BA 10 FAG Motion Guard CONCEPT6 Automatic single
Contents
1. FAG Motion Guard CONCEPT6 Automatic single point and multiple point lubrication system User manual SCHAEFFLER m lt gt Fac High product safety Definition of guidelines and symbols Warning A Caution A Note Original user manual Safety guidelines and symbols Our products correspond to the current level of research and technology If the bearing arrangement is designed correctly the products are handled and fitted correctly and as agreed and if they are maintained as instructed they do not give rise to any direct hazards The warning and hazard symbols are defined along the lines of ANSI Z535 6 2006 The meaning of the guidelines and symbols is as follows In case of non compliance death or serious injury may occur In case of non compliance minor or slight injury will occur In case of non compliance damage or malfunctions in the product or the adjacent construction will occur There follows additional or more detailed information that must be observed Numbers within a circle are item numbers This user manual is the original user manual in accordance with the Machinery Directive 2006 42 EC Schaeffler Technologies BA10 1 FAG Motion Guard CONCEPT6 Page Features Scope of delivery cecsessescescsseseessesceseesceceeeseeseeseeeceeseeseens 3 Accessories MECESSATY sccccsssscsnsesesscssstccvnsescsaseoesstesenaserosases 3 CONNECTIONS eirt ee Ee EEEE LE weed canes estat2. Additional greasing Additional greasing is initiated manually For each additional greasing operation a greasing pulse is initiated and the lubrication point is greased with 0 5 cm of lubricant Check whether the green LED is continuously lit No additional greasing is possible at this time If the green LED is flashing additional greasing is possible In order to initiate this press both keys simultaneously for at least 4 seconds Figure 13 In most cases additional greasing is initiated immediately One exception is when the lubricator initiates several lubrication pulses almost immediately after one another If both keys are pressed simultaneously for at least 4 seconds during a greasing pause this is stored by the lubricator At the end of the pause an additional lubrication pulse is then initiated as often as was activated but no more than five times Lubricator switched on 432 Press both keys simultaneously Figure 13 S Additional greasing 00016DFB Remaining runningtime After additional greasing or extended machine downtime weekends plant shutdowns recalculate the remaining running time see page 18 This can be carried out using the software FAG Motion Guard Select Manager www schaeffler iam com T Additional greasing is only possible at an ambient temperature of more than 0 C The remaining running time which has been shortened as a result of the additional greasing must be taken into consideratio
3. MODE SAVE The display disappears briefly and then reappears Set the greasing period see table Greasing period page 10 8 and GO These settings are only effective when the distributor is connected see BA 12 FAG Motion Guard C6 MP DISTRIBUTOR Dele pi s F J eo De Oec Dec 4 ole ol 2 OF ol ola a 5 fo 5 F Sor Ge sf ay De 1 12 13 Oe Oe Ot Ot C AL 5 7 O Ot Oe Oe Ot 00016E28 Schaeffler Technologies BA10 13 FAG Motion Guard CONCEPT6 Switching on the lubricator The lubricator is switched on using one key Hold the key ON OFF SELECT key down for longer than 4s Initiate additional greasing see page 16 Check whether the green LED on the lubricator is lit or flashing and the residual volume is displayed Figure 11 If the red LED is lit or flashing there is an error see page 20 Green LED Pca O fe 4 gt Residual volume i cof SE al Red LED S Error code Figure 11 a Lubricator switched on f 00016DF9 T At initial operation the pump system in the drive unit is filled with approx 5 cm universal grease After approximately ten lubrication pulses the pump system will be filled with grease from the LC unit If universal grease is not suitable for the lubrication point initiate a lubrication pulse ten times before initial
