使用说明书 - 华高自动化
Contents
1. HG 700D 4 mmt Ex Em HG 700 Ho 700D CONTROLLER FOR DYELNG MACHINE st AT De ASS USER MANUAL FOSHAN HUAGAO AUTOMATION CO LTD HG 700D I Brief Introduction of Characteristics TC 700D Microcessor Controller For Dying Machine adopts LCD screen with Chinese display method It adopts friendly man machine interface with the big clear and simple screen This system can hold the whole process control totally automatically It is the ideal equipment in dying line to improve the dying quality reduce engine consume alleviate the labor strength and increase economic performance It can be widely applied for different objects of controlling temperature such as Normal temperature dyeing machine High temperature dyeing machine and yarn dyeing machine Main Specification Output interface Relay output 16 Relay output 240VAC 3A communicate with PLC 32 switching value outputs at most Three 4 20mA analog outputs All the switching value outputs and analog outputs can be defined by users 2 Inputunterface Two PT100 inputs Eight switching value inputs Four analog input signals 4 20mA One pulse value input signals All the switching value inputs and analog inputs can be defined by users 3 Temperature control spec2. program temperature setting item as 050 0 C CIEP h program the speed rate item as 0 0 program time item as 00 after programming press WC FUNL M I LIRLI key to save the process the step number will MOLE M automatically add one and go on programming next process MODE M TEMP 050 070 SPEED Wei TIME ODM 7 Program Water Drain in function item Program Main in mode item program The water level item as 0050 program TECH l control item as 0 program time item as 10 CIEFP T MD for e protective time water ped FUNC DRATH ter completing the programming press o Key to save the process the step number will MODE M Automatically add one and go on programming Next process MODE M um CTRL TIME UM HG 1000 8 Program program end in function item program mode item as main program TELH l temperature setting item as 000 0 C CIEP rogram the speed rate item as 0 0 dimid FUNC END program time item as 00 after programming v MODE M press cx key to save the process the 99 programming is completed then press lt key to escape from programming state or press MODE M 2 key to return to RST state TEMP i L SPEED 0 0 CrM TINE OOM 4 2 The function of Main Assistant Parallel Modes During full automatic dyeing the system ma
3. 1 Time feeding 2 Function Description HG 1000 ams OOO Open water intake 1 to intake the water to 800 mm water intake protective time 10 mins Open main pump Open forward reverse rotation forward rotation 5 minutes interval 10 seconds reverse rotation 3 minutes Quick increase temperature to 60 C no heat preservation The details of operation procedurals are as following OD Under the program state move the curse to TECH 1 STEP 200 o Prompt of feeding 06 08 0 The process item and enter 10 then press FURL FILL CTRL MODE M To move the curse to function item presse E gt key to choose water intake pressi to Move the curse to mode item then press EM Q MODE M s E gt key to choose Main press Ma y y LORD To page down enter the water level as0800 ETEL Press to move the curse to control item TIME i n And enter 0 press D to move the curse to time item and enter 10 After programming press lt ox key If the password is locked the password entering window will appear enter the general password press Mh key the choosing window askingdf it is needed to be saved will v appear press Eto choose Yes no choose yes and press to save The step number will automatically add one and go on programming next process 1 Move the curse to function item to c
4. between actual temperature and set temperature is lower the minimum temperature limitation it will open heating valve to ancrease the temperature 5 1 2 Time parameters Main vat direct draining valve opening time To set the opening time of the direct drain valve the unit is second this time can t be so long otherwise it will waste steam Main vat direct draining interval During heating the computer will automatically open the direct draining interval the unit 1s minute 17 HG 700D Assistant vat direct draining valve opening time To set the opening time of the direct drain valve 2 the unit is second Assistant vat direct draining interval During heating the computer will automatically open the interval of direct draining 2 the unit 1s minute Main vat direct draining delay During computer controlled water draining when the water is drained to the minimum level there is still some water remaining in the dye vat The setting of delay parameter is to prolong the draining time and allow the water in the vat to be completely drained off The unit 1s second Assistant vat water draining delay The same with main vat direct draining delay The difference is this parameter is used for assistant vat water drain Dyestuff vat water draining delay The same with main vat direct draining delay The difference is this parameter is used for dyestuff v
