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1. VFD004M21W D 5 0 3 35 85 0 3 35 or AS a 74 0 2 91 n NA bea oy RA ya A Ty WO i S F glS pA so DN D E 2 P re oN z 1 000000000000000 3 RLS R006 R01 a jf HH FEI EG MADA WO2 WOU VE A B DOW WE MZ MO WI NS FWD REV COV MIDS pees qf AT AAH T Poara m D a Wp vy T 2 ae gal Revision May 2009 MDE5 SW V1 1 1 9 Chapter 1 Introduction VFD M D Series This page intentionally left blank 1 10 Revision May 2009 MDES SW V1 1 Chapter 2 Wiring VFD M D Series Chapter 2 Wiring After removing the front cover check if the power and control terminals are clear of debris Be sure to observe the following precautions when wiring m General Wiring Information Applicable Codes All VFD M D series except VFD004M21W D are Underwriters Laboratories Inc UL and Canadian Underwriters Laboratories CUL listed and therefore comply with the requirements of the National Electrical Code NEC and the Canadian Electrical Code CEC Installation intended to meet the UL and cUL requirements must follow the instructions provided in Wiring Notes as a minimum standard Follow all local codes that exceed UL and cUL requirements Refer to the technical data label affixed to the AC motor drive and the motor nameplate
2. ASCII mode Command message STX My Address z I 0 Function 3 oy Starting data w address 0 oy oO Number of data 0 count by word 0 oy LRC Check 7 CR END LF RTU mode Command message Address 01H Function 03H Starting data 21H address 02H Number of data 00H count by word 02H CRC CHK Low 6FH CRC CHK High F7H 2 06H single write write single data to register STX ce Address z 0 Function 3 Number of data 0 Count by byte 4 Content of starting address 7 2102H 0 oO Content of address 0 2103H 0 oO 7 LRC Check T CR END LF Response message Address 01H Function 03H Number of data count by byte on Content of address 17H 2102H 70H Content of address 00H 2103H 00H CRC CHK Low FEH CRC CHK High 5CH Example writing data 6000 1770H to register 0100H AMD address is 01H ASCII mode Command message STX T Address ZE 0 Function A T Data address L oO Data content le 7 7 Revision May 2009 MDE5 SW V1 1 Response message STX T Address ZE 0 Function 6 T Data address T oO Data content ik 7 7 4 77 Chapter 4 Parameters VFD M D Series
3. Command message Response message T T 7 7 LRC Check T LRC Check T CR CR END LF END LF RTU mode Command message Response message Address 01H Address 01H Function 06H Function 06H 01H 01H Data address 00H Data address 00H 17H 17H Data content 70H Data content 70H CRC CHK Low 86H CRC CHK Low 86H CRC CHK High 22H CRC CHK High 22H 3 08H loop detection This command is used to know if the communication between master device PC or PLC and drive is normal The drive will send back the received data to master device ASCII Mode Command message Response message STX a STX Address 1 0 Address 1 0 Address 0 T Address 0 T Function 1 0 Function 1 0 Function 0 8 Function 0 8 oO 0 oO ry Data address oO Data address 0 oO oO T T 7 7 Data content 7 Data content 7 o 0 7 7 LRC Check oO LRC Check oO CR CR END LF END LF RTU mode Command message Response message Address 01H Address 01H Function 08H Function 08H 00H 00H Data 00H Data 00H 17H 17H Data 70H Data 70H CRC Check Low 8EH CRC Check Low 8EH CRC Check High OEH CRC Check High OEH 4 78 Revision May 2009 MDE5 SW V1 1 Chapter 4 Parameters VFD M D Se
4. This parameter sets the time for how long over torque must be detected before oL2 is displayed Electronic Thermal Overload Relay Selection oL1 Factory Setting 01 Settings 00 Operate with a Standard Motor self cooled by fan 01 Operate with a Special Motor forced external cooling 02 Operation disabled gq This function is used to protect the motor from overloading or overheating x z 100 100 E 5 80 80 2 5 g 60 S 60 v Z 40 40 g 20 S 20 3 25 50 75 100 125 150 25 50 75 100 125 150 Motor rated freqency Motor rated freqency Self cooled by fan Forced external cooling 7 09 Electronic Thermal Characteristic Unit 1 Settings 30 to 600 sec Factory Setting 60 gq The parameter determines the time required for activating the 7t electronic thermal protection function The graph below shows It curves for 150 output power for 1 minute Operation time min 5 60H34 or more 4 50H4 3 10H4 2 5Hz 1 Load O 20 40 60 80 100 120 140 160180 200 factor 4 66 Revision May 2009 MDE5 SW V1 1 Chapter 4 Parameters VFD M D Series 7 10 Auto Restart After Fault Unit 1 Settings 00 to 10 Factory Setting 06 00 Disable AR After fault occurs such as oc ov OH oL oL1 ocA ocd ocn oL2 PGEr doEr the AC motor drive can be
5. gt fe Make sure that RUN command or signal is OFF before executing RESET to prevent damage or personal injury due to immediate operation 6 4 Revision May 2009 MDES SW V1 1 Chapter 6 Fault Code Information and Maintenance VFD M D Series 6 2 Maintenance and Inspections Modern AC motor drives are based on solid state electronics technology Preventive maintenance is required to operate this AC motor drive in its optimal condition and to ensure a long life It is recommended to have a check up of the AC motor drive performed by a qualified technician Daily Inspection Basic check up items to detect if there were any abnormalities during operation are Whether the motors are operating as expected Whether the installation environment is abnormal Whether the cooling system is operating as expected Whether any irregular vibration or sound occurred during operation Whether the motors are overheating during operation on amp 2 N Always check the input voltage of the AC drive with a Voltmeter Periodic Inspection Before the check up always turn off the AC input power and remove the cover Wait at least 10 minutes after all display lamps have gone out and then confirm that the capacitors have fully discharged by measuring the voltage between P and N The voltage between P and N should be less than 25VDC Aa Disconnect AC power before processing 2 Only qualified personnel can install wire and mai
6. t D oe ee ee E ge OT ee E ee ic iaai o a D ase ais j a ND o G E E E E E pepe re pera 5 HX G i ano iro Ig as Ne ee eee eas N y ae o Fe 2 2 By 4 DH Poo D aw oO E e EEE ETSO cat HD og t argo o T DDA eaa batsa a n i a oj eee Ta N ODN A a Oo gt g z iy n Ww a MI1 05 00 1 MI2 05 01 2 MI3 05 02 3 MI4 05 03 4 05 04 17 Timing Diagram for the Door Open Revision May 2009 MDE5 SW V1 1 4 40 Chapter 4 Parameters VFD M D Series 2 Multi step mode 2 Pr 0 09 3 Door Open REV 5 20 eter 554 Door Open Limit 5 19 P z 5th step 3rd step speed 5 22 5 18 speed 6th step 5 17 2nd step speed 5 23 speed 1ststep Tihstap 5 24 speed speed 8th step Nspeed FWD Timing Diagram for the Door Open Revision May 2009 MDE5 SW V1 1 4 41 Chapter 4 Parameters VFD M D Series 3 Multi step mode 3 Pr 0 09 4 Door Open REV Door Open Limit 5 20 3 07 ist Step DoonOpen 3 08 Acceleration time ist Step Door Op 5 18 Deceleralion Time Timing Diagram for the Door Open 4 42 Revision May 2009 MDE5 SW V1 1 Chapter 4 Parameters VFD M D Series 4 Multi step mode 4 Pr 0 09 5 Door Open REV a Door OpenLimit 5 19 5 20 3 07 ist Step Door Open 3 08 t 5 18 Acceleration Time 1st Step Dpor Open 5 21 Deceleration Time W N 5 22 FWD MI 1 05 00 1 MI2 05 01 2 MI3
7. the time has elapsed the AC motor drive will start accelerating from the Minimum Frequency Pr 1 05 7 03 DC Brake Time during Stopping Unit 0 1 Settings 0 0 to 999 9 sec Factory Setting 0 0 qg This parameter determines the duration of the DC Brake current during stopping If stopping with DC Brake is desired Pr 0 13 Stop Method must be set to 00 for RAMP stop aa When Pr 7 03 is set to 999 9 it will be permanent DC brake There are two methods used to stop it 1 It needs to force stopping by setting multi inputs MI1 MI5 to 9 or 10 2 Pressing W key and holding for 2 seconds 7 04 Start Point for DC Brake Unit 0 01 Settings 0 00 to 400 0Hz Factory Setting 0 00 This parameter determines the frequency when DC Brake will begin during deceleration 4 64 Revision May 2009 MDE5 SW V1 1 Chapter 4 Parameters VFD M D Series Output Frequency Start Point for DC Braking Time during 1 05 Stopping 7 04 gt Minimum Output Frequency DC Braking Time during Stopping Run Stop ON OFF DC Braking Time DC Brake during Start up is used for loads that may move before the AC drive starts Under such circumstances DC Brake can be used to hold the load in position before setting it in motion DC Brake during stopping is used to shorten the stopping time and also to hold a stopped load in position For high inertia loads a dynamic brake resistor may also be needed for fast
8. Door open time out doEr Communication time out CE10 AR In Pr 7 15 to Pr 7 18 the four most recent faults that occurred are stored After removing the cause of the fault use the reset command to reset the drive 7 19 Accumulative Motor Operation Time Min Unit 1 Settings 00 to 1439 min Factory Setting 00 7 20 Accumulative Motor Operation Day Unit 1 Settings 00 to 9999 day Factory Setting 00 oO Pr 7 19 and Pr 7 20 are used to record the motor operation time They can be cleared by setting to 00 and time is less than 60 seconds is not recorded 7 21 Deceleration Method for Emergency Stop Forced Stop Settings 00 01 02 03 04 Factory Setting 00 According to the fast deceleration time Pr 4 14 According to door open close deceleration time 1 Pr 3 08 4 06 According to door open close deceleration time 2 Pr 3 11 4 09 According to DC brake time during stopping Free run to stop An The drive will act according to Pr 7 21 if any of the following situations happens 1 One of multi function input terminals is set to 11 12 2 PG feedback signal is error and Pr 02 20 is set to 01 3 Door open time out occurs Revision May 2009 MDE5 SW V1 1 4 69 Chapter 4 Parameters VFD M D Series Pr 7 21 00 Frequency Output Frequency Motor Speed Time i Pr 4 14 i Motor stops according to deceleration time Operation i Command
9. MI2 ON MI3 OFF MI4 OFF MI5 ON _________FWD OFF L___________REV ON Reserved The display value bit7x2 bit6x2 bit5x2 bit4x2 bit3x2 bit2x2 bit1 x2 bitOx2 0x241x2 0x241x24 0x2 0x2 1x2 0x2 0 64 0 16 0 0 2 0 82 52 H 2 8 2 64 2 16 2 128 2 32 Aa Setting 12 It is used to display the status of the external multi function output terminals including relay1 relay2 MO1 and MO2 The value it displays is hexadecimal number It needs to be converted to binary to get the result as following diagram 4 16 Revision May 2009 MDE5 SW V1 1 Chapter 4 Parameters VFD M D Series 3 525150 2 2 2 0 0FF 1 ON 2 1 0 Relay 1 Relay 2 Weights 2 Bit 3 MO1 MO2 an For example when it displays o C After converting C HEX to binary 1100 it indicates that the terminals MO1 and MO2 are ON Weights 2222 0 0FF 1 ON Bit 1111010 Relay 1 OFF L___Relay 2 OFF MO1 ON MO2 ON T a 1x2 bit0x2 NOTE X POLENA ie bitOx 21 2 8 2 64 1x2 1x2 0x2 0x2 2 2 216 27 128 8 4 0 0 24 232 12 C H 0 05 X User Defined Coefficient K Unit 0 1 Settings 0 1 to 160 0 Factory Setting 1 0 AR The coefficient K determines the multiplying factor for the user defined unit The display value is calculated as follows U User defined unit Frequency Command K Pr 0 05 H actual output Actual output frequency K Pr 0 05 Example A co
10. Chapter 5 Troubleshooting VFD M D Series Restart after reset Change defective component and check connection Make necessary corrections such as change power supply system for requirement m Check if there is heavy load yes with high start current in the same power system i Check if Lv occurs when breaker and magnetic contactoris ON m Check if voltage between 1 2 and is greater than 200VDC for 230V models 400VDC for 460V models 517VDC for 575V models ves Yes Control circuit has malfunction or misoperation due to noise Please contact DELTA Revision May 2009 MDE5 SW V1 1 No Using the different power supply for this drive and heavy load system No Suitable power transformer capacity Yes Maybe AC motor drive has malfunction Please contact DELTA Chapter 5 Troubleshooting VFD M D Series 5 5 Over Heat OH AC motor drive overheats Heat sink overheats Check if temperature of heat sink No__ Temperature detection malfunctions is greater than 90 C Please contact DELTA Yes Yes Is load too large gt gt _ Reduce load No Yy If cooling fan functions normally No gt Change coo
11. Motor Line to line Resistance R1 0 00 99 99 Q 0 00 2 06 Motor Rated Slip Ce ee 00 to 20 00 Hz ae i Slip Compensation 0 to fow2 Limit Torque 2 08 Compensation Time 0 01 to 10 00 Sec Constant Slip Compensation 4 4 Revision May 2009 MDE5 SW V1 1 Chapter 4 Parameters VFD M D Series Factory Compensation x 2 10 Coefficient for Motor 00 to 16 07 Instability PG Pulse Range 00 to 4000 00 Disable 01 Forward CCW rotation A phase leads 2 12 PG Input B phase 02 Forward CCW rotation B phase leads A phase 2 13 Electrical Gear A 01 to 5000 to 2 14 Electrical Gear B 01 to 5000 to ASR Auto Speed Regulation for door M2 15 open control with 0 0 to 10 0 0 5 PG only P ASR Auto Speed Regulation for door open control with PG only I PG Slip ait Compensation Limit OOO OOOO He 20 00 Deviation Range of M2 18 PG Feedback Signal 0 01 to 100 Hz 3 00 Error PG Feedback Signal 2 19 Detection Time 0 0 to 100 0 sec 1 0 Treatment of the 00 Warn and keep operation WM 2 20 Erroneous PG 01 Fault and RAMP to stop Feedback Signals 02 Warn and low speed operation Sample time for refreshing the M2 21 content of 210DH 0 01 to 1 00 sec 0 10 and 210EH 2 22 Door Width Auto 9 40 to 1 00 sec 0 10 tuning Frequency Door Width Auto 00 disable tuning Function 01 enable Door Width Pulses Unit 1 01 to 9999 7500 aa Door Width Pulses Unit 10000 ee fo M2 16 0
12. Potentiometer Itis no function for this specific drive DIGITAL KEYPAD RUN STOP LED Display Indicates motor and drive parameter LED Indicates Lamp lights during RUN STOP FWD amp REV operation Run key Starts AC drive operation STOP RESET Key Stops and resets the parameter after a fault occurs UP and DOWN Key Sets the parameter number or changes the numerical data such as the freq reference Display Message Descriptions E 5 APR Displays the AC drive Master Frequency and W T3 W T3 Revision May 2009 MDE5 SW V1 1 Displays the actual output frequency present at terminals U T1 V T2 User defined unit where U F x Pr 0 05 Displays the output current present at terminals U T1 V T2 and Displays the AC motor drive forward run status Displays the AC motor drive reverse run status 3 1 Chapter 3 Keypad and Start Up VFD M D Series Display Message Descriptions 5 P m Displays the selected parameter Displays the actual stored value of the selected parameter External Fault I tu End Display End for approximately 1 second if input has been accepted Display Err if the input is invalid 3 1 2 How to Operate the Digital Keypad LC M2E ce EEE bac fioo fione uowe GO START NOTE In the selection mode press to set the parameters To set parameters i o me i er AO bre fore SA a e par
13. decelerations 7 05 Over Torque Detection Mode oL2 Factory Setting 00 Settings 00 Over Torque detection disabled 01 Over Torque detection enabled during constant speed operation After over torque is detected keep running until oL2 occurs 02 Over Torque detection enabled during constant speed operation After over torque is detected stop running 03 Over Torque detection enabled during acceleration constant speed operation After over torque is detected keep running until oL2 occurs 04 Over Torque detection enabled during acceleration constant speed operation After over torque is detected stop running AR This parameter determines the operation mode of the drive after the over torque oL2 is detected via the following method if the output current exceeds the over torque detection level Pr 7 06 longer than the setting of Pr 7 07 Over Torque Detection Time the warning message oL2 is displayed If a Multi Functional Output Terminal is to over torque detection Pr 6 00 6 07 03 the output is on Please refer to Pr 6 00 6 07 for details 7 06 Over Torque Detection Level oL2 Unit 0 1 Settings 10 0 to 200 0 Factory Setting 150 0 Revision May 2009 MDES SW V1 1 4 65 Chapter 4 Parameters VFD M D Series 4 This setting is proportional to the Rated Output Current of the drive Over Torque Detection Time oL2 Unit 0 1 Settings 0 1 to 60 0 sec Factory Setting 0 1
14. 05 02 3 MI4 05 03 4 MI5 05 04 17 Timing Diagram for the Door Open Revision May 2009 MDE5 SW V1 1 4 43 Chapter 4 Parameters VFD M D Series Group 4 Door Close Parameters 4 00 MW Door Close High Speed 1 Unit 0 01 Settings 0 00 400 0Hz Factory Setting 30 00 4 01 X Door Close Final Speed Start Unit 0 1 Settings 0 0 100 0 0 0 close complete 100 0 open complete Factory Setting 4 0 ga Door Close Final Speed Unit 0 01 Settings 0 00 400 0Hz Factory Setting 5 00 ga A Door Close Holding Speed Start Unit 0 1 Settings 0 0 100 0 0 0 close complete 100 0 open complete Factory Setting 1 0 4 04 X Door Close Holding Speed Unit 0 01 Settings 0 00 400 0Hz Factory Setting 2 00 gag X Door Close Acceleration Time 1 Unit 0 1 Settings 0 1 3600sec Factory Setting 2 0 4 08 X Door Close Deceleration Time 1 Unit 0 1 Settings 0 1 3600sec Factory Setting 2 0 4 07 MW Door Close High Speed 2 Unit 0 01 Settings 0 00 400 0Hz Factory Setting 20 00 ga masa Door Close Acceleration Time 2 Unit 0 1 Settings 0 1 3600sec Factory Setting 10 0 4 09 MW Door Close Deceleration Time 2 Unit 0 1 Settings 0 1 3600sec Factory Setting 10 0 qi Pr 4 00 to Pr 4 09 can be used only when Pr 00 09 is set to 00 Distance control mode 1 or 01 Distance co
15. M D L L1 N L2 W D 14kgf cm 12 14 AWG 12in Ibf 3 3 2 1mm Copper only 75 C U T1 V T2 WITS IZN oTE Frame A VFD004M21B D VFD004M21W D Revision May 2009 MDE5 SW V1 1 2 9 Chapter 2 Wiring VFD M D Series 2 4 Control Circuit 2 4 1 Circuit diagram for digital inputs NPN mode NPN Mode 24 ga RE multi input Fy terminal i Ae heca y P ry k i j i 1 9 eae samen Peer DCM Internal Circuit Terminal symbols and functions Terminal Factory Settings Terminal Function Symbol ON Connect to DCM ON Run in FWD direction door close FWD Forward Stop command OFF Stop acc to Stop Method ON Run in REV direction door open REV Reverse Stop command OFF Stop acc to Stop Method MI1 Multi function Input 1 MI2 Multi function Input 2 Refer to Pr 5 00 to Pr 5 04 for programming the f Multi function Inputs MIS Multifunction Input 3 ON the activation current is 16mA MI4 Multi function Input 4 OFF leakage current tolerance is 10 A MI5 Multi function Input 5 DCM Digital Signal Common Common for digital inputs A A phase Input Terminal This terminal is used for feedback pulse input It also can be used as multi function input terminal B B phase Input Terminal Maximum pulse 500KP Sec Support types voltage output and open collector VP 12 24 Vdc Output It can apply 12 o
16. One Year Year If there is any leak of liquid color change crack or Visual inspection O deformation Measure static capacity when Static capacity gt initial value X 0 85 o required Resistor of main circuit Maintenance Period Check Items Methods and Criterion Daily Half One Year Year If there is any peculiar smell or Visual inspection smell o insulator cracks due to overheat P Visual inspection or measure with Itimeter after removing wiri If there is any disconnection E RISET A 2 a r ei O Resistor value should be within 10 Transformer and reactor of main circuit Maintenance Period Check Items Methods and Criterion Dail Half One Y Year Year If there he any abnormal vibration Visual aural inspection and smell O or peculiar smell m Magnetic contactor and relay of main circuit Maintenance Period Check Items Methods and Criterion Dail Half One Y Year Year If there are any loose screws Visual and aural inspection If the contact works correctly Visual inspection 6 8 Revision May 2009 MDE5 SW V1 1 Chapter 6 Fault Code Information and Maintenance VFD M D Series E Printed circuit board and connector of main circuit Maintenance deformation in capacity Period Check Items Methods and Criterion Daily Half One Year Year If there are any loose screws and Tighten the scr
17. Revision May 2009 MDE5 SW V1 1 Appendix C How to Select the Right AC Motor Drive VFD M D Series 4 Gear reduction motor The lubricating method of reduction gearbox and speed range for continuous operation will be different and depending on brand The lubricating function for operating long time at low speed and for high speed operation needs to be considered carefully 5 Synchronous motor The rated current and starting current are higher than for standard motors Please check before operation and choose the capacity of the AC motor drive carefully When the AC motor drive operates more than one motor please pay attention to starting and changing the motor Power Transmission Mechanism Pay attention to reduced lubrication when operating gear reduction motors gearboxes belts and chains etc over longer periods at low speeds At high speeds of 50 60Hz and above lifetime reducing noises and vibrations may occur Motor torque The torque characteristics of a motor operated by an AC motor drive and commercial mains power are different Below you ll find the torque speed characteristics of a standard motor 4 pole 15kW Revision May 2009 MDE5 SW V1 1 C 7 Appendix C How to Select the Right AC Motor Drive VFD M D Series AC motor drive 180 155 60 seconds 140 lt continuous L 100r gZ 80 9 0320 60 120 Frequency Hz Base freq 6
18. The S curve is disabled when set to 0 0 and enabled when set to 0 1 to 10 0 0 01 to 10 00 Setting 0 1 0 01 gives the quickest and setting 10 0 10 00 the longest and smoothest S curve The AC motor drive will not follow the Accel Times in Pr 3 07 Pr 3 10 The diagram below shows that the original setting of the Accel Decel Time is only for reference when the S curve is enabled The actual Accel Time depends on the selected S curve 0 1 to 10 0 The total Accel Time Pr 3 07 2 Pr 3 18 or Pr 3 10 2 Pr 3 18 For example if Pr 4 05 3 Pr 4 23 2 then the total door close acceleration time 3 2 2 7 sec To calculate with F 60Hz if F 30 the total acceleration time will be reduced by half If Pr 3 18 is larger than Pr 3 07 the total acceleration time 2 V 3 07 3 18 Revision May 2009 MDES SW V1 1 4 39 Chapter 4 Parameters VFD M D Series Disable S curve Enable S curve Acceleration Characteristics Timing diagram for multi step door open jaa 2 1 Multi step mode 1 Pr 0 09 open complete 5 25 9 Step Speed 5 24 8 Step Speed 5 26 nol o a 3 N a a 8 o y z o a Do v a O is a 79 o rr oO a pir 4 a Oa D a oO g 29 gt lt e aO Se nl ne al ESN AR J o Ot o 2 25 3 Aoa o e E E f 4 D a g S mM D N H 2 E AOT L 4 a 9 WN N ORE att Se dee S Aa ns biases te Rotates osha esa eas ee een SNe Ea hal 4 Wipes Seas ete e ese ssS ene
19. When using the meter with full scale of 5 volts adjust Pr 03 06 to 50 If Pr 03 05 is set to 0 then 5VDC will correspond to Maximum Output Frequency 4 38 Revision May 2009 MDES SW V1 1 Chapter 4 Parameters VFD M D Series A The Current Level 1 to Decrease to Pr 3 12 after Door Open Completed Unit 0 1 Settings 0 0 150 0 Factory Setting 0 0 A The Current Level 2 to Decrease to Pr 3 12 after Door Open ge Unit 0 1 Completed Settings 0 0 150 0 Factory Setting 0 0 an DO The door machine will be in holding torque mode when the motor stall exceeds this setting after door open complete is reached 3 17 A Holding Time for Terminal REV Unit 0 1 Settings 0 0 to 999 9 sec Factory Setting 0 0 AR This parameter is used to remove the REV terminal signal door open signal when door open complete The AC Motor Drive will still in RUN mode before the setting time After reaching this setting the AC Motor Drive will stop running This function will be invalid before door open complete The FWD command door close command can be operated before this setting to close the door When Pr 3 17 is set to 999 9 REV terminal is always holding it needs to stop AC Motor Drive by W37 key on the keypad a Curve Acceleration Time for Door Open Unit 0 1 Settings 0 0 to 10 0 sec Factory Setting 0 0 m This parameter is used to ensure smooth acceleration and deceleration via S curve
20. X Deviation Range of PG Feedback Signal Error Unit 0 01 Settings 0 01 100 Hz Factory Setting 3 00 qi The base is Pr 1 00 When in PG feedback control if Source of PG reference target feedback gt Pr 2 18 and exceeds Pr 2 19 detection time the AC drive will operate according to Pr 2 20 2 19 PG Feedback Signal Detection Time Unit 0 1 Settings 0 0 to 100 0 sec Factory Setting 1 0 AA This parameter defines the time during which the PG feedback must be abnormal before a warning see Pr 2 20 is given It also can be modified according to the system feedback signal time AA If this parameter is set to 0 0 the system would not detect any abnormality signal 2 20 A Treatment of the Erroneous PG Feedback Signals Factory Setting 00 Settings 00 Warning and keep operating 01 Fault and RAMP to stop 02 Warning and low speed operation AA AC motor drive action when the PG feedback signal is abnormal acc To Pr 2 18 2 21 Sample time for refreshing the content of 210DH and 210EH Unit 0 01 Settings 0 01 1 00 sec Factory Setting 0 10 AA When the signal source of feedback control is PG encoder and it needs to read the pulse numbers from communication this parameter can be used to set the refresh time of two communication addresses 210D and 210E 4 34 Revision May 2009 MDE5 SW V1 1 Chapter 4 Parameters VFD M D Series Speed Control Diagram Frequency Command O
