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MELSEC iQ-R Analog-Digital Converter Module User`s Manual

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Contents

1. 1 CH1 V 2 V l 3 I 4 SLD 5 CH2 V 6 V I 7 I 8 SLD 9 CH3 V 10 V l 11 I 12 SLD 13 CH4 V 14 V l 15 I 16 SLD 17 AG 18 FG 5 WIRING 5 1 Terminal Blocks MR60ADV8 1 CH1 V 2 V 3 CH2 V 4 y 5 CH3 V A 6 v 1 CH1 ba carl V 7 CH4 V V ch2 8 y Zz CH2 V FEA crs 9 CH5 V E CH V FIRES V cha 10 V A cna t 11 CH6 V S Y Ss V CHS En Z CH5 V 12 V A V cue My cD eras 13 CH7 V 7 TO v cH SS om N V _ cH 15 CH8 V CD cus V zx E CA v ka 16 V Es FG 17 AG 18 FG HMRG6OADI8 4 CH1 I 2 l 3 CH2 I 4 l 5 CH3 I 6 l Ci 4 Cc S al F cH R E w CH2 8 I A SL cH2 l E Y 7 9 CH5 I Xs CH3 by 5 ar 10 l AK E_ ch4 7 EL cua 1 RES sex 11 CH6 I d s2 CH5 l 12 l OIA cue 5 ls 13 CH7 I LI GsS cuz CH EZ one 14 S E_ chs 1 H CD cus _ 2 did PS I 16 l Ed AG FG 17 AG 18 FG Terminal blocks that have been used on MELSEC Q series A D converter modules can be used just the way they are The terminal layout is the same as the MELSEC Q
2. Voltage Please select a target channel and Current Voltage selection for the offset gain setting and press Offset Setting or Gain Setting Pressing Close registers to the module Close Executes the offset settings Please press the Yes button after setting the voltage current to the target channel Set offset gain settings Object Module O000 REDADS Error Code Detail Display Error Clear Offset Gain Setting Ch Selection Current Voltage Offset Status Gain Status selection 7 CHIC Voltage v Changed F CHa 3 Voltage E CHAS Voltage v CH5 5 Voltage y Voltage E Voltage v Voltage v 3 Voltage CHINA Voltage Voltage C Voltage CHIS D Voltage y CHIME Voltage CHIE Voltage GHI6 G Voltage Please select a target channel and Current Voltage selection for the offset eain setting and press Offset Setting or Gain Setting Pressing Close registers to the module Close Executes the gain settings Please press the Yes button after setting the voltage current to the target channel 8 Mark the checkbox of the channel where offset and gain values are to be set
3. input Practical analog 32767 input range 32000 4 gt 32767 Bae eee ee 32000 Digital output 768 Digital 5 value output 0 value 1 8000 o ssn oc Pesan 35768 es E 10 5 0 5 10 15 32000 32768 Analog input voltage V 15 10 5 0 5 10 15 Analog input voltage V 1 1 to 5V 1V 5V 0 to 32000 125 0uV 2 0 to 5V ov 5V 156 3uV 3 10 to 10V ov 10V 32000 to 32000 312 5 V 4 0 to 10V ov 10V 0 to 32000 5 1 to 5V extended mode 1V 5V 8000 to 32000 125 0uV User range setting 4 1 32000 to 32000 47 72 1 Set the offset value and gain value in the user range setting within a range that satisfies the following conditions conditions are not satisfied A D conversion may not be performed properly Setting range of the offset value and gain value 10 to 10V gain value offset value gt 1 6V If the following 32767 2 Maximum resolution in the user range setting 3 When analog input exceeds the range of the digital output value the digital output value is fixed to the maximum or minimum 1to5V 768 0 to 5V 10 to 10V 32768 0 to 10V 768 1 to 5V extended mode 8768 User range setting 32768 e Set values within the practical range of the analog input and digital output at each input range If the values are out of the range the resolution and accuracy may not fall within the range of the performance specifications Do no
4. The mode will be switched over to normal mode from offset gain setting mode after ending Click Yes to exit registration Click No to exit without registration O Do you want to register the offset gain setting and exit Caution The offset gain setting is not active until the registration is executed The registration cannot be executed in case of error occurrence at the target module The mode will not be switched over to normal mode when the offset gain mode is selected in the drive mode setting 34 7 OFFSET GAIN SETTING 7 1 Setting Procedure APPENDICES Appendix 1 1 0 Conversion Characteristics An I O conversion characteristic of A D conversion is expressed by the slope of the straight line connecting the offset value and the gain value at the time when an analog signal voltage or current from outside the programmable controller is converted to a digital value Offset value This value is the analog input value voltage or current where the corresponding digital output value is 0 Gain value This value is the analog input value voltage or current where the corresponding digital output value is 32000 APPENDICES 3 Appendix 1 I O Conversion Characteristics 5 36 The following shows the list of the analog input ranges and the graphs of each voltage input characteristic at the voltage
5. A D converter module The abbreviation for the MELSEC iQ R series analog digital converter module GX Works3 The product name of the software package for the MELSEC programmable controllers Watchdog timer error An error that occurs if the internal processing of the A D converter module is abnormal Watchdog timer enables the module to monitor its own internal processing Engineering tool Another term for GX Works3 Normal mode Offset gain setting mode Setting items of the operation mode setting Buffer memory A memory in an intelligent module for storing data such as setting values and monitored values to be transferred to the CPU module User range An analog input range where any value can be set This range can be set in the offset gain setting R mode A mode in which the module operates with the buffer memory map that has been newly laid out in the MELSEC Q R series Q compatible mode A mode in which the module operates with the buffer memory map converted to the equivalent one of the MELSEC Q series Global label A label that is valid for all the program data when multiple program data are created in the project The global label has two types a module specific label module label which is generated automatically by GX Works3 and an optional label which can be created for any specified device Module label A label that represents one of memory areas I O signals and buf
6. Select the voltage or current and click the Offset Setting button Apply the offset voltage or current to the terminal of the corresponding channel and click Yes button Check that Offset Status has changed to Changed and click Gain Setting button Apply the gain voltage or current to the terminal of the corresponding channel and click Yes button 7 OFFSET GAIN SETTING 33 7 1 Setting Procedure 9 Check that Gain Status has changed to Changed and click Close button Set offset gain settings Object Module O000 REDADS Error Code Cae Detail Display Offset Gain Setting Ch Selection Current Voltage Offset Status Gain Status selection CHI Voltase y Changed Changed Olfsel Setting E CH2C2 Voltage Gain Setting F CH3 Voltage MCHG Voltage CH5 5 Voltage v CH6 6 Voltage v CHAD Voltage v CHetg Voltage CHa 9 Voltage v CHINA Voltage CH11 B Voltage CHIXC Voltage CHI2 D Voltage CHIME Voltage CHIS E Voltage GHIB G Voltage Please select a target channel and Current Voltage selection for the offset eain setting and press Offset Setting or Gain Setting Pressing Close registers to the module 10 Click Yes button
7. Withstand voltage Between I O terminals and programmable controller power supply 500VACrms for 1 minute Insulation resistance Between I O terminals and programmable controller power supply 10MQ or higher at 500VDC Number of occupied I O points 16 points I O assignment Intelligent 16 points External connection system 18 point terminal block Applicable wire size 0 3 to 0 75mni 22 to 18 AWG Applicable solderless terminal R1 25 3 solderless terminal with an insulation sleeve cannot be used Internal current consumption 5VDC 0 22A External Height 106mm Base unit mounting side 98mm aimemelons Width 27 8mm Depth 131mm Weight 0 12kg 1 For details on the I O conversion characteristics refer to the following 5 Page 35 I O Conversion Characteristics 2 Except for the conditions under noise influence 3 These voltage and current values are instantaneous values at which no breakdown occurs in the internal resistance of the module 4 A count more than 50000 times causes Number of writes to offset gain settings reach limit error error code 1080H 2 SPECIFICATIONS 2 1 Performance Specifications 15 16 R60ADV8 Number of analog input points 8 points 8 channels Analog input voltage 10 to 10VDC input resistance 1MQ Analog input current Digital output value 16 bit signed binary value 32768 to 32767 1 0 characteristi
