User Manual Compact Signal Calibrator CSC201
Contents
1. Figure 10 Using a 3 or 4 wire Connection for RTDs RTD OUT P100 90 385 100 0 C CONFIG MORE Note The calibrator simulates a 2 wire RTD To connect 3 or 4 wire transmitter use stacking cables as shown in Figure 10 4 4 1 Custom RTD A custom curve fit PRT may be entered into the calibrator for sourcing and measuring To do so follow these steps 1 Switch to lower display Select RTD and set sensor type to CUSTOM 2 Custom Coefficients can only be entered through the serial port The custom function uses the Calendar Van Dusen equation for outputting and measuring custom RTDs The coefficient C is only used for temperatures below 0 C Only A and B coefficients are needed for the range above 0 C so coefficient C should be set to 0 The RO is the resistance of the probe at 0 C The ITS 90 coefficients for PT385 PT3926 and PT3616 are shown in Table 4 Table 4 RTD Coefficients RTD Range C RO Coefficient A Coefficient B Coefficient PT385 260 0 100 3 9083x10 3 5 775x10 7 4 183x10 12 PT385 0 630 100 3 9083x10 3 5 775x10 7 PT3926 Below 0 100 3 9848x10 3 5 87 10 7 4x10 12 PT3926 Above 0 100 3 9848x10 3 5 87x10 7 916 Below 0 100 3 9692 10 3 5 8495 10 7 4 2325 10 12 PT3916 Above 0 100 3 9692x10 3 5 8495x10 7 17 5 Remote Operation The calibrator c2. CONTRAST NEXT and DONE The CONTRAST option is used to CONTRAST NEXT DONE adjust contrast NEXT proceeds to the auto off main menu and DONE returns to home menu Contrast is adjusted using the cursor keys The auto off main menu contains the options AUTO OFF NEXT and DONE AUTO OFF NEXT DONE The AUTO OFF option is used to turn the automatic shutoff on and off and set the amount of time the unit needs to stay dormant to shut off NEXT and DONE return to the home menu AUTO FUNC NEXT DONE When the calibrator is in any source mode the auto output main menu is added The options available on this menu are AUTO FUNC NEXT and DONE The AUTO FUNC option allows you to turn the RAMP STEP functions on or off NEXT is used to access the contrast main menu and done returns to the home menu Parameter Selection SELECT NEXT DONE i Home Menu CONFIG MORE Y If calibrator is in Source mode Home Menu CONFIG MORE Auto Output Main Menu AUTO FUNC NEXT DONE 10 Contrast Menu CONTRAST NEXT DONE If calibrator is in Measure mode Home Menu CONFIG MORE Auto Off Menu AUTO OFF NEXT DONE i Home Menu CONFIG MORE Figure 4 Simplified Menu Tree 3 Using Measure Modes TC IN CJC ON J 3 1 Measuring Temperatur
3. RTD Read and Source RTD Type Range C Accuracy C 1 year Minimum Maximum Measure Measure 4W Source 3W P10 90 385 200 100 0 85 2 20 100 400 1 00 2 50 400 800 1 20 2 80 P50 90 385 200 100 0 20 0 50 100 400 0 30 0 60 400 800 0 40 0 70 P100 90 385 200 100 0 15 0 25 100 400 0 20 0 35 400 800 0 30 0 45 P200 90 385 200 100 0 40 0 50 100 630 0 50 0 60 P400 90 385 200 100 0 20 0 25 100 630 0 25 0 30 P500 90 385 200 100 0 20 0 25 100 630 0 30 0 35 P1K 90 385 200 100 0 15 0 20 100 630 0 20 0 25 P50 90 391 200 100 0 20 0 50 100 400 0 30 0 60 400 800 0 40 0 70 P100 90 391 200 100 0 15 0 25 100 400 0 20 0 35 400 800 0 30 0 45 P100 90 392 200 100 0 10 0 25 100 630 0 20 0 35 M10 90 427 100 260 0 75 2 00 M50 90 428 180 200 0 15 0 40 M100 90 428 180 200 0 10 0 20 H120 90 672 80 260 0 10 0 15 P100 90 JIS 200 100 0 10 0 25 100 630 0 20 0 35 51 90 400 15 50 0 10 0 15 21 Table 11 Pressure Measurement Units Engineering Unit Factor Psi 1 bar 0 06894757 mbar 68 94757 kPa 6 894757 MPa 0 00689476 kg cm2 0 07030697 cmH20 4 C 70 3089 cmH20 20 C 70 4336 mmH20 4 C 703 089 mmH20 20 C 704 336 2 4 C 27 68067 2 20 C 27 72977 inH2O 60 F 27 70759 mmHg 0 C 51 71508 inHg 0 C 2 03602 Ranges Resolutio
