User`s Manual
Contents
1. segment 1 PV evnet 1 segment 2 op N mn O AN NOTE In program parameter setting display if TMn n 1 to 16 is set to OFF the controller goes to EV1 segment 3 oO segment 4 A segment 5 PV evnet 2 ol segment 6 segment 7 segment 8 segment 9 slo alol alo a s vs O foe NINIO segment 10 oak oO segment 11 oak ok segment 12 h N segment 13 segment 14 segment 15 segment 16 D a eee Oe a a a a eee eee een ere a Sr IAEAEINE b b pee h ol A oo IM 05C01F12 41E E Pa ramete r L l sts Parameters changed rather frequently during operation When creating a program set the prameter PRG 1 to display the Numbers in are the parmeter setpoints that apply when the 1 Operating Parameters program parameter setting display communication function is used Ex OFF 0 ON 1 Code Name Setting range and unit Default___ User setting _ Program 0 Go to CTL setting display parameter 1 Enter the program parameter setting display setting Displayed when a program operation is stpped OFF 0 Cancel Hold Program hold ON 1 Hold OFF 0 Displayed when a program operation is started Gera ane OFF 0 Not execute advance PaRa ON 1 Execute advance OFF 0 Displayed when a program operation is started ea ONF 0 On off control Control mode prp 1 PID contro2. gt Measured value lt gt Deviation setting Temperature setpoint Hysteresis aa Deviation C s 0n Opn off low limit De energized Deviation setting A A lt gt Measured value Temperature setpoint Hysteresis lt gt on deviation CIs off Opn on high limit 28 A A Deviation settin Measured value Temperature setpoint Action Opn and Cls indicate that the relay contact is opened and closed aon and off indicate that the lamp is on and off and white triangles indicate temperature control setpoints PV event Hysteresis De energized ial on deviation Opn on Cls off low limit N ee Deviation setting lt gt Measured value Temperature setpoint Hysteresis Hysteresis eae paa Deviation cls Opn Cls on off on high and 7 low limits Deviation a Ves value ns gt lt gt Temperature setpoint Hysteresis Hysteresis lt Cls on lt gt A _ gt Measured value Deviation within high and low limits Deviation setting eS aes Temperature setpoint Hysteresis onPV Cis high limit 7 Measured value Alarm setting on PV low limit PV event type code IM 05C01F12 41E E Time Event The time event feature begins countdown when a program starts running and after the elapse of a preset time output an on time event contact output ON or off time event contact output OFF T
3. User s Model UP150 Gab Manual Ana Program REEN Temperature Controller IM 05C01F12 41E YOKOGAWA IM 05C01F12 41E 2004 Editi Yokogawa Electric Corporation 004 6 3rd Edition Note This user s manual IM 05C01F12 41E is a re edited A4 size version of the IM 05C01F12 01E user s manual that is supplied along with the product shipped Therefore both manuals have the same contents except for some minor differences in the cross referenced page numbers Revision Record Manual No IM 05C01F12 41E rd Edition Title Model UP150 Program Temperature Controller Edition First Feb 2001 Newly published Third Jun 2004 Change of the company name Please read through this user s manual to ensure correct usage of the controller and keep it handy for quick reference CONTENTS Meat NOCO ioe sca rA AA eactck agai bs Geo setuennesiecnees seas bea ies ceeenueuaanen eae eer ee Zs What isonthe Front Panek siscticstecaniessivelecsaccaeevecduesdistucauiesaivelicascssuevecevedicstusotsesdbvesics Se Tostaling the Controler aiene a E A 4 Panel Cutout Dimensions and External Dimensions sssssssseeeceeccccccoossssssessscceeeeesssss D Ox Hardware Specifica NONS 5 soc5caccscecccccscesadecentdcedaberaseccedecestetecsawsseavdsncetacesurssezssetetemsemecrseeenl Ta Key OD EE AUIONS accessors coniro eanan eene ena ae aaa naaa aia AU S WOOT AMAMINNING sosise e a A a a O Ds PT EOUDICS OOEUNS sosis A N a A E
4. IM 05C01F12 41E 4 PANEL CUTOUT DIMENSIONS AND EXTERNAL DIMENSIONS A Splash proof construction is not available when the side by side close mounting method shown in the following figures is chosen for any of the controller 1 General Mounting 2 Side by side Close Mounting Splash proof construction is unavailable min 70 Unit mm N 1 X 48 45 98 4 5 ee N is the number of controllers If N25 then measure the actual length max 44 8 max 47 8 1 5 11 15 6 10 2 x E Panel thickness 1to10 IM 05C01F12 41E D WIRING A AN 1 Before you start wiring turn off the power source and use a tester to check that the controller and cables are not receiving any power in order to prevent electric shock 2 For safety be sure to install a circuit breaker switch of 5A and 100V AC or 220V AC and that conforms to IEC60947 near the instrument so as to be operated easily and clearly indicate that the device is used to de energize the instrument 3 Wiring should be carried out by personnel with appropriate electrical knowledge and experience 1 Use a single phase power source If the source has a lot of noise use an isolation transformer for the primary side and a line filter we recommend TDK s ZAC2205 00U product for the secondary side When this noise prevention measure is taken keep the primary and secondary power cables well apart Since th
5. l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l control l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l When LOC 1 transfers to the setup parameter setting display Ea Displayed for the RS option AK NOTE i i a al Set 1 to enter the setup parameter setting display But if LOC 2 is already set the 1 parameter value can not be changed by setting 1 LOC 1 only To change the parameter value set LOC 0 or 1 at first for disabling keylock then set LOC 1 once again Changing certain setup parameters may automatically initialize the operating parameters Therefore after you change the setup parameters always check the operating parameter settings to find out if appropriate values have been set for them If the operation parameters have been initialized set them to their appropriate values 12 IM 05C01F12 41E Note If no key is pressed for a period of two minutes or more while in the operating setup or program parameter setting display the controller automatically returns to operating display 1 To Operating Display Note Press the key for at least 3 seconds To operating display Press the key to move between items target setpoint of segment 1 segment time of segment 1
