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1. E T N Cutler Hammer MVX9000 Adjustable Frequency Drives Effective February 2003 Page7 09 2 3 Dia x 19 4 8 Deep Connection Hole for Extension Cable Screw Typ 2 Places 2 54 1 20 08 ii 64 6 g i 30 5 gt lt 2 0 2 36 lt 60 A gt F RUN STOP FWo REV Hol A H 92 7 23 3 U Y E A 3 46 isa T C 1 63 41 5 2 22 1 81 56 5 46 oy a G YY N ie Se y a i M4 P 03 7 x 19 4 8 Deep for Mounting Screw Typ 3 Places Figure 5 Digital Keypad Approximate Dimensions in Inches mm Technical Data MVX9000 Adjustable Page 8 Effective February 2003 Frequency Drives 2002 Eaton Corporation All Rights Reserved Printed in USA E l oO fel C u tl H a m m r Publication No TD04002001E CPG February 2003
2. Page 4 Effective February 2003 Frequency Drives Braking Resistor Optional aroma ot mol a as A Main Circuit Power O L1 Q L1 B1 B2 16 L2 L2 L3 L3 T2 rO SS O Grounding Resistance 230V Less Than 1009 460V Less Than 10Q Factory Default Inverter Fault RO3 O NO Relay Output f 120V AC 24V DC 5A Factory ROI NC Rela y Output Seas 1 120V AC 24V DC 5A p O O mOn RO2 5 Reverse Forward 1 _ O Q DI2 Preset Speed 1 i p t DI3 pe O Digital Output 48V DC 50 mA Preset Speed 2 p O O O Di4 Factory Default Inverter Running Preset Speed 3 55 O DIS DOC Reset oO Cpe AO OSa Common Ocom i PSS Analog Output Reference Frequency Setting Lt be ae ay Factory Default Is Potentiometer Which Is on the Digital Keypad l COM i O 10V 10 mA Max Factory Default 3 Output Frequency it RJ 12 Potentiometer 2 5 1 6 NC 3K 5KQ VR lt _1_ _ an 0 10V DC oo 2 GND eries 3 SG Main Circuit Power Terminals Interface 4 SG 6to 1 y 1 Al2 4 20 mA 5 EV O Control Circuit Terminals lan sae COM Shielded Leads lt 7 Figure 2 Basic Wiring Diagram Note Do not plug a modem or telephone line to the RS 485 communication port per manent damage may result Terminal 2 and 5 are the power sources for the optional copy keypad and should not be used while using RS 485 communication m For single phase application s
3. i MVX010A0 4 460V 3 ph 10 hp CN e H y Figure 4 3 to 10 hp Drive Approximate Dimensions in Inches mm Catalog Number Selection Product Selection Table 5 MVX9000 Basic Controller IP20 M v X 0 0 1 A 0 2 Description Input Ampere Continuous Catalog m kd amp H Volts Single Three Output Number APAE Ga Phase Rating Amp Rating 1 2 200 6 3 2 9 2 5 MVXF50A0 2 1 240 11 5 6 3 5 0 MVX001A0 2 2 15 7 8 8 7 0 MVX002A0 2 Volt ae reread Series ae 3 27 5 12 5 10 MVX003A0 2 A 2 240V AC 5 19 6 17 MVX005A0 2 4 480V AC 7 1 2 31 5 25 MVX007A0 2 Horsepower 1 380 4 2 3 0 MVX001A0 4 7 2 480 5 7 4 0 MVX002A0 4 i a eg 3 7 0 5 0 MVX003A0 4 00 2 RA Enclosure 5 8 5 8 2 MVX005A0 4 003 3 Y 0 IP20 7 1 2 14 13 MVX007A0 4 005 5hp D DIN Rail Mount 10 20 6 18 MVX010A0 4 007 7 1 2 hp Horsepower ratings are based on the use of a 230V or 460V NEMA B 010 10 hp 4 or 6 pole squirrel cage induction motor and are for reference only Units are to be selected such that the motor current is less than or equal to the MVX9000 rated continuous output current For 208V 380V or 415V applications select the unit such that the motor current is less than or equal to the MVX9000 rated continuous output current Technical Data
