DOWNLOAD 0N3 Handheld USER MANUAL
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1. J2 J5 J9 J8 4 STOP ENABLING STATE BUTTON DEV SELECTOR Figure 15 Connection Box TOP view Connectors J6 J7 J10 J11 are not used Connection Box features a 0 25A slow blow fuse F1 Caution e n case of F1 fuse break please replace only with 0 25A slow blow fuse size 20mm x 5mm Fuse type example Littlefuse 0218 250HXP User manual VER 1 00 32 safetuyicontrols 2 6 1 Cabling H3 to Connection Box Open connection User must connect cable wires to the terminal J1 For a correct cabling please refer to the following table VERSION RS 422 Wire Connection Connection Box J1 Yellow 3 Green 4 Pink 5 Grey 6 Yellow Brown 7 Yellow White 8 Grey Brown 9 White Green 10 Brown Green 11 White Orange 12 Grey White 13 Red Blu 14 Blu 15 Brown 19 White 20 Black 22 Grey Pink 23 Purple 24 Red 25 MANUGENH3 User manual VER 1 00 33 safety controls VERSION ETHERNET Wire Connection Connection Box J1 White Green 3 Green 4 Orange 5 White Orange 6 Red Blu 7 Grey Pink 8 Yellow White 9 White Green 10 Brown Green 11 Yellow 12 Green 13 White 14 Brown 15 Blue 19 Red 20 Black 22 Pink 23 Purple 24 Grey 25 MANUGENH3 User manual VER 1 00 34 safetyNcontrols2. Figure 10 Touch screen pen 2 4 1 9 Safety related devices Hereunder is shown the detail for the safety related devices position State Selector Emergency Stop push button LJLJLJLJLJLULAJ Figure 11 Safety related devices position For all the information about the safety related devices and functions please refer to paragraphs 1 3 8 1 3 9 1 3 10 and 2 5 4 MANUGENH3 User manual VER 1 00 21 safetyNcontrols 2 4 2 Connection box overview Connection Box is an easy to install DIN rail module which eases installation and connection inside the machine rack Connection Box is a splitter which once connected to H3 output connector or output wires splits all signals on screw terminals or RJ45 connector ETHERNET signals only easing all cabling operations Figure 13 Connection board MANUGENH3 User manual VER 1 00 22 safetyNcontrols 2 4 3 Dimensions 2 4 3 1 Terminal Figure 12 Terminal dimensions in millimeters MANUGENH3 User manual VER 1 00 23 safetyNcontrols 2 4 3 2 Connection Box Shl Figure 13 Connection Box dimensions MANUGENH3 0 3 User manual VER 1 00 2 4 at 24 safetyNcontrols 2 5 Technical data details 2 5 1 Handheld terminal specifications FEATURES Operating System Windows CE 6 0 perati PU 600 MHz ARM Cortex A8 core 16kB instruction Cache 256kB L2 Cache Embedded Graphic engine Flash Memor
3. Both external and internal cable shieldings copper braids should be connected to J4 Shield pin DB 25 termination User must connect H3 DB 25 male connector to J14 female connector 2 6 2 Cabling Connection Box to CN PLC For a correct cabling please refer to the following table Connection Box ouput con ae tact Enabling Device Terminal J8 C10 Terminal J8 C20 Emergency Stop Push button Terminal J9 C1a N C Contact Terminal J9 C1b Terminal J9 C2a N C Contact Terminal J9 C2b State Selector Terminal J4 COM Terminal J4 0 Terminal J4 1 Terminal J4 2 Terminal J4 3 RS 422 Interface H3 RS 422 version only Terminal J5 TX Terminal J5 TX Terminal J5 RX Terminal J5 RX Terminal J5 GND ETHERNET interface H3 ETHERNET version only RJ45 connector J12 Power Supply Terminal J13 24V Power Supply 24V Terminal J13 GND Power Supply GND Terminal J13 Earth Machine Earth Ground MANUGENH3 0 3 User manual VER 1 00 35 safetyNcontrols 2 Standards H3 handheld terminal has been designed in order to conform to the following european directives and international standards 2 7 1 Directives 2004 108 Electromagnetic Compatibility Directive 2 7 2 International Safety Standards Standard Description EMC EN 61000 6 2 Electromagnetic Compatibility EMC Part 6 2 Ge neric Standards Immunity for Industrial Environ ments E
