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SCADA Manual - Real Chambers

1. 22 Changing Custom Trend Chart Scales vu puc zx ee MIL 23 Creatneidiins Protiles u u uuu asqasaspuqqa aas asassaashuqkasshaqauqspasqaqasahasaakakawaqkasahashupapuqusasap asauqpaqkuqa 24 Editing an Existing Proliku ik 28 mro cine T 30 Single Graph Spectrum Analyzer 3l Multi Graph Spectrum Analyzer a 37 oll esnibric X E9 PHO 39 F a VM Por P 43 P u E A E A EEA EAE AR 45 23001046 Rev L MATIS Canan 2 of 45 www realchambers com Real Chambers Corporation Test Chambers SCADA Manual Chamber Control From the System menu select Chamber Control nel Main Menu Read Profiles Write Profiles REAL 48 REAL 96 Once the chamber control panel opens ensure that there are no errors listed in the status box which is pictured below 23001046 Rev G WET AVES 3 of 45 www realchambers com Real Chambers Corporation Test Chambers SCADA Manual lie Ex Control File Edit System Trends Analyzer Historical Help Status bo
2. PSD 642 m 5 Select Chamber Here Graph Settings Button Frequency Hz Channel N4 settings f Graph Statistics Press To Stop Reset PSD Save Screen Image Export Graph Data Once the chamber is selected the settings for the graph must be chosen by clicking on the Settings button in the lower left hand side of the window displaying the Graph Settings window E Graph Settings Graph Selection Graph Settings PSD Plot Raw Data Plot gt Plot Color Single Channel Averaging Multi Channel Averaging Background Color Channel Major Grid Color Channel 0 m Minor Grid Color Ha i Update Time Sec 4 Y Axis Mapping Mode Linear wed ogarithmic Y Axis AutoScale Off n PSD Plot Settings X Axis Mapping Mode Linear Logarithmic Averaging Mode Live M 10 X Axis Min EI 10000 Max 4 4 Lines of Resolution 12500 f Across Full Spectrum Window Uniform xi Under the Graph Selection heading either a PSD plot or Raw Data Plot can be chosen by clicking the toggle switch between the two options The PSD plot will display a graph of the PSD in either a linear or logarithmic scale The Raw Data plot will display a graph of the vibration level versus time If the PSD plot option is chosen a second toggle switch will appear below with the option of using 23001046 Rev G 32 of 45 www realchambers com Real Chambers Corporation Te
3. Profiles Double Click to Select Profile Double Click to Remove Profile 9 Watch the Status window for update messages If there are any errors they will appear here e The uploading process should not take extremely long periods of time unless many profiles are being uploaded or the profiles are exceptionally long Typically profiles require just a few seconds per profile for uploading 10 A window will appear notifying the user when the upload is complete 11 If transferring all the profiles in the Profiles Available box is desired click the Read Profiles button and all the profiles will be transferred even the ones not selected Creating Custom Trend Charts Custom trend charts can be created to display the output events of the chamber The user can select which output events to display by selecting the corresponding tags This allows the user to only select data that is of particular interest for the test or to combine various data types e g temperature and vibration in any arrangement Use the following procedure to create a custom trend chart 23001046 Rev G LA Canes 18 of 45 www realchambers com Real Chambers Corporation Test Chambers SCADA Manual 1 Select Custom Trends from the Trends Menu Fm ie Main Menu File Edit System Analyzer Historical Help Standard Trends SH REAL HALT HASS Chambers REAL 20 REAL 30 REAL 36 REAL 48 REAL 96 2 Select the data
4. Use any of these spectrums to choose a color LI HBHBBBBEBEEBEBBBBEB History System O LILILILILILILILI imi gt To select a color move the cursor over the spectrum and click when the desired color is shown in the lower left corner A recently used color can also be selected by clicking it from the History list of colors Changing Custom Trend Chart Title The Custom Trend Chart can be further customized to make the data appear just as needed The title of the chart can be changed by clicking and dragging over the title to highlight it Once it s highlighted a new name can be typed in 23001046 Rev WU Cine 22 of 45 www realchambers com Real Chambers Corporation Test Chambers SCADA Manual When the new title is entered do not hit the enter key After the new title has been typed in click somewhere on the chart to leave the field and have the new name take place The title that was entered will become the new default title automatically Changing Custom Trend Chart Scales The Y axis scale of the Custom Trend Chart can be changed in two different ways The first way is to use the auto scale feature With auto scale turned on the Y axis will constantly update itself so that it shows all of the data completely For example if the temperature suddenly goes up to 100 C the Y axis will automatically increase its maximum value to be larger than 100 so the new data can b
5. 07 17 57 AM 01 10 2014 01 10 2014 01 10 2014 01 10 2014 01 10 2014 01 10 2014 01 10 2014 01 10 2014 01 10 2014 Computer Shared_Variables AirTemp 0 Computer Shared_Variables PartTemp 0 My Computer Shared_Variables TempSetpt 0 Wy Computer Shared_ Variables WibrationLevel O Computer Shared_Variables WibrationSetpt 0 23001046 Rev G 44 of 45 www realchambers com Real Chambers Corporation Test Chambers SCADA Manual Exporting Data The historical trend viewer allows you to export the graph data to the Clipboard or Excel Another option available is to export a simplified graph image of the data To access these options right click anywhere on the graph and navigate to the Export item on the pop up menu Historical Trend LES Copy Data Description and Tip Visible Items Clear Graph Create Annotation AutoScale AutoScale Smooth Updates Autosize Plot Legend 20 0 3 4 Optional Plane Export Data To Cipboar Export Data To Excel 10 0 0 07171 i 07 13 53 AM 07 14 30 07 15 00 07 15 30 7 16 00 01 10 2014 01 10 2014 01 10 2014 01 10 2014 zene Export Simplified Image 1 07 17 30 AM 07 17 57 AM 01 10 2014 01 10 2014 Computer Shared_Variables 0 WMy Computer Shared_Variables PartTemp 0 Computer Shared_Variables TempSetpt 0 Computer
