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CAMERON Flow Computer Scanner 1140 User Manual

1. CAUTION Disconnect the battery modules from the main circuit board before connecting or disconnecting the DPE Pressure amp Differential pressure Transducer Code 12 A code 12 board has a serial port a pulse input and an analog output Common B B01 000000000 000000600 000000000000 Rts 5 O Pin B02 Q Common 38 ANout preamp O vout Q ANout B07 iso Switch settings see 07 60 Chapter 3 Optional Board and Wiring Code 13 A code 13 board is equipped with a serial port a pulse input and 2 digital input outputs C 0000000000 00 6660000000 ici BOD 101 B029 02 B04 rs out E i preamp Switch settings see 07 Code 14 A board that is coded 14 has a serial port an analog output and two digital input outputs s 1080G 14 OOO OS OSS DTE 5 5101 O 802 _ 04 ANout Vout B07 O ANout 61 Scanner 1140 Hardware User Manual Installation Procedure The following procedure should only be performed by a trained technician in a SAFE area 1 Use ScanWin or ScanPC to download all configuration calibration and historical data from the Scanner RTU 2 Turn off the Scanner 1140 RTU by moving Switch SW4 1 to the shutdown position chec
2. IC WU VUL UI O 5 mia e tha AL Dre rez 2 WIVES GLY IC LIP i 1 A Low Dferaniialmmnceeuro 2 5 D m J 5 3 b x A 2 2 i f Pulse input 8 Analog out B Analog in 4 20 mA 5v RAM NVRAM 128K 256K Serial Number Console P N 1140 1017G REV 01 Display 2 16 4 20 Graphic Chapter 2 Main Board and Wiring Field Termination 6 Pin Input Connector RS 232C setting A21 Remote Console A02 Auxiliary Serial RS 232 C TxO Gas chromatograph secondary console port transmit output RxO Gas chromatograph secondary console port receive input DSRO Remote console port DSR input COMMON Signal common Tx1 Auxiliary serial port transmit output 6 Rx1 Auxiliary serial port receive input RTS1 Auxiliary serial port request to send RTS Output 8 CTS1 Auxiliary serial port clear to send CTS input RLSD1 DCD Auxiliary serial port receive line signal detect RLSD or DCD input Auxiliary serial port data terminal ready input COMMON Signal common 5101 Status input output 1 A04 SIO2 Status input output 2 COMMON Signal common 103 Status inpu oupur 3 33 Scanner 1140 Hardware User Manual EXP 09 Expansion board terminal 9 EXP 10 Expansion board terminal 10 DIP Switch Summary Seri
3. L r swoozewer a 9A 1140 10196 DECAL SWITCH 725 9A 1140 10096 07 DATAPLATE SCANNER DVA GSA I L r 7 Nor aex az eset L lt 25 fonos WASHER LOCK mu 160 725 9A 0008 9008K WASHER SEAL 1 4 CS BONDED NEOPRENE orooro smwwzoxiizss CLIP CABLE P 3 16 CAPACITY NYLON STAND OFF FXF 8 32 X 3 4 3 8 HEX AL 106 Chapter 8 Parts List am P 40 MAIN BOARD 9A 1140 25032018C STD 4 20 MA OUTPUT FREQUENCY INPUT 9A 1140 25132019K STD 4 20 MA OUTPUT FREQUENCY INPUT SELECTABLE 232 485 SERIAL PORT 9A 1140 25012018C STD 4 20 MA OUTPUT LENS BLANK SCANNER 1140 GASKET EXTRUSION 3 8 W X 3 8 T 9A CS08 595 120 MOUNTING PLATE MAIN BOARD 1140T 9A 1140 1013J SCREW PH PAN HD 8 32 X 3 8 ZP SELF TAP see page Error Bookmark not defined DPE 1 9A 1140 1017G LABEL WIRING CONNECTIONS SCANNER 1140 6 6 47 48 49 50 51 52 53 54 55 56 57 58 59 60 gt I 64 5 9A 0022 9003T 03 TIE CABLE MINIATURE 3 9 INCH 6 70 NOT SHOWN IN ASSEMBLY DRAWING EXPANSION BOARD MIO1 1 optional 9A 1140 0210B 05 0 SERIAL 1 FREQ IN 1 ANALOG OUT 2 DIG I O 9A 1140 0210B
4. 9pA9 FJINGOW 108 INOO 3948 VHO mae 2 SIIVM0L oS Z tg z 310N 335 1 shaNvd avos ic t z 310N 335 VSO 3Mr1SO1ON3 3GISNI 33 8 5 03131530 VSO e viva iv 1 tion D Installa ing 1 Drawi 116 Appendix A Installation Drawings BARRIER RATINGS CLASS I DIVISION 1 GROUPS C amp D CONFIGURATIONS ete 31211 _ Fs s Hu amm 20 30 20 10 o vd 0 Lew ow E BARRIER RATINGS 2 28 5 30 1 EACH SCANNER 1140 INSTALLATION MUST COMPLY TO ONE OF THE CONFIGURATIONS SHOWN PARTIAL INSTALLATIONS OF A PARTICULAR CONFIGURATION CAN BE CONSIDERED INTRINSICALLY SAFE SINGLE BARRIERS MAY BE SUBSTITUTED FOR MULTIPLE BARRIERS OF THE SAME VOLTAGE RATING PROVIDED THE NET RESISTANCES ARE IN COMPLIANCE WITH THE TABLE EXAMPLE TWO 28 5 V 150 BARRIERS CAN BE SUBSTITUTED FOR FOUR 28 5 V 300 BARRIERS DIODE RETURN BARRIERS MAY BE SUBSTITUTED FOR SINGLE BARRIERS ANY BARRIERS MEETING THE RATINGS SHOWN ON THIS PAGE MAY BE SUBSTITUTED FOR THE RECOMMENDED BARRIERS SHOWN ON PAGES 3 THROUGH 6 THIS DRAWING AND THE CONFIDENTIAL DO NOT SCALE TRADE SECRET INFORMATION ON IT AR
5. 0 LO00 Z I LZ V6 LO WL000 Z1 LZ V6 SZELL L LOA N3dO 18 ALELL LLOS amp 2211 04 SLNdNI ASTNd SHSAEINN LYVd 100 SONIMOTIOJ JHL 9 2 8 Z SSv19 M 953144339 VSO ANY SHOLVH3N39 3S1Nd Z NOISIAIG eii lS TVNINS31 Sv3sv 34vs HO SNOILVOO1 8 2 INOZ Z NOISIAIG 1 SSV19 NI NOIL V TIVLSNI 99314439 VSO 1N3IWdIDO3 ANY 1N3IWdInO3 INOZ Z NOISIAIG 908 v08 501937109 508 90v SOV 0v LNdLNO LNANI TIY ANY OL 1 NMOHS LNdLNO 3S1nd Sn1v Ls ONY LNdNI 8 18 LOVLNOD SALON LASHS 33S l4 eiii lS TVNIWES T SALON 301931109 1 SNLVLS 34VS Status amp Pulse Inputs Outputs Div 2 Drawing 12 127 Scanner 1140 Hardware User Manual HAZARDOUS AREA SAFE AREA RTD INPUTS 3 WIRE RTD PROBE RTD 100 Q PLATINUM 0 00385 OR 0 00392 0 0 PC CSA CERTIFIED RTD PROBE VENDORS ES 2 WIRES OR CONNECTORS WITH SEE BARTON DOCUMENTS 1130 11818 9A 1100 1002C 9A 1100 1010C OR BARTON MODEL 20 RTD TERMINAL BLOCK HOUSING TERMINAL STRIP DIVISION 2 ZONE 2 TRANSMITTE
6. 81 Wate TP AM bce tee caus sa ast 82 Standard E E ost rae adu sasa 82 AO u E 83 Baron 83 General eet 85 Enyironmemial aur Cre 85 EMCO SURE E 85 85 Compu k TT 86 System Board VO teet breit 86 Expansion Board 4 87 Display EET 87 uuu u irae usta ten asd aetatis 87 Communicatuons PDELD cd oio oerte db deed nates 87 Status In status Qut PUSE ities ests 88 ub 88 Inpuls 3 54 990 00 desta crar Co qur 88 Pulse input Board Opuotal s uuu tro E a 89 Analog Output Board tete E 89 vii Scanner 1140 Hardware User Manual 90 Transmiter Power umu y ku u u ani aaa aqa qasan kusa 91 Power Spl yO pO u u u etui en etc eeu ciet ie pa pL M E IE AP aa ass 9 6 Volt Re
7. ej j RTD optional 5 5 16 1 4 strain relief 1 2 conduit o 1 65 42 Local commmunication port al iif c w weatherproof plug TT L IL iif su Ly CN 10 254 Probe TT T Barton DPE optional E mee 1 2 MNPT strain relief 4 635 117 8 to thermowell approx 2 Available mounting options 2 Pipe Mount 2 U bolt mount and wall mount Notes 1 All dimensions in inches Soft metric conversion Tolerances 1 8 3 2mm 99 Scanner 1140 Hardware User Manual Scanner 1140C Endcap Mount Side View 16 406 Door Clearance 5 5 16 1 4 134 9 3 4 Conduit Entry Supplied with weatherproof seal mu 13 830 2 DPE mounting standard 2 1 8 spacing 1 4 NPT process connections Notes 1 All dimensions in inches fraction 1 32 0 0 01 0 XXX 0 005 34 x 86 36 100 Chapter 7 System Specifications Scanner 1140C Universal Mount Side View niversal Pipemoun 5 8 16 Provision for Lightning Arrestor 4 5 114 Dataplate 23 25 591 NITRNSCALLY SAFE FOR HAZARDOUS LOCATIONS GLASS DVSON 2 GROUPS ABC amp TEMPERATURE OTE FOP TS Clamp Bolt 9 75 248 2 DPE mounting standard 2 1 8 spacing 1 4 NPT process connections Notes 1 All dimensions in inches fraction 1 32 0 0 01 0 XXX 0 005 101 Scanner 1140 Hardware User Manua
8. 45 Scanner 1140 Hardware User Manual Status Inputs and Outputs Resources A03 A04 A05 and 06 Intrinsically Safe w Barriers Status inputs are used to read the state of an external device which can be either passive e g contact closures or active where excitation is from an external source The type of input is selected by software When a passive input is selected an internal power source attempts to drive a 50 microampere current through the circuit The voltage through this circuit is limited to 3 2 Vdc When an active input is selected the user is provided software selectable voltage thresholds of 2 7 or 10 Volts Below the threshold the input will be false off above the threshold true on Outputs are used for status e g alarms or pulse train e g accumulated volume and are selected by software The circuits are suitable for a variety of end devices including small inductive loads such as electromechanical counters The output circuits have limited protection against inductive kickback from such devices but an additional safety factor is gained by strapping a diode across the load Current requirements in excess of 100 mA require the use of interposing relays The transmitter power supply terminals marked Vtx refer to Page 32 Main Board Wiring Diagram should not be used for excitation since the computer can switch OFF the power to these terminals under software control Excitation should instea
9. 83 Scanner 1140 Hardware User Manual 84 Chapter System Specifications General Specifications Environmental Operating Temperature 40 C to 60 C 40 F to 140 F Enclosure Weatherproof CSA enclosure 3 or 4 NEMA 3 or 4 Classification 6V Battery System 1140T CSA certified for Class I Div 1 Groups C amp D Intrinsically safe barrier module required for DPE in Class Div 1 installations 12V Battery System 1140C CSA certified for Class I Div 2 Groups A B C amp D 1140L CSA certified for Class I Div 2 Groups A B C amp D No Battery 1140G CSA certified for Class I Div 2 Groups A B C amp D DPE Transducer ANSI 12 27 Single Seal certified for pressure ranges up to and including 3000 psi Dielectric Strength gt 500 VAC between circuitry and enclosure Relative Humidity 0 to 95 Non condensing Enclosure Dimensions 1140T 6 3 8 deep x 9 3 16 wide x 11 3 16 high FRP NEMA 4 Dimensions 1140C 8 1 3 deep x 14 1 2 wide x 16 1 2 high FRP NEMA 4 The fiberglass reinforced plastic FRP enclosure is designed for an integral battery system The electronics are encased in an aluminum extrusion All electronic circuitry is protected and segregated from the field wiring terminations so the enclosure can be opened in damp weather conditions The same field terminations are compatible with Cameron s Measurement System Division automated test equipment which is used to factory test eac
10. 5 5 16 1 4 134 9 Notes 1 All dimensions in inches Tolerances Fraction 1 32 Decimals 0 0 01 0 005 104 Chapter 8 Parts List Scanner 1140T 105 Scanner 1140 Hardware User Manual _ L ENCLOSURE SCANNER MAS d omom ENCLOSURE SCANNER 140 420 id 2 swonosw screw 61 32 4 soos SCREW s _ __ wassR sPuriocK sme ssp T lt 6 9A 1140 1051C 03 BRACKET 2 UNIVERSAL 316 SS TOP 1140 BRACKET 2 UNIV 316 SS BOTTOM 1140 j 9 1140 10598 11 CONNECTOR CABLE ASSEMBLY WRE STO r s serao1020 LOCKWASHER AND GASKET nema a vaner seowosorr CAP SEALING FISCHER RECEPTACLE __ O o foo 12_ ea tio 1031R GASKET FISCHER connector SILICONE L CONNECTOR ASSEMBLY HHTINTERFACE L r 14 skone or SCREW 8 HEAD onmo oasken DPemoonmne neoprene HOLE SEAL mase nema ee _ ___ NUT SEAL CAPSULE STEM GROUND SCREW lt J 9 LOCKWASHER ExreRNALTOOTH MSS O O O Tro _ 5 32 36 5 20 _ ____
11. CAMERON Measurement Systems NUFLO M Scanner 1140 RTU Hardware User Manual 2010 Cameron International Corporation Cameron All information contained in this publication is confidential and proprietary property of Cameron Any reproduction or use of these instructions drawings or photographs without the express written permission of an officer of Cameron is forbidden All Rights Reserved Printed in the United States of America Manual No 9A 30165006 Rev 02 August 2010 Warranty The Company warrants all products of its manufacture and bearing its nameplate for a period of one year after date of shipment from its factory to be free from defects in material and workmanship subject to the following The Company s liability under this warranty is limited in the sole and absolute discretion of the Company to refunding the purchase price to repairing or to replacing parts shown to the satisfaction of the Company to have been defective when shipped and then only if such defective parts are promptly delivered to its factory transportation charges prepaid This warranty is void if written notification is not given by Purchaser to Company within one year after said date of shipment This warranty applies only if the products have been installed operated and maintained in accordance with the Company s recommendations and the products have not been misused neglected damaged by flood fire or act of God or modified or
12. 300 PSIA 200 IN H20 300 PSIA 840 IN H20 500 PSIA 200 IN H20 1500 PSIA 1500 PSIA 1500 PSIA 1500 PSIA 3000 PSIA 3000 PSIA 3000 PSIA 3000 PSIA 5300 PSIA 5300 PSIA 5300 PSIA 5300 PSIA 200 IN H20 300 IN H20 400 IN H20 840 IN H20 200 IN H20 300 IN H20 400 IN H20 840 IN H20 200 IN H20 300 IN H20 400 IN H20 840 IN H20 Part number 9A 30058041 9A 30058042 9A 30058075 9A 30058076 9A 30058043 9A 30058077 9A 30058078 9A 30058079 9A 30058044 9A 30058080 9A 30058081 9A 30058082 9A 30058045 9A 30058083 9A 30058084 9A 30058085 9A 30058641 9A 30058642 9A 30058675 9A 30058676 9A 30058643 9A 30058677 9A 30058678 9A 30058679 9A 30058644 9A 30058680 9A 30058681 9A 30058682 9A 30058645 9A 30058683 9A 30058684 9A 30058685 Part number 9A 30058097 9A 30058098 9A 30058099 9A 30058100 9A 30058101 9A 30058102 9A 30058103 9A 30058104 9A 30058105 9A 30058106 9A 30058107 9A 30058108 not available not available not available not available 9A 30058046 9A 30058047 9A 30058086 9A 30058087 9A 30058048 9A 30058088 9A 30058089 9A 30058090 Limited NACE Inconel Bolts NACE Inconel Bolts Hast Vent Plug 9A 30058049 9A 30058091 9A 30058092 9A 30058093 9A 30058050 9A 30058094 9A 30058095 9A 30058096 Shaded area Not available with Canadian CRN or ANSI 12 27 Single Seal certification NOTE Limited NACE Change bolts of Standard IMV25 to B7M or Inconel Bolts
13. MIO1 Expansion Board The Scanner 1140 MIOI expansion board is a multi purpose I O expansion card that provides an RS 232C RS 485 RS 422 serial port a 1 5V 4 20 mA analog output and a multi interface pulse input Each of the interface types for these circuits is switch selectable In addition the board provides a second RS 232C only serial port and four ports that can be individually software configured for operation as a status input status output or pulse output Because of terminal limitations ten total the board does not allow all of the I O circuitry to be installed at once The MIOI installs in the Scanner 1140 s expansion slot and is shipped with a ten point terminal block plug to enable field wiring termination The configuration switches for the serial port analog output and pulse input are located at the bottom of the card Specification General Operating Temperature 40 to 60 Classification CSA certified for Class I Div 1 Groups C amp D Relative Humidity 10 to 95 non condensing Serial Port Quantity 1 optional Port 1 Electrical Interface RS 232C c w TX RX RTS and CTS or RS 422RS 422 or RS 485 user configurable Useable Baud Rates 110 150 300 600 1200 2400 and 4800 baud software selectable Parity Even odd or none software selectable Stop bits 1 or 2 software selectable CTS is not provided on some assembly versions due to terminal allocation limitations Higher baud rates may be sel
14. 10 STANDARD 9A 0130 9009T 10 AH SONNENSHEIN 9A 0130 9006T 12 AH STANDARD 9A 0130 9011T ALKALINE BATTERY 9A 0130 9007T 5 THE CHARGE CONTROL MODULE IS 9A 1140 0300C FOR ALKALINE BATTERIES USE ENERGY LIMITING MODULE 9A 1140 0301C THIS DRAWING AND THE CONFIDENTIAL DO NOT SCALE Valves amp TRADE SECRET INFORMATION ON IT ARE THE PROPERTY OF CAMERON DRAWN BY DATE CAM E RO INI Measurement POSSESSION DOES NOT CONVEY ANY JL NOV 06 08 RIGHTS TO DISCLOSE REPRODUCE OR CHECKED BY DATE USE SAME FOR ANY PURPOSE OTHER DEC 0208 CONTROL DRAWING SCANNER 1140 THIS DRAWING IS TO BE RETURNED TO INTRINSICALLY SAFE DIV 1 CAMERON UPON ITS REQUEST OR DH DEC 03 08 COMPLETION OF AUTHORIZED USE m SHEET APEGGA P08708 9A 1140 11002 REV 01 Drawing 3 Power Supply Div 1 118 Appendix A Installation Drawings COMMUNICATIONS RS 232C SERIAL PORT 21 HAZARDOUS AREA SAFE AREA CSA CERTIFIED BARRIERS 1 7 rs 11 meer x emma H TERMINAL STRIP LINE Wu POWERED Lone AUN TERMINAL STRIP SEE NOTE 2 SEE NOTE 2 d SEE NOTE 2 SEE NOTE 2 E a SEE NOTE 2 E SEE NOTE 2 E 1 5 GROUND SERIAL DEVICES SHOWN CAN BE CONNECTED ANY ALL SERIAL PORT RESOURCES A02 A21 B01 TERMINAL STRIP 1 SEE SHEET 1 AND 2 FOR GENERAL NOTES 2 SEE SHEET 2 FOR LIMITS ON QUANTITIES AND RATINGS OF BARRIERS 3 CONNECTION TO RS422 OR RS485 SERIAL PORTS
15. 19 O Pin 20 O Common 7 Switch Setting Input Specifications Input Impedance 10 1 KHz 7 6 5 4 3 2 1 signal lt 1000 mV p p 8 Input Sensitivity 20 mVp p 20 Hz 20 mVp p 100 Hz 200 mV p p 1000 Hz 400 mV p p 2000 Hz 1000 mV p p 5000 Hz 44 Chapter 2 Main Board and Wiring Dry Contact Intrinsically Safe when installed as per Appendix A Installation Drawings In this mode the pulse input is connected to any device that provides a passive contact closure such as a reed relay or microswitch Excitation is provided by the Scanner 1140 Debouncing circuitry limits the input frequency to 15 Hz maximum 18 O Pin 19 O Pin 20 O Common Switch Seiting Input Specifications Offstate Voltage 5 V nominal ee Offstate Leakage 25 uA maximum ON Onstate Current 50 nominal Frequency Range 0 to 15 Hz 50 duty cycle Maximum Contact Bounce 15 msec Pepperl amp Fuchs Inductive Proximity Sensor Intrinsically Safe when installed as per Appendix A Installation Drawings In this mode the pulse input is compatible with the BSR Rockwell slot sensor or other pulsers that provide a current output that is signal compatible with the Pepperl amp Fuchs SJ2 N proximity sensor 18 O Pin 19 O Pin Hr 20 O Common Switch Setting Input Specifications Maximum Low Level 1 0 mA 87 6 5 4 3 2 1 Minimum High Level 3 0 mA ON Frequency Range 0 to 5 KHz
16. 3xaeexaeeeeeeeeeex Reminders aea Flash Program Enable switch System 5 gt Down Flash Erase switch opt System 6 gt Up Config Lock switch if avail Cfg Unlock Performing download of software file C winsload ngm411f b46 C WINSLOADS WINSLOAD EXE olx WINSLOAD Scanner Flash Memory Software Downloader Version 3 6b3 Windows 3 1 95 98 NT 98 12 61 1993 98 Harding Instrument Ltd Checking C winsload ngm411f b46 for download to 1150 file okay continuing 3exiseeeeeeeeeeeex Reminders 3 000x9990 Flash Program Enable switch System 5 gt Down Flash Erase switch opt System 6 gt Up Config Lock switch if avail Cfg Unlock EE Performing download of software file C winsload ngm411f b46 xErasing U31 done Erasing U32 done Erasing U22 done Erasing U33 done Erasing U23 done Transmission started Transferring 756K 16 1 done At this point close the window Inactive C WINSLOAD WINSLOAD EXE Of x Config Lock switch if avai
17. 71 Replacing 4 DPE witha trt ati te go 71 Gasket Options A 72 Installing the Barrier Adapter for Class I Div 1 installations only eee 74 CHAPTER 6 PRINCIPLES OF OPERATION 77 APP CAM ON AG T Jd raluu E TI Central Processing Unit CPU sis ceti irt atn S Ir po etate gem turre da vU 78 hauc ac O REM 78 PTO Pd 78 Hardware Write Protect OM be E Is kasa 79 M 79 Jhe Waltehdob Timer uento pad obibat at te fente o ende sistat 79 Power Manace ub bises ts ee at ide abs que 79 Battery Power Else teta tee ERR doa Fa Pe Sadia coset 79 Transmitter Supplies xau usa aassqtsasqhhasssahuqukakssapannaisspisasswasaqasappisakataasqaptisqisasqssawkayastasqaaypasakakaqascaus qayaq 80 Communicati NS 80 E 80 TD EE 81 Pulse Uta usun
18. Aligned towards the Sun NuFlo e e Ground Wire 1 2 Instrument 3 4 Conduit Manifold 3 4 Threadolet Flow Direction gt Saddle Pipe Mount Assembly Orifice Flanges Ground Rod gt gt Conduit for Inputs Outputs or Communications 14 Chapter 1 Installation Typical Installation with Remote Communications Radio Antenna Separator Building Facing the Equator Clase Dig A Area _ see text for tilt angle Conduit Housing Class 1 Div 2 Area lt lt Scanner 1140 Valve RTD Assembly Saddle Pipe Antenna Mast Mount Assembly and Mounting Pole Orifice Flanges Solar Panel 1 2 or 3 4 Conduit Class 1 Div 1 Area Isolating i Communications E Union am Power Supply 2 z Rubber 514 DPE Cell Assembly Manifold Tubing Isolator Ground Rod Ground Rod 1 2 or 3 4 Conduit 15 Scanner 1140 Hardware User Manual Power Supply Connection Conduit entry is provided on the right hand side of the enclosure for the power supply solar panel wires refer to Page 97 Outline Dimensions for size and location of conduit entry WARNING ALL METALLIC CONDUIT CONNECTORS MUST BE GROUNDED TO THE INTERNAL GROUND WITH THE SHORTEST WIRE POSSIBLE Also check Page 31 Main Board and Wiring for addi