6. 1 Hold 2 Repeat repeat endlessly OFF 0 or 0 to 10 of measured input range scale span Note The setting range scale and unit of SPn n 2 to 15 are same as those of SP1 and SP16 e The setting range scale and unit of TMn n 2 to 15 are same as those of TM1 and TM16 OFF 1 OFF 0 E User Setting Table of Target SP and Segment time Il _ k Sz ll gt n 16 16 IM 05C01F12 41E E Description of Parameters Parameter Function Parameter Function _ _ Control mode CTL Manual reset Hysteresis for on off control Control output cycle time PV input filter PV input bias IM 05C01F12 41E UP150 has two control mode Select one from the following a PID control PID b On off control ONF You can set this parameter only for control without an integral action when registered as CTL PID and I OFF The controller outputs the manual reset MR value when PV SP For example if you set MR 50 the controller outputs OUT 50 when PV SP For on off control CTL ONF you can set a hysteresis around the on off point SP to prevent chattering On off point Program SP y Hysteresis The cycle time is the period of on off repetitions of a relay or voltage pulse output in time proportional PID control The ratio of the ON time to the cycle time is proportional to the control output value Cycle time tON This function should be used
7. Voltage Frequency 50 or 60Hz 8VA max 4W max Maximum power consumption 3W max when V24 is specified Non volatile memory Between primary terminals and secondary terminals i we AC See Notes and 2 or minute Insulation Between primary terminals eae and secondary terminals 20M or more at See Notes 1 and 2 500V DC Note 1 The primary terminals are the power supply terminals and alarm output terminals The secondary terminals are the analog input and output terminals Note 2 AC DC 24V terminals are secondary terminals E isolation The bold lines below indicate reinforced isolation and the broken line indicates functional isolation Power supply Power supply terminals AC DC 24V terminals When V24 is specified 100 240V AC fm m m m m m m m m Measured value input terminals Internal circuit eee ep ef N Manual setting output terminals 4 20 mA Retransmission output terminals 4 20 mA Alarm output terminals 2 relay contacts Note The measured value input terminals is isolated from the internal circuit Construction Mounting and Wiring Construction Dust proof and drip proof front panel conforming to IP65 For side by side close installation the controller loses its dust proof and drip proof protection Casing ABS resin and polycarbonate Case color Black Weight UD310 approx 200g UD320 approx 300g UD350 approx 400g Mounting Flush pa
8. Yes Error Display During Operation 1 If the controller displays one of the following carry out the appropriate remedy for the particular error e i arm D as The parameter is abnormal Check the settings of all the parameters and set them P Er at their proper values I B o Input burnout Check the sensor wiring and correct it ci jae S PV over scale Check the input type and scale settings and correct OOO PV exceeds its effective range them PV under scale UUU PV falls below its effective range Flashing Communication failure Press any key to stop the flashing period for RS option only 2 The controller needs to be repaired if any of the indications in the table below appear In these cases do not try to repair the controller yourself Order a new controller or contact us for repair _ ym Se a gt m Display _Errorcontent _ Err at power on Flashing Err at power on RAM or ROM failure Flashing Err A D converter failure during operation RJC failure or EEPROM failure E When Power Failure Occurred During Operation Momentary power failures shorter than 20ms or shorter than Ims for V24 have no effect on the controller operation i e normal operation continues For power failures of 20ms or longer or of Ims or longer for V24 however the status will be as follows The controller action at power
9. Checking Package Contents Before using the product check that its model amp suffix codes are as you ordered Model and Suffix Codes Model Suffix code Description UUA r Program Temperature Controller Relay output time proportional PID or on off control Control output for standard typej Voltage pulse output time proportional PID 4 to 20mA output continuous PID RUN RESET switching and HOLD program cancel HOLD program switching by external contacts Note1 PV retransmission output in 4 to 20mA Communication function MODBUS PC Link Ladder Note1 Note2 Power Supply 24V DC 24V AC Notel RS option and EX option cannot be specified at the same time Note2 When specifying the RS option be sure to order the required number of copies of Communication Functions User s Manual separeately Check the package contents against the list below e Program temperature controller 1 e Mounting bracket a E E Sieve sei E N E 1 e User s manual Pik acs Eaa Seva ve tes Shi aue E EEEN Osavelleceeverays 1 IM 05C01F12 41E 1 NOTICE The following safety symbol is used both on the product and in this user s manual This symbol stands for Handle with Care When displayed on the product the operator should refer to the corresponding explanation given in the user s manual in order to avoid injury or death of AN personnel and or damage to the product In the manual the symbol is accompanied by
10. EONI rar OOOO PV event 1 EV1 0 ea Can not be used in this example because Event 1 is used as time event HY1 i EON2 Time eveni EON Can not be used in this example because Event 2 is used as PV event CA2 PV high mip PV event 2 EV2 0 uve HY2 Example of Program Pattern Settings 18 IM 05C01F12 41E ise i a sh raat eh A iy ie ey aa t a a Sp a L L L l L r I L L l roo E Program Pattern Setting Table v g O 2 El 2 2_ 33 S s s Iso S o C Zw S f o 8 AEE Sis EZo S ON oll n oO oj S S Soe Al aAlala SES Note Displayed only for DC voltage input Note RL Minimum value of measured input range scale Measured Input Range Scale s E hamn Ei s m E 2 bl gt D E K D Z S ON oO YN Starting target setpoint value SSP Start code STC Junction code JC Use the TMU setup parameter to set hour minute or minute second the time unit Segment time TM m am Y xr J ie QO D N oO ay SS H Time event 1 PV event 1 Time event 2 EON2 PV event 2 19 IM 05C01F12 41E E Creating the Program A Before creating the program reverify the Measured Input Type IN Maximum Value of Measured Input Scale RH Minimum Value of Measured Input Scale RL and Control Mode CTL parameters Step 1 Press the C key for at least 1 sec