4. 1 3 11 Environmentally friendly disposal All components related to H3 handheld terminal are designed to respect the environment and reduce as much as possible its impact on pollution 1 3 11 1 Disposal It is important to specify how to dismiss the different components of H3 terminal in order to have an environmentally friendly recycling process Cable Electronic recycling Electronic boards Paper packaging Paper recycling Plastic packaging Plastic recycling MANUGENH3 User manual VER 1 00 12 safetyNcontrols Chapter 2 Technical data 2 1 Introduction H3 handheld terminal is a small light and robust mobile panel featuring a powerful processor widely used in industrial products a high reliability solid state disc and a RAM memory bigger and faster than H2 a comfortable 5 TFT LCD color touch display and a USB 2 0 port The processor runs Windows CE 6 0 operating system Customer has complete freedom of operation on the OS and can build his own application use third party software or run the available application from ON3 Emergency Stop push button Enabling Device and State Selector are available on board All configuration and control commands selected through the keyboard or the touch screen display the optional Handwheel and the potentiometers status are sent to the machine control logic through an ETHERNET or RS 422 serial communication channel The data signals RS 422 ETHERNET the Emergency Stop push
5. 9 Safety related devices 2 4 2 Connection box overview 2 4 3 Dimensions 2 4 3 1 Terminal 2 4 3 2 Connection Box MANUGENH3 User manual VER 1 00 Contents safety controls 2 5 Technical data details 2 5 1 Handheld terminal specifications 2 5 1 1 Handheld terminal chemical resistance 2 5 1 1 1 Test results 2 5 2 Cable connections 2 5 3 Cable connector specifications and pin out 2 5 3 1 DB25 connector pin out 2 5 4 Safety related devices 2 5 4 1 Emergency Stop button 2 5 4 2 Enabling device 2 5 4 3 State Selector 2 6 Connection box cabling scheme 2 6 1 Cabling H3 to Connection Box 2 6 2 Cabling Connection Box to CN PLC 2 7 Standards 2 7 1 EC Directives 2 7 2 International Safety Standards MANUGENH3 ON3 User manual VER 1 00 safetyNcontrols Acronyms CNC Computer Numerical Control DC Diagnostic Coverage DLL Dynamic Link Library ESD Electrostatic Discharge HMI Human Machine Interface ISO International Organization for Standardization TFT Thin Film Transistor LCD Liquid Crystal Display MDI Manual Data Input MTTFd Mean Time To dangerous Failure OS Operative System PCB Printed Circuit Board PLC Programmable Logic Controller PUR Polyurethane RGB Red Green Blue R W Read Write USB Universal Serial Bus VDC Volts of Direct Current XML eXtensible Markup Language PN Part Number SN Serial Number MANUG
6. button Enabling Device and State Selector outputs are cable connected to the machine control logic SER DATA RS ETHERNET IO MACHINE CONTROL SAFETY leo AND DEVICES OUTPUTS SAFETY Figure 4 H3 handeld terminal User manual VER 1 00 13 safetyNcontrols A Connection Box complete the system The Connection Box is useful for a comfortable connection to the machine cabinet For further info please refer to 2 6 All of the components related to the H3 handheld terminal and the interface to the machine control logic are hereunder schematically presented H3 HANDHELD TERMINAL MACHINE CABINET 24 V POWER SUPPLY SUPPLY DATA INTERFACE CONNECTION BOX SAFETY INTERFACE SAFETY CIRCUITS CIRCUITS MOTOR AMPLIFIER Figure 5 H3 system overview MANUGENH3 0 3 User manual VER 1 00 is safetyNcontrols 2 2 Selection guide H3 HANDHELD TERMINAL SELECTION GUIDE H3 WITH HANDWHEEL H3 WITHOUT HANDWHEEL RS 422 ETHERNET RS 422 ETHERNET INTERFACE BLACK CABLE BLUE CABLE BLACK CABLE BLUE CABLE CABLE 10m or 20m CAT5 E 10m or 20m CAT5 E TYPE 5m 10m or 20m 5m 10m or 20m DB 25 CONNECTION TYPE Ur mcTtUz r r z zumzH H3 ACCESSORIES CONNECTION BOX om uooomoosr Figure 6 H3 handeld terminal selection guide User manual VER 1 00 safetyNcontrols 2 3 Product coding Product coding sch
