SUNNY BOY 3000TL-US / 4000TL-US / 5000TL-US
Contents
1. Date of manufacture XX XXXX ax connnovs GUIPUT Fower JOODKWEE Reduced output power rating xx000Wae Operating voltage range Vac MIN NOMINAL MAX Operating frequency range Hz MIN NOMINAL MAX XX X XXX XXX Max continous output current xx Aac Output power factor x Max operating current xx Vac Range of input operating DC voltage MPPT xxx xxx Vde Max operating current x x xx Vac Open temp range 40 F 140 F 40 C to 60 C Contains Residual Current Isolation Monitor and Interrupter and a listed Photovoltaic Arc Fout CircuitProtection of Type 1 TINCLUOURE Type On rosy For more details and for tightening torque allowable wire size and type see the Installation Guide ll FC ns ie Win FCC Standards Intertek FOR HOME AND OFFICE USE AA Position Designation Explanation A Model Inverter device type B S N Inverter serial number Date of manufacture Inverter manufacture date month year D Device specific characteristics You will require the information on the type label to use the inverter safely and when seeking customer support from the SM Service Line The type label must be permanently affixed to the inverter User Manual SB3 5TLUS22 BA en 1 I 17 3 Product Description SMA America LLC 3 3 2 DC Disconnect The type label provid2. PV Inverter SUNNY BOY 3000TL US 4000TL US 5000TL US User Manual SB3 5TLUS22 BA en 11 Version 1 1 US YOUR a DISTRIBUTOR SOLIGENT Soligent 2 227 SM America LLC Legal Provisions Legal Provisions Copyright O 2013 SMA America LLC All rights reserved No part of this document may be reproduced stored in a retrieval system or transmitted in any form or by any means electronic mechanical photographic magnetic or otherwise without the prior written permission of SMA America LLC Neither SMA America LLC nor SMA Solar Technology Canada Inc makes representations express or implied with respect to this documentation or any of the equipment and or software it may describe including with no limitation any implied warranties of utility merchantability or fitness for any particular purpose All such warranties are expressly disclaimed Neither SMA America LLC nor its distributors or dealers nor SMA Solar Technology Canada Inc nor its distributors or dealers shall be liable for any indirect incidental or consequential damages under any circumstances The exclusion of implied warranties may not apply in all cases under some statutes and thus the above exclusion may not apply Specifications are subject to change without notice Every attempt has been made to make this document complete accurate and up to date Readers are cautioned however that SMA America LLC and SMA Solar Technology Canada In
3. altitude of the inverter e Three digit or four digit event number and display message of the inverter Optional equipment e g communication products United States SMA America LLC 1 877 MY SMATech 1 877 697 6283 Estados Rocklin CA 1 916 625 0870 Unidos Canada SMA Canada Inc 1 877 MY SMATech 1 877 697 6283 Canad Toronto toll free for USA Canada and Puerto Rico Exento de tasas en EE UU Canad y Puerto Rico international Internacional toll free for Canada gratuit pour le Canada User Manual SB3 5TLUS22 BA en 1 1 27 SMA Solar Technology SMA America LLC www SMA America com
4. enclosure cover User Manual SB3 5TLUS22 BA en 1 I 13 3 Product Description Symbols on the Inverter SMA America LLC Symbol Designation Explanation Inverter This symbol defines the function of the A green LED The green LED indicates the operating state of the inverter Observe the documentation This symbol defines the function of the 1 red LED The red LED indicates an error e Contact your installer Communication This symbol defines the function of the blue LED The blue LED indicates the communication state of the inverter 3 2 Display The display shows the current operating data of the inverter e g current power daily energy total energy as well as events or error messages The power and energy are displayed as bars in the diagram Rood pJ E00 kW 7000 vil Power AAGE uj B ELLE 7 Figure 3 Display layout example Designation Explanation Power Current power B Day Daily energy C Total Total amount of energy fed in until now 14 SB3 5TLUS22 BA en 1 1 User Manual SMA America LLC 3 Product Description Item Designation Explanation D Active functions Displays the activated or active functions for communication network system services or temperature derating E Line conductor Line conductor involved for the val
