ORBITMASTER WeldHost Software Version 1.64.3.97 Release Notes
Contents
1. rr FRI TOOL ORBITMASTER WeldHost Software Version 1 64 3 97 Release Notes DOCUMENT REVISION HISTORY LL cs vever vrnnnenrnnrenrennenren ves resvesvesvevesvennen 3 JEG ERT mm 3 WELDHOST VERSION 1 64 3 91 rrrrrrrrrrrrrrrrrrrrrnrrnrrnrrnrrnrrn verve ver vever vervenvenvennnnnnennennenrenrennesvenvesvesvesvesvenne 4 MATE ENN 4 DE a 4 NON 6 WELDHOST VERSION 1 64 3 54 ooo ee ceccecseeceeseseesessessesecsecsessessesseseeseessessessesseseaseas 7 NEYV FEATURE eaen EE E A E O E T 7 e AVC Sensing for FCAW and GMAW processes rrrmmsvrrrvvrrsvrrrnverenererrrrrsrrersrrerenrrrrsrserene 7 e Real time Heat input calculation cccccssscccssssseccssssesssseseccssseseessseusessssesecesseusessssensesesees 9 e Miller Big Blue 800 Duo Pro power source compatibility rrrrrnrrrrnrrrrnrvrnnnvrnenvrrrnvvrrnnne 9 e RMD with Miller PipePro 450 RFC power source compatibility eeseeeeeeneeeeeeeee 10 e Date amp Time settings are user accessible configurable r rrrrrrrrrrnnrrrrnnnnrrrrnnnvrnrnnnnnnennn 13 Weld head configuration selection rrrrrnnrrrannrrrrnnvvrrnnnvrrnnnvnrnnnvrrnnnnvrrnnnnernnnnnsrnnvnssnnnnsssnnnenn 13 e Configurable Gas Coolant Sensor Feedback and Control srrrnnrvrrnnrvrrrnnvrrrnnvrrrnnvvernnnn 14 EVE TEN er reer eee eee eee 15 e Wire Reverse weld program command no longer supported rrrrrrrvrrrrrrrrrnrrrrerrrer2. 206 8 in min 16 Oscillation center stop Tungsten Wire Touched fault changes IMPROVEMENTS WH 933 The Tungsten Wire Touched fault now appears on the pendant whenever the welding electrode touches the work piece When not welding the fault is only present while the contact is detected clearing when contact breaks Previously this fault appeared only during welding Troubleshooting was added to the ORBITMASTER User Manual Tri Tool PN 92 1250 so users can easily verify proper weld circuit wiring diagnose AVC sense cable failures and power source lead inversions and such Wire Reverse program command removal IMPROVEMENTS WH 855 The wire reversal command was removed to prevent problems that occur when using the weld program command on standard Tri Tool weld heads Customers who made modifications to their equipment that require the wire feeder to run in the reverse direction may use existing programs with this command However the command is no longer available in the program editor menu Encourage customers who are impacted by the removal of this command to contact Tri Tool Customer Service Workarounds for creating new programs with this command include 19 Page 4 o Copy a reverse wire program line from an existing program and paste it into new programs o Use Save as in the Weld Program Editor to make copies of an existing program and modify it as needed e Weld program format update New features in this re
3. Minimum allowed Dwell value for oscillation reduced from 0 1s 100ms to 0 01s 10ms WH 679 Reversed weld power lead polarity now detected before arcing in GMAW P WH 915 Insufficient Current fault now terminates weld program execution for all constant current process types WH 933 When not welding the Torch Tungsten Touch fault is now displayed while touch is detected See the SPECIAL UPGRADE CONSIDERATIONS section for details WH 937 Console overheat fault now deactivates motor drives WH 941 Communication errors with motor power controllers now generate a user fault WH 1011 The system now powers up with wire feed disabled WH 1019 Pass size as small as 1 000 is now supported WH 1032 With the wire feed disabled in weld mode MIG weld process program now cannot be started WH 1082 1125 More track sizes were added to the track size look up table weld program editor 15 Page WH 1089 Pass Track sizes as large as 999 999 are now supported WH 1137 AVC Sensing now requires an arc to be established before executing See the SPECIAL UPGRADE CONSIDERATIONS section for details FIXES WH 272 Position real time data now shows negative when the torch is on the left side of Starting position on flat tracks WH 325 Fixed the issue of not being able to override an oscillation command with zero width WH 535 Voltage and current average real time values are now accurate for all processes WH 648 Fixed the issue in w