4. 1985 Extension Cable for Pt 100 Sensor 5 m 121983 Extension Cable for 5 m 122523 Extension Cable for Type N 5m 120519 Thermocouple Male Plug Type Cu Cu White 120518 Thermocouple Male Plug Type R S Green 120517 Thermocouple Male Plug Type K Yellow 120516 Thermocouple Male Plug Type J Black 120515 Thermocouple Male Plug Type T Blue 120514 Thermocouple Male Plug Type N Orange 0220016 Rev C 12 13 23 AMETEK TEST amp CALIBRATION INSTRUMENTS UK Lloyd Instruments Ltd Tel 44 0 1243 833 370 uk far general ametek co uk France AMETEK S A S Tel 33 0 1 30 68 89 40 general lloyd instruments ametek fr Germany AMETEK GmbH Tel 49 0 2159 9136 510 info mct de ametek de Denmark AMETEK Denmark Tel 45 4816 8000 jofra ametek com USA AMETEK MCT Tel 1 727 536 7831 chatillon fl lar ametek com India AMETEK Instruments India Pvt Ltd Tel 91 22 2836 4750 jofra ametek com Information in this document is subject to change without notice 2012 by AMETEK Inc www ametek com All rights reserved Singapore AMETEK Singapore Pte Ltd Tel 65 6484 2388 aspl ametek com sg China AMETEK Inc Shanghai Tel 86 21 5868 5111 AMETEK Inc Beijing Tel 86 10 8526 2111 AMETEK Inc Guangzhou Tel 86 20 8363 4768 lloyd 9 ametek com cn
5. 400 00 0 5mA 3mA 0 015 0 032 Ohms high 400Q 15000 0 05mA 0 8mA 0 015 0 30 15000 40002 0 05mA 0 4mA 0 015 0 30 Note Unit is compatible with smart transmitters and PLCs Frequency response is lt 5ms Table 8 Thermocouple Measurement Source Range Accuracy of reading floor Read mV 10 000mV 75 000mV 0 015 10uV Source mV 10 000 75 000mV 0 015 10uV Maximum current output in voltage ranges is 1mA with an output impedance of lt 19 19 Table 9 Thermocouple Read and Source errors C Range C Accuracy C TC Type Minimum Maximum CJC OFF CJC ON J 210 0 150 0 0 4 0 6 150 0 1200 0 0 2 0 4 K 200 0 100 0 0 5 0 7 100 0 600 0 0 2 0 4 600 0 1000 0 0 3 0 5 1000 0 1372 0 0 4 0 6 T 250 0 200 0 1 5 1 7 200 0 0 0 0 5 0 7 0 0 400 0 0 2 0 4 E 250 0 200 0 1 0 1 2 200 0 100 0 0 3 0 5 100 0 1000 0 0 2 0 4 R 0 0 200 0 1 7 1 9 200 0 1767 0 1 0 1 2 5 0 0 200 0 1 7 1 9 200 0 1767 0 1 1 1 3 B 600 0 800 0 1 5 1 7 800 0 1000 0 1 2 1 4 1000 0 1820 0 1 0 1 2 C 0 0 1000 0 0 5 0 7 1000 0 2316 0 1 5 1 7 XK 200 0 800 0 0 2 0 4 BP 0 0 800 0 1 9 2 1 800 0 2500 0 0 6 0 8 L 200 0 900 0 0 2 0 4 200 0 0 0 0 4 0 6 0 0 600 0 0 2 0 4 N 200 0 100 0 0 8 1 0 100 0 1300 0 0 3 0 5 CJC error outside of 23 5 C is 0 05 C C 20 Table 10
6. AMETEK TEST amp CALIBRATION INSTRUMENTS User Manual Compact Signal Calibrator CSC201 MENU TER Ametek JOFRA CSC201 Reference Manual 1 Introduction 1 1 Contacting 1 2 Standard Equipment 1 8 Safety information 2 Calibrator Interface 2 1 Main Display 22 ie ea ARE nds 3 Using Measure Modes 3 1 Measuring 3 2 Measuring Pressure 4 Using Source Modes 4 1 Setting 0 and 100 Output Parameters 4 2 Using Auto Output Functions 4 8 Sourcing Thermocouples 4 4 Sourcing Ohms RTDs 5 Remote Operation 6 7 Maintenance 7 1 Replacing Batteries 7 2 Cleaning the 7 3 Service Center Calibration or Repair 7 4 Replacement Parts amp Accessories 1 Introduction CSC201 Compact Signal Calibrator is a handheld battery operated instrument that measures and simulates physical and electrical parameters The calibrator has the following features and functions A large easy to read display used to display all supported physical and electrical parameters Temperature measurement and simulation using resistance temperatur
7. an be remotely controlled using a PC terminal or by a computer program running the calibrator in an automated system It uses an RS232 serial port connection for remote operation With this connection the user can write programs on the PC with Windows languages like Visual Basic to operate the calibrator or use a Windows terminal such as Hyper Terminal to enter single commands Typical RS232 remote configurations are shown in Figure 11 COM PORT Figure 11 Calibrator to Computer Connection 6 Specifications One year at 23 C 5 C unless specified otherwise Outside of this range the stability of the measurements is 0 003 of FS C Table 5 General Specifications Operating Temperature 10 C to 50 C Storage Temperature 20 C to 60 C Power 4 X AA batteries Alkaline or optional rechargeable Battery Life Approximately 20 hours Serial Communications ASCII RS232 CE EMC EN61326 2006 ANNEX A Safety EN IEC 61010 1 2010 3rd Edition Low Voltage Directive Size 9 3 x 3 8 x 2 3 23 5cm x 9 7cm x 5 7cm Weight Approximately 210z 0 6kg Table 6 Resistance Measurement Range Accuracy of reading floor Ohms low 0 000 400 00 0 015 0 030 Ohms high 401 00 4000 00 0 015 0 30 Table 7 Resistance Source Range Excitation Current Accuracy of reading floor Ohms low 5 00 400 00 0 1mA 0 5mA 0 015 0 19 5 00
