Model 6030 Series Operations Manual Rev_W
Contents
1. eran P Right side NOTE Before applying power to the recorder complete these preliminary preparation tasks to prepare the recorder for operation NEVER ATTEMPT TO ACCESS COMPONENTS INSIDE THE RECORDER CASE WITH POWER APPLIED The Vaisala RH Sensor is wired to the Humidity controller in the chamber for 0 5 Volt actuation An individual 1000 RTD Temperature sensor is wired to the Recorder In order to connect the Humidity and temperature sensor to the recorder refer to the figures below to perform the following procedures Model 6030 Series Operations Manual Rev W 21 Locate the wires fastened to the side of the chamber these are the temperature and humidity sensor wires b Push the button on the recorder door and swing the door open C Loosen the captive screw in the chart plate and swing the plate out REMOVE SCREW TO ACCESS C BOARDS Run the sensor wires into the chart recorder through the knock out hole on the recorder d There are two modules inside the recorder the one on the right is for humidity Pen 1 and the left one is for temperature Pen 2 TEMPERATURE SENSOR CWHUTE CABLES TO CHAMEER a SN SON Xu PCA PIN2. Ne I P aa LENUM DRAIN h 2 TUBING D HOSE BARBS 3 8 FPT OR 1 2 HOSE BARB DRAIN LINE CONNECTION m 2 TEE Power PLEASE READ CAREFULLY For personal safety this chamber must be properly grounded The Power Cord of this chamber is equipped with a grounded plug which mates with a corresponding outlet to minimize the possibility of electrical shock from the chamber CARON recommends that the chamber have a dedicated wall outlet TWIST NEMA LS 30 30 AMP Twist LOCK RECEPTACLE as LOCK PLUG HUBBELL 2610A LEVITON 2610 OR EQUIVALENT HUBBELL 2611 Model 6030 Series Operations Manual Rev_W 10 INSTALLATION cont Control System The control system is comprised of a 1 16 DIN temperature controller The drawing below shows the control panel exact controller may vary The display panel consists of a power switch refrigeration switch and a temperature controller The temperature controller s unit is degrees Celsius C Refer to the figure below for the layout for the indicator lights as detailed below See appendix for controller operating instructions TEMPERATURE CONTROL REFRIGERATION CONTROL PANEL Model 6030 Series Operations Manual Rev_W 11
3. POWER CORD en ra PLUG ENS PRESSURE X 1 REGULATOR NS d KNOB AIR INLET AN i Bw d 1 1 BEGULATOH DIAL uni 2 9 ee PRESSURE p o e 0 REGULATOR DIAL U U ke TESTING AND ADJUSTMENTS Connect the cord to the proper receptacle as mentioned above and turn the humidity power switch Turn on air supply Be certain that the air pressure into the inlet side of the dryer assembly is set at a minimum of 90 PSI and not above a maximum of 100 PSI To set the pressure regulator 1 Close the air flow adjustment knob 2 Set the chamber to 096 humidity full dehumidification 3 Adjust the pressure regulator adjustment knob to 90 psi To set the air flow rate 1 Set the flow meter on the dryer assembly to approximately 300 SCFH Watch the humidity display to see that the RH is moving down to the specified setpoint Model 6030 Series Operations Manual Rev W 19 Allow sufficient time for the chamber to stabilize when setting up and making adjustments especially if the chamber has been running with high humidity levels Running the chamber at higher than ambient humidity levels can cause moisture to collect in all areas of the chamber including sensors and other components This moisture must be removed before actual tests can proceed at accurate lower than ambient humidity levels CIRCULAR CHART RECORDER The Honeywell DR
4. 1 Connect the drain lines and power cord as instructed in the INSTALLATION section of this manual See Appendix C for additional drain connections 6030 only 2 Insert all shelf clips and shelves Check to see if they are properly installed SHELF CLIP SHELF TRACK WIRE SHELF MODEL 6030 3 Close the chamber door 4 Install rubber stopper in access port on right side of cabinet 5 Turn on power switch located on the control panel This switch activates the heating unit and temperature controller The temperature controller will sound an alarm The temperature alarm will automatically reset after a few seconds 6 Turn on the refrigeration switch when operating at setpoints below 35 C This switch activates the refrigeration system 7 Set the temperature controller to the desired setpoint See appendix if necessary Model 6030 Series Operations Manual Rev W 12 8 Turn on the humidity switch This switch activates the humidity system and the humidity controller with humidity option only Set the humidity controller to the desired setpoint See appendix if necessary During normal refrigeration operation a soft clicking sound can be heard This sound is the result of the solenoid control valves switching in the refrigeration system Chamber Loading Air circulates through the chamber to maintain uniform conditions When loading putting product into the chamber po
5. Pai MAIN PCA PEN 1 PA CTEHIPERATURE CHUMEDIT Y HUMIDITY SENSOR PL HE TIO HE GRAY YT ye os gt lali SESA WG CN Svp T HS J B fiers CHART RECORDER WITH COVER DOOR AND CHART MOUNT DOOR To connect the humidity sensor Locate terminal block TB2 on the middle right side of the Main printed circuit board for Pen 1 Model 6030 Series Operations Manual Rev W 22 f Insert connector with the red and black wires from the humidity sensor to the connector labeled red and black MAIN PCA PEN 1 lt HUMIDITY gt PL Pe PS acao C t 234887 8 p CA 2 RED BLK fa 49 0 g Insert connector with the white red and red wires from the temperature sensor to the connector labeled white red and red MAIN PCA PEN TEMPERATURE PI Pe P3 oo0o OOOO oo0o 900 J SWI S 2 C s RED RED 955 z h Close the chart plate and replace the captive screw Pull up on the pen lifter to raise the pens from the chart plate and
