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1. Deep 21 5 If the readings vary significantly more than one whole number contact Veris service department 6 Once the test is complete remove the test load and reinstall the implement signal cable Signal Test Load Figure 1 1 Signal Test Load installed display showing proper EC readings for Quad1000 6 1 Pub 4 OM18 Quad1000 Procedure Z2 Testing Electrical Continuity Perform this test daily or every 10 hours of data collection to ensure you are obtaining reliable data and whenever EC data is questionable The purpose of this test is to insure that each disk electrode has an uninterrupted signal path from the EC Surveyor to the disk blade Think of each disk electrode and its wire path as a channel On a Quad1000 there are 4 signal channels that must be clear and isolated from each other You will first test the complete pathway for each channel each disk electrode One easy to take reading for each channel tests the cable wiring harness and each disk electrode and disk blade If no problems surface during this test there is no need to test individual components This test should take only a couple of minutes to perform To perform this test you will need the EC Signal Test Box part 10759 and an ohmmeter sometimes referred to as a multi meter or voltmeter Figure 2 1 Make sure the meter is set to ohms Q If a range of ohms is available choose the lowest setting ohms rather than kilo or mega ohms If unfam
2. For EC mapping press the 1 key 4 Exit returns you to the initial start up screen pH Setup is not used with EC logging Pressing 1 brings up the next screen Figure 6 For EC mapping press the 1 key 4 Exit returns you to the initial start up screen EC and pH are not used with EC logging Pressing 1 brings up the next screen Figure 7 The DataLogger is displaying the map file number it is creating in case you want to record it along with any other information about the field Press any key to begin new map file After starting the file pressing the 4 key will stop the file If DataLogger freezes at the screen shown in Figure 6 or Figure 7 check formatting of SD card must be FAT format See Proc 6 for formatting instructions 4 2 Pub OM18 Quad1000 lf memory card was not inserted during boot up the following screen will appear Figure 8 Install card and re start DataLogger NEVER REMOVE CARD WHILE LOGGING DATA This is the Data Acquisition screen Shallow S and Deep D soil EC readings If negative no data will be recorded on Quad 1000 ignore Deep reading elie Ground speed GPS status may read GPS DGPS RTK from GPS or None If None no GPS signal is received and no data will be recorded There are warning signals programmed into tne veris DataLogger to warn the operator that data are not being recorded so that corrective action can be taken If data aren t being recorded a war
3. 31 500 31 500 36 900 36 900 50 900 Un amp Gn n EC Deep Scale Pub OM18 Quad1000 Field Operations Implement Checking Electrical Signal Continuity and Electrode Isolation It is recommended that you perform the Electrical Signal Continuity and Electrode Isolation test procedure before first field use see Maintenance and Service Procedures 1 and 2 While these tests were made at the factory there is the possibility a problem developed during shipping Performing these tests on the new implement before it becomes dirty allows you to get familiar with the process under ideal conditions It is strongly advised that you perform this test on a routine basis every 10 hours of data collection to ensure you are obtaining reliable data KEEP OHMMETER TEST LOAD AND TEST BOX WITH THE MACHINE AT ALL TIMES Equipment pre mapping check Prior to operating the implement for the first time it is important to check the fasteners some may have loosened during shipment Routine fastener checking should be done weekly during mapping season and a walk around check of the implement components should be done each day Setting Operating Depth Begin field operation by lowering unit into soil For good electrical conductivity all disk electrodes must be in direct contact with moist soil at all times and in every region of the field A depth of 1 2 2 5 5 cm is recommended Figure 13 To insure this depth is consistently achiev
4. Surveyor Figures 1a and 1b EC Surveyor display readings Here are the display readings that you will see when operating the EC Surveyor Figure 2 The unit is ready to operate The Surveyor is informing you of the firmware version its programmable interface chip PIC contains Immediately the screen will change to the operating screen below Figure 3 GPS status ma shallow Sh nd Deep Dp soil EC read GPS DOES Ground speed readings If negative no data will be RTK or None If from GPS in sent out serial port None no GPS signal miles hour is received and no data will be sent out Note The EC Surveyor display screens serial port are the same whether using Veris DataLogger or laptop PC for recording 4 1 Pub OM18 Quad1000 Field Operations Soil EC Surveyor with Sensor DataLogger Before logging any data make sure the SD card in the Datalogger is clear of any files that are not Veris dat files Any other files will cause the data an error when logging data The Veris DataLogger is not compatible with SDHC cards Only SD cards will work correctly Sensor DataLogger display readings Here are the display readings that you will see when operating the Sensor DataLogger otarting up Figure 4 The unit is ready to operate The DataLogger is informing you of the firmware version its programmable interface chip PIC contains Press any of the four keys and the next screen will appear Figure 5
5. a Ca setup ini 2 Maxtonc on KejrnorthiDatalUsers Hs E3 Data an Kejr Z 1 G Control Panel ES g Mobile Device E aj My Network Places 3 Recycle Bin C7 3d test Folder EC Farmworks Files Currently on the CD bin license gt supportfiles Use 2 0 TO RS232 Cable Us 2 0 TO RSz32 Converter USB TO 2 x R5232 Cable E USB TO R5232 Cable USB TO R5232 Converter autorun apm autorun exe 5 3 Size 157 KB 1 321 KB 1 KB 1KB 1 660 KB 3 888 KB 14 KB Type File Folder File Folder File Folder File Folder File Folder File Folder File Folder File Folder APM File Application Setup Informatio ID File Application application Configuration Seb Pub OM18 Quad1000 Section 6 Maintenance and Service Procedure 1 EC Surveyor Instrument Signal Testing Perform this test daily or every 10 hours of data collection to ensure you are obtaining reliable data and whenever EC data is questionable The purpose of this test is to insure that the instrument is performing properly The EC Surveyor is shipped with an Instrument Test Load Part No 10447 that will enable you to quickly check the instrument to ensure that it is functioning properly To perform this test 1 Disconnect the signal cable from the signal terminal on the EC Surveyor 2 Connect the test load to the signal terminal 3 Switch on the EC Surveyor and view display 4 The display should show Shallow 14