6. A window will appear notifying the user when the download is complete 11 If transferring all the profiles in the Profiles Available box is desired click the Write Profiles button and all the profiles will be transferred even the ones not selected Uploading Profiles from PLC to PC The uploading utility can be used to transfer any profiles that are stored in the PLC s memory to the PC Once the profiles are on the PC they can be edited viewed backed up for future use or downloaded to any other chamber There must be an active connection between the PC and the PLC The following procedure should be used to upload profiles from the PLC to the PC 1 From the System menu select Read Profiles 23001046 Rev G WU HT Cines 15 of 45 www realchambers com Real Chambers Corporation Chambers SCADA Manual i Main Menu Main Menu Chamber Control HALT HASS Chambers REAL 20 REAL 30 REAL 36 REAL d amp 8 REAL 96 Read Profiles File Edit System Trends Historical Help Check for errors here 23001046 Rev G Chios 16 of 45 www realchambers com Real Chambers Corporation Test Chambers SCADA Manual 3 The screen will show a list of profile names that are currently saved in PLC memory If the profile name of interest is not shown in the Profiles Available window then it is not saved in the PLC memory Read Profiles File Edit System Trends Historical Help Profiles currently saved in the
7. Shared_Variables ibrationLevel 0 Computer Shared Variables WibrationSetpt 0 23001046 Rev G 45 of 45 www realchambers com
8. etc Once all of the data has been configured see Creating Custom Trend Charts section for details the look of the trend chart can be customized as needed Changing the Trend Chart Background or Grid Color The main background color or grid color of the trend chart can be changed as well as the tag lines colors This can be done by the following procedure 1 Click on the Graph Settings button 23001046 Rev G Cone 21 of 45 www realchambers com Real Chambers Corporation Test Chambers SCADA Manual i Custom Trend File Edit System Trends Analyzer Historical Help comm status Chamber 1 Plot 1 1 0 0 9 0 8 0 7 0 6 0 5 0 4 0 3 0 2 Click to define chart settings d Lice aeta J 20 Min 0 1 d Update Time 0 1 m J 2 Sec 4 2 0 3 aa Autoscale Y Axis Digital reading of current values 0 5 0 6 0 7 I I I I I 10 52 10 54 10 56 10 58 11 00 11 02 40 8 4 9 0 I I 10 42 AM 10 44 0 46 10 48 I 7 3 2009 7 3 2009 7 8 2009 7 8 2009 7A 7 9 2009 7 8 2009 7 8 2009 7 8 2009 7 8 2009 7 8 2009 AirTemp 0 m j PartTemp 0 n TempSetpt 0 ur VibrationLevel 0 Exit 2 Clicking on the colored square representing the item to be changed will bring up the color selection window
9. of the assigned chamber name selection of the chamber model type the IP address of the controller as well as the temperature and vibration expansion channels The chamber may be named anything but it must be named in order to enter the IP address and configure the chamber SCADA supports two types of chambers thermal chambers TC and thermal vibration chambers TVC The IP address seen here needs to match the address setup in the CTI controller for proper operation See the SCADA install manual for instructions on how to set the CTI controller address Finally the temperature and vibration expansion channels must correspond to how many of each type of expansion channels are found on the chamber This will be zero unless there is an expansion module Manual Log Located below the graph in the middle of the screen the Manual Log button when selected will collect data from the chamber until it is unselected This software will then create a file that can be viewed under the Historical Trend Viewer section When operating in manual mode select this button to start logging data Perform the vibration and or thermal tests desired and then unselect the Manual Log button The data from the test that just ran will be stored to view at a later time When operating in automatic mode select the Manual Log button and then start the profile When the profile is complete unselect the button to store the data This will provide the user with
10. the profile to run successfully on the chamber Performing a validation check will inform the user if any of the fundamental rules have been broken The software does a validation check automatically when the profile is saved but it is also possible to do one at any time of the profile creation process by selecting Validate Profile from the File menu If the software detects an error in the profile it will give the user a message on the screen describing the error and inform which step has the error When this happens go to that step and correct the error After correcting the error validate and save the profile again If there is another error the software will again flash a new message If the profile passes the validation check invoked by trying to save the profile the profile will be saved E Edit Profiles File Edit System Trends Analyzer Historical Help Background Color Grid Color i Vibration Training 2 1 tena oc Thermal Vibe Time Vibe Humidity Rate Rate GRMS Percent C Min G Min Which step number had p the error am Slot 5 fofile Time Profile Message ERROR IN SIEP 5 Brief Check Ramp Rate description of the error In the above example an error was found in step 5 because no Thermal Ramp Rate was entered for a ramp step RUREAL 23001046 Rev G MEOS bs 30 of 45 mpu pal kay hapa pasi Real Chambers Corporat
