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ControlLogix System User Manual

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1. Data Collection and SS Workstation J Recipe Management DJ s c EtherNet IP Network el ek 8 8 ji gH Controllogix HK lee BE Controllogix Controller i Controller H ot U dija Is Is DH Network DH Network J H A G i T i CJ b l CJ fa AE a ee IE KA Ss LO B PLC 5 Controller SLC 500 Controller RSView Station PLC 5 Controller SLC 500 Controller RSView Station 100 Communicate Over a DH Network For the controller to communicate to a workstation or other device over a DH network use RSLinx Classic software to do the following e Specify a unique link ID for each ControlLogix backplane and additional network in the communication path e Configure the routing table for the 1756 DHRIO module The 1756 DHRIO module can route a message through up to four communication networks and three chassis This limit applies only to the routing of a message and not to the total number of networks or chassis in a system Rockwell Automation Publication 1756 UM001L EN P May 2011 Universal Remote 1 0 RIO Communication Communication Networks Chapter 5 For more information about configuring and using a DH network via the 1756 DHRIO module see the Data
2. Workstation Distributed 1 0 CompactLogix Controller PowerFlex 700S AC Drive with DriveLogix Software eee Pe Selle F je i Pel 1756 CNB Module gt l f ome ju A E f as an adapter with 2 A 1756 1 0 Modules ControlNet Network l b HL rT im HT TT il k im C H 1794 ACN15 Adapter with 1794 I O Modules H PanelView Terminal l 1756 CNB Module Acting Hl 1734 ACNR Adapter with as Scanner FILI 1734 1 0 Modules PLC 5 40C15 Controller In this example these actions occur via the ControlNet network e The controllers produce and consume tags e The controllers initiate MSG instructions that do the following Send and receive data Configure devices e The workstation is used to do the following Configure both the ControlNet devices and the ControlNet network Download and upload projects from the controllers For more information about using ControlNet modules see ControlNet Modules in Logix5000 Control Systems User Manual publication CNET UM001 Rockwell Automation Publication 1756 UMO001L EN P May 2011 95 Chapter 5 96 Communication Networks ControlLogix GontrolNet Module Features The ControlNet communication modules provide these features e S
3. em 1746 ASB and I O Modules Universal Remote I O Network mn la ll 1794 ASB and I O Modules Rockwell Automation Publication 1756 UMO001L EN P May 2011 101 Chapter5 Communication Networks Communicate Over a Universal Remote I 0 Network For the controller to control I O over a universal remote I O network vou must complete these tasks Configure the remote I O adapter Lay out the remote I O network cable 1 2 3 4 Connect the remote I O network cable Configure the scanner channel For more information about configuring a remote I O network with the 1756 RIO or 1756 DHRIO modules see these publications Data Highway Plus Remote I O Communication Interface Module User Manual publication 1756 UM5 14 ControlLogix Remote I O Communication Module User Manual publication 1756 UM534 As you design your remote I O network remember the following All devices connected to a remote I O network must communicate using the same communication rate These rates are available fo
4. l e a ed en ee ey ey 4 Primary Chassis Secondary Chassis I l si ao i aja L AS 1 HH ji H L l l 1 0 Chassis A 1 0 Chassis B l l i TE EE l l Anaidainndt Digital Input Digital Output a Termination Termination Board Board Board l Field Field Field l Device Device Device 4 The fault tolerant configuration uses safety and programming principles described in this manual as well as programming and hardware described in the application technique manuals Rockwell Automation Publication 1756 UMO001L EN P May 2011 195 Chapter 13 SIL 2 Certification Por more information about the ControlLogix SIL2 certified fault tolerant system see the application technique manual that corresponds with your application Table 53 ControlLogix SIL2 System Configuration Manuals If using Then reference this manual SIL2 Fault tolerant I O subroutines ControlLogix SIL2 System Configuration Using RSLogix 5000 Subroutines available for use with RSLogix 5000 software version 15 and later publication 1756 A1010 SIL2 Fault tolerant I O Add On Instructions available for use with ControlLogix SIL2 Svstem Configuration Using RSLogix 5000 Subroutines RSLogix 5000 software version 16 and later publication 1756 AT012 Additional Resources These documents contain additional information concerning related Rockwell Automati
5. If you want to Run Remote Program Run Test Program Turn outputs to the state commanded by X X the logic of the project Turn outputs to their configured state for X X X Program mode Execute scan tasks X X X Change the mode of the controller X X X through software Download a project X X X X Schedule a ControlNet network X X While online edit the project X X X X Send messages X X X Send and receive data in response toa X X X X X message from another controller X Produce and consume tags X X X X Use the Keyswitch to Change the Operation Mode The keyswitch on the front of the controller can be used to change the controller to one of these modes e Program PROG e Remote REM e Run RUN 1756 L7x Controller Operation Mode via the Controller Keyswitch 1756 L7x 1756 L6x Logix557x meee RUN FORCE SD OK Ry REM Pho Keyswitch Rockwell Automation Publication 1756 UMO001L EN P May 2011 RUNCI CA vo FORECO CA 232 BATCI CA 0K 65 Chapter 3 66 Start Using the Controller Use RSLogix 5000 Software to Change the Operation Mode Depending on the mode of the controller you specify by using the keyswitch you can change the Operation mode of the controller using RSLogix 5000 software After you are online with the controller and the controller keyswitch is set to Remote REM or the center position you c
6. Analog I O ControlLogix Analog 1 0 Modules User Manual publication 1756 UM009 Configurable flowmeter ControlLogix Configurable Flowmeter Module User Manual publication 1756 UM010 Digital 1 0 ControlLogix Digital 1 0 Modules User Manual publication 1756 UM058 HART analog I O ControlLogix HART Analog 1 0 Modules User Manual publication 1756 UM533 High speed analog I O ControlLogix High Speed Analog I O Module User Manual publication 1756 UM005 High speed counter ControlLogix High Speed Counter Module User Manual publication 1756 UM007 Programmable limit switch ControlLogix Programmable Limit Switch Module User Manual publication 1756 UM002 9 Add any other I O modules you are using in the remote chassis 5 8 I O Configuration 1756 Backplane 1756 A fa 0 1756 L75 lO_controller_1 f 111756 IB32 B Inputs_32_A 2 1756 OB16D Outputs 16 A 3 f 3 1756 CN2 B ControlNet A d gs ControlNet 1 1756 CN2 B ControlNet_A 21756 CN2 B ControlNet remote B 1756 Backplane 1756 A4 9 0 1756 CN2 B Contro 9 EN 1 1756 CFM A Flowrr 2 1756 1B32 B Inputs_ A Paste Ctrl V 10 Complete steps 1 9 until your remote I O network and I O modules are configured in RSLogix 5000 software Rockwell Automation Publication 1756 UMO001L EN P May 2011 135 Chapter8 1 0 Modules Distributed 1 0 Distributed I O refers to I O that is lo
7. 54 Rockwell Automation Publication 1756 UM001L EN P May 2011 Start Using the Controller Chapter 3 Obtain Controller Firmware Controller firmware is packaged with RSLogix 5000 programming software In addition controller firmware is also available for download from the Rockwell Automation Technical Support website at http www rockwellautomation com support Use ControlFLASH Utility to Upgrade Firmware To upgrade your controller firmware with ControlFLASH software complete these steps IMPORTANT If the SD card is locked and the stored project s Load Image option is set to On Power Up the controller firmware is not updated as a result of these steps The previously stored firmware and project are loaded instead 1 Verify that the appropriate network connection is made and the network driver has been configured in RSLinx software 2 Launch ControlFLASH software and click Next to begin the upgrade process an DriveTools b tali Flash Programming Tools 2 Fullshot 8 gt ControlFLAS Lotus Applications b 2 README TXT 3 Select the catalog number of your controller and click Next 1756 L7x Controllers 1756 L6x Controllers Enter the catalog number of the target device Enter the catalog number of the target device 1756 L75 Rockwell Automation Publication 1756 UMO001L EN P May 2011 55 Chapter 3 Start Using the Controller 4 Expand the network driver to locate your con
8. 78 Estimate 17567BA2 Battery Life 42 22 00 hurt Ses ie ken d beads 79 Estimate 1756 BA2 Battery Life After Warnings 80 Battery Storage and Disposals 254 spin ie disease caweeanes 81 Additional Resources 1 24 sse ie iet ee B eed Ao 82 Rockwell Automation Publication 1756 UM001L EN P May 2011 Table of Contents Chapter 4 ControlLogix System and The Control ogix Systems vig a a sa eG acne edaaaes 83 Controllers Configuration Options poke E abe ace racer paibenlaue acusaratensesaa E ETIN 83 Design a ControlLogix System 3 sil e sebertoniud bidsed dios ceaaehehees 86 Control Lopix Controller Features i dans onvews 87 System Communication and Programming Features 87 Memory Options xicicissoriscs t eke k overieranbeeieese nena 88 Controller Central processing Unit CPU Resources 89 Additional Resources 25 add e nite ka ba a 90 Chapter 5 Communication Networks Networks Available sui anal cane ear cu aa Sadi dide seer sen hl 91 EtherNet IP Network Communication 000 cece cence eee 92 ControlLogix EtherNet IP Module Features 92 ControlLogix EtherNet IP Communication Modules 93 Software for EtherNet IP Networks cece cece cues 94 Connections Over an EtherNet IP Network 4 94 ControlNet Network Communication ccc cece cence ees 94 ControlLogix ControlNet Module Features 04 96 ControlL
9. Scrolling Status Display see page 197 Status Indicators see page 200 32009 MC The 1756 L7x controller status display scrolls messages that provide information about the controller s firmware revision ESM status project status and major faults Rockwell Automation Publication 1756 UMO001L EN P May 2011 197 Appendix A Status Indicators General Status Messages The messages described in this table are typically indicated upon powerup powerdown and while the controller is running to show the status of the controller and the ESM Table 54 General Status Messages Message No message is Interpretation Either of the following conditions are true indicated e The controller is off e A major nonrecoverable fault MNRF has occurred Check the OK indicator to determine if the controller is powered and determine the state of the controller TEST Power up tests are being conducted by the controller PASS Power up tests have been successfully completed SAVE A project is being saved to the SD card at powerdown You can also view the SD Indicator see page 206 for additional status information Allow the save to complete before e removing the SD card e disconnecting power LOAD A project is being loaded from the SD card at controller powerup You can also view the SD Indicator see page 206 for additional status information Allow the load to complete before doing
10. 75 Demo_L x Connected Controller Name Demo_L x Type DB_1756 L75 A ControlLogix5575 Controller Path USB 16 Serial Number 0062A2C1 Security No Protection ii DANGER Unexpected hazardous motion of machinery may occur Some devices maintain independent configuration settings that are not loaded to the device during the download of the controller Verify these devices drives network devices 3rd party products have been properly loaded before placing the controller into run mode Failure to load proper configuration could result in misaligned data and unexpected equipment operation cot jA Rockwell Automation Publication 1756 UMO001L EN P May 2011 Start Using the Controller Chapter 3 Use the Controller Status Menu to Download After you have set a communication path in the RSLogix 5000 project you can use the Controller Status menu to download to the controller To download from the Controller Status menu choose Download Download via the Controller Status Menu Offline 1 E RUN No Forces Go Online No Edits Upload Redundancy Download k Dommen bina TIP After the download completes on a 1756 L7x controller the project name is indicated on the scrolling status display Uplo ad From the Controller Uploading a project to the controller copies the project from the controller to RSLogix 5000 software To upload a project use one of these methods e Use the Who Active D
11. EJ AB_VBP 1 1789 A17 A Virtual Chassis Ss 00 Workstation RSLinx Server kl 16 1756 L75 LOGIX5575 DB_1756 L75 A L7x 182 49 16 1756 L75 LOGIX5575 DB 1756 L75 A L x 1756 L6x Controller with Ethernet Driver Workstation H Linx Gateways Ethernet ig AB ETH 1 Ethernet fl 25 AB ETHIP 1 Ethernet Gif 10 88 92 93 1756 ENBT A 1756 ENBT A BS Backplane 1756 410 4 f 00 1756 CNB D 1756 CNB D 5 045 Build 010 fo 01 1756 ENBTJA E A 02 1756 EWEB A 1756 EWEB A 03 1756 module 1756 L61 B LOGIX5561 i 8 04 1756 module 1756 CFM A Rev 2 4 E 05 1756 DNB 1756 DNB DeviceNet Scanner 06 1756 DHRIO B 1756 DHRIO B fee 07 1756 oe ies a AG TI DIAG 5 Select the firmware revision to upgrade to and click update Name lt None gt Type 1756 L75 Controllogix5575 Controller Serial Number 0062A2C1 Revision 18 1 Comm Path USB 16 Look for Firmware Update Files In C Program Files ControlFLASH 18 2 49 Rockwell Automation Publication 1756 UM001L EN P May 2011 59 Chapter3 Start Using the Controller 6 Click Yes The firmware upgrade begins Update Firmware Progress Module Type 1756 L75 ControlLogix5575 Controller Serial Number 0062A2C1 Commi Path USB 16 Current Revision 18 1 New Revision 18 2 49 g Failure to maintain power and communications to the module during the update may render the module inoperable Transmitting update
12. Stratix 8000 Switch 32045 MC Kinetix 6500 Drive 84 Rockwell Automation Publication 1756 UM001L EN P May 2011 PowerFlex Drive ControlLogix System and Controllers Chapter 4 Multiple Devices Connected via Multiple Networks For some applications a variety of devices may be connected to the ControlLogix chassis via multiple communication networks For example a system might be connected to the following e Distributed I O via an Ethernet network e A PowerFlex drive connected via a DeviceNet network e Flowmeters connected via HART connection Figure 5 Multiple Devices Connected via Multiple Networks Endress Hauser Flowmeters DeviceNet e Y 1 N107u09 19U18U14 FLEX 1 0 FactorvTalk Server Ethernet Device level Ring Network POINT 1 0 32046 MC Rockwell Automation Publication 1756 UMO001L EN P May 2011 85 ControlLogix System and Controllers Design a ControlLogix When you design a ControlLogix system there are several system components to consider for your application Some of these components include all of the following e I O devices e Motion control and drive requirements e Communication modules e Controllers e Chassis e Power supplies e Software For more information about designing and selecting components for your ControlLogix system see the ControlLogix Selection Guide publication 1756 G001 In addition if you are designin
13. Interface Series 9000 Photoeye i 2 a FEl e kJ g T EN MIU EN Workstation 1769 L35E CompactLogix with 1769 SDN Module H Controls local digital I O modules in the same chassis Controls remote I O devices on a DeviceNet network Sends and receives messages to and from a CompactLogix controller on an EtherNet IP network Produces one tag that the 1794 FlexLogix controller consumes Is programmed via RSLogix 5000 programming software 1769 ADN Adapter with Compact 1 0 Modules EH joo To ete DeviceNet Network a EP k EtherNet IP Network B z H IE TE e G E II a FlexLogix Controller with 1788 DNBO Daughtercard ControlLogix Controller I with 1756
14. Rockwell Automation Publication 1756 UMO001L EN P May 2011 207 AppendixA Status Indicators FORCE Indicator The FORCE indicator shows if I O forces are active or enabled Table 64 FORCE Indicator State Description Off Either of the following is true e No tags contain I O force values e 0 forces are inactive disabled Steady I O forces are active enabled though I O force values may or may not be configured amber Use caution if you install add a force If you install add a force it immediately takes effect Flashing One or more input or output addresses have been forced to an On or Off state but amber the forces have not been enabled Use caution if you enable 1 0 forces If you enable 1 0 forces all existing 1 0 forces also take effect RS232 Indicator The RS232 indicator shows if the serial port is in use Table 65 RS232 Status Indicator State Description Off There is no serial connection activity Steady green Data is being received or transmitted via the RS 232 serial port BAT Indicator The BAT indicator shows the charge of the battery and if the program is being saved Table 66 BAT Indicator State Controller Description Series Off N A The controller is able to support memory Solid green A The series A controllers do not use this state B The series B controller is conducting a save of the program to internal nonvolatile memory during a controller
15. Depending on how you organize your RSLogix 5000 project outputs may or may not experience a change in state bump during a switchover e During the switchover outputs that are controlled by the highest priority task will experience a bumpless switchover For example outputs will not revert to a previous state e Outputs in lower priority tasks may experience a change of state For detailed information about ControlLogix redundancy systems see the ControlLogix Redundancy System User Manual publication 1756 UM523 182 Rockwell Automation Publication 1756 UM001L EN P May 2011 System Requirements Redundant Systems Chapter 12 Most redundant systems must use at least these system components For some applications the ControlNet and EtherNet IP modules are optional Table 50 System Requirements Quantity 2 Item ControlLogix chassis Notes Both chassis must be the same size 2 ControlLogix power supply Must be the same in each chassis ControlLogix controller e Use either 1756 L6x or 1756 L7x controllers e Use the same catalog number series firmware revision and memory size controllers in each chassis e Same slot placement ControlLogix ControlNet communication module e Use 1756 CN2 B 1756 CN2R B or 1756 CN2RXT modules e ControlNet modules in both chassis must be identical in firmware revision in series slot placement and module type e You must use enhanced ControlNet c
16. For more information about SIL2 16 See This Resource Using ControlLogix in SIL 2 Applications Reference Manual publication 1756 RM001 Description Provides list of ControlLogix system components that meet SIL 2 requirements as well as programming requirements ControlLogix SIL2 System Configuration Using RSLogix 5000 Subroutines publication 1756 AT010 Explains how to use subroutines provided by Rockwell Automation to configure a fault tolerant system ControlLogix SIL2 System Configuration Using RSLogix 5000 Subroutines publication 1756 AT012 Explains how to use Add On Instructions provided by Rockwell Automation to configure a fault tolerant system You can view or download publications at http www rockwellautomation com literature To order paper copies of technical documentation contact your local Allen Bradley distributor or Rockwell Automation sales representative Rockwell Automation Publication 1756 UM001L EN P May 2011 Chapter 1 Install the 1756 L7x Controller Topic Page Before You Begin 19 1756 L7x Controller Parts 20 1756 L7x Controller Installation 21 Insert the Controller into the Chassis 21 Insert the Kev 23 Install the SD Card 24 Remove the SD Card 23 Uninstall the ESM 26 Install the ESM 28 Additional Resources 29 Environment and Enclosure ATTENTION This equipment is intended for use in a Pollution Degree 2 industrial environment in overvoltage
17. LDT input SSI input ut Programming languages e Relay ladder e Structured text e Function block e Sequential Function Chart SFC Rockwell Automation Publication 1756 UMO001L EN P May 2011 87 Chapter4 ControlLogix System and Controllers Memory Options The ControlLogix controller is available in different combinations of user memory Use this table to determine which controller meets your memor y y y requirements Table 16 ControlLogix Controller Memory Options Controller Memory for Data 1 0 Back up Memory and Logic 756 L61 2 MB 478 KB CompactFlash cardil 756 L62 4 MB 756 L63 1756 8 MB L63XT 756 L64 16 MB 756 L65 32 MB 756 L72 4 MB 0 98 MB 1006 KB SD card 756 L73 8 MB 1756 L74 16 MB 756 L75 32 MB 1 These nonvolatile memory cards are optional and do not come with the controller IMPORTANT The 1756 L7x controllers ship with an SD card installed We recommend that you leave the SD card installed because if a fault occurs diagnostic data is automatically written to the card and can be used by Rockwell Automation to troubleshoot the anomaly IMPORTANT We recommend that you use the SD cards available from Rockwell Automation catalog numbers 1784 SD1 or 1784 SD2 While other SD cards may be used with the controller Rockwell Automation has not tested the use of those cards with the controller If you use an SD card other than those avai
18. Category Il applications as defined in IEC 60664 1 at altitudes up to 2000 m 6562 ft without derating This equipment is considered Group 1 Class A industrial equipment according to IEC CISPR 11 Without appropriate precautions there may be difficulties with electromagnetic compatibility in residential and other environments due to conducted and radiated disturbances This equipment is supplied as open type equipment It must be mounted within an enclosure that is suitably designed for those specific environmental conditions that will be present and appropriately designed to prevent personal injury resulting from accessibility to live parts The enclosure must have suitable flame retardant properties to prevent or minimize the spread of flame complying with a flame spread rating of 5VA V2 V1 VO or equivalent if non metallic The interior of the enclosure must be accessible only by the use of a tool Subsequent sections of this publication may contain additional information regarding specific enclosure type ratings that are required to comply with certain product safety certifications In addition to this publication see the following e Industrial Automation Wiring and Grounding Guidelines Rockwell Automation publication 1770 4 1 for additional installation requirements e NEMA Standard 250 and IEC 60529 as applicable for explanations of the degrees of protection provided by different types of enclosure Rockwell Automation Public
19. Controller access by RSLinx Classic or RSLinx Enterprise software for HMI or other applications ControlLogix controllers let you produce broadcast and consume receive system shared tags Figure 17 Illustration of Produced and Consumed Tags Controller_1 Controller 2 Produced Tag p gt Consumed Tag Controller 3 H JConsumed Tag Controller 4 L a Consumed Tag Rockwell Automation Publication 1756 UMO001L EN P May 2011 121 Chapter 7 Manage Controller Communication connections The system shared tags are explained in this table Table 31 Produced and Consumed Tag Definitions Tag Definition Produced tag A tag that a controller makes available for use by other controllers Multiple controllers can simultaneously consume receive the data A produced tag sends its data to one or more consumed tags consumers without using logic Consumed tag A tag that receives the data of a produced tag The data type of the consumed tag must match the data type including any array dimensions of the produced tag The RPI of the consumed tag determines the period at which the data updates For two controllers to share produced or consumed tags both must be attached to the same network You cannot bridge produced and consumed tags over two networks Produced and consumed tags use connections of both the controller and the communication modules being used For a ControlNet n
20. PhaseMan ager Overview The PhaseManager tool lets vou add equipment phases to vour controller An equipment phase helps you lay out your code in sections that are easier to write find follow and change Table 44 PhaseManager Terminology Term Equipment phase Description e As with a program an equipment phase is run in a task and is given a set of routines and tags e Unlike a program an equipment phase runs by a state model and lets you do one activity State model e A state model divides the operating cycle of your equipment into a series of states Each state is an instant in the operation of the equipment the actions or conditions of the equipment at a given time e The state model of an equipment phase resembles that of the S88 and PackML state models State machine An equipment phase includes an embedded state machine that does the following e Calls the routine associated with an active state e Manages the transitions between states with minimal coding e Makes sure that the equipment goes from state to state along an allowable path PHASE tag When you add an equipment phase RSLogix 5000 programming software makes a tag for the equipment phase The tag uses the PHASE data type Rockwell Automation Publication 1756 UMO001L EN P May 2011 173 Chapter 11 Using the PhaseManager Tool Figure 39 PhaseManager Overview A PHASE tag gives you the status of an equipment phase Ea Controller Na
21. Rockwell Automation Publication 1756 UMO001L EN P May 2011 7 Table of Contents Manage Controller Communication connections 1 0 Modules Develop Motion Applications DFI Radio Modem Protocol Parameters 0000eeeeeee 112 TOE Slave Protocol tend esaer E e a O dan be 112 DH 485 Protecol geo satelite tek a uaa gee ei entitle ly 113 ASCII Protocol aroko a ea A E A 115 Configure the 1756 L6x Controller for Serial Communication 115 Broadcast Messages Over a Serial Pott sc cictinssusdeasensme cedanes 117 Configure Controller Serial Port Properties 044 118 Program the Message Instruction 066 00 ccc eee ences 119 Modbus Support sir iii ek slate tes Gr id AA 120 Additional Resources acd s tai Ss a 120 Chapter 7 Connection Overview sve ee Saket ss ove eee eRe A eae 121 Produce and Consume interlock Data cece cece eens 121 Connection Requirements of a Produced or Consumed Tag 122 Send and Receive Messages 36 ai bba sie wee at 8 aad i tee 123 Determine Whether to Cache Message Connections 124 Calculate Connection Use silet ad birer dateseaneaswedveianaws 125 Local ConnccuOns L L att eee 125 Remote Gonhectionss iii ski ad ech G l a A 126 Connections Example ga i 35 is aa A 8 a PE 127 Additional Resources i e mam oP nse ats awe dnete emotes 128 Chapter 8 Selecting ControlLogix I O Modules 00 cece eee 129 Local I O Modules a ii e 130 Add Local I O t
22. 1 0 Connections 67 Svstem Overhead Time Slice 169 Additional Resources 72 Elements of a Control A control application is comprised of several elements that require planning for Appli cation ss ae execution Application elements include the following e Tasks e Programs e Routines e Tags Rockwell Automation Publication 1756 UMO001L EN P May 2011 155 Chapter 10 Develop Applications Figure 23 Elements of a Control Program RSLogix 5000 Control Application Controller Fault Handler Task 8 Task 1 Configuration Status Program 32 Watchdog Program 1 Program Main local Tags Routine Fault Routine Other Routines Controller global on ve jal I O Data Svstem shared Data Tasks A Logix5000 controller lets vou use multiple tasks to schedule and prioritize the execution of your programs based on specific criteria This multitasking allocates the controller s processing time among the different operations in your application e The controller executes only one task at a time e One task can interrupt another s execution and take control e In any given task multiple programs may be used However only one program executes at a time 156 Rockwell Automation Publication 1756 UM001L EN P May 2011 Develop App
23. 2 of 4 black 2461 of 9414 Allow the firmware upgrade to complete without interruption When the firmware upgrade is complete the Who Active dialog box opens You may complete other tasks in RSLogix 5000 software Set the Communication To get online with the controller you must specify a controller path in RSLogix 5000 programming software You can specify the controller path after Path gix 5000 programming pecify p you ve created the RSLogix 5000 program Complete these steps to specify the controller path after you have created your program 1 Click Who Active A Path lt none gt mj a 60 Rockwell Automation Publication 1756 UMO001L EN P May 2011 Start Using the Controller Chapter 3 2 Expand the network path and select the controller f Who Active 7 Autobrowse H E Workstation Fi Linx Gatewaws Ethernet Upload AB_VBP 1 1789 A17 A Virtual Chassis ir sale e USB Update Firmware es vena i Close Help Path USB 16 Set Project Path Path in Project lt none gt Gear Project Path VA 3 Click Set Project Path Go Online with the To download or upload a project for the controller vou must first be online with Controller the controller Use one of these methods to go online with the controller e After setting the communication path click Go Online in the Who Active dialog box ox v Autobrowse C conin DD mE Works
24. 2011 DH 485 Protocol Serial Communication 1756 L6x controllers only Chapter 6 The controller can send and receive messages to and from other controllers on a DH 485 network The DH 485 connection supports remote programming and monitoring via RSLogix 5000 programming software However excessive traffic over a DH 485 connection can adversely affect overall controller performance and lead to timeouts and decreased performance of the RSLogix 5000 configuration You can also use a 1756 DH485 module to connect the ControlLogix chassis to a DH 485 network with multiple controllers For more information see the ControlLogix DH 485 Communication Module User Manual publication 1756 UM532 IMPORTANT Use Logix5000 controllers on DH 485 networks only when you want to add controllers to an existing DH 485 network For new applications with Logix5000 controllers we recommend that you use networks in the NetLinx open architecture The DH 485 protocol uses RS 485 half duplex as its physical interface RS 485 is a definition of electrical characteristics not a protocol You can configure the RS 232 port of the ControlLogix controller to act as a DH 485 interface To connect the controller to the DH 485 network you must use these components e A 1761 NET AIC converter two controllers can be connected to one converter e AnRS 232 cable catalog number 1756 CP3 or 1747 CP3 for each controller to connect to the converter Rockwell Automati
25. 2011 Install the 1756 L6x Controller Chapter 2 Parts Not Included with the 1756 L6x Controller In addition to parts included with the controller you may choose to use these parts specific to your application If your application requires Then use this component RS 232 connection to the controller 1756 CP3 serial cable Nonvolatile memory 1784 CF64 or 1784 CF128 CompactFlash card Expanded battery life for extended memory 1756 BATM battery module retention IMPORTANT The 1756 BATM battery module supports memory retention only when the controller is in the chassis and the battery module is properly connected The 1756 BATM can be used with series A controllers but it cannot be used with series B controllers Series B controllers use battery power differently than previous controllers and therefore battery considerations for this series controller vary For more information about determining what battery to use see the ControlLogix Controllers Selection Guide publication 1756 SG001 Rockwell Automation Publication 1756 UMO001L EN P May 2011 35 Chapter 2 Install the 1756 L6x Controller 1756 L6x Controller Installation CompactFlash Card Installation and Removal 36 These sections explain how to install a 1756 L6x controller To install the 1756 L6x controller complete the tasks summarized in this table wv tsk Pae CompactFlash Card Installation and Removal T3 Battery Connection and Replacemen
26. 23 Chapter 1 Install the 1756 L7x Controller 2 Open the door to access the SD card 32015 M ee SSS ee 0 32004 M 4 Remove the SD card and close the door Complete these steps to install the SD card on the 1756 L7x controllers 1 Verifv that the SD card is locked or unlocked according to vour preference Unlocked l Locked Install the SD Card 32005 M Rockwell Automation Publication 1756 UM001L EN P May 2011 24 Install the 1756 L7x Controller Chapter 1 For more information about the lock unlock memory settings in RSLogix 5000 software see the Load or Store to the Memory Card section on page 67 2 Open the door for the SD card OEE M BE eee a oe 32002 M 3 Insert the SD card into the SD card slot 4 Gently press the card until it clicks into place 32004 M 5 Close the SD card door KIRI gege e SE M BS ly TA ot a aes sake A ae Be i 32006 M Rockwell Automation Publication 1756 UM001L EN P May 2011 25 Chapter 1 Install the 1756 L7x Controller Uninstall the ESM Consider these points before removing the ESM e The 1756 L7x controllers come with the 1756 ESMCAP module installed For more information on when you use a 1756 ESMNSE or 1756 ESMNRM module see page 21 e After the 1756 L7x controllers lose power either because the chassis power is
27. A controller 1 Lay the controller in its side with the keyswitch facing left 2 Raise the locking clip 3 Gently pull the card out of the slot Install a CompactFlash Card in a Series B Controller Complete these steps to install a CompactFlash card in a series B controller 1 Open the door of the controller and push the CompactFlash latch to the left 2 Insert the CompactFlash card with the Allen Bradley logo pointing left 3 Release the latch and secure it over the CompactFlash card Rockwell Automation Publication 1756 UMO001L EN P May 2011 37 Chapter 2 Install the 1756 L6x Controller Remove a CompactFlash Card from a Series B Controller Complete these steps to remove a CompactFlash card from a series B controller h i si E S r LF 1 Verify that the OK indicator is solid green then open the door of the controller 2 Push and hold the CompactFlash latch to the left 3 Push the eject button and remove the card 4 Release the latch Battery Connection and This product contains a hermetically sealed lithium battery that may need to Replacement X be replaced during the life of the product At the end of its life the battery contained in this product should be collected separately from any unsorted municipal waste The collection and recycling of batteries helps protect
28. Added the section titled Communicate with Another Controller over an Ethernet Network Added the section titled Communicate with Another Controller over a DH 485 Network Added the section titled Estimate Battery Life Added the section titled Estimate Execution Time updated numbers Rockwell Automation Publication 1756 UMO001L EN P May 2011 221 AppendixC History of Changes Notes 222 Rockwell Automation Publication 1756 UM001L EN P May 2011 Numerics 1747 KV controller parts 20 34 1756 BA1 check level 77 76 34 estimate life 77 storage 81 1756 BA2 check level 77 76 34 estimate life 79 life after warning 80 storage 81 1756 BATA controller compatibilitv 76 estimate life 77 1756 BATM controller compatibilitv 76 35 use and life 78 1756 CN2 uses 96 1756 CN2R uses 96 1756 CN2RXT uses 96 1756 CNB uses 96 1756 CNBR uses 96 1756 CP3 controller parts 35 1756 DHRIO communication via 100 es remote I O 101 1756 EN2F uses 93 1756 EN2T uses 93 1756 EN2TR uses 93 1756 EN2TXT uses 93 1756 EN3TR uses 93 1756 ENBT uses 93 1756 ESMCAP controller parts 20 1756 ESMNRM controller parts 21 1756 ESMNSE controller parts 21 1756 EWEB uses 93 1756 IF8H uses 104 1756 L6x add while online 141 Index BAT indicator 208 configure serial communication 115 CPU 89 FORCE indicator 208 I O indicator 207 installation batterv install 38 CompactFlash card removal 36 into chass
29. Calculations in circuit flow Sequential function chart SFC High level management of multiple operations Repetitive sequence of operations Batch process Motion control using structured text State machine operations Structured text Complex mathematical operations Specialized array or table loop processing ASCII string handling or protocol processing For information about programming in these languages see the Logix5000 Controllers Common Procedures Programming Manual publication 1756 PMO01 164 Rockwell Automation Publication 1756 UM001L EN P May 2011 Develop Applications Chapter 10 Add On Instructions With version 16 or later of RSLogix 5000 programming software you can design and configure sets of commonly used instructions to increase project consistency Similar to the built in instructions contained in Logix5000 controllers these instructions you create are called Add On Instructions Add On Instructions reuse common control algorithms With them you can do the following e Ease maintenance by animating logic for a single instance e Protect intellectual property with locking instructions e Reduce documentation development time You can use Add On Instructions across multiple projects You can define your instructions obtain them from somebody else or copy them from another project This table explains some of the capabilities and advantages of use Add On In
30. Controller Communication connections Remote Connections Use remote connections when the communication module is in a chassis that is remote from the controller The number of connections a communication module supports determines how many remote connections the controller can access through that module Table 37 Remote Connections Remote Connection Type Remote ControlNet communication module I O configured as direct connection none I O configured as rack optimized connection Device Quantity Connections per Device Oor Total Connections Remote 1 0 mod ule over a ControlNet network direct connection Remote EtherNe IP communication module I O configured as direct connecti I O configured as rack optimized on none connection Remote 1 0 mod ule over a EtherNe JIP network direct connection Remote device o accounted for in rack optimized co ver a DeviceNet network nnection for local 1756 DNB DeviceNet module in a remote chassis Other remote communication adap er Produced tag Each consumer Consumed tag Message depen Block transfer m ding on tvpe essage 126 Rockwell Automation Publication 1756 UM001L EN P May 2011 Total RediSTATION Operator Manage Controller Communication connections Chapter 7 Connections Example In this example system the 1756 ControlLogix controller does the following
31. ENBT and 1756 DNB Modules The ControlLogix controller in this example uses these connections Table 38 Connections Example Calculation Connection Type Device Quantity Connections per Total Device Connections Controller to local Omodues sg Controller to 1756 ENBT module 0 0 Controller to 1756 DNB module 2 2 Controller to RSLogix 5000 programming software 1 1 Message to CompactLogix controller 2 1 2 Produced tag 1 1 Consumed by FlexLogix controller 1 1 Total 11 Rockwell Automation Publication 1756 UM001L EN P May 2011 127 Chapter 7 Manage Controller Communication connections Additional Resources These documents contain additional information concerning related Rockwell Automation products Resource Logix5000 Controllers Produced and Consumed Tags Programming Manual publication 1756 PM011 Description Explains produced and consumed tags and information related to using them in your program Logix5000 Controllers Messages publication 1756 PM012 Explains details about caching managing multiple messages and sending messages to multiple controllers Logix5000 Controllers Design Considerations Reference Manual publication 1756 RM094 Provides advanced users with guidelines for system optimization and with system information to guide system design choices Logix5000 Controllers General Instructions Reference Manual publication_ 1756 RM003 Provides
32. Figure 31 Routines in a Control Application RSLogix 5000 Control Application Controller Fault Handler Task 8 Task 1 Configuration Status Watchdog Program 32 Program 1 Program local Main Routine Tags Fault Routine Other Routines a I O Data Svstem shared Data Figure 32 Routines in RSLogix 5000 Software Tasks o MainTask C3 MainProgram A Program Tags Routine E MainRoutine Secondary_Program A Program Tags Routine im B Secondary_1 m Rockwell Automation Publication 1756 UM001L EN P May 2011 Tags With a Logix5000 controller you use a tag alphanumeric name to address data variables In Logix5000 controllers there is no fixed numeric format The tag Develop Applications name itself identifies the data This lets you do the following e Organize your data to mirror your machinery e Document your application as you develop it y Pp y P This example shows data tags created within the scope of the Main Program of the controller Figure 33 Tags Example Controller Organizer Main Program Tags 8 Tasks H a MainTask 8 MainProgram Program Taqs ER MainRoutine Program Tags Window Main Program Tags Scope MainProgram