8. 25 5 C the accuracy is 0 3 96 digits at ambient temperature of 0 to 55 C except for the conditions under noise influence 32000 Voltage fluctuation range Digital output 0 value 32000 10 0 10 Analog input voltage V APPENDICES APPENDIX Appendix 2 Accuracy Appendix 3 External Dimensions The following figure shows the external dimensions of the A D converter module vt y A 7 il z l itl 8 IEE A z Bl y al z W D v j LL E la 131 unit mm APPENDICES 39 Appendix 3 External Dimensions 40 INDEX A Accuracy C Current input characteristics E External dimensions External wiring F Function blocks FBs G Gain value O Offset value Offset gain setting T Terminal blocks V Voltage input characteristics MEMO 41 REVISIONS The manual number is given on the bottom left of the back cover June 2014 SH NA 081232ENG A First edition August 2014 SH NA 081232ENG B Error correction January 2015 SH NA 081232ENG C Added function Online module change Added or modified parts RELEVANT MANUALS Chapter 1 3 Section 5 2 7 1 Japanese manual number SH 081230 C This manual confers no industrial property rights of any other kind nor does it confer any patent licenses Mitsubishi Electric Corporation cannot be h
9. a module that has a sufficient current rating After the CPU module is powered on or is reset the time taken to enter the RUN status varies depending on the system configuration parameter settings and or program size Design circuits so that the entire system will always operate safely regardless of the time Do not power off the programmable controller or reset the CPU module while the settings are being written Doing so will make the data in the flash ROM undefined The values need to be set in the buffer memory and written to the flash ROM again Doing so also may cause malfunction or failure of the module When changing the operating status of the CPU module from external devices such as the remote RUN STOP functions select Do Not OPEN in Program for Open Method Setting in the module parameters If OPEN in Program is selected an execution of the remote STOP function causes the communication line to close Consequently the CPU module cannot reopen the line and external devices cannot execute the remote RUN function Installation Precautions WARNING O Shut off the external power supply all phases used in the system before mounting or removing the module Failure to do so may result in electric shock or cause the module to fail or malfunction Installation Precautions CAUTION Use the programmable controller in an environment that meets the general specifications in the Safety Guidelin
10. bMaxValueMin R60AD_1 bMaxValueMinV ValueResetRequest alueResetCompletedFlag MaxMinResetSig R60AD_1 bMaxValueM 73 YOD X0D inValueResetRequest 1 1 H Yoo 96 a END 0 CH3 Maximum value and CH3 Minimum value are to be read 51 Maximum value minimum value reset request YD is to be turned on 73 Maximum value minimum value reset request YD is to be turned off Program example 3 e This program is an example to perform the processing at the time of the issuance of a process alarm upper lower limit alert in CH2 R60AD_1 uWaringOutputFlag ProcessAlarmUpperLimit 1 1 R60AD_1 uWamingOutputFlag ProcessAlarmLowerLimit 1 CH2_ProcAlmLowLimit 43 111 F1 72 CH2_ProcAlmUpLimit FO END 0 At the time when a process alarm upper limit alert is issued in CH2 the processing is to be performed 43 At the time when a process alarm lower limit alert is issued in CH2 the processing is to be performed 6 OPERATION EXAMPLES 6 2 Program Examples Program example 4 e This program is an example to perform the processing at the time of the issuance of a rate alarm upper lower limit alert in CH1 R60AD_1 uWarningOutputFlag RateAlarmUpperLimit 0 R60AD_1 uWarningOutputFlag RateAlarmLowerLimit 0 _ _ CH1_RateAlmUpLimit 111 69 0 At the time when a rate alarm upper limit alert is issued in CH1 the processing is to
11. disinfection and pest control of wood packaging materials may cause failure of the product Prevent the entry of fumigant residues into the product or consider other methods such as heat treatment instead of fumigation The disinfection and pest control measures must be applied to unprocessed raw wood CONDITIONS OF USE FOR THE PRODUCT 1 Mitsubishi programmable controller the PRODUCT shall be used in conditions i where any problem fault or failure occurring in the PRODUCT if any shall not lead to any major or serious accident and ii where the backup and fail safe function are systematically or automatically provided outside of the PRODUCT for the case of any problem fault or failure occurring in the PRODUCT 2 The PRODUCT has been designed and manufactured for the purpose of being used in general industries MITSUBISHI SHALL HAVE NO RESPONSIBILITY OR LIABILITY INCLUDING BUT NOT LIMITED TO ANY AND ALL RESPONSIBILITY OR LIABILITY BASED ON CONTRACT WARRANTY TORT PRODUCT LIABILITY FOR ANY INJURY OR DEATH TO PERSONS OR LOSS OR DAMAGE TO PROPERTY CAUSED BY the PRODUCT THAT ARE OPERATED OR USED IN APPLICATION NOT INTENDED OR EXCLUDED BY INSTRUCTIONS PRECAUTIONS OR WARNING CONTAINED IN MITSUBISHI S USER INSTRUCTION AND OR SAFETY MANUALS TECHNICAL BULLETINS AND GUIDELINES FOR the PRODUCT Prohibited Application Prohibited Applications include but not limited to the use of the PRODUCT in e Nuclear Power Pl
12. failure of the module Wiring Precautions N WARNING O Shut off the external power supply all phases used in the system before installation and wiring Failure to do so may result in electric shock or cause the module to fail or malfunction O After installation and wiring attach the included terminal cover to the module before turning it on for operation Failure to do so may result in electric shock Wiring Precautions N CAUTION Individually ground the FG and LG terminals of the programmable controller with a ground resistance of 100 ohms or less Failure to do so may result in electric shock or malfunction Use applicable solderless terminals and tighten them within the specified torque range If any spade solderless terminal is used it may be disconnected when the terminal screw comes loose resulting in failure Check the rated voltage and signal layout before wiring to the module and connect the cables correctly Connecting a power supply with a different voltage rating or incorrect wiring may cause fire or failure Connectors for external devices must be crimped or pressed with the tool specified by the manufacturer or must be correctly soldered Incomplete connections may cause short circuit fire or malfunction Securely connect the connector to the module Poor contact may cause malfunction Do not install the control lines or communication cables together with the main circuit lines or power ca
13. series A D converter modules Q64AD Q68ADV and Q68AD The terminal blocks for MELSEC L series A D converter modules however cannot be used because of the shape difference 5 WIRING 5 1 Terminal Blocks 23 9 2 Wiring to the terminal block The following figures show wiring to the terminal block External Wiring MR60AD4 For the voltage input gt CH1 x pom V V l CH1 SLD b lecH2 cubre pcH2 V V l CH2 esLD L lecH3 MWR60ADV8 du leCH1 PX lech VA v CH2 A es lo DE echa V CH3 E er le ie lecH3s V CH4 O TEE le Boe o CH4 Y v CHS gt lo et lecHs v CH6 T TE le eee leche EV v cuz O loca v chs PSA leche EV Va pe Fs MR60ADI8 CH1 24 5 WIRING 5 2 External Wiring For the current input CH1 V CH1 CH1 I ecH2 1 V CH2 CH3 1 V CH3 O CH4 Ve CH4 O AG External wiring examples The following figures show the examples of external wiring ER60AD4 For voltage input Signal source 10 to 10V 1 500k2 500k2 5 Shield For cu
14. 9 MITSUBISHI ELECTRIC Mitsubishi Programmable Controller series MELSEC iQ R Analog Digital Converter Module User s Manual Startup R60AD4 R60ADV8 R60ADI8 SAFETY PRECAUTIONS Read these precautions before using this product Before using MELSEC Q R series programmable controllers please read the manuals for the product and the relevant manuals introduced in those manuals carefully and pay full attention to safety to handle the product correctly In this manual the safety precautions are classified into two levels JN WARNING and JN CAUTION A WARNING Indicates that incorrect handling may cause hazardous conditions resulting in death or severe injury A CAUTION Indicates that incorrect handling may cause hazardous conditions resulting in minor or moderate injury or property damage Under some circumstances failure to observe the precautions given under JN CAUTION may lead to serious consequences Observe the precautions of both levels because they are important for personal and system safety Make sure that the end users read this manual and then keep the manual in a safe place for future reference Design Precautions WARNING O Configure safety circuits external to the programmable controller to ensure that the entire system operates safely even when a fault occurs in the external power supply or the programmable controller Failure to do so may result in an accide
