3M Graphic Film Controltac Piezo Inkjet Ink Series 2800UV
Contents
1. 2 Product amp Instruction Bulletin 2800UV Release G Piezo Inkjet Ink Series 2800UV Additional Limitations See the 3M Graphics Warranties Bulletin at 3MGraphics com warranties for terms additional limitations of your warranty if any information on reduced warranties for different exposures and limitations of liability Support Information e 3M products Contact 3M Commercial Solutions Technical Support at 1 800 328 3908 e Printer software ink and profiling Contact EFI VUTEk at 1 603 677 3111 or www efi com Health and Safety AN caution When handling any chemical products read the manufacturers container labels and the Safety Data Sheets SDS for important health safety and environmental information To obtain SDS sheets for 3M products go to 3M com SDS or by mail or in case of an emergency call 1 800 364 3577 or 1 651 737 6501 When using any equipment always follow the manufacturers instructions for safe operation Ventilation Provide local and or general exhaust ventilation in the print production areas to prevent a build up of ink vapors and to maintain levels below the limit for worker exposure An experienced industrial ventilation engineer and or a certified industrial hygienist can help evaluate your ventilation requirements and design based on your onsite process conditions Please refer to the printer manufacturer s literature for additional details and requirements Air Quality Regula2. through a qualified 3M Distributor or 3M Printing Partner may register to be recognized with a Certificate of 3M MCS Warranty Only graphics manufacturers having a current Certificate of 3M MCS Warranty are eligible to extend this warranty to their customers NOTE For non printed Finished Graphics check your eligibility for the 3M MCS Warranty by viewing the 3M Graphics Warranty Period Selector at www 3Mgraphics com warranties Warranty Information Warranty Coverage Overview The warranty coverage for eligible graphics is based on the user both reading and following all applicable and current 3M Graphics Product and Instruction Bulletins The warranty period for eligible graphics is as stated in the 3M Graphics Warranties Matrices at the time that the film was purchased Information found at 3Mgraphics com warranties includes e 3M Graphics Warranties Bulletin This bulletin contains information on limitations and exceptions and warranty period reductions for 3M Graphics Warranties The warranty period may be reduced and stipulations may apply for certain constructions and applications and graphic exposures as covered in this Bulletin e 3M Graphics Warranties Selector Use this selector to search for your vertical warranty period by product number ink type and ink printer platform e U S Desert Southwest Region Map Use this map of hot arid desert areas to determine if you are subject to reduced warranted dur
3. Piezo Inkjet Ink Series 2800UV Product amp Instruction Bulletin 2800UV Release G October 2015 Replaces F Jul 15 For EFI VUTEk QS2000 0S3200 0S3220 Quick Links QS220 Printers 3M Graphics Warranties Technical Information Selector Safety Data Sheets SDS 3M Color Profiles Videos Some of these links lead to web based resources Product Description that are not product specific e UV cured inks e Available colors include Magenta Yellow Black Cyan White Light Magenta Light Cyan and Yellow Shade Magenta Product Features e Designed for printing on inkjet compatible 3M films and media for making warranted multicolor graphics e Durable and weather resistant e Excellent color retention e Flexibility and conformability makes them suitable for graphics used on curved corrugated and riveted surfaces as well as flat surfaces depending on the base film used Disclaimer With the exception of 3M branded products 3M does not represent that any printer or printer accessory recommended in 3M literature will meet customer requirements any federal state or local regulations or any applicable safety standards Such determination is the responsibility of the printer owner Product Line Ink Container size 3 25 liter 3 4 quarts cubitainer two per carton Thinner Current cleaning solvent as recommended in the EFI VUTEk printer literature Note In the U S these inks and thinners are sold exclusive