4. E T N Cutler Hammer MVX9000 Adjustable Frequency Drives Technical Data MVX9000 Drives Supersedes December 2002 MVX9000 Sensorless Vector Model MVX9000 Product Description Model MVX9000 sensorless vector adjustable frequency AC Drives are designed to provide adjustable speed control of 3 phase motors These microprocessor based sensorless vector drives have standard features that can be programmed to tailor the drive s performance to suit a wide variety of application requirements The MVX9000 sensorless vector prod uct line utilizes a 32 bit microprocessor and insulated gate bipolar transistors IGBTs which provide quiet motor operation high motor efficiency and smooth low speed performance The size and simplicity of the MVX9000 make it ideal for hassle free installation where size is a primary concern Models rated at 480 volts 3 phase 50 60 Hz are available in sizes ranging from 1 to 10 hp Models rated at 240 volts single or 3 phase 50 60 Hz are available in sizes ranging from 1 2 to 7 1 2 hp The standard drive includes a digital display operating and programming keys on a removable keypad Features and Benefits Table 1 Features and Benefits Contents Description Page Product Description 1 Features and Benefits 1 Technical Data and Specifications 2 Wiring Diagrams 3 Dimensions 5 Catalog Number Se
5. 23 0 14 0 39 2 0 45 0 10 0 MOTOR Braking T1 T2 T3 B1 B2 Be MVXF50A0 2 230V 1 ph 3 ph 1 2 hp SS MVX001A0 2 230V 1 ph 3 ph 1 hp SS MVX002A0 2 230V 1 ph 3 ph 2 hp MVX001A0 4 460V 3 ph 1 hp a MVX002A0 4 460V 3 ph 2 hp y m MVX003A0 4 460V 3 ph 3 hp 2 iS p p Ols i L Figure 3 1 2 to 3 hp Drive Approximate Dimensions in Inches mm Technical Data MVX9000 Adjustable Page 6 Effective February 2003 Frequency Drives E T N Cutler Hammer 4 92 125 lt 4 33 110 0 E T N Cutler Hammer 0 H 23 5 8 Dia l Typ g e 7 55 191 7 gt e 7 15 181 5 __ gt 41 10 5 gt 3 J o E sas gt COO 3 3 s Painan 119 5 eter baz AX warna 10 2 5 gt lt 3 48 88 5 gt MVX003A0 2 230V 1 ph 3 ph 3 hp MVX005A0 2 230V 3 ph 5 hp MVX007A0 2 230V 3 ph 7 1 2 hp 7 15 MVX005A0 4 460V 3 ph 5 hp 181 5 MVX007A0 4 460V 3 ph 7 1 2 hp
6. 3 Table 3 Dynamic Breaking Resistor Sizing Dynamic Braking Resistors Open Catalog Number No of Units Used Resistor Watts Braking Duty Units Ohms Torque Cycle Horsepower Volts 1 2 230V K13 000034 0821 1 100 80W 220 10 1 Series K13 000034 0821 1 80 80W 125 10 2 K13 000034 0824 1 55 300W 125 10 3 K13 000034 0824 1 35 300W 125 10 5 K13 000034 0825 1 25 400W 125 10 7 1 2 K13 000034 0826 2 16 250W 125 10 1 460V K13 000034 0841 1 260 80W 125 10 2 Series K13 000034 0843 1 190 300W 125 10 3 K13 000034 0843 1 145 300W 125 10 5 K13 000034 0844 1 95 400W 125 10 7 1 2 K13 000034 0845 2 60 250W 125 10 10 K13 000034 0846 3 45 350W 125 10 Wiring Diagrams RO3 RO2 RO1 DI1 DI2 DIZ Di4 DI5 DI6 COM AO Al2 10V Al1 COM DO1 DOC D D OOD OD O OO N y Factory Setting NC Relay Output Inverter Running Factory Setting lt lt a5 Inverter Fault a 2 o o 9 4 20 mal TS gt Digital Output NO Relay Output lt O O O O O O o o o o Bias Forward Stop lt 4 Potentiometer je Reverse Stop lt lt _ lt a Preset Speed 1 lt ______ Preset Speed 2 lt _________ Full Scale Voltmeter 0 to 10V DC Preset Speed 3 lt Reset lt lt Factory Setting Output Frequency Figure 1 Control Terminal Wiring Factory Settings Technical Data MVX9000 Adjustable E T N Cutler Hammer