6. power up regardless of set points and cabinet conditions TEMPERATURE DEVIATION ALARM All units are equipped with an alarm system that constantly monitors temperature to ensure the user is notified if the cabinet goes into an alarm condition Notification occurs via a RED indicator LED and an audible alarm Temperature alarms will occur once the alarm condition has been present for 15 minutes This delay is in place to avoid nuisance alarms associated with door openings Example of Deviation value Set point 30 C Alarm high 5 C Alarm low 3 C High Alarm 35 C and Low Alarm 27 C NOTE When powering up the chamber if the actual interior chamber temperature varies from the setpoint immediately set the deviation amount to a large enough margin in order to allow the chamber to reach the temperature setpoint If the deviation amount is too small the alarm will sound until the chamber is within the min max deviation range The temperature deviation alarm is preset to 50 C above or below set point Model 6030 Series Operations Manual Rev W 14 030 Humidity System A bi modal humidification system allows for independent humidification and dehumidification This design provides control over both the humidity injection system and the dehumidification system This system permits the chamber to respond faster as well as controlling the chamber more efficiently at a constant relative humidity The Humidity Injection System util
7. remove the protective cap from the pen tip NOTE DO NOT LIFT THE PENS DIRECTLY j Slip the new chart under the pen lifter pen and time index and press the chart into place over the chart hub and locating pin Model 6030 Series Operations Manual Rev_W 23 k Grasp the chart hub and locating pin and turn the chart until the desired time line on the chart is aligned with the time index on the chart plate and Pen 1 Push down the pen lifter to return the pens to the chart Close the recorder door and apply power The recorder pen will start tracking the input value after pen initialization ROUTINE MAINTENANCE The recorder does not require any periodic maintenance However the chart and ink cartridges will have to be replaced as required The chart paper and ink cartridges can be ordered directly from Honeywell USA amp CANADA Replacement Pen 41 Purple six pack PN 30735489 007 Replacement Pen 42 Red six pack PN 30735489 002 Replacement 10 Chart Paper 25 charts PN 30755820 001 Replacing the Ink Cartridge Refer to Figure 8 in the Honeywell manual Replacing the Ink Cartridge and Chart 1 Remove power from recorder Push in the button on the door and swing the door open 2 Pull up on the pen lifter to raise the pens from the chart plate NOTE DO NOT LIFT THE PENS DIRECTLY CAUTION Be careful not to move the pen arm while removing and installing the ink cartridge Note The longer pen arm is pen 1 3 Unclip and
8. 4300 General Purpose Circular Chart Recorder uses reliable microprocessor operation to generate dependable pen drawn analog traces on preprinted 10 inch 250 mm charts The two pen model RCDR103 accepts inputs from a temperature sensor and a humidity sensor The single pen model RCDR107 records temperature only temperature sensor is a highly accurate RTD The humidity sensor is a Vaisala or equal which utilizes the Humicap sensor to measure relative humidity The recorder uses disposable fiber tip ink cartridges for dependable recording with minimum maintenance The recorders are housed in a molded case with a glass windowed gray gasketed door which protects internal components while allowing easy access to the chart Input samples are taken at a rate of 2 times every 1 3 seconds Each sample is amplified and then converted to a digital signal which is isolated and passed to the microprocessor Analog and digital filters with fixed time constraints provide input signal smoothing as required Standard factory set up for chart speed is 7 day operation Refer to the Chart Recorder s User s Manual to change the chart speed settings for various chart speeds Mount the recorder by using the already installed bracket There are three factory drilled holes located on the right side of chamber facing the front of chamber Model 6030 Series Operations Manual Rev W 20 Using the factory supplied screws screw the recorder to the side of the chamber
9. AINTENANCE CONTROL PANEL ACCESS MODEL 6030 6031 6032 WARNING Before removing control panel disconnect all power The access to all control panel and top mounted electrical parts refrigeration parts as follows a The control panel components can be easily accessed by removing the 6 screws located at the top and bottom of the control housing cover b Pull the front mounted control housing cover towards you to access the control panel CONTROL PANEL WRAP TOP C COVER CONTROL PANEL FACE SCREWS c Next remove the 4 screws that hold the control panel housing in place and the housing will be loose d In order to access the electrical and refrigeration components remove the sheet metal screws that are holding the top cover in position Model 6030 Series Operations Manual Rev_W 29 CHAMBER MAINTENANCE SCHEDULE a Vacuum or blow out condensing unit fins Monthly b Check drains in floor rear cabinet and drip trough for blockage Monthly C Using a level check to maintain 1 2 of a bubble tilt to the back of the chamber for proper water drainage Every 6 Months Model 6030 only d Clean the interior chamber stainless steel with a non abrasive cleaner or glass cleaner HUMIDITY SUPPLY INLET STRAINER FILTER BACK VIEW WITHOUT COVER MODEL 6030 CONDENSING UNIT 7 FIN AREA Model 6030 Series Operations Manual Rev_W 30 TROUBLESHOOTING GUIDE PROBLEM No power
