Home

QCPU(A mode) CPU Module User`s Manual

1. t az B CPU PHS 25cm TFN A 22 ot a
2. A 21 st Fan QCPU A A ATAR EER ARER BR A RE SE EBL
3. BE RAA ES le yes Bea TT EAE Se Be BFE ABORT A Be o ees EXT D fet Se A 20
4. CPU H A1SG60 A1SG62 a ne Fr E 100mm OFF ON 10 CPU CPU R
5. at FG LG Y
6. P s At 0 a AMA 0 a E a a e ee 2 Ee OFF ry ae ex ih ae CPU CPU ON
7. 50 IEC61131 2 50 QCPU A CA EM GEMI Ly O 7 Me A 23 CONDITIONS OF USE FOR THE PRODUCT 1 Mitsubishi programmable
8. 3 ON OFF O A 18 EF CPU
9. 90 Vacant Libre Model Mod le VDC Vcc Rated Load Voltage Tension nominale d entr e Rated Input Rated Load Voltage Voltage 24 VDC A1SX48Y18 24 VDC 240 VAC Model X00 X02 X04 X06 COM1 Yoo YOB YOD YOF 24VDC 24VDC For relay drive Rated Input Rated Load Voltage Voltage A1SX48Y58 24 VDC 12 24 VDC Model X01 X03 X05 X07 YO8 YOC YOE 12 24 VDC English French English French For relay drive Pour attaque du relais VAC V ca VDC Vcc Vacant Libre Model Mod le Rated Load Voltage Tension nominale d entr e 91 6 ERROR CODES If a fault occurs at the start or during RUN of the programmable controller the self diagnostics function gives an error indication or stores an error code including the step number in the special register 6 1 Reading the Error Code If an error occurs its code message and others can be read with a peripheral device For details of how to operate the peripheral device refer to the operating manual of your peripheral device 92 6 2 Error Code List This section e
10. Vacant 12 24VDC Vacant COM 1 COM The figure above indicates F the first half 32 points The connections for L the latter half 32 points are the same as for regard YOO to Y1F as Y20 to Y3F B1 and B2 and A1 and A2 are connected internally The A and B pin number rows shown above are transposed with respect to the diagram of the A and B rows which is printed on the module Remember that the A row pin numbers correspond to the B row of the module La figure ci dessus repr sente F premi re moiti de 32 points Les connexions pour L deuxi me moiti de 32 points sont comme pour consid rer X00 X1F comme tat X20 X3F B1 et B2 ainsi que A1 et A2 sont connect s l int rieur Les rang es de broches A et B ci dessous correspondent aux rang es de broches marqu es A et B sur le sch ma imprim sur le module Noter que les num ros de broche de rang e correspondent la rang e B sur le module 12 24 VDC 12 24 V cc Model Mod le Vacant Libre Rated Load Voltage Tension nominale d entr e 85 Mode ed Load Voltage Pin Arrangement A1S42 12 24 VDC Pin No 4 Output terminals Resistors to limit B12LED current A1S42Y P 4 internal con
11. ension Base Units Setting of Number of Extension Stages 1st stage 2nd stage 3rd stage 4th stage 5th stage 6th stage 7th stage Setting of No of stages setting connector Set the number setting connector to any of numbers 1 If two or more modules have the same number or any modu example false input and output will occur 0 7 in ascending order le has no setting for 39 3 Install the base cover to the extension base unit and tighten the base cover screw 40 4 1 6 1 Connection and disconnection of extension cable Instructions for handling an extension cable Do not stamp an extension cable An extension cable must be connected to the base unit when the base cover has been installed After you have set the extension number to the extension base unit reinstall and screw the base cover When running an extension cable the minimum bending radius of the cable should be 55mm 2 17inches or more If itis less than 55mm 2 17inches a malfunction may occur due to characteristic deterioration open cable or the like When connecting or disconnecting an extension cable do not hold the ferrite cores mounted at both ends of the cable Hold the connector part of the cable for connection or disconnection Holding the ferrite core may cause the cable to open within the connector Also if the ferrite core
12. 2 When normally connecting a cable to the USB connector or RS 232 connector clamp the cable to prevent it from coming off due to the dangling moving or carelessly pulling of the cable 58 DIP switches Applications Used to set the items for operation of the CPU SW1 Must not be used Normally off Shipped in off position SW2 Must not be used Normally off Shipped in off position SW3 RAM boot operation designation Shipped in off position On _ Boot operation Off RAM operation SW4 Must not be used Normally off Shipped in off position SW5 Must not be used Normally off Shipped in off position RUN STOI RUN STOP Executes sequence program operation Stops sequence program operation RESET L CLR switch RESET Used to perform hardware reset operation fault rest operation initialization etc If this switch is left in the RESET position the whole system will be reset and the system will not operate properly After performing reset always return this switch to the neutral position Used to turn OFF or zero all data in the parameter set latch area Used to clear the sampling trace and status latch registration Module fixing screw hole Hole for the screw used to fix to the base unit M3 x 12 screw Module fixing hook Hook used to fix to the base unit
13. 9 and 18 areconnected internally English 100 to 120 VAC de 100 120 V ca 200 to 240 VAC de 200 240 V ca 9 and 18 are connected internally Rated Load Voltage English 12 24 VAC DC 12 24 V ca cc 24 VDC 24V cc 9 et 18 sont connect s l int rieur Model Mod le Tension nominale de charge Vacant Libre 66 Model Rated Input Voltage A1SX41 12 24 VDC A1SX41 S1 S2 24 VDC A1SX42 12 24 VDC A1SX42 S1 S2 A1SX82 S13 AARO yy X10 1 5 Wi LE z R ia 5 Lx X14 1 3 i X15 1 ots x16 1 3 LT Di 3 1 x18 x19 1 z GA a ats XIB 1 i 3 WO i 5 XID XIE s 5 XOF XIF os Vacant Vacant Vacant Vacant COM Vacant Vacant The figure above indicates F the first half 32 points The connections for L the latter half 32 points are the same as for regard X00 to X1F as X20 to X3F B1 and B2 are connected internally The A and B pin number rows shown above are transposed with respect to the diagram of he A and B rows which is printed on the module Remember that the A row pin numbers correspond to the B row of the module A1SX82 S1 can use both positive common and negative common La figure ci dessus
14. Error Code D9008 Tab Detailed Error Code D9091 le 6 1 Error Code List Continue Error and Cause Instructions including NOP other than LDX LDIX ANDX and ANIX are included in the CHK instruction circuit block Multiple CHK instructions are given The number of contact points in the ICHK instruction circuit block exceeds 150 The LEDACHK instructions are not paired with the LEDA CHKEND instructions or 2 or more pairs of them are given Format of the block shown below which is provided before the CHK instruction circuit block is not as specified P254 w4 CHKD11D2H Device number of D1 in the CHKD1D2 instruction is different from that of the contact point before the cJP instruction Index qualification is used in the check pattern circuit 97 Corrective Action Check the program of the CHK instruction and correct it referring to contents of detailed error codes Error Massage CHK FORMAT ERR Checked at STOP PAUSE RUN Error Code D9008 Tab Detailed Error Code D9091 CPU States e 6 1 Error Code List Continue Error and Cause Multiple check pattern circuits of the LEDACHN LEDACHKEND instructions are given There are 7 or more check condition circuits in the LEDACHK LEDA CHKEND instructions The check condition circuits in the LEDACHN EDAICHKEND instructions are writ
15. c connected to the 10BASE T connectors For the shielded twisted pair cables strip part of the outer cover and earth the exposed shield section to the ground on the widest contact surface as shown below EE Shielded twisted pair cables Shield Refer to 1 for the earthing of the shield Always use double shielded coaxial cables as the coaxial cables connected to the 10BASE2 connectors Earth the double shielded coaxial cable by connecting its outer shield to the ground un Shield Earth here Refer to 1 for the earthing of the shield 2 Make sure to install a ferrite core for the cable The ferrite core manufactured by TDK Corporation ZCAT3035 1330 is recommended Ethernet is a registered trademark of Xerox Corporation in the USA 4 1 0 and other communication cables For the I O signal lines including common line and other communication cables RS 232 RS 422 etc if extracted to the outside of the control panel also ensure to earth the shield section of these lines and cables in the same manner as in item 1 above 15 5 Positioning Modules Precautions to be followed when the machinery conforming to the EMC Directive is configured using the A1SD75PO S3 are described below a When wiring with a 2 m 6 56 ft or less cable Ground the shield section of the external wiring cable with the cable clamp Ground the shield at the closest location to the A1SD75 external
16. 30mm or more i A _ 1 18inches 3 YU Wp or more be 5mm 0 20inches 5mm 0 20inches or more 2 or more 1 For wiring duct height of 50mm 1 97inches or less 40mm 1 57inches or more for other cases 2 20mm 0 79inches or more when the extension cable is connected without removal of the adjacent module 3 80mm 3 15inches or more for the connector type 31 3 Unit mounting orientation a Since the programmable controller generates heat it should be mounted on a well ventilated location in the orientation shown below Vertical 4 Mount base unit on a flat surface If the mounting surface is not even this may strain the printed circuit boards and cause malfunctions 5 Avoid mounting base unit in proximity to vibration sources such as large magnetic contractors and no fuse circuit breakers mount these on a separate panel or at a distance 6 In order to avoid the effects of radiated noise and heat provide the clearances indicated below between the programmable controller and devices that generate noise or heat contactors and relays Required clearance in front of programmable controller at least 100 mm 3 94 inches Required clearance on the right and left of programmable controller at least 50 mm 1 97 inches At least 50mm 1 97 inches At least 100mm 1 97 inches 3 94 inches Contactor relay etc 32 7 If you want to mount base units on a DIN rail please note the follo
17. Les piles ou batteries doivent tre mises au rebut s par ment des autres d chets et conform ment a la r glementation locale Pour le d tail des directives sur les piles et batteries dans les pays de l Union Europ enne voir le Manuel de l utilisateur QCPU A mode A Pr cautions de transport Z ATTENTION Pour le transport des piles au lithium respecter la r glementation aff rente ce transport Pour le d tail des mod les soumis une r glementation se reporter au chapitre 7 A 16 A DR OR ER ET CO 1 AS 1 1 I l se I 1 1 l J
18. Model Rated Input Rated Load Voltage Voltage A1SH42 A1SH42P A1SH42 S1 A1SH42P S1 12 24 VDC 12 24 VDC 24 VDC 12 24 VDC Yoo Yo1 Yo2 Yo3 Yo4 Yo5 Yo6 Yor X18 ss YO E X10 1 Yo9 Y19 IXIA YOA Y1A jxtB ss YoB Y1B XC is Yoc ic XID YoD Y1D i XIE ss YOE Y1E XIF ors YOF Y1F Vacant Vacant Vacant I Vacant Vacant Vacant i 12 24 VDC COM F Vacant 12 24VDC pp COM Vacant Input side Y Output side C t entr e C t sortie B1 B2 are connected internally 3 B1 and B2 and A1 and A2 are connected internally B1 et B2 sont connect s l int rieur 3 B1 et B2 ainsique A1 et A2 sont connect s l int rieur The A and B pin number rows shown above are transposed with respect to the diagram of he A and B rows which is printed on the module Remember that the A row pin numbers correspond to the B row of the module Les rang es de broches A et B ci dessous correspondent aux rang es de broches marqu es A et B sur le sch ma imprim sur le module Noter que les num ros de broche de rang e A correspondent a la rang e B sur le module
19. 3 1 8 Installation environment of the CC Link LT module and the AS I module 3 2 Requirements for Compliance with Low Voltage Directive 3 2 1 Standard applied for MELSEC AnS series programmable controller 3 2 2 Precautions when using the MELSEC AnS series SA controller 3 2 3 Power supply 3 2 4 Control panel 3 2 5 Module installation 3 2 6 External wiring 4 LOADING AND INSTALLATION 4 1 Module Installation 4 1 1 Handling instructions 4 1 2 Instructions for mounting the base unit 4 1 3 Installation and removal of dustproof cover 4 1 4 Installation and removal of modules 35 4 1 5 Setting the extension number of the extension base unit 4 1 6 Connection and disconnection of extension cable 4 2 Fail Safe Circuit Concept 4 3 Wiring 4 3 1 Power supply module specifications 4 3 2 The precautions on the wiring 4 3 3 Connecting to the power supply module A 28 4 4 Precautions when Connecting the Uninterruptible Power Supply UPS 4 5 Part Names and Settings of the CPU Module 4 5 1 Part names and settings 4 5 2 Switch operation after program write 4 5 3 Latch clear operation 4 5 4 Installation and removal of memory card during power on 5 SPECIFICATIONS AND CONNECTIONS OF I O MODULES 5 1 Input modules 5 1 1 Input module specifications 5 1 2 Input module connections 5 2 Output modules 5 2 1 Output m
20. 3 2 3 2 1 3 2 2 3 2 4 4 1 4 1 1 4 1 4 4 2 4 3 4 3 1 4 3 2 4 3 3 Chapter 5 Chapter 6 Section 6 2 Chapter 7 Jul 2005 IB NA 0800084 E Addition USER PRECAUTONS Partial correction SAFETY PRECAUTIONS Section 2 1 2 2 3 1 1 3 1 3 3 1 5 3 2 2 4 1 4 2 4 3 2 4 5 2 4 5 3 Chapter 5 Section 6 2 Oct 2006 B NA 0800084 F Partial correction SAFETY PRECAUTIONS Section 2 1 2 2 3 1 3 3 2 4 3 2 6 4 1 2 4 3 1 4 3 2 4 3 3 5 2 1 5 2 2 6 2 May 2007 B NA 0800084 G Partial correction Section 3 1 1 3 1 3 3 2 7 4 3 2 4 3 3 5 1 2 5 2 1 Addition Section 3 1 7 Sep 2008 B NA 0800084 H Partial correction SAFETY PRECAUTIONS CONTENTS USER PRECAUTONS Section 2 1 2 2 3 1 3 1 1 3 1 2 3 1 3 3 2 3 2 3 3 2 4 3 2 5 3 2 6 3 2 7 4 1 4 1 1 4 1 4 4 2 4 3 1 4 3 2 5 1 1 5 2 1 Chapter 6 Sep 2009 IB NA 0800084 I Partial correction SAFETY PRECAUTIONS CONTENTS Chapter 3 Section 4 5 1 7 1 A 26 The manual number is given on the bottom right of the front cover Print Date Manual Number Revision Jan 2011 IB NA 0800084 J Partial correction SAFETY PRECAUTIONS Section 2 1 Chapter 3 Section 3 1 3 1 3 3 1 4 3 1 5 3 1 7 4 2 4 3 2 4 4 5 1 2 5 2 2 5 3 2 6 2 Addition CONDITIONS OF USE FOR THE PRODUCT Section 3 1 8 Aug 2011 IB NA 080
21. Do not bind 100VAC and 24VDC wires together with main circuit high tension and large current wires or I O signal line including common line nor place them near each other Provide 100mm 3 94 inches clearance between the wires if possible 52 i As a countermeasure to power surge due to lightening connect a surge absorber for lightening as shown below Programmable controller AC 1 0 devices E1 Surge absorber for lightening POINT 1 Separate the ground ofthe surge absorberforlightening E1 from that ofthe programmable controller E2 2 Select a surge absorber for lightening whose power supply voltage does no exceed the maximum allowable circuit voltage even at the time of maximum power supply voltage elevation 2 Wiring to I O device a The solderless terminal with insulation sleeve is inapplicable to a terminal block It is advisable to cover the wire connection part of a terminal with a mark tube or insulation tube b Install wiring to a terminal block using the cable of core diameter 0 3 to 0 75mm2 and outside diameter 2 8mm or less c Run the I O line and output line away from each other d When the main circuit line and power line cannot be separated use a shielding cable and ground it on the programmable controller side However ground it on the opposite side in some cases Programmable controller Shielded cab
22. OW ee 60 220VAC es ue 20ms or 20ms or ower ower Terminal 16 0 05A 16 75 26 4VDC 25ms or 20ms or ower ower 10ms or 10ms or ower ower 100 26 4VDC 0 1ms or 0 2ms or ower ower 10ms or 10ms or ower ower 0 08A 0 3ms or 0 3ms or 40 pin 60 26 4VDC lower ewer alee 0 12A 32 10ms or 10ms or 32 ODA ower ower 0 09A 40 pin 50 24VDC gams ar Soma of connector 0 16A 64 x2 10ms or 10ms or 0 09A lower ower hs Operating Voltage No of Rated Input Input Model Type Points Voltage Current ON voltage OFF voltage A1SX71 32 5 12 24VDC 3 3 35VDC or Wing or lower mA higher A1SX80 12 24VDC 3 7mA eke 4VDC or lower SX80 S1 16 24VDC on 5VDC or lower 5 7mA DC input SX80 S2 nce 24VDC 6VDC orlower type A1SX81 12 24VDC 3 7mA aie 4VDC or lower 32 SX81 S2 24VDC 7mA Ties 6VDC or lower SX82 S1 64 24VDC 5mA he F 3VDC or lower L 2 A1S42X DC input 16 32 12 24vDC 4emA 8VDC or 4vDc or lower dynamic 48 64 higher 64 Maximum Max Response Time Simultaneous eria NO of Input Points Field Wiri Points C o ee d Percentage OFF to ON ONto OFF 3 Common on orate Simultaneously sumption Points ON 5VDC 65 24VDC 1 or nee 32 0 075A 32 100 26 4VDC as pt 85 26 4VDC eee ictal Terminal 16 0 054 16 100 26 4VDC res qos or 37 pin 60 26 4VDC Tame or Toms or D sub 32 0 08A 32 connector 40 pin 50 26 4VDC CaS GE p
23. Side face 16 of of oy d 0 i 17 7 gt U 18 57 Module fixing hook Applications Hook used to fix the module to the base unit Single motion installation Mode LED Indicates the mode of the CPU Lit orange A mode Lit green Q mode RUN LED Indicates the operating status of the CPU On During operation in RUN or STEP RUN mode Off During a stop in STOP PAUSE or STEP RUN mode or detection of error whose occurrence stops operation ERR LED Detection of self diagnostics error which will not stop operation except battery error When operation continued at error detection is set in the parameter Normal Detection of error whose occurrence stops operation USER LED Annunciator ON Normal Execution of latch clear BAT LED Occurrence of battery error due to reduction in battery voltages of CPU and memory card Normal BOOT LED Execution of boot operation Non execution of boot operation Serial number Shows the serial number printed on the rating plate Memory card EJECT button Used to eject the memory card from the CPU Memory card loading connector Connector used to load the memory card to the CPU USB connector 2 Unusable Usable for Q mode only RS 232 connector 2 Connector for connection with a peripheral device Can be connected by RS 232C connection cable QC30R2
24. because the rated voltage is 24 VDC or smaller Display device Use the CE marked product 25 3 2 3 Power supply The insulation specification of the power module was designed assuming installation category Il Be sure to use the installation category II power supply to the programmable controller The installation category indicates the durability level against surge voltage generated by a thunderbolt Category has the lowest durability category IV has the highest durability a Category IV Category Ill Category Il Category D Figure 1 Installation Category Category Il indicates a power supply whose voltage has been reduced by two or more levels of isolating transformers from the public power distribution 3 2 4 Control panel Because the programmable controller is an open device a device designed to be stored within another module be sure to use it after storing in the control panel Also each network remote station needs to be installed inside the control panel However the waterproof type remote station can be installed outside the control panel 1 Electrical shock prevention In order to prevent persons who are not familiar with the electric facility such as the operators from electric shocks the control panel must have the following functions a The control panel must be equipped with a lock so that only the personnel who has studied about the electric facility and have enough
25. loading and installation part names and settings I O module specifications and installation and error code reading method of the QO2CPU A Q02HCPU A and QO6HCPU A hereinafter referred to as the QCPU A 1 1 Supplied Parts The following tables list the parts packed with the corresponding modules 1 CPU module Product Name Quantity Q02CPU A CPU module Q02HCPU A QO6HCPU A Battery Q6BAT 2 Main base unit for A series modules Product Name Quantity QA1S33B Main base unit QA1S35B QA1S38B Base unit mounting screw M5 screw Dustproof cover This manual 3 Extension base unit for A series modules Product Name Quantity QA1S51B Extension base unit QA1S65B QA1S68B Base unit mounting screw M5 screw Supplementary Description for QA1S51B Extension Base Unit BCN P5920 2 Dustproof cover 2 1 Screws as many as the number of mounting holes are supplied 2 This document is included only with the QA1S50B 4 4 Power supply module Product Name Quantity A1S61PN Power supply module A1S62PN A1S63P 2 GENERAL SPECIFICATIONS 2 1 General Specifications This section provides specifications common to various modules used General Specification Ambient operating emperature 0 to 55 C Temp rature 0 55 C ambiante de fonctionnement Ambient storage emperature Ambient operating 10 to 90 RH No condensing humidity Amb
