Commercial User`s Manual
Contents
1. TURBINE 1 TURBINE 2 TANKS1 8 Softener Start Up Remove the acrylic door from the front of the controller hood 1 Program the commercial controller STEP 1 SET TANK SIZE Press the scroll button A red light will appear next to Tank Size Press the up or down button to select tank size STEP 2 SET TOTAL NUMBER OF TANKS Press the scroll button The red light will move to Total Number Of Tanks Press the up or down button to select the proper number of tanks STEP 3 SET TANK ENABLE Press the scroll button The red light will move to Tank Enable The large display will indicate the status of the tank that appears on the small 1 digit display Press the up button to change the status of the tank yes for enable no for disable All tanks should read yes Press the tank select button to move to other tanks STEP 4 SET THE NUMBER OF TANKS TO REGENERATE TOGETHER Press the scroll button The red light will move to Number Of Tanks Regen Together Press the up or down button to set 1 for one tank at a time or 2 for two tanks at a time STEP 5 SET PULSE OR NON PULSE Press the scroll button The red light will move to Pulse Enable Press up or down button to select yes for pulse or no for non pulse STEP 6 SET COMPENSATED HARDNESS See chart on page 12 to calculate compensated harness before proceeding Press scroll The red light will move to Compensated2. To use one turbine place jumper on 2 and 3 prongs To use two turbines place jumper on 1 and 2 prongs 4 J4 Prong TEST FEATURE Connect the prongs to activate the test feature Test will appear on the display Each solenoid coil can be energized individually or in combination of two a Press tank select button to choose the tank to be tested Press scroll button to energize the number 1 solenoid Brine Draw The number 1 solenoid light for the tank selected will appear at the bottom of the controller to verify that is has been energized Press the up button to energize the number 2 solenoid Backwash Press the down button to energize the number 3 solenoid Downflow Purge and Refill To de energize the solenoid press the appropriate button a second time To get out of the test mode press exit button 5 MANUAL REGENERATION Press tank select button to select the proper tank to be regenerated To regenerate all tanks select A for all tanks Press Regen Start Stop button to start a manual regeneration To stop a regeneration continue to press the Regen Start Stop button until it moves through all cycles to the end of regeneration Programming the Controller Calculating compensated hardness 1 Enter grains per gallon of hardness here Enter PPM of iron here Add lines 1 and 2 and enter result here Enter the appropriate compensation factor from chart at right her
3. Congratulations Your Water Quality System was designed and manufactured for optimal performance with minimal maintenance We know you will enjoy its many benefits for years to come Thank you for choosing our system Ownerluser responsibility Please read this User s Manual carefully and familiarize yourself with your new Water Quality System With a little preventative maintenance you can reduce the need for service calls Be sure your dealer fills in the information below when your Water Quality System is installed Model Controller Number Valve Serial Number Date of Installation Dealer Address Before calling for service Is the unit protected from please check excessive heat or dampness from sweating pipes or Is the power cable leaks connected to the transformer Is the transformer plugged Is the water pressure supply into a 120V continuously to the unit within the limits hot electrical outlet set by the manufacturer or has the water source been Does the unit have a changed sufficient supply of approved salt that has not become hard or bridged Is the unit protected from freezing including drain lines and lines to and from the brine tank Water Analysis Hardness GPG iron PPM pH Other _ Service Phone Installation Checklist Q Water pressure should be at least 20 pounds per square inch If pressure is over 80 PSI install a pressure reducer Flow rate should be at least