4. in a clockwise direction until the bayonet catch locks into place Cover Catch 4 pieces LC unit Sealing cap Outlet Stopper Cover disk Teeth Drive unit 0 Battery pack Figure 7 Assembly 00016E1B 8 BA10 Schaeffler Technologies Location Ifthe lubricator cannot be located directly on the lubrication point locate the lubricator on the carrier and connect it to the lubrication point using a lubricant feed line Grease the lubrication point and the lubricant feed line Screw the holder to the lubrication system using support washers and hexagon head screws M6X16 Maximum torque 3 Nm Make holes for the three fixing screws using the drilling template supplied Locate the lubricator and holder to a carrier on the machine Figure 8 Screw the connector G1 8 accessory into the grease outlet on the lubricator Maximum torque 2 Nm Connect the lubricator to the lubricant feed line 8X1 5 mm maximum length Figure 6 page 7 Lay the lubricant feed line to the lubrication point minimum bending radius 40 mm Screw the connector into the lubrication point Connect the lubricant feed line to the connector Note The connector for the lubrication point is not supplied by Schaeffler Technologies AG amp Co KG 1 Grease the lubrication point and lubricant feed line with the same lubricant as contained in the LC unit Observe the maximum tightening torque the maximum length of th
5. operation and dispose of the universal grease 14 BA10 Schaeffler Technologies Operation Switching on Switching off Display Switched on Switched off Figure 12 Operating mode LED Description Check the lubricator regularly during operation and if necessary initiate additional greasing Switch on the lubricator Press the key ON OFF SELECT t gt 4 s Check whether the green LED on the lubricator is lit or flashing and the residual volume is displayed Switch off the lubricator Press the key ON OFF SELECT t gt 4 s Check whether the green LED on the lubricator is extinguished After switching off all the settings are saved After switching on greasing will be continued at the point where it was stopped The display shows whether the lubricator is switched on or off Figure 12 If the lubricator is switched on the display shows settings and operating mode or error messages 000175A9 There are two LEDs on the front of the lubricator LED Signal Description Green Flashing No error Green Continuously lit Greasing Red Flashing Error Green and red Flashing Replace LC unit immediately Schaeffler Technologies BA10 15 FAG Motion Guard CONCEPT6 Inspection H Check the following regularly the integrity and condition of the lubricator connectors and feed lines the residual volume of lubricant the position and secure location of all components
6. 4 5 208 3 29 8 6 9 416 7 595 day 6 173 6 24 8 5 7 347 2 49 6 11 4 7 148 8 21 3 4 9 297 6 42 5 9 8 8 130 2 18 6 4 3 260 4 37 2 8 6 9 115 7 16 5 3 8 231 5 33 1 7 6 10 104 2 14 9 3 4 208 3 29 8 6 9 11 94 7 135 31 189 4 2m1 6 2 12 86 6 12 4 29 173 6 24 8 5 7 13 80 1 11 4 2 6 160 3 2229 14 74 4 10 6 2 4 148 8 21 3 15 69 4 919 23 138 9 19 8 16 65 1 9 3 2 1 130 2 18 6 17 61 3 8 8 2 12275 US 18 Bo 8 3 ig 115 7 16 5 19 54 8 7 8 1 8 109 6 Use 20 5271 7 4 7 104 2 14 9 21 49 6 Ta 1 6 99 2 14 2 22 47 3 6 8 1 6 94 7 13 5 23 45 3 6 5 1 5 90 6 12 9 24 43 4 6 2 1 4 86 8 12 4 25 17 83 35 26 40 0 80 1 27 38 6 uie N 28 3 2 74 4 29 35 9 74 3 e 30 a 69 4 10 BA 10 Schaeffler Technologies Example LC250 LC500 Greasing Greasing volume Minimum switch off period Caution A The machine manufacturer indicates that greasing should be carried out using 15 cm per 100 hours of operation For a greasing period of 9 weeks the column Weeks gives a value of 16 5 cm This value is the lowest value above 15 cm If greasing is set on the lubricator enter 9 weeks in the configuration process For 10 weeks the grease quantity is 14 9 cm Since the variation from 15 cm is less than 1 ask the machine manufacturer whether this setting can be used for greasing For a greasing period of 19 weeks the column Weeks gives a
7. Ambient conditions Operating temperature Storage Storage life of drive unit Stopper Cover disk Drive unit Figure 5 Drive unit Storage life of LC unit Storage life of battery pack Legal guidelines If the cover has been fitted correctly the lubricator is resistant to dust and spray water The sealing rings and plastics may be attacked by ambient media Uniform dispensing of lubricant and pressure build up to a maximum of 25 bar can only be ensured at operating temperature Protect the distributor against chemically aggressive environments Lubricators can be used in the temperature range from 20 C to 60 C Store the lubricator in dry dust free conditions protected against sunlight and in the temperature range from 15 C to 25 C The storage life of the drive unit is restricted by the life of the back up battery The back up battery will be discharged through running down after approx 10 years and must then be replaced by the manufacturer The internal back up battery will run down even more quickly if the stopper and cover disk are removed from the drive unit and no battery pack is fitted or the existing battery pack is empty Figure 5 Leave the stopper and cover disk on the drive unit during storage and only remove immediately before mounting 00016DF8 The maximum storage life of an LC unit is 2 years the controlling factor is the lubricant fill date The maximum storage life of a batte
