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FLOWDRIVE™ FDU - Elpro Drive, s. r. o.

1. PARAMETER SET LIST 85 Symbols 23 29 10VDC Supply voltage 17 24VDC supply voltage 17 Numerics GETON Lasse 19 ZUMA cilea 19 10VDC supply voltage 17 4 20mA Li 49 A Acceleration sese 40 Acceleration ramp 40 Acceleration time 40 Ramp type 259 ge ees 40 Address sui 36 Alarm functions 60 63 Monitor function 60 Alarm trip iude 61 Ambient temperature and derating 77 Analogue ies 57 Analogue comparators 64 Analogue input 49 Analogue input status 57 stb 49 a erem ee 50 Gam inse Aene DEG tos 49 Input configuration 49 Offset 49 Analogue Output 17 19 53 54 tes 53 Output configuration 53 AND operator 65 Ant iaia 50 ADI siria eee 49 Autoreset 2 26 35 69 B Baudrate 36 Brake chopper 73 Brake functions Frequency 49 Brake resistors 73 cable cross section
2. U min Units per minute m min Metres per minute ft min Feet per minute L min Litres per minute m3 min Cubic metres per minute gal min Gallons per minute ft3 min Cubic feet per minute kg min Kilograms per minute Ibs min Pounds per minute h per hour cyc h Cycles per hour U h Units per hour m h Metres per hour ft h Feet per hour L h Litres per min m3 h Cubic meters per hour gal h Gallons per hour ft3 h Cubic feet per hour kg h Kilograms per hour Ibs h Pounds per hour tons h Tons per hour 5 7 18Set Process Scale 6E2 Scales the process value with reference to the Motor Shaft Speed Example pump has at 40Hz a flow of 3 6 litres per second Set the Process Unit L s The process scale is 3 6 40 0 09 So if the Process Scale 0 09 then the read out at 40Hz will be 3 6L s 6E2 Set Prc Scal Stp 1 000 Default 1 000 Range 0 000 10 000 Resolution 4 significant digits S 5 1 page 29 5 7 19 Warning 6FO Display the actual or last warning condition warning occurs if the inverter is close to a trip condition but still in operation During a warning condition the red trip LED will start to blink as long as the warning is active see 4 1 2 page 22 GEO Warnings Stp warn msg The active warning message is displayed here See 6 1 page 68 If no warning is active the message No Warning is
3. SETUP MENU LIST 83 DEFAULT CUSTOM DEFAULT CUSTOM 350 Limits Protections 6DO Energy ee kWh 351 Low Volt Override Off 601 Reset Energy No 352 Rotor locked Off Process Frequency Hasa j i HETA 353 Motor lost Off 1 Set Prc Unit Off 354 Motor 14 Type Trip 6E2 Set Prc Scale 1 000 355 Motor I t I 6FO Warning 400 1 0 700 View Trip Log 410 Analogue Inputs 710 Trip1 Di coss oes 411 1 Function Frequency 720 Trip 2 SIUE 412 1 Setup Ad 730 3 740 Trip 4 413 Anln1 Offset 0 750 Trip 5 Liberte 414 Anln1 Gain 1 00 760 Trip 6 qa 415 2 Function Off 770 Trip 7 416 Anin2 Setup 780 Trip8 417 Anln2 Offset 096 790 9 418 Anln2 Gain 1 00 TAO Trip 10 Diem 420 Digital Inputs 7BO Reset Trip No 421 Digital Input 1 Run 800 Monitor 422 Digital input 2 Off 810 Alarm Function 423 Digital input Off 811 Alarm Sele
4. 10VDC 1 MOTOR 2 10VDC Common Common AnOut1 Digln 1 AnOut2 DigIn 2 DigOut1 20 Dein 3 DigOut2 21 24VDC Common Relais 1 4 Reset gt 32 Digln 5 Dein 6 i Relais 2 Dien 7 41 Digln 8 Lk 42 43 06 F113_2 Fig 40 Connection of the motor thermistor 5 3 32PTC 261 To enable or disable the PTC input 261 PTC Stp o f Default Off Selection Off On Off PTC input disabled On PTC input enabled NOTE The jumpers S5 and S6 must be in the position according to Table 7 5 3 33 Macros 270 Macros pre set a selected number of windows so only small adjustment are needed to set up the inverter for a particular application The Macro s will mainly pre set Input and Output selections After selecting a Macro all Windows still can be changed NOTE When a macro is selected only the used parameters are changed Previous settings manually or macro s are not changed The description of the macro s in this user manual is based on the default settings of the inverter 5 3 34 Select Macro 271 When the selecting a Macro the message Sure must be confirmed by Yes to activate the selected Macro 271 Select macro Stp Loc Rem Ana Default Loc Rem Ana Se
5. 72 Protection class IP23 and IP54 72 External Control Panel 73 Handheld Control Panel HCP 73 Brake chopper 73 O RE ENS 74 O utput GoillS2 2 2 3 21 14 Overvoltage 74 Serial communication fieldbus 74 TECHNICAL DATA 75 General electrical specifications 75 Electrical specifications related to type 76 Derating at higher temperature 77 Mechanical specifications 78 Environmental conditions 78 Fuses cable cross sections and glands 79 SETUP MENU LIST 83 PARAMETER SET LIST 85 INDEX ILLUD kes 86 REPRESENTATION 90 LIST OF TABLES Table 1 Table 3 Table 4 Table 5 Table 7 Table 8 Table 9 Table 10 Table 11 Table 12 Table 13 Table 14 Table 15 Table 16 Table 17 Table 18 Table 19 Table 20 Table 21 Table 22 Table 23 Table 24 Table 25 Table 26 Table 27 Table 28 Table 29 Table 30 Table 31 Table 32 Table 33 Table 34 Table 35 Table 36 Table 37 Table 38 Table 39 Table 40 Table 41 Standards iix ees iaia 9 Flow rates cooling 5 11 Mains and motor connectio
6. 41 Deceleration time MotPot 316 41 Deceleration time to Min Frequency 317 41 Deceleration ramp type 318 41 Start Mode 319 Stop Mode 314 Spinstart 31B itecto Frequencies 320 Minimum Frequency 3241 42 Maximum Frequency 322 42 Min Freq Mode 323 42 Frequency Direction 324 43 Motor Potentiometer 325 43 Preset Frequency 1 326 to Preset Frequency 7 32 iit alari bia 43 Skip Frequency 1 Low 32D 44 Skip Frequency 1 High 32E 44 Skip Frequency 2 Low 326 44 Skip Frequency 2 High 32G 44 Jog Frequency 32H 44 Frequency priority 45 Torque 330 45 Torque Limit 331 45 Maximum Torque 332 45 Controllers 340 Flux optimization 341 Sound Characteristic 342 45 PID Controller 343 46 PID P Gain 344 PID I Time 345 PID D Time
7. 9 Dismantling and scrapping 9 HOW TO GET STARTED 10 Making the first start 10 Control via the Control Panel 10 Minimum wiring for 10 INSTALLATION AND CONNECTION 11 Mounting and 11 Flow rates cooling fans 11 Mains and motor connections 12 Mains and motor connections in accordance with directives 12 Stripping lengths for cables 15 Control t tedious 16 Control signals connections default settings 17 Control signal connections in accordance with EMC directives 18 Types of control signals 18 Single ended or double ended connection 18 Current control 0 20 18 Twisted cables u unus n assay 19 Connection example 19 Connection options 19 Inputs outputs configuration with the jumpers 19 Long motor cables 19 Switching in motor cables 20 Motors in parallel 3 22 22 222 20 Use of a thermal overl