4. 4 5 gallons per minute at 20 PSI Drain availability floor drain washer drain etc Run overhead no more than 5 feet above the water softener Increase the size of the drain for long runs All plumbing codes require a 3 inch air gap at the end of the drain line Electricity continuously hot receptacle of 120 volts 60 cycles D Water quality if the water supply contains sulphur iron bacteria tannins algae oils acids salt or other unusual substances your system may require pretreatment Do Install the system after the pressure tank Ask for advice on any special plumbing arrangement Comply with all local plumbing and electrical codes Examine inlet piping If it is clogged replace or clean it Minimum size should be 3 4 inch nominal Install gravity drain on the brine tank Don t Don t install if inlet water temperature exceeds 120 F Don t allow heat from torches to be transferred to plastic or valve parts Installation Procedures Multi Tank Commercial System 1 Select location for water softener The location of a commercial softener is usually dictated by the space available There are several additional things that must be considered a Floor surface must be firm and level Near the main water line A floor drain or sump must be nearby a A 120V electrical outlet should be within 10 ft 2 Open boxes to verify that there is no damage from shipping and a
5. REGISTRATION CARD MUST BE COMPLETED IN ITS EN TIRETY AND RETURNED TO 415 E WASHINGTON ST Jackson Missouri 63755 within thirty 30 days of installation by a factory authorized dealer Terms The manufacturer warrants its COMMERCIAL equipment to be free of defects of workmanship and materials for the following terms Defective parts will be repaired or replaced FOB Factory from the original owner along with the unit serial number 2 Years From date of manufac ture of brass or noryl valve bodies All electronic controls control valve solenoids gaskets springs and seals Mineral tank and brine tank if not exposed to direct sunlight Limitations Your COMMERCIAL equipment must be sold to you by an autho rized dealer in order to receive benefits of this warranty This warranty does not cover damage due to e abuse misuse or neglect e excessive water pressure over 125 PSI excessive water temperature over 120 F freezing alterations application or installation not in accordance with published factory specifications or the instructions provided in the operation manual or not conforming to local codes over chlorinated water over 1 5 ppm residual or any other act of God not reasonably within the Dealer s power to prevent or control This warranty does not cover any labor or service call costs in curred with respect to the re moval or replacement of any defective part or par
6. per Assy l 1CMBDY000000 Control module body 1 2 1CMSEAL00000 Control module seal 1 3 1BWFC1000000 Backwash flow control 1l 4 1BWFCSUP0000 Backwash flow control support l 5 1BDRKEEPEROO Brine draw and refill keeper 2 6 1RFC00000000 Refill flow control l 7 1RFCRETAIN00 Refill flow control retainer 1 8 1516CKBALLO0 16 diameter check balls 2 9 IPURGEGATE00 Purge gate l 10 IBRRING 14580 Brass ring 2 Il 1 PURGECK0000 Purge check I 12 IPURGECKSEAL Purge check seal I 13 1VBSPRINGOO00 Vacuum breaker spring 1 14 1VBBALLCK000 Vacuum breaker split ball check 1 14B Felt pad 15 1VBCOVERO000 Vacuum breaker cover 1 16 1SCR8716SToo Vacuum breaker mounting screw 8 X 7 16 17 1SCR142034SS Control module mounting screw 6 4 20 X 4 PL PAN HD MS 18 8 SS 18 138BRELB18MP Brass elbow s OD X s MPT 1 19 1INSSTOP0000 Ball check stop insert outlet l 20 138BRELB18MP Brass elbow s OD X s MPT 1 21 1INSSEAT0000 Ball seat insert inlet 1 22 ISOLDIAPHRAG Solenoid diaphragm high lift 3 23 ISOLARMATURE Solenoid armature 3 24 1SOLSPRINGOO Solenoid spring 3 25 ISOLGUIDE000 Solenoid guide 3 26 ISOLRETAINTER Solenoid retainer 3 27 1SCR8716ST00 Solenoid mounting screw 8 x 7 16 SS 9 28 1SOL110B0000 Solenoid Specify tank size Control Module Assembly Limited Commercial Warranty This warranty is extended to the original owner only and is not transferable to subsequent owners of this equipment To place the equipment under warranty THE WARRANTY