15. A gain value offset value gt 6 1mA 2 Maximum resolution in the user range setting 3 When analog input exceeds the range of the digital output value the digital output value is fixed to the maximum or minimum 32767 4 to 20mA 768 0 to 20mA 4 to 20mA extended mode 8768 User range setting 32768 e Set values within the practical range of the analog input and digital output at each input range If the values are out of the range the resolution and accuracy may not fall within the range of the performance specifications Do not use values in the dotted line region in the graph of current input characteristics e The range of 4 to 20mA extended mode allows extending the lower limit value of analog input The upper limit value of analog input cannot be extended Do not set the voltage over 30mA Doing so can cause breakdown of the elements APPENDICES 37 Appendix 1 I O Conversion Characteristics 38 Appendix 2 Accuracy Accuracy of A D conversion is determined by the accuracy for the maximum value of digital output value An input characteristic change through changes of the offset gain setting or the input range does not sacrifice the accuracy which is maintained within the described range of the performance specifications The following graph shows the fluctuation range of accuracy when the range of 10 to 10V is selected The accuracy is 0 1 32 digits at ambient temperature of
16. D converter module is as follows O Tool gt Module Tool List 1 in Analog Input select Offset gain Setting and click OK button Offset gain setting E Analog Output Offset gain setting Create wave output data E Temperature Input Offset gain setting a Pulse I O Positioning Preset Positioning monitor Positioning test 2 Select the target module for the offset gain setting and click OK button 3 Click Yes button Do you want to switch over from normal setting mode to offset gain A setting mode Caution A D conversion will be cancelled when switching over to offset gain setting mode In case of error occurrence at the target module the error will be cleared when switching over to offset gain setting mode 7 OFFSET GAIN SETTING 32 7 1 Setting Procedure Set offset gain settings Object Module DO00 RGDADA Error Code Gee Offset Gain Setting Ch Selection Current Voltage Offset Status Gain Status selection TICH Maltese E CH2C2 Voltage Gain Setting al E CH3 Voltage CHAS Voltage CH5 5 E Voltage Voltage y Voltage Voltage v Voltage CH10 4 Voltage GHII B Voltage Voltage 4 El CHI8 D Voltage 4 Voltage 4 Voltage 4
17. NAMES 14 2 SPECIFICATIONS This chapter describes the performance specifications 2 1 Performance Specifications This section describes the performance specifications of the A D converter modules R60AD4 Item Specifications Number of analog input points 4 points 4 channels Analog input voltage 10 to 10VDC input resistance 1MQ Analog input current 0 to 20mADC input resistance 250Q Digital output value 16 bit signed binary value 32768 to 32767 1 O characteristics resolution Analog input range Digital output value Resolution Voltage 0 to 10V 0 to 32000 312 5uV 0 to 5V 156 3uV 1 to 5V 125 0nV 1 to 5V extended mode 8000 to 32000 125 0uV 10 to 10V 32000 to 32000 312 5uV User range setting 47 7uV Current 0 to 20mA 0 to 32000 625 0nA 4 to 20mA 500 0nA 4 to 20mA extended 8000 to 32000 500 0nA mode User range setting 32000 to 32000 190 7nA Accuracy accuracy for the maximum digital output value 2 Ambient temperature 25 5 C within 0 1 32 digits Ambient temperature 0 to 55 C within 0 3 96 digits Conversion speed Absolute maximum input 80us CH Voltage 15V Current 30mA 3 Number of offset gain settings 50000 times maximum Isolation method Between I O terminals and programmable controller power supply Photocoupler Between input channels Non isolation
18. XAMPLES 6 2 Program Examples 29 30 Program example 1 e This program is an example to read and save the digital output values of CH1 CH2 and CH4 and the digital operation value of CH3 R60AD_1 bMo R60AD_1 bA_D_conver R60AD_1 bOperatingCon R60AD_1 uA_D_conversion DigitOutValSig duleREADY sionCompletedFlag ditionSettingRequest CompletedFlag 0 R6QAD_1 stnMonitor CHI_DigOutval x10 xo X0E Y9 0 wDigitalOutputValue 1 1 1 4 4 D11 R60AD_1 uA_D_conversion EE CompletedFlag 1 R60AD_1 stnMonitor CH2_DigOutVal 1 wDigitalOutputValue D12 R60AD_1 uA_D conversion CompletedFlag 2 R60AD_1 stnMonitor CH3_DigCalcVal 2 wDigitalOperationVal D13 R60AD_1 uA_D_conversion CompletedFlag 3 R60AD_1 stnMonitor CH4_DigOutVal 3 wDigitalOutputValue a a D14 114 a END 0 CH1 Digital output value CH2 Digital output value CH3 Digital operation value and CH4 Digital output value are to be read EProgram example 2 e This program is an example to read and reset the maximum value and minimum value of CH3 5 R60AD_1 bA_D R60AD_1 tit R60AD_1 bMaxValueMinV MaxMinReadSig R60AD_1 bModuleREADY SionGompletedFlag pr etaa alueResetCompletedFlag R60AD_1 stnMoni CH3_DigMaxVal X11 X0 X0E Y9 X0D tor 2 wMaxValue ii Fi i 4 it a D15 R60AD_1 stnMoni CH3_DigMinVal tor 2 wMinValue D16 R60AD_1 bMaxValueM 51 X12 inValueResetRequest 11H Yoo R60AD_1
19. a to the system area and write protect area of the buffer memory in the module Also do not use any use prohibited signals as an output signal from the CPU module to each module Doing so may cause malfunction of the programmable controller system For the system area write protect area and the use prohibited signals refer to the user s manual for the module used O ifa communication cable is disconnected the network may be unstable resulting in a communication failure of multiple stations Configure an interlock circuit in the program to ensure that the entire system will always operate safely even if communications fail Failure to do so may result in an accident due to an incorrect output or malfunction O To maintain the safety of the programmable controller system against unauthorized access from external devices via the network take appropriate measures To maintain the safety against unauthorized access via the Internet take measures such as installing a firewall Design Precautions N CAUTION O Do not install the control lines or communication cables together with the main circuit lines or power cables Keep a distance of 100mm or more between them Failure to do so may result in malfunction due to noise O During control of an inductive load such as a lamp heater or solenoid valve a large current approximately ten times greater than normal may flow when the output is turned from off to on Therefore use
20. als and programmable controller power supply 500VACrms for 1 minute Insulation resistance Between I O terminals and programmable controller power supply 10MQ or higher at 500VDC Number of occupied I O points 16 points I O assignment Intelligent 16 points External connection system 18 point terminal block Applicable wire size 0 3 to 0 75mni 22 to 18 AWG Applicable solderless terminal R1 25 3 solderless terminal with an insulation sleeve cannot be used Internal current consumption 5VDC 0 22A External Height 106mm Base unit mounting side 98mm dimensions Width 27 8mm Depth 131mm Weight 0 12kg 1 For details on the I O conversion characteristics refer to the following 5 Page 35 I O Conversion Characteristics 2 Except for the conditions under noise influence 3 This current value is an instantaneous value at which no breakdown occurs in the internal resistance of the module 4 A count more than 50000 times causes Number of writes to offset gain settings reach limit error error code 1080H 2 SPECIFICATIONS 2 1 Performance Specifications 17 18 FUNCTION LIST The following table lists the functions of the A D converter module For further details on the function refer to the following LA MELSEC iQ R Analog Digital Converter Module User s Manual Application Item Description Range switching function Allows switching the input range of a