5. deviation If the 0 scale of the liquid level gauge is different from that of the vat the difference can be compensated by setting this parameter The compensated range is 999 999mm Minimum water level setting of main vat This item 1s used to set minimum water level in main vat Medium water level setting of main vat This item is used to set the medium water level In main vat Maximum water level setting of main vat This item is used to set the maximum water level in main vat Advanced water intake control for the main vat In order to avoid over water intake you can set this parameter to turn off the water intake valve in advance Water gauge flow parameter This item 1s unload 5 1 4 Control parameters Proportion strip the PID adjusting parameters of analogy heating when theanput value is large and appear shaking should reduce this value otherwise increase it Integral time the PID adjusting parameters of analogy heating usually choose 100 Differential time the PID adjusting parameters of analogy heating usually choose 10 30 5 2 System parameters Main vat water level the input mode of main vat water level signal respectively are maximum medium minimum water level input mode continuous liquid water level mode Assistant vat water level the input mode of assistant vat water level signal respectively are maximum medium minimum water level input mode continuous liquid water level
6. down the assistant pump only need to program U in time item when use main mode L A LOW W L 4 1 OO CTRL TINE OOM CTRL TINE ON Dyestuff pump this function is same with assistant pump the difference is this function is used to control dyestuff pump Water intake It can work with modes of main assistant and parallel The setting interface is same with assistant pump This function 1s used for water intake Water level item is used to program the target water level in main pump Control item is used to program the valve of water intake Program 0 to control water intake 1 program 1 to control water intake 2 Time item is used to program protective time of water intake it will end the water intake function when main pump water level reaches to the set water level when the temperature in main vatis over the temperature of pressure relief it will give the alarm of high temperature water intake protection If overtime water intake it will give the alarm of overtime water intake and go on in taking water Mixing Water intake It can work with modes of main assistant and parallel The setting interface is same with assistant pump This function is used for water intake Open water intake 1 and 2 during water intake Water level item is used to program the target water level in main pump Control item has no use Time item is used to program protective time of water intake it will end the water intake function when main p
7. it will stop water drain and give the alarm of high temperature water intake protection Control item is used to program the valve of water drain Program 0 to control water drain 1 program 1 to control water drain 2 Time item is used to program protective time of water drain If overtime water drain it will give the alarm of overtime water drain and go on draining water Full Water drain It can work with modes of main assistant and parallel The setting interface is same with assistant pump This function is used for full water drain Water level item and speed rate item have no use Time item is used to program time of water drain This function will open dyestuff vat drain and pressure relief valve delay 6 seconds then open drain delay 1 minute open overflow valve then start to count drain time when time is up or the temperature is over 90 C it will refuse water drain and give the alarm High temperature water drain It can work with modes of main assistant and parallel This function is used for high temperature water drain This function is same as the main vat water drain the only difference is this function is not affected by temperature the output is corresponding to high temperature drain Assistant vat water drain It can work with modes of main assistant and parallel The setting interface is same with assistant pump This function is used for assistant vat water drain as water Water level item is used to
8. mode Dyestuff vat water level the input mode of dyestufff vat water level signal respectively are maximum medium minimum water level input mode continuous liquid water level mode Output mode Output mode of control valve respectively are relay output Sanling PLC mode 19 HG 700D LGOLC mode Centralizing control used to forbiden and start centralizing control Networking Address This item is used to set the networking address of this computer mainly use to monitor the system In the same net each computer only can has one address it can t be repetitive so need to be careful 5 3 Input and output parameters The input and output parameters are respectively analog input on off input analog output and on off output Changing Input and output parameters needs special password 5 3 1 analog input Sr gt key to choose the function AH LNPUTI M U L AN INPUTZ RA amp W L ANH INPUT3 5 W L Press Mode of input Press ii key to move the Curse Notice the function mode can t be repeated 5 3 2 on off input Press Ee EX key to choose the function sn INPUTU M LUN W L SI LHPUT 1 M MIB U L 2u LIHPUT2 M HIG L Notice the function mode can t be repeated ah ENE UL Mode of input Press J key to move the 5 3 3 analog output Press EE E key to choose the function AN UTPRUT1 M T CTEL Mode of output Press i J