11. I SET ENT ee S i EZ key 72 bha a aa a E a Seas ee Sa pt ass gr Oa a E a ia i be Sey E a en E a A a a a a Se aaa a aaa ed pe ee Sg E A a a EN E l RESET When In appears press the _ RESET key to display the measured input Note If no key is pressed for a period of range code you want to use then two minutes or more while in the BUE operating setup or program press the key to register it Note Press the key for Press the key for a the r n parameter setting display the a at least ta att o5 3 Sy 3 seconds controller automatically returns to After this operation the controller 3 seconds la To Operating operating display shows the operating display display Operating Parameter Setting Display Setup Parameter Setting Display PRG Displayed when the operation mode is Reset PRG 1 To program parameter IN Setting setting displa value Press the PRG 0 Goy ki 4 RH Displayed when DC voltage Press the HOLD move input range code is set key Displayed when to move the operation mode between items ADV is RUN CTL SPH CTL PID CTL ONF PID control on off TMU Displayed when the operation mode Displayed for the RET option HYS Not displayed when CTL ONF on off control mr Displayed when l 0OFF Displayed for time proportional PID control DIS Displayed for the EX option
12. accidentally touch the terminals when power is being applied 1 You can move between the parameters in each parameter setting display using the key 2 To change the parameter setpoint i Change the display value with the S or cS key the period flashes ii Press the key to register the setpoint 3 In the operating display or G pressing the key for at least 3 seconds retrieves the operating parameter setting display 4 In the operating parameter setting display pressing the key for at least 3 seconds transfers back to the operating display 1 Registering the parameter PRG to 1 retrieves the program parameter setting display Registering the key lock parameter LOC to 1 retrieves the setup parameter setting display 5 In the setup parameter setting display pressing the ED key for at least 3 seconds transfers back to the operating display 6 In the program parameter settting display pressing the key for at least 3 seconds transfers back to the operating display UP150 Measured Input Ranges Unspecified Orr O oo ooo T_T 199 90 400 0 C 6 TR Owimrc s s owoce 9 B owoc 0o Thermocouple For example to select thermocouple type J F set the range code to 35 RTD Oto 100mV 0 0 10 100 0 2 ere a z At power on the program temperature controller displays the operating display Q but i
13. an explanation of the special care that is required to avoid shock or other dangers that may result in injury or loss of life The following symbols are used in this manual only A Indicates that operating the hardware or software in a particular manner may lead to damage or result in system failure A Draws attention to information that is essential for understanding the operation and or features of the product E Exemption from Responsibility Make sure that all of the precautions are strictly adhered to Yokogawa Electric Corporation assumes no liability for any damage resulting from use of the instrument in contradiction to the precautions Also Yokogawa Electric Corporation assumes no liability to any party for any loss or damage direct or indirect caused by the use or any unpredictable defect of the instrument IM 05C01F12 41E NO 2 WHAT IS ON THE FRONT PANEL WE Monitoring Parts PV display red Indicates PV measured value and character information such as parameter codes and error codes Indicates PV and AT alternately during Auto tuning KA SP display green Indicates SP target setpoint segment no remaining segment time and parameter setpoints on SP display SEG lamp green Lit when the value of segment no or remaning segment time is displayed EV1 EV2 lamps red EV1 Lit when event 1 PV event 1 or Time event 1 is activated EV2 Lit when event 2 PV evnet 2 or Time evnet 2
14. pattern I I I I I I ON time OFF time Time Event Diagram 17 8 PROGRAMMING To operate the controller using a program first create the program The UP150 have one program pattern Program operation is based on a program pattern consisting of up to 16 segments as shown in the figure below To create a program pattern set the target setpoint to be reached and segment time for each segment Tow PV events and or two time events can be set for a program Note vamma O O a measured input SEE EEE EEA EEE re ta EREE PE EE meets E eae E E eee E E range scale i i l i i i i i i l l i i i Measured Input e ee ee ee ee ie PV high limit 110 C 100 C i i i Range Scale 0 30 EVENTON a ae raene ts AO EVENT OFF cee Sede aa a one sce tote dese gon ee EVENTO ooj o ee cee ee ee E E E E E Note A ae a re ee re or ee ee S RL ey Ue Soe loo ede bese Su asend eee bs NS ae Deserve Witton SS Dai 8 DE ee ee te ENNE rns ov le eet E ome i Minimum value of 30 30 20 30 30 35 30 measured input Min Min Min Min Min Min Min range scale Note Displayed only for DC voltage input Start code STC 0 program operation begins with the starting target setpoint n a e a s el7 50 C 50 C 100 C 100 C 50 C 0 C Segment time TM hour minute or minute second l l l Use the TMU setup parameter to set 0 30 0 30 0 20 0 30 0 30 0 35 0 30 the time unit Time event 1
15. recovery is the same as at power on e Alarm PV event action Continues e Setting parameters Maintained e Auto tuning Canceled 34 IM 05C01F12 41E YOKOGAWA Yokogawa Electric Corporation YOKOGAWA ELECTRIC CORPORATION Network Solutions Business Division 2 9 32 Nakacho Musashino shi Tokyo 180 8750 JAPAN Phone 81 422 52 7179 Facsimile 81 422 52 6793 Sales Branch Offices Tokyo Nagoya Osaka Hiroshima Fukuoka YOKOGAWA CORPORATION OF AMERICA Headquaters 2 Dart Road Newnan GA 30265 1094 U S A Phone 1 770 253 7000 Facsimile 1 770 251 0928 Sales Branch Offices Texas Chicago Detroit San Jose YOKOGAWA EUROPE B V Headquaters Databankweg 20 3821 AL Amersfoort THE NETHERLANDS Phone 31 334 64 1611 Facsimile 31 334 64 1610 Sales Branch Offices Houten The Netherlands Wien Austria Zaventem Belgium Ratingen Germany Madrid Spain Bratislava Slovakia Runcorn United Kingdom Milano Italy Velizy villacoublay France Johannesburg Republic of South Africa YOKOGAWA AMERICA DO SUL S A Headquarters amp Plant Praca Acapulco 31 Santo Amaro Sao Paulo SP BRAZIL CEP 04675 190 Phone 55 11 5681 2400 Facsimile 55 11 5681 4434 YOKOGAWA ENGINEERING ASIA PTE LTD Head office 5 Bedok South Road Singapore 469270 SINGAPORE Phone 65 6241 9933 Facsimile 65 6241 2606 YOKOGAWA ELECTRIC KOREA CO LTD Seoul Sales office 395 70 Shindaebang dong Dongjak gu Seoul 156
16. 010 KOREA Phone 82 2 3284 3000 Facsimile 82 2 3284 3019 YOKOGAWA TAIWAN CORPORATION Head office 17F No 39 Sec 1 Chung Hwa Road Taipei 100 TAIWAN Phone 886 2 2314 9166 Facsimile 886 2 2314 9918 YOKOGAWA AUSTRALIA PTY LTD Head office Centrecourt D1 25 27 Paul Street North North Ryde N S W 2113 AUSTRALIA Phone 61 2 9805 0699 Facsimile 61 2 9888 1844 YOKOGAWA INDIA LTD Head office 40 4 Lavelle Road Bangalore 560 001 INDIA Phone 91 80 227 1513 Facsimile 91 80 227 4270 LTD YOKOGAWA ELECTRIC Grokholskiy per 13 Build 2 4th Floor 129010 Moscow RUSSIA FEDERATION Phone 7 095 737 7868 Facsimile 7 095 737 7869