21. position Multi Function Inpu The signal when it is in close completed Terminal COM3 position Open allowance signal Multi Function Input Force door open signal Terminal COM4 Home return 4 8 Revision May 2009 MDES SW V1 1 Chapter 4 Parameters VFD M D Series Factory Explanation Settings The curve selection for 1st 2nd step door open close The signal when it is in open completed position including RUN signal The signal when it is in close completed position including RUN signal Disable Enable 2 wire 3 wire 2 wire FWD STOP REV STOP Operation Control 2 wire FWD REV RUN STOP Mode 3 wire operation control Digital Terminal Input Bebo ins Time 1 to 20 2 5ms Waiting Time for Next Demo The Record for Demo Times Line Start Lockout 0 1 to 999 9sec 00 to 9999 00 Disable 01 Enable 0 00 to 400 0 Hz Clear Demo Times 1 Step Speed Frequency 2 Step Speed Frequency 37 Step Speed Frequency 4 Step Speed Frequency 5 Step Speed Frequency 6 Step Speed Frequency 7 Step Speed Frequency 8 Step Speed Frequency 9 Step Speed Frequency 10 Step Speed Frequency 11 Step Speed Frequency 12 Step Speed Frequency 13 Step Speed 0 00 to 400 0 Hz 0 00 to 400 0 Hz 0 00 to 400 0 Hz 0 00 to 400 0 Hz 0 00 to 400 0 Hz 0 00 to 400 0 Hz 0 00 to 400 0 Hz
22. 0 00 to 400 0 Hz 0 00 to 400 0 Hz 0 00 to 400 0 Hz 0 00 to 400 0 Hz Frequency 0 00 to 400 0 Hz 14 Step Speed Frequency 0 00 to 400 0 Hz 15 Step Speed Frequency 0 00 to 400 0 Hz 16 Step Speed Frequency Revision May 2009 MDE5 SW V1 1 0 00 to 400 0 Hz 4 9 Chapter 4 Parameters VFD M D Series Parameter Explanation Settings Multi function Input Terminal Status N O N C 5 33 Reset after re open re close Group 6 Digital Output Parameters Disable to detect the incorrect open close limit Enable to detect the incorrect open close limit Enable to re open when door close error Disable to re open when door close error Enable S Curve when re open Disable S Curve when re open Disable to reset door width to 100 0 after door open completed Enable to reset door width to 100 0 after door open completed 1 Factory Multi function Output 00 46 00 Rat RB1 RC1 Multi function Output 6 01 RA2 RC2 i function Output 6 02 6 03 6 04 6 05 6 06 6 07 4 10 mmunication i function Output MO5 mmunication i function Output MO6 communication No function AC drive operational Master frequency attained Over Torque Detection Low Voltage Indication Operation Mode Indication Fault Indication Warning Indication Demo Indication A Step Completed A Demo Completed Fo
23. 00 to 100 00 0 00 disable 2 23 2 24 2 25 2 26 Reserved 2 27 Reserved ASR Auto Speed Regulation for door a2 close control with aioe n3 PG only P Revision May 2009 MDE5 SW V1 1 4 5 Chapter 4 Parameters VFD M D Series Explanation Factory ASR Auto Speed Regulation for Door A Close control with 0 00 to 100 00 0 00 disable 1 00 PG only I Group 3 Door Open Parameters Explanation Door Open Coupling 3 00 Speed Door Open High Speed Start Door Open High Speed 1 Door Open Final Speed Start Door Open Final Speed Door Open Holding Speed Start Door Open Holding Speed Door Open Acceleration Time 1 Door Open Deceleration Time 1 Door Open High Speed 2 Door Open Acceleration Time 2 Door Open Deceleration Time 2 Door Open Holding Torque Response Time of X 3 13 Door Open Holding 0 01 to 10 00sec Torque Door Open Time out Setting The Current Level 1 to Decrease to Pr 3 12 after Door Open Completed The Current Level 2 to Decrease to Pr 3 12 after Door Open Completed Holding Time for 0 0 to 999 9 sec 999 9 sec for always Terminal REV holding Factory 0 00 to 400 0Hz x 3 01 00 to 65535 Pluses number x 3 02 0 00 to 400 0Hz 3 03 0 0 to 100 0 3 04 00 to 400 0Hz 3 05 0 0 to 100 0 3 06 0 00 to 400 0Hz 3 07 0 1 to 3600sec 3 08 0 1 to 3600sec 3 09 0 00 to 400 0Hz 3 10 0 1 to 3600sec 3 11 0 1 to 3600sec M3 12 0 0 to 100 0 3 14 0 0 to 180 0sec 0
24. 1 smaller than Pr 6 09 both door open and close i Active when the door reaches the position equal to or 19 Position D tection 2 smaller than Pr 6 10 both door open and close n Active when the door reaches the position equal to or ay PositiomDetectons smaller than Pr 6 11 both door open and close Active when position mode Pr 0 15 is set to 00 or 04 and The signal outputs when the door width is less than Pr 4 03 setting during the door 21 it is in close completed close position Active when position mode Pr 0 15 is set to 02 or 03 and one of the Pr 5 00 to Pr 5 10 is set to 18 Te signal Guibutsawh Active when position mode Pr 0 15 is set to 00 or 04 and lt ne signa outputs Wnen the door width is greater than Pr 3 05 during the door open 22 it is in open completed ie A position Active when position mode Pr 0 15 is set to 01 or 03 and one of the Pr 5 00 to Pr 5 10 is set to 17 23 Door Close Error Ar when door close error no matter it will re open or 24 Reserved Revision May 2009 MDE5 SW V1 1 4 61 Chapter 4 Parameters VFD M D Series Settings Function Description Active when finishing position after applying power again or 25 Position Complete Signal PGEr 26 Reserved Active when the door reaches the position equal to or UL smaller than Pr 6 09 door close only Active when the door reaches the position equal to or 28 Position Detection 2 smaller than Pr 6 10 d
25. 4 25 X Re open Current Level 2 for Low Speed Area Unit 1 Settings 100 200 100 is Pr 4 10 setting Factory Setting 150 4 14 X Re open Deceleration Time Unit 0 1 Settings 0 1 3600sec Factory Setting 0 2 4 17 X Re open for Low Speed Area Unit 0 1 Settings 1 0 to 99 0 100 is the door width low Factory Setting 2 0 speed area is 0 Pr 4 17 Revision May 2009 MDE5 SW V1 1 4 45 Chapter 4 Parameters VFD M D Series gg X Re open Acceleration Boundary Settings 8 0 to 97 0 100 is the door width acceleration area is Pr 4 18 100 Unit 0 1 Factory Setting 70 0 During the door close it will re close from the open complete position to the close complete position when there is an obstacle the stall current exceeds Pr 4 10 4 11 4 12 4 13 Pr 4 14 is used to set the time for decelerating to OHz when there is an obstacle It is recommended to set a minimum value that less than the current limit to re open in the shortest time for people s safety aa It needs large current when accelerating for start open close door Therefore it needs to have larger re open current in the acceleration area Please refer to following figure for setting re open current and acceleration area Open Door REV 3 02 1st Step Door Open High Speed 3 00 3 07 3 08 3 04 3 06 Door Open ist Step Door Open 1st Step Door Open Door Open Door Open Coupling Acceleration Time Deceleration Time F
26. Accel _ecal Time Before using this function please make sure that AC motor drive is stop At this moment key STOP on the 06 Low Speed Operation digital keypad is still valid When this contact is OFF motor will stop by deceleration time of low speed operation Refer to Pr 1 07 to Pr 1 09 for details ON REV 07 FWD REV Command for Low OFF FWD Speed Operation This command will be effective only when external terminal for low speed operation is active When this setting is enabled the output frequency of AC motor drive will run by open close curve repeatedly 08 Demo Mode till this setting is disabled It will get the best open close curve by this action 09 Forced Stop N O These two parameters have the same function as the STOP command with stop method acc To Pr 0 13 No error message is displayed When parameter value 09 10 Forced Stop N C or 10 is enabled anew RUN command is needed 11 Emergency Stop N O When setting to 11 or 12 the Multi Function Input Terminal can be used to stop the AC motor drive in case of malfunction in the application It will display 12 Emergency Stop N C EF Please RESET after the fault has been cleared Refer to Pr 0 13 for Stop Method Operation Command ON Operation command via Ext Terminals 13 Selection Keypad external OFF Operation command via Keypad terminals Pr 0 12 is disabled if this parameter value 13 is set 14 Parameter Lock Enable When this setting is
27. By using an EMI filter with correct installation much interference can be eliminated It is recommended to use DELTA EMI filter to have the best interference elimination performance We assure that it can comply with following rules when AC motor drive and EMI filter are installed and wired according to user manual m EN61000 6 4 m EN61800 3 1996 A11 2000 m EN55011 1991 Class A Group 1 as Environment restricted distribution General precaution 1 EMI filter and AC motor drive should be installed on the same metal plate 2 Please install AC motor drive on footprint EMI filter or install EMI filter as close as possible to the AC motor drive Please wire as short as possible 4 Metal plate should be grounded The cover of EMI filter and AC motor drive or grounding should be fixed on the metal plate and the contact area should be as large as possible Choose suitable motor cable and precautions Improper installation and choice of motor cable will affect the performance of EMI filter Be sure to observe the following precautions when selecting motor cable Use the cable with shielding double shielding is the best 2 The shielding on both ends of the motor cable should be grounded with the minimum length and maximum contact area 3 Remove any paint on metal saddle for good ground contact with the plate and shielding Revision May 2009 MDES SW V1 1 B 9 Appendix B Accessories VFD M D Series Remove any paint on me
28. LED Readnly Bto FZ JOG LED 03 FWD LED 2101H 04 REV LED Bit 5 9 Reserved Bit 10 1 Operation command controlled by communication interface Bit 11 1 Parameters have been locked Bit 12 0 AC drive stops 1 AC drive operates Bit 13 1 Jog command Bit 14 15 Reserved 2102H Frequency command F 2103H Output frequency H 2104H Output current A 2105H DC BUS Voltage u 2106H Output voltage E 2107H Step number of Multi Step Speed Operation 2108H The pulse number for the walking distance c 2109H Display the walking distance and step speed x yy y 210AH Power factor angle 210BH Estimated torque ratio 210CH Motor speed rpm 210DH PG pulse low word unit time 210EH PG pulse high word unit time 210FH Output power KW 2110H Reserved Revision May 2009 MDE5 SW V1 1 Chapter 4 Parameters VFD M D Series Content Address Function 2200H Reserved 2201H User defined Low word 2202H User defined High word 2203H Reserved 2204H Reserved Status monitor 2205H Reserved Read only 2206H Display temperature of heatsink C 2207H Reserved 2208H Reserved Multi function output terminals MO3 MO6 Bito MO3 2209H Bit1 MO4 Bit2 MO5 Bit3 MO6 220AH Warning Code 08 auto tuning error AUE 09 parameter copy failure SE1 10 parameter copy check failure SE2 18 overload oL2
29. MI1 E t 7 Sik ia MI2 Multi tunction External terminals Door open limit signa _ MI3 gt input terminals k Operate from Door close limit signat MI4 input external signal Demo mode MI5 FWD DCM Fworstop ey REV DCM REV STOP REV Digital signal common DCM Don t apply the mains voltage directly to above terminals Parameter setting Pr 5 00 Pr 5 04 to 01 04 3 4 Trial Run After finishing checking the items in 3 2 preparation before start up you can perform a trial run The factory setting of the operation source is from the keypad Pr 0 12 00 1 After applying power verify that the display shows F4 00Hz RUN 2 Pressing key for forward running door close And if you want to change to reverse running door open you should press A or BA And if you want to decelerate to STOP stop please press WSP key Revision May 2009 MDE5 SW V1 1 3 5 Chapter 3 Keypad and Start Up VFD M D Series 3 Check following items E Check if the motor direction of rotation is correct E Check if the motor runs steadily without abnormal noise and vibration E Check if acceleration and deceleration are smooth If the results of trial run are normal please start the formal run gt ee 1 Stop running immediately if any fault occurs and refer to the troubleshooting guide for solving the problem 2 Do NOT touch output terminals U V W when power is still applied to L1 R L2 S L3 T even when t
30. chapter 5 for the function of each parameter When reading parameter by command code 03H only one parameter can be read at one time AC drive Parameters 00B No function 01B Stop 10B Run 11B Jog Run Bit 0 1 Bit 2 3 Reserved 00B No function 01B FWD 10B REV 11B Change direction Bit 4 5 00B 1st Step Door Open Accel Decel 01B 1st Step Door Close Accel Decel 10B 2nd Step Door Open Accel Decel 11B 2nd Step Door Close Accel Decel Bit 6 7 0000B 1st Step Speed Frequency 0001B 2nd Step Speed Frequency 0010B 3rd Step Speed Frequency Command 2000H Write only 0011B 4th Step Speed Frequency 0100B 5th Step Speed Frequency 0101B 6th Step Speed Frequency 0110B 7th Step Speed Frequency 0111B 8th Step Speed Frequenc Bit 8 11 pal 9 A 1000B 9th Step Speed Frequency 1001B 10th Step Speed Frequency 1010B 11th Step Speed Frequency 1011B 12th Step Speed Frequency 1100B 13th Step Speed Frequency 1101B 14th Step Speed Frequency 1110B 15th Step Speed Frequency 1111B 16th Step Speed Frequency Bit 12 Select the function of Bit6 11 Bit 13 15 Reserved 4 82 Revision May 2009 MDES SW V1 1 Chapter 4 Parameters VFD M D Series Read only Content Address Function 2001H Reserved Bit 0 1 EF external fault on 2002H Bit 1 1 Reset Bit 2 Reser
31. e CEST o 1 2 3 4 5 6 Even Stop i i i iparity bit lt ______ 7 bit character i 10 bit character frame o gt 7 0 1 7 bit character gt lt 10 bitcharacter frame gt 11 bit character frame For RTU 8 N 2 i Stop Stop 0 1 2 3 4 5 6 bit bit lt _ 8 bit character __ l 11 bit character frame III Start pS ls o 7 Een Stop it 0 1 2 3 4 5 6 parity pit i ___ 8 bit character __ 1 11 bit character frame gt Odd Stop 3 4 878 parity pit i 8 bit character _ gt 1 _ __ 11 bit character frame gt aa 3 Communication Protocol 3 1 Communication Data Frame ASCII mode STX Start character 3AH Address Hi Communication address Address Lo 8 bit address consists of 2 ASCII codes Function Hi Command code Function Lo 8 bit command consists of 2 ASCII codes DATA n 1 Contents of data to Nx8 bit data consist of 2n ASCII codes DATA 0 n lt 20 maximum of 40 ASCII codes LRC CHK Hi LRC check sum LRC CHK Lo 8 bit check sum consists of 2 ASCII codes END Hi End characters END Lo END1 CR ODH ENDO LF OAH Revision May 2009 MDES SW V1 1 4 75 Chapter 4 Parameters VFD M D Series RTU mode START A silent interval of more than 10 ms Address Communicat
32. eesceeseeeeeseeeeeeeeneeeeeenaeeeenneeeeee B 3 B 3 Fuse Specification Chart ecceeesseeeeeeeeeeeeeeeeeeeeneeeseenaeeeenneeeeee B 3 B 4 Reactor soriire see eed eee a et ne e eee evened ees B 4 Bi4 1 AC Reactor iin naan dean a A B 4 B 4 2 Zero Phase Reactor RF220XO0A cceeecseeeeeeeeeenneeeenneeeeees B 6 B5 VEDSPUQG neire doe aks eaea e a sive cette tea a e ae eai B 7 B 5 1 Description of the Digital keypad VFD PUQ6 eeen B 7 B 5 2 Explanation of Display Message B 7 B 5 3 VFD PU06 Operation Flow Chart eenen B 8 B 6 AMD EMI Filter Cross Reference B 9 B 6 1 Dimensions neirens sence sda lee ta nenceeseedueeesavenewesestnrevcueraaeesoetnndvansis B 12 Appendix C How to Select the Right AC Motor Drive C 1 Capacity Formulas C 2 General Precaution C 3 How to Choose a Suitable Motor Chapter 1 Introduction VFD M D Series Chapter 1 Introduction The AC motor drive should be kept in the shipping carton or crate before installation In order to retain the warranty coverage the AC motor drive should be stored properly when it is not to be used for an extended period of time Storage conditions are Store in a clean and dry location free from direct sunlight or corrosive fumes Store within an ambient temperature range of 20 C to 60 C Store within a relative humidity range of 0 to 90 and non condensing environment Store within an air pressure range of 86kPA to 106kPA Namn 1 DO NOT store in an area
33. enabled all parameters will be locked and write parameters is disabled Revision May 2009 MDE5 SW V1 1 4 53 Chapter 4 Parameters VFD M D Series Settings Function Description 15 External Reset N O The External Reset has the same function as the Reset key on the digital keypad After faults such as O H O C and O V are cleared this input can be used to 16 External Reset N C reset the drive The signal when it is in open When Pr 0 15 is set to 01 or 03 drive will open the door 17 sa T completed position to the completed position by this signal The signal when it is in close When Pr 0 15 is set to 02 or 03 drive will close the door 18 sa we completed position to the completed position by this signal 19 Open Allowance Signal When this setting is enabled it allows to open the door It also can be used for the signal of door zone When this setting is enabled it will force opening the door Only when this setting is disabled the door can be 3 closed This signal will be invalid when the door is in the 20 Force Door open Signal close complete position When value 19 is set this setting can be ON after the value 19 is ON 14 Home Return When this setting is enabled the drive will execute position function 55 The curve selection for 1 2 When this setting is ON it will run the curve of 2 step step door open close door open close When Pr 0 15 is set to 01
34. for No abnormal power Vv Maybe AC motor drive has malfunction or misoperation due to noise Please contact DELTA Revision May 2009 MDES SW V1 1 5 5 Chapter 5 Troubleshooting VFD M D Series 5 9 Motor cannot Run Check PU01 No Check if non fuse No Motor cannot run gt fornormal gt breaker and magnetic Set them to ON displa contactor are ON Yes Yes Reset after clearing ves Check if there is any d Check if any faults fault and then RUN fault code displayed Check if input No occur such as gt voltage is normal Lv PHL or jre Was disconnection h d It can run when i fi If jumper or DC A no faults occur e Input RUN No d No Use jumper command reactoris connected gt or DC reactor 1 by keypad between 1 and 2 B1 Yes Yes Press RUN key to check if it can run Maybe AC motor drive has malfunction or misoperation due to noise Please contact DELTA Press UP key to set frequency Check if the wiring of terminal FWD and between REV DCM is correct Yes Change switch or relay Yes Ng Check if input FWD No or REV command Press UP to check if motor e Yes can run 4 No No Set frequency or not Correct connection Modify frequency setting fno Check if the parameter setting and wiring of analog
35. for electrical data The Line Fuse Specification in Appendix B lists the recommended fuse part number for each VFD M D series part number These fuses or equivalent must be used on all installations where compliance with U L standards is a required PREE VFD004M21W D has no approvals ANa Make sure that power is only applied to the R L1 S L2 T L3 terminals Failure to comply may result in damage to the equipment The voltage and current should lie within the range as indicated on the nameplate Check the following items after completing the wiring 1 Are all connections correct 2 No loose wires 3 No short circuits between terminals or to ground Acharge may still remain in the DC bus capacitors with hazardous voltages even if the power has been turned off To prevent personal injury please ensure that the power is turned off and wait ten minutes for the capacitors to discharge to safe voltage levels before opening the AC motor drive Revision May 2009 MDE5 SW V1 1 2 1 Chapter 2 Wiring VFD M D Series REED 1 All the units must be grounded directly to a common ground terminal to prevent electric shock fire and interference 2 Only qualified personnel familiar with AC motor drives are allowed to perform installation wiring and commissioning 3 Make sure that the power is off before doing any wiring to prevent electric shocks 2 1 Basic Wiring Diagrams Users must connect wires acco
36. is controlled by external Indication terminal 06 Fault Indication Active when faults occur oc ov 0H1 oL2 oL oL1 EF CF3 3 8 HPF1 4 ocA ocd ocn GFF PGEr doEr CE10 3 ee Active when warnings occur AUE SE1 SE2 oL2 PGEr 07 Warning Indication PSEr CEOX 08 Demo indication Active when demo is executed 09 A step completed Active when a step is completed for only 0 5 seconds 10 A demo completed Active when a demo is completed for only 0 5 seconds 11 Forced Stop Indication Active when the action of forced stop occur A When heatsink overheats it will signal to prevent OH turn off 12 Veron the drive When it is higher than 85 C 185 F it will be ON 9 Or it will be OFF Active when the drive is ON and no abnormality detected or 13 AC Motor Drive Ready AC motor drive is in the state that waits for press RESET to clear the fault 14 Emergency Stop Active once the drive s emergency stop function is activated Indication This function is used in conjunction with a VFDB Brake Unit 15 Software Brake Signal The output will be activated when the drive needs help 9 braking the load A smooth deceleration is achieved by using this function 16 Zero Speed Output Active unless there is an output frequency present at Signal terminals U T1 V T2 and W T3 17 Feedback Signal Error Active when the feedback signal is abnormal Refer to Pr 2 18 Pr 2 19 i Active when the door reaches the position equal to or 18 Position Detection
37. measures should be used by load situation and operation range when necessary 1 Use the motor with independent power ventilation or increase the horsepower 2 Use inverter duty motor 3 Do NOT run at low speeds for long time 5 10 Revision May 2009 MDE5 SW V1 1 Chapter 6 Fault Code Information and Maintenance VFD M D Series Chapter 6 Fault Code Information and Maintenance 6 1 Fault Code Information The AC motor drive has a comprehensive fault diagnostic system that includes several different alarms and fault messages Once a fault is detected the corresponding protective functions will be activated The following faults are displayed as shown on the AC motor drive digital keypad display The four most recent faults can be read from the digital keypad or communication Prisa Wait 5 seconds after a fault has been cleared before performing reset via keypad of input terminal 6 1 1 Common Problems and Solutions Fag Fault Descriptions Corrective Actions Over current Abnormal increase in current Over voltage The DC bus voltage has exceeded its maximum allowable value Revision May 2009 MDE5 SW V1 1 Check if motor power corresponds with the AC motor drive output power Check the wiring connections to U V W for possible short circuits Check the wiring connections between the AC motor drive and motor for possible short circuits also to ground Check for loose contacts between AC mot
38. mode LRC Longitudinal Redundancy Check is calculated by summing up module 256 the values of the bytes from ADR1 to last data character then calculating the hexadecimal representation of the 2 s complement negation of the sum For example reading 1 word from address 0401H of the AC drive with address 01H STX ie Address 1 0 Address 0 T Function 1 0 Function 0 3 T Starting data address t E 0 T Number of data oO T LRC Check 1 Fi LRC Check 0 6 END 1 CR END 0 LF 01H 03H 04H 01H 00H 01H 0AH the 2 s complement negation of OAH is F6H RTU mode Address 01H Function 03H Starting data address 21H 02H Number of data 00H count by word 02H CRC CHK Low 6FH CRC CHK High F7H CRC Cyclical Redundancy Check is calculated by the following steps Step 1 Load a 16 bit register called CRC register with FFFFH Step 2 Exclusive OR the first 8 bit byte of the command message with the low order byte of the 16 bit CRC register putting the result in the CRC register Step 3 Examine the LSB of CRC register 4 80 Revision May 2009 MDE5 SW V1 1 Chapter 4 Parameters VFD M D Series Step 4 If the LSB of CRC register is 0 shift the CRC register one bit to the right with MSB zero filling then repeat step 3 If the LSB of CRC register is 1 shift the CRC register one bit to the right with MSB zero filling Ex
39. or 03 it will open the door to The signal when it is in open the completed position by this signal This signal also 9 ey p can run the drive when there is no RUN command and 23 completed position including SR Aa RUN signal operation direction is REV It can be used for holding torque when the open command is disabled after door is in the open complete position When Pr 0 15 is set to 02 or 03 it will close the door to z PASAS the completed position by this signal This signal also The sigral when it isn close can run the drive when there is no RUN command and 24 completed position including A Bes oia S RUN signal operation direction is FWD It can be used for holding torque when the close command is disabled after door is in the close complete position gq N O Normally Open N C Normally Closed Ea Line Start Lockout only for external terminals Settings 00 Disable 01 Enable Factory Setting 00 qi When the operation command source is from external terminal and operation command is ON FWD REV DCM close the AC motor drive will operate according to Pr 5 11 after power is applied lt For terminals FWD and REV only gt 4 54 Revision May 2009 MDE5 SW V1 1 Chapter 4 Parameters VFD M D Series 1 When Pr 5 11 is set to 00 AC motor drive will run immediately 2 When Pr 5 11 is set to 01 AC motor drive will remain stopped until operation command is received after previous operation comman