8. ded and the pressure source must immediately be removed from the APM to prevent damage to the pressure transducer inside Maximum torque allowed is 13 5 Nm 10 ftlbs NEVER exceed the torque allowed To avoid damaging the plastic lens and case do not use solvents or abrasive cleansers Clean the calibrator with a soft cloth dampened with water or water and mild Soap 2 Calibrator Interface Figure 1 shows the location of the input and output connections on the calibrator while Table 1 describes their use F1 F2 F3 HOME Figure 1 Input Output Terminals Table 1 Input and Output Terminals No Name Description 1 TC input output Terminal for measuring or simulating thermocouples Accepts miniature polarized thermocouple plugs with flat in line blades spaced 7 9 mm 0 312 in center to center 2 3 Source Measure Terminals for sourcing and measuring 2W RTDs and RTD 2W resisitance Sense terminals for 4W RTD and resisitance measurement 4 5 Measure RTD Terminals for performing RTD measurements with 3 wire 3W 4 or 4 wire setups 6 Pressure module connector Serial port Connects calibrator to a pressure module for pressure measurements or connects calibrator to a PC for remote control Figure 2 shows the location of the keys the calibrator Table 2 lists the functions of each key Figure 2 Keypad Table 2 Key Funct
9. e 3 1 1 Using Thermocouples 0 0 calibrator supports the following thermocouple types B C E J K L N R S T U BP and XK The characteristics of CONFIG MORE all the types are described in the Specifications section The calibrator also has a Cold Junction Compensation CJC function Normally this function should be ON and the actual temperature of the thermocouple will be measured With CJC OFF the calibrator will measure the difference between the thermocouple at the junction and at its TC input terminal Note CJC off mode should only be used when calibration is being done using an external ice bath To use the thermocouple to measure temperature follow these steps 1 Attach the thermocouple leads to the TC miniplug and insert the plug into the input output of the calibrator as in Figure 5 Note For best accuracy wait 2 to 5 minutes for the temperature between the miniplug and the calibrator to stabilize before any measurements are taken 2 Press CONFIG to enter the configuration mode 3 Select TC from the primary parameters Choose IN in the input output control and then the thermocouple type from the sensor types The temperature unit may also be changed from Celsius to Fahrenheit or Kelvin The calibrator can also measure the mV signal from a Thermocouple which can be used along with a table in case the corresponding TC type is not supported by the calibrator To do so proceed as ab
10. e detectors RTDs thermocouples TCs and thermistors Signal measurement and sourcing capabilities for resistance and voltage millivolts in the RTD and TC mode Extended and comprehensive pressure measurement capabilities with JOFRA APM Athermocouple TC input output terminal with automatic reference junction temperature compensation An interactive menu Complete RS232 interface for remote control 1 1 Contacting Ametek US Canada Latin America AMETEK TCI at 1 800 527 9999 Europe Africa Middle East AMETEK Denmark A S at 45 4816 8000 Asia AMETEK Singapore Pte Ltd at 4 65 64 842 388 1 2 Standard Equipment Check to see if your calibrator is complete It should include CSC201 Calibrator Instruction Manual Test Leads 1 3 Safety information Symbols Used The following table lists the International Electrical Symbols Some or all of these symbols may be used on the instrument or in this manual Symbol Description N Alternating Current AC DC Battery MA CE Complies with European Union Directives DC Double Insulated Electric Shock Fuse PE Ground Hot Surface Burn Hazard Read the Users Manual Important Information Off On Canadian Standards Association Ixo O gt gt i e nl This calibrator must be recycled or disposed of properly 2002 96 N The following definitions apply to the terms Warning and Caution Warning identifi