26. 3 1 1 to 3 1 8 below The guidelines are created based on the requirements of the regulations and relevant standards however they do not guarantee that the machinery constructed according to them will not comply with the Directives Therefore the manufacturer of the machinery must finally determine how to make it comply with the EMC Directives if it is actually compliant with the EMC Directives 3 1 1 1 Standard EN61131 2 2007 Standards applicable to the EMC Directive Regulations regarding emission Test item CISPR16 2 3 Radiated emission 72 Test description Radio waves from the product are measured Value specified in standard 30M 230MHz QP 40dBuV m 10m in measurement range 1 230M 1000MHz QP 47dBuV m 10m in measurement range CISPR16 2 1 CISPR16 1 2 Conducted emission 2 Noise from the product to the power line is measured 1 QP Quasi peak value Mean Average value 2 150k 500kHz QP 79dB Mean 66dB 1 500k 30MHz QP 73dB Mean 60dB Programmable controllers are open type devices devices designed to be housed inside other equipment and must be installed inside a conductive control panel The corresponding tests were conducted with the programmable controller installed inside a control panel 2 Regulations regarding immunity Standard Test item Test description Value specified in standard Immunity test in EN61000 4 2 hich electrostati El
27. 87 to 11 81inches u 17 6 CC Link Module a Be sure to ground the cable shield that is connected to the CC Link module close to the exit of control panel or to any of the CC Link stations within 30 cm 11 8 in from the module or stations The CC Link dedicated cable is a shielded cable As shown in the illustration below remove a portion of the outer covering and ground as large a surface area of the exposed shield part as possible E CC Link dedicated cable Shield b Always use the specified CC Link dedicated cable c The CC Link module the CC Link stations and the FG line inside the control panel should be connected at the FG terminal as shown in the diagram below Simplified diagram Master module Remote module Local module Terminal resistor Terminal resistor dedicated cable dedicated cable d Each power line connecting to the external power supply terminal or module power supply terminal must be 30m 98 43 ft or less e Install a noise filter to the external power supply Use a noise filter with an attenuation characteristic equivalent to that of the MA1206 TDK Lambda Corporation Note that a noise filter is not required when the module is used in Zone A defined in EN61131 2 7 f Keep the length of signal cables connected to the analog input terminals of the following modules to 30m or less Wire cables connected to the exter
28. Connecting to the power supply module The following diagram shows the wiring example of power lines grounding lines etc to the main and extension bases Main base unit 100 110VAC QA1S38B 200 220VAC ATS62PN CPU 24V 4G AFG uey INPUT 1100 240VAC 0000000 Extension base unit Ly QA1S68B A1S62PN 1 0 of I O module that requires 24VDC internally Extension cable O 24V 2 24G 8 Fh 3 ie 8 NU 02100 240VAC 100 240VAC Ground wire Grounding Ground the LG and FG terminals by using a ground wire as thick and short as possible 2mm in diameter 1 Use the thickest possible max 2 mm 14 AWG wires for the 100 200 VAC and 24 VDC power cables Be sure to twist these wires starting at the connection terminals For wiring a terminal block be sure to use a solderless terminal To prevent short circuit due to loosening screws use the solderless terminals with insulation sleeves of 0 8 mm 0 03 inches or less thick The number of the solderless terminals to be connected for one terminal block are limited to 2 Solderless terminals Terminal block with insulation sleeves Be sure to ground the LG and FG terminals Failure to do so may cause the programmable controller to be susceptible to noise Note that LG terminals include the potential as half as that of input voltage you might
29. LEDA BRFRP LEDA BRTOP RERP RTOP instructions is not of a remote station CRDP Stop Head I O number specified by the LEDA BRFRP LEDA BRFRP RFRP RTOP instructions is not of a special function module Corrective Action Read the error step using a peripheral device and check and correct program of the step or Contin ue set by param eter 1 When the AD57 S1 or AD58 was executing instructions in divided processing mode other instructions were executed to either of them When an AD57 S1 or AD58 was executing instructions in divided processing mode other instructions were executed in divided mode to another AD57 S1 or AD58 AD57 S1 and AD58 cannot be used with QCPU A Review the program A CC Link dedicated command was issued to three or more CC Link modules 110 The CC Link dedicated command can be issued only to two or less CC Link modules Error Massage OPERATI ON ERROR Checked at execution of instruction Error Code D9008 Tab Detailed Error Code D9091 le 6 1 Error Code List Continue Error and Cause An instruction which cannot be executed by remote terminal modules connected to the MNET MINI S3 was executed to the modules Though there are 32 entries of FROM or TO instructions registered with a PRC instruction in the mailbox memory area waiting for execution another PR
30. QA1S65B QA1S68B Number of I O modules 1 5 8 accepted 5VDC internal current 0 12A 0 117A 0 088A 0 118A 0 090A consumption 100 3 94 W x 315 12 40 W x 420 16 54 W x nis hot 130 5 12 H x 130 5 12 H x 130 5 12 H x Extemal dimensions 50 7 2 00 D 51 2 2 02 D 51 2 2 02 D mm inches mm inches mm inches Weight 0 23kg 0 75kg 1 00kg The parenthesized values are for those products not provided for CE mark 3 EMC DIRECTIVES AND LOW VOLTAGE DIRECTIVES 3 1 The products sold in the European countries have been required by law to comply with the EMC Directives and Low Voltage Directives of the EU Directives since 1996 and 1997 respectively The manufacturers must confirm by self declaration that their products meet the requirements of these directives and put the CE mark on the products 1 Authorized representative in Europe Authorized representative in Europe is shown below Name Mitsubishi Electric Europe BV Address Gothaer Strasse 8 40880 Ratingen Germany Requirements for Compliance with EMC Directive The EMC Directives specifies emission and immunity criteria and requires the products to meet both of them i e not to emit excessive electromagnetic interference emission to be immune to electromagnetic interference outside immunity Guidelines for complying the machinery including MELSEC Q series programmable controller with the EMC Directives are provided in Section
31. Seal 42 c When plugging the extension cable to any base unit hold the connector part of the extension cable d After fitting the extension cable always tighten the extension cable connector fixing screws Tightening torque 20N cm 3 Disconnection of extension cable When unplugging the extension cable hold and pull the connector part of the extension cable after making sure that the fixing screws have been removed completely 43 4 2 Fail Safe Circuit Concept To prevent the programmable controller from providing false output or input make up the circuit and program so that the programmable controller system will be started up in the following procedure 1 Turn on the power to the programmable controller 2 Turn on the external power supply used for the process control 3 Turn on the START switch 4 Turn on the power to the output devices by using a program 5 Confirm that all external power supplies are turned on and then an I O control program should be executed For example if the processing external supply power of a DC output module is switched on and then the programmable controller is powered on the DC output module may provide false output instantaneously Though Mitsubishi programmable controllers are manufactured under strict quality control they may cause failure or abnormal operations due to unspecific reasons To prevent the abnormal operation of the whole system
32. as shown below The external load power supply section is as shown below 100VAC 100VAC 24VDC Rated Load Voltage Model Rated Load Voltage A1SY14EU 24VDC 100 to 240VAC A1SY18A AISVIBAEU 24VDC 100 to 240VAC Y00 Y01 T Yo02 D Y03 L External joad COM1 Extemal load power supply 4 n Yos Power supply ss a I mog paremale L Exiemaiioad COM2 Y08 External oad power supply yOg power supply L 09 YOA External load Vos power Supply LE oral bad L COM3 Exiemarload Ps pply External load power supply j External load J power supply 24VDC For relay drive For relay drive The external load power supply section is as shown below 100VAC The external load power supply section is as shown below 24VDC 100VAC English French English French 100 to 240 VAC de 100 240 V ca For relay drive Pour attaque du relais 24 VDC 24 Vcc External load power supply Alimentation charge externe 100 VAC 100 V ca Rated Load Voltage Tension nominale d entr e 5 The external load power supply La section alimentation de la charge Model Mod le
33. cycles 50 60Hz ba momentarily 40 10 12 cycles 50 60Hz y interrupted 70 25 30 cycles 50 60Hz Programmable controllers are open type devices devices designed to be housed inside other equipment and must be installed inside a conductive control panel The corresponding tests were conducted with the programmable controller installed inside a control panel 2 The accuracy of an analog digital converter module may temporary vary within 10 10 3 1 2 Installation inside the control panel The programmable controller is open equipment and must be installed within a control panel for use This not only ensures safety but also ensues effective shielding of programmable controller generated electromagnetic noise Also each network remote station needs to be installed inside the control panel However the waterproof type remote station can be installed outside the control panel 1 Control panel a Use a conductive control panel b When attaching the control panel s top plate or base plate c mask painting and weld so that good surface contact can be made between the panel and the bolt To ensure good electrical contact with the control panel mask the paint on the installation bolts of the inner plate in the control panel so that contact between surfaces can be ensured over the widest possible area Earth the control panel with a thick wire so that a low impe
34. endommag en un mode de d faillance autre qu un court circuit il se peut que le fusible ne saute pas La diode lumineuse ERR s allume aussi quand l alimentation externe est coup e Installer des r sistances pour limiter le courant LED l ext rieur du A1S42Y La tension d alimentation 12 24 V cc Fa s exerce en sens inverse de la LED Si la tension inverse de pointe est insuffisante raccorder des diodes de protection en s rie avec chacune des LED 86 English Model Mod le English Internal control circuit French Circuit de commande interne Output terminals Bornes de sortie Internal control 1 8th duty Commande interne facteur d utilisation 1 8 me Pin No Broche N Pin Arrangement Attribution des broches Signal Name Nom de signal Rated Load Voltage Tension nominale d entr e Vacant Libre Resistors to limit LED current R sistance de limitation du courant LED VDC Vcc Seen from front face of the module 87 Vu depuis le devant du module 5 3 input output combined modules 5 3 1 Input output combined module specifications No of input Operating Voltage o o npu Model Type Points Rated Input Voltage Current ON Voltage OFF Voltage A1SH42 8VDC or 4VDC or A1SH42P 5 1200S 25mA higher lower A1SH42 S1 DC Input 15VDC or 3VDC or A1SH42P S1 sink type ANE ome higher lower A1SX48Y18 14VDC or 6 5VDC
35. get an electric shock when you touch them A1S61PN and A1S62PN do not need to be switched as the are 100 to 240VAC wide range 55 4 4 Precautions when Connecting the Uninterruptible Power Supply UPS Connect the QCPU A system to the uninterruptible power supply UPS while paying attention to the followings When connecting an uninterruptible power supply UPS to the programmable controller system use an online UPS or line interactive UPS with a voltage distortion rate of 5 or less When connecting a standby UPS use a Mitsubishi FREQUPS FW F series UPS hereinafter FW F series UPS Example FW F10 0 3K 0 5K Do not use any standby UPS other than the FW F series UPS 1 The FW F series UPS whose serial number starts with the letter P or later or ends with the letters HE is applicable SERIAL Q00000000 Starts with P or later SERIAL B00000000 HE Ends with HE 56 4 5 Part Names and Settings of the CPU Module 4 5 1 Part names and settings This section explains the names and settings of the CPU module Front face With front cover open ES 1 Qo2HCPU MODE El 2 RUN ERR mm 3 USER D BAT Ee 4 BOOT hl a 5 6 9 BEEBE 13 7 10 14 PULL 15 USB 11 yi Y RS 232 12 v 8 When opening the cover put 1 Not provided for Q02CPU A your finger here
36. ineffective Shielded cable Wire Crimp terminal 13 2 3 MELSECNET II and MELSECNET 10 modules a Use a double shielded coaxial cable for the MELSECNET module which uses coaxial cables such as A1SJ71AR21 A1SJ71LR21 and A1SJ71BR11 Noise in the range of 30 MHz or higher in radiation noise can be suppressed by the use of double shielded coaxial cables manufactured by MITSUBISHI CABLE INDUSTRIES LTD 5C 2V CCY Earth the outer shield to the ground Shield here For the shield grounding refer to item 1 b Make sure to attach a ferrite core to the double shielded coaxial cable connected to the MELSECNET module In addition position the ferrite core on each cable near the outlet of the control panel The ferrite core manufactured by TDK Corporation ZCAT3035 1330 is recommended Ethernet module Precautions for using AUI cables twisted pair cables and coaxial cables are described below a Always earth the AUI cables 1 connected to the 10BASE5 connectors Because the AUI cable is of the shielded type strip part of the outer cover and earth the exposed shield section to the ground on the widest contact surface as shown below L_ AUI cable Shield Refer to 1 for the earthing of the shield 1 Make sure to install a ferrite core for the cable The ferrite core manufactured by TDK Corporation ZCAT2032 0930 is recommended b Use shielded twisted pair cables as the twisted pair cables
37. is specified at the label number of the pointer P provided o the head of destination of the CJ SCJ CALL CALLP JMP LEDABIFCALU and LEDA BBREAK instructions or at the label number of the interrupt pointer I provided to the head of an interrupt program Errors other than 101 to 107 mentioned above Corrective Action Read the error step using a peripheral device and correct the program of the step PARAMET ER ERROR Checked at power on and at STOP PAUSE RUN Capacity settings of the main and sub programs microcomputer program file register comments status latch sampling trace and extension file registers are not within the usable range of the CPU Total of the set capacity of the main and sub programs file register comments status latch sampling trace and extension file registers exceeds capacity of the memory cassette Latch range set by parameters or setting of M L or S is incorrect Sum check error 94 Read parameters in the CPU memory check the contents make necessary corrections and write them again to the memory Error Massage PARAMET ER ERROR Checked at power on and at STOP PAUSE RUN Error Code D9008 Tab Detailed Error Code D9091 le 6 1 Error Code List Continue CPU States Error and Cause Either of settings of the remote RUN PAUSE contact point by parame
38. is shifted the characteristic will change When handling the cable take care not to shift the ferrite core positions tl 41 2 Connection of extension cable When connecting an extension base unit to the main base unit with an extension cable always plug the OUT side connector of the main base unit and the IN side connector of the extension base unit with an extension cable The system will not operate properly if the extension cable is connected in the form of IN IN OUT OUT or OUT IN When connecting two or more extension base units plug the OUT side connector of the first extension base unit and the IN side connector of the second extension base unit with an extension cable a To connect an extension cable to the main base unit remove the portion under the OUT characters on the base cover with a tool such as a flat blade screwdriver 5 5x75 6x100 Insert the driver edge into the gap between the base cover and the section to be removed Then raise up the driver edge so that the section will come off Make sure not to insert the driver edge until it damages the connector inside the base cover This also applies to a case where an extension cable is connected to the OUT side connector of the extension base unit Base cover b To connect the extension cable to the next extension base unit remove the seal applied under the IN characters on the base cover
39. knowledge can open it b The control panel must have a structure which automatically stops the power supply when the box is opened c For electric shock protection use IP20 or greater control panel 26 2 Dustproof and waterproof features The control box also has the dustproof and waterproof functions Insufficient dustproof and waterproof features lower the insulation withstand voltage resulting in insulation destruction The insulation in our programmable controller is designed to cope with the pollution level 2 so use in an environment with pollution level 2 or below Pollution level 1 An environment where the air is dry and conductive dust does not exist Pollution level 2 An environment where conductive dust does not usually exist but occasional temporary conductivity occurs due to the accumulated dust Generally this is the level for inside the control box equivalent to IP54 in a control room or on the floor of a typical factory Pollution level 3 An environment where conductive dust exits and conductivity may be generated due to the accumulated dust An environment for a typical factory floor Pollution level 4 Continuous conductivity may occur due to rain snow etc An outdoor environment As shown above the programmable controller can realize the pollution level 2 when stored in a control panel equivalent to IP54 27 3 2 5 Module installation 1 Installing modules contiguously In AnS seri
40. ly modules A1S62PN 110VA Xn a d Separate the programmable controller s power supply line from the lines for I O devices and power devices as shown below When there is much noise connect an insulation transformer e Taking rated current or inrush current into consideration when wiring the power supply be sure to connect a breaker or an external fuse that have proper blown and detection 51 When using a single programmable controller a 10A breaker or an external fuse are recommended for wiring protection Main Programmable iati controller MSulation power supply power supply SION 200VAC 6 Eo Programmabl Relay controler terminal block LI 1 0 power supply o ____ _ _ gt 1 0 equipment Main circuit power Supply Co Main circuit equipment On a control panel f Note on using the 24 VDC output of the A1S62PN power supply module If the 24 VDC output capacity is insufficient for one power supply module supply 24 VDC from the external 24 VDC power supply as shown below v 5 24VDC 2 8 55 Q 3 2 D zE 8 3 S 3 s 2avoc 3 24VDC 3 External power supply g 100 VAC 200 VAC and 24 VDC wires should be twisted as dense as possible Connect the modules with the shortest distance Also to reduce the voltage drop to the minimum use the thickest wires possible maximum 2mm h
