2. Completeness 4. Safety measures 3. Technical parameters
Contents
1. Relay of No5 the vehicle 87 85 86 o Ol 30 3 Switch 1 No4 20A to the ignition to the vehicle s battery lock 12V 24V 5 6 Incase of timer control version picture N24 the switch 2 with integrated LED indicator is connected to the timer control unit with three wires according to the following colors the blue wire N 1 goes to the positive clamp of LED indicator the red wire N 7 goes to the positive clamp of the power switch the black wire N 3 goes to the negative clamp of the power switch the yellow wire N 2 timer unit switch goes to the ignition clamp using red power lead cables N 4 and N 5 connect the heater to the timer control unit and through the fuse 20A to the positive clamp of the vehicle s battery the black wire N 6 is connected to the frame of the vehicle the switch 2 with integral LED indicator is mounted in the driver s cabin S l Pic N 4 timer control n i al A i SIS 3 z f No4 timer control Y unit 2 No2 No6 20A to the ignition to the vehicle s battery lock 12V 24V 6 Function guideline 6 1 In case of manual control version the device is activated by pushing the switch 1 while the ignition lock is on The heater activation is shown by continues light of the LED indicator in the driver s cabin 6 2 In case of timer control version2. 1 Role purpose 1 1 Electrical band heaters of NOMACON PB 100 series are destined for diesel fuel filter heating during pre starting regime and while the engine is running at the ambient operating temperatures from 40 C 40 F to 45 C 113 F The role of the PB 100 series heaters is to assure the filter s fuel flow at the optimal level by reducing diesel fuel viscosity and dissolution the paraffin plugs formed inside of the filter at low temperatures 1 2 The heaters are destined for heating metal fuel filters of vehicles running on standard European diesel fuel types DIN EN 590 and DIN 51606 as well as other types of diesel fuel 1 3 The heater is mounted on the body of a metal fuel filter and connected to the electrical circuit of the vehicle In case of the manual controlled version the switcher is placed in the driver s cabin The timer control version is available as well 1 4 The heater exists in different diameters voltage and power configurations hence it can be used with almost any new or old metal filter on the market 4 Safety measures 4 1 The installation of PB 100 heaters should be done according to the general safety rules of automobile electronic equipment installation and also this user manual 4 2 Only the personnel that had trained and studied its construction and safety rules shall be admitted to the installation of this device 4 3 During the installation it is vital to verify the thermal complia
3. 2 12V 280 PB 103 12V 285 70 PB 104 12V 2100 Timer control Manual control PB 105 24V PB 106 24V PB 107 24V 80 100 120 USER MANUAL
4. 266 266 266 266 266 With vehicles using 24V electrical grid and having tall fuel filters as it is Operating temperature C F From 40 40 till 45 113 shown on the picture N 1 right it is possible to use two 12V heaters ially ime the 24V wire kit is n for Wetght ka 0180 0 250 0 270 0350 0250 0 350 0 410 connected sequentially At the same time the e kit is needed fo that configuration Working regimes pre starting regime of 3 10 min from the batery and 5 4 The electrical connections are done according to the pictures N 3 cruise regime from vehicle s alternator and N 4 5 5 Incase of manual control version picture N 3 the blue wire N 1 going from the relay s clamp 87 is connected to the positive clamp of the LED indicator The negative clamp of the LED indicator is connected to the frame of the vehicle through the wire N 3 and to the clamp 86 of the relay the red wire N 2 from the clamp 85 of the relay is connected through the switcher 1 to the positive clamp of the ignition lock using red power lead cables N 4 and N 5 connect the heater through the relay s clamps 87 and 30 and fuse 20A to the positive clamp of the vehicle s battery the black wire N 6 is connected to the frame of the vehicle or any negative clump the LED indicator and the switch 1 is mounted in the driver s cabin Pic N 3 LED manual control 2
5. f the purchase invoice Postage costs are not refunded to the consumer It is recommended to include a short description in English language concerning the circumstances of the malfunction The local dealer in its turn will send the new heater to the consumer 9 5 Warranty claim will be refused if the malfunctioned device is not sent or delivered to the local dealer the malfunctioned device is sent without a proof of purchase such as purchase invoice the device is sent with some of its pieces missing no cables or band clips the device has mechanical damage or scratches that do not normally occur during its usage For example after a road accident the device has mechanical damages that indicate that it was used on a filter made of plastic or that the band clips were not properly tightened or overtightened any indications of non compliance with the conditions of storage transport installation and usage are the reasons for the warranty claim refusal Manufacturer ALC NOMACON Minsk Kozlova lane 7a Hoar z 220037 Republic of Belarus pe aaien Tel Fax 375 17 299 54 85 IA Official Dealer in Europe Argus Graphic sprl IEY Av des Croix du Feu 31 1020 Brussels Belgium C eP VAT BE 0898 543 563 so oo0is a008 E mail sales nomacon be DE 496413 QMO8 Tel 32 484 755 758 ELECTRICAL BAND HEATERS for diesel fuel filters NOMACON PB 100 series PB 101 12V PB 10
