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xtreme value tower series (xvt) user`s manual

1. 57 57 POr 58 1 afe T T EET 58 vicc 1 uu Rer TERME RN RE 59 Remote Emergency Power REPO ee butt b e kd vw erai y b 59 INO kela sj eee NP mpm 60 Xtreme Power Conversion XPC Corporation Rev 2 7 13 Page 3 XPRT 6kVA XPRT 10kVA USER S MANUAL UNINTERRUPTIBLE POWER SUPPLY UPS Re Sr 60 BATTERY MANAGEMENT sk a kana na kana nanek kaka s kana k an ka k a ua k ku k Zek k B k y u ka k u kk aaa XN EE ERE ONE 60 Battery CONNECCION Bl En a 60 Quick Battery aka e PM DIU LM Dt uD 60 DOOD TES uses 60 COMMUNICATION 61 DB9 Commurnication N NM ___ __ ___ 61 SNP Interface Card OP Cli 62 EX TENDED RUNTIME u uk d b n din VOR EC a USER E RW ERE 62 MAINTENANCE a nan die ceci ER NE
2. 78 RO RO vc Dac Nut nd vertu 78 Xtreme Power Conversion XPC Corporation Rev 2 7 13 Page 4 XPRT 6kVA XPRT 10kVA USER S MANUAL UNINTERRUPTIBLE POWER SUPPLY UPS Nap eH 79 FS AU OS ELI NITE eI mE 79 A Ge a T l l r ene nari ome KA oen Net A EE MI 80 tete 81 WME UAC 82 CONMBULATION eee T mc 82 PRC COS S vi n E sm ahay sss 85 INTRODUCTION Thank you for selecting this uninterruptible power supply UPS It provides you with protection for connected equipment Please read this manual before installing the XPRT Series UPS models XPRT 6000 and XPRT 10000 as it provides important information that should be followed during installation and maintenance of the UPS and batteries allowing you to correctly set up your system for the maximum safety and performance Included is information on customer support and service if it is required If you experience a problem with the UPS please refer to the Troubleshooting section in this manual to correct the problem If the problem is not corrected please collect information so that the Technical Support personnel can more effectively assist you EMC Statements FCC Part 15 Notice rhis equipment has been tested and found to comp
3. OBTAINING SERVICE If the UPS requires Service 1 Usethe TROUBLESHOOTING section in this manual to eliminate obvious causes 2 Verify there are no circuit breakers tripped 3 Call your dealer for assistance If you cannot reach your dealer or if they cannot resolve the problem call Xtreme Power Conversion Corp Technical Support at 800 582 4524 or 720 292 1217 Technical support inquires can also be made at support xpcc com Please have the following information available BEFORE calling the Technical Support Department a Your name and address The serial number of the unit Where and when the unit was purchased of the model information about your UPS Any information on the failure including LED s that may or may not be illuminated 560 Dem A description of the protected equipment including model numbers if possible A technician will ask you for the above information and if possible help solve your problem over the phone In the event that the unit requires factory service the technician will issue you a Return Material Authorization number RMA If you are returning the UPS to Xtreme Power for service please follow these procedures 1 Packthe UPS in its original packaging If the original packaging is no longer available as the Technical Support Technician about obtaining a replacement set of packaging material It is important to pack the UPS properly in order to avoid damage in transit Never use Sty
4. if the storage temperature is within 20 and 45 C 4 F and 113 F every 1 month CAUTION u Case of storage pay attention to SENSITIVE SENSITIVE SENSITIVE FRAGILE TO DAMPNESS TO HEAT TO FROST MAINTENANCE AND SERVICING e maintenance and servicing except replacement of the batteries and plug in cards is to be carried out by qualified skilled personnel only e A battery can present a risk of electrical shock and high short circuit current e Never dispose of batteries in a fire they may explode e not open or mutilate batteries their contents may be extremely toxic If exposed to electrolyte wash immediately with plenty of water e batteries must be disconnected during maintenance or service work Whenreplacing the batteries use only the same type and size battery e The following precautions should be observed when working on batteries o Remove watches rings or other metal objects o Use tools with insulated handles o Wear rubber gloves and boots o Do not lay tools or metal parts on top of batteries o Disconnect charging source prior to connecting or disconnect battery terminals o Determine if the battery is inadvertently grounded If inadvertently grounded remove source of ground Contact with any part of a grounded battery can result in electrical shock The likelihood of such shock will be reduced if such grounds are removed during installation and maintenance e Avoid charging in a sealed c
5. 6 Re install the terminal cover see FIG 35 or 36 FIG 36 HARDWIRE TERMINAL COVER RE INSTALL 10KVA UPS 7 In case of external batteries ensure the battery cable is connected between the battery cabinet and the UPS as shown in FIG 20 or 25 8 Connect utility power to the UPS 9 Proceed to the Quick Start section of these instructions If parallel operating units will be installed please reference that section of these instructions NOTE The UPS output sockets are live soon as the UPS is connected to the input utility power even if the UPS has not been switched on via the front panel For 6kVA models an additional ground connection is required the main ground can be removed with the PDU Connect the UPS case to the nearest available ground connection with an 8 AWG 10 mm copper wire see FIG 37 Xtreme Power Conversion XPC Corporation Rev 2 7 13 Page 39 XPRT 6kVA XPRT 10kVA USER S MANUAL UNINTERRUPTIBLE POWER SUPPLY UPS 37 ADDITIONAL GROUND CONNECTION 6KVA UPS Optional Power Distribution Units A different power distribution set equipped with Maintenance Bypass switch can be installed on the rear side of the unit To replace the Power Distribution Unit on the 6kVA or to place the optional Power Distribution Unit on the 10kva proceed as follows 1 Ensure the UPS is completely shutdown with all breakers opened 2 Disconnect internal batteries and external battery packs by re
6. Xtreme Power Conversion XPC Corporation Rev 2 7 13 Page 55 XPRT 6kVA XPRT 10kVA USER S MANUAL UNINTERRUPTIBLE POWER SUPPLY UPS On Bypass The UPS is equipped with an automatic bypass switch This switch automatically transfers the load to the utility input power if the UPS is unable to deliver the demanded output power due to overload or over temperature If all 5 LOAD LEDs are illuminated bypass operation is caused by an overload If only first runtime LED is illuminated bypass operation is caused by over temperature The UPS will switch back to normal operation when the overload has been removed When temperature drops below alarm level unit can be switched back to normal operation If a power failure occurs during bypass operation the UPS will switch to battery if possible otherwise output power is lost On Battery During normal operating conditions if an input utility failure occurs the UPS uses the energy stored in the batteries to supply the load The runtime capacity LED bar will show the remaining time The UPS will shutdown e After batteries have been discharged automatic restart if enabled or e f keypad UPS OFF is pressed restart via front panel required fa UPS shutdown command is given by the computer via UPS monitoring software Restart depends on the setting of auto restart function Battery Low end of runtime If during battery operation the buzzer starts beeping eve
7. e r ah 3 a Dowd v d A Qf da L E ag 2m 2 en s FIG 8 XPRT 10KVA TOWER ASSEMBLY The XPRT Series UPS is now ready for further connection proceed with internal battery connection Rack Mount Installation 1 Place the UPS cabinet horizontally on a flat surface 2 Install the mounting brackets that came with the unit using the provided screws see FIG 9 or 10 3 Install the UPS into 19 rack The UPS cabinet must be supported by mounting rails do not mount it by using the mounting brackets only 92 ET vm Xtreme Power Conversion XPC Corporation Rev 2 7 13 Page 22 XPRT 6kVA XPRT 10kVA USER S MANUAL UNINTERRUPTIBLE POWER SUPPLY UPS FIG 9 XPRT 6KVA RACK MOUNT ASSEMBLY T A E FIG 10 XPRT 10KVA RACK MOUNT ASSEMBLY NOTE Please consider the weight of the UPS prior to installation to ensure the rack and floor is capable of supporting the weight For rack installation we recommend that the UPS is placed in the lower section of the rack Fit the unit and the battery into the rack cabinet with the help of a second person FIG 11 XPRT 6 10KVA RACK MOUNT ASSEMBLY m s A A A A ALL E LL VNV V wNW j Xtreme Power Conversion XPC Corporation Rev 2 7 13 Page 23 XPRT 6kVA XPRT 10kVA USER S MANUAL UNINTERRUPTIBLE POWER SUPPLY UPS FIG 12 XPRT 6
8. Switching the UPS OFF 1 Make sure that the load has been shut down in an orderly manner 2 Pressthe keypad FIG 50 for 1 second to switch the UPS to BYPASS CSS FIG 50 TO TURN THE UPS OFF 3 Pressthe keypad FIG 50 for a second time for 1 second to switch the UPS OFF If electrical isolation is required e g for maintenance purposes proceed with the following steps 4 Turn the OUPUT CIRCUIT BREAKER to OFF position FIG 51 or FIG 52 FIG 51 6KVA OUTPUT BREAKER Xtreme Power Conversion XPC Corporation Rev 2 7 13 Page 45 XPRT 6kVA XPRT 10kVA USER S MANUAL UNINTERRUPTIBLE POWER SUPPLY UPS THR EE IE NET ARN 1 YE TE SOURED EIE Exc HH FIG 52 10KVA OUTPUT BREAKER 5 Turn the INPUT CIRCUIT BREAKER to OFF position FIG 53 or FIG 54 FIG 54 10KVA INPUT BREAKER 6 In case EXTERNAL BATTERY PACKS are connected switch the BATTERY PACK CIRCUIT BREAKER to the OFF position and disconnect battery cabling at the rear of the UPS 7 Open switches and breakers upstream to the UPS 8 Remove internal and external battery pack connections and disconnect additional battery packs All LEDs should be out on the front panel of the UPS the UPS is shutdown Xtreme Power Conversion XPC Corporation Rev 2 7 13 Page 46 XPRT 6kVA XP
9. k sl FIG 31 HARDWIRE INSTALL 10KVA UPS 3 Punch out the appropriate holes in the terminal cover Secure the input output cables using appropriate hardware as shown in FIG 32 FIG 32 HARDWIRE INSTALL 6 10KVA UPS Xtreme Power Conversion XPC Corporation Rev 2 7 13 Page 37 XPRT 6kVA XPRT 10kVA USER S MANUAL UNINTERRUPTIBLE POWER SUPPLY UPS 4 Input connect the input utility wires to the terminals L1 L2 Line and N Neutral and the ground wire to GRD Ground connection is essential see FIG 33 or FIG 34 Output Terminals Input Terminals GND N L2 11 GND N 100V 127V 100V 127V 100V 127V 100V 12 V ZOUV 240V 200 240V FIG 33 HARDWIRE WIRE CONNECTIONS 6KVA UPS NOTE Use only No 10 AWG 75C Copper Wire Terminal tightening Torque 20 in Ib Output Terminals Input Terminals OND Le N N Li GND N 100V 127V 100V 127V 2 V 100V 127V 100V 1 ed 200V 240V 200V 240V FIG 34 HARDWIRE WIRE CONNECTIONS 10KVA UPS NOTE Use only No 6 AWG 75C Copper Wire Terminal tightening Torque 22 in lb 5 Output connect the load wires to the terminals L1 L2 Line and N Neutral and the ground wire to GRD Ground connection is essential see FIG 33 or FIG 34 Xtreme Power Conversion XPC Corporation Rev 2 7 13 Page 38 XPRT 6kVA XPRT 10kVA USER S MANUAL UNINTERRUPTIBLE POWER SUPPLY UPS
10. Slide the battery tray into the battery compartment until the rear connector is plugged with the UPS internal DC socket 7 Fixthe battery grille by tightening screws 8 Re install the two front covers i nnn Xtreme Power Conversion XPC Corporation Rev 2 7 13 Page 65 XPRT 6kVA XPRT 10kVA USER S MANUAL UNINTERRUPTIBLE POWER SUPPLY UPS NOTE To avoid battery malfunction in case of additional batteries connected all battery packs have to be replaced It s not possible to replace only 1 pack Avoid connection between new and old battery packs Internal Battery Replacement 10kVA Model In case of battery failure please proceed with the following steps NOTE During battery replacement the UPS will not be able to support the load if an input utility failure occurs It is recommended to switch off the load before battery replacement 1 Remove the UPS front cover from the UPS cabinet by gently pulling it out 2 Remove the battery grille by loosening the three mounting screws FIG 71 FIG 71 FRONT COVER REMOVAL 3 Disconnect DC cabling from battery tray connectors 4 Grab hold of the battery trays and slide it out FIG 72 Be careful during this operation and consider the weight of the battery l Xtreme Power Conversion XPC Corporation Rev 2 7 13 Page 66 XPRT