41. machine breakdown and accidents e g emergency stop protective and interlock circuits fail safe circuitry against failure of the programmable controller must be constructed outside the programmable controller The following page gives an example of system designing that conforms to the explanation mentioned above and an example of fail safe measures when the programmable controller causes a failure 44 1 System design circuit example ALLAC MixedAC and DC POWER POWER X Z TRANSFORMER ae po FUSE t i ra TRANSFORMER TRANSFORMER CPU module FUSE FUSE k Input switched T when power supply Le i established aens RUN STOP circuit FUSE interlocked with RA1 Settime for DC run monitor relay power supply to PERT sw Raq ee be established MC STOP SW INPUT module JR oX LMETSroP sw Low battery alarm Lamp or buzzer RA1 switched ON by M9039 run monitor relay MC Power to output equipment switched OFF when the STOP signal is given In the case of an emergency see or a stop caused by a limit switch Interlock circuits as necessary Provide external interlock circuits for conflicting operations such as forward rotation and reverse rotation and for parts that could damage the machine or cause accidents if no interlock were used The power ON procedure is as follows For AC 1 Set the ON the power 1 2 Switch CPU t
42. pressing the module to the base unit at an incorrect angle will damage the module and connector 2 When using the programmable controller in a place where there is large vibration or impact screw the CPU module to the base unit QCPU A module fixing screw M3x12 user prepared 35 b Removal of QCPU A Base unit Remove the module fixing screw and using the bottom ofthe module as a support pull the top of the module toward you While lifting the module take the module fixing hook off the module fixing hole Completion Module fixing hole POINT When the module fixing screw is used always remove the module by removing the module fixing screw and then taking the module fixing hook off the module fixing hole of the base unit Forcibly removing the module will damage the module 36 2 Installation and removal of module other than QCPU A a Installation of module other than QCPU A Insert the module fixing hook into the module fixing hole of the base unit Push the module in the direction of arrow to load it into the base unit Se Make sure that the module is inserted in the base module securely and fix it with the module mounting screw Completion Always insert the module fixing hook of the module into the module fixing hole Forcing the hook into the hole will damage the module connector and module Base unit A Zi Module Modul
43. que tout le syst me fonctionne en s curit ind pendamment de ce temps Pr cautions d installation AATTENTION Utiliser l automate programmable dans un environnement en conformit avec les sp cifications g n rales que pr sente ce manuel Faute de quoi il a risque d lectrocution de d part de feu de dysfonctionnement d endommagement ou de d t rioration du produit Pour fixer le module CPU sa place tout en appuyant sur le levier de fixation qui se trouve la partie inf rieure du module engager le s ergot s de fixation du module fond dans le s trou s du socle et appuyer sur le module jusqu encliqu tement Une fixation incorrecte peut tre l origine de pannes de dysfonctionnements ou d une chute du module Si l automate programmable est install dans un environnement expos aux vibrations le module doit tre immobilis par une vis de blocage Serrer la vis dans les limites du couples de serrage prescrit Si les vis sont insuffisamment serr es le module risque de tomber et il peut y avoir des court circuits ou des dysfonctionnements Un serrage excessif peut endommager les vis et ou le module avec aussi un risque de chute de court circuits et de dysfonctionnements Pr cautions d installation A ATTENTION introduire fermement l ergot de fixation la base du module de s rie AnS dans le trou de fixation du socle puis serrer la vis de fixation du module au couple pres
44. repr sente F premi re moiti de 32 points Les connexions pour L deuxi me moiti de 32 points sont comme pour consid rer X00 X1F comme tat X20 X3F B1 et B2 sont connect s l int rieur 2 Les rang es de broches A et B ci dessous correspondent aux rang es de broches marqu es A et B sur le sch ma imprim sur le module Noter que les num ros de broche de rang e correspondent la rang e B sur le module 3 A1SX82 S1peut s utiliser avec commun en positif ou commun en n gatif Model Mod le Rated Load Voltage Tension nominale d entr e Vacant Libre VDC Vcc 67 Model Rated Input Voltage A1SX71 5 12 24 VDC The figure above shows the connections for the open collector sink type B1 and B2 are connected internally La figure ci dessus repr sente les connexions pour le type collecteur ouvert dissipateur B1 et B2 sont connect s a l int rieur TTL LS TTL CMOS buffer sink Sensor source connection connection TTL LS TTL connexion tampon CMOS Connexion capteur source dissipateur The A and B pin number rows shown above are transposed with respect to the diagram of
45. subject to change without notice
46. the base unit If any slot is left empty be sure to use a blank cover A1SG60 or a dummy module A1SG62 for it Otherwise internal parts of the module may be flied in the short circuit test or when an overcurrent or overvoltage is accidentally applied to the external I O section A CAUTION Do not install the control lines or communication cables together with the main circuit lines or power cables Keep a distance of 100mm 3 9inches or more between them Failure to do so may result in malfunction due to noise When a device such as a lamp heater or solenoid valve is controlled through an output module a large current approximately ten times greater than normal may flow when the output is turned from off to on Take measures such as replacing the module with one having a sufficient current rating After the CPU module is powered on or is reset the time taken to enter the RUN status varies depending on the system configuration parameter settings and or program size Design circuits so that the entire system will always operate safely regardless of the time A 3 INSTALLATION PRECAUTIONS A CAUTION Use the programmable controller under the environment that meets the general specifications in this manual Failure to do so may result in electric shock fire malfunction or damage to or deterioration of the product To mount the CPU module while pressing the module mounting lever located in the lower par
47. the inter network transfer parameters spans two or more networks The specified range of transfer source devices or transfer destination devices for the inter network transfer parameters is not used by the network Corrective Action Write the parameters again and check Check the station number settings Check the head 1 0 number of the network parameters Persistent error occurrence may indicate a hardware fault Consult your nearest Mitsubishi representative explaining the nature of the problem When using MELSECNET 10 The contents of the routing parameters written from a peripheral device differ from the actual network system 107 Write the network refresh parameters again and check Error Massage LINK PARA ERROR Error Code D9008 Tab Detailed Error Code D9091 le 6 1 Error Code List Continue CPU States Error and Cause When using MELSECNET 10 1 The contents of the network parameters or the first link unit written from a peripheral device differ from the actual network system 2 The link parameters or the first link unit have not been written 3 The setting for the otal number of stations is 0 Corrective Action Write the parameters again and check Check the station number settings Persistent error occurrence may indicate a hardware fault Consult your nearest Mitsubishi representative explaining the natu
48. while power is on POINT If you installed or removed the memory card while power was on the data within the memory card may be corrupted 60 Memo 61 5 SPECIFICATIONS AND CONNECTIONS OF I O MODULES 5 1 Input modules 5 1 1 Input module specifications Operating Voltage No of Rated Input Input Model Type Points Voltage Current ON voltage OFF voltage A1SX10 ie 6mA A1SX10EU Ac input 120VAC 7mA 80VAC or 30VAC or higher lower A1SX20 200 to 9mA A1SX20EU 240VAC 11mA eo DC AC der 1224V8C 4 2 7VDC AC or 2 7VDC AC or input 12 24VAC 8 6mA higher lower A1SX40 12 24VDC 37mA BVDCOT 4vpcorlower higher A1SX40 S1 Sap paar 14VDC or 65VDC or A1SX40 S2 9 A1SX41 12 24VDC 3 7mA us or 4VDC or lower igher A1sx41 S1 DCinput 32 eee a or sink type 24VDC 7mA ee anne A1SX41 S2 Mee ee me higher lower A1SX42 12 24VDC 2 5mA ee 4VDC or lower A1SX42 S1 64 be F 3VDC or lower 24VDC 5mA SVD 5 A1SX42 S2 out OF 7VDC or lower higher 62 63 Maximum Max Response Time Hirai Simultaneous Input Points Field Wiring Points eg Genes Percentage Common eu hee a OFF to ON ON to OFF sumption Points ON 5VDC 100 110VAC 60 132VAC 20ms or 35ms or 100 110VAC
49. wiring connector Wire the external wiring cable to the drive unit and external device with the shortest practicable length of cable Install the drive unit in the same panel ke External wiring connector 5 eee z 5 he Cable clamp faa External wiring cable within 2 m 6 56 ft a Drive unit b When wiring with cable that exceeds 2 m 6 56 ft but is 10 m 32 81 ft or less Ground the shield section of the external wiring cable with the cable clamp Ground the shield at the closest location to the AISD75 external wiring connector Install a ferrite core e Wire the external wiring cable to the drive unit and external device with the shortest practicable length of cable i External wiring connector z 2 A3 2 E es Ferrite core F 8 g Cable clamp y External wiring cable 2 m to 10 m 6 56 ft to 32 81 ft L Drive unit c Ferrite core and cable clamp types and required quantities Cable clamp Type AD75CK manufactured by Mitsubishi Electric Corporation Ferrite core Type ZCAT3035 1330 manufactured by TDK Corporation Contact TDK Corporation Required quantity Required Qty 2 axes 3 axes Cable length Prepared part Within 2 m 6 56 ft AD75CK 2 m 6 56 ft to 10m AD75CK 32 81 ft ZCAT3035 1330 Inside control panel 20 to 30cm AD75CK 7
50. 0084 K Partial correction SAFETY PRECAUTIONS Section 2 1 2 2 2 3 3 1 1 4 1 4 2 4 3 2 5 1 2 5 2 2 5 3 2 Addition SAFETY PRECAUTIONS Chinese Oct 2011 IB NA 0800084 L Partial correction Section 1 1 2 3 4 1 1 4 1 2 May 2014 IB NA 0800084 M Partial correction SAFETY PRECAUTIONS Section 3 1 3 4 1 1 Japanese Manual Version IB NA 0800028 M This manual confers no industrial property rights or any rights of any other kind nor does it confer any patent licenses Mitsubishi Electric Corporation cannot be held responsible for any problems involving industrial property rights which may occur as a result of using the contents noted in this manual 1999 MITSUBISHI ELECTRIC CORPORATION A 27 CONTENTS OVERVIEW ae nn E A Re Es dl 1 1 1 Supplied Parts wl 2 GENERAL SPECIFICATIONS 48 2 1 General Specifications et eenreneee nenet 3 2 2 Performance Specifications of CPU Modules pp 5 2 3 Specifications of Base Units ST 3 EMC DIRECTIVES AND LOW VOLTAGE DIRECTIVES 8 3 1 Requirements for Compliance with EMC Directive pp 8 3 1 1 Standards applicable to the EMC Directive 3 1 2 Installation inside the control panel 3 1 3 Cables 3 1 4 Power supply module 3 1 5 Ferrite core 3 1 6 Noise filter power supply line filter medi 3 1 7 Power line for external power supply terminal
51. 02 Y06 Y03 COM1 Y04 Y08 Y05 YOA Y06 YOC Y07 YOE 17 Vacant For COM2 Vacant 18 source Vacant Vacant 20 Y01 Y02 Y03 Yo4 Y05 Y06 Y07 English English 100 to 240 VAC de 100 240 V ca ne load voltage of 12 24 Pour une tension de charge de 12 24 V cc For sink Pour dissipateur For a load voltage of 5 VDC Pour une tension de charge de 5 V cc For source Pour source Model Mod le Vacant Libre Rated Load Voltage Tension nominale d entr e VDC Vcc 80 Model Rated Load Voltage A1SY41 ATSY41TP 12 24 VDC ER pape OT Yo Faq iY You Ra Y12 Y03 Y13 Yo4 14 Y05 Y15 Y06 Y16 Yo7 Y17 yos Y18 Yoo Y19 Yoa YA YoB Y1B Yoc Y1C YoD Y1D YOE VIE YOF YIF HHHHHHHIE Ca le e eT ie fe 1 Fee cd Id Ic IT IE I el yep ie fe fe Vacant Vacant Vacant Vacant 12 24 VDC COM T 12 24 VDC comt224 voc B1 and B2 and A1 and A2 are connected internally The A and B pin number rows shown above are transposed with respect to the diagram of he A and B rows which is printed on the module Remember that the A row pin numbers c
52. 12s d at 0 C 3 93 to 5 25s TYP 1 90s d at 25 C 14 69 to 3 53s TYP 3 67s d at 55 C Parameter setting Allowable momentary power interruption time 5VDC internal current 0 60A 0 64A 0 64A consumption Weigh 0 20kg 0 20kg 0 20kg 98 3 86 H 27 4 1 08 W x89 3 3 52 D mm inches Depends on power supply module External dimensions CAUTION When using the conventional type peripheral device and GPP function software package set the programmable controller type to Q02 H A QO6H A When the GPP used is incompatible with the Q02 H A Q06H A make the following setting GPP Q02 H A QO6H A A4UCPU A3ACPU Compatible CPU Incompatible Incompatible Incompatible Programmable A4UCPU A3ACPU A3HCPU controller type Note that the setting of the programmable controller type to A3ACPU or A3HCPU will limit the usable ranges of the devices 2 3 Specifications of Base Units 1 Main Base Unit QA1S33B QA1S35B QA1S38B Number of I O modules 3 5 8 accepted 5VDG internal current 0 107A 0 117A 0 086A 0 118A 0 086A consumption 255 10 04 W x 325 12 80 W x 430 16 93 W x Extein l dimensions 130 5 12 H x 130 5 12 H x 130 5 12 H x 51 2 2 02 D 51 2 2 02 D 51 2 2 02 D mm inches mm inches mm inches Weight 0 57kg 0 75kg 1 00kg The parenthesized values are for those products not provided for CE mark 2 Extension Base Unit QA1S51B
53. 28A gt 100V to 7 4A AC1 1msor or less nae Qutput 240VAC 32V lower 8 55 C 2A AC2 64V 55 C 2 4A 1ms A1SY 46 C _ 0 5 28EU OGA 1 9A cycles 55 C or less For all modules the insulation system is photocoupler insulation and the output indications are LED indications 1 The dynamic scan cycle is 13 3ms FAST mode or 106 7ms SLOW mode Set using the DIP swi ch on the module rear 2 Set using the DIP switch on the module front 72 Field Wiring Terminal External Power Suppl Points Surge Fuse Error TYP Dre Common Suppression Rating display DC24V Consumption Current 8 0 090A 0 12A 4 None None None 0 1A 0 12A 0 075A 0 24A 0 075A 0 24A 8 CR 5A LED S 0 002A 0 27A absorber 3 CRabsorber 0 13A varistor None None 4 CR absorber 0 27A 3 Value at TYP 200VAC 4 5 Value at TYP 12VDC ERR LED turns on when fuse is blown or external supply power is off 6 0 08A is shown on the rating plate of the module 7 0 15A is shown on the rating plate of the module 73 No of Occupied Points 16 Max Output No of Rated Max Load Current Response Time Model Type Poi Load oints Voltage OFFto ONto Point Common Module ON OFF A1SY40 E 2msor 2ms or ower lower A1SY 19 ven T msor 1ms or 40P ower lower A1SY41 2ms
54. 32 points sont comme pour consid rer X00 X1F comme tat X20 X3F B1 et B2 ainsi que A1 et A2 sont connect s l int rieur Les rang es de broches A et B ci dessous correspondent aux rang es de broches marqu es A et B sur le sch ma imprim sur le module Noter que les num ros de broche de rang e correspondent la rang e B sur le module 12 24 VDC 12 24 Vcc Model Mod le Vacant Libre Rated Load Voltage Tension nominale d entr e Model Rated Load Voltage A1SY71 5 12 VDC peg 10 Ra Yi Y12 Y13 Y14 Y15 Y16 Y17 Y18 IA1 Fa Y19 YI1A Y1B y1C Y1D Y1E YIF TAHA HAAR AH Vacant Vacant Vacant Vacant 5 12 VDC 5 12 VDC COM B1 and B2 and A1 and A2 are connected internally The A and B pin number rows shown above are transposed with respect to the diagram of he A and B rows which is printed on the module Remember that the A row pin numbers correspond to the B row of the module B1 et B2 ainsi qu
55. 8 DR1B2 CL1PSU 2A AS i module Use the module under the environment of Zone A 1 1 Zone defines categories according to industrial environment specified in the EMC and Low Voltage Directives EN61131 2 Zone C Factory mains isolated from public mains by dedicated transformer Zone B Dedicated power distribution secondary surge protection rated voltage 300V or less Zone A Local power distribution protected from dedicated power distribution by AC DC converter and insulation transformer rated voltage 120V or less 23 3 2 Requirements for Compliance with Low Voltage Directive The Low Voltage Directives apply to the electrical equipment operating from 50 to 1000VAC or 75 to 1500VDC the manufacturer must ensure the adequate safety of the equipment Guidelines for installation and wiring of MELSEC AnS series programmable controller are provided in Section 3 2 1 to 3 2 7 for the purpose of compliance with the EMC Directives The guidelines are created based on the requirements of the regulations and relevant standards however they do not guarantee that the machinery constructed according to them will comply with the Directives Therefore the manufacturer of the machinery must finally determine how to make it comply with the EMC Directives if it is actually compliant with the EMC Directives 3 2 1 Standard applied for MELSEC AnS series programmable controller The standard applied for MELSEC AnS series programmable con
56. AnUCPU QCPU A A Mode Programming Manual Dedicated Instructions 1B 66251 This manual describes the extended instructions for the 139742 A2ASCPU S1 30 Sold separately Type AnACPU AnUCPU AD57 control Instructions Programming Manual This manual describes the dedicated instructions used to control IB 66257 AD57 S1 AD58 CRT LCD control modules with an 13J743 A2ASCPU S1 30 Sold separately A 30 Manual name Type AnACPU AnUCPU QCPU A A mode Programming Manual PID control instructions This manual describes the dedicated instructions used to execute PID control with an A2ASCPU S1 30 Sold separately Manual Number Model code 1B 66258 135744 Type MELSAP II SFC Programming Manual Describes the specifications functions instructions and programming methods for SFC programming using MELSAP II Sold separately 1B 66361 13JF40 AnS Module Type I O User s Manual This manual gives the specifications for AnS module type I O modules A 31 Sold separately 1B 66541 13JE81 USER PRECAUTIONS PRECAUTIONS WHEN USING THE Q_ SERIES For a new CPU module which has never used before the contents of built in RAM and device data are undefined Make sure to clear the built in RAM memory PC memory all clear in the CPU module by peripheral devices and operate latch clear by RUN STOP key switches PRECAUTIONS FOR BATTERY 1 The operation after a battery is u
57. Battery connector pin For connection of battery lead wires When shipped from the factory the lead wires are disconnected from the connector to prevent the battery from consuming Battery Backup battery for use of built in RAM and power failure compensation function Module loading lever Used to load the module to the base unit 59 4 5 2 Switch operation after program write 1 When writing a program during STOP of CPU Write a program during STOP of the CPU in the following procedure 1 RUN STOP switch STOP RUN LED Off CPU STOP status Program write 2 RUN STOP switch STOP RUN RUN LED Gen CPU RUN status 2 When you wrote a program during RUN When you wrote a program during RUN of the CPU do not operate the switch 4 5 3 Latch clear operation To perform latch clear operate the RESET L CLR switch in the following procedure 1 RESET L CLR switch Move the switch to L CLR several times until the USER LED flickers Do not move it to RESET USER LED Flicker Ready for latch clear 2 RESET L CLR switch Move the switch to L CLR once more USER LED Off Latch clear complete POINT Latch clear can be set to be valid or invalid device by device by making device setting in the parameter For the operation method refer to the operating manual of GPP function 4 5 4 Installation and removal of memory card during power on Do not install or remove the memory card