4. See KNOWN LIMITATIONS under WELDHOST VERSION 1 64 3 54 WH 1138 User password entry is no longer required when upgrading sample weld programs WH 1141 A copy operation may now be performed on a directory immediately prior to a print operation on said directory without causing a system error WH 1142 Wire Tungsten touch fault now properly auto clears when not welding WH 1148 Fixed minor issue with display of RMD weld power setting program line WH 1149 The number of possible undo operations has been increased to 32 WH 1153 Crtl P now prints properly from the library screen WH 1155 Manual downslope before travel slope no longer locks up the pendant WH 1158 Fixed heat input calculation problem for programs with both forward and reverse travel directions WH 1163 1165 1183 1207 Fixed miscellaneous weld program editor command line display corruption issues WH 1164 Fixed program corruption issue when un protecting a weld program WH 1168 Fixed issue where system would crash when selecting What s this in the Weld power menu WH 1169 Removed unused CV AVG min max settings from factory settings WH 1170 Fixed system crash issue when trying to access a removed USB flash drive WH 1172 Fixed problem with heat input not working with RMD 4 Page 4 WH 1179 Fixed problem with pendant settings not initializing correctly when adding CV_AVC to older programs WH 1190 Fixed a bug where canceling a rename operation c
5. Use the ORBITMASTER standard power source interface cables to use Miller s Big Blue 800 Duo Pro engine powered weld power source generator air compressor with the ORBITMASTER control console Run up to four welding systems when using two additional weld power sources powered by Big Blue generator outputs from this machine without a hardwired electrical supply Compatibility is limited to dual A B operator mode and GTAW GMAW S and FCAW processes System Protection Weld Head select one from the following options Power source selection Miller XMT 450 Miller XMT 350 X Miller Big Blue 800 A B Miller PipePro 450 RFC Miller Big Blue power source option Setup System gt Protection gt Settings 9 Page View factory software settings Hardware All weld types Oscillation Weld power Travel Weld head Wire feed Weld power limitations Feature Min Max Default Unit ID BigBlue 800 A B_ amperage 40 0_ 400 0 A voltage 14 0 40 0 U Weld power source controller constants Unit F GMAW voltage command D to A scaling 138 462 counts V F GMAW command offset voltage 14 0 U Output voltage A to D scaling 10 000 counts V F GMAW Inductance command D to A scaling 40 000_ counts z Weld current command D to A scaling 9 500 counts A Weld current command offset current 20 0 A sensed weld current A to D scaling 32 000_ counts A GMAW P CU loop coefficients KCV1 1 8276__ KCV2 0 8276_ N A KCV3 0 2088 K
6. WH 1136 1184 The fix for this issue results in a slight change to the user interaction when performing a cut operation Now when a cut is done a dialog box informing the user that the cut item s will be deleted once pasted will appear This must be manually cleared by the user Note that improvements are scheduled for a future release to simplify this operation 6 Page 4 WELDHOST VERSION 1 64 3 54 NEW FEATURES e AVC Sensing for FCAW and GMAW processes ref WH 489 Use weld current feedback control to maintain contact tip work piece distance CTWD via AVC Sensing in constant voltage CV programs i e GMAW and FCAW Weld power sensing Weld power Is Advanced programming Response 25 7 Sensitivity 100 7 Press Enter to proceed Press Esc to cancel New CV AVC command parameter entry dialog box Program Editor Movement gt AVC sensing Constant AVC overrides are performed like CC AVC programs However raising the torch in CC AVC programs lowers the weld current i e amps whereas with CC AVC raising the torch raises the voltage Conversely lowering the torch raises weld current Pendant settings Jog steering options Enter override values Change Maximum change _ __ __ _ __ K KrK lt FxFr_ 10 A A Oscillation width 0 010 in in SERGE BRE reset eestor 0 25 in min in min Voltage 0 5 V V Re fps ee 2 0 inmin in min New AVC pendant settings in CV programs Pro