6. a e a QUAD 1000 Figure 3 5 2 lf ohms jump over 2 ohms when the blade is rotated and you were careful to maintain good contact between the lead and the blade the problem is likely inside the hub Because electrical signals cannot be sent consistently through the disk bearing Veris has designed a more reliable path for the EC signal to travel A special hub with a spring plunger presses against the bolt through the bearing serving as a commutator Shown below in Figure 3 6 is a view of the hubcap and plunger assembly When ohm readings jump during blade rotation it is due to the balls on the bearing making intermittent and inconsistent contact oee Maintenance and Service procedure 4 Spring Plunger adjustment and replacement on adjusting and replacing spring plungers Disk and Hub Ca E Bearing Asm Jam Nut Spring Plunger Disk Blade Bolt Figure 3 6 Pub OM18 Quad1000 C Testing Disk Electrode isolation If continuity tests show no excessive resistance on any channel yet erratic soil EC readings continue or if EC readings do not drop to 1 when unit is out of the soil it is possible that the channels are not isolated This could be the result of a pinched wiring cable causing channels to short out Or one of the disk electrodes is no longer insulated properly from the frame or adjacent disk electrodes If EC readings do not drop to 1 when unit is raised disconnect signal cable extension from i
7. b 4 Wet soil on the toolbar could be a pathway for the EC signal to short Test disk to disk and disk to frame isolation by checking resistance between disk electrodes Any continuity from one disk to another is not acceptable Remove buildup of wet soil especially if is bridges across insulation slides It may be necessary to remove disk mounting brackets and clean toolbar if problem persists Pub OM18 Quad1000 Procedure 4 Spring Plunger adjustment and replacement The spring plungers are located in the center of each disk electrode hub cap and are vital to maintain good continuity through the disk hub bearings They are factory preset and should not need routine adjustment If a continuity test shows abnormally high resistance the plungers should be checked This may be performed in the following manner 1 Check disk hub bearing preload by grasping disk blade and pushing from side to side If there is any noticeable movement bearings are failing and this can damage the spring plunger see procedure 8 for replacement 2 Remove the locking nut 3 Remove the plunger by turning counter clockwise 4 Depress the spring loaded tip on a hard surface to determine if plunger has adequate tension and can move freely 5 If the plunger will not move freely replace Coat the threads with di electric silicone grease before installation 6 If the plunger appears to be in good working order reinstall in the hub and adjust until it bo
8. cable by ohming these cables out individually Disconnect signal extension cable from implement and insert ohmmeter leads into sockets as shown below 6 5 Pub OM18 Quad1000 NS N N ES N N 3 E XN Lo DSA 4 Figure 3 3 Check continuity of signal harness with one ohmmeter lead contacting pin in connector and other lead contacting corresponding disk electrode If that test shows ohms of resistance test signal extension cable as shown in Figure 3 4 Coulter 1 N N Couler3 N gt Figure 3 4 Check continuity of signal extension cable with one ohmmeter lead contacting pins in extension cable end making sure to only touch one pin at a time and the other lead contacting corresponding test box terminal Note intermittent electrical problems are difficult to diagnose Flex wiring and connectors while checking continuity B Testing Disk Electrode continuity 1 Place ohmmeter lead on terminal wire bolt and other lead on disk blade Rotate blade 1 4 turn If readings are consistently above 2 ohms check for excessive corrosion at the disk blade mounting bolts or the terminal located near the disk pivot Make sure that high ohm readings are not due to poor contact between blade and ohmmeter lead Re test holding lead firmly against edge of blade removing rust or paint if necessary 6 6 Pub OM18 Quad1000 A mA pA COM NN fv ENS 3100 amp 3150 SS SEE UNE Sy
9. ground cable before servicing or adjusting electrical systems or before welding on implement e Remove buildup of mud oil or debris Be very careful when mapping stubble fields using a vehicle with a gasoline engine Be prepared if a fire starts Keep crop residue and other debris from accumulating near the exhaust and in engine compartment Keep a first aid kit and fire extinguisher handy 1 3 Pub OM18 Quad1000 Section 2 Electronics Overview and Set up The Veris Electronics kits includes the following items Protective case m urvey i Serial Weis cable Data Logger 000 Signal te iewer m E box are Figure 1 EC Surveyor kit Figure 2 DataLogger kit Use protective shipping storage case to protect electronics components whenever electronics are shipped Keep all diagnostics and operations manual with system when mapping Mount instrument in a location that is as free as possible from dust vibration and electrical interference Display should be visible to operator and shielded from direct sunlight Use adjustable mounting brackets to position electronics for optimal visibility Figure 3 Figure 3 2 1 Figure 4 EC Surveyor rear Pub OM18 Quad1000 Power port The Soil EC Surveyor is shipped with an accessory power cord If an alternative connection is desired make sure that the unit is properly connected to a power connection that is not controlled by the ignition switch If co
10. to be accepted before continuing Click Next to continue installation Lj Veris SoilViewer V2 52 EE XS Overall Progress 10 Complete Validating install Figure 11 Lj Veris SoilViewer V2 52 Installation Complete Figure 12 Welcome to the InstallShield Wizard for PL 2303 USB to Serial The InstallShield Wizard will install PL 2303 USB to Serial on pour computer To continue click Next Figure 13 2 5 Pub OM18 Quad1000 The installer will install all necessary components Once the installer is completed click Next install the USB drivers The Veris SoilViewer will now install drivers necessary to operate the included USB serial Converter part 41377 If you do not want to use the included converter than press cancel here otherwise click next If you have the USB Serial converter plugged in be sure to unplug it before clicking next Pub OM18 Quad1000 PL 2303 Driver Installer Program InstallShield Wizard Complete The InstallShield Wizard has successtully installed PL 2 303 LISB ta Serial Click Finish to exit the wizard After the drivers are successfully installed click finish and Restart your computer before opening Veris SoilViewer Back Cancel Figure 14 J Found New Hardware Once the computer is restarted the USB to Serial converter cable can be plugged in USE Serial Converter Windows will recognize the new hardware Figure 15 ij Found New Hardware