8. al available and must observe the information in the manual The scope of delivery is shown in Figure 1 00016E24 Check the delivery and report any damage in transit as a complaint to the carrier Any defects must be reported promptly to Schaeffler Technologies AG amp Co KG Schaeffler Technologies AG amp Co KG accepts no liability for any defects that are the subject of retrospective complaints Accessories to be ordered separately Figure 2 N w 00016E25 Schaeffler Technologies BA 10 3 FAG Motion Guard CONCEPT6 Connectors The grease outlet of the lubricator has an external and internal thread and can thus be screwed directly to the lubrication point or into the distributor Information on the distributor see BA 12 FAG Motion Guard C6 MP DISTRIBUTOR Connection via connectors and lubricant feed lines is also possible Figure 3 00016DF6 Grease outlet External thread Internal thread Lubrication point Connector Lubricant feed line Distributor Figure 3 Connectors Operation The operating period and lubricant quantity are set on the lubricator using two keys Figure 4 The settings are visible on the LC display Whether the lubricator is operating correctly or not is indicated by a green or red LED 00016DF7 LC display Key MODE SAVE Key ON OFF SELECT Green LED Red LED Figure 4 Displays operation 4 BA10 Schaeffler Technologies
9. ase Available by agreement LC500 with 500 cm special lubricant Arcanol MULTITOP ARCALUB C6 LC500 MULTITOP LC500 with 500 cm other Arcanol or special grease Available by agreement Cover for LC250 made from transparent plastic ARCALUB C6 CAP 250 Cover for LC250 made from aluminium for lubricants containing ester Available by agreement Cover for LC500 made from transparent plastic ARCALUB C6 CAP 500 Cover for LC500 made from aluminium for lubricants containing ester Available by agreement Battery pack 0 C to 60 C ARCALUB C6 BATTERY Battery pack 20 C to 60 C ARCALUB C6 BATTERY LT Holder ARCALUB C6 HOLDER Straight connector G1 8 6 pieces including closing plug 4 pieces ARCALUB C6 JOINT MP 0 SET Angled connector G1 8 6 pieces including closing plug 4 pieces ARCALUB C6 JOINT MP 90 SET Reduction nipple ARCALUB C6 NIPPLE G3 8 G1 4 Lubricant feed line 5 m 8X1 5 mm inside diameter 5 mm ARCALUB C6 TUBE 5M Grease cartridge 400 g for prelubrication filled with Arcanol MULTITOP filled with other lubricant ARCANOL MULTITOP 400G Available by agreement Only FAG original accessories should be used 22 BA10 Schaeffler Technologies a 2 LC250 LC500 Cover for LC250 Cover for LC500 Battery pack 0 C to 60 C Battery pack 20 C to 60 C Holder drilling templa
10. d only be replaced in a dry environment Note Dispose of old parts in accordance with the applicable regulations Green LED A Red LED i LC unit empty 00016E2A Figure 15 Changing the LC unit Changing the LC unit Rotate the cover in an anti clockwise direction and remove Remove the empty LC unit the display will show LC and the red LED will flash Insert the new battery pack Insert the LC unit into the cover and remove the sealing cap Figure 7 page 8 Press the LC unit into the cover until lubricant emerges from the outlet Position the LC unit and cover on the drive so that the catches lock into place and the teeth engage with each other Rotate the cover in a clockwise direction until the bayonet catch locks into place The controller in the drive unit will automatically recognise that the LC unit has been replaced The display will show if the device has been switched off or 99 Vol if it was switched on before replacement When it is switched on the lubricator will continue working with the existing settings T Never fit a partially empty LC unit The fill level of an LC unit is not detected by the device When an LC unit is fitted the controller is programmed such that the display always shows 99 Vol If a partially empty LC unit is fitted the fill level displayed will be incorrect Schaeffler Technologies BA10 19 Malfunctions Eliminating the malfu
