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User manual - Umidificatoare

1. E Fesssssssa 3 I V M2 MZ M8 I Tar 1 HS m onm nmn al s B M2 E w M8 I 7a M21 M22 M23 M24 M25 M26 M27M28 M7 1 M72 I lososeoeoelisejse f i AARAA A E 5 M 2 1M 2 2 M2 3 M24 M 2 5 M 26 M2 7 M 2 8 09990eg9e e oe Fig 4 e HUMIDISTAT and REMOTE CONTACT ON OFF action connect outputs M7 1 and M72 to a humidistat ae connect outputs M2 7 and M2 8 to a remote contact e g switch timer Fig 4 h ee i O CONTROL WITH CAREL TEMPERATURE PROBE B SRD AO T The humidifier can be connected to both active probes voltage or current signal and to passive NTC temperature probes variable resistance nh M 2 1M 22 M23 M24 M25 M26 M27M28 M7 1 M72 DOSTA OIO jumper outputs M2 7 and M2 8 or connect to a remote contact connect the temperature probe to terminals M1 2 M2 2 and M2 3 CAREL active probe connection 1 Soe eee ee ae i 1 Fig 4 f O mE l 2 Enable and control the steam production using aos i uw me i _ I PROPORTIONAL EXTERNAL CONTROLLER mirus REE Me bud 5 i jumper outputs M2 7 and M2 8 or connect to a
2. CAREL _ Modbus _ W 1 29 R W Parte alta della versione del software 2 30 R W Parte bassa della versione del software 3 31 R W Nominal supply V 4 32 R W Number of hours between two successive drain for dilution 5 33 RW Number of days for drain to inactivity 6 34 RW Type probe signal 0 NTC 1 0 1V 2 2 10V 3 0 10VA 0 20mA 5 4 20mA 7 35 RW Type regolation 0 one probe 1 two probe 2 prop signal 3 remote contact 8 36 RW Status unit 9 37 RW Conducibility 0 38 RW Cylinder Limit huor working 1 39 R W Phase of cylinder 2 40 R W Status of cylinder 3 41 R W Pre alarm threshold high conductivity Recommended value 1500 uS cm 4 42 RW Alarm threshold high conductivity Recommended value 2000 uS cm 6 44 R W Regolation the threshold percentage of the time of drain by dilution 50 20096 7 45 R W Regolation the threshold percentage of the evaporation time 50 200 8 46 R W hour 9 47 R W inut 20 48 R W dya 21 49 R W onth 22 50 RW Year 23 51 RW week day 24 52 R W system timer hour I 25 53 R W system timer minute 26 54 RW system timer day ch 27 55 R W system timer month ch 28 56 RW system timer year ch 29 57 R Hours operating cylinder 30 58 R W Mode to enable light 0 Off 1 Manual 2 from scheduler 31 59 RW sending the regolation signal 0 1000 tempe
3. I POWER SUPPLY Attention for TAM configurations and connections see par 12 1 Wellness O300060EN rel 1 1 16 12 2011 40 CAREL 11 3 Diagram of three phase models UE025 to UE065 Key TB K F1 F2 F3 F4 Attention for TAM configurations and connections see par 12 1 terminal block contactor primary fuses fuse protection drain pump secondary fuses Utenze Utilities TR transformer MS manual switch FV fill valve DP drain pump o oTotToTotTo To To To 1 o o E a a L o o OjOJOJOJO O S alelolo S IQ 3 S9 9 8 S 9 S S L KO P3 9 HO P 2 9 US P 1 9 LIS VE 16 HO v1 S HG PS HOS JP 3 HO P 2 HO JP 1 LIS IVE HS fvi G IPs LS high level electrodes CS conductimeter F5 F6 PCOe fuses TAM external TAM pervisor y network GND OFF GND SIGNAL production re
4. 6 2 Alarm Hight Temperature parameter range default U M Threshold Setpoint 100 50 C Delay 0 999 0 min Activate relay YES NO NO 6 3 System clock Used to set the timed activation of the humidifier parameter range hour lt min Oto23 0to 59 day 1 to 31 month 1to 712 Hear 00 to 99 format dd mm yy mm dd yy week day Sunday to Saturday 6 4 Enable scheduler Allows you to set the timer power humidifier and set point variation Scheduler 1 2 parameter enable scheduler Onc0ff YES NO set point globale C Enabling the programming ON OF reference face for an hour shows the value of the setpoint The setpoint reference is to set the main form When the time bands are set the display shows the symbol O Scheduler 2 2 day LUN DOM i Chbimm OFF OH OH SET setpoint i Chhimm OFF ON OH SET Csetpoints i hhimms OFF OM OH SET ee i Chhimm OFF ON ON SET i hhimm3 OFF OH M SET Fee hhimm OFF OM OH SET e setpointi Wellness 0300060EN rel 1 1 16 12 2011 26 CAREL itis possible the selection of 3 bands on and off and change the set point within 24h Es day LUN v BE a OM SET BA BC u gs Ge OH setpoint reference wf 12 GG OFF LF u 14 ga OM
5. Q KED Fig 4 a Models UE025 to UE065 outside unit side view Fig 4 b Key to Figs 4 a amp 4 b 1 power cable inlet 2 optional utility cable inlet after drilling 3 probe cable inlet On models UE001 to UE018 remove the plastic tab and use it to secure the cable held in place by the screws provided 15 4 2 Power cable connection Before making the connections ensure that the machine is disconnected from the mains power supply Check that the power supply voltage of the appliance corresponds to the value indicated on the rating plate inside the electrical panel Insert the power and ground connection cables into the electrical panel compartment using the tear proof cable gland supplied or through the cable gland with cable stop and connect the ends to the terminals see Fig 4 c The humidifier power line must be fitted by the installer with a disconnecting switch and fuses protecting against short circuits Table 12 a lists the recommended cross sections of the power supply cable and the recommended fuse ratings note however that this data is purely a guide and in the event of non compliance with local standards the latter must prevail Note to avoid unwanted interference the power cables should be kept apart from the probe signal cables Single phase models T
6. The cylinder warning period if enabled the display used to indicate the Duration 0 199 0 min need to replace the cylinder after the hours set Duration limit Drying if enabled activates the fans selected whenever you select the Functional options 2 3 screen off steam Rapid Selection or time slot after the last day of ON if parameter range default UM enabled scheduler ALARM RELAY alarm relay logic NA NC NA Fulze al relau YES NO NO SANIFICATION 1 3 SOGLIA CONDUCIBILIT Fre alarm 0 value alarm 1000 uS cm ERE parameter VESNO default UM Alarm value pre alam 2000 11250 uS cm ic Tupe l Manual Automatic Man Functional options 3 3 Cycle time DS 3 parameter range def U M Ti T2 0 min THE ANUAL mode activation is performed by screen Rapid Selection Wizard at restart YES NO NO C THE AUTOMATIC mode activation occurs at the end of the last time schedule Language language daily ON Note T1 and T2 are respectively the duration of Time 1 and the duration F of Time 2 described in the forms listed below 7 4 Drain options For details about these features refer to cap 14 SANIFICATION 2 3 Drain options 1 2 ee parameter x range deraut UM parameter range default UOM_ description Sanification Timel Drain if stes YES NO YES Supply fan ON OFF OFF ee exaust fan ON OFF OFF request Pepsi steam production 0 100 100 sanification pump ON OFF OFF ern YES NO YES during drain Inactivity d
7. UE010 15 single phase single phase 200 230 V three phase Oo 2 Oo e e e n e B A F B A F o Do 0 p Fe ec p Fo e e 75 1250 uS 175 350 US 350 1250 uS 75 350 US 350 1250pS 1 A 1 A E C 1 A B C 1 A D 1 A B 2 D 2 B F D 2 D E F 2 B E 2 C D 3 C F 3 E F UE003 200 230 400 460V UE005 8 400 460 575V UE0010 18 400 460 575V three phase three phase three phase e OA O o A o C E C E o 6 75 1250 uS 75 1250 uS 75 1250 uS 1 A 1 A 1 A 2 C 2 C 2 C 3 E 3 E 3 E Fig 10 g Wellness O300060EN rel 1 1 16 12 2011 CAREL 10 6 Cleaning and maintenance of the other components Important when cleaning plastic components do not use detergents or solvents scale can be removed using a solution of 20 acetic acid and then rinsing with water Maintenance checks on other components O fill solenoid valve After having disconnected the cables and the ubing remove the solenoid valve and make sure the inlet filter is Clean if necessary clean with water and a soft brush O manifold with drain pump Check that there are no solid residues in the cylinder attachment remove any impurities Check that the gasket o ring is not damaged or cracked replace if necessary Check hat there are no solid residues in the drain hose O drain pump Disconnect the power supply remove the pump and Clean any impurities Clean the tank from any deposits and check that he water flows freely
8. 1 6 1 6 2x1 65 Qx1 6 13 max capacity 1 1 5 3 5 8 9 10 15 18 25 35 45 45 65 kg h Ib h 2 2 3 3 66 11 17 6 19 8 22 33 189 55 1 77 2 99 2 99 2 143 3 CAREL distributors jet concentrated code steam inlet max capacity mm in Kg h Ib h SDPOEMO012 22 0 9 3 6 6 1 1 SDPOEM0022 30 1 2 18 39 7 1 1 1 1 1 1 1 1 n SDPOEMOOOO 30 1 6 18 39 7 1 1 1 1 1 1 1 1 2 2 4 gy 4 con foro da 30mm 1 6 Tab 12 d 1 the humidifier is connected to just one distributor 2 the humidifier is connected to two distributors using the Y kit UEKY000000 2 the humidifier is fitted with two outlets and can be connected to two distributors 4 the humidifier is fitted with two outlets and can be connected to up to four distributors using two Y kits use CAREL Y kit code UEKY000000 40 mm 1 6 inlet and 2 x 30 mm 1 2 outlets use CAREL Y kit code UEKY000000 40 mm 1 6 inlet and 2 x 30 mm 1 2 outlets use one CAREL Y kit code UEKY40X400 40 mm 1 6 inlet and 2 x 40 mm 1 6 outlets and two CAREL Y kit code UEKY000000 40 mm 1 6 inlet and 2 x 30 mm 1 2 outlets 12 5 Models of linear distributors UEW models code g S 9 8 e 2 2 a ES d
9. 4 1 installer M6 1 1 D Mean p M 63 ne p Electrical specifications 250 Vac Imax 2 A resistive 2 A inductive Note use clamps on the relay terminal blocks alarm utilities to prevent the cables from being detached Final checks The following conditions represent correct electrical connection Fig 4 k detail of electronic board in the humidifier electrical compartment A ne O the rated voltage of the appliance corresponds to the rated supply pin strip configuration position voltage Oto 10 Vdc Oto 1 Vdc 4 to 20 0 to O the fuses installed are suitable for the line and the power supply 2 to 10 Vdc 20 mA NTC probes voltage i MAME probe Gi d 5 Go O a mains disconnect switch has been installed to disconnect power to basic configuration he humidifier when required JS6 limit probe ENSE s Eg O the humidifier has been correctly earthed O the power cable is fastened using the tear proof cable gland basic configuration O terminals M2 7 and M2 8 are jumpered or connected to an enable operation contact O if the humidifier is controlled by an external control device the earth A Important of the signal is electrically connected to the controller earth to avoid unbalanced control the earth of the probes or the external control devices must be connected to the earth of the appliance s controller 4 5 Utility connections light fans sa
10. Type Regolation 3 3 gt T Differenz If type Regolation with Probe then activates 100 of maximum production set If the regolation is made with external thermostat humidifier remains idle until the thermostat contact is open you turn 100 of maximum production set when the contact is closed Press DOWN to select the number corresponding to the desired function and then ENTER to confirm Press ESC repeatedly to return to the Main screen Please the jumper in elecrtonic board Probe 1 J53 a eg Probe 2 J56 O eg Screen of visiualization position of jumpers JS5 and JS6 according to the previously selected signal ENTER to confirm and continue ESC to return to previous form Choose whether or not to repeat the wizard for each power YES H Oo this Wizard again at next restart YES WIZARD will appear next to the access NO WIZARD not will appear next to the access Wellness O300060EN rel 1 1 16 12 2011 installer 5 4 Keypad O m ua OE Esc v Fig 5 a button function 1 alarm LED red lit list active alarms LED red Flashing alarm list automatically covered 2 PRG return to the Main Men screen from the Main screen access the main menu 3 ESC return to the previous screen display 4 UP increase the set point 5 ENTER from the Rapid Selection screen acces
11. i i distance UE025to UE045 to mm in UE045 UE065 X 310 122 400 15 7 Y Y 655 25 8 730 28 7 Z 250 9 8 315 12 4 230 Vac models only Wellness O300060EN rel 1 1 16 12 2011 CAREL 1 6 Removing the front cover Und ES NS Bep pa Models UE001 to UE018 Fig 1 g turn oval shaped label with the Carel logo revealing the head of the earth screw below remove the screw using a screwdriver hold the cover by the sides and tilt remove the cover by moving to the bottom remove the protective film Models UEO25 to UE065 Fig 1 h remove the screws from the top of the humidifier using a screwdriver hold the cover covers from the top and lift it around 20 mm 0 79 remove the cover covers by moving it them forwards remove the protective film on all the outside surfaces of the humidifier CAREL 1 7 Fitting the front cover 1 8 Components and accessories Models UE001 to UE018 Fig 1 i 1 turn the red oval shaped plate with the CAREL logo revealing the fastening hole below 2 slip the cover onto the frame keeping it slightly oblique until it rests on the rear edges paying attention to the positioning holes on the side 3 tighten the earth screw using a screwdriver 4 turn the red oval shaped plate with the CAREL logo until covering the fastening holes Models UE025 to UE065 Fig 1 1 1 slip the cov
12. 1 K 230 3 94 3t 300 25 6 A fast blow 22 L 400 3 54 3a 100 1 5 0 A fast blow 22 UEO08 8 6 0 K 230 3 15 1 3c 300 6 0 32 A fast blow 2 2 L 400 3 8 7 3 a 100 25 6 A fast blow 22 UE009 9 67 D 230 1 29 3 3a 500 10 0 40 A fast blow 2 1 UEO10 10 75 230 3 188 3c 300 6 0 32 A fast blow 22 L 400 3 10 8 3 d 300 25 16 A fast blow 2 2 UEO15 15 112 230 3 282 3c 500 10 0 40 A fast blow 2 2 L 400 3 16 2 3 a 300 6 0 32 A fast blow 2 2 E018 18 13 5 L 400 3 195 3a 300 6 0 32 A fast blow 2 2 UE025 25 187 230 3 47 1 3 b 500 25 63 A fast blow 23 L 400 3 27 1 ZE 500 16 50 A fast blow 23 UE035 35 26 2 230 3 65 9 3 b 700 35 100 A fast blow 23 L 400 3 379 3b 500 16 60 A fast blow 23 UE045 45 33 7 K 230 3 84 7 3b 700 50 125 A fast blow 23 L 400 3 48 7 3c 700 25 80 A fast blow 2 3 UE065 65 48 7 L 400 3 704 Ac 700 35 100 A fast blow 23 Tab 12 a tolerance allowed on the rated mains voltage 15 10 tolerance on the rated values 5 10 EN 60335 1 9 recommended values refer to laying PVC or rubber cables in closed conduits 20 m 65 6 feet long the standards in force must however be observed 9 rated max instant steam production the average steam production may be affected by external factors such as ambient temperature water quality steam distribution system refer to the wiring diagrams to verify the data are not absolute and if these differ from local standards the latter must preva