58. C instruction is executed to cause an overflow in the mail box memory area waiting for execution The PIDCONT instruction was executed without executing the PIDINIT instruction The PID57 instruction was executed without executing the PIDINIT or PIDCONT instruction The program presently executed was specified by the ZCHG instruction The number of CC Link dedicated command executed in one scan exceeded 10 111 Corrective Action Read the error step using a peripheral device and correct the program meeting loaded conditions of remote terminal modules Use special register D9081 number of empty entries in mailbox or special relay M9081 BUSY signal of mail box to suppress registration or execution of the PRC instruction Correct the program specified by the ZCHG instruction to other Set the number of CC Link dedicated commands executed in one scan to 10 or less Table 6 1 Error Code List Continue Detailed Error Error CPU Massage Code States D9091 Error and Cause Corrective Action Take proper countermeasures for noise Since it is hardware error consult Mitsubishi representative MAIN CPU 1 The power supply Correct the power DOWN module detected an waveform applied to incorrect power the power supply waveform module Failure of the power Replace the power module CPU module CPU module main base module main base unit or expansion unit or expa
59. Do not drop or apply any shock to the battery to be installed in the module Doing so may damage the battery causing the battery fluid to leak inside the battery If the battery is dropped or any shock is applied to it dispose of it without using Before handling the module touch a grounded metal object to discharge the static electricity from the human body Failure to do so may cause the module to fail or malfunction DISPOSAL PRECAUTIONS A CAUTION When disposing of the product treat it as an industrial waste When disposing of batteries separate them from other wastes according to the local regulations For details of the Battery Directive in EU member states refer to QCPU A A mode User s Manual TRANSPORTATION PRECAUTIONS Z CAUTION When transporting lithium batteries follow the transportation regulations For details of the regulated models refer to Chapter 7 A 7 PRECAUTIONS DE SECURITE Lire ces pr cautions avant toute utilisation du produit Avant d utiliser ce produit lire attentivement ce manuel ainsi que les manuels auxquels il renvoie et toujours consid rer la s curit comme de la plus haute importance en manipulant le produit correctement Dans ce manuel les pr cautions de s curit sont class es en deux niveaux savoir N AVERTISSEMENT et ATTENTION mm ee ee ee ee ee ee Attire l attention sur le fait qu une n gligence peut A AVERTISS
60. EMENT cr er une situation de danger avec risque de mort ou de blessures graves 1 1 1 Attire l attention sur le fait qu une n gligence peut 1 ATTEN TION cr er une situation de danger avec risque de 1 blessures l g res ou de gravit moyennes ou risque de d g ts mat riels m Dans certaines circonstances le non respect d une pr caution de s curit introduite sous le titre M ATTENTION peut avoir des cons quences graves Les pr cautions de ces deux niveaux doivent tre observ es dans leur int gralit car elles ont trait la s curit des personnes et aussi du syst me Veiller ce que les utilisateurs finaux lisent ce manuel qui doit tre conserv soigneusement port e de main pour s y r f rer autant que de besoin A 8 Pr cautions lors de la conception A AVERTISSEMENT Configurer des circuits de s curit ext rieurs l automate programmable pour garantir la s curit du syst me dans son ensemble la survenance d une anomalie dans l alimentation externe comme dans l automate programmable Faute de quoi une instruction de sortie incorrecte ou un dysfonctionnement pourrait tre l origine d un accident 1 Configurer des circuits de s curit externes comme un circuit d arr t d urgence un circuit de protection et les circuits de verrouillage de s curit pour l op ration d inversion de marche avant arri re et de positionnement en limite haute basse 2
61. G terminal A1S61PN or A1S62PN terminal is 1 2 of the input voltage Power supply input terminals Used to connect 100VAC to 200VAC power supply Power supply input terminals Used to connect a 24VDC power supply Terminal screw M3 5 x 7 Terminal cover The protective cover of the terminal block Used to fix the module to the base unit M4 screw Module fixing screw tightening torque 59 to 88 Necm 1 Do not use the terminal which is printed NC on the terminal block 2 Be sure to ground the terminal LG and FG to the protective ground conductor 50 4 3 2 The precautions on the wiring This section gives instructions for wiring the power supply 1 Wiring of power supply a When voltage fluctuations are larger than the specified value connect a constant voltage transformer Programmable voltage g controller Constant transformer b Use a power supply which generates minimal noise between wires and between the programmable controller and ground If excessive noise is generated connect an insulating transformer equipment Insulating Insulating transformer transformer c When a power transformer or insulating transformer is employed to reduce the voltage from 200 VAC to 100 VAC use one with a capacity greater than those indicated in the following table Power Supply Module Transformer Capacity n Stands for the number of A1S61PN 110VA xn
62. ING AND INSTALLATION 4 1 Module Installation 4 1 1 Handling instructions The precautions when using the CPU I O module special function module power supply module and base unit are provided below 1 Do not drop or allow any impact to the module case memory card terminal block connector or pin connector 2 Do not remove the printed circuit board from the module case Doing so may cause failure 3 Use caution to prevent foreign matter such as wire chips from entering the module during wiring If any foreign matter has entered the module remove it 4 When using the extension base unit QA1S6DB be sure to install the power supply module Although modules with light load may operate without the power supply module stable operation is not guaranteed 5 Tighten the screws such as module fixing screws within the following ranges Screw Tightening Torque QCPU A module fixing screw M3x12 36 to 48 Necm AnS series module mounting screw M4 78 to 118 Necm 1 0 module terminal block mounting screw M3 5 59 to 88 Necm Power supply module terminal screw M3 5 6 When using extension cables do not install them together with the main circuit cables high voltage large current or bring them close to each other 7 When installing the programmable controller in a control panel fully consider its operability maintainability and environmental resistance Securely mount all the MELSEC Q serie
63. MITSUBISHI KR ELECTRIC QCPU A mode CPU Module User s Manual Hardware Q02CPU A Q02HCPU A QO6HCPU A Thank you for purchasing the Mitsubishi programmable controller MELSEC Q series Prior to use please read this and relevant manuals thorougly to fully understand the product QCPU A A U H W E MELSEL Q Mitsubishi Programmable Controller 13JR04 IB NA 0800084 M 1405 MEE 1999 MITSUBISHI ELECTRIC CORPORATION SAFETY PRECAUTIONS Read these precautions before using this product Before using this product please read this manual and the relevant manuals carefully and pay full attention to safety to handle the product correctly In this manual the safety precautions are classified into two levels wARNING and CAUTION I Indicates that incorrect handling may cause 1 1 WARNING hazardous conditions resulting in death or severe I I injury 1 1 Indicates that incorrect handling may cause I A CAUTION hazardous conditions resulting in minor or moderate 1 l injury or property damage f Under some circumstances failure to observe the precautions given under A CAUTION may lead to serious consequences Observe the precautions of both levels because they are important for personal and system safety Make sure that the end users read this manual and then keep the manual in a safe place for future reference A 1 DESIGN PRECAUTIONS A WARNING Confi
64. None None 0 011A 0 079A 6 3 2A LED 0 008A 0 5A 40 pin 32 te D ease None None 0 012A 0 141A 7 32 40 pin 3 2A LED 0 008A 0 93A connector 64 x2 None None 0 014A 0 17A Zener diode 3 2A 0 06A 0 12A 5A 0 015A 0 12A 8 LED gt Terminal 16 7A 0 01A 0 2A None None 0 11A a 32 None 1 6A LED 0 15A 4 0 4A 32 connector Max Output No of Rated Max Load Current Response Time Model Type Poi Load oints Voltage OFFto ONto Point Common Module ON OFF A1SY80 16 0 8A 3 2A A 2ms or 2ms or A1SY81 0 1A 2A lower lower 0 1A 2A A1SY Transistor 32 25 C 25 C y oons re 81EP Output 0 05A 1 6A wer lower source type 12124V 55 C 55 C DC A1SY82 64 O1A 164 lower lower Transistor 16 32 ane 2ms or 2ms or A1S42Y Output 48 64 0 05A lower lower dynamic 2 55 C 1 it For all modules the insulation system is photocoupler insulation and the output indications are LED indications 1 The dynamic scan cycle is 13 3ms FAST Set using the DIP swi T mode or 106 7ms SLOW mode ch on the module rear 2 Set using the DIP switch on the module front 76 3 Value at TYP 200VAC 4 5 G Value at TYP 12VDC ERR LED turns on when fuse is blown or external supply power is off 08A is shown on the rating plate of the module 7 0 15A is shown on th
65. O assignment is being executed special function modules are not accessible at initial communication At error occurrence the head I O number upper 2 digits of 3 digits of the Since it is a hardware error of special function module CPU module or base module replace and check defective module s Consult Mitsubishi representative for defective modules special function module that caused error is stored at D9010 Hardware failure CONTRO L BUS ERR 1 Connect the expansion cable properly 2 The hardware failure occurs in the special function CPU or base module Replace the module and find the faulty one Describe the problem to the nearest system service retail store or corporate office and obtain advice 1 The expansion cable is not properly connected 2 QA1S base failure The base information is different from that obtained at power on The failed base is stored in D9068 as a bit pattern The failed base is stored in D9010 from the upper stage 102 Error Massage SP UNIT DOWN Error Code D9008 Table 6 1 Error Code List Continue Detailed Error Code D9091 CPU States Error and Cause Though an access was made to a special function module at execution of the FROM TO instruction no response is received If parameter 1 0 assignment is being executed no response is received from a special function module
66. Paulo CEP 01311 200 SP Brazil Tel 55 11 3146 2200 Mitsubishi Electric Europe B V German Branch Gothaer Strasse 8 D 40880 Ratingen Germany Tel 49 2102 486 0 Mitsubishi Electric Europe B V UK Branch Travellers Lane Hatfield Hertfordshire AL10 8XB UK Tel 44 1707 27 6100 Mitsubishi Electric Europe B V Italian Branch Viale Colleoni 7 20864 Agrate Brianza Milano Italy Tel 39 039 60531 Mitsubishi Electric Europe B V Spanish Branch Carretera de Rubi 76 80 AC 420 E 08190 Sant Cugat del Valles Barcelona Spain Tel 34 93 565 3131 Mitsubishi Electric Europe B V French Branch 25 Boulevard des Bouvets F 92741 Nanterre Cedex France Tel 33 1 5568 5568 Mitsubishi Electric Europe B V o s Czech office Avenir Business Park Radicka 751 113e 158 00 Praha5 Czech Republic Tel 420 251 551 470 Mitsubishi Electric Europe B V Polish Branch ul Krakowska 50 32 083 Balice Poland Tel 48 12 630 47 00 Mitsubishi Electric Europe B V Russian Branch St Petersburg office Piskarevsky pr 2 bld 2 lit Sch BC Benua office 720 195027 St Petersburg Russia Tel 7 812 633 3497 Country Region Sales office Tel South Africa China Taiwan Korea Singapore Thailand Indonesia India Australia CBI Electric Private Bag 2016 ZA 1600 Isando South Africa Tel 27 11 977 0770 Mitsubishi Electric Automation China Ltd No 1386 Hongqiao Road Mitsubishi E
67. Quand l automate programmable d tecte l un des tats d erreur ci apr s il interrompt la marche et il d sactive les sorties La protection contre surintensit ou surtension du module d alimentation a d clench Le module CPU d tecte une erreur telle qu une erreur d horloge de surveillance d tect e par la fonction d autodiagnostic Il se peut toutefois que toutes les sorties restent actives si l erreur se produit dans un organe o le module CPU ne peut pas d tecter les erreurs comme par exemple un organe de commande d entr e sortie Pour garantir la s curit en exploitation dans un telle ventualit il faut donc pr voir un m canisme de s curit ou un circuit de mise en s curit l ext rieur de l automate programmable On trouvera un exemple de circuit de mise en s curit dans le pr sent manuel chapitre 4 CHARGEMENT ET INSTALLATION 3 Une panne de relais ou de transistor dans un module de sortie pourrait activer ou interrompre certaines sortie Configurer un circuit de surveillance externe pour le suivi des signaux de sortie susceptibles de provoquer un accident grave Dans un module de sortie un courant de charge plus fort que le courant nominal ou une surintensit produite par un court circuit peuvent s ils se prolongent tre l origine d un d gagement de fum e ou d un d part de feu Pour viter cela il faut configurer un circuit de s curit avec un fusible par exemple Configurer le circu
68. ROM 144k bytes Main sequence Program program Max 30k Max 28k steps steps capacity Sub sequence program Max 30k Unavailable steps Parameter setting I O device points 8192 points X YO to 1FFF Total points available on programs including remote I O I O points 4096 points X YO to FFF Points can be controlled on basic and expansion base modules Output mode switching at STOP RUN Re output of operation at time of STOP default output after operation execution Parameter setting Self diagnostics functions Watchdog error monitor watchdog timer fixed to 200ms Memory CPU I O battery and other error detection Operation mode at error occurrence STOP CONTINUE selection Parameter setting Starting method at RUN Initial start Automatic restart made when RUN switch of CPU is moved to ON position at power on or at power restoration after power failure Performance List Continued Type Q02CPU A QO2HCPU A QO6HCPU A Defaults to L1000 to L2047 Latch range can be set forL B T C D and Remarks Latch power failure Set range in compensation range W parameters One RUN contact and one PAUSE contact Remote RUN PAUSE contact can be set within the range from XO to X1FFF Year month day hour minute second day of week Automatically recognizes leap years unction Accuracy 3 18 to 5 25s TYP 2
69. Scan time is longer than the WDT time 1 Scan time of the user s program has been extended due to certain conditions Scan time has been extended due to momentary power failure occurred during scanning Corrective Action Check the scan time of the user s program and shorten it using the CJ instructions Monitor contents of special register D9005 using a peripheral device If the contents are other than 0 power supply voltage may not be stable Check power supply and reduce variation in voltage END NOT EXECUTE Checked at execution of the END instruction Whole program of specified program capacity was executed without executing the END instructions 1 When the END instruction was to be executed the instruction was read as other instruction code due to noise The END instruction changed to other instruction code due to unknown cause Reset and run the CPU again If the same error recurs Since this is CPU hardware error consult Mitsubishi representative MAIN CPU DOWN The main CPU is malfunctioning or faulty 100 Since this is CPU hardware error consult Mitsubishi representative Error Massage UNIT VERIFY ERR Checked continuously Error Code D9008 Table 6 1 Error Code List Continue Detailed Error Code D9091 CPU States Error and Cause Current I O module information is different from that recogn
70. UN RUN st a CPU 1 1 al a SEE g S
71. ases where two or more switches are pressed oe simultaneously install a diode at each switch see right English English If there will be cases where two or Dans le cas ou deux contacteurs ou more switches are pressed plus sont actionn s simultan ment simultaneously install a diode at installer une diode pour chaque each switch see right contacteur voir ci contre a droite Input terminals Bornes d entr e Model Mod le Internal control circuit Circuit de commande interne Commande interne facteur Pin No Broche N Internal control 1 8th duty d utilisation 1 8 me Signal Name Nom de signal Rated Load Voltage Tension nominale d entr e Vacant Libre Pin Arrangement Attribution des broches VDC Vcc Seen from front face of the module Vu depuis le devant du module 70 Memo 71 5 2 Output modules 5 2 1 Output module specifications Max Output No of Rated Max Load Current Response Time Model Type A Load Points Voltage OFFto ONto Point Common Module ON OFF 100V to A1SY10 240VAC 24VDC 16 100V t A1SY 8A 120VAC 10EU 24VDC 10ms 12ms Relay Output 2A or or A1SY 12 I 14EU ne a ower ower O MSY 240VAC 8A 8 24VDC A1SY 18AEU 7 z A1SY22 16 0 6A 2 4A 8A AC1 32V 46 C 8A AC2 1ms 64V 0 5 A1SY TA 40 C Sie
72. at a data link CPU which is also a one sly Write the parameters 3 again and check OO is set by Check the station number settings Check the head 1 0 number of the network parameters Persistent error occurrence may indicate a hardware fault Consult your nearest Mitsubishi representative explaining the nature of the problem parameter setting at a peripheral device or some reason the data written to the ink parameter area differs from the link parameter data read by the CPU Alternatively no link parameters have been written ote The total number of Contin slave stations is set ue set b at 0 y The head 1 0 param number of the eter network parameters is incorrect When using MELSECNET 10 1 The contents of the network refresh parameters written from a peripheral device differ from the actual system at the base unit The network refresh parameters have not been written The head 1 0 number of the network parameters is incorrect Stop 106 Error Massage LINK PARA ERROR Tab Detailed Error Code D9091 le 6 1 Error Code List Continue CPU States Error and Cause When using MELSECNET 10 1 The transfer source device range and transfer destination device range specified for the inter network transfer parameters are in the same network The specified range of transfer source devices or transfer destination devices for
73. at initial communication At error occurrence the head I O number upper 2 digits of 3 digits of the special function module that caused error is stored at D9011 Corrective Action Since it is hardware error of the special function module to which an access was made consult Mitsubishi representative LINK UNIT ERROR Two of data link module is specified as master stations Specify one of data link module as a master station and another as a local station O INT ERROR Though the interrupt module is not loaded an interrupt occurred Since it is hardware error of a module replace and check a defective module For defective modules consult Mitsubishi representative SP UNIT LAY ERR Aspecial function module is assigned as an I O module or vice versa in he I O assignment using parameters from the peripheral device Execute I O assignment again using parameters from the peripheral device according to the loading status of special function modules There are 9 or more special function modules except the interrupt module which can execute interruption to he CPU module loaded Reduce the special function modules except the interrupt module which can execute interrupt start to 8 or less There are 2 or more data ink modules loaded Reduce the data link modules to 1 or less There are 7 or more modules such as a computer link module load
74. controller the PRODUCT shall be used in conditions i where any problem fault or failure occurring in the PRODUCT if any shall not lead to any major or serious accident and ii where the backup and fail safe function are systematically or automatically provided outside of the PRODUCT for the case of any problem fault or failure occurring in the PRODUCT 2 The PRODUCT has been designed and manufactured for the purpose of being used in general industries MITSUBISHI SHALL HAVE NO RESPONSIBILITY OR LIABILITY INCLUDING BUT NOT LIMITED TO ANY AND ALL RESPONSIBILITY OR LIABILITY BASED ON CONTRACT WARRANTY TORT PRODUCT LIABILITY FOR ANY INJURY OR DEATH TO PERSONS OR LOSS OR DAMAGE TO PROPERTY CAUSED BY the PRODUCT THAT ARE OPERATED OR USED IN APPLICATION NOT INTENDED OR EXCLUDED BY INSTRUCTIONS PRECAUTIONS OR WARNING CONTAINED IN MITSUBISHI S USER INSTRUCTION AND OR SAFETY MANUALS TECHNICAL BULLETINS AND GUIDELINES FOR the PRODUCT Prohibited Application Prohibited Applications include but not limited to the use of the PRODUCT in Nuclear Power Plants and any other power plants operated by Power companies and or any other cases in which the public could be affected if any problem or fault occurs in the PRODUCT Railway companies or Public service purposes and or any other cases in which establishment of a special quality assurance system is required by the Purchaser or End User Aircraft or Aerospace Medical applicati