4. abilities The warranties set forth in this Bulletin are made in lieu of all other express or implied warranties including any implied warranty of merchantability fitness for a particular purpose or arising out of a course of dealing custom or usage of trade 3M Basic Product Warranty 3M Graphics Products are warranted to be free of defects in materials and manufacture at the time of shipment and to meet the specifications stated in its applicable 3M Graphics Product Bulletin and as further set forth in the 3M Graphics Warranties Bulletin Limited Remedy The limited remedy applicable to each warranty is addressed in the 3M Graphics Warranties Bulletin found at 3MGraphics com warranties Limitation of Liability Except to the extent prohibited by law 3M SHALL NOT UNDER ANY CIRCUMSTANCES BE LIABLE TO PURCHASER OR USER FOR ANY DIRECT EXCEPT FOR THE LIMITED REMEDY PROVIDED HEREIN INDIRECT SPECIAL INCIDENTAL OR CONSEQUENTIAL DAMAGES INCLUDING BUT NOT LIMITED TO LABOR NON 3M MATERIAL CHARGES LOSS OF PROFITS REVENUE BUSINESS OPPORTUNITY OR GOODWILL RESULTING FROM OR IN ANY WAY RELATED TO 3M S GRAPHICS PRODUCTS SERVICES OR THIS BULLETIN This limitation of liability applies regardless of the legal or equitable theory under which such losses or damages are sought Warranty Period Matrices See the 3M Graphics Warranties Matrices at 3MGraphics com warranties for vertical warranty period information specific to your film
5. age Waste Disposal Refer to the product SDS and the printer User s Manual for details Since regulations vary consult applicable regulations or authorities before disposal Shelf Life Storage and Shipping Refer to the ink container label or contact EFI VUTEk for details Shelf Life Use by the expiration date shown on the product packaging Shipping Finished Graphics Refer to the base media s Product Bulletin Shipping Ink Opened ink boxes and bags may no longer provide adequate protection against leaks and spills Exercise caution when shipping opened boxes or bags to ensure prevention of spills or leaks In the United States refer to the SDS for further information Bulletin Change Summary For the most current 3M Technical Information available to successfully use this product please view this Bulletin electronically and click on the blue underlined links to view the relevant documents This Bulletin has been substantially changed Please read the entire Bulletin thoroughly Release G SEPTEMBER 2015 e Added information on shaking the ink prior to installing it in the printer See Selecting Preparing and Using 3M Graphic Materials on page 3 Release F JULY 2015 e Updated Bulletin to new template This Bulletin has been substantially changed Please read the entire Bulletin thoroughly 3M Commercial Solutions 3M Canada 3M M xico S A de C V 3M Puerto Rico Inc 3M Center PO Box 5757 Av Santa Fe No 55 350 Chardon Av
6. enue Building 220 12E 04 London ON N6A 471 Col Santa Fe Del Alvaro Obregon Suite 1100 St Paul MN 55144 1000 1 800 265 1840 M xico D F 01210 San Juan PR 00918 1 800 328 3908 Fax 519 452 6245 General 5255 5270 0400 General 787 620 3000 Fax 651 736 4233 Fax 5255 5270 2277 Fax 787 620 3018 www 3Mgraphics com 3M Scotch and MCS are trademarks of 3M Company EFI and VUTEk are trademarks or registered trademarks of Electronics for Imaging Inc All other trademarks are the property of their respective owners 3M 2015 All rights reserved Please recycle
7. he curing temperature Higher temperatures than 221 F 105 C may cause the film or its liner to distort or the surface texture to change If proper curing still cannot be achieved consider reducing the ink amounts AN caution Before handling any chemical products always read the container label and the SDS Printer Settings Refer to the printer manufacturer s technical literature for additional details G IMPORTANT NOTE Be aware that not every mode will give you acceptable graphic performance Read and follow proper curing instructions for optimum results G IMPORTANT NOTE The surface temperature of the 3M graphic film liner should not exceed 221 F 105 C Managing the Amount of Ink on Film Properly managing the total amount of ink laid down in any area on the graphic results in better image quality less ink usage and greater throughput It also helps ensure good film performance Product amp Instruction Bulletin 2800UV Release G 5 Piezo Inkjet Ink Series 2800UV Total Ink Coverage Total Ink Coverage 280 Total ink coverage is the total percentage of all ink CMYK used in the graphic For example CMYK values of 60 60 60 and 100 produces a total ink coverage of 280 For inks a maximum of 280 is recommended unless otherwise noted in the base film s Product Bulletin IMPORTANT NOTE Depending on the software or the color printing reference books you use total ink coverage may be called t