13. 2 636 64 4 1 1 2 2 DP205D40RO 40 1 6 145 99 2 2025 79 7 Qu 2 2 Tab 12 e 1 the humidifier is connected to just one distributor 2 the humidifier is connected to two distributors using the Y kit UEKY000000 2 the humidifier is fitted with two outlets and can be connected to two linear distributors 4 the humidifier is fitted with two outlets and can be connected to up to four linear distributors using two Y kits use CAREL Y kit code UEKY000000 40 mm 1 6 inlet and 2 x 30 mm 1 2 outlets use CAREL Y kit code UEKY40X400 40 mm 1 6 inlet and 2 x 40 mm 1 6 outlets use two CAREL Y kit code UEKY40X400 40 mm 1 6 inlet and 2 x 40 mm 1 6 outlets For typical installations of the linear distributors see Fig 13 f on page 46 Wellness J 0300060EN rel 1 1 16 12 2011 44 min 200 mm H gt 250mm 9 8 9 8 H 600 mm 1977 23 6 Fig 12 f 12 6 Controlling the board via network min 200 mm 79 8 oer a se 138 The variables shown in the list are only some of the total variables available DO NOT CONFIGURE VA RIABLES THAT ARE NOT SHOWN IN THE TABLE OTHERWISE THE OPERATION OF THE HUMIDIFIER MAY BE AFFECTED A Read R Analogue variables Modbus REGISTERS CAREL Modbus Write W 1 R value
14. 3 350 1250 uS cm KITBLCT1B2 ITBLCT2A2 ITBLCT2A2 KITBLCT3A2 ITBLCT3A2 Electrode kit 400 Vac 3 75 350 uS cm KITBLCT1A2 ITBLCT2B2 ITBLCT2B2 KITBLCT3B2 ITBLCT3B2 KITBLCT3B2 Electrode kit 400 Vac 3 350 750 uS cm KITBLCT1C2 TBLCT2C2 KITBLCT2C2 KITBLCT3C2 j KITBLCT3C2 KITBLCT3C2 Electrode kit 400 Vac 3 750 1250 uS cm KITBLCT1D2 TBLCT2D2 ITBLCT2D2 KITBLCT3D2 ITBLCT3D2 KITBLCT3D2 Filter gasket kit KITBLC1FGO ITBLC2FGO ITBLC2FGO KITBLC3FGO ITBLC3FGO KITBLC3FGO Tab 10 c Wellness 0300060EN rel 1 1 16 12 2011 34 CAREL 10 2 Spare parts for models UE025 to UE065 Fig 10 c Fig 10 d Key WOON ADO UNO OANA UNAKRWNHN OO N Ce drain circuit fill solenoid valve kit internal tubing kit conductivity meter drain pump kit man ifold drain pump hose cylinder TAM transformer for measuring the current contactor transtormer pCO e expansion board controller I O expansion pump control relay fuse holder electronic controller utilit y terminal block power terminals cable clamp switch terminal with liquid crystal display fitted on
15. C bottom tank drain water outlet models UE025 to UE065 only installer 9 WATER DRAIN Fig 2 b Hydraulic interfaces dimensions Interfaces dimensions drain fill dimensions UE001 a UEO18 mm inc D 72 6 28 6 k D 125 4 49 4 E E 52 6 20 7 E 107 5 42 3 7 ha Interfaces dimensions E steam outlet and condensed drain F dimensions UE001 a UEO18 2 z mm inc i E o F 126 7 5 Fs o F 224 8 82 he G 137 9 5 43 G 21 7 0 85 Interfaces dimensions drain fill dimensions UE025 a UE065 mm inc I 40 1 58 r 72 2 83 I 10 2 0 4 L 123 2 4 85 E 231 2 9 10 e e od l 49 1 1 93 e i Interfaces dimensions N steam outlet and condensed drai dimen UE025a UE045 a UE065 mm inc UE045 ul Di ain Es M 172 67 7 223 7 88 1 M 30 2 11 9 30 2 11 9 N 181 71 3 181 71 3 N 100 39 4 N 55 21 7 61 24 0 a modells 230 Vac only 11 Wellness 4 0300060EN rel 1 1 16 12 2011 installer 2 1 Supply water Only use mains water with pressure between 0 1 and 0 8 MPa 14 5 and 116 PS
16. analogic signal value from the serial port instead of the electrical terminals M2 1 M2 2 It can set the electronic control to use as the main analog signal adjustment value from the serial port instead of the electrical terminals M2 1 M2 2 This value will be used according to selections made on the parameters Installer Regulation Type Select Regulation corresponds to the variable non volatile serial Digital 65 and Installer Regulation Type Select Regulation against the non volatile serial Full Variable 7 if Type regolation CONTACT ON OFF the value from the serial port will be used instead of reading CONTACT ON OFF Probe alarms are not connected in this case disabled ote If you set Type Regolation 2 Probes Temperature in reality the wo spacecraft will be internally assigned a weight 096 and 10096 weight is therefore assigned the value of the first probe from BMS f serial communication is interrupted no data destined to the control for a set time the production will stop and will sound an alarm the production will resume restoration of serial communication Wellness O300060EN rel 1 1 16 12 2011 20 CAREL Operate as follows Parameter Installer Supervisor Supervisor 2 2 Reg from BMS default off set to ON or via serial non volatile digital serial Variable 80 default 0 set to 1 Variable volatile serial Full 31 Set a value between 0 and 1000 Proportio
17. cm KITBLCT4C2 ITBLCT4B2 KITBLCT5A0 400 V 3ph cylinder conductivity 75 to 350 uS cm KITBLCTAC2 ITBLCT4C2 KITBLCT4B2 KITBLCT5BO 400 V 3ph cylinder conductivity 350 to 1250 uS cm KITBLCT4D2 ITBLCT4D2 KITBLCT4C2 KITBLCT5CO Gasket and filter kit KITBLC4FGO ITBLCAFGO KITBLCAFGO KITBLC5FGO Tab 10 e Wellness 0300060EN rel 1 1 16 12 2011 36 CAREL 10 3 Cleaning and maintenance of the cylinder Replacement P esa the cylinder must be only be replaced by qualified personnel and with the humidifier unplugged from the power supply In normal conditions the disposable cylinders should be replaced after one year or 2500 hours of operation if cleaned periodically while the openable cylinders last 5 years or 10 000 hours of operation if cleaned periodically They must be replaced immediately even before the specified intervals if any anomalies occur For example when the lime scale inside the cylinder prevents the correct flow of electric current Replacement procedure 1 empty all the water cylinder replacement procedure see maintenance menu 2 turn off the humidifier switch 0 and open the mains disconnect switch on the power supply safety procedure wait for the humidifier and the cylinder to cool down remove the front cover disconnect the electrical cables from the cylinder and steam hose release the cylinder from the locking device and lift it to remove it insert the new cylinder m
18. conductivity of the water if the problem persists change the origin of the supply water or use a suitable treatment system partial demineralisation N B the problem is not resolved by softening the supply water Warning Ec High supply high water 1 check the conductivity of the supply Automatic nat signal only High conductiuitu water conductivity alarm water if necessary use a suitable actiue conductivity pre warning treatment system alarm B the problem is not resolved by softening the supply water Warning E high temperature high temperature check the operation of the probe and Automatic selectable signal only High temperature pre alarm probe temperature the high temperature parameter Alarmi one probe one probe not check the connection of the probe Automatic active Stop EZ one probe fault disconnected connected and the setting of the parameters production or offline alarm probe type and signal type Alarmi E4 second probe second probe not checkthe connection of the probe Automatic nat Stop second probe fault disconnected connected and the setting of the parameters active production or offline alarm probe type and signal type 31 Wellness O300060EN rel 1 1 16 12 2011 q gt q a CAREL Warning EA Foam alarm excessive foam in 1 flush the water supply lines Manual nat signal only Foam the cylinder when 2 clean the cy
19. supervisor OFF by hed steam production disabled during a pre set sheduler Remote Offi isteam production interrupted through the opening of the Remote ON OFF contact OFF bu Keub steam production disabled by keyboard see SET mask Manual Proc humidiferfuctions managed manually maintenance menu manual procedure Ho request humidifer on without steam production request fo db do od Info 2 2 display UOM Work hours value h Dul work hourzikk value h Conductivity value uS cm Alarm relay time bands cylinder status If f stop steam production no request or signalling of an alarm Soaftstart starting steam production i perating steady operation steam production Low Prog low production Hashing cylinder washing in progress if the humidifier is enable but not prducing steam check the following possible causes possible cause soluction the temperature of the steam bath is wait for the temperature of the higher than the set point bath to fall below the set point alarms are active that stop steam check and resolve the error see production ALARM button flashing par 10 The humidifier is set to Manual deactivate tha manual procedure from Maintenance Men disable the time band from User Ment or modify as required time bands are active CLOCK icon flashing on the display Tab 5 a Activity of t
20. the cover of the electrical com partment service Wellness O300060EN rel 1 1 16 12 2011 U gt U WY Table of water circuit electrical and electronic spare parts UE025 to CAREL UE065 description spare part code position fig UE025 UE035 UE045 UE065 400V 230V Water circuit Drain pump hose UEKDH00000 7 1c anifold UEKCOLLOOO 6 c Drain pump kit KITPSEO000 5 C nternal tubing kit UEKT10000L UEKT1000XL 3 1c Kit double check valve FWHDCV0000 Conductivity meter kit KITCNO0000 4 C Fill solenoid valve kit KITVC10058 KITVC10070 2 C Drain circuit UEKDCOO000 UEKDC10000 Electrical and electronics Display terminal HCT1EXFOO0 20 d pCOe expansion board PCOEOOTLNO 12 1d controller I O expansion TAM current transformer UEKTAM0000 9 d Contactor UEKCONT400 UEKCONT500 URKCONT300 10 d Power transformer 230 400 24V UEKTR30000 11 id Electronic controller UEWzzv00xi 5 d Fuse holder URKFH20000 14 1d Pump control relay UEKRD00000 13 1d F3 Pump fuse URKFUSE300 see electrical diagram F4 Transformer secondary fuse UEKFUSE400 see electrical diagram F5 F6 pCOe fuse 0605615AXX see electrical diagram AP1 AP2 terminal fuse 0605595AXX see electrical diag
21. 0 8 1 to 8 bar hardness limits fH lt 40 instant flow rate l min 0 6 1 1 5 85 7 for UE045 A 230 7 Vac conductivity range uS cm 75 to 1250 drain water connection dia mm in AO 1 6 typical temperature C F lt 100 212 instant flow rate l min 7 22 5 environmental conditions ambient operating temp C F 1 to 40 33 8 to 104 ambient operating humidity rH 10 to 60 storage temperature C F 10 to 70 14 to 158 storage humidity rH 5 to 95 index of protection IP20 electronic controller controller UEN E e auxiliary voltage frequency V Hz 24 50 60 maximum auxiliary power VA 90 probe inputs general features can be selected for the following signals 0 to 1 Vdc 0 to 10 Vdc 2 to 10 Vdc 0 to 20 mA 4 to 20 mA NTC input impedence 60 kO with 0 to 1 Vdc 0 to 10 Vdc 2 to 10 Vdc signals 50 Q with 0 to 20 mA 4 to 20 mA signals active probe power supply general features 15 Vdc 100 mA protected against short circuits 1 Vdc with 135 O load alarm relay outputs general features 250V 5 A 2 A type of action microswitching 1C remote enable input general features voltage free contact max resistance 50 O Vmax 24 Vdc Imax 6 MA output instant steam production kg h Ib h 15 3 0
22. 2 KITBLCS2E2 KITBLCS3F2 Filter gasket kit KITBLCIFGO KITBLC2FGO KITBLC2FGO KITBLC3FGO Tab 10 b Table of spare part codes three phase cylinders UE003 to 018 electrode and gasket kit Model UE003 UE005 UEO08 UEO10 UE015 UEO18 STANDARD 200 230 Vac 3 conductivity 350 to 1250 uS BLOTIBOOH2 BLOT2A00H2 BLOT2A00H2 BLOT3AO0H2 BLOT3A00H2 Sa disposable cm cylinders 400 Vac 3 conductivity 350 to 750 uS cm BLOT1COOH2 BLOT2COOH2 BLOT2COOH2 BLOT3C00H2 BLOT3C00H2 BLOT3COOH2 SPECIAL 200 230 Vac 3 conductivity 75 350 uS cm BLOT1AOOH2 BLOT2A00H2 BLOT2AO0H2 BLOT3AO00H2 BLOT3A00H2 disposable 400 Vac 3 conductivity 75 to 350 uS cm BLOT1AOOH2 BLOT2BOOH2 BLOT2BOOH2 BLOT3BOOH2 BLOT3BOOH2 BLOT3BOOH2 cylinders 400 Vac 3 conductivity 750 to 1250 uS cm BLOTIDOOH2 BLOT2D00H2 BLOT2DOOH2 BLOT3DOOH2 BLOT3D00H2 BLOT3D00H2 SPECIAL 200 230 Vac 3 conductivity 75 350 uS cm BLCT1A00W2 BLCT2A00W2 BLCT2A00W2 BLCT3AO00W2 BLCT3A00W2 openable 400 Vac 3 conductivity 75 to 350 uS cm BLCT1AO0W2 BLCT2B00W2 BLCT2B00W2 BLCT3BOOW2 BLCT3BOOW2 BLCT3BOOW2 cylinders 400 Vac 3 conductivity 350 to 750 uS cm BLCT1COOW2 BLCT2C00W2 BLCT2COOW2 BLCT3COOW2 BLCT3C00W2 BLCT3COOW2 400 Vac 3 conductivity 750 to 1250 uS cm BLCT1DOOW2 BLCT2D00W2 BLCT2DOOW2 BLCT3DOOW2 BLCT3D00W2 BLCT3D00W2 Electrode and Electrode kit 200 230 Vac 3 75 350 uS cm KITBLCT1A2 TBLCT2A2 KITBLCT2A2 KITBLCT3A2 KITBLCT3A2 gasket kit Electrode kit 200 230 Vac
23. 3 0 5 0 5 0 8 0 9 0 10 0 15 0 18 0 25 35 45 65 3 3 6 6 6 6 11 11 17 6 19 8 Q2 33 39 7 55 1 77 2 99 2 143 3 power input at rated voltage kW 112 2 25 25 345 345 6 0 6 75 75 11 25 135 18 75 2625 33 75 48 75 Tab 12 b single phase three phase the average steam production is affected by factors such as ambient temperature water quality steam distribution system 12 3 Models of steam hoses UEW models NE 45 38 3E 3E 3E 3 oe 3 3 3 ie e e e e N e ba so z CAE MEIN GEM JEAXEUSSAM AE B steam outlet dia mm in 22 22 30 30 30 30 30 30 40 40 40 2x40 0 9 09 lan lan 02 02 lan 12 Jase las 106 2x16 max capacity kg h Ib h 1 15 3 5 8 9 10 15 18 25 35 45 65 Q2 33 6 6 an 079 198 le 63 G397 551 772 992 1433 CAREL steam hoses code ID mm in 1312360AXX 22 09 4 v x 1312365AXX 300 2 vV v vV v v v 3 gt 1312367AXX 40 1 6 y y y y Tab 13 c 43 Wellness 0300060EN rel 1 1 16 12 2011 installer CAREL 12 4 Models of concentrated jet steam distributors UEW models code es 8 8 8 8 2 8 2 8 3 2 Se 5 eee gd m d 2 T _ n gt gt gt me aa U steam outlet mm in 22 22 30 30 30 30 30 30 40 40 40 2x40 2x40 To 0 9 0 9 1 25 1 1 2 101 2 101 2 11 29 10 25 1 65