5. TLUS22 BA en 1 1 User Manual SMA America LLC 3 Product Description 3 3 3 Symbols on the Type Labels Symbol Designation Explanation Danger to life due to high The product operates at high voltages voltages All work on the inverter must be carried out by qualified persons only Risk of burns from hot surfaces The product can become hot during operation Avoid contact during operation Allow the product to cool down sufficiently before carrying out any work Wear personal protective equipment such as safety gloves Observe the documentation Observe all documentation that is supplied with the product ETL seal of approval The product has been certified as being KT m in accordance with the applicable intenek directives by ETL FE FCC seal of approval The product complies with the requirements of the applicable FCC standards 3 4 ZigBee If an antenna is included in the inverter delivery the inverter is equipped with a ZigBee interface ZigBee is a wireless networking standard that allows you to establish a connection between SMA inverters and other ZigBee enabled devices The inverter can therefore transmit data to a ZigBee enabled communications gateway which can then make the data available on the internet through supported monitoring portals User Manual SB3 5TLUS22 BA en 1 I 19 3 Product Description SMA America LLC 3 5 Communication Interface The inverter can be fitte
6. c reserve the right to make changes without notice and shall not be responsible for any damages including indirect incidental or consequential damages caused by reliance on the material presented including but not limited to omissions typographical errors arithmetical errors or listing errors in the content material All trademarks are recognized even if these are not marked separately Missing designations do not mean that a product or brand is not a registered trademark SMA America LLC 3801 N Havana Street Denver CO 80239 U S A SMA Solar Technology Canada Inc 2425 Matheson Blvd E 7th Floor Mississauga ON LAW 5K4 Canada User Manual SB3 5TLUS22 BA en 1 I 3 Legal Provisions SMA America LLC IMPORTANT SAFETY INSTRUCTIONS SAVE THESE INSTRUCTIONS This manual contains important instructions for the following products Sunny Boy 3000TL US SB 3000TL US 22 e Sunny Boy 4000TLUS SB 4000TLUS 22 Sunny Boy 5000TLUS SB 5000TLUS 22 This manual must be followed during installation and maintenance The product is designed and tested according to international safety requirements but as with all electrical and electronic equipment certain precautions must be observed when installing and or operating the product To reduce the risk of personal injury and to ensure the safe installation and operation of the product you must carefully read and follow all instructions cautions and warnings in this manual Warnings in
7. d with an extra communication interface e g RS485 or Speedwire with Webconnect function This communication interface enables the inverter to communicate with special SMA communication products or other inverters for information on supported products see www SMA Solar com The interface can be retrofitted installed at the factory if specified in the order or included in the scope of delivery You can only set the inverter parameters via SMA communication products Depending on the type of communication RS485 or Speedwire the parameters and messages are displayed differently on the communication products Example Displaying the country data set parameter For communication via RS485 CntrySet parameter For communication via Speedwire Set country standard parameter You can set the country data set of the inverter before commissioning or within the first ten operating hours via the two rotary switches in the inverter You can only set all other operating parameters of the inverter via communication products 3 6 Secure Power Supply SPS The inverter is equipped with a secure power supply by means of which an external socket outlet can be connected to the inverter The socket outlet provides current from the PV plant on demand in the event of a grid failure see Section 5 Secure Power Operation page 22 The secure power supply also has a terminal for the fan retrofit kit enabling an external fan to be controlled 3 7 Fan R