75. cover To insert the dustproof cover into the I O module insert it into the connector or terminal side slit first as shown above Then push the opposite side of the dustproof cover into the I O module to complete installation 2 Removal of dustproof cover Removing hole Dustproof cover To remove the dustproof cover from the I O module insert the tip of a flat blade screwdriver into the removing hole as shown above move the screwdriver toward the back of the module and take the catch of the dustproof cover off the removing hole 34 4 1 4 1 hook into the unit fixing hole of the base Base unit Installation and removal of modules This section explains how to install and remove a power supply CPU I O special function and other modules to and from the base unit Installation and removal of QCPU A a Installation of QCPU A Insert the module fixing module Push the module in the direction of arrow to load it into the base unit Al Module connector Module fixing hole Make sure that the module is inserted in the base unit securely Completion Base unit Module ul Module 1 fixing hook Module fixing hook Module fixing hole 1 Insert the module fixing hook into the module fixing hole making sure that the module is mounted vertically against the base unit Failure to insert the hook or
76. crit Si on ne serre pas la vis m me si le module a bien pris sa place il peut y avoir dysfonctionnement panne ou m me chute du module Un serrage excessif pourrait endommager la vis et ou le module et il y aurait aussi risque de chute du module de court circuit ou de dysfonctionnements Si on utilise un c ble de rallonge le raccorder fermement sur le connecteur pour c ble de rallonge sur l unit de base V rifier que les connexions ne sont pas desserr es Un mauvais contact peut tre l origine d une entr e ou sortie erron e Quand on utilise une carte m moire l ins rer bien fond dans la fente pour carte m moire V rifier que la carte a t pouss e bien fond dans le logement Tout mauvais contact peut tre source de dysfonctionnements Couper l alimentation externe du syst me sur toutes les phases avant la mise en place ou le retrait du module Faute quoi le produit risquerait d tre endommag viter tout contact direct avec les parties conductrices du module Cela pourrait tre l origine de dysfonctionnements ou d une panne du module P cautions de c blage AVERTISSEMENT Couper l alimentation externe du syst me sur toutes les phases avant de commencer cabler Faute de quoi il y a risque d lectrocution et d endommagement du produit Apr s c blage mettre le couvre bornes fourni en place avant de proc der a la mise sous tension pour mettre en marche Fau
77. dance connection to ground can be ensured even at high frequencies Holes made in the control panel must be 10 cm 3 94 in diameter or less If the holes are 10 cm 3 94 in or larger radio frequency noise may be emitted Connection of power and earth wires Earthing and power supply wires for the programmable controller system must be connected as described below a Provide an earthing point near the power supply module Earth the power supply s LG and FG terminals LG Line Ground FG Frame Ground with the thickest and shortest wire possible The wire length must be 30 cm 11 18 in or shorter The LG and FG terminals function is to pass the noise generated in the programmable controller system to the ground so an impedance that is as low as possible must be ensured As the wires are used to relieve the noise the wire itself carries a large noise content and thus short wiring means that the wire is prevented from acting as an antenna 11 b The earth wire led from the earthing point must be twisted with the power supply wires By twisting with the earthing wire noise flowing from the power supply wires can be relieved to the earthing However if a filter is installed on the power supply wires the wires and the earthing wire may not need to be twisted 3 1 3 Cables The cables extracted from the control panel contain a high frequency noise component On the outside of the control panel therefore they serve as an
78. e A1 et A2 sont connect s l int rieur Les rang es de broches et B ci dessous correspondent aux rang es de broches marqu es A et B sur le sch ma imprim sur le module Noter que les num ros de broche de rang e correspondent la rang e B sur le module 12 24 VDC 12 24 V cc Model Mod le Vacant Libre Rated Load Voltage Tension nominale d entr e 83 Model Rated Load Voltage A1SY81 A1SY81EP 12 24 VDC and 36 and and 37 are connected internally ainsi que 37 sont connect s l int rieur 12 24 VDC 12 24 V cc Model Mod le Vacant Libre Rated Load Voltage Tension nominale d entr e 84 Model Rated Load Voltage A1SY82 12 24 VDC Y00 Y01 Y02 Yo03 Yo4 Yos Y06 YOT Y08 vos voa YOB Yoc Yoo YO YOF
79. e f connector eae LE AT Module 2 fixing hole Module fixing J hook D Module mounting screw Base unit Module 37 b Removal of module other than QCPU A Remove the module mounting screw and P using the bottom of the Basa unit a module as a support AL pull the top of the module toward you Module or connect Module While lifting the module take the module fixing hook off the module fixing hole fixing hole vy Always remove the module by first removing the module fixing screw and then taking the module fixing hook off the module fixing hole of the base unit Forcibly removing the module will damage the module 38 4 1 5 Setting the extension number of the extension base unit When using two or more extension base units their extension numbers must be set with their extension number setting connectors Extension 1 need not be set since the extension number is factory set to 1 Make this setting in the following procedure 1 The extension number setting connector of the extension base unit is located under the IN side base cover First loosen the upper and lower screws in the IN side base cover and remove the base cover from the extension base unit 2 Insert the connector pin in the required extension number location of the connector PIN1 existing between the IN and OUT sides of the extension cable connector
80. e rating plate of the module 77 External Power Suppl Field Points Surge Fuse Error aby Intemal No of Wirin Common Suppression Ratin displa que Current Occupied 9 PP 9 Play DC24V Consumption Points Current Terminal 8 5A 0 020A 0 12A 16 Zener diode LED 3 2A 0 008A 0 5A 37 pin D sub 32 32 ue Clamp diode None None 0 080 0 5A 40 pin a connector 32 Zener diode 3 2A LED 0 008A 0 93A 64 x2 24 pin 16 32 eoniiestor None 1 6A LED 0 055A 0 18A 48 64 5 2 2 Output module connections Connexions du module de sortie Model Rated Load Voltage Model Rated Load Voltage A1SY10 24VDC 100 to 240VAC A1SY10EU 24VDC 100 to 120VAC Yoo Y01 Un Yo01 Yo Yo2 Y03 Y04 Y04 5 Y07 Oe T Y07 706 L COM1 Extemalload COM Extemal Toad Y08 Yoo power supply Y08 Yoo power supply YOA L YOA YOB YOB YOC L YOC YOD YOD YOE L YOE ok 1 L 1 YOF xiemal load COM2 Yor T External loaa COM2 power supply ire power supply 24VDC For relay drive For relay drive The external load power supply section is
81. ecked at execution of instruction Error Code D9008 Tab Detailed Error Code D9091 le 6 1 Error Code List Continue Error and Cause The IRET instruction was included in the program and executed though the CALL instruction was not given The NEXT and LEDA BBREAK instructions were included in the program and executed though the FOR instruction was not given Nesting level of the CALL CALLP and FOR instructions is 6 levels or deeper and he 6th level was executed 4 There is no RET or INEXT instruction at execution of the CALL or FOR instruction Corrective Action 1 Read the error step using a peripheral device check contents and correct program of the step Reduce the number of nesting levels of the CALL CALLP and FOR instructions to 5 or less The CHG instruction was included in the program and executed though no sub program was provided Read the error step using a peripheral device and delete the CHG instruction circuit block 1 LEDABIX and LEDABIXEND instructions are not paired There are 33 or more sets of LEDA BIX and LEDA BIIXEND instructions 96 1 Read the error step using a peripheral device check contents and correct program of the step Reduce the number of sets of LEDA BIIX and LEDA B IXEND instructions to 32 or less Error Massage CHK FORMAT ERR Checked at STOP PAUSE RUN
82. ectives prendre entre le dispositif externe et le module CPU en cas de probl me de communication Au montage du syst me il ne doit rester aucune fente carte vide sur l unit de base S il reste une fente carte vide il est indispensable de la boucher avec un couvercle d obturation A1SG60 ou d y ins rer un module factice A1SG62 Sinon des organes internes du module pourraient tre projet s lors d un essai de court circuit ou si une surintensit ou une surtension est accidentellement appliqu e une section entr e sortie A 10 Pr cautions lors de la conception A ATTENTION Ne pas entrem ler les lignes de commandes ou cables de communication avec les lignes des circuits principaux ou les cables d alimentation Maintenir entre eux une distance d au moins 100mm 3 9pouces Faute de quoi il y a risque de dysfonctionnement par un bruit Lorsque le module de sortie commande un dispositif comme une lampe un r chauffeur ou une lectrovanne un fort courant jusqu 10 fois l intensit normale traverse la sortie quand celle ci passe de OFF ON Prendre les mesures indispensables comme le remplacement du module par un autre ayant une capacit de courant suffisante A la mise sous tension ou la r initialisation du module CPU le temps n cessaire l entr e en tat RUN d pend de la configuration du syst me du param trage et ou de la taille du programme Concevoir les circuits de mani re
83. ectrostatic Wien eecTostale SkV Air discharge A 7 is applied to the s oo immunity cabinet of the 4kV Contact discharge equipment Sharh one Immunity test in 80 AM modulation 1kHz frequency which electric fields 80M 1000MHz 10V m electromagnetic field are irradiated to the 1 4G 2 0GHz 3V m 3 aie product 2 0G 2 7GHz 1V m immunity 1 EN61000 4 4 Immunity test in AC DC main power I O power Electrical fast which burst noise is AC I O unshielded 2kV transient burst applied to the power DC I O analog communication EN61131 2 immunity 1 line and signal line 1kV 2007 AC power line AC I O power AC I O unshielded 2kV CM 1kV DM DC power line DC 1 0 power 0 5kV CM DM DC I O AC I O shielded analog 2 communication 1kV CM Immunity test in which lightning surge is applied to he power line and signal line EN61000 4 5 Surge immunity 1 EN61000 4 6 Immunity to conducted frequency noise is 80MHz 80 AM disturbances qu y ation 1kHz 10Vrms i applied to the power induced by radio s i 5 ine and signal line frequency fields 1 EN61000 4 8 mmunity test in Power frequency which the product is magnetic field installed in inductive immunity 1 magnetic field mmunity test in which high 50Hz 60Hz 30A m EN61131 2 z 2007 EN61000 4 11 mmunity test in Apply at 0 0 5 cycles and i which power supply zero cross point 2 and voltage is 0 250 300
84. ed to one CPU module 103 Reduce the computer link modules to 6 or less Error Massage SP UNIT LAY ERR Error Code D9008 Table 6 1 Error Code List Continue Detailed Error Code D9091 Error and Cause There are 2 or more interrupt modules loaded Corrective Action Reduce the interrupt modules to 1 Modules assigned by parameters for MNT MINI automatic refresh from the peripheral device do not conform with the types of station modules actually linked Perform again module assignment for MNT MINI automatic refresh with parameters according to actually linked station modules SP UNIT LAY ERR The number of modules of I O assignment registration number of loaded modules per one CPU module for the special function modules which can use dedicated instructions is larger than the specified limit Total of the number of computers shown below is larger than 1344 A1SJ71C24 R2 PRF R4 x 10 A1SJ71UC24 x 10 A1SJ71PT32 S3 x 125 A1SJ71PT32 S3 x 125 Total gt 1344 Reduce the number of loaded special function modules Available when the extension mode is used 1 Five or more network modules have been installed 2 A total of five or more of network modules and data link modules have been installed 1 Reduce the number to four or less 2 Reduce the total number to four or less An invalid base modu
85. er a connected cable for the connector is thin in applicable wire size and coating Therefore note that the module may cause an electric discharge failure As measures against the failure using pressure displacement type connector whose applicable wire size is thick or soldering type connector is recommended 20 3 1 4 Power supply module The precautions required for each power supply module are described below Always observe the items noted as precautions Model Precautions Make sure to short the LG and FG terminals with a cable of 6 to 7cm and ground the cable A1S63P1 Use the 24VDC panel power equipment conforming to the EU Directive A1SJHCPU S8 Make sure to short and ground the LG and FG terminals 2 1 Filter attachment to the power cable is not required for the A1S63P product with the version F and later However use the 24VDC panel power equipment that conforms to the CE 2 Make sure to attach two ferrite cores to the power line Attach them as close to the power supply module as possible Use a ferrite core whose damping characteristic is equivalent to that of the RFC H13 produced by KITAGAWA INDUSTREIS CO LTD A1S61PN A1S62PN 3 1 5 Ferrite core Use of ferrite cores is effective in reducing the conduction noise in the band of about 10 MHz and radiated noise in 30 to 100 MHz band It is recommended to attach ferrite cores when the shield of the shielded cable coming out of control panel does not
86. es ne doivent pas tre recharg es d mont es court circuit es ou soud es Elles ne doivent pas non plus tre jet es au feu Ceci risquerait de faire surchauffer ou clater les piles qui si elles s enflammaient pourraient tre l origine de blessures ou d un d part de feu Couper l alimentation du syst me sur toutes les phases avant le nettoyage du module ou avant le resserrage des vis de bornes ou des vis de fixation du module Faute de quoi il y a risque d lectrocution Un serrage insuffisant des vis de bornes peut tre l origine d un court circuit ou de dysfonctionnement Un serrage excessif peut endommager les vis et ou le module avec aussi un risque de chute de court circuits et de dysfonctionnements A 14 Pr cautions de mise en service et de maintenance A ATTENTION Avant d effectuer une op ration en ligne en particulier une modification de programme une sortie forc e ou un changement d tat fonctionnel sur un module CPU en marche a partir d un p riph rique connect consulter les manuels correspondants pour tre s r de pouvoir op rer en toute s curit Une fausse man uvre pourrait tre l origine d un accident ou de d g ts mat riels Ne pas d monter ni modifier les modules Cela pourrait entra ner des pannes ou dysfonctionnements et tre l origine de blessures ou de d parts de feu Tout type d appareil de communication radio y compris les t l phones portab
87. es programmable controllers the left side of each I O module is left open When installing an I O module to the base do not make any open slots between any two modules If there is an open slot on the left side of a module with 100 200 VAC rating the printed board which contains the hazardous voltage circuit becomes bare When it is unavoidable to make an open slot be sure to install the blank module A1SG60 3 2 6 External wiring 1 Module power supply and external power supply For the remote module which requires 24VDC as module power supply the 5 12 24 48VDC 1 0 module and the intelligent function module special function module which requires the external power supply use the 5 12 24 48VDC circuit which is doubly insulated from the hazardous voltage circuit or use the power supply whose insulation is reinforced 2 External devices When a device with a hazardous voltage circuit is externally connected to the programmable controller use a model whose circuit section of the interface to the programmable controller is intensively insulated from the hazardous voltage circuit 3 Intensive insulation Intensive insulation refers to the insulation with the dielectric withstand voltage shown below Intensive Insulation Withstand Voltage Installation Category II source IEC664 Rated voltage of hazardous voltage area Surge withstand voltage 1 2 50 us 150 VAC or below 2500 V 300 VAC or below 4000 V 28 4 LOAD
88. grammable controller under pressure higher than the atmospheric pressure of altitude Om Doing so can cause a malfunction When using the programmable controller under pressure please contact your sales representative 4 When an A series extension base unit A52B A55B A58B A62B A65B A68B is used in the system the following specifications apply Frequency Acceleration Amplitude Sweep count 0 075mm Under 10 to 57Hz 10 times each in X Y Z directions intermittent 0 003in vibration 57 to 150Hz Under 10 to 57Hz o ossmm continuous 0 001in vibration 57 to 150Hz 2 2 Performance Specifications of CPU Modules This section gives the performance specifications of the CPU modules Control system Performance List Type QO2CPU A QO2HCPU A QO6HCPU A Repeated operation using stored program Remarks I O control method Refresh mode Partial direct I O possible depend ing on instruction Programming language Language dedicated to sequence control Relay symbol type and logic symbolic language MELSAP II SFC Processing speed LD 0 079 pus steps 0 034 hs steps sequence instruction 0 474 bs steps 0 204 us steps Constant scan 10 to 190 ms can be specified in 10ms increments Set to special register D9020 Built in RAM 144k bytes Memory capacity When using memory card RAM 448k bytes Built in
89. gure safety circuits external to the programmable controller to ensure that the entire system operates safely even when a fault occurs in the external power supply or the programmable controller Failure to do so may result in an accident due to an incorrect output or malfunction 1 Configure external safety circuits such as an emergency stop circuit protection circuit and protective interlock circuit for forward reverse operation or upper lower limit positioning 2 When the programmable controller detects the following error conditions it stops the operation and turn off all the outputs Overcurrent or overvoltage protection of the power supply module is activated The CPU module detects an error such as a watchdog timer error by the self diagnostics function All outputs may turn on when an error occurs in the part such as I O control part where the CPU module cannot detect any error To ensure safety operation in such a case provide a safety mechanism or a fail safe circuit external to the programmable controller For a fail safe circuit example refer to Chapter 4 LOADING AND INSTALLATION in this manual 3 Outputs may remain on or off due to a failure of an output module relay or transistor Configure an external circuit for monitoring output signals that could cause a serious accident In an output module when a load current exceeding the rated current or an overcurrent caused by a load short circuit flows for a long t