33. GSV and Set System Value Status SSV instructions to get and set change controller data The controller stores system data in objects There is no status file as in the PLC 5 processor The GSV instruction retrieves the specified information and places it in the destination The SSV instruction sets the specified attribute with data from the source Both instructions are available from the Input Output tab of the Instruction toolbar Figure 35 GSV and SSV Instructions for Monitoring SV Get System Value Class Name Instance Name Attribute Name Dest SSV Set System Value Class Name Instance Name Attribute Name Source 166 Rockwell Automation Publication 1756 UM001L EN P May 2011 Monitoring 1 0 Connections Develop Applications Chapter 10 When you add a GSV SSV instruction to the program the programming software displays the valid object classes object names and attribute names for each instruction For the GSV instruction you can get values for all the available attributes For the SSV instruction the software displays only those attributes you are allowed to set Some object types appear repeatedly so you may have to specify the object name For example there can be several tasks in your application Each task has its own TASK object that you access by the task name There are several objects and attributes that you can use the GSV and SSV instructions to monitor and set the system For more information about
34. Highway Plus Remote I O Communication Interface Module User Manual publication 1756 UM514 For universal remote I O communication you have two module options for use in the ControlLogix chassis This table lists the RIO modules and capabilities Table 26 RIO Modules and Capabilities RIO Module Is used to 1756 RIO e Function as an RIO scanner and adapter e Support connections to 32 racks in any combination of rack size or block transfers e Update data to the ControlLogix controller by using scheduled connections 1756 DHRIO e Function as an RIO scanner e Support either 32 logical rack connections or 16 block transfer connections per channel e Establish connections between controllers and I O adapters e Distribute control so that each controller has its own I O When a channel on the 1756 DHRIO module is configured for remote I O the module acts as a scanner for a universal remote I O network The controller communicates to the module to send and receive the I O data on the universal remote I O network The 1756 RIO module can act as a scanner or adapter on a remote I O network In addition to digital and block transfer data the 1756 RIO module transfers analog and specialtv data without message instructions Figure 10 ControlLogix Universal Remote 1 0 Communication Example ControlLogix Controller 1771 ASB and I O Modules _A_A_A_A AAA
35. INT 16 tag named EnableSandfF Then EnableSandF 15 15 must be set to 1 for broadcast to work on radio modem Program the Message Instruction Add and configure the Message instruction according to the protocol you are using For more information about specifying the configuration details see the Logix5000 Controllers General Instruction Reference Manual publication 1756 RM003 IMPORTANT When using structured text broadcast over a serial port is set by typing MSG aMsg and right clicking on a MSG to display the Message Configuration dialog box Rockwell Automation Publication 1756 UMO001L EN P May 2011 119 Chapter 6 Serial Communication 1756 L6x controllers only Modbus Support Additional Resources To use ControlLogix controllers with the Modbus protocol establish a serial port connection and execute a specific ladder logic routine Two controller projects specific to the Modbus network are available as sample programs with RSLogix 5000 software These sample programs include the following e ModbusMaster ACD e ModbusSlave ACD For information about using these sample programs see the Using Logix5000 Controllers as Masters or Slaves on Modbus Application Solution publication CIG AP129 Consult these resources for additional information related to serial communication and the ControlLogix svstem Resource Description ProSoft Technology website available at http www prosoft Provides information
36. L6x Connection Options Connection options with the 1756 L6x include the following e Connecting using a serial cable see Connect to the 1756 L6x Controller on page 50 e Installing and configuring a communication module in the chassis with the controller refer to the installation instructions of the communication module TIP When upgrading your 1756 L6x controller firmware we recommend you use a network connection other than the serial cable This is because serial connections are much slower than other communication connections Rockwell Automation Publication 1756 UM001L EN P May 2011 Start Using the Controller Chapter 3 Connect to the 1756 L7x The controller has a USB port that uses a Type B receptacle The port is USB 2 0 Controller compatible and runs at 12 Mbps To use the USB port of the controller you must have RSLinx software version 2 56 or later installed on your workstation Use a USB cable to connect your workstation to the USB port With this connection you can upgrade firmware and download programs to the controller directly from your workstation ATTENTION The USB cable is not to exceed 3 0 m 9 84 ft and must not contain hubs purposes only and not intended for permanent connection If you connect or disconnect the USB cable with power applied to this module or any device on the USB network an electrical arc can occur This could cause an explosion in hazardous location installations WARNING The US
37. Name Axis Instance Name my_axis_x Axis Properties Dialog Box Attribute Name InkibtAxis Source my_axis_x 774 my_axis_xnhibitStatus my_axis_x ServoActionStatus my _axis_x_OK a s JE JE owowa o End SSV or GSV Instruction Axis Tag Quick View Pane Program Motion Control The controller provides a set of motion control instructions for your axes 150 e The controller uses these instructions just like the rest of the Logix5000 instructions e Each motion instruction works on one or more axes e Each motion instruction needs a motion control tag The tag uses a MOTION_INSTRUCTION data type and stores the instruction s information status e You can program using motion control instructions in these programming languages Ladder Diagram LD Structured Text ST Sequential Function Chart SFC Rockwell Automation Publication 1756 UM001L EN P May 2011 Develop Motion Applications Chapter 9 Figure 22 Motion Control Instruction MSO Motion Servo On NI Axis 7 mit No Motion Control Tag Motion control RH ATTENTION Use the tag for the motion control operand of motion instruction only once Unintended operation of the control variables may happen if you reuse of the same motion control tag in other instructions Example Here s an example of a simple ladder diagram that homes jogs and moves an axis If Initialize_Pushbutton
38. Publication 1756 UM001L EN P May 2011 147 Chapter8 1 0 Modules Additional Resources These documents contain additional information concerning related Rockwell Automation products Resource Description Contr o Logix Selection Guide publication 1756 SG001 Provides a high level selection process for ControlLogix system components critical specifications information for making initial decisions and links to complete specifications information Contr o Logix Digital I O Modules User Manual publication 1756 UM058 Describes how to install configure and troubleshoot ControlLogix digital O modules Contr o Logix Analog I O Modules User Manual publication 1756 UM009 Describes how to install configure and troubleshoot ControlLogix analog O modules ControlLogix Configurable Flowmeter Module User Manual publication 1756 UM010 ControlLogix HART Analog 1 0 Modules User Manual publication 1756 UM533 Describes how to install configure and troubleshoot ControlLogix configurable flowmeter modules Describes how to install configure and troubleshoot ControlLogix HART O modules ControlLogix High Speed Analog 1 0 Module User Manual publication 1756 UM005 Describes how to install configure and troubleshoot ControlLogix high speed analog I O modules ControlLogix High Speed Counter Module User Manual publication 1756 UM007 Describes ho
39. The system overhead time slice specifies the percentage of time a controller devotes to service communication However if there is no continuous task the overhead time slice has no affect If you have both a periodic and continuous task the System Overhead Time Slice entered in the Advanced tab of the Controller Properties dialog box specifies continuous task service communication ratio Rockwell Automation Publication 1756 UMO001L EN P May 2011 169 Chapter 10 Develop Applications The table shows the ratio between the continuous task and service communication at various system overhead time slices Ratio between Continuous Task and Service Communication Atthis time slice The continuous task runs Service communication occurs for up to 10 9 ms 1ms 20 4 ms 1ms 25 3 ms 1 ms 33 2 ms 1ms 50 1 ms 1 ms 6696 1 ms 2ms 75 1 ms 3ms 8096 1 ms 4 ms 9096 1 ms 9ms As shown in the table for RSLogix 5000 version 16 and later the svstem overhead time slice at 50 will stay fixed at 1 ms The same applies for 66 and higher except there are multiple 1 ms intervals For example at 66 there are two 1 ms intervals of consecutive time and at 90 there are nine 1 ms intervals of consecutive time Configure the System Overhead Time Slice To configure the system overhead time slice perform this procedure 1 In the Controller Organizer of RSLogix 5000 programming software right click the con
40. Type Digital Input RAE se PSI Module i Catalog Number 1756 IA16 ae ate ITE Major Revision 3 Minor Revision 1 Open Module Properties Communication is prevented Physical Module Vendor Allen Bradley Product Type Analog Input Module Catalog Number 1756 IF16 Major Revision 3 Minor Revision 2 216 Rockwell Automation Publication 1756 UM001L EN P May 2011 Using Electronic Keying Appendix B EXAMPLE In the following scenario Disable Keying allows 1 0 communication The module configuration is for a 1756 IA16 digital input module The physical module is a 1756 IB16 digital input module In this case communication is allowed because the two digital modules share common data formats Module Configuration Vendor Allen Bradlev jer A ia Product Type Digital Input cc Oe Module is cil Input Data pea Catalog Number 1756 IA16 ma a a Major Revision 2 Minor Revision 1 Open Module Properties Communication is allowed Physical Module Vendor Allen Bradley 8 Product Type Digital Input s a Module Catalog Number 1756 IB16 Major Revision 3 Minor Revision 2 o IMPORTANT Changing electronic keying selections online may cause the I O communication connection to the module to be disrupted and may result in a loss of data Rockwell
41. Utility to Upgrade Firmware 56 Use AutoFlash to Upgrade Fitmwates ci 60 ieda dei 59 Set the Communication Pathiiisiic ceetsuisd eaiosehevateatasaiees 61 Go Online with the Controller L a eere 62 Download to the Controller soc i03 as0 fii eee eee beds 63 Use the Who Active Dialog Box to Download 63 Use the Controller Status Menu to Download 64 Upload From the Controller coopetas 4 elapse e teenies Senee 64 Use the Who Active Dialog Box to Upload 008 64 Use the Controller Status Menu to Upload 006 65 Choose the Controller Operation Mode LL ec seen neces 66 Use the Keyswitch to Change the Operation Mode 66 Use RSLogix 5000 Software to Change the Operation Mode 67 Load or Store to the Memory Card 232543 ce sj pert hese 68 Store to the Memory Catds lt tc vadetnse bent house i Serena 68 Load from the Memory Card xtc venir etiam edt T2 Other Memory Card Tasks 302023544 agi he Se 74 Use ControlLogix Energy Storage Modules ESMs 55 74 Save the Program to On board NVS Memory L 75 Clear the Program from On board NVS Memory 76 Estimate the ESM Support of the WallClockTime 76 Maintain the Battery 1756 L6x controllers only 2045 76 Check the Battery Status x i fu ocs ied reece ciel eta dead 77 1756 BA1 or 1756 BATA Battery Life 77 1756 BATM Battery Module and Battery Life
42. and Controllers Chapter 4 The ControlLogix controllers are part of the Logix5000 family of controllers offered by Rockwell Automation The sections that follow describe the differentiating features of the ControlLogix controllers System Communication and Programming Features This table lists the system communication and programming features available with ControlLogix controllers Table 15 ControlLogix Controller Features Feature Controller tasks 1756 L61 1756 L62 1756 L63 1756 L72 1756 L73 1756 L64 1756 L65 1756 L74 1756 L75 e 32 tasks e 100 programs task e Event tasks all event triggers Built in communication ports Communication options 1 port RS 232 serial 1 port USB 2 0 full EtherNet IP ControlNet DeviceNet Data Highwav Remote I O SynchLink Third party pro speed Type B Plus cess and device networks Serial port communication ASCII DH 485 DF1 full half duplex DF1 radio modem Modbus via logic N A max Controller connections supported 250 500 Network connections per network module 256 EtherNet 128 EtherNet 100 ControlNet 1756 CN2 A 40 ControlNet 1756 CNB P 128 TCP 1756 EN2x P 64 TCP 1756 ENBT Controller redundancy Full support exc ept for motion applications Integrated motion e Integrated Mo ion on the EtherNet IP network e SERCOS interface e Analog options Encoder inp
43. are using IM Select Module Module Description El Communications BBAMXN DCSNet Interface l 1756 CN2 A 1756 ControlNet Bridge ae 756 CN2 B 1756 ControlNet Bridge 1756 CNZRJA hs 1756 ControlNet Bridge 1756 CN2RP B 1756 ControlNet Bridge 5 Specifv the chassis and connection properties according to vour network configuration 6 Right click the backplane of the newly added communication module and choose New Module 3 0 Configuration 1756 Backplane 1756 A7 fa 0 1756 L751O controller 1 9 1 1756 1B32 B Inputs_32_A 8 2 1756 OB16D Outputs_16_A Ca e a f 3 1756 CN2 B ControlNet_A A H 5 ControlNet el Paste Ctrl B 11756 CN2 B ControlNet A B 4 2 1756 CN2 B ControlNet_rer Print At 11756 Backplane 1756 A4 7 Select the I O module you want to add and click OK MM Select Module Analog Communications Controllers Digital Drives Other Specialty ae 756 CF M A Configurable Flow Meter 1756 HSC A 1756 High Speed Counte fu 1756 HSC B 1756 High Speed Counter 1756 PLS B 1756 Programmable Limit Switch m H A E H A H 8 Specify the Module Properties according to your module and application Rockwell Automation Publication 1756 UM001L EN P May 2011 I O Modules Chapter 8 For more information about the module configuration properties see the user manual for the I O module you are adding For this type of module See this user manual
44. as a tank farm e Does not require external hardware to access HART signal e Does not provide a direct connection to asset management software The HART protocol combines digital signals with analog signals to ready the digital signal for the Process Variable PV The HART protocol also provides diagnostic data from the transmitter Figure 12 HART Protocol Example l ControlLogix Controller with 1756 IF8H or 1756 OF8H Modules HART Field Devices For more information about using the HART I O modules see the ControlLogix HART Analog I O Modules User Manual publication 1756 UM533 For more information about the ProSoft HART interface see the ProSoft Technologies website at http www prosoft technology com 104 Rockwell Automation Publication 1756 UM001L EN P May 2011 Communication Networks Chapter 5 Additional Resources These documents contain additional information concerning related Rockwell Automation products Resource EtherNet IP Modules in Logix5000 Control Systems User Manual publication ENET UM001 Description Describes how to configure and operate EtherNet IP modules in a Logix5000 control system ontrolNet Modules in Logix5000 Control Systems User Manual Describes how to configure and operate ControlNet modules in a Logix5000 control system eviceNet Modules in Logix5000 Control Systems User Manual publication c publication CNET UM001 D DNET UM004 Descri
45. communication to any other node at any time as long as all of the nodes are within radio range so that they receive each other s transmissions Rockwell Automation Publication 1756 UM001L EN P May 2011 Serial Communication 1756 L6x controllers only Chapter 6 DF1 Radio Modem Limitations These considerations must be made if you can implement the new DFI radio modem driver in your radio modem network e Ifall of the devices on the network are ControlLogix controllers you must configure them with the DF1 radio modem driver by using RSLogix 5000 software version 17 or later If not then make sure that all of the nodes can support the DF1 radio modem protocol e Ifeach node receives the radio transmissions of every other node being both within radio transmission reception range and on a common receiving frequency either via a Simplex radio mode or via a single common full duplex repeater the radio modems must handle full duplex data port buffering and radio transmission collision avoidance If this is the case you can take full advantage of the peer to peer message initiation capability in every node for example the ladder logic in any node can trigger a MSG instruction to any other node at any time If not all modems can handle full duplex data port buffering and radio transmission collision avoidance you may still be able to use the DF1 radio modem driver but only if you limit MSG instruction initiation to a single maste
46. connect devices directly to plant floor controllers without having to hard wire each device into an I O module With a ControlLogix system DeviceNet communication requires the use of a 1756 DNB DeviceNet communication module Table 23 ControlLogix DeviceNet Network Overview ControlLogix Controller with 1756 ENBT Module EtherNet IP Network n CompactLogix Controller far FLEX I O Adapter and Modules Personal Computer 6000 0000 Sensor Pushbutton l Cluster A Bar Code input output y Indicator Scanner Devices PowerFlex Lights AC Drive In this example the ControlLogix controller is connected to the DeviceNet network and devices via the 1788 EN2DN linking device For more information about using DeviceNet modules and devices see DeviceNet Modules in Logix5000 Control Systems User Manual publication DNET UM004 ControlLogix DeviceNet Module Features The DeviceNet communication module provides these features e Supports messaging to devices not controller to controller e Shares a common application layer with ControlNet and EtherNet IP networks e Offers diagnostics for improved data collection and fault detection e Requires less wiring
47. direct connections e Disable the Change of State COS feature on digital input modules because it can cause inputs to be sent more quickly than the RPI Rockwell Automation Publication 1756 UMO001L EN P May 2011 143 Chapter 8 144 I O Modules If you plan to add large amounts of I O to the ControlNet network dedicate one ControlNet network for I O For the dedicated ControlNet network verify that there is little or none of the following HMI traffic MSG traffic Programming workstations Requested Packet Intervals RPIs faster than 25 ms for unscheduled modules can overload the 1756 CNB or 1756 CNBR communication module To avoid the overload make these considerations UseaNUT if 10 ms or more Keep the SMAX and UMAX values as small as possible If the module has a Real Time Sample RTS it should be disabled or set to a rate that is greater than the RPI You can add I O modules until you reach these limits 75 of CPU utilization of the 1756 CNB or 1756 CNBR communication module Plan fora CPU use increase of 1 4 of the 1756 CNB or 1756 CNBR module for each I O module you add depending on the RPI 48 connections on the 1756 CNB or 1756 CNBR communication module Less than 400 000 unscheduled bytes per second are displayed in RSNetWorx for ControlNet software after the network has been scheduled 1756 CN2 1756 CN2R 1756 CN2RXT Modules The use of 1756 CN2 B 1756
48. external to the redundant controller chassis to avoid timeouts on switchover The lowest node of each ControlNet network must be outside the redundant controller chassis For information on ControlNet considerations for enhanced redundant systems refer to the ControlLogix Enhanced Redundancy System User Manual publication 1756 UM535 186 Rockwell Automation Publication 1756 UM001L EN P May 2011 EtherNet IP Considerations in Redundant Systems Redundant Systems Chapter 12 You can have as many as seven EtherNet IP modules in the redundant chassis In a redundant system use EtherNet IP for HMI communication or inter controller messaging only HMI can communicate directly to with the primary controller You no longer need RSLinx Alias Topics ControlLogix redundancy supports EtherNet IP for I O control or producing and consuming data beginning with Enhanced Redundancy System revision 19 50 and can be used for the following e 1715 Redundant I O e Remote I O modules e HMI connections to the primary controller e Producing and consuming data For information on EtherNet IP considerations for enhanced redundant systems refer to the ControlLogix Enhanced Redundancy System User Manual publication 1756 UM535 IP Address Swapping Firmware revision 13 and later supports IP address swapping in redundant systems With IP address swapping you configure the primary and secondary EtherNet IP modules with the same IP address The
49. for more than 30 days Connection of the battery varies depending on your controller series e Ifyou are using a series A controller see page 40 e Ifyou are using a series B controller see page 41 Rockwell Automation Publication 1756 UMO001L EN P May 2011 Chapter 2 Install the 1756 L6x Controller 40 Install the Battery on a Series A Controller Complete these steps to install a 1756 BA1 battery on a series A controller For information about installing a 1756 BATM battery module or replacing a 1756 BATA assembly see the ControlLogix Battery Module Installation Instructions publication 1756 IN578 ATTENTION For a series A controller connect only a 1756 BA1 A battery or a 1756 BATM battery module The use of other batteries may damage the controller ca Wire Terminal Connected Location Wire Top No Connection Middle Black Lead Bottom Red Lead 1 Connect the battery connector to the port to the right of the battery slot 2 Snap the battery into the battery slot 3 Write the date on the battery label 4 Attach the label to the inside of the controller door Rockwell Automation Publication 1756 UM001L EN P May 2011 Install the 1756 L6x Controller Chapter 2 Install the Battery on a Series B Controller Complete these steps to install the battery on a series B controlle
50. less before transporting it into or out of your application l Additionallv vou can use this ESM with a 1756 L73 8 MB or smaller memorv sized controller only ESM that segures the controller by preventing the USB connection and 1756 ESMNRM SD card use This ESM provides your application an enhanced degree of security 1 For information about the hold up time of the ESMs see the section Estimate the ESM Support of the WallClockT ime on page 75 and stored energy depletion rate on page 26 1756 L7x Controller These sections explain how to install the 1756 L7x controller To install the Install ation 1756 L7x controller complete the tasks summarized in this table Vv tsk Page nsert the Controller into the Chassis 21 nsert the Key 23 Remove the SD Card 24 nstall the SD Card 24 Uninstall the ESM 26 nstall the ESM 28 Insert the Controller into When installing a ControlLogix controller you can do the following the Ch assis e Place the controller in any slot e Use multiple controllers in the same chassis Rockwell Automation Publication 1756 UMO001L EN P May 2011 21 Chapter 1 Install the 1756 L7x Controller You can install or remove a ControlLogix controller while chassis power is on and the system is operating WARNING When you insert or remove the module while backplane power is on an electrical arc can occur This could cause an explosion in hazardous location installations Be sure that
51. on other networks Support Ethernet devices that are not EtherNet IP based with a socket interface This module does not provide support for 1 0 or produced consumed tags Rockwell Automation Publication 1756 UMO001L EN P May 2011 93 Chapter5 Communication Networks ControlNet Network Communication 94 Software for EtherNet IP Networks This table lists software that is used with the EtherNet IP networks and modules Table 19 Software for Use with EtherNet IP Networks Software Is used to Required Optional RSLogix 5000 e Configure ControlLogix projects Required e Define EtherNet IP communication RSLinx Classic or RSLinx e Configure communication devices Required Enterprise e Provide diagnostics e Establish communication between devices RSLogix 5000 BOOTP Assign IP addresses to devices on an EtherNet IP Optional DHCP Utility network RSNetWorx for e Configure EtherNet IP devices by IP addresses EtherNet IP and or host names e Provide bandwidth status Connections Over an EtherNet IP Network You indirectly determine the number of connections the controller uses by configuring the controller to communicate with other devices in the system Connections are allocations of resources that provide more reliable communication between devices compared to unconnected messages All EtherNet IP connections are unscheduled An unscheduled connection is triggered by the requested packet interv
52. os im A fi To install an ESM in the 1756 L7x controller complete these steps Install the ESM 1 Align the tongue and groove slots of the ESM and controller O LEE M EN 0 mr gq Logix SKK E TERR DAN L 0 J eg ose ET FF 0 2 Slide the ESM back until it snaps into place The ESM begins charging after installation Charging status is indicated by one of these status messages e ESM Charging e CHRG 28 Rockwell Automation Publication 1756 UM001L EN P May 2011 Install the 1756 L7x Controller Chapter 1 After you install the ESM it may take up to 15 seconds for the charging status messages to display IMPORTANT Allow the ESM to finish charging before removing power from the controller To verify that the ESM is fully charged check the status display to confirm that messages CHRG or ESM charging are no longer indicated TIP We recommend that you check the WallClockTime object attributes after installing an ESM to verify that time of the controller is correct Addition al Resources Consult these resources for additional information related to the installation of the ControlLogix system Resource Description eae Controllers Specifications Technical Data publication 1756 Provides technical specifications for ControlLogix controllers ControlLogix C
53. power down Solid red N A Either of the following is true e A battery is not installed e The battery is 95 discharged and should be replaced Note that if the indicator is solid red before a power down the indicator remains red while the controller is completing a program save to internal nonvolatile memory 208 Rockwell Automation Publication 1756 UM001L EN P May 2011 Status Indicators Appendix A OK Indicator The OK indicator shows the state of the controller Table 67 OK Indicator State Description Off No power is applied to the controller Flashing red Either of the following is true e tis anew controller just out of the box and it requires a firmware upgrade e tis a previously used or in use controller and a major fault has occurred Steady red A nonrecoverable major fault occurred and the program was cleared from memory Steady green The controller is operating normally Flashing green The controller is storing or loading a project to or from nonvolatile memory If using a CompactFlash card leave the card in the controller until the OK status indicator turns solid green Addition al Resources Consult these resources for additional information related to the status and programming of the ControlLogix controllers Description Resource Logix5000 Controllers Major and Minor Faults Programming Manual Explains major and minor faults of the controller and ho
54. primary EtherNet IP module takes the IP address the secondary module takes that address plus one in the last address segment On a switchover the EtherNet IP modules swap IP addresses HMI devices automatically continue to communicate with the new primary controller because the IP addresses were swapped Because of the way EtherNet IP modules work during a switchover communication between the controller and an HMI device halts for several seconds typically less than a minute For bumpless HMI connection use either of the following e A dedicated ControlNet network e A bridged connection from an EtherNet IP network to a ControlNet network Rockwell Automation Publication 1756 UMO001L EN P May 2011 187 Chapter 12 Redundant Systems Redund ancy and Scan Time At the end of every program the primary controller synchronizes and crossloads 188 fresh data to the secondary controller This keeps the secondary controller up to date and ready to take over It also increases the scan time when compared to a nonredundant system The amount of time a crossload consumes depends on how much data the primary controller has to crossload e The primary controller synchronizes and crossloads any tag to which an instruction wrote a value even the same value since the last crossload e Crossloading also requires a small amount of overhead time 1 ms per crossload to tell the secondary controller which program the primary controller i
55. proceeding For safety information about handling lithium batteries including handling and disposal of leaking batteries see Guidelines for Handling Lithium Batteries publication AG 5 4 Rockwell Automation Publication 1756 UMO001L EN P May 2011 33 Chapter 2 Install the 1756 L6x Controller Before You Begin Complete these tasks using the appropriate resources listed as references before you install your controller Task Resources Install a ControlLogix chassis e ControlLogix Chassis Series B Installation Instructions publication 1756 INO80 e ControlLogix XT Chassis Installation Instructions publication 1756 IN637 Install a ControlLogix power e ControlLogix Power Supplies Installation Instructions supply publication 1756 IN613 e ControlLogix XT Power Supplies Installation Instructions publication 1756 IN639 1756 L6x Controller Parts These sections describe parts that are included with the 1756 L6x controllers and parts that are not included with the controller and are optional Parts Included with the 1756 L6x Controller These parts are included with your controller e Battery For series A controllers catalog number 1756 BA1 For series B controllers catalog number 1756 BA2 e Key catalog number 1747 KY Figure 2 Parts Included with the 1756 L6x Controller 1756 BA1 or 1756 BA2 1747 KY Key w 34 Rockwell Automation Publication 1756 UMOOTL EN P May
56. stored on the memory card a message in the lower left corner of the Nonvolatile Memory tab indicates that an image or project is not available as shown here C Inhibit Automatic Firmware Update i No image in the nonvolatile memory For information about changing the project that is available to load from nonvolatile memory see the Logix5000 Controllers Nonvolatile Memory Programming Manual publication 1756 PM017 Rockwell Automation Publication 1756 UMO001L EN P May 2011 71 Chapter 3 Start Using the Controller 4 Click Load Nonvolatile Memory Load Store xl r Image in Nonvolatile Memory M Controller Name L75 Project 1 Name Demo Type 1756 L75 ControlLogix5575 Controller Type 1756 L75 A ControlLogix5575 Controller Revision 18 4 Revision 18 4 Load Image User Initiated Load Image User Initiated h l Load Mode Program Remote Only Load Mode Program Remote Only Image Note al Image Note A Automatic Automatic bse a Firmware Update Disabled Firmware Update S8ble Stored 4 1 2010 3 08 31 PM lt Store Close Help After clicking Load the project is loaded to the controller as indicated by the controller status indicators Table 10 Load Project Status Indicators With these controllers These indications show the store status 1756 L6x While the load is in progress the following occurs e OK indicator on the controller is flashing green e A di
57. support and download the firmware revision you are trying to upgrade to Replace the firmware revision you have previously installed with that posted on the Technical Support website ESM Not Present An ESM is not present and the controller cannot save the application at powerdown Insert a compatible ESM and if using a capacitor based ESM do not remove power until the ESM is charged ESM Incompatible The ESM is incompatible with the memory size of the controller Replace the incompatible ESM with a compatible ESM ESM Hardware Failure 198 A failure with the ESM has occurred and the controller is incapable of saving of the program in the event of a powerdown Replace the ESM before removing power to the controller so the controller program is saved Rockwell Automation Publication 1756 UM001L EN P May 2011 Status Indicators Appendix A Table 54 General Status Messages Message Interpretation ESM Energy Low The capaci Replace th powerdown itor based ESM does not have sufficient energy to enable the controller to save the program in the event of a n e ESM ESM Charging The capaci tor based ESM is charging Do not remove power until charging is complete Flash in Progress A firmware upgrade initiated via ControlFLASH or AutoFlash utilities is in progress Allow the irmware upgrade to complete without interruption Firmware Installation The contro Iler is
58. the design and construction of Category 3 equipment intended for use in Zone 2 potentially explosive atmospheres given in Annex II to this Directive Compliance with the Essential Health and Safety Requirements has been assured by compliance with EN 60079 15 and EN 60079 0 A ATTENTION This equipment is not resistant to sunlight or other sources of UV radiation WARNING A e This equipment must be installed in an enclosure providing at least IP54 protection when applied in Zone 2 environments e This equipment shall be used within its specified ratings defined by Rockwell Automation e This equipment must be used only with ATEX certified Rockwell Automation backplanes e Secure any external connections that mate to this equipment by using screws sliding latches threaded connectors or other means provided with this product e Do not disconnect equipment unless power has been removed or the area is known to be nonhazardous co Rockwell Automation Publication 1756 UM001L EN P May 2011 Install the 1756 L7x Controller Chapter 1 North American Hazardous Location Approval The following information applies when operating this equipment in hazardous locations Informations sur l utilisation de cet quipement en environnements dangereux Products marked CLI DIV 2 GP A B C D are suitable for use in Class Division 2 Groups A B C D Hazardous Locations and nonhazardous locations only Each product is supplied
59. the following e Removing the SD card e Disconnecting power e Removing the ESM module UPDT A firmware upgrade is being conducted from the SD card upon powerup You can also view the SD Indicator see page 206 for additional status information If you do not want the firmware to update upon powerup change the controller s Load Image property CHRG The capacitor based ESM is being charged 1756 L7x X The controller catalog number and series Rev XX Xxx The major and minor revision of the controller s firmware No Project No project is loaded on the controller To load a project do one of the following e Use RSLogix 5000 programming software to download the project to the controller e Use a SD card to load a project to the controller Project Name The name of the project that is currently loaded on the controller The name indicated is based on the project name specified in RSLogix 5000 software BUSY The 1 0 modules associated with the controller are not yet fully powered Allow time for powerup and I O module self testing Corrupt Certificate The security certificate associated with the firmware is corrupted Received Go to http www rockwellautomation com support and download the firmware revision you are trying to upgrade to Replace the firmware revision you have previously installed with that posted on the Technical Support website Corrupt Image Received The firmware file is corrupted Go to http www rockwellautomation com
60. transfer read or write N A Yes Yes 1 You can connect CIP generic messages However for most applications we recommend you leave CIP generic messages unconnected 2 Consider caching only if the target module requires a connection Rockwell Automation Publication 1756 UMO001L EN P May 2011 123 Chapter 7 Manage Controller Communication connections Each message uses one connection regardless of how many devices are in the message path You can programmatically change the target of a MSG instruction to optimize message transfer time For more information about using messages see these publications e Logix5000 Controllers Messages publication 1756 PM012 e Logix5000 Controllers General Instructions publication 1756 RM003 Determine Whether to Cache Message Connections When you configure a MSG instruction you can choose whether to cache the connection Use this table to determine if you should cache connections Table 35 Options for Caching Connections If the message executes Then Repeatedly Cache the connection This keeps the connection open and optimizes execution time Opening a connection each time the message executes increases execution time Infrequently Do not cache the connection This closes the connection upon completion of the message which frees up that connection for other uses TIP Cached connections transfer data faster than uncached connections 124 Rockwell Automation Public
61. turned off or the controller has been removed from a powered chassis do not remove the ESM immediately Wait until the controller s OK status indicator transitions from Green to Solid Red to OFF before you remove the ESM e You can use the 1756 ESMNSE module with a 1756 L73 8MB or smaller memory sized controller only e Use the 1756 ESMNSE module if your application requires that the installed ESM deplete its residual stored energy to 40 Joule or less before transporting it into or out of your application e Once it is installed you cannot remove the 1756 ESMNRM module from a 1756 L7x controller IMPORTANT Before vou remove an ESM make necessarv adjustments to vour program to account for potential changes to the WallClockTime attribute 26 Rockwell Automation Publication 1756 UMOOTL EN P May 2011 Install the 1756 L7x Controller Chapter 1 Complete these steps to remove a 1756 ESMCAP or 1756 ESMNSE module currently installed in a 1756 L7x controller WARNING If your application requires the ESM to deplete its residual stored energy to 40 Joule or less before you transport it into or out of the application use the 1756 ESMNSE module only In this case complete these steps before you remove the ESM 1 Turn power off to the chassis After you turn power off to the chassis the controller s OK status indicator transitions from green to solid red to OFF Wait at least 20 minutes for the residual stored energy to decrease to 40 w
62. types fewer options are available Electronic keying is based on a set of attributes unique to each product revision When a Logix5000 controller begins communicating with a module this set of keying attributes is considered Table 68 Keying Attributes Attribute Description Vendor The manufacturer of the module for example Rockwell Automation Allen Bradley Product Type The general type of the module for example communication adapter AC drive or digital I O Product Code The specific type of module generally represented by its catalog number or example 1 56 IB16I Major Revision A number that represents the functional capabilities and data exchange ormats of the module Typically although not always a later that is higher Major Revision supports at least all of the data formats supported by an earlier that is lower Major Revision of the same catalog number and possibly additional ones Minor Revision A number that indicates the module s specific firmware revision Minor Revisions typically do not impact data compatibility but may indicate performance or behavior improvement Rockwell Automation Publication 1756 UMO001L EN P May 2011 211 Appendix B Using Electronic Keying You can find revision information on the General tab of a module s Properties dialog box Figure 47 General Tab Revision fiz 1 4 Electronic Keying Compatible Keying v Compatible Keying Disa