11. OSES M M Thermal Vibe _ DwelTme Looping Boost Vibe Humidity Rate Rate GRMS Percent C Min G Min Step p PUT Slot 5 Outputs 5 Outputs 2 Start defining the profile by selecting Step Type for first step The list of available step types is shown when the down arrow to the right of the box is clicked Note that when the first step type is defined the step numbers one through five automatically fill in place e Note that the next undefined step is automatically defined as an End step RUREAL 23001046 Rev G MEOS m 24 of 45 en hay hapa pani Real Chambers Corporation Test Chambers SCADA Manual Untitled Thermal Vibe Dwell Time Looping Boost Vibe Humidity Rate Rate N A N GRMS Percent C Min 55 Step Times Cool RR M e f ot 5 O utputs Profile Message o ord ord ord ori ori ori 3 Continue defining all of the parameters across the row for that step e Note that as set points are entered lines will be drawn on the chart to visually represent the profile as it is created This can help the user notice obvious data entry errors before running the chamber Untitled YNaetpoints T Thermal Vibe Dwell Time Jdooping Boost Temp Vibe Humidity Rate Rate RM Gar Dead Enter all Ste
12. PLC memory will appear in this window 4 Identify the profile that is to be uploaded to the PC o Select the profile by double clicking on its name e Notice that when the profile is selected by double clicking its name the name will appear in the Profiles Selected window on the right Read Profiles File Edit System Trends Historical Help similar to writing profiles as the profile name is double clicked in this window the name will appear in Profiles Selected window on the right REAL 23001046 Rev G 17 of 45 www realchambers com Real Chambers Corporation Test Chambers SCADA Manual 6 Continue selecting profiles by double clicking names until all profiles that are to be transferred appear in the Selected Profiles window 7 profile is accidentally selected it can be removed from the list by double clicking the name in the Selected Profiles window 8 When all profiles are selected click the Read Selected Profiles button gt Read Profiles File Edit System Trends Historical Help Read profiles from the selected chamber Alias Chamber1 x1 Left clicking this button will upload any profiles shown in the Selected Profiles window from the PLC to the PC Status Idle This process may take several minutes depending on network speed and use Profile Selection Profiles Selected _ 2 EXTRA Read Selected Profiles Read
13. Real Chambers Corporation Test Chambers SCADA Manual B REAL HALT HASS Chambers Chambers REAL CHAMBERS CORPORATION SCADA SOFIWARE USER S MANUAL FOR SCADA 7 0 4 File Edit System Trends Historical Help BU REAL HALT HASS Chambers Chambers REAL 20 REAL 30 REAL 36 REAL 48 REAL 96 RPIREAL 23001046 Rev G sabar 1 of 45 www realchambers com Real Chambers Corporation Test Chambers SCADA Manual Table of Contents Clin u u unn 3 Se i u 4 Chamber Conlara TOM u uuu aa 4 Narwal DO masus ade ends 5 bae m 6 Manual Mode 7 Automatic mode operation uuu a L ua Shuwa qaqa iaia 9 Downloading Profiles from PC to PLC 12 Uploading Profiles from PLC to 15 Crea ng Custom Irend E O 18 The C SOM Bir D ases zi CNN T m 2 Changing the Trend Chart Background or Grid Color 21 Changing Custom Trend Chart
14. To Stop button in the lower middle of the window This allows the user to capture a screenshot or export the data If Averaging is selected for PSD Plot the graph can be started by clicking the Reset PSD button in the lower middle of the window When the PSD graph has finished collecting data a screenshot can be captured by clicking on the Save Screen Image button and the data can be exported by clicking on the Export Graph Data button The screen image and data will then be exported to the following location Ed gt Lakel0118PL OS C gt REAL Chambers data Search Ele Edit View Tools Help Organize Include in library 5 with w Burn New folder m Name Date modified Type ake10118PL B 2014 01 17 07 14 59 PSD Plot Image Channel 0 0 jpg 1 17 2014 7 15 AM JPEG im 4 OS C G0000000a cdpg 1 14 2014227PM CDPGFi 962d12e94b730d4efb1f7f0eb5d9eb o0000000b cdpg 1 15 2014 5 50 apps 1 15 2014 937 AM CDPGFi Exported Data 1 16 2014 613 AM CDPGFi gt 1 17 2014 6 08 AM CDPGFi Drivers Location paara 1 17 2014 6 08 AM CDPGFi k inetpub m uu T _ amp 00000001 cdpg 2 21 2013 613 AM CDPGFi 25 anxii WWW emule 12 321 2113 ATA Eil The last option in the Single Graph Analyzer mode is the Graph Statistics option found in
15. a graph of the chambers events during the profile 23001046 Rev G haben 5 of 45 Real Chambers Corporation Test Chambers SCADA Manual Viewing data The graph in the center of the Chamber Control screen shows current chamber data If the graph is blank check the Comm Status light in the upper right corner Ifthis light is red check the connection from the chamber to the PC The graph settings can be changed by clicking the Graph settings button located below the graph The time span setting controls how many minutes worth of data are shown at any one time x axis range The Update time changes how often the graph updates Real Chambers recommends a value of seconds to ease computer and communication resources Both of these fields can be set by clicking the up down arrow next to the value or by clicking on the value and manually entering a number You can set the background color and grid color by clicking on the box showing the current color and selecting a new one 1 0 0 9 0 8 0 7 0 6 0 5 Er Graph Settings 0 4 0 3 Background Color Time Span 0 2 J 20 Min Er oi 8 JE 4 2 4 3 Autoscale Y Axis 0 4 5 4 6 43 7 0 8 Exit 0 9 1 0 1 1 1 1 10 11AM 10 15 AM 10 20 AM 10 25 AM 10 31 AM 7 8 2009 2812009 7 _ _ 7 8 2009 7 8 2009 Profile Limits Graph Settings Manual Log Just to left of Graph settings button is O
16. ame the name will appear in the Profile Selected window on the right REAL 23001046 Rev G 13 of 45 www realchambers com Real Chambers Corporation Test Chambers SCADA Manual L3 Write Profiles Fie Edit System Trends Historical Help Any profiles that have been double Double click the profile name here Justin clicked will appear in this window 6 Continue selecting profiles by double clicking names until all profiles that are to be transferred appear in the Profiles Selected window 7 profile is accidentally selected it can be removed from the list by double clicking the name in the Profiles Selected window just the opposite of how it was added 8 When all profiles are selected click the Write Selected Profiles button E Write Profiles bd File Edit System Trends Historical Help Clicking this button will download the profiles in the Profiles Justin Voegele Selected box to the Rocks PLC REAL 23001046 Rev G mu 14 of 45 ealchambers com Real Chambers Corporation Test Chambers SCADA Manual 9 Watch the Status window for update messages If there are any errors they will appear here e The downloading process should not take extremely long periods of time unless many profiles are being downloaded profiles are exceptionally long Typically profiles require just a few seconds per profile for downloading 10