90. he safety may not be ensured Mitsubishi programmable controllers are manufactured under strict quality control however build a fail safe circuit outside the programmable controller in order that the programmable controller failure due to unspecified reasons will not result in the machinery breakdown or accidents The system example including fail safe circuit and fail safe circuit example are provided below A utput Power Input Input Input Input outputloutputloutputloutput Power outputloutputloutput 16 supply CPU 46 16 16 16 16 16 16 16 supply 16 16 16 Pons facant JmoduleOdule points points points points points points points points Imoduld points points points to YBF Extension cable Output module for fail safe purpose 1 The output module for fail safe purpose should be mounted on the last slot of the system YBO to YBF in the above system 46 lt Fail safe circuit example gt ON delay timer Internal program YBOO 71 S M9032 OFF delay timer 3 Yeo External load MC YB10 L if Yso YBFO L LL 24Vod 0 5s 0 5s ovo CPU module Output module 2 T1 2 YBO turns on and then off at alternatively 0 5 second intervals Use a contactless output module transistor is used in the above example 3 If an offdelay timer especially miniature timer is not ava
91. ient storage humidity 20 to 75 C 10 to 90 RH No condensing Sweep count 3 5mm 10 times 0 138in eachin X Y Z directions Frequency Acceleration Amplitude Compliant Under 5 to 9Hz Vibration with intermittent resistance 4 JIS B 3502 vibration 9 to 150Hz 9 8m s2 IEC 61131 2 Under 1 75mm continuous one 0 069in vibration 9 to 150Hz 4 9m s Shock Compliant with JIS B 3502 IEC 61131 2 147 m s2 3 times in each of resistance 3 directions X Y Z Operating ambience Operating altitude 3 Installation location Over voltage category 1 Pollution level 2 2 max Equipment category No corrosive gases 0 to 2000m Control panel Il max Class 1 This indicates the section of the power supply to which the equipment is assumed to be connected between the public electrical power distribution network and the machinery within premises Category Il applies to equip ment for which electrical power is supplied from fixed facilities The surge voltage withstand level for up to the rated voltage of 300V is 2500V 2 This index indicates the degree to which conductive material is generated in terms of the environment in which the equipment is used Pollution level 2 is when only non conductive pollution occurs Atemporary conductivity caused by condensing must be expected occasionally 3 Do not use or store the pro
92. ilable construct the failsafe circuit using an ondelay timer shown on the next page When constructing a failsafe circuit using ondelay timers only ON delay timer Internal program YBO 71 prog as M9032 4 yB ON delay timer M1 Je M1 YBO M2 M2 T2 QAO 0 5s 0 5s External load MC YB10 L ge YBFO L 24V 0 worm 124VDC 1 CPU module Output module T1 M2 iO 4 Use a solid state relay for the M1 relay 47 4 3 4 3 1 Wiring Power supply module specifications This section gives the specifications of the power supply modules Power Supply Module Specifications Base loading slot Specifications A1S61PN A1S62PN Power supply module loading slot A1S63P Rated input voltage 10 15 100 to 240VAC 85 to 264VAC 24VDC 15 6 to 31 2VDC Rated input frequency 50 60Hz 5 Input voltage distortion factor Within 5 Max input apparent power 105VA 41W Inrush current 20A 8ms or lower 4 81A 1ms or lower Rated output 5VDC 5A 3A 5A current 24VDC 0 6A Overcurrent 5VDC 5 5A or higher 3 3Aor higher 5 5A or higher protection 1 24VDC 0 66A or higher Overvoltage 5VDC 5 5 to 6 5V protection 2 24VDC Efficiency 65 or higher Allowable momentary power failure time 3 20ms or lowe
93. ime it may cause smoke and fire To prevent this configure an external safety circuit such as a fuse Configure a circuit so that the programmable controller is turned on first and then the external power supply If the external power supply is turned on first an accident may occur due to an incorrect output or malfunction For the operating status of each station after a communication failure refer to relevant manuals for the network Incorrect output or malfunction due to a communication failure may result in an accident A 2 DESIGN PRECAUTIONS WARNING When controlling a running programmable controller from a peripheral connected to the CPU module or from a personal computer connected to a special function module configure an interlock circuit in the sequence program to ensure that the entire system will always operate safely For program modification and operating status change read relevant manuals carefully and ensure the safety before operation Especially in the case of a control from an external device to a remote programmable controller immediate action cannot be taken for a problem on the programmable controller due to a communication failure To prevent this configure an interlock circuit in the sequence program and determine corrective actions to be taken between the external device and CPU module in case of a communication failure When setting up the system do not allow any empty slot on
94. ised when the power was turned on 1 The I O module including special function modules connection became loose or the module was disconnected during operation or wrong module was connected Corrective Action Read detailed error code using a peripheral device and check or replace the module which corresponds to the data I O head number Or monitor special registers D9116 to D9123 using a peripheral device and check or replace the modules if corresponding data bit is mn FUSE BREAK OFF Checked continuously There is an output module of which fuse is blown The external power supply for output load is turned OFF or is not connected 101 1 Check the FUSE BLOWN indicator LED on the output module and replace the fuse Read detailed error code using a peripheral device and replace the fuse of the output module which corresponds to the data I O head number Or monitor special registers D9100 to D9107 using a peripheral device and replace the fuse of the output module of which corresponding data bit is 1 Check the ON OFF status of the external power supply for output load Table 6 1 Error Code List Continue Detailed Error Error Error A Code Error and Cause Corrective Action Massage D9008 Code D9091 Due to the error of the control bus which connects to special function modules the FROM TO instruction cannot be executed If parameter I
95. it de fa on allumer d abord l automate programmable avant l alimentation externe Si on commence par brancher l alimentation externe ceci peut tre une cause d accident en cas de sortie incorrecte ou autre dysfonctionnement A 9 Pr cautions lors de la conception A AVERTISSEMENT Quant l tat op rationnel de chacune des stations en cas de probl me de communication voir les manuels correspondants pour le r seau Une sortie erron e ou un dysfonctionnement suite a une erreur de communication peuvent tre l origine d un accident Si l automate programmable doit tre command partir d un p riph rique raccord au module CPU ou partir d un ordinateur personnel raccord un module fonctionnel sp cial il faut dans le programme s quentiel constituer un circuit de verrouillage permettant de garantir en tous temps la s curit de l ensemble du syst me Avant de proc der des modifications dans le programme ou des changements d tat fonctionnel lire attentivement les manuels correspondants et s assurer de pouvoir op rer en toute s curit En particulier lorsqu un automate programmable distant est command partir d un dispositif externe il faut tenir compte du fait qu aucune action imm diate ne sera possible s il y a un probl me de communication avec l automate programmable Pour viter cela constituer un circuit de verrouillage dans le programme s quentiel et pr voir les mesures corr
96. l network system The link parameters for the fourth link unit have not been written 3 The setting for the total number of stations is 0 A link parameter error was detected by the CC Link module Corrective Action Write the parameters again and check Check the station number settings Persistent error occurrence may indicate a hardware fault Consult your nearest Mitsubishi representative explaining the nature of the problem OPERATI ON ERROR Checked at execution of instruction 1 When file registers R are used operation is executed outside of specified ranges of device numbers and block numbers of file registers R File registers are used in the program without setting capacity of file registers Combination of the devices specified by instruction is incorrect Stored data or constant of specified device is not in the unable range Set number of data to be handled is out of the unable range 109 Read the error step using a peripheral device and check and correct program of the step Error Massage OPERATI ON ERROR Checked at execution of instruction Error Code D9008 Tab Detailed Error Code D9091 e 6 1 Error Code List Continue CPU States Error and Cause Station number specified by the LEDA BLRDP LEDABLWTP LWTP instructions is not a local station Head 1 0 number specified by the
97. le x A ae 53 Input a DC Output o e When cables are run through pipes securely ground the pipes f Run the 24VDC input line away from the 100VAC and 200 VAC lines 53 g The cabling of 200m 656 2ft or longer distance may produce leakage current depending on the capacity between lines and result in an accident h As a countermeasure against the power surge due to lightning separate the AC wiring and DC wiring and connect a surge absorber for lightning as shown in i of item 1 Failure to do so increases the risk of I O device failure due to lightning 3 Grounding a Carry out the independent grounding if possible Grounding resistance 100Q or less b If the independent grounding is impossible carry out the shared grounding 2 as shown below Programmable Other Programmable Other Programn ther controller device controller device controller device Class 3 Class 3 grounding grounding 1 Independent grounding Best 2 Shared grounding Good 3 Common grounding Not allowed c Use thick cables up to 2mm2 Bring the grounding point close to the programmable controller as much as possible so that the ground cable can be shortened d If a malfunction occurs due to earthling separate either LG or FG of the base module the device combination or all the connection from the earthling 54 4 3 3
98. le is used Failure of base module hardware 104 Use an available base module Replace the failed base module Error Massage SP UNIT ERROR Checked at execution of the FROM TO instruction or the dedicated instructions for special function modules Table 6 1 Error Code List Continue Detailed Error Code D9091 CPU States Error and Cause Module specified by the FROM TO instruction is not a special function module Corrective Action Read the error step using a peripheral device and check and correct contents of the FROM TO instruction of the step 1 Module specified by the dedicated instruction for special function module is not a special function module or not a corresponding special function module A command was issued to a CC Link module with function version under B 3 A CC Link dedicated command was issued to a CC Link module for which the network parameters have not been set 105 1 Read the error step using a peripheral device and check and correct contents of the dedicated instruction for special function modules of the step Replace with a CC Link module having function version B and above 3 Set the parameters Table 6 1 Error Code List Continue Error Detailed Error Code Eror Error and Cause Corrective Action D9008 Code D9091 Massage When using MELSECNET D 1 When the link range
99. lectric Automation Center Changning District Shanghai China Tel 86 21 2322 3030 Setsuyo Enterprise Co Ltd 6F No 105 Wugong 3rd Road Wugu District New Taipei City 24889 Taiwan R O C Tel 886 2 2299 2499 Mitsubishi Electric Automation Korea Co Ltd 3F 1480 6 Gayang Dong Gangseo Gu Seoul 157 200 Korea Tel 82 2 3660 9530 Mitsubishi Electric Asia Pte Ltd Industrial Division 307 Alexandra Road Mitsubishi Electric Building Singapore 159943 Tel 65 6470 2308 Mitsubishi Electric Automation Thailand Co Ltd Bang Chan Industrial Estate No 111 Soi Serithai 54 T Kannayao A Kannayao Bangkok 10230 Thailand Tel 66 2906 3238 P T Autoteknindo Sumber Makmur Muara Karang Selatan Block A Utara No 1 Kav No 11 Kawasan Industri Pergudangan Jakarta Utara 14440 P O Box 5045 Indonesia Tel 62 21 663 0833 Mitsubishi Electric India Pvt Ltd 2nd Floor Tower A amp B Cyber Greens DLF Cyber City DLF Phase lll Gurgaon 122002 Haryana India Tel 91 124 463 0300 Mitsubishi Electric Australia Pty Ltd 348 Victoria Road PO BOX11 Rydalmere N S W 2116 Australia Tel 61 2 9684 7777 MITSUBISHI ELECTRIC CORPORATION HEAD OFFICE TOKYO BUILDING 2 7 3 MARUNOUCHI CHIYODA KU TOKYO 100 8310 JAPAN NAGOYA WORKS 1 14 YADA MINAMI 5 CHOME HIGASHI KU NAGOYA JAPAN ication to the of Economy Trade and Industry for service transaction permissi Specifications
100. les et les appareils PHS Personal handy phone system doit tre tenus loign s de plus de 25cm 9 84pouces de l automate programmable dans tous les sens Le non respect de cette pr caution expose des dysfonctionnements Couper l alimentation externe du syst me sur toutes les phases avant la mise en place ou le retrait du module Le non respect de cette pr caution peut tre l origine de pannes ou de dysfonctionnements du module Apr s la mise en service du produit le nombre maximum admissible d op rations d insertion retrait du module sur le socle ou de la plaque bornes sur le module est de 50 mat riel selon norme IEC 61131 2 D passer ce nombre maximum de 50 op rations d insertion retrait peut tre l origine de dysfonctionnements Ne pas faire tomber ou soumettre de forts chocs les piles installer dans les modules Cela pourrait endommager les piles avec risque de fuite du liquide l int rieur des piles Toute pile qu on a laiss tomber ou qui a subi un choc violent doit tre jet e avant usage Avant de manipuler un module se d barrasser de la charge lectrostatique qu accumule le corps humain en touchant un objet m tallique raccord la terre Le non respect de cette pr caution peut tre l origine de pannes ou de dysfonctionnements du module Pr cautions de mise au rebut A ATTENTION Pour le mettre au rebut ce produit doit tre trait comme un d chet industriel
101. lid memory card is inserted Corrective Action 1 Do not insert or remove a memory card while the CPU module is ON 2 Insert an available memory card RAM ERROR Checked at power on The sequence program storage RAM in the CPU module caused an error The work area RAM in the CPU module caused an error The device memory in the CPU module caused an error RAM ERROR Checked at execution of END processing The address RAM in the CPU module caused an error Since this is CPU hardware error consult Mitsubishi representative OPE CIRCUIT ERROR Checked at power on The operation circuit for index qualification in the CPU does not work correctly Hardware logic in the CPU does not operate correctly The operation circuit for sequential processing in the CPU does not operate correctly OPE CIRCUIT ERR Checked at execution of the END instruction In the END processing check the operation circuit for index qualification in the CPU does not work correctly In the END processing check the hardware in the CPU does not operate correctly 99 Since this is CPU hardware error consult Mitsubishi representative Error Massage Checked at execution of END processing Error Code D9008 Table 6 1 Error Code List Continue Detailed Error Code D9091 CPU States Error and Cause
102. mpany 113 MEMO 114 WARRANTY Please confirm the following product warranty details before using this product 1 Gratis Warranty Term and Gratis Warranty Range If any faults or defects hereinafter Failure found to be the responsibility of Mitsubishi occurs during use of the product within the gratis warranty term the product shall be repaired at no cost via the sales representative or Mitsubishi Service Company However if repairs are required onsite at domestic or overseas location expenses to send an engineer will be solely at the customer s discretion Mitsubishi shall not be held responsible for any re commissioning maintenance or testing on site that involves replacement of the failed module Gratis Warranty Term The gratis warranty term of the product shall be for one year after the date of purchase or delivery to a designated place Note that after manufacture and shipment from Mitsubishi the maximum distribution period shall be six 6 months and the longest gratis warranty term after manufacturing shall be eighteen 18 months The gratis warranty term of repair parts shall not exceed the gratis warranty term before repairs Gratis Warranty Range 1 The range shall be limited to normal use within the usage state usage methods and usage environment etc which follow the conditions and precautions etc given in the instructio
103. n manual user s manual and caution labels on the product 2 Even within the gratis warranty term repairs shall be charged for in the following cases 1 Failure occurring from inappropriate storage or handling carelessness or negligence by the user Failure caused by the user s hardware or software design 2 Failure caused by unapproved modifications etc to the product by the user 3 When the Mitsubishi product is assembled into a user s device Failure that could have been avoided if functions or structures judged as necessary in the legal safety measures the user s device is subject to or as necessary by industry standards had been provided 4 Failure that could have been avoided if consumable parts battery backlight fuse etc designated in the instruction manual had been correctly serviced or replaced 5 Failure caused by external irresistible forces such as fires or abnormal voltages and Failure caused by force majeure such as earthquakes lightning wind and water damage 6 Failure caused by reasons unpredictable by scientific technology standards at time of shipment from Mitsubishi 7 Any other failure found not to be the responsibility of Mitsubishi or that admitted not to be so by the user 2 Onerous repair term after discontinuation of production 1 Mitsubishi shall accept onerous product repairs for seven 7 years after production of the product is discontinued Discontinuation of production shall be notified with Mi
104. nal power supply and module power supply terminal in the control panel where the module is installed AJ65BT 64RD3 AJ65BT 64RD4 AJ65BT 68TD For the cable connected to the power supply terminal of the AJ65SBT RPS AJ65SBT RPG or AJ65BT 68TD attach a ferrite core with an attenuation characteristic equivalent to that of the ZCAT3035 1330 from TDK Corporation Twist the cable around the ferrite core by one as shown below To supply the module power supply terminal of the AJ65BTB2 16R 16DR AJ65SBTB2N 8A 8R 8S 16A 16R 16S with power using the AC DC power supply follow as shown below Install the AC DC power supply in the control panel where the module is installed Use a CE marked AC DC power supply and ground the FG terminals The AC DC power supply used for the tests conducted by Mitsubishi TDK Lambda Corporation DLP 120 24 1 For the cable connected to the AC input terminal and DC output terminals of the AC DC power supply attach a ferrite core Twist the cable around the ferrite core by one as shown below Ferrite core used for the tests conducted by Mitsubishi NEC TOKIN Corporation ESD SR 250 CC Link LT module To supply the CL2DA2 B and CL2AD4 B with 24VDC power using the CL1PAD1 keep the length of the power cable from the CL1PAD1 to the 24VDC power supply to 30m 98 43ft or less 19 8 Measures against static electricity When using an insulation displacement connector without connector cov
105. nau aN section is as shown below externe est comme repr sent ci dessous 78 Model Rated Load Voltage Model Rated Load Voltage A1SY22 100 to 240 VAC A1SY28A 100 to 240 VAC Yoo Yo2 Yo4 Y06 COM1 Y08 YOA YOC YOE COM2 Yo01 Y03 Y05 Y07 100 200 VAC Y09 YOB YOD YOF 100 200 VAC QYQOOOOOOE Model Rated Load Voltage Model Rated Load Voltage A1SY28EU 100 to 240 VAC A1SY40 A1SY40P 12 24 VDC Yoo Yo2 Y04 Y06 12 24 VDC Y08 voa Lt vos Lt Yor LE 12 24 welt Co cl 100 to 240 VAC de 100 240 V ca 12 24 VDC 12 24 V cc Model Mod le Rated Load Voltage Tension nominale d entr e 79 Model Rated Load Voltage Model Rated Load Voltage A1SY50 12 24 VDC A1SY60E 5 12 24 VDC A1SY60 24 VDC Y00 Y02 Y04 For a load voltage of Y06 12 24 VDC Y08 YOA Yoo For a load voltage of YOE 5VDC When using a working load voltage of 5VDC a separate 12 24VDC source is required for the external power supply Pour utiliser une tension de charge utile de 5 Vcc il faut une source s par e 12 24 V cc pour l alimentation externe Model Rated Load Voltage Model Rated Load Voltage A1SY68A 5 12 24 48 VDC A1SY80 12 24 VDC Yoo Yoo Yo2 Y01 Y04 Y
