fok – user manual - Cable Blowing Machine and Fiber Blowing
Contents
1. 9 c must be closed if not cable can get out from sides and break Connect 1 air hose to machine with quick connection which comes from NOTE Suet sg cable ada pensa air compressor Quick connection main body is assembled on machine pulleys are done when the cable diameter is changed as you see figure on 9 a 1 Quick connection moving part is given with machine as you see in figure 9 a 2 Assemble quick connection moving part to the machine as you see in figure 9 b Connect air hose to the part 3 in figure 9 b Then assemble parts as you see in figure 9 c Figure 7 r wW JJ m O A A gt wW r m wW r O a gt A L m Cc un m ad n w o o A Figure 10 D Duct Pressure Value Duct blowed in world standards must have minimum 10 5 bar You must see this value on gauge shown in figure 10 1 to blow your cable If not you can t blow your cable Air Motor Pressure You must see 6 5 7 bar on gauge figure 10 2 when you are blowing If you work on higher values this will cause your motor pulleys to be damaged and your air motors will break down Pallettes Pressure Value Pneumatic piston supplies pallette pressure This system prevents the wear on your cable between pallettes You must set this pressure value with checking weather conditions Your cable mustn t skid between pallettes in normal conditions this value range must be between 2 4 bars NOTE Setting air2. Exit box cable seal slot 1 Qty b Cable seal 17x32x10 10 Qty c Oil felt 3 Qty B CABLE FOR 36 FOY 48 FOY 60 FOY a Exit box cable seal slot 1 Qty b Cable seal 18x30x8 5 10 Qty c Cable seal 20x30x8 10 Qty d Oil felt 3 Qty 1 Qty 1 Qty 1 Qty 1 Qty 1 Qty 1 Qty 1 Qty 1 Qty 1 Qty 1 Qty 1 Qty 1 Qty 1 Qty 1 Qty NOTE We set axis line of FOK with the information of cable diameter before sending the machine We send 10 pieces cable seals 1 piece cable seal slot and 3 pieces of felts with machine for your cable diameter You can see cable diameter groups under but if you inform us your cable diameter this will be better C CABLE FOY 96 FOY a Exit box cable seal slot 1 Qty b Cable seal 22x32x8 10 Qty c Oil felt 3 Qty D CABLE FOR 144 FOY 192 FOY a Exit box cable seal slot 1 Qty b Cable seal 28x40x10 10 Qty c Oil felt 3 Qty CONDITIONS FOR FIBRE OPTIC CABLE BLOWING MACHINE PRODUCED BY KOSMAK MACHINE BUILDING INDUSTRY amp TRADE CO THAT YOU HAVE TO CHECK ON WORKING AREA BEFORE YOU START TO WORK 1 DUCT CONTROL USE NATURAL GAS PIPE DIA 25MM LENGTH 1 5m BOTH SIDE CLOSED TO CONTROL DUCT THIS PIPE MUST PAS ALL ALONG IN YOUR DUCT 2 MACHINE CONTROL MONTAGE THE MACHINE TO PIPE AND LET PRESSURIZED AIR IN AFTER YOU CHECKED THE SUITABILITY OF YOUR DUCT WHEN PRESSURIZED AIR WENT OUT FROM THE END OF DUCT YOU MUST SEE THESE VALUES AIR MOTOR PRESSURE 6 BAR PISTON PRESSURE 2 4 B
3. It must be minimum 12 bar 10 5 metercup minute Look 6 If your cable blowing machine is working but you can not blow cable in ducts it means that your ducts can be plugged You need to solve the problems in ducts Look 15 1 If palettes of cable blowing machine is not turning it means that bearings are damaged because of slogging or bearings are rusted because of being in wet situation You must send machine for maintenance If your air motor is not not turning it means that bearings of air motor are damaged you need to send machine to maintenance Look 6 b If your air motor is not not turning it means that gears are damaged you need to change gears You must send machine for maintenance If your air pressure on motors are reducing while you are cable blowing it means that your air filter is plugged or damaged you need to change it Look 10 NO TI wW JJ m O A A gt w r m wW r O G gt A lt m Cc un m un w o o A 1 Socket wrench arm set T arm 2 Socket wrench arm set mid part Long 25 cm 3 Socket wrench 16 13 4 Open End wrenchs 8 9 10 11 5 Allen wrench 5mm 6mm 6 Screwdriver 3x80 7 Stationery knife 8 Special air lubricant oil 9 O Ring 95x5 10 3 5 O Ring 50cm 11 4 O Ring 50 cm 12 8 Air pipe 100 cm 13 14 Air pipe 2 mt 14 16 Air pipe 50 cm A CABLE FOR 4 FOY 6 FOY 12 FOY 24 FOY a
4. to get out pressurised air from machine then close Close nuts correctly before giving air on machine If nuts and bolts are beaten changethem with new ones Figure 24 If there is something happens unusual on machine push emergency button to get out pressurised air from machine then close compressor quickly Do not open water tap and oil jar before evacuating air on machine You must check quick connection before giving air to machine Take up quick connection part as you see in figure 24 to check it Do not use if it is Coming up Figure 25 After taking out in box Carry cable blowing machine as on figure 25 Figure 26 Carry cable blowing machine as on figure 26 IMPORTANT NOTE Take out air on machine before carring machine If your machine can not catch cable and palettes skids on cable it means that your palettes are damaged and needs to change or palette pressure is low Look 6 6 A If cable exit box squeeze cable it means that cable seals are false chose correct cable seals Look 1 If there is oil or air leaking on exit box palettes side it means that your cable seals are false or montaged false direction Look 1 If there is air leaking on exit box clean surfaces of exit box and change O rings Look 10 If your machine is working hardly while you are blowing cable it means that your ducts air pressure can be less you need to increase your air pressure which is coming from compressor