8. 57 Reset Run time 681 58 Mains time 6C0 58 Energy 6 01 s pa 58 Reset Energy 601 58 Process Speed GEO 58 Set Process Unit 6E1 58 Set Process Scale 6E2 59 Warning GFO 2 uama rre re enn 59 View trip log 700 60 Trip 1 710 to trip 10 7 0 60 Reset trip log B0 60 Monitor 800 60 Alarm functions 810 60 Alarm 5 1 811 60 Alarm Trip 8912 iere eret 61 Ramp Alarm 813 61 Alarm start delay 814 61 Alarm response delay 815 61 Auto set function 816 61 Max Alarm level Overload 817 61 Max Pre alarm level Overload 818 62 Min Alarm level Underload 819 62 Min Pre alarm level Underload 814A 62 Comparators 820 64 Analogue Comparator 1 value 821 64 Analogue Comparator 1 constant 822 64 Analogue Comparator 2 value
9. Table 41 Fuses cable cross sections and glands 690V type Housing 690V type Maximum value fuse A Maximum FDU69 120 125 FDU69 140 160 5 FDU69 170 200 150 FDU69 215 250 FDU69 270 300 FDU69 340 X10 FDU69 430 See note See note FDU69 540 FDU69 645 X15 FDUGO 810 See note See note TECHNICAL DATA 79 400 350 06 F118new 1 7 4 do C 5 CONTROLBOARD 385 Fig 80 FDU model 003 to 013 X1 80 TECHNICAL DATA 470 e e 30 e e Fig 81 FDU model 018 to 037 S2 CONTROLBOARD 590 530 570 2 9 8x G CONTROLBOARD 5 8 eee em 9 30 5 B __11 450 06 F46new_1 CONTROLBOARD 750 06 F44new_1 700 Fig 83 FDU model 074 to 108 Fig 84 FDU model 109 to 175 X4 500 450 225 9 8x i 3 10 1005 1145 CONTROLBOARD 7 EE 06 F58new 1 Fig 85 FDU model 210 to 375 X5 TECHNICAL DATA 81 2150 1200 A 06 F133new_1 Fig 86 FDU model 500 to 750 Example in cabinet X10 2150 Fig 87 FDU model 900 to 1k1 Example
10. 2 Default fuor Range Min Freq 2x fuor NOTE It is not possible to set the Max frequency lower than the Minimum frequency 42 FUNCTIONAL DESCRIPTION OF SETUP MENU Fig 50 Min Mode Scale Max 2 Frequency Min Frequency I 10 V 20mA t t 4 20mA t 06 F13 Fig 51 Min Mode Limit Frequency Min Frequency I 10 V 20mA t 4 20mA t 06 14 Fig 52 Min Mode Stop 5 4 17 Frequency Direction 324 Sets the rotation for the active Parameter Set See 4 2 6 page 27 324 Direction Stp A R Default R Range R L R Direction is set to right direction clockwise L Direction is set to left direction counter clockwise NOTE This window is only visible if Rotation R L see S 5 3 5 page 32 This function is only useful when a RUN command is set to one of the Digital inputs The RunL and RunR commands will always overrule this setting 5 4 18 Motor Potentiometer 325 Sets the properties of the Motor Potentiometer func tion See the parameter DigIn1 421 5 5 11 page 51 for the selection of the Motor Potentiometer function 325 Motorpot Stp A Non Vola Non Vola Default Selection Non Vola Volatile Non Volatile After a stop trip or power down of the inverter the active output frequency at the moment of the st
11. 22 L LCD display an eee 21 LED 21 Level control 25 32 Limits 68 Linear V Hz curve 32 Load ddefaglt iiie 35 Load monitor sess 60 Lock Code an 34 Logic Output 65 Long motor cables 19 Low voltage 70 Low Voltage Directive 9 M Machine Directive 9 Macro function 39 Main set up 30 79 Mains supply ii 12 16 Maintenance 71 Manufacturer s certificate 9 Max Alarm siii 71 Max Frequency 40 42 Mechanical specifications 78 MEMO 28 Min Alarm 71 Min Frequency 42 Minimum Frequency 41 42 Minimum wiring 10 Monitor function 60 Alarm Select 60 Set 61 Delay time 61 Max Alarm Li asses 60 Max Pre alarm 62 y soi ed 62 Min Pre alarm 62 Overload sounded 60 Ramp Enable 61 Response delay 61 Start delay inn 61 62 Motor cable ua 79 Motor connectio
12. 30 Reference Control Digln 2 31 Run stp Control Rem Digln 2 31 Run Stp Control Comm DigIn 2 31 IXR Comp at Linear V Hz curve 32 IxR Comp at Square V Hz curve 32 Connection of the motor thermistor PTC 37 Local Remote Ana macro 38 Local Remote Comm macro 38 Preset Frequency MotPot ii Acceleration time and maximum frequency 40 Acceleration and deceleration times 40 S curve acceleration 41 S curve deceleration 41 Min Frq Mode Scale Min Mode Limit 42 Min Mode 43 Skip Frequency 205 command Flux Optimizing Closed loop PID control 46 Low Voltage 47 Kielen 48 Normal full scale configuration 49 2 10V 4 20mA Live 49 Fig Fig Fig Fig Fig Fig Fig Fig Fig Fig Fig Fig Fig Fig Fig Fig Fig Fig Fig Fig Fig Fig Fig Fig Fig Fig Fig 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79
13. value has been reached Blinking 311 Acc Time i E the changed value by pressing ENTER Stp A 4 00s nter Fig 23 Programming example 24 OPERATION OF THE FREQUENCY INVERTER 4 2 Operation of the Run Stop Enable Reset functions As default all the run stop related commands are pro grammed for remote operation via the inputs on the terminal strip terminal 1 22 on the control board With the function Run Stp Ctrl 213 this can be selected for keyboard or serial communication control see 5 3 4 page 31 NOTE The examples in this paragraph do not cover all possibilities Only the most relevant combinations are given Starting point is always the default setting factory of the inverter 4 2 1 Default settings of the Run Stop Enable Reset functions The default settings are shown in Fig 24 In this exam ple the inverter is started and stopped with DigIn 1 and a reset after trip can be given with DiglIn 4 Controlboard 1ovpc 1 Digln 1 Run Digln 2 10 DigIn 3 16 Digln 4 Reset 11 24VDC 1 2 2 7 8 9 06 F107 1 Fig 24 Default setting Run Reset commands The inputs are default set for level control see 5 3 6 page 32 The input DigIn 1 is programmed for the Run command see 5 5 11 page 51 The rotation is determined by the rotation set according to the act
14. 79 Cables oen tede 15 GEsmarking 9 Clockwise 32 Clockwise rotary field 51 Comparators es 64 Connection example 19 Connections Brake chopper connections 12 86 INDEX Control signal connections 17 18 Installation and Connection 11 12 Motor earth 12 Motor output 12 connections 11 12 17 MATS 12 Mains supply 12 Safety earth sese 12 Control Panel 21 External Control Panel 28 Input configuration 49 Control Panel memory 28 Copy all settings to Control Panel 35 brequency ua 49 Load all settings from Control Panel alta 35 Control signal connections 17 Control signals 17 18 Edge controlled 26 32 Level controlled 25 32 Controlboard 22 22 0 16 Cooling e n 11 Counter clockwise 32 Counter clockwise rotary field 51 d eue 23 Current control 0 20mA 18 D Deceleration sacrario ni 41 Deceleration time 41 Ramp type 41 Declaration of Conformity 9 Default urinare 35 Definitio
15. c Be E ES Pd z 0 ut Z EK A 2 d dra 2 gt g d POP d VN wu rr Z Z Z Z ut ur Z Z wa ur 06 742 Fig 3 Frequency inverter mounting model 003 to 375 Fig 3 show the minimum free space required around the inverter of the model 003 to 375 in order to guar antee adequate cooling Because the fans blow the air from the bottom to the top it is advisable not to posi tion an air inlet immediately above an air outlet The following minimum separation between two frequency inverters an inverter and a non dissipating wall must be maintained Table 2 Mounting and cooling 003 013 018 037 046 375 a 200 mm 200 mm 200 mm FDU FDU b 200 mm 200 mm 200 mm 30 0 mm 30 mm d 30 mm 0 mm 30 mm a 100 mm 100 mm 100 mm b 100 mm 100 mm 100 mm 5 30 0 mm 30 mm d 30 mm 0 mm 30 mm INSTALLATION AND CONNECTION FDU model 003 to 375 Fig 75 page 67 Fig 87 page 82 give the size and fixing sizes of the inverters For the other models up to model 375 the enclosed template can be used to easily determine the position of the fixing holes 3 2 Flow rates cooling fans If the frequency inverter is installed in a cabinet account must be taken of the rate of airflow supplied by the cooling fans Table 3 Flow rates cooling fans FDU Model Flow rate m hour 003 01
