air operated oil pump 6:1 & 12:1 tryckluftsdriven
Contents
1. Vi rekommenderar att man byter komplett axel d t tningarna r f rmonterade och ingen risk f r felmontering finns 24 Alentec amp Orion AB Grustagsv gen 4 SE 13840 lta SWEDEN info alentec se www alentec com NN REPAIR AND CLEANING PROCEDURE REPARATION OCH RENG RING 1 Unscrew the bolts 2 and remove the cap 3 2 Unscrew the sensor sleeve 4 3 Witha manual clamp on the nut 5 pull the rod 39 outwards until its central recess appears fig 6A Then with another manual clamp grab the rod 39 on said recess to prevent sealing surface to be damaged and unscrew the nut 5 fig 6B 4 Remove o ring 6 and ring 7 and replace them with new ones later 5 Unscrew the bolts 55 Pull the motor body 13 outwards to free it along with bridle 36 6 Take away the gasket 9 and replace its seals 8 and 10 7 Unscrew the bolts 37 and split the motor 13 from the bridle 36 Take away the washer 32 and replace the seal 8 8 Take away the cylinder 50 while carefully holding the air piston 46 Replace the piston seal 45 H Reassemble in reverse order applying thread locker in screws 37 nut 5 and sensor sleeve 4 sumewa sE N v gt EA D zI oo o Skruva bort skruvarna 2 och ta bort locket 3 li w Skruva bort sensorhylsan 4 Anv nd en polygrip f r att h lla fast muttern 5 dr2. 4 BSP Ein 11 2 BSP F Inv 1 4 BSP F Inv plugged pluggad 22450 22451 4xM10 holes 112 mm hole pattern 461 460 721 204 198 IEN a gt D 70 OPERATION ANVANDNING This high capacity demand pump is compatible with mineral and synthetic oils and suitable for large installations with long length piping supplying several fluid outlets simultaneously This pump can be mounted on the wall with wall mounting bracket 28670 The air operated pump has two main parts a double acting air motor which is connected to a double acting pump mechanism The relationship between the areas of the air piston and the pump piston decides the pressure ratio In this pump the pressure ratio is 6 or 12 1 and the theoretic static pressure when the pump has stopped against a closed outlet is 6 or 12 times higher than the air pressure When the outlet valve is opened the pressure drops and the pump starts to operate The air is exhausted through a silencer The use of non compatible fluids may cause damage in the pump and serious personal injury This equipmentmay not be used with explosive or flammab
3. caused by worn or damaged seal 64 Damaged or worn piston O ring 45 The air seal 8 of the inverter assembly is damaged or worn Damaged or worn spool seals Contamination in the foot valve Contamination in the upper valve The exhaust muffler is clogged by compressed air dirt or lubricant F r l gt lufttryck N gon komponent i utloppsledningen r igensatt eller st ngd Fatet r tomt V tskan r under sugr rets inlopp Replace the seal 64 Check if the pump piston 48 is scratched If so replace the air piston assembly Replace O Ring 45 Replace the air seal 8 Replace the seals 18 and 20 Remove and clean Replace if damaged Remove and clean Replace if damaged Replace the muffler felt ka lufttrycket Reng r eller ppna eventuella ventiler Byt fat S nk ner sugr ret Pumpen forts tter att g trots att alla utlo g S i M G d g pp L ckage n gonstans p ledningen Kontrollera och drag t eller reparera r st ngda V tska kommer ut genom ljudd mpare eller varningsh let f r l ckage p pumpkroppen 59 Luft l cker ut genom ljudd mpare 25 n r pumpen skall st still V tskefl de f r l gt eller minskar ver tid V tska har g tt upp i luftmotor p grund av sliten eller skadad packning 64 Sliten eller skadad o ring till luftkolv 45 T tningen 8 p ventilmekanismen r sliten eller skadad Slitna eller skadade t tningar p ve
