Manual - cover.cpt
Contents
1. stable surface and be sure to keep all clamps cords clothing and body parts away from moving vehicle components 11 Do not wear vinyl clothing when jump starting a vehicle friction can cause dangerous static electricity sparks Remove all jewelry or metal objects that could cause short circuits or react with battery acid 12 Always disconnect the negative Black jumper cable first followed by the positive Red jumper cable 13 Never allow red and black clamps to touch each other or another common metal conductor This could cause damage to the unit and or create sparking explosion hazard Always store battery clamps in built in holsters when not in use 14 Do not expose battery to fire or intense heat as it may explode Before disposing of the battery protect exposed terminals with heavy duty electrical tape to prevent shorting shorting can result in injury or fire 15 Do not smoke use matches or cigarette lighters while working on a vehicle s battery system 16 Keep unit out of reach of children whether stored or in use 10 a 2 1 1 FIRST AID e SKIN If battery acid comes in contact with skin rinse immediately with water then wash thoroughly with soap and water If redness pain or irritation occurs seek immediate medical attention e EYES If battery acid comes in contact with eyes flush eyes immediately for a minimum of 15 minutes Seek immediate medical attention CAUTIONS Caution statements advi2. When this jump starter is not in use for maximum performance and battery life we recommend that the jump starter s internal battery be recharged every 30 60 days All batteries must be recharged as soon as possible after each use If a jump starter s battery remains in a discharged state battery life will be significantly reduced NOTE Recharging battery after each use will prolong battery life Frequent heavy discharges between recharges or overcharging the unit will reduce battery life The battery can be recharged using an AC wall adapter or DC vehicle adapter Figure 2A 12 Volt Vehicle Power Supply Plug s Figure 2B 110 Volt AC Wall 12 volt Y 12Nolt Transformer DC Output DC Output Check the battery charge level pressing the Battery Status Pushbutton The LED Display Status will indicate the level of charge in the main battery When only one red LED lights be sure to recharge the unit 4 1 AC RECHARGE 110 Volt Wall Transformer The 110 volt AC Recharge Adapter wall transformer is a UL approved and operates from any 110 volt 60 Hz AC supply The wire has a connector that plugs into the Recharge Port to recharge the internal battery See Figure 2A Make sure that the Safety Switch and the Work light are turned OFF during AC recharge When a powered AC recharge adapter s plug is inserted into the Jump Starter s Recharge Port the LED Display Status will automatically activate As recharge progress
3. cigarette lighter or accessory socket or other 12 volt DC source 3 Charge the unit until the green CHARGED indicator is lit 5 LAMP REPLACEMENT You will need a small Phillips head type screwdriver and a PR type 6 volt 3 watt 0 5 ampere bulb Make sure the Work Light area light is turned off 2 Remove the two Phillips type screws turn counter clockwise 3 Liftoff lens and set it aside 4 Using the clean cloth rotate the burned out bulb until the bulb is in the position where the reflector has a triangular gap 5 Lift the bulb straight out NOTE DO NOT USE ANY METAL TOOLS TO REMOVE OR REPLACE BULB 6 Carefully replace with a new bulb PR type 6 volt 0 5 amp bulb 7 Rotate a bulb so the triangle gap and bulb are not align 8 Snap the lens into place a replace the two screws 9 Turn screws clockwise to tighten being careful NOT TO OVER TIGHTEN 6 BATTERY DISPOSAL Contains a maintenance free sealed non spillable lead acid battery which must be disposed of properly Recycling is required contact your local authority for information Failure to comply with local state and federal regulations can result in fines or imprisonment BATTERY DISPOSAL WARNINGS e Do not dispose of the battery in fire as this may result in an explosion e Before disposing of the battery protect exposed terminals with heavy duty electrical tape to prevent shorting shorting can result in injury or fire e Do not expo