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12. COM port your GPS is connected ta If unsure view parts in Device Manager Epecify 4500 bits per second 8 data bits na parity 1 stop bit and na flaw control egible GPS strings appear as ra lllegikbl l id POPR MC OA 3051 0650M 08737 2226 W 002 0 255 1 2901 OF 005 3 E 68 Ta Mothing PSP GGA 191300 0851 0650 N 09737 222600 VV 2 04 2 1 377 5 M 27 3 mM APE appear appears PEP RM 131301 6 3851 0650 MN O87 37 2225 M BUZ 0 255 1 290107 005 5 EBA EJ SM 27 3M Drop GGA 151 501 3651 0650 NM 03737222300 2 42 Iu Nae m Check all GPS and HyperTerminal settings and connections retry Check all GPS and HyperTerminal settings and connections rety Inspect stings for GGA Inspect stings for 1 he rate each MES nspect stings for 1 or higher 1 number and either YTG or RMC string should be 1 second apart if less than after direction letter in GGA string 1 second change GPS hz rate to 1 sec zno GPS 12GPS 22D GPZ 3 RTK onart support dapt ontact support dept i ii of GPS supplier If these MMEA strings appear as shown above retry vers instrument pp of GPS supplier If na GPS appears on instrument call eris Service Dept and email Service Dept a page of these strings Figure 5 2 6 12 Pub OM18 Quad1000 If it becomes necessary to send GPS data into your PC you will use a program called HyperTerminal This program is in all Windows software It is designed to record serial data streaming in
13. GFS trial Icon C Figure 5 4 Pub OM18 Quad1000 5 The program will then ask you for a phone number Instead of entering a phone number specify the proper serial port number For example if Com 1 of the laptop is being used specify Direct to Com 1 under connect using at the bottom of the entry area Connect To d GPS trial Enter details for the phone number that you want to dial Country regiory Connect using TERT Figure 5 5 6 HyperTerminal will then display a configuration menu where you can specify 4800 bits per second 8 data bits no parity 1 stop bit and no flow control COMT Properties Port Settings Bits per second Data bits Parity Shop bits Flow control Figure 5 6 6 14 Pub OM18 Quad1000 7 At this point upon clicking ok legible strings of GPS data should begin appearing on the laptop screen Here s an example of a typical set of strings GPGGA 191528 00 3851 0333 N 09737 2342 W 2 08 1 3 372 7 M 27 3 M 10 0 0100 69 GPRMC 191528 00 A 3851 0333 N 09737 2342 W 0 1 0 0 090998 6 3 E 48 8 If GPS data doesn t appear recheck the port and configuration settings to make sure they are correct If the data won t appear correctly in HyperTerminal consult your GPS supplier to see what adjustments connectors or software are necessary to bring the signal into a computer 9 If the signal appears correctly on HyperTerminal and it shows that the r
14. Generate and view maps frequently especially prior to deleting data from Instrument Listen for auditory alarm from DataLogger indicating data collection has been interrupted View DataLogger screen or SoilViewer map frequently during data collecting watch for e Negative readings in the Shallow or excessive noise in the data e EC readings should fluctuate gradually as you drive across the field relating to soil changes If readings change erratically or show values not typical of soil conductivity in the area such as gt 100 perform tests 4 and 5 below e n SoilViewer watch for streaks stripes unnatural patterns and missing data points Perform electrical continuity test on implement wiring e at least once a day during mapping season e every 10 hours of mapping e after extended periods of non use e after replacing or repairing disk electrode components or wiring e whenever readings are questionable Perform Signal Testing Procedures 1 and 2 e at least once a day during mapping season e every 10 hours of mapping e after extended periods of non use e whenever readings are questionable Keep all electrical connections dirt and moisture free Limit speeds in rough or rocky field conditions This will improve data quality and will also lengthen the service life of the implement components NEVER EXCEED 15 M P H FIELD SPEED Remember the EC data you generate will be used by your customers to make important management
15. Kweongon Kej Open Details S Data on Kej Explore Removable Disk L Login n Key sys Removable Disk Public on KejrYsy File System FAT N NetWare Copy Eject Other Places Format options Quick For mat Enable Compression Create an MS DOS startup disk Sharing and Security Cut Copy Create Shortcut Rename Properties Figures 6 1 a and b In the format window click on the file system tab and select FAT not FAT32 Then press Start When complete remove the card Updating Data Logger Firmware 1 Shut off the power of the Data Logger 2 Copy the firmware on the SD card firmware found at veristech com software download site 3 Put the SD card into the Data Logger 4 Turn on the power of the Data Logger 5 Press the RESET button on the rear panel and 1 key simultaneously 6 16 Pub OM18 Quad1000 Figure 6 2 6 Hold the 1 key and release the RESET button 7 If you can see the following messages then release the 1 key Figure 6 3 8 If you want to update new software press 2 key 6 17 Pub OM18 Quad1000 9 Then you can see the following messages in sequence Figures 6 4 a and b 10 Do not shut off the power but repeat from step 5 to 9 again 11 Press the RESET button or shut off and turn back on the power 12 Check the LCD display If nothing shows up in the LCD or if display doesn t contain the new firmware version