7. drive into the USB port that is on the top of the device 4 Power up the ORBITMASTER control console and wait for the system to boot This will install software onto the system Do not power down the system or remove USB flash drive until system boot up is complete 5 Press the Escape key after the What do you want to do screen is displayed to dismiss it Verify that the software version number displayed matches the update version number lf software version number is not updated ensure that the files are correct and are in the USB flash drive root and retry If problems persist contact Tri Tool for technical support 6 Update the sample program files a Navigate to the Weld Program Library b Select External memory c Highlight all folders by highlighting the first folder and then hold Shift down and press the down arrow key until all folders are highlighted d Select Edit gt Copy or press Ctrl C to copy the folders e Select System memory f Select Edit gt Paste or press Ctrl P to paste the selected folders This overwrites the existing folders and the existing programs with updated programs 21 Page 4 SOFTWARE ROLLBACK INSTRUCTIONS Consult with Tri Tool customer service before you perform a Software rollback re installing a previous software release Some software releases require changes to the weld program file versions Therefore programs edited or created after the release is installed can
8. not the specified 32 WH 1248 Fixed issue with programs corrupting when at the 99 line limit Numerous issues reported as fixed under 1 64 3 54 we missing from the actual distributed release files This has been addressed Known issues follow WH 960 Minimum allowed Dwell value for oscillation reduced from 0 1s 100ms to 0 01s 10ms WH 1087 Fixed an issue in which min max limits were not functioning for gas or coolant commands WH 1097 Fixed an issue with port 1 not being the default when creating coolant commands WH 1114 Fixed the issue with the Delete key being accepted as a valid password WH 1125 More track sizes were added to the track size look up table weld program editor WH 1139 Fixed an issue with performing downslope in which a fault message is displayed and an extra stop button press was required before you could start or resume the program WH 1152 Fixed the issue with line 1 of a program not printing when multiple programs are printed in the library screen WH 1163 Fixed issue in which certain edit operations performed on the process and track type program lines could cause the corruption of the weld program file WH 1173 Fixed the issue in which a reboot was needed after the weld power source configuration was changed to ensure that parameters are updated appropriately 5 Page 4 e WH 1188 Entering indexing mode now requires a long 2s button hold to prevent accidental entry KNOWN LIMITATIONS e RE
9. to prevent accidental entry WH 1014 Fixed the problem in which stacked oscillation steers during oscillation would cause the steer command to continue to the mechanical limit WH 1015 Resume now appears in the program modifications log WH 1016 Added a slight increase to the distance of the MIG wire burn back WH 1018 Fixed the problem of incorrect program modification log current values occurring when you change the configuration of the weld power source WH 1030 Fixed the system freeze issue that occurred while editing a parameter protected program in a password protected directory WH 1037 Fixed the display issue of closing a pop up dialog box WH 1046 Now multiple warning messages can stack on the console display WH 1050 Fixed the display issue when editing an AVC Sensing program line while real time data is displayed 16 Page WH 1058 Fixed the problem in which viewing weld power source hardware factory parameters causes the selected power source to change WH 1061 When you specify delays in weld programs you can now enter a capital S in the start column WH 1081 Minor changes were made to the program editor menus WH 1062 Fixed the display issue with stacked dialog boxes WH 1067 Fixed the display issue in which new weld programs were not navigable via pendant until the directory was reloaded WH 1069 Fixed the system lock up issue that occurred while performing a Cut in the library if no program was sele
10. with performing downslope in which a fault message is displayed and an extra stop button press was required before you could start or resume the program WH 1152 Fixed the issue with line 1 of a program not printing when multiple programs are printed in the library screen WH 1156 Fix the issue in which the oscillation could not be sloped from zero width WH 1163 Fixed issue in which certain edit operations performed on the process and track type program lines could cause the corruption of the weld program file WH 1173 Fixed the issue in which a reboot was needed after the weld power source configuration was changed to ensure that parameters are updated appropriately 17 Page 4 SPECIAL