16. 1 Digital comparator 1 output see 8 5 9 12 page 64 1 1 Digital comp 1 inverted output see 8 5 9 12 page 64 2 Digital comparator 2 output see 8 5 9 12 page 64 1 2 Digital comp 2 inverted output see 8 5 9 12 page 64 Operation Inverter in operation with motor 5 5 33 Relay 2 Function 452 NOTE The definitions as described here are valid for the active output condition Sets the function of the relay output 2 Same function as DigOut 1 441 5 5 29 page 54 452 Relay 2 Func Stp Ready Default Ready Run Stop OHz Dec At Freq At Max Freq No Trip Trip Autorst Trip Limit Warning Ready Selection Lim Sgnl Offset Alarm Pre alarm Max Alarm Max Pre alarm Min Alarm Min Pre alarm LY LZ LZ CA1 A1 CA2 A2 CD1 D1 CD2 D2 Operation FUNCTIONAL DESCRIPTION OF SETUP MENU 55 5 6 Set View reference value 500 Main menu to view or set the reference value The read out depends on the selected controller mode Table 24 Set view reference value Resolution see Mode Read out 8 5 1 page 29 Frequency Mode Hz 3 digit PID Controller 3 digit View reference value As default the window 500 is in view operation The value of the active frequency reference signal is displayed Set reference value If the function Reference Control 212 S 5 3 3 page 30 is programmed Ref
17. 45 Jog Frequency 44 Maximum Frequency 42 Min Freg repe ent 42 Minimum Frequency 42 Preset Frequency 43 Process Unit 59 Clesen ees 59 Skip Frequency 44 Frequency Direction 43 Frequency priority 45 Fuses cable cross sections and glands 79 G General electrical specifications 75 Glands kan s ipo ata 79 H Handheld Control Panel 73 73 Board Guy 74 T2t protection 47 EE 47 Motor I2t Current 48 Motor It Type 47 269 79 Installation and Connection 11 Instant 68 Internal trip piadina 71 Intertupt eed 36 20 72 IB29 EE P i ee 72 IB54 aC 72 IT Mains supply 2 IxR Compensation 32 J Jog Frequency dirti etie 44 16 19 K Keys 22 Rey scritte 22 utet eed ete 22 Control keys 22 ENTER Key oeste sts 22 ESCAPE key 22 Function keys 9 22 NEXT key ganasqanqa qaya 22 PREVIOUS key 22 RUN Be cri 22 RUN B esiste 22 STOP RESET 22 Toggle Key
18. 5 9 23 Y Operator 2 834 Select the second operator for the Logic Y function 834 Y Operator 2 Stp amp Default amp amp A y amp OR Selection When dot is selected the Logic Y expression is finished in case only two comparators are tied together 5 9 24Y Comp 3 835 Selects the third comparator for the Logic Y function 835 Y Comp 3 Stp 1 Default CD1 Selection CA1 A1 CA2 1 2 CD1 101 CD2 102 LZ 12 5 9 25Logic function Z 840 840 LOGIC Z Stp CA1 amp A2 amp CD1 The expression must be programmed by means of the menu s 841 to 845 5 9 262 Comp 1 841 Selects the first comparator for the Logic Z function 841 Z Comp 1 Stp call Default CA Selection CA1 1 CA2 1 2 CD1 101 CD2 102 LY 5 9 27 2 Operator 1 842 Select the first operator for the Logic Z function 842 2 Operator 1 Stp amp Default amp Selection amp amp AND OR EXOR 5 9 28Z Comp 2 843 Selects the second comparator for the Logic Z func tion 843 Z Comp 2 Stp 1 1 Default IA Selection CA1 A1 CA2 1 2 CD1 D1 CD2 102 LY 5 9 292 Operator 2 844 Select the second operator for the Logic Z function 844 2 Operator 2 ct gm Default amp
19. PID Control is displayed 0 10V 0 20mA 0 10V 0 20mA 411 1 Function 412 1 Setup 416 2 Setup See the Pump Option instruction manual for more information about using the Macro function 5 3 35 Pump Control 280 Set ngs for the Pump Control option See and the Pump Control instruction manual FUNCTIONAL DESCRIPTION OF SETUP MENU 39 5 4 Parameter Sets 300 The parameters in this main menu are regarded as a Parameter Set These parameters are mainly of the type which are often adjusted to obtain optimum machine performance Up to four sets A B C and D can be stored They can be selected also during run via the keyboard the terminals DigIn 3 and 4 or via the serial communications The name of the active set is indicated by a letter in front of each parameter value It can also be read in the FI Status 6A0 see 5 7 8 page 57 See for further explanation 4 3 page 27 5 4 1 Run Stop 310 Submenu with the all the functions regarding accelera tion deceleration starting stopping etc 5 4 2 Acceleration time 311 The acceleration time is defined as the time it takes to go from Orpm to nominal motor frequency NOTE If the Acc Time is too short the motor is accelerated according to the Torque Limit The actual Acceleration Time may be higher than set 311 Acc Time Stp A 2 00s 2 00s 10 0s for size 4 and up 0 50 3600s Default R
20. 06 8 Fig 48 S curve acceleration ramp 5 4 6 Deceleration time 315 The deceleration time is defined as the time it takes to go from nominal motor frequency to OHz 315 Dec Time Stp A 2 00s Default 2 005 10 05 for size 4 and up Range 0 50 3600s NOTE If the Dec Time is too short and the generator energy cannot be dissipated in a brake resistor the motor is decelerated according to the overvoltage limit The actual deceleration time may be higher than set 5 4 7 Deceleration time for MotPot 316 If the MotPot function is selected this is the decelera tion time for MotPot Down command See 5 5 11 page 51 316 Dec MotPot Stp 16 00s Default 16 00s Range 0 50 3600s 5 4 8 Deceleration time to Min Frequency 317 Ifa Minimum frequency is programmed this is deceler ation time from the Minimum Frequency to at a 5 4 9 Deceleration ramp type 318 Sets the type of all the acceleration ramps Fig 49 318 Dec Rmp Type Stp A Linear Default Linear Selection Linear S Curve Linear Linear deceleration ramp S Curve S shape deceleration ramp Stop command 317 Dec Min Freq Stp 2 00s Default 2 005 10 05 for size 4 and up 0 50 3600s Range S Curve 06 209 Fig 49 S curve deceleration ramp 5 4 10Start Mode 319 Sets the way of starting the motor