4. system is to be used ONLY on vehicles with 6 volt DC battery system 5 Do not attempt to jump start a frozen battery 6 Do not wear vinyl clothing when jump starting a vehicle Friction can cause dangerous static electricity resulting in sparks 7 Remove all metal jewelry This can cause short circuits Always use protective eyewear when jump starting Contact with battery acid may cause blindness and or severe burns 8 Never touch red and black clamps together This can cause dangerous sparks power arcing and or explosion 9 After use as jump starter turn OFF Power Safely Switch Keep out of reach of children 10 Vehicles that have on board computer systems may be damaged if vehicle s battery is jump started Before jump starting this type of vehicle read the vehicle owner s manual to confirm that external starting assistance is advised 11 Always begin the jump starting process with Power Safety Switch turned OFF This allows the polarity alarm to sound if reverse incorrect polarity connection is made Pe WARNING If Reverse Polarity Alarm sounds reverse the cable clamp connections 12 Excessive engine cranking can damage the vehicle s starter motor If the engine fails to start after the recommended number of attempts discontinue jump start procedure and look or other problems that may need to be corrected 13 Only if vehicle to be started has a Positive Grounded System positive battery terminal is connected t
5. Volt matable MD Start 6 Battery jum ERY 6 Volt Portable Battery Jump Starter Part BBJS600 Distributed by Lectric Limited Inc 708 563 0400 www batterybutler com CAREFULLY AND COMPLETELY READ THE CONTENTS OF THIS USER S MANUAL BEFORE USING THIS PRODUCT CONTENTS PAGE 1 SAFETY INFORMATION 2 PIE SU PAIG 3 alcoe seen ENEE N E E EENEN 3 2 INTRODUCTION 4 Key Features 0000 ee eeaee 5 3 USE AS A PORTABLE JUMP STARTER 6 Jump Start Warnings 05 6 Jump Start Procedure 7 4 CHARGING RECHARGING 8 AC Recharge 110 Volt wall source 8 DC Recharge 12 Volt vehicle source 9 5 LAMP REPLACEMENT 9 6 BATTERY DISPOSAL 10 7 SPECIFICATIONS 5 10 IMPORTANT NOTICE THIS MANUAL CONTAINS IMPORTANT INFORMATION REGARDING SAFETY OPERATION MAINTENANCE AND STORAGE OF THIS PRODUCT BEFORE USING THIS PRODUCT READ AND UNDERSTAND ALL CAUTIONS WARNINGS INSTRUCTIONS AND PRODUCT LABELS PLUS YOUR VEHICLE S BATTERY MANUFACTURER S GUIDELINES FAILURE TO DO SO COULD RESULT IN INJURY AND OR PROPERTY DAMAGE 1 SAFETY INFORMATION WARNINGS WARNING STATEMENTS IDENTIFY CONDITIONS OR PRACTICES THAT MAY RESULT IN PERSONAL INJURY OR LOSS OF LIFE 1 When working with lead acid batteries always make sure immediate assistance is available in case of ac
6. ay need to be corrected 9 Although this unit contains a non spillable battery it is recommended that unit be kept upright during storage use and recharging To avoid possible damage that may shorten the units working life protect it from direct sunlight direct heat and or moisture 10 Do not attempt to jump start a frozen battery 11 Never submerge this unit in water 12 All wires cables and cords must be positioned so that they can not be accidentally moved tripped over or damaged by moving parts by pinching or abraiding 2 INTRODUCTION The Battery Butler BBJS600 Jump Starter can jump start most vehicles with a standard 6 volt DC electrical system _As with all jump starters available today this unit is designed to assist a vehicle s weak battery a battery that may be too weak to start a vehicle but one that is not completely without charge This jump starter is not designed to replace your vehicle s existing battery The Battery Butler BBJS600 Jump Starter is extra safe as compared to other jump starters because it has a Power Safety On Off Switch and a self contained Audible Polarity Alarm that sounds when the cable clamps are connected to incorrect polarity Please read this guide carefully before use to ensure optimum performance and to avoid damage to the system or items that you are using it with The built in Work Light is invaluable when it becomes necessary to locate battery terminals while preparing to
7. cident or emergency 2 Always use protective eyewear when using this product contact with battery acid may cause blindness and or severe burns be aware of first aid procedures in case of accidental contact with battery acid 3 There is a risk of explosive gases being released when lead acid batteries are being charged or discharged Failure to follow instructions may cause property damage explosive hazard and or personal injury 4 Make sure the Safety Switch is OFF before connecting battery clamps to discharged battery This will enable the polarity alarm to function 5 When connecting the battery clamps to a discharged battery and an alarm sounds do NOT turn on the Safety