40. requirement When executing auto tuning the start stop DC brake function is disabled gt ae It is not recommended to use vector control mode if motor rated power exceeds the rated power of the AC motor drive 2 01 A Motor Rated Current Unit 0 1 Settings FLA 5 to FLA 120 Factory Setting 2 50 an This parameter must set by the nameplate on the AC motor drive The factory setting will be set by the rated current Therefore the factory setting is 100 FLA 4 30 Revision May 2009 MDE5 SW V1 1 Chapter 4 Parameters VFD M D Series 2 02 X Motor No load Current Unit 0 1 Settings 0 FLA to motor rated current Factory Setting 1 00 ae The rated current of the AC drive is regarded as 100 The setting of the Motor no load current will affect the slip compensation aa The setting value must be less than Pr 2 00 Motor Rated Current 2 03 X Torque Compensation Unit 0 1 Settings 0 0 to 10 0 Factory Setting 1 0 oO This parameter may be set so that the AC drive will increase its voltage output to obtain a higher torque Only to be used for V f control mode An Too high torque compensation can overheat the motor 2 04 Number of Motor Poles Unit 2 Settings 02 to 16 Factory Setting 04 An This parameter sets the number of motor poles must be an even number 2 05 Motor Line to line Resistance R1 Unit 0 01 Settings 0 00 to 99 99 Q Factor
41. signal and multi step speed are correct if upper bound freq and setting freq is lower than the min output freq No Change defective potentiometer and relay Motor has malfunction Check if there is any N 7 7 g d outputvoltage from o Maybe AC motor drive has malfunction No terminals U V and Please contact DELTA If load is too large Yes Connect correctly Check if the setting of torque compensation isicorrect L Motor is locked due to large load please reduce load No For example if there is a brake check if itis released Increase the setting of torque compensation 5 6 Revision May 2009 MDES SW V1 1 Chapter 5 Troubleshooting VFD M D Series 5 10 Motor Speed cannot be Changed Motor can run but cannot change speed y Check if the setting of the max frequency is too low Modify the setting 4 veS No f the setting of Check to see if frequency is Pr 05 17toPr 05 31 Vea rion high r out of range upper lower Yes gt Modify the setting boundaries No No Press UP DOWN key Yes Malale at with Ne to see if speed has Yes oe Yes Is itin PLC mode any change No If the setting of Yes Br 05 00 to Pr 05 14
42. v Communication Protocol Factory Setting 03 Settings 00 Modbus ASCII mode protocol lt 7 N 2 gt 01 Modbus ASCII mode protocol lt 7 E 1 gt 02 Modbus ASCII mode protocol lt 7 0 1 gt 03 Modbus RTU mode protocol lt 8 N 2 gt 04 Modbus RTU mode protocol lt 8 E 1 gt 05 Modbus RTU mode protocol lt 8 0 1 gt qi 1 Control by PC or PLC x A VFD M D can be set up to communicate on Modbus networks using one of the following modes ASCII American Standard Code for Information Interchange or RTU Remote Terminal Unit Users can select the desired mode along with the serial port communication protocol in Pr 8 04 Code Description ASCII mode Each 8 bit data is the combination of two ASCII characters For example a 1 byte data 64 Hex shown as 64 in ASCII consists of 6 36Hex and 4 34Hex Character 0 T 2 3 4 5 6 T ASCII code 30H 31H 32H 33H _ 34H 35H 36H 37H Character 8 9 A B C D E F ASCII code 38H 39H 41H 42H 43H 44H 45H 46H RTU mode Each 8 bit data is the combination of two 4 bit hexadecimal characters For example 64 Hex 4 74 Revision May 2009 MDE5 SW V1 1 Chapter 4 Parameters VFD M D Series a 2 Data Format 10 bit character frame For ASCII 7 N 2 Stop Sto i i5 i i P o ao 6 bit bit 7 bit character gt i 10 bit character frame t
43. with rapid changes in temperature It may cause condensation and frost 2 DO NOT place on the ground directly It should be stored properly Moreover if the surrounding environment is humid you should put exsiccator in the package 3 If the AC motor drive is stored for more than 3 months the temperature should not be higher than 30 C Storage longer than one year is not recommended it could result in the degradation of the electrolytic capacitors 4 When the AC motor drive is not used for a long time after installation on building sites or places with humidity and dust it s best to move the AC motor drive to an environment as stated above Revision May 2009 MDE5 SW V1 1 1 1 Chapter 1 Introduction VFD M D Series 1 1 Receiving and Inspection This VFD M D AC motor drive has gone through rigorous quality control tests at the factory before shipment After receiving the AC motor drive please check for the following E Check to make sure that the package includes an AC motor drive the User Manual Quick Start and CD dust covers and rubber bushings Inspect the unit to assure it was not damaged during shipment Make sure that the part number indicated on the nameplate corresponds with the part number of your order 1 1 1 Nameplate Information Example for 0 5HP 0 4kW 230V 1 Phase 230V AC motor drive AC Drive Model gt MODEL VFD004M21B D Input Spec p input 1PH 6 34 3PH 3 2A 200 240V 50 60Hz Outp
44. 0 disable 0 0 to 150 0 0 0 to 150 0 4 6 Revision May 2009 MDES SW V1 1 Parameter 3 18 Explanation S Curve Acceleration Time for Door Open Group 4 Door Close Parameters 4 00 4 01 MA4 02 4 03 x 4 04 X 4 05 X 4 06 Xx 4 07 X 4 08 4 09 MA AD 4 11 W412 4 13 W414 MA 15 Door Close High Speed 1 Door Close Final Speed Start Door Close Final Speed Door Close Holding Speed Start Door Close Holding Speed Door Close Acceleration Time 1 Door Close Deceleration Time 1 Door Close High Speed 2 Door Close Acceleration Time 2 Door Close Deceleration Time 2 Re open Current Level 1 Re open Current Level 1 for Acceleration Area Re open Current Level 2 Re open Current Level 2 for Acceleration Area Re open Deceleration Time Door Close Holding Torque 0 0 to 10 0 sec 100 200 100 is Pr 4 10 setting 0 0 to 150 0 100 200 100 is Pr 4 12 setting 0 1 to 3600sec 0 0 to 100 0 Response Time of MA4 16 Door Close Holding 0 01 to 10 00sec Torque Re open Low Speed MA 1T Arse MA4 18 Re open Acceleration Boundary Revision May 2009 MDE5 SW V1 1 1 0 to 99 0 100 is the door width low speed area is 0 Pr 4 17 8 0 to 97 0 100 is the door width acceleration area is Pr 4 18 100 Factory Setting 30 00 4 0 5 00 1 0 2 00 2 0 2 0 20 00 10 0 10 0 100 0 150 100 0 150 0 2 30 0 0
45. 0Hz V F for 220V 60Hz 140 60 seconds eas 0 continuous x 100 o 85 gt 3 68 vel 2 ABH 4 lt 42 Fe Re 0320 50 120 Frequency Hz Base freq 50Hz V F for 220V 50Hz C 8 BS torque torque Motor 180 155 60 seconds continuous 100 0320 60 120 Frequency Hz Base freq 60Hz V F for 220V 60Hz 180 150 60 seconds continuous 100 80 0320 50 120 Frequency Hz Base freq 50Hz V F for 220V 50Hz Revision May 2009 MDE5 SW V1 1
46. 0x0001 define BRDH 0x0001 define LCR 0x0003 define MCR 0x0004 define LSR 0x0005 define MSR 0x0006 unsigned char rdat 60 read 2 data from address 2102H of AC drive with address 1 unsigned char tdat 60 0 1 0 3 2 1 0 2 0 0 0 2 D 7 r n void main int i outportb PORT MCR 0x08 interrupt enable outportb PORT IER 0x01 interrupt as data in outportb PORT LCR inportb PORT LCR 0x80 the BRDL BRDH can be access as LCR b7 1 outportb PORT BRDL 12 set baudrate 9600 12 115200 9600 outportb PORT BRDH 0x00 outportb PORT LCR 0x06 set protocol lt 7 N 2 gt 06H lt 7 E 1 gt 1AH lt 7 0 1 gt 0AH lt 8 N 2 gt 07H lt 8 E 1 gt 1BH lt 8 0 1 gt 0BH for i 0 i lt 16 i while inportb PORT LSR amp 0x20 wait until THR empty outportb PORT THR tdat i senddatato THR i 0 while kbhit if inportb PORT LSR amp 0x01 bO 1 read data ready rdat i inportb PORT RDR read data form RDR Revision May 2009 MDE5 SW V1 1 4 87 Chapter 4 Parameters VFD M D Series 8 05 X Response Delay Time Unit 0 5 Settings 00 200 msec Factory Setting 00 gq This parameter is the response delay time after AC drive receives communication command as shown in the following ere ke sxe s PC or PLC command Response Message of AC Drive Handling time Response Delay Time of AC
47. 1 3 01 3 03 7 3 05 Door Open Door Open Final Door Open High Speed Speed Start Holding Start Speed Start 4 04 4 02 Door Close Door Close 1 h 1 1 i i 4 06 4 05 1 1 Holding Spedd Final Speed h 1 1 1 1 1 1 1 Door Close Door Close Deceleration Acceleration Time 1 Time 1 1 03 4 01 4 00 o EN Door Close Limit Door Close Door Close Door Close Dosr OpenLimit 0 0 Holding Speed Final Speed High Speed 1 100 0 Start Start Close Door FWD 3 12 X Door Open Holding Torque 100 0 is drive rated current Unit 0 1 Settings 0 0 100 0 Factory Setting 30 0 3 13 X Response Time of Door Open Holding Torque Unit 0 01 Settings 0 01 10 00sec Factory Setting 0 20 aa When the door is in the open complete position it needs holding torque to make the door be in that position To prevent motor overload the holding torque should be limited Pr 3 12 3 14 Door Open Time out Setting Unit 0 1 Settings 0 0 180 0sec 0 0 disable Factory Setting 0 0 aa When the door open exceeds this setting the fault code eca will occur and the motor will decelerate to stop It needs to have door open close command again after resetting the AC motor drive qo Any type of voltmeter can be used If the meter reads full scale at a voltage less than 10 volts the parameter 03 06 should be set using the following formula Pr 03 06 meter full scale voltage 10 x 100 For Example
48. 1 Unit 0 01 Settings 0 00 400 0Hz Factory Setting 42 00 X Door Open Final Speed Start Unit 0 01 Settings 0 0 100 0 0 0 close complete 100 0 Factory Setting 95 0 open complete X Door Open Final Speed Unit 0 01 Settings 0 00 400 0Hz Factory Setting 5 00 A Door Open Holding Speed Start Unit 0 1 Settings 0 0 100 0 0 0 close complete 100 0 Factory Setting 99 0 open complete X Door Open Holding Speed Unit 0 01 Settings 0 00 400 0Hz Factory Setting 2 00 3 07 X Door Open Acceleration Time 1 Unit 0 1 Settings 0 1 3600sec Factory Setting 2 0 3 08 X Door Open Deceleration Time 1 Unit 0 1 Settings 0 1 3600sec Factory Setting 2 0 3 09 X Door Open High Speed 2 Unit 0 01 Settings 0 00 400 0Hz Factory Setting 30 00 3 10 X Door Open Acceleration Time 2 Unit 0 1 Settings 0 1 3600sec Factory Setting 10 0 3 11 X Door Open Deceleration Time 2 Unit 0 1 Settings 0 1 3600sec Factory Setting 10 0 An The unit of Pr 3 01 is pulse number It should be less than Pr 3 03 after converting to An Please adjust by following diagram to meet your application Revision May 2009 MDE5 SW V1 1 4 37 Chapter 4 Parameters VFD M D Series Open Door REV 3 02 1st Step Door Open High Speed 3 00 3 07 3 08 3 04 3 06 Door Open 1st Step Door Open 1st Step Door Open Door Open Door Open Coupling Acceleration Time Deceleration Time Final Speed Holding Speed Speed 1
49. 1 is set to 50Hz and Pr 1 02 is set to 230V 60Hz Pr 1 01 is set to 60Hz and Pr 1 02 is set to 230V qi When Pr 0 02 08 the keypad is locked To unlock the keypad set Pr 0 02 00 4 14 Revision May 2009 MDES SW V1 1 Chapter 4 Parameters VFD M D Series 0 03 X Start up Display Selection Settings 00 01 02 03 04 Factory Setting 00 Display the frequency command value F Display the actual output frequency H Display the content of user defined unit U Multifunction display see Pr 0 04 FWD REV command a This parameter determines the start up display page after power is applied to the drive re X Content of Multi Function Display Settings 00 01 02 03 04 05 06 07 08 09 10 11 12 13 Factory Setting 00 Display the output current in A supplied to the motor Eg Display the pulses ELE Display the walking distance and step speed x yy y Display the actual DC BUS voltage in VDC of the AC Ej Ta motor drive En Display the output voltage in VAC of terminals U V W to the motor Ecen Display the power factor angle in of terminals U V W to the motor CEHA Display the output power in kW of terminals U V and W Doan to the motor a Display the actual motor speed in rpm enabled in vector control mode or PG Encoder feedback control Display the estimated value of torque in Nm as it relates to current Ee Display PG encoder feedback pulses 10ms ool cA
50. 2 03 04 it will run the door open close curve by the output of position sensor to change speed Multi function Input Terminal Status N O N C Unit 1 Settings 0 to 8191 Factory Setting 0 m o It is used to set multi function input terminals FWD REV and output status of Pr 5 00 to Pr 5 10 to be normal open N O or normal closed N C Setting methods It needs to conver 13 bit binary value to decimal value before entering this parameter For example Suppose that the initial status of REV MI2 Ml4 MI5 COM1 COM2 and COM4 is N C The initial status of FWD MI1 MI3 A B and COM3 is N O At this moment you need to input 5738 into Pr 5 33 as shown in the following Weights 2 2 22 2 2 2 2 of 2 2 2 2 2 et FE Eo PoP pops Pos 4 FWD N O REV N C MI1 N O MI2 N C MI3 N O Mi4 N C MIS N C A N O B N O COM1 N C COM2 N C COM3 N O COM4 N C The setting value bit14x2 bit13x2 bit2x2 bit1x2 bitOx2 1x2 1x2 1x2 1x2 1x2 1x2 1x2 4096 1024 512 644 32 8 2 5738 Setting 5 33 Revision May 2009 MDE5 SW V1 1 NOTE 2 16384 2 8192 2 4096 2 128 2 4 2 256 2 8 2 512 2 16 2 2048 2 1024 2 64 2 32 2 2 P 4 57 Chapter 4 Parameters VFD M D Series 5 34 X Reset after re open re close Factory Setting 00 Settings 00 Bit0 0 Disable to detect the incorrect open close limit f
51. 20 2 0 70 0 Chapter 4 Parameters VFD M D Series Customer Customer 4 7 Chapter 4 Parameters VFD M D Series Parameter Explanation Facio Y customer Setting 4 19 Door Close Time out 9 0 to 180 0sec 0 0 disable Setting The Current Level 1 MA4 20 to Decrease to Pr 4 0 0 150 0 15 after Door Close The Current Level 2 MA 21 to Decrease to Pr 4 0 0 150 0 15 after Door Close Terminal FWD holding S Curve MA4 23 Acceleration Time 0 0 to 10 0 sec for Door Close Re open Current MA4 24 Level 1 for Low 0 0 150 0 Speed Re open Current MA4 25 Level 2 for Low 0 0 150 0 Speed Group 5 Multi Step Speed and PLC Parameters Parameter Explanation Settings Multi Function Inpu No function Terminal MI1 Multi step speed command 1 Multi Function Inpu Multi step speed command 2 Terminal MI2 Multi step speed command 3 Multi step speed command 4 Multi Function Inpu 1st 2nd Accel decel Time Selection erminal MI3 Low speed operation ti Function Inpu FWD REV command for low speed Terminal MI4 operation Demo mode Tanai Force stop NO Force stop NC Multi Function Inpu Emergency stop NO Terminal A Emergency stop NC Multi Function Inpu Operation command selection Terminal B Keypad external terminal Multi Function Inpu Parameter lock enable NC Terminal COM1 Reset NO n i Reset NC TTI CONS The signal when it is in open completed
52. 26 PG feedback error PGEr 27 limit signal error PSEr 31 illegal function code cE01 32 illegal data address cE02 33 illegal data value cE03 34 slave device failure CE04 35 communication time out cE10 3 6 Exception response The AC motor drive is expected to return a normal response after receiving command messages from the master device The following depicts the conditions when no normal response is replied to the master device The AC motor drive does not receive the messages due to a communication error thus the AC motor drive has no response The master device will eventually process a timeout condition Revision May 2009 MDE5 SW V1 1 4 85 Chapter 4 Parameters VFD M D Series 4 86 The AC motor drive receives the messages without a communication error but cannot handle them An exception response will be returned to the master device and an error message CExx will be displayed on the keypad of AC motor drive The xx of CExx is a decimal code equal to the exception code that is described below In the exception response the most significant bit of the original command code is set to 1 and an exception code which explains the condition that caused the exception is returned Example of an exception response of command code 06H and exception code 02H ASCII mode RTU mode STX E
53. Address 01H Address Low 0 Function 86H Address High T Exception code 02H Function Low g CRC CHK Low C3H Function High 6 CRC CHK High A1H Exception code LRC CHK Low T LRC CHK High vi END 1 CR END 0 LF The explanation of exception codes Exception code Explanation Illegal function code 01 The function code received in the command message is not available for the AC motor drive Illegal data address 02 The data address received in the command message is not available for the AC motor drive Illegal data value 03 The data value received in the command message is not available for the AC drive Slave device failure o4 The AC motor drive is unable to perform the requested action Communication time out 10 If Pr 8 03 is not equal to 0 0 Pr 8 02 00 02 and there is no communication on the bus during the Time Out detection period set by Pr 8 03 cE10 will be shown on the keypad 3 7 Communication program of PC The following is a simple example of how to write a communication program for Modbus ASCII mode on a PC by C language include lt stdio h gt include lt dos h gt Revision May 2009 MDE5 SW V1 1 Chapter 4 Parameters VFD M D Series include lt conio h gt include lt process h gt define PORT Ox03F8 the address of COM1 the address offset value relative to COM1 define THR 0x0000 define RDR 0x0000 define BRDL 0x0000 define IER
54. Alls Specific AC Motor Drives for the Elevator Door Voltage Range 1 phase 230V series 0 4kW NELTA DELTA ELECTRONICS INC www delta com tw industrialautomation ASIA Delta Electronics Inc Taoyuan1 31 1 Xingbang Road Guishan Industrial Zone Taoyuan County 33370 Taiwan R O C TEL 886 3 362 6301 FAX 886 3 362 7267 Delta Electronics Jiang Su Ltd Wujiang Plant3 688 Jiangxing East Road Wujiang Economy Development Zone Wujiang City Jiang Su Province People s Republic of China Post code 215200 TEL 86 512 6340 3008 FAX 86 512 6340 7290 Delta Electronics Japan Inc Tokyo Office Delta Shibadaimon Building 2 1 14 Shibadaimon Minato Ku Tokyo 105 0012 Japan TEL 81 3 5733 1111 FAX 81 3 5733 1211 Delta Electronics Korea Inc 234 9 Duck Soo BD 7F Nonhyun dong Kangnam ku Seoul Korea Post code 135 010 TEL 82 2 515 5303 5 FAX 82 2 515 5302 Delta Electronics Singapore Pte Ltd 8 Kaki Bukit Road 2 04 18 Ruby Warehouse Complex Singapore 417841 TEL 65 6747 5155 FAX 65 6744 9228 Delta Energy Systems India Pvt Ltd Plot No 27 amp 31 Sector 34 EHTP Gurgaon 122001 Haryana India TEL 91 124 4169040 FAX 91 124 4036045 AMERICA Delta Products Corporation USA Raleigh Office P O Box 12173 5101 Davis Drive Research Triangle Park NC 27709 U S A TEL 1 919 767 3813 FAX 1 919 767 3969 EUROPE Deltronics Netherland
55. D M D series it can install brake resistor for those occasions that use higher load inertia or frequent start stop Refer to Appendix B for details Multiple VFD M D units can be installed in one location All the units should be grounded directly to a common ground terminal as shown in the figure below Ensure there are no ground loops Asem Asem Asam Xe OO 9 Excellent Revision May 2009 MDE5 SW V1 1 Chapter 2 Wiring VFD M D Series 9O 9 Good hi 2O D9 O aa omen Not allowed Revision May 2009 MDE5 SW V1 1 2 5 Chapter 2 Wiring VFD M D Series 2 2 External Wiring Power Supply EMI Filter FUSE NFB Magnetic contactor 3 Input AC Line Reactor CTD al U T1 V T2 t R L1 S L2 T L3 WI T3 O B1 Braking Resistor EE B2 o 2 gt 3 3 Motor 2 6 Zero phase Reactor Output AC Line Reactor Items Explanations Power Please follow the specific power SGD supply requirements shown in PPly Appendix A There may be an inrush current during power up Please check the Fuse NFB chart of Appendix B and select the Optional _ correct fuse with rated current Use of an NFB is optional Maanetic Please do not use a Magnetic i as contactor as the I O switch of the AC Optional motor dr
56. Display value rpm PPR 6000 see note Display the temperature of heat sink in C E 3 Display external input terminal status I Display external output terminal status 0 o FE Display communication address d EEJ aa This parameter sets the display when Pr 0 03 is set to 03 Revision May 2009 MDES SW V1 1 4 15 Chapter 4 Parameters VFD M D Series ee TPM PPR 1000 X10 Pulse 10 1 Setting 09 the display value is 60 nT meee with rom motor speed in revs min PPR encoder pulse per revolution 1000 1 sec 1000ms 10 encoder pulse per 10ms An When the display shows the multi function display Pr 0 03 03 the user also can view other information by pressing the UP key 4 on the keypad An Setting 11 It is used to display the status of the external multi function input terminals including MI1 MI5 FWD and REV The value it displays is hexadecimal number It needs to be converted to binary to get the result as following diagram Weights _272 2 2 2 2 2 2 9_OFF 1 ON Bit 7161514 3 2 11 10 MI1 M12 MI3 MIl4 c MI5 e FWD LCC REV Reserved Aa For example when it displays 52 After converting 52 HEX to binary 01010010 it indicates that the terminals MI2 MI5 and REV are ON Weights2 2222222 Bit Otol olo7jq 05OFF 1 0N MI1 OFF
57. Drive can handle If the motor needs to decelerate within a certain time with high load inertia that can t be handled by the AC Motor Drive in the required time either use an external brake resistor and or brake unit depending on the model to shorten deceleration time only or increase the capacity for both the motor and the AC Motor Drive C 3 How to Choose a Suitable Motor Standard motor When using the AC Motor Drive to operate a standard 3 phase induction motor take the following precautions 1 The energy loss is greater than for an inverter duty motor 2 Avoid running motor at low speed for a long time Under this condition the motor temperature may rise above the motor rating due to limited airflow produced by the motor s fan Consider external forced motor cooling 3 When the standard motor operates at low speed for long time the output load must be decreased 4 The load tolerance of a standard motor is as follows Load duty cycle 2 50 ae continuous z L 2 0736 20 60 Frequency Hz Revision May 2009 MDE5 SW V1 1 C 5 Appendix C How to Select the Right AC Motor Drive VFD M D Series C 6 5 If 100 continuous torque is required at low speed it may be necessary to use a special inverter duty motor Motor dynamic balance and rotor endurance should be considered once the operating speed exceeds the rated speed 60Hz of a standard motor Motor torque characteristics vary when an AC Mot
58. I Protocol 03 8 N 2 Modbus RTU 04 8 E 1 Modbus RTU 05 8 0 1 ae RTU Response Delay Revision May 2009 MDE5 SW V1 1 4 13 Chapter 4 Parameters VFD M D Series 4 2 Description of Parameter Settings Group 0 User Parameters A The parameter can be set during operation This parameter can be set during operation 0 00 Identity Code of the AC Motor Drive Settings Read Only Factory setting 0 01 Rated Current Display of the AC Motor Drive Settings Read Only Factory setting qi Pr 0 00 displays the identity code of the AC motor drive The capacity rated current rated voltage and the max carrier frequency relate to the identity code Users can use the following table to check how the rated current rated voltage and max carrier frequency of the AC motor drive correspond to the identity code ga Pr 0 01 displays the rated current of the AC motor drive By reading this parameter the user can check if the AC motor drive is correct kw HP Pr 0 00 peas a Max Carrier 230V Series urrent A nue ney 0 4 0 5 00 25 15KHz 0 02 Parameter Reset Factory Setting 00 Settings 08 Keypad Lock 09 All parameters are reset to factory settings 50Hz 230V 10 All parameters are reset to factory settings 60Hz 220V gq This parameter allows the user to reset all parameters to the factory settings except the fault records Pr 7 15 Pr 7 18 50Hz Pr 1 0
59. If there is any change are the same of the signal that sets frequency 0 10V and 4 20mA rm No Check if the wiring between No M1 M6 to DCM is correct No y No Check if the wiring of external terminal is correct Yes J 1 Correct Yes wiring Check if frequency for Y Change defective potentiometer each step is different Change frequencysetting Check if accel decel time is set correctly Yes ka ai Please set suitable accel decel time by load inertia Maybe AC motor drive has malfunction or misoperation due to noise Please contact DELTA Revision May 2009 MDE5 SW V1 1 Chapter 5 Troubleshooting VFD M D Series 5 11 Motor Stalls during Acceleration Motor stalls during Check if acceleration Yes acceleration time is too short Y Increase setting time No v Check if the inertia of the motor and load is too high Yes Use special motor No No Reduce load or increase the capacity of AC motor drive Thicken or shorten the yi wiring between the es motor or AC motor drive Check for low voltage at input No v Reduce load or Yes 7 increase the capacity CeT ne load torque of AC motor drive 12100 Mg No Maybe AC motor drive has Check if the torque Yes malfunction or misoperation du