17. 10 approved by ULS08 Installation category CAT H UEC EN61010 CSA1010 Pollution degree 2 IEC EN61010 CSA1010 Measurement category I CAT I IEC EN61010 Rated measurement input voltage 10V DC max across terminals 300V AC max across ground Rated transient overvoltage 1500V Note Note It is a value on the safety standard which is assumed by IEC EN61010 1 in measurement category I and is not the value which guarantees an apparatus performance Caution This equipment has Measurement category I therefore do not use the equipment for measurements within measurement categories II III and IV Internal Wiring I Wl T Entrance IV Cable Ly Z Outlet TBE 1 Icat 1 For measurements performed on circuits not directly connected to MAINS For measurements performed on Appliances circuits directly connected to the _ portable equipments low voltage installation etc AT For measurements performed in Distribution board the building installation circuit breaker etc For measurements performed at the source of the low voltage installation Cable systems Overhead wire etc EMC standards Complies with EN61326 The instrument continues to operate at a measuring accuracy of within 20 of the range during tests Power Supply and Isolation EPower Supply Rated at 100 240VAC 410 ACIDC 24V 20 to 29V of allowable range when N24 is specified
18. C V input Error of reference junction compensation 1 5 C at 15 35 C 2 0 C at 0 50 C The reference junction compensation cannot be switched off Applicable standards Thermocouple and resistance temperature detector RTD JIS TEC DIN ITS90 Manual Setting SP Output SP target setpoint will be output in 3 seconds after the change Output 1 point Output type Current output Output signal 4 to 20mA current output Maximum load resistance 600Q Output accuracy 0 3 of span at 23 2 C ambient temperature ae IM 05C01F12 41E Alarm Functions E Alarm Functions Alarm types 22 types waiting action can be set by software PV high limit PV low limit Deviation high limit Deviation low limit De energized on deviation high limit De energized on deviation low limit Deviation high and low limits Deviation within high and low limits De energized on PV high limit De energized on PV low limit Fault diagnosis output FAIL output Alarm output 2 relay contacts Relay contact capacity 1A at 240V AC or 1A at 30V DC with resistance load COM terminal is common Note The alarm output relays cannot be replaced by users Retransmission Output Output signal Measured value in 4 20mA DC can be scaled Maximum load resistance 600Q Output accuracy 0 3 of span at 2342 C ambient temperature Safety and EMC Standards Safety Compliant with IEC EN61010 1 2001 approved by CSA10
19. G parameter appears in V Control mode is now changed the PV display To return to the operating display 3 seconds The period goes out display C parameter Ep In this example PID control mode is selected Changing certain setup parameter may atomatically initialize the operating parameters Therefore after you change the setup parameters always check the operating parameter setpoints to find out if appropriate values have been set for them If the operating parameters have been initialized set them to their appropri ate values IM 05C01F12 41E 11 When input range code has been already set the operating display shown below appears aaa te a se Operating EIO ENA Measured input Measured input Measured input value PV value PV value PV I I l I l T n l oe Py r i Py SEG lamp is lit ch li SEG lamp is lit Remaining i e JILI oo DWU segment time NOTE SrL l Se hour minute or I wic2g PIA gment No IA aad _ _ I a Target setpoint SP rach N h N at present ah N minute second I gt aS OS OS Ze EFA Syg I EA K ey E2 K ey i Operating display 1 Operating display 2 Operating display Q sran l PAE I
20. IS C1610 RTD input Shielded wire 3 wire UL2482 Hitachi cable Other signals Shielded wire Recommended Terminals Use M3 5 screw compatible crimp on terminals with an insulating sleeve as shown below 3 7mm 3 7mm op A P YW YW P E z n E N y N IM 05C01F12 41E AY NOTE Universal input selectable Do not use unassigned terminals as relay terminals Measured Value PV input type TC Input RTD Input DC mV or V Input PV or Time Event Outputs PV Retransmission Output Receiving 4 20 mA DC Current Signals with the Controller When RET When receiving 4 20 mA DC current signals is specified set the PV input type to 1 5 V DC setpoint 22 Note Connecting a 250 resistor to the terminals is optional Model X010 250 2 resistor with M3 5 crimp on terminal Power Supply To prevent damage to the controller never provide 100 240V AC power supply for power supply AC DC 24V model when AC DC 24V N24 is specified when V24 option is specifed AN NOTE The and stand for the polarity for DC 24V power supply Relay Contact Output Voltage Pulse Output 4 to 20 mA Output NO HOLD program when DI ON Cancel HOLD program when DI OFF d Starts program RUN when DI ON Resets program RESET when DI OFF I I O model UP150 RN model UP150 VN model UP150 AN When EX is specified Specify one for th
21. e controller has no fuse be sure to install a circuit breaker switch of 5A and 100V AC or 220V AC and that conforms to IEC standards and clearly indicate that the device is used to de energize the controller 2 For thermocouple input use shielded compensating lead wires For RTD input use shielded wires which have low resistance and no resistance difference between the 3 wires See the table given later for the specifications of the cables and terminals and the recommended products 3 The control output relay cannot be replaced even though it has a limited service life 100 000 relay contacts for the resistance load Thus an auxiliary relay should be used so that the load can be turned on and off 4 When using an inductive load L such as an auxiliary relay and solenoid valve be sure to insert a CR filter for AC or diode for DC in parallel as a spark rejecting surge suppressor to prevent malfunctions or damage to the relay 5 When there is the possibility of being struck by external lightening surge use the arrester to protect the insturment Always fix a terminal cover bracket to the UP150 program temperature controller before wiring if an optional anti electric shock terminal cover part number L4000FB is used IM 05C01F12 41E Cable Specifications and Recommended Products Power supply and relay contact output 600V vinyl insulated wire cable JIS C3307 0 9 to 2 0mm Thermocouple input Shielded compensating lead wire J