16. Section 1 1 2 1 3 Section 2 2 1 2 3 2 4 Section 3 3 1 3 2 Section 4 4 1 4 2 4 4 4 5 Section 5 5 1 5 2 Section 6 6 1 6 2 6 4 6 10 6 12 6 16 6 19 6 19 6 20 Pub OM18 Quad1000 eris technologies Quad 1000 Soil EC Mapping System Table of Contents Warranty Safety Electronics Overview and Set up EC Surveyor Electronics Overview and Set up DataLogger software Set up SoilViewer Implement Overview and Set up Additional Assembly Instructions Field Operations EC Surveyor Field Operations EC Surveyor with DataLogger Field Operations EC Surveyor with SoilViewer software Field Operations Implement Troubleshooting SoilViewer Troubleshooting Maintenance and Service Procedures 1 EC Surveyor signal testing 2 Testing electrical continuity 3 Diagnosing and correcting EC signal problems 4 Spring plunger testing and replacement 5 Diagnosing GPS related problems 6 Firmware updates and SD card formatting 7 Implement lubrication 8 Maintenance 9 Micro chip replacement 1 1 Pub OM18 Quad1000 Quad 1000 Soil EC Mapping System SoilViewer Version 2 52 sensor DataLogger Version 1 03 Section 1 Warranty Veris Technologies warrants this product to be free of defects in materials and workmanship for a period of one 1 year from the date of delivery to the purchaser Veris Technologies will repair or replace any product returned to Salina Kansas which appea
17. below to proceed NI M NATIONAL INSTRUMENTS SOFTWARE LICENSE AGREEMENT a INSTALLATION NOTICE THIS IS A CONTRACT BEFORE YOU DOWNLOAD THE SOFTWARE AND OR COMPLETE THE INSTALLATION PROCESS CAREFULLY READ THIS AGREEMENT BY DOWNLOADING THE SOFTWARE AND OR CLICKING THE APPLICABLE BUTTON TO COMPLETE THE INSTALLATION PROCESS YOU CONSENT TO THE TERMS OF THIS AGREEMENT AND YOU AGREE TO BE BOUND BY THIS AGREEMENT IF YOU DO NOT WISH TO BECOME A PARTY TO THIS AGREEMENT AND BE BOUND BY ALL OF ITS TERMS AND 7 WRITTFN MATFRIAI S Al ONG WITH THFIR CONTAINFRS TO THF PI ACF YOLU ORTAINFD The software to which this National Instruments license applies is Veris SoilViewer V 2 52 accept the above 2 License Agreements C do not accept all these License Agreements Figure 9 A Wei Soon 252 Uo eE eE Start Installation Review the following summary before continuing Upgrading NI VISA 5 3 Run Time Support Adding or Changing Veris SoilViewer V2 52 Files NIAVISA 5 3 Click the Next button to begin installation Click the Back button to change the installation settings Figures 10 2 4 The Veris SoilViewer software will automatically run the setup once the CD is inserted into the computer If not the installation can be manually started by double clicking on the setup exe located on the CD Once the CD has begun select the installation directory and click Next Next two license agreements will need
18. connection that is not Used to adjust controlled by the ignition volume of auditory switch If connecting directly alarm to the battery we suggest a 3 amp in line fuse is installed between the battery and the instrument Figure 7 DataLogger front DATA PQWER FUSE STATUS Memory Card slot Data Status Power On Off Formatted SD memory When lit this green When lit this red Turns power to card must be installed LED indicates data LED indicates Fuse Sensor DataLogger when booting up and is being recorded to Sensor DataLogger This allows the fuse 9 and off at all times data is memory card If not is powered up to be replaced with being collected See lit EC values are a 500mA Fastblow Proc 6 for formatting negative or GPS fuse if blown instructions signal not received Important Do not allow moisture to enter the Soil EC Surveyor or Sensor DataLogger and do not pass strong magnets near the unit 2 3 Pub OM18 Quad1000 Software Setup Destination Directory Select the primary installation directory All software will be installed in the following locations To install software into a different locations click the Browse button and select another directory Directory for Veris SoilViewer 2 52 C Program Files x85 Veris SoilViewer V2 52 Directory for National Instruments products Figure 8 j Veris SoilViewer V2 52 License Agreement You must accept the licenses displayed
19. decisions take the time to make sure that it s high quality data 4 6 Pub OM18 Quad1000 Section 5 Troubleshooting EC data seem odd jumpy negatives map doesnt match known or expected soil types Perform Maintenance and Service Procedures 1 3 No GPS or DGPS on display Perform Maintenance and Service Procedure 5 DataLogger locks up SD card not installed or not formatted See Procedure 6 to format card EC Surveyor or DataLogger doesn t power up power LED not lit Check barrel fuse in power plug cigarette lighter Check power to vehicle power port Data status green LED light not lit check GPS status must have GPS DGPS or RTK check EC status EC values must be positive Unit must be moving to send data out port Disk spring tines breaking reduce ground speed 5 1 Pub OM18 Quad1000 SoilViewer Troubleshooting EC Surveyor is not found Check to ensure the com which the EC Surveyor is connected to is present under the device manager To get to the device manager go to Start Settings Control Panel System Click on the Hardware tab and then click on the device manager button Click on the sign next to Ports and make sure the port is listed here In this case a USB to serial converter is being used and the port is listed as USB Serial Port COM33 File Action View Help amp pma 4 Computer Zee Disk drives E Displav adapters 2 DVDICD ROM drives Floppy disk controller
20. e charged disks that inject the voltage into the soil b Disks 2 amp 3 are the Shallow EC receptors If the continuity ohm test indicates a problem on a channel you will need to determine where the interruption is located Listed below are detailed instructions on how to determine exactly where a continuity or isolation problem is located A Testing Cable and Wiring continuity 1 Once a high resistance reading on a channel is confirmed determine whether the problem is in the wiring or in the disk electrode To test all cable and wiring place one ohmmeter lead in the Test Box terminal pin for that channel and the other on the corresponding disk wire connector bolt Repeat process on all disk electrodes If there is a broken wire inside the insulation it may be difficult to detect without flexing the wires during this test Connect one lead to test box terminal and other lead to corresponding disk wire connector bolt Figure 3 2a and 3 2b Testing cable at disk electrode 2 2 f you see 2 ohms on all test the disk electrodes as explained in B below 3 If you see a gt 2ohms reading on any channel you will need to determine whether problem is in extension cable cable from implement to EC Surveyor or in the wiring harness cables attached to implement Visually inspect the wiring harness and cable extension for damage If a visual inspection doesn t reveal a problem you will need to test continuity of the wiring harness and