10. CAR amp N 6030 SERIES ENVIRONMENTAL CHAMBERS OPERATIONS MANUAL FOR MODELS 6030 6031 6032 Dear Valued Customer Thank you for purchasing CARON Products amp Services equipment We appreciate your business and look forward to being your preferred supplier of controlled environment equipment products in the future At CARON we are committed to continuous quality improvement Our goal is to supply our customers with highly reliable equipment at a fair price In order to openly monitor our performance we would appreciate your feedback on our products and services If you have questions or any suggestions for improvement based on the installation or operation of the equipment you have purchased please email us at service caronproducts com or contact Dave Figel Vice President of Engineering Operations Phone 800 648 3042 x216 Jim Lang Director of Service Quality Phone 800 648 3042 x203 Thanks again for your business Model 6030 Series Operations Manual Rev_W 2 WARRANTY INFORMATION Please review this section before requesting warranty service At CARON one of our primary goals is to provide customers with high levels of personal service and top quality products delivered on time and backed by technical service and support for the life of the product Before contacting us for warranty service please be aware that there are repairs that are not covered under warranty These include Calibration of control par
11. N O to C Closed Open Closed N C to C Open Close Open COMPUTER COMMUNICATIONS OPTION SFTW102 The temperature and humidity controllers are equipped with RS 485 computer communications for remote control or data logging It is the customer s responsibility to provide an RS 485 communications board or RS 485 to RS 232 converter for their PC and set up the system to accept data from the controllers CARON can provide information about the type of RS 485 board and or converter for your system Terminations 11 R T 12 R T and 13 GND located on the back of the chamber are used to connect for communications Model 6030 Series Operations Manual Rev_W 27 DEFROST PACKAGE DEFR201 The optional defrost timer allows the chamber to operate at low temperatures down to When operating the chamber with this option it is recommended to utilize the defrost system to prevent ice build up on the condensing coil The defrost time is pre set to provide four defrost cycles every 24 hours once every 6 hours with the defrost duration at 16 minutes While the unit is in the defrost mode the temperature may drift up a couple degrees To adjust timer settings remove top cover of unit Timer located in front right hand corner of unit _ HOUR SET SCREWS HOUR TIMER L DEFROST CYCLE TIMER FACTORY SETTINGS EVERY 6 HOURS FOR 16 MIN CYCLE Model 6030 Series Operations Manual Rev_W 28 M
12. ackage Installation 18 Dryer Package Testing amp Adjustments 19 Circular Chart aono atq teo eq 20 Setup InstallatiOfi uec coe oet eiue eet attends 20 Routine 22 Contact Closure Timer 25 Condensate Recirculating System 25 Remote Alarm Contact aho ihe eo otto tied 27 Computer Communications treet 27 Defrost Package etc turpi RD ER me qi roc tma 28 MAINTENANCE senes 29 TROUBLESHOOTING GUIDE 31 APPENDIX A Watlow 96 Controller 32 General Controller Operation 32 Light amp Contact Timer Communications 33 APPENDIX B Watlow SD Controller 34 APPENDIX C 230 V Optional 35 Light Contact Timers aoo a o 35 APPENDIX D Declaration of 36 Model 6030 Series Operations Manual Rev W INTRODUCTION The CARON 6030 series Environmental Test Chambers provide multiple capabilities to create repeatable environmental conditions for numerous applications including Product shelf life Stability and package testing Light exposur
13. ameters Damage resulting from improper use Service calls for improper installation including electrical service gas and water supply tubing gas supplies room ventilation unit leveling or ambient conditions that are out of specification Customer modifications made to parts or subsystems Shipping damage either obvious or concealed as a result of freight handling 1 2 3 7 YS wm 4 5 WARRANTY DEFINED Caron Products amp Services Inc herein after CARON hereby warrants that equipment manufactured by CARON is free from defects in materials and workmanship when the equipment is used under normal operating conditions in accordance with the instructions provided by CARON as follows COVERED e Parts and labor for a period of one 1 year from date of shipment first six digits of serial number tag contain date of shipment e Any part found defective would be either repaired or replaced at CARON s discretion free of charge by CARON in Marietta OH Parts that are replaced will become the property of CARON e This service includes diagnosis and correction of individual CARON product malfunctions or failures and may consist of temporary procedures to be followed by the customer while a permanent solution is sought e f CARON factory service personnel determine that the customer s unit requires further service dependent of the model involved CARON may at its sole discretion provide a service technician to