9. pump in speed rate item 100 is full speed running Program the time item as the digit other than 0 the pump start time will operate according to the edited time when time is up the pump will stop When time item is programmed as 0 it means that pump start will not be limited by time and the main pump will operate until the end step of shut down main pump or end step of parallel function so if want to shut down the main pump only need to program 0 in time item when use main mode u L M LOW W L LIOI SPEED QU 9 SPEED Q0 9 TIME OM TINE OOM ma HG 700D Assistant pump It can work with modes of main assistant and parallel Program protective water lever in water level item If use the liquid level gauge enter the protective water level directly in water level item when use maximum medium and minimum water level move the curse to water level item press lt lt D gt key to choose the protective water level Delay item has no use Program the time item as the digit other than O the pump start time will operate according to the edited time when time is up the pump will stop When time item is programmed as 0 it means to shut down the pump when use main mode when use assistant and parallel mode it will not be limited by time and the assistant pump will operate until the end step of shut down assistant pump or end step of parallel function so if want to shut
10. LLUT W L mE JO O0 COOL Step number FT CTRLI 210 4 of process Running state Time count down Under the running process mode press key to view the feeding state output state input state running curve Under the running process mode According to the indication of the screen arrowhead press ii B to page up and down to view the running parameter 3 2 Pause and Jump Under the ready state or pause state press key can jump to next step press key can return HG 700D to last step After jumping to the needed running step number press RUN key the computer will start running from this step Notice When jump the running assistant function will go on running the parallel function will stop running when jump the main function IV Process Management 4 1 Process Programming Under main interface press 2 key or move the curse to process management item then press key it can enter process management interface Press 1 key to move the curse to process programming item then press key it can enter process programming interface as the following picture programming interface TECH OD STEFIOO FUNC EXD MODE M Instruction Move the curse to corresponding item it can modify the corresponding setting value When the curse is on Process item It can directly enter the subroutine numberof needed
11. LSE GND 1 LAW TEMP 2 ff PTi00 2 23 ACZA0Y RFLAYO1 FILLI RELAYO3 OFW RELAyO5 DE P RELAyO COOL RELAYO9 HEAT RFLAY10 MP RELAY11 AP RELAY13 S P RELAY15 LOCE SW 6 M HIG W LJ SW O4 M MIN W L SW 2 M LOW W L cwoo PRESS SWI PUBLICS 4 2 0m INPUT 4 2 0m INPUTS 20ma OUTPUT i 4 7 20m OUTPUTS a4 V GND 232 Dx 232 TA 185 A 185 B HG 700D 400 800 7812 www fshg88 com 0757 81631133 0757 83273176 0757 83273179 28200 pe E mail hgQfshuagao com PKB 1008 24
12. assistant water intake valve during water intake Water level item is used to program the target water level in assistant vat When the water level reaches the set water level in assistant vat it will end the water intake function Time item is used to program protective time of water intake If overtime water intake it will give the alarm of overtime water intake and go on In taking water Dyestuff vat water intake It can work with modes of main assistant and parallel The setting interface is same with assistant pump This function is used for dyestuff vat water intake Open dyestuff water intake valve during water intake Water level item is used to program the target water level in dyestuff vat When the water level reaches the set water level in dyestuff vat it will end the water intake function Time item is used to program protective time of water intake If overtime water intake it will give the alarm of overtime water intake and go on in taking water Water drain It can work with modes of main assistant and parallel The setting interface is same with assistant pump This function is used for water drain Water level item is used to program the target water level in main vat When the water level of main vat reaches the set water level it will open main vat drain delay to drain the rest water it will end the drain program when the delay time is up When the temperature in main vat is over the temperature of pressure relief
13. at water drain Main vat water intake delay The setting of delay parameter is to prolong the waterantake time after the water level reaches target water level because the wave of water will make the water level unstable when the test water level reaches the target water level but the actual water level doesn t reach the target water level The function of this parameter is to assure the actual water intake level reaches target water level Assistant vat water draining delay The same with main vat water intake delay The difference is this parameter 1s used for assistant vat water intake Dyestuff vat water draining delay The same with main vat water intake delay The difference is this parameter 1s used for dyestuff vat water intake Dyestuff vat feed delay When the dyestuff is feeded to the minimum level there is still some dyestuff remaining The setting of delay parameter is to prolong the feeding time and allow the dyestuff to be completely feeded However this time can t be too long it should be set according to the debug because the dyestuff pump is easily broken after completing the dyestuff feeding but the time is not up 18 HG 1000 5 1 3 Water level related parameters Water level of main vat Set the actual water level of the full vat or use the full scale value of the continuous liquid level gauge unit is mm Main vat water level