24. I temperature between 1 and 40 C 33 8 and104 F and an instant flow rate no lower than the rated flow of the fill solenoid valve the connection is G3 4M see par Technical specifications page 41 range hardness 10 to 40 F h equal to 400 ppm of CaCO conductivity 75 to 1250 uS cm no organic compounds supply water unit of normal water water with low characteristics measure salt content min max min max Hydrogen ions pH 7 85 7 85 Specific conductivity at uS cm 350 1250 75 300 20 C On 20 c Total dissolved solids c mg l Q Q Q Q Dry residue at 180 C Rigo mg l 1 1 1 Total hardness TH mg l CaCO 100 400 509 150 Temporary hardness mg l CaCO 609 300 309 100 ron Manganese mg l Fe Mn 0 2 0 2 Chlorides ppm CI 30 20 Silica mg l SiO 20 20 Residual chlorine mg l Cl 0 2 0 2 Calcium sulphate mg l CaSO 100 60 etallic impurities mg l 0 0 0 0 Solvents thinners mg l 0 0 0 0 detergents lubricants Tab 2 a M values depend on the specific conductivity in general IDS 0 93 Or 20 ct Rigo 0 65 On 20 C not less than 200 of the chloride content in mg l CL 8 not less than 300 of the chloride content in mg l CL There is not reliable relationship between hardness and conductivity of the water 4 Important do not treat the water with softeners this may cause the entrainment
25. Important to send an SMS the humidifier must be fitted with the electronic board code PCO100MDMO the GSM modem kit code PLWOPGSMOO and a SIM card in the modem see par GSM network connection page 17 7 6 GSM SMS configuration procedure set the GSM protocol from the Supervisor screen see Supervisor screen Protocol press ENTER until the cursor is at the start of the screen press the DOWN button and access the SMS screen configure the SMS screen SMS parameter range default text on mask sere SMS enter text CAREL HUMISTEAM mobile number enter mobile phone number modem status display only parameter display default field percentage of signal alarm modem NO YES Text characters A B C D E F G H J K S M N O P Q R 5 ile U V W X Y Z 0 1 2 3 4 5 6 7 8 9 E Function buttons UP or DOWN to select the characters ENTER to save and move the cursor to the next character A Important the humidifier only has one communication line baud rate and protocol When enabling SMS messages a supervisory network can not be created and vice versa A Important only use numeric characters disable the PIN code on the SIM card messages can only be sent in SMS format the SMS messages are subject to the charges and conditions of the SIM card network operato
26. Modbus protocol 5 STARTING AND USER INTERFACE 21 5 1 Starting 5 2 Stopping 5 3 Basic configuration WIZARD 21 5 4 Keypad 5 5 Simple screen 5 6 Main screen 5 7 Rapid Selection screen 5 8 INFO screen read only 5 9 Alarms screen 5 9a Main MENU ccssssssssssssssssssssssnssssssssssssssssssssssssssssssassssvossvessosssssssssssesesesesesesesesees 6 USER MENU FA 26 Gil Keyboard cktc tes detained 6 2 Alarm Hight Temperature 6 3 System clock 64 Enable scheduler 7 INSTALLER MENU Tn 27 7 1 Type of control 7 2 Utilities configuration 7 3 Functional options 7 4 Drain options 7 5 Supervisory 12 GENERAL FEATURES AND MODELS 42 13 TECHNICAL APPENDIX 49 8 MAINTENANCE MENU 30 XE M 30 8 2 System info 8 3 Manual procedure 8 4 Cylinder substitution 8 5 Alarm history 9 TABLE OF ALARMS 31 10 MAINTENANCE AND SPARE PARTS 33 10 1 Spare parts for models UE001 to UE018 10 2 Spare parts for models UE025 to UE065 10 3 Cleaning and maintenance of the cylinder 10 4 Mechanically draining the water in the cylinder 37 10 5 Cylinder connection three phase models UEO01 to UE065 38 10 6 Cleaning and maintenance of the other components 38 11 WIRING DIAGRAMS 39 11 1 Diagram of single phase models UE001 to UEO009 39 11 2 Diagram of three p
27. Modulant 1 On Off 67 R W ot essence enable 7 R W anual mode contactor Digital output 3 PHC 72 R W anual activation cylinder filling Digital output 1 PHC 73 R W anual activation cylinder drain Digital output 2 PHC 74 R W anual alarm activation Digital output 5 PHC 76 R W Enable essence 1 77 R W Enable essence 2 78 R W Enable essence 3 79 R W Enable fan immission 80 R W Enable fan extraction 81 R W Fan operation mode immission Manual Automatic 82 R W Activiting fan immission mode ON OFF 83 R W Enable scheduler 84 R W Attivazione ventilatore immissione in modalita ON OFF 85 R W Abilitazione luce 86 R W Activiting fan extraction mode ON OFF 87 R W Fan operation mode extraction Manual Automatic 89 RW Measure Units Wellness O300060EN rel 1 1 16 12 2011 46 CAREL 90 R W On Off from keyboard 91 R W pCOE 1 offline 92 R W pCOE2 offline 93 R W Enable fan immission in mode automatic 0 Setpoint 1 Scheduler 94 R W Status sanification in mode manual 0 off 1 ON a 95 R W Type of sanification 0 On 0ff 1 Automatic uo 96 RW Sanification active Wo 97 R W Enable sanification function i 98 R W Status fan immission during the first cycle of sanification 99 R W Status fan extraction during the first cycle of sanification 00 R W Status fan immission during the second cycle of san
28. OLDING REG 3 operationally identical to the above used to request the value of a consecutive block of Register variables nu meric 16 bit operationally identical to the above used to set the status of an individual Coil variable binary 1 bit to ON or OFF specifying the address of the bit in question used to set the value of an individual Register variable numeric 16 bit B READ INPUT REG 4 BF ORCE SINGLE COIL 5 B PRESET SINGLE REG 6 B FORCE MULTIPLE COIL 15 used to set the status of a consecutive block of Coil variables binary 1 bit specifying the number of bits and number of bytes B PRESET MULTIPLE REG 16 used to set the value of a consecutive block of Register variables nume ric 16 bit Exceptions managed 01 illegal function 02 illegal data address 4 Important for the tLAN and pLAN connections in residential household IEC EN 55014 1 and residential IEC EN 61000 6 3 environments use shielded cable with shield connected to GND This warning also applies to the cables leaving the unit CAREL 5 STARTING AND USER INTERFACE Before starting the humidifier check mer O water connections Fig 2 a page 10 In the event of water leaks do not start the humidifier before having resolved the problem O steam distribution Fig 3 d page 13 O electrical connections chap 4 5 1 Starting 1 Aal 2 if the cylinder is new run a pre wash c
29. P012 into connector A and connect the utilities see the following figure Note maximum load for each utility 2 A AP1 and AP2 are protected by 6 3 A fuses installer humiSteam Wellness external power supply 12 24 230 Vac Fig 4 n Wellness 4 0300060EN rel 1 1 16 12 2011 CAREL Utilities powered at different voltages only 12 24V The humidifier activates but does not supply power to the utilities The utilities are thus powered externally and at different voltages Procedure 1 remove the terminal block 2 pieces from connector B and disconnect the L N cables Insert the terminal block supplied code 98C565P018 into connector B and reconnect the cables L terminal 1 amp N terminal 8 2 jumper terminals AP1 and AP2 3 insertthe terminal block supplied code 98C565P012 into connector A and connect the utilities see the following figure Note maximum load for each utility 2 A AP1 and AP2 are protected by 6 3 A fuses the utilities must be suitably protected against overloads and short circuits humiSteam Wellness external power supply 12 24 Vac p Imax 2A x a external power supply 12 24 Vac Imax 2 A g external a power supply DS 12 24 Vac Imax 2 A Fig 4 0 Final checks mer O the rated voltage of the appliance corresponds to the rated supply voltage O the fuses installed are suitable for the line and the power
30. RWHN gt OANA Uu RUND O U gt U N Fig 10 b 33 Wellness 0300060EN rel 1 1 16 12 2011 CAREL Table of water circuit electrical and electronic spare parts UE001 to 018 description spare part code position fig UE001 UE003 UEO05 UE008 UEOO9 UEO10 UEO15 UEO18 Water circuit Fill tank conductivity meter UEKVASC100 1 a Fill solenoid valve kit KITVC10006 KITVC10011 3 a nternal tubing kit UEKT10000M 2 a Plastic humidifier base UEKBOTTOMO 6 b Plastic humidifier top UEKTOP0000 7 a Assembled f d manifold 230 V pump UEKDRAINO1 5 a Electrical and electronics Display terminal HCT1EWWO000 8 b TAM current transformer UEKTAM0000 8 b Contactor UEKCONT300 UEKCONT400 10 b Trasformatore alimentazione UEKTR30000 9 b 230 400 24 V Controllo elettronico UEWZZvOOXi 3 b pCOe expansion board PCOEOOTLNO 12 b controller I O expansion Fuse holde
31. Rapid Selection e PRG button Main menu The temperature could alternate one of the following descriptions when ALARM BLOCK IME steam disabled by alarm OFF BY SUPERVISOR steam production disabled by supervisor OFF BY SCHEDULER steam production disabled during a pre set sheduler OFF BY REMOTO steam production interrupted through the opening of the Remote ON OFF contact OFF BY EEYBORRD steam disabled keyboard see Main screen Cl HRHLIRL steam disabled from manual procedures in use see OFF menu Proced Manuals 5 7 Rapid Selection screen Fig 5 d Rapid Selection range default note Steam OM OFF OFF Essence br If you select a number on the left is the name given to the essence Fill essences OM OFF OFF ifON you call the mask below Light Hz FF mRUTO OFF Fan I ON OFF AUTO OFF supply fante Fan E DHSDFF AUTO OFF Cexhaust fanit Sanificatiors OM OFF AUTO OFF if ON you call the mask below appears only if enable from Installer Men NOTE In AUTO mode the light stays on until the last active time bands while sanitation is activated after the last daily ON time slot CAREL If enabled time bands and you want to change the state machine OFF ON or the setpoint the following screen appears Regolation tmed range ATTENTION the system follows the bands modi fiy status OH OFF Setpoint ur Fine
32. SET 36 8 C wl is Be CH setpoint referenze v 28 B OFF a With this configuration ondays At 8 00 the humidifier is turned on with a setpoint chosen to 30 C warm environment At 09 00 passes the set point of reference see the main form At 12 00 Is turned off At 14 00 the humidifier is turned on with a chosen set point of 30 C warm environment At 15 00 goes to the set point of reference see the main form At 20 00 is Off Remains off until the ON selection of the next day Note You can copy the same configuration on other days by pressing the PRG COPY CAREL 7 INSTALLER MENU Erom the main screenipress 7 2 Utilities configuration PRG to access the main menu DOWN to select the installer menu Essence ENTER Fanz Sanification Light enter the password 77 ENTER to confirm and access the installer menu La LAD BR e installer Installer menu screens Essence 1 1 3 1 Regulation type parameter range default U M 2 Utilities config Enable aoutpout YES NO NO 3 Functional options mm me i cg 5 E ERT RES aag ime n m sec Rf D e Time Off 0 999 0 sec de cu iue Hame AME ESSENCE _ ESSENCE 1 amp GSM Essence 2 2 3 To navigate inside the screens parameter range default UM UP
33. UE003 to UE018 CAREL key TB terminal block K contactor TR transformer ES high level electrodes F1 F2 primary fuses MS manual switch CS conductimeter F3 fuse protection drain pump FV fillvalve F5 F6 PCOe fuses ED F4 secondary fuses DP drain pump TAM external TAM S n Utenze utilities o o o o o o o o o o o o olo a EA EE IE a Ja i ee lee SESES EIN a222 Il Im iil E zE Po a3 CE E m B 3 DM E e 1 Fi spets lij 33 fle I 1305537 Sg zo z5 u 7 EES 88 S 25 gs 5 C WNOIS TVNYILXI e i ENG 2e ajajaja title title e ow Tu RT fe N je gj lata a gt gt n aja gt gt 4 WO OQ O Q Q Q Q O O O fe o E 4 E E X X a LELE
34. ake sure that the model and the power supply of the new cylinder correspond to the rated data 8 fasten the cylinder 9 reconnect the electrical cables to the cylinder 10 replace the front cover 11 switch on the humidifier 12 reset cylinder operating hour counter see maintenance menu 13 Activate the wash new cylinder procedure see maintenance menu SON UE PDA 10 4 Mechanically draining the water in the cylinder Drain due to gravity without activating the humidifier recommended if humidifier decommissioned to empty the cylinder without switching the humidifier on Mechanical drain make sure that the humidifier is not powered remove the cover see page XX activate the mechanical device under the cylinder see the figure below Models UE001 to UE018 Models UE025 to UE065 Fig 10 e 37 Periodical checks After one hour of operation check for any significant water leaks Every 15 days or no more than 300 operating hours check operation the absence of significant water leaks the general conditions of the casing Check that during operation there are no arcs or sparks between the electrodes Every 3 months or no more than 1000 operating hours disposable cylinders check operation the absence of significant water leaks and if necessary replace the cylinder openable cylinders if there are significantly blackened areas check the deposits on the electrodes and cl
35. date and hour Reg timed Cei MOT ACTIVE ACTIVE if activated the Regolation tmed the line change becomes Reset YESSHO This method breaks the Regolation tmed for time impostated in date and hour Fill essence range default U M Fill essence i OHSDFF OFF Fill essence 2 OHS0FF OFF Fill essence 3 OHSDFF OFF Sanitation HOFF OFF select ON for the time necessary to fill the circuit selected essence then back to OFF Activation Sanitation 0077 Pazzword Sanitation Press ENTER to confirm ATTEHTIOH secure that there are people bath range default Active cycle of sanitation YES NO NO Attention e the mask Rapid Selection show o of configuration nly the functions enables in phase 5 8 INFO screen read only Series of read only screens for displaying the main humidifier status values To access press PRG from the Rapid Selection screen There are 2 INFO screens to move from one screen to the next press UP or DOWN Press ESC to return to the Main screen INFO screens Info 1 2 display U M Status Activity Steam production value kg h Current value A Fill valve value drain pump value gt humidifer status Opera ting steam production in progress Fil arm signalling of one or more alarms OFF bu Super steam production disabled by