14. correct the problem or return the unit to the factory If a unit is to be shipped back to the factory CARON will pay all ground shipping charges via UPS or other common carrier e CARON will have the right to inspect the equipment and determine the repairs or replacement parts necessary The customer would be notified within a reasonable time after inspection of any costs incurred that are not covered by this warranty prior to initiation of any such repairs Model 6030 Series Operations Manual Rev W 3 NOT COVERED Cost of express shipments such as Federal Express UPS Next Day Air UPS Second Day Air or any other express shipment charges Any customer modifications of this equipment or any repairs undertaken without the prior written consent of CARON will render this limited warranty void CARON is not responsible for consequential incidental or special damages In no event will CARON be responsible for damages more than the price of the product Repairs necessary because of the equipment being used under other than normal operating conditions or for other than its intended use Repair or replacement of parts due to the customer s failure to follow normal maintenance instructions Parts considered consumable such as light bulbs filters gases etc Damage from use of improper water quality Damage from chemicals or cleaning agents detrimental to equipment materials Force Majeure or Acts of God This writing is a final and c
15. densate Recirculating System is used in conjunction with CARON s Series 6000 Test Chambers as a water delivery system This system is typically used in facilities where a floor drain or in house source of distilled or deionized water are not available The system provides continuous clean filtered water to the chamber s humidity injection system collects and recycles the condensate that forms in the base of the chamber Refer to instructions with the CRSY102 for connection details Use fittings provided with 6030 to connect to CRSY102 Model 6030 Series Operations Manual Rev_W 25 3 8 TUBE ONE TOUCH ELBOW FITTING Model 6030 Back view with CRSY102 Model 6030 Series Operations Manual Rev W 26 REMOTE ALARM CONTACT ALRM202 CARON S accessory option ALM 202 is a remote alarm contact for connection to an external alarm or dialing system to signal a temperature or humidity deviation from control safety settings The terminal block located on the back of the unit has both N O and N C contacts In the event of an alarm condition signaled by either the temperature or humidity controller the N O contract will close and the N C contact will open Once the alarm condition is cleared the contacts return to their normal conditions When the humidity is turned off an alarm condition is automatically created The diagram below shows the operating conditions for both connections Terminal Connection Unit off Normal Alarm
16. e and temperature evaluation studies Electronic component burn in TAPPI testing Photostability Plant growth Insect rearing These chambers utilize environmentally friendly HFC refrigerant and CFC Free insulation and is designed to meet NEC UL and CSA standards for safety and performance Controlling the chamber temperature requires the ability to heat and cool Heating of the chamber is achieved by duct heaters and cooling is achieved by a direct expansion vapor compression refrigeration heat exchanger mounted in the duct combined with horizontal airflow pattern which creates better air uniformity and temperature control A bi modal controller single input dual output is necessary for proper control of the system that can drive the process variable in either direction The refrigeration system uses a single condensing unit that will allow independent cooling and dehumidification This insures continuous safe and reliable operation of the compressor even when no cooling is required This also prevents the compressor from rapid cycling on and off which shortens the compressor life SYMBOLS AND WARNINGS Warning of hazardous area Warning of dangerous electric voltage Earth ground protective conductor x O gt Local government may require proper electrical component disposal Model 6030 Series Operations Manual Rev W 6 CHAMBER CONSTRUCTION The chamber is a custom designed sheet metal package Exterior metal i
17. essor and blower motors are both protected by thermal overloads The Condenser fan motor is impedance protected Model 6030 Series Operations Manual Rev W 7 MODEL 6030 SPECIFICATIONS Temperature Range without lights 5 C to 70 C Temperature Range with lights 10 C to 70 C Temperature Control 0 1 C Temperature Uniformity 0 3 C x Relative Humidity 20 to 98 RH Humidity Control 29 Interior Dimensions 30 W x 27 5 D x 63 5 H 76 2cm x 69 9cm x 161 3cm Exterior Dimensions 36 W x 39 D x 90 91 4cm x 99 1cm x 228 6cm Work Space 30 cu Ft 850 liters Shelves Number of shelves 5 Stainless Steel Wire Rod Standard Shelf Spacing 1 5 on center 37 positions Shelf Size Each Shelf 29 25 W x 26 5 D 74 3cm x 67 3cm Shelf Area 5 48 each 26 9ft total Materials Finishes Interior Stainless Steel Exterior Metal with powder coated finish Feet Adjustable leveling pads Electrical 115V 25A 60Hz 1Ph standard 220V optional Shipping Weight 750 Ib 340kgs Optional items RH levels limited by 4 C minimum dewpoint Specifications were established at 20 C with 50 RH ambient conditions Chamber ambient conditions 20 to 25 C Exceeding 25 can result in chamber failure For help with operation of the unit call Customer Service at 1 740 373 6809 Model 6030 Series Operations Manual Rev W 8 INSTALLATION Unpacking This product has been completely tested cleaned and packed for shipment Carefully rem