8. ife or other suitable instrument to scratch at an angle a crosshatch pattern through the ink Do not cut into the film 2 Use 3M Applicator PA 1 Gold to firmly apply a 1 inch wide strip of Scotch Premium Cellophane Tape 232 over the crosshatched areas IMPORTANT NOTE Applicator PA 1 is available from your 3M materials supplier Tape 232 is available through most film or tape distributors 3 Remove the tape by pulling it back upon itself at 180 degrees using a rapid firm pull Less than 20 of the ink should be transferred to the tape when performing the tape snap test 4 If more than 20 of the ink transfers to the tape increase the lamp cure setting for example from medium to high or reduce the print speed reprint and retest the ink adhesion Silvering Caused by UV Inkjet Printers To reduce or eliminate silvering caused by the texture of high UV ink laydowns from inkjet printers e reduce oversaturation by optimizing ink limiting or need for heavy ink laydowns e Refer to 3M Instruction Bulletin 4 22 for additional details on laminating UV inkjet printed graphics Completely and Properly Cure Printed Film To test for adequate curing rub a clean white cloth tissue or cotton swab lightly over the ink If the ink smears or transfers the printed film is not properly cured After winding printed film on a roll the ink should not stick to the liner or block change surface gloss When needed consider increasing t
9. loth tissue or cotton swab lightly over the ink and check if any ink transfers to the cloth e The optimal cure dose depends on the final graphic construction and application e Always test the finished construction with graphic protection applied before starting a production run Curing When Using a Liquid Clear Coat or Overlaminate For liquid clear coats or overlaminates use the lowest cure setting on your UV printer that fully cures the ink Keep in mind that the UV ink will receive an additional cure dose as the liquid UV clear is processed The printed ink will continue to cure at a slow rate after it has been removed from the printer To find this setting Set the printer to its lowest cure setting Print a test sample and wipe the ink with a clean white cloth or tissue or cotton swab If any ink transfers to the cloth increase the cure setting by one level and repeat Steps 2 and 3 Use the lowest setting that does not transfer any ink to the cloth To achieve the highest clear coat adhesion apply the clear within 3 days after printing Check adhesion using the Tape Snap Test aran IMPORTANT NOTE For printed graphics without a clear coat or overlaminate use a higher cure dose which creates a harder ink surface for more abrasion resistance 4 Product amp Instruction Bulletin 2800UV Release G Piezo Inkjet Ink Series 2800UV Check Ink Adhesion Using the Tape Snap Test 1 Use the point of a sharp razor blade a kn
10. ly by EFI VUTEK Call 1 877 EFl INKS 834 4657 or visit www efi com Recommended Compatible Products 3M Compatible Products for 3M MCS Warranty e Many 2 mil and 4 mil graphic films reflective films flexible substrates and graphic protection methods are warranted for finished graphics using this ink e For the most current listing of 3M compatible products go to the Warranty Matrices at www 3Mgraphics com warranties e See the 3M Graphics Warranty Bulletin for information on reduced warranties for different exposures 3M Intermediate Graphic Materials This ink may be used with 3M s Intermediate Product line for low cost graphics that do not need a graphics warranty Refer to the Inkjet Materials and Solid Color Films Brochure at 3Mgraphics com to see the 3M Intermediate Product Portfolio Product amp Instruction Bulletin 2800UV Release G 3M Piezo Inkjet Ink Series 2800UV Other Graphic Materials This ink series also may perform satisfactorily on many other 3M and non 3M graphics materials but would not warranted by 3M Always run a test print to be certain that the finished graphic quality meets your needs Also check adhesion and scratch resistance of any graphic protection used Contact the printer manufacturer and material manufacturer for guidance Certificate of 3M MCS Warranty Graphics manufacturers who produce digitally printed graphics made with all 3M Graphics Products including 3M Ink purchased
11. mmendations Refer to the printer manufacturer s instructions for setup and adjustment to achieve good image quality and to ensure proper ink and film processing Following is a cure table showing recommended starting points for printing media Product amp Instruction Bulletin 2800UV Release G 3 Piezo Inkjet Ink Series 2800UV AN caution Before handling any chemical products always read the container label and the SDS Curing Table _ Resolution Light Smoothing Heavy Smoothing 356 x 540 Double Shutters High Lamps Post Shutters High Lamps 356 x 1080 Post Shutters High Lamps Post Shutters Low Lamps IMPORTANT NOTE Lamp output is highest with new lamps and will decrease over time Regularly verify that curing is still adequate at the settings you are using Processing Details Requirements for Warranted Graphics e An optimized curing dose prevents both over curing and under curing the ink e Over curing occurs when the cure dose is too high It reduces liquid clear coat adhesion to the ink and the ink flexibility is reduced leading to cracking e Under curing occurs when the cure dose is too low It results in poor ink adhesion so the ink can be scratched off easily and poor ink abrasion resistance if no graphic protection is applied Even if an ink appears sufficiently cured the ink may be tacky after printing To test for adequate ink cure rub a clean white c