36. de Man Automatic Programs Manual 4 20 mA Type Setpoint Setpoint 0 20 mA Fan Threshold 0 0 50 0 0 0 C 0 10V Turn on delay 0 199 0 min 2 0V Turn off delay 0 199 0 min O 1V Heas unit C kg h default n Manual mode the on off fan are activated manually by the mask Rapid F Ib hr Select n AUTO mode and type setpoint the fan is only active when you are in the Regolation Type CaS production of steam with delays switched on or off selectable It can set a Probe configuration emperature threshold below which the fan is still active even though the parameter range def UM production of steam Min zcale 100 Maxscale 0 0 C F n AUTO mode and type PROGRAMS active only if scheduler enabled the fan nat accessible in ON OFF remains on during all sections of humidifier ON and OFF switched off during he scheduler If the steam bath temperature is below the threshold the fan control modes l Hax scale Min scale 250 100 00 C F Is not active ongi case inci accessible in OMS0FF control model FANS 2 3 Offset 10 0 10 0 0 0 C F parameter range default U M Weight probe 1 i only if 0 100 50 96 EXTRACT FAH selected tuo probes Enable fan YES NO NO Weight probe 2 only if 0 100 50 Made Man Automatic Manual selected tuo probes Type Setpoint Periodic Setpoint T H T OFF 0 199 0 min Turn on delay 0 199 0 min Regolation T
37. dent number for E Baud Frot Time net rate al offline Supervisor 022423 Enable supervisory OHeDFF Enable supervisory regulation SMS t mobile number modem status field alarm modem Config restore C172 Save configuration Load configuration Hominal Values Restore default parameter Humidifer type Egeh ss Ua Ph CAREL 2 34s Infa 3 Manual Procedure 4 Cul substitution 5 Alarm history Config restore C223 Delete Alarm History Sus Info Code Lia Bi Boot janual Procedure fled anual Procedure Contac tor Fill Drain Alarm lanual Procedure Cylinder substitution Emptying Cylinder Pre cleaning Cylinder Reset hour count Last reset histary deleted 25 Wellness 0300060EN rel 1 1 16 12 2011 v gt U Za installer installer From the main screen press PRG to access the main menu ENTER to select and access the menu user User menu screens l keyboard lock Za Alarm Hight temperature 3 Clock 4 Enable scheduler 6 1 Keyboard lock parameter enable Enable keyboard lock 7 YES NO For unblock use password 1234 The password can be changed to user choice If you forget the password 0077 allows access anyway Note To lock the keypad from the main screen press ESC to 2s block occurred at the push of a button any prompts for the password previously set
38. dilute cycles can be set according to the characteristics of the supply water installer menu gt drain options gt dilution drain time and frequency For example with highly conductive water the duration and frequency of the drain to dilute cycles should be increased This will avoid excessive concentrations of salts inside the cylinder Drain due to excess foam With certain types of supply water foam may form during the production of steam just above the water This situation must be resolved as it may cause water to be released together with the steam For this purpose two electrodes are fitted on the top of the cylinder When these electrodes detect the presence of foam the humidifier activates a series of repeated drain cycles If the situation persists the complete washing of the cylinder is activated The complete washing of the cylinder can be disabled so as to guarantee steam production even if reduced in applications where continuity of service is required installer menu gt drain options gt disable complete emptying for foam CAREL reserves the right to modify or change its products without prior notice Wellness O300060EN rel 1 1 16 12 2011 50 CAREL Drain due to inactivity In humidifier does not operate for an extended time it remains on but does not produce steam the water in the cylinder is drained automatically to avoid stagnation and hygiene risks To disable the periodical drain d
39. disable functions on the alarm signal Alarm Supervisor Alarm Supervisor not connected Check the connection between the Automatic active Stop offline disconnected connector J19 Supervisor and Control production no request Board Tab 9 a OFF Cylinder cylinder is not able to produce steam The alarm button performs a number of actions depending on how many times it is pressed Action Pressing the Effect button first time display the alarm code if more than one alarm is active at the same time the screen shows NEXT and the sequence of alarm codes can be scrolled using the DOWN button second time the cause of the alarm has been resolved the alarm is no longer displayed the corresponding relay is deactivated and the display shows NO ACTIVE ALARMS third time return to the main screen If the causes of the alarm persist the alarm is not reset Wellness O300060EN rel 1 1 16 12 2011 Tab 9 b 32 CAREL 10 MAINTENANCE AND SPARE PARTS 10 1 Spare parts for models UE001 to UE018 Key fill tank internal tubing kit fill solenoid valve kit cylinder manifold with drain pump plastic base plastic humidifier top TAM transformer for measuring the current transformer contactor fuse holder F1 F2 pCOe expansion board controller I O expansion electronic controller fuse holder F3 power terminals utility terminal block switch terminal with display Q OANA UN K
40. e no longer present the humidifier and the alarm relay output can be reset automatically or manually according to the type of fault while the message displayed is reset manually see the table below Even if no longer active the alarm status continues to In the case of potentially dangerous alarms the controller automatically be displayed until the reset display button is pressed stops the production of steam For some alarm events the alarm relay is also activated at the same time as the signa see the table below Active alarm states cannot be reset If more than one alarm is active the display shows all the codes in sequence after having pressed the alarm button once and then pressing the UP or DOWN button alarms displayed meaning cause solution reset alarm relay consequence Alarmi EF Low production excessive reduction cylinder completely depleted or Manual achive Stop Low Production alarm in production water with excessive foam Perform production Cylinder Off maintenance on the cylinder Alarmi EF No water no supply water 1 check that the supply hose from Automatic active Stop Lack of water the mains to the humidifier and the automatic water production CCylinder OTT internal hoses are not blocked or return procedure choked and that there is sufficient see par 4 4 10 pressure 0 1 to 0 8 MPa 1 to 8 bar 2 check the operation of the fill Manual so
41. ean them using the specific electrode and gasket kit Every year or no more than 2500 operating hours disposable cylinders replace openable cylinders if there are significantly blackened areas check the deposits on the electrodes and clean them using the specific electrode and gasket kit After 5 years or no more than 10 000 operating hours replace the openable cylinder After extended operation or when using water rich in salts the solid deposits that naturally form on the electrodes may grow until attaching to the inside wall of the cylinder If these deposits are conductive the heat generated may overheat the plastic until it melts with the risk of very hot water being released A Important In the event of water leaks disconnect the power supply from the humidifier as the water may conduct electricity Wellness O300060EN rel 1 1 16 12 2011 service 10 5 Cylinder connection three phase models UE001 to UE065 production conductivity uS cm power supply V kg h 230 400 25 75 350 uS cm A B 350 1250 uS cm B B 35 75 350 uS cm A B 350 1250 uS cm A B 45 75 350 uS cm A A 350 1250 uS cm A B 65 75 350 uS cm A 350 1250 uS cm B Tab 10 f The cable ends must be tightened with the top nut to 3 Newton m units with BL T5 cylinder only Fig 10 f Three phase and sigle phase models UE01 to UEO18 UE001 3 9 UE005 200 230 V UE005 8
42. er activates the alarm relay opens the contactor and closes the fill solenoid valve for 10 minutes After the 10 minutes the fill solenoid valve is opened the contactor closed and the phase current measured if it increases the alarm is deactivated otherwise the procedure is repeated NOTE the alarm is reset automatically and is managed according to the procedure described above 13 6 Cylinder exhaustion and cylinder pre exhaustion alarms To disable the cylinder exhaustion alarm installer menu gt options gt cylinder pre exhaustion alarm To set cylinder exhaustion warning maximum operating hours installer menu gt options gt cylinder lifetime warning setting 0 disables the alarm CAREL CAREL INDUSTRIES HQs Via dell Industria 11 35020 Brugine Padova Italy Tel 39 049 9716611 Fax 39 049 9716600 e mail carel carel com www carel com Agenzia Agency Wellness 0300060EN rel 1 1 16 12 2011
43. er covers onto the frame keeping it them slightly raised and tilted until it rests on the rear edges 2 tighten the screws on the top of the humidifier using a screwdriver Important in models UE025 to UE065 open the electrical compartment on the humidifier using the lock with slot Once having opened the packaging and removed the front cover of the humidifier make sure the following are included Cop O kit of screws with plugs for O kit code 98C565P009 of wall mounting connectors for the electronic board egr kk tik O kit code 98C565P012 of connector with label and cable gland for the connection of the utility cables light fans essences and sanitisation pump O filter code 98C565P016 for fill solenoid valve O kit code 98C565P018 of L1 models UE025 to UE065 only connectors for terminals with code FWHDCVO0000 non voltage free contacts return valve with connection pipe L1 UE025 to UE065 only angular plastic hose drain water connection Wellness O300060EN rel 1 1 16 12 2011 installer v gt U N CAREL 2 WATER CONNECTIONS T Important before proceeding disconnect the power supply Models UE001 to UE018 Models UE025 to UE065 installer Fig 2 a Water connections D 1 install a manual valve upstream of the installation to be able to cut off t
44. es from walls Important during operation the metal casing heats up and the rear part resting against the wall may reach temperatures in excess of 60 C 140 F Models UE001 to UE018 Models UE025 to UE065 Cen Wellness 0300060EN rel 1 1 16 12 2011 installer U gt U N 1 5 Wall mounting installer q gt q Y Fit the humidifier on the wall using the support bracket and the screw kit supplied for the dimensions in mm see Fig 1 d Assembly instructions 1 2 unscrew the wall bracket from the humidifier bracket fasten the wall bracket see Fig 1 e checking horizontal position with a spirit level if installed on a masonry wall the plastic anchor plugs dia 8 mm 0 31 and screws dia 5 mm x L 50 mm 0 19 x L 1 97 supplied can be used hang the appliance to the bracket using the slot on the top edge of the rear of the appliance secure the appliance to the wall through the hole in the centre on the rear of the unit For the weights and dimensions see Figs 1 a 1 b lie Wall mounting Models UE001 to UE065 bracket Fig 1 d Spacing of the holes on the wall Models UE001 to UEO18 lQ X a distance Models mm in UE001 to UE009 to v UE008 UEO18 X 270 10 7 y 591 23 3 Z 107 4 2 107 4 2 Z i Z 163 64 163 64 Fig 1 e Models UE025 to UE065
45. f the two thresholds continuously for 60 minutes or alternatively instantly if the value read is 3 times higher than the threshold To disable the alarm signal simply set the thresholds above the maximum value of the reading Overriding the conductivity of the supply water In conditions where the supply water has relatively low conductivity a higher conductivity value can be set installer menu gt water conductivity gt override conductivity In this mode if during the start up phase the water touches the high level sensors with consequent partial draining and the steam production has not yet reached the rated value the successive water fill cycles will last longer than the rated value so as to reach steady operation faster 13 4 Automatic draining The humidifier automatically drains and replaces some of the water contained in the cylinder to prevent an excessive concentration of salts following the evaporation process The drain pump is opened for a set time whenever the conductivity exceeds the maximum limit this situation is measured indirectly by evaluating the evaporation speed During the automatic draining phase the electrodes are off so as to prevent the drain water from carrying current Powered draining To enable powered draining installer menu gt drain options gt contactor OFF during drain Duration and frequency of the drain to dilute cycles The duration and the frequency of the drain to
46. from the tank to the drain corresponding to he drain pump O fill tank Check that there are no obstructions or solid particles and hat the conductivity measuring electrodes are clean remove any impurities and rinse O internal tubing kit Check that the pipes and hoses are free and clear of impurities remove any impurities and rinse A Important after having replaced or checked the water circuit make sure that the connections are tight Restart the unit and run a number of fill and drain cycles from 2 to 4 after which applying the safety procedure check for any water leaks Fuses in the auxiliary circuits Fuses UEO01 to 018 UE 025 to 065 FleF2 4 Afast blow 10 3x38 1 A fast blow 10 3x38 F3 1 A fast blow 5x20 ceramic 1A fast blow 10 3x38 F5 e F6 1 AT slow blow 5x20 glass 1 AT slow blow 5x20 glass AP1 e AP2 6 3 AT slow blow 5x20 ceramic 6 3 AT slow blow 5x20 ceramic 2 AT slow blow 5x20 glass min size cable 1 5 mm usibile 2 AT slow blow5x20 glass controllo min size cable 1 5 mm PF1 Tab 10 g CAREL 11 WIRING DIAGRAMS 11 1 Diagram of single phase models UE001 to UE009 Key i terminal black TR transformer LS high level electrodes contactor i xd a D F1 F2 primary fuses MS manual switch conductimeter zx FV fill valve F5 F6 PCOe fuses oO F3 fuse protection drain pump DP ne TAM ternal TAM Je F4 secondary fuses raim pump OMEN Ie 2 Utenze ut
47. hase models UE003 to UEO18 40 11 3 Diagram of three phase models UE025 to UE065 12 1 humiSteam models and electrical specifications 12 2 Technical specifications 12 3 Models of steam hoses 12 4 Models of concentrated jet steam distributors 12 5 Models of linear distributors 12 6 Controlling the board via network 13 1 Operating principle 13 2 Control principles 13 3 Supply water conductivity 13 4 Automatic draining 13 5 Automatic insufficient supply water management 13 6 Cylinder exhaustion and cylinder pre exhaustion alarms Wellness O300060EN rel 1 1 16 12 2011 CAREL 1 INTRODUCTION AND ASSEMBLY 1 1 humiSteam Wellness UEW 1 3 Opening the packaging Range of isothermal immersed electrode humidifiers with liquid crystal display for the control and distribution of steam odels available identifiable from the code shown on the product UEOO1 UE003 UE005 UE008 UE009 UEO10 UEO15 UEO18 steam production capacity up to 18 kg h 39 7 Ib h water connections under he base of the humidifier UE025 UE035 UE045 UE065 steam production capacity from 25 to 65 kg h 55 1 to 144 3 Ib h water connections on the side of the humidifier 1 2 Dimensions and weights Models UE001 to UE018 wer O make sure the humidifier is intact upon delivery and immediately notify the transporter in writing of any damage that may be d