106. nmounted and the programmable controller is stored When reoperating after a battery is uncounted and the programmable controller is stored the contents of built in RAM and device data may be undefined For this reason make sure to clear the built in RAM memory PC memory all clear in the CPU module by peripheral devices and operate latch clear by RUN STOP key switch before start the operation again 2 If a battery exceeded its guaranteed life is stored and reoperated If a battery exceeded its guaranteed life is stored and reoperated the contents of built in RAM and device data may be undefined For this reason make sure to clear the built in RAM memory PC memory all clear in the CPU module by peripheral devices and operate latch clear by RUN STOP key switches before start the operation again After the built in RAM clear and latch clear of the CPU module write the backed up memory contents to the CPU module before saving POINT Make sure to back up each memory contents before storing the programmable controller Refer to the following manuals for details of built in RAM clear programmable controller memory all clear by peripheral devices GX Developer Operating Manual A6GPP A6PHP Operating Manual eSWOSRX SWOINX SWOIVD GPPA Operating Manual Refer to Section 4 5 3 for latch clear operation by RUN STOP key switch of the CPU module A 32 1 OVERVIEW This user s manual provides the performance specifications
107. nsion cable is detected cable BATTERY The battery voltage ERROR or the CPU module has dropped below Replace the battery he specified value of the CPU module The lead connector Connect the lead of the CPU module connector when battery is using the built in disconnected RAM or the memory M9006 is ON retention function The battery voltage during power failure or the memory card Replace the battery Checked has dropped below of the memory card at power he specified value on M9048 is ON 1 The CPU malfunctioned due to noise 2 Hardware failure 112 7 TRANSPORTATION PRECAUTIONS When transporting lithium batteries make sure to treat them based on the transportation regulations 7 1 Relevant Models The batteries for the QCPU A is classified as shown in the table below Product Name Model Description Handled As Battery Q6BAT Lithium battery SRAM card battery Q2MEM BAT Lithium coin battery Non dangerous goods Packed with lithium coin battery Q2MEM BAT Memory card Q2MEM 1MBS 7 2 Transportation Guidelines Products are packed properly in compliance with the transportation regulations prior to shipment When repacking any of the unpacked products to transport it to another location make sure to observe the IATA Dangerous Goods Regulations IMDG Code and other local transportation regulations For details please consult your transportation co
108. nt Un serrage excessif peut endommager les vis et ou le module avec aussi un risque de chute de court circuits et de dysfonctionnements Veiller ne pas laisser la poussi re les copeaux m talliques ou d autres corps trangers p n trer dans le module Tout corps tranger peut tre l origine d un d part de feu d une panne ou d un dysfonctionnement Le haut du module est recouvert d un film protecteur pour viter toute p n tration de corps trangers comme des copeaux m talliques pendant le c blage Ne pas retirer le film protecteur avant de terminer le c blage Il doit cependant tre retir avant la mise en service du syst me pour une meilleure dispersion de la chaleur P cautions de c blage A ATTENTION Les automates programmable Mitsubishi doivent tre install s en tableau ou armoire de commande Raccorder l alimentation principale au module d alimentation dans le tableau de commande sur une plaque a bornes avec relais Le c blage et le remplacement d un module d alimentation doivent tre effectu s par un personnel d entretien averti des risques d lectrocution propos des m thodes de c blage se reporter au Manuel de l utilisateur QCPU mode A Pr cautions de mise en service et de maintenance A AVERTISSEMENT Ne toucher a aucun des bornes quand le syst me est sous tension Il y aurait risque d lectrocution Raccorder correctement le connecteur des piles Les pil
109. o RUN 2 3 Turn on the start switch 3 4 When the magnetic contactor MC 4 comes in the output equipment is powered and may be driven by the program 5 INPUT module T M RA2 i E ON Voltage relay is i recommended i 4 Low battery alarm Lamp or buzzer RA1 switched ON by M9039 run monitor relay Power to output equipment switched OFF when the IC fin the case of an emer gency stop or a stop caused by a limit switch OUTPUT module 4 STOP signal is given a M For AC DC Set the ON the power Switch CPU to RUN When DC power is established RA2 goes ON Timer TM times out after the DC power reaches 100 The TM set value should be the period of time from when RA2 goes ON to the establishment of 100 DC voltage Set this value to approximately 0 5 seconds Turn on the start switch When the magnetic contactor MC comes in the output equipment is powered and may be driven by the program If a voltage relay is used at RA2 no timer TM is required in the program 45 lt System example gt 2 Fail safe measures to cover the possibility of programmable controller failure Although a CPU module detects failures of programmable controller CPU and memory by using the self diagnostics function it may not detect those of I O control area In such cases all I O points may turn on or off depending on the failure or the control target may malfunction or t
110. odule specifications 5 2 2 Output module connections 5 3 Input output combined modules 5 3 1 Input output combined module specifications 5 3 2 Input output composite module connections 6 ERROR CODES 6 1 Reading the Error Code ss amener 6 2 Error Code List sis nrisnminmninnin en ete eee ete test 7 TRANSPORTATION PRECAUTIONS 7 1 Relevant Models 7 2 Transportation Guidelines A 29 ABOUT THE MANUALS The following manuals are related to this product Referring to this list please request the necessary manuals Detailed manual Model code QCPU A A mode User s Manual This manual describes information on the performance functions and handling of the QCPU A A mode and on the SH 080065 specifications and handling of the memory cassettes power 13JR10 supply modules and base units Sold separately Related Manuals Manual nm Manual Number Model code Type ACPU QCPU A A Mode Programming Manual Fundamentals This manual describes programming methods required to create IB 66249 programs device names parameters types of program 13J740 configuration of the memory area etc Sold separately Type ACPU QCPU A A Mode Programming Manual Common Instructions This manual describes how to use the sequence instructions IB 66250 basic instructions application instructions and micro computer 13741 programs Sold separately Type AnSHCPU AnACPU
111. oet connector 32 0 16A 64 x2 0 4ms or 0 4ms or 24 pin 16 32 48 100 26 4VDC lower lower connector 0 08A 64 For all modules the insulation system is photocoupler insulation and the input indications are LED indications 4 The dynamic scan cycle is 13 3ms 2 Set using the DIP switch on the module front 65 5 1 2 Input module connections Input module connections Rated Input M del Voltage A1SX10 100 to 120 A1SX10EU VAC A1SX30 12 24 VAC DC A1SX20 200 to 240 A1SX20EU VAC Rated Input Model Voltage x01 200 X03 X02 SOE X04 X06 X07 ET X08 XOA X09 X0C xo X0E COM XOF Vacant ess Vacant i 4 12 24VDC ff 9 land 18 areconnected internally 9 land 18 areconnected internally Rated Input Model Voltage A1SX40 12 24 VDC A1SX80 A1SX40 S1 A1SX80 S1 A1SX40 S2 ZA NDC A1SX80 S2 Rated Input Voltage 12 24 VDC 24 VDC X00 x01 X00 5 X01 X02 X03 X03 X05 5 X05 x04 X06 X07 5 X07 COM X08 X09 X0A X0B X0C X0D X0E XOF COM Vacant 19 Vacant 9 land 18 areconnected internally
112. ons Train equipment transport equipment such as Elevator and Escalator Incineration and Fuel devices Vehicles Manned transportation Equipment for Recreation and Amusement and Safety devices handling of Nuclear or Hazardous Materials or Chemicals Mining and Drilling and or other applications where there is a significant risk of injury to the public or property A 24 Notwithstanding the above restrictions Mitsubishi may in its sole discretion authorize use of the PRODUCT in one or more of the Prohibited Applications provided that the usage of the PRODUCT is limited only for the specific applications agreed to by Mitsubishi and provided further that no special quality assurance or fail safe redundant or other safety features which exceed the general specifications of the PRODUCTs are required For details please contact the Mitsubishi representative in your region A 25 REVISIONS Print Date Dec 1999 The manual number is given on the bottom right of the front cover Manual Number IB NA 0800084 A Revision First edition Mar 2000 IB NA 0800084 B Addition of model QA1S33B Dec 2003 IB NA 0800084 C Addition of model A1SY42P Addition Chapter 7 Partial correction SAFETY PRECAUTIONS Section 5 2 1 5 2 2 Dec 2004 IB NA 0800084 D Partial correction SAFETY PRECAUTIONS CONTENTS Section 2 1 2 2 Chapter 3 Section 3 1 3 3 1 4 3 1 5
113. or 2ms or ower lower A1SY 32 12 24V 0 1A 2A _ msor 1ms or 41P DC lower lower A1SY42 Transistor 1 6A _ 2msor 2ms or Output 64 lower lower A1SY sink type 2A 1ms or 1ms or 42P lower lower A1SY50 0 5A 2A 2A 4A ES el 2ms or 2ms or A1SY60 i 24VDC 45 C 45 C ower lower 1 6A 3 2A 55 C 55 C Transistor A1SY 5 12 60E Output 24VDC 7A a F source type msr 10ms Transistor or A1SY Output Sie lower lower 68A sink source 8 24 2A j j 48VDC type Transistor Output 5 ims or 1ms or A1SY71 for TTL 32 12VDC 0 016A 0 256A wer dower CMOS sink type For all modules the insulation system is photocoupler insulation and the output indications are LED indications 1 The dynamic scan cycle is 13 3ms FAST Set using the DIP swi 2 Set using the DIP switch on the module front 74 T mode or 106 7ms SLOW mode ch on the module rear 3 Value at TYP 200VAC 4 Value at TYP 12VDC 5 ERR LED turns on when fuse is blown or external supply power is off 6 0 08A is shown on the rating plate of the module 7 0 15A is shown on the rating plate of the module 75 External Power Suppl Field Points Surge Fuse Error aya Internal No of Wiring Common Suppression Rating display Current Occupied DC24V Consumption Points Current 1 6A LED 0 008A 0 27A Terminal 8 16
114. or A1SX48Y58 8 24VDC TMA higher lower Max Output No of Rated Max Load Current Response Time Model Type Points Load Voltage 1 Point Common OFF to ON ON to OFF A1SH42 1 6A 2ms or 2ms or lower ower A1SH42P Transistor 2A 1ms or 1ms or 12 lower ower Output Pe 24VDC OA 2ms or 2ms or A1SH42 S1 sink type 1 6A i ower ower A1SH42P S1 2A Anson c Tmp lower ower Relay 24VDC 10ms or 12ms or A1SX48Y18 Output 240VAC 2h 8A lower ower Transistor 8 A1SX48Y58 Output 12 0 5A 2A 2ms or ms OF 3 24VDC lower ower sink type For all modules the insulation system is photocoupler insulation and the operation status is provided by LED indications 88 3 Max Response Time No of Max Simultaneous Input Points A 7 Occupied Percentage Simultaneously ON OFF to ON ON to OFF Points 10ms or lower 10ms or lower 60 24VDC 32 0 3ms or lower 0 3ms or lower 100 26 4VDC 10ms or lower 10ms or lower 8 External External Points Field Wirin Surge Fuse Power Supply Current Pie aa Common 9 Suppression Rating TYP 24VDC Consumption mre Current 5VDC 3 2A 0 008A 0 5A 40 pin None 0 012A 0 13A 32 Connector Zener diode 32 3 2A 0 008A 0 5A None 0 012A 0 13A None None 0 045A 0 085A 8 Terminal 16 Zener diode 3 2A 0 06A 0 06A 89 5 3 2 Input output composite module connections Connexions du module composite entr e sortie
115. orrespond to the B row of the module B1 et B2 ainsi que A1 et A2 sont connect s l int rieur Les rang es de broches A et B ci dessous correspondent aux rang es de broches marqu es A et B sur le sch ma imprim sur le module Noter que les num ros de broche de rang e correspondent la rang e B sur le module 12 24 VDC 12 24 V cc Model Mod le Vacant Libre Rated Load Voltage Tension nominale d entr e 81 Model Rated Load Voltage A1SY42 ATSY42P 12 24 VDC Yoc Yoo VD YOE VE YOF VIF CT Vacant Vacant Vacant Vacant 12 24 VDC COM i if 12 24 VDC COM12 24 VDC The figure above indicates F the first half 32 points The connections for L the latter half 32 points are the same as for regard YOO to Y1F as Y20 to Y3F B1 and B2 and A1 and A2 are connected internally The A and B pin number rows shown above are transposed with respect to the diagram of he A and B rows which is printed on the module Remember that the A row pin numbers correspond to the B row of the module La figure ci dessus repr sente F premi re moiti de 32 points Les connexions pour L deuxi me moiti de
116. ower supply for the system in all phases before cleaning the module or retightening the terminal screws or module fixing screws Failure to do so may result in electric shock Undertightening the terminal screws can cause short circuit or malfunction Overtightening can damage the screw and or module resulting in drop short circuit or malfunction A CAUTION Before performing online operations especially program modification forced output and operating status change for the running CPU module from the peripheral connected read relevant manuals carefully and ensure the safety Improper operation may damage machines or cause accidents Do not disassemble or modify the modules Doing so may cause failure malfunction injury or a fire Use any radio communication device such as a cellular phone or PHS Personal Handy phone System more than 25cm 9 84inches away in all directions from the programmable controller Failure to do so may cause malfunction A 6 STARTUP AND MAINTENANCE PRECAUTIONS Z CAUTION Shut off the external power supply for the system in all phases before mounting or removing the module Failure to do so may cause the module to fail or malfunction After the first use of the product do not mount remove the module to from the base unit and the terminal block to from the module more than 50 times IEC 61131 2 compliant respectively Exceeding the limit of 50 times may cause malfunction
117. ower supply module is re powered on right after powered off within 5s the inrush current exceeding the specified value 2ms or less may be generated Therefore make sure to re power on the module 5seconds after power off When selecting a fuse or breaker for external circuit consider the above point as well as meltdown and detection characteristics 49 1 A1S61PN 2 A1S62PN 9 9 MELSECArsarn MELSECArssen POWER O04 1 POWER 04 1 MITSUBISHI MITSUBISHI a 2 Ol O 2 TO O aw all Oll O Ol a LO O 3 oF Fo 3 5 ore HOO lol O 4 ETS 5e va ys oe I Omer TI On 5 SG Omne 5 1 O zone 7 D y P fr rm 9 MELSECA1s63P owo 4 MITSUBISHI Z Oo o 3 oll O r Oj O Ol O 4 LO O A 1O Os O One Description POWER LED The indicator LED for the 5 VDC power Used to supply 24VDC to inside the output module 24 V and 24 G terminals a using external wiring The grounding terminal connected to the shield pattern of the printed circuit board FG terminal Grounding for the power supply filter The potential of L
118. pply side Introduction Introduction Filter Filter Output side device side Output side device side a The noise will be included b Separate and lay the input when the input and output and output wires wires are bundled 2 Earth the noise filter earthing terminal to the control panel with the shortest wire possible approx 10 cm 3 94 in 22 3 1 7 Power line for external power supply terminal Use a CE marked AC DC power supply for an external power supply of the modules and the power cable length needs to be less than 30m 98 43 ft 1 The power cable length forthe A1SJ71E71N B5 needs to be less than 3m 9 84 ft Install noise filters to external supply power terminals of the I O module and the modules below Use noise filters whose damping characteristic is equivalent to that of the MA1206 produced by TDK Lambda Corporation 3 1 8 1 e Analog digital converter module e Digital analog converter module e Analog I O module e Temperature input module e Temperature control module e Pulse input module e High speed counter module e Positioning module Installation environment of the CC Link LT module and the AS I module CC Link LT module Use the module under the environment of Zone A 1 For the categories of the following products refer to the manual came with each product e CL1Y4 R1B1 CL1Y4 R1B2 e CL1XY4 DR1B2 e CL1XY
119. r 10ms or lower at 24VDC input Dielectric withstand voltage Across inputs LG and outputs FG 2 830VAC rms 3 cycles 2000m 6562ft 500VAC across primary and 5VDC Insulation resistance Across inputs and outputs LG and FG separated across inputs and LG FG across outputs and FG LG 10MQ or higher by 500VDC insulation resistance tester 5MQ or more by insulation resistance tester Noise durability Noise voltage 500 Vp p Noise width 1hs Noise frequency 25 to 60 Hz noise simulator condition Noise voltage IEC61000 4 4 2kV Noise voltage 500 Vp p Noise width 1us Noise freque ncy 25 to 60 Hz noise simulator condition Power indication Power LED indication light at he time of output of 5 VDC Fuse Built in Unchangeable by user Terminal screw size Taille des vis de borne M3 5x7 M3 5x7 Applicable wire size Taille du fil a utiliser 0 75 to 2mm 0 75 2mm Applicable solderless terminal Borne sans soudure a utiliser RAV 1 25 to 3 5 RAV 2 to 3 5 RAV 1 25 3 5 RAV 2 3 5 48 Power Supply Module Specifications Applicable tightening torque 59 to 88N cm Couple de serrage 59 88Necm appliquer External dimension 130 x 55 x 93 6 5 12 x 2 17 x 36 9 mm inches Weight 0 60 kg 0 50 kg Overcurrent protection The overcurrent protection device shuts off the 5VDC and or 24VDC circuit s and stops the system if the cur
120. r malfunction Tighten the terminal screws within the specified torque range Undertightening can cause short circuit fire or malfunction Overtightening can damage the screw and or module resulting in drop short circuit or malfunction Prevent foreign matter such as dust or wire chips from entering the module Such foreign matter can cause a fire failure or malfunction A protective film is attached to the top of the module to prevent foreign matter such as wire chips from entering during wiring Do not remove the film during wiring Remove it for heat dissipation before system operation A 5 WIRING PRECAUTIONS CAUTION Mitsubishi programmable controllers must be installed in control panels Connect the main power supply to the power supply module in the control panel through a relay terminal block Wiring and replacement of a power supply module must be performed by maintenance personnel who is familiar with protection against electric shock For the wiring methods refer to QCPU A mode User s Manual STARTUP AND MAINTENANCE PRECAUTIONS WARNING Do not touch any terminal while power is on Doing so will cause electric shock Correctly connect the battery connector Do not charge disassemble heat short circuit solder or throw the battery into the fire Doing so will cause the battery to produce heat explode or ignite resulting in injury and fire Shut off the external p
121. re of the problem When using MELSECNET 10 1 The contents of the network parameters or the second link unit written from a peripheral device differ from the actual network system 2 The link parameters or the second link unit have not been written 3 The setting for the otal number of stations is 0 Write the parameters again and check Check the station number settings Persistent error occurrence may indicate a hardware fault Consult your nearest Mitsubishi representative explaining the nature of the problem When using MELSECNET 10 1 The contents of the network parameters or the third link unit written from a peripheral device differ from the actual network system The link parameters or the third link unit have not been written The setting for the otal number of stations is 0 108 Write the parameters again and check Check the station number settings Persistent error occurrence may indicate a hardware fault Consult your nearest Mitsubishi representative explaining the nature of the problem Error Massage LINK PARA ERROR Tab Detailed Error Code D9091 le 6 1 Error Code List Continue CPU States Stop or Contin ue set by param eter Error and Cause When using MELSECNET 10 1 The contents of the network parameters for the fourth link unit written from a peripheral device differ from the actua
