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1. tation column as Top Bottom Front Right ect These corre spond to the directional labels in Figure 30 EAS HARDWARE INSTALLATIONS Installation Instructions ATTENTION 1994 1997 FORD DIESEL TRUCK OWNERS Your ABS light may turn on during each turbo timer activation This does not affect the truck s ABS functionality and will not cause harm to the system The light will turn off when you restart your engine and will remain off until the next turbo timer activa tion Do not ignore an ABS light that stays on while driving You may have an unrelated ABS issue that should be checked out by a FUSE 1 INSTALLATION VBAT line you had routed in 1 Locate the YELLOW wire step 1 labeled VBAT on the Main NOTE Make sure that all Turbo Timer device and route it wires are routed within the to the appropriate fuse box loca fuse box to avoid the fuse box tion according to the informa lid tion in Figure 31 4 Find the best location for the 2 Remove the fuse listed in wire to come out of the fuse box Figure 31 and replace it with the and minimize possible crushing appropriate fuse adapter Keep when the lid 1 closed in mind the orientation 3 Plug the end of the Fuse You are now ready to install the adapter into the YELLOW second fuse 1f applicable TRUCK YEAR FUSE BOX FUSE amps ORIENTATION 42 DODGE DODGE ceu t Z Figure 31 Fuse 1 Location and Orientation2. A EDGE ACCESSORY SYSTEM INSTALLATION INSTRUCTIONS READ IMPORTANT SAFETY INFORMATION IN THIS MANUAL TABLE OF CONTENTS Installatio nstructions TABLE OF CONTENTS SINEINOD DI TAVL IMPORTANT 3 ABOUT THE EAS ccscccscccscccscccsccssscesccssccosscesscssscosscessessseesseesses a DAISY GHAINING THE EAS ooroossusuecsossosssssssssensenssnsecanonso 4 HARDWARE D EAS EXPANDABLE DJPTILDIN 1 022222222222222222222222222252222252 5 MAIN EAS CONNECTION cssssssscccccccccccccccsensenssssesseccsssssscece 5023 5 JUICE TO ATTITUDE 4 7 EGT CONNECTION amp 2255225222222222222222222222222222322322259435932048 senso 7 FITTING INSTALLATION 55525 222222222222222222222222222222e2222222222e52222 8 2 PROBE INSTALLATION 5252 22c2222222222222222222222222222e22222222252 52222 8 UNIVERSAL SENSOR INPUT CONNEDTIDNS nnnm 10 2 EDGE SENSOR INSTALL ATIUIN 2 555222222222222222222222222222252222 11 UNIVERSAL INSTALLATION 55c22222222222222222222222222222222252225222 14 TURBO TIMER COOL DOWN 17
3. NOLO HARDWARE INSTALLATIONS EA n Installatio nstructions FUSE 2 INSTALLATION 3 Plug the end of the Fuse 1 Locate the RED wire labeled adapter into the RED KEY A KEY A on the Main Turbo line you had routed in step 1 Timer device and route it to the 4 Find the best location for the appropriate fuse box location wire to come out of the fuse box according to the information and minimize possible crushing Figure 32 when the lid 1s closed 2 Remove the fuse listed 1n Figure 32 and replace it with the You are now ready to install the appropriate fuse adapter Keep third fuse if applicable TRUCK YEAR FUSE BOX FUSE amps ORIENTATION 001 2007 Under Hood IGN E 10amp Rear 007 5 2011 Under Hood MISC ING 10amp Rear SPESE Figure 32 Fuse 2 Location and Orientation FUSE 3 INSTALLATION 3 Plug the end of the Fuse 1 Locate the RED wire labeled adapter into the RED KEY B KEY B on the Main Turbo line you had routed in step 1 Timer device and route it to the 4 Find the best location for the appropriate fuse box location wire to come out of the fuse box according to the information and minimize possible crushing Figure 33 when the lid 1s closed 2 Remove the fuse listed in EAS HARDWARE INSTALLATIONS Installation Instructions TRUCK YEAR FUSE BOX FUSE NAME ORIENTATION M 001 2005 Side Panel BRAKE 10amp 006 2007 Side Panel BRK 10amp
4. d len EAS Assembly Figure 43 NOTE There two body de signs for different EAS devices However the two different de signs are compatible with one another Refer to Figure 44 HARDWARE INSTALLATIONS lt ctl ti ts E Uw w y E Figure 44 EAS Designs Installation Instructions EAS If more than one EAS device is plugged together use the long Zip ties provided in the packet to connect their bodies together as Shown in Figure 44 The New body design has two slots that allow the zip ties to be seated FINAL INSPECTION 1 Recheck all connections for a properly secure installation Using the supplied wire ties secure the wiring cabling to pre vent possible heat damage from hot engine surfaces 2 Start the engine The engine should start and idle like a stock truck If the engine does not start or run properly turn off the engine Remove the keys from the ignition and re check all connections Make sure all con nectors are fastened tightly If you continue to have problems contact your dealer or Edge Products LLC EAS Installation Instructions USING MYSTYLE EAS DEVICES This section explains how to use Edge s MyStyle software to configure your sensor output data so it can be read and in terpreted properly on your CS CTS device In order for you to complete the following