6. larly The efficiency and long lasting life of the heater depends directly of the fact that the band clips are tightened It is recommended as well to check the electrical connections 6 7 The body of the heater is sealed and is not designed to be opened and repaired if malfunctioned 6 8 If malfunction occurs during the warranty period the device can be replaced through your local dealer on the condition of complying with warranty terms 7 Storage disposal 7 1 When stored or transported to the installation facilities the heater must be properly packed in the package provided by the manufacturer or the dealer 7 2 The PB 100 series heaters do not contain any substances that are harmful in any way to the environment or to a human body 8 The content of precious and non ferrous metals 8 1 Precious metals not present 8 2 Non ferrous metals aluminium 20 g tin 1 5 g 9 Warranty 9 1 The manufacturer guarantees the adequacy of the PB 100 series heaters to the description in the present reference documentation if complied with the conditions of storage transport installation and usage 9 2 Storage period 2 years from the manufacturing date 9 3 Usage warranty 18 months from the date of purchase or from the date of manufacture if the purchase date is not known 9 4 During the warranty period the consumer has a right to replace the malfunctioned heater by sending back all pieces of it to the local dealer with the copy o
7. nce of wires with the ambient operating temperature the correct core diameter of wires to provide reliable cable connection on each clamp to ensure the device form the short circuit and overloading 4 4 Toensure the safety measures it is PROHIBITED to use the device in engines systems running on petrol or on mixture of diesel and petrol for road cars and cargo trucks as well 2 Completeness please check the completeness for missing or broken parts and if any notify your dealer Heater 1 pc Manual control wire kit 1pc Timer control wire kit 2 1 pc Mounting band clips 2 pc User manual 1 pc 1 Wire kit for manual control switcher relay LED indicator fuse 20A Wires N1 red or blue S 0 75 mm2 N2 red S 0 75 mm N3 black S 0 75 mm2 N4 and N5 reds S 1 5 mm N6 thick black S 1 5 mm Thermal insulation of wires 125 C 2 Timer control wire kit Control unit button switcher with LED indicator fuse 20A Wires N1 blue S 0 75 mm2 N2 yellow S 0 75 mm7 N3 black S 0 75 mm7 N4 and N5 reds S 1 5 mm N6 black S 1 5 mm N7 red S 0 75 mm2 Thermal insulation of wires 125 C 3 Technical parameters PROHIBITED to use the device to heat anything else which is not mentioned in the present user manual PROHIBITED to repair or inspect the device while it is connected to a live electrical circuit or an alternator of a working engine PROHIBITED to activate the device
8. the device is activated by pushing the switch 2 while the ignition lock is on Then the heater activation is shown by blinking light of the LED indicator incorporated into the switch 2 in the driver s cabin The heater desactivates automatically after 10 min and the LED indicator dims away as well Manual desactivation of the heater is also possible by pushing once the switch 2 while it is blinking or by switching off the ignition lock 6 3 Depending on the operating temperature from 5 C 41 F to 40 C 40 F the required heating time might last between 3 and 10 minutes ATTENTION It is forbidden to power on the heater for more then 10 minutes if the engine is not yet started in order to avoid premature discharge of the battery and the local overheating of the filter s body 6 4 If needed the heater can be left in the switched on position permanently while the engine is running and fuel flow in the filter is present In case of using the timer control unit the permanent switched on position is achieved by pressing the Switcher 2 for minimum 3 seconds until the LED indicator is permanently on Canceling the permanent switched on mode is done by pressing the Switcher 2 button again or by switching off the ignition key 6 5 After 3 to 5 cycles of heating it is recommended to tighten up the mounting band clips of the heater 6 6 During the use of the heater it is recommended to inspect the tightening of the band clips regu
9. while there is no fuel in the fuel filter PROHIBITED to activate the device on air or without proper installation into the fuel system of an engine 5 Installation procedure 5 1 ATTENTION Installation should be executed either at the special service centers or maintenance facilities that can provide skilled personnel in the domain of electronic equipment installation for cars and trucks 5 2 The heater is fitted on the body of the filter as it is shown on the pictures 1 and 2 and tightly wringed up Zp gt Ae yr Sy Pic N 1 Pic N 2 Index name PETOT PE 103 re 10s PB Og he 105 RE 106 PE 107 ATTENTION It is strictly prohibited to over expand the heater or Bore diameter of the filter s 68 73 73 86 78 91 90 105 73 86 90 105 117 125 to use it on a filter with larger diameter exceeding the figures body mm mentioned in the section 3 of the present user manual Heater s height mm 52 67 52 82 67 82 80 X 5 3 Itis prohibited to fit the heater on a dirty body of a filter or on a body Power voltage of the direct 12 12 12 12 24 24 24 current V that has deformations or is not circular Nominalpower rating W he A i ee ee ued ba Also it is prohibited to use the heater on filters made of plastic Maximal temperature of 130 130 130 130 130 130 130 the heating surface C F 266 266
Download Pdf Manuals
Related Search