60. Terminal MO1 Factory Setting 00 Ke Mul i function Output Terminal MO2 Factory Setting 00 X Mul i function Output Terminal MO3 communication Factory Setting 00 X Mul i function Output Terminal MO4 communication Factory Setting 00 X Mul i function Output Terminal MO5 communication Factory Setting 00 CELER Mul i function Output Terminal MO6 communication Factory Setting 00 Settings 00 to 32 B Q These parameters can be used for the external terminal output AA It needs to set MO3 to MO6 to ON OFF by communication and the corresponding address for MO3 to MO6 is 2209H as shown in the following Weights Bit 2 2 2 2 O OFF 1 ON 3 2 1 0 lt mo3 ji A mo MO5 MO6 Settings Function Description 00 No Function 01 AC Drive Operational Active when there is an output from the drive or RUN command is ON 02 Master Frequency Active when the AC motor drive reaches the output Attained frequency setting 03 Over Torque Detection Active as long as over torque is detected Refer to Pr 7 06 Pr 7 07 04 Low Voltage Indication Active when low voltage Lv is detected 4 60 Revision May 2009 MDE5 SW V1 1 Chapter 4 Parameters VFD M D Series Settings Function Description 05 Operation Mode Active when operation command
61. aa aaiae iii Chapter 1 Introduction siasi aeania cetera devensetiih cesscaeentenetces 1 1 1 1 Receiving and Inspection sesesssesssessierneresrsrnrnnrssrrnnrnnnsnesttrnnnn nenene 1 2 1 1 1 Nameplate Information ee eee eeesneeeeeeeeeeeeneeeseeeeeeeenaeeeeneaas 1 2 1 1 2 Model Explanation cccccccceccecseceeeeeeeeeeeeeeeeeeeeeeeenaeeeeeeeeeeee 1 2 1 1 3 Series Number Explanation cc eeceeeeeeeeeeeneeeeeeeeeeeeneeeenenas 1 3 121 4 Appearance nenii nei iao tind eesee eevee 1 3 1 1 5 Remove INStructions viisiin anini nanan 1 4 1 2 Preparation for Installation and Wiring ce cceeeeeeeeeeeereeeeeneeeeeenaes 1 5 1 2 1 Ambient Conditions sisisi viiniin 1 5 1 2 2 Minimum Mounting Clearance ccccccccceecceeeeeeeeeeneeeeeeeeeeeee 1 6 1 3 DIMENSIONS ien 2505 2 czsd zs eeeedi ioe eel eect teak lice a a a 1 8 Ghapter 2 Wiring zaini rana aa a aa a e a a aTa aA 2 1 2 1 Basic Wiring Diagrams ccccceeeceeceeceeeeeseeeeneeeeeeeseseeeaeeeeeeeeees 2 2 22 External Wiring ici siesta aed keehc teed nd ee glade ekg 2 6 2 3 Main Circuits cosesssciesicnece ni nests o e a dienes i e aaiae 2 7 2 3 1 Main Terminals Connections eeeceeeeeeeeeeenneeeeeeeeeeenneeeeeeaas 2 7 2 3 2 Main Circuit Terminals 0 ce eeceeeeeeeeeeeeneeeceenaeeeeeeeeeeeenaeeeeseaas 2 9 2 4 Control Circuit sennae ia vs ceca cavecevawevssutectueurcevevedatucsWocccadeSestue 2 10 2 4 1 Circuit diagram
62. ameter set FS mone move to previous error display NOTE In the parameter setting mode you can press nor mone to return to the selection mode To modify data rapa ART ee gt HFA a To set direction it gt i D D 3 2 Revision May 2009 MDE5 SW V1 1 parameter set ENIE successfully 3 1 3 LC M2E 36 5 1 44 Chapter 3 Keypad and Start Up VFD M D Series _ _ 10 5 0 41 29 4 1 16 13 5 0 53 re D SD i Ly i 5 DIGITAL KEYPAD oo N J j I als 5 COOU Sg H LISS Eo re OIN g S i 1 T M2 0 P0 4 0 EH Reference Table for the 7 segment LED Display of the Digital Keypad 36 5 1 44 SEER REREH EH RE 16 0 0 63 O Unit mm inch Digit 0 1 2 3 4 5 6 7 8 9 LED m 7 2 wu T T a a Display 4 Z a a a oO 1 a a P A b ce d E F G Hh l Jj LED o 7 i c 7 Lit ti eS Display 4 oO LE a a r oe nn mo oo eee se Eee a seal LED u 2 7 o o e aL r Display i 7 wut i 1 i 2 i ou English alphabet x Y Z LED u Display Revision May 2009 MDE5 SW V1 1 3 3 Chapter 3 Keypad and Start Up VFD M D Series 3 2 Preparations before Start up Carefully check the following items before proceeding m Make sure that the w
63. ameter to 00 after inputting correct password into Pr 0 07 The password consists of min 1 digit and max 4 digits How to make the password valid again after decoding by Pr 0 07 Method 1 Re input original password into Pr 0 08 Or you can enter a new password if you want to use a changed or new one Method 2 After rebooting password function will be recovered 4 18 Revision May 2009 MDE5 SW V1 1 Password Decode Flow Chart Displays 00 when entering correct password into Pr 0 07 Correct Password END Displays 00 when entering correct password into Pr 0 07 Chapter 4 Parameters VFD M D Series Incorrect Password END 3 chances to enter the correct password 1st time displays 01 if password is incorrect 2nd time displays 02 if password is incorrect 3rd time displays Pcde blinking If the password was entered incorrectly after three tries the keypad will be locked Turn the power OFF ON to re enter the password 0 08 Door Control Mode Settings 00 01 02 03 04 05 Distance control mode 1 Distance control mode 2 Multi step control mode 1 Multi step control mode 2 Multi step control mode 3 Multi step control mode 4 Factory Setting 00 aa This parameter is used to select the control mode of AC motor drives Refer to the following explanation for detail aa 00 Distance control mode 1 The drive is controlled by sensorle
64. ard Motor Overload Relay 01 Special Motor Selection 02 Disabled 7 Electronic Thermal 30 to 600 sec Characteristic Revision May 2009 MDE5 SW V1 1 4 11 00 Disabled 01 Enabled during constant speed operation and continues until oL oL1 is reached 02 Enabled during constant speed operation Over Torque and halted after oL2 detection Detection Mode 03 Enabled during Accel constant speed operation and continues until oL oL1 is reached 04 Enabled during Accel constant speed operation and halted after oL2 detection 7 0 7 0 7 0 7 0 7 0 7 0 7 0 7 0 0 Chapter 4 Parameters VFD M D Series Current Limit for Speed Search Speed Trace at Restart after Fault Auto Reset Time at Restart after Fault 00 01 Ot 00 01 02 03 Present Fault Record Second Most Recent Fault Record Third Most Recent Fault Record Fourth Most Recent Fault Record 28 35 Accumulative Motor Operation Time Min 4 12 Auto Restart After 00 to 10 Fault Delay Time for Speed Search 0 1 to 600 0 sec 20 Setting 2 20 0 to 200 0 150 0 00 to 9999sec Over Current oc Overload oL Overload oL1 External Fault EF Reserved CPU failure cF3 Hardware Protection Failure HPF Current exceed during Acceleration ocA Current exceed during Deceleration ocd Current exceed during Steady State ocn Ground Fault GFF Reserved CPU READ failure CF1 CPU WRITE fa
65. assigned communication address specified by Pr 8 00 The RS485 master then controls each AC motor drive according to its communication address 8 00 Pat Communication Address Settings 01 to 254 Factory Setting 01 AR If the AC motor drive is controlled by RS 485 serial communication the communication address for this drive must be set via this parameter And the communication address for each AC motor drive must be different and unique A Transmission Speed Factory Setting 02 Settings 00 Baud rate 4800 bps bits second 01 Baud rate 9600 bps 02 Baud rate 19200 bps 03 Baud rate 38400 bps aa This parameter is used to set the transmission speed between the RS485 master PLC PC etc and AC motor drive 8 02 A Transmission Fault Treatment Factory Setting 03 Settings 00 Warn and keep operating 01 Warn and RAMP to stop 02 Warn and COAST to stop 03 No warning and keep operating oO This parameter is set to how to react if transmission errors occur aa See list of error messages below see section 3 6 Revision May 2009 MDES SW V1 1 4 73 Chapter 4 Parameters VFD M D Series 8 03 A Time out Detection Unit 0 1 Settings 0 0 60 0 sec Factory Setting 0 0 0 0 Disable ga If Pr 8 03 is not equal to 0 0 Pr 8 02 00 02 and there is no communication on the bus during the Time Out detection period set by Pr 8 03 cE10 will be shown on the keypad 8 04 aa
66. ate wire size for the zero phase Three reactors but the selection is ultimately core lt 1 lt a24 lt 50 4 Diagram governed by the type and diameter of oe eee B cable fitted i e the cable must fit through the center hole of zero phase reactors Note 600V Insulated unshielded Cable Note 2 Only the phase conductors should Diagram A Please wind each wire 4 times around the Pass shrsugh Met the Sanh onsen s reen core The reactor must be put at inverter output as close as possible Note 3 When long motor output cables are used an output zero phase reactor may be required to reduce radiated emissions from the cable Zero Phase Reactor RILI U T1 Power _ OSIL2 V T2 Supply T L3 W T3 B 6 Revision May 2009 MDES SW V1 1 B 5 VFD PU06 Appendix B Accessories VFD M D Series B 5 1 Description of the Digital keypad VFD PU06 Frequency Command Status indicator Output Frequency__ Status indicator User Defined Units Status indicator JOG By pressing JOG key Jog frequency operation UP and DOWN Key Set the parameter number and changes the numerical data such as Master Frequency Left Key Move cursor to the left FWD REV Key MODE Ka A gt gt Select FWD REV operation J N RESET B 5 2 Explanation of Display Message LED Display Indicates frequency voltage current user define
67. clusive OR the CRC register with the polynomial value A001H then repeat step 3 Step 5 Repeat step 3 and 4 until eight shifts have been performed When this is done a complete 8 bit byte will have been processed Step 6 Repeat step 2 to 5 for the next 8 bit byte of the command message Continue doing this until all bytes have been processed The final contents of the CRC register are the CRC value When transmitting the CRC value in the message the upper and lower bytes of the CRC value must be swapped i e the lower order byte will be transmitted first The following is an example of CRC generation using C language The function takes two arguments Unsigned char data a pointer to the message buffer Unsigned char length the quantity of bytes in the message buffer The function returns the CRC value as a type of unsigned integer Unsigned int crc_chk unsigned char data unsigned char length int j unsigned int reg_crc OxFFFF while length reg_crc data for j 0 j lt 8 j if reg_crc amp Ox01 LSB b0 1 reg_crc reg_crc gt gt 1 OxA001 Jelse reg_crc reg_crc gt gt 1 return reg_crc 3 5 Address list The contents of available addresses are shown as below Revision May 2009 MDE5 SW V1 1 4 81 Chapter 4 Parameters VFD M D Series Content Address Function GG means parameter group nn means parameter number for example the address of Pr 4 01 is 0401H Referencing to GGnnH
68. d is cancelled jae The Line Start Lockout feature does not guarantee that the motor will never start under this condition It is possible the motor may be set in motion by a malfunctioning switch 5 12 2 wire 3 wire Operation Control Modes Factory Setting 00 Settings 00 2 wire FWD STOP REV STOP 01 2 wire FWD REV RUN STOP 02 3 wire operation control a There are two different types of control modes 5 12 External Terminal FWD OPEN STOP 2 wire eae CLOSE FWD 00 FWD STOP REV STOP REV OPEN STOP REV STOP CLOSE REV DCM RUN STOP 5o FWD OPEN STOP 2 wire CLOSE RUN 01 FWD REV FWD REV 5xo REV OPEN FWD RUN STOP CLOSE REV DCM stop RUN MI14 CLOSE RUN MI3 OPEN STOP 02 3 wire E O MI2 REV FWD Run Selection FWD REV OPEN FWD Run pem CLOSE REV Run Revision May 2009 MDES SW V1 1 4 55 Chapter 4 Parameters VFD M D Series 5 13 Digital Terminal Input Debouncing Time Unit 2 5 Settings 1 to 20 Factory Setting 1 qi This parameter is to delay the signals on digital input terminals 1 unit is 2 5 msec 2 units are 5 msec etc The delay time is to debounce noisy signals that could cause the digital terminals to malfunction 5 14 A Waiting Time for Next Demo Unit 0 1 Settings 0 1 to 999 9sec Factory Setting 2 0 When executing demo mode it will go to the next demo after this
69. d units read and save etc Model Number Status Display Display the driver s current status MODE Change between different display mode PU Key Switch the operation command source Right key Move the cursor to the right PROG DATA Used to enter programming parameters STOP RESET Stops AC drive operation and reset the drive after fault occurred RUN Key Start AC drive operation Display Message Descriptions EA Revision May 2009 MDE5 SW V The custom unit u 1 1 The AC motor drive Master Frequency Command The Actual Operation Frequency present at terminals U V and W The output current present at terminals U V and W Press A to change the mode to READ Press PROG DATA for about 2 sec or until it s flashing read the parameters of AC drive to the digital keypad PUO6 It can read 4 groups of parameters to PUO6 read 0 read 3 Press A to change the mode to SAVE Press PROG DATA for about 2 sec or until it s flashing then write the parameters from the digital keypad PU06 to AC drive If it has saved it will show the type of AC motor drive B 7 Appendix B Accessories VFD M D Series Display Message Descriptions The specified parameter setting The actual value stored in the specified parameter External Fault tm End displays for approximately 1 second if the entered input data have been accepted After a parameter value has been set the ne
70. de it can use these parameters Pr 2 13 and Pr 2 14 to set the deceleration ratio of motor and encoder electrical gear A electrical gear B The actual output frequency will be based on the following equation Output frequency PG frequency x electrical gear A Pr 2 13 electrical gear B Pr 2 14 Electrical Gear A 2 13 Electrical Gear B 2 14 a G Motor X ASR Auto Speed Regulation for door open control with a Unit 0 1 PG only P Settings 0 0 to 10 0 Factory Setting 0 5 AR This parameter specifies Proportional control and associated gain P and is used for speed control with PG encoder feedback i ta The parameter can be set during operation for easy tuning X ASR Auto Speed Regulation for door open control with sr Unit 0 01 PG only I Settings 0 00 to 100 00 sec Factory Setting 1 00 0 00 disable aa This parameter specifies Integral control and associated gain I and is used for speed control with PG encoder feedback Prisa The parameter can be set during operation for easy tuning Revision May 2009 MDE5 SW V1 1 4 33 Chapter 4 Parameters VFD M D Series 2 17 PG Slip Compensation Limit Unit 0 01 Settings 0 00 to 60 00Hz Factory Setting 20 00 gq This parameter limits the amount of correction by the PI control on the output frequency when controlling speed via PG encoder feedback It can limit the maximum output frequency 2 18
71. drive s Maximum Output Frequency Maximum Voltage Frequency Fbase Unit 0 01 Settings 0 10 to 400 0Hz Factory Setting 60 00 AR This value should be set according to the rated frequency of the motor as indicated on the motor nameplate Maximum Voltage Frequency determines the v f curve ratio This parameter value must be equal to or greater than the Mid Point Frequency Pr 1 03 1 02 Maximum Output Voltage Vmax Unit 0 1 Settings 230V series 0 1 to 255 0V Factory Setting 220 0 An This parameter determines the Maximum Output Voltage of the AC motor drive The Maximum Output Voltage setting must be smaller than or equal to the rated voltage of the motor as indicated on the motor nameplate This parameter value must be equal to or greater than the Mid Point Voltage Pr 1 04 Mid Point Frequency Fmid Unit 0 01 Settings 0 10 to 400 0Hz Factory Setting 0 50 An This parameter sets the Mid Point Frequency of the V f curve With this setting the V f ratio between Minimum Frequency and Mid Point frequency can be determined This parameter must be equal to or greater than Minimum Output Frequency Pr 1 05 and equal to or less than Maximum Voltage Frequency Pr 1 01 Mid Point Voltage Vmid Unit 0 1 Settings 230V series 0 1 to 255 0V Factory Setting 1 7 aa This parameter sets the Mid Point Voltage of any V f curve With this setting the V f ratio between Minimum Frequency and Mid Point Fre
72. drive Pr 8 05 Max 6msec 4 88 Revision May 2009 MDE5 SW V1 1 Chapter 4 Parameters VFD M D Series 4 3 The Flow Chart for Parameter Settings PGsetting am Position Mode 2 12 gt 0 15 2 13 0 17 2 14 Motor parameters auto tuning Distance 2 00 control 2 01 0 0 Poweron gt 202 gt p207 Control Modep 2 04 2 05 2 06 Multi step control 0 09 2 3 4 Distanse Door Width Multi function 6 09 0 4 Auto tuning Door Close Open CH Input Terminal p 2 22 Geen sees j8 setting 2 23 3 00 3 06 gt 5 00 5 10 2 24 Close 4 00 4 04 2 25 Multi step control 0 09 2 3 4 Multi step speed frequency setting 5 17 5 32 Door OpenAccel Dece Time Setting 3 07 3 08 Door Close Accel Dect Time Setting 4 05 4 06 Door Open Holding Torque 3 12 3 13 Door Close Holding Torque 4 15 4 16 Re open setting 410 Drive Control 4z gt Method 4 17 In PG mode 0 18 4 18 In PG mode Command 0 12 Revision May 2009 MDE5 SW V1 1 Source of the Operation FWD Close Door REV Open Door Useing external switch to control door open close 4 89 Chapter 4 Parameters VFD M D Series This page intentionally left blank 4 90 Revision May 2009 MDES SW V1 1 Chapter 5 Troubleshooting VFD M D Series Chapte
73. e Deceleration Time AC motor drive output power is too small Replace the AC motor drive with the next higher power model Over current during deceleration Short circuit at motor output Check for possible poor insulation at the output line Sudden increase in motor loading Check for possible motor stall AC motor drive output power is too small Replace the AC motor drive with the next higher power model Over current during constant speed operation a M D Input EF N O on external terminal is closed to GND Output U V W will be External Fault turned off 2 Give RESET command after fault has been cleared re Internal EEPROM can not be Return to the factory programmed Internal EEPROM can not be Return to the factory U phase error ro wv V phase error C a W phase error V or LV Current sensor error Return to the factory O caje B a E LEE OH error em 7 uu ZD When one of the output terminal s is grounded short circuit current is more than 50 of AC motor drive rated current the AC motor drive power module may be damaged NOTE The short circuit protection is Ground fault provided for AC motor drive protection not for protection of the user Check whether the IGBT power module is damaged Check for possible poor insulation at the output line Check if the motor is suitable for operation by AC motor drive cff Auto accel decel failure Check if th
74. e regenerative energy is too large Load may have changed suddenly Revision May 2009 MDES SW V1 1 6 3 Chapter 6 Fault Code Information and Maintenance VFD M D Series Fault Descriptions Corrective Actions Check the RS485 connection between the AC motor drive and RS485 master for loose wires and wiring to correct pins Check if the communication protocol address transmission speed etc are properly set Use the correct checksum calculation Please refer to group 9 in the chapter 5 for detail information Software protection failure Return to the factory Keypad will be locked Turn the power ON after zg E Password is locked power OFF to re enter the correct password See Pr 0 07 and 0 08 1 Check parameter settings and signal type PLE PG feedback signal error of PG feedback Pr 2 11 to Pr 2 20 2 Check if the wiring of PG is correct PSE Limit signal error 1 Check if the switch function is correct aor g 2 Check if the wiring is correct Increase Door Open Time out Setting gda E r Door open time out Pr 3 14 Check if the switch function is correct Auto Tuning Error Check the cable between drive and motor g Retry again 6 1 2 Reset There are three methods to reset the AC motor drive after solving the fault ae 1 Press WSP key on LC M2E 2 Set external terminal to RESET set one of Pr 5 00 Pr 5 10 to 15 or 16 and then set to be ON 3 Send RESET command by communication
75. e to motor stall it is regarded as open close complete position B When Pr 0 17 is NOT set to 0 When current exceeds this level due to motor stall it is regarded as open close complete position Pria It is recommended to use method B for the transmission mechanism skids easily This function is only for the distance control mode For multi step control mode please use the multi input terminals set one of Pr 5 00 Pr 5 10 to 17 18 23 or 24 o 17 X Stall Current Level of Position Mode Unit 0 1 Settings 0 0 to 200 0 Factory Setting 30 0 AA This parameter is used for the stall current level for open close complete position and used with Pr 0 15 0 16 Fan Control Factory Setting 03 Settings 00 Fan always ON 01 1 minute after AC motor drive stops fan will be OFF 02 AC motor drive runs and fan ON AC motor drive stops and fan OFF 03 Fan ON to run when preliminary heatsink temperature attained This parameter determines the operation mode of cooling fan 0 18 Control Method Factory Setting 00 Settings 00 V F control 01 Vector Control J This parameter determines the control method of the AC motor drive 4 26 Revision May 2009 MDE5 SW V1 1 Chapter 4 Parameters VFD M D Series Group 1 Basic Parameters 1 00 Maximum Output Frequency Fmax Unit 0 01 Settings 50 00 to 400 0 Hz Factory Setting 60 00 An This parameter determines the AC motor
76. e to noise Please contact DELTA compensation is suitable No v Increase torque compensation 5 12 The Motor does not Run as Expected Motor does not run Check Pr 01 01 thru Pr 01 0 as expected and torque compensation _No y Adjust Pr 01 01 to Pr 01 06 settings and lower torque compensation Yes Yi Run in low speed continuously Yes _ Please use specific motor No Y Is load too large gt Reduce load or increase the capacity of AC motor drive No v Check if output voltage of U V W Y S__ Motor has malfunction is balanced No Y Maybe AC motor drive has malfunction or misoperation due to noise Please contact DELTA 5 8 Revision May 2009 MDES SW V1 1 Chapter 5 Troubleshooting VFD M D Series 5 13 Electromagnetic Induction Noise There are many noises surround the AC motor drives and invade it by radiation or power circuit It may cause the misoperation of control circuit and even damage the AC motor drive Of course that is a solution to increase the noise tolerance of AC motor drive But it is not the best one due to the limit Therefore solve it from the outside as following will be the best 1 Add surge suppressor on the relay or contact to suppress switching surge between ON OFF 2 Shorten the wiring length of the control circuit or serial circuit and separate from the main AC circ
77. el decel switches driver reset force stop emergency stop operation command source parameter lock demo mode open close limit signal open allowance signal force open signal re position 1 2 step open close curve selection ti Function Input Signal Operating Characteristics AC drive operating frequency attained fault indication driver is ready overheat Multi Function Output alarm emergency stop over torque over voltage operation mode alarm Indication indication demo mode indication zero speed indication position detection limit signal re open close indication position finished Contact will be On when it malfunctions 1 Form C contact or 1 Form A contact Alarm Output Contact or 2 open collector outputs AVR fault records reverse inhibition DC brake auto torque slip compensation auto tuning adjustable carrier frequency output frequency limits parameter Operation Functions lock reset vector control PG feedback control MODBUS communication abnormal reset abnormal re start fan control distance control mode 1 amp 2 multi step control mode 1 amp 2 amp 3 demo mode door width auto tuning Over voltage over current under voltage under current external fault overload Protection Functions ground fault overheating electronic thermal PG feedback error limit signal error open close door time out re open re close 6 key 4 digit 7 segment LED 4 status LEDs master frequency output Display Ke
78. elay to the digital outputs connect a surge absorber or fly back diode across the coil and check the polarity General E Keep control wiring as far away as possible from the power wiring and in separate conduits to avoid interference If necessary let them cross only at 90 angle m The AC motor drive control wiring should be properly installed and not touch any live power wiring or terminals E Never to connect or disconnect any wiring when there are messages displayed on the digital keypad Revision May 2009 MDE5 SW V1 1 Chapter 2 Wiring VFD M D Series 2 4 2 Control Terminals X POWER AS To i MOTOR Frame Control Terminals Torque Wire Gauge A Terminals 2 5kgf cm 2 2in Ibf 16 22 AWG Frame A VFD004M21B D VFD004M21W D Revision May 2009 MDE5 SW V1 1 2 13 Chapter 2 Wiring VFD M D Series 2 14 This page intentionally left blank Revision May 2009 MDE5 SW V1 1 Chapter 3 Keypad and Start Up VFD M D Series Chapter 3 Keypad and Start Up 3 1 Keypad 3 1 1 Description of the Digital Keypad LC M2E Among VFD M D series messages are displayed by the digital keypad for VFD004M21B D whereas there is no digital keypad for VFD004M21W D use of PUOG is optional Program Function mode key Selects normal mode program mode Displays the AC drive status such as output frequency Enter Key Used to enter programming parameters