21. amples of the relevant products listed below Before using this product please read this manual and the relevant manuals carefully and develop familiarity with the functions and performance of the MELSEC Q R series programmable controller to handle the product correctly When applying the program examples provided in this manual to an actual system ensure the applicability and confirm that it will not cause system control problems Please make sure that the end users read this manual Point Unless otherwise specified this manual provides program examples in which the I O numbers of X Y0 to X YF are assigned to the A D converter module Assign I O numbers when applying the program examples to an actual system For I O number assignment refer to the following MELSEC iQ R Module Configuration Manual Relevant products R60AD4 R60ADV8 R6OADI8 COMPLIANCE WITH EMC AND LOW VOLTAGE DIRECTIVES Method of ensuring compliance To ensure that Mitsubishi programmable controllers maintain EMC and Low Voltage Directives when incorporated into other machinery or equipment certain measures may be necessary Please refer to one of the following manuals e LA MELSEC Q R Module Configuration Manual e LA Safety Guidelines This manual is included with the base unit The CE mark on the side of the programmable controller indicates compliance with EMC and Low Voltage Directives Additional measures No additional measures are necessa
22. ants and any other power plants operated by Power companies and or any other cases in which the public could be affected if any problem or fault occurs in the PRODUCT e Railway companies or Public service purposes and or any other cases in which establishment of a special quality assurance system is required by the Purchaser or End User e Aircraft or Aerospace Medical applications Train equipment transport equipment such as Elevator and Escalator Incineration and Fuel devices Vehicles Manned transportation Equipment for Recreation and Amusement and Safety devices handling of Nuclear or Hazardous Materials or Chemicals Mining and Drilling and or other applications where there is a significant risk of injury to the public or property Notwithstanding the above restrictions Mitsubishi may in its sole discretion authorize use of the PRODUCT in one or more of the Prohibited Applications provided that the usage of the PRODUCT is limited only for the specific applications agreed to by Mitsubishi and provided further that no special quality assurance or fail safe redundant or other safety features which exceed the general specifications of the PRODUCTS are required For details please contact the Mitsubishi representative in your region INTRODUCTION Thank you for purchasing the Mitsubishi MELSEC Q R series programmable controllers This manual describes the performance specifications procedures before operation wiring and operation ex
23. be performed 41 At the time when a rate alarm lower limit alert is issued in CH1 the processing is to be performed Program example 5 This program is an example to make the latest error code appear when an input signal error is detected in CH1 or an error occurs After this the program clears the error flag and the stored error code CH1_RateAlmLowLimit R60AD_1 ulnputSignal ErrorDetectionFlag 0 CH1InputSigErr F4 114 R6G0AD_1 bInputSiznal ErrorDetectionSignal 33 XOG ErrOperationEN 1 H R60AD_1 bErrorFlag XOF MR60AD OperateError_004_1 M R60AD _OperateError 00A Monitor error and reset FB 62 ErrOperationEN S I _ _ ErrOperationENO 123 ErrOperationOK R60AD_1 H DUT i_stModule ErrResetSig UnitErrFle x13 H B ibErrReset obUnitErr B O UnitErrCode o uUnitErrCode UW H UnitAlarmCode ouUnit larmCodeUW H o_UErrid UW END 0 At the time when an input signal error is detected in CH1 the processing is to be performed 33 Error manipulation start flag is to be turned on 6 OPERATION EXAMPLES 6 2 Program Examples 31 OFFSET GAIN SETTING Using the user range setting requires setting the offset and gain values Access to the offset gain setting window in the engineering tool to set the offset and gain values 7 1 Setting Procedure The setting procedure for the offset gain setting of the A
24. bles Keep a distance of 100mm or more between them Failure to do so may result in malfunction due to noise Place the cables in a duct or clamp them If not dangling cable may swing or inadvertently be pulled resulting in damage to the module or cables or malfunction due to poor contact Do not clamp the extension cables with the jacket stripped Check the interface type and correctly connect the cable Incorrect wiring connecting the cable to an incorrect interface may cause failure of the module and external device Tighten the terminal screws or connector screws within the specified torque range Undertightening can cause drop of the screw short circuit fire or malfunction Overtightening can damage the screw and or module resulting in drop short circuit fire or malfunction When disconnecting the cable from the module do not pull the cable by the cable part For the cable with connector hold the connector part of the cable For the cable connected to the terminal block loosen the terminal screw Pulling the cable connected to the module may result in malfunction or damage to the module or cable Prevent foreign matter such as dust or wire chips from entering the module Such foreign matter can cause a fire failure or malfunction A protective film is attached to the top of the module to prevent foreign matter such as wire chips from entering the module during wiring Do not remove the film during wiring Remove it for heat dissi
25. crew and or module resulting in drop short circuit or malfunction O After the first use of the product do not mount remove the module to from the base unit and the terminal block to from the module and do not insert remove the extended SRAM cassette to from the CPU module more than 50 times IEC 61131 2 compliant respectively Exceeding the limit may cause malfunction After the first use of the product do not insert remove the SD memory card to from the CPU module more than 500 times Exceeding the limit may cause malfunction Do not touch the metal terminals on the back side of the SD memory card Doing so may cause malfunction or failure of the module Do not touch the integrated circuits on the circuit board of an extended SRAM cassette Doing so may cause malfunction or failure of the module Do not drop or apply shock to the battery to be installed in the module Doing so may damage the battery causing the battery fluid to leak inside the battery If the battery is dropped or any shock is applied to it dispose of it without using O Startup and maintenance of a control panel must be performed by qualified maintenance personnel with knowledge of protection against electric shock Lock the control panel so that only qualified maintenance personnel can operate it O Before handling the module touch a conducting object such as a grounded metal to discharge the static electricity from the human body Failure to do so may cause th
26. cs resolution Analog input range Digital output value Resolution Voltage 0 to 10V 0 to 32000 312 5uV 0 to 5V 156 3uV 1to5V 125 0uV 1 to 5V extended mode 8000 to 32000 125 0uV 10 to 10V 32000 to 32000 312 5uV User range setting 47 7uV Accuracy accuracy for the maximum digital output value 2 Ambient temperature 25 5 C within 0 1 32 digits Ambient temperature 0 to 55 C within 0 3 96 digits Conversion speed 80us CH Absolute maximum input Voltage 15V 3 Number of offset gain settings 50000 times maximum Isolation method Between I O terminals and programmable controller power supply Photocoupler Between input channels Non isolation Withstand voltage Between I O terminals and programmable controller power supply 500VACrms for 1 minute Insulation resistance Between I O terminals and programmable controller power supply 10MQ or higher at 500VDC Number of occupied I O points 16 points I O assignment Intelligent 16 points External connection system Applicable wire size 18 point terminal block 0 3 to 0 75mi 22 to 18 AWG Applicable solderless terminal R1 25 3 solderless terminal with an insulation sleeve cannot be used Internal current consumption 5VDC 0 23A External Height 106mm Base unit mounting side 98mm dimensions Width 27 8mm Depth 131mm Weight 0 12kg 1 For