12. otal area coverage total dot area maximum CMYK maximum ink amount total ink limit total printing dot You can achieve very good density using lower total ink coverage with little or no loss of quality The rest of this section discusses options for managing the total ink coverage Controlling Total Ink Coverage Controlling total ink coverage can be managed by the color profile of the original artwork and during the printing process Getting a Color Profile A color profile typically contains the ink limits for a specific ink set printer and media You can use an existing color profile that is known to produce good color output with the required amount of ink limiting Profiles may be available from the printer manufacturer RIP software or material supplier Visit 3M Color Profiles at 3MGraphics com Some RIP software has ink limit settings that may be adjusted without changing the color profile setup Check the literature for the RIP software being used Setting Total Ink Coverage in the Original Artwork The best time to limit the total ink used is when the original artwork is created Have the designer observe two rules while creating the artwork to greatly simplify printing 1 Do not exceed 280 total ink coverage 2 The graphic designer should specify the proper ICC color profile for the film ink and printer when submitting the artwork for printing Operation and Maintenance Procedures Follow all operation and maintenance proced
13. tions State Volatile Organic Compound VOC regulations may prohibit the use of certain chemicals with VOC s in graphic arts coatings and printing operations For example the California South Coast Air Quality Management District prohibits use of certain solvent based solutions without a permit and other California AQMD s prohibit use of certain solutions without a permit or regulatory exemption Check with your State environmental authorities to determine whether use of this solution may be restricted or prohibited More on Environmental Health and Safety Additional environmental health and safety information is available on our website at 3Mgraphics com sustainability Selecting Preparing and Using 3M Graphic Materials e Use the right film for the job Each film has specific intended uses processing conditions and durability Always refer to the 3M Product Bulletins for each product used and to the recommended 3M Instruction Bulletins referenced in those 3M Product Bulletins for complete details 3M Product and Instruction Bulletins can be found at www 3MGraphics com TechInfo e Condition the film ink and graphic protection for 24 hours in the same environment as the printer before using e Shake the ink prior to installing it in the printer and once a week after installation to prevent pigment settling To avoid introducing air bubbles into the ink supply do not print or purge for 5 minutes after shaking Ink and Film Processing Reco
14. ures recommended in the printer s user manual Printer cleanliness is very important in the production of high quality full color graphics Refer to the printer manufacturer s recommendations for compatible cleaning solutions for this ink and your printer Graphic Installation Please refer to the 3M Product and Instruction Bulletins at www 3MGraphics com Techinto for the film and graphic protection you are using for detailed usage and graphic installation procedures Graphic Installer The graphic installer needs to be aware of any special handling or application techniques for the construction Any combination of high total ink coverages hot ambient application temperatures and irregular application surfaces may make the application more difficult Some application requirements may be different due to the type of film processing See the applicable 3M Product Bulletin for application details on each product used as well as the recommended 3M Instruction Bulletins 6 Product amp Instruction Bulletin 2800UV Release G Piezo Inkjet Ink Series 2800UV A caution UV inkjet inks may crack if too much heat is used during graphic application to complex curves and deep contours as well as around rivets When using heat during application make sure the film surface temperature does not exceed 212 F 100 C For best results always do a test application of a printed graphic to determine how much heat can be used without damaging the im
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