79. equency Noise Noise or leakage pissipation Wave current 4kHz Significant Minimal Minimal ASAN Minimal 8kHz 15kHz Minimal Significant Significant Significant aA From the table we see that the PWM carrier frequency has a significant influence on the electromagnetic noise AC motor drive heat dissipation and motor acoustic noise Automatic Voltage Regulation AVR Factory Setting 00 Settings 00 AVR function enabled 01 AVR function disabled 02 AVR function disabled for deceleration Revision May 2009 MDE5 SW V1 1 4 23 Chapter 4 Parameters VFD M D Series co co 8m The rated voltage of the motor is usually AC220V 200V 60Hz 50Hz and the input voltage of the AC motor drive may vary between 180V to 264 VAC 50HZz 60Hz Therefore when the AC motor drive is used without AVR function the output voltage will be the same as the input voltage When the motor runs at voltages exceeding the rated voltage with 12 20 its lifetime will be shorter and it can be damaged due to higher temperature failing insulation and unstable torque output AVR function automatically regulates the AC motor drive output voltage to the Maximum Output Voltage Pr 1 02 For instance if Pr 1 02 is set at 200 VAC and the input voltage is at 200V to 264VAC then the Maximum Output Voltage will automatically be reduced to a maximum of 200 VAC When motor stops with deceleration it will shorten deceleration time When setting this parame
80. ews and press the o connectors connectors firmly in place If there is any peculiar smell and 3 x color change Visual inspection O If there is any crack damage y deformation or corrosion Visual inspection O If there is any liquid is leaked or Visual inspection o Cooling fan of cooling system Check Items Methods and Criterion Maintenance Period Daily Half Year One Year If there is any abnormal sound or Visual aural inspection and turn the fan with hand turn off the power vibration before operation to see if it rotates 9 smoothly If there is any loose screw Tighten the screw O If there is any color change due to Change fan o overheat Ventilation channel of cooling system Check Items Methods and Criterion Maintenance Period Daily Half Year One Year If there is any obstruction in the heat sink air intake or air outlet Visual inspection O Revision May 2009 MDE5 SW V1 1 6 9 Chapter 6 Fault Code Information and Maintenance VFD M D Series This page intentionally left blank 6 10 Revision May 2009 MDES SW V1 1 Appendix A Specifications VFD M D Series Appendix A Specifications Voltage Class 230V Class Max Applicable Motor Output 0 4 kW i hp Rated Output Capacity 1 0 kVA z ae Output Voltage 3 Phase Proportional to Input Voltage Output Frequency H 0 1 400 Hz Single Rated In
81. for digital inputs NPN mode 2 10 2 4 2 Control Terminals ninini erd ri 2 13 Chapter 3 Keypad and Start Up ccceeeeeceee cece eeeeee cece ee eeeeeeeeeeeeeeeeeeeeaes 3 1 3 1 Keypad ivorian ened et ieee ot i eee ee 3 1 3 1 1 Description of the Digital Keypad LC MZ2E ceee 3 1 3 1 2 How to Operate the Digital Keypad LC M2E eere 3 2 BAS GsM QE irer Meee te ecg a a caves cs eee ad Maree deere 3 3 3 2 Preparations before Start Up ec eeeeseeeeeeeeeeeeeeeeeeeeneeeeeneeeeneeeeeees 3 4 3 3 Operation Methodisti aiid 3 5 SATA RUM e E netsh E E abeenaaiivusteteedun deans 3 5 Chapter 4 Parameters a ioa nae inanan aaaea aaa aaa aaaea Daiana 4 1 4 1 Summary of Parameter Settings 0 eee eeeeeeeeenneeeeeeeeeeenneeeeeeaaes 4 2 4 2 Description of Parameter Settings eee eeeceeeeeeeeeeeeteeeeneeeeeeead 4 14 4 3 The Flow Chart for Parameter Settings 0 0 0 0 eeeeeeeeeeeeeeeeeeeeeeeee 4 89 Chapter 5 Troubleshooting 2 cccccceeseeeeceeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeaes 5 1 5 1 Over C rrent QC egi iiaia aaia e tein God eel as 5 1 5 2 Ground Falt eiia aaien mn idian eias aeiiae piene 5 2 5 3 Over Voltage OV ierat i a ea iael 5 2 5 4 Low Voltage LV siria ae aa AES 5 3 5 5 Over Heat OH rniii eiir i a 5 4 5 6 Overload uc anda A E A O eee 5 4 5 7 Display of LC MZ2E is Abnormal cceccceessseeeeeeeeeeeeeneeeeeenaeeeeeneaeees 5 5 5 8 Phase LOss PHL vei tec ccazs sence hoceencads eevee Nag
82. g 6 O8 100 6 09 X Position Detection 1 Unit 0 1 2 8 2 64 2 16 2 128 2 32 Settings 0 0 to 100 0 Factory Setting 25 0 6 10 X Position Detection 2 Unit 0 1 Settings 0 0 to 100 0 Factory Setting 12 5 6 41 X Position Detection 3 Unit 0 1 Settings 0 0 to 100 0 Factory Setting 7 5 aa When Pr 6 00 to Pr 6 07 is set to 18 to 20 it will output a signal once the door is in the position that Pr 6 09 to Pr 6 11 set Reserved Reserved Reserved GEREGES Reserved Revision May 2009 MDES SW V1 1 4 63 Chapter 4 Parameters VFD M D Series Group 7 Protection and Special Parameters X Software Brake Level Unit 1 the Action Level of the Brake Resistor Settings 230V series 370 to 430V Factory Setting 380 This parameter sets the DC bus voltage at which the brake chopper is activated 7 01 DC Brake Current Level Unit 0 1 Settings 0 0 to 100 0 Factory Setting 0 0 aa This parameter sets the level of DC Brake Current output to the motor during start up and stopping When setting DC Brake Current the Rated Current Pr 0 01 is regarded as 100 It is recommended to start with a low DC Brake Current Level and then increase until proper holding torque has been attained 7 02 DC Brake Time during Start up Unit 0 1 Settings 0 0 to 999 9 sec Factory Setting 0 0 B Baj This parameter determines the duration of the DC Brake current after a RUN command When
83. gt Pr 1 11 gt Pr 1 12 gt Pr 1 13 internal frequency command setting frequency Revision May 2009 MDES SW V1 1 4 29 Chapter 4 Parameters VFD M D Series Group 2 Motor and Feedback Function Parameters 2 00 Motor Parameters Auto Tuning Unit 1 Factory Setting 00 Settings 00 Disable 01 Auto Tuning R1 motor doesn t run 02 Auto Tuning R1 No load Test with running motor Start Auto Tuning by pressing RUN key after this parameter is set to 01 or 02 When set to 01 it will only auto detect R1 value and Pr 2 02 must be input manually When set to 02 the AC motor drive should be unloaded and the values of Pr 2 02 and Pr 2 05 will be set automatically The steps to AUTO Tuning are 1 Make sure that all the parameters are set to factory settings and the motor wiring is correct 2 Make sure the motor has no load before executing auto tuning and the shaft is not connected to any belt or gear motor 3 Fill in Pr 1 02 Pr 1 01 Pr 2 01 and Pr 2 06 with correct values 4 After Pr 2 00 is set to 2 the AC motor drive will execute auto tuning immediately after receiving a RUN command Note The motor will run The total auto tune time will be around 15 20 seconds 5 After executing please check if there are values filled in Pr 2 02 and Pr 2 05 If not please press RUN key after setting Pr 2 00 again 6 Then you can set Pr 0 18 to 00 01 and set other parameters according to your application
84. he AC motor drive has stopped The DC link capacitors may still be charged to hazardous voltage levels even if the power has been turned off 3 To avoid damage to components do not touch them or the circuit boards with metal objects or your bare hands 3 6 Revision May 2009 MDES SW V1 1 Chapter 4 Parameters VFD M D Series Chapter 4 Parameters The VFD M D parameters are divided into 9 groups by property for easy setting In most applications the user can finish all parameter settings before start up without the need for re adjustment during operation The 9 groups are as follows Group 0 User Parameters Group 1 Basic Parameters Group 2 Motor and Feedback Function Parameters Group 3 Door Open Parameters Group 4 Door Close Parameters Group 5 Multi Step Speed and PLC Parameters Group 6 Digital Output Parameters Group 7 Protection and Special Parameters Group 8 Communication Parameters Revision May 2009 MDE5 SW V1 1 4 1 Chapter 4 Parameters VFD M D Series 4 1 Summary of Parameter Settings A The parameter can be set during operation Group 0 User Parameters Parameter Explanation Settings Factory Setting Customer 0 00 Identity Code of the AC motor drive Read only Ht 0 01 Rated Current Display of the AC motor drive Read only 0 02 Parameter Reset 08 Keypad lock 09 All parameters are reset to factory settings 50Hz 230V 10 All parameters a
85. i RUN STOP Pr 7 21 Pr 7 21 01 Frequency Output Frequency Motor Speed Time f Pr 3 08 4 06 i Motor stops according f to door open close deceleration time 1 Operation RUN STOP Command Pr 7 21 4 70 Revision May 2009 MDE5 SW V1 1 Chapter 4 Parameters VFD M D Series Pr 7 21 02 Frequency Output Frequency 4 MotorSpeed ms Pr 3 11 4 09 i i Motor stops according to door open close Operation __deceleration time 2 i Command RUN STOP Pr 7 21 Pr 7 21 03 Frequency Output Frequency es i Motor Speed Time i Pr 7 03 i i Motor stops according to DC brake time during stopping Operation i Command RUN STOP Pr 7 21 Revision May 2009 MDES SW V1 1 4 71 Chapter 4 Parameters VFD M D Series Pr 7 21 04 Frequency Output i Frequency aa Ssg SS Motor Speed Time Free Run to Stop Operation j Command RUN STOP Pr 7 21 4 72 Revision May 2009 MDE5 SW V1 1 Chapter 4 Parameters VFD M D Series Group 8 Communication Parameters There is a built in RS 485 serial interface marked RJ 11 jack near to the control terminals The pins are defined below 4 EV 2 GND 3 SG 4 SG 5 Reserved 6 lt 1 6 Reserved NOTE 1 When connecting to the communication connector please use RJ11 6P2C 6P4C 2 When connecting to the PU please use RJ12 Each VFD M D AC drive has a pre
86. ilure CF2 Reserved Motor overload oL2 Reserved Software password protection Reserved Reserved Reserved Reserved Reserved PG feedback error PGEr Door open close complete signal error 00 to 1439 min Accumulative Motor Operation Day G06 3999 day Speed search starts with the Master Frequency reference value Starts with the minimum output frequency 0 No fault Over Voltage ov Overheat oH PcdE Ccde PSEr Door open time out eca Communication time out CE10 Revision May 2009 MDE5 SW V1 1 Chapter 4 Parameters VFD M D Series Factory 0 According to the fast deceleration time Pr 4 14 According to door open close Deceleration Method deceleration time 1 Pr 3 08 4 06 for Emergency According to door open close Stop Forced Stop deceleration time 2 Pr 3 11 4 09 According to DC brake time during stopping Free run to stop Group 8 Communication Parameters z Factory pa See Settings O O Ea ae Communication 8 00 Address 01 to 254 0 Baud rate 4800bps Ot Transmission Speed Baud rate 3600bps Baud rate 19200bps Baud rate 38400bps Warn and keep operating isdi Warn and ramp to stop 8 02 Transmission Fault 03 Treatment Warn and coast to stop No warning and keep operating 8 03 Time out Detection 0 0 60 0 seconds 0 0 Disable oo 00 7 N 2 Modbus ASCII 01 7 E 1 Modbus ASCII Communication 02 7 0 1 Modbus ASCI
87. iming Diagram for the Door Close Revision May 2009 MDE5 SW V1 1 4 49 Chapter 4 Parameters VFD M D Series 3 Multi step mode 3 Pr 0 09 4 Door Close Limit 4 06 Door Close 4 05 Deceleration Door Glose Time 1 Acceleration Time 1 5 25 lt lt Door Close FWD FWD REV MI1 05 00 1 MI2 05 01 2 MI3 05 02 3 MI4 05 03 4 05 05 18 Timing Diagram for the Door Close 4 50 Revision May 2009 MDE5 SW V1 1 Chapter 4 Parameters VFD M D Series 4 Multi step mode 4 Pr 0 09 5 Door Close Limit 4 06 4 05 Door Close Door Close Deceleration Time 1 5 25 im Door Close FWD FWD REV MI1 05 00 1 MI2 05 01 2 MI3 05 02 3 MI4 05 03 4 A 05 05 18 Timing Diagram for the Door Close Revision May 2009 MDES SW V1 1 4 51 Chapter 4 Parameters VFD M D Series Group 5 Multi step speeds and PLC Process Logic Control parameters E ti function Input Terminal M11 Factory Setting 00 Multi function Input Terminal MI2 Factory Setting 00 Multi function Input Terminal MI3 Factory Setting 00 Multi function Input Terminal M14 Factory Setting 00 Multi function Input Terminal MI5 Factory Setting 00 ti function Input Terminal A Factory Setting 00 Multi function Input Terminal B Factory Setting 00 I 3 E ti function Input Terminal COM1 Fac
88. inal Speed Holding Speed Speed 1 1 1 7 1 3 01 3 03 3 05 Door Open Door Open Final Door Open High Speed Speed Start Holding Start Speed Start 4 04 4 02 4 06 4 05 Door Close poor Close Door Close Door Close Holding Spe inal Speed Deceleration Acceleration Time 1 Time 1 4 03 4 00 Door Close Door Close Door Close Holding Speed Final Speed High Speed 1 Start 1 Start 4 11 4 13 Re open current level for Acceleration Close Door FWD Area 4 10 4 12 Re open current level 4 24 Re open current level for low speed 4 18 Area 4 17 l Re open Re open for Low speed Acceleration Area Boundary 4 Door Close Limit 0 0 4 46 Re open Detected Area Door Open Limit 100 0 Revision May 2009 MDE5 SW V1 1 Chapter 4 Parameters VFD M D Series X Door Close Holding Torque Unit 0 1 Settings 0 0 100 0 100 0 is drive rated current Factory Setting 30 0 4 16 X Response Time of Door Close Holding Torque Unit 0 01 Settings 0 01 10 00sec Factory Setting 0 20 aa When the door is in the close complete position it needs holding torque to make the door be in that position To prevent motor overload the holding torque should be limited Pr 4 15 4 19 Door Close Time out Setting Unit 0 1 Settings 0 0 180 0sec 0 0 disable Factory Setting 0 0 aa When the door close time exceeds this setting the door will re open automatically 4 20 A The Current Level 1 t
89. ion address 8 bit address Function Command code 8 bit command DATA n 1 Contents of data PER 0 nx8 bit data n lt 40 20 x 16 bit data CRC CHK Low CRC check sum CRC CHK High 16 bit check sum consists of 2 8 bit characters END A silent interval of more than 10 ms 3 2 Address Communication Address wo 4 76 Valid communication addresses are in the range of 0 to 254 Acommunication address equal to 0 means broadcast to all AC drives AMD In this case the AMD will not reply any message to the master device OOH broadcast to all AC drives 01H AC drive of address 01 OFH AC drive of address 15 10H AC drive of address 16 FEH AC drive of address 254 For example communication to AMD with address 16 decimal 10H ASCII mode Address 1 0 gt 1 31H 0 30H RTU mode Address 10H 3 Function Function code and DATA data characters The format of data characters depends on the function code 03H read data from register 06H write single register 08H loop detection 10H write multiple registers The available function codes and examples for VFD M D are described as follows 1 03H multi read read data from registers Example reading continuous 2 data from register address 2102H AMD address is 01H Revision May 2009 MDE5 SW V1 1 Chapter 4 Parameters VFD M D Series Response message
90. iring is correct In particular check that the output terminals U V W are NOT connected to power and that the drive is well grounded Em Verify that there are no short circuits between terminals and from terminals to ground or mains power Check for loose terminals connectors or screws Verify that no other equipment is connected to the AC motor Make sure that all switches are OFF before applying power to ensure that the AC motor drive doesn t start running and there is no abnormal operation after applying power Make sure that the front cover is correctly installed before applying power m Do NOT operate the AC motor drive with humid hands Check the following items after applying power The keypad should light up as follows normal status with no error DIGITAL KEYPAD C yon When power is ON LEDs STOP and STOP FWD should light up The display will ESES show F4o0 VFD M oo FREQSET LC M2E The built in fan should run the factory setting of fan control Pr 0 16 03 3 4 Revision May 2009 MDES SW V1 1 Chapter 3 Keypad and Start Up VFD M D Series 3 3 Operation Method The operation method can be set via control terminals and LC M2E keypad Please choose a suitable method depending on application and operation rule Operation Command Source LC M2E keypad rund om RESET Operation Method Frequency Source VP Voltage 12V GEE 24V 12 24V lt lt VP Cola A GND B 0 DCM Force stop
91. it is recommended to select coast to stop Frequency Frequency output output frequency frequency motor motor speed speed Time Time i stops according td i freerunto stop operation decel eration time operation command RUN STOP command RUN STOP ramp to stop and free run to stop 0 14 Door Open Close Control Factory Setting 00 Settings 00 Enable door open close operation 01 Disable door open operation 02 Disable door close operation 0 15 Position Mode Factory Setting 00 Settings 00 No limit signal detected by PG number or current level 01 Door open limit signal only door close limit is detected by PG number or current level 02 Door close limit signal only door open limit is detected by PG number or current level 03 Door open and close limit signal 04 Detect by PG number and also accept external door open close limit signal aa When this parameter is NOT set to 00 No limit signal and Pr 0 17 is NOT set to 0 it will be regarded as open close complete position with following two conditions A It has open close limit signal B When the current exceeds this level due to motor stall Revision May 2009 MDES SW V1 1 4 25 Chapter 4 Parameters VFD M D Series aa When this parameter is set to 00 No limit signal the methods for detecting open close complete position are as follows A When Pr 0 17 is set to 0 When PG feedback frequency is almost 0 du
92. ith low speed to the 0 or 100 door width by the operation direction 02 Multi step control mode 1 The drive is controlled by sensorless control For operating the door it uses four multi input level trigger for speed switch and limit switches for completed position 4 20 Revision May 2009 MDE5 SW V1 1 Chapter 4 Parameters VFD M D Series Frequency 5 24 J 03 Multi step control mode 2 The drive is controlled by sensorless control For operating the door it uses three multi input level trigger and operation direction FWD REV to deal with speed switch and limit switch to deal with completed position 4 logic signal open 0 close 1 Open Door REV 5 20 4th step 5 21 5 19 speed 5th step ard step speed 5 22 5 18 speed p 6th step 5 17 Taa speed 5 23 1st step 7th step 5 24 speed speed 8th step spee 5 5 32 9th step 5 26 16th step speed 10th step 5 31 speed speed 5 27 15th step 11th step 5 30 speed speed 5 28 14th step 12th step 5 29 speed speed 13th step speed Close Door FWD Door Close Limit Door Open Limit 0 0 100 0 Revision May 2009 MDES SW V1 1 4 21 Chapter 4 Parameters VFD M D Series 04 Multi step control mode 3 The drive is controlled by sensorless control For operating the door it switches speed by external signal and uses limit switch to deal with completed position The signals must be edge trigger In thi
93. ive as it will reduce the P operating life cycle of the AC drive Used to improve the input power factor to reduce harmonics and provide protection from AC line disturbances surges switching PUAS ace spikes short interruptions etc AC Optional line reactor should be installed when Optional the power supply capacity is 500kVA or more and exceeds 6 times the inverter capacity or the mains wiring distance lt 10m Zero phase reactors are used to Jaro phase reduce radio noise especially when mes audio equipment is installed near the Ferrite Core inverter Effective for noise reduction Common on both the input and output sides Choke Attenuation quality is good for a wide Optional range from AM band to 10MHz P Appendix B specifies the zero phase reactor RF220X00A j To reduce electromagnetic ae ner interference please refer to Appendix P B for more details Brake Used to reduce the deceleration time Resistor of the motor Please refer to the chart in Appendix B for specific Brake Optional Resistors Motor surge voltage amplitude Paes depends on motor cable length For Optional applications with long motor cable gt 20m it is necessary to install a reactor at the inverter output side Revision May 2009 MDE5 SW V1 1 Chapter 2 Wiring VFD M D Series 2 3 Main Circuit 2 3 1 Main Terminals Connections The figure below for models of VFD M D series VFD004M21B D VFD004M21W D Braking Resistor Optio
94. k for possible dirty heat sink fins Check the fan and clean it Provide enough spacing for adequate ventilation See chapter 2 Check whether the input voltage falls within the AC motor drive rated input voltage range Check for abnormal load in motor Check for correct wiring of input power to R S T for 3 phase models without phase loss Check whether the motor is overloaded Reduce torque compensation setting in Pr 2 03 Use the next higher power AC motor drive model Check for possible motor overload Check electronic thermal overload setting Use a higher power motor Reduce the current level so that the drive output current does not exceed the value set by the Motor Rated Current Pr 2 01 Reduce the motor load Adjust the over torque detection setting to an appropriate setting Pr 7 05 to Pr 7 07 Return to the factory Short circuit at motor output Check for possible poor insulation at the output lines Torque boost too high Decrease the torque compensation setting in Pr 2 01 Acceleration Time too short Increase the Acceleration Time AC motor drive output power is too small Replace the AC motor drive with the next higher power model Revision May 2009 MDE5 SW V1 1 Chapter 6 Fault Code Information and Maintenance VFD M D Series Fault Descriptions Corrective Actions Short circuit at motor output Check for possible poor insulation at the output line Deceleration Time too short Increase th
95. l decel characteristics of a motor are limited by the rated current and the overload protection of the AC Motor Drive Compared to running the motor D O L Direct On Line a lower starting torque output with AC Motor Drive can be expected If higher starting torque is required such as for elevators mixers tooling machines etc use an AC Motor Drive of higher capacity or increase the capacities for both the motor and the AC Motor Drive When an error occurs on the drive a protective circuit will be activated and the AC Motor Drive output is turned off Then the motor will coast to stop For an emergency stop an external mechanical brake is needed to quickly stop the motor Parameter Settings Note 1 The AC Motor Drive can be driven at an output frequency up to 400Hz less for some models with the digital keypad Setting errors may create a dangerous situation For safety the use of the upper limit frequency function is strongly recommended High DC brake operating voltages and long operation time at low frequencies may cause overheating of the motor In that case forced external motor cooling is recommended Motor accel decel time is determined by motor rated torque load torque and load inertia Revision May 2009 MDE5 SW V1 1 Appendix C How to Select the Right AC Motor Drive VFD M D Series 4 If the stall prevention function is activated the accel decel time is automatically extended to a length that the AC Motor
96. l to auto tuning Door Width Pulses Unit 1 Unit 1 Settings 01 9999 Factory Setting 7500 Door Width Pulses Unit 10000 Unit 1 Settings 00 99 Factory Setting 00 qi After setting Pr 2 23 to 01 and finishing execution door width pulses will auto fill into Pr 2 24 and Pr 2 25 Reserved Reserved ASR Auto Speed Regulation for door close control with PG only P Unit 0 1 Settings 0 0 to 10 0 Factory Setting 0 5 AA This parameter specifies Proportional control and associated gain P and is used for speed control with PG encoder feedback LC O ME The parameter can be set during operation for easy tuning X ASR Auto Speed Regulation for door close control with PA Unit 0 01 PG only I Settings 0 00 to 100 00 Factory Setting 1 00 0 00 disable B This parameter specifies Integral control and associated gain I and is used for speed control with PG encoder feedback gt oTE The parameter can be set during operation for easy tuning 4 36 Revision May 2009 MDE5 SW V1 1 Chapter 4 Parameters VFD M D Series Group 3 Door Open Parameters 3 00 X Door Open Coupling speed Unit 0 01 Settings 0 00 400 0Hz Factory Setting 8 40 X Door Open High Speed Start Unit 1 Settings 00 65535 pulse number Factory Setting 300 3 02 X Door Open High Speed
97. ling fan Yes 7 Yi gt lt Check if cooling fan is jammed eS __ Remove obstruction No hd Check if surrounding temperature No Maybe AC motor drive has malfunction or is within specification misoperation due to noise Please contact DELTA Yes i Adjust surrounding temperature to specification 5 6 Overload OL OL1 OL2 AA Check for correct settings at No F Pr 06 06 and 06 07 gt Modifysettinig Yes bd Is load too large No Maybe AC motor drive has malfunction or misoperation due to noise Yes Y gt Reduce load or increase the power of AC motor drive 5 4 Revision May 2009 MDES SW V1 1 Chapter 5 Troubleshooting VFD M D Series 5 7 Display of LC M2E is Abnormal Abnormal display or no display pee Cycle power to AC motor drive Fix connector and eliminate noise he Display normal No Check if all connectors are connect correctly and no noise is present Yes Yes y AC motor drive works normally AC motor drive has malfunction Please contact DELTA 5 8 Phase Loss PHL Phase loss v Check wiring at R S and T terminals Me Correct wiring Yes F No Tighten all screws Check if the screws of terminals are tightened gt gt 19 Yes Y j es Please check the wiring Check if the input voltage of R S Tis unbalanced and power system