19. DATE CAM RO N Measurement POSSESSION DOES NOT CONVEY ANY JL NOV 06 08 RIGHTS TO DISCLOSE REPRODUCE OR s USE SAME FOR ANY PURPOSE OTHER THAN THAT GRANTED BY EXPRESS DEC 02 08 CONTROL DRAWING SCANNER 1140 WRITTEN PERMISSION OF CAMERON THIS DRAWING IS TO BE RETURNED INTRINSICALLY SAFE DIV 1 CAMERON UPON ITS REQUEST OR DH DEC 03 08 COMPLETION OF AUTHORIZED USE SHEET APEGGA P08708 9A 1140 11002 REV 01 Drawing 6 RTD Inputs amp Analog Inputs Outputs Div 1 121 Scanner 1140 Hardware User Manual ANALOG OUTPUTS HAZARDOUS AREA SAFE AREA TERMINAL STRIP CSA CERTIFIED BARRIERS SEE NOTE 2 T L ee e 1i MIO1 EXPANSION LS GROUND BOARD TERMINALS TRI TERMINAL S CSA CERTIFIED BARRIER 2 T RI TERMINAL ST LS GROUND PASSIVE LOADS MAY BE ANY DEVICE HAVING NO INTERNAL CAPACITANCE OR INDUCTANCE ANALOG OUTPUT DEVICES SHOWN CAN BE CONNECTED TO EITHER OR BOTH ANALOG OUTPUT RESOURCES A11 B07 MIO1 EXPANSION BOARD TERMINALS NOTES 1 SEE SHEET 1 AND 2 FOR GENERAL NOTES 2 SEE SHEET 2 FOR LIMITS ON QUANTITIES AND RATINGS OF BARRIERS THIS DRAWING AND THE CONFIDENTIAL DO NOT SCALE Valves amp TRADE SECRET INFORMATION ON IT ARE THE PROPERTY OF CAMERON DRAWN BY DATE C AM RO Measurement POSSESSION DOES NOT CONVEY ANY JL NOV 06 08 RIGHTS TO DISCLOSE REPRODUCE OR USE SAME FOR ANY PURPOSE OTHER BY DATE
20. turn the contrast back to the desired setting 4 See previous problem The Scanner does not seem to be operating at all 5 Power down the Scanner 1140 remove the aluminum extrusion from the door of the enclosure that houses the main board and replace the display C The Scanner will not talk to ScanPC ScanWin 1 Check to ensure that the Console port cable is plugged into the Scanner 1140 and the correct COM Port on your laptop 2 Check communications settings to ensure that they match the Scanner 1140 If unsure of the Scanner s settings do a software reset by turning switch 1 on SW4 on and then off again When the Scanner 1140 boots up the display will reveal the firmware version e g NGas M2 7 0F or NFlo M3 2 2F version 2 and 3 firmware respectively followed by the local console port settings e g 4800 8 N 1 In the example given assuming the console port cable is plugged into COM Port lof the PC the default values for communication are as follows 2a ScanPC is used for version 2 and 3 firmware communication settings are found in the off line menu under Configuration Communications PCPort 1 e Baud Rate gt 4800 e DataBits 8 gt e Stop Bits gt 1 64 Chapter 4 Troubleshooting Problem Possible Solutions C 2b ScanWin is used for version 4 firmware e g NFlo M4 1 0F local console The Scanner will not communication settings are found i
21. under warranty Product Warranty Statement The warranty applicable to this product is stated at the beginning of this manual Should any problem arise after delivery please contact Cameron s Measurement Systems Division HelpDesk at 1 877 805 7226 or the Customer Service department during normal business hours at 403 291 4814 Before installing the instrument become familiar with the installation instructions presented in this document Also be aware of the following important notices that appear throughout the manual WARNING notes indicate the presence of a hazard that can cause severe personal injury death or substantial property damage if the warning is ignored A CAUTION notes indicate the presence of a hazard which will or can cause minor personal injury or property damage if the warning is ignored Please be aware that the above notices appear on the following pages Page 11 Page 16 Page 28 Page 39 Page 68 Page 71 Page 74 Revisions Date Description By Preliminary Document July 1994 July 21 1995 August 30 1995 August 10 1998 August 7 1999 October 27 1999 January 7 2000 April 14 2000 September 29 2000 June 8 2001 August 11 2003 August 2004 September 2005 January 2009 August 2010 Release Manual Second Release K MacLean BIL K MacLean BIL Pg 1 51 battery power Name changes T DePass BIL Inclusion of MIOI section and other revisions P Lee BIL Revisions to the M
22. 232C RS 485 support The table below documents the signals provided for each of the three interface types Interface Terminals Type 31 32 RS 232 C RS 422RS 422 RS 485 Data Data N A N A 53 Scanner 1140 Hardware User Manual The following diagram illustrates the position and orientation of this connector as well as the serial port pulse input and analog output configuration switches Analog Out Select Pulse Input Mode Select Anas An Aog RAM AANRA Dispiay 2 mac Switch 1 ON 15 RS 485 Switch 1 OFF is RS 422RS 422 Switch 2 OFF 100 ohm termination is OFF 54 Chapter 3 Optional Board and Wiring Configuration Switches As illustrated above the board provides configuration switches for serial port the pulse input and the analog output A brief description of each of the switches is given below Status Input Output and Pulse Output Circuits All settings are software selected Hence there are no switches to set Serial Port Switches The serial port s configuration is controlled by both a 2 bit DIP switch and a multi pole slide switch see dotted area or above diagram The slide switch selects between an RS 232 c interface left hand position and an RS 422 RS 485 interface right hand position DIP switch 1 selects between RS 422 open OFF and RS 485 closed ON interfaces the slide switch must be in the RS 422 RS 485 position DIP switch 2 connects a 100Q
23. Be sure to remember to TURN ON ALL FLOWRUNS AND ACCESSORIES upon completion 20 Check the voltage of the new lithium battery through ScanPC s on line terminal window Configuration Hardware SlotA MAIN A18 NV Battery 21 The value displayed should be close to 3 6 volts Returning the Scanner If the Scanner 1140 Measurement RTU must be returned to Cameron s Measurement Systems Division ship it as a complete unit OR ship just the extrusion with the circuit board inside it If this is not possible and only the main circuit board is to be returned refer to the Steps 1 to 11 of the NVRAM Battery Change Procedure above Also please take note of the instructions on the battery cover s warning label see Page 17 for location Warning To prevent ignition of a hazardous atmosphere Battery must only be changed in an area known to be non hazardous Certified Batteries Alkaline Duracell MN9180 Eveready E731 E521 Gell Cell Dynasty 6 5Ah JC665 10Ah JC6100 Panasonic 6 5Ah LC RBO66R5P a 10Ah 0610 12Ah LC R0612P a Sonnenshein 6Ah 07 8 95465 00 10Ah 07 1 90523 00 Yuasa Otto 6 5Ah NP 6 6 10 NP 10 6 Caution Do Not Ship Unit With Battery Installed Doing So Will Damage Unit 70 Chapter DPE Installation Installation Replacing a DPE with a DPE Transducer This section provides step by step instructions for replacing a Scanner 1140 DPE wit
24. DOES NOT CONVEY ANY JL NOV 18 08 RIGHTS TO DISCLOSE REPRODUCE OR USE SAME FOR ANY PURPOSE OTHER BY DATE THAN THAT GRANTED BY EXPRESS DEC 02 08 CONTROL DRAWING SCANNER 1140 WRITTEN PERMISSION OF CAMERON THIS DRAWING IS TO BE RETURNED TO INTRINSICALLY SAFE DIV 2 CAMERON UPON ITS REQUEST OR DH DEC 03 08 COMPLETION OF AUTHORIZED USE SHEET APEGGA P08708 9A 1140 11012 REV 01 Drawing 14 Analog Outputs Div 2 129 Scanner 1140 Hardware User Manual MVX INPUTS TERMINAL STRIP A09 A10 ANIn2 Common s C MIO1 EXPANSION 1 SEE SHEET 1 HAZARDOUS AREA MVX MVX TRANSMITTER TRANSMITTER SAFE AREA lE SEE NOTE FOR GENERAL NOTES DO NOT USE THE SWITCH SELECTABLE 1000 RS 485 TERMINATION RESISTOR THAT THE SCANNER 1140 CAN PROVIDE PLACE A TERMINATION JUMPER ON THE MVX TERMINALS AS SHOWN AND ONLY FOR THE LAST DEVICE IN THE CHAIN 3 THE SCANNER 1140 TRANSMITTER POWER SUPPLY TxPwr IS A SOFTWARE CONTROLLED ON OFF DURATION 9 11Vdc SUPPLY LIMITED TO 15mA MAXIMUM EXTERNAL POWER MAY ALSO BE USED 4 A MAXIMUM OF TEN MVX TRANSMITTERS CAN BE CONNECTED TO ANY OR ALL SERIAL PORT THIS DRAWING AND THE CONFIDENTIAL TRADE SECRET INFORMATION ON IT ARE THE PROPERTY OF CAMERON POSSESSION DOES NOT CONVEY ANY RIGHTS TO DISCLOSE REPRODUCE OR USE SAME FOR ANY PURPOSE OTHER THAN THAT GRANTED BY EXPRESS WRITTEN PERMISSION OF CAMERON THIS DRAWING IS TO BE RETUR
25. DPE DPE cell is not providing process signals to the flowrun 1 Check to ensure that the DPE DPE hardware resource has been allocated to the flowrun This can be found using ScanPC and in the on line menu going to Configuration Flow Measurement View Flow Runs Run Run Qvtot Fextn Pf Press Then hit the DETAILS key and go down to Get From DPE SP This tells you that the static pressure signal for this flowrun is coming from a DPE DPE resource but you must PAGE DOWN from this location to see which resource if any has been assigned This keystroke action should reveal the display Slot gt A Res gt 17 If not refer to Output to Analog Channels in the NGas Manual Section 3 for a detailed description on how to assign a resource 2 Check to see if the zero and full scale values for the DPE DPE have been read into the Scanner 1140 correctly This can be found using ScanPC and in the on line menu going to Configuration Hardware SIotA MAIN A17 DPE SP If the zero and full scale values are reading Invalid then perform a software reset and return to the same display If they still read Invalid power down the Scanner 1140 and replace the DPE DPE cell 66 Chapter 4 Troubleshooting Transmitter Voltage When the shutdown switch SW4 1 is ON the entire system is shutdown A time delay 10 ms is provided to allow the system to execute its power fail code before power is lost a
26. ID Board S N DPE Connector RAM NVRAM Local Option Memory Console 31 Scanner 1140 Hardware User Manual Main Board Wiring Diagram 000000 Power Scanner 1140 1 Computer terminal NuFlo other DTE 719 21 GC or Ec pu console ommon 5 T1 A02 System OR A 87654321 seral ONE T RTS1 unm other DCE 20 O 1 Serial RLSD1 DCD on 1 1 i O Common Normal operating position shown lio wl ai AD Ql a a Pulse in 1 5 1 z 065 41232 3 1 O gos 05 11 thresh T 160 04 _A06 125V Elo 111144141 thresh Common 180 Pint i A07 1 1 i 1 11 Pin 0 i 1 E r i O Common ba ii 210 RTDr TT 100 O Pt I OBD A08 i TNNT O RTD2 20m Magnetic pickup ADS i dui 25 yi gt f Nin2 A10 Dry pu T Common 11111 28 ANout 11 Prox switch P amp F SJ2 N TPN mE 4 o 9 ANout 2 iso Common 8 ee d wind N 4 ES ds 4 LITE VALGE y TOQUES O 5 nein circuit haare wis ah Ar
27. Installation Drawings Resource A08 is connected to 1000 3 wire platinum RTD as shown The RTD characteristic curve is software selectable for temperature coefficients of either 0 003902 or 0 00385 Q Q C or by performing a loop calibration at three or more points refer to the NGas NFLo manuals Section 2 Analog and RTD Calibration or to the ScanWin manual Chapter 3 Calibrate Verify Devices 21 O RTDr 22 O RTD1 23 O RTD2 Platinum 2 wire RTDs can be used by jumping the lead line compensation terminals together If a 4 wire RTD is used apply heat shrink or electrical tape to the unused wire to prevent an electrical short 39 Scanner 1140 Hardware User Manual Frequency Pulse Inputs Resource A07 The 1140 frequency inputs are designed to interface with a variety of pulse producing sources including turbine magnetic pickups preamplified turbine signals as well as contact closures and Pepperl amp Fuchs inductive proximity sensors Frequency Pulse Input DIP Switch SW1 Summary An eight position DIP switch SW1 allows user configuration of the desired electrical interface Switch 1 SW1 is located at the top right of the main circuit board ri nr o mi B Pulse in SW1 8765432 1 METALIT The following table summarizes the function of each switch on the Frequency Input Switch SW1 swnten ON jo E Connects 8 Vdc transmitter power supply VTX2 to the PIN terminal N A
28. Power Supply 125 11 Communications Serial Ports 126 12 Status amp Pulse Inputs Outputs 127 13 RTD Inputs amp Analog Inputs Outputs 128 14 Analog Outputs 129 15 MVX Inputs 130 115 Scanner 1140 Hardware User Manual 00 L Lov L V6 1 80 804 ASN 30 NOIL31dWOO 80 50 23d F MO LSANDIY SLI OL OL SI SNIMVHG SIHL 34vS ATIVOISNIYLNI arva NON3WVO JO NOISSIWH3d N3LLIHAA 80 20 23d m SS3HdX3 Q31NVH9 1VH1 NVH1 H3NNVOS ONIMVYC T1OHLINOO 3iva YSHLO HO4 IWYS ISN 35010510 OL SLHOIN 80 90 non AON A3ANOO LON 309 NOISS3SSOd A8 30 ALH3dOMd N OH INVOS NO NOLLVIAHOHNI 13 38 1 SeAEA 31v9S LON OG SIHL NOLLVOIJILH3O WSO LNOHLIM LONNVO 370010 JHL HO 81 JHL THNNVHO 31vuvd3s v HONOYHL NOWAOO Q3T1138V1 1 VSO NIVLNIVW OL Q3Sn 38 GINOHS 318 1 8 AYNSOTONS IHL dO 3016 1331 WOLLOS G31008 SI NIYIM YSHLO
29. System 5 gt gt Down lash Erase switch Copt lt System 6 gt gt Up onfig Lock switch Cif avail gt lt Cfg gt gt Unlock erforming download of software file NGM411F B4 Command Prompt SCANLOAD NGM411F B40 z scanload gt SCANLOAD NGM411F B40 NLOAD Scanner Flash Memory Software Downloader ersion 2 6 98 88 21 1993 98 Harding Instrument Co Ltd hecking NGM411F B4 for download to 114 file okay continuing Reminders lash Program Enable switch lt System 5 gt gt Down lash Erase switch Copt lt System 6 gt gt Up onfig Lock switch Cif avail gt lt Cfg gt gt Unlock erforming download of software file NGM411F B48 rasing U31 done rasing U21 done rasing U32 done rasing U22 done rasing U33 done rasing U23 done ransmission started ransferring 756K 51 7 done k Command Prompt lash Erase switch Copt gt onfig Lock switch if avail gt lt Cfg gt lt System 6 gt Up gt Unlock erforning dawnload of software file NGM411F B48 ransmission started ransferring 756K 100 0 done ransmission completed Reminders lash Erase switch lt System 6 gt gt Down lash Program Enable switch C System 5 gt gt Up lease reboot the Scanner for changes to take effect i scanload gt Troubleshooting the Flashing Procedure e In ScanFLASH or WinsLoad abort the flashing process by clicking on the Close button X or in ScanLoad press both
30. V6 10 LOO0 ZI LZ V6 BZELL LLO Os BS ZLL LLO03 SYSEWNN LYVd 100 d139Id 5151 TVNIWE31 SSN 30 1S3n038 SLI NOH3AVO 80 0 Hd 01 GANUNLSY 38 OL SI ONIMVSO Ad Q3AOtHddV j NOMN3WVO NOISSIWH3d N3 LLIHM SS3HdX3 Q31NVH9 LVHL NVHL i 80 20 930 SV 0714 H3NNVOS SNIMVSHG 1OHINOO acc a wa YSHLO ANV 303 3AVS FSN A3ANOO LON S300 NOISS3SSOd NOMN3WVO JO ALH3dOMHd JHL NO NOILVWHOSNI 13 038 30VH L 3SO TOSIG OL NMVHG 1 N 3 3Tv9S LON OG TWILNAGISNOO SIHL SUA ANV SHOLVH3N3O9 3ST d S 13S Id 9818 TVNIWE3I vod 90v SOV 50 LNdLNO LNNI ANY OL Q3193NNOO 38 NYO NMOHS LAdLNO ASINd SNLVLS ONY 1 SNLVLS STVNIWYAL NOISNVdX3 JO SONILVY ANY NO L33HS 338 SALON 1VH3N39 303 Z L133HS 33S L 5019371105 SALON N3dO NO S I AN 1 343VS E z 31ON 335 95144935 VSO 1 81 031311530 VSO LOVINOO 031311530
31. VSO AS 1Nd eii lS 51 TVNIW2ZS 1 1 SNLVLS Status amp Pulse Inputs Outputs Div 1 Drawing 5 120 Appendix A Installation Drawings HAZARDOUS AREA SAFE AREA RTD INPUTS 3 WIRE RTD PROBE A08 RTD 100 PLATINUM m RTD1 WRES ORCONNEGTORS WiTH TYPE 0 00385 OR 0 00392 Q Q C SIMILAR COLOURS OR MARKINGS TERMINAL STRIP 2 WIRE RTD PROBE CSA CERTIFIED RTD PROBE VENDORS SEE BARTON DOCUMENTS 1130 11818 9A 1100 1002C 9 1100 1010 OR BARTON MODEL 20 RTD TERMINAL BLOCK HOUSING 15 1 5 VOLT CERTIFIED I S TRANSMITTERS TRANSMITTER GULTON STATHAM 36PG OR 36PA ROSEMOUNT 1151 1151LP 444LM 3051 SOR 536 536CR 534MT DRUCK PDCR 143 BARTON FCX A amp FCX C 4 20mA CSA CERTIFIED BARRIER 1 5 VOLT OR 4 20 mA SIGNAL TERMINAL STRIP I S 4 20mA TRANSMITTER I CSA CERTIFIED BARRIER SEE NOTE 2 n TERMINAL STRIP 250 RESISTOR IS REQUIRED BETWEEN AND AGnd FOR 4 20mA SIGNALS Vis GROUND EXTERNAL OR ON MAIN BOARD ANALOG INPUT DEVICES SHOWN CAN BE CONNECTED TO EITHER OR BOTH ANALOG INPUT RESOURCES A09 A10 NOTES 1 SEE SHEET 1 AND 2 FOR GENERAL NOTES 2 SEE SHEET 2 FOR LIMITS ON QUANTITIES AND RATINGS OF BARRIERS THIS DRAWING AND THE CONFIDENTIAL DO NOT SCALE Valves amp TRADE SECRET INFORMATION ON IT ARE THE PROPERTY OF CAMERON DRAWN BY
32. a green check mark to indicate the network is enabled The Scanner EFM RTU serial port settings can be viewed by clicking on serial port Details button While on the network screen also check to ensure that the network port has not locked up Typically Network connected will say unless the host system is polling it at that instant Seldom will the network remain active for more than a minute or two at a time If it says Network connected yes for longer than this period disable the network and re enable it 2 Check that the network port has been wired properly for your application In the example above resource A02 would require at a minimum transmit on terminal 5 receive on terminal 6 and ground on any of the commons e g terminal 4 or 11 The other serial connections will depend on your specific application Refer to the Scanner Support Group for further assistance 3 Check that the serial port is operational by performing a loopback test Refer to Section 3 7 8 Serial Ports in the Scanner 1140 Manual for further details 4 Normally the serial port will be powered down so that there is no voltage between either transmit or receive and ground After it has been woken the receive line terminal 6 should be at 8 Vdc with reference to ground except when data is being received when it should toggle up and down briefly between 8 and 8V If this is not the case it might indicate a hardware problem F The
33. c 2 c FPGA boot Flash protect Mem Batt off Bi factory test B BIk protect Restart norm 7 Continue below or go to Page 26 if you are using ScanLoad Flashing with ScanFlash The ScanFlash utility is loaded on your ScanWin installation CD Simply load the program into your computer and follow the on screen instructions Ele Options Help Select Scanner Type Select COM Port Select Flash File Scanner Type 1140 X COM Pott CABARTON BDMS DATA FIRMWARE nfm440 b40 E 4 Set Switches Scanner 1140 Flash Upgrades Before upgrade start Scanwin and connect to the Scanner 1140 download all Historical Data from the Scanner 1140 save the Scanner configuration select Configuration Report option Verify File 6 Start Download 7 Download Status Verified file ckay 23 Scanner 1140 Hardware User Manual Flashing with WinsLoad in Windows WinsLoad is used to flash the Scanner RTU using an MS Windows operating system If you must operate in a DOS environment go to the section on Flashing with ScanLoad DOS Page 26 Installing WinsLoad 1 Obtain the WINSLOAD ZIP file from Cameron s Measurement Systems Division 2 Open Windows Explorer and create a directory named WINSLOAD on the C drive of your computer 3 Unzip the contents of WINSLOAD ZIP into CWWINSLOAD The ZIP contains five files including the WINSLOAD application two batch files and two shortcut PIF files Using WinsL
34. enables and disables the lithium backup battery and should be left in the ON position when the Scanner is in operation However if the Scanner is stored for any period of time a week or more the switch should be shut OFF refer to Page 37 Lithium Battery Switch This switch enables programming of the FLASH memory array by connecting the 12V programming voltage to the VPP pin of each of the FLASH memory devices Unless a new application code is being downloaded to the system the switch should be left in the OFF position This switch determines the location from which the field programmable gate array FPGA is loaded When SW4 6 is OFF the array is loaded from the FLASH memory s protected boot block The boot block is a special 8 Kbyte area of the FLASH memory array that can be independently erased and reprogrammed When SW4 6 is ON the array is loaded from the FLASH memory application area This is the normal position of this switch This switch enables disables programming of the FLASH memory boot block This function can only be performed at the factory so SW4 7 should be left in the OFF disabled position at all times 36 Chapter 2 Main Board and Wiring Sw4 8 This switch is to select either normal operation ON or a specialized factory test mode OFF SW4 8 should therefore be left in the ON normal position at all times Superboot Switch A Superboot erases all configuration and flow data when power is
35. further changes or inputs until the user has downloaded the log if the log is full This feature ensures that the audit trail is continuous refer to Section 2 NGas NFLo IGas Event Log and User Change Log Up to 60 days of history records can be maintained in memory that is backed up with its own battery which is separate from memory used for operating systems and application software 77 Scanner 1140 Hardware User Manual Central Processing Unit CPU The system board utilizes a microcomputer which provides an 8086 machine code compatible core an interrupt controller a clock generator and a demultiplexed data and address bus In addition it contains two serial ports an 8 bit comparator port and digital control lines that can be utilized for interfacing with various types of digital I O Clock control as well as halt and stop methods allow the CPU to minimize system power Memory There are three types of memory in the Scanner 1140 program FLASH memory random access memory RAM and non volatile random access memory NVRAM Programs are stored in FLASH memory FLASH memory enables the user to load new firmware from an MS Windows compatible PC into the Scanner using ScanFLASH or WinsLoad With a DOS compatible PC ScanLoad is used refer to Appendix B ScanLoad for information on loading new firmware RAM is used as a temporary storage during normal program execution RAM is volatile any data held in RAM is lost if a pow