21. ed 400 lbs 180 kg of additional weight are normally required Veris offers optional weights or they can be supplied by the customer Lower unit until proper disk depth is achieved or until wheels are slightly 5 inch 1 cm off the ground Figure 13 Field Condition Field should be in a uniform state Mapping after intensive primary tillage is not recommended The soil must have a minimum of 2096 available water and cannot be frozen If rocky conditions exist slow down Speed Proper field operating speed depends on field conditions Because of the importance of consistent contact the unit must not be allowed to bounce over rough fields at high speeds A CAUTION Be very careful when mapping stubble fields using a vehicle with a gasoline engine Be prepared if a fire starts Keep crop residue and other debris from accumulating near the exhaust and in engine compartment 4 5 Pub OM18 Quad1000 Swath width and Navigation Setting the swath width and navigation system is at the discretion of the customer A 50 75 15 23 m swath works well in most areas Several methods of navigation are possible following previous crop rows swath guidance or using a field navigation computer While it is important to map in a consistent pattern it isn t absolutely critical that each pass be exactly the same distance from the previous pass To help insure the quality of your data please follow these guidelines 1 2
22. equired strings are being output highlight a page of strings copy and paste into Word or Wordpad before exiting HyperTerminal 10 Retry the unit with the Veris instrument If it still doesn t work please email the page of GPS strings from HyperTerminal to Support veristech com along with your contact information 6 15 Pub OM18 Quad1000 Procedure 6 SD card formatting and firmware updates USING A VERIS SD CARD IN OTHER DEVICES CAN CAUSE FILE CORRUPTION Insert a standard SD card not SDHC type into a SD card reader which connected to your computer Open My Computer folder Right click on the SD card icon and select the Format E My Computer Format Removable Disk L Px File Edit View Favorites Tools Help Qs Q BD Peach Py Folders i Address 9 My Computer mu 2 Go Name Type Total Size Hard Disk Drives Capacity 1 69 GB bd File system Allocation unit size Default allacation size v Volume label System Tasks View system information sw Local Disk C Local Disk 141GB T Add or remove programs amp HP RECOVERY D Local Disk 8 00 GB Change a setting E Eject this disk Devices with Removable Storage J 3v Floppy A 3 2 Inch Floppy Disk 2DVD CD RW Drive E CD Drive i4 emovable Disk Lai Remnowahle Disk amp My Network Places Open 0 E My Documents Network Drives AutoPlay Control Panel Se Sys on Kejr F AutoPlay SeDataon Kejr G Search a Sek
23. er will wear a slight depression in the spindle bolt face This is common and more noticeable on high acreage units or units that have been operated at high field speeds If the depression is 1 16 or more carefully grind the head of the spindle bolt or replace the bolt Clean any metal dust from around the bearing that may have resulted from sanding 5 Re install hub cap and tighten firmly You may have to re set the plunger to compensate for the reduced length on the newly ground spindle bolt Re adjust as outlined above Note If you are still unable to obtain favorable resistance readings check for excessive corrosion at the disk blade mounting bolt or the disk connector wire terminal Also it may be necessary to grind the spindle bolt end smooth if a dimple has developed All EC models 2014 and on have a carbide insert on the spindle making grinding unnecessary Pub OM18 Quad1000 Procedure 5 Diagnosing GPS related problems If you do not see a GPS DGPS or RTK in the upper left hand corner of the EC Surveyor screen you do not have GPS coming in and no data will be sent out the serial port for logging Figure 5 1 Insure your GPS receiver is powered and outputting NMEA strings GGA and either VTG or RMC at a 1hz rate 4800 baud 8 data bits no parity 1 stop bit Verify that your GPS cable is sending GPS data through pin 2 pin 5 is ground and no other pins have signal or power on them The most common issue is hz ra
24. iliar with ohming out or resistance testing make a few trial tests before performing the Veris signal test procedure Touching the meter leads together will display a zero resistance reading touching two places on the same piece of metal will produce a nearly zero reading touching nothing will produce an OL overload or over limit reading meaning complete resistance and no continuity E z ET VERIS 3100 amp 3150 Ca CS ma we Se ef P P POEEEUOEuL E EE QUAD 1000 x JD i 4 T We Figure 2 1 Remove the signal cable from the EC Surveyor and connect it to the terminal on the test box When testing the signal on the Quad 1000 use the center 4 terminals and use the numbers below the terminals The outside terminals and numbers above the terminals are for the 6 electrode models 6 2 Pub OM18 Quad1000 Signal extension cable from implement VERIS 3100 amp 3150 Q O O Q Q O Zn 2 QUAD 1000 Figure 2 2 Firmly press one lead of the ohmmeter to the 1 disk blade edge left hand standing behind the unit and the other lead to the terminal marked 10n the Quad 1000 test box decal Maintain firm pressure on the ohmmeter lead touching the disk blade A reading of less than 2 ohms is normal Rotate blade of a turn back and forth as you view the ohmmeter Any jump in the readings above 2 ohms indicates a problem Figure 2 3 Connect one lead to Signal Test Box terminal corresponding to di
25. k C Local Disk 66 5 GB 19 3 GB View system information i Local Disk D Local Disk 149 GB 104 GB TH Add or remove programs HP RECOVERY E Local Disk 8 00 GB 1 83 GB G Change a setting CD Drive 680 MB 527 MB ig Eject this disk SPD AutoPlay Network Drive 448 GB 257 GB Sew Search Ho Network Drive 448 GB 257 GB SP Di OPEN Network Drive 195 GB 21 5 GB Other Places M Explore System Folder J M HEU BS Scan For Viruses E My Documents G Control Panel Sharing and Security Write these files to CD N NetWare Copy Details Eject Veris F Copy CD Drive File System CDFS Free Space 527 MB Tabal Mine AAN KAM Figure 2 Create Shortcut Properties Double Click on PL 2303 Driver Installer exe follow the installation guide to install the driver then restart your computer and plug in the USB Serial converter cable to try again File Edit Help Q9 sack wa P Search Es rote View Favorites Tools BFP Folders Name Ei Desktop iB E3 o My Documents zi Y My Computer E3 4A 344 Floppy 4 4 Set Local Disk C 3 Set Local Disk D 3 Get HP RECOVERY E E n veris F C3 bin C3 license C3 supportfiles ES m USB 2 0 TO R5232 Cable Lj USB 2 0 TO RS232 Converter autorun inf O USB TO 2 x R5232 Cable nidis id USB TO R5232 Cable PL 2303 Driver Installer exe USB TO R5232 Converter dilsetup exe E zm Data on Kejrnarth