11. es conditions and actions that may pose hazards to the user Caution identifies conditions and actions that may damage the instrument being used Use the calibrator only as specified in this manual otherwise injury and damage to the calibrator may occur Warning The CSC201 is designed to calibrate and measure low voltage process signals To ensure the safety of the operator DO NOT connect the CSC201 to inputs greater than 30 Volts A Warning To avoid possible electric shock or personal injury Do not apply more than the rated voltage See specifications for supported ranges Follow all equipment safety procedures Never touch the probe to a voltage source when the test leads are plugged into the current terminals Do not use the calibrator if it is damaged Before you use the calibrator inspect the case Look for cracks or missing plastic Pay particular attention to the insulation surrounding the connectors Select the proper function and range for your measurement Make sure the battery cover is closed and latched before you operate the calibrator Remove test leads from the calibrator before you open the battery door Inspect the test leads for damaged insulation or exposed metal Check test leads continuity Replace damaged test leads before you use the calibrator When using the probes keep your fingers away from the probe contacts Keep your fingers behind the finger guards on the p
12. ions No Name Function 1 Function Keys These keys are used in various ways primarily to con figure the calibrator 2 ON OFF Key This key is used to turn the calibrator on and off 3 Home Returns to home menu on the menu bar 4 Backlight Key This key is used to turn the backlight on and off 5 Cursor Keys These keys are used for setting user inputed values 2 1 Main Display OLOJO ae RTDIN4W 100 90 3851 5 o EB CONFIG MORE Figure 3 Display The display of the calibrator shown in Figure 3 is divided into two sections the main display and the menu bar The main display is used for both measuring and sourcing The menu bar is used to setup the display to perform the desired function Table 3 explains the different parts of the display Table 3 Display Functions No Name Primary Parameters Description Determines what parameter is going to be measured or sourced The available options are TC thermocouple RTD and PRESSURE Input Output control Switches the display between input mode read and output mode source Additional Settings Units Available only for TC thermocouple and RTD mea surements For TC this setting turns the CJC Cold Junction Connection on and off For RTD measure RTD IN his setting sets the number of wires used in the measurement 2 wire 3 wire or 4 wire Shows what unit the measurement or source
13. n and Accuracy are determined by the module 7 Maintenance 7 1 Replacing Batteries Replace batteries as soon as the battery indicator turns on to avoid false measurements If the batteries discharge too deeply the calibrator will automatically shut down to avoid battery leakage Note Use only AA size alkaline batteries 7 2 Cleaning the Unit PS Warning To avoid personal injury or damage to the calibrator use only the specified replacement parts and do not allow water into the case 22 Caution To avoid damaging the plastic lens and case do not use solvents or abrasive cleansers Clean the calibrator with a soft cloth dampened with water or water and mild soap 7 3 Service Center Calibration or Repair Only qualified service personnel should perform calibration repairs or servicing not covered in this manual If the calibrator fails check the batteries first and replace them if needed Verify that the calibrator is being operated as explained in this manual If the calibrator is faulty send a description of the failure with the calibrator Be sure to pack the calibrator securely using the original shipping container if it is available 7 4 Replacement Parts amp Accessories SPK CSC 003 Operating Manual 2206011 Wire adapter kit K thermocouple 2206012 Wire adapter kit Type T thermocouple 104203 Test lead set 127403 RS232 to 6 pol LEMO 12