14. eached the maximum level it stops water intake When the water level is lower than the maximum level it will delay the time when the delay time 1s up it will goon waterantake to the maximum level then stop water intake This operation will repeat till the overflow time 1s ended it will turn off the overflow valve and water intake valve 1 then end the overflow function When the temperature is higher than the temperature of pressure relief it will end overflow and give the high temperature overflow protection and alarm Full Overflow It can work with modes of main assistant and parallel Delay item and control item have no use Time item is to edit overflow time When the temperature is higher than 90 C it will refuse water intake overflow and give alarm Otherwise open water intake 1 valve overflow valve dyestuff vat drain reverse rotation when the water level of main vat reaches the minimum water level it will turn on the main pump when time is up it will end the overflow function Washing 1 It can work with modes of main assistant and parallel TEMP D a T the temperature item is used to edit washing temperature cycle item is used to edit washing cycles time item is used to edit the washing CIC I time of each cycle when process runs to this step open water intake TIME to maximum water level in main vat then stop water intake 1 open main pump and heat 1 to set temperature When washing time is
15. ed item have no use Time item is used to program time of overflow It will end overflow function when time is up Assistant Vat Reflux It can work with modes of main assistant and parallel edit assistant water level in the water level item Control item has no use Time item dis used to program reflux protective time This function is used for assistant vat reflux water intake Open reflux 1 during running reflux water intake to set assistant vat water level then turn off reflux to end the function If reflux time is up but the water level doesn t reach it will jump the alarm and go on reflux water intake Dyestuff Vat Reflux It can work with modes of main assistant and parallel edit assistant water level in the water level item Control item has no use Time item 1s used to program reflux protective time This function is used for dyestuff vat reflux water intake Open reflux 2 during running reflux water intake to set assistant vat water level then turn off reflux 2 to end the function If reflux time is up but the water level doesn t reach it will jump the alarm and go on reflux water intake Mixing It can work with modes of main assistant and parallel Temperature item and speed item have 14 fera HG 700D no use Time item is used to program mixing time Open mixing during running it will turn off the mixing and end the function when the mixing ti
16. en first to open heating the computer will automatically direct drain 1 the time of each time direct drain and interval time can be set in time parameters setting item Prompt It can only work with main mode Process will stop automatically and alarm when it reaches this step and appear prompt information press confirm key to cancel the alarm Press RUN key to run next step If the curse isn prompt item during programming press lt lt c key to choose the prompt content including alkali feeding salt feeding assistant dose water intake water drain sampling pause cloth in cloth out yarn in yarn out dyestuff feeding acid feeding Temperature setting item and time item has no use VE ADTI AT ADI ALERLI CTRL TIME UM Forward and reverse rotation It can work with modes of assistant and parallel Program forward rotation in forward rotation item program interval time in interval item program reverse rotation in reverse item You can turn off the forward and reverse function by editing all these three items into 0 Main pump It can work with modes of main assistant and parallel Program protective water lever in water level item If use the liquid level gauge enter the protective water level directly in water level item when use maximum medium and minimum water level move the curse to water level item press lt gt key to choose the protective water level Program the percentage of speed rate of main
17. evel dyestuff vat maximum water level LG Master K SERIES except for K10S1 Impropriate resource M250 M20f 32 outputs in total corresponding to the relay outputs 00 31 M240 M247 8 outputs lnUtotal corresponding to the switch outputs 0 7 M248 is corresponding to alarm confirm output M249 is corresponding to output of prompt jump running M270 M278 9 point in total of 4 20mA water level of maximum medium minimum respectively corresponding to main vat minimum water level main vat medium water level main vat maximum water level assistant vat minimum water level assistant vat medium water level assistant vat maximum water level dyestuff vat minimum water level dyestuff vat medium water level dyestuff vat maximum water level The communication mode of TC700D is RS485 with all kinds of PLC baud rate 9600 data bit 8 odd and even checkout no Stop bit 1 22 HG 700D TC700DThe back line diagram PUBLIC CALL RELAYOO PUBLIC2 DRAINI RELAYOZ PRESS RELAYOA HEATI RELAYOS DDRAINI JRELAYDS PUBLIC PUBLIC EWE RELAY 12 ADS ORELAY 14 S HIG W L SO S MIN W L SWs S LOW W D3 Sad PRESS SW2 9Wgl E fe m A es E22 eo eo feo eo eo C3 ta co Po c2 e E J on 05 oe sco TENF 1 PT100 1 4 2 0m INPUTS 4 3 0m INPUT4 4 20mA OUTPUT PU