7. millimeters 2 5 3 1 DB25 connector pin out MANUGENH3 User manual VER 1 00 30 safetyNcontrols 2 5 4 Safety related devices 2 5 4 1 Emergency Stop button Characteristics Switchable nominal voltage 24VDC 25 Switchable nominal current 2A DC 12 resistive load 1A DC 13 inductive load Reliability Mechanical life 250000 operations minimum Electrical life 250000 operations minimum Maximum operating frequency 900 operations hour 2 5 4 2 Enabling device Switchable nominal voltage 24VDC 25 Switchable nominal current 1A DC 12 resistive load 0 7A DC 13 inductive load Reliability Mechanical life Position 1 2 1000000 operations minimum Position 1 gt 2 gt 3 gt 1 100000 operations minimum Electrical life 100000 operations minimum Maximum operating frequency 1200 operations hour 2 5 4 3 State Selector Characteristics Switchable nominal voltage 24VDC x 2596 Continuous Non switching current 200mA capacity Reliability Electrical life 25000 operations minimum MANUGENH3 User manual VER 1 00 31 safetyNcontrols 2 6 Connection box cabling scheme The Connection Box as shown in picture 18 is divided in two parts e Terminal Side upper part for interfacing H3 terminal to the Connection Box e Controller Side lower part for interfacing the Connection Box to the machine NC PLC SUPPLY J 1 2 1 ETHERNET CONTROLLER
8. 1 Black Stop Button N C Contact 1 Pink Stop Button N C Contact 2 Purple Stop Button N C Contact 2 Grey RS 422 Serial Version Serial RS 422 Tx Shielded Twisted Pair Yellow Serial RS 422 Tx Shielded Twisted Pair Green Serial RS 422 Rx Shielded Twisted Pair Pink Serial RS 422 Rx Shielded Twisted Pair Grey State Selector Common Yellow Brown State Selector Bit 0 Yellow White State Selector Bit 1 Grey Brown State Selector Bit 2 White Green State Selector Bit 3 Brown Green Enabling Device N O Contact 1 White Orange Enabling Device N O Contact 1 Grey White Enabling Device N O Contact 2 Red Blu Enabling Device N O Contact 2 Blu Power Supply GND Brown Power Supply 24V White Stop Button N C Contact 1 Black Stop Button N C Contact 1 Grey Pink Stop Button N C Contact 2 Purple Stop Button N C Contact 2 Red MANUGENH3 User manual VER 1 00 29 safetyNcontrols 2 5 3 Cable connector specifications and pin out H3 handheld terminal cable will terminate optionally with a DB25 male connector with a circular male plug or with no connector Both the DB25 connector and the circular plug provide a metal backshell internally connected to the cable external and internal shieldings and to the handheld terminal Ground This will let H3 terminal ground and shieldings to be connected with the machine cabinet earth 109 pe 54 5 Figure 14 DB25 male connector dimensions in
9. ENH3 User manual VER 1 00 5 safetyNcontrols chapter 1 General Information 1 1 Manual organization This user manual is inteded to give all kind of information regarding H3 handheld terminal Chapter 1 is dedicated to general information operation and safety main notices and an high level explanation of the device Chapter 2 at first gives an overview to each component and then gives the detailed technical data 1 2 Organization of safety notices All safety notices in this manual are specified as follows Safety notice Respecting guidelines and regulations avoids life risks Caution Respecting guidelines and regulations avoids severe inju ries or damage to material Warning Respecting guidelines and regulations avoids injuries or damage to material Information Respecting guidelines and regulations avoids errors 1 3 Safety guidelines 1 3 1 Responsibilities H3 handheld terminal is a small light and comfortable remote system controller which appositely configured and connected to a machine control logic and safety guarantees machine control and configuration and the implementation of safety related functions All configuration and control commands selected through the keyboard or the touch screen display the optional handwheel and the potentiometers status are sent to the machine control logic through a serial or ethernet communication channel H3 is available in two versions depending on the desired communic
10. N 61000 6 4 Electromagnetic Compatibility EMC Part 6 4 Ge neric Standards Emission for Industrial Environ ments Degrees of protection and environmental tests EN 60529 A1 Degrees of protection provided by enclosures IP code Emergency Stop Push button conforming to IEC 60947 5 5 6 2 Safety Lock Mechanism IEC 60947 5 5 5 2 IEC 60947 5 1 Annex Direct opening action mechanism K EN 18013850 4 2 4 3 4 4 Enabling Device conforming to IEC 60947 5 1 EN 60947 5 1 JIS C8201 5 1 UL508 CSA 22 2 No 14 IEC 60947 5 8 Low voltage switchgear and controlgear MANUGENH3 User manual VER 1 00 36