18. her an SD in the upper right corner or with an upper red lower green led display Actual red WAT n y 7 x SD Nee upper display Set point green lower display Advance Infinity Home Temperature is displayed in C Relative Humidity is displayed in RH Change Set Point From the Home screen setpoint and actual shown as illustrated above use the up and down arrow push buttons to obtain the desired temperature and humidity setpoints Change Alarm From the Home screen press the Advance button until A3 hi appears in the lower display Using the Up and Down arrow buttons adjust the upper display to the desired alarm high setting Press the Advance button until A3 Lo appears in the lower display Using the Up and Down arrow buttons adjust the upper display to the desired alarm low setting Press the Infinity key to return to the home page Controller Calibration Offset The following procedure outlines the steps for setting a temperature or humidity offset D Press the advance key until CAL1 is in the lower display E Press the up or down keys to obtain the desired temperature or humidity offset F Press the Infinity key to return to the home page Controller Parameters Controller parameters are factory set and should not be changed Incorrect controller parameters will result in poor performance and are not covered under warrantee If parameter re setting to factory defaul
19. ighting industrial environments Rated Voltage 220 240 ac Rated Frequency 50Hz Rated Power Consumption 15 amps when noted equipment may also be rated 115VAC 60Hz Meets the essential requirements of the following European Union Directive s using the relevant section s of the normalized standards and related documents shown 89 336 EEC Electromagnetic Compatibility Directive EN 61326 2002 Laboratory Equipment Immunity Measurement amp Control requirements EN 61000 4 2 Electrostatic Discharge EN 61000 4 3 Radiated Susceptibility EN 61000 4 4 Electrical Fast Transient EN 61000 4 5 Lightning Surge EN 61000 4 6 Conducted Disturbances Induced by RF Fields EN 61000 4 8 Power Frequency Magnetic Field Immunity EN 61000 4 11 Voltage Variations Dips and Interruptions EN 61000 3 2 2004 Harmonic Current Emissions EN 61000 3 3 1995 A1 2001 Voltage Fluctuations and Flicker EN 55011 1998 A1 1999 Radiated and conducted emissions A2 2002 Class A Group 1 73 23 EEC Low Voltage Directive as amended by 93 68 EEC CE Marking Directive EN 61010 1 1994 A2 07 95 Safety requirements for electrical equipment for measurement control and laboratory use Model 6030 Series Operations Manual Rev_W 36 INFORMATION SHEET CARON MODEL NO SERIAL NO CUSTOMER NAME SHIP DATE Model 6030 Series Operations Manual Rev W 37
20. interior ceiling area which inject the humidity into the chamber It is also important to check and clean the humidity water inlet filter strainer every 6 months After cleaning filter strainer hand tighten bowl onto housing overtightening bowl can cause cracks and filter strainer to leak DIURNAL LIGHTING SYSTEM The Diurnal Lighting System also known as the Dual Setpoint Light Cycle Timer System Model 6032 consists of four 4 light banks with 2 lights per bank one light bank per shelf on 4 of the five shelves and a timer This system allows the operator to simulate Day Night testing The Switch will turn both light banks on and off simultaneously as well as operate the two setpoint temperature system The illustration below is a layout of the control panel Note For units equipped with ramping controllers the timer maybe used to trigger certain events but does not necessarily switch between two set points See controller manual for details DUAL SETPUINT LIGHT CYCLE TIMER PANEL MODEL 6030 During operation of the Diurnal Lighting System a second setpoint can be set in both the temperature and humidity controllers This second setpoint will be used as the DAY setpoint or when the lights a
21. izes atomizers to inject moisture into the chamber to achieve humidity levels of 98 RH An extended low end humidity level of 20 RH is attainable due to the configuration of the refrigeration system limited by a minimum 4 C dew point The atomizer system is preferred over the boiler type system since it will not add heat to the chamber The added heat causes the system to work harder to maintain temperatures especially at lower levels Humidity System Controls The humidity system is comprised of a 1 16 DIN controller The illustration below shows the layout of the control panel controller model may vary The display panel consists of the standard control panel in addition a humidity switch and a relative humidity controller The relative humidity controller s unit is RH Refer to the appendix for controller details TEMPERATURE CONTROL 1020 20 0 20 0 REFRIGERATION HUMIDITY CONTROL wATLOW a 96 2050 5 LN NN EN en 7 AN NA PANE WITH HUMIDITY TTUN Model 6030 Series Operations Manual Rev W 15 Humidity Chromalox Controller Calibration for Watlow controllers see Appendix A 1 Remove
22. lows the operator to have the chamber switch between two setpoints In order to operate the Dual Setpoint Cycle System a second setpoint should be set in both the temperature and humidity controllers See appendix for instruction to set the second setpoints for CONTACT CLOSURE CONTROL PANEL the temperature and humidity controllers Note When 2 Setpoint switch is in off position the Temperature Humidity Controllers will default back to original setpoints SP Note For units equipped with ramping controllers the timer maybe used to trigger certain events but does not necessarily switch between two set points See controller manual for details TIMER The circular timer on the lower control panel is for the operation of the dual setpoint cycle system The timer is adjustable at 15 minute intervals by depressing the cams found on the outer ring of the timer SETTING THE TIMER a Timer is located on the Control Panel Depress the number of cams toward the timer s center to fit duration of your program b Set the timer dial to reflect an entire day C Turn on the Switch marked Setpoint 2 When the chamber is in the Second Setpoint Mode the light will indicate Setpoint 2 Active Also on both the Temperature and Humidity Controller an indicator light in the lower right hand side of the controllers will flash on SP2 and the second setpoint will be displayed on the controllers CONDENSATE RECIRCULATING SYSTEM CRSY102 The Con