18. g valve during cooling and decrease temperature adjust analogy valve to control the temperature Running time it can only work with main mode This function is used to count the time when the program runs to this step it starts to count the time when time is up it will enter into next step Temperature of pressure relief and vat lock it can work with assistant and parallel mode During the running of this function the temperature of pressure relief and vat lock work according to the programmed temperature otherwise it will work at 85 C 4 4 Process Delete Delete one by one delete the process one by one according to the process number Delete all delete all the process in one time 4 5 Process upload UPLOAD TECH The process number in compute The process number in IC card Upload process Upload 00 to 00 Upload one by one copy the the process one by one to IC card Upload all copy all the process in the computer to IC card 4 6 Process download DOWNLOAD TECH ard TheProcess number in IC The process number in computer download process download 00 to 00 Download one by one copy the process from IC card to computer one by one Download all copy all the process in the IC card to computer 16 HG 700D V Parameter setting 5 1 General parameters 5 1 1 Temperature parameters Main vat modification temperature used to m
19. h several main functions you can set it into an assistant function For example starting the main pump forward reverse rotation If a function will operate in combination with only one main function you can make it into a parallel function Notice Since most of the functions can be operated in any of the three ways it is needed to be sure that the assistant function parallel function should not contradict with the main function For example main pump temperature control direct heating and proportion heating can t run at the same time ma HG 700D 4 3 Brief introduction of all Functions End Every process needs to program the end step TEMF 5 T SPEED Z CAM Main vat temperature control It can work with modes of main TIME 3 E assistant and parallel Edit a target temperature in the temperature setting item If program Speed item as 0 0 it indicates quick up down grading temperature Program 0 1 9 9 indicates up down grading temperature according to the programmed speed The time item 1s used to edit heat preservation time When first to open heating the computer will automatically direct drain the time of each time direct drain and interval time can be set in parameter set item Assistant vat temperature control It can work with modes of main assistant and parallel Program interfac is same with main vat temperature control Wh
20. hoose main pump choose Assistant in mode item TECH 1 STEF 01 press D key to page down enter the water FUHC M F CTRL protective water level when the water level is MODE A level as 0200 this water level is the main pump lower than this the main pump will be turned off program speed rate item as 080 it means the main pump is running at the speed of 80 MODE amp program time item as 00 if program the digit 0 h other than 0 the main pump will be turned SPEED O80 w off when the time is up if program 00 the main pump will be on till the running of TIME 0 n fera HG 700D REPLET Ha pi fs Hd eS CEL turning off function Press V S key the TECH choosing window asking if it is saved or not will appear choose yes and press STEF A FUNC TURH TRL MODE A to save then the step number will automatically add one and go on programming next process 2 Move the curse to function item to choose forward reverse rotation choose assistant MODE A in mode item press key to page down enter FYI UI z M 5 ITv 10U seconds reverse rotation 03 minutes then press M key to save the process the step number REV E n will automatically add one and go on programming forward rotation as 05 minutes interval 10 next process TECH 1 3 Program main vat temperature control in STEEF E function item
21. ifications Temperature measurement component Pt 00 platinum heat resistance Test temperature range 000 C 153 C Temperature Control range 030 C 140 C Temperature s Control Speed 0 1 C 9 9 C min Temperature s Control accuracy isotherm state 0 5 C Temperature control method optimized automatically control 4 Programmable functions Programmable process number 100 0 99 100 programmable steps per process 0 99 5 Protective function of control system 1 If there is suddenly power off while the machine is working the previous operation can be kept on working if the power comes again 2 The computer will alarm and stop working when there is any trouble of probe the vat temperature is 0 C or over 150 C 6 Power working range Power supplying range AC100 250V 50 60HZ Power consume of the whole machine lt 20 W 7 Working environment Working temperature lt 50 C Relative humidity lt 90 8 Dimension of apparatus 162 W 216 H 120 L mm Installing hole dimension 133 W x185 H mm Installing way embedded way of tray HG 700D II Operating Guide 2 1 Functions of keys Number key 0 9 used to enter number of 0 9 RST key the computer to return to the previous interface RUN key d make the computer to operating state STOP key ens make the computer to pause ESC make the computer escape from the current menu Conf
22. in computer to IC card 5 6 3 upload input and output parameters Copy the input and output parameters in computer to IC card 5 7 Download parameters 5 7 1 download general parameters Copy the general parameters in IC card to computer 5 7 2 download general parameters Copy the system parameters in IC card to computer 5 7 3 download general parameters Copy the input and output parameters in IC card to computer 7v History Record This computer can save 20 latest running temperature record curves 00 19 Curve 00 is the latest one Ol is the one before 00 02 is the one before 01 21 HG 700D VII Communication agreement between TC700D and PLC 7 1 SANLING FX SERIES Be available to FX2N 7 2 Impropriate resource M240 M271 32 outputs in total corresponding to the relay 00 31 M230 M237 8 inputs in total corresponding to the switch inputs 0 7 of TC700D D100 D115 16 data register M238 is corresponding to alarm confirm input M239 1s corresponding to input of prompt jump running M272 M280 9 point in total of 4 20mA water level of maximum medium minimum respectively corresponding to main vat minimum water level main vat medium water level main vat maximum water level assistant vat minimum water level assistant vat medium water level assistant vat maximum water level dyestuff vat minimum water level dyestuff vat medium water l