48. he cylinder yl Off stop steam production no request or signalling of an alarm Fill filvalve operating Evaporationm steam production operating Drain drain pump operating Inact Drain total drain for inactivity Fre c lear new cylinder washing in progress Ha Emptuing manual drain Chk Fa Water fill water check from lack of water cylinder alarm Period FI Periodical drain for dilution E i i Stop bu Al steam production stopped by an alarm 5 9 Alarms screen Fig 5 e Indicates an alarm is active press to display Wellness O300060EN rel 1 1 16 12 2011 installer U gt U N 5 9a Main menu Buttons i User installer 2 Installer q gt q Y To access press PRG from the main screen i Keyboard lock Keyboard lock 2 High temp alarm 3 Clock 4 Scheduler i Regolation type 2 Utilities config Enable keyboard lock Threshold Delay Activate relay Hour Day Honth Year Format Week Day Scheduler 142 nz FF scheduler Scheduler 272 Set Scheduler Regolation type ciezi Working mode lect regolation al type Meas Unit Regolation type 275 Probe Configuration Weight probe 2 Regolation type 345 Regolation param T bs Hax Production 1 Essence h Fans Wellness O300060EN rel 1 1 16 12 2011 UP and DOWN navigation inside t
49. he modem Make sure that the access password PIN number is not enabled 4 8 Supervisory network J19 The humidifier is equipped with serial interface PCOS004850 for connections protocol Carel Modbus Winload nstead of the supplied they can be connected to a supervisory system via RS232 serial lines or FTT10 LON using the optional cards shown in the ollowing table optional cards characteristics supported protocols PCO1000WBO provides BACnet 8802 3 Ethernet BACnet BACnet IP and MS TP connectivity PCO1000BA0 Provides BACnet MS TP over RS485 BACnet PCO100OMDMO used for the direct interface of the CAREL for remote controller to an RS232 network with connections an external modem PCO10000F0 used to interface of the controller to LON Echelon an FTT10 LON network when suitably programmed Tab 5 a Connection is also possible to TREND systems using a card sold directly by TREND Wellness O300060EN rel 1 1 16 12 2011 installer amp Te V4 connection terminal block for RS 485 board Fig 4 s detail of the electronic board humidifier electrical compartment For the connecting remove the cover and connect cards optional connector J19 M2 mom rA rA I Y aj oeoese Fig 4 t Control of production from serial port BMS You can set the electronic control to use as a primary control
50. he proportional band The maximum production may be programmed between 20 and 100 of the rated value of the humidifier and between the 10 and 100 in series operation To set the set point and differential for the main control probe SET screen gt set point and proportional band The minimum production has an activation hysteresis hy equal to 296 of the range To check that the temperature measured by the probe is within certain preset values one alarm threshold can be set in independent control high temperature alarm threshold When these threshold are exceeded an alarm is activated after a set delay Produzione di vapore Steam production PO Pmin e ee Produzione di vapore Production of steam ST Fig 13 b Regolation probe Wellness O300060EN rel 1 1 16 12 2011 installer installer 13 3 Supply water conductivity Conductivity measurement and alarms The conductivity of the supply water is measured by the conductivity meter when the fill solenoid valve is opened Two alarm thresholds are available installer menu gt water conductivity gt warning alarm warning threshold default 1000 uS cm signal only without activating the alarm relay automatic reset when the condition is no longer present alarm threshold default 1250 uS cm unit shutdown with activation of the alarm relay gt The alarm is activated when the reading exceeds one o
51. he sub menus screens and range of values and settings ENTER confirm and save the changes made ESC to go back pressed repeatedly returns to the Main screen Essence 1 ies Enable output essence 1 Time OH Time OFF Hame 1 2e n Time OH Time OFF Hame z 373 Enable output essence 3 Time OH Time OFF Hame Fans 173 FAH SUPPLY Enable Far Mode Fan threshold Turn on delay Turn off delay Fans amp 2433 FAH EXTRACT Enable Fan Hode Turn on delay Turn off delay Fans A EMO DRYIMG Enable drying Fans Duration 24 Haintenance 3 Functional options 4 0rain options 5 Supervisory 1 Config restore CAREL Sanification Diszh Enable Type Cycle time Z Sanification Sanification CESTI Sanification time 1 Supply fan Extrac fan Steam product Sanificat Pump Sanification MIN ification time 2 Supply fan Extrac fan Steam product Sanificat Pump 4 Light Enable Light Mode Switch off delay Functional options 1 3 CYLINDER DURATIOH ilanninmg Duration limit SPECIAL FUHCTIOHS Time zwitch off Emptying due to foam Functional options 2 3 Alarm relay Conducibility limits Functional options 3 3 Wizard at restart Language Drain options t1723 Drain if request Inactivity period Drain options 223 Fercentage timing drain duration Drain freq Feriodical Shing perio Supervisor C123 I
52. he water supply O 2 connect the humidifier to the water supply On models UE001 to UE0018 use a hose with 3 4 G fittings see par Technical specifications page 41 compatible CAREL hose code FWH3415000 On models UE025 to UE065 connect the hose with the non return valve supplied code FWHDCV0000 to prevent the water inside the humidifier from coming into contact with the mains water O 3 install a mechanical filter to trap any solid impurities to be connected downstream of the tap O 4 connect a section of non conductive pipe or hose for draining resistant to temperatures of 100 C 212 F and with a minimum inside diameter of 40 mm 1 6 5 prepare a funnel to interrupt continuity in the drain line 6 connect a drain trap to prevent the return of bad odours minimum inside diameter 40 mm 1 6 O 7 inmodels UE025 to UE065 connect a drain hose from the bottom tank of the humidifier this can run into the drain funnel oo A Important when installation is completed flush the supply hose for around 30 minutes by piping water directly into the drain without sending it into the humidifier This will eliminate any scale or processing residues that may block the drain pump and cause foam when boiling Wellness O300060EN rel 1 1 16 12 2011 10 CAREL Fittings provided for the water connections Modelli UEO01 UE018 Modelli UEO25 UE065 Key A supply water inlet B drain water outlet
53. hone cable up to 50 m distance 2 EMC filters code 0907858AXX to be applied to the ends of the telephone cable 3 remote display terminal Remote connection of the terminal up to 200 m humiSteam Wellness J18 0000000 SC Da 30 wi LEM 00000900 90 90 OCN 1 telephone cable up to 0 8 m distance 2 CAREL TCONN6J000 board 3 pinstripJ14 and J15 in position 1 2 power supply available on the telephone connectors A B and C and screw SC 4 WG20 2 shielded cable with 3 twisted pairs to move the display terminal up to 200 m away Connection to the TCONN6JOO board terminal SC function 0 EARTH shield 1 VRL 2 GND 3 RX TX 4 RX TX 5 GND 6 VRL 5 remote display terminal 19 The humidifier can be configured to send SMS message for alarms and malfunctions see menu installer supervisor GSM protocol humiSteam Wellness Fig 4 r inside humidifier electrical compartment Key 1 electronic board PCOIOOMDMO to be connected to connector J19 on the humidifier board CAREL GSM kit PLWOPGSMOO made up of 2 amodem 2 b antenna with magnetic base 2 c serial cable 2 d power supply 3 SIM card to be inserted in t
54. hree phase models Fig 4 c view inside unit electrical compartment A Important connect the yellow green cable to the earth point PE 4 3 Control signals M2 1 M2 8 M7 1 M7 2 Steam production by the humidifier is enabled or controlled For connection of control signals use the connection kit supplied in the packaging and run the cables from the humidifier through the cable gland Fig 4 a or 4 b Depending on the type of signal used steam production can be enabled and or managed in different ways Enable steam production using REMOTE CONTACT ON OFF action e jumper outputs M7 1 and M7 2 connect outputs M2 7 and M2 8 to a remote contact e g switch timer I I I fosssssss E I M2 MZ M8 I I Puc SIR cn MEM CORE ce HS SOME oY ime Fam nh 2 1 M 2 2 M2 3 M24 M2 5 M2 6 M 2 7 M 2 8 M 7 1 M 7 2 I osoeoecelsejeg e e T Fig 4 d Wellness O300060EN rel 1 1 16 12 2011 installer CAREL HUMIDISTAT ON OFF action CONTROL WITH TWO CAREL PROBE connect outputs M7 1 and M7 2 to a humidistat jumper outputs M2 7 and M2 8 or connect to a remote contact jumper outputs M2 7 and M2 8 connect outputs M2 1 M22 and M2 3 to main probe ee i connect second probe to terminals M2 3 M2 5 and M2 6 O
55. humiSteam Wellness CAREL humidifiers for steam baths Welltes CAREL humiSteam n User manual LEGGI E CONSERVA QUESTE ISTRUZIONI lt READ AND SAVE THESE INSTRUCTIONS Integrated Control Solutions amp Energy Savings CAREL WARNINGS The CAREL humidifiers are advanced products whose operation is specified in the technical documentation supplied with the product or can be downloaded even prior to purchase from the website www carel com Each CAREL product in relation to its advanced level of technology requires setup configuration programming commissioning to be able to operate in the best possible way for the specific application The failure to complete such operations which are required indicated in the user manual may cause the final product to malfunction CAREL accepts no liability in such cases The customer manufacturer developer or installer of the final equipment accepts all liability and risk relating to the configuration of the product in order o reach the expected results in relation to the specific final installation and or equipment CAREL may based on prior agreements act as a consultant or the installation commissioning use of the unit however in no case does it accept liability for the correct operation of the humidifier and the final installation if the warnings or suggestions provided in this manual or in other product technical documents are not heeded In addition to observing the above wa
56. ification 01 R W Status fan extraction during the second cycle of sanification 02 R W Enable pump during the first cycle of sanification 03 R W Enable pump during the second cycle of sanification 04 R W anual mode Light Digital Output pCOE 05 R W anual mode Fan immission Digital Output 2 pCOE1 06 R W anual mode Fan extraction Digital Output 3 pCOE1 07 R W anual mode Essence 1 Digital Output 4 pCOE1 08 R W anual mode Essence 2 Digital Output 1 pCOE2 09 R W anual mode Essence 3 Digital Output 2 pCOE2 0 R W anual mode pump sanification Digital Output 3 pCOE2 1 R W anual mode not used Digital Output 3 pCOE3 2 R Status light OFF ON Analog output 2 used as digital 0 1000 3 R Status Fan immission OFF ON 4 R Status Fan extraction OFF ON 5 R Status pump essence 1 OFF ON 6 R Status pump essence 2 OFF ON 7 R Status pump essence 3 OFF ON 8 R Status pump sanification OFF ON 9 R Status digital output 4 pCOE2 OFF ON non used 20 R pCOE Digital Inpu 21 R pCOE Digital Input 2 22 R pCOE Digital Input 3 23 R pCOE Digital Input 4 24 R pCOE2 Digital Inpu 25 R pCOE2 Digital Input 2 26 R pCOE2 Digital Input 3 27 R pCOE2 Digital Input 4 Tab 12 g 47 Wellness 4 0300060EN rel 1 1 16 12 2011 installer CAREL jr read R write integer variables Modbus REGISTERS
57. il TAM configurations and connections transformer for measuring the current A Important the configurations and connections are already made by CAREL and no changes are required The following diagrams represent possible connection modes and may be useful in the event of serious electrical malfunctions on the humidifier All operations must only be performed by qualified personnel improper use may cause serious damage one cable turn one turn of the two two cable turns of the one cable in double three cable turns of the cables of the same phase same phase turn mode same phase LN 4 Fig 12 a Fig 12 b Fig 12 c Fig 12 d Fig 12 e A Important toavoid interference separate the power cables from the probe cables Wellness O300060EN rel 1 1 16 12 2011 42 CAREL 12 2 Technical specifications technical specifications UEX models UE001 UE003 UE003 UE005 UE005 UE008 UE009 UEO10 UEO15 UEO18 UEO25 UEO35 UEO45 UE065 steam connection 230V 22 30 0 9 1 2 30 1 2 1x40 1x1 6 2x40 2x1 6 dia mm in 400 V 22 30 0 9 1 2 30 1 2 1x40 1x1 6 2x40 2x1 6 outlet pressure limits Pa PSI 0 1500 0 0 218 0 1300 0 0 188 0 1350 0 0 196 0 2000 0 0 290 supply water connection 3 4 G temperature limits C F 1 to 40 33 8 to 104 pressure limits MPa 0 1 to
58. ilities PEPER REE PERE os es ee ee EEE 5 EEESESESEMESES EI EE ESES TR e Q Q Q OQ Q Q Q O Q Q s 3323f 2 RP SESS T o zx 230238 N 9 lo 55 8g lt 5 tt zr 5 S 9 a3 8t TVNOIS WNYSLXS xi 2 2 GNE mr ei Lead n lololol i salele tlle Ex VAN oom uu melal la gt a a Ja 2 gt LI ojojolojolojojo ojo o lOo O O s g Wi I Tr S L APF2 APF1 STEAM BOILER UNIT INQUE CELLE Srv QF e vo Le 3 en 5 92 n m x tene ai Attention for TAM configurations and connections see par 12 1 39 Wellness 0300060EN rel 1 1 16 12 2011 11 2 Diagram of three phase models