36. installed onto the hard drive of the operator s PC Running ScanLoad from the hard drive speeds up the downloading process To install ScanLoad from disk onto the hard drive perform the following sequence 1 Turn ON the PC and wait for the C prompt to appear on the screen If the operator is currently using program exit and return to C prompt 2 Make a ScanLoad directory by typing after the prompt md Scanload 3 Change the directory by typing after the prompt cd Scanload 4 The following prompt will appear C NSCANLOAD 5 Copy ScanLoad files EXE TXT and binary B40 from the A drive to the hard drive by typing Copy a which will copy all the files that are on the disk including the binary file to the ScanLoad directory To copy ONLY the ScanLoad files type the following after the SCANLOAD gt prompt Copy a SCANLOAD which will copy only the ScanLoad EXE and TXT files from the disk The binary files must then be copied by typing Copy a binary name after the C NSCANLOAD prompt An example of a binary name is NGS260F B40 26 Chapter 1 Installation Using ScanLoad Before starting ScanLoad perform the steps outlined in the section Getting Ready to Flash Page 21 The following steps is intended as an example of using the ScanLoad utility 1 From the ScanLoad directory type SCANLOAD 411 40 then press enter ScanLoad is the executable file to start the p
37. reete et 40 Frequency Pulse Input DIP Switch SW T dab tao pn RD nd als 40 Three Wire Preamplified Turbine Barton 818 0 5V Output sess 41 Two Wire Preamplified Turbine Barton 818 0 5 5 5 MA Output sse 42 Two Wire Preamplified Turbine Barton 818 7 12 mA Output sese 43 Open Collector without taedia c tia 44 Preku RP 44 Contae EE 45 Pepperi amp Fuchs Inductive Proximity Sensors ics retire 45 Status Inputs and Outputs Resources A03 04 A05 and 46 Console Serial Port4Resoures saa ERE DUE DEREN 46 Auxiliary Serial Port Resource AOZ u uuu usss oe io eie E EE NAK 47 5 232 47 Auxiliary Fort Optional DIP Switch S W3 issus ridotta SS I pencil stone 48 Wiring ies recuso cca ossi beue kawi aaa hasta n etre 49 CHAPTER 3 OPTIONAL BOARD AND WIRING 51 MIOL Expansion 51 SPOCU CAC OM EE 51 Genel TT 5
38. termination and should be closed ON for an RS 422 interface or if the MIO1 board is the last device on a multi drop RS 485 network Pulse Input Switches The eight position DIP switch is used to configure the pulse input circuitry to interface with a variety of pulse producing devices A description of the function of each of the switches is given below a detailed description of the switch settings required for each interface is given in the Pulse Input section Switch 1 Switch 2 Switch 3 Switch 4 Switch 5 Switch 6 Switch 27 Switch 8 This switch connects the system board s Vtx2 8 0V supply to the Pin terminal and can be used to power external pulse producer s such as the Pepperl amp Fuchs inductive proximity sensor This switch determines the threshold of the comparator section when measuring high level signals When closed the high level threshold 5 8V is selected and when open the low level threshold 1 2V is selected This switch connects a 6200 load resistor into the high level circuit and is used to terminate current mode devices such as the Barton 818 7 12 mA mode preamplifier and the Pepperl amp Fuchs inductive proximity sensor 1 3 mA This termination produces voltage levels compatible with the high and low level voltage thresholds respectively This switch enables closed or disables open the interface circuit s debouncing logic Debouncing is typically enabled when
39. the Ctrl and Break keys e Power down the Scanner 1140 as described in Step 4 of the Start Flashing section Page 22 e Restart the loading program as explained in Step 1 of Using WinsLoad or Using ScanLoad e Power up the Scanner 1140 as in Step 3 of either Using WinsLoad or Using ScanLoad 27 Scanner 1140 Hardware User Manual Startup Procedure Superbooting the Scanner Perform a Superboot as follows 1 Connect the input power solar panel to the Battery Charge Controller and turn it ON Refer to Page 20 Solar Panel Installation and Connection Ensure that the power cable is connected to the connector on the Main board If a Configuration Lock Switch is installed make certain it is in the UNLOCK position System Switch SW4 Serial Port Frequency Pulse Switch SW3 Input Switch SW1 Display contrast boot program app protect 64K E shutdown 1088 485 ccc 665 Pulse Input Y 0000000 mm off diff mode 422 1 VTx2 12V off DTR off m Resource AO7 RS422 RS232 See main diagram RS485 Restart norm super RAM 32K Mem Batt off run VTx2 FPGAboot Flash protect program Factory Test BIk protect RX term Cover Plate Configuration Lock Switch slide to UNLOCK 2 Set Switch SW4 3 to the superboot position ON You are now ready to superboot the Scanner SW4 will look like this Super
40. the local display as part of the autoscroll loop Wires to Battery Module Circuitry Board Connector pin to Main Board 1 Black 2 White 4 Green 5 Brown 6 Red 3 Blue Acceptable Range 0 54 0 64V 6V battery 1 08 1 28V 12V battery 6 Rea votou 60 70v The voltage values are approximate i e if the 6V battery reads 6 5 Vdc the battery is fine Ensure that the battery power is always greater than 6 0V The average current will be 21 mA in low power mode and 80 mA in full power mode with a communication port active The shut off voltage is 5 9V for a 6V battery and 10 8V for a 12V battery Replace battery if voltages are low or zero Recharge suspect battery and recheck its connector voltages Cable must be connected to Scanner 1140 to read this voltage 68 Chapter 4 Troubleshooting NVRAM Lithium Battery Voltage The Lithium battery must register above 2 0 Vdc when using ScanWin version 2 2 3 and higher with Firmware version 4 1 4 and above OR ScanPC with Firmware 2 x and 3 x When measuring the NVRAM battery voltage with a voltmeter this measurement can be performed with the battery in the holder while the Scanner is operating the voltage will be 0 3 to 0 7 volts higher than when it is measured by the firmware The value read by the Scanner firmware is the actual backup voltage applied to the NVRAM and PIC for operation as an RTC and includes the voltage drops from the Scho
41. turned ON A superboot is required when first commissioning the unit after turning the battery switch ON A superboot is not required if the Scanner 1140 is already configured However it is possible to restore a configuration if a superboot is performed To perform a superboot 1 On the System Control DIP switch SW4 place Switch SW4 1 in the normal operating position OFF and set Switch SW4 3 to the ON position 2 Turn Switch SW4 1 ON and then OFF or cycle the power OFF and then ON The Scanner will begin its system reset The display will show 3 Set SW4 3 to the OFF position Lithium Battery Switch Switch SW4 4 on the System Control Switch SW4 enables backup power to the The Scanner 1140 is shipped with the battery switch in the OFF position The switch must be set ON before configuring the flow computer Loss of input power while Switch SW4 4 is OFF will scramble the entire contents of the including all configuration and flow data and a Superboot will be necessary If the computer is stored without power for extended periods i e a week or more the NVRAM battery switch is set OFF to avoid draining the lithium battery The reset switch is set ON as follows Storage 87654321 ON OFF 37 Scanner 1140 Hardware User Manual Analog Transmitter Inputs Resources A09 A10 Analog 4 20 mA Transmitter Intrinsically Safe only with barrier Use of conventional 4 2
42. 0 mA transmitters requires the addition of precision load resistors on each analog channel Power for the current loop is normally drawn from an external source 4 20 mA 25 O ANin1 Y f 26 O ANin2 TL 27 O Common Analog 1 5 Vdc Transmitter TxPwr Intrinsically Safe The use of conventional 1 5 Vdc transmitters requires no load resistors Power for the circuit is normally obtained from the Scanner s internal power supply but may also be drawn from an external source The configuration is Intrinsically Safe when used with approved transmitter Refer to Appendix A Installation Drawings 1 5 24 TxPwr C 25 O Anin1 26 O Anin2 27 O Common Analog 4 20 mA Output Optional An optional single 4 20 mA analog output is available To determine if the analog output is installed use the configuration software ScanWin or ScanPC to examine the hardware section Alternatively look at the analog output check box on the bottom of the wiring decal affixed to the extrusion It is also possible to determine if this option is installed by inspecting the board or checking the ASM number with Cameron s Measurement Systems Division factory If it is not installed an analog output can be obtained via the addition of an expansion board 2 ANout ww O Common Output load 38 Chapter 2 Main Board and Wiring RTD Inputs Resource A08 intrinsically Safe when installed per Appendix A
43. 06 0 SERIAL 1 FREQ IN 0 ANALOG OUT 4 DIG I O 9A 1140 0210B 10 1 SERIAL 0 FREQ IN 0 ANALOG OUT 0 DIG I O 9A 1140 0210B 11 1 SERIAL 0 FREQ IN 0 ANALOG OUT 4 DIG I O 9A 1140 0210B 12 1 SERIAL 1 FREQ IN 1 ANALOG OUT 0 DIG 9A 1140 0210B 13 1 SERIAL 1 FREQ IN 0 ANALOG OUT 2 DIG I O 9A 1140 0210B 14 1 SERIAL 0 FREQ IN 1 ANALOG OUT 2 DIG I O EXTRUSION amp MAIN BOARD REPLACEMENT 1 DPE 1 RTD 2 Al 4 SI O 1 optional 9A 1140 1097B 00 STD 9A 1140 1097B 01 STD 4 20 MA OUTPUT 9A 1140 1097B 03 STD 4 20 MA OUTPUT FREQUENCY INPUT 9A 1140 1097B 13 STD 4 20 MA OUTPUT FREQUENCY INPUT SELECTABLE 232 485 SERIAL PORT 107 Scanner 1140 Hardware User Manual ITEM PART NUMBER DESCRIPTION QTY KIT EXPANSION BOARD MIO1 INCLUDES EXPANSION BOARD TERMINAL END PLATE AND WIRING DECAL 1 optional 9A 1140 0210W 05 0 SERIAL 1 FREQ IN 1 ANALOG OUT 2 DIG I O 9A 1140 0210W 06 0 SERIAL 1 FREQ IN 0 ANALOG OUT 4 DIG I O 9A 1140 0210W 10 1 SERIAL 0 FREQ IN 0 ANALOG OUT 0 DIG I O 9A 1140 0210W 11 1 SERIAL 0 FREQ IN 0 ANALOG OUT 4 DIG I O 9A 1140 0210W 12 1 SERIAL 1 FREQ IN 1 ANALOG OUT 0 DIG I O 9A 1140 0210W 13 1 SERIAL 1 FREQ IN 0 ANALOG OUT 2 DIG I O 9A 1140 0210W 14 1 SERIAL 0 FREQ IN 1 ANALOG OUT 2 DIG
44. 1 A m EN RI I 51 PMA 52 Status In Status Out Pulse Outputs L et 52 Pulse Ippaku MX 52 GT PUTMAN 53 COME ULA LILO HS Nm 55 Status Input Output and Pulse Output 29 Serial Pall SWC MOS ui adio RO c MU osito rot Ha BM I oC Mo I kukaa es b So BU sa ates o 55 Pulse E 55 Pulse Input Mode Select Switch Seti es tact tna Pea voa Devo phe evenire 56 Analog Output ED n 58 Circuit Board Winns Diasas escrase 59 MIO dis tall strom u A 62 Tools u yu A 63 Problems and E tes 63 Transmiter aen eR 67 Battery Vole M T EET 68 vi Table of Contents NYRAM Lithium Battery Voltage unusapa 69 Battery Change uuu puasa a 69 Returnmg the Seaiet sio torem etr 70 CHAPTER 5 DPE INSTADLATION A A ens cevpskuus 4 1 PPE Installation uu u tore E EHE retur res Fleur avete ses Fere
45. 12Vdc system is available for Class I Div 2 non sparking applications Scanner 1140C and 1140L Stored data can be downloaded on site or communicated to a central location Standard communications and status pulse inputs can easily be expanded The following features in the Scanner 1140 provide convenient and flexible operation Programmable Memory A full set of menu selectable calculation options are stored in the FLASH memory in each Scanner 1140 As new industry standards are adopted new programs are easily loaded from a PC without EPROM chip changes See the ScanLoad WinsLoad or ScanFLASH utility software Security Five security levels and selectable display options ensure convenient use while maintaining full protection of configuration and flow history Power Supplies Choose from line power or various battery configurations with thermoelectric or solar charging options to minimize installation costs and meet site and intrinsic safety requirements Sampling Frequency Select ideal end device sampling rates to optimize the Scanner 1140 s ability to simultaneously measure and control while conserving power Calibration A variety of methods are available for linearizing different end devices to maintain the highest accuracy A detailed record of calibration information is stored automatically in the Scanner User Change Log and can be used to monitor and diagnose transmitter performance Controls Various control options are easil
46. 18 for preamplified pulse and proximity sensor modes 5 68V comparator threshold 1 235V comparator threshold Connects a 6200 load resistor across the high level signal input to Regular for voltage type support 7 12 mA transmitters e g used to convert the Pepperl amp Fuchs preamplifiers or dry proximity sensor current signal to a voltage for detection contacts Debouncing input sampling at 32 Hz allowing signals up to 16 Hz to be Normal input is sampled properly detected higher frequency pulses generated by contact bounce at 32 kHz allowing signals will be rejected up to 16 kHz to be detected Connects the output of the flow computer s pulse preamplifier to signal N A comparator for low level signals such as turbine magnetic pickup coils Connects the PIN terminal 19 to the signal comparator for high level N A inputs Connects PIN terminal 18 to the preamplifier s transformer coupled Transformer not connected input for low level signals such as turbine magnetic pickup coils Forces the 5V to 12V charge pumping circuit to be permanently Should be left OFF if not active must be ON to generate the 8V VTX2 supply in use to minimize power consumption 40 Chapter 2 Main Board and Wiring Three Wire Preamplified Turbine Barton 818 0 5V Output Non Intrinsically Safe This is suitable for use with the Barton 818A preamplifier configured for voltage output mode This preamplifier provides a transmis
47. 250Q load resistor 0 050 of span max error 25 C 77 F 0 005 of span C max average temperature equals max minus min operating temperature range as span gt 10 KO 1 5V input 22500 4 20 mA input 40 Vdc 16 Bit 0 02096 Max 0 010 typical 88 Chapter 7 System Specifications Pulse Input Board Optional Quantity 1 configured using DIP switch settings Status Signal Types 1 25V threshold or 6 0V threshold or open collector or contact closure or inductive proximity sensor configured via on board DIP switch Pulse Signal Types Preamplified square wave or open collector or contact closure or inductive proximity sensor or turbine magnetic pickup coil configured via on board DIP switch Pulse Signal Levels Level Signal Level Signal Range Impedance mA Inductive Proximity Sensor 0 5 Min Signal Levels Magnetic 20 mV p p 20 Hz 10 KO 1 kHz Pick up 20 mV p p 100 Hz 200 mV p p 1000 Hz 400 mV p p 2000 Hz 10000 mV p p 5000 Hz Analog Output Board Optional Quantity One Type 4 20 mA Optically isolated externally powered Accuracy 0 1 of span max error 9 25 C 77 after calibration Temperature Effect 1 of span max error over temperature Output Load R ohms Supply volts 5 5 0 02 Maximum Voltage 40 Vdc D A Resolution 12 Bits Calibration Zero and full scale via software Settling Time lt 100 msec to 0 1 of full sca
48. Consult with customer for use of steel B7 or B7M Bolts for offshore use Inconel bolts are rust proof ideal for offshore use 113 Scanner 1140 Hardware User Manual ADDITIONAL ITEMS ORDER AS SEPARATE LINE ITEMS Certification None CSA certified Class Div 2 Groups A B C D non incendive CSA certified Class Div 1 Groups and D Intrinsically Safe Module Required Part No 9A 30058901 PIC microController version 3 5 Part No 9A 1131 0103T Required to upgrade existing Scanner 1131 installations ScanWin Lite CD Includes DPE manual ScanFLASH amp Scanner Firmware NGas M2 7 4x NGas M 3 1 4x NFLo M3 2 4x amp NFLo M4 4 0x where x is R for Scanner 1131 and x is F for Scanner 1140 Part No 9A SP SWL B300W NC Product Tag X None Paper S Stainless Steel DPE Cable Clamping Kit For Scanner 1140s with extrusions Part No 9A 1140 1244B 114 Appendix A Installation Drawings Drawing 9A 1140 11002 Installation Scanner 1140T Division 1 Drawing 9A 1140 11012 Installation Scanner 1140T 1140C 1140L Division 2 SCANNERS 1140T 1140C 1140G 1140L Locations Drawings Page Div 1 1 Installation 116 2 Barrier Ratings 117 3 Power Supply 118 4 Communications RS 232C Serial Ports 119 5 Status amp Pulse Inputs Outputs 120 6 RTD Inputs amp Analog Input Outputs 121 7 Analog Outputs 122 8 MVX Inputs 123 Div 2 9 Installation 124 10
49. E RO THE PROPERTY OF CAMERON DRAWN BY DATE POSSESSION DOES NOT CONVEY ANY JL NOV 06 08 RIGHTS TO DISCLOSE REPRODUCE OR USE SAME FOR ANY PURPOSE OTHER CONTROL DRAWING SCANNER 1140 INTRINSICALLY SAFE DIV 1 DH DEC 03 08 COMPLETION OF AUTHORIZED USE E SHEET APEGGA P08708 9 1140 11002 REV 01 Drawing 2 Barrier Ratings Div 1 117 Scanner 1140 Hardware User Manual POWER SUPPLY HAZARDOUS AREA SAFE AREA CSA CERTIFIED BARRIERS SEE NOTE 2 TO 1140 q SEE NOTE 2 1 5 2 1 5 GROUND SOLAR TO 1140 PANEL MAIN 2 5 OR 10 BOARD WATT SEE NOTE 3 ENERGY TO 1140 LIMITING MAIN MODULE BOARD NOTES 1 SEE SHEET 1 AND 2 FOR GENERAL NOTES 2 SEE SHEET 2 FOR LIMITS ON QUANTITIES AND RATINGS OF BARRIERS 3 SOLAR PANELS 2 WATT 9A 0097 9001T 5 WATT 9 0097 1015 OR 9A 0097 9006T 04 OR 9A 0097 9006T 05 10 WATT 9A 0097 1018T OR 9A 0097 9006T 10 OR ANY SOLAR PANEL OR COMBINATION OF SOLAR PANELS NOT EXCEEDING THE FOLLOWING PARAMETERS FOR CLASS DIVISION 1 ZONE 1 GROUPS C amp D HAZARDOUS LOCATIONS UO 22V IO 0 78A OR UO 20V 10 lt 1 06 FOR CLASS I DIVISION 1 ZONE 1 GROUP D HAZARDOUS LOCATIONS UO 21V IO 1 22A OR UO 19V 1 66 WHERE UO IS OPEN CIRCUIT VOLTAGE O IS SHORT CIRCUIT CURRENT IN AMPS 4 MULTIPLE BATTERIES 6VDC WITH A MAXIMUM COMBINED RATING OF 24AH MAY BE USED 6 STANDARD 9A 0130 9008T 6 AH SONNENSHEIN 9A 0130 9005T
50. EXPOSED TO STATIC ELECTRICITY HANDLING AND INSTALLING CIRCUIT BOARDS MUST BE PERFORMED IN AN ENVIRONMENT FREE OF STATIC ELECTRICITY AND THE OPERATOR MUST BE GROUNDED WHEN CIRCUIT BOARDS ARE REMOVED FROM THE SCANNER 1140 THEY MUST BE PLACED IN PROTECTIVE CONDUCTIVE ENVELOPES Quick Start The following chart suggests a sequence for the installation of the Scanner 1140 Step Description Reference Section 1 Unpack the Scanner Page 12 2 Mounting the flow computer Page 12 3 Connect to pipes Page 12 4 Connect power supply Page 16 5 Flash the Scanner if changing installed firmware Page 21 6 Startup Superboot Page 28 e Connect I O Page 31 e Configure the EFM RTU See Firmware Software section of manual 11 Scanner 1140 Hardware User Manual Operating Storage Limitations Temperature The instrument is not to be subjected to ambient or operating temperatures beyond the range listed in the specification section Page 85 Static Electricity The circuit boards are not to be subjected to any source of external static electricity Unpacking Cameron s Measurement Systems Division Scanners are carefully inspected during manufacturing and before shipment However an inspection should be performed at the time of unpacking to detect any damage that may have occurred during shipment The following items should be included with each shipment e Scanner 1140 completely assembled Battery o
51. GA P08708 9A 1140 11012 REV 01 Drawing 11 Communications Serial Ports Div 2 126 ion Drawings Installat Appendix A CLOLL OVLL V6 802804 VOOUdV ASN JO NOILATdMWOO YO 1S3n033 SLI NOdN NON3AVO 80 60 930 pom OL 38 OL SI SIHL 33vS ATIVOISNIMS LNI ava AB d3AOBddV NOH3WVO NOISSIWH3d 80 20 230 SV SS3HdX3 GSLNVYS NVH L Of LL H3NNVOS ONIMVYG TOHINOO hac 2 ANY IWYS 3SN 3SO12SIq OL S1H9IH 80 81 AON hia A3ANOO LON 30 NOISS3SSOd ava 48 40 ALH3dONd JHL aine stia OM E NO 1393 3199 LON OG WILNAGISNOO SIHL Yai 3NO2 NO 1 ONIH3SDN 3 wu STVNIWH31 NOISNVdX3 J ei 18 TVNINH3 L NOISNVdX3 208 40v LNdNI ISINd H1O8 H3H1I3 OL GQ3193NNOO NYO NMOHS SIJAA LNdNI ao SYOSNAS SAILONGNI S3IH3S HO TS 3dAL SHONA 8 TH3dd3d 031541530 VSO aie YALAWOSYNL 531035 1 MYVW 8313WIDnO3 031411530 VSO XX Y808S01 8 180 V6 YASWNN LYVd YOLOANNOO 55100556105 Nd MOON 4179 SSL LZ001 ZE10 W6 HO 11001 1810 6