5. MYSTYLE SOFTWARE EAS Installation Instructions 3 CTS While viewing the main gauge screen touch the gauge you would like to modify CS While viewing the main gauge screen press the enter button and select the gauge location you would like to modify The image in Figure 52 will appear Select New PID Alert Settings Gauge Color Exit Menu Po Engine Coolant Temp Figure 52 4 Select the EAS Device you modified in Mystyle from the Select New PID options list 5 Exit the menu and return to the main gauge screen to verify that the new PID 15 reading cor rectly For more information regarding the functionality of your CS or CTS refer to the CS CTS User Guide MYSTYLE SOFTWARE Installation Instructions 2 MYSTYLE SOFTWARE Installation Instructions a MYSTYLE SOFTWARE Installation Instructions 2 COPYRIGHT 2010 REV 04 For additional questions not found in the user guide call Edge Products Technical Support 888 360 EDGE 3343 5 00 am 5 00 pm MST To expedite your support call please have your Vehicle Information Part Number and Serial Number ready prior to calling Technical Support The Edge Products information is found on the label located on the bottom of the device
6. hole to be drilled and tapped 2 8 socket wrench Follow these instructions to 2 1 2 socket wrench properly create the hole 1 8 27 Thread Tap 21 64 Drill bit 1 Find the best location for the Drill sensor Figure 11 on the next Thread Sealing Compound page gives a basic example of the temperature sensor being installed to the side plate of a PRESSURE SENSORS manual transmission This loca PARTS INCLUDED tion is ideal for this particular 1 Pressure Sensor install because the plate can 1 Pressure Wire Harness easily be removed modified and reinstalled without get REQUIRED TOOLS ting any metal filings inside the 13mm Wrench Socket transmission 1 8 27 NPT Thread 21 64 Drill bit NOTE The wall of the object Drill you will be drilling into needs Thread Sealing Compound to be thick enough to properly capture the sensor s threads NOTE Edge has provided adapters that are specific to the temperature and pressure sen sors The two non terminated wire adapters Shown in Fig HARDWARE INSTALLATIONS SENSOR COVER PLATE 2 TRANSMISSION HOUSING 2 Figure 11 2 Use the 21 64 drill bit to drill a hole perpendicular to the face you are drilling into 90 DEG Figure 12 3 the hole using the 1 8 NPT pipe tap See Figure 13 Installation Instructions TRANS FLUID EAS Figure 13 4 Clean the area and around
7. the tapped hole and make sure it is free of burrs and metal frag ments 5 Apply a thread sealing com pound to the sensor threads and insert it into the tapped hole Use the 1 2 wrench Temp or the 13mm wrench Pressure to tighten until snug Do not over tighten Avoid stripping the threads INSTALL THE ADAPTER Now that the Universal Sensor Input Device and the Tempera ture Pressure sensors are se cured the Harness Adapter can be added to connect the two Temperature sensor adapter 1 Locate the Temperature Adapter Harness included with the sensor See Figure 14 EAS Installation Instructions ewe Figure 14 2 Remove the hardware from the end of the mounted sensor as shown in Figure 15 LOCK WASHER COMPOSITE WASHER MOUNTED SENSOR Figure 15 3 Replace the hardware 1n cluding the Adapter s ring terminal in the order according to Figure 15 4 Tighten the nut using the 3 8 wrench or socket Do not over tighten 5 Route the remaining connec tor and wire to the Universal Sensor Input Device See Figure 16 HARDWARE INSTALLATIONS LT Opa EAS 5V DEVICE T Figure 16 6 Plug the adapter connector into one of the device connec tors NOLO Pressure sensor adapter 1 Locate the adapter cable included with the sensor See Figure 17 SENSOR CONNECTOR Figure 17 2 Plug the small round connec tor in