59. lenoid valve 3 check that the steam outlet is not operating with excessive backpressure preventing the flow of water into the cylinder by gravity 4 check that the steam outlet hose is not choked and that there are no pockets of condensate Alarmi Ed Drain alarm drain malfunction check the water drain circuits and the Manual active Stop production QU Drain alarm correct operation of the electric drain Cylinder Off pump and check the condition of the filter inside the cylinder D Nn Alarmi EL Low current power not available with the unit off and disconnected Manual active Stop production Low current alarm when the unit is from the mains check the electrical CCylinder Off activated no steam is connections inside produced Alarmi EH High current excess current in 1 check the operation of the electric Manual active Stop production High current alarm the electrodes drain pump Cylinder Off probable fault with 2 check the seal of the supply the electrodes or solenoid valve when not energised water temporarily 3 drain some of the water and too conductive restart especially when 4 check for bridges between the restarting after a electrodes short stop 5 cylinder replacement and or maintenance Alarm EC High high conductivity of 1 check the limit threshold set Manual active Stop production High conductivity conductivity the supply water 2 switch the unit off and clean the Cylinder OTT alarm electrodes that measure of the
60. linder make sure a active Cylinder boiling softener is not used if so use another source of water or reduce the softening Warning CF Cylinder being __ signal that the perform maintenance and or replace Manual nat signal only Fre erhauztion depleted cylinder life is ending the cylinder active cylinder Alarm EU Cylinder full signal that the with the unit off Manual active Stop Cylinder full cylinder is full with 1 check for any leaks from the fill production the unit off solenoid valve or the condensate return from the hose check that the level sensors are clean Warning CL Cylinder depleted cylinder depleted perform maintenance and or replace Manual active Stop Exhaustion cylinder signal the cylinder production Warning CY Maintenance cylinder good perform maintenance and or replace Manual nat signal only Cylinder recommended operating hour limit the cylinder reset counter active jdaintenance exceeded See Maintenance Recommended menu Alarmi Mr Maintenance maximum cylinder replace the cylinder anual active Stop Cylinder required operating hours reset counter production laintenance exceeded See Maintenance landa tory menu Clock Board Fault Clock error backup battery replace the controller anual nat signal only completely active discharged or general problem with the clock Alarmi utility board utility board offline connect the board missing Automatic active signal only utility board 1 or 2lofflineorFault jorFault utility
61. losses of data and information costs o replacement goods or services damage to things or people downtime or any direct indirect incidental actual punitive exemplary special or consequentia damage of any kind whatsoever whether contractual extra contractual or due to negligence or any other liabilities deriving from the installation use or impossibility to use the product even if CAREL or its subsidiaries are warned of the possibility of such damage DISPOSAL The humidifier is made up of metal parts and plastic parts In reference to European Union directive 2002 96 EC issued on 27 January 2003 and the related national legislation please note that 1 WEEE cannot be disposed of as municipal waste and such waste must be collected and disposed of separately 2 the public or private waste collection systems defined by local legislation must be used In addition the equipment can be returned to the distributor at the end of its working life when buying new equipment 3 the equipment may contain hazardous substances the improper use or incorrect disposal of such may have negative effects on human health and on the environment 4 the symbol crossed out wheeled bin shown on the product or on the packaging and on the instruction sheet indicates that the equipment has been introduced onto the market after 13 August 2005 and that it must be disposed of separately 5 in the event of illegal disposal of electrical and electronic waste
62. me generale 0 R Allarme supervisore non connesso 1 R Umidostato 2 R remote On off 3 R high conductivity alarm 4 R high conductivity warning 5 R cylinder high current alarm 6 R cylinder low current alarm 7 R cylinder lack of water alarm 8 R cylinder low production alarm 9 R cylinder drain alarm 20 R cylinder full without demand alarm 21 R cylinder maintenance due alarm timed 22 R cylinder pre exhaustion warning 23 R cylinder foam warning 24 R cylinder totally exhausted warning 25 R cylinder maintenance due warning timed 37 R Alarm probe 1 38 R Alarm probe 2 39 R high temperature warning 40 R ow temperature warning 42 R hour counter alarm 43 R W Enabling ON OFF from supervisor 1 enabled 44 R W ong inactivity drain enabled 0 disabled 45 R W otal periodical flush enabled 0 disabled 46 R W Enable periodic drain 48 R W dilution drain with contactor opened 1 enabled 0 disabled 49 R W warnings for pre exhaustion and complete exhaustion 1 enabled 0 disabled 50 R W Enable operation of the humidifier 52 R W alarms reset from supervisor 53 R W alarms reset 55 R W cylinder manual drain 1 on 0 off 57 R W cylinder cleaning cycle 1 on 0 off 59 R W Change hour system ch 60 R W Change minut system ch 6 R W Change day system ch 62 R W Change month system ch 63 R W Change year system ch 64 R W State Digital input level liquid cylinder 0 Normal 1 Hight 65 R W Operation Mode 0
63. nal tenths of a percentage Temper tenths of C F humidity tenths of RH Variable Serial Digital 10 warning SERIAL OFFLINE Parameter Installer Supervisor Supervisor Connect Offline al Delay or via serial Variable nonvolatile serial Full 108 SERIAL OFFLINE alarm detection time in seconds default 60 Stop production from serial port BMS You can stop the output from the serial port In addition to the detention serial there are also the following stops on off Terminal on off By remote contact If even a single firm is active production stops To stop the production serial follow these steps Parameter Installer Supervisor Supervisor Connect Enable ON OFF from supervisor or via serial non volatile digital serial Variable 81 default 0 set to 1 Set to Yes Variable volatile digital serial 8 ON OFF serial default off 0 set to 0 to stop 1 for non stop production Modbus protocol The protocol Modbus is available by selecting from the menu installer mask supervisor Chapter 13 6 shows a list of variables and the corresponding addresses For multiple read writes the maximum number of Register or Coil variables is 20 The following functions are available B READ COIL STATUS 1 used to request the status ON or OFF of a certain number of Coil variables binary 1 bit starting from the specified address B READ INPUT STATUS 2 B READ H
64. ndensate drain hoses code 1312353APG A Important the drain trap in the condensate drain hose must be filled with water before starting the humidifier Example of correct and incorrect installation of the steam hose and condensate drain hose SI NO Wellness O300060EN rel 1 1 16 12 2011 CAREL Final checks mer he steam outlet hoses run upwards and the distributor has a minimum incline of 2 upwards see Fig 3 c he ends of the hose are tightened to the fittings with metal clamps he curves in the tubing are sufficiently wide radius gt 300 mm 11 8 so as to not cause bending or choking he steam hose has no pockets or traps for condensate to form he paths of the steam and condensate hoses are as described in this chapter see Fig 3 d he length of the steam hose is no greater than 4 metres 13 1 feet he incline of the steam hose is sufficient to allow correct draining of he condensate 20 for the upward sections 5 for the downward sections he incline of the condensate hose is at least 5 at every point he condensate hose always follows a downwards path and features a drain trap filled with water before starting operation to avoid steam being released OO 00 00 0 oo Fig 3 d CAREL 4 ELECTRICAL CONNECTIONS 4 1 Preparing the electric cableways Models UE001 to UEO18 outside unit bottom view inside unit top view
65. nds 10 237 RW pCOE1 Type analogic input 1 and 2 11 238 R W pCOE1 Type analogic input 3 and 4 12 239 R W pCOE2 Type analogic input 1 and 2 13 240 RW pCOE2 Type analogic input 3 and 4 Tab 12 h Wellness O300060EN rel 1 1 16 12 2011 48 CAREL 13 TECHNICAL APPENDIX 13 1 Operating principle mmersed electrode humidifiers manufacture steam by boiling the water contained inside the cylinder The heat required to boil the water is produced by passing an electrical current through the cylinder This is done by applying a voltage to the electrodes immersed in the water nitially when the cylinder is new or has just been cleaned the current depends almost exclusively on the type of supply water the more salts in the water the higher the current and the required steam production is achieved quicker Over time the salt deposits in the cylinder increase these do not evaporate with the water helping achieve the rated production In steady operation the level of production required is maintained automatically by controlling the current input adjusting the evel of water in the cylinder The salts that deposit over time cause the progressive depletion of the cylinder To avoid excessive accumulation the humidifier automatically drains and replenishes a certain quantity of water ate set intervals 13 2 Control principles ON OFF Control The action is all or nothing activated by an external contact that consequentl
66. nitisation If ON OFF terminals are not closed all the internal and external devices essences managed by the controller will be disabled with the exception of the drain pump for emptying the unit after extended periods The humidifier features of a terminal block for connecting the utilities located under the electronic board see the following figure for the Note in industrial environments IEC EN61000 6 2 the cables connections leaving the unit must not exceed 30 m in length except for the main probe terminals M2 pin 1 2 3 4 5 6 the remote ON OFF digital Depending on the type of connection the required voltage is made input terminal M2 pin 7 8 and cable shields for RS485 communication Di for the outputs to the utilities 12 V 24 V 230 V or voltage free contact Fig 4 m detail of utilities board humidifier electrical compartment Legenda A light L L B supply fan VI VI C exhaust fan VE VE D sanitisation pump PS PS E essence pump 3 P3 P3 F essence pump 2 P2 P2 G essence pump 1 P1 P1 17 Wellness O300060EN rel 1 1 16 12 2011 Types of utility connection Utilities powered at the same voltage The humidifier supplies power to and activates the utilities connected at the same voltage This is done by applying a 12 V 24 V or 230 V power supply to terminals AP1 and AP2 Procedure insert the terminal block supplied code 98C565
67. of foam affecting the operation of the unit do not add disinfectants or anticorrosive compounds to the water as these are potential irritants the use of well water industrial water or water from cooling circuits and in general any potentially chemically or bacteriologically contaminated water is not recommended 2 2 Drain water this contains the same substances dissolved in the supply water however in larger quantities it may reach a temperature of 100 C 212 F itis nottoxic and can be drained into the sewerage system Wellness O300060EN rel 1 1 16 12 2011 CAREL CAREL 3 STEAM DISTRIBUTION For the correct delivery of steam a steam distributor must be used sized according to output of the humidifier In addition the distributor must be installed in a part of the steam bath that is easily reached by the hoses running from the humidifier see Fig 3 b as an installation example 3 1 CAREL jet distributors SDPOEMOO These can be fitted horizontally or vertically hole facing upwards See page 42 for the models of distributors Assembly instructions see Fig 3 a make a series of holes on the wall according to the distributor drilling template insert the distributor fasten the flange using 4 screws 50 50 __ 30 22 A E i o8 oo BID ce Fig 3 a Key steam inle condensate drain steam outlet the dimensions of the h
68. ole vary depending on the models of distributor model SDPOEMOO00 hole made manually up to 30 mm 1 2 in diameter model SDPOEMOO 2 diameter of the hole 12 mm 0 5 model SDPOEM0022 diameter of the hole 22 mm 0 9 D drilling template Ap gt Note if steam hoses with an inside diameter of 30 mm 1 2 are used remove the 22 mm 0 9 steam inlet section 3 2 CAREL linear distributors for air ducts DP DRO Install away from obstacles curves branches changes in cross section grills filters fans Minimum distance between the distributor and the obstacle 1 1 5 m 3 3 4 9 ft Increase the distance if the air speed increases in the duct the relative humidity of the air increases before and after humidification the turbulence decreases See page 42 for installation examples 13 Assembly instructions see Fig 3 b make a series of holes on the wall according to the distributor drilling template included in the packaging with the distributor fasten the flange using 4 screws im 1 L shaped mounting support where featured 2 flange gasket 3 steam inlet ZA 4 condensate drain B 5 screw diameter see the instruction sheet supplied with the distributor 6 length depending on the model of distributor see par 10 5 page 42 7 angle around 2 for draining the condensate 8 diameter of
69. or DOWN to change the value within the options range Enable cutpout YES NO NO ENTER to confirm and move the cursor to the next value essence 2 ESC to return to the installer menu Time On 0 60 0 sec Time Off 0 999 0 sec Hame AME ESSENCE ESSENCE 2 7 1 Type of control Essence3 3 3 parameter range default U M Setting type of control type of signal unit of measure and in the Enable outpout YES NO NO models with two cylinders choice between parallel sequence or series essence 3 sequence Time On 0 60 0 sec Time Off 0 999 0 sec Regolation Type C1S5i Hame NAME ESSENCE ESSENCE 3 Vau mode STAN e modulating The essences are dispensed in steam bath when the humidifier is in 7 STEP steam production step production and the temperature reaches 70 of set point Select ONETEMPERATURE temperature control with one For example 50 C set point with the essence will be provided when Regulation PROBE probe the humidifier is in production and the measured temperature exceeds PROPORTIONAL proportional control with signal 35 C set from external controller TWO TEMPERATURE temperature control with two Warning Make sure the pump is properly connected external PROBE probes With possibility of essences adjustment on the average between the two FANS 1 3 ON OFF SIGNAL adjustable thermostat parameter range default U M Appears only if MODE STEP FAH SUPPLY FUNCTION Enable fan YES NO NO Signal type NTC default Ho