11. supply the power until either the batteries are depleted or the utility input power returns Green Operation LED This LED will be on when the output is supplied by the UPS not on bypass Yellow Bypass LED This LED will be on when the UPS operates in Bypass Mode the utility input power is passing directly to the load If this LED blinks then the input voltage is out of bypass tolerance Red Alarm LED This LED is on in case of an alarm LED Bar Runtime Capacity Green These LEDs indicate the remaining available battery runtime for the actual load in 96 of the maximum runtime When the Alarm LED is on this bar may show a combination of LEDs describing the Alarm cause 1 LED 0 20 2 LEDs 21 40 3 LEDs 41 60 ERE Xtreme Power Conversion XPC Corporation Rev 2 7 13 Page 18 XPRT 6kVA XPRT 10kVA USER S MANUAL UNINTERRUPTIBLE POWER SUPPLY UPS 4 LEDs 61 8096 5 LEDs 81 100 LED Bar Load Green or Yellow These LEDs indicate to what extent the output capacity of the UPS is used by the actual load for each output line L1 and L2 If for example the 2596 5096 and 7596 LEDs are on for Line 1 and the 2596 and 5096 LEDs are on for Line 2 the load exceeds 5096 of the maximum load for Line 1 and 2596 of the maximum load for Line 2 If all 5 LEDs are on the unit operates in overload As this is an abnormal situation the alarm LED will also be on 1 LED 0 25 Green 2 LEDs 26 50 Green 3 LEDs 51 75
12. BREAKER 2 amp TERMINALS CONNECTOR gt gt 7 t i lt FIG 4 XPRT 10000B 90000014 REAR VIEW STANDARD HARDWIRE INTERNAL BATTERIES FIG 4 XPRT 10000 90000016 XPRT PDU3 90000035 REAR VIEW Xtreme Power Conversion XPC Corporation Rev 2 7 13 Page 16 XPRT 6kVA XPRT 10kVA USER S MANUAL UNINTERRUPTIBLE POWER SUPPLY UPS W PDU 4 5 20R 2 L5 20R 2 L6 30R LED BAR LED BAR RUNTIME RED LOAD CAPACITY ALARM LED UPS OFF SWITCH UPS ON SWITCH GREEN UTILITY YELLOW BATTERY LED BYPASS LED AVAILABLE LED OPERATION LED FIG 5 FRONT PANEL HORIZONTAL YELLOW RED BYPASS LED ALARM LED GREEN OPERATION LED YELLOW LED BAR BATTERY LED RUNTIME CAPACITY GREEN UTILITY AVAILABLE LED LED BAR LOAD UPS OFF SWITCH UPS ON SWITCH FIG 6 FRONT PANEL VERTICAL Xtreme Power Conversion XPC Corporation Rev 2 7 13 Page 17 XPRT 6kVA XPRT 10kVA USER S MANUAL UNINTERRUPTIBLE POWER SUPPLY UPS UPS Off Switch Switches the UPS from normal operation to bypass and from bypass or battery to standby UPS On Switch Switches on the UPS starts quick battery test mute the buzzer Green Utility Available LED Indicates availability of utility input power Yellow Battery LED This LED will be in during on battery operation the utility input power fails and the internal batteries and external battery packs if available
13. Birgit v 12 System COMMUN CON ca uuu u fr etu reque 12 HARDWARE INSTALLATION l a Ye ob k dE EYE ug DUE CIL u uu uu Q 19 SAPO CY Dayu 20 Installation Procedure y 21 MONEE US a lO __ _ _ 21 Rack ountinstallat sb ___ __ ______ eee 22 Connecting Internal Battery Pack GKVA 22 2 0 2 6 600000 rr 24 Connecting Internal Battery Pack 10kVA 2 2000000 0 00 nennen 26 Connecting Additional External Battery Packs GkVA 28 Connecting Additional External Battery Packs LOKVA 31 CONNECTING Interface DEVICES ie gt 34 Standard Hardwired Installation Procedure eee nennen nennen neenon nnns 36 Xtreme Power Conversion XPC Corporation Rev 2 7 13 Page 2 XPRT 6kVA XPRT 10kVA USER S MANUAL UNINTERRUPTIBLE POWER SUPPLY UPS Optional Power Distribution scele o ternera ___________ _ 40 Aqua m
14. OPTIONAL WARNING The UPS contains hazardous voltages Observe carefully the safety instructions to prevent risk of electrical shock CAUTION The SNMP Web Card contains a lithium coin cell battery RISK OF EXPLOSION IF BATTERY IS REPLACED BY AN INCORRECT TYPE DISPOSE OF USED BATTERIES ACCORDING TO LOCAL CODE AND INSTRUCTIONS Introduction This addendum to the XPRT 6 10 kVA User s Manual provides information on the optional SNMP Web Card that can be used with these products LAN UPS UTP 10100 RESET FIG 77 SNMP WEB CARD FRONT VIEW Xtreme Power Conversion XPC Corporation Rev 2 7 13 Page 78 XPRT 6kVA XPRT 10kVA USER S MANUAL UNINTERRUPTIBLE POWER SUPPLY UPS LEDs The front panel LEDs have the following meaning STATUS MEANING 0 00 LAN NETWORK OFF ON LAN CONNECTION ESTABLISHED NO COMMUNICATION UPS FAIL OFF OK NO FAULT NOUPS CONNECTION ACTIVE OFF FAULT OF DEVICE BLINK DEVICE OK NO FAULT Features Each SNMP Web Card provides the following features e 10 100 Mpbs connection speed e Use of DHCP BOOTP or manual configuration for the TCP IP network settings e SNMP Agent e Web server e Console interface e UPS status alarms readings event logging over different interfaces e Digital outputs open collector outputs for relay drive e SNMP Traps and E mail notification upon UPS event e Advanced security features
15. Use a straight 1 1 serial cable for connection to a PC CONNECTOR PIN OUT AS FOLLOWS FUNCTION TD TRANSMIT DATA RD RECEIVE DATA Configuration Configuration via serial connection e Connect the SNMP Web Card to a computer using a standard 1 1 serial communications cable e Run a terminal simulator e g HyperTerminal on a PC running Windows e Configure the terminal simulator as follows o 115 200bps 8 data bits 1 stop bit parity none flow control none o Terminal emulation VT 100 e Establish the connection and press enter e The default username login and password ge and ge command line configuration interface is entered Type menu to enter the quick network configuration menu O O O O Note Although the console interface provides a full set of commands access using the serial connection is only needed for initial configuration when no DHCP server is available or the IP address is unknown Xtreme Power Conversion XPC Corporation Rev 2 7 13 Page 82 XPRT 6kVA XPRT 10kVA USER S MANUAL UNINTERRUPTIBLE POWER SUPPLY UPS The quick network configuration menu provides a simple interface for basic network configuration For all other settings the user friendly web interface is recommended Note Saving the settings Apart from some network parameters most settings are immediately active However the card will revert to the last saved settings at reboot Therefore in order to perman
16. and in accordance with the conditions of the utility power On line mode may be used during times of intermittent power and bypass mode used when power flows smoothly in order to obtain greatest efficiency Irregularities can be detected in less than a second and on line mode reactivates immediately Switching back to on line mode occurs when input voltage is outside 10 of nominal 1590 selectable when input frequency is outside of 3Hz or when no input line is available Although high efficiency is standard the default operation is in on line mode Bypass can be activated in the LCD panel though on line can be run permanently if preferred Free Run Mode The UPS operates in Free Run Mode when input frequency is outside of the selected input frequency range Free Run Mode is when output frequency does not match input frequency When starting the UPS the frequency regulation detected is 50 or 60 Hz 0 25Hz Diagnostic Tests When the UPS is started a diagnostic test is automatically executed checking the electronics and batteries reporting any problems on the LED display An Xtreme Battery Management system always monitors the conditions of the batteries sending any forewarnings if replacement of batteries is required Every 30 days of normal mode operation a battery discharge test is automatically performed reporting any problems on the LED display Except during the first 24 hours after startup while the UPS is in charging mode
17. in tower or rack mount format When used in tower format the UPS and additional battery packs can be mounted together in one set of mounting supports FIG 24 Connect the cable provided with the battery between UPS and battery pack plug it into the UPS battery socket and the nearest battery connection socket on the battery pack FIG 25 EET Xtreme Power Conversion XPC Corporation Rev 2 7 13 Page 32 XPRT 6kVA XPRT 10kVA USER S MANUAL UNINTERRUPTIBLE POWER SUPPLY UPS FIG 25 XPRT 10KVA UPS BP CABLE INSTALLATION NOTE If further battery packs are used they connect via the previous battery pack Thus the cable provided is attached via the nearest socket connection on the existing battery cabinet FIG 26 Xtreme Power Conversion XPC Corporation Rev 2 7 13 Page 33 XPRT 6kVA XPRT 10kVA USER S MANUAL UNINTERRUPTIBLE POWER SUPPLY UPS FIG 26 XPRT 10KVA UPS MULTIPLE BP CABLE INSTALLATION NOTE When the UPS is connected to input utility power and the battery pack is connected to the UPS the batteries start charging For best results allow the UPS to recharge the batteries during a period of approx 8 hours It is acceptable to use the UPS without first charging the battery but the runtime may be reduced Connecting Interface Devices The UPS is equipped with two interface ports a DB9 communication port and an SNMP card slot Prepare the serial communication cable for DB9 communicatio
18. on line technology UPS provides completely isolated clean uninterrupted single phase power to your critical systems while maintaining the batteries for their maximum potential In the event that the power failure lasts longer than the UPS backup time the UPS will shut down avoiding battery damage When the input AC voltage returns the UPS will automatically return online to recharge the batteries As shown in fig 1 block diagram An input filter reduces transients on the incoming utility e maintain full battery charge the AC input power is rectified and regulated in the rectifier feeding power to the battery converter and inverter e DC power is converted to AC in the inverter passing it on to the load e Power is maintained from the battery during a power failure e converter increases voltage appropriately for the inverter MANUAL BYPASS SWITCH BYPASS SWITCH AC DC EMI RF BACK FEED CONVERTER A FILTER PROTECTION W PF CORRECTION DC DC CONVERTER BATTERIES FIG 1 BLOCK DIAGRAM BATTERY CHARGER Xtreme Power Conversion XPC Corporation Rev 2 7 13 Page 11 XPRT 6kVA XPRT 10kVA USER S MANUAL UNINTERRUPTIBLE POWER SUPPLY UPS Efficiency Optimizer Function The Efficiency Optimizer Function is a new feature for the UPS adding cost effectiveness minimizing power loss and reducing power consumption Alternating between bypass and on line modes is achieved automatically
19. power failure For this reason we advise to execute battery test only after 5 hours on line operation with no input utility failures This allows the UPS to recharge the batteries a s cO a SS Xtreme Power Conversion XPC Corporation Rev 2 7 13 Page 57 XPRT 6kVA XPRT 10kVA USER S MANUAL UNINTERRUPTIBLE POWER SUPPLY UPS Alarm Priority General alarm comprises a group of alarms the buzzer behavior indicates the priority of the generated alarm ON Battery not connected 1 0 5secs Overload 1 4 secs 1 60 secs Battery test failed 1 120secs bypass Fault Mode The UPS may be in FAULT MODE if the following failure occurred INDICATORS ON BATTERY CHARGE BAR FAULT SITUATION 6 LED1 LED2 LED3 CHARGER OVER VOLTAGE 1 4 SEC OUTPUT SHORT TUN CIRCUIT 1 4 SEC 1 0 5 SEC OVER TEMPERATURE 1 4 SEC 1 4 SEC LEGEND H HIGH PRIORITY ALARMS INTERMITTENT CONTINUOUS Xtreme Power Conversion XPC Corporation Rev 2 7 13 Page 58 XPRT 6kVA XPRT 10kVA USER S MANUAL UNINTERRUPTIBLE POWER SUPPLY UPS In FAULT MODE the UPS is forced on bypass or standby After having solved the cause of the fault condition you have to press the UPS OFF button for 0 5 seconds to switch the UPS to normal mode or restart the unit Standby In standby mode the UPS is turned off output power is lost and the batteries are being recharged To put the