63. up as unscheduled programs Unscheduled programs within a task are downloaded to the controller with the entire project The controller verifies unscheduled programs but does not execute them You must schedule a program within a task before the controller can scan the program To schedule an unscheduled program use the Program Phase Schedule tab of the Task Properties dialog box Figure 30 Scheduling an Unscheduled Program fu Task Properties MainTask i m lolx General Configuration Program Phase Schedule Monitor Unscheduled Scheduled Reserve_Program Secondary_Program 3 Add gt lt Remove Rockwell Automation Publication 1756 UMO001L EN P May 2011 161 Chapter 10 Routines 162 Develop Applications A routine is a set of logic instructions in a single programming language such as Ladder Diagram ladder logic Routines provide the executable code for the project in a controller A routine is similar to a program file or subroutine in a PLC or SLC processor Each program has a main routine This is the first routine to execute when the controller triggers the associated task and calls the associated program Use logic such as the Jump to Subroutine JSR instruction to call other routines You can also specify an optional program fault routine The controller executes this routine if it encounters an instruction execution fault within any of the routines in the associated program
64. using boot firmware that is revision 1 xxx and requires a firmware upgrade Required Upgrade controller firmware SD Card Locked An SD card that is locked is installed Fault Messages Table 55 Fault Messages Message Major Fault TXX CXX message If the controller is faulted these messages may be indicated on the status display Interpretation A major fault of Type XX and Code XX has been detected For example if the status display indicates Major Fault T04 C42 Invalid JMP Target then a JMP instruction is programmed to jump to an invalid LBL instruction For details about major recoverable faults see the Logix5000 Major Minor and I O Fault Codes Programming Manual publication 1756 PM014 I O Fault Local X XXXX message I O Fault ModuleName XXXX message An I O fault has occurred on a module in the local chassis The slot number and fault code are indicated along with a brief description For example I O Fault Local 3 0107 Connection Not Found indicates that a connection to the local 1 0 module in slot three is not open Take corrective action specific to the type of fault indicated For details about each I O fault code see the Logix5000 Major Minor and I O Fault Codes Programming Manual publication 1756 PM014 An I O fault has occurred on a module in a remote chassis The name of the faulted module as configured in the 1 0 Configuration tree of RSLogix 5000 software is indicated with the faul
65. with the ControlNet networks and modules Table 21 Software for Use with ControlNet Networks Software Is used to Required Optional RSLogix 5000 Je Configure ControlLogix projects Required e Define ControlNet communication RSNetWorx for Configure ControlNet devices ControlNet e Schedule a network RSLinx Classic Configure communication devices or Enterprise e Provide diagnostics Establish communication between devices Connections Over a ControlNet Network You indirectly determine the number of connections the controller uses by configuring the controller to communicate with other devices in the system Connections are allocations of resources that provide more reliable communication between devices compared to unconnected messages Table 22 ControlNet Connections Connection Definition Scheduled A scheduled connection is unique to ControlNet communication A scheduled unique to a connection lets you send and receive data repeatedly at a predetermined interval ControlNet which is the requested packet interval RPI For example a connection to an 1 0 network module is a scheduled connection because you repeatedly receive data from the module at a specified interval Other scheduled connections include connections to the following e Communication devices e Produced consumed tags On a ControlNet network vou must use RSNetWorx for ControlNet software to enable all scheduled connections a
66. 00E Attribute Not Settable 000F Permission Denied 0010 Device State Conflict 0011 Reply Too Large 0012 Fragment Primitive 0013 Insufficient Command Data 0014 Attribute Not Supported 0015 Data Too Large 0100 Connection In Use 0103 Transport Not Supported 0106 Ownership Conflict 0107 Connection Not Found 0108 Invalid Connection Type 0109 Invalid Connection Size 0110 Module Not Configured 0111 RPI Out of Range 0113 Out of Connections 0114 Wrong Module 0115 Wrong Device Type 0116 Wrong Revision 0117 Invalid Connection Point 0118 Invalid Configuration Format 0119 Module Not Owned 011A Out of Connection Resources 0203 Connection Timeout 0204 Unconnected Message Timeout 0205 Invalid Parameter 0206 Message Too Large 0301 No Buffer Memory 0302 Bandwidth Not Available 0303 No Bridge Available 0304 ControlNet Schedule Error 0305 Signature Mismatch 0306 CCM Not Available 0311 Invalid Por 0312 Invalid Link Address 0315 Invalid Segment Type 0317 Connection Not Scheduled Rockwell Automation Publication 1756 UMO001L EN P May 2011 Appendix A 203 AppendixA Status Indicators Table 57 1 0 Fault Messages Code Message 0318 Invalid Link Address 0319 No Secondary Resources Available 031E No Available Resources 031F No Available Resources 0800 Network Link Offline 0801 Incompatible Multic
67. 01L EN P RIO See universal remote 1 0 routine in project 162 RS232 107 DFI device driver 51 indicator 1756 L6x 208 RSLogix 5000 Add On Instructions 165 program 159 routine 162 sample projects 171 tags 163 156 RSWho set path 61 RUN indicator 1756 L6x 207 205 S safety integration level see SIL 2 191 sample projects 171 SAMTEC RSP 119350 controller parts 21 scan time redundancy and 188 scheduled program 161 script file error 58 SD card catalog number 21 install 24 load from 72 other tasks 74 removal 23 store to 68 SD indicator 1756 L7x 206 security certificate error 58 selection I O 129 send messages 123 serial broadcast 117 cable catalog number 35 115 50 DH 485 network configuration 113 driver 51 Modbus network 120 serial port ASCII 115 DF1 master 108 point to point 109 radio modem 109 May 2011 slave 112 113 mode 108 protocols 108 service communication 169 set up serial driver 51 USB driver 48 SIL 2 certification overview 191 software ControlNet and 97 DeviceNet and 99 EtherNet IP and 94 required USB 47 SSV monitor controller 166 standard redundancy See redundancy state equipment phase change 178 state model overview 176 status battery 77 display 1756 L7x 197 fault messages 199 indicators 1756 L7x 205 207 load 73 messages display 198 connections 167 166 status indicators store 71 storage battery 81 store to memory card 68 store project status indica
68. 06 Explains adding to the the controller 0 Configuration while online with Instructions used in programming Logix5000 Controllers Manual Logix5000 Controllers Manua General Instructions Reference publication 1756 RM003 Motion Instructions Reference publication MOTION RM002 Provides programmers with details about each available instruction for a Logix5000 controller Provides programmers with details about the motion instructions that are available for a Logix5000 controller Motion 14 SERCOS Motion Configuration and Startup User Manual publication MOTION UMO01 Details how to configure a SERCOS motion application system Motion Coordinated Systems User Manual publication MOTION UM002 Details how to create and configure a coordinated motion application svstem CIP Motion Configuration and Startup User Manual publication MOTION UM003 Details how to configure a CIP motion application svstem Logix5000 Controllers Motion Instructions Reference Manual publication MOTION RM002 Provides programmers with details about the motion instructions that are available for a Logix5000 controller SERCOS Motion Configuration and Startup User Manual publication MOTION UM001 Details how to configure a SERCOS motion application system Rockwell Automation Publication 1756 UM001L EN P May 2011 For more information about Networks ControlNet D
69. 1L EN P May 2011 Start Using the Controller Chapter 3 Do not decrease the time after the BAT status indicator turns on IMPORTANT Table 12 Worst case Estimates of 1756 BA1 Battery Life If the BAT status indicator turns on when you apply power to the controller the remaining battery life may be less than this table indicates Some of the battery life may have been used up while the controller was off and unable to turn on the BAT status indicator Temperature Battery Life Before BAT Status Indicator Turns On Battery Life After BAT Status Indicator Turns On and Power is Cut Off Power Off 100 Power Off 50 Yearly Decrease 60 C 140 F 22 days 43 days 23 6 hrs 25 C 77 F 21 days 42 days 17 28 hrs 0 C 32 F 14 days 28 days 17 2 5 days Table 13 Worst case Estimates of 1756 BATA Battery Life Temperature 60 C 140 F 25 C 77 F 0 C 32 F Battery Life Before BAT Status Indicator Turns On Battery Life After BAT Status Indicator Turns On and Power is Cut Off Power Off 100 Power Off 50 Yearly Decrease 98 days 204 days 11 104 days 146 days 268 days 5 157 days 105 days 222 days 6 113 days 1756 BATM Battery Module and Battery Life Use the 1756 BATM battery module with any 1756 L6x series A controller The battery module is highly recommended for the higher memory controllers If your project is Then use of the 1756 BATM battery module is
70. 2 erenk y stanbul Tel 90 216 5698400 www rockwellautomation com Power Control and Information Solutions Headquarters Americas Rockwell Automation 1201 South Second Street Milwaukee WI 53204 2496 USA Tel 1 414 382 2000 Fax 1 414 382 4444 Europe Middle East Africa Rockwell Automation NV Pegasus Park De Kleetlaan 12a 1831 Diegem Belgium Tel 32 2 663 0600 Fax 32 2 663 0640 Asia Pacific Rockwell Automation Level 14 Core F Cyberport 3 100 Cyberport Road Hong Kong Tel 852 2887 4788 Fax 852 2508 1846 Publication 1756 UM001L EN P May 2011 Supersedes Publication 1756 UM001K EN P November 2010 Copyright 2011 Rockwell Automation Inc All rights reserved Printed in the U S A
71. 5 10 3 4 11 90 4 0 6 40 10 0 4 50 20 0 3 00 50 0 2 50 00 0 9 15 0096 3 3 13 20 4 0 7 00 10 0 4 80 20 0 3 20 50 0 2 60 00 0 0 5 60 3 6 13 20 4 0 7 50 10 0 5 20 20 0 3 40 50 0 2 70 100 0 1 6 40 3 8 13 50 4 0 8 20 10 0 5 50 20 0 3 50 50 0 2 70 100 0 2 7 00 3 8 14 00 4 0 8 80 10 0 5 80 20 0 3 70 50 0 2 80 100 0 3 7 80 3 7 14 60 4 0 9 30 10 0 6 10 20 0 3 80 50 0 2 90 100 0 4 8 50 3 7 15 20 4 0 9 90 10 0 6 40 20 0 4 00 50 0 2 90 100 0 5 9 4090 3 9 15 80 14 0 10 50 10 0 6 70 20 0 4 10 50 0 3 0090 00 0 1 Example assumes that adequate unscheduled bandwidth is available 2 Approximate use of the module s central processing unit CPU in percent 3 The average Actual Packet Interval with 2000 samples shown in ms Because of the increased performance provided by the 1756 CN2 1756 CN2R and 1756 CN2RXT modules many of the considerations that must be made with the 1756 CNB and 1756 CNBR modules are not applicable With the 1756 CN2 1756 CN2R and 1756 CN2RXT modules you can add I O while online as long as you use reasonable RPI settings and remain within the CPU limitations of the ControlNet module When adding to the I O Configuration with 1756 CN2 1756 CN2R and 1756 CN2RXT modules make these considerations e Digital I O modules can be added as rack optimized connections if the parent module is already configured with rack optimized connections TIP While y
72. 6 63 estimate battery life 79 7 firmware obtain 56 revision determine 54 go online 62 memory options 88 connections 167 status 166 program 159 routine 162 tags 163 156 upload 64 controller parts 1747 KY 20 34 35 20 21 35 20 21 battery 34 35 CompactFlash card 35 energy storage module catalog number 20 21 key 34 SAMTEC RSP 119350 21 serial cable 35 USB cable 21 ControlLogix chassis list 130 83 add while online 141 design system 86 remote 132 selection 129 modules online addition 141 redundancy about 181 local 130 slot filler 130 ControlLogix XT chassis list 130 ControlNet connection 97 Index module capabilitv 96 network 94 redundancv svstem and 186 scheduled connection scheduled connection 97 97 unscheduled connection unscheduled connection 97 CPU controller 89 D Data Highway Plus network 100 design system 86 determine firmware revision 54 develop applications 155 motion applications 149 DeviceNet connection use 99 module memory 99 network 98 software for 99 devices add while online 143 DF1 master 108 point to point 109 radio modem 109 slave 112 DH 485 network example configuration 113 overview 113 disabled keying 215 display 1756 L7x 197 distributed I O 136 add 137 download project 63 drive add while online 142 E electronic keying about 211 elements control application 155 enhanced redundancy See redundancy equip
73. 6x 208 205 1 0 OK 1756 L6x 209 206 RS232 1756 L6x 208 207 205 SD 1756 L6x 207 1756 L7x 206 install 1756 L6x batterv 38 CompactFlash card 36 insert into chassis 41 precautions 31 ESM 28 insert into chassis 21 kev insert 23 SD card 24 batterv 38 CompactFlash card 36 ESM 28 SD card 24 instruction ASCII 115 motion 150 IP address swapping 187 Rockwell Automation Publication 1756 UMO001L EN P May 2011 K key catalog number 34 insert 23 keying about 211 compatible 213 disabled 215 exact match 212 L load from memory card 72 status indicators during 73 local connection 125 I O add 130 remote I O 130 Major Recoverable Fault messages 200 memory DeviceNet module 99 options 88 memory card load from 72 other tasks 74 store to 68 message about 123 broadcast over serial 117 cache 124 determine if 124 fault 199 reconfigure I O module 139 status display 198 Modbus network 120 mode serial port 108 module ControlNet 96 DeviceNet 98 99 EtherNet IP 92 93 motion about 149 instructions 150 options 149 program 150 MVI56 HART uses 104 network application and 91 controller options 87 Index ControlNet 94 186 Data Highwav Plus 100 98 EtherNet IP 92 187 Foundation Fieldbus 103 HART 104 universal remote I O 101 nonvolatile memorv 88 0 obtain axis information 150 firmware 56 OK indicator 1756 L6x 209 206 online add EtherNet IP 146 to 1 0 confi
74. AC Drive with DriveLogix Software FlexLogix Controller with 1788 ENBT Module Distributed 1 0 ai 1756 ENBT Module as an adapter with 1756 I O Modules i afin 1794 AENT Adapter with 1794 1 0 Modules bu 1734 AENT Adapter with 1734 1 0 Modules 92 Workstation For more information about using EtherNet IP modules see the EtherNet IP Modules in Logix5000 Control Systems User Manual publication ENET UM001 ControlLogix EtherNet IP Module Features The ControlLogix EtherNet IP communication modules provide these features e Support for messaging produced consumed tags HMI and distributed I O The ability to encapsulate messages within the standard TCP UDP IP protocol A common application layer with ControlNet and DeviceNet networks Network connections via an RJ45 cable Support half full duplex 10 MB or 100 MB operation e Support standard switches Rockwell Automation Publication 1756 UM001L EN P May 2011 Communication Networks Chapter 5 ControlLogix EtherNet IP Communication Modules For EtherNet IP network communication in a ControlLogix system you have several modules to choose from This table lists modules and their primary features Table 18 EtherNet IP Communication Modules and Capabilities Module 1756 ENBT Is used to e Connect controllers to 1 0 mod Co
75. ARD e Do not disconnect equipment unless power has been removed or the area is known to be nonhazardous e Do not disconnect connections to this equipment unless power has been removed or the area is known to be nonhazardous Secure any external connections that mate to this equipment by using screws sliding latches threaded connectors or other means provided with this product e Substitution of components may impair suitability for Class Division 2 e f this product contains batteries they must only be changed in an area known to be nonhazardous A Lithium Batteries A A RISQUE D EXPLOSION e Couper le courant ou s assurer que l environnement est class non dangereux avant de d brancher l quipement e Couper le courant ou s assurer que l environnement est class non dangereux avant de d brancher les connecteurs Fixer tous les connecteurs externes reli s cet quipement l aide de vis loquets coulissants connecteurs filet s ou autres moyens fournis avec ce produit e La substitution de composants peut rendre cet quipement inadapt une utilisation en environnement de Classe Division 2 e S assurer que l environnement est class non dangereux avant de changer les piles ATTENTION When you connect or disconnect the battery an electrical arc can occur This could cause an explosion in hazardous location installations Be sure that the area is nonhazardous before
76. Applications Configure CIP Options Configure Gateway Rockwell Automation Publication 1756 UMO001L EN P May 2011 51 Chapter 3 52 Start Using the Controller The Configure Drivers dialog box appears Configure Drivers fi xl Available Driver Types 1784 PKT D PCMK for DH DH 485 devices Status DFI Polling Master Driver m A 1784 PCC for ControlNet devices Son ee 1784 PCIC S for ControlNet devices 1747 PIC AIC Driver Startup DFI Slave Driver DH485 UIC devices tart Virtual Backplane SoftLogix5txx USB DeviceNet Drivers 1784 PCD PCIDS 1770 KFD SDNPT drivers PLC 5 DH Emulator driver Stop SLC 500 DH485 Emulator driver SmartGuard USB Driver Remote Devices via Linx Gateway cs H Delete 2 From the Available Driver Types pull down menu choose the RS 232 DEI device driver 3 Click Add New The Add New RSLinx Driver dialog box appears Add New RSLinx Classic Driver Choose a name for the new driver 15 characters maximum N Cancel JAB D F1 1 4 Type the driver name and click OK 5 Specify the serial port settings a From the Comm Port pull down menu choose the serial port on the workstation to which the cable is connected b From the Device pull down menu choose Logix 5550 CompactLogix Rockwell Automation Publication 1756 UM001L EN P May 2011 Start Using the Controller Chapter 3 c Click Auto Configure C
77. Applications and Supported Networks Application Type Supported Networks Integrated Motion on the EtherNet IP network EtherNet IP CIP sync for time synchronization EtherNet IP Control of distributed I O e ControlNet e DeviceNet e EtherNet IP e Foundation Fieldbus e HART e Universal remote I O Produce consume interlock data between e ControlNet controllers e EtherNet IP Messaging to and from other devices including access to the controller via RSLogix 5000 software EtherNet ControlNet DeviceNet only to devices Data Highway Plus DH DH 485 EtherNet IP Serial Rockwell Automation Publication 1756 UMO001L EN P May 2011 91 Chapter5 Communication Networks EtherNet IP Network Communication The EtherNet IP network offers a full suite of control configuration and data collection services by layering the Common Industrial Protocol CIP over the standard Internet protocols such as TCP IP and UDP This combination of well accepted standards provides the capability required to both support information data exchange and control applications The EtherNet IP network uses commercial off the shelf Ethernet components and physical media providing you with a cost effective plant floor solution Figure 7 EtherNet IP Network Example ii bl np b MIA ll LUM CompactLogix Controller with Integrated EtherNet IP Port PowerFlex 700S
78. Automation Publication 1756 UMO001L EN P May 2011 217 Appendix B Using Electronic Keying Notes 218 Rockwell Automation Publication 1756 UM001L EN P May 2011 Changes to This Manual Appendix C History of Changes With the availability of new controllers modules applications and RSLogix 5000 software features this manual has been revised to include updated information This appendix briefly summarizes changes that have been made with each revision of this manual Reference this appendix if you need information to determine what changes have been made across multiple revisions This may be especially useful if you are deciding to upgrade your hardware or software based on information added with previous revisions of this manual This table lists the publication revision publication date and changes made with the revision Table 69 History of Changes Publication Revision and Date Topic 1756 UM001K EN P May 2011 Added information about new 1756 L72 and 1756 L74 controllers Added series A information for version 19 or later for the 1756 L72 and 1756 L74 controllers Added 1756 L72 and 1756 L74 controller memory size information Added 1756 L72 and 1756 L74 to list of controllers that support redundancy Added information about redundant systems and the EtherNet IP network Added Chapter 3 History of Changes that describes changes made with each revision of this manual Rockwell Automa
79. B port is intended for temporary local programming Be sure that power is removed or the area is nonhazardous before proceeding A Samtec Inc RSP 119350 USB cable is required to maintain hazardous location certifications USB Connection 32007 M Rockwell Automation Publication 1756 UM001L EN P May 2011 47 Chapter3 Start Using the Controller Set Up the USB Driver To configure RSLinx software to use a USB port you need to first set up a USB driver To set up a USB driver perform this procedure 1 Connect your controller and workstation by using a USB cable The Found New Hardware Wizard dialog box appears Found New Hardware Wizard Welcome to the Found New Hardware Wizard Windows will search for current and updated software by looking on your computer on the hardware installation CD or on the Windows Update Web site with pour permission f 7 Can Windows connect to Windows Update to search for software Yes this time only Yes now and every time connect a device No not this time Click Next to continue lt Back Newt gt 2 Click any of the Windows Update connection options and click Next TIP If the software for the USB driver is not found and the installation is canceled verify that you have installed RSLinx Classic software version 2 56 or later 3 Click Install the software automatically Recommended and c
80. BCC the processor sends and accepts messages that end with a BCC byte e CRC the processor sends and accepts messages with a 2 byte CRC Enable Store and Forward DF1 Slave Protocol 112 Check Enable Store and Forward if you want to enable the store and forward functionality When enabled the destination address of any received message is compared to the Store and Forward tag table If there is a match the message is then forwarded re broadcasted out the port From the Store and Forward Tag pull down menu choose an integer INT 16 tag Each bit represents a station address If this controller reads a message destined for a station that has its bit set in this table it forwards the message With the DFI slave protocol a controller uses DF1 half duplex protocol One node is designated as the master and it controls who has access to the link All the other nodes are slave stations and must wait for permission from the master before transmitting Make these considerations when using the DF1 Slave protocol e If multiple slave stations are used on the network link slave stations by using modems or line drivers to the master e Ifyou are using a single slave station on the network you do not need a modem to connect the slave station to the master e Control parameters can be configured without handshaking e 2 255 nodes can be connected to a single link Rockwell Automation Publication 1756 UM001L EN P May
81. CN2R B and 1756 CN2RXT modules provides increased capacity for adding I O while online compared to 1756 CNB or 1756 CNBR modules With this increased capacity you can easily add I O and increase ControlNet connections used with significantly less impact on the overall system Rockwell Automation Publication 1756 UM001L EN P May 2011 1 0 Modules Chapter 8 This table demonstrates the performance factors of the 1756 CN2 B 1756 CN2R B and 1756 CN2RXT modules when adding I O online Table 40 1756 CN2 1756 CN2R and 1756 CN2RXT Performance Example No of Direct RPI 2 ms RPI 4 ms RPI 10 ms RPI 20 ms RPI 50 ms RPI 100 ms Analog I O CPU Avg CPU Avg CPU Avg CPU Avg CPU Avg CPU 2 Avg Added Api API Api API ApI ApI Online o hiso na fiso N A 1 50 N A 150 N A 150 N A 1 50 N A 1 4 80 2 0 3 70 40 2 50 10 0 2 30 20 0 1 90 50 0 1 70 00 0 2 7 00 2 0 5 00 40 3 30 10 0 2 70 20 0 2 10 50 0 1 9090 00 0 3 9 00 2 0 6 10 40 3 80 10 0 3 00 20 0 2 20 50 0 2 00 00 0 4 11 20 2 2 7 40 4 0 4 40 10 0 3 40 20 0 2 40 50 0 2 10 00 0 5 11 50 3 3 8 70 40 5 00 10 0 3 70 20 0 2 60 50 0 2 20 00 0 6 12 80 3 3 9 70 40 5 90 10 0 4 00 20 0 2 70 50 0 2 30 00 0 7 13 80 3 4 10 80 4 0 5 90 10 0 4 30 20 0 2 90 50 0 2 30 00 0 8 1
82. Changing electronic keying selections online may cause the 1 0 communication connection to the module to be disrupted and may result in a loss of data Disabled Keying indicates the keying attributes are not considered when attempting to communicate with a module Other attributes such as data size and format are considered and must be acceptable before I O communication is established With Disabled Keying I O communication may occur with a module other than the type specified in the I O Configuration tree with unpredictable results We generally do not recommend using Disabled Keying ATTENTION Be extremely cautious when using Disabled Keying A if used incorrectiv this option can lead to personal injurv or death propertv damage or economic loss Rockwell Automation Publication 1756 UMO001L EN P May 2011 215 Appendix B Using Electronic Keying If you use Disabled Keying you must take full responsibility for understanding whether the module being used can fulfill the functional requirements of the application EXAMPLE In the following scenario Disable Keying prevents 1 0 communication The module configuration is for a 1756 IA16 digital input module The physical module is a 1756 IF16 analog input module In this case communication is prevented because the analog module rejects the data formats that the digital module configuration requests Module Configuration Vendor Allen Bradley peg an a coaches Product
83. ControlLogix High Speed Analog I O Module User Manual publication 1756 UM005 High speed counter ControlLogix High Speed Counter Module User Manual publication 1756 UM007 Programmable limit switch ControlLogix Programmable Limit Switch Module User Manual publication 1756 UM002 Rockwell Automation Publication 1756 UMO001L EN P May 2011 131 Chapter8 1 0 Modules Remote 1 0 Modules 132 Remote I O refers to I O that is not located in the local chassis and is connected to the controller via a communication network The ControlLogix controller supports the use of remote I O via these networks e EtherNet IP e ControlNet e DeviceNet e Universal remote I O For more information about the network configurations that can be used to connect remote I O see Chapter 5 Communication Networks on page 91 Figure 18 ControlLogix Controller and Remote 1 0 Example ControlLogix Controller Chassis oja iss ControlLogix Remote 1 0 i i m l l l ControlNet Rockwell Automation Publication 1756 UMOOTL EN P May 2011 I O Modules Chapter 8 Add Remote I O to the 1 0 Configuration If you are adding remote I O add the I O modules to the backplane of the remote communication module that is connected to the controller To adda remote I O to the I O Configuration folder in RSLogix 5000 software c
84. D card is locked Store is dimmed unavailable and the locked status is indicated in the bottom left corner of the Nonvolatile Memory Load Store dialog box as shown here Automatic Automatic Firmware Update Disabled Firmware Update Stored 4 1 2010 3 08 31 PM i Nonvolatile memory card is write protected Close Help Indicates the SD card is locked Store Dimmed Unavailable Rockwell Automation Publication 1756 UM001L EN P May 2011 69 Chapter3 Start Using the Controller After clicking Store the project is saved to the memory card as indicated by the controller status indicators Table 9 Store Project Status Indicators With these controllers These indications show the store status 1756 L6x While the store is in progress the following occurs e OK indicator on the controller is solid red e A dialog box in RSLogix 5000 software indicates the store is in progress When the store is complete the following occurs e OK indicator on the controller is momentarily red then solid green e CF indicator on the controller is off 1756 L7x While the store is in progress the following occurs e OK indicator is flashing green e SD indicator is flashing green e SAVE is shown on the status display e A dialog box in RSLogix 5000 software indicates the store is in progress When the store is complete the following occurs e OK indicator on the controller is solid green e SD indicator on the controll
85. Faults Error Detection 7 Protocol DFI Master 7 l go WEE Staton Address 0 IV Enable Duplicate Detection Transmit Retries 3 ACK Timeout 50x20 ms Reply Message Wait 5 x20 ms Polling Mode Message Based slave can initiate messages gt Master Transmit Between station polls 7 Normal Pall Node Tag INT Normal Poll Group Size Cc Priority Poll Node Tag OK Cancel Apply Help terest tory f Heb _ 118 Rockwell Automation Publication 1756 UM001L EN P May 2011 Serial Communication 1756 L6x controllers only Chapter 6 Use this table as a reference when specifying settings for the protocols listed Field DF 1 Master Protocol DF 1 Slave Protocol DF 1 Radio Modem Protocol Station Address Controller station address number Controller station address number Controller station address number Transmit Retries 3 3 N A ACK Timeout 50 N A N A Slave Poll Timeout N A 3000 N A Reply Message Wait 5 N A N A Polling Mode Message polls the slave by using the N A N A Message instruction Slave initiates messages for slave to slave broadcast Standard schedules polling for the slave EOT Suppression N A Disable N A Error Detection BCC BCC BCC Duplicate Detection Enabled Enabled N A Enable Store and Forward N A N A Choose enable if you want to use the store and forward tag The last bit of the INT 16 Enable Store and Forward array must be enabled For example say you create an
86. GSV instructions SSV instructions objects and attributes see the Logix5000 Controllers General Instructions Reference Manual publication 1756 RM003 If communication with a device in the I O configuration of the controller does not occur for 100 ms or 4 times the RPI whichever is less communication times out and the controller produces these warnings e An T O fault status code is indicated on the status display of the 1756 L7x controller e Thel O status indicator on the front of the 1756 L6x controller flashes green e A N shows over the I O configuration folder and over the devices that have timed out e A module fault code is produced which you can access via the following The Module Properties dialog box AGSV instruction For more information about I O faults see the Major Minor and I O Faults Programming Manual publication 1756 PM014 Determine if I O Communication has Timed Out In the programming example the instructions are used to complete these tasks This example could be used with either the 1756 L7x or 1756 L6x controllers e The GSV instruction gets the status of the I O status indicator via the LEDStatus attribute of the Module object and stores it in the IO LED tag e IO_LED isa DINT tag that stores the status of the I O status indicator or status display on the front of the controller e IFIO LED equals 2 than at least one I O connection has been lost and the Fault_Alert is set Rockwell Auto
87. IB16D i FR Major Revision 3 i Minor Revision 3 1 Open Module Properties Cancel Help Communication is prevented Physical Module Vendor Allen Bradley Product Type Digital Input Module Catalog Number 1756 IB16D Major Revision 3 Minor Revision 2 214 Rockwell Automation Publication 1756 UM001L EN P May 2011 Using Electronic Keying Appendix B Disabled Keying EXAMPLE In the following scenario Compatible Keying allows 1 0 communication The module configuration is for a 1756 IB16D module with module revision 2 1 The physical module is a 1756 IB16D module with module revision 3 2 In this case communication is allowed because the major revision of the physical module is higher than expected and the module determines that it is compatible with the prior major revision Module Configuration Vendor Allen Bradley Product Type Digital Input Module Catalog Number 1756 IB16D 17564816D 16 Point 10V 20V DC Diagnostic Input endor Allen Bradley ent al Local sep Description Comm Format Full Diagnostics Input Data Major Revision 2 Minor Revision 1 Open Module Properties Cancel Hep Communication is allowed Physical Module Vendor Allen Bradley Product Type Digital Input Module Catalog Number 1756 IB16D Major Revision 3 Minor Revision 2 o IMPORTANT
88. Joule or less before you remove the ESM There is no visual indication of when the 20 minutes has expired You must track that time period 2 Remove the 1756 ESMNSE module as described beginning on step 1 backplane power is on an electrical arc can occur This could cause an WARNING When you insert or remove the energy storage module while A explosion in hazardous location installations Be sure that power is removed or the area is nonhazardous before proceeding Repeated electrical arcing causes excessive wear to contacts on both the module and its mating connector 1 Remove the key from the keyswitch IMPORTANT The next step depends on which of the following conditions applies to your application e If you are removing the ESM from a powered 1756 L7x controller go to step 2 e Ifyou are removing the ESM from a 1756 L7x controller that is not powered either because the chassis power is turned off or the controller has been removed from a powered chassis do not remove the ESM immediately Wait until the controller s OK status indicator transitions from Green to Solid Red to OFF before you remove the ESM After the OK status indicator transitions to Off go to step 2 Rockwell Automation Publication 1756 UMO001L EN P May 2011 27 Chapter 1 Install the 1756 L7x Controller 2 Use your thumb to press down on the black release and pull the ESM away from the controller LOM OEE Wy BE 22 a SEE 0 833 9
89. Net IP messages and converts them to the H1 protocol Figure 11 Foundation Fieldbus Example ControlLogix Controller with F a 1756 ENBT Module f RSFieldbus Software Power Conditioner Field Device Field Device For more information about using the Foundation Fieldbus devices available from Rockwell Automation see these publications e Foundation Fieldbus Linking Device User Manual publication 1757 UM010 e ControlNet Foundation Fieldbus Linking Device User Manual publication 1757 UM011 e RSFieldbus User Manual publication RSBUS UM001 Rockwell Automation Publication 1756 UMO001L EN P May 2011 103 Chapter5 Communication Networks HART Communication HART Highway Addressable Remote Transducer is an open protocol designed for process control instrumentation Device Is used to 1756 Analog I O modules Actas HART master to allow communication with HART field e 1756 IF8H devices e 1756 OF8H e Interface directly with field devices through built in HART modems eliminating need for external hardware and additional wiring e Provide access to more field device data including voltage and current measurements e Directly connect asset management software to HART devices e Support differential wiring for environments where improved noise immunity is needed input modules ProSoft interface e Acquire data or control application with slow update requirements e MVI56 HART such
90. O connection faults Then in the Module Properties dialog box of the I O module or parent communication module check Major Fault On Controller If Connection Fails While in Run Mode 168 Rockwell Automation Publication 1756 UM001L EN P May 2011 Develop Applications Chapter 10 1 0 Module Properties Figure 37 1 0 Connection Fault Causes Major Fault E Module Properties Local 3 1756 IB16D 3 1 General Connection Module Info Configuration Diagnostics Backplane Requested Packet Interval RPI 20 04 ms 0 2 750 0 ms F Inhibit Module J Major Fault On Controller If Connection Fails While in Run Mode Parent Communication Module Properties System Overhead Time Slice E Module Properties ControlNet 10 0 1756 CN2 B 20 1 General Connection Module Info Backplane Requested Packet Interval RPI 20 04 ms 2 0 750 0 ms F Inhibit Module Jv Major Fault On Controller If Connection Fails While in Run Mode Jv Use Scheduled Connection over Cantrolhiet For more information about programming the Controller Fault Handler see the Major Minor and I O Faults Programming Manual publication 1756 PM014 The controller communicates with other devices at either a specified rate scheduled or when there is processing time available to service the communication service Service communication is any communication that you do not configure through the I O configuration folder of the project
91. O module to the local chassis complete these steps 1 Right click the backplane and choose New Module 5 8 0 Configuration 21 756 Backplane fa 0 1756 L75 f Ree eee N A E Paste Ctrl Rockwell Automation Publication 1756 UM001L EN P May 2011 I O Modules Chapter 8 2 Select the I O module you want to add and click OK I 3 x Module w Analog Communications Controllers Digital H Drives w Motion 6 Other Specialty Description Vendor 1756 CFM A Configurable Flo Allen Bradley 1 756 HSC A 1756 High Speed Counter Allen Bradley 1756 HSC B 1756 High Speed Counter Allen Bradley 1756 PLS B 1756 Programmable Limit Switch Allen Bradley Find Add Favorite By Category By Vendor Favorites onei Hee 4 3 Specify the configuration properties according to the module and network configuration you are using For more information about the module configuration properties see the user manual for the I O module you are adding For this type of module See this user manual Analog 1 0 ControlLogix Analog 1 0 Modules User Manual publication 1756 UM009 Configurable flowmeter ControlLogix Configurable Flowmeter Module User Manual publication 1756 UM010 Digital 1 0 ControlLogix Digital 1 0 Modules User Manual publication 1756 UM058 HART analog I O ControlLogix HART Analog 1 0 Modules User Manual publication 1756 UM533 High speed analog 1 0
92. O001L EN P May 2011 Start Using the Controller Chapter 3 TIP If you are using a 1756 L7x controller and experience a Script File Error after selecting the firmware revision number see the example below there is likely an anomaly with your firmware files ControIFLASH x Script File Error The script file associated with the selected update revision is corrupt Press F1 for more information To recover take these actions e Go to http www rockwellautomation com support and download the firmware revision you are trying to upload to Replace the firmware revision you have previously installed with that posted on the Technical Support website e f replacing your firmware revision does not resolve the anomaly contact Rockwell Automation Technical Support 7 Click Finish A confirmation dialog box opens 8 Click Yes The progress dialog box indicates the progress of the firmware upgrade The 1756 L7x controllers indicate progress in updates and blocks where the 1756 L6x controllers indicate progress only in blocks 1756 L7x Controller Progress 1756 L6x Controller Progress Progress 1 Catalog Number 1756 L75 Catalog Number 1756 L63 Serial Number 0062A2C1 Serial Number 00133796 Current Revision 18 2 49 Current Revision 15 56 5 New Revision 18 2 49 New Revision 16 5 48 Transmitting update 2 of 4 block 634 of 9414 Transmitting block 413 of 12998 Eoo o f IMPORTANT Allow the firmware update to fully compl