22. e output signal type Can be used when DIS parameter is ON t50 If the power is turned on when the RUN RESET external contact input is ON the controller is in runnig state But Hold Cancel hold external contact input is ON the controller is in cancelling state IM 05C01F12 41E 6 HARDWARE SPECIFICATIONS Measured Value PV Input Input 1 point Input type Universal can be selected by software Input accuracy at 23 2 C ambient temperature e Thermocouple 2 C ldigit However e 4 C for thermocouple input 200 to 100 C e 3 C for thermocouple input 100 to 0 C e 5 C for types R and S 9 C for 0 to 500 C e 9 C for type B accuracy is not guaranteed for 0 to 400 C e RTD 1 C ldigit eVoltage mV V 0 3 ldigit Sampling period for measured value input 500ms Burn out detection Functions for thermocouple or RTD input burn out upscale only cannot be switched off Input resistance 1MQ or greater for thermocouple or DC mV input Approx IMQ for DC V input Maximum allowable signal source resistance 250Q for thermocouple or DC mV input 2kQ for DC V input Maximum allowable wiring resistance for RTD input 10Q wire The resistance values of three wires must be the same Allowable input voltage 10V DC for thermocouple or DC mV input 20V DC for DC V input Noise rejection ratio Normal mode noise Min 40dB 50 60Hz Common mode noise Min 120dB Min 90dB for D
23. f the measured input type setting remains OFF IN appears In this case press the O key to display the measured input range code you want to use then press the key to register it Refer to the flowchart on page 12 and 13 10 IM 05C01F12 41E A The controller is shipped with the parameters set at the factory set defaults Check the default values against the Parameter Lists in the page 14 and 15 and change the parameter setpoints that need to be changed This section explains how to set and register parameter values The procedure for changing Control Mode CTL can be found on Changing Control Mode CTL You can set the other parameters in the same way There are no parameter displays for parameters specific to functions such as the optional external contact inputs func tions if they were not selected at ordering E Changing Control Mode CTL Step 1 Step 4 Press the eS key for at least 1 When On off control mode is second to reset the program required press the R key to operation and confirm that the S UP150 shows the operating display or change control mode to On off Confirm that RUN lamp is not lit Step 2 To enter the operating parameter i Step 5 setting display press the Press the key once to key for at least 3 seconds A register the setting e PR
24. he source of power to the controller must be turned off when mounting the controller on to a panel To install the controller select a location where 1 No one may accidentally touch the terminals 6 There are no resulting magnetic disturbances 2 Mechanical vibrations are minimal 7 The terminal board reference junction compen 3 Corrosive gas is minimal sation element etc is protected from wind 4 The temperature can be maintained at about 23 C 8 There is no splashing of water and with minimal fluctuation 9 There are no flammable materials 5 There is no direct heat radiation Never place the controller directly on flammable items If the controller has to be installed close to flammable items or equipment be sure to enclose the controller in shielding panels positioned at least 150mm away from each side These panels should be made of either 1 43mm thick metal plated steel plates or 1 6mm thick uncoated steel plates Mount the controller at an angle within 30 from horizontal with the screen facing upward Do not mount it facing downward 30 MAX E Mounting the Controller 1 Affix the bracket over the back 2 Push the bracket to the panel end of the controller and then secure the bracket lt into position Bracket How to remove the bracket To remove the bracket push down the center of the upper and lower parts of the controller softly The bracket is released from the latch
25. he time of time event is not elapsed during Hold or Wait status When the Advance is executed remaining time in the segment is canceled PV TM1 gt lt TM2 gt lt TM3 gt lt TM4 gt lt TM5 gt Time event 1 co ON time OFF time 3 3 CUCU CULL S a EE ON time OFF time N NOTE 1 When you don t want event OFF at the end of program operation set OFF to time event 1 or 2 off time EOF1 or EOF2 of segment 2 When you want event ON at the start of program operation set 0 00 to time event 1 or 2 on time EON1 or EON2 of final segment 1 3 When the time of events on off time exceeds the setting time of program these events do not work 4 Digital Contact output is OFF when controller is in RESET mode 5 The previous event status are kept when controller is in Hold mode IM 05C01F12 41E 29 E Wait Operation During a segment transition wait operation brings the transition to be next segment into a wait standby state using the wait zone until the deviation is canceled The wait zone is a span of deviation that determines to what degree a PV input is tracked Wait operation is available only at a segment junction that transfers from ramp to soak SEGn 1 SEGn l SEGn Wait time Wait Zone WTZ i 3 Wait Zone WTZ ee er ee a T a er ea ee The controller UP150 can move to the next segment SEG
26. ing RH and RL In the example below RH 10 00 and RL 0 00 0 0 1V 100 0 5V Initial scale A L I Measured input scale A after being scaled I I i 0 00 RL 10 00 RH Register the decimal point position using DP The SUPER function is effective in the following cases a An overshoot must be suppressed b The rise up time needs to be shortened c The load often varies Note 1 The SUPER function will not work when on off control is selected or I or D constants is set at OFF in PID control Note 2 For some types of systems the SUPER function may not be so useful If this is the case turn off the function e When DIS ON Mode can be switched by only external contact input signal ON HOLD OFF Cancel HOLD ON RUN OFF RESET e In order to switch the Mode by key operation OFF must be set at DIS Note UP150 can be switched into RESET mode by key operation even if DIS ON The PV events are output as relay outputs Since a relay has a limited service life excessive on off actions will shorten the life of a relay To prevent this you can set a hysteresis band for both PV evnets 1 and 2 to moderate excessive on off actions The time event feature begins countdown when a program starts running and after the elapse of a preset time output an on time event signal contact output ON or off time event signal contact output OFF SEG3 SEG4 SEGS5 I I I I Program
