dim Mounting Dimensions Shipping Dimensions Dimension Drawing
23. or frame sizes R3 R4 with 75 m motor Relative humidity lower than 95 without condensation cables and for frame sizes R1 R2 R5 R6 with 100 m motor cables Protection class UL Type 1 or 12 NEMA 1 or NEMA 12 os NCS 1502 Y RAL 9002 PMS 420 C 2nd environment unrestricted distribution for frame sizes R1 R4 with 300 m cable and for frame sizes R5 R8 with 100 m motor cables as standard Contamination levels IEC 721 3 3 l No conductive oe allowed These cable lengths are for EMC purposes only For long motor cable Transportation Class 102 chemical gases lengths external EMC filters are available on request Class 1S2 solid particles Class 252 solid particles EMC standards in general Operation Class 3C2 chemical gases EN 55011 product family Class 382 solid particles EN 61800 3 A11 2000 EN 61800 3 2004 standard for industrial product standard product standard scientific and medical Motor Control ISM equipment Speed Control 1st Environment Category C1 Group 1 Open Loop 20 of motor nominal slip unrestricted distribution Class B Closed Loop 0 1 of motor nominal speed 1st Environment Group 1 A Category C2 Open Loop lt 1 s with 100 torque step restricted distribution Class A Closed Loop 0 5 s with 100 torque step 2nd Environment Group 2 rd Sh Category C3 Motor Control unrestricted distribution Class A Open Loop lt 10ms win norinal torque 2nd Environment Category C4 Not Applicable Closed Loop lt 10ms with nomina
24. osed ACS550 PC and PD Drives with Disconnect through 25 HP at 208 240V and 60 HP at 480 and 600V ate provided in vertical wall mount enclosures This unique construction provides a minimum footprint advantageous for use in overcrowded electrical rooms or mezzanines or for direct mounting on machines or columns Input and output conduit entry is at the rt bottom of the enclosure Oversized Wall Mounting Enclosures For NEMA 1 and NEMA 12 enclosed ARS ACS550 PC and PD Drives with Disconnect from 30 to 100 HP at a 208 240V 75 to 200 HP at 480 amp 600V wall mounting enclosures T are sized to accommodate the field addition of components that users frequently desire to include at these higher horsepower ratings A removable conduit plate is provided at eo the top of the enclosure 0 n Free Standing Packages From 250 HP to 550 HP at 480V ACS550 PC enclosures will accommodate the field installation of additional components Where additional enclosure panel space is required an auxiliary enclosure section is available A molded case circuit breaker provides the disconnect means function while fast acting current limiting drive input fuses provide short circuit protection A removable conduit mounting plate is provided at the top of the enclosure NEMA 3R Enclosures For outdoor applications the ACS550 Drive with Disconnect is available in NEMA 3R enclosures up to 100 HP at 208 240V and 200 HP
25. p to 25 reactor R5 R8 Assistants v3 11a Diagnostic assistant activated when fault occurs Quick fault diagnostics Maintenance assistant monitors running hours or motor rotation Takes care of drive preventative maintenance Start up assistant guides user through all essential settings without going to Easy set up of parameters parameter list and offers option for parameter backup automatically Simplifies closed loop process control adjustment PID Controller assistant guides user set up without going to parameter list Allows quick adjustment of time and date Real time clock assistant helps user adjust time and date functions Provides easy set up of fieldbus connectivity Serial communications assistant provides a convenient way to set up fieldbus Quickly tailors drive to application connections Drive optimizer permits user to choose drive set up for low noise drive amp motor efficiency or motor control accuracy Sensorless vector control Improve motor control performance Enables wider range of applications Flashdrop Faster and easier drive set up and programming New fast safe and trouble free method to download parameters available without powering the drive patented Flange Mounting Kits Allows mounting the drive with the heatsink external to a 3rd party enclosure Reduces heat and enclosure size frame size R1 R6 Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com Ratings Types and Voltages
26. peration of drive Qo Stop Ceases operation of drive Up Changes parameters and their value increases reference Down Changes parameters and their value decreases reference Loc Rem Changes drive state from local control to remote control I O or other external source HELP Built in Help button Motor rotation indicator Speed reference Actual value 1 Actual motor speed selectable Actual value 2 Output current selectable Actual value 3 Process value selectable Soft key 2 function Real time clock Soft key 1 function 7 ST 4 Soft key 1 Function changes according to state of panel Soft key 2 Function changes according to state of panel Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com Options Control Interfaces How to select options The options shown below are available for use with the ACS550 Each item has a 4 digit option code which is shown in the table below This code is added to the end of the type code above using a Ordering options using the plus option code provides a factory installed option while using the field kit code provides a field installable kit KIT Available options Protection class B055 UL Type 12 IP54 NEMA 12 Slot 2 Options L512 K451 K454 K462 K466 K457 K467 115 230V Digital Input Interface DeviceNet Profibus DP ControlNet EtherNet IP and Modbus TCP CANopen PROFINET and Modbus TCP OHDI 01 KI