93. On board NVS Memorv Follow these steps to save the program to NVS memorv when the controller loses power 1 Remove power from the controller Xou can remove powerin either of two ways e Turn power off to the chassis while the controller is installed in the chassis e Remove the controller from a powered chassis Immediately after the controller is no longer powered the program starts saving while the OK status indicator is green this green is a dimmer green than normal operation then turns red after program save is complete Once the ESM stops operating it turns off The following graphic shows the controller s OK status indicator Logix557x m m lt lt RUN FORCE SI OK wat ka mi 2 Leave the ESM on the controller until the OK status indicator is OFE 3 Ifnecessary remove the ESM from the controller after the OK status indicator transitions from Solid Red to Off Rockwell Automation Publication 1756 UMO001L EN P May 2011 Start Using the Controller Chapter 3 Clear the Program from On board NVS Memory If your application allows it follow these steps to clear the program from the 1756 L7x controller s on board NVS memory 1 Remove the ESM from the controller 2 Remove power from the controller You can remove power in either of the following two ways e Turn power off to the chassis while th
94. PowerFlex 700 Vector 400V Q e PowerFlex 700 Vector 600V C e PowerFlex 700 Vector 600V E e PowerFlex 700 Vector 600V Q e PowerFlex 7000 2 C e PowerFlex 7000 2 E e PowerFlex 7000 Z Q e PowerFlex 7000 C e PowerFlex 7000 E 142 Rockwell Automation Publication 1756 UM001L EN P May 2011 PowerFlex 7000 Q PowerFlex 700 200V C PowerFlex 700 200V E PowerFlex 700 200V Q PowerFlex 700 400V C PowerFlex 700 400V E PowerFlex 700 400V Q PowerFlex 700 600V C PowerFlex 700 600V E PowerFlex 700 600V Q PowerFlex 700AFE C PowerFlex 700A FE E PowerFlex 700AFE Q PowerFlex 700H C PowerFlex 700H E PowerFlex 700H Q PowerFlex 700S 2 200V PowerFlex 700S 2 400V PowerFlex 700S 2 600V PowerFlex 700S 2P 200V C PowerFlex 700S 2P 200V E PowerFlex 700S 2P 200V Q PowerFlex 700S 2P 400V C PowerFlex 700S 2P 400V E PowerFlex 700S 2P 400V Q PowerFlex 700S 2P 600V C PowerFlex 700S 2P 600V E PowerFlex 700S 2P 600V Q PowerFlex 700S 200V C PowerFlex 700S 200V E PowerFlex Drives that Can be Added While Online PowerFlex 700S 200V Q PowerFlex 700S 400V C PowerFlex 700S 400V E PowerFlex 700S 400V Q PowerFlex 700S 600V C PowerFlex 700S 600V E PowerFlex 700S 600V Q PowerFlex 70 C PowerFlex 70 E PowerFlex 70 E PowerFlex 70 Q PowerFlex 70 Q PowerFlex 753 CNETC PowerFlex 753 NET C PowerFlex 753 NET E PowerFlex 753 NET Q PowerFlex 755 CNETC PowerFlex 755 EENET PowerFlex 755 NET C PowerFlex 755 NET E PowerFlex 755 NET Q PowerFlex DC 200V C PowerFl
95. Show Al Tags 1 as a Name za Alias For Base Tag Data Type A Pahad north_tank_mix BOOL north_tank_pressure REAL Analog 1 0 Device el north_tank_temp REAL F one shots DINT recipe O TAN K 3 Integer Value ee ifl recipe number DINT Storage Bit replace bit BOOL Counter P running_hours COUNTER running_seconds TIMER Digital 1 0 Device start BOOL stop BOOL Chapter 10 There are several guidelines for creating and configuring program tags for optimal task and program execution For more information see the Logix5000 Controllers and I O Tag Data Programming Manual publication 1756 PM004 Rockwell Automation Publication 1756 UMO001L EN P May 2011 163 Chapter 10 Develop Applications Programming Languages The ControlLogix controller supports these programming languages both online and offline Table 42 ControlLogix Controller Programming Languages Language Relay ladder Is best used in programs with Continuous or parallel execution of multiple operations not sequenced Boolean or bit based operations Complex logical operations Message and communication processing Machine interlocking Operations that service or maintenance personnel may have to interpret in order to troubleshoot the machine or process Function block diagram Continuous process and drive control Loop control
96. Stored in nonvolatile memory via 1784 CF64 Not required but permitted Industrial CompactFlash card Not stored in nonvolatile memory Highly recommended When the 1756 BATA battery within the 1756 BATM module is approximately 50 discharged these low battery warnings are indicated e The BAT is solid red e A minor fault type 10 code 10 is logged Rockwell Automation Publication 1756 UMO001L EN P May 2011 77 Chapter3 Start Using the Controller Estimate 1756 BA2 Battery Life The 1756 BA2 batteries are for use in 1756 L6x controllers series B Use this table to estimate how much time will elapse before the battery becomes low Table 14 Worst case Estimates of 1756 BA2 Life According to Temperatures and Power Cycles Temperature 2 54 cm 1 in Power Cycles Battery Life Before the BAT Status Indicator Turns Red Below the Chassis Max Project Size 1MB 2 MB 4 MB 8 MB 16 MB 2 per day or less 3 years 3 years 3 years 31 months 6 months 41 45 C 105 8 113 F 3 per day 2 years 2 years 2 years 20 months 10 months 2 per day or less 2 years 2 years 2 years 2 years 6 months 46 50 C 105 8 113 F 3 per day or less 16 months 16 months 16 months 16 months 0 months 51 55 C 123 8 131 F 3 per day or less 11 months 11 months 11 months 11 months 0 months 56 70 C 132 8 158 F 3 per day or less 8 months 8 months 8 months 8 months 8 months 78 Rockwell Automati
97. User Manual Allen Bradley ControlLogix System User Manual Catalog Numbers 1756 L61 1756 L62 1756 L63 1756 L63XT 1756 L64 1756 L65 1756 L72 1756 L73 1756 L74 1756 L75 LA Be B Allen Bradley Rockwell Software Automation Important User Information Solid state equipment has operational characteristics differing from those of electromechanical equipment Safety Guidelines for the Application Installation and Maintenance of Solid State Controls publication SGI 1 1 available from your local Rockwell Automation sales office or online at http www rockwellautomation com literature describes some important differences between solid state equipment and hard wired electromechanical devices Because of this difference and also because of the wide variety of uses for solid state equipment all persons responsible for applying this equipment must satisfy themselves that each intended application of this equipment is acceptable In no event will Rockwell Automation Inc be responsible or liable for indirect or consequential damages resulting from the use or application of this equipment The examples and diagrams in this manual are included solely for illustrative purposes Because of the many variables and requirements associated with any particular installation Rockwell Automation Inc cannot assume responsibility or liability for actual use based on the examples and diagrams No patent liability is assumed by Rockwell Automa
98. about multi vendor modules that can be used to technologv com establish a serial communication network with a ControlLogix svstem Logix5000 Controllers General Instruction Reference Manual publication Explains ASCII instructions and programming 1756 RM003 Using Logix5000 Controllers as Masters or Slaves on Modbus Application Explains how to apply the Modbus sample code in Logix5000 controller Solution publication CIG AP129 120 projects You can view or download publications at http www rockwellautomation com literature To order paper copies of technical documentation contact your local Rockwell Automation distributor or sales representative Rockwell Automation Publication 1756 UM001L EN P May 2011 Connection Overview Produce and Consume interlock Data Chapter 7 Manage Controller Communication connections Topic Page Connection Overview 121 Produce and Consume interlock Data 121 Send and Receive Messages 123 Calculate Connection Use 125 Additional Resources 128 A Logix5000 system uses a connection to establish a communication link between two devices The types of connections include the following Controller to local I O modules or local communication modules Controller to remote I O or remote communication modules Controller to remote I O rack optimized modules Produced and consumed tags Messages Controller access by RSLogix 5000 programming software
99. ad ES ae 159 Scheduled and Unscheduled Programs sssssinsnsesenezzjn d aesss 161 ROUCINES S352 25 nic Aesara ton tai ka no aoa but OS 162 TABS iri a Mamma ee o dea e eR 163 Programming Languages ao aa gr cele uta ea 164 Add On Insttictionss lt Jac di octet Gaede tetanic erg ses 165 Monitoring Controller Status aie axa ina i be 166 Monitoring I O Connections iii al i ibsa sh Maseeiwa b ku bi ees 167 Determine if I O Communication has Timed Out 167 Determine if I O Communication to a Specific I O Module has Timed OWE i te Rtas eta 168 Interrupt the Execution of Logic and Execute the Fault Handler 168 System Overhead Time Slice issssi p54 SSma eed a 169 Configure the System Overhead Time Slice 08 170 Sample Controller Projects 404 ese cies weekends ir ha 171 Additional Resources b ia ala 172 Chapter 11 PhaseManager Overviews tei duie tas shehvt ie titania oie teed 173 Minimum System Requirements orf is aoa AS 175 State Model Overview siwi tislit ir ra 176 How Equipment Changes States sse eee 177 Manually Change States iisii 3 oak pont vind tude bse vewa tases 178 PhaseManager Tool versus Other State Models 055 178 Equipment Phase Instructions gi seta isa yee ates haeee 179 Additional Resources i vcs sane Nove ve et ch cle dem tench antik rd t 179 Chapter 12 CoritrolLogix Redundancy Overview s 0i s0ck vend ia 181 Syst m Requirements cscve l Cah a bees Elk 183 System Consideratio
100. adley fx IED TFIID Product Type Digital Input gt A STIE Module e Catalog Number 1756 IB16D FA Diagnosis pa Daia EE Major Revision 3 Minor Revision 1 I Open Module Properties Cancel Help Communication is prevented Physical Module Vendor Allen Bradley Product Type Digital Input Module Catalog Number 1756 IB16D Major Revision 3 Minor Revision 2 Compatible Keying IMPORTANT Changing electronic keying selections online may cause the I O Communication connection to the module to be disrupted and may result in a loss of data Compatible Keying indicates that the module determines whether to accept or reject communication Different module families communication adapters and module types implement the compatibility check differently based on the family capabilities and on prior knowledge of compatible products Compatible Keying is the default setting Compatible Keying allows the physical module to accept the key of the module configured in the software provided that the configured module is one the physical module is capable of emulating The exact level of emulation required is product and revision specific With Compatible Keying you can replace a module of a certain Major Revision with one of the same catalog number and the same or later that is higher Major Revision In some cases the selection makes it possible to use a replacement that is Ro
101. ail safe high availability or fault tolerant This table lists each system configuration and the hardware that is part of the system s safety loop Table 52 SIL2 Configurations and Hardware Summary With this system configuration Fail safe Configuration page 193 High availability Configuration page 194 The safety loop includes e Nonredundant controller e Nonredundant communi e Nonredundant remote I O e Redundant controllers e Redundant communicat e Nonredundant remote I O cation modules on modules Fault tolerant Configuration page 195 e Redundant controllers e Redundant communicati e e Redundant remote 0 I O termination boards on modules IMPORTANT Note that the svstem user is responsible the tasks listed here when any of the ControlLogix SIL2 system configurations are used e The setup SIL rating and validation of any sensors or actuators connected to the ControlLogix control system e Project management and functional testing e Programming the application software and the module configuration according to the descriptions in the following chapters The SIL2 portion of the certified system excludes the development tools and display human machine interface HMI devices these tools and devices are not part of the safety loop Rockwell Automation Publication 1756 UM001L EN P May 2011 SIL 2 Certification Chapter 13 Fail safe Configuration In a fail sa
102. al RPI for I O control or the program such as a MSG instruction Unscheduled messaging lets you send and receive data when needed EtherNet IP Module Connections The 1756 EtherNet IP communication modules support 128 CIP Common Industrial Protocol connections over an EtherNet IP network The ControlNet network is a real time control network that provides high speed transport of both time critical I O and interlocking data and messaging data This includes uploading and downloading of program and configuration data on a single physical media link The ControlNet networks highly efficient data transfer capability significantly enhances I O performance and peer to peer communication in any system or application The ControlNet network is highly deterministic and repeatable and is unaffected when devices are connected or disconnected from the network This quality results in dependable synchronized and coordinated real time performance Rockwell Automation Publication 1756 UM001L EN P May 2011 Communication Networks Chapter 5 The ControlNet network often functions as the following e A substitute replacement for the remote I O RIO network because the ControlNet network adeptly handles large numbers of I O points e A backbone for multiple distributed DeviceNet networks e A peer interlocking network Figure 8 ControlNet Network Overview
103. alog box in RSLogix 5000 software indicates the store is in progress When the load is complete the following occurs e OK indicator on the controller is momentarily red then solid green e CF indicator on the controller is off 1756 L7x While the load is in progress the following occurs OK indicator is solid red SD indicator is flashing green LOAD is shown on the status displav UPDT mav be shown on the status displav if the firmware is also updating with the load e A dialog box in RSLogix 5000 software indicates the store is in progress When the load is complete the following occurs e OK indicator on the controller is solid green e SD indicator on the controller is off IMPORTANT Allow the load to complete without interruption If you interrupt the load data corruption or loss may occur 72 Rockwell Automation Publication 1756 UM001L EN P May 2011 Use ControlLogix Energy Storage Modules ESMs Start Using the Controller Chapter 3 Other Memory Card Tasks Other tasks that you may need to complete by using the memory cards of the controller include the following Changing the image that is loaded from the card Checking for a load that was completed Clearing an image from the memory card Storing an empty image Changing load parameters Reading writing application data to the card For more information about completing any of these tasks see the Logix5000 Controllers Memory Card Programm
104. an use the Controller Status menu in the upper left corner of the RSLogix 5000 software window to specify these operation modes e Remote Program e Remote Run Remote Test Operation Mode via RSLogix 5000 Software Rem Prog O Program Mode No Forces Go Offline No Edits Upload Redundancy Download Program Mode Test Mode TIP For this example the controller keyswitch is set to Remote mode If your controller keyswitch is set to Run or Program modes the menu options change Rockwell Automation Publication 1756 UMO001L EN P May 2011 Start Using the Controller Chapter 3 Load or Store to the The memory card that is compatible with your ControlLogix controller is used to Mem ory Card load or store the contents of user memory for the controller Store to the Memory Card After you are online with the controller and have changed the controller to Program or Remote Program mode complete these steps to store a project to the memory card 1 Open the Controller Properties dialog box and click the Nonvolatile Memory tab 2 Click Load Store General Major Faults Minor Faults Date Time Advanced SFC Execution File Redundancy Nonvolatile Memory Memory Image in Nonvolatile Memory Name L75_Project_1 i jali Type 1756 L75 ControlLogis5575 Controller Revision 18 4 TIP If Load Store is dimmed unavailable verify the following e You have specified the correct communication path and ar
105. and modify to fit your application To access the sample projects either choose Open Sample Project in the RSLogix 5000 Quick Start menu or use the menu commands File gt Open gt Projects gt Samples Figure 38 Opening Sample Projects in RSLogix 5000 Software File Quick Start a gt Controller Projects Recent Projects ew Ctrl N Ctil O E O 1O z 5 D A ose Open import Project Look in e Projects Open Project New Project q Samples lt _ i Open Sample Project 4 G AddOn ACD N My Recent alarm ACD m ISLE STE ol Documents U JALMD TestACD qg AOI test ACD Qa vendor Sample Projects an AOL test_BAKO00 acd Desktop M AOI_test_BAKO01 acd AOI_test_BAKO02 acd Rockwell Automation Publication 1756 UMO001L EN P May 2011 171 Chapter 10 Develop Applications Additional Resources These documents contain additional information concerning related Rockwell Automation products Resource Logix5000 Controllers and 1 0 Tag Data Programming Manual publication 1756 PM004 Description Explains procedures for using and organizing I O data tags Logix5000 Controllers Common Procedures Programming Manual publication 1756 PM001 Guides all user levels in developing projects for Logix5000 controllers and provides links to individual guides for information on topics such as import export messages securitv and programming in differen
106. ashing green The controller is reading from or writing to the SD card ea Do not remove the SD card while the controller is reading or writing Solid green Flashing red The SD card does not have a valid file system Solid red The SD card is not recognized by the controller OK Indicator The OK indicator shows the state of the controller Table 61 OK Indicator State Description Off No power is applied to the controller Flashing red Either of the following is true e Itis anew controller just out of the box and it requires a firmware upgrade If a firmware upgrade is required the status display indicates Firmware Installation Required To upgrade firmware see Upgrade Controller Firmware on page 54 e Itis a previously used or in use controller and a major fault has occurred For details about major recoverable faults see the Logix5000 Major Minor and I O Fault Codes Programming Manual publication 1756 PM014 Solid red One of the following is true e The controller is completing power up diagnostics e Anonrecoverable major fault occurred and the program was cleared from memory e The charge of the capacitor in the ESM is being discharged upon powerdown e The controller is powered but is inoperable e The controller is loading a project to nonvolatile memory Solid green The controller is operating normally 206 Rockwell Automation Publication 1756 UM001L EN P May 2011 Status I
107. ast RPI 0814 Data Type Mismatch FD01 Bad Backplane EEPROM FD02 No Error Code FD03 Missing Required Connection FD04 No CST Master FD05 Axis or GRP Not Assigned FD06 SERCOS Transition Fault FDO7 SERCOS Init Ring Fault FD08 SERCOS Comm Fault FD09 SERCOS Init Node Fault FDOA Axis Attribute Reject FD1F Safety 0 FD20 No Safety Task FEO1 nvalid Connection Type FE02 nvalid Update Rate FE03 nvalid Input Connection FE04 nvalid Input Data Pointer FE05 nvalid Input Data Size FE06 nvalid Input Force Pointer FE07 nvalid Output Connection FE08 nvalid Output Data Pointer FE09 nvalid Output Data Size FEOA nvalid Output Force Pointer FEOB nvalid Symbol String FEOC nvalid Scheduled P C Instance FEOD nvalid Symbol Instance FEOE Module Firmware Updating FEOF nvalid Firmware File Revision FE10 Firmware File Not Found FE11 Firmware File Invalid FE12 Automatic Firmware Update Failed FE13 Update Failed Active Connection 204 Rockwell Automation Publication 1756 UM001L EN P May 2011 1756 L7x Controller Status Indicators Status Indicators Appendix A Table 57 1 0 Fault Messages Code Message FE14 Searching Firmware File FE22 nvalid Connection Type FE23 nvalid Unicast Allowed FF00 0 Connection Instance FFO1 Path Too Long FF04 nvalid State FF08 nvalid Path FFOB n
108. ation European Hazardous Location Approval European Hazardous Location Approval The following applies when the product bears the Ex Marking This equipment is intended for use in potentially explosive atmospheres as defined by European Union Directive 94 9 EC and has been found to comply with the Essential Health and Safety Requirements relating to the design and construction of Category 3 equipment intended for use in Zone 2 potentially explosive atmospheres given in Annex II to this Directive Compliance with the Essential Health and Safety Requirements has been assured by compliance with EN 60079 15 and EN 60079 0 A ATTENTION This equipment is not resistant to sunlight or other sources of UV radiation WARNING A e This equipment must be installed in an enclosure providing at least IP54 protection when applied in Zone 2 environments e This equipment shall be used within its specified ratings defined by Rockwell Automation e This equipment must be used only with ATEX certified Rockwell Automation backplanes e Secure any external connections that mate to this equipment by using screws sliding latches threaded connectors or other means provided with this product e Do not disconnect equipment unless power has been removed or the area is known to be nonhazardous ow N Rockwell Automation Publication 1756 UM001L EN P May 2011 Install the 1756 L6x Controller Chapter 2 North American Hazardous Location Approva
109. ation 1756 UM001L EN P May 2011 Manage Controller Communication connections Chapter 7 Calculate Connection Use Thetotal connection requirements of a ControlLogix system include both local and remote connections Local Connections Local connections refer to connections used to communicate between modules housed in the same ControlLogix chassis that is the local modules Use this table to calculate the number of local connections based on the configuration of your local chassis Table 36 Local Chassis Connections Local Connection To Device Quantity Local I O module always a direct connection Connections per Device 1 Total Connections 1756 M16SE 1756 MO8SE or 1756 MO2ZAE servo module 3 e 1756 CN2 1756 CN2R 1756 CN2RXT ControlNet communication module 0 e 1756 CNB 1756 CNBR ControlNet communication module e 1756 EN2F 1756 EN2T 1756 EN2TXT or 1756 EN2TR EtherNet IP communication 0 TSE BT EtherNet IP communication module 756 EWEB EtherNet IP web server module 0 2 756 DNB DeviceNet communication module 756 RIO remote I O communication module Connection count depends on module configuration and could be as many as 10 per module 756 DHRIO DH universal remote I O communication module Each adapter associated with the module 756 DH485 DH 485 communication module Rockwell Automation Publication 1756 UMO001L EN P May 2011 Total 125 Chapter 7 Manage
110. ation 1756 UMO001L EN P May 2011 17 Chapter 1 Install the 1756 L7x Controller Prevent Electrostatic Discharge ATTENTION This equipment is sensitive to electrostatic discharge which can cause internal damage and affect normal operation Follow these guidelines when you handle this equipment e Touch a grounded object to discharge potential static e Wear an approved grounding wriststrap e Do not touch connectors or pins on component boards e Do not touch circuit components inside the equipment e Use a static safe workstation if available e Store the equipment in appropriate static safe packaging when not in use Removal and Insertion Under Power RIUP WARNING When you insert or remove the module while backplane power is on an electrical arc can occur This could cause an explosion in hazardous location installations Be sure that power is removed or the area is nonhazardous before proceeding Repeated electrical arcing causes excessive wear to contacts on both the module and its mating connector Worn contacts may create electrical resistance that can affect module operation European Hazardous Location Approval European Hazardous Location Approval The following applies when the product bears the Ex Marking This equipment is intended for use in potentially explosive atmospheres as defined by European Union Directive 94 9 EC and has been found to comply with the Essential Health and Safety Requirements relating to
111. ation com literature To order paper copies of technical documentation contact your local Rockwell Automation distributor or sales representative 148 Rockwell Automation Publication 1756 UM001L EN P May 2011 Motion Control Options Motion Overview Chapter 9 Develop Motion Applications Topic Motion Control Options Page 149 Motion Overview 149 Obtain Axis Information 150 Program Motion Control 150 Additional Resources 153 ControlLogix controllers support digital and analog interfaces e Digital drive interfaces include EtherNet IP connected drives and SERCOS interface connected drives e Analog drives support 10 voltage analog output and can interface with a variety of feedback device types including quadrature encoder SSI and LVDT feedback The configuration process varies depending on your application and your drive selection The following are general steps to configure a motion application 1 Create a controller project 2 Select the type of drive Drive Type Integrated motion on an EtherNet IP network Requirements e EtherNet IP communication module e Digital drive with an EtherNet IP connection SERCOS interface Select a SERCOS interface module e 1756 M03SE e 1756 M08SE e 1756 M16SE Analog interface 3 Create axis tags as needed 4 Configure the drive 5 Create axes as needed Select an analog interface module e 1756 HVDO2
112. bes how to configure and operate DeviceNet modules in a Logix5000 control system Logix5000 Controllers Design Considerations Reference Manual publication 1756 RM094 Provides advanced users with guidelines for svstem optimization and with svstem information to guide svstem design choices Logix5000 Controllers General Instructions Reference Manual publication 1756 RM003 Provides programmers with details about each available instruction for a Logix5000 controller Logix5000 Controllers Common Procedures Programming Manual publication 1756 PM001 Guides all user levels in developing projects for Logix5000 controllers and provides links to individual guides for information on topics such as import export messages securitv and programming in different languages Using Logix5000 Controllers as Masters or Slaves on Modbus Application Solution publication CIG AP129 ControlLogix Data Highway Plus Universal Remote 1 0 Module User Manual publication 1756 UM514 Provides information to experienced Modbus users who are programming and troubleshooting applications that use Logix5000 controllers on the Modbus network Describes how to configure and operate the ControlLogix 1756 DH remote I O module ControlLogix DH 485 Communication Module User Manual publication 1756 UM532 Describes how to configure and operate the ControlLogix 1756 DH 485 module ControlLogix Remote 1 0 Communication Mo
113. ble Keying Exact Match IMPORTANT Changing electronic keying selections online may cause the I O communication connection to the module to be disrupted and may result in a loss of data Exact Match Exact Match keying requires all keying attributes that is Vendor Product Type Product Code catalog number Major Revision and Minor Revision of the physical module and the module created in the software to match precisely to establish communication If any attribute does not match precisely I O communication is not permitted with the module or with modules connected through it as in the case of a communication module Use Exact Match keying when you need the system to verify that the module revisions in use are exactly as specified in the project such as for use in highly regulated industries Exact Match keying is also necessary to enable Automatic 212 Rockwell Automation Publication 1756 UM001L EN P May 2011 Using Electronic Keying Appendix B EXAMPLE Firmware Update for the module via the Firmware Supervisor feature from a Logix5000 controller In the following scenario Exact Match keying prevents 1 0 communication The module configuration is for a 1756 IB16D module with module revision 3 1 The physical module is a 1756 IB16D module with module revision 3 2 In this case communication is prevented because the Minor Revision of the module does not match precisely Module Configuration Vendor Allen Br
114. butor or Rockwell Automation representative or visit http www rockwellautomation com support Installation Assistance If you experience a problem within the first 24 hours of installation review the information that is contained in this manual Xou can contact Customer Support for initial help in getting vour product up and running United States or Canada 1 440 646 3434 Outside United States or Use the Worldwide Locator at http www rockwellautomation com support americas phone en html or contact Canada your local Rockwell Automation representative New Product Satisfaction Return Rockwell Automation tests all of its products to ensure that they are fully operational when shipped from the manufacturing facility However if your product is not functioning and needs to be returned follow these procedures United States Contact your distributor You must provide a Customer Support case number call the phone number above to obtain one to your distributor to complete the return process Outside United States Please contact your local Rockwell Automation representative for the return procedure Documentation Feedback Your comments will help us serve your documentation needs better If you have any suggestions on how to improve this document complete this form publication RA DU002 available at http www rockwellautomation com literature Rockwell Otomasyon Ticaret A S Kar Plaza is Merkezi E Blok Kat 6 3475
115. cated remote from the controller and is not designed for use with a specific controller Examples of distributed I O that can be used with Logix5000 controllers include the following e 1794 FLEX I O modules e 1734POINTI O modules e 1732 ArmorPoint I O modules Distributed I O is connected to the ControlLogix controller via a communication network The ControlLogix controller supports the use of distributed I O via these networks e EtherNet IP e ControlNet e DeviceNet Figure 19 ControlLogix System with Distributed 1 0 Example ControlLogix Controller Chassis EtherNet IP FLEX 1 0 POINT 1 0 ControlNet 136 Rockwell Automation Publication 1756 UMOOTL EN P May 2011 I O Modules Chapter 8 Add Distributed I O to the 1 0 Configuration If you are adding distributed I O add the I O modules to the communication adapter of the I O To add distributed I O to the I O Configuration folder for the ControlLogix controller complete these steps 1 Adda communication module to the backplane that contains the controller 3 8 0 Configuration 756 A 3S 756 Backplane 1 fa 0 1756 L75 10 contro f eS f 1 1756 1B32 6 Inputs 2 1756 OB16D Outpu Paste Cirle Module Description A Communications 5BAMXN DCSNet Interface 1756 CN2 A 1756 ControlNet Bridge 2 6 1756 ControlNet Bride 1756 CN2R A 1756 ControlNet Bridge 1756 CN2RJB 1756 ControlNet Bridge 2 Spe
116. cifv the communication module properties according to vour network configuration For more information about the communication module and network properties see the user manual for the network vou are using ControlNet Modules in Logix5000 Control Systems User Manual publication CNET UMO001 DeviceNet Modules in Logix5000 Control Systems User Manual publication DNET UM004 EtherNet IP Modules in Logix5000 Control Systems User Manual publication ENET UM001 3 Right click the communication network and choose New Module J 0 Configuration 1756 Backplane 1756 4 fu 0 1756 L751O controller 1 f 1 1756 1832 8 Inputs_32_A fl 2 1756 OB16D Outputs_16_A fl 3 1756 CN2 B ControlNet_A ControlNe 7 New Module N Rockwell Automation Publication 1756 UMO001L EN P May 2011 137 Chapter8 1 0 Modules 4 Add the communication adapter for the distributed I O platform you are using L Select Module Description 1788 CNFJA 1788 ControlNet Bridge Fiber Media 1788 CNFR A 1788 ControlNet Bridge Redundant Fiber Media 1794 ACN15 C 1794 ControlNet Adapter B 1 94 ACN15 D 1794 ControlNet Adapter 1794 ACNR15 C 1794 ControlNet Adapter Redundant Media 1794 ACNR15 D 1794 ControlNet Adapter Redundant Media 1797 ACNR15 C 1797 ControlNet Adapter Redundant Media 5 Specify the module and connection properties according to your network configuration 6 R
117. ckwell Automation Publication 1756 UMO001L EN P May 2011 213 Appendix B Using Electronic Keying a different catalog number than the original For example you can replace a 1756 CNBR module with a 1756 CN2R module The release notes for individual modules indicate the specific compatibility details When a module is created the module developers consider the module s development history to implement capabilities that emulate those of the previous module However the developers cannot know future developments Because of this when a system is configured we recommend that you configure your module using the earliest that is lowest revision of the physical module that you believe will be used in the system By doing this you can avoid the case of a physical module rejecting the keying request because it is an earlier revision than the one configured in the software EXAMPLE In the following scenario Compatible Keying prevents 1 0 communication The module configuration is for a 1756 IB16D module with module revision 3 3 The physical module is a 1756 IB16D module with module revision 3 2 In this case communication is prevented because the minor revision of the module is lower than expected and may not be compatible with 3 3 Module Configuration Vendor Allen Bradley Type 175618160 16 Point 10V 30V DC Diagnostic Input Vendor Allen Bradley Local Product Type Digital Input Lo o Module Catalog Number 1756
118. col a node ignores any packets received that have a destination address other than its own with the exception of broadcast packets and passthru packets Unlike either DF1 full duplex or DF1 half duplex protocols the DF1 radio modem protocol does not include ACKs NAKs ENQs or poll packets Data integrity is ensured by the CRC checksum DF1 Radio Modem Advantages The primary advantage of using the DF1 radio modem protocol for radio modem networks is in transmission efficiency Each read write transaction command and reply requires only one transmission by the initiator to send the command and one transmission by the responder to return the reply This minimizes the number of times the radios need to key up to transmit which maximizes radio life and minimizes radio power consumption In contrast DFI half duplex protocol requires five transmissions for the DF1 master to complete a read write transaction with a DF1 slave three by the master and two by the slave The DF1 radio modem driver can be used in a pseudo master slave mode with any radio modems as long as the designated master node is the only node initiating MSG instructions and as long as only one MSG instruction is triggered at a time For modern serial radio modems that support full duplex data port buffering and radio transmission collision avoidance the DF1 radio modem driver can be used to set up a masterless peer to peer radio network where any node can initiate
119. consist of mean time between failures MTBF probability of failure failure rates diagnostic coverage and safe failure fractions that fulfill SIL2 criteria The results make the ControlLogix system suitable up to and including SIL2 When the ControlLogix system is in the Maintenance or Programming mode the user is responsible for maintaining a safe state The TUV Rheinland Group has approved the ControlLogix system for use in up to and including SIL 2 safety related applications in which the de energized state is typically considered to be the safe state In addition specific configuration and programming considerations described in the Using ControlLogix in SIL2 Applications Safety Reference Manual publication 1756 RM001 must be made Programming and Debugging Tool PADT For support in creation of programs the Programming and Debugging Tool PADT is required The PADT for the ControlLogix system is RSLogix 5000 software per IEC 61131 3 and the Using ControlLogix in SIL2 Applications Safety Reference Manual publication 1756 RM001 Rockwell Automation Publication 1756 UMO001L EN P May 2011 191 Chapter 13 SIL 2 Certification Typical SIL2 Configurations 192 SIL2 certified ControlLogix systems can be used in non redundancy or redundancy configurations For the purposes of documentation the various levels of availability that can be achieved by using various ControlLogix system configurations are referred to as f
120. ctions You can add I O modules until you reach the limits of the communication module For EtherNet IP module limitations see the EtherNet IP Modules in Logix5000 Control Systems User Manual publication ENET UM001 Rockwell Automation Publication 1756 UM001L EN P May 2011 1 0 Modules Chapter 8 Determine When Data is ControlLogix controllers update date asynchronously with the execution of logic Updat ed Use this flowchart to determine when a producer such as a controller input module or bridge module will send data Figure 20 Data Update Flowchart Input or Output Data Output p gt Analog or Digital Digital li Analog Analog or Digital Digital Analog Remote or Local Remote Local COS for Any Point on the No Y No Module RTS lt RPI Yes Yes Data is sent to the backplane Data is sent to the backplane at at the RTS the RTS and RPI Y Data is sent to the backplane at the RPI and at the change of a specified point Data is sent to the backplane at the API Y Over a ControlNet network remote data is sent at the actual packet interval Over an EtherNet IP network remote data is usually sent close to the RPI y Data is sent to th and at the end o e backplane at the RPI every task Rockwell Automation
121. distributor or sales representative Rockwell Automation Publication 1756 UMO001L EN P May 2011 81 Chapter3 Start Using the Controller Notes 82 Rockwell Automation Publication 1756 UM001L EN P May 2011 The ControlLogix System Chapter 4 ControlLogix System and Controllers Topic Page The ControlLogix System 83 Design a ControlLogix System 86 ControlLogix Controller Features 87 Additional Resources 90 The ControlLogix system is chassis based and provides the option to configure a control system that uses sequential process motion and drive control in addition to communication and I O capabilities Configuration Options This section describes some of the many system configuration options that are available with ControlLogix controllers Standalone Controller and I O One of the simplest ControlLogix configurations is a standalone controller with I O assembled in one chassis Figure 3 Standalone Controller and 1 0 AD Allen Bradley 32044 MC Rockwell Automation Publication 1756 UMO001L EN P May 2011 83 Chapter4 ControlLogix System and Controllers Multiple Controllers in One Chassis For some applications multiple controllers may be used in one ControlLogix chassis For example for better performance multiple controllers can be used in motion applications Figure 4 Multiple Controllers in One Chassis FactoryTalk Server Ethernet
122. dule User Manual publication 1756 UM534 Describes how to configure and troubleshoot the ControlLogix remote 1 0 RIO communication module Process Remote 1 0 Communication Interface Module User Manual publication 1757 UM007 Describes how to configure and troubleshoot process remote I O RIO ommunication interface modules Q Foundation Fieldbus Linking Device User Manual publication 1757 UM010 Describes how to install configure and operate the 1757 FFLD linking device ControlNet Foundation Fieldbus Linking Device User Manual publication 1757 UM011 RSFieldbus User Manual publication RSFBUS UM001 escribes how to insta D configure and operate the 1788 CN2FF linking device Describes how to install and use RSFieldbus Software to configure a 1757 FFLD linking device Defines the available FOUNDATION Fieldbus function blocks for use with the 1757 FFLD linking device ControlLogix HART Analog 1 0 Modules User Manual publication 1756 UM533 Describes how to install configure and operate ControlLogix HART analog 0 modules Encompass website available at http www rockwellautomation com encompass ProSoft Technology website available at http www prosoft technology com Assists in locating third party products that best solve application challenges Provides information about ProSoft HART modules that can be used with a ControlLogix system You can view