17. awan 27 of 45 T RR Real Chambers Corporation Test Chambers SCADA Manual 9 Save profile by one of the following methods Ifit s the first time the profile is saved select Save As from the File menu to give the profile a name e Ifthe profile has already been saved and the profile name is to remain the same select Save from the File menu e If the profile has been saved previously but this version is to be saved under a different name select Save As from the File menu Editing an Existing Profile The software can also be used to make modifications to existing profiles Once these modifications have been made the profile can either be saved under the original name or saved under a new name To edit an existing profile 1 Open the existing profile by selecting Open Profile from the File menu REAL 23001046 Rev G 177 Oen 28 of 45 www realchambers com Real Chambers Corporation Test Chambers SCADA Manual gt Edit Profiles Edit System Trends Analyzer Historical Help New Profile Smerrte Save Profile Grid Color cH Untitl Save Profile As Validate Profile Delete Profile Page Setup Print Window Ctrl P Exit c bei Thermal Vibe Dwell Time 4 Boost Temp Vibe Humidity Rate Rate Gar Dead i i MM SS Step Times Heat DegC N AN GRMS Percent C Mn
18. ber describes how the power of the vibration signal is distributed with frequency This spectrum analyzer will display a power spectrum over a given frequency range and will show at which frequencies the power is strong and at which frequencies the power is weak Fie Edit System Trends Historical Help Single Graph HALT HASS Chambers REAL 20 REAL 30 REAL 36 REAL 48 REAL 96 23001046 Rev G WINS Games 37 of 45 www realchambers com Real Chambers Corporation Test Chambers SCADA Manual To begin the user must first select the chamber to be monitored by clicking on the drop down box in the lower left hand section of the window x ES 0 1 NC T eo MA ES ve Graph Settings Buttons on each graph Select Chamber Here When the chamber is selected the settings for each graph must be chosen by clicking on the Settings button in the lower left hand side of each graph window For an in depth explanation of the Graph Settings window refer to the Single Graph Spectrum Analyzer section as the settings options will be the same REAL 23001046 Rev G haben 38 of 45 Real Chambers Corporation Test Chambers SCADA Manual Collecting Data The software can be used to create data files for future examination These data files will be delimited data files that can be opened in any common spreadsheet application The following procedure should be used t
19. e ore orc ore orc ore ore orc ore ore Lor orr or orc attention to what UFF UFF UFF p OFF JF Urry OFF T Urry Urr Urry UFF T Urry Ure pF Urry Orr pF Urry Orr When the outputs step number is 3 Lore Lore f orc ore ore ort are defined click being defined ore ore ore orc ore ore f ore ore ore orc ofr ofr ofr ofr ofr oF the Close button 5 fore orc orc ore orc f ore orc occ ore ore ore orc occ orc to return to profile definition page 6 Continue by selecting the Step Type for the second step e m Until Thermal Dwell eg Vibe Humidity Rate Percent C Min Mi Cool ar sep Jo slot 5 Outputs it 5 Outputs tsi Profile Message 7 Continue defining steps and Events until the profile is completely defined 8 If more than five steps are needed additional steps can be shown by clicking the down arrow next to the top step number Then select one of the numbers on the list The number selected will now become the top step number and the following steps will fill in automatically e Note that the step numbers for the Events will update automatically Note that the step numbers for the Slot 5 Outputs will update automatically as well 23001046 Rev G h
20. e clearly seen The auto scale feature will work in the same way on the minimum value The auto scale feature is turned on off from graph settings window gt Graph Settings Background Color B 22 Check this M Ef box to turn on Y axis w Autoscale Y Axis autoscaling If the auto scale feature is not used the minimum and maximum Y axis values can be changed by clicking and dragging over the values on the graph to highlight them then typing in a new value The X axis time scale can be changed in the graph settings window This value represents how many minutes will be shown on the full axis The graph update time is also set in the graph settings window Real Chambers recommends a value of 5 seconds to ease computer and communication resources 23001046 Rev G LA Canes 23 of 45 www realchambers com Real Chambers Corporation Test Chambers SCADA Manual Creating Editing Profiles The PC can be used to create new profiles or edit any existing profiles much the same way as the touch screen PLC For details on the operation of various functions refer to the manual for the CTI controller To create a new profile 1 Select New Profile from the File menu Ex Edit Profiles File Edit System Trends Analyzer Historical Help New Profile Open Profil z F E Untitled Save Profile As Validate Profile Delete Profile Page Setup Print Window Ctrl P D