27. rnal option slots m FlashDrop programming unpowered drive m Reduced energy costs without power factor penalties and correction capacitors m Patented swinging choke provides substantially reduced harmonics more inductance to the correct load and higher power factor m Upto 25 less THD v traditional DC choke m Daily timer controls for time of day backoff e g start stop process changes m Reduced Drive Motor system failures and costs m Preventative Maintenance Assistant annunciation feature schedules Drive Motor system maintenance The ABB ACS550 AC drive combines a sophisticated mi croprocessor with an advanced IGBT power switching technology to deliver V Hz Closed Loop Flux Vector and Sensorless Vector control of AC motors Its intuitive control panel offers numerous benefits making it the most uset friendly panel in the drives industry The extensive library of pre programmed application macros maximizes convenience and minimizes start up time This drive can handle the most demanding industrial applications in an efficient dependable and economic manner Where can it be used The ABB ACS550 standard drive can be used in a wide range of industries Typical applications include pump fan and constant torque use such as conveyors The ABB ACS550 standard drive is ideal for those situations where there is a need for simplicity to install commission and use and where customizing or special product engineering is not required
28. t impedance 24kQ Overload capacity At normal use 1 1 x for 1 minute Maximum delay 5 ms 1ms at a max ambient tempera every 10 minutes ture of 40 Three relay outputs Maximum switching voltage 250 V AC 30 V DC Maximum switching current 6 A 30 V DC 1500 V A 230 V AC Maximum continuous current 2 A rms At heavy duty use 1 5 x for 1 minute every 10 minutes Always 1 8 x l for 2 seconds every 60 seconds Siendi Serial communication o ti RS 485 Built in Modbus RTU protocol Standard Default 4 kHz Selectable 0 75 150Hp 1 kHz 4 kHz 8 kHz 12 kHz up to 550Hp 1 kHz 4 kHz Product compliance Acceleration time 0 1 to 1800 s Deceleration time 0 1 to 1800 s 240V products UL cUL CSA CE C TICK and GOST R approvals 480V products UL cUL CSA CE C TICK and GOST R approvals Environmental limits 600V products UL cUL CSA C TICK and GOST R approvals Ambient temperature Low Voltage Directive 73 23 EEC with supplements Machinery Directive 98 37 EC 15 to 40 C 5 to 104 F 40 to 50 C 104 to 122 F No frost allowed EMC Directive 89 336 EEC with supplements Fovitch 4 KHZ Pand derated to 90 Quality assurance system ISO 9001 and Environmental system ISO 14001 Altitude Seismic Certification to ICC AC 156 Output current Rated current available at 0 to 1000 m 3300 ft reduced by 1 per 100 m over 1000 m 3300 ft eP TL To collate Mcom Eo to 2000 m 6600 ft 1 environment restricted distribution f
29. te up to complete parameter set up or download The fieldbus gateway is a snap on module that can be easily mounted inside the drive As a result of the wide range of Easy to expand fieldbus gateways your choice for an automation system Serial communication simplifies the latest trend of modular becomes independent of your decision to use first class ABB machine design enabling expansion of the installation at a later AC drives stage with low effort Manufacturing Flexibilit Drive control Reduced Installation and Engineering Effort The drive Control Word 16 bit provides a wide variety of Cabling functions from Start Stop and Reset to Ramp Generator Substituting the large amount of conventional Drive Control control Typical setpoint values like Speed Torque and cabling with a single twisted pair reduces costs and increases Position can be transmitted to the drive with 15 bit accuracy system reliability Drive monitoring Design A set of drive parameters and or actual signals like torque The use of Fieldbus Control reduces engineering time at speed position current etc can be selected for cyclic installation due to the modular structure of the hardware and data transfer providing fast data for operators and the software manufacturing process Commissioning and assembly Drive diagnostics The modular machine configuration allows pre commissioning Accurate and reliable diagnostic information can be obtained of single mach

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