52. GRAM FOR 818A C O CONNECTION TO SCANNER 1140 W EXTERNAL 24V SUPPLY 24V EXTERNAL SCANNER 1140 818A PREAMPLIFIER CURRENT OUTPUT 7 12mA PULSE INPUT NOTE 24V EXTERNAL SUPPLY SHOULD BE USED TO DRIVE THE 818A 1140 VTX APPROXIMATELY 8V IS NOT ENOUGH TO POWER THE PREAMPLIFIER PULSE INPUT A07 SWITCH SETTINGS 13 1999 REV 02 43 Scanner 1140 Hardware User Manual Open Collector without Bounce Intrinsically Safe w Barriers This mode provides a generic pulse input which is compatible with a variety of pulsers and other end devices A suitable end device is one that provides a bounce free solid state output stage such as an open collector transistor or open drain MOSFET 18 Pin 19 O Pin I 20 Common Switch Settings Input Specifications 6 Offstate Voltage 5V nominal Offstate Leakage 25 maximum Onstate Current 5 nominal OFF Frequency Range 0 to 5 KHz Magnetic Pickup Coil Intrinsically Safe In this mode the pulse input is directly connected to a standard variable reluctance pickup coil and is used on Barton 7400 series gas turbine meters and other meters of similar design The input is transformer coupled to ensure common mode noise rejection and incorporates a variable gain stage to increase the sensitivity to low frequency and low amplitude signals Shielded cable such as Belden 9322 is required 18 O Pin
53. I O 108 Chapter 8 Parts List Scanner 1140C 109 Scanner 1140 Hardware User Manual am seraviowco BRACKETzUNVERSAL GS TOP Mp _ 7 D 2 is 16 7 18 19 n 23 24 25 1140 MAINBOARD IRT 2440 9 1140 25132019 STD 4 20 OUTPUT FREQUENCY INPUT SELECTABLE 232 485 SERIAL PORT a T optional a T m m 3s x esmwiep Core mao 110 Chapter 8 Parts List wossrner a 90009 1092 WASHER O O L s nonem 266 seraoiosr LENS L r SEAL CONDUIT HOLE 3 4 CS GREY 2 9A 0100 0015T TERMINAL CRIMP RING TONGUE i swoorsmrr 9A 0000 0006K WASHER SEAL 14 CS BONDED NEOPRENE Joo forono waser took miast OOOO O ar nooo Nur HEX 9 L 2 LOCKWASHER AND GASKET NEMA 4 1 2 NPT 2 seras GASKET FISCHER CONNECTOR s CONNECTOR ASSEMBLY CAP SEALING FISCHER RECEPTACLE 9A 1140 10598 17 CABLE U 5 CHARGE CON
54. IFICATION None CSA Intrinsically Safe Class Div 1 Groups C amp D CSA non incendive Class Div 2 Groups A B C amp D CSA IS Class 1 Div 1 Grps C amp D MC Lock 1 CSA NI Class 1 Div 2 Groups A B C amp D MC Lock 1 1 includes Configuration Lock Seal for Measurement Canada MC TRANSDUCER No Transducer Integral Mounted Transducer Specify as a separate line item Integral Mounted Pressure Transmitter 100PSIG 1 Integral Mounted Pressure Transmitter 200PSIG 1 Integral Mounted Pressure Transmitter 300PSIG 1 Integral Mounted Pressure Transmitter 500PSIG 1 Integral Mounted Pressure Transmitter 1000PSIG 1 Integral Mounted Pressure Transmitter 1500PSI sealed gauge 1 Integral Mounted Pressure Transmitter 3000PSI sealed gauge 1 Integral Mounted Pressure Transmitter 5000PSI sealed gauge 1 NOTE 3a Option codes IM or P1 P9 are not available for the 1140G TRANSDUCER2 No Transducer Integral Mounted Pressure Transmitter 100PSIG 1 Integral Mounted Pressure Transmitter 200PSIG 1 Integral Mounted Pressure Transmitter 300PSIG 1 Integral Mounted Pressure Transmitter 500PSIG 1 Integral Mounted Pressure Transmitter 1000PSIG 1 Integral Mounted Pressure Transmitter 1500PSI sealed gauge 1 Integral Mounted Pressure Transmitter 3000PSI sealed gauge 1 Integral Mounted Pressure Transmitter 5000PSI sealed gauge 1 NOTE 4a Option codes P1 P9 are not available fo
55. IOI section P Lee BIL Minor revisions P Lee BIL Inclusion of Appendix B into Installation section D Warren BIL P Lee BIL Updated to include 1140C 1140D information P Lee BIL Minor revisions P Lee BIL Updated to include the 1140G P Lee BIL Updated to reflect change of company name Minor cosmetic revisions eliminated reference to K Metzer ScanBase software Updated to reflect replacement of DPE with DPE sensor Metzer Addition of DPE cable clamp deletion of Chapter 4 K Metzer Local Display Menu Path minor part number updates Barton Scanner ScanOp ScanPC and ScanWin are trademarks or registered trademarks of Cameron International Corporation Cameron Windows is a registered trademark of Microsoft Corporation in the U S A and other countries Acrobat Reader is a registered trademark of Adobe Systems Incorporated TABLE OF CONTENTS Overview ot the Scammer UU AQ 9 Scanners TAO and m u u au 10 Ry MIN Sy OU 10 Chik SES EA TI T I E un 11 Opetating Storace MA ONS uuu a r E E Ee et EAE 12 Unpack OE arina r AERE E A ATE 12 MOUNN EU EE 12 luin M EE 12 Typical Installation Scammer 1140 E is uuu nunakuna eoe 13 Typical Installation Scanner 1140C L Integral Communic
56. IS PERMITTED ONLY WHEN THE SCANNER 1140 IN IT S ENTIRETY IS INSTALLED IN CLASS I DIVISION 2 ZONE 2 GROUPS A B C amp D HAZARDOUS LOCATIONS THIS DRAWING AND THE CONFIDENTIAL DO NOT SCALE Valves amp TRADE SECRET INFORMATION ON IT ARE THE PROPERTY OF CAMERON DRAWN BY DATE CAM E RO Measurement POSSESSION DOES NOT CONVEY ANY JL NOV 06 08 RIGHTS TO DISCLOSE REPRODUCE OR USE SAME FOR ANY PURPOSE OTHER BY DATE THAN THAT GRANTED BY EXPRESS DEC 02 08 CONTROL DRAWING SCANNER 1140 WRITTEN PERMISSION OF CAMERON THIS DRAWING IS TO BE RETURNED TO INTRINSICALLY SAFE DIV 1 CAMERON UPON ITS REQUEST OR DH DEC 03 08 COMPLETION OF AUTHORIZED USE SHEET APEGGA P08708 9A 1140 11002 REV 01 Drawing 4 Communications RS 232C Serial Ports Div 1 119 Scanner 1140 Hardware User Manual COOL L OVLL W6 80 804 V99ld V L 33VS ATIVOISNIM INI 0v 1 3STnd HLON ixananos OL Q3193NNOO NMOHS 3S Ifid 9 Of NO SHOSN3S ALIWIXO d S3IH3S THESES HO TO TS 3dAL SHONA TH3dd3d WSO SAINAS Il MYVW YSALAWINOA 031311530 VSO XX V80S01 8180 V6 1944 HOLOS3NNOO SZLO0SZ6LO0S Nd MOON 3119 SSL NOLYNEITYH 1200L 2 10 V6 HO 14001 4640 6 0 V L000Z I LZ
57. L GALLON SSIMYSHLO SS31Nn SNOILVTIVLSNI 9 9 SdNOND 1 INOZ L NOISIAIG 4 SSY19 OL Aldd V S39Vd 9NIMOTIOd IHL NO L SALON ANDnONW TWNIWB3 L QT3HONVH 310W38 NOLYVE HO 1VH931NI X37HIWH31L Scanner 1140 Hardware User Manual 1139 9133HS 33 133HS 33 a e 2 zOLdn 9133HS33S sS133HS 338 vo 380Hd ALY asind 5 1 18 I SALVLS SNOILVYOINNININOS 1VIH3S ANY Oll W LISIG 9131 TVNIINH3 L SYNSOTONA GYVOE ObL L an 41 W3COW Ola va TVNOLLdO 1108 1NOO 00201 shNvduvios Q Adans H3MOd YNSOTONA 3GISN V3HV 3 5 031511530 VSO e viva Installation Div 2 Drawing 9 124 Appendix A Installation Drawings POWER SUPPLY HAZARDOUS AREA SAFE AREA CHARGE CONTROL MODULE CHARGE CONTROL SOLAR 2 5 OR 10 WATT SEE NOTE 3 ENERGY LIMITING MODULE ALKALINE BATTERY 10 25 TO 27 5 Vdc NOTES SEE SHEET 1 FOR GENERAL NOTES SOLAR PANELS MANUFACTURERS CAN BE SOLAREX SEIMENS BPSOLAR KYOCERA OR UNI SOLAR WITH MAXIMUM RATING COMBINED OF 200 WATTS THE TYPE OF RECHARGEABLE BAT
58. NED TO CAMERON UPON ITS REQUEST OR COMPLETION OF AUTHORIZED USE RESOURCES SHOWN DO NOT SCALE DRAN CAMERON NOV 18 08 Valves amp Measurement JL CONTROL DRAWING SCANNER 1140 APPROVED BY DATE DH DEC 03 08 INTRINSICALLY SAFE DIV 2 APEGGA P08708 9A 1140 11012 Drawing 15 MVX Inputs Div 2 REV 01 130 MEASUREMENT SYSTEMS HOUSTON 281 582 9500 NORTH 1 800 654 3760 ASIA 603 2287 1039 EUROPE 44 1243 826741 HEAD OFFICE AMERICA PACIFIC MIDDLE EAST ms us Q c a m com ms asiapacific c a m com amp AFRICA ms uk c a m com USA CANADA UK SCOTLAND CHINA UAE ALGERIA MALAYSIA INDIA KENYA WWw C a m com flo CAMERON
59. NGS 115 viii Introduction Overview of the Scanner 1140 The Scanner 1140 is an economical single stream measurement Remote Terminal Unit RTU with flow and pressure control capability It offers a powerful alternative to chart recorders in gathering data for natural gas production and includes a full range of operator selectable mass energy and volume algorithms Cameron s Barton DPE Multi Variable Transducer MVT mounts directly to the Scanner 1140 to provide accurate low cost measurement for both static and differential pressures in a single device The 1140 can also use the or MVX II multi variable transmitter to provide differential pressure static pressure and temperature inputs to the Scanner The Scanner 1140 also accepts inputs from low power 1 5 Vdc and 4 20 mA transmitters RTDs and pulse producing devices such as the Barton and NuFlo turbine meters The Scanner 1140 is available in four different models 1140T 1140C 1140L and 1140G to meet various customer needs An intelligent 6Vdc Class I Div 1 Intrinsically Safe power management system ensures that the Scanner 1140T consumes minimum power while collecting and processing data It stores up to 60 days of flow history with an audit trail of all events alarms and user changes The memory for this information is secured against power failures with a separate replaceable lithium back up battery
60. R ANY CSA CERTIFIED CLASS 1 DIV 2 ZONE 2 GROUPS A B C amp D TRANSMITTER MAY BE USED OR SELECT FROM THE FOLLOWING GULTON STATHAM 36PG OR 36PA ANALOG INPUTS DASHED LINES ARE REQUIRED ROSEMOUNT 1161 1451LP 444LM 3051 FOR 1 5 VOLTS INPUT ONLY SOR 536 536CR 534MT DRUCK PDCR 143 DIVISION 2 ZONE 2 BARTON FCX A amp FCX C 4 20mA TRANSMITTER a c E z 4 ul STEP UP CSA CERTIFIED DC DC STEP UP CONVERTERS CONVERTER THERMAL ELECTRIC CONCEPTS TECUP24 CALEX P N 24D12 400WD 24V GND 12V THE SCANNER 1140 TRANSMITTER POWER SUPPLY TxPwr IS A SOFTWARE CONTROLLED ON OFF DURATION 9 11 Vde SUPPLY LIMITED Sem TO 15mA MAXIMUM THEREFORE 4 20mA TRANSMITTER INPUTS MUST USE EXTERNAL POWER TERMINAL STRIP ANALOG INPUT DEVICES SHOWN CAN BE 250 Q RESISTOR IS REQUIRED BETWEEN CONNECTED TO EITHER OR BOTH ANALOG Anin AND AGnd FOR 4 20mA SIGNALS INPUT RESOURCES A089 A10 EXTERNAL OR ON MAIN BOARD NOTES 1 SEE SHEET 1 FOR GENERAL NOTES THIS DRAWING AND THE CONFIDENTIAL DO NOT SCALE Valves amp TRADE SECRET INFORMATION ON IT ARE THE PROPERTY OF CAMERON DRAWN BY DATE C AM RO Measurement POSSESSION DOES NOT CONVEY ANY JL NOV 18 08 RIGHTS TO DISCLOSE REPRODUCE OR USE SAME FOR ANY PURPOSE OTHER BY DATE THAN THAT GRANTED BY EXPRESS DEC 02 08 CONTROL DRAWING SCANNER 1140 WRITTEN PERMISSION OF CAMERON 3 THIS DRAWING IS TO BE RETURNED TO INTRINSICALLY SAFE DIV 2 CAMERON UPON IT
61. R RS485 SERIAL PORTS IS PERMITTED ONLY WHEN THE SCANNER 1140 IN IT S ENTIRETY IS INSTALLED IN CLASS I DIVISION 2 ZONE 2 GROUPS A B C amp D HAZARDOUS LOCATIONS THE RADIO OR MODEM MUST BE CSA CERTIFIED FOR CLASS I DIVISION 2 ZONE 2 GROUPS A B C amp D HAZARDOUS LOCATIONS OR ONE OF THE FOLLOWING BARTON SERIAL WORLD MODEM MICROWAVE DATA SYSTEMS MDS MODELS 2310 amp 9310 DATA TRANCEIVERS NOVATEL NRM 6812 CDPD MODEM MOTOROLA CTM2400 CELLULAR MODEM MODEL S5692A MOTOROLA S5689A CELLULAR TRANSCEIVER WITH S1936D INTERFACE LINE DRIVER RS232 TO RS485 B amp B MODEL 485TBLED PACIFIC CREST RFM96S AND RFM96W RADIO MODEMS PANASONIC KX G7100 AND KX G7101 ORBCOMM SATELLITE DATA COMMUNICATORS WITH OR WITHOUT CONTROLSAT FIELD SENTRY MODULE CS 2000 MANUFACTURED BY ARCOM R E SMITH MODEL IRSFC24FB RS485 CONVERTER REPEATER INTERSAT PAC MODEL 1999 07 PROCESSOR ASSISTED CONNECTOR FREEWAVE TECHNOLOGIES DGROSRFS DATA TRANSCEIVER THIS DRAWING AND THE CONFIDENTIAL DO NOT SCALE Valves amp TRADE SECRET INFORMATION ON IT ARE THE PROPERTY OF CAMERON DRAWN BY DATE CAM Measurement POSSESSION DOES NOT CONVEY ANY JL NOV 18 08 RIGHTS TO DISCLOSE REPRODUCE OR um USE SAME FOR ANY PURPOSE OTHER THAN THAT GRANTED BY EXPRESS DEC 02 08 CONTROL DRAWING SCANNER 1140 WRITTEN PERMISSION OF CAMERON THIS DRAWING IS BE RETURNED TO INTRINSICALLY SAFE DIV 2 CAMERON UPON ITS REQUEST OR DH DEC 03 08 COMPLETION OF AUTHORIZED USE SHEET APEG
62. RAWING SCANNER 1140 THAN THAT GRANTED BY EXPRESS WRITTEN PERMISSION OF CAMERON APPROVED BY DATE INTRINSICALLY SAFE DIV 1 memes DH can COMPLETION OF AUTHORIZED USE SHEET APEGGA P08708 9A 1140 11002 REV 01 Drawing 8 MVX Inputs Div 1 123 CLOLL OVLL V6 ASVS ATIVOISNIH LINI Ot LL H3NNVOS ONIMVYC TOH LNOO 80 804 VODUdV 80 50 23d pm OL 38 OL SI Q3AO0HddV NOH3IAVO NOISSIWYAd ava YSHLO 3SOdNnd IWYS ISN ASN GAZIMOHLNV JO 30 1S3n038 SLI NOdN NOH3AVO SS3HdX3 Q31NVH9 LVHL NVHL 35010510 OL S1H9IH 80 81 AON ia A3ANOO LON S300 NOISS3SSOd aiva NON3AVO 40 ALH3dOMd apashaq N OM 3 INVOS NO L3303S SeAEA 31v9S LON OG WILNAGIANOO SIHL NOLLVOIJILH3O VSO LNOHLIM GSONVHO 38 LONNVO r VSO NIVLNIVW 01 938 38 GINOHS S NILLI3 318V1I0S AYNSOTONA JO 3018 1437 YO WOLLOS HONOYHL GALNOY SI YSHLO 11 SYNSOTONS JHL JO dOL JHL NO JHL HONOMHL G31008 SI 318VO ONIOHVHO AYSLLVE TANVd HV TOS JHL JAYS JHL NI NOLLVTIVISNI 031311530 OS TV SI V3 v SNOGHVZVH NI NMOHS LN3NOdWOO H3HLO ANY H3NNVOS JH
63. S REQUEST OR DH DEC 03 08 COMPLETION OF AUTHORIZED USE E SHEET APEGGA P08708 9A 1140 11012 REV 01 Drawing 13 RTD Inputs amp Analog Inputs Outputs Div 2 128 Appendix A Installation Drawings ANALOG OUTPUTS HAZARDOUS AREA SAFE AREA DIV 2 10 40 Vdc ZONE 2 LOAD EQUIPMENT DIV 2 ZONE 2 LOAD EQUIPMENT EXTERNALLY SUPPLIED VOLTAGE MUST BE GREATER THAN 10Vdc PLUS THE VOLTAGE DC DC STEP UP 12 Vdc DROP OF ALL LOAD DEVICES AT 20mA CONVERTER 24V GND 12V TERMINAL STRIP CSA CERTIFIED DC DC STEP UP CONVERTERS THERMAL ELECTRIC CONCEPTS TECUP24 CALEX P N 24D12 400WD TERMINAL STRIP THE SCANNER 1140 TRANSMITTER POWER SUPPLY TxPwr IS A SOFTWARE CONTROLLED ON OFF DURATION 9 11 Vdc SUPPLY LIMITED TO 15mA MAXIMUM THEREFORE 4 20mA OUTPUTS MUST USE EXTERNAL POWER RI 1 5 2 2 OUTPUT EQUIPMENT 2 gt 0 DIVISION 2 ZONE 2 EQUIPMENT MAY ANY DEVICE CSA CERTIFIED CLASS 1 DIV 2 ZONE 2 GROUPS A B C amp D HAZARDOUS LOCATIONS OR ANY DEVICE HAVING NO INTERNAL CAPACITANCE OR INDUCTANCE ZONE 2 EQUIPMENT TERMINAL STRIP ANALOG OUTPUT DEVICES SHOWN CAN BE CONNECTED TO EITHER OR BOTH ANALOG NOTES OUTPUT RESOURCES A11 B07 1 SEE SHEET 1 FOR GENERAL NOTES THIS DRAWING AND THE CONFIDENTIAL DO NOT SCALE Valves amp TRADE SECRET INFORMATION ON IT ARE THE PROPERTY OF CAMERON DRAWN BY DATE CAM E RO Measurement POSSESSION
64. SW4 3 SW4 4 SW4 5 SW4 6 SW4 7 This switch performs a properly supervised system shutdown Rather than simply driving the system RESET line SW4 1 generates a power fail interrupt to the CPU and after a 10 ms delay for the power fail code to run shuts the power off to the entire system board The current draw of the system board is reduced to below 50 mA when shut down Temporarily placing Switch SW4 1 in the ON position causes a Power On Restart A Power On Restart interrupts the flow calculations but does not affect the configuration or historical flow data if the NVRAM lithium backup battery see Page 37 is enabled Power On resets are logged in the event log The display will show This switch determines how the system s base 128 Kbytes or 256 Kbytes of memory is partitioned When ON 64 Kbytes of RAM and 64 Kbytes of NVRAM are provided When OFF 32 Kbytes of RAM and 96 Kbytes of NVRAM are provided Alternatively the 256 Kbytes is partitioned as follows when ON 64 Kbytes of RAM are provided and 192 Kbytes of NVRAM when OFF 32 Kbytes of RAM is provided and 224 Kbytes of NVRAM are provided This switch determines which type of system startup is performed When ON a Superboot occurs When the Scanner 1140 is turned ON superboot initializes all of the non volatile memory A Superboot is required for any changes made to any of the switch settings to become effective When OFF a normal restart occurs This switch
65. SYNSOTONA IHL 3GIS 401 IHL NO AYLIN JHL HONOMHL Q31008 SI 318 9NIOHVHO ANALLVE HO T3NVd JHL ZLOLL OvLI V6 33S SNOLLVTIVISNI G 9 8 INOZ Z NOISIAIG 1 SSV1O TVNOILIQQV SNOI1VOO1 9 9 8 Y INOZ Z NOISIAIG SSV10 NI GATIVLSNI SI A133I1N3 S LI IHL N3HM LON SH3IHNVS 81 JO SONILVY ALILNV DO NO SLIWITMHOJ LASHS 338 34VS ATIVOISNIMLNI 38 OL WALSAS JHL LSNW SALON TIV GALON SS31Nn SNOILVTIVLSNI 9 SdNOND INOZ L NOISIAIG 1 SSV1O OL A1ddV S39Vd ONIMOTIOS IHL SONIMVUG LNNOW 1VH931NI S N ON 7739 add TVNIWH3 L LH NOLYVE L068900 V6 N d z310N339 Q 1 315 P 9133HS 33S S133HS 33S 340 T zOLdn 9133HS33S sS133HS 338 v O1 2 4 5 9 38ONdOlM Andino 5 3 3s1nda as1narsnivis 2 aioN33s 9 snivis T 1 33 F SNOLLVOINNININOS 1VIH3S 5 03141530 VSO SOTVNV 9131 TVNINH31 8 NIVW
66. TERIES MAY BE SEALED LEAD ACID SEALED ABSORBED TECHNOLOGY OR VALVE REGULATED LEAD ACID WITH A MAXIMUM RATING COMBINED OF 12 Vdc AND 300Ah THE CHARGE CONTROL MODULE FOR 6 VOLTS RECHARGEABLE BATTERIES IS 9A 1140 0300C 3658300 OR 3658301 THE CHARGE CONTROL MODULE FOR 12 VOLTS RECHARGEABLE BATTERIES IS 9A 1140 0303C 3658600 FOR 6 VOLTS ALKALINE BATTERIES USE ENERGY LIMITING MODULE 9A 1140 0301C 3658201 THE 24 Vdc POWER SUPPLY MODULE IS 9A 1140 0304C 3658302 THIS DRAWING AND THE CONFIDENTIAL DO NOT SCALE Valves amp TRADE SECRET INFORMATION ON IT ARE THE PROPERTY OF CAMERON DRAWN BY DATE C AM E RO Measurement POSSESSION DOES NOT CONVEY ANY JL NOV 18 08 RIGHTS TO DISCLOSE REPRODUCE OR uu USE SAME FOR ANY PURPOSE OTHER pECo2 08 CONTROL DRAWING SCANNER 1140 THAN THAT GRANTED BY EXPRESS THIS DRAWING IS TO BE RETURNED TO INTRINSICALLY SAFE DIV 2 CAMERON UPON ITS REQUEST OR DH DEC 03 08 COMPLETION OF AUTHORIZED USE SHEET APEGGA P08708 9A 1140 11012 REV 01 Drawing 10 Power Supply Div 2 125 Scanner 1140 Hardware User Manual COMMUNICATIONS SERIAL PORTS HAZARDOUS AREA SAFE AREA TERMINAL STRIP PHONE LINE IF MODEM ANTENNA IF RADIO TERMINAL STRIP 1 EXPANSION BOARD TERMINALS 12 RADIO DISABLE TERMINAL STRIP SERIAL DEVICES SHOWN CAN BE CONNECTED TO ANY OR ALL SERIAL PORT RESOURCES A02 A21 B01 NOTES SEE SHEET 1 FOR GENERAL NOTES CONNECTION TO RS422 O
67. THAN THAT GRANTED BY EXPRESS DEC 02 08 CONTROL DRAWING SCANNER 1140 WRITTEN PERMISSION OF CAMERON 3 THIS DRAWING IS TO BE RETURNED TO INTRINSICALLY SAFE DIV 1 CAMERON UPON ITS REQUEST OR DH DEC 03 08 COMPLETION OF AUTHORIZED USE E SHEET APEGGA P08708 9A 1140 11002 REV 01 Drawing 7 Analog Outputs Div 1 122 Appendix A Installation Drawings MVX INPUTS HAZARDOUS AREA SAFE AREA TERMINAL STRIP SEE NOTEA TERMINAL STRIP _ a x _ a 2 gt 4 u T SEE NOTE 2 E MIO1 EXPANSION BOARD TERMINALS 18 GROUND NOTES 1 SEE SHEET 1 AND 2 FOR GENERAL NOTES 2 SEE SHEET 2 FOR LIMITS ON QUANTITIES AND RATINGS OF BARRIERS A DO NOT USE THE SWITCH SELECTABLE 1000 RS 485 TERMINATION RESISTOR THAT THE SCANNER 1140 CAN PROVIDE PLACE A TERMINATION JUMPER ON THE MVX TERMINALS AS SHOWN AND ONLY FOR THE LAST DEVICE IN THE CHAIN 4 THE SCANNER 1140 TRANSMITTER POWER SUPPLY TxPwr IS A SOFTWARE CONTROLLED ON OFF DURATION 9 11Vdc SUPPLY LIMITED TO 15mA MAXIMUM EXTERNAL POWER MAY ALSO BE USED 5 A MAXIMUM OF TEN MVX TRANSMITTERS CAN BE CONNECTED TO ANY OR ALL SERIAL PORT RESOURCES SHOWN THIS DRAWING AND THE CONFIDENTIAL DO NOT SCALE Valves amp TRADE SECRET INFORMATION ON IT ARE THE PROPERTY OF CAMERON DRAWN BY DATE CAM E RO N Measurement POSSESSION DOES NOT CONVEY ANY JL NOV 06 08 RIGHTS TO DISCLOSE REPRODUCE OR ORTE USE SAME FOR ANY PURPOSE OTHER pEC 02 08 CONTROL D
68. TROL BOARD 5 ooon BATTERY CLIP CABLE P 3 16 CAPACITY NYLON Ea sr 9A 4140 10560 08 BRACKET 2 UNIV 91685 BOTTOM C ss 98 1147 10126 01 DATAPLATE SCANNER 1100 1 swracioro LABEL WIRING CONNECTIONS SCANNER TM 5 e ser4o1096 PECM SMTCHIDENTFIONTON MHo L r seracxrz LABEL APPROVED m00 o o o ooo wer sspnewwewomme ar Ls seme S E a see page Error DPE Bookmark not defined NOT SHOWN IN ASSEMBLY DRAWING EXPANSION BOARD MIO1 1 optional 9A 1140 0210B 05 0 SERIAL 1 FREQ IN 1 ANALOG OUT 2 DIG I O 9A 1140 0210B 06 0 SERIAL 1 FREQ IN 0 ANALOG OUT 4 DIG I O 9A 1140 0210B 10 1 SERIAL 0 FREQ IN 0 ANALOG OUT 0 DIG I O 9A 1140 0210B 11 1 SERIAL 0 FREQ IN 0 ANALOG OUT 4 DIG I O 9A 1140 0210B 12 1 SERIAL 1 FREQ IN 1 ANALOG OUT 0 DIG I O 9A 1140 0210B 13 1 SERIAL 1 FREQ IN 0 ANALOG OUT 2 DIG I O 9A 1140 0210B 14 1 SERIAL 0 FREQ IN 1 ANALOG OUT 2 DIG I O KIT EXTRUSION amp MAIN BOARD REPLACEMENT 1 DPE 1 RTD 2 Al 4 SI O 1 optional 9 1140 1097 00 STD 9A 1140 1097B 01 STD 4 20 MA OUTPUT 9A 1140 1097B 03 STD 4 20 MA OUTPUT FREQUENCY INPUT 9A 1140 1097B 13 STD 4 20 MA O
69. UTPUT FREQUENCY INPUT SELECTABLE 232 485 SERIAL PORT 111 Scanner 1140 Hardware User Manual ITEM PART NUMBER DESCRIPTION QTY KIT EXPANSION BOARD MIO1 INCLUDES EXPANSION BOARD TERMINAL END PLATE AND WIRING DECAL 1 optional 9A 1140 0210W 05 0 SERIAL 1 FREQ N 1 ANALOG OUT 2 DIG I O 9A 1140 0210W 06 0 SERIAL 1 FREQ N 0 ANALOG OUT 4 DIG I O 9A 1140 0210W 10 1 SERIAL 0 FREQ N 0 ANALOG OUT 0 DIG I O 9A 1140 0210W 11 1 SERIAL 0 FREQ N 0 ANALOG OUT 4 DIG I O 9A 1140 0210W 12 1 SERIAL 1 FREQ N 1 ANALOG OUT 0 DIG I O 9A 1140 0210W 13 1 SERIAL 1 FREQ N 0 ANALOG OUT 2 DIG I O 9A 1140 0210W 14 1 SERIAL 0 FREQ N 1 ANALOG OUT 2 DIG I O 112 Chapter 8 Parts List BARTON DPE MULTI VARIABLE TRANSDUCER DPE Ranges Standard 316SS Body B7 Bolts Stainless Steel Bolting 100 PSIA 30 IN H20 300 PSIA 200 IN H20 300 PSIA 840 IN H20 500 PSIA 200 IN H20 1500 PSIA 1500 PSIA 1500 PSIA 1500 PSIA 3000 PSIA 3000 PSIA 3000 PSIA 3000 PSIA 5300 PSIA 5300 PSIA 5300 PSIA 5300 PSIA DPE Ranges Limited NACE B7M Bolts NACE B7M Bolts Hast Vent Plug Part number Part number 200 IN H20 300 IN H20 400 IN H20 840 IN H20 200 IN H20 300 IN H20 400 IN H20 840 IN H20 200 IN H20 300 IN H20 400 IN H20 840 IN H20 100 PSIA 30 IN H20