21. NOTE The dimensions of the power terminals used in the models 500 to 1k1 can differ depending on customer specification Please check the enclosed project documentation for detailed information Clamping range glands mm Maximum connector mm PG and metric Housing value fuse 400V 500V A Mains cable Motor cable metal Solid Flexible lasti plastic IP 20 23 IP54 FDU40 003 6 6 4 FDU40 004 6 6 4 FDU40 006 10 6 4 PG 13 5 5 12 PG 13 5 14 16 5 13 5 6 12 FDU40 008 10 6 4 20 7 13 20 8 5 13 20 8 5 13 FDUAO O10 16 6 4 FDUAO O13 16 6 4 FDU 018 20 16 10 S2 FDU 026 125 16 10 932 032 031 35 16 10 cable entry cable entry FDU 037 50 16 10 ge Gu x E e 16 PG29 14 25 29 22 31 PG29 18 25 EURO dE 55 M40 19 28 40 27 34 M40 27 34 T i i p Ge PG42 28 38 42 34 50 PG42 32 38 Ios M50 27 35 M50 35 43 M50 35 43 FDU 109 125 95 x FDU 146 160 95 PG48 34 44 48 39 50 PG48 37 44 FDUAO 175 200 95 M63 34 45 M63 40 47 5 M63 40 47 5 FDU50 175 200 95 FDU 210 250 150 e FDU 250 315 150 FDU 300 1400 150 FDU 375 1400 240 FDU 500 10 FDU 600 See note See note FDU 750 FDU 900 X15 FDU 1k1 See note See note NUI PG11 4 10 PG11 11 15 PG11 5 10 5 M20 8 12 M20 8 12 M20 8 12
22. Trip Selection Trip Instant Limit Warning Rotor locked Off On X X X Motor lost Resume X X Trip X Motor 121 Off 3 Trip X X Limit X X Comm Error n X X Interrupt 253 Warning _ i X Off Low volt override On X X Low voltage X X Overvoltage Line X X Overvoltage Gen Dec X Overcurrent X Overtemperature X X Power Fault X External trip X Motor temperature PTC Off Trip X Alarm Max Alarm Min X Pre Alarm Max Pre Alarm Min X NOTE The trip events Rotor locked Motor 12 Low voltage override and Comm Error can be set individually please see 8 5 4 36 page 46 68 NOTE The trip indication Motor temperature is only active if the option PTC is built in See chapter 7 page 72 FAULT INDICATION DIAGNOSES AND MAINTENANCE 6 2 Trip conditions causes and remedy The table in this paragraph must be considered as a basic help to find the cause of a failure in the system and to find a way to solve a problem A frequency inverter is mostly just a small part of a complete drive system Sometimes it is difficult to determine the cause of the failure although the frequency inverter gives a certain trip message it is not always easy to find the right cause of the failure Good knowledge of the com plete drive system is therefore necessary Contact your supplier if there are any questions The inverter is designed in such a way that
23. 56 56 E 56 CORRO 56 CI SRO ATC 56 57 57 CO OE 57 COO 57 CR E eee Tere 57 GBO men nian ite 57 Briana 58 58 EE 58 CI 58 CEO Sor E REM m 58 58 Pili 59 RO it 59 NE 60 olio 60 Daan 60 230 790 60 66 Plc 60 RR 60 Eech 60 CHE 60 60 CL Ke 61 n c 61 814 815 816 817 818 819 820 821 822 823 824 825 826 827 830 831 832 833 834 835 840 841 842 843 844 900 910 920 INDEX 89 REPRESENTATION ADL Co Box 47 12 50 40 MOSCOW Russia Tel 7 095 937 89 68 Fax 47 095 933 8501 Crompton Controls Ltd Monckton Road WAKEFIELD West Yorkshire WF2 7AL Great Britain Tel 44 1924 368 251 Fax 44 1924 367 274 Cyclect Holdings PTE LTD 33 Tuas View Crescent SINGAPORE 637654 Singapore Tel 65 6863 6877 Fax 465 6863 6260 Elpro Drive s r o ul Miru 3 CZ 73961 TRINEC Tjeckian Republic Tel 420 558 338 040 Fax 420 558 338 042 ELselika J Janonio st 30 53 19 PANEVEZ YS Lithuania Tel 370 45 512 188 Fax 4370 45 512 189 Emotron AB Box 222 25 SE 250 24 HELSINGBORG Sweden Tel 46 42 169900 Fax 46 42 169949 Emotron Antriebssysteme GmbH Goethestrasse 6 D 38855 WERNIGERODE Germany Tel 49 3943 92050 Fax 49 3943 92055 Emotron B V P O Box 132 5531
24. The standard available options are described here briefly Some of the options have their own instruction or installation manual For more information please contact your supplier 7 1 Protection class IP23 and IP54 The inverter models 210 to 1k1 are available in protec tion class IP23 and inverter models 003 to 1k1 are available in class IP54 according to the standards IEC 529 The table below shows the versions with respect to the standard version IP20 See chapter 8 6 page 79 for the dimensions and weights Table 29 Options Type 400V 500V IP20 IP23 IP54 FDUAO 003 FDUAO 004 FDUAO 006 i FDU40 008 Standard unit Not available Standard unit same size as IP 20 FDU40 010 FDU40 013 FDU 018 FDU 026 d FDU 031 Not available Not available Standard unit FDU 037 FDU 046 FDU 060 Standard unit Not available Standard unit same size as IP 20 FDU40 073 FDU 074 Standard unit same size as IP 20 FDU 090 Standard unit Not available Standard unit same size as IP 20 FDU40 108 Not available FDU 109 FDU 146 Standard unit Not available Single unit same size as IP 20 FDU 175 FDU 210 FDU 250 Please contact your FDU 300 Standard unit supplier Please contact your supplier FDU 375 2 Standard units size FDU 500 5 delivered with the Plaza Contact vour 600 required electrical con lier y Please contact your supplier FDU 750 nection material for
25. 0 0 Hz Range 0 44 FUNCTIONAL DESCRIPTION OF SETUP MENU 32G Skipfrq 2 HI Stp A 0 0Hz Default 0 0 Hz Range 0 5 4 24 Jog Frequency 32H The Jog Frequency command is activated by one of the digital inputs see 5 5 11 page 51 5 5 14 page 52 The digital input must be set to the function Jog The Jog command will automatically give a run command as long as the Jog command is active The rotation is determined by the polarity of the set Jog Frequency Example If Jog Frequency 10 this will give Run Left command at 10 Hz regardless of RunL or RunR commands Fig 54 shows the function of the Jog command 32H Jogfrequency Stp A 2 0Hz Default 2 0Hz Range 0 2 fuor Jog Freq Jog com mand t 06 18 Fig 54 Jog command 5 4 25 Frequency priority The active frequency reference signal can be pro grammed coming from several sources and functions The table below shows the priority of the different functions with regards to the frequency reference Table 23 Frequency priority 5 4 30 Flux optimization 341 Flux Optimization reduces the energy consumption and the motor noise at low or no load conditions 341 Flux Optimiz Stp A Default Off Selection Off On Mode Frequency Pot Ref Signal Option cards On On Off On Off Jog Frequency
26. 13 15 6 11 4 FDU40 018 7 5 FDU50 018 11 18 22 16 52 FDU40 026 111 50 026 15 26 31 23 FDU40 031 115 FDU50 031 18 5 31 37 28 FDU40 037 118 5 FDU50 037 22 37 44 35 FDU40 046 22 FDU50 046 30 46 55 42 X2 FDU40 060 30 FDU50 060 37 61 73 57 FDU40 073 37 74 89 69 FDU40 074 37 FDU50 074 45 74 89 69 X3 FDU40 090 45 FDU50 090 55 90 108 85 FDU40 108 55 109 131 102 FDU40 109 55 FDU50 109 175 109 131 102 X4 FDU40 146 75 FDU50 146 90 146 175 137 FDU40 175 90 FDU50 174 110 175 210 164 FDU40 210 110 FDU50 210 132 210 252 197 X5 FDUAO 250 132 FDU50 250 160 250 300 235 FDU40 300 160 FDU50 300 200 300 360 282 FDU40 375 200 FDU50 375 250 375 450 352 FDU40 500 250 FDU50 500 315 500 600 470 X10 FDU40 600 315 FDU50 600 400 600 720 564 FDU40 750 400 FDU50 750 500 750 900 704 X15 FDU40 900 500 FDU50 900 630 900 1080 865 FDU40 1k1 630 FDU50 1k1 710 1125 1350 1081 Table 35 Electrical specifications related to type 690V Housing Type Nominal power desen ME i Nominal input current 690V 690V kW Inom ARMS A RMS lin A RMS FDU69 120 110 121 145 116 FDU69 140 132 144 173 138 X5 FDU69 170 160 173 208 166 FDU69 215 200 217 260 208 FDU69 270 250 274 329 263 FDU69 340 315 340 408 326 X10 FDU69 430 400 430 516 413 FDU69 540 500 540 648 519 X15 FDU69 645 630 645 774 619 FDU69 810 800 810 972 778 76 TECHNICAL DATA 8 3 D