8. ed devices Operating a damaged inverter can lead to hazardous situations that result in death or serious injuries due to electric shock e Only operate the inverter if it is in safe and full working order Check the inverter regularly for visible damage e Only operate the inverter if there is no visible damage A CAUTION Risk of burns from hot surfaces The surface of the inverter can become very hot Touching the surface can lead to burns During operation only touch the lower enclosure lid and do not place any objects on the enclosure Placing objects on the enclosure can lead to power reductions due to overheating and therefore to yield losses e Observe the safety messages on the inverter NOTICE Inverter damage Overvoltage can destroy the inverter If the display message DC overvoltage Disconnect generator is shown inform your installer IMMEDIATELY 12 SB3 5TLUS22 BA en 1 1 User Manual SM America LLC 3 Product Description 3 Product Description 3 1 Sunny Boy The Sunny Boy is transformerless PV inverter that converts the direct current of a PV array into grid compliant alternating current and feeds this into the power distribution grid Figure 2 Sunny Boy design Position Designation Cooling fins Inverter type label Display LEDs DC Disconnect type labels DC Disconnect Lower enclosure cover Upper
9. es a unique identification of the DC Disconnect The type label is on the right hand side of the enclosure E N SMA Solar Technology AG ps SMA Solar Technology AG p www sma ameriea com amerlauucem 5 OX DC Disconnect Sep adeb Gera Fler dig A B N je Lu ltem No XXXXXXKA DC DISCON2TLUS XX ae C TX DC DISCON2TLUS XX T Date of manufacture XX XXXX Date of manufacture Max system voltage under all conditios XXX Range of operating DC voltage Iu 7 DC operating current XX Ade D ee AC max operating current XX Ade Operting temperature range to 140 F 40 C to 60 ENCLOSURE Type 3R This unit is UL approued for use with PV arrays and the inverter types SB 3000TL US 22 SB 4000TLUS 22 SB 5000TLUS 22 For more details and for tightening torque allowable wire size and type see the Installation Guide Figure 5 Layout of the type label Position Designation Explanation A Product name B Item No DC Disconnect device type C Date of manufacture DC Disconnect manufacture date month year D Device specific characteristics E Serial No DC Disconnect serial number You will require the information on the type label to use the DC Disconnect safely and when seeking customer support from the SMA Service Line The type label must be permanently affixed to the DC Disconnect 18 SB3 5
10. etrofit Kit The fan retrofit kit is used for additional inverter cooling at high ambient temperatures for information on installation and configuration see the fan retrofit kit installation manual The fan retrofit kit can be retrofitted installed at the factory if specified in the order or included in the scope of delivery 20 SB3 5TLUS22 BA en 1 1 User Manual SMA America LLC 4 LED Signals 4 LED Signals The LEDs indicate the operating state of the inverter Designation Status Explanation Green LED Is lit Operation Flashing Requirements for connection to the power distribution grid have not been met Red LED Is lit Error e Contact your installer Blue LED Is lit Communication is activated User Manual SB3 5TLUS22 BA en 1 1 21 5 Secure Power Operation SMA America LLC 5 Secure Power Operation If the inverter has a secure power supply you can use the energy from the PV plant directly via the connected socket outlet in the event of a grid failure The inverter automatically regulates the energy supply of the secure power socket outlet according to the solar irradiation on the PV plant While the secure power socket outlet is in use the inverter is disconnected from the grid and does therefore not feed into the power distribution grid The secure power socket outlet can not be used over night because there is no solar irradiation available for the supply of the socket outlet i Do not connect an
11. ference by one or more of the following measures Reorient or relocate the receiving antenna Increase the distance between the equipment and the receiver Connect the equipment into an outlet on circuit different from that to which the receiver is connected Consult the dealer or an experienced radio TV technician for help e user is cautioned that changes or modifications not expressly approved by SMA America Inc could void the user s authority to operate this equipment IC Compliance This device complies with Industry of Canada licence exempt RSS standard s and contains Model XBee Radio IC 9440B SCOM31 This Class B digital apparatus complies with Canadian ICES 003 Cet appareil num rique de la classe B est conforme la norme NMB 003 du Canada Operation is subject to the following two conditions This device must not cause interference and e This device must accept any interference including interferences that may cause undesired operation of the device 26 SB3 5TLUS22 BA en 1 1 User Manual SM America LLC 9 Contact 9 Contact If you have technical problems first contact your installer The following information is required in order to provide you with the necessary assistance e Inverter device type e Inverter serial number Inverter firmware version e Special country specific settings of the inverter and number of PV modules connected Mounting location and mounting