98. nal BR Non fuse breaker 9 NFB MC B1 Motor oN R s d R L1 U T1 N S sd S L2 V T2 o T SD T L3 W T3 rOE GEO Terminal Symbol Explanation of Terminal Function R L1 S L2 T L3 AC line input terminals 1 phase 3 phase AC drive output terminals for connecting 3 phase U T1 V T2 W T3 induction motor B1 B2 Connections for Brake Resistor optional e Earth connection please comply with local regulations Na Mains power terminals R L1 S L2 T L3 E Connect these terminals R L1 S L2 T L3 via a non fuse breaker or earth leakage breaker to 3 phase AC power some models to 1 phase AC power for circuit protection It is unnecessary to consider phase sequence a It is recommended to add a magnetic contactor MC in the power input wiring to cut off power quickly and reduce malfunction when activating the protection function of AC motor drives Both ends of the MC should have an R C surge absorber a Please make sure to fasten the screw of the main circuit terminals to prevent sparks which is made by the loose screws due to vibration a Please use voltage and current within the regulation shown in Appendix A Revision May 2009 MDE5 SW V1 1 2 7 Chapter 2 Wiring VFD M D Series When using a GFCI Ground Fault Circuit Interrupter select a current sensor with sensitivity of 200mA and not less than 0 1 seco
99. nation Settings Factory Setting Customer 0 10 PWM Carrier Frequency Selections 01 15 kHz 12 AVR Function AVR function enable AVR function disable AVR function disable for decel 00 x 0 12 Source of Operation Command Digital keypad External terminals Keypad STOP enabled External terminals Keypad STOP disabled RS 485 serial communication RJ 11 Keypad STOP enabled RS 485 serial communication RJ 11 Keypad STOP disabled 00 Stop Method Ramp to stop Coast to stop 00 Door Open Close Control Enable door open close operation Disable door open operation Disable door close operation 00 Position Mode No limit signal detected by PG number or current level Door open limit signal only door close limit is detected by PG number or current level Door close limit signal only door open limit is detected by PG number or current level Door open and close limit signal 04 Detect by PG number and also accept external door open close limit signal 00 0 16 Fan Control 00 Always fan on Drive stops 1 minute 02 0 ater fan stop running Run and fan on stop and fan off Preliminary temperature attained fan start to run when temperature is equal or higher than 60 C it runs When it is less than 40 C it stops oO 03 Stall Current Level of Position Mode 0 0 200 0 30 0 C
100. nd detection time to avoid nuisance tripping Output terminals for main circuit U V W When it needs to install the filter at the output side of terminals U T1 V T2 W T3 on the AC motor drive Please use inductance filter Do not use phase compensation capacitors or L C Inductance Capacitance or R C Resistance Capacitance unless approved by Delta DO NOT connect phase compensation capacitors or surge absorbers at the output terminals of AC motor drives Use a well insulated motor suitable for inverter operation When using a GFCI Ground Fault Circuit Interrupter select a current sensor with sensitivity of 200mA and not less than 0 1 second detection time to avoid nuisance tripping Terminals B1 B2 for connecting external brake unit 2 8 Braking resistor optional Refer to Appendix B for the use of special braking resistor B1 B2 Connect a brake resistor or brake unit in applications with frequent deceleration ramps short deceleration time too low brake torque or requiring increased brake torque The AC motor drive has a built in brake chopper you can connect the external brake resistor to the terminals B1 B2 when needed When not used please leave the terminals B1 B2 open Revision May 2009 MDE5 SW V1 1 Chapter 2 Wiring VFD M D Series 2 3 2 Main Circuit Terminals RB MOTOR Frame Power Terminals Torque Wire Gauge Wire Type R L1 S L2 T L3
101. ntain AC motor drives Please take off any metal objects such as watches and rings before operation And only insulated tools are allowed Never reassemble internal components or wiring Prevent electric shocks Revision May 2009 MDE5 SW V1 1 6 5 Chapter 6 Fault Code Information and Maintenance VFD M D Series Periodical Maintenance Ambient environment Maintenance Period Check Items Methods and Criterion Daily Half One Year Year Check the ambient temperature i oa rea Visual inspection and measurement humidity vibration and see if i i with equipment with standard O there are any dust gas oil or MEEA specification water drops If there are any dangerous Visual inspection o objects m Voltage Maintenance Period Check Items Methods and Criterion Daily Half One Year Year Check if the voltage or maan Measure with multimeter with standard circuit and control circuit is O specification correct E Keypad Maintenance Period Check Items Methods and Criterion Dail Half One Y Year Year Is the display clear for reading Visual inspection O Any missing characters Visual inspection O Mechanical parts Maintenance Period Check Items Methods and Criterion Dail Half One Y Year Year y there Sany abnormal sound Visual and aural inspection O or vibration If there are any loose screws Tighten
102. ntrol mode 2 AA Please adjust by following diagram to meet your application 4 44 Revision May 2009 MDE5 SW V1 1 Chapter 4 Parameters VFD M D Series Open Door REV 3 02 1st Step Door Open High Speed 3 00 3 07 3 08 3 04 3 06 Door Open 1st Step Door Open 1st Step Door Open Door Open Door Open Coupling Acceleration Time Deceleration Time Final Speed Holding Speed Speed 1 1 1 1 1 1 3 03 3 05 Door Open Door OpenFinal Door Open High Speed Speed Start Holding Start Speed Start 4 04 4 02 4 06 4 05 Door Close 1 Door Close Door Close Door Close Holding Spedd Final Speed Deceleration Acceleration 1 Time 1 Time 1 4 03 4 01 4 00 Door Close Limit Door Close Door Close Door Close Daor OpeniLimit 0 0 Holding Speed Final Speed High Speed 1 1 Start Start Close Door FWD 4 10 X Re open Current Level 1 Unit 0 1 Settings 0 0 150 0 100 0 is drive rated current Factory Setting 100 0 n ag Current Level 1 for Acceleration Area Unit 1 Settings 100 200 100 is Pr 4 10 setting Factory Setting 150 4 24 X Re open Current Level 1 for Low Speed Area Unit 1 Settings 100 200 100 is Pr 4 10 setting Factory Setting 150 4 12 X Re open Current Level 2 Unit 0 1 Settings 0 0 150 0 100 0 is drive rated current Factory Setting 100 0 gag Re open Current Level 2 for Acceleration Area Unit 1 Settings 100 200 100 is Pr 4 12 setting Factory Setting 150
103. nveyor belt runs at 13 6m s at motor speed 60Hz K 13 6 60 0 21 0 226667 rounded to 1 decimal therefore Pr 0 05 0 2 With Frequency command 35Hz display shows U and 35 0 2 7 0m s To increase accuracy use K 2 2 or K 22 7 and disregard decimal point 0 06 Software Version Settings Read Only Display Revision May 2009 MDE5 SW V1 1 4 17 Chapter 4 Parameters VFD M D Series 0 07 X Password Input Unit 1 Settings 00 to 9999 Factory Setting 00 Display 00 02 times of wrong password an The function of this parameter is to input the password that is set in Pr 0 08 Input the correct password here to enable changing parameters You are limited to a maximum of 3 attempts After 3 consecutive failed attempts a blinking PcdE will show up to force the user to restart the AC motor drive in order to try again to input the correct password NEY Password Set Unit 1 Settings 00 to 9999 Factory Setting 00 Display 00 No password set or successful input in Pr 0 07 01 Password has been set AA To set a password to protect your parameter settings If the display shows 00 no password is set or password has been correctly entered in Pr 0 07 All parameters can then be changed including Pr 0 08 The first time you can set a password directly After successful setting of password the display will show 01 Be sure to record the password for later use To cancel the parameter lock set the par
104. o Decrease to Pr 4 15 after Door Close Unit 0 1 Settings 0 0 150 0 Factory Setting 0 0 4 21 A The Current Level 2 to Decrease to Pr 4 15 after Door Close Unit 0 1 Settings 0 0 150 0 Factory Setting 0 0 aa After the door is in the close complete position the door will be in holding torque state when the motor stall exceeds this setting 4 22 A Holding Time for Terminal FWD Unit 0 1 Settings 0 0 to 999 9 sec Factory Setting 0 0 a This parameter is used to remove the FWD terminal signal door close signal when door close complete The AC Motor Drive will still in RUN mode before the setting time After reaching this setting the AC Motor Drive will stop running This function will be invalid before door close complete aa The REV command door open command can be operated before this setting to open the door oO When Pr 4 22 is set to 999 9 FWD terminal is always holding it needs to stop AC Motor Drive by WP key on the keypad 4 23 amp Curve Acceleration Time for Door Close Unit 0 1 Settings 0 0 to 10 0 sec Factory Setting 0 0 aa Its function is the same as Pr 3 18 The total acceleration time 4 05 2 4 23 or 4 08 2 4 23 Revision May 2009 MDE5 SW V1 1 4 47 7 3 2 2 30 the total acceleration time will be reduced by half 2 then the total door close acceleration time 2 3 Pr 4 23 60Hz if F Multi step mode 1 Pr 0 09 If Pr 4 23 is larger than P
105. on continues after fault clear speed search starts with the Master speed search starts with the minimum frequency Frequency reference value 7 14 01 7 13 00 a i ynchronization i A Speed Seargh Detection pecs Delay Time j Output Delay Time Frequency 7 11 Output Voltage Fault occur Fault clear Fault occur Fault clear 7 14 Auto Reset Time at Restart after Fault Unit 1 Settings 00 to 9999 sec Factory Setting 600 Present Fault Record Second Most Recent Fault Record Third Most Recent Fault Record Fourth Recent Fault Record Factory Setting 00 Readings 00 No fault 01 Over current oc 02 Over voltage ov 03 Overheat oH 04 Overload oL 05 Overload1 oL1 06 External fault EF 07 Reserved 08 CPU failure cF3 09 Hardware protection failure HPF 10 Current exceeds 2 times rated current during accel ocA 11 Current exceeds 2 times rated current during decel ocd 12 Current exceeds 2 times rated current during steady state operation ocn 13 Ground fault GFF 14 Reserved 15 CPU READ failure CF1 16 CPU WRITE failure CF2 17 Reserved 18 Motor over load oL2 19 Reserved 4 68 Revision May 2009 MDE5 SW V1 1 20 21 22 23 24 25 26 27 28 35 Chapter 4 Parameters VFD M D Series Software password protection PcdE Ccde Reserved Reserved Reserved Reserved Reserved PG feedback signal error PGEr Door open close complete signal error PSEr
106. on off These surges may damage the mains circuit Correct wiring silicon rectifier reactor WY AC motor drive reactor fo YY motor ae Application 3 Question Used to improve the input power factor to reduce harmonics and provide protection from AC line disturbances surges switching spikes short interruptions etc AC line reactor should be installed when the power supply capacity is 500kVA or more and exceeds 6 times the inverter capacity or the mains wiring distance lt 10m When power capacity is too large line impedance will be small and the charge current will be too large That may damage AC motor drive due to higher rectifier temperature Correct wiring large capacity power reactor PN YY KMS Revision May 2009 MDE5 SW V1 1 small capacity AC motor drive es motor J eee B 5 Appendix B Accessories VFD M D Series B 4 2 Zero Phase Reactor RF220X00A Dimensions are in millimeter and inch Diagram B Recommended Please put all wires through 4 cores in Cable Wire Size mm Wiring series without winding Pe QY Method Note AWG 2 Nominal mm mm Zero Phase Reactor s10 lt 5 3 ee 1 Piagam Bower pya vet B 8 6 Sfero Single Y OTs wit39 A core P lt 2 lt 33 6 lt 38 4 Danan i Note 1 The table above gives 12 3 3 lt 3 5 1 i approxim
107. onnect phase lead capacitors or surge absorbers to the output terminals of the AC motor drive E If the length is too long the stray capacitance between cables will increase and may cause leakage current It will activate the protection of over current increase leakage current or not insure the correction of current display The worst case is that AC motor drive may damage E If more than one motor is connected to the AC motor drive the total wiring length is the sum of the wiring length from AC motor drive to each motor Revision May 2009 MDES SW V1 1 B 11 Appendix B Accessories VFD M D Series B 6 1 Dimensions Dimensions are in millimeter and inch Order P N RF015M21AA 50 1 97 28 1 1 212 8 35 F F Jm 15 26 0 59 1 02 B 12 212 226 8 35 8 Revision May 2009 Ko MDES5 SW V1 1 Appendix C How to Select the Right AC Motor Drive VFD M D Series Appendix C How to Select the Right AC Motor Drive The choice of the right AC motor drive for the application is very important and has great influence on its lifetime If the capacity of AC motor drive is too large it cannot offer complete protection to the motor and motor maybe damaged If the capacity of AC motor drive is too small it cannot offer the required performance and the AC motor drive maybe damaged due to overloading But by simply selecting the AC motor drive of the same capacity as the motor user application re
108. ontrol Methods 00 V F control 01 Vector Control 00 Group 1 Basic Parameters Explanation Maximum Output Frequency Fmax Maximum Voltage Frequency Fbase Maximum Output Voltage Vmax Revision May 2009 MDE5 SW V1 1 Settings 50 00 to 400 0 Hz 0 10 to 400 0 Hz 230V series 0 1V to 255 0V 4 3 Chapter 4 Parameters VFD M D Series Setting 1 03 Mid Point Frequency 9 49 to 400 0 Hz 0 50 Fmid Mid Point Voltage 230V series 0 1V to 255 0V Vmid Minimum veer Minimum Oupa 230V series 0 1V 1025507 series 0 1V to 255 0V Voltage Vmin Frequency Setting 1 07 for Low Speed 0 10 Hz to 400 0 Hz Operation Acceleration Time 1 08 for Low Speed 0 1 to 3600 sec 2 0 Operation Deceleration Time X 1 09 for Low Speed 0 1 to 3600 sec Operation SKIp Frequency 1 0001040002 00 to 400 0 Hz Upper Limit Skip Frequency 1 9 99 to 400 0 Hz Lower Limit Skip Frequency 2 Upper Limit 0 00 to 400 0 Hz 1 13 Skip Frequency 2 9 99 to 400 0 Hz Lower Limit Group 2 Motor and Feedback Function Parameters Parameter Explanation Settings Bacio Y Icustomer Setting Moler E 00 Disable otor Parameters f Auto Tuning 01 Auto tuning R1 00 02 Auto tuning R1 no load test Motor Rated Current FLA 5 FLA 120 FLA 2 5A 2 50 Motor NozLoad FLA 0 motor rated current 1 00 Current Torque 0 0 to 10 0 1 0 Compensation Number of Motor 02 16 04 Poles
109. oor close only Active when the door reaches the position equal to or 23 Position Detection 3 smaller than Pr 6 11 door close only Active when the door reaches the position equal to or 30 Position Berecuomi smaller than Pr 6 09 door open only Active when the door reaches the position equal to or S1 Position Detection 2 smaller than Pr 6 10 door open only Active when the door reaches the position equal to or smaller than Pr 6 11 door open only 32 Position Detection 3 Cams v Multi function Output Status Unit 1 Settings 00 to 255 Factory Setting 00 aa This parameter is used to determinate the output status N O N C of Pr 6 00 to Pr 6 07 The equivalent 8 bit number is used to program the output status of Pr 6 00 to Pr 6 07 as shown in the following This 8 bit number should be converted to decimal number to input to this parameter Pr 6 08 6 58 N 53 42 E o 1 Weights 2 Bit 7 Ly als N wld N N aps oln 4 62 Revision May 2009 MDE5 SW V1 1 Chapter 4 Parameters VFD M D Series For example Weights2 2222222 Bit OLIM O N O 1 N C L_ Relay 1 N O i Relay 2 N O L MOI N C MO N O MO3 N O MO4 N C MO5 N C MO6 N O The setting value bit7x2 bit6x2 bit5x2 bit4x2 bit3x2 bit2x2 bit1x2 bitOx2 0x24 1x241x24 0x2 0x24 1x2 0x2 0x2 0 64 32 0 0 4 0 0 100 settin
110. or Drive instead of commercial power supply drives the motor Check the load torque characteristics of the machine to be connected Because of the high carrier frequency PWM control of the VFD series pay attention to the following motor vibration problems a Resonant mechanical vibration anti vibration damping rubbers should be used to mount equipment that runs at varying speed E Motor imbalance special care is required for operation at 50 or 60 Hz and higher frequency E To avoid resonances use the Skip frequencies The motor fan will be very noisy when the motor speed exceeds 50 or 60Hz Special motors 1 Pole changing Dahlander motor The rated current is differs from that of a standard motor Please check before operation and select the capacity of the AC motor drive carefully When changing the pole number the motor needs to be stopped first If over current occurs during operation or regenerative voltage is too high please let the motor free run to stop coast Submersible motor The rated current is higher than that of a standard motor Please check before operation and choose the capacity of the AC motor drive carefully With long motor cable between AC motor drive and motor available motor torque is reduced Explosion proof Ex motor Needs to be installed in a safe place and the wiring should comply with the Ex requirements Delta AC Motor Drives are not suitable for Ex areas with special precautions
111. or drive and motor Increase the Acceleration Time Check for possible excessive loading conditions at the motor If there are still any abnormal conditions when operating the AC motor drive after a short circuit is removed and the other points above are checked it should be sent back to manufacturer Check if the input voltage falls within the rated AC motor drive input voltage range Check for possible voltage transients DC bus over voltage may also be caused by motor regeneration Either increase the Decel Time or add an optional brake resistor and brake unit Check whether the required brake power is within the specified limits 6 1 Chapter 6 Fault Code Information and Maintenance VFD M D Series Fault Descriptions Corrective Actions 6 2 Overheating Heat sink temperature too high Low voltage The AC motor drive detects L q that the DC bus voltage has fallen below its minimum value Ove Overload The AC motor drive detects excessive drive output current NOTE The AC motor drive can withstand up to 150 of the rated current for a maximum of 60 seconds Overload 1 Internal electronic overload trip 1 Overload 2 L E Motor overload I I H P 4 A Over current during S acceleration Ensure that the ambient temperature falls within the specified temperature range Make sure that the ventilation holes are not obstructed Remove any foreign objects from the heatsinks and chec
112. ot provided by Delta the warranty will be void Please read the wiring information in the user manual of the brake unit thoroughly prior to installation and operation Take into consideration the safety of the environment when installing the brake resistors When using more than 2 brake units equivalent resistor value of parallel brake unit can t be less than the value in the column Minimum Equivalent Resistor Value for Each AC Drive the right most column in the table Please select the factory setting resistance value Watt and the duty cycle value ED u Please select the brake unit and or brake resistor according to the table means no Delta product Please use the brake unit according to the Equivalent Resistor Value If the minimum resistance value is to be utilized consult local dealers for the calculation of the power in Watt Revision May 2009 MDE5 SW V1 1 B 1 Appendix B Accessories VFD M D Series 8 B 2 For safety reasons install a thermal overload relay between brake unit and brake resistor Together with the magnetic contactor MC in the mains supply circuit to the drive it offers protection in case of any malfunctioning The purpose of installing the thermal overload relay is to protect the brake resistor against damage due to frequent brake or in case the brake unit is continuously on due to unusual high input voltage Under these circumstances the thermal overload relay switches off the po
113. p speed for single direction direction 4 22 Revision May 2009 MDE5 SW V1 1 Chapter 4 Parameters VFD M D Series Advantage Disadvantage Uses three multi input signal and gt HANES P It needs to have sensor To compare P operation direction for switching 16 ik ae 03 Multi step with 02 multi step control mode 1 it step speed It doesn t need external control mode 2 Rayan only has 8 step speed for the single controller to distinguish operation eee Sane direction direction P There is only 5 step speed for the 5 Uses edge trigger for speed switch It single direction It needs to run to the 04 Multi step has 5 step speed for the single i om ft control mode 3 direction to simplify the detection of the ose Comp ete position ANGT Power On ae again or AC motor drive stops due to position sensor 5 the edge trigger Uses level trigger for speed switch It 05 Multi step has 5 step speed for the single There is only 5 step speed for the control mode 4 direction to simplify the detection of the single direction position sensor 0 10 PWM Carrier Frequency Selection Unit 1 Settings 01 to 15kHz Factory Setting 12 Power Setting Range Factory Settin 230V Series g g y g 0 5HP 0 4kW 01 15kHz 12kHz aa This parameter determines the PWM carrier frequency of the AC motor drive Carrier Acoustic Electromagnetic Heat Current Fr
114. put Current A 6 3 Single 3 phase 200 240 V 50 60Hz Voltage Tolerance 10 180 264 V Frequency Tolerance 5 47 63 Hz Cooling Method Fan Cooled SPWM Sinusoidal Pulse Width Modulation control V f or sensorless vector Control System control Frequency Setting 0 01Hz Resolution Output Frequency 0 01Hz Resolution 7 Ty ee z Torque Characteristics Including the auto torque auto slip compan anoni starting torque can be 150 Overload Endurance 150 of rated current for 1 minute Skip Frequency Three zones settings range 0 1 400Hz Accel Decel Time 0 1 to 3600 seconds 2 Step settings for Accel Decel time DC Brake Operation frequency 0 1 400 0Hz output 0 100 rated current Start time 0 0 99 9 seconds stop time 0 0 99 9 seconds Regenerated Brake Torque Approx 20 up to 125 possible with option brake resistor externally mounted V f Pattern Adjustable V f pattern Rated Voltage Frequency D p x m a 5 D 4 5 ip a m roe Control Characteristics Revision May 2009 MDES SW V1 1 A 1 Appendix A Specifications VFD M D Series Voltage Class 230V Class Frequency Keypad Setting by 40 CY Setting External Signal RS 485 interface Multi Function Inputs 1 to 5 15 steps and Jog Operation Keypad Set by RUN and STOP ate External Signal 2 Wires Fwd Rev RUN JOG operation RS 485 serial interface demo mode Multi step selection 0 to 5 Jog first to second acc
115. quency can be determined This parameter must be equal to or greater than Minimum Output Voltage Pr 1 06 and equal to or less than Maximum Output Voltage Pr 1 02 Revision May 2009 MDE5 SW V1 1 4 27 Chapter 4 Parameters VFD M D Series Minimum Output Frequency Fmin Unit 0 01 Settings 0 10 to 400 0Hz Factory Setting 0 50 ae This parameter sets the Minimum Output Frequency of the AC motor drive This parameter must be equal to or less than Mid Point Frequency Pr 1 03 aa The settings of 1 03 1 04 and 1 06 are invalid in Vector Control mode Minimum Output Voltage Vmin Unit 0 1 Settings 230V series 0 1 to 255 0V Factory Setting 1 7 CJ This parameter sets the Minimum Output Voltage of the AC motor drive This parameter must be equal to or less than Mid Point Voltage Pr 1 04 qi The settings of Pr 1 01 to Pr 1 06 have to meet the condition of Pr 1 02 gt Pr 1 04 gt Pr 1 06 and Pr 1 01 gt Pr 1 03 gt Pr 1 05 1 07 X Frequency Setting for Low Speed Operation Unit 0 1 Settings 0 10 Hz to 400 0 Hz Factory Setting 4 00 1 08 MW Acceleration Time for Low Speed Operation Unit 0 1 Settings 0 1 to 3600 sec Factory Setting 2 0 1 09 MW Deceleration Time for Low Speed Operation Unit 0 1 Settings 0 1 to 3600 sec Factory Setting 2 0 qi When using low speed function external terminals MI1 MI5 should be set to 8 When the low speed command is ON the AC mo
116. quirements cannot be met completely Therefore a designer should consider all the conditions including load type load speed load characteristic operation method rated output rated speed power and the change of load capacity The following table lists the factors you need to consider depending on your requirements Related Specification Item Speed and torque characteristics Time Overload Starting ratings capacity torque Friction load and weight load Liquid viscous load Inertia load o e Load with power transmission Constant torque Constant output Decreasing torque e e Decreasing output Constant load Load Shock load characteristics Repetitive load e e o e High starting torque Low starting torque Continuous operation Short time operation e Long time operation at medium low speeds Maximum output current instantaneous Constant output current continuous Maximum frequency Base frequency Power supply transformer capacity or percentage impedance Load type Load speed and torque characteristics Voltage fluctuations and unbalance J Number of phases single phase protection Frequency Mechanical friction losses in wiring J e Duty cycle modification e Revision May 2009 MDE5 SW V1 1 C 1 Appendix C How to Select the Right AC Motor Drive VFD M D Series C 1 Capacity Formulas 1 When one AC motor drive operates one motor The starting capaci