23. irm key enter next menu or confirm the current operation Delete key used to delete the characters and symbols input from the keyboard key positive sign input insert one step when programming or forward one step when running jump key minus input delete one step when programming or backward one step when running jump Direction key They are cursor up down left right moving keys under edit state cursor left and right keys respectively are page up and down under list state 2 2 Main interface RUN TEMP 1 2 PROGRAM 100 0 3 PARAMETER TEMP 2 4 RECORD 53 0 III Running Process 3 1 RUN Under main interface press key or move the curse to RUN item then press key it can enter into following interface 4K fera HG 700D Bete yl eae b Ha i ES CEL Choosing running process interface PLEASE INFUT TECHHICS TECHNICS QO STEF UL Enter the program number and step number of needed running process press confirm E RUN key to the ready prepared running interface as the following picture the ready prepared running interface TEMP 1 DN 0 M U L M LOW W L TECH UU DL READY FUNC M T CTRL J Main vat temperature 10070 C Main vat water level main minimum water level Process 00 00 Ready Function main vat temperature control Under the ready state press A key to start the process as the following picture sons TEMP 1 LOO UE number of M W L M
24. is higher than the temperature of pressure relief it will stop washing and jump high temperature washing protection and alarm Direct heating It can work with modes of main assistant and parallel Programming is same with temperature control This function can open heat 1 and direct heat at the same time it will turn off direct heating after entering into heat preservation only need heat 1 for heat preservation Pressurizing It can work with modes of main assistant and parallel Temperature item and speed item have no use Time item is used to program pressurizing time edit 00 means endless delay time It will lock the vat during pressurizing it will automatically turn off pressurizing valve if there is the input signal of pressure switch 1 otherwise open pressurizing valve If there is the input signal of pressure switch 2 it will automatically open pressure relief valve otherwise turn off pressure relief valve Notice if program time as 00 under main mode the process can t jump to next step automatically Pressure relief It can work with modes of main assistant and parallel When run to this step stop the previous pressurizing function first then begin pressure relief according to time Open pressure relief valve it will turn off pressurizing function when time is 0 It will end pressure relief function when time is up Open overflow valve It can work with modes of main assistant and parallel Temperature item and spe
25. key to move the A amp N UUTPUTEIADI ST 4 Curse AH OUTPUT 3S WP SPEED Notice the function mode can t be repeated 5 3 4 on off output Press Se gt key to choose the function Mode of output Press J key to move the Curse Notice the function mode can t be repeated 20 HG 1000 5 4 Other parameters 5 4 1 modify general password 5 4 2 modify advance password 5 4 3 modify special password General password is used for process modification right original password 1s 000000 Advance password is used for parameters modification right original password is 111111 The advance password can include the lower grade password in other word advance password can modify the low grade password and also can replace the low grade password The grades of password from high to low 1s Special password advance password general password 5 5 Renew factory value 5 5 1 Renew the general parameters can renew the general parameters to the default set value of factory 5 5 2 Renew the system parameters can renew the system parameters to the default set value of factory 5 5 3 Renew the input and output parameters can renew the input and output parameters to the default set value of factory 5 6 Upload parameters 5 6 1 upload general parameters Copy the general parameters in computer to IC card 5 6 2 upload system parameters Copy the system parameters
26. me is up Cycle feeding It can work with modes of main assistant and parallel Delay item is used to program delay time control item has no use Time item is used to program feeding time During running of this function Open reflux 2 valve dyestuff pump feeding 1 mixing 1 When the water level reaches maximum water level of dyestuff it will turn off reflux 2 if the water level is lower than maximum water level it will start delay time when time is up open reflux 2 again till the feeding time is up then turn off reflux 2 feeding 1 mixing 1 open feeding 2 and mixing 2 to feed till the minimum water level of dyestuff then enter into dyestuff vat washing state The process of automatic dyestuff vat washing 1s dyestuff water intake 5 seconds stop 5 seconds repeat three times start to count delay time when time is up it will turn off dyestuff pump feeding 2 and mixing 2 the cycle feeding is ended Time feeding 1 It can work with modes of main assistant and parallel Opening item is used to program dyestuff valve opening time Interval item is used to program interval time During feeding Open dyestuff pump mixing 1 feeding 1 when the opening time is up it will turn off feeding 1 open cycle valve to next time opening feeding open feeding 1 and turn off cycle valve the dyestuff doesn t stop till feeding to the minimum water level of dyestuff then enter into dyestuff vat washing state The dyestuff won t stop during automatically va