12. ica LLC Symbol Designation Wrench Explanation Indicates a fault that can be rectified on site e Contact your installer Connection quality Indicates the quality of the ZigBee connection to other ZigBee devices Speedwire connection Indicates that communication via Speedwire is active and there is a network connection Webconnect function Indicates that there is a connection to Sunny Portal Multi function relay Indicates that the multifunction relay is activated Temperature symbol Indicates that the power of the inverter is limited due to excessive temperature Power limitation Indicates that external active power limitation via the Power Reducer Box is active PY array Inverter INB lm e 9 gt Grid relay Grid relay closed indicates that the inverter is feeding into the power distribution grid Grid relay open indicates that the inverter is disconnected from the power distribution grid Power distribution grid 16 SB3 5TLUS22 BA en 1 1 User Manual SMA America LLC 3 3 Type Labels 3 3 1 Sunny Boy 3 Product Description The type label provides a unique identification of the inverter The type label is on the right hand side ofthe enclosure Figure 4 Layout of the type label gt n SMA Solar Technology AG SUNNY BOY Unity inleracive Those Inverter Made in Germany Model SB xxxxxxx S NXXXXXXXXXX
13. merica LLC 5 Secure Power Operation Procedure once the power distribution grid becomes available again If the power distribution grid becomes available again during secure power operation the inverter remains in secure power operation The inverter only starts to feed in to the power distribution grid again once the load has been disconnected and the miniature circuit breaker is switched back on 1 Disconnect the load 2 Remove the plug for the load from the secure power socket outlet Switch off the secure power socket outlet so that the inverter begins feeding into the power distribution grid again 4 Switch the inverter miniature circuit breaker back on User Manual SB3 5TLUS22 BA en 1 I 23 6 Cleaning the Inverter SMA America LLC 6 Cleaning the Inverter NOTICE Damage to the display due to the use of cleaning agents Ifthe inverter is dirty clean the enclosure lid the display and the LEDs using only clean water and a cloth 24 SB3 5TLUS22 BA en 1 1 User Manual SM America LLC 7 Glossary 7 Glossary Energy Energy is the power that a system can supply or consume within a certain unit of time Energy is measured in Wh watt hours If your inverter feeds in for half an hour at 3 000 W and for half an hour at 2 000 W it will have fed in a total of 2 500 Wh Power Power is the product of the voltage and electrical current strength Power is measured in W watts The power shown in the displa
14. oy 4000TLUS SB 4000TLUS 22 Sunny Boy 5000TLUS SB 5000TLUS 22 Target Group This document is intended for end users Symbols Symbol Explanation DANGER Indicates a hazardous situation which if not avoided will result in death or serious injury WARNING Indicates a hazardous situation which if not avoided can result in death or serious injury CAUTION Indicates hazardous situation which if not avoided can result in minor or moderate injury NOTICE Indicates a situation which if not avoided could result in property damage Information that is important for a specific topic or goal but is not safety relevant Indicates an essential requirement for achieving a specific goal Desired result x ajo p A problem that could occur Nomenclature Complete designation Designation in this document Sunny Boy Inverter product User Manual SB3 5TLUS22 BA en 1 1 9 1 Information on this Document SMA America LLC Abbreviations Abbreviation Designation Explanation AC Alternating Current DC Direct Current LED Light Emitting Diode RF Radio Frequency 10 SB3 5TLUS22 BA en 1 1 User Manual SMA America LLC 2 Safety 2 Safety 2 1 Intended Use The Sunny Boy is a transformerless PV inverter which converts the direct current of a PV array into grid compliant alternating current and feeds it into the power distribu