23. main power switch light not energized POSSIBLE CAUSES 1 Power lines not wired properly into grounded wall outlet 2 Main fuse blown 3 Customer power defective PROBLEM Cabinet not heating safeties not energized POSSIBLE CAUSES 1 Heater fuse blown Snap disc open Thermal fuse open Main temperature control and or sensor defective Controller not programmed properly Poor air circulation within the chamber Solid State Relay Defective 01 Cn PROBLEM Cabinet not cooling over temp safety energized POSSIBLE CAUSES 1 Compressor switch is not on 2 Compressor is hot trip out on thermal overload 3 Poor internal air circulation 4 Heat is remaining on PROBLEM Inconsistent temperature control and then over temp safety energizes POSSIBLE CAUSES 1 Circulation fan defective 2 Temperature sensors out of position or defective 3 Controller not programmed properly For further troubleshooting procedures refer to the individual manuals for the controllers recorder or contact CARON at 740 373 6809 Model 6030 Series Operations Manual Rev_W 31 APPENDIX A WATLOW 96 CONTROLLER This appendix describes the operating instructions and default controller the Watlow 96 temperature amp humidity controllers A 96 controller can be identified by either an 96 in the upper right corner or with an upper green lower green led display Controller Layout Temperature 1 1 Output 1 indicates heating system 2 Out
24. omplete integration of the agreement between CARON and the customer CARON makes no other warranties express or implied of merchantability fitness for a particular purpose or otherwise with respect to the goods sold under this agreement This warranty cannot be altered unless CARON agrees to an alteration in writing and expressly stated herein shall be recognized to vary or modify this contract Ohio Law governs this warranty Caron Products amp Services Inc PO Box 715 Marietta OH 45750 740 373 6809 Model 6030 Series Operations Manual Rev W 4 TABLE OF 5 SECTION PAGES INTRODUC HON ooa dus tie Adee te 6 Symbols and t ibtd Re 6 SPECIFICATIONS nurse e sp INS Gres 8 INSTALLATION oo 2 a tret cesis ab dua dier ataca M 9 Chamber Location a stereo es ke a mad aeu 9 Drain suoi opp paene eua mapa 10 o Tro TT 10 ient edet discat 12 CONTROLLERS 22 audae bebe ee Kb cet 14 Temperature Deviation 14 OPTIONS 15 Humidity System amp 15 Humidity Controller 16 Humidity Water Inletiin nnana 16 Dima bight Systelmi deu deoa mpi eue ete ies 17 Heatless Dryer 18 Dryer P
25. ove all packing material Please examine the chamber completely Should any damage be found notify the delivering carrier immediately Report any shortages to Customer Service at 1 740 373 6809 Chamber Location Chamber ambient conditions 20 to 25 C Exceeding 25 can result in chamber failure The chamber must be located in a dry clean and level area Allow a 4 clearance from the back and top of the chamber for proper air circulation and ease of installation Locate the chamber in an area out of direct sunlight and away from heating and cooling ducts The 6030 chambers can exhaust 4000 BTU hr 1170 W respectively into the surroundings The figure below shows a side view of the chamber with air vent and access port locations Models 6030 6031 6032 Tilt the unit 1 2 of a level s bubble toward the back for proper water drainage 4 00 MINIMUN CLEARANCE 400 MINIMUN CLEARANCE AIR VENT A ACCESS PORT MODEL 6030 RIGHT SIDE OF CHAMBER FLOOR LEVELERS Model 6030 Series Operations Manual Rev_W 9 Drain connection Connect a 3 8 NPT drain line to the drain connection located on the lower back side of the chamber The figure below shows the drain connection on the back of the chamber For proper operation the drain hose should not be kinked or bent It should run down from the chamber and go into an open floor drain
26. put 2 indicates cooling system DU 3 Output 3 indicates temperature alarm MD C 10 4 Advance key 5 Infinity Home key 9 6 Up key 9 _ 7 Down key 8 Lower display Setpoint Temperature C 9 Upper display Actual Temperature C Humidity 1 Output 1 indicates system humidification 2 Output 2 indicates system dehumidification 3 Output 3 Not used 4 Advance key 5 Infinity Home key 6 Up key 7 Down key 8 Lower display green Setpoint Relative Humidity 96RH 9 Upper display green Actual Relative Humidity RH The Output indicator lights on the controller are not continuously on They are only on when the specific system is in operation Change Set Point Use the up and down arrow push buttons to obtain the desired setpoint temperature or humidity Customer Menu access by pressing advance button Alarm 3 Low A3LO Alarm 3 High AShi Alarm Hysteresis 3 AhY3 Calibration Offset CAL 1 Event Set Point E Sp 2 set point and diurnal light option Model 6030 Series Operations Manual Rev_W 32 Controller Calibration Offset The following procedure outlines the steps for setting a temperature or humidity offset A Press the advance key until CAL1 is in the lower display B Press the up or down keys to obtain the desired temperature or humidity offset C Press the Infinity key to return to the home page Controller Paramete