27. odify the temperature deflection between actual temperature and test temperature in main vat The range of modification 9 9 9 9 C Assistant vat modification temperature used to modify the temperature deflection between actual temperature and test temperature in main vat The range of modification 9 9 9 9 C Default pressure relief temperature Use to set the temperature of turning off pressure relief valves When the temperature is higher than this set temperature it will turn off the pressure relief valve otherwise it will open the pressure relief valve but if there is the step of pressure relief function edited in process the control temperature of pressure relief is depended on it in other word the process takes the priority Default vat locking temperature Use to set the temperature of opening vat lock When the temperature is higher than this set temperature it will open the wat lock valve otherwise it will turn off the vat lock valve but if there is the step of the vat lock function edited in process the control temperature of the vat lock is depended on it In other word the process takes the priority Maximum temperature of heat preservation the maximum temperature deflection between actual temperature and set temperature is over the maximum temperature limitation it will open cooling valve to decrease the temperature Minimum temperature of hear preservation the minimum temperature deflection
28. program mode item as main FUHC M T CTELI press D key to page down 1n temperature setting MODE M item enter 060 0 C set the speed rate item as 00 it means quick increase and decrease temperature program time item as 00 after programming MODE M press key to save the process the step TEMF Pp uU number will automatically add one and go on programming next process SPEED i i All TIMEUCM 4 Program Automatic prompt in function item program mode item as main program prompt TECH U item as feed program control item as 0 program STEP 04 time item as 00 after programming press Mo key to save the process the step number will FUNC AUTO CUE automatically add one and go on programming MODE M next process MODE M CUE ADI ST CTEL TIME C0 M fera HG 700D REPLET Ha o fs Hd eS CEL 5 Program main vat temperature control in TECH 1 a function item program mode item as main program temperature setting item as 060 0 C SIEP L program the speed rate item as 2 0 program i id gt s FUNCIM T CTRL1 time item as 30 after programming press ox key to save the process the step number will MOLE M automatically add one and go on programming next process MODE M TEMP 00 0 C SPEED Z Cz TIME 30 M 6 Program main vat temperature control in function item program mode item as main TECH l
29. program the target water level in assistant pump Time item is used to program protective time of water drain if overtime water drain it will give the alarm of overtime water drain and go on draining water Main mode works in front when water level reaches set water level it starts 12 ma HG 700D to count the dyestuff vat drain delay when the delay time is reached it will end water drain and enter into next step Assistant mode works in back when water level reaches set water level it starts to count the dyestuff vat drain delay when the delay time is reached it will stop water drain Parallel mode works In back when water level reaches set water level it starts to count the dyestuff vat drain delay when the delay time is reached it will stop water drain or stop water will the end of the following main mode This function can control assistant vat drain valve Dyestuff vat water drain This function is same as the assistant vat water drain the only difference is this function is can control dyestuff vat drain valve DELAY OO S CTRL Overflow It can work with modes of main assistant and parallel TIME n Delay item is used to edit delay time for extra water Control item has no use Time item is to edit overflow time When the program runs to this function open water intake valve 1 overflow valve for water intake when the water r
30. programmed process by the number key When the curse is in the left press 93 to make the subroutine number of process reduce one When the curse is in the right press to make the subroutine number of process add one When the curse is on Step number item it can directly enter the step number of needed programmed process by the number key When the curse is in the left press Lto make the subroutine number of process reduce one When the curse is in the right press to make the subroutine number of process add one When the curse is in function item press M c to choose the needed function choose different function the following set items will change with it page down to enter the complete setting value correctly After programming the process of each step press V key to save then the computer will automatically jump to next step to go on programming Programming Function Program End Main vat temperature control Assistant vat temperature control Automatic prompt Forward Reverse rotation Main pump Assistant pump Dyestuff vat Water intake mixing water intake full water intake Assistant water intake Dyestuff vat water intake Water drain High temperature water drain full water drain Assistant water drain Dyestuff water drain Overflow full overflow Wash 1 Wash 2 Wash 3 Direct heat Pressurizing Pressure relief Open overflow valve Assistant vat reflux Dyestuff reflux Mixing Circle feeding Time feeding