117. r 24 VDC power for encoder and change by switch 12V 100mA 24V 50mA 2 10 Revision May 2009 MDES SW V1 1 Chapter 2 Wiring VFD M D Series Factory Settings ON Connect to DCM Terminal Symbol Terminal Function Multi function Relay1 output RAT N O a Resistive Load 5A N O 3A N C 240VAC 5A N O 3A N C 24VDC Inductive Load 1 5A N O 0 5A N C 240VAC 1 5A N O 0 5A N C 24VDC Refer to Pr 6 00 and Pr 6 01 for programming Multi function Relay1 output ae N C b Multi function Relay1 common RC1 Multi function Relay2 output RAZ NO a Multi function Relay2 common Multi function Output 1 Photocoupler Maximum 48VDC 50mA Refer to Pr 6 02 to Pr 6 03 for programming MO1 Fe Max Boa i i MO1 MO2 MO2 Photocoupler wi y Y MCM ot Internal Circuit i Multi function output common Common for Multi function Outputs Control signal wiring size 18 AWG 0 75 mm with shielded wire Revision May 2009 MDE5 SW V1 1 2 11 Chapter 2 Wiring VFD M D Series Digital inputs MI1 MI5 DCM 2 12 When using contacts or switches to control the digital inputs please use high quality components to avoid contact bounce Digital outputs MO1 MO2 MCM B Make sure to connect the digital outputs to the right polarity see wiring diagrams m When connecting a r
118. r 4 05 the total acceleration time 2 v 4 05 4 23 Door Close Limit Timing diagram for multi step door close 1 sec To calculate with F Chapter 4 Parameters VFD M D Series For example if Pr 4 05 jan io N M vt ag Ce O A Sm rf gf 28 22 F nh E o 2a o 206 Ma a Ng 7 CG Sao nr eer Pee aS SSS SS ows a m Oe EIEN ESEA E A LEARE A aos lt lt lt S Q gt ow Gs Or en eee a ey ise D os Ff Ost Ol E ere eee E E or v N Ql oS o Me Rees Sere Meese ee ee Ss gt WT c a os o Aw 2 4 io 0 Onse D a Ne oq ite s D Of He a ae ae ial NS oO WAt HB o eS eee eee E 3 P BN Ol am e DNE lt PO Oke een ee den an Oss 6s 2p 28 Seneee seared os se Soe OOS eee eee ee eee Q ou a 1 Or ee eee eee epee Te N aj IT EEL S A E NO Nez oe Revision May 2009 MDE5 SW V1 1 Timing Diagram for the Door Close 4 48 Chapter 4 Parameters VFD M D Series 2 Multi step mode 2 Pr 0 09 3 Door Close Limit E RAA 5 32 orn stepi 5 26 A 16th step speed 10thstep Y 1 5 31 speed speed l 5 27 15thstep i i 11th step 1 5 30 speed l 1 speed 5 28 l 14th step l 12th step 5 29 speed speed 1 13thstep i i speed i 1 I I i i I I i i i i 1 I 1 I i Door Close FWD 1 i 1 l i f FWD REV MI 1 05 00 1 MI2 05 01 2 MI3 05 02 3 MI5 05 04 18 T
119. r 5 Troubleshooting 5 1 Over Current OC ocA Over current during acceleration ocd Over current during deceleration oc Over current Remove short circuit e eS Y Chec if there is any short circuits and or ground fault grounding betwe en the U V W and motor Reduce the load or increase the power 4 of AC motor drive Reduce torque compensation Reduce torque jis No v No Check if load is too large No Y No compensation Check i No Check if acceleration time No deceleration time Maybe AC motor drive has malfunction or error due to noise Please contact with DELTA is too short by is too short by load inertia load inertia Yes Yes No Has load changed i suddenly Yes Y AA Yes Can acceleration time be made longer Yes Can deceleration T time be made longer Increase accel decel No x je time y No v drive Reduce load or increase the power of AC motor z Reduce load or increase Check braking the power o drive AC motor method Please contact DELTA Revision May 2009 MDE5 SW V1 1 5 1 Chapter 5 Troubleshooting VFD M D Series 5 2 Ground Fault GFF Is output circuit cable or MADE aE mo
120. r used in the AC motor drive is easily damaged by high pressure 2 There are highly sensitive MOS components on the printed circuit boards These components are especially sensitive to static electricity To prevent damage to these components do not touch these components or the circuit boards with metal objects or your bare hands 3 Only quality person is allowed to install wire and maintain AC motor drive ANa 1 Some parameter settings will cause the motor to run immediately after applying power 2 DO NOT install the AC motor drive in a place subjected to high temperature direct sunlight high humidity excessive vibration corrosive gases or liquids or airborne dust or metallic particles 3 Only use AC motor drives within specification Failure to comply may result in fire explosion or electric shock 4 To prevent personal injury please keep children and unqualified people away from the equipment 5 When the motor cable between the AC motor drive and motor is too long the layer insulation of the motor may be damaged Please use a frequency inverter duty motor or add an AC output reactor to prevent damage to the motor Refer to appendix B Reactor for details 6 The rated voltage for the AC motor drive must be lt 240V and the mains supply current capacity must be lt 5000A RMS Table of Contents Prefera draa aaaea a aae aaraa a eaaa a aaan aaae ad i Table Of Contents issii ernaia na eraann ir aa Aa aira a
121. rced Stop Indication Heat Sink Overheat Warning AC Drive Ready Emergency Stop Soft Brake Signal Zero Speed Output Signal Feedback Signal Error Position Detection 1 both door open and close Position Detection 2 both door open and close Position Detection 3 both door open and close The signal outputs when it is in close completed position The signal outputs when it is in open completed position Door Close Error Reserved Revision May 2009 MDE5 SW V1 1 Chapter 4 Parameters VFD M D Series Parameter Explanation Settings REGO Customer Setting 25 Position Complete Signal 26 Reserved Position Detection 1 door close only Position Detection 2 door close only Position Detection 3 door close only Position Detection 1 door open only Position Detection 2 door open only 32 Position Detection 3 door open only 2 6 08 Multi function Output 00 to 255 status 6 09 Position Detection 1_ 0 0 to 100 0 25 0 ss 6 10 __ Position Detection 2 _ 0 0 to 100 0 125 6 11 _ Position Detection 3_ 0 0 to 100 0 75 _ 6 12 Reserved 6 15 Group 7 Protection and Special Parameters Factory x7 00 Software Brake 370 430 Vdc 380 Level 1 DC Brake Current 9 9 to 100 0 foo Level DC Brake Time DC Brake Time F Start Point for DC wert foo Brake 5 6 7 8 9 4 Over Torque Over Torque Detection Time Electronic Thermal 00 Stand
122. rding to the circuit diagrams on the following pages Do not plug a modem or telephone line to the RS 485 communication port or permanent damage may result Terminals 1 amp 2 are the power supply for the optional copy keypad PUO6 only and should not be used for RS 485 communication 2 2 Revision May 2009 MDES SW V1 1 Chapter 2 Wiring VFD M D Series The figure below for models of VFD M D series VFD004M21B D VFD004M21W D Braking resistor optional Fuse NFB None Fuse Breaker Motor LoS R L1 O_O i OR L1 B4 B2 ONS O S L2 OO S L2 ur T L3 Sd OT L3 bin n r z VP Voltage RAIO 12V 24V Multi function contact output RB1 240VAC 2 5A 12 24V 0 120VAC 5A RC1 24VDC 5A RA2 Multi function contact output Force stop A ais 240VAC 2 54 Temarnana ete 120VAC 5A Emergency sto Mi 24VDC 5A TER G RC2 Door open limit signal Mig Sa Factory Door close limit signal MI4 Mo1 5 setting Demo mode Mis O output of multi function contact See open collector gEWD STOP 5 5 J FWD Gk 48VDC50mA REV STOP gt baty Mo2 Digital Signal Common 1 i DeM ER Common output terminal of Don t apply the mains voltage directly photocoupler to above terminals MCM RS 485 Serial interface 1 Reserved 2 Reserved 6 1 5 NONE ial 6 Reserved axa 1 The wiring of main circuit and control circuit should be separa
123. re permitted Line Fuse L A a tine Fuse e Input Output 1 A Bussmann P N Revision May 2009 MDES SW V1 1 B 3 Appendix B Accessories VFD M D Series B 4 Reactor B 4 1 AC Reactor AC Input Reactor Recommended Value 230V 50 60Hz 1 Phase kW HP Fundamental Max continuous Incuctance Mr Amps Amps 3 5 impedance 0 4 0 5 5 7 5 3 AC Output Reactor Recommended Value 230V 50 60Hz 3 Phase kW HP Fundamental Max continuous Inductance mH Amps Amps 3 impedance 5 impedance 0 4 0 5 4 6 6 5 9 Applications for AC Reactor Connected in input circuit Application 1 Question When more than one AC motor drive is connected to the same power one of them is ON during operation When applying to one of the AC motor drive the charge current of capacity may cause voltage ripple The AC motor drive may damage when over current occurs during operation Correct wiring B 4 M1 ANAA AANA fy reactor a Y Y _____ AC motor drive motor Ls Fon 1 AC motordrive motor Na aw N AC motor drive p motor h A Revision May 2009 MDE5 SW V1 1 Appendix B Accessories VFD M D Series Application 2 Question Silicon rectifier and AC motor drive is connected to the same power Surges will be generated at the instant of silicon rectifier switching
124. re reset to factory settings 60Hz 220V 00 0 03 Start up Display Selection Display the frequency command value F 01 Display the actual output frequency H Display the content of user defined unit U Multifunction display see Pr 0 04 FWD REV command 00 0 04 Content of Multi Function Display Display output current A 01 Display the pulses Display the walking distance and step speed 1 tt Display DC BUS voltage u Display output voltage E Output power factor angle n 06 Display output power P 07 Display actual motor speed 08 Display the estimated value of torque as it relates to current t 09 Display PG numbers 10ms G 10 Display the temperature of heat sink C 11 Display external input terminal status I 12 Display external output terminal status 0 13 Display communication address d 03 04 05 00 0 05 User Defined Coefficient K 0 01 to 160 0 1 00 0 06 Software Version Read only HHH Xx 0 07 Password Input 00 to 9999 X 0 08 Password Set 00 to 9999 00 0 09 Door Control Mode 00 Distance control mode 1 01 Distance control mode 2 02 Multi step control mode 1 03 Multi step control mode 2 04 Multi step control mode 3 05 Multi step control mode 4 00 4 2 Revision May 2009 MDE5 SW V1 1 Chapter 4 Parameters VFD M D Series Parameter Expla
125. reset restarted automatically up to 10 times AR Setting this parameter to 0 will disable the reset restart operation after any fault has occurred When enabled the AC motor drive will restart with speed search which starts at the frequency before the fault To set the waiting time before restart after a fault please set Pr 7 11 Delay Time for Speed Search EZE Delay Time for Speed Search Unit 0 1 Settings 0 1 to 600 0 sec Factory Setting 2 0 An This parameter should be set at a value to ensure that any residual regeneration voltage from the motor on the output has disappeared before the drive is activated again An When restart after fault this parameter also can be used as time setting of the speed search AR When using PG encoder speed search will begin at the actual PG encoder feedback speed 7 2 0A Limit for Speed Search Unit 0 1 Settings 20 0 to 200 0 Factory Setting 150 0 An For speed search this parameter is used to limit the output current AR When executing speed search it will run by the V f curve set in group 1 a Momentary Power Loss Operation Selection Factory Setting 00 Settings 00 Speed search starts with the Master Frequency reference value 01 Speed search starts with the minimum frequency Refer to following diagram for details Revision May 2009 MDE5 SW V1 1 4 67 Chapter 4 Parameters VFD M D Series Operation continues after fault clear Operati
126. ries 4 10H write multiple registers write multiple data to registers Example Set the multi step speed Pr 5 00 50 00 1388H Pr 5 01 40 00 OFAOH AC drive address is 01H ASCII Mode Command message Response message STX STX E Address 1 0 Address 1 0 Address 0 T Address 0 KK Function 1 T Function 1 T Function 0 0 Function 0 0 oO oO Starting data 5 Starting data 5 address 0 address 0 oO oO oO oO Number of data 0 Number of data 0 count by word 0 count by word 0 oy oy Number of data 0 E count by byte 4 LRC Check g T CR The first data 3 END LF content g y T The second data F content A 0 LRC Check 2 N CR END LF RTU mode Command message Response message Address 01H Address 01H Function 10H Function 10H Starting data 05H Starting data address 05H address 00H 00H Number of data 00H Number of data 00H count by word 02H count by word 02H Number of data 04 CRC Check Low 41H count by byte The first data 13H CRC Check High 04H content 88H The second data OFH content AOH CRC Check Low 9 CRC Check High A Revision May 2009 MDE5 SW V1 1 4 79 Chapter 4 Parameters VFD M D Series 3 4 Check sum ASCII
127. s B V Eindhoven Office De Witbogt 15 5652 AG Eindhoven The Netherlands TEL 31 40 259 28 50 FAX 31 40 259 28 51 We reserve the right to change the information in this manual without prior notice 5011642405 200905 06 MDE5 Aneta VFD M D User Manual Specific AC Motor Drives for the Elevator Door Preface Thank you for choosing DELTA s high performance VFD M D Series The VFD M D Series is manufactured with high quality components and materials and incorporate the latest microprocessor technology available This manual is to be used for the installation parameter setting troubleshooting and daily maintenance of the AC motor drive To guarantee safe operation of the equipment read the following safety guidelines before connecting power to the AC motor drive Keep this operating manual at hand and distribute to all users for reference To ensure the safety of operators and equipment only qualified personnel familiar with AC motor drive are to do installation start up and maintenance Always read this manual thoroughly before using VFD M D series AC Motor Drive especially the WARNING DANGER and CAUTION notes Failure to comply may result in personal injury and equipment damage If you have any questions please contact your dealer PLEASE READ PRIOR TO INSTALLATION FOR SAFETY Aum Ensure that VFD M D is grounded in a correct way before putting it into u
128. s mode it needs to run the door to the close complete position after power on again or AC motor drive stops Open Door REV 5 19 l I l l l I 3 07 l 3 08 I 1st Step DoonOpen 4stSteqDoorOPen 5 21 l l l l l Acceleration fime Deceleration Time l l 14 06 Door Close l l l l l Door Close Deceleration Acceleration Time 1 Time 1 Door Close Limit 0 0 1 r Mit MI2 MI3 MI4 Close Door FWD Door Open Limit 100 0 05 Multi step control mode 4 The speed curve is the same as multi speed step mode 3 but the speed switch signals are level trigger In this mode it can switch speed without detecting speed switch limit to run to the door close complete position after power on again Comparison Table Advantage Disadvantage Uses PG signal to distinguish the It depends on PG signal highly It will 00 Distance cause pulse loss or wrong position for control mode 1 Position for speed switch without speed switch when getting error PG sensor signal Uses PG signal to distinguish the It will cause incorrect output frequency 01 Distance position for speed switch without 8 control mode 2 sensor and control output frequency dueto inaccurate PG feedback signal 3 or low PG resolution precisely 02 Multi step Uses four multi input signal for It needs to have sensor and external switching 16 step speed That means it controller to distinguish operation control mode 1 has 16 ste
129. se 2 AC input power must be disconnected before any wiring to the AC motor drive is made A charge may still remain in the DC link capacitors with hazardous voltages even if the power has been turned off To prevent personal injury please ensure that power has been turned off before opening the AC motor drive and wait ten minutes for the capacitors to discharge to safe voltage levels Never reassemble internal components or wiring 5 The AC motor drive may be destroyed beyond repair if incorrect cables are connected to the input output terminals Never connect the AC motor drive output terminals U T1 V T2 and W T3 directly to the AC mains circuit power supply 6 Ground the VFD M D using the ground terminal The grounding method must comply with the laws of the country where the AC motor drive is to be installed Refer to the Basic Wiring Diagram 7 VFD M D series is used only to control variable speed of 3 phase induction motors NOT for 1 phase motors or other purpose 8 VFD M D series is the specific drive for the elevator door and other automatic door control NOT for those devices that may cause personal injury such as life support equipment or any life safety situation 9 VFD M D is produced with strict quality management It will need the safety device when it is used in those occasions that may cause severe accident due to the malfunction Ama DO NOT use Hi pot test for internal components The semi conducto
130. setting 5 15 ie Record for Demo Times Unit 1 Settings 00 to 9999 Factory Setting 00 AA When executing demo mode it will count once after finishing one action of door open and close 5 16 X Clear Demo Times Factory Setting 00 Settings 00 Disable 01 Enable AA It will clear demo times to 0 when this parameter is set to 01 5 17 X 1st Step Speed Frequency Unit 0 01 GENEE 2nd Step Speed Frequency Unit 0 01 Peet 3rd Step Speed Frequency Unit 0 01 LEPLE 4th Step Speed Frequency Unit 0 01 ewan 5th Step Speed Frequency Unit 0 01 LEF 7A 6th Step Speed Frequency Unit 0 01 ewe 7th Step Speed Frequency Unit 0 01 LEF E 8th Step Speed Frequency Unit 0 01 LEPLE 9th Step Speed Frequency Unit 0 01 LEPLE 10th Step Speed Frequency Unit 0 01 LEPTE 11th Step Speed Frequency Unit 0 01 LEF 12th Step Speed Frequency Unit 0 01 EEFE 13th Step Speed Frequency Unit 0 01 EEEIEE 14th Step Speed Frequency Unit 0 01 4 56 Revision May 2009 MDE5 SW V1 1 X 15th Step Speed Frequency X 16th Step Speed Frequency Chapter 4 Parameters VFD M D Series Unit 0 01 Unit 0 01 Factory Setting 0 00 Settings 0 00 to 400 0 Hz The Multi Function Input Terminals refer to Pr 5 00 to 5 10 are used to select one of the AC motor drive Multi step speeds The speeds frequencies are determined by Pr 5 17 to 5 32 as shown above When using with door control system Pr 0 09 0
131. sicde cee dal sbeetead sateen bee cdiees 5 5 5 9 Motor Cannot RUN ce eeecceeeeeeeeeeeeeeeeeeneeeeeeaaeeeeeeeeeeeenaeeeeesaeeseneeeees 5 6 5 10 Motor Speed cannot be Changed 0 0 0 ee eeseeeeeeeeeeeeeeeeeeneeeeeneeeees 5 7 5 11 Motor Stalls during Acceleration 0 ccccecceceeeeeeeeceeeeeeeeteeeeaees 5 8 5 12 The Motor does not Run as Expected cccccecceeceeeeeeeeeeeeenaees 5 8 5 13 Electromagnetic Induction Noise 0 00 0 ceeeeeeeeeeeeeeeeeeteeeeenaeeeeeeeaeens 5 9 5 14 Environmental Condition 00 0 eee eeeeeeeeeeenneeeeeeeeeeesneeeeeenaeeeenenaees 5 9 5 15 Affecting Other Machines eeeeeeeesneeeeeeneeeenneeeeteneeeeneaeers 5 10 Chapter 6 Fault Code Information and Maintenance cccccccseeee 6 1 6 1 Fault Code Information ce eccceeeeeeeeeeereeeenneeeeeenaeeeenneeeenenaeeeeneaees 6 1 6 1 1 Common Problems and Solutions eccceeeeseeeeeeeeeeeeeneeeeeeaes 6 1 6 1 2 Rese tccci ene cn ve ah easiness 6 4 6 2 Maintenance and INSPeCtiONS ceeeeeeeceeeeeeeeeeeceeeeeeeseeeeeeeeeeeeee 6 5 Appendix A Specifications ccccccceeeeeeeeeeeceeeeeeeeeeeeeeeeeeeseseeeeeeeeeeeees A 1 Appendix B Accessories cceceeeeeeeceeeeeeeeeeeeeeeeeeeeeseaneeeeeeseseseeeeeeeeeeeees B 1 B 1 All Brake Resistors amp Brake Units Used in AC Motor Drives B 1 B 1 1 Dimensions and Weights for Brake Resistors s n B 2 B 2 Non fuse Circuit Breaker Chart
132. ss control It should be set the Pr 2 11 Pr 2 14 correctly It will store the door width in Pr 2 24 and Pr 2 25 by Auto tuning It operates the door for speed switch and completed position by counting the PG pulses In this mode position function will be executed whenever power again and operates with low speed to the 0 or 100 door width by the operation direction Revision May 2009 MDE5 SW V1 1 Chapter 4 Parameters VFD M D Series Open Door REV 3 02 1st Step Door Open High Speed 3 00 Door Open Coupling Speed 3 07 3 08 1st Step Door Open 1st Step Door Open Acceleration Time Deceleration Time 3 04 3 06 Door Open Door Open Final Speed Holding Speed Li 3 01 3 03 3 05 Door Open Door Open Final Door Open High Speed Speed Start Holding Start Speed Start 4 04 4 02 Door Close Door Close h Li i 4 06 4 05 H Holding Spedd Final Speed i i Li H Li I Door Close Door Close Deceleration Acceleration Time 1 Time 1 4 03 4 01 4 00 Door Close Limit Door Close Door Close Door Close Door Open Limit 0 0 Holding Speed Final Speed High Speed 1 100 0 Start Start Close Door FWD 01 Distance control mode 2 This function is the same as 00 distance control mode 1 The difference is using PG to control the speed Refer to the following diagram for detail In this mode position function will be executed whenever power again and operates w
133. tal saddle for good ground contact with the plate and shielding YU LEE saddle ___ the plate with grounding Saddle on both ends Saddle on one end The length of motor cable When motor is driven by an AC motor drive of PWM type the motor terminals will experience surge voltages easily due to components conversion of AC motor drive and cable capacitance When the motor cable is very long especially for the 460V series surge voltages may reduce insulation quality To prevent this situation please follow the rules below Use a motor with enhanced insulation Connect an output reactor optional to the output terminals of the AC motor drive The length of the cable between AC motor drive and motor should be as short as possible 10 to 20 m or less B 10 Revision May 2009 MDE5 SW V1 1 Appendix B Accessories VFD M D Series For models 5hp 3 7kW and less Insulation level of motor 1000V 1300V 1600V AGOVAC input voltage 66 ft 20m 165 ft 50m 165 ft 50m 230VAC input voltage 328 ft 100m 328 ft 100m 328 ft 100m i tae When a thermal O L relay protected by motor is used between AC motor drive and motor it may malfunction especially for 460V series even if the length of motor cable is only 165 ft 50m or less To prevent it please use AC reactor and or lower the carrier frequency Pr 02 03 PWM carrier frequency Prig Never c
134. ted to prevent erroneous actions 2 Please use shield wire for the control wiring and not to expose the peeled off net in front of the terminal 3 Please use the shield wire or tube for the power wiring and ground the two ends of the shield wire or tube Revision May 2009 MDE5 SW V1 1 2 3 Chapter 2 Wiring VFD M D Series 4 11 2 4 Damaged insulation of wiring may cause personal injury or damage to circuits equipment if it comes in contact with high voltage The AC motor drive motor and wiring may cause interference To prevent the equipment damage please take care of the erroneous actions of the surrounding sensors and the equipment When the AC drive output terminals U T1 V T2 and W T3 are connected to the motor terminals U T1 V T2 and W T3 respectively To permanently reverse the direction of motor rotation switch over any of the two motor leads With long motor cables high capacitive switching current peaks can cause over current high leakage current or lower current readout accuracy To prevent this the motor cable should be less than 20m for 3 7kW models and below And the cable should be less than 50m for 5 5kW models and above For longer motor cables use an AC output reactor The AC motor drive electric welding machine and the greater horsepower motor should be grounded separately Use ground leads that comply with local regulations and keep them as short as possible No brake resistor is built in the VF
135. ter to 02 with auto acceleration deceleration it will offer a quicker deceleration 0 12 X Source of the Operation Command co Factory Setting 00 Settings 00 Digital keypad 01 External terminals Keypad STOP enabled 02 External terminals Keypad STOP disabled 03 RS 485 serial communication RJ 11 Keypad STOP enabled 04 RS 485 serial communication RJ 11 Keypad STOP disabled This parameter is used to set the source of the operation command 0 13 Stop Method jaa 4 24 Factory Setting 00 Settings 00 Ramp to stop 01 Coast to stop The parameter determines how the motor is stopped when the AC motor drive receives a valid stop command or detects External Fault 1 Ramp the AC motor drive decelerates to Minimum Output Frequency Pr 1 05 according to the deceleration time and then stops 2 Coast the AC motor drive stops the output instantly upon command and the motor free runs until it comes to a complete standstill 3 The motor stop method is usually determined by the characteristics of the motor load and how frequently it is stopped Revision May 2009 MDE5 SW V1 1 Chapter 4 Parameters VFD M D Series 1 It is recommended to use ramp to stop for safety of personnel or to prevent material from being wasted in applications where the motor has to stop after the drive is stopped The deceleration time has to be set accordingly 2 If the motor free running is allowed or the load inertia is large