27. 2 Funct Frequency 416 2 Setup 0 10V 0 20mA See Fig 42 for a connection example 38 FUNCTIONAL DESCRIPTION OF SETUP MENU See Fig 43 for a connection example Set signal J Process Feedback signal Bye see s e Controlboard 10VDC Anln1 Anln 2 Common Digln 1 Run Digln 2 Digln 3 4 Reset 24VDC 06 122 1 Fig 43 PID Macro Preset Frequency Selecting 3 preset frequencies with digital inputs DigIn 2 and Digln 3 DigIn 2 and 3 selects the preset frequencies according to the truth table See Fig 45 for a connection example Controlboard 10VDC 1 2 1 2 3 7 Common 8 9 Selection Digln 1 Run Run Stop and Analogue gt Digln 2 Local Rem reference 10 Digln 3 Control Panel i DigIn 4 Reset Remote 16 78 11 24VDC Analog reference with 17 Digln 5 MotPot Up MotPot Up gt 18 Digln 6 MotPot Down and Down command 06 121 2 Digln 3 Digln 2 Preset LO LO No preset LO HI Preset 1 HI LO Preset 2 HI HI Preset 3 The following settings are made Table 19 Macro Preset Frequency Window Selection Range 212 Ref Control Remote 213
28. 5 4 16 page 42 for the behaviour at Mini mum Frequency The Minimum Frequency will oper ate as an absolute lower limit 321 Min Freq Stp A OHz Default O Hz Range Max Frequency 5 4 16 Min Freq Mode 323 To select the behaviour of the inverter at minimum fre quency 323 Min Frq Mode Stp A Scale Default Scale Range Scale Limit Stop Scale Minimum Frequency Zero refer ence See Fig 50 Minimum Frequency Zero refer Limit ence but with a dead band according to Fig 51 The inverter will ramp to zero fre quency when the frequency reference Stop is lower than the minimum frequency If the reference signal comes back it will ramp up again See Fig 52 f Max Frequency Min Frequency 10 V 20mA t 4 20 gt t 06 F15 NOTE The Jog function and the Preset Frequencies ignore the Minimum Frequency setting See also 5 4 25 page 45 5 5 11 page 51 and 5 4 19 page 43 5 4 15Maximum Frequency 322 Sets the maximum frequency at 10V 20mA unless a user defined characteristic of the analogue input is pro grammed see 5 5 4 page 50 5 5 5 page 50 5 5 8 page 51 and 5 5 9 page 51 The nominal motor frequency is determined by the parameter Motor frequency 225 see 5 3 14 page 33 The Maximum Frequency will operate as an absolute maxi mum limit 322 Max Freq Stp A
29. 6 Relais 2 19 Pele 7 71 22 Digln 8 L 43 PC FBO Options Fieldbus Option Option card or PC Fig 13 Connection example 3 10 Connection options The option cards are connected by the optional con nectors X4 X5 or X5a on the control board see Fig 11 page 16 and mounted above or beside the control board depending on the version and size of the inverter For the inputs and outputs of the option cards the same measures with regard to the EMC directives must be taken as mentioned in 3 8 page 18 See also chapter 7 page 72 3 11 Inputs outputs configuration with the jumpers The jumpers S1 to S4 are used to set the input and output configuration for the 2 analogue inputs AnIn1 and AnIn2 and the 2 analogue outputs AnOut1 and AnOut2 as described in Table 7 See Fig 14 for loca tion of the Jumpers S5 and S6 for future use Table 7 Jumper settings Input Output Type Jumper 0 10V default 54 H AnOut1 51 0 20mA I 10V default 92 AnOut2 gt 0 20mA 0 10V default 99 Anln1 53 0 20mA 0 10V default 94 5 Anin2 54 0 20mA 55 56 default n B S5 56 PTC No function W 55 56 No function I 06 31 2 Fig 14 Location of connectors an
30. Current Selection Outp Voltage Frequency O to 200 of Load O to 20096 of nominal inverter load El power O to 200 of Current O to 200 of Inom Outp O 10096 of Max Output Voltage Voltage Mains The scale is automatically set Fmin Fmax between the minimum and the maxi mum frequency 5 5 25AnOut 2 Set up 436 Same function as AnOut1 Setup 432 See 5 5 21 page 53 54 FUNCTIONAL DESCRIPTION OF SETUP MENU 5 5 26 AnOut 2 Offset 437 Same function as AnOut1 Offset 433 See 5 5 22 page 53 5 5 27 AnOut 2 Gain 438 Same function as AnOut1 Gain 434 See 5 5 23 page 54 5 5 28 Digital Outputs 440 Submenu with all the settings regarding the digital out puts 5 5 29DigOut 1 Function 441 Sets the function of the digital output 1 NOTE The definitions as described here are valid for the active output condition 441 DigOut 1 Stp Run Default Run Run Stop OHz Acc Dec At Freq At Max Freq No Trip Trip Autorst Trip Limit Warning Ready T T Lim Selection Sgnl lt Offset Alarm Pre alarm Max Alarm Max Pre alarm Min Alarm Min Pre alarm LY LY LZ 112 A1 CA2 A2 CD1 D1 CD2 D2 Operation Run The inverter output is active Stop The inverter output is not active The output frequency 0 0 1Hz OHz LE when in Run condition Acc Dec The freq is increasing or decreasing
31. If there is no communication for longer than 15 seconds the inverter will give a warning See chapter 6 page 68 Off No interrupt safe guard active 5 3 31PTC 260 Settings of the PTC input Fig 40 shows the connec tion of the input The motor thermistors must comply to DIN 44081 44082 The specification of the input Window Default 242 Overtemp Off 243 Overcurrent Off 244 Overvolt D Off 245 Overvolt G Off 246 Overvolt L Off 247 Motor Temp Off 248 Ext Trip Off 249 Motor Lost Off 24A Alarm Off 24B Locked Rotor Off 24C Power Fault Off 24D Undervoltage Off 24E Comm Error Off 5 3 300ption Serial communication 250 Settings of the optional serial input See the Serial Communication Instruction manual for further infor mation 251 Baudrate Stp 38400 Default 9600 Range 9600 fixed 36 FUNCTIONAL DESCRIPTION OF SETUP MENU Table 15 card Assumed thermistor network 1 3 or 6 thermistors in series Sense voltage 2 0V 10 Short circuit current limit 1 0 mA 10 No trip to trip threshold 2825 Q 10 Switch back threshold 1500 Q 10 FDU RFI i Filter lt c lt
32. Motor Lost Of 24A Alarm of 248 Locked Rotor Of 240 Power Fault Of 24D Undervoltage Off 24 Error Off 250 Option Serial Comm 251 9600 252 Address dl 253 Interrupt Trip 260 PTC 261 PTC Function Off 270 Macros 271 Select macro Loc Rem Ana 280 Pump Fan Control 300 Sets 310 Run Stop 311 Acc time 2 00s 312 Acc MotPot 16 00s 313 Acc gt Min Freq 2 00s 314 Acc ramp type Linear 315 Dec time 2 00s 316 Dec MotPot 16 00s 317 Dec lt Min Freq 2 00s 318 Dec Ramp Type Linear 319 Start Mode Fast 31A Stop Mode Decel 31B Spinstart Off 320 Frequencies 321 Min Frequency OHz 322 Max Frequency 323 Min Freq Mode Scale 324 Frequency Direct R 325 Motor Pot Non vola 326 Preset Freq 1 10Hz 327 Preset Freq 2 20Hz 328 Preset Freq 30Hz 329 Preset Freq 4 35Hz 32A Preset Freq 5 40Hz 328 Preset Freq 6 45Hz 32C Freq 7 50Hz 32D Skip Freq 1 Low OHz 32E Skip Freq 1 High 2 32F Skip Freq 2 Low OHz 32G Skip Freq 2 High OHz 32H Jog Frequency 2Hz 330 Torques 331 Torque limit Off 332 Maximum Torque 120 340 Controllers 341 Flux Optimization Off 342 Sound Char F 343 PID Control Off 344 PIDP Gain 1 0 345 PIDi Time 1 00s 346 PID D Time 0 00s