27. details on the I O conversion characteristics refer to the following 5 Page 35 I O Conversion Characteristics 2 3 4 2 SPECIFICATIONS 2 1 Performance Specifications Except for the conditions under noise influence This voltage value is an instantaneous value at which no breakdown occurs in the internal resistance of the module A count more than 50000 times causes Number of writes to offset gain settings reach limit error error code 1080H R60ADI8 Number of analog input points 8 points 8 channels Analog input voltage Analog input current 0 to 20mADC input resistance 2509 Digital output value 16 bit signed binary value 32768 to 32767 1 0 characteristics resolution Analog input range Digital output value Resolution Current 0 to 20mA 0 to 32000 625 0nA 4 to 20mA 500 0nA 4 to 20mA extended 8000 to 32000 500 0nA mode User range setting 32000 to 32000 190 7nA Accuracy accuracy for the maximum digital output value Ambient temperature 25 5 C within 0 1 32 digits Ambient temperature 0 to 55 C within 0 3 96 digits Conversion speed 80us CH Absolute maximum input Current 30mA 3 Number of offset gain settings 4 50000 times maximum Isolation method Between I O terminals and programmable controller power supply Photocoupler Between input channels Non isolation Withstand voltage Between I O termin
28. e module to fail or malfunction Operating Precautions N CAUTION When changing data and operating status and modifying program of the running programmable controller from an external device such as a personal computer connected to an intelligent function module read relevant manuals carefully and ensure the safety before operation Incorrect change or modification may cause system malfunction damage to the machines or accidents Do not power off the programmable controller or reset the CPU module while the setting values in the buffer memory are being written to the flash ROM in the module Doing so will make the data in the flash ROM undefined The values need to be set in the buffer memory and written to the flash ROM again Doing so can cause malfunction or failure of the module Disposal Precautions CAUTION When disposing of this product treat it as industrial waste When disposing of batteries separate them from other wastes according to the local regulations For details on battery regulations in EU member states refer to the MELSEC iQ R Module Configuration Manual Transportation Precautions CAUTION When transporting lithium batteries follow the transportation regulations For details on the regulated models refer to the MELSEC iQ R Module Configuration Manual The halogens such as fluorine chlorine bromine and iodine which are contained in a fumigant used for
29. ed in response to every sampling processing the latest digital output value can be obtained Primary delay filter Performs digital output where the transient noise of analog input is smoothed depending on the set time constant and stores the value in the buffer memory area Scaling function Performs scale conversion on digital output values within a specified range between a scaling upper limit value and a scaling lower limit value This function reduces the time and effort to create a program of the scale conversion Shift function Adds shifts a set conversion value shift amount to a digital output value and stores the result in the buffer memory area The digital operation value reflects the change in the conversion value shift amount on a realtime basis Therefore fine adjustment can be easily performed when the system starts Digital clipping function Fixes a possible digital operation value to the maximum digital output value or the minimum digital output value when an input current or voltage exceeds the input range Difference conversion function Subtracts a difference conversion reference value from a digital operation value and stores the acquired value in the buffer memory area Maximum value minimum value hold function Stores the maximum and minimum values of digital operation values to the buffer memory area for each channel Alert output Process alarm Outputs an alert when a digital
30. eld responsible for any problems involving industrial property rights which may occur as a result of using the contents noted in this manual 2014 MITSUBISHI ELECTRIC CORPORATION 42 WARRANTY Please confirm the following product warranty details before using this product 1 Gratis Warranty Term and Gratis Warranty Range If any faults or defects hereinafter Failure found to be the responsibility of Mitsubishi occurs during use of the product within the gratis warranty term the product shall be repaired at no cost via the sales representative or Mitsubishi Service Company However if repairs are required onsite at domestic or overseas location expenses to send an engineer will be solely at the customer s discretion Mitsubishi shall not be held responsible for any re commissioning maintenance or testing on site that involves replacement of the failed module Gratis Warranty Term The gratis warranty term of the product shall be for one year after the date of purchase or delivery to a designated place Note that after manufacture and shipment from Mitsubishi the maximum distribution period shall be six 6 months and the longest gratis warranty term after manufacturing shall be eighteen 18 months The gratis warranty term of repair parts shall not exceed the gratis warranty term before repairs Gratis Warranty Range 1 The range shall be limited to normal use within the usage state usage methods and usage en
31. es included with the base unit Failure to do so may result in electric shock fire malfunction or damage to or deterioration of the product To mount a module place the concave part s located at the bottom onto the guide s of the base unit and push in the module until the hook s located at the top snaps into place Incorrect interconnection may cause malfunction failure or drop of the module When using the programmable controller in an environment of frequent vibrations fix the module with a screw O Tighten the screws within the specified torque range Undertightening can cause drop of the screw short circuit or malfunction Overtightening can damage the screw and or module resulting in drop short circuit or malfunction When using an extension cable connect it to the extension cable connector of the base unit securely Check the connection for looseness Poor contact may cause malfunction When using an SD memory card fully insert it into the SD memory card slot Check that it is inserted completely Poor contact may cause malfunction O Securely insert an extended SRAM cassette into the cassette connector of the CPU module After insertion close the cassette cover and check that the cassette is inserted completely Poor contact may cause malfunction O Do not directly touch any conductive parts and electronic components of the module SD memory card extended SRAM cassette or connector Doing so can cause malfunction or
32. ess Disable Enable Disable Disable alarm alarm Process alarm upper upper limit 32000 value Process alarm upper lower limit 28000 value Process alarm lower upper limit 4000 value Process alarm lower lower limit 0 value Alert output function rate Alert output setting rate alarm Enable Disable Disable Disable alarm Rate alarm alert detection cycle 5 setting Rate alarm upper limit value 250 Rate alarm lower limit value 50 Input signal error detection Input signal error detection Upper limit Disable Disable Disable function setting detection Input signal error detection 100 setting value Logging function Logging enable disable setting Disable Disable Disable Disable Logging data setting a Logging cycle setting value EE Logging cycle unit setting 5 Level trigger condition setting Post trigger logging points Trigger data Trigger setting value Read interrupt enable disable setting Logging read points setting value 28 6 OPERATION EXAMPLES 6 2 Program Examples E a GX Works3 provides functions that support the creation of a program The following table lists the module labels and global labels used for the program examples in this section There is no need to change the settings of the module labels For details on the g
33. ety circuit such as a fuse O Configure a circuit so that the programmable controller is turned on first and then the external power supply If the external power supply is turned on first an accident may occur due to an incorrect output or malfunction O For the operating status of each station after a communication failure refer to manuals relevant to the network Incorrect output or malfunction due to a communication failure may result in an accident When connecting an external device with a CPU module or intelligent function module to modify data of a running programmable controller configure an interlock circuit in the program to ensure that the entire system will always operate safely For other forms of control such as program modification parameter change forced output or operating status change of a running programmable controller read the relevant manuals carefully and ensure that the operation is safe before proceeding Improper operation may damage machines or cause accidents Design Precautions WARNING Especially when a remote programmable controller is controlled by an external device immediate action cannot be taken if a problem occurs in the programmable controller due to a communication failure To prevent this configure an interlock circuit in the program and determine corrective actions to be taken between the external device and CPU module in case of a communication failure O Do not write any dat