31. t washing The process of automatic dyestuff vat washing is dyestuff water intake 5 seconds stop 5 seconds repeat three times start to count delay time when time is up it will turn off dyestuff pump feeding I The mixing 1 valve will keeping on during the whole process It will automatically turn off after reaching the minimum water level Time feeding 1 This function is same with time feeding 1 the difference is feeding by feeding 2 mixing by mixing 2 Ration feed It can work with modes of main assistant and parallel Remaining dyestuff item is to edit remaining dyestuff the full vat 100 Curve item is used to edit curve number nine curves in total 0 8 Time item is used to edit feed time During the process of ration feed the computer feed the set quantity of dyestuff according to the curve track Feeding state will display in the second page of running interface REMAIN QOO H r r By CURVE 80 d Ll g A TINE OOM e ey HG 700D Analogy heating it can work with main assistant and parallel mode This function is same with temperature control temperature control mode should be changed by 4 20mA output to control analogy valve The computer will open heat valve and turn off cooling valve during heating adjust analogy valve to control temperature Automatically open cooling valve and turn off heatin
32. ump water level reaches to the set water level when the temperature in main vat is over the temperature of pressure relief it will give the alarm of high temperature water intake protection If overtime water intake it will give the alarm of overtime water intake and go on in taking water Full Water intake It can work with modes of main assistant and parallel The setting interface is same with assistant pump This function is used for full water intake Water level item is used to program the target water level in dyestuff pump Control item has no use Time item is used to program protective time of water intake During water intake turn off the main pump and dyestuff pump open water intake 1 pressure relief valve and balance valve if the water level reaches the minimum water level in dyestuff vat it will turn off the balance valve when the water level reaches the set water level in dyestuff vat it will end the water intake function and turn off the pressure relief valve if the water 11 HG 700D intake time is up but the set water level didn t reach the set level it will alarm if the temperature is higher than 90 C it will refuse water intake and give alarm Assistant vat water intake It can work with modes of main assistant and parallel The setting interface is same with assistant pump This function is used for assistant vat water intake Open
33. up it turns off main pump and stops heating then turns on water drain 1 When the water is drained down to the minimum level one washing cycle is completed If edit cycle item as other digit other than 0 it will repeat the above operation till the cycle times are finished If no need to heat edit temperature item as 0 When the temperature of main vat 1s higher than the temperature of pressure relief it will stop washing and jump high temperature washing protection and alarm Washing 2 this function is same as washing except direct steam is needed for heating This function is suitable of bulk fiber vat Washing 3 It can work with modes of main assistant and parallel When the process runs to this step 13 ma HG 700D open water intake to maximum water level in main vat then stop water intake 1 open main pump overflow valve and heat to set temperature When the water level is lower than maximum water level open water intake to maximum water level then turn off water intake 1 When washing time is up it turns off main pump and stops heating then turns on water drain 1 When the water is drained down to the minimum level one washing cycle is completed If edit cycle item as other digit other than 0 it will repeat the above operation till the cycle times are finished If no need to heat edit temperature item as 0 When the temperature of main vat
34. y need several functions but the process programming only allows one function in each step In order to run several functions at the same time we divided these functions into main assistant and parallel modes and combine them together in the process during programming so as to reach the above requirement Main mode The mode item is 0 the main function works in the foreground In this mode the computer must complete the work before entering the next step In other words jumping step is not allowed or we can see only one main function is allowed to run atthe same time but a main function can be combined with several assistant functions and Parallel functions Assistant mode The mode item is 1 It works at background In this mode the computer can jump immediately to the next step and work together with the main function and assistant function of that step One assistant function can work together with many main functions The assistant function will stop only when its operating condition is ended or a function that will terminate appears otherwise it will contimue to run until the whole process is completed Parallel mode The mode item is 2 it also works at background The difference from the assistant function is that it can only work together with one main function but not with several functions It will end with the main function or after finishing its only function During programming if a function will operate in combination wit
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