27. is activated e RUN lamp orange Lit while the operation mode is RUN Flashing while the operation mode is WAIT HLD hold lamp green Lit while the operation mode is HOLD E Operating Parts See 7 Key operations Data change key or Reset key Pressing this key for more than second in operating display stops resets the program operation e Changes the program setpoints SP and the parameter setpoints e Pressing this key increases the parameter setpoint Holding down the key will gradually increase the speed of changes h Data change key or Run key Pressing this key for more than 1 second in operating display starts runs the program operation e Changes the program setpoins SP and the parameter setpoints e Pressing this key decreases the parameter setpoint Holding down the key will gradually decrease the speed of changes SET ENT key e Switches the operating displays and data registering key e Registers the data value changed using the data change keys Co e Switches between parameter setting displays sequentially e Pressing the key for 3 seconds or longer in the operating display retrieves the operating parameter setting display e Pressing the key for 3 seconds or longer in operating setup or program parameter setting display transfers back to operating display IM 05C01F12 41E 9 3 INSTALLING THE CONTROLLER A A To prevent electric shock t
28. l PID 1 OFF 0 Stop auto tuning Auto tuning ON 1 Start auto tuning OFF 0 Displayed when a program operation is started Proportional 1 C F to the temperature that corresponds to 100 of the 5 of measured input band measured input range scale span range scale span D 1 to 3600 seconds I J Integral time OFF 0 No integral action 240 seconds Derivative 1 to 3600 seconds gt Manual reset 100 to 100 50 0 I eee h th 0 5 of measured Hysteresis for 0 C F to the temperature that corresponds to 100 of the input range scale on off control measured input range scale span span l cycle time PV input filter OFF 0 1 to 120 seconds OFF 0 ee PV input bias 100 to 100 of measured input range scale span O72 Oh Measured pit range scale span 0 No key lock Note 1 No key lock Note 2 Prevents all parameter changing operations _ 1 Set 1 to enter the setup parameter setting display Key lock But if LOC 1 or 2 is already set the parameter value can not be changed by setting LOC 1 only To change the parameter value set LOC 0 at first for disabling keylock then set LOC 1 once again Note Both 0 and 1 are No key lock ng ped i et JE N a E PT oo N po n T man 14 IM 05C01F12 41E f f Numbers in are the parmeter setpoints that apply when the 2 Setup Parameters Parameter rarely changed in normal use after once havi
29. ld status is canceled control output becomes 0 or OFF and event status is OFF 3 Repeat JC 2 At the program termination the controller repeats execution of same program pattern At th start of program operation PV starts up with gradient priority At the start of second time or later where the repeat action is activated the program operation always starts from SSP regardless of PV PV SEGI SEG2 SEG3 SEG4 SEG SEG2 SEG3 SEG4 SP3 SP4 SP3 lt lt TM1 gt TM gt lt _ TM3 gt lt _ TM4 Time event OFF time When repeat always starts from SSP IM 05C01F12 41E 33 9 TROUBLESHOOTING In the event of an abnormality perform the following checks as outlined by the flowchart ls the controller defective Yes No Completely inactive Communication failure Key operation failure Display failure I O signal failure Yes Check the terminal connection of the power supply Check the power supply voltage Ye Yes S Verify the I O spec Check the model of controller and suffix codes Turn the power off then on Check key lock setting ommunication function included Verify the spec of No I O destinations No communication capability Check the communication related parameters Check the communication wiring Koma gt Verify the spec of Cancel the setting communicating partner
30. n 1 when the PV reaches wait zone The time is not elapsed Lei Time event 3 During the wait the timer for the program pattern progress stops so that time event EVn is held RUN lamp flashes The PV event does not stop even if the controller is in the wait 30 IM 05C01F12 41E E HOLD Function During program operation the time of segment time can be stopped by HOLD function When the controller is in Hold the time of time events are also stopped PV events do not stop at this time When program operation is held time event and segment time are extended only by amount of the hold 1 Hold in soak segment PV SEG2 SEG3 i SEG4 SEG5 l SP3 SP4 Time lt TM3 gt lt TM4 gt lt TM5 gt vd Time event 1 OFF time ON time Hold section timer stops 2 Hold in ramp segment PV SEG1 SEG2 SEG3 SEG4 o SEG5 3 SP3 SP4 The SP value does not change in Hold section Time SIMI S corre TM2 lt TM4 gt lt TM5 gt Time event 1 OFF time Hold section timer stops ON time IM 05C01F12 41E 31 E Advance Function Advance moving program pattern forward 1 segment can be executed by key operation or via communication If advance is executed at the final segment the system operates according to the set juncti
31. nel mounting Wiring Screw terminals Environmental Conditions E Normal Operating Conditions Warm up time At least 30 minutes Ambient temperature 0 50 C 0 40 C when mounted side by side Rate of change of temperature 10 C h or less Ambient humidity 20 90 RH no condensation allowed Magnetic field 400A m or less Continuous vibrations of 5 to 14Hz Amplitude of 1 2mm or less Continuous vibrations of 14 to 150Hz 4 9m s 0 5G or less Short period vibrations 14 7m s 1 5G for 15 seconds or less Shock 98m s2 10G for 11 milliseconds or less Mounting angle Upward incline of up to 30 degrees downward incline is not allowed Altitude 2000m or less above sea level E Maximum Effects from Operating Conditions 1 Temperature effects Thermocouple DC mV and DC V input 2uV C or 0 02 of F S C whichever is larger Resistance temperature detector 0 05 C C Analog output 0 05 of F S C 2 Effect from fluctuation of power supply voltage within rated voltage range Analog input 0 2uV V or 0 002 of F S V whichever is larger Analog output 0 05 of F S V Transportation and Storage Conditions Temperature 25 to 70 C Humidity 5 to 95 RH no condensation allowed Shock Package drop height 90cm when packed in the dedicated package 7 KEY OPERATIONS A To prevent electric shock the controller should be mounted on the panel so as not to
32. ng been set communication function is used Ex OFF 0 ON 1 Code _ Name Setting range and unit Default ___ User setting 1 to 23 31 to 48 See measured input range code list See page3 Measured input OFF 0 No input OFF 0 or type If no measured input type is specified at the time of ordering the input range code you must set the measured input type specified with order 0 No decimal place nnnn Displaved at voltage input Decimal pe 1 One decimal place nnn n ERY Eoapuy position of 2 Two decimal places nn nn measured input 3 Three decimal places n nnn Maximum value Senay ae eek ey of measured RL 1 to 9999 Displayed at voltage input input scale Minimum value Displayed at voltage input of measured 1999 to RH 1 input scale Maximum value SPL 1digit to max value of measured input range scale Maximum value of of program Min value of measured input range scale to SPH 1digit measured input range setting range Unit C F scale Note that SPL lt SPH Minimum value Place limits on the program setting range within the measured Minimum value of of program input range scale to prevent a program setpoint from being measured input range setting range beyond the limits of setting range by mistake scale Sets the time unit of a program L E Program time 0 hour minute TMU L Ii R unit 1 minute second Temperature input Within measured input range Voltage in