14. ove and choose mV as a sensor type Note The TC wire used must match the thermocouple type being calibrated TC PLUG Figure 5 Measuring Temperature Using Thermocouple Terminals 11 3 1 2 Using Resistance Temperature Detectors RTDs The supported types of RTDs are shown in the Specifications section RTDs are characterized by their 0 C resistance RO The calibrator accepts two three and four wire inputs with four wire input being the most accurate To use the RTD option apply the following steps 1 Press CONFIG to enter the configuration mode 2 Select RTD from the primary parameters Select IN from input output control 3 Choose 2 3 or 4 wire connection 2W 3W AW 4 wire allows for the most precise measurement 4 Select RTD type from the sensor types 5 Attach RTD leads as shown Figure 6 RTDIN4W P100 90 385 0 0 C CONFIG MORE Figure 6 Measuring Temperature with RTD Connection Resistance can also be measured using this function To do so use the above procedure and choose OHMS from the sensor types This option can be used along with a table to measure an RTD which is not programmed into the calibrator 3 2 Measuring Pressure AN Warning To avoid a violent release of pressure in a pressurized system shut off the valve and slowly bleed off the pressure before you attach the pressure module to the pressure line Caution To avoid mechanicall
15. robes Connect the common test lead before you connect the live test lead When you disconnect test leads disconnect the live test lead first Do not use the calibrator if it operates abnormally Protection may be impaired When in doubt have the calibrator serviced Do not operate the calibrator around explosive gas vapor or dust When using a pressure module make sure the process pressure line is shut off and depressurized before you connect it or disconnect it from the pressure module Disconnect test leads before changing to another measure or source function When servicing the calibrator use only specified replacement parts To avoid false readings which could lead to possible electric shock or personal injury replace the battery as soon as the battery indicator appears To avoid a violent release of pressure in a pressurized system shut off the valve and slowly bleed off the pressure before you attach the pressure module to the pressure line To avoid personal injury or damage to the calibrator use only the specified replacement parts and do not allow water into the case Caution To avoid possible damage to calibrator or to equipment under test Disconnect the power and discharge all high voltage capacitors before testing resistance or continuity Use the proper jacks function and range for your measurement or sourcing application e If the message changes to OL the range limit is excee
16. ure module at a time If a new absolute module is connected this process must be repeated 4 Using Source Modes The calibrator can generate calibrated signals for testing and calibrating It can simulate the electrical output of RTD and thermocouple temperature sensors 4 1 Setting 0 and 10096 Output Parameters To set the 0 and 100 points use the following steps 1 Use CONFIG to enter the configuration mode and choose the desired primary parameter Select output OUT from the input output control and enter the desired value For example select RTD OUT Press the right arrow key to bring up alternate functions for the function keys Use the arrow keys to adjust the value to the desired 0 value Press and hold the 0 key until Set 0 flashes on the screen Press the right arrow key to bring up alternate functions for the function keys Use the arrow keys to adjust the value to the desired 100 value Press and hold the 100 key until Set 100 flashes on the screen Use the F2 key to cycle from 0 to 100 in either 10 or 25 increments depending on which is selected 4 2 Using Auto Output Functions There are two Auto Output functions STEP and RAMP When the STEP function is selected the calibrator steps from the 0 set source value to the 100 set source value in 10 or 25 increments The word STEP turns to STEPPING when the STEP function is active The RAMP function ramps the calibrator o