33. Off On On Off Preset Frequency Off Off On Motor pot Commands Off Off Off 1 2 5 4 26Torque 330 Submenu with all settings regarding to torque 5 4 27 Torque Limit 331 Enables the Torque limit control loop 331 Torque Limit Stp A o f Default Off window 332 invisible Range Off on 5 4 28Maximum Torque 332 Sets the maximum torque This Maximum Torque operates as an upper torque limit A Frequency Refer ence is always necessary to run the motor _ Puor w x60 332 Max Torque Stp A 1203 Default 12096 Range 0 200 NOTE 100 Torque means Iwer Maximum depends on setting of Motor Current and inverter max current see 8 5 3 13 page 33 but absolute maximum adjustment is 20096 5 4 29 Controllers 340 Submenu with all the setting regarding to the internal PI and external PID controller and the Flux optimiza tion function and the Sound Characteristic The Flux Optimization automatically decreases the ratio depending on the actual load of the motor Fig 55 shows the area within the Flux Optimization is active Fig 55 Flux Optimizing NOTE The Flux Optimizing is NOT active when 211 V Hz Curve Square see 8 5 3 2 page 30 5 4 31Sound Characteristic 342 Sets the sound characteristic of the inverter output stage by changing the
34. Some ideas are given here Multi frequency selection Within a single Parameter Set the 7 preset fre quency are selectable via the digital inputs In com bination with the Parameter Sets 28 preset frequencies can be selected using all 4 digital inputs DigIn1 and 2 for selecting preset frequency within one Parameter Set and DigIn 3 and DigIn 4 for selecting the Parameter Sets Bottling machine with 3 different products Use 3 Parameter Sets for 3 different Jog frequencies when the machine needs to be set up The 4th Parameter Set can be used for normal analogue frequency control when the machine is running in full production Product changing on winding machines If a machine has to change between 2 or 3 different products e g winding machine with different gauges of thread For each gauge of thread it is important that acceleration deceleration times Max Frequency and Max Torque are adapted to each thread gauge For each thread size a different Parameter Set can be used Table 13 shows the functions parameters that can be set in each Parameter Set The number behind each function is the window number OPERATION OF THE FREQUENCY INVERTER 27 4 4 Use of the Control Panel Table 13 Parameter Set functions Memory Run Stop 310 The Control Panel CP has two memory banks called AGCeeleration time 311 ci 3 m which are Acc
35. displayed The following warnings are possible Overtemp Overvolt G Overcurrent 120 Low voltage Min Pre Alarm Max Pre Alarm Comm Error See also chapter 6 page 68 FUNCTIONAL DESCRIPTION OF SETUP MENU 59 5 8 View trip log 700 Main menu for viewing all the logged trip data In total the inverter saves the last 10 trips in the trip memory The trip memory refreshes on the FIFO principle First In First Out Every trip in the memory is logged on the time of the Run Time 680 counter 5 8 1 Trip 1 710 to trip 10 7A0 The trip message can be any message as described in 6 2 page 69 7x0 Trip message Stp h m Unit h m hours minutes Range Oh Om 65355h 59m 730 OVERCURRENT Stp 1396h 13m Fig 70 Trip 3 Example Fig 70 shows the third trip memory window 730 Overcurrent trip occurred after 1396 hours and 13 minutes in Run time 5 8 2 Reset trip log 780 To reset the content of the 10 trip memories See 5 8 1 page 60 7 0 Reset Trip Stp No Default No Selection No Yes NOTE After the reset the setting goes automatically back to NO The message OK is displayed for 2 sec 60 FUNCTIONAL DESCRIPTION OF SETUP MENU 5 9 Monitor 800 Main menu for setting the Monitor functions 5 9 1 Alarm functions 810 The monitor functions enable the inverter to be used as a Load monitor Load monitors are used to protect mach
36. 13 Screening of cables with size S2 13 Big size inverter in 14 Stripping lengths for cables FDU 15 Control board layout 16 Electro Magnetic EM screening of control signal cables Connection example 19 Location of connectors and jumpers 19 Control Panel 21 The Display uu a U aaa 21 Example upper level menu Main 21 Example mid level menu Submenu tens 21 Example lower level menu Submenu units LED indications Menu structure EEN 2 Programming 24 Default setting Run Reset commands 25 Functionality of the Stop and Enable input 25 Wiring example Run Stop Enable Reset nuda ee e ra re re ems 26 Input and output status for level control 26 Input and output status for edge control 26 Selecting the Parameter Sets 27 Copy Complete 28 Load Complete Set up All Parameter Sets Active Parameter 561 28 Display i 29 30 Reference Control Rem Digln 2
37. 2 If AnIn1 and AnIn2 are both set the values of the inputs are added Local Remote control If a digital input see 5 5 11 page 51 is set to the function AnIn Select This digital input can be used to switch between AnIn1 and AnIn2 NOTE If a digital input e g Digln3 Anln Select then the analogue inputs are not added Example 1 is set for speed control and 0 10V local potentiometer 2 is set for speed control and 4 20mA remote control system DigIn 3 Select Now with DigIn 3 the reference signal be switched between AnIn 1 potentiometer local and Anln 2 current control remote NOTE See also function Reference Control 212 8 5 3 3 page 30 for other possibilities with Local Remote control of the reference signal 5 5 3 Anln 1 Set up 412 Preset scaling and offset of the input configuration The input is unipolar 412 AnIn 1 Setup Stp 0 10V 0 20mA Default 0 10V 0 20mA E 0 10V 0 20mA 2 10V 4 20mA Selection User defined 0 10V Normal full scale configuration of the 0 20mA input See Fig 59 2 10V The input has a fixed offset 20 4 20mA Gain 1 25 Live Zero See Fig 60 The input can be set to a user defined offset and scaling Now the functions 1 Offset 413 and 1 Gain 414 will appear to set the user defined configuration of the input Windows 417 and 418 for 2 Output Input Offset x Gain
38. 345 to 348 see 5 4 32 page 46 to 5 4 35 page 46 346 PID D Time Stp A 0 00s Default 0 00 s Selection 0 00 30s The frequency decreases when the feedback value decreases PID set tings according to windows 345 to 348 see 8 5 4 32 page 46 to Invert 8 5 4 35 page 46 NOTE If the PID Control On or Invert the input 2 is automatically set as feedback input The reference value is according to setting of window 212 Other function settings for AnIn1 and 2 will be neglected 5 4 33PID P Gain 344 Setting the P Gain for the PID controller See also 5 4 32 page 46 NOTE This window is not visible if the PID Controller Off 5 4 36 Limits protections 350 Submenu with all the settings regarding protection functions and limiting values for the inverter and the motor 5 4 37 Low Voltage Override 351 If a dip on the mains supply occurs the inverter will automatically ramp down the frequency until the volt age rises again The rotating energy in the motor load will keep the DC link voltage level at the override level as long as it can or until the motor stops This is dependent on the inertia of the motor load combina PID P Gain tion and the load of the motor at the time the dip Stp A 1 0 occurs Fig 57 Default 1 0 351 Low Volt OR Selection