11. age tempera 20 to 70 ture Relative humidity Operating Max 95 non condensing Transport Max 95 non condensing Operating Altitude Max 3000m Protection Degree IP64 Handheld terminal housing fulfils UL 94 HB MANUGENH3 User manual VER 1 00 safetyNcontrols 2 5 1 1 Handheld terminal chemical resistance Test 1 Less strict The units under test UUT are placed in a closable plastic box 120 x 85 x 65 mm A ball of absorbent cotton appositely tinctured with solvent will be placed above the to avoid early evaporation a generic solid body will be put over the ball or in a more simply way the closable plastic box will be closed After a 10 minutes wait the eventual body and the ball of absorbent cotton will be removed the solvent that remains on the UUT will not be wiped off and the box will be closed immediately afterwards for 24 hours The test will be performed at environmental temperature about 20 C Test 2 Very strict The units under test UUT are fully and thoroughly wet by solvent then will be closed into a closable box 120 x 85 x 65 mm for 24 h Approximately 5 ml solvent will be sprayed over the UUT The box will be closed and the UUT will remain in the closed box for at least 24 hours The test will be performed at environmental temperature about 20 C Touchscreen test procedure The Touchscreen is placed into a closable plastic box 120 x 85 x 65 mm and a ball of absorbe
12. ation interface ETHERNET or RS 422 The safety related devices available on the H3 handheld terminal are Emergency Stop push button Enabling Device and State Selector All handheld terminal outputs ETHERNET RS 422 signals and the safety related devices outputs are cable connected to the machine control logic MANUGENH3 User manual VER 1 00 6 safetyNcontrols Danger e User is responsible for the correct device installation and interfacing to the machine control logic e User is responsible for implementing the machine safety related functions H3 handheld terminal provides the best state of the art technology safety devices e User should implement the safety related functions according to the application safety level determined in a previous risk analysis e User during machine control logic implementation is responsible for considering all conditions related to the machine operations a checking the Emergency Stop push button Enabling Device and State Selector status b checking all possible further safety devices available on board of the machine safety fences optical barriers and so on User is responsible for considering all further safety and accident prevention guidelines related to the particular working environment in addition and independently from this document e User is responsible for observing all safety precautions applying to industrial control systems in accordance with national and internatio
13. ber keypad The mobile panel has a rubber keypad containing 19 keys 6 keys are command keys useful for a direct machine control The remaining 13 keys are function keys useful for navigating and operating through the panels of the software application The letter or the symbol printed on the keys reminds the function command keys softkeys Figure 9 Keypad MANUGENH3 User manual VER 1 00 safetyNcontrols Key Function Hold Machine stop Start Machine start Scroll axis down Scroll axis up JOG JOG Next Level Up Up Softkey Down Softkey Custom Button 1 Softkey Custom Button 2 Softkey Function softkey function explained on the software applica lt 5 gt t tion panels 2 4 1 6 Interfaces to NC PLC H3 is available in two versions according to the desired communication interface RS 422 Full duplx seil interface bitrate is user configurable ETHERNET 100 Mbps Fast Ethernet e fulfils standards IEEE 802 3 IEEE 802 3u 100BASE TX supports auto cross over AUTO MDI function 24 1 7 USBinterface USB 2 0 HOST interface USB type A connector max 500mA output current MANUGENH3 User manual VER 1 00 20 safetyNcontrols 2 4 1 8 Touch screen pen The touch screen pen is easily accessible in the back on the right side of the terminal