7. elect correct model and select any of the two input terminals for main circuit power E T N Cutler Hammer MVX9000 Adjustable Technical Data Frequency Drives Effective February 2003 Page 5 Dimensions Table 4 Approximate Dimensions and Shipping Weights for Basic Controller Description Dimensions in Inches mm Shipping Weight Horsepower Volts Width Height Depth Lbs kg 1 2 200 240 3 9 100 5 9 151 5 7 145 6 2 2 8 1 3 9 100 5 9 151 5 7 145 6 2 2 8 2 3 9 100 5 9 151 5 7 145 6 2 2 8 3 4 9 100 8 6 220 7 6 193 12 1 5 5 5 4 9 125 8 6 220 7 6 193 12 1 5 5 7 1 2 4 9 125 8 6 220 7 6 193 12 1 5 5 1 380 480 3 9 100 5 9 151 5 7 145 6 2 2 8 2 3 9 100 5 9 151 5 7 145 6 2 2 8 3 3 9 100 5 9 151 5 7 145 6 2 2 8 5 4 9 125 8 6 220 7 6 193 12 1 5 5 7 1 2 4 9 125 8 6 220 7 6 193 12 1 5 5 10 4 9 125 8 6 220 7 6 193 12 1 5 5 He 5 62 142 7 gt kk 3 94 100 0 Ix 5 22 132 5 gt I lt 3 50 89 0 18 4 5 Dia 39 10 0 gt x Typ F A A E T N Cutler Hammer 0o orom 5 94 e 151 0 g 6 34 161 0 5 51 IAS 140 0 ANNANN Ue Y Y F gt l 91 ke 55 08 lt _1 77_
8. lection 6 Product Selection 6 The display provides drive monitoring as well as adjustment and diagnostic information The keys are utilized for digital adjustment and programming of the drive as well as for operator control Separate terminal blocks for control and power wiring are provided for customer connections Other features provided as standard include built in DC braking RS 485 serial communica tions and PID control Feature Customer Benefit Sensorless Vector Control with auto tuning Provides 200 starting torque and advanced low speed torque control Clearly laid out and easy to understand keypad with 4 character LED display 7 status indicating LEDs speed potentiometer and 6 function keys Most informative operator s interface in this class of VFD provided as standard All parameters diagnostic information and metering values are displayed with a bright 4 character LED display 2 analog inputs 6 programmable intelligent digital inputs 1 programmable digital output 1 programmable relay Provide enhanced application flexibility PID control of a process variable such as pressure flow temperature liquid level etc Eliminates requirement for separate setpoint controller Built in dynamic braking chopper Superior deceleration performance Serial communication port RS 485 Direct connection to serial communications networks Single phase
9. or three phase input capability on 240V AC rated units 3 hp and below Operate three phase motor with single phase supply Technical Data Page 2 Effective February 2003 MVX9000 Adjustable Frequency Drives E T N Cutler Hammer Technical Data and Specifications Output Ratings m Horsepower Q 200 240V 1 2 7 1 2 hp a 380 480V 1 10 hp m Frequency Range 0 1 400 Hz m Overload Rating 150 for 60 seconds m Frequency Resolution Q Digital 0 1 Hz Q Analog Max Set Frequency 1000 Hz m Frequency Accuracy Q Digital 0 01 of max frequency Q Analog 0 2 of max frequency m Undervoltage Carryover Limit 0 3 to 25 seconds Motor Performance m Motor Control Sensorless Vector m Constant