5. 90 533 778 9941 fokmachine com info fokmachine com 66 sedatgever com
6. AR DUCT PRESSURE 10 5 BAR MACHINE AXIS MUST BE SET TO RUN 3 WORKING CONTROL YOU MUST TRY TO STAY IN SAME LEVEL AS FAR AS POSSIBLE DUCTMACHINE AND FIBRE OPTIC CABLE YOU MUST HAVE THESE VALUES WHEN YOU ARE RUNNING MACHINE AIR MOTOR PRESSURE 6 BAR PISTON PRESSURE 2 4 BAR DUCT PRESSURE 10 11 BAR CHECK OIL DROP VALUE THAT YOU NEED FOR AIR MOTORS ON AIR LUBRICANT 2 3 DROPS MIN YOU MUST DO SHOCK LUBRICATION IN EVERY 150 METRES YOU INSTALLED YOU MUST LEAVE INSIDE OF AIR MOTORS OILY AFTER YOU USE THE MACHINE JO DO THIS LOOSEN THE OIL SET SCREW ON PREPERATION AIR LUBRICANT AND INCREASE THE SPEED OF OIL FLOW AND RUN MACHINE 3 4 MINS IN THIS POSITION OPTIC CABLE BLC a gt be USER S BOOK all e According to Machinery Directive 2006 42 EEC Manufacturer KOSMAK Makine n aat Taahh t San ve Tic Ltd ti K k K rfez Sanayi Sitesi 201 Blok No 4 KOCAEL TURKEY Declaration Herewith we declare under our own responsibility that the products designated below Products KOS type of fiber optic cable blowing machine are manufactured in accordance with the EC Directives Directives Managing Director Machinery Directive 2006 42 EEC including their amendments Harmonised Standards TS EN ISO 12100 EN 60204 1 Kocaeli 2014 allome FIBER OPTIC CABLE BLOWING MACHINES allome FIBER OPTIC CABLE BLOWING MACHINES K rfez K k Sanayi Sitesi 13 Blok No 8 41040 Izmit Kocaeli TURKEY V 00
7. LOK MACHINES FIBRE OPTIC CABLE BLOWING MACHINE USER S BOOK fokmachine com allome FIBER OPTIC CABLE BLOWING MACHINES ABOUT US Our company ever since its incorporation in the telecommunication sector has been operating the machine Our company since its establishment until the superior service quality and customer satisfaction continues to be one of the leading companies Fiber Optic Cable Blowing Machine FOK a single supplier and telecommunication in TURKEY Turk Telekom Turkcell and the VODAFONE S FOK uses subcontractors in Turkey According to information from users FOK in 1999 to the present continuous revisions are made more useful Our services include machine spare parts manufacturing a complete machine manufacture stockpiling of machine parts components or systems required the development of machines with the development of R amp D activities are Our Vision Profitable and sustainable growth to ensure long term customer and employee satisfaction and satisfaction as well as aims Our Mission High standards quality service in the time of our customers to maximize customer satisfaction and respect the rights Our products solutions after sales service we provide our customers with reliability and high business ethics as the first choice to be a company that creates value for our employees and our customers g r Our Quality Policy The fact that customer satisfaction as
8. a priority action in this direction is to provide products and services For this reason e Complying with the terms of the quality management system to sustain activity e Ethics values respect and team spirit and the potential to increase customer satisfaction e Improve the competitiveness of the industry by continuously improving staff satisfaction and education Our employees customers suppliers long term commitment to our organizations and institutions to increase non cooperation e The provisions of relevant laws and standards to export to the framework fokmachine com FOK MACHINES gt FIBRE OPTIC CABLE BLOWING MACHINE USER S BOOK wW JJ m O A A gt w F m wW F o Z a gt A m Cc un m JJ N w o o A Figure 1 Figure 2 Figure 3 Figure 4 Firstly measure cable diameter with callipers figure 1 The selected cable seal s inside diameter figure 2 must be same with cable outside diameter and it must work slippery on cable figure 3 not to let air leak Cut cable seals as you see on figure 4 NOTE You must inform us your cable diameter that you will install with your FOK order Canals of the selected cable seals must locate to install way of cable If not we can not use compressed air productive which comes from compressor figure5 1 Touch faces of black o rings with cable seals must be cutted angular figure5 2 Figure 5 Axis