8. 007 5 2011 FUSE 3 Not needed for these trucks FORD 994 1997 FUSE 3 Not needed for these trucks 999 2001 Steering Column 24 10amp 2002 2003 Steering Column 26 10amp 003 2007 Steering Column 28 10amp 2008 2011 FUSE 3 Not needed for these trucks DODGE 998 5 2002 FUSE 3 Not needed for these trucks 003 2005 Under Hood 35 10amp 006 2011 Refer to DODGE ADAPTER INSTALL Section NOLO Figure 33 Fuse 3 Locations and Orientation DODGE ADAPTER INSTALL 2 Locate the RED wire labeled The 2006 2011 Dodge trucks KEY A on the main device require Y style adapter that and route it through the fire wall plugs between the ignition into the cab module and the ignition harness 3 Connect the Dodge Adapter There are two types of adapters to the routed KEY A wire con Each 1 specific to a certain set of years 4 Locate the key position con EE nectors under the dash The 2006 2009 are up and inside the steering column The 2010 2011 are behind the key ignition module 5 Connect the Dodge adapter in between the truck connec tors The 2006 2009 will be an Figure 35 2010 2011 Trucks in line cable coming from the steering column 1 Locate the Dodge Adapter cables provided n the box see Figures 34 and 35 HARDWARE INSTALLATIONS NOLO Steering Column Dodge Adapter Stock Cable Figure 36 Looking up from brake pedal 2006 2009 GENERI
9. 2 gs Description Measures transmistion temp fi Mapping Pullup Value TTTITTI Gauge Name TRNTEMP MYSTYLE SOFTWARE Gauge Name FUELPRE Fuel Press Long Description Measures the system pressure Mapping Pressure Sensor 0 50 psig PI Pullup Value None Alert gt 45 000 Figure 48 CUSTOM MAPPING If you chose to install a sensor that is not called out as a default sensor you may chose to create custom mapping 1 Choose the custom map ping option according to your type of sensor The two choices are Voltage V Resistance ohms Most sensors will have data sheets that contain a chart of values that you can use to input into the Mystyle chart For example refer to the chart in Figure 49 In the case of a Temperature Sensor Therm istor the chart will have a temperature value Usually in degrees Celsius that corre sponds to a resistance value NOTE It is important that you label your units properly For example if your chart gives you degrees in Celsius make certain that the Unit of Measure you input matches that value type NOLO MYSTYLE SOFTWARE Ohms am 0 06 105 Figure 49 In this case you would choose the Resistance ohms Custom option Another example would be that of a Pressure Sensor In Figure 50 the chart shows a Pressure value that correspon
10. 7 If you haven t done so al ready plug the 6 pin cable into its mating connector on the back of the CS or CTS Figure 25 NOTE The OBDII cable also needs to be attached in order for the CS or CTS to power up EAS CONNECTOR OBDIT CONNECTOR Figure 25 5 Turn the key on in your ve hicle Follow all on screen 1n structions until the main gauge screen 1s displayed NOTE It is necessary for your CS or CTS device to be pow ered up so that it can recognize that you have installed an EAS device This will need to be done prior to using MyStyle to configure settings See My Style section for more infor mation Installation Instructions EAS Your Universal Sensor hard ware installation 1s complete NOTE You may have noticed that there is a sticker on each of the Universal Sensor Con nectors The letters on the stickers either A or B lets you know which sensor you have plugged into Do not remove them Refer to the Mystyle section of this manual for more information EAS HARDWARE INSTALLATIONS Installation Instructions RBO COOL DANN The EAS Turbo Cool Down Timer device keeps the engine running according to the CS or CTS device settings This al lows the engine to properly cool down before it is shut off This ital section shows how to properly install the EAS Turbo Timer VBAI YELLOW device hardware 7 CTS refer to the
11. C INSTALLATIONS For installation on vehicles not outlined previously VBAT CONNECTION The yellow VBAT connector should be connected to constant battery power This could be done by connecting to the bat tery itself or any fuse that has constant power WARNING DO NOT use fuses that are for the AIR BAG Sup plement Restraint System KEY A CONNECTION The red KEY A connector needs to be connected to the RUN START circuit of the vehicle This circuit has power when the key 1s 1n the run position and in the start crank position We rec ommend using a wiring schematic of your vehicle to find this but you Installatio nstructions Ignition Module F Es J Truck Cable Adapter Figure 37 Looking up from brake pedal 2010 2011 can also use a meter or test light to find the circuit KEY B CONNECTION The red KEY B connector may or may not be necessary The KEY B connector is used to power modules that would other wise generate codes if not powered while the turbo timer keeps the vehicle running Typically these modules are connected to the RUN circuit of the vehicle This circuit has power when the key is in the run position and only in the run position Again we recom mend using a wiring schematic of your vehicle to find this but you can also use a meter or test light to find the circuit NOTE If codes set during or after using the turbo timer the circuit that was