UPGRADE CONSIDERATIONS Update modification of existing GMAW P programs that use AVC Sensing required IMPROVEMENTS WH 1137 New faults safety checks require that an arc be established before AVC Sensing may be activated o For GTAW programs this occurs at the completion of an Ignition command o For GMAW P as well as all CV processes this occurs at the completion of the initial wire feed command Existing GMAW P programs in which the AVC Sensing program lines start before the wire feed program line completes will show the following fault after the AVC Sensing program line is executed Program fault Program line could not be executed because AVC Sensing not allowed with no arc established In this release Tri Tools sample prog
11. CV4 0 05 KCVS 0 2020 N A GMAW P CV response scaling 1 000_ N A Ramp rate 450_ A ms Weldtypes supported on this power source X FCAW X GMAW GMAW P X GTAW 1 RMD Miller Big Blue 800 control parameters settings Setup Factory gt View gt Min max values gt Hardware Miller Big Blue operator mode selector set to dual operator e RMD with Miller PipePro 450 RFC power source compatibility ref WH 931 Create and run RMD programs when the PipePro 450 RFC power source is selected A special power source interface harness Tri Tool PN 79 0307 is required 10 Page Weld power settings U Trim OG x Press Enter to proceed Press Esc to cancel RMD weld power settings command entry parameter dialog box Program Editor Weld power Settings Pendant settings Jog steering options Jog distance Enter override values Oscillation width a Travel speed 25 in min in min V Z Trim _ Z 7 Wire feed 8s inmin in min RMD process pendant settings Program Editor View gt Pendant settings View factory software settings Pendant amount of change allowed FCAW amp GMAW GMAU P GTAW Jog steer speeds Feature i Default Unit Weld power V Trim 7 Oscillation width i in Torch UP DOWN X in Trave 10 in min Wire i in min Steering increment Time before continuous starts 0 l sec Distance in Pendant min max limi
12. an cause library screen navigation issues WH 1194 Weld program and Program notes selections in the What do you want to do screen now work appropriately even after system power cycling WH 1206 Performing an undo operation from within a directory that was just pasted no longer causes a system crash WH 1208 Heat input value is no longer corrupted after reasonably short weld program execution time WH 1212 Performing a delete operation from within an empty USB flash drive no longer causes a system crash WH 1215 Coolant port 2 no longer selectable WH 1216 The next program line command in a weld program no longer fails when the invoked program name uses the maximum number of characters allowed WH 1217 1237 Excess Insufficient current error threshold now the greater of 3A or 3 WH 1219 Fixed system lockup issue when pressing Ctrl F from What do you want to do screen WH 1220 Fixed issue with incorrect downslope parameters used in some programs with looping behavior WH 1221 1233 Fixed problem with some errors not displaying properly WH 1226 Increased gas flow sensing delay from 3s to 5s WH 1235 Fixed issue with dialog boxes displayed in the weld program editor program notes screens not drawing properly WH 1245 Fixed crash when creating a program for a process not supported by the selected weld power source WH 1247 Fixed issue with undo being limited to 31 operations
13. cted WH 1070 Fixed the file issue in which blank program names were allowed yet not selectable WH 1072 GTAW ignition current is now limited by the minimum power source current WH 1087 Fixed an issue in which min max limits were not functioning for gas or coolant commands WH 1094 A weld program can no longer start if the motor power is disabled WH 1097 Fixed an issue with port 1 not being the default when creating coolant commands WH 1104 Fixed the system lock up issue that occurred when Alt Tab is pressed while the factory settings are viewed WH 1108 Fixed the system lock up issue that occurred when Print Screen is pressed while the pop up dialog Is open WH 1111 Fixed the interface issue in which you could not open the Program Notes by highlighting the program in library screen and selecting Program Notes in the Screen Select Alt ab menu WH 1112 Fixed the override issue in which overriding the pulsed travel could result in different directions for each pulse WH 1114 Fixed the issue with the Delete key being accepted as a valid password WH 1115 Fixed the display issue that occurred when Backspace is pressed in an empty password field WH 1119 Fixed the display issue of an erroneous symbol being displayed when doing wire overrides WH 1123 Fixed the control issue in which oscillation moves further than commanded when a torch tungsten move command was overridden in a previously run program WH 1139 Fixed an issue