15. pany This connection must be made only by qualified personnel Wiring of the product must be made by qualified personnel only 6 SB3 5TLUS22 BA en 1 1 User Manual SMA America LLC Table of Contents Table of Contents Information on this 2 Safe EEE NENNE ta ba 21 intended ee 2 2 Safety Precautions on d octets e diti ode e 3 Product Description i rer hr na Sunny BoyzissiovescrkeEgeRPUPeCCERUSBRPDRUMEMZBRLIq y 9 2 DEP ues DOR eu Ten 3 39 Type Labels asien ends SIN Sonny teo enc Beg METRI te th 33 2 DE Disconnect una Rt I MR Res SA AES E 3 5 Communication Interface 3 6 Secure Power Supply cuore wr etresehuvr erro Ei Ds 3 7 Fan RetrofitiKit un 276 Quse Ced eee Abt tlt LED Signals u a RENDERE RA REPAS din Leker Secure Power Cleaning the Inverter 0 cece eee cece eee eee Glossary an re bahamas eee Compliance Information cceee esse cece ees DAN 0 A Contach Gem eh eee iw Ee aot is elle User Manual SB3 5TLUS22 BA en 1 1 Table of Contents SMA America LLC 8 SB3 5TLUS22 BA en 1 1 User Manual SMA America LLC 1 Information on this Document 1 Information on this Document Validity This document is valid for the following device types from firmware version 2 10 e Sunny Boy 3000TLUS SB 3000TLUS 22 e Sunny B
16. this document warning describes a hazard to equipment or personnel It calls attention to a procedure or practice which if not correctly performed or adhered to could result in damage to or destruction of part or all of the SMA equipment and or other equipment connected to the SMA equipment or personal injury Symbol Description DANGER DANGER indicates hazardous situation which if not avoided will result in death or serious injury A WARNING WARNING indicates a hazardous situation which if not avoided could result in death or serious injury A CAUTION CAUTION indicates a hazardous situation which if not avoided could result in minor or moderate injury NOTICE NOTICE is used to address practices not related to personal injury gt SB3 5TLUS22 BA en 1 1 User Manual SMA America LLC Legal Provisions Warnings on this product The following symbols are used as product markings with the following meanings Symbol Description Warning regarding dangerous voltage The product works with high voltages All work on the product must only be performed as described in the documentation of the product Beware of hot surface The product can become hot during operation Do not touch the product during operation Electric arc hazards The product has large electrical potential differences between its conductors Arc flashes can occur through air when high voltage current flo
17. tion grid F G pim gt TON tones Figure 1 Design of a PV plant with a Sunny Boy Position Designation A PV modules input A B PV modules input B C Inverter with DC Disconnect D Miniature circuit breaker E Loads F Electricity meter G Power distribution grid The inverter is suitable for indoor and outdoor use Alternative uses of the Sunny Boy not expressly recommended by SMA Solar Technology AG are not permitted For safety reasons it is not permitted to modify the product or install components that are not explicitly recommended or distributed by SMA for this product The enclosed documentation is an integral part of this product Read and observe the documentation Keep the documentation in a convenient place for future reference Radio Frequency Exposure The inverter can be equipped with a ZigBee radio interface In this case do not stay with less than 8 in 20 cm to the inverter permanently User Manual SB3 5TLUS22 BA en 11 11 2 Safety SMA America LLC 2 2 Safety Precautions A DANGER Danger to life from electric shock due to high voltages in the inverter High voltages that can cause fatal electric shocks are present in the live components of the inverter Do not open the inverter All work on the inverter e g repairs modifications may only be carried out by a qualified person Danger to life from electric shock due to damag
18. ues displayed F Event number relating to the Event number of errors relating to the power power distribution grid distribution grid G Output voltage output current Displays output voltage and output current of a line conductor in alternation H Event number relating to the Event number of errors relating to the inverter inverter Input voltage input current Displays input voltage and input current of one input in alternation K Event number relating to the PV Event number of errors relating to the PV plant plant L Text line Displays an event message or error message M Power and yield curve Displays the power curve of the last 16 feed in hours or the energy yield of the last 16 days In order to switch between the displays tap once on the enclosure lid Symbols on the Display Symbol Designation X Tapping a Explanation You can operate the display by tapping it Tapping once to activate the backlight to scroll to the next text line to switch between the power graphs of the last 16 feed in hours and the energy yields of the last 16 days e Tapping twice the display shows in succession the firmware version the serial number of the inverter the NetID the configured country data set and the display language Telephone receiver M Indicates a fault that cannot be rectified on site e Contact your installer User Manual SB3 5TLUS22 BA en 1 I 15 3 Product Description SM Amer