21. e switch When toggled on the y axis will automatically adjust to fit the plot in the graph window When toggled off the user can select the maximum and minimum values for the axis Manually Adjust Y Axis Scale 23001046 Rev G WALT AVS 34 of 45 www realchambers com Real Chambers Corporation Test Chambers SCADA Manual The X Axis Mapping Mode allows the user to choose between a linear or logarithmic x axis by clicking on the toggle switch The x axis cannot be auto scaled as the y axis can be and the maximum and minimum values must be chosen The Lines of Resolution across Full Spectrum allows the user to essentially select how often the analyzer collects data during the test Lower lines of resolution will produce a smoother PSD graph but higher lines of resolution will produce a more accurate representation of the PSD The SCADA spectrum analyzer will collect data in the frequency range of 1 12 500 Hz The Lines of Resolution will determine the number of data points collected within this frequency spectrum amp Axis Mapping Mode Ex dil ogarithmic Manually Adjust d Min Y Axis Scale amp Axis Resolution Here Lines of Resolution 12500 Acrass Full Spectrum Change Lines of Uniform zr Window The third section in the Graph Settings window is the PSD Plot Settings section located in the lower left hand side of the window This section is only available when g
22. ent name When the event is on the green box will be illuminated Automatic mode operation With the chamber mode set to AUTO the profile options to the left of the graph become active Select s Select Profile L Part Ternp Td in Command Running a profile Clicking the Select profile box shows the current list of profiles that can be run Once a profile is selected it will show up in the Current profile box to the left of the graph The Start mode box shows options for starting the profile e On command starts the profile when the user presses the start button Delay start allows the user to delay the start of the profile When this option is selected boxes open up below to allow the user to enter the desired delay time e Remote start allows the user to supply an input that triggers the start of the profile see CTI manual for further reference At specified time allows the user to enter the time which the profile will begin When this option is selected boxes open up below to allow the user to enter the desired start time date Once the desired start mode is set and a profile is selected the Start button in the chamber mode box will become active To start the profile click the start button To stop a profile during operation click the stop button 23001046 Rev G WU HT Cines 9 of 45 www realchambers com Real Chambers Corporation Test Chambers SCADA Manual The lower left corner of the screen s
23. ff off off o off off off off o off off off o oj off off off o Step Heat Cool Vibe Fans Humid Purge Purge Aux 1 Aux2 Aux3 Looping Boost Temp Vibe Humidity Rate ents 2L A so inser stn d defined for the correct Step Delete 5 1 OFF orr orr OFF OFF OFF orr 1 OFF OFF cid P i OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF lot 5C 5 Qutputs Profile Time Profile Message Lore ore oF Loi Lore ofr occ ofr orr es 2 3 od or Lore oFF o i Lorr OFF occ or 5 Lore ort ore ort oct ocior o If the chamber was ordered with the additional discrete output relays they can be defined for each step Click the Slot 5 Outputs button to access additional outputs Background Color B Grid Color Untitled Vibration B Temperature E Looping 05 Step Times Heat Gar Dead m m mm 5 s OFF Click this button to define the additional Step 0 discrete outputs Step SS 23001046 Rev G X www realchambers com 26 of 45 Real Chambers Corporation Test Chambers SCADA Manual Define the state of SLOT 5 OUTPUTS the additional a a e y Se Wt dura Ue SITO IY MEE en iin Lore or
24. hows profile time data 00 00 00 Step time required shows the length of current step Step time elapsed shows how long the current step has been running Step number shows which step of the profile is currently running Step skip allows skipping of the current step Profile time required shows the length of the entire profile Profile time elapsed shows how long the current profile has been running Profile limits The profile limits box allows the user to control maximum and minimum limits during the profile to ensure safe operation ix Profile Limits amp Actions 23001046 Rev G Chris 10 of 45 www realchambers com Real Chambers Corporation Test Chambers SCADA Manual Clicking on the numeric value next to each limit allows the user to type in a value for that limit The dropdown box next to the value determines what the chamber will do if the limit is reached For all outcomes the alarm horn will sound e Disable Output this option turns off the event which caused the alarm example if air temp hi is set to 100 C and the temperature reaches 101 C the chamber will turn off the heating event e Do Nothing the profile continues without interruption Go to 20 C the chamber controls the temperature to 20 C and stops e Shutdown Chamber the chamber shuts down REAL 23001046 Rev G L ATANES Corbes 11 of 45 www realchambers com Real Chambers Corporation Test Chambers SCADA Manual Downloadi
25. ion Test Chambers SCADA Manual Single Graph Spectrum Analyzer The Analyzer option in the SCADA package offers a single and multi graph analyzer The Single Graph analyzer allows the user to graph the power spectral density PSD or the raw vibration data from the chamber and export the data to be imported to a spreadsheet The PSD is a graph which shows the how the power of a signal is distributed with frequency The area under the graph is the Grms of the signal This feature is only available if your chamber is equipped with the compact DAQ expansion module with a minimum of 4 vibration channels If your chamber is not equipped with this option the menu feature will be grayed out The power spectral density of the chamber describes how the power of the vibration signal is distributed with frequency This spectrum analyzer will display a power spectrum over a given frequency range and will show at which frequencies the power is strong and at which frequencies the power is weak i Main Menu File Edit System Trends Historical Help REAL 20 REAL 30 REAL 36 REAL 48 REAL 96 The user must first select the chamber to be monitored by clicking on the drop down box in the lower left hand section of the window 23001046 Rev G 157 Games 31 of 45 www realchambers com Real Chambers Corporation Test Chambers SCADA Manual gt Vibration Analysis File Edit System Trends Analyzer Historical Help