12. and 50 on the previous pages For non linear output sensors the more data points you can enter the more accurate your custom mapping will be When the sensor output is linear only the maximum and minimum values are needed NOTE You probably noticed the button in the upper right hand corner labeled Switch to CNG Edge offers CNG kits for fleet vehicles which are not yet available to individual us ers This allows them to modi fy a PID that uses temperature and pressure to calculate the fuel level in their CNG tank MYSTYLE SOFTWARE 7 Click the Save button and you will be directed to the previous screen 5 Click the Save Configu ration button to upload the changes to your CS CTS EGI SENSOR If you are modifying an EGT Device note that you are only allowed to change the names and descriptions 1 Update change names and description 2 Click the Save button and you will be directed to the previous screen 3 Click the Save Configu ration button to upload the changes to your CS CTS CS CTS SETUP Now that you have modified and saved your Mystyle data you can setup and display your EGT or Universal Sensor Input PIDs on the CS CTS device 1 Disconnect your CS CTS from Mystyle and reinstall the device in your truck 2 Follow all on screen instruc tions until your main gauge screen 15 displayed NOLO NEM 9
13. steps you will need 1 Access to a computer 2 CS or CTS Device 3 USB Cable See Quick In stall Guide 4 MyStyle Program installed on your computer S ARTINGMYSTYLE 1 Remove and unplug your CS or CTS from the truck com pletely Do not leave the OB DII cable plugged into the CS or CTS while using MyStyle 2 Double Click the MyStyle Icon located on your desktop to open the program 3 The computer will ask you to Please connect your device to continue 4 Plug the USB cable into your computer and into to side of your CS or CTS device and set the device aside MYSTYLE SOFTWARE 5 The following screen will ap pear on your computer Figure 45 NOTE Look to the lower right of the screen There is an op tion to Check for updates It is always good to update each time you open MyStyle 6 The button in the center of the screen will show that you have plugged in your CS or CTS and will display your device s serial number 7 Click the button to continue The following screen will ap pear Figure 46 NOLO NOLO MYSTYLE SOFTWARE 5 Click the button on the right labeled Customize EAS De vices The following screen will appear Figure 47 9 Use the scroll bar to scroll down to the different options if more than one 1s available Choose this Icon if you want to rename and change the description of your Ed
14. touched with KEY is the wrong circuit EAS HARDWARE INSTALLATIONS Installation Instructions EAS STANDARD EGT The non expandable accessory system Standard EGT Probe pro vides a single sensor allowing the user to monitor only one EGT parameter NOTE The EGT sensor can not be chained and if you wish to add expandable capability you will need to purchase a new ex pandable EGT Figure 38 STANDARD H TTINGANDPROBEINSTALLATION These installations are similar to the Expandable probe installation Refer to FITTING INSTALLATION and PROBE INSTAL LATION sections under the EGT CONNECTION section for proper install instructions NOLO HARDWARE INSTALLATIONS 1 Locate the rubber grommet on the driver side fire wall Main Cable Routed i x rr Bleed Tm dH E e w E 1 qm E i Ey Fire wall i fat ae wi da o tuo f Ec i pr To EAS DEVICE Grommet Figure 39 ENGINE COMPARTMENT VIEW SNO LIVTIVISNI AHW MOIHVH 2 Feed the end of the Main Cable through the rubber grom met Figures 39 amp 40 CAUTION Make sure con nector is not damaged dur ing the routing process The connector lock mechanism is critical and cannot be dam aged Installation Instructions EAS men Grommet EAS CONNECTING TO THE CS CTS ROUTING THEMAINCABLE The Main Cables for the Ex pandable and Non expandab