26. mplement If readings don t drop to 1 the problem is with the signal cable extension If readings show 1 re insert the signal cable extension into the implement Disconnect the connector wire from each disk electrode If readings don t drop to 1 the problem is with the wiring harness If this is the case you should replace the wiring harness If readings do drop re insert the signal cable extension into the implement The problem is with one or more of the disk electrodes Proceed as follows Inspect nylon insulation slides under disk electrode mounting brackets These nylon insulators may become worn or brittle or may slip out from under mounting bracket Repair and replace as necessary Make sure that all electrode disk U bolts are properly tightened to clamp mounting bracket and insulation tightly to frame nylon insulation Figure 3 7 3 Check so see that no metal part of the any disk electrode is in contact with the implement frame This may be by visual inspection or by connecting one lead of an ohmmeter to the individual disk electrode or wire connector bolt and the other to a grounded fastener on the frame Figure 3 8 If the disk electrode is properly isolated no reading will be obtained Make sure that all electrode disk clamp bolts are properly tightened to prevent lateral movement of the disk electrode 6 8 Pub OM18 Quad1000 grounded bolt disk wire onnector bolt no continuity Figures 3 10 a and
27. ning alarm will sound and the portion of the screen text that is missing information will blink For example if the DGPS isn t being received or the NMEA string containing speed the Lat Long text will blink If EC values are negative they will blink Also the Data Status LED light on the front of the DataLogger indicates the whether data is being recorded If this light is not lit data are not being recorded note no data is recorded unless unit is moving receiving speed signal from GPS miles hour At any time during the mapping process you can press any key to stop the file If you create more than one file from the same field you can bring the files into a spreadsheet program or GIS and combine for whole field map display After 4 key is pressed during Data Acquisition the following screen will be displayed if data was collected during Data Acquisition Figure 10 DATA IS ONLY STORED ON THE SD CARD NO INTERNAL FILES ARE CREATED If no data was logged during Data Acquisition the following screen will be displayed Figure 11 4 3 Pub OM18 Quad1000 Field Operations Soil EC Surveyor with SoilViewer software The EC Mapping software will automatically detect which port the Veris EC Surveyor is connected to and begin communicating If the EC Surveyor is not detected the software will wait 45 seconds for the connection of the Surveyor and search again this is repeated until the Surveyor is connected If the Su
28. nnecting directly to the battery we suggest a 3 amp in line fuse is installed between the battery and the instrument Figure 5 EC Surveyor front EC Signal EC Signal Cable extension from implement attaches to the EC Surveyor here Route cable properly to prevent damage Signal test load also attaches here used to test EC Surveyor EC Data out Attach serial cable here and other end to Sensor DataLogger or laptop PC GPS input Connect GPS cable here It is designed to accept GPS input in NMEA 0183 format via an RS232 connector GPS must send GGA and either VTG or RMC strings at a 1hz rate at 4800 baud 8 data bits 1 stop bit no parity Fuse This allows the fuse to be replaced with a 1A fastblow fuse if blown Figure 6 DataLogger rear Data Status When lit this green LED indicates data is being sent out serial port If not lit EC values are negative or GPS signal not received 2 2 Power When lit this red LED indicates EC Surveyor is powered up On Off Turns power to EC Surveyor on and off Pub OM18 Quad1000 Reset EC pH Power port button Serial cable Serial cable from pH The Sensor DataLogger is Can be used from EC Controller MSP shipped with an accessory to reboot Surveyor only attaches here power cord If an alternative DataLogger attaches here connection is desired make sure that the unit is properly connected to a power Alarm Vol
29. number please repeat from step 1 to 11 Pub 4 OM18 Quad1000 Procedures 7 Lubrication and 8 Maintenance Raise lower crank this should be lubricated on 20 hour intervals This may vary based on the number of times the unit is raised and lowered X Figure 7 1 Disk and bearing Bearings are sealed and do not require any maintenance Under normal use the blade and bearing are an assembly and have approximately the same life Under rare circumstances it may be necessary to replace them separately Contact Veris Service Department for the parts needed for individual bearing or blade replacement Pub OM18 Quad1000 Procedure 9 Removing EC Surveyor Cover Microchip Replacement and Q1000 to 3150 Resistor Change It may be necessary to open the EC Surveyor to perform one of the service functions listed below Disconnect power cable Remove four screws in front end plate and pull end plate slightly to free up top panel Be careful not to pull too hard and disconnect any wires Figures 9 2 a and b olide top panel out to reveal circuits Figure 9 3 6 20 Pub OM18 Quad1000 Replacing microchip If microchip fails or if unit needs updated firmware it will be necessary to remove chip and replace with new one Before chip removal and installation touch grounded metal to discharge your static electricity Remove chip with pliers or chip puller Install new chip making sure that notch in plastic housing is to the
30. own in Figure 6 Attach disk electrode toolbar with 5 8 Pin and Bowtie clip jf patpi kd bat i EN 1 AT lt Attach wiring harness with 6 machine screws and lock nuts Figure 6a and 6b 3 2 Pub OM18 Quad1000 Install weight bracket if included as shown in Figure 7 A choice of assembly positions is available to accommodate customer provided suitcase weights Properly installed weights will provide positive tongue weight but still allow user to lift tongue without straining If tongue weight is excessive move bracket to middle or rear holes if tongue weight is negative tongue won t stay down move weight bracket forward For Veris supplied weights install bracket in the second hole from the front Install weight bracket bar with 72 x 1 25 bolts and Nylock nuts Figure 7 To attach John Deere style suitcase weights install weight bracket in the front holes using 72 x 1 25 bolts with Nylock nuts Bolt the John Deere adaptor bracket to weight bracket bar using 72 x 1 5 bolts with lock washer and nut Figure 8 Clamp weights together using 72 x 3 5 bolts USS flat washers and lock washer and nut Figure 9 Figure 8 Figure 9 3 3 Pub OM18 Quad1000 Section 4 Field Operations Soil EC Surveyor Attach the signal cable to the quick connect coupler at front of frame and to Signal port on back of EC Surveyor Connect serial cable GPS and power cords to ports on rear of EC