20. range is 47 5 63Hz the output frequency is selectable 50 60 Hz via UPS monitoring software If the unit is used in this configuration the bypass function is no longer available Overload The demanded power exceeds the nominal capacity of the UPS The overload warning alarm occurs when the load exceeds 150 the UPS will immediately switch to bypass assuming that the conditions for a transfer to bypass are fulfilled If an overload condition between 110 150 persists the UPS will also switch to bypass operation In both conditions the overload alarm is generated During an overload the UPS may automatically switch off within a few minutes load dependent and output power is lost ifatransfer to bypass is inhibited or e ifthe bypass function has been disabled or e if the UPS operates on battery To avoid these problems be absolutely certain that the power demand of the protected equipment is within the limits of the UPS Replace Battery Either the batteries are almost chemically worn out or the battery wiring including the battery fuse is faulty If the batteries are aged they must be replaced as soon as possible to ensure full protection for your equipment Perhaps the replace battery alarm occurs after a test which you started immediately after installation or after a power failure In this case the alarm may be incorrect as the batteries have been partially discharged during transport or storage or during the
21. the UPS and additional battery packs can be mounted together in one set of mounting supports see FIG 19 Additional supports are shipped with battery cabinet Connect the cable provided with the battery between UPS and battery pack plug it into the UPS battery socket and the nearest battery connection socket on the battery pack see FIG 20 On first startup the value of the total battery capacity has to be set with the UPS Monitoring software us rr sssn p Xtreme Power Conversion XPC Corporation Rev 2 7 13 Page 28 XPRT 6kVA XPRT 10kVA USER S MANUAL UNINTERRUPTIBLE POWER SUPPLY UPS FIG 20 XPRT 6KVA UPS BATTERY PACK CABLE CONNECTION Xtreme Power Conversion XPC Corporation Rev 2 7 13 Page 29 XPRT 6kVA XPRT 10kVA USER S MANUAL UNINTERRUPTIBLE POWER SUPPLY UPS NOTE If further battery packs are used they connect via the previous battery pack Thus the cable provided is attached via the nearest socket connection on the existing battery cabinet see FIG 21 Battery UPS FIG 21 XPRT 6KVA UPS MULTIPLE BATTERY PACK CABLE CONNECTION NOTE When the UPS is connected to the input utility and the battery pack s are connected to the UPS the batteries start charging For best results allow the UPS to recharge the batteries during a period of approx 8 hours It
22. which is a harmful substance for the environment Proper disposal or recycling of the batteries is required Refer to your local codes for disposal requirements Xtreme Power Conversion Corp in compliance with environment protection recommends that the UPS equipment at the end of its service life must be recycled conforming to the local applicable regulations Xtreme Power Conversion XPC Corporation Rev 2 7 13 Page 63 XPRT 6kVA XPRT 10kVA USER S MANUAL UNINTERRUPTIBLE POWER SUPPLY UPS Batteries The service life of the batteries in this UPS and BP is from 3 to 5 years depending on the operating temperature and number of discharge cycles A healthy battery is critical to the performance of the UPS An automatic quick battery test is performed regularly to ensure failsafe operation When the condition of the battery is critical REPLACE BATTERY alarm will be activated Replace the batteries as soon as possible General Guidelines When replace the batteries use all the same type and size Never short the battery terminals Shorting may cause the battery to burn When working with batteries remove watches rings or other metal objects and only use insulated tools e Avoid charging batteries a sealed container e Proper disposal of batteries is required Refer to your local codes for disposal requirements e Never dispose of batteries in fire they may explode Don t throw batteries away e N
23. 1 Product means a Standard 120 208 or 240 Volt power protection device that is used in the United States and Canada This policy does not include custom manufactured products 2 Power Disturbance means an AC power line transient telephone line or Local Area Network if applicable spike or surge 3 Connected Equipment properly connected electronic equipment 4 Fair Market Value of damaged Connected Equipment as determined by XPC shall be the lower of a the average price the same or similar items are being sold for on eBay b the price list of Orion Blue Book or if such price list is no longer published a published or announced price list reasonably selected by c the lowest price the same or similar items can be purchased for in the United States or d the total amount of all payment s you have or are entitled to receive from insurance other warranties extended warranties a legal liability claim or from other sources or persons for the damaged Connected Equipment 5 Purchaser means the person or entity that originally purchased the Product from an authorized reseller or distributor of XPC Products The Purchaser of this Product is protected for the term of the XPC Limited Warranty against certain losses caused by a Power Disturbance for properly connected electronic equipment referred to as the Connected Equipment subject to certain terms and conditions provided below This policy applies only to the orig
24. 10KVA RACK MOUNT ASSEMBLY The XPRT Series UPS is now ready for further connection proceed with internal battery connection Connecting Internal Battery Pack 6kVA Model The internal battery pack is shipped separately from the UPS cabinet It has to be mounted inside the unit before the UPS installation Please proceed with the following steps 1 Unpackthe battery pack from its container 2 Place the battery pack in front of the battery compartment aligning the rear connector to the front panel see FIG 13 3 Slide the battery pack into the battery compartment until the rear connector is plugged with the UPS internal DC socket 4 Fixthe battery cover by tightening screws see FIG 14 5 Mount the front panels by pushing the plastic part into the appropriate holes see FIG 15 6 Proceed with the UPS installation ae Xtreme Power Conversion XPC Corporation Rev 2 7 13 Page 24 XPRT 6kVA XPRT 10kVA USER S MANUAL UNINTERRUPTIBLE POWER SUPPLY UPS 18 EE MI ji SH Tm WM JI jl FIG 14 XPRT 6KVA ATTACH BATTERY COVER ON UPS JI Xtreme Power Conversion XPC Corporation Rev 2 7 13 Page 25 XPRT 6kVA XPRT 10kVA USER S MANUAL UNINTERRUPTIBLE POWER SUPPLY UPS FIG 15 XPRT 6KVA MOUNT PLASTIC FRONT PANELS Connecting Internal Battery Pack 10kVA Model The internal battery packs are shipped separately from the
25. 6kVA XPRT 10kVA USER S MANUAL UNINTERRUPTIBLE POWER SUPPLY UPS FIG 72 BATTERY TRAY REMOVAL 5 Unpackthe 2 new battery trays from their boxes 6 Place the battery trays side by side in front of the battery compartment aligning the rear connector to the front panel 7 Slide the battery tray into the battery compartment and reconnect the DC cabling on each battery tray Affix the 2 battery brackets with the screws to hold the battery trays in the UPS cabinet 8 Fixthe battery grille by tightening screws 9 Re install the two front covers NOTE To avoid battery malfunction in case of additional batteries connected all battery packs have to be replaced It s not possible to replace only 1 pack Avoid connection between new and old battery packs Power Unit Maintenance For maintenance purposes the power unit can be replaced while output is transferred to manual bypass See the following detailed steps for the replacement procedure WARNING The UPS has to be switched to manual bypass before power unit replacement otherwise output power is lost vs ss mF TuY Ir r Xtreme Power Conversion XPC Corporation Rev 2 7 13 Page 67 XPRT 6kVA XPRT 10kVA USER S MANUAL UNINTERRUPTIBLE POWER SUPPLY UPS Power Unit Replacement 6kVA Model 1 Switch the UPS to manual bypass 2 Loosenthe 3 mounting screws on the PDU and slide it out from the power module FIG 73 FIG 73 6KVA POWER U
26. ACT REME Power Conversion UNINTERRUPTIBLE POWER SUPPLY UPS XPRT 6 10KVA Online UPS Dual Inverter Rack Tower Models USER amp INSTALLATION MANUAL WWW Xpcc com 2013 Xtreme Power Conversion Corporation All rights reserved XPRT 6kVA XPRT 10kVA USER S MANUAL UNINTERRUPTIBLE POWER SUPPLY UPS TABLE OF CONTENTS INTRODUCTION Gc coire Od ERO e Dc D xi u e bonc noD d cd ro Dd c EU Dr etn d ror D UE 5 EMC STATEMENTS PCC PART tui ve Cur cti 5 IMPORTANT SAFETY INSTRUCTIONS ORE Ke u u u 6 SAFETY WARNINGS AND SYMBOLS siyay s rane ka u Ra RS CHR ka aka aC b ka ER RR Cu RB cC E NER a BR KR GR NN E CER 6 GENERA M EB Ser 8 TRANSPORT 7 STORAGE inii oeste a tec nay 8 MAINTENANCE AND SERVICING 9 INTREODUCTION yaya can ibn cC Ga dco Pac A 10 PRODUCT DESCRIPTION Giamaica eco u REUS CREAR XE ECKE EVER VERGIL E CERRAR XLV E E us u ss 10 Double Conversion On Line do ea d ule aet e bun eta iv 11 FUNCTION ede uuu u 12 Free N TV Gut oe titio Masi E ere tutt 12
27. CK BREAKER 3 Ensure that the manual bypass switch on the PDU is turned to the UPS position FIG 43 W 5 yi a Tu UTILITY UFS FIG 43 6KVA PDU BYPASS SWITCH Xtreme Power Conversion XPC Corporation Rev 2 7 13 Page 42 XPRT 6kVA XPRT 10kVA USER S MANUAL UNINTERRUPTIBLE POWER SUPPLY UPS 4 Close all switches and breakers upstream from the UPS 5 Switch the INPUT CIRCUIT BREAKER placed on the rear side of the UPS to ON position FIG 44 Les ED FIG 44 6KVA INPUT CIRCUIT BREAKER Wait 45 seconds to allow the output voltage to stabilize Press the keypad UPS ON for 1 second Within a few seconds OPERATION LED will be illuminated and BYPASS LED will be extinguished 8 Close the OUTPUT CIRCUIT BREKAER on the rear side of the UPS FIG 45 2 2580 FIG 45 6KVA OUTPUT CIRCUIT BREAKER 9 The UPS is now in operation equipment connected to the UPS output can now be switched on 10 Load will be shown on the LOAD LED BAR Startup 10kVA UPS stand alone not parallel systems 1 Ensure that all breakers on the UPS are off 2 case external battery packs are used switch on the battery pack circuit breaker FIG 46 FIG 46 10KVA BATTERY PACK BREAKER 3 Ensure that the bypass circuit breaker on the UPS is tur
28. D TO DIRECT INDIRECT SPECIAL INCIDENTAL CONSEQUENTIAL OR MULTIPLE DAMAGES ARISING OUT OF THE USE OF THE PRODUCT OR DAMAGE TO THE CONNECTED EQUIPMENT REGARDLESS OF THE LEGAL THEORY ON WHICH SUCH CLAIM IS BASED EVEN IF ADVISED OF THE POSSIBILITY OF SUCH DAMAGE SUCH DAMAGES INCLUDE BUT ARE NOT LIMITED TO LOSS OF PROFITS LOSS OF SAVINGS OR REVENUE LOSS OF USE OF THE PRODUCT OR THE CONNECTED EQUIPMENT OR ANY ASSOCIATED EQUIPMENT LOSS OF SOFTWARE COST OF CAPITAL COST OF ANY SUBSTITUTE EQUIPMENT FACILITIES OR SERVICES DOWNTIME THE CLAIMS OF THIRD PARTIES INCLUDING CUSTOMERS AND INJURY TO PROPERTY Submitting a Load Protection Policy Claim DUIS 1 claim under the Load Protection Policy must be made within 10 days of the date of alleged damage to the Connected Equipment 2 Call the XPC technical support department at 1 800 582 4524 and obtain a Load Protection Policy Returned Material Authorization RMA number Have information on all applicable insurance or other resources of recovery payment that is available to the Purchaser and the name of the power utility supplier for the location of the Connected Equipment XPC will forward to the Purchaser a Load Protection Policy claims form which must be completed and filed with XPC within 30 days a Mark the Load Protection Policy RMA number on the Product the Purchaser is returning b Pack the Product in its original packaging or similar packing materials if the original
29. ECT DB9 PARALLEL CABLE 3 One cable connects two UPS is parallel To connect a third UPS into the parallel system repeat the process as above FIG 62 _UPS 3 ie s dere FIG 62 10KVA UPS CONNECTING 3 PARALLEL UNITS Xtreme Power Conversion XPC Corporation Rev 2 7 13 Page 51 XPRT 6kVA XPRT 10kVA USER S MANUAL UNINTERRUPTIBLE POWER SUPPLY UPS 4 Fora quick start of the system proceed to the Startup section of this manual 5 Each UPS needs a different configuration of the DIP switch as identification of unit in the parallel system FIG 63 UPSI UPS2 daraus 5 2 di T B d j j ft UPS3 UPSA FIG 63 PARALLEL DIP SWITCH Startup 10kVA UPS Parallel System 1 Ensure that all breakers on the UPS are off 2 Incase external battery packs are used switch on the battery pack circuit breaker FIG 51 3 Ensure that the bypass circuit breaker on the UPS is turned to the UPS position FIG 52 or that the protection bar is still mounted Close all switches and breakers upstream from the UPS 5 Switch the INPUT CIRCUIT BREAKER placed on the rear side of the UPS to ON position in sequence FIG 53 The GREEN UTILITY INPUT LED will be illuminated Wait 45 seconds to allow the output voltage to stabilize Press the keypad UPS ON for 1 second Within a few seconds OPERATION LED will be illuminated and BYPASS LED will