34. fer memory areas specific to each module in a given character string For the module used GX Works3 automatically generates this label which can be used as a global label This chapter describes the part names of the A D converter module 1 4 6 1 PART NAMES x sig 2 3 4 5 6 i 5 AA OM RUN LED Indicates the operating status of the module On Normal operation Flashing 1s cycles In offset gain setting mode Flashing 400ms cycles Selected as a module for the online module change Off 5V power supply interrupted watchdog timer error occurred or module replacement allowed in the process of the online module change 2 ERR LED Indicates the error status of the module On Error occurred Off Normal operation 3 4 ALM LED Terminal block Indicates the alarm status of the module On Alert process alarm or rate alarm issued Flashing Input signal error detected Off Normal operation 18 point screw terminal block for connecting input signal wires of external devices and others 5 Terminal block cover Covers for preventing electric shock while the power is on 6 Production information marking Shows the product information 16 digits of the module 1 For details refer to the following MELSEC Q R Analog Digital Converter Module User s Manual Application 1 PART NAMES 13 MEMO 1 PART
35. lobal labels refer to the following MELSEC iQ R Programming Manual Program Design Module label R60AD_1 bModuleREADY Module READY X0 R60AD_1 bInputSignalErrorDetectionSignal Input signal error detection signal X0C R60AD_1 bMaxValueMinValueResetCompletedFlag Maximum value minimum value reset X0D completed flag R60AD_1 bA_D_conversionCompletedFlag A D conversion completed flag XOE R60AD_1 bErrorFlag Error flag XOF R60AD_1 bOperatingConditionSettingRequest Operating condition setting request Y9 R60AD_1 bMaxValueMinValueResetRequest Maximum value minimum value reset request YOD R60AD_1 uA_D_conversionCompletedFlag 0 R60AD_1 stnMonitor 0 wDigitalOutputValue R60AD_1 uA_D_conversionCompletedFlag 1 R60AD_1 stnMonitor 1 wDigitalOutputValue R60AD_1 uA_D_conversionCompletedFlag 2 R60AD_1 stnMonitor 2 wDigitalOperationValue R60AD_1 uA_D_conversionCompletedFlag 3 A D conversion completed flag CH1 Digital output value s A D conversion completed flag CH2 Digital output value A D conversion completed flag CH3 Digital operation value lt A D conversion completed flag R60AD_1 stnMonitor 3 wDigitalOutputValue CH4 Digital output value R60AD_1 stnMonitor 2 wMaxValue CH3 Maximum value R60AD_1 stnMonitor 2 wMinValue CH3 Minimum value R60AD_1 uWarningOutputFlagProcessAlarmUpperLimit 1 Alert output flag Process alarm upper limit R60AD_1 uWar
36. n analog input for each channel Switching the range makes it possible to change the input signal characteristics A D conversion enable disable setting function Controls whether to enable or disable the A D conversion for each channel Disabling the A D conversion on unused channels reduces the A D conversion cycles A D conversion Sampling processing method Executes A D conversion of analog input values sequentially and stores the digital output values to the buffer memory areas Averaging processing Time average Executes A D conversion for a set time and calculates the average of the total value excluding the maximum value and the minimum value to store it in the buffer memory area The number of processing times within the set time changes depending on the number of channels where the A D conversion is enabled Count average Executes A D conversion for a set number of times and calculates the average of the total value excluding the maximum value and the minimum value to store it in the buffer memory area The time taken to store the average value obtained by the average processing in the buffer memory area changes depending on the number of channels where the A D conversion is enabled Moving average Averages digital output values taken at every sampling cycle for a specified number of times and stores the averaged value in the buffer memory area Because the target range for averaging processing is mov
37. nd a EE asthe has E Eria ese ead 44 11 RELEVANT MANUALS MELSEC Q R Analog Digital Converter Module User s Manual Startup Performance specifications procedures before operation Print book SH 081232ENG this manual wiring operation examples and offset gain setting of the A D e Manual converter module EPUB PDF MELSEC Q R Analog Digital Converter Module User s Manual Functions parameter settings troubleshooting I O signals Print book Application and buffer memory of the A D converter module e Manual SH 081233ENG EPUB PDF This manual does not include detailed information on the following e General specifications Applicable CPU modules and the number of mountable modules Installation For details refer to the following LCIMELSEC iQ R Module Configuration Manual This manual does not include information on the module function blocks For details refer to the Function Block Reference for the module used e Manual refers to the Mitsubishi FA electronic book manuals that can be browsed using a dedicated tool e Manual has the following features e Required information can be cross searched in multiple manuals Other manuals can be accessed from the links in the manual The hardware specifications of each part can be found from the product figures e Pages that users often browse can be bookmarked TERMS Unless otherwise specified this manual uses the following terms
38. ningOutputFlagProcessAlarmLowerLimit 1 Alert output flag Process alarm lower limit R60AD_1 uWarningOutputFlagRateAlarmUpperLimit O Alert output flag Rate alarm upper limit R60AD_1 uWarningOutputFlagRateAlarmLowerLimit 0 Alert output flag Rate alarm lower limit R60AD_1 ulnputSignalErrorDetectionFlag 0 Input signal error detection flag Labels to be defined Define global labels as shown below Label Name Data Type Class Assign Device Labe CH1_DigOutVal Word Signed VAR_GLOBAL v D11 CH2_DigOutVal Word Signed VAR GLOBAL Di2_ CH3_DigCalcVal Word Signed VAR GLOBAL D13 CH4_DigOutVal Word Signed VAR GLOBAL D14 CH3_DigMaxVal Word Signed VAR GLOBAL y Dt5_ CH3_DigMinVal Word Signed VAR GLOBAL D16 CH2_ProcAlmUpLimit CH2_ProcAlmLowLimit CH1_RateAlmUpLimit CH1_RateAlmLowLimit et VAR GLOBAL F0 et VAR GLOBAL F1 Bt VARGioBAL yfF2 Bt VAR GLOBAL w F3 CH1_InputSigEr Bt CT VAR GLOBAL yfFa DigtOutValSig Bt VAR_GLOBAL v X10 MaxMinReadSig Bt CF VAR GLOBAL X1 MaxMinResetSig Bt VAR GLOBAL y xi2_ ErResetSig Bt VAR_GLOBAL x X13 EnOperationEN Bt CL VAR_GLOBAL v EnOperationENO et CT VAR GLOBAL v EnOperationOK Bt CT VAR_GLOBAL v Unit EnFlg Bt CL IVARGLOBAL v UnitEnCode Word Signed VAR GLOBAL y UnitAlamCode Word Signed VAR GLOBAL y 6 OPERATION E
39. nt due to an incorrect output or malfunction 1 Emergency stop circuits protection circuits and protective interlock circuits for conflicting operations such as forward reverse rotations or upper lower limit positioning must be configured external to the programmable controller 2 When the programmable controller detects an abnormal condition it stops the operation and all outputs are Turned off if the overcurrent or overvoltage protection of the power supply module is activated e Held or turned off according to the parameter setting if the self diagnostic function of the CPU module detects an error such as a watchdog timer error 3 All outputs may be turned on if an error occurs in a part such as an I O control part where the CPU module cannot detect any error To ensure safety operation in such a case provide a safety mechanism or a fail safe circuit external to the programmable controller For a fail safe circuit example refer to General Safety Requirements in the MELSEC iQ R Module Configuration Manual 4 Outputs may remain on or off due to a failure of a component such as a relay and transistor in an output circuit Configure an external circuit for monitoring output signals that could cause a serious accident In an output circuit when a load current exceeding the rated current or an overcurrent caused by a load short circuit flows for a long time it may cause smoke and fire To prevent this configure an external saf