123. e Rockwell Automation Compact I O RediSTATION Series 9000 FlexLogix PowerFlex 4 PowerFlex 40 PowerFlex 40P PowerFlex 70 PowerFlex 700 PowerFlex 700H PowerFlex 700S PowerFlex 753 PowerFlex 755 PowerFlex 7000 PLC 2 PLC 3 PLC 5 PanelView FactoryTalk ArmorPOINT Stratix 8000 RSLogix 500 SLC 5 03 RSLinx RSNetWorx for EtherNet IP SLC SLC 500 FactoryTalk Live Data ControlFLASH DH Data Highway Plus Integrated Architecture Logix5000 ControlLogix XT GuardLogix RSView Encompass 1336 FORCE 1336 PLUS 1336 IMPACT SMC SMC FLEX SMC Dialog Plus RSBizWare Batch and TechConnect are trademarks of Rockwell Automation Inc Trademarks not belonging to Rockwell Automation are property of their respective companies Summary of Changes This manual contains new and updated information Changes throughout this revision are marked by change bars as shown to the right of this paragraph New and Updated This table contains the changes made to this revision Information Topic Page 1756 ESMNSE stored energy depletion rate 21 Uninstall the ESM 26 Rockwell Automation Publication 1756 UM001L EN P May 2011 3 Summary of Changes Notes 4 Rockwell Automation Publication 1756 UM001L EN P May 2011 Preface Install the 1756 L7x Controller Install the 1756 L6x Controller Table of Contents Control Logix Controllers Overview tii e e enters 11 Traditional ControlLogix Controllers 0 00 ee eee eee 11 Redundant Cont
124. e 1756 M02AE e 1756 M02AS Rockwell Automation Publication 1756 UMO001L EN P May 2011 149 Chapter 9 Develop Motion Applications Obtain Axis Information You can obtain axis information by using these methods e Double click the axis to open the Axis Properties dialog box e Use a Get System Value GSV or Set System Value SSV instruction to read or change the configuration at run time e View the Quick View pane to see the state and faults of an axis e Use an axis tag for status and faults Figure 21 Obtain Axis Information i RSLogix 5000 controllogix_sercos_motion 1756 L61 18 1 MainProgram MainRoutine E amp File Edit View Search Logic Communications Tools Window Help l8 alsini a sele E T AE Viewer alal all Offline 9 F RUN No Forces b ae No Edits ar vo R Te E A Controller Tags 6 8 Tasks E 8 MainTask 5 6 Motion Groups B S Controller controllogix sercos motion 3 Controller Fault Handler Power Up Handler Fl 8 MainProgram A Program Tags Ff MainRoutine Unscheduled Programs f Phases TAXIS SERVO DRIVE 2 Path IE Ja i i my_drive_x 129 Amplifier Catalog 2094 AC05 M01 Motor Catalog lt none gt al alala gt EN Favorites A Alarms it 7 aaee Ps TFI my_axis_x_Uninhibit_Cmdl JE Set System Value Class
125. e While Under Power RIUP 32 European Hazardous Location Approval LL 32 North American Hazardous Location Approval 33 Dee Bat Ceres a A L A Abu Seam anane 33 Before You Begiiiini cni ss uiecs i ncriaisiied vedios ene enera 34 1756 L6x Controller Pattsiciskshoucdsh it kl ae neater aren 34 Parts Included with the 1756 L6x Controller 0 34 Parts Not Included with the 1756 L6x Controller 35 1756 L6x Controller Installation 36 CompactFlash Card Installation and Removal 36 Battery Connection and Replacement c0cmaciigei sacs iba ibsin 38 Insert the Controller into the Chassis 41 Rockwell Automation Publication 1756 UMO001L EN P May 2011 5 Table of Contents Start Using the Controller Remove the Controller from the Chassis jikser b 42 Additional Resources u sibu iii peti inti odoinn ka 43 Chapter 3 Make Connections tis o 46 1756 L7x Connection Options ik a i See R US Geewals 46 1756 L6x Connection Options LL cece eee cece eee eee 46 Connect to the 1756 L7x Controller i ssa ise e 47 Sct Upsthe USB Divers scam a a ki bla tab 48 Connect to tlie 1756 L6x Controller xiii ask veneer eaters 50 Configure the Serial Divers lt 205 4 3 je ereencaeadvsveg coeteanes 51 Upgrade Controller Firmware sac dnacded viene Greate beds 54 Determine Required Controller Firmware 000005 54 Obtain Controller Firmware 42 4 4 A is 56 Use ControlFLASH
126. e connections limits the number of tags that can be produced or consumed If the controller uses all of its connections for I O and communication devices no connections are left for produced and consumed tags Table 33 ControlLogix Modules and Available Connections Module Type Cat No Available Connections Controller 1756 L7x 500 1756 L6x 250 EtherNet IP e 1756 EN2F 256 e 1756 EN2T e 1756 EN2TXT e 1756 EN2TR e 1756 ENBT 128 e 1756 EWEB ControlNet e 1756 CN2 128 e 1756 CN2R e 1756 CN2RXT e 1756 CNB 64 e 1756 CNBR For more information about produced consumed tags see the Logix5000 Controllers Produced and Consumed Tags Programming Manual publication 1756 PM011 Messages transfer data to other devices such as other controllers or operator interfaces Some messages use unscheduled connections to send or receive data These connected messages can leave the connection open cache or closed when the message is done transmitting Each message uses one connection out of the controller regardless of how many devices are in the message path To conserve connections configure one message to read from or write to multiple devices Table 34 Message Types Message Type Communication Connected Message Can Be Method Message Cached CIP data table read or write N A Yes Yes PLC 2 PLC 3 PLC 5 or SLC CIP No No all types CIP with Source ID No No DH Yes Yes CIP generic N A Optional 1 Yes Block
127. e controller is installed in the chassis e Remove the controller from a powered chassis 3 Reinstall the ESM into the controller 4 Restore power to the controller and Restore in one of these two ways e Ifthe controller is already installed in the chassis turn power back onto the chassis e Ifthe controller is not installed into the chassis reinstall the controller into the chassis and turn power back onto the chassis Estimate the ESM Support of the WallClockTime The ESM provides support for the maintenance of the WallClockTime attribute of the controller when power is not applied Use this table to estimate the hold up time of the ESM based on the temperature of the controller and installed ESM Temperature 1756 ESMCAP 1756 ESMNRM 1756 ESMNSE 20 C 68 F 12 12 0 40 C 104 F 10 10 0 60 C 140 F 7 J 0 Maintain the B attery 1 750 This explains how to monitor and maintain the lithium batteries supported by L6x controllers only ControlLogix controllers Table 11 1756 L6x Controllers and Compatible Batteries Cat No Series Compatible Battery 1756 L61 A 1756 BA1 or 1756 L62 1756 BATA or 1756 163 1756 BATM 1756 L61 B 1756 BA2 1756 L62 1756 L63 1756 L64 1756 L65 1756 L63XT B Rockwell Automation Publication 1756 UMO001L EN P May 2011 75 Chapter3 Start Using the Controller Check the Battery Status When the battery is approximately 95 discharged these low battery wa
128. e information about adding to the I O Configuration while online see the Runtime On line Addition of ControlLogix 1756 I O over ControlNet and EtherNet IP White Paper publication LOGIX WP006 140 Rockwell Automation Publication 1756 UM001L EN P May 2011 I O Modules Chapter 8 Modules and Devices that Can be Added While Online These modules and devices can be added to the ControlLogix controller 1 O Configuration while online as of RSLogix 5000 software version 18 ControlLogix Modules that Can be Added While Online 1756 controllers 1756 ControlNet modules 1756 DeviceNet bridge modules 1756 EtherNet IP modules 1756 I O modules IMPORTANT These ControlLogix modules cannot be added while online e Motion modules 1756 MOZAE 1756 HYDO2 1756 MO2AS 1756 MO3SE 1756 MO8SE 1756 MO8SEG 1756 M16SE e 1756 RI0 e 1756 SYNCH e 1756 ENBF Rockwell Automation Publication 1756 UMO001L EN P May 2011 141 Chapter8 1 0 Modules e PowerFlex 4 Class Multi E e PowerFlex 400 E e PowerFlex 400P E e PowerFlex 40 E e PowerFlex 40P E e PowerFlex 4 E e PowerFlex 4M E e PowerFlex 70 EC C e PowerFlex 70 EC C e PowerFlex 70 EC E e PowerFlex 70 EC E e PowerFlex 70 EC Q e PowerFlex 70 EC Q e PowerFlex 700 AC C e PowerFlex 700 AC E e PowerFlex 700 AC Q e PowerFlex 700 Vector 200V C e PowerFlex 700 Vector 200V E e PowerFlex 700 Vector 200V Q e PowerFlex 700 Vector 400V C e PowerFlex 700 Vector 400V E e
129. e key into the controller 2 Turn the key to the PROG position 3 Align the circuit board with the top and bottom guides in the chassis 4 Slide the module into the chassis m o f 0 ey fn SEW EN I So AN eN N ae se N L ME B il 5 Verifv that the controller is flush with the power supplv or other installed modules 6 Verifv that the top and bottom latches are engaged After you have inserted the controller into the chassis you may need to reference the Status Indicators section on page 197 for more information related to the state of the controller You can install or remove a controller while chassis power is on and the system is emove the vontroiler trom i a jla cree y i operating If you remove the controller all of the devices owned by the controller the Chassis go to their configured fault state WARNING When you insert or remove the module while backplane power is on an electrical arc can occur This could cause an explosion in hazardous location installations Be sure that power is removed or the area is nonhazardous before proceeding Repeated electrical arcing causes excessive wear to contacts on both the controller and its mating connector in the chassis Worn contacts mav create electrical resistance that can affect controller
130. e online with the controller e The memory card is installed If the memory card is not installed the missing card is indicated by a message in the lower left corner of the Nonvolatile Memory tab as shown here id Nonvolatile memory not present 3 Change the Load Image Load Mode and Automatic Firmware Update properties according to your application requirements The table below describes the Load Image options you can choose for the project IMPORTANT Ifthe SD card is locked and the stored project s Load Image option is set to On Power Up the controller firmware is not updated as a result of conducting a firmware upgrade The previously stored firmware and project are loaded instead Rockwell Automation Publication 1756 UMO001L EN P May 2011 67 Chapter3 Start Using the Controller Table 6 Load Image Options If you want the image project to load when Then choose Power to the controller is applied or cycled On Power Up The controller has lost the project and power has On Corrupt Memory been cycled or applied Initiated by using RSLogix 5000 software User Initiated The table below describes the Load Mode options you can choose for the project Table 7 Load Mode Options If you want the controller to go to this mode Then choose after loading Remote Program Program Remote Only Run Run Remote Only The table below describes the Automatic Firmware Update options you can choose for th
131. e project The Automatic Firmware Update property is also referred to as the Firmware Supervisor feature 68 Rockwell Automation Publication 1756 UM001L EN P May 2011 Start Using the Controller Chapter 3 Table 8 Automatic Firmware Update Optoins If you want to Then choose Enable automatic firmware updates so devices Enable and Store Files to Image in the configuration tree of the controller that are configured to use Exact Match Keying are updated as required Disable automatic firmware updates and remove Disable and Delete Files from Image any 1 0 firmware files that are stored with the image Disable automatic firmware updates when there Disable are no firmware files are stored with the image 1 The devices used with this option must support the version of firmware being updated to 4 Click Store then click OK in the confirmation dialog box that appears x M Image in Nonvolatile Memory M Controller Name L75_Project_1 Name Demo Type 1756 L75 ControlLogix5575 Controller Type 1756 L75 4 ControlLogix5575 Controller Revision 18 4 Revision 18 4 Load Image User Initiated Load Image User Initiated si Load Mode Program Remote Onlv Load Mode Program Remote Only Image Note al Image Note BB Automatic Automatic Disable i Firmware Update Disabled Firmware Update isabie Stored 4 1 2010 3 08 31 PM cStore Close Help TIP With the 1756 L7x controllers if the S
132. ected the safety loop Overall Safetv Loop Sensor a SIL2 certified ControlLogix components portion of the overall safety loop Ty ee ee ee 4 Primary Chassis Remote 1 0 Chassis To other safetv related ControlLogix l and remote 0 chassis 194 To nonsafety related systems outside the ControlLogix portion ControlNet of the SIL2 certified loop IMPORTANT The high availability ControlLogix system is fault tolerant only for the devices in the primary secondary controller chassis The rest of the high availability system is not considered to be fault tolerant Rockwell Automation Publication 1756 UM001L EN P May 2011 SIL 2 Certification Chapter 13 Figure 44 on page 194 shows a typical SIL loop that uses redundancy including the following eThe overall safety loop eThe ControlLogix portion of the overall safety loop eHow other devices for example HMI connect to the loop while operating outside the loop Fault tolerant Configuration The most recently certified ControlLogix SIL2 configuration is the fault tolerant configuration The fault tolerant configuration of the ControlLogix system uses fully redundant controllers communication modules and remote I O Figure 45 Fault tolerant Configuration SIL2 certified ControlLogix safety loop
133. eeds to be replaced during the life of the product At the end of its life the battery contained in this product should be X collected separately from any unsorted municipal waste The collection and recycling of batteries helps protect the environment and contributes to the conservation of natural resources as valuable materials are recovered 80 Rockwell Automation Publication 1756 UM001L EN P May 2011 Start Using the Controller Chapter 3 Add itional Resources These documents contain additional information concerning related Rockwell Automation products Resource Description Logix5000 Controllers Common Procedures Programming Manual Provides links to programming manuals that explain common programming publication 1756 PM001 procedures Logix5000 Controllers Nonvolatile Memory Programming Manual publication 1756 PM017 Explains various procedures related to the use of memory cards Guidelines for Handling Lithium Batteries publication AG 5 4 Provides information regarding storage handling transportation and disposal of lithium batteries Programmable Controllers Battery Reference http www ab com programmablecontrol batteries html Provides Material Safetv Data Sheets MSDS for individual replacement batteries Xou can view or download publications at http www rockwellautomation com literature To order paper copies of technical documentation contact your local Rockwell Automation
134. er is off IMPORTANT Allow the store to complete without interruption If you interrupt the store data corruption or loss may occur 70 Rockwell Automation Publication 1756 UM001L EN P May 2011 General File Name Type Revision Load Mode M Image in Nonvolatile Memory Load Image Start Using the Controller Chapter 3 Load from the Memory Card After you have set the communication path are online with the controller and have changed the controller to Program mode complete these steps to load a project to the controller from the memory card 1 Open the Controller Properties and click the Nonvolatile Memory tab 2 Click Load Store Major Faults Minor Faults Date Time Advanced SFC Execution Redundancy Nonvolatile Memory Memory L75 Project 1 1756 L75 ControlLogix5575 Controller Load Store 18 4 User Initiated Program Remote Only TIP If Load Store is dimmed unavailable verify the following e You have specified the correct communication path and are online with the controller e The memory card is installed If the SD card is not installed the missing card is indicated by a message in the lower left corner of the Nonvolatile Memory tab as shown here ii Nonwvolatile memory not present 3 Verifv that the image in nonvolatile memorv that is the project on the memory card is the project you want to load TIP TIP If no project is
135. ertently cause the I O module to operate incorrectly Use a MSG instruction of type Module Reconfigure to send new configuration information to an I O module During the reconfiguration add the following e Input modules that continue to send input data to the controller e Output modules that continue to control their output devices Reconfigure an I O Module via the Module Properties To reconfigure an I O module using the module properties right click the module in the I O Configuration tree and choose Properties Then edit the properties you need to change and click Apply ss ControlNet Cross Reference Ctil E fl 1 1756 CN2 B ControlNet IC a f 21756 CN2 B ControlNet re Alt Enter I 1756 Backplane 1756 4 fl 0 1756 CN2 8 Contr 1 1756 1B32 B Inputs e 2 1756 OB16D Outputs_2 Print gt E Module Properties ControlNet remote 10 1 1756 1B32 B 3 1 General Connection Module Info Configuration Backplane Type 1756 IB32 B 32 Point 10 V 31 2 DC Input Vendor Allen Bradley Parent ControlNet remote 1O Name jinputs 2 Slot f Description Comm Format Rack Optimization Revision f f Electronic Keying Compatible Keying Status Offline Cancel Rockwell Automation Publication 1756 UMO001L EN P May 2011 139 Chapter8 1 0 Modules Reconfigure an I 0 Module via a Message Instruction To reconfigure an I O module via a message instruction use thi
136. es control from the primary to the secondary when these faults occur e Power loss to primary chassis e Hardware or firmware failure of any module in the primary chassis e A major fault in the user program on the primary controller e Loss of communication between the primary chassis and remote ControlNet or EtherNet IP modules e Disconnection of an Ethernet patch cable from an EtherNet IP communication module in the primary chassis e Removal or insertion of any module in the primary chassis e A user command that causes a switchover Rockwell Automation Publication 1756 UMO001L EN P May 2011 181 Chapter 12 Redundant Systems Figure 42 ControlLogix Enhanced Redundancy System Workstation Ethernet Switch Primary Secondary l i Redundant Chassis 30 u 20 d d d 1756 EN2T 1756 CN2R 1756 EN2T 1756 CN2R I O Connected via ControlNet Digital Ouput Analog Input Analog Output ControlNet Scanner ControlNet Scanner Relay Ouput I O can be connected via an EtherNet IP network beginning with Enhanced Redundancy System revision 19 50 Redundancy requires no additional programming and is transparent to any devices connected over an EtherNet IP or ControlNet network Redundancy modules placed in each redundant chassis maintain the communication between the redundant chassis
137. ete before cycling power or otherwise interrupting the upgrade TIP If the ControlFLASH upgrade of the controller is interrupted the 1756 L7x controller reverts to boot firmware that is firmware revision 1 xxx Rockwell Automation Publication 1756 UMO001L EN P May 2011 57 Chapter3 Start Using the Controller When the upgrade is complete the Update Status dialog box indicates that the upgrade is complete Update Status x Catalog Number 1756 L75 Serial Number 0062A2C1 Current Revision 18 2 49 View Log New Revision 18 2 49 l 9 Click OK OK ddi Help 10 Close ControlFLASH software Use AutoFlash to Upgrade Firmware To upgrade your controller firmware with the AutoFlash feature of RSLogix 5000 software complete these steps 1 Verify that the appropriate network connection is made and your network driver is configured in RSLinx software 2 Use RSLogix 5000 programming software to create a controller project at the version you need Vendor Allen Bradley Type 1756 L75 ControllLogix5575 Controller Revision ney Enabled Name Description 3 Click RSWho to specify the controller path BH rom es a 58 Rockwell Automation Publication 1756 UM001L EN P May 2011 Start Using the Controller Chapter 3 4 Select your controller and click Update Firmware 1756 L7x Controller with USB Driver Workstation a Linx Gateways Ethernet
138. etwork produced and consumed tags use scheduled connections Connection Requirements of a Produced or Consumed Tag Produced and consumed tags each require connections As you increase the number of controllers that can consume a produced tag you also reduce the number of connections the controller has available for other operations like communication and I O IMPORTANT If a consumed tag connection fails all of the other tags being consumed from that remote controller stop receiving new data Each produced or consumed tag uses the number of connections listed in this table Adding status information to a produced consumed tag does not impact the number of connections used Table 32 Produced and Consumed Tag Connections This Type of Tag Uses This Many Connections Of This Module Produced tag number_of_consumers 1 Controller Consumed tag 1 Produced or consumed tag 1 Communication EXAMPLE Calculations of Connections for Produced or Consumed Tags e A ControlLogix controller producing 4 tags for 1 controller uses 8 connections Each tag uses 2 connections 1 consumer 1 2 2 connections per tag x 4 tags 8 connections e Consuming 4 tags from a controller uses 4 connections 1 connection per tag x 4 tags 4 connections 122 Rockwell Automation Publication 1756 UM001L EN P May 2011 Send and Receive Messages Manage Controller Communication connections Chapter 7 The number of availabl
139. eviceNet EtherNet IP serial and others PhaseManager See This Resource EtherNet IP Modules in Logix5000 Control Svstems User Manual publication ENET UM001 Preface Description Describes how to configure and operate EtherNet IP modules in a Logix5000 control system ControlNet Modules in Logix5000 Control Svstems User Manual publication CNET UM001 Describes how to configure and operate ControlNet modules in a Logix5000 control system DeviceNet Modules in Logix5000 Control Systems User Manual publication DNET UM004 Describes how to configure and operate DeviceNet modules in a Logix5000 control system ControlLogix Data Highway Plus Universal Remote O Module User Manual publication 1756 UM514 Describes how 1756 DH remote I O module o configure and operate the ControlLogix ControlLogix DH 485 Communication Module User Manual publication 1756 UM532 Describes how 1756 DH 485 module o configure and operate the ControlLogix Foundation Fieldbus Linking Device User Manual publication 1757 UM010 Describes how to install configure and operate the 1757 FELD linking device Using Logix5000 Controllers as Masters or Slaves on Modbus Application Solution publication CIG AP129 Provides information to experienced Modbus users who are programming and troubleshooting applications that use Logix5000 controllers on Modbus Using Logix5000 Contr
140. ex DC 200V E PowerFlex DC 200V Q PowerFlex DC 400V C PowerFlex DC 400V E PowerFlex DC 400V Q PowerFlex DC 600V C PowerFlex DC 600V E PowerFlex DC 600V Q 1 0 Modules Chapter 8 Other Devices that Can be Added While Online 1305 BAXXA drives e 1336E IMPACTDrive EN 1 drive e 1336F PLUSIIDrive EN ldrive e 1336R REGENBrake EN1 brake e 1336S PLUSDriveLG ENI drive e 1336S PLUSDriveSM ENI drive e 1336T FORCEDriveCNA ENI drive e 1336T FORCEDrivePLC ENI drive e 1336T FORCEDriveStd ENI drive e 1397DigitalDCDrive EN drive e 150 SMC FLEX motor controller e 150 SMCDialogPlus EN1 motor controller e 1757 FFLDC ControlNet Foundation Fieldbus device e 2364F RGU ENI bus supply e 48MS SNIPF1 M2 Multivision Sensor e SXRF RFID interface device Online Additions ControlNet Considerations ControlNet considerations that must be made depend upon the ControlLogix ControlNet modules you are using 1756 CNB and 1756 CNBR Modules When you add I O to the ControlNet network via the 1756 CNB or 1756 CNBR modules while online these considerations must be made e Digital I O modules can be added as rack optimized connections if the parent module is already configured with rack optimized connections TIP While you can add a new digital I O module to an existing rack optimized connection you cannot add rack optimized connections while online e Digital I O modules can also be added as direct connections e Analog I O modules can be added only as
141. fault DF1 Point to Point Parameters Parameter Value Baud Rate 19 200 Data Bits 8 Parity None Stop Bits 1 Control Line No Handshake RTS send Delav 0 RTS Off Delav 0 DF1 Radio Modem Protocol Your ControlLogix controller includes a driver that allows it to communicate over the DFI Radio Modem protocol This driver implements a protocol optimized for use with radio modem networks that is a hybrid between DF 1 full duplex protocol and DF1 half duplex protocol and therefore is not compatible with either of these protocols IMPORTANT The DF1 radio modem driver should be used only among devices that support and are configured for the DF1 Radio Modem protocol Additionally there are some radio modem network configurations that will not work with the DF1 radio modem driver In these configurations continue to use DF1 half duplex protocol Figure 15 DF1 Radio Modem Network Example EtherNet IP Network Modem Ti Modem EA Modem Rockwell Automation Publication 1756 UMO001L EN P May 2011 109 Chapter 6 110 Serial Communication 1756 L6x controllers only Like DF1 full duplex protocol the DF1 radio modem allows any node to initiate to any other node at any time that is if the radio modem network supports full duplex data port buffering and radio transmission collision avoidance Like DF1 half duplex proto
142. fe configuration the hardware used in the safety loop is not redundant Therefore if a fault occurs anywhere in the SIL2 system the system is programmed to fail to safe The failure to safe is typically an emergency shutdown where all outputs are de energized Figure 43 Fail safe ControlLogix Configuration Sensor Actuator This figure shows a typical SIL loop that does not use redundancy This figure shows the following e Overall safety loop e ControlLogix portion of the overall safety loop TIP When certain considerations are made it possible to connect to remote I O via an EtherNet IP network To connect to remote I O using an EtherNet IP network you must make considerations similar to those required for a SIL2 certified ControlNet network Rockwell Automation Publication 1756 UMO001L EN P May 2011 193 Chapter 13 SIL 2 Certification High availability Configuration In the high availability configuration redundant controller chassis are used to increase the availability of the control system The modules in the redundant controller chassis include the redundancy modules and ControlNet modules for redundant communication as well as the ControlLogix controllers Figure 44 Typical SIL Loop with Controller Chassis Redundancy Programming Software HMI For SIL applications a programming For Diagnostics and Visualization read only access to controllers in terminal is not normally conn
143. fter the controller is installed insert the key Remove the SD Card The 1756 L7x controller ships with an SD card installed Complete these steps to remove the SD card from the 1756 L7x controller WARNING When you insert or remove the Secure Digital SD A memorv card while power is on an electrical arc can occur This could cause an explosion in hazardous location installations Be sure that power is removed or the area is nonhazardous before proceeding IMPORTANT Verify that the SD card status indicator is off and that the card is not in use before removing it e We recommend that you do the following Leave an SD card installed Use the SD cards available from Rockwell Automation catalog number 1784 SD1 or 1784 SD2 e While other SD cards may be used with the controller Rockwell Automation has not tested the use of those cards with the controller If you use an SD card other than those available from Rockwell Automation vou mav experience data corruption or loss e Also SD cards not provided by Rockwell Automation do not have the same industrial environmental and certification ratings as those available from Rockwell Automation 1 Verify that the SD card is not in use by checking to be sure the SD indicator is off TIP You may also put the controller into Program mode to keep the controller from writing to the SD card while it is removed Rockwell Automation Publication 1756 UMO001L EN P May 2011
144. g How does the equipment get ready to run Running What does the equipment do to make product Holding How does the equipment temporarily stop making product without making scrap Restarting How does the equipment resume production after holding Stopping What happens during a normal shutdown Aborting How does the equipment shut down if a fault or failure occurs Rockwell Automation Publication 1756 UM001L EN P May 2011 Using the PhaseManager Tool Chapter 11 Transition Command How Equipment Changes States The state model s arrows show the states through which your equipment progresses e Each arrow is called a transition e A state model lets the equipment make only certain transitions This restriction standardizes the equipment s behavior so that other equipment using the same model will behave the same way Figure 41 PhaseManager Transition Commands Done No command Use PSC instruction instead T Start Your equipment can go from any state in the box when it receives a stop or abort commend Hold Reset Stopping Aborting Hold Restart CD Stop Abort Abort Reset Stopped Aborted Table 47 PhaseManager Transitions Type of Transition Description Command A command tells the equipment to do something For example the operator pushes the start button to begin production and the stop button to halt production T
145. g your ControlLogix System for any of the specific applications listed in this table see the appropriate resources for more information For this type of application Motion with Integrated Motion on the EtherNet IP network See this publication CIP Motion Configuration and Startup User Manual publication MOTION UM003 Motion with the use of a coordinate system Motion Coordinated Systems User Manual publication MOTION UM002 Motion with Sercos or analog motion SERCOS Motion Configuration and Startup User Manual publication MOTION UMO01 Redundancv bv using 1756 RM or 1756 RMXT modules Also called enhanced redundancv ControlLogix Enhanced Redundancv Svstem User Manual publication 1756 UM535 Redundancv bv using 1757 SRM modules Also called standard redundancv ControlLogix Redundancv Svstem User Manual publication 1756 UM523 SIL2 Using ControlLogix in SIL2 Applications Safety Reference Manual publication 1756 RM001 SIL2 fault tolerant 1 0 with RSLogix 5000 subroutines ControlLogix SIL2 System Configuration Using RSLogix 5000 Subroutines Application Technique publication 1756 AT010 SIL2 fault tolerant 1 0 with RSLogix 5000 Add On Instructions ControlLogix SIL2 System Configuration Using SIL2 Add On Instructions Application Technique publication 1756 AT012 Rockwell Automation Publication 1756 UM001L EN P May 2011 ControlLogix Controller Features ControlLogix System
146. gram Phase Schedule Monitor T Conimous Continuous Watchdog Periodic h Event Disable Automatic Output Processing To Reduce Task Overhead Inhibit Task This table explains the types of tasks you can configure Table 41 Task Types and Execution Frequency Task Type Task Execution Description Continuous All of the time The continuous task runs in the background Any CPU time not allocated to other operations such as motion communication and other tasks is used to execute the programs in the continuous task e The continuous task runs constantly When the continuous task completes a full scan it restarts immediately e A project does not require a continuous task If used there can be only one continuous task Periodic e Ataset interval such as A periodic task performs a function at a specific interval every 100 ms e Whenever the time for the periodic task expires the task interrupts any lower priority tasks executes e Multiple times within the once and then returns control to where the previous task left off scan of your other logic e You can configure the time period from 0 1 2000 us The default is 10 ms It is also controller and configuration dependent e The performance of a periodic task depends on the type of Logix5000 controller and on the logic in the task Event Immediately when an event An event task performs a function only when a specific event trigger occurs The trigger for the e
147. guration 140 go 62 options memorv 88 149 P parts 34 1756 L6x not included 35 included 20 not included 21 path set communication 61 periodic task 158 PhaseManager about 173 change states 1 8 equipment phase instructions 179 state model 176 175 terminologv 173 177 port communication 87 PowerFlex add while online 142 precautions 31 prioritv task 159 produce data 121 produce consume connections required 122 data 121 program in project 159 scheduled 161 169 unscheduled 161 programming languages 164 Rockwell Automation Publication 1756 UMOOTL EN P May 2011 227 Index project Add On Instructions 165 download 63 elements 155 go online 62 load status indicators during 73 program 159 routine 162 samples 171 status indicators during 71 tags 163 156 upload 64 protocol ASCII 115 DF1 master 108 point to point 109 radio modem 109 slave 112 113 Modbus network 120 serial port 108 receive messages 123 redundancy about 181 build system 186 considerations 184 ControlNet network 186 EtherNet IP network 187 scan time 188 183 remote connection 126 I O 132 remote I O add 133 ControlLogix local 130 universal 101 remove 1756 L6x CompactFlash card 36 SD card 23 CompactFlash card 36 SD card 23 replace battery schedule 77 required connections messages 122 123 requirement PhaseManager system 175 redundancy 183 revision firmware determine 54 228 Rockwell Automation Publication 1756 UM0
148. hassis Installation Instructions publication 1756 IN080 Describes how to install and ground a ControlLogix chassis FIEX Chassis Installation Instructions publication 1756 Describes how to install and ground a ControlLogix XT chassis Carolo Power Supplies Installation Instructions publication 1756 Describes how to install and ground ControlLogix power supplies Logix5000 Controllers General Instruction Reference Manual publication Provides details about the WallClockTime object and attributes 1756 RM003 You can view or download publications at http www rockwellautomation com literature To order paper copies of technical documentation contact your local Rockwell Automation distributor or sales representative Rockwell Automation Publication 1756 UMO001L EN P May 2011 29 Chapter 1 Install the 1756 L7x Controller Notes 30 Rockwell Automation Publication 1756 UM001L EN P May 2011 Chapter 2 Install the 1756 L6x Controller Topic Page Precautions 31 Before You Begin 34 1756 L6x Controller Parts 34 1756 L6x Controller Installation 36 CompactFlash Card Installation and Removal 36 Battery Connection and Replacement 38 Insert the Controller into the Chassis 41 Remove the Controller from the Chassis 42 Additional Resources 43 Precautions Consider these precautions before installing or removing the ControlLogix controllers A Environment and Enclosure ATTENTION This equip
149. he PhaseManager tool uses these commands Reset Stop Restart Start Hold Abort Done Equipment goes to a waiting state when it is finished with what it is doing You do not give the equipment a command Instead you set up your code to signal when the phase state is finished Fault A fault tells you that something out of the ordinary has happened You set up your code to look for faults and take action if it finds any If you want to shut down your equipment as quickly as possible when it detects a fault set up your code to look for that fault and give the abort command if it finds it Rockwell Automation Publication 1756 UMO001L EN P May 2011 177 Chapter 11 Using the PhaseManager Tool Manually Change States With RSLogix 5000 programming software you can manually change an equipment phase To manually change a PhaseManager state perform this procedure 1 Open the Equipment Phase Monitor 2 Take ownership of the equipment phase by clicking Owners and clicking Yes 3 Click the command that initiates the state you need for example Start or Reset 4 After you have finished manually changing the state clicks Owners to release your ownership fY Equipment Phase Monitor My_Phase quipment Phases Fang Owner s RSLogix 5000 1 gadi Phase Auto P ause Pause Start Complete Holding Restarting Stop Stopping Aborting Stopped Aborted PhaseManager Tool versus This table compare
150. hoot process remote I O RIO communication interface modules ControlLogix Digital 1 0 Modules User Manual publication 1756 UM058 Describes how to install configure and troubleshoo ControlLogix digital 1 0 modules Con rolLogix Analog 1 0 Modules User Manual publication 1756 UMO009 Describes how to install configure and troubleshoo ControlLogix analog 1 0 modules Con Manual publica rolLogix Configurable Flowmeter Module User ion 1756 UM010 Describes how to install configure and troubleshoo ControlLogix configurable flowmeter modules ControlLogix HART Analog 1 0 Modules User Manual publication 1756 UM533 Describes how to install configure and troubleshoo ControlLogix HART I O modules Con Manual publica olLogix High Speed Analog 1 0 Module User ion 1756 UM005 Describes how to install configure and troubleshoo ControlLogix high speed analog 1 0 modules Con Manual publica rolLogix High Speed Counter Module User ion 1756 UM007 ControlLogix Programmable Limit Switch Module User Manual publica ion 1756 UM002 Describes how to install configure and troubleshoo ControlLogix high speed counter modules Describes how to install configure and troubleshoo ControlLogix programmable limit switch modules Runtime On line Addition of ControlLogix 1756 I O over Con rolNet and EtherNet IP White Paper publication LOGIX WP0
151. ialog Box to Upload page 63 e Use the Controller Status Menu to Upload page 64 Use the Who Active Dialog Box to Upload You can use the features of the Who Active dialog box to upload from your controller after you have set the communication path Complete these steps to upload from the controller 1 After setting the communication path click Upload in the Who Active dialog box ial Jv Autobrowse Refresh 7 EE Workstation Go Online Linx Gateways Ethernet Upload B AB_VBP 1 1789 A17 A Virtual Chassis Download L Sp USB Update Firmware 16 1756 L75 LOGIX5575 Demo_L x B ue Close Help Rockwell Automation Publication 1756 UM001L EN P May 2011 63 Chapter3 Start Using the Controller 2 Click Upload after verifving the project vou are uploading in the Connected to Upload dialog box Connected To Upload E Use the Controller Status Menu to Upload After you have set a communication path in the RSLogix 5000 project you can use the Controller Status menu to upload from the controller To upload from the Controller Status menu choose Upload Upload via the Controller Status Menu Offline 1 E RUN Redundancy 64 Rockwell Automation Publication 1756 UM001L EN P May 2011 Choose the Controller Operation Mode Start Using the Controller Chapter 3 Use this table as a reference when determining your controller Operation mode Select one of these modes
152. ight click the bus of the newly added communication adapter and choose New Module 5 8 VO Configuration 1756 Backplane 1756 A fu 0 1756 L751O controller 1 9 1 1756 41832 B Inputs 32 A 9 2 1756 0B16D O New Module B f 3 1756 CN2 B Cc i ies ControlNet Paste Ctrl V LM 11756 cN2 a B 89 21734 ACN Print gt Pr 7 Select the I O module you want to add and click OK E Select Module Description Analog Digital ow 1794H4ATBJA 16 Point 120 AC Input 1 7Id IAB A 8 Point 120 AC Input 1794 ABI A 8 Point 120V AC Isolated Input 1794 IBIOXOBBJA 10 Input 6 Output 24v DC Sink Source 1794 IB16 A 16 Point 24 DC Input Sink 8 Specify the Module Properties according to your module and application For more information about the module configuration properties see the user manual for the I O module you are adding 9 Add any other I O modules you are using in this bus 10 Complete steps 1 9 until your remote I O network and distributed I O modules are configured in RSLogix 5000 software 138 Rockwell Automation Publication 1756 UM001L EN P May 2011 I O Modules Chapter 8 Reconfigure an 1 0 Module fan 1 0 module supports reconfiguration you can reconfigure the module via the following e The Module Properties dialog box in the I O Configuration folder e AMSG instruction in program logic IMPORTANT Use care when changing the configuration of an I O module You could inadv