14. board Handles Rubber cup Rubber lateral cover Handles Terminal housing Rubber cup Rubber lateral cover Rubber Keyboard Terminal housing Rubber cup Rubber lateral cover Rubber Keyboard Handles Terminal housing Rubber cup Rubber lateral cover Rubber Keyboard Rubber lateral cover Rubber Keyboard Handles Terminal housing Rubber cup Rubber lateral cover Test 2 Rubber Keyboard heavy deformation reduced hardness Test 2 Terminal housing housing gets doughy Test 2 Rubber Keyboards rubber gets doughy Test 2 Handles loss of color Test 1 and 2 Handles loss of color Terminal housing clouding Rubber cup swelling 28 safetyNcontrols 2 5 2 Cable connections Ethernet version Ethernet Tx Shielded Twisted Pair White Green Ethernet Tx Shielded Twisted Pair Green Ethernet Rx Shielded Twisted Pair Orange Ethernet Rx Shielded Twisted Pair White Orange State Selector Common Red Blu State Selector Bit 0 Grey Pink State Selector Bit 1 Yellow White State Selector Bit 2 White Green State Selector Bit 3 Brown Green Enabling Device N O Contact 1 Yellow Enabling Device N O Contact 1 Green Enabling Device N O Contact 2 White Enabling Device N O Contact 2 Brown Power Supply GND Blue Power Supply 24V Red Stop Button N C Contact
15. e of H3 handheld terminal in the following applications nuclear reactions monitoring in nuclear power plants flight control systems flight safety mass transit control systems medical life support systems control of weapons systems 1 3 3 Protection against electrostatic discharges Electrical components that are vulnerable to electrostatic discharge ESD must be handled accordingly Danger Do not touch the connector contacts Do not touch the contact tips when removing the protection covers 1 3 4 Transport and storage kind of environmental temperature aggressive atmospheres humidity and mechanical stresses over the accepted limits explained in 2 5 must be avoided during transport and storage of the devices Two main considerations must be done in order to prevent damages during transport Warning always use the original packaging always keep the right environmental conditions as explained in the technical data 1 3 5 Installation Installation must take place according to the documentation and using suitable equipment and tools Warning e All devices must be installed by qualified personnel and without voltage supplied All national regulations about accident prevention must be taken into account Electrical installation must follow the fundamental guidelines line cross section protective ground connection the electrical limits explained in the technical data etc MANUGENH3 Use
16. eme as below For ordering please contact your sales representative Custom fields e g specific configurations H S Safetv Product amp family 3 3 H3 Version R R Wired S Wireless 5 S serial wired E Ethernet wired B Bluetooth wireless WzWIFI Wireless OS c C Windows L Linux Cable length 1 1 5 mt 2 10 mt 3 15 mt 4 20 mt Optionals R R RFID C Camera E Hearphones H Handwheel 0 S Splitter B stand by station 2 4 GB SD card 3 8 GB SD card 0 0 1 1 termination 3 DB 25 connector Cable termination 2 Circular connector Figure 7 Product coding scheme MANUGENH3 User manual VER 1 00 safetyNcontrols 2 4 System overview 2 4 1 H3 terminal overview H3 handheld terminal is hereunder in detail presented CABLE EMERGENCY STOP PUSH BUTTON ENABLING DEVICE STATE SELECTOR SCREEN POTENTIOMETER HANDWHEEL OPTIONAL MEMBRANE KEYPAD TOUCH SCREEN PEN 10 STICKER 11 MOUNTING MAGNETS 12 STATUS LED 1 2 3 4 5 6 7 9 13 RUBBER CUP FOR USB 14 PROTECTING COVERS 15 HAND GRIP Figure 8 H3 handheld terminal overview MANUGENH3 User manual VER 1 00 17 safety controls 2 4 1 1 Ergonomics Functional hand grip user configurable Comfortable and safe access to safety related devices Comfortable and secure handling using rubber membrane keyboard and covering surface Comfortable handling also using gloves thanks to well desi