4. starts to pump when an outlet valve is opened for example a oil control gun REPAIR AND CLEANING PROCEDURE REPARATION OCH RENG RING WARNING Before starting any kind of maintenance or repair disconnect VARNING Innan reparationsarbete p b rjas koppla bort tryckluften och the compressed air supply and open the valve to relieve the fluid pressure ppna utloppsventilen f r att frig ra eventuellt tryck i pumpen Alentec amp Orion AB Grustagsv gen 4 SE 13840 lta SWEDEN info alentec se www alentec com REPAIR AND CLEANING PROCEDURE REPARATION OCH RENG RING 4 d 11 12 Unscrew bolts 27 1 Skruva bort skruvarna 27 Remove exhaust assembly 2 Ta bort komplett ljudd mpare 25 25 Unscrew the bolts 24 and 3 Skruva bort skruvarna 24 och remove the cap 29 ta bort locket 29 Remove the felt 30 4 Ta bort filtmattan 30 Remove the felt 31 and 5 Ta bort filtmattan 31 och deflector 28 deflektorn 28 Remove the bottom felt 30 6 and replace it with a new one Put back the deflector 28 Insert the screws 27 and then 8 a new felt 31 If not in this order it could be tricky to insert byt ut mot en ny S tt tillbaka deflektorn 28 7 sedan en ny filtmatta 31 Om Ta bort nedre filtmattan 30 och S tt tillbaka skruvarna 27 och det inte g rs i denna ordning kan the screws det bli sv rt att f i skruvarna Put a new fe
5. USER MANUAL BRUKSANVISNING mg ffe 3 A N L WM WOCH Alentec 4 Orion AB SWEDEN AIR OPERATED OIL PUMP 6 1 amp 12 1 TRYCKLUFTSDRIVEN OLJEPUMP 6 1 amp 12 1 Part No Art Nr R f 22450 22451 Alentec amp Orion AB Grustagsv gen 4 SE 13840 lta SWEDEN info alentec se www alentec com 105044 TECHNICAL DATA TEKNISKA DATA 12 1 100 l min 7 bar 26 gal min 65 I min 7 bar 17 gal min 100 psi 100 psi 19 kg 42 Ib 12 1 100 l min 7 bar 26 gal min 65 l min 7 bar 17 gal min 100 psi 100 psi 22450 22451 Cycles min Cycles min bar psi 0 17 34 51 68 85 102 119 136 143 170 187 NVmin bm bar pal 0 30 60 90 120 140 180 210 Ni min spfm 467058 2500 88 907 1305 3000 106 40 580 80 1160 2500 Les 35 507 2000 70 70 1015 2 g 304435 5 2 604870 E 2000 70 2 g a 2 251362 ad ba gt g 504 725 E a a e 1500 53 3 5 201290 H 5 2 404580 5 E 1000 35 2 E 6 4sla7 E O 801435 1000435 S 10 1145 20 290 500 4 17 500 17 5 72 10 145 olo olo olo H 110 Umin 0 10 20 30 40 50 60 70 Vmin o 2 6 5 3 79 10 6 132 159 185 mu 238 264 29 1 9PM o 2 6 5 3 79 10 6 13 2 15 9 18 5 IPM Flow Flow SAE 10 OIL 21 C 70 F SAE 10 OIL 21 C 70 F 1 2 BSP Ein 3
6. a axeln 39 upp t tills en avsmalning i axeln blir synlig fig 6A Anv nd ytterligare en polygrip och fatta runt avsmalningen i axeln f r att undvika skador p t tningsytorna p axelns st rre diameter och skruva sedan bort muttern 5 fig 6B Ta bort o ringen 6 och ringen 7 och byt ut mot nya senare Skruva bort skruvarna 55 Dra bort luftmotorns hus 13 tillsammans med adapterplattan 36 Ta bort hylsan 9 och byt t tningarna 8 och 10 Skruva bort skruvarna 37 och dela luftmotorn 13 fr n adapterplattan 36 Ta bort brickan 32 och byt ut t tningen 8 Ta f rsiktigt bort luftcylindern 50 samtidigt som man h ller i luftkolven 46 Byt ut luftkolvens o ring 45 Montera i omv nd ordning applicera l sv tska p skruvarna 37 muttern 5 och sensorhylsan 4 FIG 6 Alentec amp Orion AB Grustagsv gen 4 SE 13840 lta SWEDEN info alentec se www alentec com SN REPAIR AND CLEANING PROCEDURE REPARATION OCH RENG RING For easier service it is recommended to stop the pump near the lowest stroke position f F r att f renkla underh ll rekommenderas att man stannar pumpen vid det 1 Unscrew the tube 69 from the pump body 59 Unscrew the piston 68 from the rod 48 Take away the ball and the washer 66 Replace the V ring 67 Unscrew bolts 60 remove the outlet body 59 and replace the seals 58 64 and guide r
7. a delar i r rsystemet m ste vara anpassade f r det maximala trycket som pumpen kan uppn Om systemet ej klarar det maximala trycket kan s kerhetsventiler eller avledningsventiler anv ndas Detta r ett h gtrycksverktyg l s noga och f lj dessa instruktioner och informera ber rda operat rer innan installation och drifts ttning Alentec amp Orion AB Grustagsv gen 4 SE 13840 lta SWEDEN info alentec se www alentec com INSTALLATION INSTALLATION This pump can be mounted directly on the wall using the bracket 28670 Pumpen kan monteras p v gg med v ggf ste 28670 Montera f stet p Firmly fix the bracket to the wall Put the pump on it and fix with included v ggen och montera pumpen med de medf ljande skruvarna fig 2 screws fig 2 Pumpen r sj lvsugande F r att starta upp f rsta g ngen anslut tryckluft This pump is self priming To prime it the first time it is convenient to till pumpen medans man h ller utloppsventilen ppen och ka trycket p connect the air supply to the pump while keeping the outlet gun opened and regulatorn fr n 0 till nskat lufttryck N r v tska kommer i alla utloppsventiler increase the air pressure slowly from 0 to the desired pressure by using a r pumpen och systemet avluftat pressure regulator Once fluid starts flowing through all the outlets the pump is primed Pumpen b rjar att pumpa n r en utloppsventil ppnas till exempel en oljeventil The pump