11. e lubricant feed line and the minimum bending radius Hexagon head screws M6X25 for wall mounting on metal Hexagon head screws M6X16 for lubricator and holder Spacing 45 mm horizontal Spacing 141 5 mm vertical 1 Spacing 143 mm from carrier Figure 8 Location 00016E21 Schaeffler Technologies BA10 9 Teach In Caution A w Determining the greasing period Greasing period FAG Motion Guard CONCEPT6 After mounting the greasing period is determined and the lubricator is then set Initial greasing is then carried out The lubricator is thus ready for operation Before initial operation ensure that the lubricator is not damaged Ensure that the lubricator and where necessary the connectors and lubricant feed line are correctly fitted The greasing period depends on the lubricant quantity required at the lubrication point Determine the greasing period according to the table or use the soft ware FAG Motion Guard SELECT MANAGER www schaeffler iam com Mean lubricant quantity in cm stated in each case for 100 hours of operation for the relevant LC unit Greasing LC250 250 cm LC500 500 cm period Days Weeks Months Days Weeks Months 1 1041 7 148 8 34 3 2083 3 297 6 68 5 2 520 8 74 4 Ayi 1041 7 148 8 34 3 3 347 2 49 6 11 4 694 4 99 2 22 8 4 260 4 372 8 6 520 8 74 4 17
12. es T TE 4 Operation earar a are raa ea aaa E aaar Eaa Tapa sabes 4 Ambient conditions iire eae e iiaea Reat 5 Legal uid lines oen ai naaa EEE 5 Design and Intended purpose ccscsssscscssesesessssesesesesesessescsesesesseseeceeseseseees 6 safety guidelines Responsible persons 6 Qualified personnels eiieeii enoii ana E iaaea 6 Protective equipment ss s sssssssessesssssessosesiesssosssrestocessoessresssessoces 6 Fatlure mn aee e eE ES E E lea ee eee 6 Mounting Teach In Operation Malfunctions n cise s o ches sheet esas caved E Ueateedsdstei se enaceauneesterem eceess 20 Technical dataren eror oei i e dasapensenoveseceee 21 EU Declaration of Conformity esssessssesesesesessseesssesseersreessresseeessses 24 2 BA10 Schaeffler Technologies Features Scope of delivery Drive unit User manual Figure 1 Scope of delivery Note Accessories necessary Holder drilling template screws Cover for LC250 LC250 250 cm Cover for LC500 LC500 500 cm Battery pack 0 C to 60 C Battery pack 20 C to 60 C Figure 2 Accessories FAG Motion Guard CONCEPT6 The lubricator FAG Motion Guard CONCEPT6 supplies lubricant to one lubrication point The maximum pressure is 25 bar The lubricant is provided by a replaceable lubricant cartridge LC unit This user manual must always be complete and in a legible condition Any persons using the distributor must have this user manu
13. esponse depends on how long the key is pressed for Figure 9 Short press shorter than 4 seconds Select this configuration item Long press longer than 4 seconds Store values go to next configuration item In the configuration menu the response depends on how long the key is pressed for Figure 9 Short press shorter than 4 seconds Change value Long press longer than 4 seconds Do not store values return to previous configuration item ww tt MODE ON OFF MODE ON OFF SAVE j SELECT SAVE j SELECY 00016E27 If a key is not pressed for 3 minutes during configuration the configuration mode is terminated Any changes made up to this point are implemented 12 BA10 Schaeffler Technologies Setting greasing on the lubricator Lubricator switched off Display of time setting and PIN reset PIN entry first digit PIN entry second digit Select LC unit volume Set month weeks or days Change to days or weeks Set outputs Activate outlet 1 0 Activate outlet 2 Change PIN first digit for initial configuration or following PIN reset only 2 Change PIN second digit for initial configuration or following PIN reset only 3 Configuration complete Figure 10 Configuration menu The greasing period is set using the two keys on the lubricator Perform all steps according to Figure 10 2 PIN reset to 00 by the following key combination 2x MODE SAVE gt 2x ON OFF SELECT gt