and Variable Torque Standard m Speed Regulation 0 5 of base speed Input Power m Voltage at 50 60 Hz 3 Hz a 200V 240V 10 5 1 phase a 200V 240V 10 5 3 phase a 380V 480V 10 10 3 phase m Displacement Power Factor Better than 0 95 m Efficiency Typically greater than 95 Design Type m Microprocessor 32 Bit m Converter Type Diode m Inverter Type Insulated Gate Bipolar Transistor m Waveform Sensorless Vector Environment m Operating Temperature Q 10 C to 50 C Q 10 C to 40 C above 7 1 2 hp m Humidity 20 to 90 non condensing m Maximum Elevation 1000 meters 3300 ft Codes and Standards m NEMA IEEE NEC Design Standa
10. rds m UL Listed m cUL Listed m CE Marked Requires EMI filter Enclosure m Standard Protected Chassis IP20 Protective Features m Ground Fault Standard m Overload Protection Standard m Overcurrent Standard m Overvoltage Standard m Undervoltage Standard m Overtemperature Standard m Overload Limit Standard Set Up Adjustments Performance Features Operator Control and External Interface Keypad m Alphanumeric Display Standard 1 x 4 character m Digital Indications Frequency Hz Motor Current amps User Defined RUN STOP FORWARD REVERSE and Parameters m Diagnostics Last 3 trips with cause m LED Status Indicators 8 RUN STOP FORWARD REVERSE Hz Amps User Defined and Input Speed m Operator Functions START STOP Speed control digital or potentiometer RESET SETUP Keys and ENTER 1 0 Terminal Block m Analog Inputs a 2 Inputs 0 10V DC 4 20 mA Q Potentiometer 1K ohm to 2K ohm Q Analog Voltage Nominal 10V DC 10K ohm input impedance Q Analog Current Nominal 4 20 mA 250 ohm m Digital Inputs 6 Programmable Inputs m Digital Outputs 1 Programmable Open collector and 1 Form C Relay contact m Analog Monitor Output Q Analog meter frequency or output current Programmable Parameters m Out of the Box Factory settings loaded for quick start up m Accel and Decel 2 separately adjustable Linear or S Curve times 0 1 3000 seconds m Auto Restart Overcu
11. rrent overvoltage and undervoltage with 4 selectable retry restart modes DC Braking Standard Built In External Fault Terminal input Jog Terminal input Fault Reset STOP RESET or terminal input I O NO NC Selectable Jump Frequencies 3 with adjustable width Parameter Security Programmable software lock Preset Speeds 7 preset speeds PID Controller PID process control Reversing Keypad or terminal Speed Setting Keypad terminal or pot START STOP Control Keypad or terminal m Stop Modes Decel coast or DC injection Reliability m Pretested Components Standard m Surface Mount Technology Standard PCBs m Computerized Testing Standard m Final Test with Full Load Standard m Eaton s Cutler Hammer Engineering Systems and Service National net work of AF drive specialists Table 2 Watts Loss Horsepower Catalog Volts Watts Number Loss 9 kHz 1 2 MVXF50A0 2 230V 20W 1 MVX001A0 2 AC 38W 2 MVX002A0 2 75W 3 MVX003A0 2 110W 5 MVX005A0 2 185W 7 1 2 MVX007A0 2 275W 1 MVX001A0 4 480V 38W 2 MVX002A0 4 AC 75W 3 MVX003A0 4 110W 5 MVX005A0 4 185W 7 1 2 MVX007A0 4 275W 10 MVX010A0 4 375W E T N Cutler Hammer MVX9000 Adjustable Technical Data Frequency Drives Effective February 2003 Page
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