39. 35 Copy all settings to Control Panel 236 35 Load Parameter Sets from Control Panel 237 35 Load the active Parameter Set from Control Panel 238 35 Load all settings from Control Panel 239 35 Autoreset 240 ENNEN 35 Number of Trips 241 35 Selection of Autoreset trips 36 Option Serial communication 250 36 PEG 260 E eet Tec etu 261 1i cric Macros 270 Select Macro 271 Pump Control 280 Parameter Sets 300 5 4 1 5 4 2 5 4 3 5 4 4 5 4 5 5 4 6 5 4 7 5 4 8 5 4 9 5 4 10 5 4 11 5 4 12 5 4 13 5 4 14 5 4 15 5 4 16 5 4 17 5 4 18 5 4 19 5 4 20 5 4 21 5 4 22 5 4 23 5 4 24 5 4 25 5 4 26 5 4 27 5 4 28 5 4 29 5 4 30 5 4 31 5 4 32 5 4 33 5 4 34 5 4 35 5 4 36 5 4 37 5 4 38 5 4 39 5 4 40 5 4 41 5 5 5 5 1 5 5 2 5 5 3 5 5 4 5 5 5 5 5 6 5 5 7 5 5 8 5 5 9 5 5 10 5 5 11 5 5 12 5 5 13 5 5 14 5 5 15 Run Stop 3101 40 Acceleration time 311 40 Acceleration time MotPot 312 40 Acceleration time to Min Frequency 313 40 Acceleration ramp type 314 40 Deceleration time 315
40. 46 Feedback signal 46 Time isse cen 46 PID T Tiniesizczsc ee 46 PID P Gain 46 Potentiometer 10 POWER LED 22 Power trip gara ctae 70 Dealer 62 Ptionty iip bee 45 Process Unit ivrea 58 Profibus hem 74 Programming 23 Protection class IP23 and IP54 72 a manua 37 Q Quick Setup Card 8 R Reference uiae eerie ie 10 Frequency 46 Motor potentiometer 51 Reference control 30 Reference signal 56 Set reference value 56 Set View reference value 56 47 View reference value 56 10 Reference control 30 Reference signal 30 Relay output 16 55 Relay d 55 Relay 5 egenis 55 Reset command 51 Resolution 29 RFI mains filter 12 ege a 32 Rotor locked een 71 RUN etes 22 Run command 22 25 51 Run Left command 51 Run Right command 51 Running motor 42 5 Scale 58 Select macro ovo eet 37 Setup men
41. 6 shows an example of how to connect a fre quency inverter on a mounting plate The litze con is only necessary if the mounting plate is painted All the inverters have an unpainted back side and are therefore suitable for mounting on an unpainted mounting plate Frequency inverter RFI Filter Mains L1 L2 L3 PE DCDC R W Screening signal cables Screening of motor cable JL y Metal cable glands ut m Output resistor coils option option T_T X Metal connector housing E d Mains 06 F41 Fig 7 Frequency inverter as stand alone Fig 7 shows an example when there is no metal mounting plate used e g if IP54 inverters are used It is important to keep the circuit closed by using metal housing and cable glands Fig 8 Screening of cables with size S2 INSTALLATION AND CONNECTION 13 Pay special attention to the following points Any kind of metal screened cable may be used All cable screening must be properly connected 3609 at both ends to the metal casing When painted mounting plates are used do not be afraid to scrape away the paint to obtain as large contact surface as possible at all mounting points for items such as saddles and the bare cable screening Rely ing just on the connection made b
42. 823 64 5 9 16 5 9 17 5 9 18 5 9 19 5 9 20 5 9 21 5 9 22 5 9 23 5 9 24 5 9 25 5 9 26 5 9 27 5 9 28 5 9 29 5 9 30 5 10 5 10 1 5 10 2 6 1 6 2 6 2 1 6 2 2 6 2 3 6 2 4 6 3 7 1 7 2 7 3 7 4 7 5 7 6 7 7 7 8 8 1 8 2 8 3 8 4 8 5 8 6 10 Analogue Comparator 2 constant 824 65 Digital Comparator 1 825 65 Digital Comparator 2 826 65 Logic Output Y 830 Y Comp 1 891 Y Operator 1 832 Y Comp 2 833 4 ENER dee Y Operator 2 834 Y Comp 8351 Logic function Z 840 Z Comp 1 8441 nee ete a Z Operator 1 842 2 Comp 2 843 Z Operator 2 844 2 Comp 3 845 View system data 900 67 Type 910 ee 67 Software 920 67 FAULT INDICATION DIAGNOSES AND MAINTENANCE 68 Trips warnings and limits 68 Trip conditions causes and remedy 69 Technically qualified personnel 69 Opening the frequency inverter 69 Precautions to be taken with a connected 69 le OR d ee eal 69 Maintenance T1 OPTIONS
43. A amp EXOR When dot is selected the Logic 2 expression is finished in case only two comparators are tied together Selection 5 9 30Z Comp 3 845 Selects the third comparator for the Logic Z function 845 Z Comp 3 Stp 1 Default CDI Selection CA1 A1 CA2 1 2 CD1 D1 CD2 102 LY 5 10 View system data 900 Main menu for viewing all the inverter system data 5 10 1Type 910 Shows the inverter type according to the type number See 1 5 page 8 The other options are indicated on the type plate of the inverter See Fig 74 910 FI Type Stp FDU40 074 Fig 74 Example Type Examples FDU40 074 FDU 400 volt 37 kW 74A 5 10 2 Software 920 Shows the software version number of the inverter Fig 75 gives an example of the version number 920 Software Stp V 1 23 Fig 75 Example software version 1 23 Version of the Software NOTE It is important that the software version displayed in window 920 is the same software version number as the software version number written on the title page of this instruction manual If not the functionality as described in this manual may differ from the functionality of the inverter FUNCTIONAL DESCRIPTION OF SETUP MENU 67 6 6 1 Trips warnings and limits In order to protect the inverter the principal operating variables are continuously monitored by the DSPs
44. C C gt A C gt B C gt D DA D gt B D gt C 34 FUNCTIONAL DESCRIPTION OF SETUP MENU 5 3 21Select set no 234 Select a Parameter Set A Parameter Set consists of all parameters in the submenu Parameter Sets 300 Every function in the submenu Parameter Sets has an indica tion A B C or D depending on the active Parameter Set Parameter Sets can be selected from the keyboard or via the programmable digital inputs 3 and or 4 Parameter Sets can be changed during run see 4 3 page 27 for further explanation 234 Select Set Stp A Default A Selection A B C D Digln 3 4 Comm Fixed selection of one of the 4 Para A B C D meter Sets A B C or D Selection of Parameter Set A or B with input Digln See 8 4 3 page 27 for the selection table Digin Selection of Parameter Set A B C or D with input Digln and Digln 4 See 8 4 3 page 27 for the selection table Digln 3 4 Selection of the Parameter Set via serial communication RS 485 field bus see 8 5 3 30 page 36 Comm The active set can be viewed with function 680 FI sta tus See 5 7 8 page 57 NOTE The programmable input Digln Digln 4 will not be programmable from the 1 0 menu when Digin 3 or Digln 4 has been selected NOTE A filter 50ms will prevent contact bounces etc from activating the wrong set when Digln 3 or Digln 4 is selected 5 3 22Default va