14. ects e Known issues e Pre installation evaluation of the equipment e Installation instructions e Instructions to re install a previous software release 3 Page 4 WELDHOST VERSION 1 64 3 97 IMPROVEMENTS WH 592 Stop button initiated gas coolant purging will now only purge the gas port s used in the weld program that is currently loaded This will help prevent unintended gas mixing contamination If no program is loaded both ports will be purged as in previous software releases o If one port is used in the program that port will be purged o If two ports are used simultaneously both ports will be purged o If two ports are used sequentially the first port will be purged FIXES WH 1055 Updated weld head configuration parameters WH 1084 Directories containing weld programs may now be deleted without first deleting all programs in that directory WH 1125 Standard track sizes up to 51 5 now available in the weld program editor track size look up table WH 1116 1126 1175 1243 Fixed miscellaneous Ul screen fragmentation corruption issues WH 1130 Added clarification in on how to select hardware settings in the System Protection gt Hardware screen WH 1131 WH 1136 1184 Performing a cut operation on programs directories now only deletes the original files after it is pasted This prevents data loss in the event that the user fails to perform the paste operation before the system losses power or is powered down
15. em date and time and adjust the format These features are in the Setup screen under the Settings menu Setup EE factor Curre Date Time r Protection gt Settings April 3 2014 7 17 43 AM Reset calibration Time amp Date System Time X Standard ry Hour Min Sec 24 Hr Format 7 18 41 X AM PM System Date X MM DD YY Month Day Year 1 DD MM YY 3 2014 1 YY MM DD Press Enter to proceed 14 Press Esc to cancel 0 Date Time settings menu path and screen Weld head configuration selection ref WH 1055 Weld heads with different mechanical configurations are now supported Enter the configuration numbers for each axis as you update revise or reconfigure components Check the configuration settings when you connect a weld head to a console If a weld head is not marked with a configuration number use 00 00 00 00 00 00 13 Page Setup Current Status Date April 3 2014 Time 10 41 11 AM Language English Unit of Measurement U S Customary Available memory 62 1 7 Hardware versions TV OS AV WF MM Weld Head Configuration No 00 00 00 OG OG Current configuration as displayed on the Setup screen System Protection Weld Head Hardware TV OS AV UF MM Weld Head Configuration No oa a aa ga Note Trauel calibration data uill be reset when you change the TV Travel configuration number Configuration
16. ennne 15 IMPROVEMENT mmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmm mrmmm m mmmmmmmmmmmmi 15 PE hr 16 SPECIAL UPGRADE CONSIDERATIONS cccccccsccsscssecsscesscssecseesecssceseccseceecesscesecsssesscesesasenseaeenes 18 e Update modification of existing GMAW P programs that use AVC Sensing required 18 e Tungsten Wire Touched fault Changes cccccccssccssssecssssecessseeessseessseecssaeeesseesesseeeesaees 19 e Wire Reverse program command removal IMPROVEMENTS WH 855 0 19 e Weld program format UPCAtE cccsscccsssccessseecssecccseeesseeeeseseesesseeessseeeseeeeesaeeeessaeeeeaees 20 ONIN TTI TPT NS vr 20 ASSOCIATED MATERIALS DOCUMENTATION 000 cesses ceceeseeneeseeeeeeees 20 SOFTWARE INSTALLATION INSTRUCTIONS i nce ccsccsecsecsetsesseesessesseeseseeeees 21 SOFTWARE ROLLBACK INSTRUCTIONS ace cescssessecsecsecsecsessessessesseseeseeenes 22 QUESTIONS OR PROBLEMS 2 ce ccscsecsscsesesccsecseesecsesseesessessessessessessessesenses 22 2 Page DOCUMENT REWISION HISTORY Revision Date Description 2 10 17 14 Maintenance release of 1 64 software v 1 64 3 97 1 4 30 14 Initial release of 1 64 software v 1 64 3 54 INTRODUCTION WeldHost is the software that runs on the ORBITMASTER welding control console The WeldHost team continues to add and improve features These Release Notes document the following aspects of version 1 64 e New features e Improvements e Fixed def