17. en the Enabling Device is pushed all the way in it goes to the panic position which corresponds to the same contact condition as the zero state S pesespeu E I I I I Enabled switch Nul ome Figure 3 Panic position If the switch is pushed all the way in and then released it goes directly to the null state skipping the enable position 1 3 10 State Selector The State Selector is a 16 states BCD coded rotary switch with four non redundant outputs and a common contact User should directly connect the State selector outputs and common contact to the machine cabinet and monitoring devices For further information about the handheld terminal cable pin out please refer to paragraph 2 5 2 For the related safety function once it is interfaced with the machine control logic please refer to paragraph 2 5 4 3 User manual VER 1 00 11 safetyNcontrols Warning e User is responsible for interfacing the State selector to the machine control logic and implementing the state selecting function according to the safety level determined in a previous risk analysis e The State Selector function should be only related to the selection of the various working modes available on the machine by the logic controller e For further and more detailed information about the State Selector as the electrical life plaese refer to paragrah 2 4 1 9 and 2 5 4 3
18. gned command key spacing Clear display user configurable brightness 2 4 1 2 Housing e Vibration and shock resistant Non flammable material housing fulfils UL 94 HB impact resistant water resistant IP 64 cleaning agents alcohol and fabric conditioner oils cutting oils drilling oils fat and lubricants resistant e Extremely robust housing 2 4 1 3 Operating and display field e Rubber covered keys with mechanical pressure point e 2LED s RED color indicates hardware failures GREEN color may be fixed or blinking and is controlled by OS e Touch screen TFT LCD Display 2 4 1 4 Electronics e CPU 600MHz ARM Cortex A8 core 16kB instruction Cache 256kB L2 Cache Embedded Graphic engine Flash Memory 128MB Flash NOR Solid State Disc SSD RAM Memory 128MB DDR2 SDRAM MANUGENH3 User manual VER 1 00 18 safetyNcontrols 2 4 1 5 Input devices 2 4 1 5 1 Override potentiometers The two over ride potentiometers can be used for different purposes for instance setting the spindle speed or the machine movement speed along a certain axis e Resolution 0 255 linear 2 4 1 5 2 Handwheel optional The handwheel is an optional accessory It can be used for the machine movement fine tuning in the handwheel incremental JOG working mode The handwheel counts 40 detents per each 360 turn Clockwise turns decrement while counter clockwise turns increment the counter 2 4 1 5 3 Rub
19. nal regulations e User is responsible for observing that all installation commissioning and maintenance tasks must be carried out only by qualified personnel so by persons who are familiar with transport mounting installation commissioning and operation of the product and who have the appropriate qualifications Furthermore it is suggested to follow all national accident prevention guidelines e safety guidelines cabling schemes mechanical and electrical limit values listed in the technical data must be read before installation and commissioning and strictly respected e User is not allowed to take care of the mainteinance and repair of the safety devices on board of ON3 H3 terminal Each mainteinance and repair operation must be remanded to 0 3 sri Information e All instructions contained in this manual ensuring user safety must be taken in consideration Each non conformity could cause the safety functions integrated in the handheld terminal not to work properly MANUGENH3 User manual VER 1 00 7 safety controls 1 3 2 Intended use H3 handheld terminal has been designed developed and manufactured for conventional use in industry It was not designed developed and manufactured for any use involving serious risks or hazards that could lead to death injury serious physical damage or loss of any kind without the implementation of exceptionally stringent safety precautions Such risks and hazards include the us