30. ER S MANUAL UNINTERRUPTIBLE POWER SUPPLY UPS Once the maintenance is performed on the UPS resume normal conditions by following these steps 1 Close the INPUT CIRCUIT BREAKER 2 Wait 45 seconds to allow the output voltage to stabilize 3 Press the keypad UPS ON for 1 second Within a few seconds OPERATION LED will be illuminated and BYPASS LED will be extinguished 4 Switch the UPS to BYPASS by pressing the keypad UPS OFF on the front panel for 1 second 5 Close the OUTPUT CIRCUIT BREAKER 6 Forthe 6kVA switch the Maintenance Bypass Switch to UPS position FIG 57 FIG 57 6KVA MAINTENANCE BYPASS SWITCH TO UPS 7 Forthe 10kVA switch the Maintenance Bypass Switch to UPS position and secure the bypass lock plate FIG 58 t l Ed TTE TIME L IEE IIS Jr AR 2 Lu 1 1 H NT Ji UN L B Lim Jomka FIG 58 10KVA MAINTENANCE BYPASS SWITCH TO UPS 8 Pressthe keypad UPS ON for 1 second Now the UPS is protecting the load again 10KVA PARALLEL INSTALLATION AND OPERATION The paralleling cable delivered with each 10kVA UPS allows you to connect up to 3 10kVA UPS together in a parallel system Xtreme Power Conversion XPC Corporation Rev 2 7 13 Page 48 XPRT 6kVA XPRT 10kVA USER S MANUAL UNINTERRUPTIBLE POWER SUPPLY UPS NOTE The units connected in parallel
31. Green 4 LEDs 76 100 Green 5 LEDs gt 100 Yellow Remote Emergency Power Off EPO Port A customer supplied switch located remotely can be used to open the EPO connection and allows the UPS output receptacles to be switched off Since the EPO shuts down the equipment immediately orderly shutdown procedures are not followed by any power management software The UPS will have to be manually restarted in order to regain power to the outlets on the UPS HARDWARE INSTALLATION GUIDE Inspect the UPS for damage after unpacking If any damage is present please immediately notify the carrier and place of purchase NOTE The internal battery packs for these UPS ship separately FOR the 6kVA model there is 1 internal battery pack and for the 10kVA model there are 2 internal battery packs are shipped separately WARNING In case of recognizable damage DO NOT connect any voltage to the unit DO NOT put the unit into operation vYOrs mA Xtreme Power Conversion XPC Corporation Rev 2 7 13 Page 19 XPRT 6kVA XPRT 10kVA USER S MANUAL UNINTERRUPTIBLE POWER SUPPLY UPS Safety Information Information presented here is vital to all personnel Please read all Safety information IMPORTANT Before making any connection and switching on the XPRT Series UPS please check the following conditions e All electrical connections to be realized by qualified skilled personnel only avoid potential health risks
32. M 42 StantuUPOKVA UPS 42 Startup 10kVA UPS stand alone not parallel systems r kek eke 43 Mm 45 Normal Operauon aas du al u xu uu __ _ ___ _ 45 5 n O D 45 U RO r n SER W Mi ww Re KE e K beke Ek e QEN EO 47 10KVA PARALLEL INSTALLATION AND OPERATION 48 I istallatiorrot apatallel o v tein 49 Installing the parallel connectlonssct ee oe rave at Deer evidens 51 Startup LOKVA UPS Parallel ys stor hy ka rib de Ya _____ kasa 52 Normal Operation Conditions 3 Se KER KE E KE BOAR 52 SW ILC UPS OFE ww 53 STATUS AND ALARM INDICATIONSu uu k yn Decus s RW K HWD RW R 55 SNN VD r Wer e 56 GN iip N DD E 56 Battery Eow tend Or TUNUME yA lk nikl le pa K k keye le HN 56 Bypass LM Scito i ed ads etel e tu edd qve gt __ 57 ver o cte
33. NIT SEPERATION FROM PDU 3 Loosen the 2 terminal cover screws on the back side of the PDU slide the cover over the terminals and re affix the screws FIG 74 r iE d gr co Fa gt UK Fal T I Af FIG 74 6KVA PDU TERMINAL COVER 4 The Power Module can now be replaced If internal batteries are not at the end of life they can be placed into the new power module 5 Slide the PDU into the new power module and fix the 3 mounting screws FIG 68 6 Switch the UPS back to normal operation Power Unit Replacement 10kVA Model 1 Switch the UPS to manual bypass 2 Remove the 3 front covers FIG 75 75 10KVA POWER UNIT REMOVAL Xtreme Power Conversion XPC Corporation Rev 2 7 13 Page 68 XPRT 6kVA XPRT 10kVA USER S MANUAL UNINTERRUPTIBLE POWER SUPPLY UPS Loosen the 3 mounting screws of the internal battery cover and remove it FIG 70 Loosen the 5 mounting screws of the power module cover and remove it FIG 70 Slide the power module out of the UPS cabinet FIG 70 Power module can now be replaced pA us E 29 Slide in the new power module until the rear connector of the power module is plugged into the socket on the UPS FIG 76 a FIG 76 10KVA POWER UNIT REINSTALL 8 Reposition the power module cover and re affix with the 5 screws FIG 75 9 Re affixthe 3 front covers FIG 75 10 Switch the UPS back to normal op
34. PCs maximum liability shall be reduced to reflect all such other payments or sources of recovery whether applied for or not 4 f XPC issues payment to the Purchaser to have the Connected Equipment repaired the repair must be performed at a service center that is authorized by the manufacturer of the Connected Equipment XPC reserves the right to contact the authorized service center directly to discuss repair costs and damage to the Connected Equipment to determine if it was ww X X X Xtreme Power Conversion XPC Corporation Rev 2 7 13 Page 77 XPRT 6kVA XPRT 10kVA USER S MANUAL UNINTERRUPTIBLE POWER SUPPLY UPS caused by a Power Disturbance and the right to request that the service center forward the Connected Equipment or components of the Connected Equipment to XPC for inspection 5 Unless modified in writing signed by an officer of XPC and the Purchaser the terms of this policy are the complete and exclusive agreement between the parties superseding all prior agreements oral or written and all other communications between the parties relating to the subject matter of this agreement No employee of XPC or any other party is authorized to make any representations beyond those made in this agreement concerning the Load Protection Policy XPC Corporation 230 Yuma Street Denver CO 80223 1 800 582 4524 APPENDIX A SNMP WEB CARD
35. RT 10kVA USER S MANUAL UNINTERRUPTIBLE POWER SUPPLY UPS Maintenance Bypass It is possible to bypass the UPS for maintenance purposes using the Maintenance Bypass Switch on the 6kVA PDU or use the standard bypass built into the 10kVA model If required proceed with the following steps 1 Switch the UPS on BYPASS by a For6kVA i Press the keypad UPS OFF button on the front panel for 1 second ii Switch the Maintenance Bypass Switch to BYPASS FIG 55 55 6KVA MAINTENANCE BYPASS SWITCH TO UTILITY iii Switch the UPS off by pressing the keypad UPS OFF button on the front panel for 1 second iv Open the OUTPUT CIRCUIT BREAKER v Openthe INPUT CIRCUIT BREAKER b For 10kVA i Remove the BYPASS PROTECTION COVER FIG 56 l CLOSED FIG 56 10KVA MAINTENANCE BYPASS SWITCH TO UTILITY ii Remove the BYPASS LOCK PLATE before switching to BYPASS FIG 61 iii Press the keypad UPS OFF button on the front panel for 1 second iv Switch the Maintenance Bypass Switch to BYPASS FIG 61 v Open the OUTPUT CIRCUIT BREAKER vi Open the INPUT CIRCUIT BREAKER 2 The UPS is now operating in UTILITY BYPASS MODE and maintenance can be performed NOTE After the UPS is shutdown or in External Bypass condition the residual DC voltage in the unit will be eliminated within 5 minutes Xtreme Power Conversion XPC Corporation Rev 2 7 13 Page 47 XPRT 6kVA XPRT 10kVA US
36. UPS cabinet They have to be mounted inside the unit before the UPS installation Please proceed with the following steps T 2 Unpack the two battery packs from its container Place the battery packs in front of the battery compartment aligning the rear connector to the front panel see FIG 16 Slide the battery packs into the battery compartment until the rear connector is plugged with the UPS internal DC socket Fix the battery cover by tightening screws see FIG 17 Mount the front panels by pushing the plastic part into the appropriate holes see FIG 18 Proceed with the UPS installation O 4 Xtreme Power Conversion XPC Corporation Rev 2 7 13 Page 26 XPRT 6kVA XPRT 10kVA USER S MANUAL UNINTERRUPTIBLE POWER SUPPLY UPS x i TIR p FIG 17 XPRT 10KVA ATTACH BATTERY COVER ON UPS Xtreme Power Conversion XPC Corporation Rev 2 7 13 Page 27 XPRT 6kVA XPRT 10kVA USER S MANUAL UNINTERRUPTIBLE POWER SUPPLY UPS NOTE The Battery Cover and Front Panel MUST be installed before trying to start the UPS There is a switch that the Battery Cover activates if not activated the UPS will not start FIG 18 XPRT 10KVA MOUNT PLASTIC FRONT PANELS Connecting Additional External Battery Packs 6kVA Model The additional external battery pack connects to the UPS in the same way whether the UPS is being used in tower or rack mount format When used in tower format
37. UPS in Standby press for 1 second the UPS OFF switch the UPS switches to bypass Press one more time UPS OFF switch for 1 second The UPS is now in standby mode Most changes to the UPS settings are only possible in bypass or standby mode Remote Emergency Power Off REPO may be created using either normally open or normally closed switch The unit is shipped with a jumper connected between pin 3 4 FIG 67 In case of connection with a normally open contact this jumper must be removed and a normally open switch cabling must be connected between pin 1 2 FIG 67 In case of connection with a normally closed contact the jumper must be shifted between pin 1 2 and the normally close switch must be connected between pin 3 4 FIG 67 10kVA eo ie y 1 t 1 Totg I L3 16 V T PI 16 T 2597 4 1 T LL Ji TENE I VI T KOMARA lll s a 87818 110 L LI XH LAI IT Y WW TIT kq default NO normally open NC normally closed FIG 67 REPO JUMPER PLACEMENT When REPO is activated the UPS will transfer to stand by mode and output power is lost It s not possible to restart the unit while the REPO is activated thus depending on the used switch the connection must be Xtreme Po
38. VR EUER NEU 63 n RR RR haan 63 iei Mi _ EDI 63 Recycling the UPS at the End Of Service Life ER a Een au dt aos 63 Batterie 64 Internal Battery Replacement 6 1 64 Internal Battery Replacement 10kVA Model 66 kc uu iro kx bn m eee boe bul pe fee bee 67 Power Unit Replacement 6kVA Model esee nennen nennen nennen nonna renard erede rena 68 Power Unit Replacement 10kVA Model iei eee keke e eb but Er a ds Due 68 TAOUBLEST O O L occ EK s 69 SPECIFICA HONS D 71 SHIPPING LIST iu kann naa kiyana Mon Bde as wa kuy 73 OBTAINING SERVICE Va k K k Ku Su kak ek Vu kay n kayan K k aqa 74 XTREME POWER CONVERSIONS XPC CORPORATION LIMITED 75 XTREME POWER CONVERSION LOAD PROTECTION POLICY ERROR BOOKMARK NOT DEFINED APPENDIX A SNMP WEB CARD OPTIONALL
39. a RS EH e HH CLOSED OPEN FIG 65 10KVA OUTPUT BREAKER 5 Turn the INPUT CIRCUIT BREAKER to OFF position FIG 66 FIG 66 10KVA INPUT BREAKER Xtreme Power Conversion XPC Corporation Rev 2 7 13 Page 53 XPRT 6kVA XPRT 10kVA USER S MANUAL UNINTERRUPTIBLE POWER SUPPLY UPS 6 In case EXTERNAL BATTERY PACKS are connected switch the BATTERY PACK CIRCUIT BREAKER to the OFF position and disconnect battery cabling at the rear of the UPS 7 Open all switches and breakers upstream to the UPS 8 Remove internal and external battery pack connections and disconnect additional battery packs All LEDs should be out on the front panel of the UPS the UPS is shutdown REPEAT STEP FOR ADDITIONAL 10KVA UPS IN PARALLEL CONFIGURATION mes Xtreme Power Conversion XPC Corporation Rev 2 7 13 Page 54 XPRT 6kVA XPRT 10kVA USER S MANUAL UNINTERRUPTIBLE POWER SUPPLY UPS STATUS AND ALARM INDICATIONS INDICATORS ON FRONT PANEL SITUATION I C 1 5 STANDBY NORMAL OPERATION OVERLOAD 1 5 L WARNING BATTERY NOT CONNECTED 1 0 5 5 1 60 SEC BYPASS OUT OF L LIMITS 1 120 SEC 1 5 SEC mem n p LT ON Hn DBY LEGEND OPERATION MODE L LOW PRIORITY ALARMS HIGH PRIORITY ALARMS INTERMITTENT CONTINUOUS 0 5 NUMBER OF LEDs THAT CAN BE ON DEPENDING ON RUNTIME CAPACITY LOAD BAR BUZZER PRESS BUTTON BRIEFLY