17. gram Editor View gt Pendant Settings 7 Page View factory software settings AVC sensing GMAW P GTAW Feature Default Unit FCAW GMAW sensing High pulse IN Sideual I QUT Sidewall Cross uwe ld Press any key to proceed AVC min max limits and defaults for CV programs Setup Factory gt View Min max values gt AVC sensing View factory software settings Arc gap settings Feature Default Unit FCAW GMAU AVC Response 20_ AUC Sensitivity Press any key to proceed AVC min max limits and defaults for CV programs Setup Factory gt View Min max values Arc gap settings 8 Page 4 Real time Heat input calculation ref WH 570 The real time display in the weld program editor now displays the cumulative heat input of a weld in progress Heat input in KJ in is updated in real time and uses weld path data for the calculation This improves efficiency because no tape measure power meter or calculator is needed The calculation starts when the arc is ignited and stops when the arc is extinguished When a program is resumed the heat input calculation starts from where it left off Real time data In Cycle Executing 3FillPS Amps Travel Volts Wire Time 37 sec Line No 12 Hi 4606 1 3 1ipm 26 2 121 4ipm Position 21 719 Heat 42 89kJ in Low 54 8 ipm 26 4 ipm Heat input as displayed in the Real time data display Miller Big Blue 800 Duo Pro power source compatibility ref WH 1060
18. hich the GMAW P trim override was not limited properly WH 803 Improved the detection of corrupted weld program files WH 850 GTAW high and low pulsation time is now limited to the duration of 1ms WH 933 Miscellaneous improvements made to the handling of internal faults WH 944 Fixed the display issue with Program Notes that occurs after they are entered from the weld program while the start column is being edited WH 957 Protected directories now retain their protection when being copied or moved WH 962 When parameter protected programs are resumed the overrides are now restored properly WH 968 Fixed the issue that occurs when copying a directory to a location where a directory already existed in which files from the copied directory are dumped in the parent folder of the destination WH 979 Fixed the issue of the travel motion not stopping when a polarity reversal fault stops the program WH 992 Fixed the system freeze issue that occurred when Program Notes are viewed while Real time data is displayed in Weld Program Editor WH 996 Encoder errors now deactivate the motor drives and prevent travel axis runaway WH 999 Erroneous AVC Sensor Failure fault is no longer triggered when very large AVC Sensing corrections are made WH 1002 The Undo feature now works on changes of program line parameters WH 1005 Support was added for a more powerful AVC axis motor WH 1012 Entering indexing mode now requires a long 2s button hold
19. lease required changes to the format of the weld program files New programs created with this release cannot be edited or run on ORBITMASTER systems that have older software revisions When programs created on older software revisions are edited with the new software revision they are automatically converted to the new format KNOWN LIMITATIONS e RMD is currently limited to Miller s PipePro 450 RFC power source which is no longer a present Miller product Tri Tool is working on adding compatibility with the recent Miller product e WH 1136 Cut files are lost if the system is powered down before the files are pasted ASSOCIATED MATERIALS DOCUMENTATION e WeldHost Software PN 69 0150 e ORBITMASTER Manual PN 92 1250 20 Page 4 SOFTWARE INSTALLATION INSTRUCTIONS BACK UP ALL WELD PROGRAMS BEFORE PERFORMING A SOFTWARE UPDATE Customers who have multiple ORBITMASTER control consoles must install the software update on one system and verify that the issues presented in the UPGRADE CONSIDERATIONS section do not cause problems before they update all of their systems Install the software update by doing the following 1 Obtain installation files from your Tri Tool customer support representative 2 Copy the following files folders into the root not a sub folder of a USB flash drive e Weldhost RTB e Hostload RTB e Factr dat e Wbprog folder 3 With the ORBITMASTER control console powered down plug the USB flash