27. re on See appendix for procedures to set the second setpoints for the temperature and humidity controllers Note When Timer Lights switch is in off position the Temperature Humidity Controllers will default back to original setpoints SP Model 6030 Series Operations Manual Rev W 17 TIMER The circular timer on the lower control panel shown above is for the operation of the dual setpoint light cycle system The timer is adjustable at 15 minute intervals by depressing the cams found on the outer ring of the timer SETTING THE TIMER a The Timer is located on the control panel as shown in the previous illustration b Depress the number of cams toward the timer s center to fit the duration of your program C Set the timer dial to reflect an entire day d Turn on the Switch LED STRIP LIGHTING Chambers with optional LED strip lighting include a 24 hour light cycle timer Can use with ramping controllers but not second set point HEATLESS DRYER PACKAGE The Heatless Dryer Package is designed to extend the operational limits of CARON s Series 6000 Environmental Test Chamber to its minimum humidity control point of 2 RH and improve the dehumidification rate of the chamber This is accomplished by purging the chamber of its moist air The Dryer Package utilizes 90 to 100 PSI compressed air to operate A coalescent filter with automatic drain will remove small amounts of incoming moisture However par
28. remove the purple Pen 1 or red Pen 2 ink cartridge for the pen arm 4 Remove the protective cap from the pen tip on the new cartridge and open its clip 5 Slide the new cartridge onto the pen arm so that its tip fits into the notch at the end of the pen arm and close the clip to secure the cartridge to the pen arm 6 Push down the pen lifter to return the pen tip to the chart 7 Close the door and apply power Replacing the chart Refer to Figure 8 in the Honeywell manual Replacing the Ink Cartridge and Chart 1 Remove power from recorder Push in the button on the door and swing the door open 2 Pull up on the pen lifter to raise the pens from the chart plate NOTE DO NOT LIFT THE PENS DIRECTLY 3 Lift the chart from the hub and locating pin and slide it from under the pens to remove it from the chart plate 4 Slip the new chart under the pen lifter pens and time index and press the chart into place over the chart hub and locating pin 5 Grasp the chart hub and locating pin and turn the chart until the desired time line on the chart is aligned with the time index on the chart plate and Pen 1 Push down the lifter to return the pens to the chart 6 Close the door and apply power Reference Honeywell DR4300 Circular Chart Recorder GP Model Product Manual Model 6030 Series Operations Manual Rev W 24 CONTACT CLOSURE SYSTEM CNTC101 The CONTACT CLOSURE SYSTEM is a dual setpoint cycle system which consists of a timer that al
29. rs Controller parameters are factory set and should not be changed Incorrect controller parameters will result in poor performance and are not covered under warrantee If parameter re setting to factory default values is needed consult CARON service Diural Lighting amp Contact Closure System With the diural lighting and contact closure systems different temperature and humidity set points maybe selected for lights on and lights off To set the second set point A Press the up and down keys together for 3 seconds B Press the advance key until SP2 is in the lower display C Press the up or down keys to obtain the desired temperature or humidity set point D Press the Infinity key to return to the home page The original setpoints SP are the NIGHT when the lights are off temperature and humidity setpoint settings Communications Optional Anafaze Watview Run Time computer communications software using RS 485 computer communications is available for use with the standard controls and is very user friendly software The software can be used for real time operation set up and data logging Please consult the Watview help files in the software for operating instructions Model 6030 Series Operations Manual Rev W 33 APPENDIX B WATLOW SD CONTROLLER This appendix describes the operating instructions and default controller the Watlow SD temperature amp humidity controllers An SD controller can be identified by eit
30. s Cold Rolled Steel CRS with a powder coat finish for corrosion resistance The chamber interior is constructed from 304 stainless steel with all joints seam welded The chamber face connecting the interior to the exterior is magnetic stainless steel providing a sealing surface for the magnetic gasketed exterior door as well as improved corrosion resistance The control panel housing is constructed from aluminum with a powder coat finish The chamber is insulated on all sides with fiberglass insulation rated at 70 C SHELF CONSTRUCTION STANDARD The chamber shelves are polished 304 stainless steel wire formed REFRIGERATION SYSTEM A bi modal refrigeration system allows for independent heating and cooling This system is now used to replace the less sophisticated type of refrigeration system which used heaters to buck against the refrigeration system and assist in temperature control The new design allows the chamber to respond faster and controls the chamber more efficiently at a constant temperature CONTROL SYSTEM The control system is comprised of a single channel dual output controller On off outputs are used to drive heaters and cooling solenoids SAFETIES The CARON 6030 Series has a triple redundancy safety system A temperature alarm in the temperature controller sounds an alarm to alert the end user to the condition A thermal snap disk high limit and a thermal fuse are provided to prevent run away heating of the unit The compr