40. aa Xtreme Power Conversion XPC Corporation Rev 2 7 13 Page 79 XPRT 6kVA XPRT 10kVA USER S MANUAL UNINTERRUPTIBLE POWER SUPPLY UPS Architecture 10 100 Mpbs LOCAL 65 232 CONSOLE FIG 78 COMMUNICATIONS ARCHITECTURE REN Xtreme Power Conversion XPC Corporation Rev 2 7 13 Page 80 XPRT 6kVA XPRT 10kVA USER S MANUAL UNINTERRUPTIBLE POWER SUPPLY UPS Installation NOTE Strictly observe the UPS Safety Rules Read carefully the main sections of this UPS User s Manual before installing or operating the equipment If any problems are encountered with the installation procedure please contact the support xppc com before proceeding e Switch off the UPS and wait for approximately 2 minutes or place the UPS into maintenance bypass If switching to maintenance bypass make sure the utility input voltage is stable before switching Install the SNMP Web Card in the option slot on the rear of the UPS FIG 80 SNMP INSTALL 10kVA UPS Xtreme Power Conversion XPC Corporation Rev 2 7 13 Page 81 XPRT 6kVA XPRT 10kVA USER S MANUAL UNINTERRUPTIBLE POWER SUPPLY UPS e Make all necessary connections see Fig 75 on previous page e Switch on the UPS or go back to normal from maintenance bypass Interfaces 10 100 RJ45 Port Connection to an Ethernet 10 100 Mbps network using a UTP cable RS 232 DB9 Port Serial communication connection to a local console
41. be extinguished REPEAT STEPS FOR ADDITIONAL 10KVA UPS IN PARALLEL CONFIGURATION 8 Close the OUTPUT CIRCUIT BREAKER on the rear side of the UPS FIG 54 REPEAT STEP FOR ADDITIONAL 10KVA UPS IN PARALLEL CONFIGURATION 9 The UPS is now in operation equipment connected to the UPS output can now be switched on 10 Load will be shown on the LOAD LED BAR Normal Operation Conditions 1 The UTILITY INPUT is present and within the tolerance as show in Specification section of this manual The UPS is turned ON The LOAD does not exceed the capacity of the UPS The OPERATING TEMPERATURE is below alarm level aTs SE Xtreme Power Conversion XPC Corporation Rev 2 7 13 Page 52 XPRT 6kVA XPRT 10kVA USER S MANUAL UNINTERRUPTIBLE POWER SUPPLY UPS Switching the UPS OFF 1 Make sure that the load has been shut down in an orderly manner 2 Turn the OUTPUT CIRCUIT BREAKER to OFF position FIG 65 3 Press the keypad FIG 64 for 1 second to switch the UPS to BYPASS 2x 1 sec FIG 64 TO TURN THE UPS OFF Press the keypad FIG 64 for a second time for 1 second to switch the UPS OFF 4 Turn the INPUT CIRCUIT BREAKER to OFF position FIG 65 If electrical isolation is required e g for maintenance purposes proceed with the following steps DESLE TIL LJ IRT E 1 EE MLLLEI k wa i HHH s
42. c addresses manual configuration Xtreme Power Conversion XPC Corporation Rev 2 7 13 Page 84 XPRT 6kVA XPRT 10kVA USER S MANUAL UNINTERRUPTIBLE POWER SUPPLY UPS Default Configuration The SNMP Web Card comes with a pre configured MAC address with the following format 00 12 93 00 12 93 identifies the manufacturer X Xx xx is a unique code for every card The MAC address is written on a label sticker on the SNMP Web Card The factory default configuration for the SNMP Web Card is using DHCP Assign the UP address to the card MAC address in your DHCP server Then reboot the card in order to have it retrieve the IP address The card is now accessible and configurable over the network Reboot Every time the network settings are changed these become effective only after a reboot The card can be rebooted by e Manually pressing the reset button on the front of the card e Using the console interface either serial connection or telnet by injecting the reboot command e Using a web browser selecting Reboot in the menu Access WEB INTERFACE After the installation and configuration of the SNMP Web Card the connection can be tested with a web browser e launch the browser e Enter the URL of the SNMP Web Card http lt IP gt e g http 192 168 24 14 e When prompted enter username and password e The SNMP Web Card home page will be shown TROUBLESHOOTING If no answer is received for the card verify
43. cks 1 Battery Pack is the normal configuration ESTIMATED RUNTIME IN MINUTES INTERNAL 1 2 3BATTERY 4 BATTERY BATTERIES PACK PACKS PACKS PACKS 75 156 235 313 391 31 75 115 155 195 34 58 82 105 22 35 50 65 14 25 36 47 8 Xtreme Power Conversion XPC Corporation Rev 2 7 13 Page 62 XPRT 6kVA XPRT 10kVA USER S MANUAL UNINTERRUPTIBLE POWER SUPPLY UPS MAINTENANCE Safety DANGER When the UPS operates all parts of the electronics are directly connected to the utility and high voltages are present on all internal parts including the battery Even after disconnection from the utility all parts inside the UPS including the battery conduct dangerous voltages except the COM port output For your safety only authorized service personnel may remove the UPS or BP cabinet cover General The XPRT Series UPS is virtually maintenance free Adhere to proper environmental requirements as shown in the Specification and keep the air inlets outlets free of dust NOTE Except for battery replacement refer maintenance and service work to qualified and skilled personnel only Recycling the UPS at the End of Service Life NOTE This product has been designed with respect to the environment using materials and components respecting eco design rules It does not contain CFCs Carbon Fluorine Chloride of HCFCs Halogen Carbon Fluorine Chloride The batteries contain lead
44. crews and the cover then pull in the easy installation SNMP Card and connect previously prepared network cable FIG 29 or FIG 30 Xtreme Power Conversion XPC Corporation Rev 2 7 13 Page 35 XPRT 6kVA XPRT 10kVA USER S MANUAL UNINTERRUPTIBLE POWER SUPPLY UPS FIG 29 SNMP CARD INSTALL 10KVA UPS Standard Hardwired Installation Procedure NOTE Ensure that the UPS is isolated prior to installation no live input source may be connected to the UPS during the installation procedure Open all the input output switches breakers on the power distribution and ensure no one is able to close them during this installation step 1 Forinstallation with Optional Power Distribution Unit please see the appropriate section of this manual 2 Remove the terminal cover see FIG 30 or 31 Xtreme Power Conversion XPC Corporation Rev 2 7 13 Page 36 XPRT 6kVA XPRT 10kVA USER S MANUAL UNINTERRUPTIBLE POWER SUPPLY UPS LE the w HT rats e 3 I art Ti 1 1 1 T a F i pas ur 1 pu E 4 32 1 99 J j x Jes d a 1 rote tt He Rus at u i AT a ft feud ur 1 t a Zr r j k amp n B V ma Ela F al Wq L La m EE E L 5 ES Lm scum em E m a m mi 8 s LJ gt le e s E
45. diagnostic tests can be performed manually from the front panel at any time System Configuration The UPS device and the internal batteries make up the system Depending on the site and load requirements of the installation certain additional options are available for the solution Planning a UPS system the following should be taken into consideration e total demand of the protected system shall dictate the output power rating VA Allow margin for future expansion or calculation inaccuracies from measured power requirements e Backup time required will indicate the battery size needed If the load is less than the UPS nominal power rating then actual backup time is longer e following options are available o Extended Battery Packs maximum of 3 battery packs of same model ___ A F F ps avrr Xtreme Power Conversion XPC Corporation Rev 2 7 13 Page 12 XPRT 6kVA XPRT 10kVA USER S MANUAL UNINTERRUPTIBLE POWER SUPPLY UPS XPRT BP4 90000019 for 6000 XPRT BP5 90000030 for 10000 o Connectivity Options SNMP WEB card XPRT SNMP2 90000031 o 4 Post Mounting Rail Kit XPRT RR2 90000032 10kVA Power Distribution Unit e w 8 5 20R 2 L5 20R 2 L6 30R XPRT PDU3 90000035 o Power Distribution Units for additional receptacles XPD1420HV 90000045 provides 12FT 5 20P INPUT 14 5 20R XPD1420HVA 90000050 provides 12FT 5 20P INPUT 14 5 20R AMP METER See the Specificati
46. e even when the UPS is disconnected from the utility power CAUTION There may be damage to the equipment if procedures and practices are not strictly observed and followed TRANSPORT STORAGE NOTE Check for sufficient floor and elevator loading capacity Move the UPS and the battery pack in its original package to the final destination room Do not stack other package on top WARNING Pay attention to the HEAVY WEIGHT of the UPS when removing the UPS from the pallet Never try to lift the unit by yourself No liability can be accepted for any transport damage when the equipment is not shipped in original packaging Store the UPS in a dry location with the batteries in a fully charged state Storage temperature must be within 20 45 C 4 F and 113 F If the unit is stored for a period exceeding 3 months optimal battery lifetime is obtained if the storage temperature does not exceed 30 C 86 F If the unit is stored for an extended period of time the batteries must be recharged periodically Connect the unit to a wall outlet and recharge the batteries for 24 hours Xtreme Power Conversion XPC Corporation Rev 2 7 13 Page 8 XPRT 6kVA XPRT 10kVA USER S MANUAL UNINTERRUPTIBLE POWER SUPPLY UPS e if the storage temperature is within 20 and 30 C 4 and 86 F every 3 months
47. electrical components should not be mechanically damaged or destroyed Do not touch electronic components They may be electrostatic sensitive and are for that reason easily damaged due to improper handling e Avoid locations that are excessively humid near water near heat sources or in direct sunlight It is important that the unit has adequate ventilation Maintain air movement around and through the unit Do not block the air vents The ambient temperature should not exceed 40 C 104 F Optimal battery lifetime is obtained if the ambient temperature does not exceed 30 C 86 F e Avoid spilling liquids or dropping any foreign object into the UPS e UPS should only be powered from a two phase four wire AC source equipped with neutral and earth connection The input utility is 100 127 Volts Line N and 60 Hz if the input utility frequency is 50Hz the output frequency of the UPS can be changed e The total power demand of the connected equipment does not exceed the rated output power of the XPRT Series UPS CAUTION A disconnect switch shall be provided by others for ac input and output circuit To reduce the risk of fire connect only to a circuit provided with branch circuit overcurrent overcurrent protection for 50 amperes rating in accordance with the National Electric Code ANSI NFPA 70 For model XPRT 10000 A disconnect switch shall be provided by others for ac input and output circuit To reduce the risk of fire co
48. ently modify the SNMP Web Card settings remember to save the configuration after every change This can be done by e Pressing Son the quick configuration menu e Entering nvsave at the command interface prompt Configuration via the network TELNET e Launch a telnet client e g on a PC running Windows select Run from the Start menu and type telnet lt gt e The default username login and password ge and ge Acommand line configuration interface is entered WEB BROWSER e Launch a web browser e Enter the URL of the SNMP Web Card http lt IP gt e The default username and password ge and Note Saving the settings Apart from some network parameters most settings are immediately active However the card will revert to the last saved settings at reboot Therefore in order to permanently modify the SNMP Web Card settings remember to save the configuration after every change Network Parameters The SNMP Web Card connects to the network using the following parameters IP ADDRESS IDENTIFIES THE CARD ON THE NETWORK SUBNET MASK DEFINES A RANGE OF ADDRESSES WITHIN THE ORANIZATION GATEWAY THE NODE USED FOR CONNECTION TO ADDRESSES OUSIDE THE SUBNET Xtreme Power Conversion XPC Corporation Rev 2 7 13 Page 83 XPRT 6kVA XPRT 10kVA USER S MANUAL UNINTERRUPTIBLE POWER SUPPLY UPS The card can be configured to obtain these settings automatically using DHCP or BOOTP protocols or to use stati
49. eration TROUBLESHOOTING Whenever a malfunction occurs first check external factors e g connections temperature humidity or load to determine whether the problem is caused by the unit itself or by its environment Subsequently check the thermal circuit breaker it may be tripped If so reset it and be sure that the UPS is not overloaded The following chart is a simple troubleshooting checklist If the suggested solution does not succeed or if the information is insufficient to solve the problem please contact your dealer or consult www xpcc com A Xtreme Power Conversion XPC Corporation Rev 2 7 13 Page 69 XPRT 6kVA XPRT 10kVA USER S MANUAL UNINTERRUPTIBLE POWER SUPPLY UPS PROBLEM POSSIBLE CAUSE SOLUTION Input utility switched off Switch on input utility power No input utility voltage present Inspect incoming utility circuit No display No alarm UPS switched off consult qualified electrician Input fuse blown or circuit Replace fuse or reset breaker breaker tripped Input utility indicator not No input utility voltage present UPS on battery illuminating acoustic alarm intermittent Input utility indicator not Input fuse blown or circuit Replace fuse or reset breaker illuminating input utility voltage breaker tripped present acoustic alarm int