20. nction operation must always be checked by the operator Releasing the Emergency Stop push button must never cause an uncontrolled restart User is responsible for implementing this controls on the machine control logic Emergency Stop push button on the handheld terminal is not a substitute for the Emergency Stop push button located on the machine For further and more detailed information about the Emergency Stop push button as the electrical and mechanical life please refer to paragraph 2 4 1 9 and 2 5 4 1 MANUGENH3 User manual VER 1 00 9 safety controls 1 3 9 Enabling Device The Enabling Device is a three positions enable switch providing two redundant switching N O Normally Open contacts User should directly connect the Enabling Device outputs to the machine cabinet and monitoring devices For further information about the handheld terminal cable pin out please refer to paragraph 2 5 2 Two positions Null and Panic represent off condition while only the Enable position allows activation For the related safety function once it is interfaced with the machine control logic please refer to paragraph 2 5 4 2 Warning e User is responsible for interfacing the Enabling Device to the machine control logic and implementing the enabling function according to the safety level determined in a previous risk analysis The enable switch fulfils its protective function only if the operator can
21. nt cotton appositely tinctured with solvent will be placed above it then the box will be closed for 1 h The test will be performed at environmental temperature about 20 C MANUGENH3 User manual VER 1 00 27 safetyNcontrols 2 5 1 1 1 Test results Chemical Solvent Test 1 passed Test 2 passed Notes Denathured Ethyl Alcohol Unleaded Gasoline Blu Diesel Silicone Spray Kluber CONSTANT OY 32 Acetone Shell Garin 9603 M15 Touchscreen test results Rubber Keyboard Handels Terminal housing Rubber cup Rubber lateral cover Rubber Keyboard Handels Terminal housing Rubber cup Rubber lateral cover Rubber Keyboard Handels Terminal housing Rubber cup Rubber lateral cover Rubber Keyboard Handels Terminal housing Rubber cup Rubber lateral cover Rubber Keyboard Handels Terminal housing Rubber cup Rubber lateral cover Rubber Keyboard Handels Terminal housing Rubber cup Rubber lateral cover Rubber Keyboard Rubber lateral cover Rubber Keyboard Handels Terminal housing Rubber cup Rubber lateral cover Test passed with the following solvents Diesel Acetone MANUGENH3 User manual VER 1 00 Unleaded Gasoline Denatured Ethyl Alcohol Kluber CONSTANT OY 32 Rubber Keyboard Handles Terminal housing Rubber cup Rubber lateral cover Handles Terminal housing Rubber cup Rubber lateral cover Rubber Key
22. r manual VER 1 00 8 safety controls 1 3 6 Operation main facts Warning Take care not to squeeze and thus damage the cable with any object Make sure that nobody can fall over the cable to avoid that the device falls to grund Do not lay the cable over sharp edges to avoid damaging the cable sheat Always operate the touch screen with the proper touch pen Never use sharp objects that could damage the touch screen 1 3 7 Supply voltage Caution The supply circuit must be protected using a 0 25 slow blow fuse 1 3 8 Emergency Stop push button The Emergency Stop push button provides two redundant switching N C Normally Closed contacts User should directly connect the Emergency Stop push button outputs to the machine cabinet and monitoring devices For further information about the handheld terminal cable pin out please refer to paragraph 2 5 2 For the related safety function once it is interfaced with the machine control logic please refer to paragraph 2 5 4 1 Warning User is responsible for interfacing the Emergency Stop push button to the machine control logic and implementing the Emergency Stop function according to the safety level determined in a previous risk analysis User is responsible for interfacing the Emergency Stop push button to the machine control logic implementing the Emergency stop function in category or category 1 n case of drop or other possible damages of the device the stop fu