31. sition samples so air can flow freely throughout the chamber For best temperature amp humidity uniformity keep samples away from surfaces as listed in table below Do not put product on the floor Between Model Ceiling Back wall Side walls Front door shelves 6030 6031 6032 15cm 15 3 5in 9 cm 3 5 9 3 5 9 cm Model 6030 Series Operations Manual Rev W 13 CONTROLLERS The temperature control system is comprised of a single channel dual output controller On off outputs are used to drive heaters and cooling solenoids An additional controller is used to control the humidity if that option is ordered Both controllers are configured and tested at the factory to ensure proper performance Controller operating procedures and factory default settings are listed in the Appendix Default is temperature display in C For F consult factory for details In addition see the separate controller manual for more details on controller operation menus and available settings Due to individual circumstances it maybe beneficial to modify the default settings to best suit an applications Examples include alarm and communication settings NOTE On power up the temperature and humidity controllers allow the system one minute to stabilize prior to turning on outputs Therefore it is normal for the unit not to turn on heating or cooling or humidify for a full minute on
32. t values is needed consult CARON service Model 6030 Series Operations Manual Rev W 34 APPENDIX C 230 V Optional Unit The Caron Model 6030 6031 6032 230 V unit is the same as the 115 V with minor modifications they are as follows Power PLEASE READ CAREFULLY The power specifications of this unit are 230V 15A 50 60 Hz For personal safety this chamber must be properly grounded The power cord of this chamber has no electrical plug and must be hard wired or the appropriate plug installed before use CARON recommends that the chamber have a dedicated wall outlet DIURNAL LIGHTING SYSTEM 6032 The Diurnal Lighting System also known as the Dual Setpoint Light Cycle Timer System Model 6032 consists of two 2 light banks with 2 lights per bank one light per shelf on 4 of the five shelves and a timer Note Light Bank 1 labeled light 1 2 Light Bank 2 labeled light 3 4 Both light fixtures must be plugged in for light bank to work properly Refer to Diurnal Lighting System section in the manual for operation of this option Model 6030 Series Operations Manual Rev W 35 CE Compliant Product Declaration of Conformity c05 Caron Products and Services Inc 27640 State Route 7 Marietta OH 45750 USA Declares that the following product Designation 6000 Series when noted Model Number 6030 may have digits or numbers following Classification Electrical equipment intended for residential commercial and l
33. the access panel control panel cover 6030 2 Find the 2 x 3 black utility box located adjacent to the wiring and in the service area Behind fuse panel 6030 3 Inside the utility box is the humidity module 4 Slowly adjust the BOTTOM humidity calibration pot to the desired calibration point as shown on the humidity controller readout N E 2 N T CALIBRATION CONNECTOR E aidi Jo e HUM V ra c CALIBRATION pepspr AJ HUMIDITY SENS CALIBRATIUN BOARD Humidity Water Inlet Model 6030 Facing the back is a water connection in the upper right hand corner Any type of 1 4 fitting can be used to connect to water supply Incoming water pressure should be regulated to not exceed 80 PSI EN Z HUMIDITY WATER M SUPPLY INLET BACK VIEW ee MODEL 6030 NOTE Use only distilled or deionized water with resistivity between 50kQ cm amp 1 and pH above 6 5 Using water outside this range will void the warranty Model 6030 Series Operations Manual Rev_W 16 Do not use water with chloramines Chloramines can damage internal rubber gaskets and cause a catastrophic leak The two atomizing heads are located in the
34. ticles of dirt or rust as well as large amounts of condensed moisture or oil that may be in the compressed air line feeding the dryer must be removed from the air stream before it enters the dryer CARON recommends installing a pressure gauge prior to the dryer to air in monitoring system pressures The flow meter shows the flow rate of dry air entering the chamber It is adjustable by the knob at the bottom of the meter Maximum performance is obtained at 300 SCFH or 5 CFM Operating the unit above this purge rate may decrease performance On some models a pressure regulator is installed between the tower dryers and glass flow meter to limit the pressure into the flow meter The regulator should be set at a maximum of 100psi DRYER PACKAGE INSTALLATION a Attach the Dryer package to the exterior chamber with the pre drilled mounting holes and mounting hardware Be sure to secure each tower Model 6030 Series Operations Manual Rev W 18 b Attach the 3 8 ID clear tubing to the outlet of the flow meter Secure tubing with the hose clamp provided C Connect compressed air either from house air or other compressed air source to the fitting labeled air supply inlet NOTE THE AIR SOURCE MUST BE OIL FREE AND WATER FREE AND FILTERED TO 10 MICRONS MINIMUM d Plug in the air regulating solenoid line cord into the matching receptacle located above the dryer mounting bracket pm rne AIR OUTLET
Download Pdf Manuals
Related Search