50. eration and maintenance work and to preserve the maximum reliability of the UPS system Xtreme Power Conversion XPC Corp refuses any responsibility in case of non observance unauthorized alterations or improper use of the delivered UPS While every care has been taken to ensure the completeness and accuracy of this manual XPC accepts no responsibility or liability for any loss or damage resulting from the use of the information contained in this document This document shall not be copied nor reproduced without the permission of XPC Due to technical improvements some of the information contained in this manual may be changed without notice The instructions in this manual are for UPS models XPRT 6000 and XPRT 10000 Check your model number by looking at the top cover of your UPS Any difference in instructions is clearly indicated in the text for instance XPRT 10000 SAFETY WARNINGS AND SYMBOLS Safety Warnings The text of this manual contains warnings to avoid risk to persons and to avoid damages to the UPS system and the supplied critical loads Do not proceed beyond these warnings if you do not fully understand and or are not able to meet the mentioned conditions Xtreme Power Conversion XPC Corporation Rev 2 7 13 Page 6 XPRT 6kVA XPRT 10kVA USER S MANUAL UNINTERRUPTIBLE POWER SUPPLY UPS The non observance of the warnings reminding hazardous situations could result in human injury and equipment dama
51. ermittent Alarm LED illuminated UPS failure Contact UPS dealer or go to continuous acoustic alarm WWW Xpcc com UPS over temperature Allow UPS to cool down Overload at UPS output Reduce UPS load Delivered runtime less than Battery extension fuse switch is in Switch to On position specified Open position Batteries are not fully charged Charge batteries for 8 hours and reconfirm runtime Batteries are defective Contact UPS dealer Charger is defective Contact UPS dealer Last load bar LED is lit acoustic Overload at UPS output Reduce UPS load alarm intermittent No communication between UPS Incorrect communication cable Check whether correct cable is and load used PC interface defective or being Check if no other software is accessed by another service accessing the interface Interference on the data cable Rearrange cables F f sn Xtreme Power Conversion XPC Corporation Rev 2 7 13 Page 70 XPRT 6kVA XPRT 10kVA USER S MANUAL UNINTERRUPTIBLE POWER SUPPLY UPS SPECIFICATIONS INPUT OUTPUT BATTERY PHYSICAL XPRT 6kVA XPRT 10kVA 240 120V 208 120V 230 115V 200 100V 6000 VA 4200 W 10000 VA 8000 W Greater than 0 97 True on line Double conversion Input PF correction auto bypass 240 120V 208 120V 230 115V 200 100V selectable 596 50 60 Hz auto sensing x 5 or frequency converter 396 with linear load 5 with non linear load lt 5 at full non linear load S 3 a
52. ever dismantle or reassemble batteries their contents electrolyte treat them os harmful waste may be extremely toxic If exposed to electrolyte wash immediately with plenty of water If eye contact occurs flush with water and contact a physician Internal Battery Replacement 6kVA Model In case of battery failure please proceed with the following steps NOTE During battery replacement the UPS will not be able to support the load if an input utility failure occurs It is recommended to switch off the load before battery replacement 1 Remove the UPS front cover from the UPS cabinet by gently pulling it out 2 Remove the battery grille by loosening the two mounting screws FIG 69 m Xtreme Power Conversion XPC Corporation Rev 2 7 13 Page 64 XPRT 6kVA XPRT 10kVA USER S MANUAL UNINTERRUPTIBLE POWER SUPPLY UPS x MM li i B li a II 16 T iL 4 LI ji 51144 PEELE n xand n UR FIG 69 FRONT COVER REMOVAL 3 Grab hold of the battery tray and slide it out FIG 70 Be careful during this operation and consider the weight of the battery FIG 70 BATTERY TRAY REMOVAL 4 Unpack the new battery tray from its box 5 Place the battery tray in front of the battery compartment aligning the rear connector to the front panel 6
53. ge Please pay attention to the meaning of the following warnings and symbols WARNING Refers to procedures or operations which when not correctly performed could cause personal injury or serious damage to the system NOTE Warns the user about important operations or procedures described in this manual Safety Symbols CAUTION The product may be in danger when procedures or operations are not correctly performed damage to the product may be the result DANGER OF ELECTRICALLY LIVE PARTS Related to all situations with potentially hazardous voltage NOTE Check for sufficient floor and elevator loading capacity Move the UPS and the battery pack in its original package to the final destination room Do not stack other package on top WARNING Pay attention to the HEAVY WEIGHT of the UPS when downloading the UPS from the pallet Never try to lift the unit by yourself AAAAAKMKVZZEEEMZZE Y Xtreme Power Conversion XPC Corporation Rev 2 7 13 Page 7 XPRT 6kVA XPRT 10kVA USER S MANUAL UNINTERRUPTIBLE POWER SUPPLY UPS GENERAL DANGER RISK OF ELECTRIC SHOCK The UPS has an internal battery supply with a nominal voltage of 144VDC 6kVA 288VDC 10kVA Some of the parts of the UPS are necessarily under a hazardous voltage Do not open the unit there are no user serviceable parts inside The outlets and output terminals may be electrically liv
54. grounded outlet Use of input surge devices extension cords adapters ground wires or electrical connections not manufactured by XPC voids the XPC Load Protection Policy No other surge protection device may be connected to the output sockets of the Product The installation must comply with all applicable electrical and safety codes set forth pursuant to the NEC 4 The Product must have undeniable physical evidence of a Power Disturbance that directly and proximately caused the damage 5 The Connected Equipment must have been damaged by a Power Disturbance on a properly installed grounded and National Electric Code code compliant 120 208 240 Volt AC power line in the United States or Canada by a Power Disturbance on standard telephone land line or PBX telephone equipment line that is properly installed and connected to an RJ11 port on the Product or by a Power Disturbance on a standard Local Area Network connection that is properly installed and connected to an RJ45 port on the Product and d is directly plugged into and properly connected to the Product in its original condition which was properly operated when a Power Disturbance passed through the Product and i exhausts the protection capacity of the Product or ii damages the Product I h ia Xtreme Power Conversion XPC Corporation Rev 2 7 13 Page 76 XPRT 6kVA XPRT 10kVA USER S MANUAL UNINTERRUPTIBLE POWER SUPPLY UPS 6 The Load Protection Policy does not a
55. hen the UPS is in Normal Operation In case of failure the corresponding alarm condition will be generated Deep Battery Test A deep battery test will update the runtime calculation and may be started via the UPS Monitoring Software The test will start only if the battery charge level is higher than 90 and the load is at least 2096 of the nominal rating The runtime calculation will be updated only if the test can run uninterrupted for a complete battery discharge NOTE When executing a deep battery test the available runtime in case of input utility failure may be shorter than normal Don t execute this test if reduced battery runtime is not acceptable ECC CO EEE 7g Xtreme Power Conversion XPC Corporation Rev 2 7 13 Page 60 XPRT 6kVA XPRT 10kVA USER S MANUAL UNINTERRUPTIBLE POWER SUPPLY UPS NOTE It is possible to reset the battery test by pressing the UPS OFF switch for 0 5 sec The UPS will switch to bypass mode COMMUNICATION DB9 Communication Port The RS232 port is a plug in interface port which enables advanced communication between the UPS and a computer via a serial cable FIG 68 and UPS Monitoring Software The interface port is already operational in standby mode 1 Battery Low 10 KVA open collector xO 6 KVA 1 3 RxD 7 pL 4 Remote shutdown 5 COMMON Battery Low open emitter B Utility failure open emitter J Utility failure open collect
56. inal purchaser of the Product If the Product is transferred or sold to another person or entity this policy is void Load Protection Policy Dollar and Period Limits For purchasers that meet the qualifications and conditions set forth in this policy XPC will provide reimbursement cost of repair or fair market value as determined by during the period limits and up to the dollar limits stated as follows NXRT 50 000 Term of XPC Limited Warranty P80 50 000 Term of XPC Limited Warranty 50000 Term of XPC Limited Warranty This Load Protection Policy is not deemed first dollar coverage XPC s obligation is reduced by any amounts that the Purchaser is entitled to recover from other sources regarding the Connected Equipment including but not limited to insurance other warranty extended warranty or legal liability regardless of whether or not the Purchaser makes a claim for recovery Eligibility for Coverage Under the Load Protection Policy 1 The Product must be registered on the XPC website www xpcc com within 10 days of purchase All required information must be provided and Purchaser should retain a copy for Purchaser s records When registering on the website Purchaser must list all connected equipment that is directly connected to the product Only those devices registered in that manner will be covered 2 All Connected Equipment must be UL or CSA approved 3 The Product must be plugged into a properly wired and
57. is acceptable to use the UPS without first charging the battery but the runtime may be reduced Xtreme Power Conversion XPC Corporation Rev 2 7 13 Page 30 XPRT 6kVA XPRT 10kVA USER S MANUAL UNINTERRUPTIBLE POWER SUPPLY UPS Connecting Additional External Battery Packs 10kVA Model For the XPRT BP5 external battery pack for the XPRT 10kVA the battery packs are shipped with the battery trays separate from the battery pack The battery trays need to be mounted inside the battery pack after the battery pack is set in position I Unpack the 2 battery trays from their container 2 Place the battery trays side by side in the battery compartment see FIG 22 3 Fixthe 2 battery brackets with the screw set to hold battery trays into the battery pack see FIG 22 4 Connect the DC connectors of each battery tray see FIG 22 5 Install the battery grille in front of the battery compartment with 3 screws see FIG 23 6 Mount the 2 battery pack front covers see FIG 23 enm m n ST TH I AU M n Yn FIG 22 XPRT 10KVA BP5 BATTERY TRAY INSTALLATION Ee Xtreme Power Conversion XPC Corporation Rev 2 7 13 Page 31 XPRT 6kVA XPRT 10kVA USER S MANUAL UNINTERRUPTIBLE POWER SUPPLY UPS FIG 23 XPRT 10KVA BP5 BATTERY PACK COVER INSTALLATION The additional external battery pack connects to the UPS in the same way whether the UPS is being used
58. is used at the recipient s sole risk EXCEPT AS STATED ABOVE XPC Corporation DISCLAIMS ALL WARRANTIES EXPRESSED OR IMPLIED INCLUDING WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE EXCEPT AS STATED ABOVE IN NO EVENT WILL XPC Corporation BE LIABLE FOR DIRECT INDIRECT SPECIAL INCIDENTAL OR CONSEQUENTIAL DAMAGES ARISING OUT OF THE USE OF Xtreme Power Conversion EQUIPMENT including but not limited to any costs lost profits or revenue loss of equipment loss of use of equipment loss of software loss of data cost of substitutes or claims by third parties Purchaser s sole and exclusive remedy for breach of any warranty expressed or implied concerning Xtreme Power Conversion equipment and the only obligation of XPC Corporation under this warranty shall be the repair or replacement of defective equipment components or parts or at XPC Corporations sole discretion refund of the purchase price or substitution of an equivalent replacement product Xtreme Power Conversion XPC Corporation Rev 2 7 13 Page 75 XPRT 6kVA XPRT 10kVA USER S MANUAL UNINTERRUPTIBLE POWER SUPPLY UPS Xtreme Power Conversion Load Protection Policy THIS POLICY IS NOT AWARRANTY REFER TO THE XPC CORPORATION INC LIMITED WARRANTY FOR INFORMATION CONCERNING THE WARRANTY FOR YOUR XPC PRODUCT THE LIMITATIONS AND CONDITIONS CONTAINED IN THIS POLICY DO NOT AFFECT THE TERMS OF THE XPC LIMITED WARRANTY Definitions