31. right Be careful to not damage pins of new chip as it is installed i 3 39 mOUUUOOOCIG s ww r d i On bd jadan BOUT 62 Figure 9 5 a and b Notch on chip must be to the right matching notch on chip socket Q1000 to 3150 Resistor Change Because the disk electrode spacing on a Quad1000 model is different than a 3150 there are unique constants applied to the EC measurement values for each model The EC Surveyor Instrument Signal Test Procedure 1 shows the different signal test load readings for each For Q1000 2000XA and 3100 models a resistor is installed on the circuit board For 3150 models the resistor is not used When the EC Surveyor is purchased with a Q1000 2000XA or 3100 models the resistor is installed and removed for the 3150 models If it becomes necessary to change this in the field disconnect power cord remove cover as shown above and remove or install resistor as shown below 6 21 Pub OM18 Quad1000 Figures 9 5 a b c 9a Resistor installed for Q1000 2000XA and 3100 models 9b and c position for 3150 models resistor in storage position not being used 9c resistor removed Resistor can be removed or installed by hand as shown below Figure 9 6 6 22
32. rs upon inspection to be defective in materials or workmanship Veris Technologies will have shall have no obligation under this warranty for the cost of labor down time transportation charges or for the repair or replacement of any product that has been misused carelessly handled modified or altered ALL OTHER WARRANTIES OF ANY KIND WHETHER EXPRESSED OR IMPLIED INCLUDING BUT NOT LIMITED TO ANY IMPLIED WARRANTY OF MERCHANTABILITY OR OF FITNESS FOR A PARTICULAR PURPOSE AND ALL CLAIMS FOR CONSEQUENTIAL DAMAGES ARE SPECIFICALLY DISCLAIMED AND EXCLUDED Safety Look for Safety Symbol The SAFETY ALERT SYMBOL indicates there is a potential hazard to personal safety involved and extra safety precaution must be taken When you see this symbol be alert and carefully read the message that follows it In addition to design and configuration of equipment hazard control and accident prevention are dependent upon the awareness concern prudence and proper train ing of personnel involved in the operation transport maintenance and storage of equipment Be Aware of Signal Words Signal words designate a degree or level of haz ard seriousness DANGER indicates an imminently hazardous sit uation which if not avoided will result in death or serious injury This signal word is limited to the DAN G E R most extreme situations typically for machine components that for functional purposes cannot be guarded WARNING indicates a po
33. rveyor is not found unplug the serial or USB cable and reconnect it to the PC If the connection is still not made refer to SoilViewer troubleshooting The conditions for mapping and storing the data are as follows The user must be going a speed greater than 1 mph there must be a GPS signal received the EC Comm Light must be green indicating the PC and EC Surveyor are communicating properly and either of the EC values has to be greater than 1 When all these conditions are met the Saving Data light will be green and the points will be mapped Files may be appended to if mapping has stopped by selecting a previous file when prompted at the startup of the software User selectable plot colors click on color to change Selectable zoom functions for viewing maps EC Shallow EC Deep Speed Fix Displays when program is searching for connection to EC Surveyor this only happens at startup User selectable point width File G Weris ec maps KS lund Mgrkley 08 22 08 YSEC DAT 0 0 EC shallow O Neutral In EC Shallow amp Deep v Range Colors Ranges Point J Jis EC Comm 3 Long Saving Data 0 Lat 0 Altitude 0 Exit Esc 1800 55 000 1 55 000 70 800 2 70 800 90 000 3 90 000 369 700 4 5 EC Shallow Scale Figure 12 No GPS Searching for EC Surveyor EC Deep HAR HARI 24 800 24 800
34. s A Floppy disk drives Human Interface Devices IDE ATA ATAPI controllers IEEE 1394 Bus host controllers Keyboards Mice and other pointing devices d Monitors Network adapters Ports COM amp LPT E Communications Pork COMI V ECP Printer Port LPT1 USB Serial Port COM33 EL Processors qu SCSI and RAID controllers Sound video and game controllers Figure 1 If the port is not listed here then unplug and replug the USB Serial converter cable and ensure the power is on to the EC surveyor If USB Serial port is still unavailable then reinstall the drivers If you are using the provided USB Serial converter part 41377 then the drivers can be located on the Veris SoilViewer disk see Reinstalling USB Serial Converter Drivers if a different USB Serial Converter is being used then follow the manufactures instructions for driver installation 5 2 Pub OM18 Quad1000 Reinstalling USB Serial Converter Part 41377 Drivers Insert the Veris SoilViewer disk once the Veris SoilViewer appears click cancel Open My computer and right click on the CD rom drive then click on Explore My Computer mak Ly File Edit View Favorites Tools Help a ul 27 A Search lig Folders ia Address P My Computer wv Go Name Type Total Size Free Space System Tasks 133 Floppy A 31 Inch Flop j we Local Dis
35. sk blade S Connect other lead i to disk blade Figure 2 3 Testing signal continuity on Quad 1000 1 disk Continue to check each disk electrode in succession left to right If any disk electrode exhibits no continuity or resistance higher than 2 ohms refer to Procedure 3 Diagnosing EC Signal Problems 6 3 0 E 2 Q o i A igna ing and Correcting EC S iagnos D Procedure 3 Use this Troubleshooting tree to work through the system locate the problem and take corrective action LeBpolpam ccone BurBpur pos e e amp POLE F RABEL SEE Bu egop Wat 3o Dusau Joes E pss FER Jay oo SEU PELDI PUE SERED quegaoud piap J Wo UA mem UGINE pue APL QUOD Bu yr Duiugoped ime deui uo eges sug g lo paupnuss Ayegeeds p Guide anunico dap EW UI eue cep pug ip e moe p CHEP E um PUE jus mni pI zn ES SAGE EL aw pamba eg Ae yiio Ippe oy epo Os opui pun ewo jo p ug eoa ap m5 ur SUE Sapolpep egpnoo eJneu ande Eau eub geod ABoOW amp bipeaj seus cu rd BA ques LT Due md mos pru e IR Jod LOO pue pce Bun eq pou dau sapogqoaje ano eii Ap 10 uno sue SUORA DIEN BRD eyo 9g ug Coa pus SGU due Aus papiacud Ligqon uwesqiubis Ages aceuy JOU alt tenia Apa prodded apo jdap JABS CUBA JED Bead esDupeal 3 ejgguoikanb purs euisgoud Kanuigico i6 uoi ijs DU SESSA SIANCO pug SAJES JE jo jesse UO eyeajduico E B igueueg ui eu waj pue Jay USES wog pejmos S Jagjnico LOES