26. ist Double click the name of the data you want to view in the Available Tags window to add that tag to the currently selected plot group e Some of the data available are AirTemp The temperature as measured by the thermocouple located in the chamber s plenum 23001046 Rev G ovem 20 of 45 www realchambers com Real Chambers Corporation Test Chambers SCADA Manual e PartTemp The temperature as measured by the thermocouple located in the chamber s workspace TempSetpt The temperature set point of the chamber If the chamber does not currently have a temperature set point it will plot a value of zero VibrationLevel The level of Grms measured by the control accelerometer e VibrationSetpt The vibration set point of the chamber If the chamber does not currently have a vibration set point it will plot a value of zero km Display Tags AC 0 1 PartTemp 2 TempsSetpt AC 3 VibrationLevel VibrationSetpt Aux 0 AuxZTemp CoolBoost CoolingOutput HeatBoost bd Double Click to Add Tag Double Click to Remove Tag Title Chamber 1 Plot 1 Exit To remove unwanted tags from a plot group simply double click its name in the plot group window The Custom Trend Screen The custom trend screen was created to give users the flexibility to look at any collection of data together in groups regardless of the data type temperatures vibration levels set points
27. nLevel Aux2Temp CoolingOutput HeatingOutput VibrationLevel VibrationSekpt 23001046 Rev G WALT AVS 41 of 45 www realchambers com Real Chambers Corporation Test Chambers SCADA Manual 6 Unless this setup is changed all future tests will log the same data tags at the same rate with the same text name for a file name The data files will be distinguishable by the time date stamp in the file name 7 The data files will be stored in the C REAL_Chambers data directory on the hard drive 23001046 Rev G WALT AVS 42 of 45 www realchambers com Real Chambers Corporation Test Chambers SCADA Manual Reviewing Data Data already stored in the database can be reviewed or exported at any time through the historical data viewer 1 Select Historical Trend Viewer from the historical menu gt Main Menu File Edit System Trends Analyzer 2 Help Historical Setup Historical Trend Viewer HALT HASS Chambers REAL 36 REAL 48 REAL 96 2 A window containing a list of all the data files will open From this window select the set of data you wish to view Testi 01100717 REAL 23001046 Rev G Chios 43 of 45 www realchambers com Real Chambers Corporation Test Chambers SCADA Manual 3 A window will open that shows graph of the saved data 0 0 7 7 07 13 53 07 14 30 07 15 00 07 15 30 AM 07 16 00 07 16 30 07 17 00 AM 07 17 30
28. ng Profiles from PC to PLC The writing utility is used to transfer pre defined test profiles from the PC to the PLC These profiles must be saved on the PC in order to download them to the PLC There must also be an active connection between the PC and the PLC The following procedure should be used to download profiles from the PC to the PLC 1 From the System menu select Write Profiles S Ex Main Menu Edit 5 20 Trends Analyzer Historical Help Main Menu Chamber Control SH REAL HALT HASS Chambers Read Profiles REAL 20 REAL 30 REAL 36 REAL 48 REAL 96 2 Verify there are not any error messages in the Status window 23001046 Rev G 12 of 45 www realchambers com Real Chambers Corporation Chambers SCADA Manual Write Profiles File Edit System Trends Historical Help Check for errors here 3 The screen will show a list of profile names that are currently saved in the current directory If the profile name of interest is not shown in the Profiles Available window then it is not saved in the current directory Write Profiles File Edit System Trends Historical Help All profiles that are stored in the current directory on the PC will appear in this window 4 Identify the profile that is to be downloaded to the PLC o Select the profile by double clicking on its name e Notice that when the profile is selected by double clicking its n
29. o set up a data file 1 Select Historical Setup from the Historical Menu Inl i Main Menu HALT HASS Chambers REAL 30 REAL 36 REAL 48 REAL 9 amp 6 2 Assign a data file test name by clicking in the box and typing a name e The data file will be saved as a file with a name which begins with what is typed in this box and ends with a time date stamp 23001046 Rev G 39 of 45 www realchambers com Real Chambers Corporation Chambers SCADA Manual Enter a text name here 3 Define the time interval in seconds between data samples Define the logging interval between data samples by either clicking on the scroll arrows or entering a number in the box 4 Select the data tags to be logged for this test by double clicking on the name in the Select Tags to View window on the left When the tag has been selected its name will appear in Selected Tags window as seen below REAL 23001046 Rev G WALT AVES 40 of 45 www realchambers com Real Chambers Corporation Test Chambers SCADA Manual AirTemp VibrationSetptk AuxiTemp VibrationLevel Aux2Temp CoolingOutput HeatingOutput PartTemp TempSetpt vibe2 vibe3 vibe4 VibeOutput VibrationLevel VibrationSetpt o Ifa tag is accidentally selected it can be removed from the list be double clicking its name in the Selected Tags window AirTemp VibrationSetpt AuxiTemp Vibratio