14. he machine is temporarily shut down after 2 months the display shows a residual quantity of 75 After 25 of the greasing period 25 of the grease has been used up so there is no need to use a formula for calculation here After putting into operation record in the maintenance plan that the LC unit is to be replaced 6 months later The remaining running time can be calculated using the following formula Riz Days weeks months as a function of SZ Remaining running time SZ Days weeks months Greasing period set on the lubricator RV vol Residual quantity The lubrication point is greased each 100 hours with 1 6 cm The lubricator with LC250 is set to a greasing period of 22 months After 11 months and at a residual volume of 48 the machine and therefore also the lubricator is shut down for several weeks Once the machine has been reactivated when should the LC unit be replaced According to the formula the LC unit and battery pack must be replaced after 10 56 months The maintenance plan must therefore be changed to show 10 months and 2 weeks SZ RV 22 48 1056 RE 10 5 100 100 100 18 BA 10 Schaeffler Technologies Changing the LC unit Replace an empty LC unit immediately If the LC unit is empty the red and green LEDs will flash simultaneously Figure 15 H Only use new completely filled FAG LC units of the correct size Always use a new battery pack The LC unit and battery pack shoul
15. lth risks Always wear safety goggles when working with the lubricator Pay attention to any malfunction of the lubricator and take appropriate measures to prevent possible damage to property Do not modify the lubricator Keep grease away from eyes skin and clothing Observe the safety data sheets for the greases When working on machinery and plant observe the safety guidelines and user manuals of the manufacturer 6 BA 10 Schaeffler Technologies Mounting Long lubricant feed line Operating range standard grease Operating range low temperature grease Impermissible outside specification Figure 6 Operating temperature length of lubricant feed line Examples Operating temperature of grease If the lubricator is not mounted directly on the lubrication point the maximum length of the lubricant feed line must be calculated and then the mounting location selected accordingly The maximum length of the lubricant feed line is dependent on the grease used the ambient temperature 60 G 50 0 t 0001689A Determining the maximum length of the lubricant feed line Figure 6 The operating temperature is 5 C Working from 5 C to the right gives a maximum length of 3 m for standard grease and a maximum length of 5 m for low temperature grease Calculating the operating temperature The length of the lubricant feed line is 4 m Working from 4 m upwards gives a minim
16. n in the lubrication and maintenance plan 16 BA10 Schaeffler Technologies Conversion Low temperature deactivation Note Flashing ice crystal indicates 0 C to 19 C Figure 14 Low temperature display Reactivation The lubricator can be converted from 250 cm to 500 cm or vice versa The drive unit itself is identical for both sizes The two sizes differ only in terms of the cover and the LC unit see table page 22 After conversion reconfigure the lubricator and indicate the new volume If the temperature falls to a value between 0 C and 19 C the ice crystal symbol will flash Figure 14 Additional greasing is not possible below 0 C we 00016E29 If the temperature falls below 20 C the lubricator switches itself off The ice crystal symbol appears permanently the remaining quantity is still displayed The lubrication point is not greased below 20 C Damage may occur if appropriate measures are not taken The lubricator switches itself back on automatically as soon as the temperature rises above 20 C Schaeffler Technologies BA10 17 Remaining running time Determination of remaining running time Remaining running time Calculation example FAG Motion Guard CONCEPT6 After additional greasing or extended downtime determine or calculate the remaining running time and enter this in the main tenance plan The greasing period is set to 8 months T