122. re to do so may result in damage to the product Do not directly touch any conductive part of the module Doing so can cause malfunction or a failure of the module A 4 WIRING PRECAUTIONS Z WARNING Shut off the external power supply for the system in all phases before wiring Failure to do so may result in electric shock or damage to the product After wiring attach the included terminal cover to the module before turning it on for operation Failure to do so may result in electric shock A CAUTION Ground the FG and LG terminals to the protective ground conductor dedicated to the programmable controller Failure to do so may result in electric shock or malfunction Use applicable solderless terminals and tighten them with the specified torque range If any solderless terminal is used it may be disconnected when the terminal screw comes loose resulting in failure Check the rated voltage and terminal layout before wiring to the module and connect the cables correctly Connecting a power supply with a different voltage rating or incorrect wiring may cause a fire or failure Do not connect multiple power supply modules to one module in parallel The power supply modules may be heated resulting in a fire or failure Connectors for external connection must be crimped or pressed with the tool specified by the manufacturer or must be correctly soldered Incomplete connections could result in short circuit fire o
123. rent exceeding the specified value flows in the circuit s As this results in voltage drop the power supply module LED turns off or is dimly lit After that power off the input power supply to eliminate the causes of overcurrent e g insufficient current capacity and short circuit and then power on the input power supply to start the system When the current has reached the normal value the initial start up of the system will be performed Overvoltage protection The overvoltage protection shuts off the 5VDC circuit and stops the system if the overvoltage of 5 5V is applied to the circuit This results in the power supply module LED turning off When restarting the system power OFF and ON the input power supply and the initial start up of the system will be performed lf the system is not booted and the LED remains off this means that the power supply module has to be replaced the LED remains off this means that the power supply module has to be replaced Allowable momentary power failure period The programmable controller CPU allowable momentary power failure period varies with the power supply module used In case of the A1S63P power supply module the allowable momentary power failure period is defined as the time from when the primary side of the stabilized power supply for supplying 24VDC to the A1S63P is turned off until when the voltage secondary side has dropped from 24VDC to the specified value 15 6VDC or less Inrush current If the p
124. s modules used on the base unit For details on the mounting method refer to the QCPU A A mode User s Manual 29 7 Pour installer l automate programmable dans un tableau de commande prendre en compte tous les aspects d op rabilit de maintenabilit et de r sistance l environnement Monter fermement sur l unit de base tous les modules de la s rie MELSEC Q utiliser Pour le d tail de la m thode de montage voir le QCPU A A mode User s Manual Manuel de l utilisateur QCPU A A mode 30 4 1 2 Instructions for mounting the base unit 1 Mounting dimensions Mounting dimensions of each base unit are as follows o o o o oO oo O 0 j AO Go ody 1 m m L J a F QA1S33B QA1S35B QA1538B QA1S51B QA1S65B QA1S68B 255 10 04 325 12 80 430 16 93 100 3 94 315 12 40 420 16 54 235 9 25 305 12 01 410 16 14 80 3 15 295 11 61 400 15 75 130 5 12 110 4 33 Unit mm inches 1 The tolerances of Ws and Hs are 0 3 mm respectively 2 Unit mounting position This shows the position of the panel s ceiling a wiring duct or components y Wh y V Ps A 2 MM or more 1 Panel 7 m 20mm 0 79inches Door p UI
125. t of the module fully insert the module fixing projection s into the hole s in the base unit and press the module until it snaps into place Incorrect mounting may cause malfunction failure or a drop of the module When using the programmable controller in an environment of frequent vibrations fix the module with the screw Tighten the screw within the specified torque range Undertightening can cause drop of the screw short circuit or malfunction Overtightening can damage the screw and or module resulting in drop short circuit or malfunction Insert securely the module fixing projection at the bottom of the AnS series module into the fixing hole in the base unit and then tighten the module fixing screw within the specified torque When no screw is tightened even if the module is installed correctly it may cause malfunctions a failure or a drop of the module Tightening the screw excessively may damage the screw and or the module resulting in a drop of the module a short circuit or malfunctions When using an extension cable connect it to the extension cable connector of the base unit securely Check the connection for looseness Poor contact may cause incorrect input or output When using a memory card fully insert it into the memory card slot Check that it is inserted completely Poor contact may cause malfunction Shut off the external power supply for the system in all phases before mounting or removing the module Failu
126. te de quoi il y a risque d lectrocution A 12 P cautions de cablage ATTENTION Mettre la masse les bornes FG et LG sur le conducteur r serv la protection la terre de l automate programmable Faute de quoi il y a risque d lectrocution et de dysfonctionnement Utiliser des bornes sans soudure du type prescrit en les serrant au couple prescrit Une borne sans soudure dont la vis se desserre peut tre une source de mauvais contact avec risque de panne V rifier la tension nominale et l affectation des bornes avant le c blage du module et raccorder les c bles correctement Le raccordement d une alimentation d une tension autre que la tension nominale ou une erreur de c blage peut tre l origine d un d part de feu ou d une panne Ne pas raccorder plusieurs modules d alimentation en parall le sur un m me module La surchauffe des modules d alimentation pourrait entra ner un d part de feu ou tre l origine d une panne Les connecteurs pour connexions externes doivent tre sertis ou comprim s avec l outil prescrit par le fabricant ou d faut doivent tre soud s correctement Une connexion imparfaite peut tre l origine d un court circuit ou d un d part de feu ou entra ner des dysfonctionnements Serrer les vis de borne dans les limites du couple de serrage prescrit Si les vis sont insuffisamment serr es il y a risque de court circuits d part de feu ou dysfonctionneme
127. ten without using X and Y contact instructions or compare instructions The check pattern circuits of the LEDA CHK LEDA CHKEND instructions are written with 257 or more steps Corrective Action Check the program of the CHK instruction and correct it referring to contents of detailed error codes CAN T EXECUTE I Checked at occurrence of interrupt The IRET instruction was given outside of the interrupt program and was executed Read the error step using a peripheral device and delete the IRET instruction There is no IRET instruction in the interrupt program Check the interrupt program if the IRET instruction is given in it Write the IRET instruction if it is not given Though an interrupt module is used no interrupt pointer 1 which corresponds to the module is given in the program Upon occurrence of error the problem pointer I number is stored at D9011 98 Monitor special register D9011 using a peripheral device and check if the interrupt program that corresponds to the stored data is provided or if two or more interrupt pointers 1 of the same number are given Make necessary corrections Error Massage CASSETTE ERROR Error Code D9008 Table 6 1 Error Code List Continue Detailed Error Code D9091 Error and Cause 1 A memory card is inserted or removed while the CPU module is ON 2 An inva
128. tennas to emit noise To prevent noise emission use shielded cables for the cables which are connected to the I O modules and intelligent function modules and may be extracted to the outside of the control panel The use of a shielded cable also increases noise resistance The signal lines including common line of the programmable controller which are connected to I O modules intelligent function modules and or extension cables have noise durability in the condition of grounding their shields by using the shielded cables If a shielded cable is not used or not grounded correctly the noise resistance will not meet the specified requirements 1 Shield grounding a When grounding the shied position the grounding point closer to the module and take care so that the electromagnetic induction will not occur between the grounded cable and ungrounded one b When grounding the shield strip a part of the outer insulation layer to expose the shield and make the shield contact with the control panel in the largest area as possible The clamp fitting as shown below can be used In this case however the contact area on the panel s inner surface must be masked during painting Shield section lt Clamp fitting Paint mask Shielded cable Note The method of earthing by soldering a wire onto the shield section of the shielded cable as shown below is not recommended The high frequency impedance will increase and the shield will be
129. ters operation mode at occurrence of error annunciator indication mode or STOP RUN indication mode is incorrect The MNET MINI automatic refresh setting by parameters is incorrect Timer setting by parameters is incorrect Counter setting by parameters is incorrect Corrective Action Read parameters in the CPU memory check the contents make necessary corrections and write them again to the memory MISSING END INS Checked at STOP RUN The END FEND instruction is not given in the main program Write the END instruction at the end of the main program The END FEND instruction is not given in the sub program if the sub program is set by parameters Write the END instruction at the end of the sub program CAN T EXECUTE P Checked at execution of instruction The same device number is used at two or more steps for the pointers P and interrupt pointers I used as labels to be specified at the head of jump destination Eliminate the same pointer numbers provided at the head of jump destination Label of the pointer P specified inthe CJ SCJ CALL CALLP JMP LEDABIFCALU or LEDA BBREAK instruction is not provided before the END instruction 95 Read the error step using a peripheral device check contents and insert a jump destination pointer P Error Massage CANT EXECUTE P Ch
130. the A and B rows which is printed on the module Remember that the A row pin numbers correspond to the B row of the module Les rang es de broches A et B ci dessous correspondent aux rang es de broches marqu es A et B sur le sch ma imprim sur le module Noter que les num ros de broche de rang e A correspondent a la rang e B sur le module Model Mod le Rated Load Voltage Tension nominale d entr e Vacant Libre VDC Vcc 68 Model Rated Input Voltage A1SX81 12 24 VDC A1SX81 S2 24 VDC Vacant 7 Les 19 and 36 are connected internally sont connect s l int rieur English French English Model Mod le Rated Load Voltage Tension nominale d entr e Vacant Libre VDC Vcc 69 Model Rated Input Voltage Pin Arrangement A1S42X 12 24 VDC Pin No Input terminals Internal B12 Ode K foni A12 circuit a B11 A11 B10 A10 B9 A9 S x HH EF ARS PERENE E i BE PENEI penere heheheeh Seen from front face of the module B8 intemal control AB circuit B7 Internal AT control B6 1 8th duty A6 B5 A5 B3 A3 12 24 voc B2 A2 If there will be c
131. trol A12 circuit B11 A11 B10 A10 B9 A9 onal akg Dr Be Seen from front circuit A8 face of the module B7 AT Intemnal B6 control A6 1 8th duty BS YDO YD1 YD2 YD3 B3A3 I 12124 voc YD4 YD5 L 4 B2A2 YD6 YD7 900000000000 RARE RARRAAEREX FARRAH FAHER SES EEE RARES The fuse in the output module is provided to prevent the YSCNO YSCN1 external wiring from burning in the event of a short circuit YSCN2 YSCN3 in the module s output Consequently it may not be able to YSCN4 YSCN5 protect output devices YSCN6 YSCN7 If an output device is damaged in a failure mode other than a short circuit the fuse might not be blown The ERR LED will alxo come ON when the external VDC VDC power supply is cut Mount the resistors to limit LED current g ov ov externally to the A1S42Y ies Vacant Vacant Vacant Vacant 12 24 12 24 The power supply voltage 12 24VDC is applied in the LED s reverse direction If the peak inverse voltage is insufficient connect protective diodes in series with each of the LEDs Le r le du fusible du module de sortie est d viter d endommager le c blage externe dans l ventualit d un court circuit de la sortie de module Il ne peut donc assurer la protection des dispositifs de sortie Si un dispositif de de sortie est
132. troller is EN61010 1 safety of devices used in measurement rooms control rooms or laboratories For the modules which operate with the rated voltage of 50 VAC 75 VDC or above we have developed new models that conform to the above standard For the modules which operate with the rated voltage under 50 VAC 75 VDC the conventional models can be used because they are out of the low voltage directive application range 24 3 2 2 Precautions when using the MELSEC AnS series programmable controller Module selection 1 Power module For a power module with rated input voltage of 100 200 VAC select a model in which the internal part between the first order and second order is intensively insulated because it generates hazardous voltage voltage of 42 4 V or more at the peak area For a power module with 24 VDC rated input a conventional model can be used 1 0 module For I O module with rated input voltage of 100 200 VAC select a model in which the internal area between the first order and second order is intensively insulated because it has hazardous voltage area For I O module with 24 VDC rated input a conventional model can be used CPU module memory card base unit Conventional models can be used for these modules because they only have a 5 VDC circuit inside Special function module Conventional models can be used for the special function modules including analog module network module and positioning module
133. tsubishi Technical Bulletins etc 2 Product supply including repair parts is not available after production is discontinued 3 Overseas service Overseas repairs shall be accepted by Mitsubishi s local overseas FA Center Note that the repair conditions at each FA Center may differ 4 Exclusion of loss in opportunity and secondary loss from warranty liability Regardless of the gratis warranty term Mitsubishi shall not be liable for compensation of damages caused by any cause found not to be the responsibility of Mitsubishi loss in opportunity lost profits incurred to the user by Failures of Mitsubishi products special damages and secondary damages whether foreseeable or not compensation for accidents and compensation for damages to products other than Mitsubishi products replacement by the user maintenance of on site equipment start up test run and other tasks 5 Changes in product specifications The specifications given in the catalogs manuals or technical documents are subject to change without prior notice Country Region Sales office Tel USA Brazil Germany UK ltaly Spain France Czech Republic Poland Russia When exported from Japan this manual does not require ap Mitsubishi Electric Automation Inc 500 Corporate Woods Parkway Vernon Hills IL 60061 USA Tel 1 847 478 2100 MELCO TEC Representacao Comercial e Assessoria Tecnica Lida Av Paulista 1439 cj74 Bela Vista Sao
134. wing points a Suitable DIN rail types are listed as follows JIS C 2812 TH35 7 5Fe TH35 7 5Al TH35 15Fe JIS Japanese Industrial Standard b Spacing intervals for DIN rail mounting screws When using a TH35 7 5Fe or TH35 7 5AI DIN rail rail mounting screws should be placed at a pitch of 200 mm 7 87 inches or less in order to ensure that the rail has sufficient strength DIN rail DIN rail mounting screw P p J P 200mm 7 87 inches or less 35mm 1 38inches 9 04 ie saline Diese 8 When installing the base unit to DIN rail in an environment with large vibration use a vibration proofing bracket A1S PLT D Mounting the vibration proofing bracket A1S PLT D enhances the resistance to vibration Depending on the environment to set up the base unit it is also recommended to fix the base unit to the control panel directly 33 4 1 3 Installation and removal of dustproof cover When the QCPU A is used the dustproof cover supplied with the main base unit must be installed to the I O module loaded on the right hand side of the QCPU A to prevent the ingress of foreign matter into the I O module Always install the dustproof cover Without the dustproof cover foreign matter will enter the I O module causing a failure How to install and remove the dustproof cover will be described below 1 Installation of dustproof cover Dustproof
135. work effectively or when emission of the conduction noise from the power line has to be suppressed We tested using ferrite cores from TDK Corporation ZCAT3035 1330 and ZCAT2032 0930 and RFC H13 from KITAGAWA INDUSTREIS CO LTD Make sure to attach a ferrite core to a cable at the position closest to the outlet of control panel as possible If attached at an improper position the ferrite core will not work effectively e Ferrite core Type ZCAT3035 1330 ZCAT2032 0930 Contact TDK Corporation Type RFC H13 Contact KITAGAWA INDUSTREIS CO LTD 21 3 1 6 Noise filter power supply line filter A noise filter is a component which has an effect on conducted noise With the exception of some models it is not required to fit the noise filter to the power supply line but fitting it can further suppress noise The noise filter has the effect of reducing conducted noise of 10 M Hz or less Use any of the following noise filters double x type filters or equivalent Model name FN343 3 01 FN660 6 06 ZHC2203 11 Manufacturer SCHAFFNER SCHAFFNER TDK Rated current 3A 6A 3A Rated voltage 250 V The precautions required when installing a noise filter are described below 1 Do not bundle the wires on the input side and output side of the noise filter When bundled the output side noise will be induced into the input side wires from which the noise was filtered Input side Input side power supply side power su
136. xplains the error definitions causes and actions of error codes error messages and detailed error codes Table 6 1 Error Code List Error Detailed Erop Code Error Error and Cause Massage 09008 Code D9091 INSTRCT CODE ERR Instruction codes which the CPU module cannot decode are included in the program Corrective Action Read the error step using a peripheral device and correct the program of the step Check the ROM if it contains instruction codes which cannot be decoded If it does replace it with a correct ROM Index qualification is specified for a 32 bit constant Device specified by a dedicated instruction is not correct A dedicated instruction has incorrect program structure A dedicated instruction Checked has incorrect command when name STOP Index qualification using RUN or at Z or V is included in the execution program between of LEDABIX and instruction LEDA BIXEND 93 Read the error step using a peripheral device and correct the program of the step Error Massage INSTRCT CODE ERR Checked when STOP RUN or at execution of instruction Error Code D9008 Tab Detailed Error Code D9091 e 6 1 Error Code List Continue CPU States Error and Cause Index qualification is specified for the device numbers and set values in the OUT instruction of imers and counters ndex qualification

QCPU(A mode) CPU Module User`s Manual

Contents

Download Pdf Manuals

Related Search

Related Contents