9. ed 0 60m min by moving direction control valve to right or left NOTE You must use stop position when you are changing the direction f you pass the opposite direction directly and don t stop on stop position this will damage the gears of air motors Figure 2 Figure 21 Put out cable seals Locate your cable in figure20 1 and o rings to machine as shown in figure 22 Pallettes must press to cable and de W pallettes mustn t touch Figure 23 each other If they touch this means your pallettes figure20 2 to make care of exit box figure 20 Clean their slots with diesel oil and brush If cable seals and orings are beaten change them otherwise If the blowing area is muddy mud Palettes can join or leave with buttons on can go into the palettes of the figure 18 1 and figure 18 2 Push or pull button on figure 18 2 while pushing button 18 1 You can set movement velocity of upper palettes by using valves on figure 18 3 are worned away Pallettes there will be air leak must be changed machine you may clean mud with pressured water and using holes as you may see on figure 22 and 23 2 a a LET TF Jeumaxnal O T Ww a m O A A gt wW r m wW r O a gt A JE lt m Cc un m un w o o A If there is something happens unusual on compressor quickly Do not open cover before evacuating air on box machine push emergency button
10. engine pressure and palette pressure is explained on the next page There is no pressure setting for DUCT You can set piston pressure figure1 1 1 on palettes with using regulator figure12 2 and you can control pressure on gauge figure 12 3 Do not increase pressure value too much if you increase it you can damage your cable and air motors Figure 15 Use the mechanism figure 13 1 to set pressure of air motors and control on gauge figure 3 2 Air motors must work between 6 5 7 bar The reservoir figure 13 4 takes moisture of pressurized air which comes from compressor Use tap figure 15 1 to discharge collected moisture You must do this operation not to let rust the parts of air motors Put oil for air motors to reservoir figure 13 5 And use screw figure 15 2 to re fill it This is necessary to lubricate bearings of air motors When the blue stopper opened figure 14 7 lubrication for air motors will be closed Use screwdriver figure14 3 to set the amount of oil for air motors Current amount of oil is one drop in one minute You can see drop in figure 14 6 NOTE Our FOK is ready to install cable after making the configurations we stated as number 1 2 3 4 5 6 in earlier pages We can start to install our cable by using direction control valve To reduce friction between cable and duct put special oil lubricant into reservoir Figure 16 1 1 You may see the closed position for lubricant valves o
11. n To maintain air motors open oil set screw until end Figure 18 1 and run motors 30 35 secs on this position This operation supplies bearing lubrication for air motors and parts figure16 2 To let oil into duct open valve This operation must be repeated in every figure 16 2 2 then open close valve in a short time figure 16 3 3 This quick open close move will let oil into duct evening after the work ends if not the moisture collected in motors will cause the bearings to rust You may check duct lubricant from indicator figure 16 3 6 to re f ll Figure 16 reservoir open valve figure 16 1 4 a and discharge pressurized air Then hb u T this discharge close valve Then open reservoir lid figure 16 1 5 and put Figure 18 lubricant oil and close lid again tightly until there is no air leak machine You can see the demontaging of air filter on figure 19 Firstly open reservoir figure 19 1 The foreign objects entering into reservoir figure 18 2 causes to the filter be blocked This changes its colour and its shape You must change this filter before this case occurs if not air pressure yield will be less and you will have problems about the Figure 19 and nut figure 19 2 then you can take air filter figure 19 3 T Ww JJ m O A A gt w r m wW r O Q gt A m Cc un m un w o o A You can regulate fibre optic cable direction and spe
12. of the machine must be set when the cable diameter is changed to make productive blowing Locate the cable you will blow into machine as seen Loosen bolts No 2 3 on figure 8 firstly to assemble Duct to machine and then leave the upper part No 1 Drive duct until the face number 4 Then put the upper part No 1 on cable and press bolts No 2 3 to finish duct assemble Locate cable into machine as shown on figure 8 on figure 6 a to set axis Loosen bolts Number 3 4 and 5 and set on same level cable axis in machine No 7 with touch face No 2 between up and down exit box parts Then setting axis press bolts 3 4 5 numbers on figure 6 c 6 d to fix axis for your cable NOTE Selecting cables setting cable axis preparing pulleys are done when the cable diameter is changed Figure 8 NOTE If you inform our company about your cable diameter before you buy machine machine axis will be setted by our company When you will blow different cablediameter you will have to set axis as we explained up wrench set will be given with machine T Ww JJ m O A A gt w r m Ww r O G gt A L m Cc un m ad n w o o A e i Figure 6 c a Figure 6 d j Pulleys on f gure enable the cable to go into the machine on axis easily Pulleys distance is set by bolts No 1 2 on Figure a oa 7 for cable diameter Pulleys distance Figure 9 a Figure 9 b Figure
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