17. nction Error messages Error cause remedy FAG Motion Guard CONCEPT6 Errors are shown on the display The lubricator will shut itself down until the error has been eliminated and the error message has been cleared If the error message EO E2 E3 or E5 is shown a distributor is connected see BA 12 FAG Motion Guard C6 MP DISTRIBUTOR If an error is present the red LED will flash Read off the error code and compare with the table Localise the error Eliminate the error Clear the error message by pressing the key ON OFF SELECT t gt 4s Localise and eliminate possible error sources using the table Code Error Possible cause Remedy in display E1 Lubricator Pressure too high Remove the blockage has been switched off leading to excessive clear the error motor current by pressing the key outlet is blocked ON OFF SELECT t gt 4s Battery pack empty Fit a new battery pack and new LC unit E4 Lubrication system Drive unit Replace drive unit has been switched off of lubricator is defective LC Lubrication system LC unit missing Fit a new LC unit does not detect insert a new battery an LC unit pack Lo No power supply Battery pack missing Insert a new battery or empty battery pack was fitted pack If the error cannot be eliminated please contact Customer Service at Schaeffler Technologies AG amp Co KG 20 BA 10 Schaeffler Technologies Technical data Technical data fo
18. nologies fugnanres GmbH amp Co KG Servon raara temats FS Dopras an I i f P v A Ke gz i4 utlit Ke LAs mbndo Vica Present Services industris Aftermarket Prodact Manager Sare Group rosina FIS Latrication Products Uste Saart 16 03 2010 Thre emia sbe setim r Sah he manne Grectves Put Sows er armeer o paare of eee TMa bam prome p Pe au nna mel be Meer ed Figure 18 5 Senter Tetrmtngiee Cand A Ca KD o Camry Saher Saia W o DAMN Sememedtet o ai ADJANS Declaration of Conformity 00018011 24 BA10 Schaeffler Technologies MATNR 032821379 0000 BA 10 01 GB D 2012081 Printed in Germany by hofmann Schaeffler Technologies AG amp Co KG Postfach 1260 97419 Schweinfurt Germany Georg Sch fer Stra e 30 97421 Schweinfurt Germany Phone 49 2407 9149 99 Fax 49 2407 9149 59 E Mail support is schaeffler com Internet www schaeffle com services Every care has been taken to ensure the correctness of the information contained in this publication but no liability can be accepted for any errors or omissions We reserve the right to make technical changes Schaeffler Technologies AG amp Co KG Issued 2012 August This publication or parts thereof may not be reproduced without our permission BA 10 GB D
19. r lubricator see table Accessories see table page 22 and Figure 17 page 23 Lubricator Designation CONCEPT6 250 CONCEPT6 500 Volume of LC unit 250 cm 500 cm Length 210 mm 260 mm Diameter 92mm 92mm Mass approx 1 3 kg approx 1 4 kg Mass including LC unit approx 1 5 kg approx 1 8 kg Operating period 1 day to 24 months 1 day to 12 months Lubricant quantity 0 5 cm per lubrication pulse Operating pressure max 25 bar Lubricants Greases up to consistency class NLGI 2 Operating temperature 20 C to 60 C Power supply 3V 0 C to 60 C Battery pack alkaline manganese not rechargeable 20 C to 60 C Battery pack lithium not rechargeable Threaded connector G3 8 external G1 8 internal for lubricator Diameter of lubricant 8X1 5 mm inside diameter 5 mm feed line Length of lubricant max 5m feed line D A combination of these maximum values is only possible at temperatures gt 20 C Figure 6 page 7 Diameter Length Threaded connector for lubricator Figure 16 2 Lubricator Schaeffler Technologies BA10 21 Accessories Components and ordering designation Caution A FAG Motion Guard CONCEPT6 Accessories see table and Figure 17 page 23 Component Ordering designation LC250 with 250 cm special lubricant Arcanol MULTITOP ARCALUB C6 LC250 MULTITOP LC250 with 250 cm other Arcanol or special gre
20. ry pack is 1 year the controlling factor is the production date The information in this manual corresponded to the most recent status at the close of editing The illustrations and descriptions cannot be used as grounds for any claims relating to lubricators that have already been delivered Schaeffler Technologies AG amp Co KG accepts no liability for any damage or malfunctions if the lubricator or LC unit has been modified or used in an inappropriate manner Schaeffler Technologies BA10 5 Design and safety guidelines Intended purpose Responsible persons Qualified personnel Protective equipment Caution A Failure Caution A Warning A FAG Motion Guard CONCEPT6 The lubricator supplies lubricant to one lubrication point Typical areas of application include the lubrication points on rolling and plain bearings drive and conveyor chains guidance systems open gearboxes and seals The operator and safety co ordinator are defined as responsible persons The operator is the natural or juristic person that uses the lubricator or on whose instruction the lubricator is used The lubricator must only be used by qualified personnel A person defined as qualified personnel is authorised to use the lubricator by the safety co ordinator has all the necessary knowledge is familiar with the safety guidelines has read and understood this manual Protective equipment is intended to protect personnel against hea