70. al Port Frequency Pulse Switch SW 3 Input Switch SW 1 Display contrast program superboot 64K app 1000 Lr 485 run Pulse Input Km Resource AO7 8422 RS232 See main diagram on on EZ shutdown System Switch SW4 VTx2 DTR off Blk protect FPGA boot Flash protect Restart norm RAM 32K run RX term off co J program Mem Batt off EZ protect co Factory Test 34 Chapter 2 Main Board and Wiring Memory Switches Switch Control DIP Switch SW4 Summary The Switch SW4 located at the top left of the main board controls several important functions rmi s ol mna System SW4 7654321 FEHLT The following table summarizes SW4 s functions and settings Switch Description ON Firmware 4 3 and higher 96K RAM 64K RAM SW4 5 FLASH memory program Enabled Disabled enable SW4 6 Boot block FPGA version Application Version select SW4 7 Boot block program enable Enabled Disabled SW4 8 System mode select Normal Mode Debug Mode Settings in parentheses are for the normal operating mode The following diagram illustrates SW4 s settings for normal operation Normal Operation 87654321 ON 35 Scanner 1140 Hardware User Manual Below is a detailed description of the functions of each switch on the System Control Switch SW4 SW4 1 SW4 2
71. ariety of devices including variable reluctance magnetic pick up coils signals from turbine preamplifiers both voltage and current types and simple contact closures DIP switches select the type of signal for each pulse input In all modes the pulses are accumulated in a hardware register that is periodically read by the microprocessor The pulse count is used directly in volume calculations The frequency used to determine flowrate is calculated using the time interval between successive pulses See the diagram on the next page High Level Signal Conditioning Transformer Data Lines Low Level Signal Conditioner and Gain Accumulator CPU Protection Contact Signal Conditioning and Debounce 81 Scanner 1140 Hardware User Manual Front Panel Standard Display Z NuFlo Display Photodiode The standard display on the Scanner 1140 is a 2 line x 16 character Liquid Crystal Display LCD Information is organized into pages of data which are displayed on the local display screen or terminal 82 Chapter 6 Principles of Operation Autoscroll The Scanner 1140 s front panel is equipped with a small disk shaped photodiode that is located in the bottom right hand corner of the front panel The location of the photodiode allows the user s thumb to be placed over the photodiode to activate the autoscroll display The photodiode is activated by lighting changes When the dio
72. as 2 85 AGA Gas Calcs NGas 3 92 AGA Gas Calcs 38 NGas 4 92 AGA Gas Calcs note 11a IGas ISO Gas Calcs 58 OPSat Gas Oil Well Testing 78 NFlo 3 Gas Liquids Hourly Data 88 NFlo 4 Gas Liquids Hourly Data note 11a NOTES 11a Please use applicable Modbus program code since all 4 series firmware versions are provided with ScanCom and Modbus communication protocols 11b For other available programs please consult Barton document 1100 1002B 11c Scan PLC IEC61131 programming module only available with NFlo 4 firmware ScanCom Modbus Protocol 95 Scanner 1140 Hardware User Manual 1140 Code Example 1140T 02 m 00 Joe 10 13 02 05 83 2C s 12 MOUNTING None 1140G 2 Pipe Mount Universal CS 1140T 1140C 1140L 2 Pipe Mount Universal SS 1140T 1140C 2 Pipe Mount CS with End Cap 1140T 1140C 2 Pipe Mount SS with End Cap 1140T 1140C Wall Mount 1140T 1140C 1140L NOTE 12a Pipe Mount Brackets are not applicable to the 1140G RTD Armored 3 wire 100 Ohm Platinum None 10 foot 30 foot NOTE 13a For non standard lengths please consult factory NOTE THIS FIELD 10 IS ONLY APPLICABLE TO MODELS 1140C amp 1140L FOR ALL OTHER ENCLOSURE STYLES PLEASE SELECT CODE 00 COMMUNICATIONS INTERFACE Order codes in this table are used to specify a DCE Ready Scanner only Comm Device to Serial Port Comm Device to Antenna 0 DB25M Connector DB25M Connect
73. ations eese 14 Typical Installation with Remote Communications Sun ua 15 Power Supply CODE eB te aps E 16 I EDDIE 16 0 Battery Power Supply Division 1 Controller erret 16 scanner LAOT With Battery Cover Removed 17 12 Volt Battery Power Supply Division 2 Controller 18 Scanner 1140C Front View with Door ert tert Peres 18 Scanner 1 140L Front View with Door Open redo rere Hat o revo Eb Foe ase e PETS ride TERR 19 jesus LAUG ET 19 Solar Panel Installation and Connectors serra ea E EE ERES RE edere ise testet 20 Flees Gat SS CAMEL assasi 21 Getting Ready to Flash iiti te det ice e e o Eel cie Fro ide bui 21 S wite Em 22 oh de deae taut 22 Blasio with scanf 23 Flashing wath WinsLoad n uc pasu 24 Installing Wins er 24 Ustno auqa qatqa 24 Flashin with 005 E 26 Scania Version 2 2 uu un 26 re nn arc CR 27 Troubleshootins the Flashing Pro
74. be rebuilt in its entirety Undesired problems result when a configuration file built in one firmware version is uploaded to another Scanner with a different firmware version 29 Scanner 1140 Hardware User Manual 8 Where legally required the optionally installed Configuration Lock Switch may be enabled and the cover sealed System Switch SW4 Serial Port Frequency Pulse Switch SW3 Input Switch SW 1 Display contrast boot 1088 app Flash protect program Mem Batt off E protect c SEE Pulse Input 64K C shutdown cI Y mmm 10000000 Resource AO7 RS422 RS232 See main diagram Restart norm o Super RAM 32K run N r N o o E Factory Test protect EPGA boot RX term Cover Plate Configuration Lock Switch slide to LOCK 30 Chapter 2 Main Board and Wiring Main Circuit Board Diagram Major Components RS 485 RS422 Industry Canada 5 RS232C Configuration Lock Switch Terminal Block Terminal Block 92 93 94 95 66 67 98 99 91 1 1 1 91 91 S S1 1 91 92 82 0 1 2 3 4 5 6 7 8 9 0 1 ca co co LL co co co ci co co co co co co co cI cI co co Cc Expansion Connector Terminal Block Expansion Connector Expansion Board Terminals
75. ble lead acid battery configuration is available 79 Scanner 1140 Hardware User Manual Transmitter Supplies The Scanner 1140 provides two separate transmitter supplies The first VTX1 is used to power low power transmitters and is current limited and switched under software to minimize power consumption by the end devices The second supply VTX2 is used to power a turbine preamplifier as well as provide power to the auxiliary serial port DTR line for powering line powered modems Communications The Scanner 1140 communicates with local gas chromatographs and remote communications ScanCom Modbus and other custom protocols can be supported For remote communications the Scanner 1140 supports radio modem phone and satellite access Remote data is collected using the Barton ScanPol software which is based on the ScanCom protocol Analog Inputs The analog input circuits are designed to read voltages from 0 to 5 Vdc Input devices having 1 5V outputs are connected to analog inputs and scaled from 0 100 by software If 4 20 mA devices are used optional precision load resistors can be installed at the factory Each input signal is connected to an input port on the analog MUX which routes each signal sequentially to the input port of the A D converter The sampling interval is software controlled One of the MUX input ports is connected to a precision voltage reference and another port is connected to ground This forms
76. boot 87654321 CAUTION Superboot causes a LOSS of Configuration and History data SAVE all Configuration and History data BEFORE OFF superbooting the Scanner RTU 3 Next move Switch SW4 1 to the run position OFF 8765 43 2 1 I ON OFF 28 Chapter 1 Installation A series of messages appear on the local display as the Scanner 1140 performs its master reset sequence Superboot found Resetting unit EE Setup unit for non superboot 4 Start ScanWin or ScanPC and set the time and date at the prompt 5 After setting the date and time move Switch SW4 3 to the Restart norm position OFF The SW4 switches should now be in their normal running positions as follows Normal Operation 87654321 6 If it is necessary to add new hardware to the Scanner RTU disconnect or switch off input power to the Scanner Proceed to connect the transmitters RTDs and any other end devices refer to Chapter 2 Main Board and Wiring If the end devices include turbine meters or other pulse output meters ensure that Switch SW4 2 is set to the appropriate mode When you are finished connect or turn on input power to the Scanner 7 Configure the Scanner Refer to the ScanWin manual Chapter 2 ScanWin Basics Overview of the Startup Procedure or Section 3 2 of the Scanner 1100 Configuration NGas NFLo X X X manuals It is recommended that the new Scanner configuration
77. canWin or ScanPC software e ScanPC cable e Digital multimeter that can measure 0 0 25 0 Vdc and 0 0 2 000 0 mA Large slotted screwdriver e Instrument size slotted screwdriver Phillips 2 screwdriver Problems and Solutions Problem Possible Solutions A The Scanner does not seem to be operating at all 1 Place your finger over the photodiode in the lower right corner of the Scanner s faceplate for about a second The display should power up within 2 seconds 2 Try plugging the console port cable into the local console port and running ScanWin or ScanPC on your Laptop to communicate to the Scanner 1140 3 Check battery voltage on the Scanner 1140 s main battery located behind the cover in the rear of the enclosure The battery voltage must be e above 6 Vdc for 6 volt systems above 11 2 Vdc for 12 volt systems 4 Check the power input terminals The input must be e above 10 Vdc for 6 volt systems e above 16 Vdc for 12 volt systems 5 Check the power cable that runs from the power supply board to the Scanner 1140 main board It terminates with a 6 pin connector at the top of the terminal block Ensure that it is properly seated in the receptacle and that the strain relief catch is fully latched Also ensure that each pin in the connector is fully seated The voltage readings on each pin with reference to the ground pin are as follows Color Label Function Acceptable Range Black Gnd Common N A Whi
78. cedure seio uuaaussssaqasasss unpasatasastassasassantaqasqassaqaqassakipasqykysquskawphsaaksqquqa 27 Startup Procedure t I Sut ELE ERE 28 Superroot no the SCAMMER vot poena ta an tab i mias bhai andes 28 CHAPTER 2 MAIN BOARD AND WIRING OL Main Cireuit Board Diagram Mayor Components tont iet 31 Board Wiring Diagrami n TEUER 32 Field 33 PIP 34 Memory ESL ELTE EPIS 35 Scanner 1140 Hardware User Manual Switch Control DIP Switch SWA Summary ti N 35 iac edere iato aU RUE sea 37 Battery D Era 37 Analop Transmitter Inputs Resources A09 A l0 38 Analog 4 20 MA Transmitter 38 Analog 1 5 Vde Transmitter C TK PWP qaw Perd Ee QUE 38 Amalog 4 20 mA Output Optional uu iio reete erbe teet actes 38 RED Resource AOS E 39 Frequency Pulse Inputs Resource 07 io u S
79. chargeable Battery e 92 Alkaline Battery 92 DCMU e 92 12 Volt Rechargeable Daltefy u uu uu Gee ret Phot 93 ien diis E 93 ade ER 94 Outline i ooi un See eden Isaia EHE makata pa senda Meade tas SUE ee eee Ces add eae 97 Scanner 14420 T Proto VAC Wace iai ir Urea 97 Scanner Side Views yu tetur a ROE keene 98 Scanner d 140 cei eer er eter rne eer eee 99 Scanner Bndcap Mount Side VIeW i5 u 100 Scanner 1140C Universal Mount Side 101 Scammer VIEW 102 scanner 114 Front 199 m 103 Scanner 112401 Side View of Enclosure J asndeadassacexacsvacnaanpsicdaarsunabacspeante 103 scanner View of ETGloSUTe e RRA E 104 CHAPTER PARTS LIST u S uu u a u O 105 Scanner TIAUG Pd usc p Aer SE decr Rd 109 APPENDIX A INSTALLATION DRAWI
80. cing flat surface see chart below for tilt angles The panel should be mounted high enough to prevent damage or tampering Site Latitude Optimum Tilt Angle O 21 45 Latitude 10 46 65 Latitude 15 66 75 Tilt Angle Sun Connect the wires from the Power Supply Strain Relief to the Solar Panel Connection on the Battery Module Circuitry Board in the appropriate terminals Note that the strain relief must be TIGHT to ensure a weatherproof seal Refer to Page 16 Battery Power Supply to access the Battery Module Circuitry Board 20 Chapter 1 Installation Flashing the Scanner Flashing is the term used to describe the procedure that installs a different version of firmware other than the one with which the Scanner was shipped If changing the firmware is NOT necessary the Startup Procedure Page 28 may be initiated Reprogramming the flash memory of the Scanner 1140 RTU with a new version of firmware requires the use of a loading program The ScanFLASH or WinsLoad program is used in a Windows 3 1 95 98 NT 2000 or XP environment While either loading program may be used with a Scanner ScanFlash may be preferable for operators using laptops that support PC COM ports up to 9 to work with USB to RS 232 converters that typically install at higher locations If a Windows operating system is not available ScanLoad is a DOS program that should only be run in DOS NOT in a DOS s
81. d be drawn from an external source On the Scanner 1140 5101 5102 SIO3 and SIO4 are capable of both status inputs and outputs 12 SIO1 cl 13 5102 14 O Common T 15 O SIO3 16 O 04 17 O Common Console Serial Port Resource A21 Intrinsically Safe only when using an HT 88A Handheld The console port is accessed through the bottom socket on the main terminal block of the instrument This port is used with a console device such a PC or a gas chromatograph 1 1 OTxO Computer Terminal 2 ORxO other DTE TOTO 3 ODSRO 2 3 ODSRO 4 OCommon 46 Chapter 2 Main Board and Wiring Auxiliary Serial Port Resource A02 Intrinsically Safe w Barriers The auxiliary serial port supports full RS 232C hardware handshaking signals and is used with a modem to provide remote communication or to connect peripheral devices such as NuFlo or MVX II multivariable transmitters Daniel gas chromatographs and ultrasonic meters to provide additional inputs via serial ports For more information refer to the NGas NFlo manuals Section 3 Network Settings or to the ScanWin manual Chapter 5 About the System The auxiliary serial port can also be configured as a second console port for remote console network port or printer port etc refer to the NGas NFlo manuals Section 3 System Settings or to
82. d from the main board The display is powered down under software control when it is not in use to conserve energy A front panel sensor photodiode activated by lighting changes wakes up the display An operator can pause on any displayed item by covering the sensor This design eliminates the need for a keypad and makes operation extremely easy A heartbeat interrupt pulse triggers the processor periodically for internal process operations When the power saver mode is ON the Real Time Clock provides a heartbeat interrupt signal that turns the CPU ON every 1 32 of a second During this momentary ON period the CPU performs any pending tasks If no tasks are pending the CPU shuts itself OFF Power is further conserved through cycling and duty cycling the end device s sampling and calculation frequencies The RS 232C interface is software controlled and manages power supplied to a radio or modem for minimum power consumption Battery Power Options Two integral battery power options complete with current limiting circuitry are available for the Scanner 1140 for remote hazardous locations The rechargeable battery module uses a solar panel with an Intrinsically Safe barrier and contains a temperature compensated charge controller and a 6 volt sealed air transportable gelled lead acid battery The alternative module is a primary 6 volt alkaline battery For Class I Division 2 applications a 12 Volt sealed air transporta
83. de sensor is covered it wakes up the display and the menu autoscrolls through a user definable list of items Each item is held on the display for a user configurable time and then replaced by the next item in the list The operator can pause on any displayed item by covering the diode sensor and then uncovering it for one second The same covering and uncovering process resumes the autoscroll The following is a sample of an autoscroll screen While in autoscroll the following unit status screen is displayed once every loop through the list is completed The display will shut itself off after a configurable amount of time usually about 30 seconds To wake up the display cover the diode for one second Barton DPE Cell The DPE cell provides both static pressure SP and differential pressure DP measurements One DPE cell is connected to the Scanner 1140 with a 14 pin keyed connector When the Scanner is configured with a DPE cell the entire instrument is verified over the entire range of temperature pressure and differential pressure to ensure that the linearity of the system meets published specifications Local installation effects such as instrument positioning tubing and site elevation require local calibration of both the differential pressure and the static pressure in order to obtain custody transfer quality accuracy It is recommended that the DP and SP be verified upon installation and calibrated if required
84. eading 5300 840 0 004 of URL 0 01 of reading Static Pressure Accuracy Accuracy 500 psia 0 05 for spans 2596 of the sensor URL 0 0025 URL SPAN for spans 596 of the sensor URL Accuracy 300 1500 3000 and 5300 psia 0 05 for spans 210 of the sensor URL 0 0025 URL SPAN for spans 1096 of the sensor URL Temperature Performance 0 25 of full scale over full operating temperature range 90 Chapter 7 System Specifications DPE Pressure Limits and Bolt Specifications Max Overrange SP SWP DP Pressure Standard Limited NACE Bolts PSIA IN 20 PSIA Bolts not for offshore Full NACE Bolts 100 30 150 B7 or 316 SS B7M B7M with SS vent plug no vent plug with Hastelloy vent plug 300 200 450 B7 or 316 SS B7M B7M with SS vent plug no vent plug with Hastelloy vent plug 300 840 500 200 750 B7 or 316 SS B7M B7M with SS vent plug no vent plug with Hastelloy vent plug 1500 200 2250 B7 or 316 SS B7M B7M with SS vent plug no vent plug with Hastelloy vent plug 1500 300 1500 400 1500 840 3000 200 4500 B7 or 17 4 SS Inconel Inconel with SS vent plug no vent plug with Hastelloy vent plug 3000 300 3000 400 3000 840 5300 200 7420 B7 Inconel Inconel with SS vent plug no vent plug with Hastelloy vent plug 5300 300 5300 400 5300 840 regular stainless steel plug is substituted for the
85. ected however received characters may be lost due to interrupt processing limitations especially in packet oriented protocols 51 Scanner 1140 Hardware User Manual Analog Output Quantity 1 optional Isolation Optically isolated to 500 VAC externally powered Type Switch selectable as either 1 5V or 4 20 mA Accuracy 0 1 of FS max error 25 C after software calibration Temperature Effect 1 of FS max error over temperature Minimum Operating Voltage 6 5 Vdc 4 20 mA 9 5 1 5V Maximum Voltage 40 Vdc Minimum load 1 5V mode 10KQ D A Resolution 12 bits Calibration Zero and Full scale software calibration Settling Time lt 100 msec to 0 1 of span for a full scale step change Status In Status Out Pulse Outputs The MIOI board provides four maximum digital I O channels that can be individually software configured as status inputs status outputs or pulse outputs Each of the four channels is identical and is implemented using a comparator for detecting the state of an status input and an n channel MOSFET to provide an open drain status output driver Pulse outputs are provided by simply driving the status output on and off at the required pulse output rate in an interrupt driven software routine The channels on the MIOI board are identical to those on the main board Refer to pages 46 and 88 Pulse Inputs Quantity 1 optional Pulse Signal Types Pre amplified square wave open collector con
86. er Appendix A Installation Drawings 9A 1140 11012 Scanner 1140C Front View with Door Open RTU Main Circuit Board mounted in aluminum extrusion Data Communication Equipment radio cellular satellite options Lightning arrestor P di optional External ground lug 8 32 T Power supply strain relief fitting 1 2 conduit entry Charge Controller Terminal block Modem Modem Panel Panel Battery Battery II esp Ground Additional 3 4 conduit entry supplied with waterproof seal Main Battery 17Ahr 32Ahr and 55 Ahr options RTD Assembly optional Local commmunication ciw strain relief fitting port c w weatherproof 1 2 conduit PA 1 2 MNPT Barton DPE optional strain relief to thermowell 18 Chapter 1 Installation Scanner 1140L Front View with Door Open Terminal Block Charge Controller Communication Device MDS shown Barton DPE Cell Main Board 2 x 16 Display 2 Enclosure is 12 x 12 x 8 deep Notes 1 All dimensions in inches Scanner 1140G Power Supply Connection cameron S Code Serial No Program Enclosure SS Supply VES NEN Amps C 19 Scanner 1140 Hardware User Manual Solar Panel Installation and Connection Mount the solar panel on a post or directly to an equator facing or at the equator upward fa