Switch the polarity is reversed Interchange battery clamps before turning the Safety Switch ON 6 When charging unit from a 110 120 volt AC electrical outlet in any wet or damp area make sure that the outlet used is protected by a ground fault interrupt GFI switch 7 When charging the unit near water do not allow the electrical cords and outlets to get wet or come near water electrical shack could result 8 Jump start procedures should only be performed in a safe dry well ventilated area 9 Always store battery clamps in built in holsters when not in use Never touch battery clamps together This can cause dangerous sparks power arcing and or explosion When using this unit in proximity to the vehicle s battery and engine stand the unit on a flat
8. es the red LEDs will light one by one Charge the unit until the LED Display Status lights or flashes the GREEN fully charged LED At this point continue to recharge for one or two hours then disconnect the AC Recharge Adapter AC recharge system is an automatic taper charge and the AC Recharge Adapter can remain connected to the main unit for long periods See Figure 1 for the AC Recharge Port location of the jump starter 8 4 2 DC RECHARGE 12 Volt Recharging the jump starter from an external 12 volt DC power source requires the use of the supplied DC recharge cable See Figure 2B MAKE SURE POWER SAFETY SWITCH AND WORK LIGHT ARE TURNED OFF DURING RECHARGE THIS MAY SLOW RECHARGE OF THE MAIN BATTERY The 12 volt DC Recharge method automatically activates the LED Display Status and provides a taper charge This jump starter is protected to prevent overcharging If the jump starter s battery is fully discharged it is recommended that the host vehicle s engine being used for recharging be left operating while the unit is being charged using the 12 volt DC method NOTE The 12 volt DC recharge method will recharge the unit s battery but the green LED may not light if the charging source is below 12 6 volts 110 volt AC recharge is the best method WARNING DO NOT LEAVE UNIT UNATTENDED WHILE DC CHARGING 1 Insert the Plug of the 12 volt DC Recharge Adapter into the Recharge Port on the unit 2 Plug the other DC Plug into a vehicles
9. his or her installation of this product Rev 1 2007
10. il they are needed On Off Safety Power Switch no key required no key to get lost Audible Polarity Alarm that sounds when cable clamps are connected to incorrect polarity Easy to Read battery LED Display Status activated by pressing the Battery Status Pushbutton and automatically activated during 110 volt AC recharge Cordless Rechargeable internal battery is a non spillable maintenance free 6 volt 12 amp hour sealed lead acid battery Recharges from Standard 110 volt AC Wall Socket adapter included Recharges from Vehicle s 12 volt DC Accessory Power Outlet adapter cable included see Figures 2A amp 2B Requires No Maintenance other than recharging 1 Year Limited Warranty ee IMPORTANT Although this unit is delivered in a partially charged state you must fully charge it with the supplied 110 120 volt AC wall charger for a full 24 hours before using it for the first time You can not overcharge the Jump Starter using the AC charging method Refer to Sections 4 1 and 4 2 for use of 110 Volt AC or 12 Volt DC Recharge Adapters 3 USE AS PORTABLE JUMP STARTER 3 1 JUMP STARTER WARNINGS 1 There is a risk of explosive gas being released when batteries ore improperly charged of discharged Failure to follow instructions may cause properly damage explosion hazard and or personal injury Do not smoke while jump starting Only attempt to jump start a vehicle in a well ventilated area This power
11. jump start a weak battery in the dark This unit also has an easy to read series of red LEDs Light Emitting Diodes arranged as a charge status display that shows the level of charge in the battery from Low to Full The LED Display Status activates whenever the Battery Status Pushbutton is pressed or automatically during the recharge operation The colors of the three display status LEDs are two red and one green During recharge the LED Display Status is active to indicate the level of charge on the battery The left most red LED indicates minimum charge on the battery Recharge the battery when a single LED is the only one that lights The center LED indicates moderate charge on the battery The green LED on the right indicates when the battery is FULL At this point you can stop charging To the left of the three LEDs is a Battery Status Pushbutton Pressing the pushbutton turns on the LED Display Status The pushbutton is pressed to check the battery level at any time During recharge this display is automatically active The Power Safety Switch is located on the upper right side of the unit When the Power Safety Switch is in the OFF position the cable clamps are not powered and the Audible Polarity Alarm is ready to sound if the clamps are connected to incorrect polarity Below the Power Safety Switch is the 12 volt Recharge Port It is covered by a rubber cap that keeps dust dirt and moisture out of the socket The recharger s c