21. te screws 15 Connector straight ae a Connector elbow 12 Reduction nipple g sg Lubricant feed line A Grease cartridge i Figure 17 Accessories 00016E26 Service Empty lubricators can be sent to Schaeffler Technologies AG amp Co KG for disposal of used parts in an environmentally friendly manner replacement of the LC unit setting of the required lubricant quantity Schaeffler Technologies BA 10 23 FAG Motion Guard CONCEPT6 EU Declaration of Conformity Declaration of Conformity for lubricator FAG Motion Guard CONCEPT6 we lt gt Fac EU Declaration of Conformity in accordance with EG Machinery Directive 200642 CE and EMC Directive 2004 108 CE We hereby deciare that the product described below is in conformity with the applicable health and requirements of the EU Directive in terms of its design and type and in the execution we have brought into circulation This declaration shall Coase to be valid if any modification is made to the product without our agreement Product description Actomaiic lubecator Product name FAG Moton Guard CONCEPTS Type LC250 and LCS00 Applicable harmonised standards BN 180 12100 12063 Safety of macterery Baw concep genera princgies for dewgn O Part Bame lermenoingy and PrOD 6 150 17166 2 2003 Safety of machinery Banc concepts general princigies for design Pat 2 Tecwical omcigies EN 0204 1 2008 Ghectical equapmert of mactines Schaeffler Tech
22. um operating temperature of 10 C for standard grease and a minimum operating temperature of 5 C for low temperature grease With a lubricant feed line length of 5 m the following greases can be used Standard grease 15 C to 60 C Low temperature grease 0 C to 15 C Schaeffler Technologies AG amp Co KG accepts no liability for applications which fall outside the specifications Figure 6 If the application does fall outside the specifications itis absolutely vital that Schaeffler Customer Service is contacted before initial operation Schaeffler Technologies BA10 7 FAG Motion Guard CONCEPT6 Material required The following material is required for mounting connectors lubricant feed line holder grease cartridge 400 g for pregreasing of the lubricant feed line drive unit battery pack LC unit cover Order accessories as necessary see table page 22 gi Do not use LC units and lubricant feed lines other than those from Schaeffler Technologies AG amp Co KG Always use a new LC unit and new battery pack Assembly Assemble the lubricator as follows Insert the LC unit into the cover and remove the sealing cap Figure 7 Press the LC unit into the cover until lubricant emerges from the outlet Loosen the stopper and remove the cover disk Insert the battery pack Position the LC unit and cover on the drive so that the catches lock into place and the teeth engage with each other Rotate the cover
23. value of 15 7 cm This value is the lowest value above 15 cm If greasing is set on the lubricator enter 19 weeks in the configuration process For 20 weeks the grease quantity is 14 9 cm Since the variation from 15 cm is less than 1 ask the machine manufacturer whether this setting can be used for greasing Greasing is initiated by the electronic controller of the lubricator The grease volume dispensed by the device in one lubrication pulse is always 0 5 cm If a larger grease quantity is to be provided the device carries out several lubrication pulses The shortest switch off period between two lubrication pulses is 30 seconds Ifthe waiting period between one lubrication pulse and the following lubrication pulse is not long enough the pressure in the lubrication system can rise above the permissible pressure Schaeffler Technologies BA10 11 Configuration MODE SAVE ON OFF SELECT t lt 4s Selection t lt 4s Change values t gt 4s Jump to next item store values t gt 4s Back to previous item delete last change Figure 9 Keys Time limit FAG Motion Guard CONCEPT6 During configuration the greasing period is set on the lubricator Figure 10 page 13 The lubricator is configured using the keys MODE SAVE and ON OFF SELECT Figure 9 page 12 After switching on the configuration menu is activated by pressing the key MODE SAVE t gt 4 s When working in the configuration menu the r
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