59. les from the input junction FIG 59 to the UPS inputs should be equal The same applies to the cables from the outputs to the output junction FIG 59 The minimum length of the input as well as the output cables is 3 meters 5 overall system load may not exceed 10096 load of a single UPS in the configuration without the addition of an external maintenance bypass Optional Xtreme Power bypass panel is available to meet this requirement Please contact Xtreme Power Sales for additional information Xtreme Power Conversion XPC Corporation Rev 2 7 13 Page 50 XPRT 6kVA XPRT 10kVA USER S MANUAL UNINTERRUPTIBLE POWER SUPPLY UPS Installing the parallel connection NOTE Ensure that the UPS is isolated prior to installation no live input source may be connected to the UPS during the installation procedure Open all the input output switches breakers on the power distribution and ensure no one is able to close them during this installation step 1 Locate the parallel port on the rear side of the UPS and remove the parallel communications cover FIG 60 Experte piena ada His 9 s t o ay FIG 60 10KVA UPS REMOVE PARALLEL PORT COVER 2 Connect the DB9 parallel cable provided with the UPS to the parallel port FIG 61 UNE BRM i m eR Connect Port 2 UPS1 to Port 1 UPS2 etc FIG 61 10KVA UPS CONN
60. ly with the limits for a Class A digital device pursuant to Part 15 of the FCC Rules These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment This equipment generates uses and can radiate radio frequency energy and if not installed and used in accordance with the instruction manual may cause harmful interference to radio communications Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at the users own expense Modifications not expressly approved by the manufacturer could void the user s authority to operate the equipment under FCC rules Xtreme Power Conversion XPC Corporation Rev 2 7 13 Page 5 XPRT 6kVA XPRT 10kVA USER S MANUAL UNINTERRUPTIBLE POWER SUPPLY UPS IMPORTANT SAFETY INSTRUCTIONS SAVE THESE INSTRUCTIONS This manual contains important instructions that should be followed during installation and maintenance of the UPS It also gives all necessary information about the correct use of the UPS Before attempting to install and start up the UPS carefully read this manual Keep this manual next to the unit for future references Full understanding of and compliance with the safety instructions and warnings contained in this manual are the ONLY CONDITIONS to avoid any dangerous situation during installation op
61. moving cabling from the UPS DC connector 3 Onthe 6kVA model remove all power connection cables from the installed PDU 4 Onthe 6kVA model loosen the three mounting screws FIG 38 on the installed PDU until the PDU can be removed from the UPS cabinet FIG 38 REMOVAL 6KVA UPS Xtreme Power Conversion XPC Corporation Rev 2 7 13 Page 40 XPRT 6kVA XPRT 10kVA USER S MANUAL UNINTERRUPTIBLE POWER SUPPLY UPS 5 Onthe 10kVA model loosen the four mounting screws FIG 39 on the PDU cover and remove it FIG 39 PDU COVER REMOVAL 10KVA UPS 6 Remove the PDU from the UPS The UPS is now ready for the new PDU assembly 7 Onthe 6kVA model align terminals on the backside of the PDU with the ones on the UPS and slide the PDU into the UPS FIG 40 FIG 40 PDU INSTALL 6KVA UPS 8 Onthe 10kVA model connect terminals on the backside of the PDU with connections in the PDU tray on the backside of the UPS and slide the PDU into the UPS FIG 41 Xtreme Power Conversion XPC Corporation Rev 2 7 13 Page 41 XPRT 6kVA XPRT 10kVA USER S MANUAL UNINTERRUPTIBLE POWER SUPPLY UPS FIG 41 PDU INSTALL 10KVA UPS The UPS is now ready to be started STARTUP Startup 6kVA UPS 1 Ensure that all breakers on the UPS are off 2 case external battery packs are used switch on the battery pack circuit breaker FIG 42 open closed MEL Li Loss km FIG 42 6KVA BATTERY PA
62. must be the same power rating and must have the same output voltage setting i e 120V 120V not 120V 127V The paralleling cable delivered with each 10kVA UPS allows you to connect up to 3 10kVA UPS together in a parallel system Installation of a parallel system 1 All inputs of the UPS must be supplied from the same source Be sure that L1 L2 correspond on all the units of the parallel system All inputs must be individually protected with fuses or breakers 2 outputs must be connected together supplying the load It is advised to install breakers S 1 2 3 FIG 59 in the output wiring in order to be able to isolate a unit from the remaining system for service and maintenance purposes Optional Xtreme Power paralleling bypass panels are available to accomplish this not shown Please contact Xtreme Power Sales for additional information l PHASE 4 WIRE INPUT u INPUT JUNCTION IN PARALLEL PARALLEL PORT PORT UPS 1 T UPS 2 pe DIT PPS Ka OUT FIG 59 10KVA UPS PARALLEL SYSTEM DIAGRAM EXAMPLE Xtreme Power Conversion XPC Corporation Rev 2 7 13 Page 49 XPRT 6kVA XPRT 10kVA USER S MANUAL UNINTERRUPTIBLE POWER SUPPLY UPS 3 Use insulated copper input and output wiring rated 90 194 F wire size based on the ampacities given in Tables 310 16 of the National Electrical code ANSI NFPA 70 1993 Specified in table 2 and table 3 4 length of all input cab
63. n port connection or the network cable for SNMP communication connection as follows 1 Choose from the 2 provided ferrite beads the smaller one for serial communication and the bigger one for SNMP communication 2 Place the cable part that is closest to the UPS connector inside the ferrite bead For SNMP communication twist it once around the ferrite and place the second winding also inside the ferrite bead see FIG 27 3 Close the ferrite bead such that the cable remains inside it You can now connect the DB9 port to a computer system by connecting the previously prepared serial cable FIG 28 Additional signals can be read from the serial connector refer to following table for details ran P P Xtreme Power Conversion XPC Corporation Rev 2 7 13 Page 34 XPRT 6kVA XPRT 10kVA USER S MANUAL UNINTERRUPTIBLE POWER SUPPLY UPS g 7 2 e i ur E E 1 H a i i 71 le li Lil x 4 H o D 1 4 7 MI a 2 c ae wr 58 a Tels ia o MTS c O R 3 wr TA T Ta FIG 28 SERIAL CONNECTOR DB9 PIN OUTS amp CABLE INSTALL 1 Battery Low open collector 2 TxD serial communication 3 RxD serial communication 4 Remote shutdown only on battery 7 Battery Low open emitter 8 Utility failure open emitter Open the SNMP slot by removing the two s
64. ned to the UPS position FIG 47 or that the protection bar is still mounted Xtreme Power Conversion XPC Corporation Rev 2 7 13 Page 43 XPRT 6kVA XPRT 10kVA USER S MANUAL UNINTERRUPTIBLE POWER SUPPLY UPS FIG 47 10KVA BYPASS CIRCUIT BREAKER 4 Close all switches and breakers upstream from the UPS 5 Switch the INPUT CIRCUIT BREAKER placed on the rear side of the UPS to ON position FIG 48 The GREEN UTILITY INPUT LED will be illuminated a i FIG 48 10KVA INPUT CIRCUIT BREAKER Wait 45 seconds to allow the output voltage to stabilize Press the keypad UPS ON for 1 second Within a few seconds OPERATION LED will be illuminated and BYPASS LED will be extinguished 8 Close the OUTPUT CIRCUIT BREKAER on the rear side of the UPS FIG 49 FIG 49 10KVA OUTPUT CIRCUIT BREAKER 9 The UPS is now in operation equipment connected to the UPS output can now be switched on 10 Load will be shown on the LOAD LED BAR Xtreme Power Conversion XPC Corporation Rev 2 7 13 Page 44 XPRT 6kVA XPRT 10kVA USER S MANUAL UNINTERRUPTIBLE POWER SUPPLY UPS OPERATION Normal Operation Conditions 1 The UTILITY INPUT is present and within the tolerance as show in Specification section of this manual 2 The UPS is turned ON 3 The LOAD does not exceed the capacity of the UPS 4 The OPERATING TEMPERATURE is below alarm level
65. nnect only to a circuit provided with branch circuit overcurrent overcurrent protection for 30 amperes rating in accordance with the National Electric Code ANSI NFPA 0 For model XPRT 6000 CAUTION To reduce risk of fire connect the UPS only to a circuit provided with fuse or circuit breaker values as shown above ruirr Iz scwsIK Xtreme Power Conversion XPC Corporation Rev 2 7 13 Page 20 XPRT 6kVA XPRT 10kVA USER S MANUAL UNINTERRUPTIBLE POWER SUPPLY UPS Installation Procedures The UPS can be used in a standalone tower format using the two supporting stands or can be mounted in a 19 inch rack using the mounting brackets Proceed to the corresponding section and then connect internal batteries All required items are included in the delivery except rails available as rail kit option NOTE The UPS output receptacles and or terminals are live as soon as the UPS is connected to input utility power even if the UPS has not been switched on via the front panel Tower Installation 1 Place the UPS cabinet horizontally on a flat surface 2 Assemble the plastic support feet and mount them to UPS bottom see FIG 7 or FIG 8 3 Place the cabinet upright and mount top covers 4 Attach the display sticker FIG 7 XPRT 6KVA TOWER ASSEMBLY Xtreme Power Conversion XPC Corporation Rev 2 7 13 Page 21 XPRT 6kVA XPRT 10kVA USER S MANUAL UNINTERRUPTIBLE POWER SUPPLY UPS 1 5 1 x w E i
66. nstallations as failure to acknowledge electrical hazards could prove to be fatal PRODUCT DESCRIPTION Many different kinds of sensitive electrical equipment can be protected by an Uninterruptible Power Supply UPS including computers workstations process control systems telecommunications systems sales terminals other critical instrumentation etc The purpose of the UPS is to protect these systems from poor quality utility power complete loss of power or other associated problems Electrical interference exists in many forms causing problems in AC power from lightning power company accidents and radio transmission motors air conditioners and vending machines Protection of sensitive electrical equipment is vital to protect against power outages low or high voltage conditions slow voltage fluctuations frequency variations differential and common mode noise transients etc To prevent power line problems from reaching critical systems causing damage to software hardware and equipment malfunctions the UPS maintains constant voltage isolating critical load output and cleaning the utility AC power X l Xtreme Power Conversion XPC Corporation Rev 2 7 13 Page 10 XPRT 6kVA XPRT 10kVA USER S MANUAL UNINTERRUPTIBLE POWER SUPPLY UPS Double Conversion On Line Technology A double conversion
67. on section of this manual for addition model information FIG 2 6 FRONT VIEW F TWs O s Xtreme Power Conversion XPC Corporation Rev 2 7 13 Page 13 XPRT 6kVA XPRT 10kVA USER S MANUAL UNINTERRUPTIBLE POWER SUPPLY UPS FIG 3 10kVA FRONT VIEW Xtreme Power Conversion XPC Corporation Rev 2 7 13 Page 14 XPRT 6kVA XPRT 10kVA USER S MANUAL UNINTERRUPTIBLE POWER SUPPLY UPS DB9 COMMUNICATIONS MAINTENANCE BYPASS SNMP CARD SLOT GROUND REPO CONTACTS BREAKER dI LA ff 4 A A f j LA si 7 k LLL FANS OUTPUT EXTERNAL INPUT OUTPUT BREAKER BATTERY TERMINALS CONNECTOR FIG 4 XPRT 6000HB 90000036 BUNDLE REAR VIEW WITH UPS INTERNAL BATTERY amp HARDWIRE PDU FIG 4 XPRT 6000B 90000013 BUNDLE REAR VIEW WITH UPS INTERNAL BATTERY amp RECEPTACLE PDU 4 5 20R 1 L6 30R 1 L14 30R SE EE Xtreme Power Conversion XPC Corporation Rev 2 7 13 Page 15 XPRT 6kVA XPRT 10kVA USER S MANUAL UNINTERRUPTIBLE POWER SUPPLY UPS lt O DB9 PARALLEL SNMP CARD SLOT COMMUNICATIONS FANS c PORTS e 2 us 72 Ze 7 x EXTERNAL OUTPUT H 2 INPUT OUTPUT BATTERY
68. ontainer SS Xtreme Power Conversion XPC Corporation Rev 2 7 13 Page 9 XPRT 6kVA XPRT 10kVA USER S MANUAL UNINTERRUPTIBLE POWER SUPPLY UPS NOTE Do not attempt to service the UPS unless you have had proper training Refer all maintenance and servicing except replacement of the batteries power unit 10kVA and plug in cards to properly qualified skilled and competent service personnel Qualified skilled personnel are persons who because of their training experience and position as well as their knowledge of appropriate standards regulations health and safety requirements and working conditions are authorized to be responsible for the safety of the equipment at all times whilst carrying out their normal duties and are therefore aware of and can report possible hazards observe IEC 60364 and national wiring regulations and accident prevention rules INTRODUCTION The information provided in this manual covers single phase 6000 and 10000 VA uninterruptible power systems their basic functions operating procedures options available and emergency situations It also includes information on how to ship store handle and install the equipment Only detailed requirements of the UPS units are described herein and installation must be carried out in accordance with this manual Electrical installation must also carefully follow local legislation and regulations Only qualified personnel should conduct these i