20. not be opened by older software releases To perform a software rollback do the following 1 Obtain previous release installation files from your Tri Tool customer support representative 2 Follow steps 2 6 in SOFTWARE INSTALLATION INSTRUCTIONS 3 Copy any backup weld programs onto the system as described in Step 6 in SOFTWARE INSTALLATION INSTRUCTIONS QUESTIONS OR PROBLEMS Contact Tri Tool Today Toll Free 800 345 5015 Main Line 916 288 6100 Email customer service tritol com Support Web Page adaptarcsupport tritool com Company Web Page www tritool com 22 Page
21. rams supplied with ORBITMASTER systems were updated You must update the sample programs on customer systems when you install the 1 64 version see INSTALLATION INSTRUCTIONS The following GMAW P sample programs were updated 6Sc80T6GT PS45 3FillPS 6Sc80T6GT PS45 4CapPS 125c80T16GT PS45 3FillPSFwd 12S5c80T16GT PS45 3FillPSRev 12S5c80T16GT PS45 4FillPSFwd 12S5c80T16GT PS45 4FillPSRev 12S5c80T16GT PS45 5FillPSINFwd 12S5c80T16GT PS45 5FilIPSINRev 12S5c80T16GT PS45 5FillPSOUTFwd 125c80T16GT PS45 5FillPSOUT Rev 125c80T16GT PS45 6Cap 3Pass O O O O O O O O O O 9 Update user programs based on the sample programs of previous software releases Update GMAW P programs which use AVC Sensing by modifying the AVC Sensing program line start column to include the Wire Forward program line number as shown 18 Page 4 Weld Program Directory None root Program 3FillPS Line Start Action 1 Coolant Port Number 1 On 2 Rotate reverse Speed 20 00 in min 3 Rotation stop 4 Gas Port Number 2 On oF Weld power settings Current High 405 0 A Low 50 0 A 6 Wire forward constant Speed 121 0 in min 7 Rotate forward Speed 50 00 in min 9 Rotation stop h9 AUC Weld power sensing Voltage 27 4 Upk 4 vi Zn SE ER 10 Oscillation width 0 180 in 11 Rotate reverse Speed 5 80 in min 12 v 11 Rotate reverse Speed 2 90 in min 13 360 AUC stop 14 13 Weld power stop 15 14 Wire retract Distance 9 27 in Speed
22. settings screen Setup System Protection gt Settings Configurable Gas Coolant Sensor Feedback and Control ref 4 WH 1047 WH 1048 If a gas or coolant sensor fails it can be disabled to prevent work stoppage You can disable Cooler control to use a system with off the shelf coolers Warning Disabling gas flow coolant feedback defeats protections beneficial to weld performance and system protection Consult Tri Tool customer support before you do this 14 Page system Protection select one from the following options Flow sensors setting Disable gas flow sensor Disable coolant flow sensor Console control settings Disable coolant controls Sensor control disable options Setup System Protection Settings REMOVED FEATURES Wire Reverse weld program command no longer supported ref WH 855 The Wire Reverse program command is no longer supported Continuous reversal of wire of a system with currently supported weld head configurations is not useful during welding and can cause wire caging Use Wire jogging to reverse wire direction manually IMPROVEMENTS WH 388 Fault language improved when a touch ignition command times out and when a torch tungsten up down command is attempted while AVC Sensing is active WH 601 Fault language improved when current is commanded before the arc is established via Ignition command WH 652 Gas and coolant flow are now required before an arc is established WH 960
23. ts and defaults for RMD process Setup Factory gt View Min max values gt Pendant 11 Page Uieu factoru softuare settings Weld power FCAU GMAW RMD GMAU P Feature Max Default Unit RMD settings U Trim 100 0 50 0 Press anu keu to proceed Power setting V Trim min max limits and default for RMD programs Setup Factory gt View Min max values gt Weld power System Protection Weld Head Select one from the following options Power source selection Miller XMT 450 Miller XMT 350 Miller Big Blue 800 A B X Miller PipePro 450 RFC Miller PipePro 450 RFC power source option Setup System gt Protection gt Settings View factory software settings Hardware All weld types auc Oscillation Weld power Travel Weld head Wire feed Weld power limitations Feature Min Default Unit ID PipePro 450 RFC V Trim 9 0_ i 50 0 7 RMD V Trim DAC Scaling factor 40 69 counts 7 RMD Wire speed to DAC Volts factor 0 0147 counts ipm Weldtypes supported on this power source FCAW GMAW GMAW P GTAW X RMD 12 Page PipePro control parameters settings Setup Factory gt View gt Min max values Hardware TO CONSOLE WELD POWER TO WELD HEAD AVC TORCH SENSE TO CONSOLE AVC TORCH SENSE Required power source harness PN 79 0307 Date amp Time settings are user accessible configurable ref 4 WH 472 Users may now set the syst
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