23. recognize the danger in time n case of dangerous states the logic controller must provide that additionally to the enable switch another conscious start command should be required to allow activation The only person permitted in the dangerous area is the person activating the enable switch For further and more detailed information about the enable switch as the electrical and mechanical life please refer to paragraph 2 4 1 9 and 2 5 4 2 Functionality The Enabling Device can have three different positions Switch position Enable switch Switching contact 17 Zero position 7 Notpressed Off opened 2 Enable On engaged Pushed all the way in Off opened The positions null and panic must be cabled and controlled by the machine logic in order to guarantee a stop category or 1 Zero position When not pressed the Enabling Device returns to the zero position Enabled em sm ome m c me n n cm switeh poanon Nul ume Figure 1 Zero position MANUGENH3 User manual VER 1 00 10 safety controls Enable position When pressed the Enabling Device goes into the enabling position This condition is often associated to machine movement activation When released it goes back to the null position Enbil m a switch poanon Enabled Nul e ume Figure 2 Enable position Panic position Wh
24. safetuiicontrols 003 H3 Series User Manual Version 1 00 safetyNcontrols Copyright 2013 0n3 S r l Rome Italy Subject to change without notice The information contained in this document is provided for informational purposes only While efforts were made to verify the ac curacy of the information contained in this documentation it is provided as is without warranty of any kind Third party brands and names are the property of their respective owners www 0n3 eu User manual VER 1 00 2 safety controls Acronyms General Information 1 1 Manual organization 1 2 Organization of safety notices Safety guidelines Responsibilities Intended use Protection against electrostatic discharges Transport and storage Installation Operation main facts Supply voltage Emergency Stop push button Enabling Device State Selector 3 11 Environmentally friendly disposal 1 3 11 1 Disposal WWWWWWWWW WW 1 1 1 1 1 1 1 1 1 1 1 1 Technical data 2 1 Introduction 2 2 Selection guide 2 3 Product coding 2 4 System overview 2 4 1 H3 terminal overview 2 4 1 1 Ergonomics 2 4 1 2 Housing 2 4 1 3 Operating and display field 2 4 1 4 Electronics 2 4 1 5 Input devices 2 4 1 5 1 Override potentiometers 2 4 1 5 2 Handwheel optional 2 4 1 5 3 Rubber keypad 2 4 1 6 Interfaces to NC PLC 2 4 1 7 USB interface 2 4 1 8 Touch screen pen 2 4 1
25. y 128MB Flash NOR Solid State Disc SSD RAM Memory 128MB DDR2 SDRAM RS 422 Interface Full duplex serial communication H3 RS 422 version only Bitrate user configurable Connection 2 shielded twisted pairs ETHERNET Interface 10 100Mbps Fast Ethernet H3 ETHERNET version only Fulfils standards IEEE 802 3 IEEE 802 3u 100BASE TX Supports auto cross over function AUTO MDI Connection 2 shielded twisted pairs USB interface USB 2 0 HOST Output current max 500mA Connector USB type A Keyboard Rubber keypad Command keys 6 Softkeys 13 Display TFT LCD Diagonal 5 12 7cm Colors 16 milions Resolution RGB 480x272 pixels Contrast ratio 500 1 Viewing angle Horizontal Direction Right Direction Left 70 Vertical Direction Up 50 Direction Down 70 Background lighting Brightness 300cd m e Half brightness time at least 20000 hours Touch screen technology Resistive sensor technology MANUGENH3 User manual VER 1 00 25 safetyNcontrols Power Supply Rated Voltage 24VDC 25 Max interruption of the supply 10ms Starting current 250mA 24V Power consumption 3 12W typ 130mA 24V Electrical insulation No 1 Handheld terminal color Body structure RAL 7035 Rubber part RAL7016 Outer dimensions Length Height Width Weight without cable 700g H3 without handwheel 710h H3 with hadwheel ENVIRONMENT Temperature Operating temperature 5 to 45 C Trasport and stor
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