19. ws Do not work on the product during operation Risk of fire Improper installation of the product may cause a fire Observe the operating instructions Read the documentation of the product before working on it Follow all safety precautions and instructions as described in the documentation User Manual SB3 5TLUS22 BA en 1 I 5 Legal Provisions SMA America LLC General Warnings WARNING General Warnings All electrical installations must be made in accordance with the local and National Electrical Code ANSI NFPA 70 or the Canadian Electrical Code CSA C22 1 This document does not and is not intended to replace any local state provincial federal or national laws regulation or codes applicable to the installation and use of the product including without limitation applicable electrical safety codes All installations must conform with the laws regulations codes and standards applicable in the jurisdiction of installation SMA assumes no responsibility for the compliance or noncompliance with such laws or codes in connection with the installation of the product The product contains no user serviceable parts For all repair and maintenance always return the unit to an authorized SMA Service Center Before installing or using the product read all of the instructions cautions and warnings in this manual Before connecting the product to the electrical utility grid contact the local utility com
20. y devices that require a stable electricity supply The power available during secure power operation depends on the solar irradiation on the PV modules Therefore the power can fluctuate considerably depending on the weather or may not be available at all In the event of solar irradiation being too low or overload of the socket outlet the voltage supply of the secure socket outlet will also be interrupted 20 seconds after interruption re establishment of the voltage supply will be attempted automatically This can lead to the inadvertent starting of the connected loads Do not operate any devices via the secure power socket outlet that are dependent stable electricity supply for their reliable operation e Ensure that the loads that are connected to the secure power socket outlet do not require more than 1 500 W Requirements Ll The inverter must be showing the error message 202 203 204 205 or 801 Ll There must be sufficient solar irradiation Load with a maximum power of 1 500 W Procedure for the secure power operation Switch off the inverter miniature circuit breaker Switch on the socket outlet Plug in the load Switch on the load 1 2 3 4 i Disconnection of the inverter due to insufficient irradiation When the inverter disconnects itself due to insufficient irradiation you have to switch back on the socket outlet as soon as irradiation is sufficient 22 SB3 5TLUS22 BA en 1 1 User Manual SM A
21. y is an instantaneous value It indicates the power that your inverter is currently feeding into the power distribution grid ZigBee ZigBee is a wireless networking standard for data transmission Visual contact between the device is not absolutely necessary for ZigBee communication User Manual SB3 5TLUS22 BA en 1 I 25 8 Compliance Information SMA America LLC 8 Compliance Information FCC Compliance This device complies with Part 15 of the FCC Rules and contains FCC ID SVF SCOM31 Operation is subject to the following conditions 1 This device must not cause harmful interference and 2 This device must accept any interference received including interference that may cause undesired operation NOTE This equipment has been tested and found to comply with the limits for a Class B digital device pursuant to Part 15 of the FCC Rules These limits are designed to provide reasonable protection against harmful interference in residential installation This equipment generates uses and can radiate radio frequency energy and if not installed and used in accordance with the instructions may cause harmful interference to radio communications However there is no guarantee that interference will not occur in particular installation If this equipment does cause harmful interference to radio or television reception which can be determined by turning the equipment off and on the user is encouraged to try to correct the inter
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