15. AP ASSEMBLY an EGT Probe HARDWARE INSTALLATIONS 2 Refer to Figure 3 The con nectors are Keyed which means that they can only be plugged in one way 3 Locate the two Key Features on each connector you are plug ging together CAUTION DO NOT apply too much pressure during step 4 Gold contacts may bend during twisting UN Slots Gold Contacts Figure 3 4 Insert the connector contains Nut into it S mating connector You will notice that you may have to lightly twist the two connectors in order for the two key features to find one another 5 Once the connectors are mated lightly push the two con nectors together and twist the nut You will feel the Tabs pass through the Tab Slots NOTE Twisting the nut allows the internal tabs inside the nut Installation Instructions EAS to find the Tab Slots on the mating connector Figure 3 6 To tighten twist the nut ac cording to the molded in labels near the connectors NOTE Turn until you feel the tabs snap lock into place You will know it is in place when you feel it engage and cannot easily undo the nut 7 Check each connection to make sure all nuts are 1n place before moving to the next set of instructions pp Figure 4 ASSEMBLED EAS EAS Installation Instructions HARDWARE INSTALLATIONS U CE TOAT TI TUDE CONNECTIONS The JAB Juice to Attitude Bridge allows you to connect S
16. CS CTS User ae Guide under the ACCESSORY KEY A and B RED For more information on how to configure the Turbo Cool Down feature using the CS or OPTIONS menu REQUIRED TOOLS Cutting tool sharp knife or Figure 27 Main Device razor blade Vehicle User Manual for in de formation on Fuse Locations Flat head screw driver Figure 28 ATM Mini Fuse PARTS INCLUDED The following may or may not be included in your kit Refer Figure 28A ATC Fuse PART OTY EAS Main Device 1 1 Cable 1 Fuse Adapters 3 3 I I ATC Fuse Adapters Dodge Adapter 06 09 Dodge Adapter 2010 Figure 29 Dodge Adapters NOLO HARDWARE INSTALLATIONS TRUCK SPECIFAICINSTRUCTIONS NOTE First install the Main EAS Cable Assembly accord ing to the instructions located on pages 5 and 6 then continue with the following FUSE BOX LOCATIONS Refer to Figure 30 There are 3 possible fuse box locations This of course depends on your vehicle Under the Hood On the Side Panel Under Steering Column Installation Instructions EAS FUSE ORIENTATION Each Fuse Adapter needs to be oriented within the fuse box a certain way Look at the fuse adapters provided in your kit The side of the fuse with the wire com ing out will be inserted into the Hot side of the fuse location These locations are listed in Figures 31 33 under the
17. LO HARDWARE INSTALLATIONS allow the engine to cool before drilling When working un der the vehicle make sure the parking brake 15 set CAUTION One effective way to avoid metal fragment contamination in your engine manifold is to apply grease in the tip of the drill bit and threads of your tap tool when drilling tapping the hole in your manifold Reduce pres sure on the drill when the drill breaks through the manifold wall to reduce risk of pushing metal chips into the manifold Required Tools Drill 1 8 drill bit or similar size for pilot hole 21 64 best size or 5 16 drill bit 9 16 wrench or socket 5 8 open end wrench 1 8 27 NPT Thread Tap Phillips screwdriver 5 16 or 8mm wrench FITTING INSTALLATION 1 Obtain a 1 8 National Pipe Tap NPT available from your hardware store 2 Drill a 21 64 5 16 tional hole through the exhaust manifold wall Installation Instructions EAS 3 Use the pipe tap to cut the threads accordance to the pipe tap manufacturer s instruc tions and recommendations 4 Remove the fitting from the Thermocouple end and install by tightening the tapered thread end into the manifold Figure 6 E Fitting Tapped Hole Exhaust Manifold Wall Figure 6 INSTALL FITTING 5 Tighten the fitting so that it is securely seated PROBE INSTALLATI ON 1 Install the pr
18. My Style software This device allows you to connect up to two sensors at one time However 1f another device 1s purchased you can Daisy Chain them to read multiple sensors This section explains how to install the following sensors 1 Temperature sensors also known as a thermistor 2 Pressure sensor However sensors other than what 1s described can also be used Figure 10 shows the Universal sensor Input Device and the Adapters that come 1n the kit The adapter wires are 8 feet long and have non terminated wire ends that can be modified to meet the needs of any spe cific sensor installation How these adapters are used ONDO HO E V n HO LH will be explained 1n more detail under the UNIVERSAL INSTALLATION section on DEVICE ESTER m ADAPTERS Figure 10 EAS HARDWARE INSTALLATIONS Installation Instructions EDGE SENSOR INSTALLATION 10 included in the main This section gives step by step kit are not needed at this time instructions on how to install They can be set aside for any either the Edge Temperature future sensor installations Sensor and or the Edge Pressure Sensors NOTE First install the Main EAS Cable Assembly accord TEMPERATURE SENSOR ing to the instructions located PARTS INCLUDED on pages 5 and 6 then continue 1 Temperature Sensor with the following steps 1 Temperature Wire Harness Both sensor installs require a REQUIRED TOOLS