70. probe 1 according to the chosen units 2 R W minimun scale probe 1 3 R W maximun scale probe 1 4 R W offset probe 5 R current production kg h 6 R value probe 2 according to the chosen units 7 R W minimun scale probe 2 8 R W maximun scale probe 2 9 R W offset probe 2 10 R current production kg h 11 R total actual current A 12 R cylinder actual current A 15 R W Setpoint of temperature valid if they are active scheduler Global Setpoint 16 R W rH differential 20 R W regolation differential 21 R W dehumidification offset 22 R W dehumidification differential 26 R Probe Input 1 input value NOT SCALE 27 R Probe Input 2 input value NOT SCALE 28 R pCOE1 analog input 1 29 R pCOE1 analog input 2 30 R pCOE1 analog input 3 31 R pCOE1 analog input 4 33 R pCOE2 analog input 1 34 R pCOE2 analog input 2 35 R pCOE2 analog input 3 36 R pCOE2 analog input 4 Tab 12 f 45 Wellness O300060EN rel 1 1 16 12 2011 installer CAREL D lettura R variabili digitali Modbus COILS CAREL Modbus scrittura W 1 R Contactor 2 R Fill valve 3 R Drain lt 4 R W Abilita ON OFF da supervisore O 5 R W Abilita regolazione da supervisione TO 7 R Stato deumidifica on off ta 8 R Allar
71. q e ME 8 2 i amp a u a a a a dA 2 gt n mm e steam outlet mm in 22 22 30 30 30 30 30 30 40 40 40 2x40 2x40 0 95 0 9 1 2 1 2 11 2 11 2 11 2 11 2 1 6 1 67 1 1 6 2x1 6 2x1 6 max capacity Wis 3 5 8 9 10 15 18 25 35 45 45 65 kg h Ib h 2 2 3 3 66 11 17 6 19 8 22 1 33 39 7 55 1 77 2 99 2 99 2 143 3 CAREL DP linear distributors cod max length isteam capacity mm in inlet Kg h mm in Ib h DP035D22RO 22 0 9 4 8 8 332 13 1 1 1 DP045D22R0 22 0 9 6 13 2 438 17 2 1 1 DP060D22R0 22 0 9 9 19 8 597 23 5 1 1 DP085D22RO 22 0 9 9 19 8 835 32 9 1 1 DP035D30R0 30 1 2 15 11 343 13 5 1 DP045D30R0 30 1 2 18 17 6 427 16 8 1 1 DP060D30RO 30 1 2 2 26 5 596 23 5 1 1 1 1 DP085D30RO 30 1 2 8 39 7 850 33 5 1 1 1 1 1 1 2 DP105D30R0 30 1 2 8 39 7 048 41 3 1 1 1 1 1 1 2 DP125D30RO 30 1 2 18 39 7 245 49 1 1 1 1 1 1 2 DPO85D40RO 40 1 6 25 55 1 834 32 8 1 Quy Oy fr DP105D40RO 40 1 6 35 77 2 015 40 1 2 2 2 DP125D40RO 40 1 6 45 99 2 022 40 2 1 1 1 2 2 DP165D40RO 40 1 6 45 99
72. quest for slave units 4 ALARM RELAY STEAM BOILER UNIT DARAI RRS SSF x ce xe swo YO ee QN ea Fig 11 c Al Wellness O300060EN rel 1 1 16 12 2011 OZ dY S l POWER SUPPLY L2 L3 QOO L1 Ot Ojo bi I I L installer CAREL 12 GENERAL FEATURES AND MODELS 12 1 humiSteam models and electrical specifications The following table lists the electrical data relating to the power supply of the various models and the specifications of each Note that some ED models may be powered at different voltages obviously with different power input and steam production n TN power supply rated specifications a model steam power code voltage current TAM configuration cable line fuses A wiring diagram production kW V type A mm type Fig kg h UE001 15 1 1 D 230 1 49 3a 100 15 0 A fast blow 2 1 UE003 3 22 D 230 1 9 8 3 d 300 2 5 6 A fast blow 2 1 230 3 5 6 3 a 00 2 5 6 A fast blow 2 2 L 400 3 32 3 d 100 15 0 A fast blow 2 2 UE005 9 37 D 230 1 16 3 3e 300 6 0 32 A fast blow 2
73. r CAREL declines all liability for the failure to send or receive SMS 29 Wellness O300060EN rel 1 1 16 12 2011 installer U gt U WY A carried out by qualified personnel From the main screen press PRG to access the main menu DOWN to select the Maintenance menu ENTER UP or DOWN to enter the password 77 ENTER to confirm and access the Maintenance menu Maintenance menu screens CAREL 8 MAINTENANCE MENU Important the operations described in this menu must only be 8 3 Manual procedure A Important these operations must only be performed by qualified personnel incorrect use may cause serious damage These procedures are used to manually test the main functions and operations of the humidifier closing of the contactor contactors opening of the water fill valve activation of the drain pump alarm relay 1 Config restore activation fans essences light pump sanification 2 System info 3 Manual procedure Manual procedure 1 2 4 Cylinder substitution parameter display range S Alarm history manual procedure Y N Contactor ON OFF fill ON OFF drain ON OFF 8 1 Config resore Bier MOF Functions Manual procedure 2 2 save the set configuration parameter display range load the saved configuration S
74. r F1 F2 URKFH10000 1 b Fuse holder F3 F5 F6 AP1 AP2 UEKFH10000 4 b F1 F2 230 to 400 Vac power fuses UEKFUSE100 see electrical diagram F5 F6 Fusibile pCOe 0605615AXX see electrical diagram AP1 AP2 Morsetto fusibile 0605595AXX gt see electrical diagram F3 Pump fuse UEKFUSE200 see electrical diagram F4 Transformer secondary fuse UEKFUSE400 see electrical diagram Connection cable between terminal and S90CONN002 electronic controller Tab 10 a To make an order specify the complete product code and the serial number o your humidifer oD zz board version n OA basic version up to UE65 model gt 01 65 kg h U v voltage Ca x revision i 0 single packing 1 multiple packing Table of spare part codes single phase cylinders UE001 to 009 electrode and gasket kit Model UEO001 UE003 UE005 UE009 STANDARD disposable cylinders 200 230 Vac 1 conductivity 350 to 1250 uS cm BLOSIFOOH2 BLOS1F00H2 BLOS2EOOH2 BLOS3FOOH2 SPECIAL disposable cylinders 200 230 Vac 1 conductivity 75 to 350 pS cm BLOSIEOOH2 BLOS1E00H2 BLOS2E00H2 BLOS3EQOH2 SPECIAL openable cylinders 200 230 Vac 1 conductivity 75 to 350 uS cm BLCSTEO0W2 BLCSTEOOW2 BLCS2E00W2 BLCS3EQOW2 200 230 Vac 1 conductivity 350 to 1250 uS cm BLCS1FOOW2 BLCSIFOOW2 BLCS2E00W2 BLCS3FOOW2 Electrode and gasket kit 200 230 Vac 1 conductivity 75 to 350 uS cm KITBLCS1E2 KITBLCS2E2 KITBLCS2E2 KITBLCS3E2 200 230 Vac 1 conductivity 350 to 1250 uS cm KITBLCS1F2 KITBLCS2F
75. r tenths of C F 32 60 RW percentage of set point for the definition of the band activation 33 61 R Version software 34 62 R Number version 35 63 R day release version 36 64 R month release version 37 65 R year release version 38 66 R version BOOT 39 67 R release date BOOT 40 68 R Type of umidifiee 41 69 R Number essence 42 70 R Numero actual essence 43 71 RW Time on for activation pump essence 1 44 72 RW Time off for activation pump essence1 45 73 RW Time on for activation pump essence2 46 74 RW Time off for activation pump essence2 47 75 RW Time on for activation pump essencea3 48 76 RW Time off for activation pump essence3 81 209 R Software version variable compacted to Humiset CarelJob 96 224 R W delay activation cycle Sanification seconds 97 225 RW Duration in minutes of the first cycle of sanification 98 226 RW Duration in minutes of the second cycle of sanification 99 227 RW Production during the first cycle of sanification 00 228 RW Production during the second cycle of sanification 01 229 RW duration power immission fan in automatic periodic mode 02 230 RW ime off immission fan in automatic periodic mode 05 233 R value read by probe and weighed about two probes if enabled probe two 06 234 R value read by probe and weighed about two probes if enabled probe two limitated to 0 07 235 R W ode automatic for fan extraction 0 Periodic 1 Setpoint 2 Schedular 08 236 RW Delayed alarm signal supervisor disconnected Default 60 seco
76. rain YES NO YES SANIFICATION 3 3 Inactivity period 1 to 199 3 d days parameter range default UM t 3 Sanification Timez Drain options 2 2 Supply fan ON OFF OFF parameter range default UOM exaust fan ON OFF OFF Percentage timing Drain 50 to 200 100 steam production 0 100 100 duration sanification pump ON OFF OFF Drain freq 50 to 200 100 Feriodical drain YES NO NO Washing periods 1to 120 24 h hours LIGHT parameter range default U M Enable light YES NO NO Mode Manual Automatic Man Switch off Delay 0 199 0 min The activation mode is manually performed by screen Rapid Selection In AUTO mode the light stays on until the end of the last time slot daily ON then turns off with any delay selectable The light may be off the screen Rapid Selection even if in automatic mode Wellness 0300060EN rel 1 1 16 12 2011 28 CAREL 7 5 Supervisory Supervisory 1 2 parameter range def UOM ident number for 0 to 200 1 BMS net Baud rate 1200 2400 4800 9600 19200 Bps 19200 Protocol CAREL MODBUS CAREL LON RS232 GSM WINLOAD Time offline YES NO NO By setting the GSM protocol when alarms are activated the humidifier sends an SMS short message service to the mobile telephone number set Supervisory 2 2 parameter range def UOM Enable supervisory YES NO NO amen 3 Enable supervisory YES NO NO regulation A
77. ram PF1 controller fuse 0605604AXX Connection cable between terminal and S90CONN002 electronic controller Tab 10 d To make an order specify the complete product code and the serial number of your humidifer zz board version OA basic version up to UE65 model 01 65 kg h v voltage x revision i 0 single packing 1 multiple packing Table of spare parts for standard and special cylinders UE025 to UE065 Description UE025 UE035 UEO45 UE065 STANDARD disposable cylinders 200 230 V 3ph cylinder conductivity 350 to 1250 uS cm BLOT4COOH2 BLOT4B00H2 BLOT5AO0H1 400 V 3ph cylinder conductivity 350 to 1250 uS cm BLOTADOOH2 BLOT4DOOH2 BLOT4C00H2 BLOT5COOHO SPECIAL disposable cylinders 200 230 V 3ph cylinder conductivity 75 to 350 uS cm BLOT4B00H2 BLOT4B00H2 BLOT5AO0H1 400 V 3ph cylinder conductivity 75 to 350 uS cm BLOT4COOH2 BLOT4COOH2 BLOT4BOOH2 BLOT5BOOHO SPECIAL openable cylinders 200 230 V 3ph cylinder conductivity 75 to 350 uS cm BLCT4B00W2 BLCT4BOOW2 BLCT5A00W1 200 230 V 3ph cylinder conductivity 350 to 1250 uS cm BLCTACOOW2 BLCT4BOOW2 BLCT5AO00W1 400 V 3ph cylinder conductivity 75 to 350 uS cm BLCT4COOW2 BLCT4COOW2 BLCT4B00W2 BLCT5BOOWO 400 V 3ph cylinder conductivity 350 to 1250 uS cm BLCT4D00W2 BLCT4D00W2 BLCT4COOW2 BLCT5COOWO Electrode and gasket kit 200 230 V 3ph cylinder conductivity 75 to 350 uS cm KITBLCT4B2 KITBLCT4B2 KITBLCT5A0 Ed 200 230 V 3ph cylinder conductivity 350 to 1250 uS
78. re considered improper CAREL declines all liability for any such unauthorised use Do not attempt to open the humidifier in ways other than those specified in the manual Observe the standards in force in the place where the humidifier is installed Keepthe humidifier out of the reach of children and animals Do not install and use the product near objects that may be damaged when in contact with water or condensate CAREL declines all liability for direct or indirect damage following water leaks from the humidifier Do not use corrosive chemicals solvents or aggressive detergents to clean the inside and outside parts of the humidifier unless specifically indicated in the user manual Do not drop hit or shake the humidifier as the inside parts and the linings may be irreparably damaged CAREL adopts a policy of continual development Consequently CAREL reserves the right to make changes and improvements to any produc described in this document without prior warning The technical specifications shown in the manual may be changed without prior warning The liability of CAREL in relation to its products is specified in the CAREL genera contract conditions available on the website www carel com and or by specific agreements with customers specifically to the extent where allowed by applicable legislation in no case will CAREL its employees or subsidiaries be liable for any lost earnings or sales
79. remote contact DO 9 D D 0 amp o f connect outputs M2 1 and M22 to an external controller The humidifier can be programmed to receive one of the following signals Voltage 0 to 1 Vdc 0 to 10 Vdc 2 to 10V E B Current 0 to 20 mA 4 to 20 mA asl Fig 4 i CAREL NTC probe connection I jumper outputs M2 7 and M2 8 or connect to a remote contact ca mz ms connect the NTC probe to terminals M1 2 M22 a I I I 4 connect the second NTC probe if available to terminals M2 5 M2 6 M21M22 M23 M24 M25 M2 6 M27 M28 DopspQoeso Sem Sete ee eee 1 Oi oO 3 i 5 s ut o le l Aaaa e He BY Fig 4 9 090SD09E 0E 0 Fig 4 j Wellness O300060EN rel 1 1 16 12 2011 16 CAREL CAREL PROBES AVAILABLE 4 4 Alarm contact M6 1 M6 3 room code ASETO30001 Contact available for the remote signalling of one or more alarms If non CAREL probes are used check voltage signal 0 to 1 Vdc 0 to 10 Vdc 2 to 10 Vdc terminal M2 1 GND M2 2 current signal 4 to 20 0 to 20 mA terminal M2 4 GND M2 6 In addition depending on the type of power supply 15 Vdc terminal M2 3 1Vdc 135 ohm terminal M2 4 Input probe configuration pin strip connectors JS5 JS6 e Fig
80. rnings and suggestions the following warnings must be heeded for he correct use of the product DANGER OF ELECTRIC SHOCK The humidifier contains live electrical components Disconnect the mains power supply before accessing inside parts or during maintenance and installation DANGER OF WATER LEAKS The humidifier automatically and constantly fills drains certain quantities of water Malfunctions in the connections or in the humidifier may cause leaks DANGER OF BURNS The humidifier contains high temperature components and delivers steam at 100 C 212 F h Important e The installation of the product must include an earth connection using the special yellow green terminal available in the humidifier The environmental and power supply conditions must conform to the values specified on the product rating labels The product is designed exclusively to humidify rooms either directly or through distribution systems ducts Only qualified personnel who are aware of the necessary precautions and able to perform the required operations correctly may install operate or carry out technical service on the product Only water with the characteristics indicated in this manual must be used for steam production All operations on the product must be carried out according to the instructions provided in this manual and on the labels applied to the product Any uses or modifications that are not authorised by the manufacturer a