7. refill for continuous flow Add R O for drinking or find a new source of supply Replace or tighten fittings that leak 13 Control Valve Assembly Ref No Part Number Description Units per Assy 1 1CV41820000 Control valve body brass or noryl 1 2 AICMBY110850 Control module assy complete 1 3 1SCR612SS000 Upper distributor mounting screw 2 6 X 2 PL FH SM 18 8 SS 4 10RING235000 Valve base O ring 235 1 5 1CKSTEMGUIDE Check stem guide 1 6 10RING121000 Riser tube O ring 121 l 7 1UD20SEG0130 Braswell upper distributor 8 SRT1050ABSO Riser tube 1 9 5SLD10SEG0000 Braswell lower distributor 1 10 3NUTK1032NPO Black knob l 11 ISTUD10321SS Stud 32 X 1 18 8 SS 1 12 ISCR103212AA Top lid mounting screw 6 10 32 X 2 PL RH MS 18 8 SS 13 1TOPLID00000 Top lid 1 14 LORING142000 Top lid O ring 142 1 15 1PISTONSPG00 Piston return spring 1 16 1PISTONCAGEO Piston cage l 17 LORING127000 Cage O ring 127 3 18 S1ASPA 100000 Aspirator 1 19 1ORING010000 Aspirator O ring 010 2 20 IPISTONCUPSL Piston cup seal 1 21 S1PISTONW000 Piston 1l 22 1PISTONGASTO Piston gasket 2 23 ISTEMCKSEALO Stem check seal l 24 1STEMCHECK00 Stem check 1l Specify tank size Specify brass or noryl Control Valve Assembly Control Module Assembly Ref No Part Number Description Units
8. to de energize the number three coil The indicator light will disappear IMPORTANT When using the test feature to test for backwash the number one solenoid coil must be turned off first Wait at least 10 seconds to turn the number two solenoid off If this procedure is not followed the valve will stay in brine draw and will not perform the remainder of its functions TEST THE REMAINING TANKS IN THE SYSTEM Press tank select to bring up the next tank Repeat the test procedures above to test the entire system 3 Fill the brine tank with salt Use a good brand of solar or pellet salt Be sure the brine well cover is in place Place salt in the brine tank Replace brine tank cover Additional Features For Service Technicians 1 J2 Prong TURBINE COUNTER Important Disconnect the turbine cable before using this feature s Connect the prongs and maintain the connection The system will count down to 0 to determine if the controller will count gallons and initiate a regeneration automatically To speed up this process set the turbine pulses to 5 2 J3 Prong KEY PAD ENABLE DISABLE a To change the status of the key pad pull the jumper up and change the position To enable key pad place jumper on 1 and 2 prongs Set Up To disable key pad place jumper on 2 and 3 prongs Normal 3 J5 Prong NUMBER OF TURBINES To select the number of turbines for the system pull the jumper up and change position
9. Hardness Press up or down button to set the proper compensated hardness STEP 7 SET TOTAL GALLON COUNT Press the scroll button The red light will move to Total Gallon Count The number displayed is the number of gallons that have passed through the system since the total gallon count was last reset Press the regen start stop button to reset the total gallon count Multiply the number displayed by 100 to get the total gallons STEP 8 SET LOST COMPENSATION GAL Press the scroll button The red light will move to Lost Compensation GAL Press up or down button to enter the correct number of gallons to compensate for water that passes through the system but is not measured Lost water can run as much as 10 of total gallon count NOTE This feature will seldom be used and should always be set on zero gallons for the initial setting STEP 9 SET BRINE DRAW MIN Press the scroll button The red light will move to Brine Draw MINY Press up or down button to set the desired number of minutes The number displayed is the default setting for the tank and should be changed only to depart from the default setting The default setting is the standard program for the tank STEP 10 SET PRE RINSE MIN Press the scroll button The red light will move to Pre Rinse Fast Rinse MIN Press up or down button to set the desired number of minutes in pre rinse The number displayed is the default setting change on
10. ass valve between the two header pipes IE B aH a Open the main shut off valve L UN a Open the bypass valve slowly to pressurize the system Check for leaks ASSEMBLY HOUSING Open the inlet ball valve to each resin tank When tanks are pressurized open the outlet ball valve to tank number 1 Open a cold water faucet When air has been removed from the tank open the outlet valve to the next tank until all valves have been opened to all tanks Close cold water faucet Close bypass valve Replace impeller assembly using the same procedure as above 9 Install controller hood Remove stud from plastic bag and screw it into the tapped hole in the center of the top lid of the 1 tank This is the tank on the far left of the header 10 Attach the solenoid harness to the control valves Remove acrylic door from front of hood Select the 1 harness and attach it to the 1 10 control valve ZN Connect the red and white cable Q to the top solenoid coil brine draw a i Connect the green and white cable to the middle solenoid coil backwash b Connect the black and white cable to the bottom solenoid coil refill and purge c Push connectors on snugly to assure solid contact 10 11 Complete installation of controller hood Place the hood over the top of the control valve and allow the stud to come through the small hole in the top of the hood Secure the hood with the black kn