19. TRUCK SPECIFIC INSTRUCTIONS ccccccsnssscccccccnsssccccccssessscsscces 1S GENERIC INSTALLATION amp 5 222222222 22222222222222222222222522222422222 22 EAS STANDARD scccscccesccsscessccesccssccesscesscseseessccesesesees 2 3 FITTING AND PROBE 2 3 CONNECTING TO THE CS OTS 42444444 n Ea wusua sd sau nm Ra RR a 24 ROUTING THE MAIN 24 SECURING THE EA Sicccscccscccccccsscessccesccssccesscessssssessscessecesees 2 5 FINAL INSPECTION 222222222222222222222222222222223222222222223025 26 USING MYSTYLE EAS 27 STARTING MYSTYLE 4 0 27 UNIVERSAL SENSOR INEPLIT 252222222222222222222222 222225 22c 25 25 CUSTOM MAPPING 5222222222 222222222222222222222222222e2222222222e2222222 29 sono 31 GS GCIS SETLIF 31 sca AStructions NTRODUCTI ON Installation Instructions IMPORTANT NOTES Please take the time to thoroughly review all of the information outlined in this manual Taking the time to understand how this product works and how to properly operate it will ensure that you have an extraordinary and safe driv
20. ds to a Volt age Value VOLTAGE PRESSURE KPa Figure 50 In this case you would choose the Voltage V Custom option Installation Instructions EAS If your data sheet does not come with a chart but rather gives you an equation to use you will need to calculate the input values based on the equation variables 2 Choose a Pull up Value The values available are 10K ohm 1K ohm or None To help determine which pull up value to use refer to the following rule of thumb 3 wire sensors None 2 or 1 wire sensors 1K or 10K If for example your sensor 1s a single wire Temperature sensor and 1 rated as 1 25C you would want to use a IK pull up You want to match your pull up value as close to the sensor rating as possible 3 Set the alert value according to your specific sensor Depending on the sensor the alert value will be either a maxi mum or a minimum value For example if you have a pres sure sensor and you want the CTS to alert you when the sen sor reads greater than or equal to 90 psi set up the values as shown EAS Installation Instructions Figure 51 4 Fill in the Unit of Measure value This will be displayed on the main gauge screen Only 4 digits are allowed 5 Input the chart data Most sensors will have data sheets that contain a chart of values that you can input into the Mystyle chart These will look similar to the charts in Fig ures 49
21. e EAS Expandable option you can add multiple accessories to the CS or CTS using a daisy chain style connection system The non expandable options allows you to monitor a single EGT probe NOTE It ts necessary for your CS or CTS device to be powered up so that it can recognize that you have installed an EAS device This will need to be done prior to using MyStyle to configure settings See MyStyle section for more information DAISY CHAIN NG THEEAS In Figure 1 two EGT probes plus one JAB Used in conjunction with our Juice Product device are chained together This allows the user to control the Juice module and read Engine Exhaust tem peratures 1n more than one area of the vehicle NOTE Juice Owners Only There will never be a need for more than one JAB Juice Attitude Bridge since only one Juice can be used at a time NOTE Always use the End Cap in any EAS Expandable assem bly EAS HARDWARE INSTALLATIONS Installation Instructions EAS EXPANDABLE OPTION CS CTS Main Cable NOLO 1 MAINEAS CONNECTION The following instructions are universal to all EAS connec tions Whether it be an End Cap to an EGT Probe or an EGT Probe to a JAB Device The connectors are all the same on each component 1 Refer to Figure 2 Notice that the connectors are in line prior to inserting one into the Other In this case the End Cap is going to be inserted into Figure 2 C