8. age Mikael Theorin Managing Director Technical Director Alentec amp Orion AB Grustagsv gen 4 SE 13840 lta SWEDEN info alentec se www alentec com 105044
9. ing 57 Reassembly in reverse order applying thread locker in all joints All these seals are included in the available kit 22450 1357502 22451 1557500 58 H LIPS FACING UP nedre v ndl get 57 Skruva bort pumpr ret 69 fr n pumpkroppen 59 Skruva bort kolven 68 fr n kolvst ngen 48 Ta bort kulan och brickan 66 Byt ut V packningen 67 59 Skruva bort skruvarna 60 ta bort pumpkroppen 59 och byt ut t tningarna 58 64 och st dringen 57 termontera i omv nd ordning Anv nd l sv tska p alla g ngor Ge E 64 T tningarna ing r i packningssats 22450 1357502 22451 1557500 65 66 67 M LIPS FACING UP 68 69 FIG 7 Alentec amp Orion AB Grustagsv gen 4 SE 13840 lta SWEDEN info alentec se www alentec com SPARE PART KITS RESERVDELSSATSER SPARE PART KITS RESERVDELSSATSER 135 75 02 155 75 00 135 75 01 155 74 99 155 73 27 155 73 28 155 73 29 Lower seals Slide ring Pneumatic V ring Hydraulic V ring Hydraulic V ring Foot valve Ball O ring Lower valve body Lower ball stop Air motor seals O ring Back up ring O ring O ring O ring Exhaust muffler O ring Plug Screw Exhaust muffler body Spring washer Screw Exhaust muffler deflector Exhaust muffler stopper Side felt Central felt Spool seals Distributor seal Distributor spool O ring Nedre t tningar Glidring T tning
10. le liquids The pump generates high or very high pressure Do not exceed the maximum air inlet pressure of 12 bar 180 psi e Adirect hit against the human body may result in an injury e Thisunit may have stored pressure release all pressure and disconnect from any fluid systems before servicing To ensure safe operation of this unit all service work should be by qualified personnel only e When not in use be sure to shut off the air supply to avoid accidents e Do not alter or modify this equipment Use only Alentec amp Orion AB genuine components Any unauthorized tampering with this equipment improper use poor maintenance or removal of identification labels may invalidate the guarantee e All fittings in the system connected to the outlet of the pump should be suitable for the maximum possible pressure generated by the pump air motor If the systems cannot be designed to take the maximum pressure produced by the pump safety valves or diverter valves should be fitted This is high pressure equipment Read carefully and follow these instructions and instruct staff concerned before installation and start up Tryckluftsdriven kolvpump denna h gkapacitetspump r kompatibel med mineral och syntetbaserade oljor och r l mplig f r stora installationer med l nga r rdragningar med flera samtidiga tappningar Pumpen kan monteras p v gg med hj lp av ett v ggf ste 28670 Den tryckluftsdrivna oljepumpen har tv h
11. lt 30 9 S tt dit en ny filtmatta 30 Put back the cap 29 and its 10 S tt tillbaka locket 30 och dess screws 24 skruvar 24 Ensuring the screws 27 stay 11 H ll i skruvarna 27 s att de inte ramlar ur into the muffler 25 put said ljudd mparen 25 och montera dit ljudd mparen p muffler on the motor and fix it luftmotorn with said screws 12 Det r ocks m jligt att byta den kompletta ljudd mparen It is also available a whole muffler assembly kit 1557 328 with replaces the old one just operating the screws 27 1557328 och enbart byta med de fyra skruvarna 27 Unscrew the bolts 24 and remove the cap 23 Ensuring the screws 27 remain into the muffler 25 unscrew them and take away the muffler Take away the o ring 16 Strike gently with a plastic tool through exhaust seat to remove the spool valve 19 Replace the seals 18 and 20 with new ones or replace the whole spool 19 with its seals factory installed kit 1557329 This is strongly recommended in order to ensure the correct assembly of the seals 1 2 3 4 Skruva bort skruvarna 24 och ta bort locket 23 S kerst ll att skruvarna 27 inte ramlar ur ljudd mparen 25 skruva loss och ta bort ljudd mparen Ta ven bort o ringen 16 Sla f rsiktigt med ett plastverktyg f r att knacka ut ventilmekanismen 19 Byt ut t tningarna 18 och 20 eller byt ut komplett axel 1557329