40. odule Offset gain setting Corrects errors in digital output values Backing up saving and restoring offset gain values Makes it possible to back up save and restore the offset gain values of the user range setting Online module change Allows module replacement without stopping the system For the procedure of the online module change refer to the following KA MELSEC iQ R Online Module Change Manual 3 FUNCTION LIST Q compatible mode function Controls an operation state with the buffer memory layout converted to equivalent one of the Q series This compatibility makes it possible to reuse sequence programs that have exhibited high performance on the Q series analog input modules 3 FUNCTION LIST 19 20 4 PROCEDURES BEFORE OPERATION This chapter describes the procedures before operation 1 Mounting a module Mount the A D converter module in any desired configuration 3 Page 27 System configuration 2 Wiring Perform wiring of external devices to the A D converter module 5 Page 24 External Wiring 3 Adding a module Add the A D converter module to a module configuration by using the engineering tool For details refer to the following LA GX Works3 Operating Manual 4 Module settings Perform the module initial setting module label setting and auto refresh setting by using the engineering tool For details refer to the following LA MELSEC iQ R Analog Digital Converter Module Use
41. odule R61P 2 CPU module R120CPU 3 A D converter module R60AD4 4 Input module RX10 6 OPERATION EXAMPLES 27 6 1 Programming Procedure Parameter settings Perform an initial setting in the parameter settings of the engineering tool The auto refresh setting does not need to be changed here For details on the parameter settings refer to the following MELSEC Q R Analog Digital Converter Module User s Manual Application Range switching function Input range setting 0 to 10V 0 to 10V 0 to 20mA 4 to 20mA Operation mode setting Operation mode setting Normal mode A D conversion processing function A D conversion enable disable A D conversion enable disable A D conversion A D conversion A D conversion A D conversion setting function setting enable enable enable enable A D conversion method Averaging process specification Sampling Count average Moving average Sampling processing processing Time average Count average 50 10 Moving average Primary delay filter constant setting Scaling function Scaling enable disable setting Disable Disable Enable Disable Scaling upper limit value 16000 Scaling lower limit value 2000 Shift function Conversion value shift amount 0 0 2000 0 Digital clipping function Digital clipping enable disable Disable Disable Enable Disable setting Alert output function process Alert output setting proc
42. operation value enters the preset alert output range function Rate alarm Outputs an alert when the change rate of a digital output value is equal to or more than the rate alarm upper limit value or the rate is equal to or less than the rate alarm lower limit value Input signal error detection function Detects an analog input value that is above or below the set range Logging function Logs records digital output values or digital operation values 10000 points of data can be logged for each channel Logging read function Makes it possible to store more than 10000 points of logging data without stopping logging by transferring the device data to the file register of the CPU module during logging This function reduces the takt time in a test demanding high speed conversion Interrupt function Executes an interrupt program of the CPU module when an interrupt factor such as an input signal error or alert output is detected Inter module synchronization function Allows the A D conversion values to be held simultaneously among multiple modules in which the inter module synchronization function is active Error history function Records up to the 16 errors and alarms that occurred in the A D converter module to store them into the buffer memory area Event history function Collects occurred errors and alarms and performed operations in the A D converter module as event information into the CPU m
43. pation before system operation Programmable controllers must be installed in control panels Connect the main power supply to the power supply module in the control panel through a relay terminal block Wiring and replacement of a power supply module must be performed by qualified maintenance personnel with knowledge of protection against electric shock For wiring refer to the MELSEC iQ R Module Configuration Manual For Ethernet cables to be used in the system select the ones that meet the specifications in the user s manual for the module used If not normal data transmission is not guaranteed Startup and Maintenance Precautions WARNING Do not touch any terminal while power is on Doing so will cause electric shock or malfunction O Correctly connect the battery connector Do not charge disassemble heat short circuit solder or throw the battery into the fire Also do not expose it to liquid or strong shock Doing so will cause the battery to produce heat explode ignite or leak resulting in injury and fire O Shut off the external power supply all phases used in the system before cleaning the module or retightening the terminal screws connector screws or module fixing screws Failure to do so may result in electric shock Startup and Maintenance Precautions N CAUTION When connecting an external device with a CPU module or intelligent function module to modify data of a running programmable con
44. r s Manual Application 5 Offset gain setting Perform the offset gain setting to set a user range if necessary L Page 32 OFFSET GAIN SETTING 6 Programming Create a program For details refer to the following L Page 27 OPERATION EXAMPLES 4 PROCEDURES BEFORE OPERATION MEMO 4 PROCEDURES BEFORE OPERATION 21 22 D WIRING This chapter describes the wiring of the A D converter module 5 1 Terminal Blocks Tighten the module fixing screws and others within the specified torque range Module fixing screw M3 0 37 to 0 48N m Terminal screw M3 0 42 to 0 58N m Terminal block mounting screw M3 5 0 66 to 0 89N m 1 The hook on the top of the module allows the module to be fixed to a base unit easily In a place where there is a lot of vibration however fixing with module fixing screws is recommended The following table lists an applicable solderless terminal to be connected to the terminal block When wiring use the wire and tightening torque applicable to the table Use UL listed solderless terminals and for processing use the tools recommended by their manufacturer Note that a solderless terminal with an insulation sleeve cannot be used R1 25 3 0 42 to 0 58N m 0 3 to 0 75mni Stranded Copper 75 C or greater 22 to 18 AWG The following table shows signal names of the terminal blocks MR60AD4
45. registered trademarks or trademarks of Intel Corporation in the United States and other countries Ethernet is a trademark of Xerox Corp The SD and SDHC logos are either registered trademarks or trademarks of SD 3C LLC All other company names and product names used in this manual are either trademarks or registered trademarks of their respective companies DP SH NA 081232ENG C SH NA 081232ENG C 1501 MEE MODEL R AD U IN E MODEL CODE 13JX03 MITSUBISHI ELECTRIC CORPORATION HEAD OFFICE TOKYO BUILDING 2 7 3 MARUNOUCHI CHIYODA KU TOKYO 100 8310 JAPAN NAGOYA WORKS 1 14 YADA MINAMI 5 CHOME HIGASHI KU NAGOYA JAPAN When exported from Japan this manual does not require application to the Ministry of Economy Trade and Industry for service transaction permission Specifications subject to change without notice
46. rrent input I Signal source 0 to 20mA 3 500k2 1 V j A 2502 V l 500kQ SLD 5 Shield AG ae Y 7 Fe 4 5 1 For the wire use the 2 core twisted cable 2 These values indicate the input resistance of the R60AD4 3 For the current input be sure to connect the terminals V and I 4 Connect the AG terminal and the GND of the external device if there is a potential difference between them 5 Be sure to connect the shield wire of cables on each channel to the SLD terminal and ground the FG terminal 5 WIRING 5 2 External Wiring 25 26 MR60ADV8 22 4 500k V 500kQ V AG E Shield FG 3 4 1 For the wire use the 2 core twisted cable 2 These values indicate the input resistance of the R60ADV8 3 Connect the AG terminal and the GND of the external device if there is a potential difference between them 4 Be sure to ground the shield wire of cables on each channel and the FG terminal MRG60ADI8 4 7 500k I 2909 500kQ 5 AG 7 Shield LC Fs 3 4 1 For the wire use the 2 core twisted cable 2 These values indicate the input resistance of the R60ADI8 3 Connect the AG terminal and the GND of the external device if there is a potential difference between them 4 Be sure to ground the shield wire of cables on each channel and the FG terminal Point Establish a connection of