17. utput from the 0 to 100 set source values When the RAMP function is active the word RAMP turns to RAMPING Both the STEP and RAMP functions will continue from 0 to 100 and back again until a key is pressed Note TC wire used must match TC PLUG the thermocouple type being calibrated m Figure 8 Connections for Outputting Thermocouples 4 3 Sourcing Thermocouples To source a thermocouple use the following steps 1 Connect the thermocouple leads to the appropriate polarized TC miniplug and insert the plug into the TC terminals on the calibrator as shown in Figure 8 2 Press CONFIG and choose thermocouple TC from the primary parameters 3 Choose output OUT from the input output control Select the desired thermocouple type from the sensor types 5 Enter the temperature using the cursor keys TC OUT CJC ON J 100 0 C CONFIG MORE Figure 9 Connections for Outputting RTDs 15 4 4 Sourcing Ohms RTDs To source an RTD follow these steps 1 Press CONFIG and choose RTD from the primary parameters 2 Choose output OUT from the input output control and select RTD type from the sensor types 3 Connect the calibrator to the instrument being tested as in Figure 19 4 Enter the temperature or resistance using the cursor keys Use stackable test leads for E shared connections
18. value is in Available options are C F and K for RTD and TC Sensor Types Allow for measurements to be made for different types of RTDs and TCs All types are shown in the Specifications Numeric Displays Display the numeric values of the signal being mea sured or sourced An reading indicates an out of range or overload condition 2 2 Menu Bar The parameters on the display are controlled by the menu bar which is located at the bottom of the LCD The function keys F1 F2 and are used to navigate through all the levels and choices of the menu bar Refer to the menu tree for a clarification on the layout of all the levels The top level of the menu is the home menu It can be accessed anytime by pressing the HOME key There are two variations of the home menu the input home menu and the output home menu There are up to three options for the input home menu They CONFIG ZERO and MORE CONFIG is used to enter the parameter selection menu ZERO is only available when the pressure mode is selected MORE allows access to further menus CONFIG ZERO s MORE In the output home menu there are three active options CONFIG STEP or RAMP and MORE CONFIG and MORE serve the same purpose as CONFIG RAMP MORE in the input home menu STEP or RAMP either steps or ramps the output The contrast menu is usually the next menu level Its options are
19. y damaging the pressure module never apply more than 13 5 Nm 10 ftlbs of torque between the pressure module fittings or between the fittings an the body of the module To avoid damaging the pressure module from overpressure never apply pressure above the rated maximum printed on the module To avoid damaging the pressure module from corrosion use it only with specified materials Refer to the pressure module documentation for material compatibility To measure pressure follow these steps 1 Connect the pressure module to the calibrator as shown in Figure 7 Press CONFIG to enter the configuration mode Select PRESSURE from the primary parameters Select the desired measuring unit Zero the pressure module The zero function on the calibrator can be found in the pressure zeroing menu VALVE 1 PRESSURE MODULE Figure 7 Connections for Measuring Pressure 3 2 1 Zeroing with Absolute Pressure Modules To zero adjust the calibrator to read a known pressure such as barometric pressure To adjust the calibrator follow these steps 13 Select ZERO E 1 SET REFERENCE ABOVE will appear Enter the pressure using the cursor keys The calibrator stores the Barometric zero offset in non volatile memory The zero offset is stored for one absolute press
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