36. te If the GPS has been used for lightbar guidance it may have been set to a 5 or 10 hz rate It will need to be changed to 1 hz in order for the EC Surveyor to accept it Shown below is a Troubleshooting tree for diagnosing GPS signal problems It is not meant to replace your GPS receiver user manual it merely shows how to determine if your receiver is sending the GPS signal that the EC Surveyor needs Note Veris electronics are programmed to not record any sensor reading that is not gen referenced Minimum acceptable quality iz GPS differentially corrected DGPS is preferred Real time kinematics RTH is optimal for recording YES or I think so elevation data while soil mapping lz GPS receiver powered and exporting proper Insure GPS receiver is powered Strings and outputting MMEA strings GGA ls GPS signal cable and either VT or RMC at a Thz plugged inta proper rate 4800 baud 8 data bits no port parity 1 stop bit std serial cable na null modem adaptor Reboot GPS and weris instrument vvait a fe minutes for signal ta be acquired Inspect GPS signal cable for damage If GPS line does not appear view strings in HyperTerminal vindewes program Plug the GPS output into the laptop serial input and then start the HyperTerminal program under Accessories in Windows Click on the icon called hypertrm exe to establish a connection Marne your connection and specify the
37. tentially hazardous situ ation which if not avoided could result in death or serious injury and includes hazards that are ex A WAR N N G posed when guards are removed It may also be used to alert against unsafe practices CAUTION indicates a potentially hazardous situ ation which if not avoided may result in minor or A CAU TI Q N moderate injury It may also be used to alert against unsafe practices 1 2 Pub OM18 Quad1000 Important Read the following SAFETY PROCEDURES before operating the Veris system e Read and understand all instructions on safety decals A WARNING Properly block up implements befor working underneath Detach and store implements in an area where children normally do not play Secure implement by using blocks and supports AQ CAUTION e Read Operations Manual before operating machine Review safety instructions with operators before operating machine and at least annually Never stand on or use tire as a step Do not tow the implement on public roads Riders obstruct the operator s view They could be struck by foreign objects or thrown from the machine Never allow children to operate equipment To prevent possible electrical shock or damage to the instrument do not connect to any power source greater than twelve 12 volts DC Do not grease or oil implement while it is in operation Disk edges are sharp Be careful when working in this area Disconnect battery
38. to a serial or USB port on the computer The purpose of this is two fold 1 it verifies whether your GPS and cables are delivering the proper messages and 2 it give Veris Technologies support personnel a GPS data file to test Here s how to use HyperTerminal 1 Plug the GPS output cable into the laptop serial input or USB serial hub no null modem is needed 2 Verify in Device Manager which Com port the GPS is connected to Start Settings Control Panel System Hardware Device Manager Ports 3 Start the HyperTerminal program under Accessories in Windows unications P HyperTerminal 53 Golden Software Surfer 8 gt y C Hyperterminal E w 3 Documents gt 53 Ivex gt z Connects bo other computers Internet telnet sites bulletin Eh Settings gt E MGI PhotoSuite 8 1 NEN board systems online services and host computers using Microsoft Excel either modem or a nul modem cable Kl Search b Microsoft PowerPoint Microsoft Word 2 Help Y z Run Log Off colingsk rj m shut Down start e B D BBB Eino merosot 3 stverstoperac Se draft 1 01 BYtransfer fes ns Figure 5 3 _ 4 Give your HyperTerminal session a name such as gps trial when the program prompts you for the name of your connection and then hit OK Connection Description e New Connection Enter a name and choose an Icon far the connection Name
39. ttoms against the spindle end Rotate 1 2 turn backward to allow adequate clearance Improper adjustment will result in premature failure too little tolerance or poor continuity too much tolerance See Figure 4 1 below to view proper clearance 7 Reinstall locking nut and tighten firmly Do not allow plunger to rotate while the locking nut is tightened 8 Re test disk electrode continuity Disk and Bearing Asm Disk and Bearing Asm Disk and Bearing Asm Gap Gap Gap Jam Nut Jam Nut Jam Nut Spring Plunger Spring Plunger Spring Plunger Disk Blade Bolt Disk Blade Bolt Disk Blade Bolt Hub Cap Hub Cap Hub Cap Ideal Gap Too Far Too Close Figure 4 1 In some cases you may have to remove the hub cap to service the spring plunger if the plunger is rusted in the cap or if the readings are still unsatisfactory with the new plunger installed 6 10 Pub 4 OM18 Quad1000 Procedure 1 Remove hub cap by removing the four carriage bolts 2 If plunger is frozen in cap remove the 3 8 nut on the outside of the hub cap and apply penetrating oil on both sides of plunger Let this stand for a few minutes and try to remove If it will not back out with allen wrench lock vise grips on the inside portion and turn out through inside of hub 3 Clean all hub cap surfaces coat plunger with di electric grease and install as outlined above 4 At the same time inspect the end of the spindle bolt Over time the plung
40. x Your new hardware is installed and ready to use l Windows will then advice the new hardware is installed and readv to use Figure 16 2 6 Pub OM18 Quad1000 Section 3 Implement Overview and Set up Weights Raise lower crank Signal Cable quick Disk vq connect coupler port electrodes Implement Tire and Wheel hitch Assembly Figure 1 The tongue must be installed prior to use To do so please take precautions to ensure that the framework is properly supported to ensure safety 1 Remove bands that attach tongue and framework to shipping pallet 2 Install tongue as shown in Figure 2 Install tongue with 72 X 3 25 bolts lock washers and nuts Figure 2a and 2b 3 Pub OM18 Quad1000 NOTE Depending on shipping configuration the unit may need additional assembly Attach wheels as shown in Figure 3 Attach raise lower crank bracket as shown in Figure 4 Attach wheels with 72 X 2 75 bolts with lock washer and nut Install raise lower crank bracket with X 3 75 bolts with lock washer and nut Figure 3 Figure 4 Attach raise lower crank to disk electrode toolbar by threading crank rod into trunion as shown in Figure 5 Do not attach disk electrode toolbar to frame before crank rod is attached Attach raise lower crank rod by threading rod through trunion Figure 5 Connect the disk electrode sub assembly and wiring harness as sh

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