12. o chassis replace steps 9 and 10 of the jump start procedure to follow with the following steps A and B and then proceed to step 11 A Connect Negative Black clamp to vehicle battery s negative terminal B Connect Positive Red clamp to vehicle chassis or a solid non moving metal vehicle component or body part DO NOT clamp directly to positive battery terminal or moving parts 3 2 JUMP START PROCEDURE refer to Figure 1 1 Turn off ignition and all accessories radio a c lights cell phone etc If vehicle place transmission in park and set the emergency brake 2 Make sure the unit s Power Safety Switch is turned OFF 3 Observe jump starting negative or positive ground system as follows Negative ground negative battery terminal connected to chassis this is the most common 4 Squeeze negative black clamp handle and remove it from the Cable Clamp Storage Holster 5 Carefully lift negative black jumper cable wire from Cable Storage Routing Channel below unit starting of clamp end of cable 6 Squeeze positive red clamp handle and remove it from the Cable Clamp Storage Holster 7 Carefully lift positive red jumper cable wire from Cable Storage Routing Channel below unit starting of clamp end of cable 8 Connect Positive Red clamp to vehicle s positive battery terminal 9 Connect Negative Black clamp to chassis or a solid non moving metal vehicle component or chassis part Ne
13. om Standard 110 Volt AC Wall Socket adapter included Recharges from Vehicle s 12 Volt DC Accessory Outlet adapter cable included Requires No Maintenance other than recharging 1 Year Limited Warranty WARRANTY Lectric Limited Inc warrants that for one 1 year from date of purchase with proof of purchase it will replace this product if found to be defective in materials or workmanship when used as directed Return it postage prepaid to Lectric Limited Inc for a prompt no charge replacement with a current equivalent This replacement is Lectric Limited Inc s sole obligation under this warranty Lectric Limited Inc will not be responsible for any incidental or consequential damages or for any loss arising in connection with the use misuse or inability to use this product Some states do not allow the exclusion or limitation of incidental or consequential damages so the above limitation or exclusion may not apply to you This warranty excludes defects or damage due to misuse abuse or neglect This warranty gives you specific legal rights and you may also have other rights which vary from state to state PLEASE READ THE FOLLOWING CAREFULLY Do not attempt to repair or replace parts in or of this product or attempt to modify this product in any way from its original form The buyer assumes all risk and liability arising out of his or her repair parts replacement or modification to the original product or arising out of
14. onnector plugs into this port during recharge The recharge port allows for recharge from either the supplied a 110 volt wall transformer or a vehicle s 12 volt power plug socket To the left of the Battery Status Pushbutton is a work light This provides the user with light while changing a tire connecting battery clamps etc The work light is a long lasting lamp and will continuously operate for 10 hours from a fully charged battery To the left of the work light is the ON OFF rocker switch that controls operation of the work light FIGURE 1 POWER SAFETY ON OFF SWITCH WORK LIGHT ON OFF SWITCH RECHARGE WORK PORT LIGHT POSTIVE CABLE amp CABLE CLAMP REDEA CLAMP RED HOLSTERS Poth sidas LED DISPLAY STATUS NEGATIVE rare BATTERY STATUS BLACK PUSHBUTTON CABLE STORAGE ROUTING f CHANNEL below unit both sides KEY FEATURES Jump Starter for most batteries of engines with a standard 6 volt DC battery system Ideal for older cars tractors etc Work Light illuminates area while jump starting vehicle under the hood changing tires inside tents during power failure etc Powerful 410 peak and 205 amp CCA Cold Cranking Amp Current Non Spillable Maintenance Free 12 amp hour sealed lead acid Battery Industrial Grade Heavy Duty Cables amp Clamps rated at 250 amps 4 Gauge Jumper Cables with exclusive Cable Storage Routing Channels that keep jumper cables out of the way unt