22. embly accord ing to the instructions located on pages 5 and 6 then continue with the following steps 1 Find the best location for the sensor Install the sensor ac cordingly 2 Locate one of the 3 Pin adapters Figure 20 EAS Installation Instructions 3 Coil unused wire Single wire install coil both the BLACK and RED wires on the adapter Double wire install coil only the RED since the BLACK and YELLOW wires are needed 4 Connect the wires Single wire install connect the YELLOW wire lead to the proper location on the sensor Double wire install connect the YELLOW wire to the sensor output signal and the BLACK wire to the ground signal Triple wire install connect the YELLOW wire to the sensor output signal the BLACK wire to the ground signal and the RED wire to the 5V reference signal 5 Double check all connections to ensure that they are making good contact If possible use a multi meter to check continuity 6 Plug the adapter connector into one of the device connec tors EAS CONNECTOR ADAPTER CONNECTOR Figure 21 HARDWARE INSTALLATIONS The final assembly of each type of installation should resemble one of the following Figures 22 24 IN FIRE WALL rr SENSOR Figure 22 Single ADAPTER L SENSOR Figure 23 Double BLA IN FIRE d ADAPTER SENSOR Figure 24 Triple NOLO HARDWARE INSTALLATIONS
23. ge EGT Probe TEMPERATURE PYROMETER Choose this Icon if you want to change multiple parameters on your EAS Universal Sensor Input Device UN VERSALSENSCRINPUT Previously in the Universal Sensor hardware install section of this manual it explained that you will need to pay attention to the letter on the connectors A Sensor B Sensor B PRESSURE UNIVERSAL TEMPERATURE Installation Instructions EAS The following describes each feature in Figure 48 next page These descriptions apply to both Sensor A and B configurations S N The serial number of your EAS device 2 Gauge Name The name that will be displayed on the CS CTS gauge screen 3 Long Name The name that is shown in the PID selection menu on the CS CTS Description Will be displayed in the More Info menu on the CS CTS 6 Mapping Choose custom or pick from any of the default sensors already provided Pull up Value This option can only be used in custom mapping 7 Alert The alert allows you to set a maximum or minimum value that will trigger a PID alert Units The unit of measure ment for your particular sensor An example would be psia for an Absolute Pressure Sensor 9 Input Table These tables cannot be edited unless custom mapping has been chosen EAS Installation Instructions HB S N 1 Sensor A Long Name Transmission Temp
24. ing experience If we can be of any assistance to help you get the most from your product please call us at 888 360 3343 We are open Monday through Friday from 8am to 5pm Mountain Standard Time Thank you again for your business and enjoy your new product IMPORTANT Read through these instructions completely so that you understand each step prior to installation Refer to the CS CTS User Manual for Safety and Warranty information SAFETY TERMS Throughout this User Guide hereafter noted as User Manual or Manual you will see important messages regarding your safety or the protection of your vehicle These messages are designated by the words WARNING or CAUTION A WARNING indicates a condition that may cause serious injury or death to you your passengers or others nearby Pay careful attention to these Warning messages and always comply with them They could save a life CAUTION indicates a condition that could cause damage to your vehicle It is important to install and operate your EDGE product in conformance with instructions in this Manual Caution alerts you to particularly important things that will keep your vehicle operating properly NTRODUCTI EAST AS Installation Instructions ABOUT THE EAS Congratulations on purchasing the Edge Accessory System EAS for all your future Accessory needs The CS and CTS devices are equipped with an expandable acces sories port which interfaces with the EAS With th
25. le options must be routed through the vehicle s fire wall Engine Side Cab Side CS CTS Connector Fire Wall Figure 40 FIRE WALL 3 Route the cable from below the dash up to the lower left corner of the driver side wind shield Figure 41 CS CTS Connector N Grommet Figure 41 ROUTING 4 If needed remove side pan els to help see while routing EAS Installation Instructions 5 Leave enough length be tween the dash and the end of the CS CTS connector for easy CS CTS install NOTE For a clean look the cable can be hidden behind the dash plastic and the door frame weather strip 6 Plug the CS CTS Connector into the proper mating connec tor on the back of the CS CTS Unit SECURING THE EAS 1 Using the supplied zip ties fasten the EAS connectors underneath the overhang which runs across the top of the fire wall Figure 42 amp 43 LJ a a i Lo JM eus ME z pa i d 5 DU 4 al m Figure 42 TRUCK VIEW 2 Keep the EAS assembly close to the driver side Figure 13 HARDWARE INSTALLATIONS NOTE Depending on your mounting style refer to the mounting documents below for proper installation a Arkon Mount Quick In stall Guide b POD Mount POD Install Manual NOLO 3 Use any remaining zip ties to secure loose cable Overhang Zip Ties N To T l 3 a