47. ry for the compliance of this product with EMC and Low Voltage Directives 10 CONTENTS SAFETY PRECAUTIONS os ci a Gawd anew beige e E pies 1 CONDITIONS OF USE FOR THE PRODUCT anaana cect tet teen n tenes 9 INTRODUCTION coin eel ordent es Pe ee ede ena onthe di oud E E EE where ete 9 COMPLIANCE WITH EMC AND LOW VOLTAGE DIRECTIVES 0000 ce cece eee eens 10 RELEVANT MANUALS 22 cuac dar lr E ae 12 TERMS race Sd Sato Ea e Meerd og lewd da Rye id daa 12 CHAPTER 1 PART NAMES 13 CHAPTER 2 SPECIFICATIONS 15 2 1 Performance SpecificatiONS oooooocccrrnrnnarr eee eee eee 15 CHAPTER 3 FUNCTION LIST 18 CHAPTER 4 PROCEDURES BEFORE OPERATION 20 CHAPTER 5 WIRING 22 5 1 Terminal BOGUS yan onsen inte dees ays a ei 22 5 2 External Wiring 000 2 gfe no satan en mi np oases E fla Di nana 24 CHAPTER 6 OPERATION EXAMPLES 27 6 1 Programming Procedure ocooccccoccccancaca ee eee ee ee eee 27 6 2 Program Examples nisi ic soe ie ii a A A AA ar dca Bie A MAR 27 CHAPTER 7 OFFSET GAIN SETTING 32 7 1 Setting Procedure 00 Pike esses a ope sete ete RAE ca rece ease E EAEE and Susie eee EE 32 APPENDICES 35 Appendix 1 I O Conversion Characteristics 0 00 c eect eee eee 35 Appendix 2 ACCUTACY 0000 ii Rd Sateen E 38 Appendix 3 External Dimensions lt 06032 corra A A E cede eee 39 INDEX 40 REVISIONS cai a a a E ed EN E EOE aca 42 WARRANTY ororsgasas arar a A a eae Phe AA eee es 43 TRADEMARKS ssl 1 tl ii a A
48. t use values in the dotted line region in the graph of voltage input characteristics e The range of 1 to 5V extended mode allows extending the lower limit value of analog input The upper limit value of analog input cannot be extended Do not set the voltage over 15V Doing so can cause breakdown of the elements APPENDICES Appendix 1 I O Conversion Characteristics haracteristics The following shows the list of the analog input ranges and the graph of each current input characteristic at the current input Practical analog Practical analog input range input range 32767 ___ _______ __ 32767 AROS 32000 32000 Da 1 3 Digital o 6 output 0 4 Digital Value 768 t 14 output 0 i value 28000 rerea 8768 4 J 35768 E 32000 40 20 0 20 40 232768 40 20 0 2 40 Analog input current mA 0 Analog input current mA 1 4 to 20mA 4mA 20mA 0 to 32000 500 0nA 2 0 to 20mA OmA 20mA 625 0nA 3 4 to 20mA extended mode 4mA 20mA 8000 to 32000 500 0nA User range setting E 32000 to 32000 190 7nA 1 Set the offset value and gain value in the user range setting within a range that satisfies the following conditions If the following conditions are not satisfied A D conversion may not be performed properly Gain value lt 20mA offset value gt Om
49. the FG terminal of the power supply module In the R60AD4 and R6OADV8 If the circuit is left open between terminals of unused channels enabling A D conversion may generate an undefined digital value To prevent this phenomenon take any of the following measures e Set the A D conversion enable disable setting in the unused channels to disable the A D conversion Note that changing the A D conversion enable disable setting from A D conversion enable to A D conversion disable causes a shorter sampling cycle e Short circuit the input terminals V and V in the unused channels 5 WIRING 5 2 External Wiring 6 OPERATION EXAMPLES This chapter describes the programming procedure and the basic program of the A D converter module 6 1 Programming Procedure Take the following steps to create a program for running the A D converter module 1 Set parameters 5 Page 28 Parameter settings 2 Create a program K Page 30 Program examples Point Using function blocks FBs reduces load at programming and improves the readability of programs For details on the function blocks refer to the following MELSEC Q R Analog Digital Converter Module Digital Analog Converter Module Function Block Reference 6 2 Program Examples System configuration The following figure shows an example of the system configuration 1 2 3 4 o gt gt goj eD 1 Power supply m
50. troller configure an interlock circuit in the program to ensure that the entire system will always operate safely For other forms of control such as program modification parameter change forced output or operating status change of a running programmable controller read the relevant manuals carefully and ensure that the operation is safe before proceeding Improper operation may damage machines or cause accidents O Especially when a remote programmable controller is controlled by an external device immediate action cannot be taken if a problem occurs in the programmable controller due to a communication failure To prevent this configure an interlock circuit in the program and determine corrective actions to be taken between the external device and CPU module in case of a communication failure Do not disassemble or modify the modules Doing so may cause failure malfunction injury or a fire Use any radio communication device such as a cellular phone or PHS Personal Handy phone System more than 25cm away in all directions from the programmable controller Failure to do so may cause malfunction O Shut off the external power supply all phases used in the system before mounting or removing the module Failure to do so may cause the module to fail or malfunction O Tighten the screws within the specified torque range Undertightening can cause drop of the component or wire short circuit or malfunction Overtightening can damage the s
51. uction of the product is discontinued Discontinuation of production shall be notified with Mitsubishi Technical Bulletins etc 2 Product supply including repair parts is not available after production is discontinued Overseas service Overseas repairs shall be accepted by Mitsubishi s local overseas FA Center Note that the repair conditions at each FA Center may differ 4 Exclusion of loss in opportunity and secondary loss from warranty liability 5 Regardless of the gratis warranty term Mitsubishi shall not be liable for compensation of damages caused by any cause found not to be the responsibility of Mitsubishi loss in opportunity lost profits incurred to the user by Failures of Mitsubishi products special damages and secondary damages whether foreseeable or not compensation for accidents and compensation for damages to products other than Mitsubishi products replacement by the user maintenance of on site equipment start up test run and other tasks Changes in product specifications The specifications given in the catalogs manuals or technical documents are subject to change without prior notice 43 44 TRADEMARKS Microsoft Windows Windows Vista Windows NT Windows XP Windows Server Visio Excel PowerPoint Visual Basic Visual C and Access are either registered trademarks or trademarks of Microsoft Corporation in the United States Japan and other countries Intel Pentium and Celeron are either
52. vironment etc which follow the conditions and precautions etc given in the instruction manual user s manual and caution labels on the product 2 Even within the gratis warranty term repairs shall be charged for in the following cases 1 Failure occurring from inappropriate storage or handling carelessness or negligence by the user Failure caused by the user s hardware or software design 2 Failure caused by unapproved modifications etc to the product by the user 3 When the Mitsubishi product is assembled into a user s device Failure that could have been avoided if functions or structures judged as necessary in the legal safety measures the user s device is subject to or as necessary by industry standards had been provided 4 Failure that could have been avoided if consumable parts battery backlight fuse etc designated in the instruction manual had been correctly serviced or replaced 5 Failure caused by external irresistible forces such as fires or abnormal voltages and Failure caused by force majeure such as earthquakes lightning wind and water damage 6 Failure caused by reasons unpredictable by scientific technology standards at time of shipment from Mitsubishi 7 Any other failure found not to be the responsibility of Mitsubishi or that admitted not to be so by the user Onerous repair term after discontinuation of production 1 Mitsubishi shall accept onerous product repairs for seven 7 years after prod

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