11. d of the header and connect it to the header Adjust the height of the header again if necessary and move another tank into position at the opposite end of the header 4 Secure both tanks with the connector bars and pan head bolts When everything is in place tighten 1 4 bolts and nuts securely Move the remaining resin tanks into place and secure them in the same manner as the first two Check each tank and the position of the header to be sure that none of them is in a bind Secure the header permanently 5 Connect the softener Plumb the hard water line into the top header pipe Water can enter from either end of the header but must exit from the opposite end of the bottom header pipe Plumb the soft water line back into the existing main water line Install a pressure gauge in the fittings provided on each end of the header NOTE Prefabricated headers come from the factory with the turbines installed If water is to be mea sured through a single tank turbines will be installed on the first two tanks beginning of the left end of the header If water is to measured by one turbine on the full line it will come as a separate piece to be installed on the job Plumb it into the soft side near the header 6 Install drain line Attach a 1 2 PVC pipe to the 1 2 drain opening on each tank Connect each pipe to a 3 4 PVC header at the back of the system Run the drain line to d
12. e Multiply the sum from line 3 by the compensation factor on line 4 Enter result here Compensated hardness factors Result Compensation from step 3 factor j 1220 sin an r EN E 1 1 ZV SAD es E E nn trenteremannnen test eeniee 1 2 ANAT Ou E sr nt tement 1 3 PAT en SE 1 4 OOE E E asaauels aigareeseus Saat ee 1 5 X EXAMPLE 10 3 13 x_ Ll 14 3 Grains PPM Iron Total Hardness Compensation Factor for 13 gr HO Compensated Hardness Quick Service Guide Unit fails to regenerate Cause Electrical service to unit has been interrupted Commercial controller is defective Solenoid coils burned out Drain is frozen or plugged Unit delivers hard water Cause Bypass open Bypass O ring damaged No salt or salt is hard or bridged Aspirator plugged Insufficient water refilling brine tank Cracked riser tube Back pressure on drain Broken vacuum breaker spring 2 solenoid inoperative Unit uses too much salt Cause Improper tank size setting Excessive water in the brine tank Solution Assure constant power source Replace commercial controller Replace solenoid coils Thaw out replace or clean drain Solution Close bypass Replace O ring s Add salt or break up bridging Clean aspirator Check 3 solenoid coil refill flow control and tank size setting Replace riser tube Correct drain Replace spring Clean solenoid valve Replace solenoid c
13. erative Solution Clean drain line Clean aspirator Replace 1 solenoid coil Correct pressure Clean purge check Replace or tighten brine tube Clean or replace solenoid coil Water runs to drain continuously Cause Trash under 1 or 3 solenoid diaphragm Bent solenoid guide Broken solenoid spring Cage O ring broken or missing Cracked top lid Piston return spring caught Brine tank does not refill Cause 3 solenoid coil inoperative Refill flow control plugged Driver on commercial controller inoperative 1 solenoid valve not seating out Solution Clean or replace solenoid diaphragms Replace solenoid guide Replace solenoid spring Replace cage O ring Replace top lid Replace or realign piston return spring Solution Replace solenoid coil Clean or replace flow control Replace commercial controller Remove trash from under diaphragm Check for swelling replace Vacuum breaker leaks Cause Foreign matter in lip of vacuum breaker split ball check Odor Cause Sulfur or methane Other organics water conditions changed Solution Clean or replace Solution Consult dealer Other equipment may be needed Salty water after regeneration Cause Low water pressure 2 solenoid coil inoperative Too much water in brine tank Test water for chlorides or nitrates Air leak in brine tubing harness Solution Increase water pressure Check power or replace Check brine