26. nap Latch your Edge Juice Module to your CS or CIS device This allows your CS or CTS to communi cate with and control your Juice Module Your CS CTS will use the device to talk to your Juice The following are instructions on how to connect the JAB to the Juice module 1 Unplug your old Attitude from your Juice module To do this lightly lift up the small tab with a small screw driver and lightly pull the connectors apart Figure 5 NOTE Be careful not to dam age the lock during un install Screw Driver Figure 5 ATTITUDE DIS CONNECT 2 Remove your old Attitude from the vehicle 3 Locate the connector at the end of the JAB and plug it into the corresponding Juice connec tor EGI CONNECTIONS EGT stands for Exhaust Gas Temperature EGT Sensors are offered on all 3 of our product platforms the Juice it can be added as a second EGT sensor besides the probe that directly connects to the Juice itself the Evolutions it 1s recommended that it be used with vehicles running diesel engines due to their potential of getting extremely hot the Insight it can be used to monitor everyday vehicle temperatures as well as those vehicles that are pushed to their limits d WARNING When in Stalling the EGT Thermocou ple wear eye protection and protective clothing to protect from getting metal chips in your eyes Also since exhaust manifolds can be very hot NO
27. obe into the fit ting and tighten the top nut of the fitting just tight enough to keep the probe firmly mounted Figure 7 NOTE Ideally the tip of the fit ting would be less than or flush with the inside of the exhaust flow path Figure 7 EAS Installation Instructions Figure 7 PROBE INSTALL 2 Make sure that the probe cable is positioned to allow best path and no bending when rout ing to the fire wall NOTE The probe will move approximately 90 Deg clock wise in the direction the nut is tightened Before fully tightening the nut make sure the cable starts 90 Degrees from the final resting position When tightened the cable will be correctly positioned Figure 8 To Fire wall 220 rase MER Tightened ca Postion A 90 Deg Starting Position Figure 8 90 DEGREE HARDWARE INSTALLATIONS CAUTION Do not bend the probe after installed If needed loosen the probe nut adjust the probe and re tight en Bending the probe tubing will result in a faulty probe Figure 9 Figure 9 DO BEND NOLO HARDWARE INSTALLATIONS Installation Instructions EAS UN VERSAL SENSOR INPUT CONNECTIONS The Universal Sensor Input Device gives you the ability to monitor a variety of sensor output readings using your CS or CTS device In addition you will be able to enter and modify sensor data using Edge s
28. to the pressure sensor See Figure 18 MOUNTED SENSORA cen EE prn Figure 1 HARDWARE INSTALLATIONS 3 Route the remaining connec tor and wire to the Universal Sensor Input Device 4 Plug the adapter connector into one of the device connec tors See Figure 16 pg 13 UNIVERSAL INSTALLATI ON This section explains how to 1n stall sensors that are not sold by Edge Products Keep in mind that this section 1s generalized and does not give exact infor mation on how to install the sensor itself You will however be instructed on how to connect a particular type of sensor to the Universal Sensor Input Device via the adapter cables included in main kit PARTS INCLUDED 1 Universal Input Device 2 Adapter Harnesses 1 Zip tie Packet TYPICAL SENSORS There are 3 basic types of sen sors The sensors you will be monitoring may come with 1 2 or 3 connections that will need to be connected to a particular adapter wire Each adapter wire is labeled and color coded See Figure 19 Installation Instructions EAS Black GROUND Red POWER Yellow SENSOR Figure 19 NOTE The adapter wire ends are blunt cut It ts up to the user to find the best method of connecting the wire ends to the sensor We suggest using off the shelf hardware such as bullet spade or butt style con nectors INSTALLATION STEPS NOTE First install the Main EAS Cable Ass
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