87. er failure occurs NVRAM is the system s long term storage memory for large blocks of vital data e g configuration data logs etc that must be protected if there is a power failure NVRAM power is backed by a small replaceable on board lithium battery If a loss of voltage is detected the system immediately saves all necessary data in the NVRAM When power is restored the computer resumes exactly where it stopped when the power failed FPGA A Field Programmable Gate Array FPGA is used to provide support logic for the CPU as well as provide a number of additional I O ports It is a RAM based program that is loaded from FLASH memory at system startup This allows the logic to be modified and updated along with the application code adding a great deal of flexibility to the system The FPGA generates the entire read and write information for the memory I O spaces as well as chip select outputs for all the memory devices In addition the FPGA contains logic for e controlling interrupts aprogrammable counter for generating e the system heartbeat interrupt adebounce circuit a counter for the pulse input e automatic dispensing of pulses the pulse output ports e interfacing to the serial ports e simple output for controlling the A D system e analog outputs e transmitter supplies the Watchdog Timer 78 Chapter 6 Principles of Operation Hardware Write Protection The NVRAM is guarded against change
88. ers while maintaining a gentle outward pressure 10 Remove the end cap from the top and bottom sides of the extrusion 11 Slowly slide the Scanner 1140 main board from the top of the extrusion while applying a slight pressure to open the extrusion to lessen the grip of the rubber sealing strip 12 The lithium backup battery is located in the upper left hand corner of the board Remove the retainer plastic cover by gently prying out the ends and them lifting off The battery can now be removed 13 Replace with 3 6 volt 1 2 AA size lithium cell noting the correct polarity 14 While exerting a little pressure to open the extrusion in order not to buckle the optional rubber sealing strip carefully insert the main board into the extrusion by aligning the circuit boards to the grooves in the extrusion 15 Replace the top and bottom sides of the extrusion 16 Replace the LCD display and light pipe making sure that the light pipe is centered over the photodiode Not applicable to the Scanner 1140G Scanner 1140 Hardware User Manual 17 With the four screws attach the extrusion to the door Then connect the ground wires DPE Communications connector field wiring connectors and any new wiring to resources on the accessory board 18 After ensuring that all connections have been made restore power to the unit following the master reset procedure Page 28 Startup Procedure 19 Restore the configuration to the unit
89. h Scanner under a wide range of operating conditions before installation Dimensions 1140L 8 deep x 12 wide x 12 high metal enclosure 3R NEMA 3 Dimensions 1140G 3 1 2 deep x 7 1 2 wide x 10 high Non rated aluminum chassis Components The system board contains the central processing unit FLASH EPROM memory RAM interface circuitry for the display and two serial ports This board provides analog I O and status pulse I O to support a single AGA 7 or AGA 3 flowrun with proportional integral control 85 Scanner 1140 Hardware User Manual Computer CPU 8088 compatible microprocessor Clock Real Time Clock Battery backed time clock calendar Accuracy 25C is 1 minute month Memory Program Memory Up to 768 Kbytes FLASH memory New application software can be loaded using any IBM compatible PC The Scanner automatically determines how much RAM available for operating system and intermediate calculations and NVRAM stores configuration flow history alarm event logs and concurrent operations is installed The system s use of RAM and NVRAM memoty is selected at the time of manufacture Switch 2 on the System Control Switch SW4 allows for RAM to be set at either 32 64 Kbytes with firmware 4 2 0 and below or 64 96 Kbytes with firmware 4 3 0 and above NVRAM is what remains of the memory after RAM is selected Refer to page 35 Switch Control DIP Switch SW4 Summary for more detai
90. h a DPE transducer If the Scanner is to be used in a Class I Div 1 intrinsically safe installation the upgrade requires the installation of a barrier adapter New Scanner firmware is also required to support communications with the DPE transducer See the table on page 21 for Scanner firmware versions that support the DPE transducer Explosion Hazard Do not disconnect equipment unless power has been switched off or the area is known to be non hazardous WARNING establish an earth ground such as wearing anti static wrist strap or touching metal prior Static electricity can damage the DPE transducer Use proper anti static techniques to to removing the DPE from the anti static bag CAUTION Power down the Scanner Remove the tubing or manifold from the DPE Attach a static ground strap to your wrist and a Scanner ground Remove the ground screw from the DPE nut inside the enclosure Loosen the DPE nut on the outside of the enclosure Remove the DPE nut inside the enclosure using a 1 Hf ig in or adjustable wrench It may be necessary to place a wrench on the DPE neck or body for leverage ONU EU 9 7 Unplug the DPE cable from the Scanner board 8 Remove the DPE from the enclosure 9 Examine the gaskets and replace as necessary to maintain a weatherproof enclosure Two gaskets are supplied with each DPE 71 Scanner 1140 Hardware User Manual Gasket Options For metal enclosures the gasket i
91. he black plastic cap will fit over the cable after it is connected to the scanner board step 12 and is secured to the holder bracket with two pan head screws provided with the kit 73 Scanner 1140 Hardware User Manual 13 With the Scanner power turned off connect the ribbon cable from the DPE transducer to the Scanner If the transducer is being installed while flashing new firmware to the Scanner and the Scanner power is on wait until the Scanner is powered down to connect the DPE ribbon cable to the Scanner 14 Lay the DPE ribbon cable across the cable holder bracket and place the black plastic cap over the cable Secure it in place with the two pan head screws provided 15 Reconnect the tubing or manifold to the DPE transducer Installing the Barrier Adapter for Class I Div 1 installations only between the Scanner and the DPE transducer Barrier adapter Part No 9A 30058901 is For Class 1 Division 1 installations an intrinsically safe barrier adapter must be installed suitable for such installations WARNING To install the barrier adapter follow the steps below 1 Ensure power to the Scanner is turned off 2 Remove the barrier adapter from the packaging 3 Locate the connector in the bottom right corner of the main board The label on the black decal on the extrusion that covers the main board inside the enclosure shows the correct positioning 4 Plug the female end of
92. he space below the main board wiring diagram refer to Main Board Wiring Diagram Page 32 is a label like the one below The last two digits of the number on this label this is not the expansion board part number identify the option that is built into the installed expansion board 00000000 0000 Common eo Pine Li qo B02 15 38 ANout 07 E L O vout ue ANout Switch settings see A07 Code 05 This board is equipped with one pulse input 1 analog output and 2 digital input outputs 0806 05 Y Wala ss Switch settings A see A07 B02 O Common 5O 01 802 B04 38 ANout BO7 Vout O ANout 59 Scanner 1140 Hardware User Manual Code 10 A code 10 board has a serial port alone 1140 1080G 10 Cts 5 Common DOE gt CAUTION Disconnect the battery modules from the main circuit 37 O Common board before connecting or disconnecting the DPE O Not Used Pressure amp Differential pressure Transducer O Not Used 40 O Not Used O Not Used Code 11 A code 11 board has a serial port and four digital input outputs 1140 1080G 11 0000
93. hell from within Windows 3 1 95 etc If you must use ScanLoad go to Page 26 for information about its installation and use A firmware upgrade is required for all instruments upgraded with a Barton DPE transducer The table below shows firmware versions required to support the DPE transducer Selection Chart for Scanner Firmware If using this Install this firmware version Configure with firmware or later version this software NFlo version 4 x NFlo 4 4 0F ScanWin NFlo version 3 x 3 2 4F ScanPC NGas 3 1 4F ScanPC NGas 2 7 4F ScanPC Getting Ready to Flash System Switch SW4 Frequency Pulse Switch SW3 Input Switch SW 1 Display boot 64K shutdown 5 Pulse Input Mem Batt off p protect ES TED 1000000 Resource AO7 5422 RS232 See main diagram S485 R R Restart norm Blk protect FPGA boot Flash protect RAM 32K VTx2 DTR off Cover Plate Configuration Lock Switch slide lt g to UNLOCK 21 Scanner 1140 Hardware User Manual Configuration Lock Switch The optional Configuration Lock Switch may be legally required in some locations When installed it is located to the left of Switch SW4 see above diagram It consists of a cover plate that normally covers the switch When it needs to be accessed the screw nearer the Scanner s front cover is loosened and the fu
94. ial Port Switch in its normal operating position Normal Operation 543 2 1 vale OFF The following is a detailed description of the functions for each switch of the Serial Port Switch SW3 SW3 1 amp SW3 2 These switches select the signal applied to the auxiliary serial port DTE terminal With SW3 SW3 2 must be OFF 8 0V VTX2 transmitter supply is connected to the DTR terminal With SW3 2 ON SW3 1 must be OFF the normal RS 232C signal is connected This switch must be ON when SW3 1 is ON to ensure a stable VTX2 output 48 Chapter 2 Main Board and Wiring SW3 3 This switch forces the 5V to 12V charge pumping circuit to be permanently active and must be ON to generate the 8V VTX2 supply When VTX2 is not in use SW3 should be left OFF to minimize power consumption SW3 4 This switch is used to select the differential mode of the auxiliary serial port When ON it selects RS 485 mode and when OFF selects RS 422 mode When slide switch SW3 2 is in the RS 232C position ON SW3 4 can be in either position SW3 5 This switch connects a 1200 termination resistance across the RS 485 transceiver RS 422 receiver The switch should be ON in the RS 422 mode or if the flow computer is at the end of a multi drop line RS 485 mode MVX II Wiring RS 485 Communications SCANNER 1140 O TERMINAL BOARD O 49 Scanner 1140 Hardware User Manual 50 Chapter 3 Optional Board and Wiring
95. interfacing to contact closures This switch connects the interface circuits pre amplifier output to the comparator section input and is closed when using magnetic pickup coils This switch connects the Pin terminal to the comparator section and is closed when measuring high level signals such as the output of a Barton 818 preamplifier This switch connects the Pin terminal to the pre amplifier section and is closed when using magnetic pickup coils This switch connects the system board s Vtx1 10V supply to the Pin terminal 55 Scanner 1140 Hardware User Manual Pulse Input Mode Select Switch Settings Magnetic Pickup Coil Pin Pin Common 1 g Pin Numbers on MIO1 Boards Code 13 Switch Setting Pin 38 Pin 39 34 37 40 Dry Contact Pin O Pin Common 7 Pin Numbers on MIO1 Boards Code Code 13 System Setting Pin 38 Pin as gt 39 Common 34 37 40 r N A Open Collector without Bounce Pin Pin 1 Common Pin Numbers on MIO1 Boards pe s Code um Code 13 Switch Setting Pin 38 Pin 33 36 39 2 3 4 5 6 7 Common 34 37 40 56 Chapter 3 Optional Board and Wiring Three Wire Pre Amplified Turbine 0 5V Output 24V External Power Supply Switch Setting Two Wire Pre Amplified Turbine 5 5 5 mA Output 24V External Power Sup
96. k second diagram in the Start Flashing section Page 22 3 Disconnect the power supply to the Scanner Steps 4 thru 12 and 14 thru 16 apply if the 1140 main board is in an aluminum extrusion Unplug the DPE and communication connectors Also unplug all field wiring connectors if any from the main board Remove the Scanner 1140 extrusion by removing the four screws anchoring it to the door Remove the light pipe Carefully remove the display by squeezing the plastic standoffs with needle nose pliers while maintaining a gentle outward pressure 4 5 6 Disconnect the ground wiring from the stud on the 1140 extrusion 7 8 9 10 Remove the top and bottom plates from the extrusion by taking out the Phillips head screws from each end and one screw from the display side of the extrusion 11 Slowly slide the Scanner 1140 main board from the top of the extrusion while applying a slight pressure to open the extrusion to lessen the grip of the optional rubber sealing strip 12 While exerting a little pressure to open the extrusion in order not to buckle the rubber sealing strip carefully insert the main board into the extrusion by aligning the circuit boards to the grooves in the extrusion 13 Remove the MIOI board from the anti static bag and install it on the connectors to the main board 14 For all models except the 1140G replace the end plates note that where required the MIOI has a special bottom plate 15 S
97. l Scanner 1140G Top View Calgary Alberta Canada Flow Computer cameron x a E lt a N 8 z s 5 FE 258 Code Power Supply Connection L 102 Chapter 7 System Specifications Scanner 1140L Front View 1083 in gt lt 1833 in R 1 4 4 places 83 140 3 000 i f lt Ue Cutout Power Supply Strain Y Relief optional 1 2 conduit A A A 0 833 in 64 1 542 in 117 4 75 in 361 4 in 305 Y Photodiode for display activation 3 6 in gt 4 R 0 125 4 places 3 16 in 16 1 14 ra in gt Drill 3 8 72 4 places 1 3 8 Y Y 103 y T 53 8 1 4 RTD optional strain relief 4 2 gt P 1 2 conduit 0 373 51 2 gt Communication Entry optional 1 2 MNPT strain relief Barton DPE optional to thermowell 3 Mounting Tab thickness to be 12 Gage 2 Radius all corners 1 32 unless other wise specificed Deburr all holes Break all sharp edges Notes 1 All dimensions in inches mm Tolerances Fraction 1 32 Decimals 0 XX 0 01 0 0 005 103 Scanner 1140 Hardware User Manual Scanner 1140L Side View of Enclosure U Bolt 5 16 18 Nut Hinge for reference only 4 places Manufacturer to use suitable hinge for enclosure rating see note 4 page 1 External Ground 1 4 20 Y 1 3 4
98. l Cfg Unlock Performing download of software file C winsload ngm411f b46 xErasing U31 done ing U21 done U32 done U22 done U33 done Erasing U23 done Transmission started Transferring 756K 166 6 done Transmission completed Reminders Flash Erase switch System 6 gt Down Flash Program Enable switch System 5 gt Up 36333 FE Please reboot the Scanner for changes to take effect Close window to continue 25 Scanner 1140 Hardware User Manual Flashing with ScanLoad DOS The use of ScanLoad should take place only if you are running in a DOS environment not from within a DOS shell when running Windows Use WinsLoad if you are operating in an MS Windows operating system The Getting Ready to Flash section Page 21 should be carried out before using ScanLoad Installing ScanLoad Version 2 2 ScanLoad requires the Scanner software as a binary file with the extension B40 It is recommended that ScanLoad be
99. lar panel Adjustable from 13 5V to 14 5V nominal 25 C 77 F Factory set to 14 0 25 C 77 F Linear temperature coefficient of 23 6 mV C 15 5 Vdc 40 C 13 2 Vdc 60 4 Communications Output 11 2 to 14 5 Vdc 14 Ato2 2 A Switched output for communications equipment or other accessories Switching turns the power off to conserve power On periods are software user controlled 5 Battery Management Communications output shuts down at 11 3V restarts at 12 5V nominal Scanner shuts down at 10 8V restarts at 11V nominal The Scanner 1140 supports all of the standard Scanner 1100 Series software for turbine and orifice measurements Although designed for single stream measurements the system can be configured to perform AGA 3 calculations for one orifice meter using DPE DPE and RTD inputs and an additional liquid stream based on pulse inputs 93 Scanner 1140 Hardware User Manual Order Code BASE UNIT 1 DPE input 1 RTD input 2 Analog 1 5 vdc Inputs INCLUDES 2 or more Status inputs outputs 2 RS 232 serial ports and 256K Ram NVram Po 1140 Code Example 1140 T 02 im oo 06 J 10 43 02 05 2 1 ENCLOSURE Communication Connector Traditional NEMA 4 FRP Enclosure External Fischer With Communications NEMA 4 FRP External Fischer OEM Surface Mount Chassis DB9 Low Cost NEMA 3 Steel Enclosure External Fischer Note NEMA 4X only with SS Mounting CERT
100. le for a 10 step change Function User assignable to any rate function flow rate temperature control etc 89 Scanner 1140 Hardware User Manual DPE Multi Variable Transducer Differential Pressure Stability Long term drift is less than 0 05 of upper range limit URL per year over a 5 year Accuracy period Accuracy 30 In 20 0 10 for spans 210 of the sensor URL 0 010 URL SPAN for spans lt 10 of the sensor URL Accuracy 200 to 840 In H20 0 05 for spans 210 of the sensor URL 0 005 URL SPAN for spans lt 10 of the sensor URL Effect on Differential Max Overrange Pressure for a 100 psi SP SWP DP Pressure Change in Static Pressure PSIA IN H20 PSIA Zero Shift Span Shift 100 30 150 0 05 of URL 0 01 of reading 300 200 450 0 007 of URL 0 01 of reading 300 840 0 002 of URL 0 01 of reading 500 200 750 0 010 of URL 0 01 of reading 1500 200 2250 0 010 of URL 0 01 of reading 1500 300 0 004 of URL 0 01 of reading 1500 400 0 004 of URL 0 01 of reading 1500 840 0 004 of URL 0 01 of reading 3000 200 4500 0 010 of URL 0 01 of reading 300 300 0 004 of URL 0 01 of reading 3000 400 0 004 of URL 0 01 of reading 3000 840 0 004 of URL 0 01 of reading 5300 200 7420 0 010 of URL 0 01 of reading 5300 300 0 004 of URL 0 01 of readi 5300 400 0 004 of URL 0 01 of r
101. ls Memory Options SW4 2 RAM NVRAM 128 Kbytes no 32 Kbytes 96 Kbytes longer available ON 64 Kbytes 64 Kbytes OFF 32 Kbytes 224 Kbytes m LOFF 32 Kbytes 224 Kby 64 Kbytes 192 Kbytes ae 64 Kbytes 192 Kbytes ytes 96 Kbytes 160 Kbytes Memory Backup Battery A user replaceable N Size 1 2 AA lithium battery powers the clock and maintains the contents of the NVRAM during power outages for at least 2 years CPU Voltage 5 0V System Board I O Summary Display 1 LCD optional Communications Ports 2 1 RS 232C console gas chromatograph 1 RS 232 RS 485 RS 422 auxiliary Pulse Input 1 For volume accumulation optional Status Input Status or Pulse Out 4 Software selectable threshold in MOSFET outputs Analog Inputs 2 1 5V 4 20 mA optional Analog Output 1 Optically isolated optional RTD 1 2 or 3 wire 100Q RTD Barton DPE DPE Interface 1 Static and differential pressure transducer in a single unit Optional at initial time of order Terminations 30 De pluggable termination blocks with protection for the circuitry 86 Chapter 7 System Specifications Expansion Board Interface The Scanner 1140 is built with an added expansion board location The I O for this board can be assigned based on planned use of the board Display Type Function Character Size Character Format Operating Temperature Storage Temperature Activate Display Keypad optional Type Function Hard
102. m 41 x Barton optional A Y 10 254 Probe 4 635 117 8 1 2 7 lt gt strain relief Y to thermowell lt 9 3 16 233 gt 2 Available mounting options 2 Pipe Mount 2 U bolt mount and wall mount Notes 1 All dimensions in inches Soft metric conversion Tolerances 1 8 97 Scanner 1140 Hardware User Manual Scanner 1140T Side Views En Moun niv Pipemoun optional see note 3 gt 2 0 5 16 18 Pemserts 4 places N 125 lt Dataplate 0 95 24 SCANNER 1140 EFMRTU 3 4 Conduit 1 1 16 Endcap bracket 1 1 4 32 13 4 44 Y 5 5 16 1 4 134 9 5 16 18 Nut Y 4 places U Bolt lt 8636 gt 7 3 8 187 gt Carbon lt 10116956 optional see note 3 3 Both types of mountings are shown as examples only 2 DPE mounting standard 2 1 8 spacing 1 4 NPT process connections Notes 1 All dimensions in inches Soft metric conversion Tolerances 1 8 98 Chapter 7 System Specifications Scanner 1140C Front View 14 55 in 370 12 in 305 For optional wallmount 0 31 x 0 5 8 x 13 for 1 4 6 4 bolt 4 places ie Latch lockable External LA send 1 4 20 16 94 430 16 52 in Power supply strain relief 1 2 conduit 0 875 Display 3 types available Photodiode for display activation ej