14. ll parts are included For each valve in the system 2 connector bars 2 1 4 20 x 1 3 4 pan head screws 2 1 4 20 hex nuts 1 clevis 2 1 in amp out nipples 1 1 2 drain nipple brine harness with fittings I stud l black nut Hood and controller with turbine sensors power cable wiring harness attached 1 small black hood for all other valves 3 Determine the direction the water will flow and provide a bypass optional Connect the two header pipes using a tee on the top pipe and an elbow on the bottom pipe Locate a bypass valve in the center of the connecting pipe Cut off valves are located before and after each tank in the system Cap the end of the top header pipe if optional bypass is used 3 J OUT lt lt IN gt CAI l L res R tf CAP OUT 4 Install the header Measure one of the resin tanks from the floor to the 1 center of the top 1 inlet port amp Use this measurement to suspend the header from the 1 ceiling of wall temporarily Adjust it up or down to fit the in and out nipples to the control valve Grease the female ports of the valve and adapter Grease the O rings on both the 1 in and out nipples and the 1 2 drain nipples with silicone grease Rs Insert nipples into the tank adapter on the header ds ss Move a resin tank into position at either en
15. ly to depart from the default setting STEP 11 SET PULSE CYCLE MIN Press the scroll button The red light will move to Pulse Cycle MIN Press up or down button to set the number of minutes in pulse cycle The number displayed is the default setting Change only to depart from the default setting If the board is set for non pulse it will skip this setting STEP 12 SET FAST BACKWASH MIN Press the scroll button The red light will move to Fast Backwash Press up or down button to set the desired number of minutes in fast backwash The number displayed is the default setting Change only to depart from the default setting STEP 13 SET BRINE TANK REFILL MIN Press the scroll button The red light will move to Brine Tank Refill Press up or down button to set the desired number of minutes in brine tank refill Change only to depart from the default setting STEP 14 SET TURBINE PULSE GALLON Press the scroll button The red light will move to Turbine Pulses Gallon Press up or down button to set the proper number of pulses for the turbine to be used on this system Turbine pulses are set at the factory Call the factory for more information if needed Turbine pulse settings Braswell 216 1 Erie 108 1 Autotrol 80 2 Autotrol 15 2 Test the system Use the test feature to check the performance of each tank Press tank select button to bring up the number one tank The
16. number 1 will appear on the small display Connect the J4 prongs Test will appear on the large display TEST FOR BRINE DRAW Press the scroll button to energize the number one solenoid coil on the number one tank The first solenoid indicator light will come one Remove the brine line from the brine tank Place your finger over the end to determine if a vacuum is being formed Replace brine line Press scroll again to de energize the solenoid The indicator light will disappear NOTE If a vacuum does not occur it may be because all of the air has not been forced from the tank Go to Test For Backwash to remove any remaining air TEST FOR BACKWASH Both the number one and number two solenoid valves must be open for the system to backwash Press the scroll button to energize the number one solenoid Press the up button to energize the number two solenoid The second indicator light will come on Water will move up flow through the resin tank and can be heard running to the drain Press scroll to de energize the number one solenoid Wait at least 10 seconds Press the up button again to de energize the number two solenoid Both the number one and number two indicator lights will disappear TEST FOR BRINE REFILL AND PURGE a Press the down button to energize the number three solenoid coil The number three indicator light will appear Water can be seen in the brine line running to the brine tank Press the down button again