153. information about SIL2 certification and configurations in Chapters 12 and 13 Added 1756 L7x status display and status indicator information in Appendix A Added information to the History of Changes that describes changes made with each revision of this manual 1756 UMO01I EN P October 2009 Added new information about broadcasting over serial port Updated redundancy information Updated battery information Added new and updated EtherNet IP motion information 1756 UM001H EN P July 2008 Added new information about the 1756 L65 controller Added new information about the 1784 CF128 CompactFlash card 1756 UM001G EN P January 2007 1756 UM001F EN P May 2005 Added information about the 1756 L64 ControlLogix controller Added information about Add On Instructions Updated the section titled Select a System Overhead Percentage Updated the section titled Add Your Axes Updated the section titled Obtain Axis Information No changes documented Rockwell Automation Publication 1756 UM001L EN P May 2011 Table 69 History of Changes Publication Revision and Date 1756 UM001E EN P August 2002 Topic History of Changes Appendix C Added information about the battery life of the 1756 BA1 battery when you use it in a ControlLogix5563 controller Added information about the 1756 BATM ControlLogix battery module 1756 UMO01D EN P Revision not publ
154. ing Manual publication 1756 PM017 You can use the ControlLogix ESMs to execute either of the following tasks Provide power to 1756 L7x controllers to save the program to the controller s on board nonvolatile storage NVS memory after power is removed from the chassis or the controller is removed from a powered chassis IMPORTANT When you are using an ESM to save the program to on board NVS memory you are not saving the program to the SD card installed in the controller Clear the program from the 1756 L7x controller s on board NVS memory For more information see Clear the Program from On board NVS Memory The following table describes the ESMs Cat No Description 1756 ESMCAP Capacitor based ESM The 1756 L7x controllers come with this ESM installed 1756 ESMNSE Capacitor based ESM without WallClockTime back up power Use this ESM if your application requires that the installed ESM deplete its residual stored energy to 200 pjoules or less before transporting it into or out of your application Additionally you can use this ESM with a 1756 L73 8MB or smaller memory sized controller only 1756 ESMNRM Secure capacitor based ESM non removable This ESM provides your application an enhanced degree of security by preventing physical access to the USB connector and the SD card Rockwell Automation Publication 1756 UMO001L EN P May 2011 73 Chapter 3 74 Start Using the Controller Save the Program to
155. ion APR Fault Mfg 18 128 CIP Motion Guard Fault 1 0 Fault Codes I O faults indicated by the controller are indicated on the status display in one of these formats e I O Fault Local X XXXX message e I O Fault ModuleName XXXX message I O Fault ModuleParent X XXXX message The first part of the format is used to indicate the location of the faulted module How the location is indicated depends on your I O configuration and the module s properties specified in RSLogix 5000 software The latter part of the format X XXX message can be used to diagnose the type of I O fault and potential corrective actions For details about each I O fault code see the Logix5000 Major Minor and I O Fault Codes Programming Manual publication 1756 PM014 Table 57 1 0 Fault Messages Code Message 0001 Connection Failure 0002 Insufficient Resource 0003 Invalid Value 0004 IOI Syntax 0005 Destination Unknown 0006 Partial Data Transferred 0007 Connection Lost 0008 Service Unsupported 0009 Invalid Attribute Value 000A Attribute List Error 000B State Already Exists 000C Object Mode Conflict 000D Object Already Exists Rockwell Automation Publication 1756 UM001L EN P May 2011 Status Indicators Table 57 1 0 Fault Messages Code Message 0
156. ion Publication 1756 UMO001L EN P May 2011 19 Chapter 1 Install the 1756 L7x Controller 1756 L7 xX Controller Pa rts These sections describe parts that are included with the controller as well as available accessory parts Parts Included with the 1756 L7x Controller These parts are included with the controller e 1756 L72 1756 L73 1756 L74 or 1756 L75 controller e 1756 ESMCAP capacitor based energy storage module ESM e 1784 SDI Secure Digital SD card 1 GB e 1747 KY controller key Figure 1 Parts with the 1756 L7x Controller 1756 L7x Controller Card installed 1756 ESMCAP installed 32016 M IMPORTANT The 1756 L7x controllers ship with an SD card installed We recommend that you leave the SD card installed 20 Rockwell Automation Publication 1756 UM001L EN P May 2011 Install the 1756 L7x Controller Chapter 1 Parts Available for Use with the 1756 L7x Controller In addition to parts included with the controller you may choose to use these parts specific to your application If your application requires Then use this part USB connection from a computer to the controller SAMTEC RSP 119350 USB cable Nonvolatile memory 1784 SD1 1 GB or 1784 SD2 2 GB ESM without WallClockTime back up power 1756 ESMNSE This ESM does not have WallClockTime back up power Use this ESM if your application requires that the installed ESM deplete its residual stored energy to 40 pJoule or
157. ions When you are configuring a redundant ControlLogix system these Items in Primary and Secondary Chassis ControlLogix controller considerations specific to modules in the redundant chassis must be made Consideration When configured for redundancy the secondary controller automatically receives and buffers data A redundant controller uses twice as much data memory and 1 0 memory space as a nonredundant controller A redundant controller has a significantly longer scan time than a nonredundant controller The ControlLogix Enhanced Redundancy User Manual publication 1756 UM535 provides detailed information about minimizing the scan time impact You do not need a redundancy specific version of RSLogix 5000 programming software but it must match your Enhanced Redundancy System revision level Communication modules As many as seven communication modules can reside in a redundant controller chassis in any combination of EtherNet IP modules and ControlNet modules To connect to other networks bridge through another ControlLogix chassis outside the redundant system For best results use a separate networks for HMI and I O communication I O modules All 1 0 is remote from the redundant controller chassis Beginning with Enhanced Redundancy System revision 19 50 EtherNet IP networks in redundant systems can be used for remote I O or produced consumed data Redundant power supplies The 1756 PA75R and 1756 PB75R redu
158. is 41 precautions 31 memory options 88 OK indicator 209 parts included 34 not included 35 RS232 indicator 208 107 207 serial connection 50 51 107 1756 L6x included controller 34 1756 L7x add while online 141 CPU 89 FORCE indicator 205 installation ESM install 28 26 into chassis 21 key 23 SD card install 24 23 memory options 88 OK indicator 206 parts not included 21 20 RUN indicator 205 SD indicator 206 status display 197 205 207 USB driver 48 1756 N2 130 1756 N2XT 130 1756 OF8H uses 104 1756 RIO uses 101 1784 CF64 controller parts 35 1784 SD1 controller parts 20 21 load from 72 store to 68 1784 SD2 controller parts 21 load from 72 store to 68 A add distributed 1 0 137 Rockwell Automation Publication 1756 UM001L EN P May 2011 223 Index 224 local I O 130 remote I O 133 Add On Instructions in project 165 application elements 155 networks and 91 ASCII 115 attributes keying 211 AutoFlash upgrade 59 axis obtain information 150 BAT indicator 1756 L6x 208 battery 1756 BA1 estimate 77 79 life after warning 80 estimate 77 78 catalog number 34 77 76 install 38 replacement 77 schedule 77 81 uninstall 38 battery module catalog number 35 broadcast messages 117 C cache message options 124 about 123 calculate connection use 125 change equipment phase 178 chassis ControlLogix list 130 insert controller 21 41 check WallClockTime 29 Co
159. ishe d 1756 UMOO1C EN P June 2001 1756 UM001B EN P November 2000 Updated the Preface Added the section ti ed Configure an EtherNet IP Module Added the sec EtherNet IP Ne ion ti worl ed Download and Go Online over an Added the sec EtherNet IP Ne Added the sec EtherNet IP Ne ion ti worl ion ti worl ed Communicate with 1756 I O over an ed Communicate with 1794 I O Over an Added the section t Controller over an Eth itled Communicate with Another erNet IP Network Added the sec Terminal Over a E ion ti ed Communicate with a PanelView herNet IP Network Added the sec Project over an ion ti ed Communicate with an RSView32 EtherNet IP Network Added the section titled Add 1 0 Modules Added the section titled Create Aliases Added the section titled Schedule the ControlNet Network Added the section titled Communicate with Another Controller Over a DH Network Added the section titled Route PLC 5 or SLC 500 Messages From a DH Network Added the section titled Estimate Execution Time Added the section titled Estimate Memory Use Added the section titled Determine When Data Is Updated Added the section titled Configure a 1756 ENET Module Added the section titled Download and Go Online over an Ethernet Network Added the section titled Communicate with 1756 I O over an Ethernet Network
160. l Informations sur l utilisation de cet quipement en environnements dangereux The following information applies when operating this equipment in hazardous locations Products marked CL I DIV 2 GP A B C D are suitable for use in Class Division 2 Groups A B C D Hazardous Locations and nonhazardous locations only Each product is supplied with markings on the rating nameplate indicating the hazardous location temperature code When combining products within a system the most adverse temperature code lowest T number may be used to help determine the overall temperature code of the system Combinations of equipment in your system are subject to investigation by the local Authority Having Jurisdiction at the time of installation Les produits marqu s CL I DIV 2 GP A B C D ne conviennent qu une utilisation en environnements de Classe Division 2 Groupes A B C D dangereux et non dangereux Chaque produit est livr avec des marquages sur sa plaque d identification qui indiquent le code de temp rature pour les environnements dangereux Lorsque plusieurs produits sont combin s dans un syst me le code de temp rature le plus d favorable code de temp rature le plus faible peut tre utilis pour d terminer le code de temp rature global du syst me Les combinaisons d quipements dans le syst me sont sujettes a inspection par les autorit s locales qualifi es au moment de l installation EXPLOSION HAZ
161. l decisions and links to complete specifications information Motion Analyzer Selection Guide publication PST SGO03 Provides motion selection and configuration tools via CD ROM Logix5000 Controllers General Instructions Reference Manual publication 1756 RM003 Provides programmers with details about each available instruction for a Logix5000 controller Vou should be familiar with how the Logix5000 controller stores and processes data before consulting this publication Logix5000 Controllers Common Procedures Programming Manual publication 1756 PM001 Guides all user levels in developing projects for Logix5000 controllers and provides links to individual guides for information on topics such as import export messages security and programming in different languages You can view or download publications at http www rockwellautomation com literature To order paper copies of technical documentation contact your local Rockwell Automation distributor or sales representative Rockwell Automation Publication 1756 UMO001L EN P May 2011 153 Chapter 9 Develop Motion Applications Notes 154 Rockwell Automation Publication 1756 UM001L EN P May 2011 Chapter 10 Develop Applications Topic Page Elements of a Control Application 55 Tasks 56 Programs 59 Routines 162 Tags 63 Programming Languages 64 Add On Instructions 165 Monitoring Controller Status 66 Monitoring
162. lable from Rockwell Automation you may experience data corruption or loss Also SD cards not provided by Rockwell Automation do not have the same industrial environmental and certification ratings as those available from Rockwell Automation 88 Rockwell Automation Publication 1756 UM001L EN P May 2011 1756 L7x ControlLogix System and Controllers Chapter 4 Controller Central processing Unit CPU Resources The ControlLogix controller divides processing resources between multiple CPUs With the 1756 L7x controller a dual core CPU and backplane CPU are used to provide increased performance With the 1756 L6x controller a single core Logix CPU and a backplane CPU are used Figure 6 1756 L7x and 1756 L6x CPU Illustration 1756 L6x e Backplane ki l Backplane CPU q CPU 1 0 Data V 0 Data Core Logix CPU Core i For both 1756 L6x and 1756 L7x controllers the Logix CPU executes application code and messages The Logix CPU is responsible for logic and data memory including the following e Program source code e Tag data e External communication for example FactoryTalk Live Data The backplane CPU communicates with I O and sends and receives data from the backplane This CPU operates independently from the Logix CPU so it sends and receives I O information asynchronous to program execution The backplane CPU is responsible for I O memory including the follo
163. lications Chapter 10 Figure 24 Task Within a Control Application RSLogix 5000 Control Application Controller Fault Handler Task 8 Configuration Status Watchdog Program 32 Program 1 Main Routine Program local Tags Fault Routine Other Routines Controller global Tags 0 Data System shared Data Figure 25 Tasks in RSLogix 5000 Software EJ Controller Structure_Example Controller Tags Controller Fault Handler GI Power Up Handler i Tasks EA MainTask Main Task gy Continuous Task 2 Periodic ae 3 MainProgram A Program Tags ERI MainRoutine Secondary_Program A Program Tags B Secondary_1 Task 2 eee Task 2 Program 1 A Program Tags B Taski Routine2 amp Unscheduled Programs Phases a OR Reserve_Program J Motion Groups Ungrouped Axes Rockwell Automation Publication 1756 UMO001L EN P May 2011 157 Chapter 10 Develop Applications A task provides scheduling and priority information for a set of one or more programs Configure tasks as continuous periodic or event using the Task Properties dialog box Figure 26 Configuring the Task Type te Task Properties MainTask General Configuration Pro
164. lick Next 48 Rockwell Automation Publication 1756 UMO001L EN P May 2011 Start Using the Controller Chapter 3 The software is installed Found New Hardware Wizard E Please wait while the wizard installs the software D 5 Rockwell Automation USB CIP rausbcip sps To C WINDOWS system32 DRIVERS 4 Click Finish to set up your USB driver To browse to your controller in RSLinx software click the RSWho icon kt The RSLinx Workstation organizer appears or Linx Gateways Ethernet BB 48_veP 1 1789 A17 A Virtual Chassis lt t Virtual Chassis 5 00 Workstation RSLinx Server T 1 16 1756 L75 LOGIX5575 ew USB lt USB Port Driver T S 16 1756 L75 LOGIX5575 Your controller appears under two different drivers a virtual chassis and the USB port You can use either driver to browse to your controller Rockwell Automation Publication 1756 UM001L EN P May 2011 49 Chapter3 Start Using the Controller Connect to the 1756 L6x The 1756 L6x ControlLogix controller uses a serial port for workstation Controller connections WARNING If you connect or disconnect the serial cable with power applied to this module or the serial device on the other end of the cable an electrical arc can occur This could cause an explosion in hazardous location installations Be sure that power is removed or the area is nonhazardous before
165. llers are now available These controllers are identified as 1756 L6x controllers and 1756 L7x controllers according to abbreviations of their full catalog numbers Table 1 ControlLogix Catalog Numbers Abbreviated Cat No Cat No 1756 L6x 1756 L61 1756 L62 1756 L63 1756 L64 1756 L65 1756 L7x 1756 L72 1756 L73 1756 L74 1756 L75 The traditional ControlLogix controllers share many similar features but alsohave some differences Table 2 provides a brief overview the differences between the controllers For further details about these features and differences see the appropriate chapters of this manual Table 2 Differences Between 1756 L7x and 1756 L6x Controllers Feature 1756 L7x 1756 L6x Clock support and backup used for Energy Storage Module ESM Battery memory retention at powerdown Communication ports built in USB Serial Connections controller 500 250 Logix CPU processor Dual core Single core Memory nonvolatile Secure Digital SD card CompactFlash card Status display and status indicators Scrolling status display and four status indicators Six status indicators Unconnected buffer defaults 20 40 max 10 40 max Rockwell Automation Publication 1756 UMO001L EN P May 2011 11 Preface Before You Begin 12 Redundant ControlLogix Controllers Certain ControlLogix controllers are also supported for use in redundant systems For more info
166. mapactFlash card catalog number 35 communication Data Highway Plus 100 113 Foundation Fieldbus 103 HART 104 network options 87 path set 61 87 serial configure 115 universal remote I O 101 CompactFlash card installation 36 load from 72 other tasks 74 removal 36 store to 68 comparision PhaseManager 178 compatibilitv batterv 76 compatible keving 213 configurations fail safe 193 195 high availability 194 configure motion 149 serial communication 115 51 170 connect DH 485 network 113 connection calculate use 125 ControlNet 97 network 97 DeviceNet network 99 EtherNet IP 94 network 94 example 127 local 125 message required 123 produce consume data and 122 required 122 remote 126 scheduled ControlNet 97 unscheduled ControlNet 97 USB make 47 considerations redundancy 184 consume data 121 continuous task 158 ControlFLASH utility 56 controller 1756 L6x battery and 76 38 CompactFlash card installation 36 insert into chassis 41 parts not included 35 RS 232 107 serial connection 50 51 107 battery and 76 communication options 87 ESM install 28 26 insert into chassis 21 Rockwell Automation Publication 1756 UMO001L EN P May 2011 key insert 23 rts included 20 not included 21 SD card install 24 23 status display 197 205 207 USB driver 48 battery check 77 78 communication path set 61 87 serial communication 115 calculate 125 CPU resources 89 design system with 8
167. mation Publication 1756 UMO001L EN P May 2011 167 Chapter 10 Develop Applications Figure 36 GSV Used to Identify 1 0 Timeout SY Get System Value Class Name Module Instance Name Attribute Name LedStatus Dest IO LED 0 QU Fault Alert Equal Source amp IO LED 0 2 Source B For more information about attributes available with the Module object see the Logix5000 Controllers General Instructions Reference Manual publication 1756 RM003 Determine if 1 0 Communication to a Specific 1 0 Module has Timed Out If communication times out with a device module in the I O configuration of the controller the controller produces a fault code and fault information for the module You can use GSV instructions to get fault code and information via the FaultCode and FaultInfo attributes of the Module object For more information about attributes available with the Module object see the Logix5000 Controllers General Instructions Reference Manual publication 1756 RM003 Interrupt the Execution of Logic and Execute the Fault Handler Depending on your application you might want an I O connection error to cause the Controller Fault Handler to execute To do so set the module property that causes a major fault to result from an I O connection error The major fault then causes the execution of the Controller Fault Handler First develop a routine in the Controller Fault Handler that can respond to I
168. me Data Type i me Controller Tags Add_Water PHASE l Add Water State DINT ja El Add_Water Running BOOL L fa MainTask ya adc Catal BOOL m Add water Restarting BOOL An equipment phase directs one activity of your equipment A state model divides the activity into a series of states E Add Water Phase ae Mix Phase t Running State Routine How to add ae Drain Phase al a Si _ D C OLI E Space Parts Phase v Y CB MainProgram l l T Equipment phase instructions control the transitions between states and handle faults PSC POVR PCLF PRNP PATT PCMD PFL PXRQ PPD PDET l Mv Equipment Program AS Other code controls the specific actions of your equipment Water Feed Conveyor Enable Axes L hh 174 Rockwell Automation Publication 1756 UM001L EN P May 2011 Using the PhaseManager Tool Chapter 11 Minimum System To develop PhaseManager programs you need the following Requ i rements e A ControlLogix controller at firmware revision 16 0 or later e A communication path to the controller e RSLogix 5000 software version 16 0 or later To enable PhaseManager support you need either the Full or Professional edition of RSLogix 5000 p
169. means provided with this product e Substitution of components may impair suitability for Class Division 2 e f this product contains batteries they must only be changed in an area known to be nonhazardous Before You Begin RISQUE D EXPLOSION e Couper le courant ou s assurer que l environnement est class non dangereux avant de d brancher l quipement e Couper le courant ou s assurer que l environnement est class non dangereux avant de d brancher les connecteurs Fixer tous les connecteurs externes reli s cet quipement l aide de vis loquets coulissants connecteurs filet s ou autres moyens fournis avec ce produit e La substitution de composants peut rendre cet quipement inadapt a une utilisation en environnement de Classe Division 2 e S assurer que l environnement est class non dangereux avant de changer les piles Complete these tasks using the appropriate resources listed as references before you install your controller Task Resources Install a ControlLogix chassis e ControlLogix Chassis Series B Installation Instructions publication 1756 IN080 e ControlLogix XT Chassis Installation Instructions publication 1756 IN637 Install a ControlLogix power supply e ControlLogix Power Supplies Installation Instructions publication 1756 IN613 e ControlLogix XT Power Supplies Installation Instructions publication 1756 IN639 Rockwell Automat
170. ment is intended for use in a Pollution Degree 2 industrial environment in overvoltage Category Il applications as defined in IEC 60664 1 at altitudes up to 2000 m 6562 ft without derating This equipment is considered Group 1 Class A industrial equipment according to IEC CISPR 11 Without appropriate precautions there may be difficulties with electromagnetic compatibility in residential and other environments due to conducted and radiated disturbances This equipment is supplied as open type equipment It must be mounted within an enclosure that is suitably designed for those specific environmental conditions that will be present and appropriately designed to prevent personal injury resulting from accessibility to live parts The enclosure must have suitable flame retardant properties to prevent or minimize the spread of flame complying with a flame spread rating of 5VA V2 V1 VO or equivalent if non metallic The interior of the enclosure must be accessible only by the use of a tool Subsequent sections of this publication may contain additional information regarding specific enclosure type ratings that are required to comply with certain product safety certifications In addition to this publication see the following e Industrial Automation Wiring and Grounding Guidelines for additional installation requirements Rockwell Automation publication 1770 4 1 e NEMA Standard 250 and IEC 60529 as applicable for explanations of the degree
171. ment phase change manually 178 instructions 179 Rockwell Automation Publication 1756 UM001L EN P May 2011 225 Index 226 error script file 58 ESM install 28 uninstall 26 EtherNet IP add while online 146 connections 94 module features 92 93 network 92 redundancy system and 187 software for 94 event task 158 exact match keying 212 example configuration DH 485 network 113 F fail safe configruation about 193 fault code use GSV to get 168 fault handler execute at I O fault 168 fault messages 199 I O 202 Major Recoverable Fault 200 fault tolerant configruation about 195 features 87 controller communication 87 programming 87 filler slot slot filler 130 firmware determine revision 54 obtain 56 security certificate error 58 upgrade AutoFlash use 59 FORCE indicator 1756 L6x 208 205 Foundation Fieldbus 103 G general status messages 198 GSV fault code 168 monitor connection 168 166 H hardware configuration options 83 HART See Highway Addressable Remote Transducer high availability configruation about 194 Highway Addressable Remote Transducer 104 hold up time ESM WallClockTime 76 1 0 connection error 168 ControlLogix remote 132 selection 129 determine data update 147 136 fault codes 202 reconfigure 139 132 1 0 configuration add distributed I O 137 local 1 0 130 remote I O 133 while online 140 I O indicator 1756 L6x 207 indicator 205 BAT 1756 L6x 208 FORCE 1756 L
172. mmunicate with other EtherNet IP devices messages Serve as a pathway for da produce consume Bridge EtherNet IP nodes to ro ules requires an adapter for distributed 1 0 a sharing between Logix5000 controllers ute messages to devices on other networks 1756 EN2F Perform Connect fiber media by an LC he same functions as a 1756 EN2T module iber connector on the module 1756 ENZT Perform capacitv for more demandi Provide a Configure IP addresses quickly he same functions as temporary configura a 1756 ENBT module with twice the ng applications on connection via the USB port by using rotary switches 1756 ENZTR Perform Support communication on a ri he same functions as a 1756 EN2T module ng topology for a Device Level Ring DLR single fault tolerant ring network 1756 EN3TR Perform Three ports for D he same functions as the 1756 EN2TR module LR connection 1756 EN2TXT Perform Operate i tempera he same functions as ures a 1756 EN2T module n extreme environments with 25 70 C 13 158 F 1756 EWEB Provide customizable web pages for external access to controller information Provide remote access via an Internet browser to tags in a local ControlLogix controller Communicate with other EtherNet IP devices messages Bridge EtherNet IP nodes to route messages to devices
173. mponents for use in SIL2 applications and provides general configuration and application requirements Explains the configuration of SIL2 certified fault tolerant systems that are configured by using RSLogix 5000 subroutines ControlLogix SIL2 System Configuration Using SIL2 Add On Instructions Application Technique publication 1756 AT012 Explains the configuration of SIL2 certified fault tolerant systems that are configured by using RSLogix 5000 Add On Instructions You can view or download publications at http www rockwellautomation com literature To order paper copies of technical documentation contact your local Rockwell Automation distributor or sales representative 90 Rockwell Automation Publication 1756 UM001L EN P May 2011 Networks Available Topic Networks Available Chapter 5 Communication Networks Page 91 EtherNet IP Network Communication 92 ControlNet Network Communication 94 DeviceNet Network Communication 98 Data Highway Plus DH Network Communication 100 Universal Remote I O RIO Communication 101 Foundation Fieldbus Communication HART Communication 103 104 Additional Resources 105 Several communication networks are available for use with ControlLogix svstems This table describes tvpical network applications used with ControlLogix svstems and lists the networks available to support such applications Table 17
174. munication 1756 L6x controllers only Chapter 6 When you configure the serial port for User mode and the ASCII protocol you can use it to do the following e Read ASCII characters from a weigh scale module or bar code reader e Send and receive messages from an ASCII triggered device such as a MessageView terminal After you configure the controller for use with the ASCII protocol program the controller using the ASCII instructions Reference the Logix5000 Controllers General Instruction Reference Manual publication 1756 RM003 for information about the ASCII instructions Complete these steps to configure your 1756 L6x controller for serial communication after you have created a controller project in RSLogix 5000 programming software 1 Open the Controller Properties and click the Serial Port tab fk Controller Properties Serial_exp Advanced SFCExecution File Redundancy General Serial Port System Protocol User Protocol Maj Mode Baud Rate 2 From the Mode pull down menu choose the mode that corresponds to your intended protocol Use this table as a reference For this protocol Choose this mode DF1 Master System DF1 Point to Point DF1 Radio Modem DF1 Slave DH 485 ASCII User Rockwell Automation Publication 1756 UMO001L EN P May 2011 115 Chapter6 Serial Communication 1756 L6x controllers only 3 Specify the remaining properties in the Serial Port tab according to y
175. n RS 232 Connection RS 232 Connection H Modem g ax WA F j Modem Modem Rockwell Automation Publication 1756 UM001L EN P May 2011 107 Chapter 6 Serial Communication 1756 L6x controllers only Communication with Serial Devices ControlLogix Chassis Serial Communication Options You can use the serial port of the ControlLogix controller and or use ProSoft modules in the ControlLogix to achieve serial communication Options specific to the ControlLogix controller serial port are described in this chapter For more information about ProSoft modules that can be used to establish serial communication see the ProSoft Technology website at http www prosoft technology com Serial Port mode System or User then a protocol Figure 14 Serial Port Mode in the Controller Properties When configuring the controller for serial communication you first specify a Ye Controller Properties Serial_exp Advanced SFC Execution File Redundancy General Serial Port System Protocol User Protocol Maj Mode Baud Rate This table describes the serial communication protocols for use with each mode Table 28 Serial Port Modes Protocols and Uses Mode System User Protocol Is used to See page DF1 Master Control polling and message transmis
176. nd establish a network update time NUT Scheduling a connection reserves network bandwidth specifically to handle the connection Unscheduled An unscheduled connection is a message transfer between devices that is triggered by the requested packet interval RPI or the program such as a MSG instruction Unscheduled messaging lets you send and receive data when you need to Unscheduled connections use the remainder of network bandwidth after scheduled connections are allocated ControlNet Module Connections The 1756 CNB and 1756 CNBR communication modules support 64 CIP connections over a ControlNet network However for optimal performance configure a maximum of 48 connections for each module The 1756 CN2 1756 CN2R and 1756 CN2RXT communication modules support 128 connections over a ControlNet network all of which can be configured without risk of performance degradation Rockwell Automation Publication 1756 UMO001L EN P May 2011 97 Chapter5 Communication Networks j The DeviceNet network uses the Common Industrial Protocol CIP to provide DeviceNet Network P H the control configuration and data collection capabilities for industrial devices Communication The DeviceNet network uses the proven Controller Area Network CAN technology which lowers installation costs and decreases installation time and costly downtime A DeviceNet network provides access to the intelligence present in your devices by letting you
177. ndant power supplies provide reliable chassis power Redundant ControlNet media 184 Redundant media provide more reliable ControlNet communication For complete information about designing and planning modules for use in your redundant ControlLogix chassis see the ControlLogix Enhanced Redundancy User Manual publication 1756 UM535 Rockwell Automation Publication 1756 UM001L EN P May 2011 Redundant Systems Chapter 12 Enhanced versus Standard Redundancy While the enhanced and standard redundancy systems operate in a similar manner there are some key differences between the two platforms This table compares the enhanced and standard redundancy system features Table 51 Comparison of Enhanced Redundancy to Standard Redundancy Feature Enhanced Standard System System Supports enhanced ControlLogix ControlNet and EtherNet IP vA communication modules for example the 1756 CN2 B or 1756 EN2T modules Supports standard ControlLogix ControlNet and EtherNet IP v communication modules for example the 1756 CNB D or 1756 ENBT modules Compatible with the single slot 1756 RM redundancy modules vA v Compatible with the double slot 1757 SRM redundancy modules vA Support for all 1756 L6x and 1756 L7x ControlLogix controllers v Use of ControlLogix XT system components for example the 1756 vA L63XT controller and the 1756 CN2XT module Availability of I O over an EtherNet IP network including Red
178. ndicators Appendix A 1756 L6x Status Indicators The 1756 L6x controllers have status indicators on the front of the controller at show the state of the controller II Woo Cow FORECO CI 232 Status Indicators BAT CI CA OK RUN REM PROG l RUN Indicator To change the controller mode indicated by the RUN indicator either use the keyswitch on the front of the controller or use the Controller Status menu in RSLogix 5000 software Table 62 RUN Indicator State Description Off The controller is either in Program or Test mode Steady green The controller is in Run mode 1 0 Indicator The I O indicator shows the status of I O modules in the controller s project Table 63 I O Indicator State Description Off Either of the following is true e There are no devices are in the I O configuration of the controller If needed add the required devices to the I O configuration of the controller e The controller does not contain a project controller memory is empty If prepared download the project to the controller Solid green The controller is communicating with all of the devices in its 1 0 configuration Flashing green One or more devices in the I O configuration of the controller are not responding For more information go online with RSLogix 5000 software to check the 1 0 configuration of the controller Flashing red A chassis fault exists Troubleshoot the chassis and replace it if necessary
179. ns 1001 ba biet Ba said Sos oe 184 Enhanced versus Standard Redundancy eee eee ee 185 Build a Redundant Systemr 2 biez ind bal dee eee as 186 ControlNet Considerations in Redundant Systems 186 EtherNet IP Considerations in Redundant Systems 187 IP Address Swapping sistemi jj bis eink 187 Rockwell Automation Publication 1756 UMO001L EN P May 2011 9 Table of Contents SIL 2 Certification Status Indicators Using Electronic Keying History of Changes Index Redundancy and Scan Tin sax ateceidn tame nos boterdedanieasse 188 Additional Res ieCes viode weed a aden dated d akt ye Oucdadans 189 Chapter 13 Introduction to SIL an i ed seeds 191 Programming and Debugging Tool PADT 191 Typical SIL2 Configurations sisien A a 192 Fail safe Oni ish ACI Oy 4 2 aa tid ta tartar enor Sb jeg 193 High availability Confi utati ti i 2 cis sce Kapi bu eaer ei enee 194 Fault tolerant Configuration L a sea Sabesina savas baw octets 195 Additional Resources aided a ai dos SA ga Snead 3 ase ee 196 Appendix A 1756 L7x Controller Status Display and Indicators 197 1756 L7x Controller Status Displav 0 c eee eee eee ee eee 197 General Status Messages co scccoasvett via it eeedneeeceiws a bea 198 Fault MESSA bes ay ri l i les tna 199 Major Recoverable Fault Messages 0000 0 cece eee eee eee 200 I O Fault Codes oir i ea eam sae 202 1756 L7x Controller S
180. ntrollers Execution Time and Memory Use Reference Manual publication 1756 RM087 Assists in estimating the memory use and execution time of programmed logic and in selecting among different programming options Hardware installation ControlLogix Chassis Installation Instructions publication 1756 INO80 Describes how to install and ground a ControlLogix chassis ControlLogix Power Supplies Installation Instructions publication 1756 IN613 Describes how to install and ground ControlLogix power supplies ControlLogix XT Chassis Installation Instructions publication 1756 IN637 ControlLogix XT Power Supplies Installation Instructions publication 1756 IN639 Describes how to install and ground a ControlLogix XT chassis Describes how to install and ground ControlLogix XT power supplies GuardLogix controllers GuardLogix Controller Systems Safety Reference Manual publication 1756 RM093 Describes how to use the GuardLogix controllers Rockwell Automation Publication 1756 UMO001L EN P May 2011 13 Preface For more information about I O See This Resource ControlLogix Remote 1 0 Communication Module User Manual publication 1756 UM534 Description Describes how to configure and troubleshoot the ControlLogix remote I O RIO communication module Process Remote I O Communication Interface Module User Manual publication 1757 UM007 Describes how to configure and troubles
181. o the I O Configuration s snesrsreee 130 Remote I O Modules GA nth ei du ta a aie eyes 132 Add Remote I O to the I O Configuration 133 Distributed Qef dia incon pit L a ue g at nintefa 136 Add Distributed I O to the I O Configuration 137 Reconfigure an I O Module ii e te rece 139 Reconfigure an I O Module via the Module Properties 139 Reconfigure an I O Module via a Message Instruction 140 Add to the I O Configuration While Online 140 Modules and Devices that Can be Added While Online 141 Online Additions ControlNet Considerations 143 Online Additions EtherNet IP Considerations 146 Determine When Data is Updated 2332 pie is idoi a ai fein 147 Additional Resources iii sirt BEN ji BI ee eae ha ae 148 Chapter 9 Motion Control Options a a e A RA 149 Motion Overview a tian weed cpadshl tad Peauanteweeaieniea eee 149 8 Rockwell Automation Publication 1756 UM001L EN P May 2011 Develop Applications Using the PhaseManager Tool Redundant Systems Table of Contents Obtain Axis Information si siw niece tai pi kwa bbb tis r isa 150 Program Motion Control a sissa wita ada ad 150 Additional BResojiti es saris cet tie tattle oat A 153 Chapter 10 Elements of a Control Application 215 bail el yolks ata ae eee cece 155 MCAS Sei N E at ART 156 Task Priority kor gia B atone Sait a ez ea i 159 PRO OTANI dis kt aise lab A Edit i A M ia lot i
182. ocessing To Reduce Task Overhead The controller operating system is a preemptive multitasking system that is IEC 1131 3 compliant This system provides the following e Programs to group data and logic e Routines to encapsulate executable code written in a single programming language Each program contains the following e Program tags e A main executable routine e Other routines e An optional fault routine Rockwell Automation Publication 1756 UMO001L EN P May 2011 159 Chapter 10 Develop Applications Figure 28 Program Within a Control Application RSLogix 5000 Control Application Controller Fault Handler Task 8 Task 1 Configuration Status Watchdog Program 32 Program 1 Program local Main Routine Tags Fault Routine Other Routines Controller global Tags I O Data Svstem shared Data Figure 29 Programs in RSLogix 5000 Software i Tasks 0 88 MainTask MainProgram Program Tags Ea MainRoutine Secondary_Program Program Tags Secondary_1 160 Rockwell Automation Publication 1756 UM001L EN P May 2011 Develop Applications Chapter 10 Scheduled and Unscheduled Programs The scheduled programs within a task execute to completion from first to last Programs that aren t attached to any task show
183. ockwell Automation Some features of these I O modules include the following Field side diagnostics Electronic fusing Individually isolated inputs outputs Removable terminal blocks RTBs or 1492 wiring systems are required for use with I O modules 1492 PanelConnect modules and cables can be used to connect input modules to sensors For more information about ControlLogix I O module features specifications and wiring options see the ControlLogix Selection Guide publication 1756 SGO01 Rockwell Automation Publication 1756 UMO001L EN P May 2011 129 Chapter8 1 0 Modules Local 1 0 Modules 130 The ControlLogix chassis you choose affects how many local I O modules you can use Several ControlLogix chassis sizes are available to suit your configuration requirements You can fill the slots of your chassis with any combination of controllers communication modules and I O modules This table lists the available ControlLogix chassis and the number of slots available with each Table 39 ControlLogix and ControlLogix XT Chassis and Slots Chassis Slots 1756 A4 4 1756 A4LXT 1756 A5XT 5 1756 A7 7 1756 A7LXT 1756 A10 10 1756 A13 13 1756 A17 17 If you have empty slots in your chassis use the 1756 N2 or 1756 N2XT slot filler module Add Local 1 0 to the 1 0 Configuration If you are adding local I O add the I O module to the backplane with the controller To add an I