103. n the main menu tools gt communication setup Family talk to ScanPC and Scanner name DIRECT with default settings as follows ScanWin cont d Port group is DIRECT Baud Rate is 9600 e Stop Bits is 1 e Parity is none Ports Tab default settings are Port is COM1 status is enabled Port Group Name and Device setup name are DIRECT 3 Check to ensure that the cable inside the Scanner 1140 enclosure that runs from the local console connector to the bottom of the main board terminal block is properly connected at both ends D 1 Check the charging voltage coming into the terminals on the right side of the charge The Scanner battery does not hold a charge control board in the rear of the Scanner 1140 enclosure If a 12 volt solar panel is being used it should be 13 18 Vdc If a 24 Vdc and LS barrier combination is being used it should be 16 20 Vdc If a 12 Vdc and LS barrier combination is being used it should be 7 9 2 Although the voltage seems sufficient there may not be enough current to sustain the Scanner s operation over a long period of time If this is suspected remove one of the input power leads coming from the charging device e g solar panel Using a current meter measure the amount of current being supplied to the Scanner 1140 battery A fully charged Scanner 1140 will only draw 10 20 mA A low battery will draw as much as the solar panel will produce up to the 300 mA limit imposed by the 6 vol
104. nd the system is reset The following table documents the voltage supplies generated in the Battery Module Circuitry Board 10V 10 Powers external turbine preamplifier VLCD 5V 590 Powers character amp graphics LCD switched VLCD 15V 3 3 Negative supply for graphics LCD switched VLCDB 7 0V to 1 0V lt mA Character LCD 25 C to 60 C linear profile 12 5V to 9 5V lt Graphics LCD 10 C to 60 C linear profile The following illustrates the transmitter test points located on the main board see Page 31 2 Vpg VLCD Vbi VLCD Vbe VLCDb Vbb Vcc VRef Gnd lvA TEST PFint Check on the main circuit board terminals refer to Page 38 Analog Transmitter Inputs Check that the switches are correctly positioned refer to Page 35 Memory Switches 67 Scanner 1140 Hardware User Manual Main Battery Voltage N CAUTION LOSS OF CONFIGURATION AND DATA MAY RESULT IF THE BATTERY CONNECTOR 15 DISCONNECTED BEFORE PERFORMING THE BATTERY REPLACEMENT PROCEDURE ENSURE THAT LITHIUM BACK UP BATTERY SW4 4 IS TURNED ON Refer to NGas NFLo manuals Section 3 Utilities or the ScanWin manual Chapter 5 System Status Replace the battery and or check battery voltage To check the battery voltage unplug the battery power cable from the main circuit board and check voltages see below Battery voltage is displayed on
105. oad The following steps is meant to serve as an example of using the WinsLoad utility 1 Using Windows Explorer drag the icon Exploring C winsload of the binary firmware file onto Edt Tools Help WINSLOADL PIF WINSLDI BAT or E al fol Esl s Al Folders Contents of C winsload WINSLOAD EXE if you are using the Desktop 7 E E My Computer 7 APPENDIX 239KB Microsoft Word D t 00 01 14 11 56 COMI communication port on your PC 8 25 us jd f Apps2 doc 236KB Micros Word Document 00 01 14 12 21 Ewy Boot igm4008 b40 756KB B40 File 00 02 24 16 41 The file may also be dragged and 3 cm a nin b40 756KB B40File 00 06 28 09 17 os a nfm413f b40 756KB 840 File 01 03 06 15 15 dropped onto WINSLOAD 2 PIF BE si 3 a 756KB B40 File 00 06 28 09 16 WINSLD2 BAT if your communication J Recycled di 00701 201426 scerloed E readme txt 2KB Text Document 98 12 10 17 47 port is COM2 E Temp 1KB MS DOS Batch File 98 11 27 15 49 amp Winds 1KB MS DOS Batch File 98 11 27 15 49 1 m i 79KB Application 98 12 01 14 36 Alternatively you can use the B 344KB WinZip 00 05 04 11 06 1 1 ngm411f b40 1 Shortcut to MS DOS Program 99 01 12 10 34 Win95 98 NT command line For D Das cun E 1KB to MS DOS Program 98 12 22 1351 Windows 3 1 you must use EENS command the Program Manage
106. or DB25M Connector DB25M Connector DB25M Connector DB9M Connector DB9M Connector DB9M Connector DB9M Connector DB9M Connector Flying Leads Flying Leads Flying Leads Flying Leads Z O C 4 Z Z O C Z Flying Leads Special specify as a separate line item DCE DEVICE MDS 4710B DB25M Serial Type N Antenna Free Wave Radio Modem Modem Div 2 Flying Leads Serial No Antenna NOTES 14a Includes pre wired DCE communication cable lightning surge protector and internal co ax service loop For non standard antenna cabling options please consult factory 14b For communication interfaces not listed please consult factory 14c Please see list of standard options for antenna and external co ax and specify as a separate option SOFTWARE and DOCUMENTATION None ScanWin Lite Software and Maintenance Manuals 96 Chapter 7 System Specifications Outline Dimensions Scanner 1140T Front View For optional wallmount 5 16 8 for 1 4 6 4 bolt 10 1 2 267 gt 4 places 11 4 32 Y 2 9 74 Y 9 13 16 250 Power supply Display strain relief 3 types 1 2 conduit available 0 875 113 16 12 52 284 318 Latch lockable Photodiode for display activation External my ground 1 4 20 Cops Y Y RTD optional Local commmunication port strain relief c w weatherproof plug 1 2 conduit 5 5 16 1 4 gt 15 8 u
107. ply Switch Setting 1 2 3 4 5 6 7 8 O Pin O Pin Common Pin Numbers on MIO1 Boards Code 05 Code 12 Code 13 Pin Pin Common O Pin Q Pin Common Pin Numbers on MIO1 Boards Code 05 Code Code 12 13 Pin Pin Common 57 Scanner 1140 Hardware User Manual Two Wire Pre Amplified Turbine 7 12 mA Output 24V External Power Supply Q Pin Pin Common Pin Numbers on MIO1 Boards Switch Setting Code Code Code 05 12 13 Pin Pin Common Pepperl amp Fuchs Inductive Proximity Sensor Pin Pin Common Pin Numbers on MIO1 Boards Switch Setting Code Code Code 05 12 13 Pin Pin Common Analog Output Switch The analog output slide switch selects between 1 5V mode left hand position and 4 20 mA mode right hand position In voltage mode power is applied between the Ano and Ano terminals with the 1 5V output signal on terminal Vout relative to Ano In current mode the circuit operates as a two wire device that controls the current flowing from Ano to Ano In this case Vout is not used 58 Chapter 3 Optional Board and Wiring Circuit Board Wiring Diagrams The MIO1 expansion board is available in any one of seven options The part number of the board is 9A 1140 0210B XX where XX is a code that identifies the option built into that board Located on the extrusion behind the cover in t
108. ptional e RTD optional e Solar Panel optional An IBM compatible PC with ScanWin or ScanPC software is required to remotely configure and collect data from the Scanner 1140 Mounting The standard bracket for all with the exception of the 1140G is a universal 2 pipe mount wall bracket These models also offer an optional wall mount only bracket or a pipe ending bracket The 1140G is surface mounted by four user supplied screws or by an optional DIN rail kit Refer to Page 97 Outline Dimensions for size and location Piping All piping connections are made in accordance with standard practices For orifice meters consult API chapter 14 3 Part 2 or AGA 3 Part 2 1991 for additional information For turbine meters consult API chapter 5 3 or AGA 7 12 Chapter 1 Installation Typical Installation of Scanner 1140T Class I Division 1 Groups C amp D Intrinsically safe or Class I Division 2 Groups A B C amp D non sparking Solar Panel Facing the Equator see text for tilt angle A NuFlo 1 2 gt 3 4 Conduit Instrument Manifold 3 4 Threadolet Flow Direction Saddle Pipe Mount Assembly Orifice Flanges w Conduit for Inputs Outputs or Communications 13 Scanner 1140 Hardware User Manual Typical Installation Scanner 1140C L Integral Communications lt Antenna 1140C Class 1 Div 2 with Non Sparking lt Solar Panel radio
109. r menu 18 9 The binary firmware file name will be formatted as follows depending the version NGXXXXXX B40 for all versions for the Scanner 1140 NFXXXXXX B40 for all Nflo versions for the Scanner 1140 IGXXXXXX B40 for all Igas versions for the Scanner 1140 OPXXXXX B40 for all OPSat versions for the Scanner 1140 24 Chapter 1 Installation 2 An MS DOS window is automatically opened WinsLoad checks the validity of the binary file and if it is all right it displays a window similar to this one 3 Now power up the Scanner by moving the SW4 1 switch back to the run position OFF 4 WinsLoad begins to erase the ROM When that is done it then begins to upload the new firmware to the Scanner while displaying the percentage of the file that has been transferred 5 until Transmission completed Is reported 6 Move Switch SW4 1 to the shutdown position ON 7 Move Switches SW4 5 to the Flash protect position OFF and SW4 6 to the app position ON 8 Itis HIGHLY RECOMMENDED that the Scanner RTU be superbooted To do this refer to the Startup Procedure Page 28 C WINSLOAD WINSLOAD EXE BEE WINSLOAD Scanner Flash Memory Software Downloader Version 3 003 Windows 3 1 95 98 NT 98 12 61 c 1993 98 Harding Instrument Co Ltd Checking C winsload ngm411f b46 for download to 1146 file okay continuing
110. r the 1140G POWER SUPPLY Div1 or Div2 12 28Vdc 6V Charge control 1140T 1140C 1140L Div2 12 28Vdc 12V Charge control 1140C 1140L Div 2 24 Vdc applicable to all enclosure models BATTERY None 6 VDC 12 Ah requires Power Supply 06 12 VDC 32 Ah requires 1140C with Power Supply 10 12 VDC 55 Ah requires 1140C with Power Supply 10 z cx 94 Chapter 7 System Specifications P1140 Code Example 1140 T 02 1 00 06 10 13 02 05 83 2c 7 SOLAR PANEL None Adj i Adj i Adj i Vertical i NOTES 7a All brackets are for 2 pipe 7b For non standard solar panels please consult factory 8 INPUT OPTIONS MAIN BOARD Status Frequency Analog Output Communications Input 4 20mA 2nd serial port Quantity Quantity Quantity pe fi ot m 4 RS 232C 1 1 RS232C 422 485 SS SSS Sa ee aed NOTE 8a L1 Features fixed terminal blocks and soldered in place lithium back up battery 8b Option 13 not available for 1140G if required please consult factory 8c Standard options 00 03 13 depluggable terminals 9 DISPLAY None applicable to all models 2 lines X 16 character LCD Display all models 4 lines X 20 character LCD Display c w Keypad 1140T 1140C NOTE 9a Option 04 only available with Input Option code 13 field 8 above 10 EXPANSION BOARD MIO 1 Multiple Input Output Board None Serial Pulse In Analog Out Digital 1 O Port 11 PROGRAM NG
111. repaired other than by the Company Where the Company has manufactured the products to a design of the purchaser no liability is accepted by the Company for design errors which remain the responsibility of the Purchaser This warranty is expressly in lieu of all other warranties obligations conditions or liabilities expressed or implied by the Company or its representative All statutory or implied warranties and conditions other than title are hereby expressly negated and excluded The Company s liability as stated herein cannot be altered enlarged or extended except in writing by an officer of the Company The Company shall be under no liability in contract or otherwise for any loss damage death or injury arising directly or indirectly out of the supply failure to supply or use of the products Replacement parts will be invoiced in the regular way with invoices subject to adjustment after the parts claimed defective are examined at our factory The Company reserves the right to make such changes in details of design construction of product arrangement as shall in its judgment constitute any warranty of the Company s supplier of such products The Company and its representatives will furnish upon request data and engineering services relating to the application or use of its products It will not be responsible and it does not assume any liability whatsoever for damages of any kind sustained either directly or indirectly by any pe
112. rminals or limited I O with soldered terminals The Scanner 1140G shown below is comprised of a standard Scanner 1140T main board but has no integral enclosure with a battery It is designed to be installed in another enclosure or panel mounted It is intended to be a value added product for integrators and E amp C firms Scanner Software A variety of software programs are available for configuring monitoring downloading retrieving data reading and creating reports from collected data ScanWin ScanWin is a Windows based software program that is used to monitor configure and download Scanner Measurement RTU data on site Such data is displayed graphically and in tables Reports are printable from ScanWin Monitor and download all firmware versions and configure version 4 x firmware ScanPC ScanPC is DOS Windows 98 based software program for a PC that is used to monitor configure and download Scanner Measurement RTU data on site Scanner files can be printed in a universal report format or outputted in either comma separated or tab separated text formats report files are readily imported into spreadsheet and database software programs Used with version 2 x and 3 x firmware 10 Chapter 7 installation A CAUTION POWER TO THE SCANNER 1140 MUST BE TURNED OFF PRIOR TO THE REMOVAL OF ANY ELECTRONIC CIRCUIT BOARDS OR DAMAGE TO THE SCANNER MAY RESULT CIRCUIT BOARDS ARE SUBJECT TO DAMAGE IF
113. rogram and NGM411F B40 is the binary file with the new firmware Note that a newer file would have a different name 2 ScanLoad checks that the binary file is OK and informs you it is ready to download the data 3 Power up the Scanner 1140 by moving Switch SW4 1 to the run position this will start the process of erasing the old firmware in the Scanner 1140 4 ScanLoad will a display a message indicating which ROM is being erased If no message is being displayed at this point see page 27 Troubleshooting the Flashing Procedure section of this section b start the upload of the new firmware and display the percentage of the program that has been transmitted If the percentage is displayed as 1 or if any Retries occur then see the Troubleshooting the Flashing Procedure section page 27 5 Once ScanLoad is done close the window 6 Move Switch SW4 1 to the position ON 7 Then move Switches SW4 5 to the Flash protect position OFF and SW4 6 to the app position ON 8 Continue in Step 2 of the Startup Procedure section page 28 shutdown Command Prompt SCANLOAD NGM411F B40 _ of x z scanload gt SCANLOAD NGM411F B48 CANLOAD Scanner Flash Memory Software Downloader ersion 2 6 98 8 21 gt 1993 98 Harding Instrument Co Ltd hecking NGM411F B4 for download to 1148 file okay continuing Reminders seeeeeeeceoccooooogoo lash Program Enable switch
114. rson in the adoption or use of such data any errors or omissions in such data or engineering services in whole or in part Warranty Limitation The Company manufactures products which satisfy the exact definition of Quality that is they meet the specifications as advertised or as stated by our customer The products are intended to be used in accordance with the specification and applications described in this document A limited warranty applies to Products manufactured by Cameron s Measurement Systems Division The Company will assume responsibilities for obligations related to its products which are specifically noted within the written warranty for a specific product However the Company will not be liable for any loss damage cost of repairs incidental or consequential damages of any kind whether or not they are based upon expressed or implied warranty contract negligence or strict liability arising in connection with the design manufacture sale use or repair of the products if they are used outside the constraints of recommended usage as set forth herein Any use or application that deviates from the stated performance specification is not recommended and could render the instrument unsafe The Company should be advised of any apparent deviation or deficiency from specifications including safety related deficiencies A return authorization will be issued where applicable for goods returned for inspection calibration or repair
115. rther one is removed The plate is then rotated until the locking switch is exposed as in the diagram above Sliding the switch to the LEFT away from Switch SW4 allows the Scanner to be flashed superbooted or configured When it is moved to the RIGHT towards Switch SW4 change to the Scanner s configuration is prevented The cover plate is then rotated to cover the switch The removed screw is then replaced and both screws are tightened A wire is passed through the heads of the screws and a seal is placed on the ends of the wire Start Flashing The normal running positions of the DIP switches in SW4 are as shown below app superboot program program protect 64K shutdown c 2 factory test B BIk protect FPGA boot Flash protect Mem Batt off Restartnorm s RAM 32K Whether you are intending to reprogram the Scanner with ScanFLASH WinsLoad or ScanLoad carry out the following common steps and then go on to the pertinent section 1 Start ScanWin or ScanPC 3 Exit from ScanWin or ScanPC 4 Power down the Scanner 1140 by moving Switch SW4 1 to the shutdown position ON 5 Make certain that the Configuration Lock Switch if installed is in an UNLOCKED state 22 Chapter 1 Installation 6 Set Switches SW4 5 to the program position ON and SW4 6 to the FPGA boot position OFF SW4 should now look like this superboot shutdown E D protect
116. rts 3 1985 1992 5 and 7 calculations including volume mass and energy The calculation speeds meet or exceed API standards for flow computers The Supercompressibility calculations refer to Section 3 Super Compressibility Factor performed include AGA 8 1985 1992 NX 19 Redlich Kwong Standing Katz An interpolation method GERG Virial Equation for Field Use Standard GERG Virial Equation NFLo is a combined gas and liquid measurement program It is based on the NGas gas flow program and Liquid properties calculations based on the API Manual of Petroleum Measurement Standards MPMS chapters 11 2 1 11 2 2 11 2 3 and API 2540 calculations are performed in SI units with automatic conversion of other units performed by the Unit Manager as required NFLo bases all calculations on mass flow volume or energy flow are always calculated from mass flow Even turbine metering is handled this way This consistent treatment simplifies the calculations and allows flowruns to be handled the same way regardless of what primary devices are used Audit Trail The Scanner 1140 maintains a detailed audit history of all configuration records user changes and system alarms It also maintains a history of events including hourly and daily flow history The Event log operates as a circular buffer that contains 100 typical events Each new event added to the log causes the oldest event to be discarded The User Change log will not accept any
117. s NVRAM is only written when there is a configuration change a power failure or if a system restart is performed This restriction protects vital configuration and measurement data from being lost if there is an electrical transient or an uncontrolled program Clocks The CPU Clock provides 7 37 MHz to run the microprocessor In power save mode the CPU clock is automatically shutdown when the processor is inactive The Real Time Clock is a combined clock and calendar with leap years It provides all timing functions to the flow computer including the generation of the heartbeat interrupt see Power Management below which runs the real time kernel The real time clock provides the accurate time base for volume integration estimation history and data logging and all other timing functions The real time clock runs continuously during power outages it draws power from the memory backup battery The Watchdog Timer The Watchdog Timer prevents the microprocessor from becoming hung up in a loop e g the processor waits for an input signal that never arrives If a loop occurs the Watchdog Timer resets the program to the initial start point and normal operation continues Watchdog Timer resets are logged in the event log Power Management The Scanner 1140 uses a sophisticated power management system to optimize measurement and control operations while minimizing power use A single power input is required all other supplies are generate
118. s installed between the DPE and the enclosure For fiber reinforced plastic FRP enclosures see options shown below OPTION 1 OPTION 2 SCANNER ENCLOSURE SCANNER ENCLOSURE REF ONLY REF ONLY LOWER BRACKET NEOPRENE ASKET LOWER NEOPRENE _ BRACKET p TEFLON TAPE TOP 1 2 OF THREADS Install a gasket between the enclosure and the bottom Put wraps of Teflon tape around the top 72 in of neck bracket and another gasket between the bottom bracket threads of the DPE adapter Install the gasket between and the DPE adapter the inside of the enclosure and the DPE nut 10 Insert the top of the DPE transducer through the opening in the Scanner enclosure and secure using the DPE nut from inside the enclosure Make sure the ground screw is facing the front of the Scanner The external nut from the original DPE installation is no longer needed and may be discarded 11 Reconnect the ground wire to the internal DPE nut Proper positioning of the DPE transducer 72 Chapter 5 DPE Installation 12 Install the DPE cable clamping kit if provided recommended for use with the 1140T and 1140C a Remove the round head screw from the lower right corner of the extrusion and discard Remove and discard round head screw b Connect the cable holder bracket to the extrusion using the flat head screw to secure the bracket and extrusion to the standoff connector in the enclosure door T