33. ng defined for segment 1 IM 05C01F12 41E 29 3 Letting the controller start from the current PV and run according to ramp settings defined for segment 1 Controller Settings Set the STC Start Code program parameter to 1 1 If segment 2 is a soak segment Program operation starts from any of the points A SSP to C For other information see the following table PV 2 gt gt we Program pattern Time Seg 1 Seg 2 Seg 3iSeg 4 Seg 5 Example Where Segment 2 is a Soak Segment The starting point of program operation is determined by where the measured input value PV is located at the time the operation starts Measured input value PV at startup of Starting point of program operation program operation 24 IM 05C01F12 41E 2 If segment 3 is a soak segment The starting point of program operation is any of points A SSP to E PV 3 3 3 Time Seg 1 Seg 2 i Seg 3 Seg 4 Example Where Segment 3 is a Soak Segment 3 3 Time Seg 1 Seg 2 Seg 3 Seg 4 Example With No Soak Segment The starting point of program operation is determined by where the measured input value PV is located at the time the operation starts Measured input value PV at startup of Starting point of program operation program operation 2 D oa oo IM 05C01F12 41E 25 26 3 If the segment consists of an ascending gradient ramp only The starting point of program operation is an
34. on code If advance is executed during hold hold is released When advance is executed time and event move forward PV TM1 gt we eee ee een eens Time event 1 3 Tree re eee ON time OFF time The time when Advance The program moves to is executed the remaining the start point of next time of this segment segment SEG2 is canceled Effect on time events When the ON OFF action of time events is set in time canceled section the status of time events are changed and these are kept in the next segment PV SEG1 SEG2 SEG3 SEG4 SEG5 Time canceled SP3 SP4 section aaa cee SP5 Time TM 1 e lt TM gt TM lt lt Time event 1 ON time OFF time Time event 2 ON time OFF time Advance is The start point executed of next segment SEG3 32 IM 05C01F12 41E E Junction Code The operation at the end of program pattern can be specified by junction code JC 1 Reset termination JC 0 At program termination the controller enters reset status At this time control output becomes 0 or OFF and event status is OFF 2 Hold termination JC 1 At program termination the system enters hold status At this time control output and time event status are held PV events do not stop at this time The hold status continues until canceled by key operation or external contact input digital input When ho
35. ond to reset the program operation and confirm that the UP150 shows the operating display or Confirm that RUN lamp is not lit Step 2 To enter the program parameter setting display do key operation as follows 1 Press the key for at least 3 seconds to display PRG 2 Press the L key once to display 1 The period RESET flashes while the value is being changed e Use the i or CoS key to change the value RUN RESET of parameters key to register the setpoint The period flashes e When creating program is finished during change f SET ENT key for at least 3 seconds The period is lit or goes out after to return to the operating display P 8 CIsplay registration E Deleting the Program Segment To delete a part of the program pattern set the segment time of the segment to be deleted T Mn n 1 to 16 to OFF referring to W Creating the program Note If the segment time of the halfway segment is set to OFF all of the following segment will not be dis played Be careful 20 IM 05C01F12 41E E Start Program Operation Creating the program must be finished before starting program operation Step 1 Confirm that the controller shows the operating display or Step 2 Press the 7 key for at leas
36. put RTL 1digit to max value of measured input scale RH Min value of measured input scale RL to RTH 1 digit However RTL lt RTH Minimum value Maximum value of measured input of measured input range scale range scale Maximum value of retransmission output Maximum value of measured input range scale Measured input range RTL RTH PV retransmission range t a Factory set default Minimum value heey ty of retransmission ms PV retransmission range output after scaling Minimum value of measured input range scale 4mA 20mA PV retransmission output Yy Yy 4 to 20mA Ml E SUPER ON 1 Uses the SUPER function sC q j function OFF 0 Does not use SUPER function OFF O Direct reverse 0 Reverse action action 1 Direct action OFF 0 Function of EX does not work w ON 1 Terminals 3 5 Hold when DI ON Cancel hold when DI OFF Terminals 4 5 Start program operation when DI ON OFF 0 Stop program operation when DI OFF Note When DIS ON the operation mode can not be changed by DI function selection key operation However only the RESET key is operable 0 PC link communication 1 PC link communication with sum check Protocol 2 Ladder communication selection 3 MODBUS in ASCII mode 4 MODBUS in RTU mode 1 to 99 Controller However the number of controllers that can be connected per address host device is 31 at the maximum 2 4 0 2400 bps 4 8 1 4800 bp
37. r Programming Operation e PV alarm Min value of measured input range scale to PV event 1 Max value of measued input range scale setpoint e Deviation alarm 100 to 100 of measured input range scale spa Unit C Segment time 16 Max value of measured input range scale PV alarm 0 5 of measured of measured input range scale a SME input range scale l span Time event 1 OFF 1 or 0 00 to 99 59 hour min or min second OFF 1 on time Time unit is the same as that of the program Time event 1 OFF 1 Note or 0 00 to 99 59 hour min or min second off time Note Time event 1 does not stop when OFF is set Event 2 type T Time event OFF 0 or 1 to 10 see the table of PV event function list PNEEVERE ZYD in User s Manual for Programming Operation e PV alarm Min value of measured input range scale to Max value of Max value of measued input range scale measured input range e Deviation alarm 100 to 100 of measured input range scale span scale PV alarm Unit C OFF 1 PV event 2 setpoint 0 5 of measured of measured input range scale 2 R input range scale j span Time event 2 OFF 1 or 0 00 to 99 59 hour min or min second OFF 1 on time Time unit is the same as that of the program Time event 2 OFF 1 Note or 0 00 to 99 59 hour min or min second off time Note Time event 2 does not stop when OFF is set 0 Reset Junction code