30. off off off off o od o J off off off off o of off off off off ord off off off off o of off off off off ore ober off off off off om off off off olor ojo gy off off off off o om off off off of Orel o rum fom Profile Message er 2 Select the profile name from the list by double clicking the name e Note that only profiles stored in the directory indicated in the window will appear in the list If the profile is stored in another directory navigate to that directory to open e Profiles that were created on the touch screen of the CTI and have not been uploaded to the PC will not appear in the list Hy zj TEMPPID st zr amp J Fie on My Hates Fiet ol Param kw v 3 When the profile has been pulled up on screen modify any portions of any steps as needed 4 Save the profile Saving the profile with the same name will cause the computer to over write the original version of the profile e If the original version of the profile should still be saved give the new version of the profile a new name when saving by using Save as REAL Canes 29 of 45 www realchambers com 23001046 Rev G Real Chambers Corporation Test Chambers SCADA Manual Profile Validation While creating the profile it is possible to do a profile validation check The software has certain criteria which must be defined in order for
31. p StepType DegC N A N GRMS Percent C Min G HH MM SS Step Times Heat Cool Soak Band values as ZEE o of off olf off om off olf olf oa o needed for the 2 End lt 0 orr 0 0 0 0 0 0 0 0 0 0 o OFF 0 step i i Ta ME HKI BEL zd E mai I3 mai eo aoo Step insert step Humid Purge Purge Aux 1 Step do Slot 5 Outputs Profile Message X Lore d orc d orr d orc orr d o orr d orr 4 Define the state of the Events for that step by clicking the buttons between ON and OFF e to note the correct step number is being modified The step numbers that are shown in the top should match those shown in the 23001046 Rev G 77 ALTA Chanka www realchambers com 25 of 45 Real Chambers Corporation Test Chambers SCADA Manual Events section For example if step number three is being defined be sure the Events being defined are also on the row for Event number three j Background Color B Grid Color UE Untitled Vibration B Temperature E E S e Thermal Dwell Time ms Define the state of Events for the appropriate step number Care should be taken to ensure the Events are being Deg C Pe 2 Percent e F Step Ir Nitro off sf off o EO off o
32. raphing a PSD plot and allows the user to select how the analyzer collects data including the averaging mode and the weighting option The user can choose between Live and Averaging for the averaging mode Live mode means the analyzer will continuously collect data until the PSD graph is complete PSD Plot Settings averaging Made Live 3 Averaging mode means analyzer will continuously average the collected data with itself until the PSD graph is complete If averaging the number of averages can be entered in the box below The Weighting option allows the user to choose between weighting and time weighting Weighting means the analyzer will continuously update the graph as new data is collected with no data point weighted more than the next Time Weighting means the analyzer will continuously update the graph as new data is collected but the first data points collected are weighted more than the last data points 23001046 Rev G SALI Cons 35 of 45 www realchambers com Real Chambers Corporation Test Chambers SCADA Manual PSD Plot Settings Averaging Mode Averaging us Weighting Weighting Number of Averages 3 1 If the Raw Data Plot option is selected or Live Averaging Mode is selected for the PSD Plot the graph will automatically begin collecting data after the settings have been applied The graphing can be stopped at any time by pressing the Press
33. settings can be changed in the historical setup menu See Collecting Data section below for further details TestName Testi Manual Mode Operation On the control screen there is a box labeled Chamber Mode which shows the current chamber mode and has a button labeled Change Mode If the box shows AUTO click the change mode button to go into manual mode The manual mode works exactly the same as it does on the touch screen It allows you to turn on off events and change set points Click here to switch to manual mode hange Mode CHAMBER MODE AUTO Changing set points The set point values are located in the Present values box located below the graph This section shows the current chamber values and has one box labeled 23001046 Rev G L Ms Oen 7 of 45 www realchambers com Real Chambers Corporation Test Chambers SCADA Manual Temp Setpt and another labeled Vibration Setpt To change the value click inside the corresponding box and type in the new value M vipe urr 3 Required 00 00 00 pos 0 7 Elapsed 00 00 00 dup BOOST VALUES ud He s HeatBoost 0 PROFILE TIME 1 0 p i EXE i EE Required 00 00 00 10 04 AM 10 10 AM 10 15 AM 10 20 AM 10 24 AM CoolBoost 0 7 8 2009 7 8 2009 7 8 2009 7 3 2009 7 8 2009 Elapsed 00 00 00 Profile Limits Graph Settings Manual Log ArTemp 0 0 ME PartTemp 00 Tempsetp
34. st Chambers SCADA Manual single or multi channel averaging Single channel averaging allows the user to select one of the channels to be displayed on the graph Multi channel averaging allows the user to select up to eight channels if the chamber is equipped to be monitored and displayed on the graph If the Raw Data plot option is chosen the user can only select one of the channels to be monitored and displayed on the graph 23001046 Rev G WALT AVS 33 of 45 www realchambers com Real Chambers Corporation Test Chambers SCADA Manual The next section in this window is under the Graph Settings heading on the right side of the window This section allows the user to change colors axes and Lines of Resolution The plot color background color major grid color and minor grid color can be changed by clicking on the color box next to each respective option and selecting from the color palette that is displayed The time between each update on the graph can range from 2 to 21 600 minutes and can be entered in the Update Time box The next option is the Y Axis Mapping Mode option which allows the user to choose between a linear or logarithmic y axis by clicking the toggle switch between the two options Change Colors of Components on Graph Change Update Time Here Change Y Axis Scale from Linear Autoscale to Logarithmic Y Axis The user can choose to auto scale the y axis using the next toggl