119. sion of up to 30 m DIAGRAM FOR 818A V O CONNECTION TO SCANNER 1140 WITH EXTERNAL 24V SUPPLY 24V EXTERNAL SCANNER 1140 818A PREAMPLIFIER VOLTAGE OUTPUT 0 5V PULSE INPUT NOTE 24V EXTERNAL SUPPLY SHOULD BE USED TO DRIVE THE 818A 1140 VTX APPROXIMATELY 8V IS ENOUGH TO POWER THE PREAMPLIFIER ON PULSE INPUT A07 SWITCH SETTINGS WHEN POWERING THE PREAMP INTERNALLY THE LOW THRESHOLD SWITCH SETTING WORKS BETTER NOVEMBER 29 1996 REV 01 41 Scanner 1140 Hardware User Manual Two Wire Preamplified Turbine Barton 818 0 5 5 5 mA Output Non Intrinsically Safe This is suitable for use with the Barton 818A preamplifier configured for current loop output mode This preamplifier provides a transmission of up to 5 Km DIAGRAM FOR 818A C O CONNECTION TO SCANNER 1140 WITH EXTERNAL 24V SUPPLY 24V EXTERNAL SCANNER 1140 818A PREAMPLIFIER CURRENT OUTPUT 5 5 5mA PULSE INPUT NOTE 24V EXTERNAL SUPPLY SHOULD BE USED TO DRIVE THE 818A 1140 VTX APPROXIMATELY 8V IS NOT ENOUGH TO POWER THE PREAMPLIFIER 5 3 2 1 ON PULSE INPUT A07 SWITCH SETTINGS 13 1999 REV 02 42 Chapter 2 Main Board and Wiring Two Wire Preamplified Turbine Barton 818 7 12 mA Output Non Intrinsically Safe This is suitable for use with the Barton 818A preamplifier configured for current loop output mode This preamplifier provides a transmission of up to 5 Km DIA
120. t charge control board Typical Solar Panel Max Current 5watt 290 mA 0 29 A e 10 watt 580 mA 0 58 A 30 watt 1 750 mA 1 75 A 3 The Scanner 1140 battery may have been damaged due to a series of excessively deep discharge cycles e g less than 5 Vdc for the 6 volt system This might be symptomatic of a large number of low battery alarms on the Scanner 1140 only at night when there is no sun despite the fact that the system has seen a consistent amount of sunshine during the daylight hours Some of the battery s capacity may be restored by fully charging the battery and then discharging it to 5 5 Vdc repeatedly in the shop If not the battery should be replaced 65 Scanner 1140 Hardware User Manual not functioning Problem Possible Solutions 1 Check to ensure that the network has been enabled and the network port communications The Network Port is settings are correct for your application la This can be found using ScanPC and in the on line menu going to Configuration Accessories Network Settings ScanCom 3 4 Status It should say Network enabled Yes If not use the SELECT key and change it Using ScanPC the Scanner EFM RTU serial port settings are in the on line menu under Configuration Accessories Network Settings Serial port Slot gt A Res gt 02 Ib Using ScanWin Using ScanWin network port settings are found on the System Network tab Status of network should be
121. t to 7 0V 25 C 77 F Linear temperature coefficient of 11 8 mV C 300 mA maximum less depending on the charge level of the battery and input voltage Scanner shuts down at 5 9V restarts at 6 2 nominal 4 Battery Management 5 Watt 12 Volt 10 Watt 12 Volt Optional on Scanner 1140T 9A 1140 0301C ASM 3658201 XX Non chargeable 6V alkaline lantern or 6V lithium batteries Intrinsically safe current limiting and switching regulator boosts the battery to the required system board supply voltage 3 5 to 7 0 Vdc 2 Battery Management Scanner shuts down at 3 47V 3 Short Circuit Current Limit 2A 1 Input Voltage Standard on Scanner 1140G Optional on Scanner 1140T 9A 1140 0304C ASM 3658302 XX Designed to accept power from an external DC power source Does not provide a recharging capacity 1 Input Voltage 2 Input Current Limit 3 Management 10 5 to 27 5 Vdc 500 mA nominal Scanner shuts down at 9 5V Chapter 7 System Specifications 12 Volt Rechargeable Battery Where Used Part Number Description Software Optional on Scanner 1140C 9A 1140 0302C PC06586 XX 12 Volt sealed lead acid battery with temperature compensated charge controller for charging from a 5 to 50 Watt solar panel or other power sources 1 Input Voltage 2 Input Current Limit 3 Charger Output 12 0 to 27 5 Vdc Transient protection on input Voltage drop of 3 Vdc nominal 2 5 A nominal maximum 50W 12V so
122. table from even odd or none Manually entered in milliseconds Software or Hardware OFF ON 87 Scanner 1140 Hardware User Manual Status In Status Out Pulse Out Quantity Type Maximum Voltage Status Pulse Out Maximum Pulse Output Rates Status Input Threshold Function RTD Quantity Type Range Accuracy Temperature Effect Analog Inputs Quantity Type Accuracy Average Temperature Effect Impedance Over Voltage Protection A D Resolution Linearity Error 4 assignable selectable Status in status out pulse out 40 Vdc Max on state current 100 mA 5 counts second 50 duty cycle The following values are the guaranteed limits that the input will be detected as having a changed state For example with a 2 volt selection the input will be detected as false off when the input is less than 0 5V and on when it is more than 3 5V In typical operation the trip transition points are within 0 5 volts of the nominal threshold Nominal Maximum Low Minimum High Threshold Level Signal Level Signal 200 KA User assignable for signaling alarms controlling valves interface to counters 1 1000 2 wire or 3 wire lead compensation Default 45 C to 120 C 50 F to 250 F User enterable to 210 C 410 P if lead compensation is less than 10 0 25 25 C 77 F ambient including RTD linearization 1 0 C over entire Scanner operating range 2 1 5V or 4 20 mA with
123. tact closures Pepperl amp Fuchs inductive proximity sensor or turbine magnetic pickup coil configured via on board DIP switch Pulse Signal Levels a hange Impedance Inductive Proximity 1 mA 3 mA 0 5 kHz N A Sensor x Minimum Signal Levels Magnetic Pickup Coil 20 mV 20 Hz 10 KO 91 kHz mV p p 100 Hz mV p p 1000 Hz mV p p 2000 Hz mV p p 5000 Hz Over voltage Protection 40 VDC 52 Chapter 3 Optional Board and Wiring VO Termination Because Scanner 1140 expansion boards are limited to 10 points of I O termination not all of the I O functionality available on the board can be accessed at the same time The design therefore provides some interconnection flexibility between the terminal connections and the circuitry so that a variety of configurations may be supported The part number of the expansion board is 9A 1140 0210B code The table below documents the valid combinations for RS 232 mode Terminals pem pr pr pr p Code 05 1 pulse input 1 analog ANO 2 status I O Code 06 pulse input 4 status I O Code 10 1 serial port Code 11 1 serial port 4 status I O Any of the assemblies that include a serial port c w signal Cts may also provide a switchable interface to afford RS 232C RS 485 RS 422RS 422 support Any assembly that provides a serial port without signal Cts may also provide a switchable interface to afford RS
124. te ILck Hardware Interlock N A Blue VBat Scanner Battery Voltage 0 54 0 64V Green VChg Charge in Voltage 0 63 2 00V Brown PFail Power fail indicator over 3 2V Red Vout Voltage to Scanner 6 00 7 00V Cable must be connected to Scanner 1140 to read this voltage 63 Scanner 1140 Hardware User Manual Problem Possible Solutions A The Scanner does not seem to be operating 6 Perform a software restart from the DIP switches found under the rubber plug furthest from the hinge side at the top of the Scanner 1140 main board mounted inside the black aluminum extrusion screwed to the inside of the enclosure s door will not power up at all cont d SW4 Set switch 1 of SW4 to the ON position and then turn it OFF again The Scanner 1140 should then display the message Power on restart B 1 Try holding your finger over the photodiode on the front of the unit for a longer period of The Scanner display time perhaps 5 seconds before removing it to turn display on 2 Shine a pen flashlight at the light sensor for a couple of seconds to turn the display on This may help in areas of low ambient light 3 Try adjusting the Display Contrast potentiometer found under the rubber plug closest to the hinge side on the top of the main board With a small slotted screwdriver a clockwise rotation should increase the contrast to the point where all of the display pixels are blackened out If this works
125. the ScanWin manual Chapter 5 The RS 232C interface allows the output signals TX RTS amp DTR to be powered down under software control to reduce power consumption when the serial port is inactive Optionally the DTR output can also be left on exclusive of TX amp RTS to provide power for line powered modems The receivers remain active even when the transmitters are powered down allowing transitions on these inputs to wake up the serial port The second port option can either be RS 422 or R485 both are user configurable and switch selectable refer to Page 48 Auxiliary Serial Port Optional DIP Switch SW3 RS 232C 5 1 O R lt RTS1 8 O CTS1 9 RLSD1 DCD 7 5 2 00000000000900 O O O O O JQJO 10 DIR1 11 Common RRS Sige j 5 pe N C means Not Connected 47 Scanner 1140 Hardware User Manual Auxiliary Serial Port Optional DIP Switch SW3 The Auxiliary Serial Port Switch is located on the very top of the circuit board beside the System Control Switch SW4 s B SW3 Serial 54321 Muti The following table summarizes SW3 s functions and settings Switch Description ON oF SW3 I VIX2 output to DTR SW32 R8232oupu DTR SW3 3 12V charge pump switch Software Controlled SW3 4 Differential mode select RS 485 mode RS 422 mode The following diagram depicts the Ser
126. the barrier adapter into the connector on the Scanner main board 5 Plug the ribbon cable from the DPE transducer into the connector near the top of the barrier adapter 74 Chapter 5 DPE Installation Barrier adapter with ribbon cable connected DPE label 75 Scanner 1140 Hardware User Manual 76 Chapter 6 Principles of Operation Application Software The Scanner 1140 executes the current NGas NFLo and IGas as well as any future software developed for the Scanner 1100 series measurement RTUs Gas calculations meet both North American NGas and NFLo and International measurement standards IGas NFLo supports a variety of primary elements including orifice cone meters turbine and other linear pulse output volumetric devices coriolis meters averaging pitot tubes and inverted venturis Secondary devices include pressure temperature and differential pressure analog transmitters RTDs analog or frequency type densitometers and gas chromatographs Gas composition values can be automatically updated either through gas chromatograph interface using the RS 232 485 communications port or can be manually entered The International standard IGas include ISO 5167 which supports a variety of differential pressure meters venturi and flow nozzles ISO T30SC1088 is supported for turbine meter measurement NGas solves Manual of Petroleum Measurement Standards MPMS and American Gas Association AGA Repo
127. the basis for autocalibration The CPU uses the readings from these ports to establish internal correction factors for the transmitter signals Autocalibration corrects the following drift in the analog circuitry due to component age temperature induced gain variations cross channel leakage in the MUX assorted component leakage and other errors Further corrections determined from the loop calibration data are applied to account for the end device characteristics including static offset linearity and hysteresis Various checks ensure that the corrections are reasonable All analog inputs are single ended common ground This means that some method of isolation may be required to share an analog signal with another device 80 Chapter 6 Principles of Operation Analog Input protection amp filtering Multiplexer Analog to RTD Input Digital CPU protection conversion and filtering Precision reference Zero and Fullscale references converted periodically for use by auto cal correction Auto cal zero routines Auto cal fullscale RTD Inputs RTD inputs use a precision current source to measure the resistance of the RTD Lead length compensation of the 3 wire RTD is done by measuring the line resistance between terminals 1 and C2 The multiplexer A D converter and autocal are the same as the analog inputs Pulse Inputs The Scanner 1140 optional pulse inputs are designed to interface with a wide v
128. tick the decal with the wiring connections for the accessory board to the appropriate space on the existing wiring decal see the Note on Page 32 16 Replace the LCD display and light pipe making sure that the light pipe is centered over the photodiode 17 With the four screws attach the extrusion to the door Then connect the ground wires DPE Communications connector field wiring connectors and any new wiring to resources on the accessory board 18 Reconnect the power supply board to the Scanner 1140 19 If the firmware is pre NgasX3 1 0FbF re flash the unit with this version or later for test purposes only If re flashed superboot the unit otherwise soft boot the Scanner 20 Go to the Scanner Hardware page and verify that the resources are all recognized 2 Configure any new features and test Not applicable to the Scanner 1140G 62 Chapter 4 Troubleshooting This section defines a basic procedure for locating Scanner 1140 Hardware operating problems It is not intended to solve all problems for all users Instead it is an attempt to assist users in the field with the most commonly encountered problems If a problem not covered by this guide is encountered further assistance may be had by contacting Scanner Help Desk at 1 877 805 7226 or the Customer Service department at 403 291 4814 Tools Required As a minimum requirement the following tools should be available to the user e Laptop PC and S
129. tional wiring information See Appendix A Installation Drawings for information about installation in a Hazardous Location Power Supply WARNING THE BATTERY IS USER CHANGEABLE HOWEVER IT MUST BE REPLACED IN A NON HAZARDOUS LOCATION 6 Volt Battery Power Supply Division 1 Controller Intrinsically Safe when installed as per Appendix A Installation Drawings 9A 1140 11002 In a Scanner 1140T the battery is located under a protective enclosure in the main body of the Scanner To access it open the enclosure and loosen and remove the nuts off the bolts on the battery cover Lift and slide the cover out of the slot that the battery sits on The Scanner 1140C s battery is accessed by loosening the Velcro strap securing it 16 Chapter 1 Installation Scanner gt Enclosure F lt i Wiring Connection Protective Battery Cover Slot Local Communication Port Scanner 1140T With Battery Cover Removed Battery Charge Controller To 1140 Circuit Board Main Board Wiring to Power Source 6V Battery 17 Scanner 1140 Hardware User Manual 12 Volt Battery Power Supply Division 2 Controller The following configurations of the 1140 are suitable for Class I Division 2 when installed as p
130. ttky diodes that are part of the intrinsic safe circuit Note that with lithium batteries the voltage drops off dramatically so there is never much low voltage warning The NVRAM battery voltage above 2 0 Vdc indicates the configuration is still backed up a voltage of zero means that the battery is dead not installed or the jumper is missing NVRAM Battery Change Procedure The following steps outline the procedure for changing the 2 AA Lithium backup battery in the NuFlo Scanner 1140 Measurement RTU when the main board is in an aluminum extrusion In some configurations where the 1140 main boards is not installed in an extrusion the NVRAM Lithium battery is soldered to the main board Please note that this battery will last between 7 and 10 years of normal usage 1 Use ScanWin or ScanPC to download all configuration calibration and historical data from the Scanner RTU 2 Turn off the Scanner 1140 RTU by moving Switch SW4 1 to the shutdown position check diagram on Page 22 3 Disconnect the power supply to the Scanner 4 Unplug the DPE and communication connectors 5 Also unplug all field wiring connectors if any from the main board 6 Disconnect the ground wiring from the stud on the 1140 extrusion 7 Remove the Scanner 1140 extrusion by removing the four screws anchoring it to the door 8 Remove the light pipe 9 Carefully remove the display by squeezing the plastic standoffs with needle nose pli
131. vent plug in limited NACE units Not available with Canadian CRN or ANSI 12 27 Single Seal certification Transmitter Power Supply Quantity Function Output Voltage Rated Output Current Current Limit One Software controlled supply for low power transmitters 9 11V 8 0 mA 15 mA nominal Power Supply Options General The power supplies are designed to allow the user to input a single variable voltage The power supply provides the various regulated voltages required by the RTU In applications where a lead acid battery is integral the power supply recharges that battery This function can continue whether the RTU is switched on or not As applicable all power supplies report the input voltage and the battery voltage to the main board This information is available for remote monitoring 91 Scanner 1140 Hardware User Manual 6 Volt Rechargeable Battery Where Used Part Number Description Standard Solar Panel Optional Solar Panel Alkaline Battery Where Used Part Number Description DC Input Where Used Part Number Description Optional on Scanner 1140T 9A 1140 0300C ASM 3658300 XX or ASM 3658301 XX 6 Volt sealed lead acid battery with temperature compensated charge controller for charging from a solar panel or other sources 1 Input Voltage 7 27 5 Vdc maximum 2 Input Current Limit 500 mA nominal 3 Charger Output Adjustable from 6 6V to 7 4V nominal 25 TT F Factory se
132. ware Required LCD 2 line x 16 alphanumeric character LCD 4 line x 20 alphanumeric character Autoscroll display of user assignable data items software controlled shut off and display duration single key wake up and pause 2 95 x 5 55mm 2x16 and 4x20 5x 8 dots 2x16 and 4x20 display 30 C to 65 2x16 and 4x20 display 40 C to 85 2x16 and 4x20 display A light sensitive photodiode activates the autoscroll display Manual adjustment and temperature compensation circuitry are factory set to optimize the display contrast 28 sealed keypad with positive tactile feedback Numbers 0 9 Page Up Page Down Line Up Line Down Yes No Select Exp Mode Pause Enter Detail and four programmable buttons Keys allow all operations and changes password protected with the exception of alphabetic functions which are associated with user defined names I O 13 and a 4x20 display Communications Port Quantity Types Baud Rates Bits per Character Stop Bits Parity RTS Delay Flow Control DCD CTS 2 serial ports First RS 232C c w TX RX and DSR Resource A01 and A21 Automatically switch between console and gas chromatograph with DSR input Second RS232C c w TX RX RTS CTS and RLSD Options for Second Port RS 422 or RS 485 user configurable and switchable Software selectable from 110 150 300 600 1200 2400 4800 or 9600 7 or 8 Software selectable 1 or 2 Software selec
133. y configured using simple menus with input output selections for both throttling and ON OFF control Four status input outputs and an analog output make the Scanner 1140 ideal for e proportional integral control emergency shutdown e switching programmable logic status Scanner 1140 Hardware User Manual Scanners 1140T 1140C 1140L and 1140G The Scanner 1140T often referred to as the standard Scanner 1140 unit is a6Vdc EFM rated for Class I Div 1 Intrinsically Safe applications The device has no integral communications It is housed in a fiberglass reinforced plastic enclosure All Class I Division 1 installations require an intrinsically safe barrier adapter Part No 9A 30058901 between the Scanner and the DPE transducer The adapter is not required for Class I Division 2 installations The Scanner 1140C has the same main board as the Scanner 1140T model but with the following features e Class I Div 2 non sparking certification e alarger enclosure that can accommodate a communication device 12 Vdc battery charger control up to 55 amp hours a power supply for powering a communication device an optional lightning arrestor The Scanner 1140L has many of the features of the 1140C However it has a metal enclosure and its main board is mounted on an aluminum plate instead of in an aluminum extrusion It is limited to a 32 amp hour battery The 1140L can be used with standard I O with depluggable te

CAMERON Flow Computer Scanner 1140 User Manual

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