69. or kk a FIG 68 RS232 DB9 COMMUNICATIONS To change settings of the UPS we strongly recommend to be sure that the UPS is in standby mode Some settings can only be changed if the UPS operates in bypass or standby mode NOTE The change of some settings can cause the unit to switch from bypass to standby and output power is lost For more information regarding possible settings please refer to the HELP manual on the UPS Monitoring Software CD Xtreme Power Conversion XPC Corporation Rev 2 7 13 Page 61 XPRT 6kVA XPRT 10kVA USER S MANUAL UNINTERRUPTIBLE POWER SUPPLY UPS SNMP Interface Card Option This card allows the data interface to be connected directly to an Ethernet network The card is fitted into the SNMP Card Slot For more information please refer to the user manual that comes with the interface card EXTENDED RUNTIME Extended runtime can be obtained by connecting a separate extended battery pack to the UPS In this case the UPS must be informed about the new total battery capacity to allow a reliable recalculation of the available runtime via UPS Monitoring Software Depending of the charge condition of the new batteries the new runtime calculations may temporarily be unreliable Additional batteries increase the recharging time for the unit all other operational information is the same as for standard models The following table shows runtimes with up to 3 Battery Pa
70. packaging has been discarded Enclose the completed Load Protection Policy claim form and a copy of the Purchaser s original sales receipt for the Product in the box c Mark the RMA number clearly on the outside of the box d Ship the Product one way shipping charges paid by the Purchaser to XPC Corporation 230 Yuma Street Denver CO 80223 Attn LPP RMA 3 will evaluate the Product to determine its level of functionality and will examine the Product for evidence of damage from a Power Disturbance a f XPCs evaluation provides no evidence of damage from a Power Disturbance XPC will send to the Purchaser i a report Summarizing the tests performed and ii a rejection of claim notice b If the Product shows evidence of damage from a Power Disturbance XPC will request that all Connected Equipment for which a Load Protection Policy claim has been submitted be sent for evaluation to either XPC or an authorized service center If it is determined that the Connected Equipment has been damaged by a Power Disturbance XPC will in its sole discretion issue payment to the Purchaser for either the cost of repair of the Connected Equipment or the Fair Market Value of the damaged Connected Equipment up to the dollar limits stated above XPC reserves the right to require the Purchaser to transfer title and deliver the Connected Equipment to XPC if it chooses to reimburse the Purchaser for the fair market value of the Connected Equipment X
71. pply if the Product has been operated in a failure mode or not in compliance with XPC operating instructions in the Product user s manual or if the Connected Equipment has not been operated in compliance with the instructions and manuals of its manufacturer vendor 7 This policy is null and void if XPC determines in its sole discretion that the Product has been tampered with or altered in any What is Not Covered Under the Load Protection Policy The following damage is not covered by this Policy 1 Restoration of lost data and reinstallation of software 2 Damage from a cause other than AC power line transients except for damage due to telephone line Local Area Network or CATV transients which is covered only if the Product offers such protection DAMAGE CAUSED BY FAILURE TO PROVIDE A SUITABLE INSTALLATION ENVIRONMENT FOR THE PRODUCT INCLUDING BUT NOT LIMITED TO LACK OF A PROPER SAFETY GROUND Damage caused by the use of the Product for purposes other than those for which it was designed Damage caused by accidents or natural disasters including but not limited to fire flood and wind Damage caused by abuse misuse alteration modification or negligence Any labor costs or travel room and board expenses associated with the repair and or restoration of lost or damaged hardware software or data EXCEPT AS EXPRESSLY PROVIDED IN THIS POLICY XPC SHALL NOT BE LIABLE FOR ANY DAMAGES WHATSOEVER INCLUDING BUT NOT LIMITE
72. rofoam beads for a packing material 2 Include a letter with your name address daytime phone number RMA number a copy of your original sales receipt and a brief description of the problem 3 Mark the number on the outside of all packages Xtreme Power cannot accept any package without the RMA number marked on the outside of the boxes 4 Return the UPS by insured prepaid carrier to the address provided by the Technician Refer to the Warranty statements in this manual for additional details on what is covered Xtreme Power Conversion XPC Corporation Rev 2 7 13 Page 74 XPRT 6kVA XPRT 10kVA USER S MANUAL UNINTERRUPTIBLE POWER SUPPLY UPS XTREME POWER CONVERSIONS XPC CORPORATION LIMITED WARRANTY Xtreme Power Conversion XPC Corporation warrants Xtreme Power Conversion equipment when properly applied and operated within specified conditions against faulty materials or workmanship excluding batteries for a period of three years for XPRT Series products from the date of purchase XPC Corporation warrants internal batteries for a period of three years from the date of purchase For equipment sites within the United States and Canada this warranty covers repair or replacement at the sole discretion of XPC Corporation The customer is responsible for the costs of shipping the defective product to XPC Corporation XPC Corporation will pay for ground shipment of the repaired or replacement product This warran
73. ry 5 seconds and the first LED of the battery charge bar starts blinking the batteries are nearly discharged the remaining runtime is less than 2 minutes default setting adjustable via the UPS monitoring software Controlled shutdown of any computer equipment is absolutely necessary when this alarm is raised If the UPS operates at 10096 load the shutdown procedure should be completed within 2 minutes after the battery low alarm started If only part of the output capacity of the UPS is used this period can be longer with aged batteries this period can be shorter When the batteries are fully discharged the UPS is no longer able to supply the connected equipment and eventually output power is lost REN Xtreme Power Conversion XPC Corporation Rev 2 7 13 Page 56 XPRT 6kVA XPRT 10kVA USER S MANUAL UNINTERRUPTIBLE POWER SUPPLY UPS Bypass Out of Limits The input utility voltage or input utility frequency is outside bypass tolerance but inside UPS input tolerance Bypass operation is inhibited if for whatever reason the UPS is not able to deliver the required output output power is lost If the input frequency is often out of tolerance during which bypass operation is inhibited and an alarm is generated it may be useful to disable bypass function via UPS monitoring software after which the unit operates as a UPS without automatic bypass switch NOTE The unit can be used as frequency converter the input frequency
74. t full linear load Greater than 86 11096 for 300 sec 130 for 30 sec 200 for 5 sec 53 1 ful oad 12 144vDC lt 3 hours to 90 TT os ow mw 24 288VDC 17 s Input Connection L14 30P or HARDWIRE HARDWIRE PDU 4 5 20R 1 L6 30R 1 L14 30R HARDWIRE Output Connection or or Optional PDU HARDWIRE 4 5 20R 2 L5 20R 2 L6 30R Communication RS 232 and USB standard SNMP optional card Battery Pack 16 9 x 22 5 x 3 5 2U 16 9 x 26 0 x 6 8 40 Dimensions Xtreme Power Conversion XPC Corporation Rev 2 7 13 Page 71 XPRT 6kVA XPRT 10kVA USER S MANUAL UNINTERRUPTIBLE POWER SUPPLY UPS MODEL XPRT 6kVA XPRT 10kVA ENVIRONMENT Operating Temperature 0 40 32 104 Audible Noise lt 55dba Altitude 11500 ft 3500 m above sea level WARRANTY Warranty Three years electronics Three years batteries APPROVALS North America UL cUL FCC mm Xtreme Power Conversion XPC Corporation Rev 2 7 13 Page 72 XPRT 6kVA XPRT 10kVA USER S MANUAL UNINTERRUPTIBLE POWER SUPPLY UPS SHIPPING LIST 1 1 UPS 1 User s and Installation Manual 1 6 ft USB DB9 adaptor cable 1 UPS Monitoring Software CD 2 sets of tower brackets gy MV dcr 2 sets of horizontal mounting brackets Xtreme Power Conversion XPC Corporation Rev 2 7 13 Page 73 XPRT 6kVA XPRT 10kVA USER S MANUAL UNINTERRUPTIBLE POWER SUPPLY UPS
75. the card installation cabling and network configuration Check the Ethernet connection to the card by launching a ping command from a workstation in the same subnet e Select Run from the Start menu e Enter ping IP e g ping 192 168 24 14 Verify that the SNMP Card is correctly replying al Xtreme Power Conversion XPC Corporation Rev 2 7 13 Page 85
76. ty applies only to the original purchaser If equipment provided by XPC Corporation is found to be Dead on Arrival DOA XPC Corporation will be responsible for the costs of shipping product to and returning equipment from the customer in a timely manner as agreed to with the customer once the customer has requested and received a Return Material Authorization RMA number DOA equipment is defined as equipment that does not properly function according to user documentation when initially received and connected in conjunction with proper procedures as shown in the user documentation or via support provided by XPC Corporation personnel or authorized agents This warranty shall be void if a the equipment is repaired or modified by anyone other than XPC Corporation or a XPC Corporation approved third party b the equipment is damaged by the customer is improperly used or stored is subjected to an adverse operating environment or is operated outside the limits of its electrical specifications or c the equipment has been used or stored in a manner contrary to the equipment s operating manual intended use or other written instructions Any technical advice furnished by XPC Corporation or a XPC Corporation authorized representative before or after delivery with regard to the use or application of Xtreme Power Conversion equipment is furnished on the basis that it represents XPC Corporations best judgment under the situation and circumstances but it
77. wer Conversion XPC Corporation Rev 2 7 13 Page 59 XPRT 6kVA XPRT 10kVA USER S MANUAL UNINTERRUPTIBLE POWER SUPPLY UPS restored by closing or opening the contact Press UPS OFF button 2 times within 4 seconds to be able to restart the unit No Load Shutdown If no load shutdown is enabled if the load is less than 596 and in case of utility failure the UPS will switch off avoiding a deep discharge of the batteries and output power is lost NO LOAD SHUTDOWN is disabled as default It is possible to enable this feature via the UPS Monitoring Software Auto Restart Default enabled AUTO RESTART may be disabled via the UPS Monitoring Software Auto Restart acts after the UPS has been shut down during an input utility failure e f the function is set ENABLED the UPS will automatically restart when the input utility power returns e Ifthe function is set DISABLED a manual restart either via the front panel or the UPS Monitoring Software is required BATTERY MANAGEMENT Maximum battery life and reliability are obtained by the following features Battery Connection Test At startup the UPS performs an automatic test to check that the battery cabling and fuses are properly connected If the test detects a battery disconnection the corresponding alarm will be generated Quick Battery Test A quick battery test may be launched to check if the batteries are healthy To start the test press the UPS ON button for 0 5 seconds w

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