38. s 9 6 2 Pauia 9 6 2 9600 bps NON O Disabled Parity EVN 1 Even parity EVN 1 ODD 2 Odd parity 7 or 8 bits Data length e 8 bits when ladder MODBUS RTU 8 bits e 7 bits when MODBUS ASCII IM 05C01F12 41E 15 Numbers in are the parmeter setpoints that apply when the 3 Program Parameters Parameters for creating a program communication function is used Ex OFF 0 ON 1 code Name Setingrangeandunit Defaut User setting Starting target 0 to 100 of measured input range scale span Min value of setpoint Unit C F w input range scale 0 Program operation begins with the starting target setpoint 1 Ramp prioritized PV start program operation begins with the PV value by giving Start code priority to the ramp of segment 1 2 Time prioritized PV start program operation begins with the PV value by giving priority to the time of segment 1 Min value of Target setpoint 1 0 to 100 of measured input range scale a measured input range Use the table blow scale Segment time 1 OFF 1 or 0 00 to 99 59 hour min or min second OFF 1 Time unit is to be set in TMU parameter Use the table blow i EEE 0 to 100 of measured input range scale T OFF 1 or 0 00 to 99 59 hour min or min second Time unit is to be set in TMU parameter gt P Event I type 7 Time event OFF 0 or 1 to 10 see the table of PV event function list PV event 1 type in User s Manual fo
39. s is the point of starting program operation gt y Segment time Time 22 IM 05C01F12 41E E Conditions for Starting Program 1 Letting the controller run from a starting target setpoint A starting target setpoint refers to a setpoint from which program operation begins The controller operates in such a manner that the setpoint changes to the target setpoint over the segment time set for segment 1 irrespective of what the PV value is Controller Settings Set the STC Start Code program parameter to 0 PV Segment Segment 2 Target setpoint Starting target setpoint Program setpoint Time A Segment time Start of program operation 2 Letting the controller start from the current PV and run according to time settings defined for segment 1 Controller Settings Set the STC Start Code program parameter to 2 PV Target setpoint Program setpoint Time A Segment Segment iSegmentiSegment Segment Stat 1 2 8 4 5 of program operation Starting Point of Operation Controller Behavior Begins to run from point a according to the time setting defined for segment 1 Begins to run from point b according to the time setting defined for segment 1 Begins to run from point c according to the time setting defined for segment 1 Do o a Begins to run from point d according to the time setting defined for segment 1 Begins to run from point e according to the time setti
40. t 1 second RUN lamp is lit and starts the program operation RUN lamp is lit E Reset Stop Program Operation Step 1 Confirm that the controller is in program operation Step 2 Press the cS key for at least 1 second RUN lamp goes out and resets stops the program operation RUN lamp goes out Note Program operation mode can be changed run reset by key operation communication or external contact input signal When the program operation is reset stopped control action is also stopped and the control output is to be 0 or OFF IM 05C01F12 41E E Programming Before you begin programming determine whether your programs are created using the time unit of hour and minute or minute and second The controller is factory set to the hour and minute time unit To create programs using the minute and second time unit change the setpoint of the TMU Time Unit of Program setup parameter to 1 Creating programs by setting target setpoint and segment time As shown in the figure below this method creates programs by setting a segment time and a target setpoint on a PV This single definite line is referred to as a segment Target lt setpoint segment by segment basis Target setpoint set for segment immediately preceding or the starting target setpoint if thi
41. when the PV display value may fluctuate greatly for example when the measured input signal contains noise The filter is of the first order lag type and FL sets the time constant If a larger time constant is set the filter can remove more noise 2 seconds filter 10 seconds filter r gt This function adds a bias value to the measured input value and the result is used for display and control computation PV value inside the controller measured input value PV input bias This function is useful for carrying out fine adjustment when the PV value is within the required accuracy but it differs from the value obtained by other equipment Decimal point of measured input DP Maximum minimum value of measured input scale RH RL SUPER function selection DI function selection Hysteresis for PV evnets and 2 Time event n on time n 1 or 2 EON1 EON2 Time event n off time n 1 or 2 EOF1 EOF2 ieee eS event For DC voltage input the input signal can be scaled for the particular engineering unit For example if you set the input type IN at range code 22 the initial range is 0 0 to 100 0 a Using DP set the decimal point position fit for the engineering unit you want to use In the example below the 2 digits to the right of the decimal point b Next register the scale values of the measured input scale us
42. y of points A SSP to D PV Note see the table below Time Seg 1 Seg 2 Example Where the Segment Consists of an Ascending Gradient Ramp Only The starting point of program operation is determined by where the measured input value PV is located at the time the operation starts Measured input value PV at startup of Starting point of program _ program uke lak a cc IM 05C01F12 41E 4 In the case of other program pattern is set The starting point of program operation is any of points A SSP to D PV Time Seg 1 Seg 2 Seg 3 3 Seg 4 3 Seg 5 3 3 3 3 Time Seg 1 Seg 2 Seg 3 3 Seg 4 3 Seg 5 The starting point of program operation is determined by where the measured input value PV is located at the time the operation starts 3 4 IM 05C01F12 41E 21 E PV Event Function List PV event is the function to output the PV or deviation alarm related to the created program PV event alarm type PV high limit PV low limit Deviation high limit Action Opn and Cls indicate that the relay contact is opened and closed ony and off indicate that the lamp is on and off and white triangles indicate temperature control setpoints PV event type code Hysteresis asa Opn off gt A Measured value Alarm setting Hysteresis i A lt Alarm setting Measured value Hysteresis lt gt Opn off Cls on A A
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