12. luftmotor T tning v tskedel T tning kolv Bottenventil Kula O ring Bottenventilhus L spinne T tningar luftmotor O ring Backup ring O ring O ring O ring Ljudd mpare O ring Plugg Skruv Ljudd mparhus Fj derbricka Skruv Deflektor Gavel F ltmatta sida F ltmatta mitten Ventilmekanism axel t tningar Ventilmekanismt tningar Ventilmekanismaxel O ring Alentec amp Orion AB Grustagsv gen 4 SE 13840 lta SWEDEN info alentec se www alentec com TROUBLESHOOTING FELSOKNING The pump is not working or there is no fluid delivery The pump begins to operate very fast without delivering fluid No or low air pressure Some outlet line component is clogged or closed The drum is empty Fluid level is beneath the suction tube inlet Check the air line valve regulator and quick coupler Clean or open the outlet circuit Replace the drum Lower the suction tube The pump keeps on operating although the d e GC P P ki 9 There is a leakage in some point of the outlet circuit Verify and tighten or repair fluid outlet is closed Fluid leakage through the air outlet muffler or the leakage warning hole on the pump body 59 Air leaks out through the air outlet muffler 25 Fluid output too low or diminishes over time Pumpen fungerar inte eller ingen v tska kommer Pumpen g r v ldigt snabbt men ingen v tska kommer Fluid has passed over to the air motor
13. ntilmekanismens axel Smuts i nedre ventil Smuts i vre ventil Ljudd mparen r blockerad av smuts eller sm rjmedel fr n tryckluften Byt ut t tning 64 Kontrollera om centralst ngen 48 r skadad Om den har repor byt ut komplett centralst ng Byt ut o ring 45 Byt ut t tningen 8 Byt ut t tningarna 18 och 20 Demontera och reng r byt ut om n dv ndigt Demontera och reng r byt ut om n dv ndigt Byt ut filtmattan i ljudd mparen Alentec amp Orion AB Grustagsv gen 4 SE 13840 lta SWEDEN info alentec se www alentec com NOTES ANTECKNINGAR Alentec amp Orion AB Grustagsv gen 4 SE 13840 lta SWEDEN info alentec se www alentec com EC CONFORMITY DECLARATION KONFORMITETSDEKLARATION Alentec amp Orion AB Grustagsv gen 4 SE 13840 lta Sweden declares by the present certificate that the mentioned machinery is in conformity with the following standards or other normative documents T V S9211282 DIN 24558 10 91 DIN EN 292 2 11 91 and has been declared in conformity with the EC Directive 2006 42 EEC Alentec amp Orion AB Grustagsv gen 4 SE 13840 lta Sverige deklarerar genom detta certifikat att de omn mnda utrustningarna r i verensst mmelse med f ljande standarder eller normerande dokument T V S9211282 DIN 24558 10 91 DIN EN 292 2 11 91 och har blivit deklarerade i enlighet med EC Direktiv 2006 42 EEC Krister Tynh
14. uvuddelar en dubbelverkande luftmotor och ett pumpr r med dubbelverkande kolvmekanism F rh llandet mellan luftmotorns och h gtrycksdelens kolvareor anger pumpens tryckf rst rkning eller tryckf rh llande I den h r pumpen r tryckf rh llandet r 6 eller 12 1 vilket medf r att n r pumpen stannar mot ett st ngt utlopp r trycket 6 eller 12 g nger h gre n ing ende lufttryck N r ansluten ventil ppnas sjunker trycket pumpen startar och g r tills inst llt tryck ter uppn s Tryckluften bl ser ut ur ljudd mparen Om ej kompatibla v tskor anv nds kan detta orsaka skador i pumpen och allvarliga personskador Pumpen f r ej anv ndas f r explosiva eller brandfarliga v tskor lt Pumpenalstrar h gt eller v ldigt h gt tryck verstig ej det maximala lufttrycket 12 bar 180 psi e Om en person tr ffas av v tsketrycket kan skador uppst e Pumpen kan ha ett uppbyggt tryck internt sl pp allt tryck och koppla bort fr n r rledningen innan underh ll och service F r att s kerst lla s ker anv ndning av enheten skall allt servicearbete utf ras av kvalificerad personal e F r att undvika olyckor st ng av luftanslutningen n r pumpen ej anv nds e Bygg ej om eller modifiera pumpen Anv nd enbart reservdelar fr n Alentec amp Orion AB All ej auktoriserad manipulerande av pumpen missbruk underm ligt underh ll eller borttagande av typskyltar kan inneb ra att garantin ej g ller e All
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