35. t o J oo Viratonsetot o I ThermalRamp To the left of the graph is a drop down box labeled Control the The drop down box has either part temp or air temp to choose from To change between part temp and air temp click on the box and select desired option This determines which thermocouple part or air the chamber controls the set point to Control The Fart Temp Controlling events The Event Control box located on the right hand side of the screen allows the chamber events to be turned on off Illuminated Cool sm lights Vibe represent Egi Ld events which currentl x NEN O Aux1 Aux 2 Temp OFF 23001046 Rev G 177 MITES Cors 8 of 45 www realchambers com Real Chambers Corporation Test Chambers SCADA Manual The top three buttons in this box control the heating cooling and vibration events To turn an event on first you need to click the green box next to the event name Once the green button is illuminated the On off box at the bottom will become active for that type of event To start the chamber controlling to the temp vibe set point found in the Present values box click the button to toggle the event on The bottom portion of the event control box has buttons to control fans nitrogen purge air purge and auxiliary events These events are turned on off by clicking the green box next to the ev
36. the lower left hand side of the window This option displays the average GRMS level of the data collected the maximum and minimum values and the standard deviation of the data The average GRMS value is also displayed in the lower right hand side of the window to be viewed while collecting data REAL 23001046 Rev G L Cone 36 of 45 www realchambers com Real Chambers Corporation Test Chambers SCADA Manual gt Graph Statistics Maximum Value 0 Standard Deviation 0 Multi Graph Spectrum Analyzer The Analyzer option in the SCADA package offers a single and multi graph analyzer The Multi Graph analyzer allows the user to graph the power spectral density PSD or the raw vibration data from the chamber on four different graphs and export the data to a text file that can be imported to a spreadsheet This data can then be plotted to display a graph of the PSD of the chamber The use of multiple graphs allows the user to display the PSD and Vibration of the chamber in both linear and logarithmic scales all in the same window The axes can also be adjusted to view the PSD or Vibration at different frequency or time intervals This feature is only available if your chamber is equipped with the compact DAQ expansion module with a minimum of 4 vibration channels If your chamber is not equipped with this option the menu feature will be grayed out The power spectral density of the cham
37. to be viewed on the chart by clicking the Select Tags button REAL 23001046 Rev G HALTAS www realchambers com 19 of 45 Real Chambers Corporation Test Chambers SCADA Manual i Custom Trend File Edit System Trends Analyzer Historical Help comm status Chamber 1 Plot 1 1 0 0 9 0 8 0 7 0 6 0 5 Click to configure Click to select from up to four 0 3 trend chart plots 0 2 0 1 0 0 0 1 0 2 0 3 0 4 0 5 0 6 0 7 8 0 9 1 l l I l l I l I I I 10 42 AM 10 44 10 46AM 10 48 AM 10 50AM 10 52AM 10 54 10 56 AM 10 58AM 11 00 AM 11 02 AM 7 8 2009 7 8 2003 7 3 2003 7 8 2003 7 8 2009 7 3 2003 7 3 2003 7 8 2003 7 8 2009 7 8 2003 2 8 2009 0 0 E TempSetpt 0 VibrationLevel 0 3 Select the group to modify the data points on e The custom trend chart can have up to four plots of data defined at any one time This allows the user to quickly look at one group of data for a particular test and then switch to a different group of data for another test simply by changing plots e For example the groups could be configured such that Plot 1 is temperature data Plot 2 is all vibration data Plot 3 is three temperatures and two vibration levels Plot 4 is three temperatures and three vibration levels 4 Select the data that is to be viewed from the l
38. utputs button This button brings up a window that will show the current heating cooling and vibration output levels 23001046 Rev G HATIS 6 of 45 www realchambers com Real Chambers Corporation Test Chambers SCADA Manual gt System Outputs OUTPUTS Heat iot IS i Je D iba P CI T SLE Jee en PX Coat LOI 0 10 20 30 40 50 60 70 80 90 100 Cool jo UU OT OOO Op DO OO OUT OO nai D OCT OO po cie Dern 0 Oey 0 10 20 30 40 50 60 70 80 90 100 vibration Bm There is a legend located below the graph Clicking on any legend entry opens a color palette that allows the user to change the color for that entry Elapsed 00 00 00 eee 22 BOOST VALUES n f Numb x HeatBoost 0 PROFILE TIME 1 0 Is t 1 1 l l E Required 00 00 00 10 04 10 10 10 15 10 20 10 24 CoelBeost 0 EEN 7 3 2009 7 3 2009 7 8 2009 7 8 2009 78 2008 Elapsed 00 00 00 2 SS 18 200 ico BER d ThermalRamp 0 Profile Limits Qupus Graph Settings I _ Marwaltog Temp 0 iv Vibration Level 0 0 Vibration Sept o Above graph is box labeled test name When a profile is being run this box shows the name of the file where data is being logged Data logged from the chamber is normally found in the historical data folder The file name and data logging
39. x On Command a CHAMBER MODE Auxi iM MANUAL a2 Gam Aux3 iw 51 STEP TIME Required 00 00 00 Elapsed 00 00 00 start 3 OFF NI Vibe OFF BOOST VALUES mmber 0 sel HeatBoost 0 PROFILE TIME Required 00 00 00 rd as dns n s Cool Boost 0 Elapsed 00 00 00 d Join T ETN Profile Limits Graph Settings Manual Log Part Temp 0 0 B TempSetpt 0 u Vibration Level 0 0 Vibration Setpt 0 E ArTemp 0 0 MI Selecting a chamber The box titled Select Chamber allows you to switch between multiple chambers that are connected to the network Chamber Configuration To configure all chambers connected to the network select Configuration from the Edit menu E Main Menu ES System Trends Analyzer Historical Help Configuration Profiles A window will appear that shows the current configuration of networked chambers REAL 23001046 Rev G LL HALTS www realchambers com 4 of 45 Real Chambers Corporation Test Chambers SCADA Manual gt Edit Configuration File Edit System Tren ids Analyzer Historical Tags Help Chamber Configuration Temperature Chamber Type Touch Screen IP Address Channels e 0 Sak chambert xo do d This window allows modification

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