184. ogix ControlNet Modules o o ee eee 96 Software for ControlNet Networks 00 ccc cece eee eee 97 Connections Over a ControlNet Network 6 97 DeviceNet Network Communication 000cecec cece eeenes 98 ControlLogix DeviceNet Module Features 0 005 98 ControlLogix DeviceNet Bridge Module and Linking Devices 99 Software for DeviceNet Networks 0ccceccececvevees 99 Connections Over DeviceNet Networks 0 000 eee eee 99 ControlLogix DeviceNet Module Memory 99 Data Highway Plus DH Network Communication 100 Communicate Over a DH Network eee 100 Universal Remote I O RIO Communication 101 Communicate Over a Universal Remote I O Network 102 Foundation Fieldbus Communication 00c eee ee ee eeee 103 HART GomumnGnications tos tid 2258 ee ee aed gia 104 Additional Resources i cscscveratawad sacs deckddorseiastucdea ds 105 Chapter 6 Serial Communication 1756 1756 L6x Controller Serial Port 107 L6x controllers only ControlLogix Chassis Serial Communication Options 108 Communication with Serial Devices ccccececeeeeencece 108 DFI Master Protokol i iii ka Guide vad Suet aie oe eines 108 DF1 Point to Point Protocol tissa sts ther treracx bot a Rare babes 109 DFI Radio Modem Protocol 13 siiksiz jara b a oe ea vee 109 DF1 Radio Modem Advantages ss givs be e i 110 DFI Radio Modem Limitations 00 cece eee ee ee eees 111
185. ollers Execution Time and Memory Assists in estimating the memory use and execution time Use Reference Manual publication 1756 RM087 of programmed logic and in selecting among different programming options Redundancy ControlLogix Redundancy System User Manual Guides the design development and implementation of a Serial communication publication 1756 UM523 standard ControlLogix redundancv svstem ControlLogix Enhanced Redundancv Svstem User Manual publication 1756 UM535 Guides the design development and implementation of an enhanced ControlLogix redundancy system ControlLogix Standard Redundancy Firmware Revision 16 56 Release Notes publication 1756 RN628 Describes the enhancements corrected anomalies and known anomalies specific to the current firmware revision for a standard redundancy system ControlLogix Enhanced Redundancy System Revision 16 80 Release Notes publication 1756 RN650 Using Logix5000 Controllers as Masters or Slaves on Modbus Application Solution publication CIG AP129 Describes the enhancements corrected anomalies and known anomalies specific to the current firmware revision for an enhanced redundancv svstem Provides information to experienced Modbus users who are programming and troubleshooting applications that use Logix5000 controllers on Modbus Rockwell Automation Publication 1756 UMO001L EN P May 2011 15 Preface
186. ollers as Masters or Slaves on Modbus Application Solution publication CIG AP129 PhaseManager User Manual publication LOGIX UM001 Provides information to experienced Modbus users who are programming and troubleshooting applications that use Logix5000 controllers on Modbus Provides steps guidance and examples for setting up and programming a Logix5000 controller to use equipment phases Programming tasks and Logix5000 Controllers Common Procedures Provides links to programming manuals that explain procedures Programming Manual publication 1756 PM001 common programming procedures Logix5000 Controllers Nonvolatile Memory Explains various procedures related to the use of memory Programming Manual publication 1756 PM017 cards Logix5000 Controllers Produced and Consumed Tags Explains produced and consumed tags and information Programming Manual publication 1756 PM011 related to using them in vour program Logix5000 Controllers Messages publication 1756 Explains details about caching managing multiple PM012 messages and sending messages to multiple controllers Logix5000 Controllers and I O Tag Data Programming Explains procedures for using and organizing I O data tags Manual publication 1756 PM004 Major Minor and I O Faults Programming Manual Explains major minor and I O faults as well as the publication 1756 PM014 Controller Fault Handler Logix5000 Contr
187. ommunication modules in an enhanced redundancy system Enhanced communication modules contain a 2 in their catalog number For example the 1756 EN2T module ControlLogix EtherNet IP communication modules e Use the 1756 ENZT 1756 ENZTXT or 1756 EN2TR modules e Must be identica and module type e You must use enhanced EtherNet IP communication modules in an enhanced redundancy system Enhanced communication modules contain a 2 in their catalog number For example the 1756 EN2T module in firmware revision slot placement Redundancy module e Use 1756 RM or 1756 RMXT modules e Redundancy modules in both chassis must be identical in firmware revision and slot placement e For L7x high performance systems RM modules must be RM B series B and must have the same series and firmware revision in both chassis Redundancy module cable fiber optic e Use the 1756 RMCx cable e Standard lengths are available Rockwell Automation Publication 1756 UMO001L EN P May 2011 Additional ControlNet nodes e Place all I O in remote chassis or DIN rails e Add at least two nodes to each ControlNet network in addition to the redundant chassis pair e For enhanced redundancy you must have one other keeper capable ControlNet device at a node address lower than the node addresses of the ControlNet modules in the redundant chassis 183 Chapter 12 Redundant Systems System Considerat
188. omplete these steps 1 Adda communication module to the backplane that contains the controller 3 8 0 Configuration 41756 Backplane 1756 A7 fa 0 1756 L75 10 contro f et 9 1 1756 1B32 B Inputs 2 1756 OB16D Outpu Paste Ctrl Bena iri Module Description 3 Communications 5SBEAMXN DCSNet Interface 1756 CN2 A 1756 ControlNet Bridge 1756 CN2 B 1756 ControlNet Bridge 1756 CN2R A hs 1756 ControlNet Bridge 1756 CN2R B 1756 ControlNet Bridge 2 Specifv the communication module properties according to vour network configuration For more information about the communication module and network properties see the user manual for the network vou are using ControlNet Modules in Logix5000 Control Systems User Manual publication CNET UMO001 DeviceNet Modules in Logix5000 Control Systems User Manual publication DNET UM004 EtherNet IP Modules in Logix5000 Control Systems User Manual publication ENET UMO001 3 Right click the communication network and choose New Module J I O Configuration 3 1756 Backplane 1756 A a 0 1756 L75 1O_controller_1 1 1756 1B32 B Inputs_32_A 2 1756 OB16D Outputs_16_A 3 1756 CN2 B ControlNet_A LA ControlNe 7 New Module Rockwell Automation Publication 1756 UM001L EN P May 2011 133 Chapter 8 134 1 0 Modules 4 Add the remote communication module you
189. on Publication 1756 UM001L EN P May 2011 Start Using the Controller Chapter 3 Estimate 1756 BA2 Battery Life After Warnings Use this table to estimate the battery life after the low battery warnings are indicated Use these times even if the controller does not have power because there is always a small power drain on the battery IMPORTANT When you power up the controller see if there is a low battery warning If you get a low battery warning for the first time you have less battery life than this table shows While powered down the controller still drains the battery but it cannot give the low battery warning Temperature 2 54 cm Power Cycles Battery Life After the BAT Status Indicator Turns Red worst case in Below the Chassis Project Size 1MB 2 MB 4 MB 8 MB 16 MB 0 20 C 32 68 F 3 per day 26 weeks 18 weeks 12 weeks 9 weeks 5 weeks 1 per day 26 weeks 26 weeks 26 weeks 22 weeks 13 weeks 1 per month 26 weeks 26 weeks 26 weeks 26 weeks 26 weeks 21 40 C 69 8 104 F 3 per day 18 weeks 14 weeks 10 weeks 8 weeks 5 weeks 1 per day 24 weeks 21 weeks 18 weeks 16 weeks 11 weeks 1 per month 26 weeks 26 weeks 26 weeks 26 weeks 26 weeks 41 45 C 105 8 113 F 3 per day 2 weeks 0 weeks 7 weeks 6 weeks 4 weeks 1 per day 5 weeks 4 weeks 12 weeks 11 weeks 8 weeks 1 per month 7 weeks 7 weeks 17 week
190. on Publication 1756 UMO001L EN P May 2011 113 Chapter 6 Serial Communication 1756 L6x controllers only Figure 16 DH 485 Network Communication Overview Computer with RSLogix 500 and RSLogix 5000 Software ControlLogix Controller SRE EERE aN l ControlLogix Controller 1756 DH485 Module 1756 ENBT Module 8 Tell e Fa HRE Ea O esl JE 5 5 D TTS a a pi AIC Link Coupler Fe AIC Link Coupler be DH 485 Network AIC Link Coupler a AIC Link Coupler rs E F AIC Link Coupler E ti r ko i AIC Link Coupler a FT o I p gt see Bee Ea B A 55 EB E SLC 5 03 Controller SLC 5 03 Controller 114 IMPORTANT A DH 485 network consists of multiple cable segments Limit the total length of all the segments to 1219 m 4000 ft Rockwell Automation Publication 1756 UM001L EN P May 2011 ASCII Protocol Configure the 1756 L6x Controller for Serial Communication Serial Com
191. on and the axis off My_Axis_X ServoActionStatus off then the MSO instruction turns on the axis Jog_Pushbutton Motion Axis Stop Axis Mu Axis x E DN Motion Control My_Axis X MAS ER3 Stan Tune dan IPL If Home Pushbutton on and the axis hasn t been homed Mv Axis X AxisHomedStatus off then the MAH instruction homes the axis Home_Pushbutton My Axis X AxisHomedStatus MAH Motion Axis Home Axis Mu Axis X E Motion Control Mu Axis X Home If Jog_Pushbutton on and the axis on Mv Axis X ServoActionStatus on then the MAJ instruction jogs the axis forward at 8 units second Jog Pushbutton My Axis X ServodetionStatus Motion Axis Jog Axis Mu Axis X E Motion Control Mu Axis x Jog Direction My Axis X Joq Direction e Speed My Axis X Setlip Manualloqspeed 8 06 Speed Units Units per sec Rockwell Automation Publication 1756 UM001L EN P May 2011 151 Chapter 9 Develop Motion Applications If Jog_Pushbutton off then the MAS instruction stops the axis at 100 units second Make sure that Change Decel is Ves Otherwise the axis decelerates at its maximum speed Jog_Pushbutton MAS Fi Motion Axis Stop EN Axis My Aris x E HDN Motion Control My Axis X MAS ER Stop Type Jog IP2 Change Decel Yes PC gt Decel Rate My Axis X Setlip ManualloqD ecel 100 0e Decel Units Units per sec2 If Move Command on and the axis on Mv Axis X ServoActionStatu
192. on products Resource Description Using ControlLogix in SIL 2 Applications Reference Manual Provides list of ControlLogix system components that meet SIL 2 publication 1756 RM001 requirements as well as programming requirements ControlLogix SIL2 System Configuration Using RSLogix 5000 Subroutines Explains how to use subroutines provided by Rockwell Automation to publication 1756 AT010 configure a fault tolerant system ControlLogix SIL2 System Configuration Using RSLogix 5000 Subroutines Explains how to use Add On Instructions provided by Rockwell Automation publication 1756 AT012 to configure a fault tolerant svstem Xou can view or download publications at http www rockwellautomation com literature To order paper copies of technical documentation contact your local Rockwell Automation distributor or sales representative 196 Rockwell Automation Publication 1756 UM001L EN P May 2011 1756 L7x Controller Status Display and Indicators 1756 L7x Controller Status Display Status Indicators Topic 1756 L7x Controller Status Display and Indicators Appendix A Page 197 1756 L7x Controller Status Display 197 1756 L7x Controller Status Indicators 205 1756 L6x Status Indicators 207 Additional Resources scrolling status display 209 The 1756 L7x controllers have four status indicators and one four character Figure 46 1756 L7x Status Display and Indicators Logix557x
193. onfigure RS 232 DFI Devices 6 Ifthe auto configuration is successful click OK If the auto configuration is not successful verify that the correct Comm Port was selected 7 Click Close Rockwell Automation Publication 1756 UMO001L EN P May 2011 53 Chapter3 Start Using the Controller Upgrade Controller You may choose to upgrade controller firmware by using either of these tools Firmware e ControlFLASH software packaged with RSLogix 5000 software e AutoFlash feature of RSLogix 5000 software To upgrade your controller firmware complete the appropriate tasks listed in this table v Task Page Determine Required Controller Firmware 54 Obtain Controller Firmware 55 Use ControlFLASH Utility to Upgrade 55 FirmwareUse ControlFLASH Utility to Upgrade Firmware Use AutoFlash to Upgrade Firmware 58 Determine Required Controller Firmware Use this table to determine what firmware revision is required for your controller Table 5 Firmware Required for Controllers Controller Series Use this firmware revision 1756 L61 A 12 x or later B 3 40 or later 1756 L62 A 2 x or later B 3 40 or later 1756 L63 A e If not using a CompactFlash card 10 x or later e fusing a CompactFlash card 11 x or later B 3 40 or later 756 L63XT B 13 40 or later 756 L64 B 16 or later 756 L65 B 7 or later 756 L72 A 19 or later 756 L73 A 18 or later 756 L74 A 9 or later 756 L75 A 18 or later
194. operation 1 Press the locking tabs on the top and bottom of the controller 42 Rockwell Automation Publication 1756 UMOOTL EN P May 2011 Install the 1756 L6x Controller Chapter 2 2 Slide the controller out of the chassis DA Additional Resources 6 e SS 938 on TEN en YY ey EN N EN EN ien E EDN 20880 Consult these resources for additional information related to the installation of the ControlLogix system Resource ControlLogix Chassis Installation Instructions publication 1756 IN080 Description Describes how to install and ground a ControlLogix chassis ControlLogix XT Chassis Installation Instructions publication 1756 IN637 Describes how to install and ground a ControlLogix XT chassis ControlLogix Power Supplies Installation Instructions publication 1756 IN613 ControlLogix XT Power Supplies Installation Instructions publication 1756 IN639 Describes how to install and ground ControlLogix power supplies Describes how to install and ground ControlLogix XT power supplies You can view or download publications at http www rockwellautomation com literature To order paper copies of technical documentation contact your local Rockwell Automation distributor or sales represen
195. or Recoverable Fault Status Messages Type Code Message 4 990 User defined 4 991 4 992 4 993 4 994 4 995 4 996 4 997 4 998 4 999 6 1 Task Watchdog Expired 7 40 Save Failure 7 41 Bad Restore Type 7 42 Bad Restore Revision 7 43 Bad Restore Checksum 8 1 Keyswitch Change Ignored 1 1 Positive Overtravel Limit Exceeded 1 2 Negative Overtravel Limit Exceeded 1 3 Position Error Tolerance Exceeded 1 4 Encoder Channel Connection Fault 1 5 Encoder Noise Event Detected 1 6 SERCOS Drive Fault 1 7 Synchronous Connection Fault 1 8 Servo Module Fault 1 9 Asynchronous Connection Fault 11 10 Motor Fault 1 11 Motor Thermal Fault 1 12 Drive Thermal Fault 1 3 SERCOS Communications Fault 1 14 Inactive Drive Enable Input Detected 1 15 Drive Phase Loss Detected 1 6 Drive Guard Fault 1 32 Motion Task Overlap Fault 1 33 CST Reference Loss Detected 18 1 CIP Motion Initialization Fault 18 2 CIP Motion Initialization Fault Mfg 18 3 CIP Motion Axis Fault 18 4 CIP Motion Axis Fault Mfg Rockwell Automation Publication 1756 UMO001L EN P May 2011 201 Appendix A 202 Status Indicators Table 56 Major Recoverable Fault Status Messages Type Code Message 18 5 CIP Motion Fault 18 6 CIP Module Fault 8 7 Motion Group Fault 18 8 CIP Motion Configuration Fault 18 9 CIP Motion APR Fault 8 10 CIP Mot
196. or additional information related to ControlLogix Table 4 Additional Resources Related to ControlLogix Controllers and Systems See This Resource Add On Instructions Programming Manual publication 1756 PM010 Description Explains Add On Instructions and how to use them Batteries for use with controllers Guidelines for Handling Lithium Batteries publication AG 5 4 Provides information regarding storage handling transportation and disposal of lithium batteries Programmable Controllers Battery Reference http www ab com programmablecontrol batteries html Provides Material Safety Data Sheets MSDS for individual replacement batteries CIP Sync Time Synchronization Design and selection Integrated Architecture and CIP Sync Configuration Application Technique publication 1A AT003 Logix5000 Controllers Design Considerations Reference Manual publication 1756 RM094 Provides detailed and comprehensive information about how to apply CIP Sync technology to synchronize clocks in a Logix control system Provides advanced users with guidelines for system optimization and with system information to guide system design choices ControlLogix Selection Guide publication 1756 SG001 Provides a high level selection process for ControlLogix system components critical specifications information for making initial decisions and links to complete specifications information Logix5000 Co
197. or download publications at http www rockwellautomation com literature To order paper copies of technical documentation contact your local Rockwell Automation distributor or sales representative Rockwell Automation Publication 1756 UMO001L EN P May 2011 105 Chapter5 Communication Networks Notes 106 Rockwell Automation Publication 1756 UM001L EN P May 2011 Chapter 6 Serial Communication 1756 L6x controllers only Topic Page 1756 L6x Controller Serial Port 107 Communication with Serial Devices 108 DF1 Master Protocol 108 DFI Point to Point Protocol 109 DF1 Radio Modem Protocol 109 DF1 Slave Protocol 12 DH 485 Protocol 13 ASCII Protocol 115 Configure the 1756 L6x Controller for Serial Communication 15 Broadcast Messages Over a Serial Port 117 Modbus Support 120 Additional Resources 20 1756 L6x Controller Serial The 1756 L6x ControlLogix controllers have a built in RS 232 port that can be Port used in a variety of serial based applications The potential serial communication applications include the following e DEI modes including broadcast message support e DFI radio modem e ASCII device communication Figure 13 ControlLogix DF1 Device Communication Example LI i Eo zs 8 5 a oO a EtherNet IP 9 Network g Connectio
198. ou can add a new digital I O module to an existing rack optimized connection you cannot add rack optimized connections while online e Digital I O modules can also be added as direct connections Rockwell Automation Publication 1756 UMO001L EN P May 2011 145 Chapter 8 146 1 0 Modules Analog I O modules can be added only as direct connections Disable the Change of State COS feature on digital input modules because it can cause inputs to be sent more quickly than the RPI If you plan to add large amounts of I O to the ControlNet network dedicate one ControlNet network for I O For the dedicated ControlNet network verify that there is little or none of the following HMI traffic MSG traffic Programming workstations If the module has a Real Time Sample RTS it should be disabled or set to a rate that is greater than the RPI You can add I O modules until you reach these limits 80 of CPU utilization of the 1756 CN2 1756 CN2R or 1756 CN2RXT communication module Less than 400 000 unscheduled bytes per second are displayed in RSNetWorx for ControlNet software after the network has been scheduled Online Additions EtherNet IP Considerations When you add I O modules to the EtherNet IP network make these considerations e The EtherNet IP I O modules you add can be added as these connection types Rack optimized connections including new and existing connections Direct conne
199. our communication preferences fu Controller Properties Serial exp show Offline values i9200 XI 6 m None Po No Handshake No Handshake B Continuous Carrier in 4 Ifyou are using the System mode protocols click the System Protocol tab and specify the protocol parameters a From the Protocol pull down choose the protocol you need DFI Pointto Point Pa DFI Master DFI Pointto Point DFI Radio Mode DFI Slave DH485 fo b Specify the parameters for the protocol 116 Rockwell Automation Publication 1756 UM001L EN P May 2011 Serial Communication 1756 L6x controllers only Chapter 6 5 Ifyou are using the User mode protocol ASCII click the User Protocol tab and specify the ASCII paramaters Advanced SFC Execution File Redundancy Nonvolatile Memory Memory General SerialPort System Protocol User Protocol Major Faults MinorFaults Date Time Protocol l Read Write Buffer Size a Byes Termination Character 1 Sr 2 SFF Append Character 1 r 2 fs F XON XOFF Echo Mode r Delete Mode e Ignore CRT Printer Broadcast Messages Over a Serial Port After vou have configured the controller for ASCII protocol communication reference the Logix5000 Controllers General Instruction Reference Manual publication 1756 RM003 for the available ASCII instructions You can broadcast messages over a serial port connec
200. power is removed or the area is nonhazardous before proceeding Repeated electrical arcing causes excessive wear to contacts on both the controller and its mating connector on the chassis Worn contacts may create electrical resistance that can affect controller operation IMPORTANT The ESM begins charging when one of these actions occurs e The controller and ESM are installed into a powered chassis e Power is applied to the chassis that contains a controller with the ESM installed e An ESM is installed into a powered controller After power is applied the ESM charges for up to two minutes as indicated by CHRG or ESM Charging on the status display 1 Align the circuit board with the top and bottom guides in the chassis Top Circuit Board Aligned coe So o oo ES WBE op fai Leg CE V7SB A X ae 0 gt as se Bottom Circuit N L LSJ Board Aligned 4 ss H 31997 M 2 Slide the module into the chassis until it snaps into place 3 Verify that the controller is flush with the power supply or other installed modules 22 Rockwell Automation Publication 1756 UM001L EN P May 2011 Install the 1756 L7x Controller Chapter 1 After you have inserted the controller into the chassis reference the Status Indicators section on page 197 for information about interpreting the status indicators Insert the Key A
201. proceeding To connect a workstation to the serial port you can make your own serial cable or use one of these cables e 1756 CP3 serial cable e 1747 CP3 cable from the SLC product family if you use this cable the controller door may not close To Controller 42576 Follow these guidelines if you make your own serial cable e Limit the length to 15 2 m 50 ft e Wire the connectors as shown e Attach the shield to both connectors To Workstation To Controller 1CD 1CD 2 RDX 2 RDX 3TXD s 3TXD i a 4DTR 4DTR COMMON COMMON 6 DSR 6 DSR MEN e 7RTS 7RTS 8 CTS 8 CTS 9 9 42231 50 Rockwell Automation Publication 1756 UMOOTL EN P May 2011 Start Using the Controller Chapter 3 Plug the workstation end of the serial cable into the RS 232 port on the front of the controller RUN Civ FORECO CO 232 BAT o 1 DSR 6 o8 bija RTS 7 O 3 1XD CTS 8 O O 4 DTR N C 9 O G 5 GND Configure the Serial Driver Use RSLinx software to configure the RS232 DF1 device driver for serial communication To configure the driver perform this procedure 1 In RSLinx software from the Communications menu choose Configure Drivers i lt 2 RSLinx Classic Gateway File Edit View Communications Station DDE OPC a amp SL8j PR5Who Configure JEN Configure Client
202. programmers with details about each available instruction for a Logix5000 controller You should be familiar with how the Logix5000 controller stores and processes data before consulting this publication Logix5000 Controllers Common Procedures Programming Manual publication 1756 PM001 Guides all user levels in developing projects for Logix5000 controllers and provides links to individual guides for information on topics such as import export messages security producing consuming data and programming in different languages You can view or download publications at http www rockwellautomation com literature To order paper copies of technical documentation contact your local Rockwell Automation distributor or sales representative 128 Rockwell Automation Publication 1756 UM001L EN P May 2011 Selecting ControlLogix 1 0 Modules I O Modules Topic Selec ing ControlLogix 1 0 Modules Chapter 8 Page 129 Local 1 0 Modules 130 Remo e 1 0 Modules 132 Distributed 1 0 136 Recon figure an 1 0 Module 139 Recon figure an 1 0 Module 139 Determine When Data is Updated Additi onal Resources 147 148 Rockwell Automation offers several ControlLogix I O modules for use in ControlLogix systems When you select your I O modules remember the following e A wide variety of digital analog and specialty I O modules are available from R
203. quish ownership of a phase POVR Override a command For more information about instructions for use with equipment phases see the PhaseManager User Manual publication LOGIX UM001 Additional Resources These documents contain additional information concerning related Rockwell Automation products Resource Description PhaseManager User Manual publication LOGIX UMO01 Provides steps guidance and examples for setting up and programming a Logix5000 controller to use equipment phases Xou can view or download publications at http www rockwellautomation com literature To order paper copies of technical documentation contact vour local Rockwell Automation distributor or sales representative Rockwell Automation Publication 1756 UMO001L EN P May 2011 179 Chapter 11 Using the PhaseManager Tool Notes 180 Rockwell Automation Publication 1756 UM001L EN P May 2011 Chapter 12 Redundant Systems Topic Page ControlLogix Redundancy Overview 181 System Requirements 183 System Considerations 184 Build a Redundant System 186 ControlNet Considerations in Redundant Systems 186 EtherNet IP Considerations in Redundant Systems 187 Redundancy and Scan Time 188 Additional Resources 189 ControlLogix Redund ancy Redundancy provides more system availability by switching control to a Ov ervi ew secondary controller chassis if a fault occurs in the primary controller chassis The redundant system switch
204. r ATTENTION For a series B controller connect only a 1756 BA2 battery The use of other batteries may damage the controller WO Ow Force CI 22 aT ox SSD ATE gt A ft 30563 M Insert the battery with the arrow pointing up into the battery slot Plug the battery connector into the battery port Red Black Write the date on the battery label WN H Attach the label to the inside of the controller door Insert the Controller into When installing a ControlLogix controller you can do the following the Ch assis e Place the controller in any slot e Use multiple controllers in the same chassis You can install or remove a ControlLogix controller while chassis power is on and the system is operating WARNING When you insert or remove the module while backplane power is on an electrical arc can occur This could cause an explosion in hazardous location installations Be sure that power is removed or the area is nonhazardous before proceeding Repeated electrical arcing causes excessive wear to contacts on both the controller and its mating connector on the chassis Worn contacts may create electrical resistance that can affect controller operation Rockwell Automation Publication 1756 UMO001L EN P May 2011 41 Chapter 2 Install the 1756 L6x Controller 1 Insert th
205. r node whose transmission can be received by every other node e Ifnotall nodes receive the radio transmission of every other node you may still be able to use the DF1 radio modem driver but only if you limit MSG instruction initiation to the node connected to the master radio modem whose transmissions can be received by every other radio modem in the network e You can take advantage of the ControlLogix controller channel to channel passthru to remotely program the other nodes by using RSLinx Classic software and RSLogix 5000 software running on a personal computer connected to a local ControlLogix controller via DH 485 DH or Ethernet network Rockwell Automation Publication 1756 UMO001L EN P May 2011 111 Chapter 6 Serial Communication 1756 L6x controllers only DF1 Radio Modem Protocol Parameters Use this table as a reference when setting the parameters for the use of the DF1 Radio Modem Protocol Table 30 DF1 Radio Protocol Parameters Parameter Station Address Description Specifies the node address of the controller on the serial network Select a number 1 254 decimal inclusive To optimize network performance assign node addresses in sequential order Initiators such as personal computers should be assigned the lowest address numbers to minimize the time required to initialize the network Error Detection Click one of the radio buttons to specify the error detection scheme used for all messages e
206. r remote I O 57 6 Kbps 115 2 Kbps 230 4 Kbps You must assign unique partial and full racks to each channel used in Remote I O Scanner mode Both channels of a 1756 DHRIO module cannot scan the same partial or full rack address Both module channels can communicate to 00 37 octal or 40 77 octal but each channel can communicate only with one address at a time in whichever of these two ranges it falls 102 Rockwell Automation Publication 1756 UM001L EN P May 2011 Communication Networks Chapter 5 Foundation Fieldbus Foundation Fieldbus is an open interoperable fieldbus designed for process control instrumentation The fieldbus devices described in the table can be Communication connected to the ControlLogix controller via another network as shown in the example below Table 27 Fieldbus Devices and Capabilities Fieldbus Device Is used to 1757 FFLD e Bridge an EtherNet IP network to Foundation Fieldbus e Connect via a low speed serial H1 and high speed Ethernet HSE network connections e Access devices directly via an OPC server 1788 CN2FF e Connect via low speed serial H1 connections Bridge a ControlNet network to a Foundation Fieldbus e Support redundant ControlNet media Foundation Fieldbus distributes and executes control in the device The Foundation Fieldbus linking device does the following e Bridges from an EtherNet IP network to an H1 connection e Accepts either HSE or Ether
207. rmation about controllers and redundant systems see Chapter 12 Redundant Systems on page 177 Extreme Environment ControlLogix Controller The extreme environment ControlLogix controller catalog number 1756 L63XT provides the same functionality as the 1756 L63 controller but is designed to withstand temperatures 25 70 C 13 158 F Before you begin using your ControlLogix controller verify that you have the software required to configure and program the controller Required Software Use this table to identify the minimum software versions required to use your ControlLogix controller Table 3 Required Software for Controller Use Cat No RSLogix 5000 Software RSLinx Classic Software 1756 161 SeriesA IVersoni2 JAmvesion 756 L61 Series B 1756 L61S Version 14 1756 L62 Series A Version 12 756 L62 Series B 1756 L62S Version 14 1756 L63 Series A Version 10 756 L63 Series B Version 12 1756 L63S Version 17 1756 L63XT Version 12 Version 2 55 or later 756 L64 Version 16 Any version 1756 L65 Version 17 1756 L71 Version 20 Version 2 6 or later 756 L73 Version 18 or later 1756 L73XT Version 20 1756 L75 Version 18 or later Rockwell Automation Publication 1756 UM001L EN P May 2011 Preface Additional Resources For more information about Add On Instructions controllers Consult these resources f
208. rnings are indicated e The BAT is solid red e A minor fault type 10 code 10 is logged ATTENTION To prevent possible battery leakage even if the BAT A status indicator is off replace a battery according to this schedule below the chassis is 25 35 C 13 95 F No replacement required 36 40 C 96 8 104 F 3 years 41 45 C 105 8 113 F 2 years 46 50 C 114 8 122 F 16 months 51 55 C 123 8 131 F 11 months 56 70 C 132 8 158 F 8 months 1756 BA1 or 1756 BATA Battery Life To estimate how longa 1756 BA1 or 1756 BATA battery will support controller memory on 1756 L6x series A controllers perform this procedure 1 Determine the temperature 2 54 cm 1 in below the chassis 2 Determine the weekly percentage of time that the controller is turned on EXAMPLE If a controller is off either one of these times e 8hr day during a 5 day work week e All day Saturday and Sunday Then the controller is off 52 of the time e Total hours per week 7 x 24 168 hrs e Total off hours per week 5 days x 8 hr day Saturday Sunday 88 hrs e Percentage off time 88 168 52 3 Determine the estimated worst case battery life before and after the BAT status indicator turns on 4 For each year of battery life decrease the time before the BAT status indicator turns on by the percentage that is shown in the table 76 Rockwell Automation Publication 1756 UM00
209. rogramming software or RSLogix 5000 with PhaseManager software catalog number 9324 RLDPMENE Rockwell Automation Publication 1756 UMO001L EN P May 2011 175 Chapter 11 Using the PhaseManager Tool State Model Overview Start Resetting A state model defines what your equipment does under different conditions and how the states relate to each other Each state can be described as either an Acting state or Waiting state Table 45 States in PhaseManager Software Description Acting Does something or several things for a certain time or until certain conditions are met An acting state runs once or repeatedly Waiting Shows that certain conditions are met and the equipment is waiting for the signal to go to the next state Figure 40 PhaseManager State Transitions Hold Running lt 1 Complete 176 Reset Restarting Stopped Hold Stop Restart Your equipment can go from any state in the box to the stopping or aborting state Acting states represent the Abort Aborting Aborted Abort things your equipment does at a given time Waiting states represent the condition of your equipment when it is between acting states With a state model you define the behavior of your equipment during Acting states Table 46 Acting States in the PhaseManager State Model State Question to be asked Resettin
210. rolLogix Controllets sissy arei meet ja 12 Extreme Environment ControlLogix Controller 12 Before You Begin rss Peace end at Lise Ve eesi rereni inis 12 Required Software ies ponte tows a aE A a 12 Additional Resoutces ia dw ia fn a 8 ein a caaeiees abe teens 13 Chapter 1 Environment and Enclosure wi wikaja did ard aa wa p wa ate 17 Prevent Electrostatic Dischai e 536 via a Sad gbin kein a 18 Removal and Insertion Under Power RIUP 065 18 European Hazardous Location Approval LL 18 North American Hazardous Location Approval 19 Before You DECI is Satin Bros it al g ab de arei SNE i e eieae 19 1756 L7x Controller Pari i sinniet bdot ieee take 20 Parts Included with the 1756 L7x Controller 0 20 Parts Available for Use with the 1756 L7x Controller 21 1756 L7x Controller Installatietiu ii a cov axveraiaonteataaste 21 Insert the Controller into the Chassis 21 Insert the Kevin E a sa dG E AS 23 Removethe SD Card osare nis pe A a 23 Installkthe SD Cade 2 a e ol cued a E a EET 24 Uninstall the ESM 22 shes eg heen eae AO Us age a ki 26 Tingalpa I cos cogs EE E he 28 Additional Resources il 2 s site sej u e ata taa 29 Chapter 2 Precautions i ay sass ek a Fa a ee IA a 31 Environment and Enclosure ss ssesesenenenenenzennnna 31 Programmable Electronic Systems PES Lsien 31 Preventing Electrostatic Discharge L 32 Removing Modul
211. s on then the MAM instruction moves the axis The axis moves to the position of 10 units at 1 unit second Move Command My Axis X ServoictionStatus AM I w Motion Axis Move EN Axis My Axis x E EDN Motion Control Mu Axis _x_Move ER gt Move Type 0 IP3 Position 10 Speed My Axis X Setlip AutoSpeedlommand 1 0 Speed Units Units per sec 152 Rockwell Automation Publication 1756 UM001L EN P May 2011 Develop Motion Applications Chapter 9 Additional Resources These documents contain additional information concerning related Rockwell Automation products Resource SERCOS Motion Configuration and Startup User Manual publication MOTION UMO01 Description Details how to configure a SERCOS motion application system Motion Coordinated Systems User Manual publication MOTION UM002 Details how to create and configure a coordinated motion application system CIP Motion Configuration and Startup User Manual publication MOTION UM003 Details how to configure a Integrated Motion on the EtherNet IP network Logix5000 Controllers Motion Instructions Reference Manual publication MOTION RM002 Provides programmers with details about the motion instructions that are available for a Logix5000 controller ControlLogix Selection Guide publication 1756 SG001 Provides a high level selection process for ControlLogix system components critical specifications information for making initia
212. s 17 weeks 16 weeks 46 50 C 105 8 113 F 3 per day 0 weeks 8 weeks 6 weeks 6 weeks 3 weeks 1 per day 12 weeks 1 weeks 10 weeks 9 weeks 7 weeks 1 per month 2 weeks 2 weeks 12 weeks 12 weeks 12 weeks 51 55 C 123 8 131 F 3 per day 7 weeks 6 weeks 5 weeks 4 weeks 3 weeks 1 per day 8 weeks 8 weeks 7 weeks 7 weeks 5 weeks 1 per month 8 weeks 8 weeks 8 weeks 8 weeks 8 weeks 56 60 C 132 8 140 F 3 per day 5 weeks 5 weeks 4 weeks 4 weeks 2 weeks 1 per day 6 weeks 6 weeks 5 weeks 5 weeks 4 weeks 1 per month 6 weeks 6 weeks 6 weeks 6 weeks 6 weeks EXAMPLE Under these conditions the battery will last at least 20 months before the BAT status indicator turns red e The maximum temperature 2 54 cm 1 in below the chassis 45 C 113 PF e You cycle power to the controller three times per day e The controller contains an 8 MB project Rockwell Automation Publication 1756 UMO001L EN P May 2011 79 Chapter3 Start Using the Controller Battery Storage and Disposal Follow these general rules to store your batteries A e Store batteries in a cool dry environment We recommend 25 C 77 F with 40 60 relative humidity e You may store batteries for up to 30 days in temperatures from 45 85 C 49 185 F such as during transportation e To avoid leakage or other hazards do not store batteries above 60 C 140 F for more than 30 days This product contains a sealed lithium battery that n
213. s PhaseManager state models to other state models Other State Models Table 48 PhaseManager Tool and Other State Models PhaseManagerTool S8 Pam Running Complete Running Complete Producing Subroutines or breakpoints Pausing Paused Standby Holding Held Holding Held Holding Held Restarting Restarting None Stopping Stopped Stopping Stopped Stopping Stopped Aborting Aborted Aborting Aborted ing ing Aborting Aborted 178 Rockwell Automation Publication 1756 UM001L EN P May 2011 Using the PhaseManager Tool Chapter 11 Equipment Ph ase The controller supports several equipment phase relay ladder and structured text Instructions instructions Table 49 Instructions for Use with PhaseManager Tool Instruction Instruction Function PSC Signal a phase that the state routine is complete and to proceed to he next state PCMD Change the state or substate of a phase PFL Signal a failure for a phase PCLF Clear the failure code of a phase PXRO Initiate communication with RSBizWare Batch software PRNP Clear the NewlnputParameters bit of a phase PPD Set up breakpoints within the logic of a phase PATT Take ownership of a phase to either of the following e Prevent another program or RSBizWare Batch software from commanding a phase e Make sure another program or RSBizWare Batch software does not already own a phase PDET Relin
214. s executing Redundancy firmware revision 16 53 or later provides the ability to limit which programs are followed by synchronization and data crossloading In many applications changing this can reduce the overall impact to the task scan time by reducing the number of times a data area is synchronized Removing a synchronization point results in 1 ms of overhead time saved in addition to any time that was used to crossload the data For complete details about the scan time of a redundant system see the ControlLogix Enhanced Redundancy System User Manual publication 1756 UMS35 Rockwell Automation Publication 1756 UM001L EN P May 2011 Redundant Systems Chapter 12 Additional Resources Resource These documents contain additional information concerning related Rockwell Automation products Description ControlLogix Redundancy System User Manual publication 1756 UM523 Guides the design development and implementation of a standard ControlLogix redundancy system ControlLogix Enhanced Redundancy System User Manual publication 1756 UM535 ControlLogix red undancv svstem Guides the design development and implementation of an enhanced ControlLogix Enhanced Redundancv Svstem Revision 19 50 Release Notes J Describes the enhancements corrected publication 1756 RN684 svstem revision specific to the current firmware revision 19 50 anomalies and known anomalies for an enhanced redundanc