136. the screws O 6 6 Revision May 2009 MDE5 SW V1 1 Chapter 6 Fault Code Information and Maintenance VFD M D Series Maintenance Period Check Items Methods and Criterion Dail Half One Y Year Year If any part is deformed or A R damaged Visual inspection O If there is any color change by Visual inspection o overheating P If there is any dust or dirt Visual inspection O Main circuit Maintenance Period Check Items Methods and Criterion Daily Half One Year Year If there are any loose or missing Tighten or replace the screw o screws If machine or insulator is Visual inspection deformed cracked damaged or NOTE Please ignore the color O with color change due to a change of copper plate overheating or ageing If there is any dust or dirt Visual inspection O E Terminals and wiring of main circuit Maintenance Revision May 2009 MDE5 SW V1 1 Period Check Items Methods and Criterion Daily Half One Year Year If the wiring is color change or i deformation due to overheat Vi ual inspection 2 If the insulator of wiring is Visual inspection o damaged or color change If there is any damage Visual inspection O 6 7 Chapter 6 Fault Code Information and Maintenance VFD M D Series DC capacity of main circuit Maintenance Period Check Items Methods and Criterion Daily Half
137. the surrounding temperature must be within 10 40 C with good ventilation DO NOT install the AC motor drive in a space with bad ventilation Prevent fiber particles scraps of paper saw dust metal particles etc from adhering to the heatsink When installing multiple AC motor drives in the same cabinet they should be adjacent in a row with enough space in between When installing one AC motor drive below another one use a metal separation barrier between the AC motor drives to prevent mutual heating Revision May 2009 MDE5 SW V1 1 Chapter 1 Introduction VFD M D Series Installation with Metal Separation Installation without Metal Separation 150mm SSS ae 150mm Side View Revision May 2009 MDE5 SW V1 1 1 7 Chapter 1 Introduction VFD M D Series 1 3 Dimensions Dimensions are in millimeter and inch VFD004M21B D 1 8 5 0 41 MoTOR U V W Brake T 12 13 B E Do0 3 5 Aol S Jool 5 O L a on D Fy NW Revision May 2009 MDE5 SW V1 1 Chapter 1 Introduction VFD M D Series
138. tor drive hope motor of AC motor drive gt ma TUNG CMORMMSOP Savor Ground fault grounded due to noise Please i contact DELTA ves Remove ground fault 5 3 Over Voltage OV Over voltage Reduce voltage to No Is voltage within be within spec specification Yes z Yes Has over voltage occurred without bapt mea Maybe AC motor drive No has malfunction or v misoperation due to No When OV occurs check if the noise Please contact voltage of DC BUS is greater with DELTA than protection value es la No Dose OV occur when Increase Yes sudden acceleration deceleration stops time Yes No Increase Yes acceleration j gt Increase setting time time No Y Need to consider using Reduce moment No coe braking unit or of inertia lt 4 Reduce moment of load inertia DC braking m A Use braking unit or DC braking e Need to check control method Please contact DELTA 5 2 Revision May 2009 MDES SW V1 1 5 4 Low Voltage Lv Low voltage Is input power correct Or power cut including momentary power loss No Check if there is any malfunction yes component or disconnection in power supply circuit No Check if voltage is within specification Yes y gt ms gt
139. tor drive will accelerate from Minimum Output Frequency Pr 1 05 to Low Speed Frequency Pr 1 07 When the low speed command is OFF the AC motor drive will decelerate from low speed Frequency to zero The Accel Decel time is set by the Accel Decel time for low speed operation Pr 1 08 Pr 1 09 gq Before using the Low speed command the drive must be stopped first And during Low Speed operation other operation commands cannot be accepted except command via the FORWARD REVERSE and STOP keys on the digital keypad 4 28 Revision May 2009 MDES SW V1 1 Chapter 4 Parameters VFD M D Series Frequency Max Output freq Pr 1 00 Low Speed Freq Pr 1 07 lt Pr 08 gt er 1 09 gt Acceleration Time Deceleration Time Low speed operation ON command OFF a It will run by these settings Pr 1 07 Pr 1 08 and Pr 1 09 for position function demo mode power on position position after PG error position after limit switch error or input position signal again Unit 0 01 Skip Frequency 1 Upper Limit Skip Frequency 1 Lower Limit Unit 0 01 Skip Frequency 2 Upper Limit Unit 0 01 Skip Frequency 2 Lower Limit Unit 0 01 Settings 0 00 to 400 0Hz Factory Setting 0 00 aa These parameters set the Skip Frequencies It will cause the AC motor drive never to remain within these frequency ranges with continuous frequency output These four parameters should be set as follows Pr 1 10
140. tory Setting 00 Multi function Input Terminal COM2 Factory Setting 00 Multi function Input Terminal COM3 Factory Setting 00 Multi function Input Terminal COM4 a i E Factory Setting 00 B D These parameters can be used by the application jaa Before using the functions of Pr 5 05 and Pr 5 06 Pr 2 12 should be set to 00 B D It needs to set COM1 to COM4 to ON OFF by communication and the corresponding address for COM1 to COM4 is 2006H as shown in the following o O OFF 2 2 2 1 0N 211 0 com1 Weights Bit 2 3 S JN 4 52 Revision May 2009 MDE5 SW V1 1 Chapter 4 Parameters VFD M D Series Settings Function Description 00 No Function Any unused terminals should be programmed to 0 to insure they have no effect on operation 01 Multi Step Speed Command 1 When door control mode Pr 0 09 is set to 02 or 03 Multi step control mode 1 and Multi step control mode 02 Multi Step Speed Command 2 2 these four inputs can be used for 17 step speed frequencies including Master Frequency and Jog f Frequency 03 Multi Step Speed Command 3 When door control mode Pr 0 09 is set to 04 Multi step control mode 3 it can also used for speed 04 Multi Step Speed Command 4 change styynd Used to select 1 72 Accel ecal time 05 cs ae Bel Time ON 1 Accel ecal Time OFF 2
141. ts damage will occur once any specification is out of range Therefore it is necessary to clean and periodical check for the air cleaner and cooling fan besides having cooler and sunshade In additional the microcomputer may not work in extreme low temperature and needs to have heater 4 Store within a relative humidity range of 0 to 90 and non condensing environment Do not turn off the air conditioner and have exsiccator for it Revision May 2009 MDE5 SW V1 1 5 9 Chapter 5 Troubleshooting VFD M D Series 5 15 Affecting Other Machines AC motor drive may affect the operation of other machine due to many reasons The solutions are as follows m High Harmonic at Power Side If there is high harmonic at power side during running the improved methods are 1 Separate power system use transformer for AC motor drive 2 Use reactor at the power input terminal of AC motor drive or decrease high harmonic by multiple circuit 3 If phase lead capacitors are used never on the AC motor drive output use serial reactors to prevent capacitors damage from high harmonics 3 3 serial reactor L phase lead capacitor m Motor Temperature Rises When the motor is induction motor with ventilation cooling type used in variety speed operation bad cooling will happen in the low speed Therefore it may overheat Besides high harmonic is in output waveform to increase copper loss and iron loss Following
142. tting 07 aa The drift current will occur in a specific zone of the motor and it will make motor instable By using this parameter it will improve this situation greatly B D The drift current zone of the big horsepower motor is usually in the low frequency area It is recommended to set to 07 Ea PG Pulse Range Unit 1 Settings 00 4000 Factory Setting 600 aa A Pulse Generator PG or encoder is used as a sensor that provides a feedback signal of the motor speed This parameter defines the number of pulses for each cycle of the PG control aa The maximum pulse is 500kP Sec and it supports two types voltage output and open collector 2 12 PG Input Factory Setting 00 Settings 00 Disable PG 01 Forward CCW rotation A phase leads B phase 02 Forward CCW rotation B phase leads A phase The relationship between the motor rotation and PG input is illustrated below A phase leads B phase tr FWD a E cow Aphase T gt 7 wo NX B phase TI 1 Kn F 2 12 01 r N B phase leads A phase F ae Fle YN CCW Aphase p ad Y B phase _ Le i Sr 2 12 02 4 32 Revision May 2009 MDE5 SW V1 1 Chapter 4 Parameters VFD M D Series Electrical Gear A Unit 1 Settings 01 to 5000 Factory Setting 100 Electrical Gear B Unit 1 Settings 01 to 5000 Factory Setting 100 aaj A Pulse Generator PG or encoder is not at motor si
143. ty should be less than 1 5x rated capacity of AC motor drive The starting capacity 2 KXN z ae x x lt 1 5xthe _ capacity _of _ AC _ motor _ drive kVA ty 973 x7 x cos Q 2 When one AC motor drive operates more than one motor 2 1 The starting capacity should be less than the rated capacity of AC motor drive a Acceleration time lt 60 seconds The starting capacity LN n ks 1 Pair ks 7 1 lt 1 5xthe _ capacity _of _ AC _ motor _drive kVA 1X coso Nr Acceleration time 60 seconds The starting capacity kxN nr ns ks I Poi 1X COS lt the_capacity_of _AC_motor_drive kVA 14 2 amp 1 m 2 2 The current should be less than the rated current of AC motor drive A a Acceleration time 60 seconds nr In 1L4 ks 1 lt 1 5x the rated _current_of _AC_motor_drive A a Acceleration time 260 seconds nr In 1 ks 1 lt the rated _current_of _AC_ motor _drive A C 2 Revision May 2009 MDE5 SW V1 1 Appendix C How to Select the Right AC Motor Drive VFD M D Series 2 3 When it is running continuously The requirement of load capacity should be less than the capacity of AC motor drive kVA The requirement of load capacity kx P lt lt the capacity_of _AC_motor _drive kVA 1X coso a The motor capacity should be less than the capacity of AC motor drive kx V3 xVu x Iu x10 lt the capacity_of _AC_motor_drive kVA a The current should be less than the rated c
144. uit wiring 3 Comply with the wiring regulation for those shielded wire and use isolation amplifier for long wire length 4 The grounding terminal should comply with the local regulation and ground independently i e not to have common ground with electric welding machine and power equipment 5 Connect a noise filter at the input terminal of the AC motor drive to prevent noise from power circuit In a word three level solutions for electromagnetic noise are no product no spread and no receive 5 14 Environmental Condition Since the AC motor drive is an electronic device you should comply with the environmental condition stated in the Chapter 1 2 1 Following are the remedial measures for necessary 1 To prevent vibration anti vibration spacer is the last choice The vibration tolerance must be within the specification The vibration effect is equal to the mechanical stress and it cannot occur frequently continuously or repeatedly to prevent damaging to the AC motor drive 2 Store in a clean and dry location free from corrosive fumes dust to prevent corrosion and poor contacts It also may cause short by low insulation in a humid location The solution is to use both paint and dust proof For particular occasion use the enclosure with whole seal structure 3 The surrounding temperature should be within the specification Too high or low temperature will affect the lifetime and reliability For semiconductor componen
145. unction 01 Bit0 1 Enable to detect the incorrect open close limit function 02 Bit1 0 Enable to re open when door close error 03 Bit1 1 Disable to re open when door close error 04 Bit2 0 Enable S Curve when re open 05 Bit2 1 Disable S Curve when re open 06 Bit3 0 Disable to reset door width to 100 0 after door open completed 07 Bit3 1 Enable to reset door width to 100 0 after door open completed gq It uses bit setting Following figure shows the relation between the bit and the keypad Bit 3 2 0 RUN STOP Fwo REV Aa The keypad LC M2E will display PSEr position signal error when following item occurs 1 When Pr 5 34 is set to Bit0 1 and Pr 0 09 is set to 00 or 01 incorrect door open close limit 2 When Pr 5 34 is set to Bit0 1 and Pr 00 09 is set to 04 The operation steps for the door open close aren t by the setting shown as follows No signal for the door close limit 4 03 4 01 Door Close Door Close Holding Speed Final Speed Start Start Door Close Limit 0 0 4 58 Close FWD Open REV The signal for the door open limit is received 3 03 go When Pr 0 09 is set to 00 01 the detection method for the incorrect door open close limit is No signal for the door open limit 3 05 Door Open Final Door Open Speed Start Holding Speed Start The signal for the door close limit is received Door Open Limit 100 0 Re
146. urrent of AC motor drive A kxIu lt the_rated_current_of _AC_motor_drive A Symbol explanation Pu Motor shaft output for load kW n Motor efficiency normally approx 0 85 COS Motor power factor normally approx 0 75 Vu Motor rated voltage V Iu Motor rated current A for commercial power k Correction factor calculated from current distortion factor 1 05 1 1 depending on PWM method Pc Continuous motor capacity kVA ks Starting current rated current of motor Nr Number of motors in parallel Ns Number of simultaneously started motors GD __ Total inertia GD calculated back to motor shaft kg m Ti Load torque ta Motor acceleration time N Motor speed Revision May 2009 MDE5 SW V1 1 C 3 Appendix C How to Select the Right AC Motor Drive VFD M D Series C 2 General Precaution C 4 Selection Note 1 When the AC Motor Drive is connected directly to a large capacity power transformer 600kVA or above or when a phase lead capacitor is switched excess peak currents may occur in the power input circuit and the converter section may be damaged To avoid this use an AC input reactor optional before AC Motor Drive mains input to reduce the current and improve the input power efficiency When a special motor is used or more than one motor is driven in parallel with a single AC Motor Drive select the AC Motor Drive current gt 1 25x Sum of the motor rated currents The starting and acce
147. ut Spec p OUTPUT 3PH 0 240V 2 5A 1 0kVA 0 5HP Output Frequency Range P FREQUENCY RANGE 0 1 400Hz Serial Number amp Bar Code gt flIRI IN JUUNI UN 10 004M21BDT5220001 Software version gt 01 02 1 1 2 Model Explanation VFD 004 M 21 B D L Specific AC Motor Drives for Elevator Door Version Type Mains Input Voltage 21 230V Single phase M Series Applicable motor capacity 004 0 5 HP 0 4kW Series Name Variable Frequency Drive 1 2 Revision May 2009 MDES SW V1 1 Chapter 1 Introduction VFD M D Series 1 1 3 Series Number Explanation 004M21BD T 6 22 0001 Production number Production week Production year 2006 Production factory Taoyuan 230V 1 phase 0 5HP 0 4kW Model If the nameplate information does not correspond to your purchase order or if there are any problems please contact your distributor 1 1 4 Appearances VFD004M21B D Revision May 2009 MDE5 SW V1 1 1 3 Chapter 1 Introduction VFD M D Series VFD004M21W D 1 1 5 Remove Instructions Remove Keypad 1 4 Revision May 2009 MDES SW V1 1 Chapter 1 Introduction VFD M D Series Remove Front Cover RST Side UVW Side 1 2 Preparation for Installation and Wiring 1 2 1 Ambient Conditions Install the AC motor drive in an environment with the following conditions Operation Air Temperature 10 50 C 14 122 F for UL amp cUL Relati
148. utput Frequency PG Speed Detection 2 22 X Door Width Auto tuning Frequency Unit 0 01 Settings 0 10 400 0 Hz Factory Setting 4 00 oO This parameter is the frequency of motor when using door width auto tuning function Door Width Auto tuning Function Factory Setting 00 Settings 00 Disable 01 Enable aa The door width will be difference due to its application For example the door of the freight elevator is much wider than passenger elevator Therefore it needs to have door width auto tuning function to measure the correct door width for the correct position and door open close aa The procedure for the door width auto tuning function First operate to the door from the door close complete position to the door open complete position for measuring the door width Then close the door to the complete position for confirming the door width to make sure the position of door close limit Close door FWD measure door width Open door REV detect if door width is correct Close door FWD Door close limit Door open limit 0 0 100 0 Revision May 2009 MDES SW V1 1 4 35 Chapter 4 Parameters VFD M D Series a After running this function the value of door width will auto fill in Pr 2 24 and Pr 2 25 AA When executing auto tuning the start stop DC brake function is disabled qg The fault code AVE will be displayed when the auto tuning time is more than 180 seconds and it means fai
149. ve Humidity lt 90 no condensation allowed Atmosphere pressure 86 106 kPa Installation Site Altitude lt 1000m Vibration lt 20Hz 9 80 m s 1G max 20 50Hz 5 88 m s 0 6G max Storage Temperature 20 C 60 C 4 F 140 F Transportation Relative Humidity lt 90 no condensation allowed Atmosphere pressure 86 106 kPa Vibration lt 20Hz 9 80 m s 1G max 20 50Hz 5 88 m s 0 6G max Pollution Degree 2 good for a factory type environment Ga 1 Operating storing or transporting the AC motor drive outside these conditions may cause damage to the AC motor drive 2 Failure to observe these precautions may void the warranty Revision May 2009 MDE5 SW V1 1 1 5 Chapter 1 Introduction VFD M D Series 1 2 2 Minimum Mounting Clearance 150mm uwos o7 wwios 150mm Air Flow GSE 1 Mount the AC motor drive vertically on a flat vertical surface by using bolts or screws Other directions are not allowed The AC motor drive will generate heat during operation Allow sufficient space around the unit for heat dissipation The heat sink temperature may rise to 90 C when running The material on which the AC motor drive is mounted must be noncombustible and be able to withstand this high temperature When the AC motor drive is installed in a confined space e g cabinet
150. ved Command Multi function Input Terminals COM1 COM4 Write only Bit O COM1 2006H Bit 1 COM2 Bit 2 COM3 Bit 3 COM4 f Error code Status monitor 2100H 00 No error occurred 01 Over current oc 02 Over voltage ov 03 Overheat oH 04 Overload oL 05 Overload oL1 06 External fault EF 07 Reserved 08 CPU failure cF3 3 cF3 8 09 Hardware protection failure HPF 1 HPF 4 10 Current exceeds 2 times rated current during accel ocA 11 Current exceeds 2 times rated current during decel ocd 12 Current exceeds 2 times rated current during steady state operation ocn 13 Ground Fault GFF 14 Reserved 15 CPU failure 1 cF1 16 CPU failure 2 cF2 17 Reserved 18 Overload oL2 19 Reserved 20 Software password protection PcdE Ccde 21 Reserved 22 Reserved 23 Reserved Revision May 2009 MDE5 SW V1 1 4 83 Chapter 4 Parameters VFD M D Series 4 84 Content Address Function 24 Reserved 25 Reserved A00 26 PG feedback error PGEr 27 Door open close complete signal error PSEr 28 Door open time out doEr 35 Communication time out cE10 Status of AC drive LED 0 light off 1 light up 00 RUN LED Status monitor i 01 STOP
151. vision May 2009 MDE5 SW V1 1 Chapter 4 Parameters VFD M D Series J Incorrect door open limit a The signal for the door close limit is received before Pr 4 01 setting b The signal for the door close limit isn t received after Pr 4 03 setting B Incorrect door close limit a The signal for the door open limit is received before Pr 3 03 setting b The signal for the door open limit isn t received after Pr 3 05 setting an When bit 1 1 and the torque for the door close exceeds Pr 4 10 4 12 it won t re open the door When Pr 6 00 to Pr 6 07 multi function outputs is set to 23 the error signal will also be outputted aa When bit 2 0 door open signal is given or the door re opens during door closing S Curve set in Pr 3 18 is enabled aa When bit 2 1 door open signal is given or the door re opens during door closing S Curve set in Pr 3 18 is disabled Bit 2 0 Door Open Door Close Output Frequency Bit2 1 Door Open Door Close i gt gt i Output Frequency aa When bit 3 1 and the drive is in torque holding status after door open completed the door width is auto reset to 100 0 Revision May 2009 MDE5 SW V1 1 4 59 Chapter 4 Parameters VFD M D Series Group 6 Digital Output Parameters X Mul i function Output Relay RA1 RB1 RC1 Factory Setting 00 CELLER Mul i function Output Relay RA2 RC2 Factory Setting 00 A Mul i function Output
152. w value is automatically stored in memory To modify an entry use the a or y keys Err displays if the input is invalid LEID Communication Error Please check the AC motor drive user manual Chapter 5 Group 9 Communication Parameter for more details B 5 3 VFD PU06 Operation Flow Chart VFD PUO6 Operation Flow Chart Press UP DOWN key to change frequency commands press RIGHT LEFT key to adjust MODE number MODE MODE MODE AA a S a Ce a Or B 8 PRO MODE DATA i A v XX Press UP key to select x lt gt 2 SAVE or READ MODE PREG a Press PROG DATA for X gt about 2 seconds or until XX XX lt gt e it is flashing then save 5 parameters from PUO6 to PRO AC drive or read parameters MODE 4 DATA O from AC drive to PU06 AJ Y Adjust XXXX i Ia gt Number ra PROG DAT ERR END Program Program Error Successful Revision May 2009 MDE5 SW V1 1 Appendix B Accessories VFD M D Series B 6 AMD EMI Filter Cross Reference The EMI Filter for VFD004M21B D VFD004M21W D is RFO15M21AA Installation All electrical equipment including AC motor drives will generate high frequency low frequency noise and will interfere with peripheral equipment by radiation or conduction when in operation
153. wer to the drive Never let the thermal overload relay switch off only the brake resistor as this will cause serious damage to the AC Motor Drive NFB MC R L1 6 R L1 U T1 s L2 6 d S L2 wre i r S TIER Tea WAS MOTOR Thermal Overload VFD Series Relay MED P BICOL gamal SA N N Braking Relay or Surge Braking i BR Resistor temperature Absorber Unit 5 E switch T Temperature 1 le eS E E E Switch Note1 When using the AC drive with DC reactor please refer to wiring diagram in the AC drive user manual for the wiring of terminal P of Braking unit Note2 Do NOT wire terminal N to the neutral point of power system B 1 1 Dimensions and Weights for Brake Resistors Dimensions are in millimeter TYPE L1 BRO80W200 140 L2 H D Ww 125 20 5 3 60 MAX WEIGHT g 160 Revision May 2009 MDE5 SW V1 1 Appendix B Accessories VFD M D Series B 2 Non fuse Circuit Breaker Chart The fuse should comply with UL248 and the breaker should comply with UL489 The current rating of the breaker shall be within 2 4 times maximum input current rating Refer to Appendix A for rated input output current 1 phase Model Recommended non fuse breaker A VFD004M21B D 6 3 VFD004M21W D 6 3 B 3 Fuse Specification Chart Smaller fuses than those shown in the table a
154. y Setting 0 00 an The motor auto tune procedure will set this parameter The user may also set this parameter without using Pr 2 05 2 06 X Motor Rated Slip Unit 0 01 Settings 0 00 to 20 00Hz Factory Setting 3 00 An Refer to the rated rpm and the number of poles on the nameplate of the motor and use the following equation to calculate the rated slip Rated Slip Hz Fbase Pr 1 01 base frequency rated rpm x motor pole 120 2 07 Slip Compensation Limit Unit 1 Settings 00 to 250 Factory Setting 200 An This parameter sets the upper limit of the compensation frequency the percentage of Pr 2 06 Example when Pr 2 06 5Hz and Pr 2 07 150 the upper limit of the compensation frequency is 7 5Hz Therefore for a 50Hz motor the max output is 57 5Hz Revision May 2009 MDE5 SW V1 1 4 31 Chapter 4 Parameters VFD M D Series 2 08 X Torque Compensation Time Constant Unit 0 01 Settings 0 01 10 00 sec Factory Setting 0 05 2 09 A Slip Compensation Time Constant Unit 0 01 Settings 0 01 10 00 sec Factory Setting 0 10 am Setting Pr 2 08 and Pr 2 09 changes the response time for the compensation aa When Pr 2 08 and Pr 2 09 are set to 10 00 sec its response time for the compensation will be the longest But if the settings are too short unstable system may occur 2 10 X Compensation Coefficient for Motor Instability Unit 1 Settings 00 16 Factory Se
155. ypads frequency output current custom units parameter values for setup review and faults RUN STOP RESET FWD REV Enclosure Rating IP20 Installation Location Altitude 1 000 m or lower keep from corrosive gasses liquid and dust Ambient Temperature 10 C to 40 C Non Condensing and not frozen Storage Transportation 20 C to 60 C Temperature Ambient Humidity Below 90 RH non condensing 9 80665m s2 1G less than 20Hz 5 88m s2 0 6G at 20 to 50Hz Approvals Enviromental Conditions gt ta VFD004M21W D has no approvals A 2 Revision May 2009 MDES SW V1 1 Appendix B Accessories VFD M D Series Appendix B Accessories B 1 All Brake Resistors amp Brake Units Used in AC Motor Drives Note Please only use DELTA resistors and recommended values Other resistors and values will void Delta s warranty Please contact your nearest Delta representative for use of special resistors Voltage Applicable Full Resistor Brake Unit Min Equivalent Motor Load value spec Model VFDB Brake Resistors Brake Resistor Value r Model and No of Torque h kW Torque for each AC No of Units Units Used 10 ED for each AC P Nm Motor Drive Used i Motor Drive 230V Series 0 5 0 4 0 216 80W 2009 BRO80W200 220 200 Q oo If damage to the drive or other equipment is due to the fact that the brake resistors and the brake modules in use are n

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