15. se against certain conditions and practices that may result in damage to vehicles appliances and or the Portable Jump Starter 1 Use only the supplied transformer and cords for recharging this unit Do not recharge for more than 3 4 hours maximum using 12 volt DC method Recharge unit after each use 2 All On Off switches should be in the OFF position when the unit is charging or not in use Make sure all switches are in the OFF position before connection to a power source or load 3 Never insert anything other than the supplied power recharging cords or recommended appliance power recharging cords into the recharge port of this unit Do not use any accessory that is not recommended or provided by the manufacturer 5 This jump starter is designed to be used only on vehicles with 6 volt DC battery systems Do not connect battery clamps to a 12 or 24 volt battery system 6 This system is not designed to be used as a replacement for a vehicular battery Do not attempt to operate a vehicle that does not have a battery installed 7 Vehicles that have on board computerized systems may be damaged if vehicle battery is jump started Before jump starting read the vehicle s owner s manual to confirm that external starting assistance is advised 8 Excessive engine cranking can damage a vehicle s starter motor If the engine fails to start after the recommended number of attempts discontinue jump start procedure and look for other problems that m
16. se battery to fire or intense heat as it may explode 7 SPECIFICATIONS Peak Current 20 0005 410 Amps CCA Cranking Current 205 Amps Battery High Density AGM 6 Volt 12 Amp Hour Sealed Lead Acid Jump Start Clamps 400 Amps Heavy Duty Copper Jumper Cables 4 Gauge Welding Cable Work Light Bulb 6 Volt 3 watt 0 5 Amp 10 Battery Butler 6 Volt Portable Battery Jump Starter Part BBJS600 features Jump Starter for most batteries of engines with a standard 6 Volt DC battery system Ideal for older cars tractors etc Powerful 410 Peak Amps amp 205 CCA Cold Cranking Amp Current Work Light Illuminate areas while jumping vehicle under the hood changing tires during power outages camping inside tents etc Cordless Rechargeable internal battery is a non spillable maintenance free 12 amp hour sealed lead acid battery Industrial Grade Heavy Duty Cables amp Clamps rated at 250 amps 4 Gauge Jumper Cables with exclusive Cable Storage Channels that keep jumper cables out of the way until they are needed ON OFF Safety Power Switch no key required no key to get lost Audible Polarity Alarm that sounds when cable clamps are connected to incorrect polarity Easy to Read LED Battery Charge Status Display activated by pressing the Charge Status Button and automatically activated during recharge Recharges fr
17. ver clamp directly to negative battery terminal or moving part WARNING If reverse polarity alarm sounds DO NOT TURN ON SAFETY SWITCH Change swap positions of Red and Black clamps When proper polarity connection is mode the alarm will not sound continue with next step 10 Turn ON jump starter s Power Safety Switch 11 Start vehicle crank engine in 5 6 second bursts If engine won t start seek help and go to step 14 12 After vehicle starts turn unit s Power Safety Switch to OFF position 13 Leave engine running 14 Remove clamps First disconnect the clamp connected to the engine or chassis followed by the clamp connected to the battery 15 Carefully press negative black jumper cable wire into Cable Storage Routing Channel starting at end away from the clamp 16 Squeeze negative black clamp handles and slide clamp into side holster 17 Carefully press positive red jumper cable wire into Cable Storage Routing Channel starting at end away from the clamp 18 Squeeze positive red clamp handles and slide clamp into side holster 19 Recharge Jump Starter as soon as possible 27 4 CHARGING RECHARGING Lead acid batteries require maintenance to maintain a full charge and to ensure good battery life All batteries lose energy from self discharge over time and more rapidly when they are at higher temperatures Therefore batteries need periodic charging to replace energy lost through self discharge
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