215. s of protection provided by different types of enclosure Programmable Electronic Systems PES ATTENTION Personnel responsible for the application of safety related programmable electronic systems PES shall be aware of the safety requirements in the application of the system and shall be trained in using the system Rockwell Automation Publication 1756 UMO001L EN P May 2011 31 Chapter 2 Install the 1756 L6x Controller Preventing Electrostatic Discharge ATTENTION This equipment is sensitive to electrostatic discharge which can cause internal damage and affect normal operation Follow these guidelines when you handle this equipment e Touch a grounded object to discharge potential static e Wear an approved grounding wriststrap e Do not touch connectors or pins on component boards e Do not touch circuit components inside the equipment e Use a static safe workstation if available e Store the equipment in appropriate static safe packaging when not in use Removing Module While Under Power RIUP ATTENTION When you insert or remove the module while backplane power is on an electrical arc can occur This could cause an explosion in hazardous location installations Be sure that power is removed or the area is nonhazardous before proceeding Repeated electrical arcing causes excessive wear to contacts on both the module and its mating connector Worn contacts may create electrical resistance that can affect module oper
216. s procedure 1 Set the required member of the configuration tag of the module to the new value 2 Senda Module Reconfigure message to the module EXAMPLE Reconfigure an I O module When reconfigure 5 is on the MOV instruction sets the high alarm to 60 for the local module in slot 4 The Module Reconfigure message then sends the new alarm value to the module The ONS instruction prevents the rung from sending multiple messages to the module while the reconfigure 5 is on recontigure 5 reconfigure 6 ONS MOV Move Source 60 Dest Local4 C ChOContig HAlarmLimit 75 06 change_Halarm EN MSG Type Module Reconfigure Message Control change_Halarm E hD gt For more information about using Message instructions see the Logix5000 Controllers General Instruction Reference Manual publication 1756 RM003 Add to the I O Configuration With RSLogix 5000 programming software versions 15 or later you can add I O Whil e Onlin e and other devices to the I O Configuration for the controller while you are online and in Run mode The specific modules and devices you can add while online depends on the version of RSLogix 5000 software you are using Later versions have more modules and devices that can be added while online You can add these modules and devices to the local or remote chassis via the unscheduled portion of a ControlNet network or via an EtherNet IP network For mor
217. sion between the master and slave nodes 108 DFI Point to Point Communicate between the controller and one other DF1 protocol compatible device 109 e Program the controller via the serial port DF1 Radio Modem 9 Communication with SLC 500 and MicroLogix 1500 controllers 109 e This protocol supports master slave and store forward configurations DF1 Slave Setup the controller as a slave station in a master slave serial communication network 112 DH 485 Communication with other DH 485 devices via a multi master and token passing network that 113 enables programming and peer to peer messaging ASCII e Communicate with ASCII devices 115 e Use ASCII instructions to read and write data from and to an ASCII device DF1 Master Protocol 108 The master slave network includes one controller configured as the master node and up to 254 slave nodes Link slave nodes by using modems or line drivers A master slave network can have node numbers from 0 254 Each node must have a unique node address Also at least two nodes one master and one slave must exist to define your link as a network Rockwell Automation Publication 1756 UM001L EN P May 2011 Serial Communication 1756 L6x controllers only Chapter 6 DF1 Point to Point Protocol TheDFI Point to Point protocol is used when connecting from the controller to one DFI device This is the default System mode protocol Default parameters are listed in this table Table 29 De
218. structions Table 43 Add On Instruction Capabilities Capability Save Time Description With Add On Instructions you can combine your most commonly used logic into sets of reusable instructions You save time when you create instructions for your projects and then share them with others Add On Instructions increase project consistency because commonly used algorithms all work in the same manner regardless of who implements the project Use Standard Editors You create Add On Instructions by using one of three RSLogix 5000 software programming editors e Relay Ladder e Function Block Diagram e Structured Text Once vou have created instructions vou can use them in anv RSLogix 5000 editor Export Add On Instructions Vou can export Add On Instructions to other projects as well as copv and paste them from one project to another Give each instruction a unique name so that vou don t accidentallv overwrite another instruction of the same name Use Context Views Context views let you visualize an instruction s logic for a specific instant simplifying online troubleshooting of your Add On Instructions Each instruction contains a revision a change history and an auto generated help page Create Custom Help When you create an instruction you enter information for the description fields in software dialogs information that becomes what is known as Custom Help Custom Help makes it easier for you to get the help yo
219. t 38 Insert the Controller into the Chassis 41 Remove the Controller from the Chassis 42 The installation and removal of a CompactFlash card depends on the controller WARNING When you insert or remove the CompactFlash Card while power is on an electrical arc can occur This could cause an explosion in hazardous location installations Be sure that power is removed or the area is nonhazardous before proceeding e Ifyou are using a series A controller reference these sections Install a CompactFlash Card in a Series A Controller page 36 Remove a CompactFlash Card from a Series A Controller page 37 e Ifyou are using a series B controller reference these sections Install a CompactFlash Card in a Series B Controller page 37 Remove a CompactFlash Card from a Series B Controller page 38 Install a CompactFlash Card in a Series A Controller Complete these steps to install a CompactFlash card in a series A controller Lay the controller on its side with the front facing to the left Raise the locking clip Insert the CompactFlash card into the slot at the bottom of the controller eee SS oa Pull the clip forward and then downward until it snaps into place over the card Rockwell Automation Publication 1756 UM001L EN P May 2011 Install the 1756 L6x Controller Chapter 2 Remove a CompactFlash Card from a Series A Controller Complete these steps to remove a CompactFlash card from a series
220. t code and brief description of the fault For example I O Fault My_Module 0107 Connection Not Found indicates that a connection to the module named Mv Module is not open Take corrective action specific to the type of fault indicated For details about each I O fault code see the Logix5000 Major Minor and I O Fault Codes Programming Manual publication 1756 PM014 I O Fault ModuleParent X XXXX message X 1 0 Faults An I O fault has occurred on a module in a remote chassis The module s parent name is indicated because no module name is configured in the I O Configuration tree of RSLogix 5000 software In addition the fault code is indicated with a brief description of the fault For example I O Fault My_CNet 3 0107 Connection Not Found indicates that a connection to a module in slot 3 of the chassis with the communication module named Mv CNet is not open Take corrective action specific to the type of fault indicated For details about each I O fault code see the Logix5000 Major Minor and I O Fault Codes Programming Manual publication 1756 PM014 I O faults are present and X the number of 1 0 faults present In the event of multiple I O faults the controller indicates the first fault reported As each I O fault is resolved the number of faults indicated decreases and the next fault reported is indicated by the I O Fault message Take corrective action specific to the type of fault indicated For de
221. t languages Add On Instructions Programming Manual publication 1756 PM010 Explains Add On Instructions and how to use them Logix5000 Controllers General Instructions Reference Manual publication 1756 RM003 Provides details about instructions for programming a Logix5000 controller Major Minor and I O Faults Programming Manual publication 1756 PM014 Explains major minor and I O faults as well as the Controller Fault Handler Logix5000 Controllers Design Considerations Reference Manual publication 1756 RM094 Provides advanced users with guidelines for system optimization and with system information to guide system design choices Logix5000 Controllers Execution Time and Memory Use Reference Manual publication 1756 RM087 Assists in estimating the memory use and execution time of programmed logic and in selecting among different programming options You can view or download publications at http www rockwellautomation com literature To order paper copies of technical documentation contact your local Rockwell Automation distributor or sales representative 172 Rockwell Automation Publication 1756 UM001L EN P May 2011 Chapter 11 Using the PhaseManager Tool Topic Page PhaseManager Overview 173 Minimum Svstem Requirements 175 State Model Overview 176 PhaseManager Tool versus Other State Models 178 Equipment Phase Instructions 179 Additional Resources 179
222. tails about each I O fault code see the Logix5000 Major Minor and 1 0 Fault Codes Programming Manual publication 1756 PM014 Rockwell Automation Publication 1756 UMO001L EN P May 2011 199 Appendix A Status Indicators Major Recoverable Fault Messages Major recoverable faults are indicated by Major Fault TXX CXX message on the controller status display This table lists specific fault types codes and the associated messages as they are shown on the status display For detailed descriptions and suggested recovery methods for major recoverable faults see the Logix5000 Major Minor and I O Fault Codes Programming Manual publication 1756 PM014 Table 56 Major Recoverable Fault Status Messages Type Code Message 1 1 Run Mode Powerup 1 60 Non recoverable 1 61 Non recoverable Diagnostics Saved 1 62 Non recoverable Program Saved 3 16 I O Connection Failure 3 20 Chassis Failure 3 21 3 23 Connection Failure 4 16 Unknown Instruction 4 20 Invalid Array Subscript 4 21 Control Structure LEN or POS lt 0 4 31 Invalid JSR Parameter 4 34 Timer Failure 4 42 Invalid JMP Target 4 82 SFC Jump Back Failure 4 83 Value Out of Range 4 84 Stack Overflow 4 89 Invalid Target Step 4 90 Invalid Instruction 4 91 Invalid Context 4 92 Invalid Action 200 Rockwell Automation Publication 1756 UM001L EN P May 2011 Status Indicators Appendix A Table 56 Maj
223. tation ae Linx Gateways Ethernet Upload EE AB_VBP 1 1789 A17 A Virtual Chassis Download RP USB Update Firmware 16 1756 L75 LOGIX5575 Demo_L x ARA Help From the Controller Status menu choose Go Online Offline 1 F RUN P Redundancy Download Rockwell Automation Publication 1756 UMO001L EN P May 2011 61 Chapter3 Start Using the Controller Download to the Controller CL TT Lo 62 Downloading a project to the controller moves the project from RSLogix 5000 software and loads it onto the controller To download a project use one of these methods e Use the Who Active Dialog Box to Download page 62 e Use the Controller Status Menu to Download page 63 Use the Who Active Dialog Box to Download You can use the features of the Who Active dialog box to download to your controller after you have set the communication path Complete these steps to download to the controller 1 After setting the communication path click Download in the Who Active dialog box v Autobrowse Refresh Upload Update Firmware Close Help 2 Click Download after reading the warnings in the Download dialog box LI x A Download offline project Demo_L x to the controller LI Workstation os Linx Gateways Ethernet EE 48 VEP I 1789 A17 A Virtual Chassis ILI
224. tative Rockwell Automation Publication 1756 UM001L EN P May 2011 43 Chapter 2 Install the 1756 L6x Controller Notes 44 Rockwell Automation Publication 1756 UM001L EN P May 2011 Chapter 3 Start Using the Controller Topic Page Make Connections 46 Connect to the 1756 L7x Controller 47 Connect to the 1756 L6x Controller 50 Upgrade Controller Firmware 54 Set the Communication Path 60 Go Online with the Controller 61 Download to the Controller 62 Upload From the Controller 63 Choose the Controller Operation Mode 65 Use the Kevswitch to Change the Operation Mode 65 Use RSLogix 5000 Software to Change the Operation Mode 66 Load or Store to the Memory Card 67 Use ControlLogix Energy Storage Modules ESMs 73 Estimate the ESM Support of the WallClockTime 75 Maintain the Battery 1756 L6x controllers only 75 Additional Resources 81 Rockwell Automation Publication 1756 UMO001L EN P May 2011 45 Chapter3 Start Using the Controller Make Connections 46 Before vou can begin using vour controller vou must make a connection to the controller 1756 L7x Connection Options Connection options with the 1756 L7x include the following e Connecting using a USB cable see Connect to the 1756 L7x Controller on page 50 e Installing and configuring a communication module in the chassis with the controller refer to the installation instructions of the communication module 1756
225. tatus Indicators ccecucseseneees 205 RUNNER EA TO L a eat ea bate ae ees 205 FORCE Vindicator sta beste tast a and f rr b Bee ke 205 SD Inidicator sc i l Bb d a M 206 ORK daO il darba i iii ri il ed 206 1756 L6x Status nd eatorss i Sa a bon Pes 207 RUN Indicatot i kisi b d i a Se 207 O Fil E TO An eba ir u a lh Ge Wane ir dda 207 FORCE Indicator l i a 208 RS 2 32 Indicatote ii Belt a 208 BAT Indicator tel i a jet e 208 OK Indicator A a DT a 209 Additional RESOUECES lt i na ia mg 209 Appendix B Electroni Kevin e il b spi EW d g 211 b acr Ee METE EE peas sam heed aaa mee Paws 212 Compatible Keying iii erare ent e vaxawevewnams 213 Digabledincyiniein och th ch UM dy ales dd a A sas a tees 215 Appendix C Changes to This Manual 5 04 dves kie mai i i o 219 Rockwell Automation Publication 1756 UM001L EN P May 2011 ControlLogix Controllers Overview Preface There are three types of ControlLogix controllers available These types include the following e Traditional ControlLogix controllers e Extreme environment ControlLogix controller e Safety GuardLogix controllers This manual explains how to use traditional and extreme environment ControlLogix controllers For more information about using safety GuardLogix controllers see the GuardLogix Controller Systems Safety Reference Manual publication 1756 RM093 Traditional ControlLogix Controllers Two lines of traditional ControlLogix contro
226. than traditional hard wired systems 98 Rockwell Automation Publication 1756 UM001L EN P May 2011 Communication Networks Chapter 5 ControlLogix DeviceNet Bridge Module and Linking Devices This table lists the available ControlLogix DeviceNet bridge module and linking devices that can be used with the DeviceNet network Table 24 DeviceNet Communication Modules and Capabilities Module Device Is used to 1756 DNB e Control 1 0 modules e Communicate with other DeviceNet devices via messages 1788 EN2DN Link an EtherNet IP network to a DeviceNet network 1788 CN2DN Link a ControlNet network to a DeviceNet network Software for DeviceNet Networks This table lists software that is used with the DeviceNet networks and modules Table 25 Software for Use with DeviceNet Networks Software Is used to Required Optional RSLogix 5000 e Configure ControlLogix projects Required e Define DeviceNet communication RSNetWorx for e Configure DeviceNet devices DeviceNet e Define the scan list for those devices RSLinx Classic or e Configure communication devices Enterprise e Provide diagnostics e Establish communication between devices Connections Over DeviceNet Networks The ControlLogix controller requires two connections for each 1756 DNB module One connection is for module status and configuration The other connection is a rack optimized connection for the device data ControlLogix DeviceNet Module Memor
227. the environment and contributes to the conservation of natural resources as valuable materials are recovered WARNING When you connect or disconnect the battery an electrical A arc can occur This could cause an explosion in hazardous location installations Be sure that power is removed or the area is nonhazardous before proceeding For Safety information on the handling of lithium batteries including handling and disposal of leaking batteries see Guidelines for Handling Lithium Batteries publication AG 5 4 38 Rockwell Automation Publication 1756 UM001L EN P May 2011 A A Install the 1756 L6x Controller Chapter 2 ATTENTION To prevent program loss replace a 1756 BA1 or 1756 BA2 battery according to the schedule below even if the BAT status indicator is off If the temperature 2 54 cm 1 in below the chassis is 25 35 C 13 95 F Replace the battery within No replacement required 36 40 C 96 8 104 F 3 years 41 45 C 105 8 113 F 2 years 46 50 C 114 8 122 F 16 months 51 55 C 123 8 131 F 11 months 56 70 C 132 8 158 F 8 months ATTENTION Store batteries in a cool dry environment We recommend 25 C 77 F with 40 60 relative humidity You may store batteries for up to 30 days between 45 85 C l 49 185 F such as during transportation To avoid leakage or other hazards do not store batteries above 60 C 140 F
228. tion Inc with respect to use of information circuits equipment or software described in this manual Reproduction of the contents of this manual in whole or in part without written permission of Rockwell Automation Inc is prohibited Throughout this manual when necessary we use notes to make you aware of safety considerations WARNING Identifies information about practices or circumstances that can cause an explosion in a hazardous environment which may lead to personal injury or death property damage or economic loss ATTENTION Identifies information about practices or circumstances that can lead to personal injury or death property damage or economic loss Attentions help you identify a hazard avoid a hazard and recognize the consequence SHOCK HAZARD Labels may be on or inside the equipment for example a drive or motor to alert people that dangerous voltage may be present BURN HAZARD Labels may be on or inside the equipment for example a drive or motor to alert people that surfaces may reach dangerous temperatures PP gt IMPORTANT Identifies information that is critical for successful application and understanding of the product Allen Bradley CompactLogix ControlLogix DriveLogix FLEX I O Kinetix MessageView MicroLogix POINT I O PhaseManager PowerFlex RSFieldbus RSLinx Classic RSLinx Enterprise RSLogix 5000 RSNetWorx for ControlNet RSNetWorx for DeviceNet Rockwell Softwar
229. tion Publication 1756 UMO001L EN P May 2011 219 History of Changes Table 69 History of Changes Publication Revision and Date 1756 UM001J EN P July 2010 Topic Added 1756 L6x and 1756 L7x installation information Added information in Chapter 3 to identify and describe common start up tasks completed with ControlLogix controllers Updated the ControlLogix example configurations system design information controller features descriptions to include the 1756 L7x controllers available memory options to include the 1756 L7x information and ControlLogix controller CPU resources in Chapter 4 Reformatted information for clarity on communication networks and updated the Additional Resources in Chapter 5 Placed and reformatted information specific to the use of serial communication in Chapter 6 Reformatted information about controller connections in Chapter 7 Added a list of modules and devices that can be added while online with RSLogix 5000 software updated ControlNet network considerations that must be made when adding modules or devices while online and updated EtherNet IP network considerations that must be made when adding modules or devices while online in Chapter 8 Updated motion information and references with regard to the 1 56 L6OM0O3SE combination controller and reformatted and added graphics in Chapters 9 and 10 Made redundancy information corrections and updated and added
230. tion from a master controller to all of its slave controllers by using several communication protocols These protocols include the following e DFI Master e DF1 Radio Modem e DFI Slave Broadcasting over a serial port is achieved by using the message tag Because messages are sent to receiving controllers only the write type messages can be used for broadcasting The broadcast feature can be set up by using ladder logic or structured text The broadcast feature can also be set by modifying the path value of a message tag in the tag editor Rockwell Automation Publication 1756 UMO001L EN P May 2011 117 Chapter 6 Serial Communication 1756 L6x controllers only To configure and program the controller to broadcast messages via the serial port complete these procedures e Configure Controller Serial Port Properties page 118 e Program the Message Instruction page 119 For these procedure examples ladder logic programming is used Configure Controller Serial Port Properties First set the System Protocol by following these steps 1 In the Controller Organizer right click the controller and choose Properties 2 In the Controller Properties dialog box from the System Protocol tab choose the settings for the controller then click OK b 10 Xx Date Time Advanced SFC Execution File Nonvolatile Memory Memory General Serial Port System Protocol User Protocol Major Faults Minor
231. tors during 71 swapping IP address 187 system 87 configuration options 83 system overhead time slice 169 configure 170 system requirements PhaseManager 175 redundancy 183 Index T tag consume 121 in project 163 produce 121 task continuous 158 event 158 in project 156 periodic 158 159 time slice 169 transistion PhaseManager 177 type USB 47 U uninstall 1756 L6x battery 38 ESM 26 battery 38 ESM 26 universal remote 1 0 101 communicate via 102 unscheduled program 161 update determine frequencv 147 upgrade firmware AutoFlash use 59 upload project 64 SB cable catalog number 21 driver 48 software required 47 tvpe 47 Ww WallClockTime object check 29 Rockwell Automation Publication 1756 UM001L EN P May 2011 229 Index Notes 230 Rockwell Automation Publication 1756 UM001L EN P May 2011 Rockwell Automation Support Rockwell Automation provides technical information on the Web to assist you in using its products At http www rockwellautomation com support you can find technical manuals a knowledge base of FAQs technical and application notes sample code and links to software service packs and a MySupport feature that you can customize to make the best use of these tools For an additional level of technical phone support for installation configuration and troubleshooting we offer TechConnect support programs For more information contact your local distri
232. troller 1756 L7x Controller with USB Network Driver 5 Workstation oe Linx Gateways Ethernet EE AB_VBP 1 1789 A17 A Virtual Chassis 5 00 Workstation RSLinx Server TP 16 1756 L75 LOGIX5575 DB_1756 L75 A L7x 182 49 ee USB T 16 1756 L75 LOGIX5575 DB 1756 L75 A L x 1756 L6x Controller with Ethernet Network Driver E E Workstation gs Linx Gateways Ethernet Be AB_ETH 1 Ethernet G a AB ETHIP 1 Ethernet f 10 88 92 93 1756 ENBT A 1756 ENBT A i Backplane 1756 A10 4 H 00 1756 CNB D 1756 CNB D 5 045 Build 010 bum 01 1756 ENBTJA E 02 1756 EWEBJA 1756 EWEBJA 03 1756 module 1756 L61 B LOGIX5561 A 04 1756 module 1756 CFM A Rev 2 4 AH 05 1756 DNB 1756 DNB DeviceNet Scanner E 06 1756 DHRIOJB 1756 DHRIOJB 5 xe 07 1756 OB16DJA ka L DCOUT DIAG ese 09 1756 L63 LOGIXS 5 Select your controller and click Next 6 Select the firmware revision you want to upgrade to and click Next 1756 L7x Controller Upgrade 1756 L6x Controller Upgrade Catalog Number 1756 L63 SerialNumber 00133796 Current Revision 15 56 5 Select the new revision for this update Revisi Restricti 56 Catalog Number 1756 L75 Serial Number O062A2C1 Current Revision 18 1 4 m Select the new revision for this update Show All 18 2 49 neamen Show All Restrictions Rockwell Automation Publication 1756 UM
233. troller and choose Properties The Controller Properties dialog box appears fa Controller Properties CNET_messaging General Serial Port System Protocol User Protocol Major Faults Minor Faults Date Time sa ees SFC Execution File Redundancy Nonvolatile Memor Memory Controller Fault Handler Power Up Handler knon ss System Overhead l Time Slice 10 xi During unused System Overhead Time Slice Run Continuous Task C Reserve for System Tasks eg Communications Click the Advanced tab 170 Rockwell Automation Publication 1756 UM001L EN P May 2011 Develop Applications Chapter 10 3 Enter a numeric value in the System Overhead Time Slice box 4 Use either Run Continuous Task default or Reserve for System Tasks The Run Continue Task radio button is used when there is no communication or background tasks to process controller immediately returns to the continuous task The Reserve for System Task radio button allocates the entire 1 ms of the system overhead time slice whether the controller has communication or background tasks to perform before returning back to the continuous task This lets you simulate a communication load on the controller during design and programming before HMIs controller to controller messaging and so forth are set up 5 Click OK Sample Controller Projects RSLogix 5000 Enterprise programming software includes sample projects that you can copy
234. u need when implementing the instructions Apply Source Protection As the creator of Add On Instructions you can limit users of your instructions to read only access or you can bar access to the internal logic or local parameters used by the instructions This source protection lets you prevent unwanted changes to your instructions and protects your intellectual property Once defined in a project Add On Instructions behave similarly to the built in instructions in Logix5000 controllers They appear on the instruction tool bar for easy access as do internal RSLogix 5000 software instructions Rockwell Automation Publication 1756 UMO001L EN P May 2011 165 Chapter 10 Develop Applications Figure 34 Add On Instructions in RSLogix 5000 Software Controller Organizer amp Controller Add_On_Instructions_Samples Controller Tags 3 Controller Fault Handler GI Power Up Handler Instruction Toolbar Ca Tasks amp Motion Groups al H ji tea BSEL Delt Inse Inse Loo seLF scp tanc Tan T01 Ungrouped Axes 419 Add On Alarms A Bit A Timer Counter A Input O F Stet Add On Instructions BSEL DeltaT InsertionSonDINT InsertionSortReal of For more information about using Add On Instructions see the Add On Instructions Programming Manual publication 1756 PM010 Monitoring Controller The ControlLogix controller uses Get System Value
235. undant vA I O systems 1 Availability of some features supported in enhanced redundancy are dependent on the system revision used For more information see ControlLogix Enhanced Redundancy System User Manual publication 1756 UM535 Rockwell Automation Publication 1756 UMO001L EN P May 2011 185 Chapter 12 Redundant Systems Build a Redundant System ControlNet Considerations in Redundant Systems To build a typical redundant system perform this procedure Install a ControlLogix chassis and power supply To the primary chassis add 1756 L6x or 1756 L7x controllers Please note that you cannot mix 1756 L6x and 1756 L7x controllers in the same chassis 3 Add one or more ControlNet or EtherNet IP communication modules 4 Add one redundancy module Set up a secondary chassis that is identical to the primary chassis IMPORTANT Components in the redundant chassis pair must be identical in module configuration Connect the redundancy modules in both chassis Add I O modules to ControlNet or EtherNet IP networks 8 Add operator interfaces to ControlNet or EtherNet IP networks For detailed information on designing and building an enhanced redundant system refer to the ControlLogix Enhanced Redundancy System User Manual publication 1756 UM535 You can have as many as seven ControlNet communication modules in a redundant chassis IMPORTANT With each ControlNet network you must have at least two nodes
236. upport for messaging produced consumed tags and distributed I O e Use a common application layer with DeviceNet and EtherNet IP networks e Requires no routing tables e Support the use of coax and fiber repeaters for isolation and increased distance e Support redundant media 1756 CNBR 1756 CN2R and 1756 CN2RXT modules only ControlLogix ControlNet Modules This table lists the available ControlLogix ControlNet modules and their primary features Table 20 ControlNet Modules and Capabilities Module Is used to 1756 CNB Control 1 0 modules Communicate with other ControlNet devices messages Share data with other Logix5000 controllers produce consume Bridge ControlNet links to route messages to devices on other networks 756 CNBR Perform the same functions as a 1756 CNB module e Support redundant ControlNet media 756 CN2 e Perform the same functions as a 1756 CNB module e Provide high speed I O bridge functionality for applications that require higher performance 756 CN2R e Perform the same functions as a 1756 CN2 module e Support redundant ControlNet media 756 CN2RXT e Perform same functions as a 1756 CN2R module Operate in extreme environments with 25 70 C 13 158 F temperatures Rockwell Automation Publication 1756 UM001L EN P May 2011 Communication Networks Chapter 5 Software for ControlNet Networks This table lists software that is used
237. v ep ublication 1756 RN650 O system revision ontrolLogix Enhanced Redundancy System Revision 16 81 Release Notes Describes the enhancements corrected specific to the current firmware revision 16 81 or later anomalies and known anomalies for an enhanced redundancy publication IA AT003 Integrated Architecture and CIP Sync Configuration Application Technique Provides detailed an d comprehensive information about how to apply CIP t Sync technology to synchronize clocks in a Logix control system You can view or download publications at http www rockwellautomation com literature To order paper copies of technical documentation contact your local Rockwell Automation distributor or sales representative Rockwell Automation Publication 1756 UMO001L EN P May 2011 189 Chapter 12 Redundant Systems Notes 190 Rockwell Automation Publication 1756 UM001L EN P May 2011 Introduction to SIL Chapter 13 SIL 2 Certification Topic Page Introduction to SIL 191 Programming and Debugging Tool PADT 191 Typical SIL2 Configurations 192 Additional Resources 196 Certain catalog numbers of the ControlLogix system are type approved and certified for use in SIL2 applications according to these standards e IEC 61508 e IEC 61511 Approval requirements are based on the standards current at the time of certification These requirements
238. valid Config FFOE o Connection Allowed The status indicators are below the status display on the controller They indicate the state of the controller as described in these tables RUN Indicator To change the controller mode indicated by the RUN indicator either use the keyswitch on the front of the controller or use the Controller Status menu in RSLogix 5000 software Table 58 RUN Indicator State Description Off The controller is either in Program or Test mode Steady green The controller is in Run mode FORCE Indicator The Force indicator shows if I O forces are enabled on the controller Table 59 FORCE Indicator State Description Off No tags contain I O force values Solid amber I O forces are active enabled though I O force values may or may not be configured Use caution if you install add a force If you install add a force it immediately takes effect Flashing amber One or more input or output addresses have been forced to an On or Off state but the forces have not been enabled Use caution if you enable 1 0 forces If you enable 1 0 forces all existing 1 0 forces also take effect Rockwell Automation Publication 1756 UMO001L EN P May 2011 205 Appendix A Status Indicators SD Indicator The SD indicator shows if the Secure Digital SD card is in use Table 60 SD Indicator State Description Off No activity is occurring with the SD card Fl
239. vent occurs task can be the following e Aconsumed tag trigger e An EVENT instruction e Anaxis trigger e A motion event trigger The ControlLogix controller supports up to 32 tasks only one of which can be continuous A task can have up to 100 separate Programs each with its own executable routines and program scoped tags Once a task is triggered activated all the programs assigned to the task execute in the order in which they are grouped Programs can appear only once in the Controller Organizer and cannot be shared by multiple tasks 158 Rockwell Automation Publication 1756 UM001L EN P May 2011 Programs Develop Applications Chapter 10 Task Priority Each task in the controller has a priority level The operating system uses the priority level to determine which task to execute when multiple tasks are triggered A higher priority task will interrupt any lower priority task The continuous task has the lowest priority and is always interrupted by a periodic or event task You can configure periodic tasks to execute from the lowest priority of 15 up to the highest priority of 1 Configure the task priority using the Task Properties dialog box Figure 27 Configure Task Priority u Task Properties Task 2 4 General Configuration Program Phase Schedule l Monitor Type Period fi 0 000 ms m Priority fio 4 Lower Number Yields Higher Priority Watchdog 500 000 ms Disable Automatic Output Pr
240. w to handle them publication 1756 PMO14 Logix5000 Controllers Nonvolatile Memorv Programming Manual publication 1756 PM017 Describes nonvolatile memorv options and their use with Logix5000 controllers Xou can view or download publications at http www rockwellautomation com literature To order paper copies of technical documentation contact vour local Rockwell Automation distributor or sales representative Rockwell Automation Publication 1756 UMO001L EN P May 2011 209 Appendix A Status Indicators Notes 210 Rockwell Automation Publication 1756 UM001L EN P May 2011 Appendix B Electronic Keying Using Electronic Keying Topic Page Electronic Keying 211 Exact Match 212 Compatible Keying 213 Disabled Keying 215 The electronic keying feature automatically compares the expected module as shown in the RSLogix 5000 I O Configuration tree to the physical module before I O communication begins You can use electronic keying to help prevent communication to a module that does not match the type and revision expected For each module in the I O Configuration tree the user selected keying option determines if and how an electronic keying check is performed Typically three keying option are available e Exact Match e Compatible Keying e Disable Keying You must carefully consider the benefits and implications of each keying option when selecting between them For some specific module
241. w to install configure and troubleshoot ControlLogix high speed counter modules ControlLogix Programmable Limit Switch Module User Manual publication 1756 UM002 Describes how to install configure and troubleshoot ControlLogix programmable limit switch modules Logix5000 Controllers Common Procedures Programming Manual publication 1756 PM001 Guides all user levels in developing projects for Logix5000 controllers and provides links to individual guides for information on topics such as import export messages security and programming in different languages Runtime On line Addition of ControlLogix 1756 I O over ControlNet and EtherNet IP White Paper publication LOGIX WP006 Explains adding to the I O Configuration while online with the controller EtherNet IP Communication Modules in Logix5000 Control Systems User Manual publication ENET UM001 Describes how to configure and operate EtherNet IP modules in a Logix5000 control system ControlNet Modules in Logix5000 Control Systems User Manual publication CNET UM001 Describes how to configure and operate ControlNet modules in a Logix5000 control system DeviceNet Communication Modules in Logix5000 Control Systems User Describes how to configure and operate DeviceNet modules in a Logix5000 control system Manual publication DNET UM004 You can view or download publications at http www rockwellautom
242. wing e I O data e I O force tables e Message buffers e Produced consumed tags Rockwell Automation Publication 1756 UMO001L EN P May 2011 89 Chapter4 ControlLogix System and Controllers Additional Resources These documents contain additional information specific to the ControlLogix system design and selection Resource ControlLogix Selection Guide publication 1756 SG001 Description Provides methods for determining what ControlLogix components are required for your system SERCOS Motion Configuration and Startup User Manual publication Explains the configuration of Sercos and analog motion applications MOTION UMO001 Motion Coordinated Systems User Manual publication MOTION UM002 Explains the configuration of coordinated motion applications CIP Motion Configuration and Startup User Manual publication MOTION UM003 Explains the configuration of Integrated Motion on the EtherNet IP network sing ControlLogix in SIL2 Applications Safety Reference Manual publication 1756 RM001 ControlLogix SIL2 System Configuration Using RSLogix 5000 Subroutines Application Technique publication 1756 AT010 ControlLogix Enhanced Redundancy System User Manual publication 1756 Explains the design and configuration of enhanced redundancy systems UM535 ControlLogix Redundancy System User Manual publication 1756 UM523 Explains the design and configuration of standard redundancy systems U Lists co
243. with markings on the rating nameplate indicating the hazardous location temperature code When combining products within a system the most adverse temperature code lowest T number may be used to help determine the overall temperature code of the system Combinations of equipment in your system are subject to investigation by the local Authority Having Jurisdiction at the time of installation Les produits marqu s CL I DIV 2 GP A B C D ne conviennent qu une utilisation en environnements de Classe Division 2 Groupes A B C D dangereux et non dangereux Chaque produit est livr avec des marquages sur sa plaque d identification qui indiquent le code de temp rature pour les environnements dangereux Lorsque plusieurs produits sont combin s dans un syst me le code de temp rature le plus d favorable code de temp rature le plus faible peut tre utilis pour d terminer le code de temp rature global du syst me Les combinaisons d quipements dans le syst me sont sujettes inspection par les autorit s locales qualifi es au moment de l installation EXPLOSION HAZARD e Do not disconnect equipment unless power has been removed or the area is known to be nonhazardous e Do not disconnect connections to this equipment unless power has been removed or the area is known to be nonhazardous Secure any external connections that mate to this equipment by using screws sliding latches threaded connectors or other
244. y The 1756 DNB module has fixed sections of memory for the input and output data of the DeviceNet devices on the network Each device on your network requires either some input or output memory of the scanner Some devices both send and receive data so they need both input and output memory The 1756 DNB module supports up to add the following e 124 DINTs of input data e 123 DINTs of output data Rockwell Automation Publication 1756 UMO001L EN P May 2011 99 Chapter 5 Communication Networks Data Highway Plus DH Network Communication For DH network communication use a 1756 DHRIO module in the ControlLogix chassis to exchange information between these controllers e PLC and SLC controllers e ControlLogix controllers and PLC or SLC controllers e ControlLogix controllers In addition to data exchange between controllers the DH network also provides the ability to regularly share data both plant wide and at a cellular level You can connect a maximum of 32 stations to a single DH link e Channel A supports 57 6 Kbps 115 2 Kbps and 230 4 Kbps e Channel B supports 57 6 Kbps and 115 2 Kbps Figure 9 ControlLogix DH Network Communication Example

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