17. ob 12 Attach remaining cables Attach the remaining solenoid cables to the appropriate control valves in the same manner as above Arrange the cables in a neat bundle secure with a plastic tie at each tank Run the bundle across the top of the drain line 13 Attach sensor cables to turbines BRASWELL TURBINE Place the turbine O ring around the opening of the sensor cavity The proper position for the sensor is identified by a square projection on the clip and corresponding female depression in the turbine housing Slip the sensor into the cavity Press gently until both sides of the clip have snapped into place 14 Attach power cable to the outside two connections on the transformer it does not matter which wire is attached to left or right terminal 14 i Plug transformer into a continuously hot 120V electrical outlet 4 i H Commercial Controller ri SMALL DISPLAY gt lt LARGE DISPLAY n A WHOLE SYSTEM LOST COMPENSATION GAL TANK SELECT gt gt ENS inte sen p TANK ENABLE PAE RINSE FAST AINSE WHN OF TANKS REGEN TOGETHER PULSE CYCLE MIN PULSE ENABLE FAST BACKWASH MIN CHIP COMPENSATED HARDNESS BRINE TANK REFILL MIN KEYPAD TOTAL GALLON COUNT X100 TURBINE PULSES GALLON enue START STOP Lonance simu gt OOO O00 OU OOU OU 000 O00 Lo DRESS ENABLE DISABLE gt il lt POWER NO OF TURBINES gt SOLENOID TEST gt LRUFETOR Ee ey A
18. oil Solution Reset tank size Defective 1 solenoid Trash in the brine suction line or under the brine elbow Trash under the 3 solenoid diaphragm Loss of water pressure Cause Iron buildup in the lines to the unit Tron buildup in the unit Trash in the system Clogged upper distributor Solution Clean or replace lines Clean unit with acid or salt additive Clean complete control valve and bypass Add pre filter Remove and clean upper distributor Loss of resin through house lines Cause Defective lower distributor Iron in conditioned water Cause Salt dosage too low No salt usage Oxidized or colloidal iron Solution Replace lower distributor Solution Reset controller or increase size of flow control Correct bridging Install post filter 1 or 2 micron Excessive water in brine tank Cause 3 solenoid valve leaking Purge check leaking Aspirator plugged 1 solenoid coil inoperative Blue dot elbow leaking back to brine tank when unit is not regenerating Solution Clean 3 solenoid valve and check for bent solenoid guide Check for trash Clean aspirator Replace 1 solenoid coil Replace elbow or rubber ball if worn Quick Service Guide continued Unit fails to draw brine Cause Drain line plugged frozen Aspirator plugged 1 solenoid coil inoperative Low water pressure Trash in the purge check Brine tube disconnected 2 solenoid coil inop
19. rain Provide a 3 air gap at the end of the line 7 Install brine tanks Remove the safety float from the brine wells Check the valve fittings Remove the rubberband from the bottom of the float and return float to brine wells TO REGENERATE ONE TANK AT A TIME Connect the 3 8 brine lines from the control valves of odd numbered resin tanks to the safety valves in brine tank 1 Connect the 3 8 brine lines from the control valves of even numbered resin tanks to the safety valves in brine tank 2 Example For a 6 tank system with two brine tanks Connect Resin tanks 1 3 5 to brine tank 1 Connect Resin tanks 2 4 6 to brine tank 2 B TO REGENERATE TWO TANKS AT THE SAME TIME Connect the 3 8 brine lines from the control valves of tanks 1 2 and 3 to brine tank 1 Connect brine lines from resin tanks 4 5 and 6 to brine tank 2 8 Flush cuttings and other debris from the lines and pressurize the system Remove impeller assembly from the turbine housing replace later 8 Loosen the plastic nut on the end of the turbine and union nut Remove that section of pipe to allow room to remove both pieces of the impeller assembly Replace the short piece of pipe and tighten the nut on the turbine housing hand tight Be sure the rubber washer is in place inside the nut Tighten the nut on the union very tight Bypass the system Close the inlet and outlet ball valves on each tank EI N Close the byp
20. ts In the event that the water supply being processed through this system contains bacterial iron algae sand or other unusual substances unless the system is represented as being capable of handling these substances in factory published literature these substances must be removed before entering this product There are no other warranties expressed or implied other than stated in this document to the extent permitted by local state laws The manufacturer shall not be liable for indirect special or consequential damages in con nection with the use of this equipment to the extent allowed by local state laws 8 Authorized Distributor a S UJ A et Braswell Water Quality Systems Inc 415 E Washington WATER QUALITY Jackson Missouri 63755 ASSOCIATION MEMBER 573 243 3660 E 573 243 5334 fax
Download Pdf Manuals
Related Search