81. s an Rapid Selection screens from Simple screen selection of type of essence ENTER PRG move the mask Simple to Main and vice versa 6 DOWN decrease the set point 5 5 Simple screen It is activated deactivated by pressing PRG and ENTER simultaneously Fig 5 b symbol function 1 day and month 2 set point temperature can be modified using the UP or DOWN button 3 temperature inside the steam measured by the probe probes 4 hour and minutes 5 time bands set 6 light on inside the steam bath Essence eg essence enable delivered when the humidifier produces Mint steam may be changed or disabled by pressing ENTER All other buttons are disabled Wellness O300060EN rel 1 1 16 12 2011 22 5 6 Main screen Fig 5 c symbol function 1 set point temperature can be modified using the UP or DOWN button 20 temperature inside the steam measured by the probe probes 3 light on inside the steam bath 4 time bands set 5 steam production 6 supply fan on 7 exhaust fan on 8 when moving indicates the operation of the fans when still indicates fan enable but in stand by Essence essence enable delivered when the humidifier produces steam e g Mint The following screens can be accessed from the Main screen ENTER button
82. supply voltage O a mains disconnect switch has been installed to disconnect power to the humidifier when required O the humidifier has been correctly earthed O the power cable is fastened using the tear proof cable gland O terminals M2 7 and M2 8 are connected by jumper or connected to an enable operation contact O if non CAREL probes are used the earth of the probes is electrically connected to the humidifier board earth O if the humidifier is controlled by an external control device the earth of the signal is electrically connected to the controller earth CAREL 4 6 Remote display terminal 4 7 GSM network connection send SMS The display terminal can be detached from the humidifier and moved to another place Depending on the distance required the following are necessary up to 50 metres 6 wire telephone cable and two EMC filters code 0907858AXX see Fig 5 a up to 200 metres two CAREL TCONN6J000 boards 6 wire telephone cables and an AWG20 22 shielded cable with 3 twisted pairs for the connection of the two boards Fig 5 b Note to fill the empty space left by the display terminal on the humidifier use CAREL kit code HCTREW0000 Remote connection of the terminal up to max 50 m humiSteam Wellness BEE HE Fig 4 p Key 1 telep
83. the penalties are specified by local waste disposal legislation Warranty on the materials 2 years from the date of production excluding consumables Approval the quality and safety of CAREL products are guaranteed by the ISO 9001 certified design and production system as well as by the gt mark Wellness O300060EN rel 1 1 16 12 2011 CAREL CONTENT 1 INTRODUCTION AND ASSEMBLY 7 1 humiSteam Wellness UEW 2 Dimensions and weights 3 Opening the packaging A Positioning 5 Wal MOUNtING 6 Removing the front cover 7 Fitting the front COVEr 8 Components and accessories 2 WATER CONNECTIONS 10 2 1 Supply water 2 2 Drain water 3 STEAM DISTRIBUTION 13 3 1 CAREL jet distributors SDPOEMOQOO 13 3 2 CAREL linear distributors for air ducts DP DRO0 13 3 3 Steam hoses 3 4 Condensate drain hose 4 ELECTRICAL CONNECTIONS 15 4 1 Preparing the electric cableways 2 Power cable connection 3 Control signals M2 1 1 4 Alarm contact M6 1 M6 x 4 5 Utility connections light fans sanitisation essences 17 6 L7 L8 Remote display termina GSM network connection send SMS Supervisory network J19 ttt 19 Control of production from serial port BMS 20 Stop production from serial port BMS
84. the hole on the wall Y Dimensions in mm in CAREL linear distributors DP D22R0 DP D30R0 DP D40RO A 22 0 9 30 1 18 40 1 57 B 10 0 4 10 0 4 10 0 4 Y 58 2 3 68 2 7 89 3 5 35 1 4 45 1 8 60 2 4 X 68 2 7 77 3 0 99 3 9 Tab 3 a A Important 1 fit the distributor at a slight incline at least 2 to prevent the return of condensate 2 the L shaped mounting support see part 1 Fig 3 c is supplied with steam distributor models from DP085 to DP025 For shorter lengths the support can be supplied as an option code 18C478A088 Wellness O300060EN rel 1 1 16 12 2011 installer installer 3 3 Steam hoses use CAREL hoses max 4 m long see Models of steam hoses page 41 Rigid pipes may break and cause steam leaks avoid the formation of pockets or traps causes of condensate avoid choking the hose due to tight bends or twisting fasten the end of the hose to the connectors on the humidifier and the steam distributor using metal clamps so that these do not detach due to the high temperature 3 4 Condensate drain hose During the operation of the humidifier some of the steam may condense causing a decline in efficiency and noise gurgling To drain the condensate connect a drain hose with a drain trap and a minimum slope of 5 to the bottom of the humidifier see Fig 3 d CAREL co
85. tion and then ENTER to confirm Press ESC repeatedly to return to the Main screen S qD Signal Tupe 1 HTC probe 2 Bl Ude c Za 2 18 Uc d GLAS Udo S 8 28 mh 4 28 mh Press DOWN to select the number corresponding to the desired function and then ENTER to confirm Press ESC repeatedly to return to the Main screen Range probe signal only for active range default U M probes Min Scale 188 258 O 96rH Max SCale 188 258 100 rH Weight probe 1 only with 2 Ba saa LBE 50 probez3 Weight probe 2 conly with Z2 B LEE 50 probez3 5 to achieve a temperature value measured with two probes the humidifi er carries out the following calculation Tm Ts1 W1 100 Ts2 W2 100 Tm temperature shown on the display Ts1 amp Ts2 temperatures read by the two probes W1 amp W2 weights attributed to the two probes percentage value W1 W2 100 For example with the following values Ts1 42 W1 60 Ts2 44 W2 40 Tm 42 60 100 44 40 100 42 8 C Press DOWN to select the number corresponding to the desired function and then ENTER to confirm Press ESC repeatedly to return to the Main screen Function Modality 1 Steam production modulating 2 Steam production stept STEP means that the humidifier is on standby until the steam bath temperature falls below the set differential mask Installer Menu gt
86. ue to careless or improper transport O move the humidifier to the site of installation before removing from the packaging grasping the neck only from underneath the base O open the cardboard box remove the protective material and remove the humidifier keeping it vertical at all times 1 4 Positioning Fig 1 a UEO01 to UE008 UE009 to UEO18 dimensions mm in A 365 14 4 B 275 10 8 C 712 28 0 weights kg Ib packaged 16 35 3 20 44 0 empty 13 5 29 8 17 37 5 installed 19 41 9 27 59 5 Models UE025 to UE065 UE001 to UEO09 to UEO25 to UE045 to UEO08 UEO18 UE045 UE065 dimensions A 365 14 4 545 21 5 635 25 0 mm in B 275 10 8 375 14 8 465 18 3 712 28 0 815 32 0 890 35 0 weights packaged 16 35 3 20 44 0 39 86 0 51 112 4 kg lb empty 13 5 29 8 17 37 5 34 74 9 44 97 0 installed 19 41 9 27 59 5 60 5 133 4 94 207 2 in operating conditions 230 Vac model the unit is designed to be mounted on a wall that is strong enough to support the weight in normal operating conditions see Wall mounting below Models UE025 to UE065 can stand on the floor to ensure correct steam distribution position the humidifier near the point of steam distribution make sure the humidifier is level allowing the minimum clearances see Fig 1 d for maintenance operations A Distanc
87. ue to inactivity installer menu gt drain options gt drain after inactivity To set the inactivity time installer menu gt drain options gt inactivity days default 3 days Draining due to a significant reduction in the request for production In the event of a significant reduction in the request for steam production the humidifier rather than wait for the level of water and thus the production to decrease due to the effect of the production itself performs a drain cycle The reduction in the request for steam production is considered significant if the current is 33 higher than that relating to the requested level This function can be disabled installer menu gt drain options gt drain if steam request drops Periodical drain When using water rich in substances such as humus lime and impurities the efficiency and the operation of the humidifier may be affected In these cases a periodical drain cycle should be set for the cylinder top avoid accumulating residues To enable the periodical drain installer menu gt drain options gt periodic cylinder flush To set the drain interval installer menu gt drain options gt time interval 13 5 Automatic insufficient supply water management The humidifier checks whether there is no supply water or the flow rate of supply water is too low by controlling if the current at the electrodes increases after opening the fill solenoid valve In this case the humidifi
88. upply fan ON OFF restore default parameters exaust AE display the type of humidifier Ene d Chor Config Restore 1 2 Essence Z ON OFF parameter range UOM Sanification ON OFF save configuration YES NO light ON OFF load configuration YES NO Default Parameter recall Default YES NO Parameter 8 4 Cylinder substitution humidifier type xxx Kg h xxxV ph kg h V ph Complete the following procedure before changing the cylinder Config Restore 2 2 parameter range UOM parameter range Delete Alarm history YES NO Cylinder replacement empty cylinder YES NO Fre cleaning cylinder YES NO Reset hour count YES NO 8 2 System info last reset dd mm yy Functions display the code and version of the application installed 8 5 Alarm history parameter display range Code read only Recorded trace of the alarms events that have been activated The Version read only m Date read only humidifier memory can record up to 200 events complete with Bios read only description and date press DOWN to scroll the list Boot read only Wellness O300060EN rel 1 1 16 12 2011 30 parameter display Alarm event description Time hh mm Date dd mm yy CAREL 9 TABLE OF ALARMS When an alarm is activated the alarm button starts flashing intermittently In these conditions pressing the alarm button once displays the type of alarm and the code in line with the CAREL humidifier standard Once the causes of the alarm ar
89. y determines the control set point and differential The external contact may be a humidistat whose status determines the operation of the humidifier contact closed the humidifier produces steam if the remote ON OFF contact is also closed contact open the production of steam ends Proportional control see Fig 13 a The production of steam is proportional to the value of a signal Y from an external controller The type of signal can be selected between the following standards 0 to 1 Vdc 0 to 10 Vdc 2 to 10 Vdc 0 to 20 mA 4 to 20 mA installer menu gt regulation type gt signal type The entire range is indicated as proportional band The maximum production of the humidifier corresponding to the value maximum of the external signal can be set from 20 to 100 of the rated value of the humidifier SET screen Max Prod The minimum production has an activation hysteresis hy equal to 5 of the range of the proportional band BP of the external signal Y Produzione di vapore Steam production A Pmax Pmin Banda Proporzionale Proportional Band Fig 13 a Proportional regolation 49 Independent control with temperature probe see Fig 13 b The production of steam is related to the reading of the probe and increases as the temperature value read decreases The production reaches the maximum when the temperature is lower than the set point St by a value at least equal to t
90. ycle the cylinder is filled and emptied three times cleaning the inside walls from impurities see menu maintanance gt change cylinder gt flush new cylinder 5 2 Stopping 1 empty the water in the cylinder to avoid stagnation see manual drain on SET screens E OFF Note the next restart after a cylinder unloading the following screen appears If you replaced the cylinder is necessary to reset the timer You want to do it now YES NO Remember the next restart Select YES only if the cylinder has been replaced or cleaned in the case of cylinders can be opened 3 Basic configuration WIZARD 5 Select language da z i English Italiana Deutzch di Francais S Espaniol Press DOWN to select the number corresponding to the desired language and then ENTER to confirm This screen remains displayed for 60 seconds Subsequently the following screen will be displayed o Note The language can also be changed by menu installer Installer menu Function Optional 3 3 language The language can also be changed by any form by pressing UP ENTER Help procedure for basic configurations Push ENTER to start or ESC to go back to language selection Regolation zelect e Ore Temperature probe Z Tuo Temperature probes Za Proportional signal 4 One0FF contact 21 Press DOWN to select the number corresponding to the desired func
91. ype DESES Turn off delay 0 199 0 min BESS ENE Parameter In Manual mode the on off fan are activated manually by the Rapid parameter range default U M Selection screen diesen tial 10 199 20 us In AUTO mode and type setpoint the fan turns off when you are in the Maxi Production 20 5100 100 production of steam with delays switched on or off selectable 27 Wellness O300060EN rel 1 1 16 12 2011 CAREL In AUTO mode and type PERIODIC the fan operation is independent of 7 3 Functional options steam but is active for the ON time T ON and off to the OFF time T OFF selectable Functional options 1 3 In AUTO mode and type Programs active only if scheduler enabled the parameter range default U M description fan remains on during all sections of humidifier ON and OFF switched off Sul inder duration during the scheduler warming YES NO YES oD Duration limit 0 4000 3000 hours SPECIAL FUHCTIOHS fg Time zwitch OFF 0 120 0 S used to delay the 2 FANS 3 3 stop in production parameter range default U M when there is no DRY IHG steam request Enable drying YES NO NO Emptying due to YES NO INO Fans IMMISSION EXHAUST faa EXTRACT IMM EXT

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