45. Edge controlled Window 215 Level Edge must be set to Edge to acti vate edge control S 5 3 6 page 32 This means that an input is activated by a low to high transition Now the inputs can be wired as a so called 3 wire opera tion 3 wire operation requires 4 wires for two direc tions NOTE Edge controlled inputs comply with the Machine Directive see 8 1 6 page 9 if the inputs are directly used to start and stop the machine 26 OPERATION OF THE FREQUENCY INVERTER OUTPUT STATUS RUN RUNL STOP 06 F94new 1 Fig 28 Input and output status for edge control 4 2 5 Reset and Autoreset operation If the inverter is in the Stop Mode due to a trip condi tion the inverter can be reset by a pulse low to high transition on the Reset input default on DigIn 4 Depending on the selected control method a restart takes place see function Level Edge 215 5 3 6 page 32 Level control If the Run inputs remain in their position the inverter will start immediately after the Reset command is given Edge control After the Reset command is given new Run command must be applied to start the inverter again Autoreset is enabled if the Reset input is continuously active In function Autoreset 240 see 5 3 27 page 35 the Autoreset functions are programmed NOTE If the control commands are programmed for Keyboard control Autoreset is not possible 4 2 6 Frequency Direc
46. Fig 58 Hr function 5 4 41 Motor 124 Current 355 Sets the current limit for the motor 12 calculation This level is independent from the torque limit A smaller motor can still use the overcurrent capacity torque of a bigger inverter at a lower It level 355 Mot I t I Stp Default INom Range 1 1 x of the inverter NOTE This window is not visible when Motor I T Type Off see 8 5 4 40 page 47 48 FUNCTIONAL DESCRIPTION OF SETUP MENU 5 5 1 0 400 Main menu with all the settings of the standard inputs and outputs of the inverter 5 5 1 Analogue Inputs 410 Submenu with all settings regarding the analogue inputs 5 5 2 1 Function 411 Setting the function for Analogue input 1 411 AnIn 1 Funct Stp Frequency Default Frequency Selection Off Frequency Torque Off Input is not active Ereq en e Reference value is set for Frequency quency Control 100 The input acts as an upper torque Toraue limit The Maximum Torque is set in 4 window Torque 332 see 8 5 4 27 page 45 100 NOTE PID Controller on the message PID Controller is displayed here If the reference signal comes from an option card then the message Option is displayed here Depends on reference selection NOTE The windows 412 413 and 414 are not visible if 1 Func Off Special functions Adding 1 and
47. MENU 29 5 3 Main set up 200 Main menu with the most important settings to get the inverter operational e g motor data drive data utili ties and options 5 3 3 Reference control 212 Selection of the source of the reference signal 212 Ref Control Stp Remote 5 3 1 Operation 210 Default Bante Submenu to set the V Hz mode Reference Control iii 1 Con Selection Rem Digln 2 Comm Digln 2 Comm RemDI2 Option 5 3 2 V Hz Curve 211 Setting of the curve Fig 33 shows the difference The reference signal comes from the between EEN Remote analogue inputs of the terminal strip terminal 1 22 see 8 5 5 2 page 49 Reference is set with the and keys 211 V Hz curve on the Control Panel Can only be done Stp Linear Keyboard in window Set View Ref 500 see 8 5 6 page 56 Now the and keys will Default Linear set the reference value Selection Linear Square The reference is set via the serial com The V Hz ratio is constant over the comm 235 Fieldbus x see 8 5 3 30 page 36 whole frequency range giving the nom inal magnetic field to the motor The The reference signal is selectable using inverter is able to give nominal field Rem Digin 2 See Fig 34 Linear over the full frequency range O to Digln 2 DigIn2 High Ref via Keys 50Hz The 50Hz is automatically set by Digln2 Low Ref via Remote the m
48. Run Stop Control Remote 411 1 Funct Off 422 Digln 2 Pres Ref 1 423 Digln 3 Pres Ref 2 See Fig 44 for a connection example Controlboard 10VDC 1 2 1 3 AnIn 2 7 Common Selection Preset 8 Digln 1 Run Frequencies 1 to 4 Dein 3 Dein 2 Preset 9 DigIn 2 Pres Ref 1 Lo LO al 10 Digin Pres Ref 2 Lo HI Preset 1 Lo Preset 2 ____ 16 Digln 4 Reset HI HI Preset 3 11 24 0 06 123 2 Fig 44 Preset Frequency MotPot Local Remote control with the Motor Potentiometer function DigIn 2 selects between Run Stop control with Analogue reference keys both via the Control Panel Remote Run Stop control with remote reference MotPot function on DigIn 5 and 6 The following settings are made Table 20 Macro MotPot Window Selection Range 212 Ref Control Rem Digln 2 213 Run Stop Control Rem Digln 2 425 Digln 5 MotPot Up 426 Digln 6 MotPot Down Fig 45 MotPot macro Pump Fan Applying this macro will set the most important Pump control functions according to the table below Table 21 Macro Pump Fan Window Selection Range 212 Ref Control Remote 213 Run Stop Control Remote 214 Rotation R 281 Pump control On On for all four parameter 343 PID Control sets Frequency If the window 343 is On
49. Sets the function of the relay output 1 Same function as DigOut 1 441 5 5 29 page 54 451 Relay 1 Func Stp Trip Default Trip Selection Run Stop OHz Acc Dec At Freq At Max Freq No Trip Trip Autorst Trip Limit Warning Ready Lim gt Sgnl Offset Alarm Pre alarm Max Alarm Max Pre alarm Min Alarm Min Pre alarm LY ILY LZ 117 CA1 A1 CA2 A2 CD1 D1 CD2 D2 Operation Sgnl One of the input signals is lower Offset than 7596 of the offset level Alan The Max or Min Alarm Level has been reached See 8 5 9 page 60 Pra Alsrm The Max or Min Pre alarm Level has been reached See 8 5 9 page 60 Max The Max Alarm level has been reached Alarm See 8 5 9 page 60 Max Pre The Max Pre alarm level has been Alrm reached See 5 9 page 60 Min Alarm The Min Alarm Level has been reached See 5 9 page 60 Min Pre The Min Pre alarm Level has been Alrm reached See 5 9 page 60 LY Logic output Y See 5 9 19 page 65 Logic output Y inverted See 5 9 19 ILY page 65 LZ Logic output Z See 5 9 19 page 65 Logic output Zinverted See 5 9 19 ILZ page 65 1 Analogue comparator 1 output see 8 5 9 12 page 64 WA Analogue comp 1 inverted output see 8 5 9 12 page 64 2 Analogue comparator 2 output see 8 5 9 12 page 64 142 Analogue comp 2 inverted output see 5 9 12 page 64
50. Stp CP MEMORY 1 Default CP MEMORY 1 Selection CP MEMORY 1 CP MEMORY 2 5 3 25Load the active Parameter Set from Control Panel 238 Only the active Parameter Set is loaded from the Con trol Panel Example If the active Parameter Set in the target inverter is then Parameter Set from the selected memory bank will be loaded 238 CP gt Act Set Stp CP MEMORY 1 Default CP MEMORY 1 Selection CP MEMORY 1 CP MEMORY 2 5 3 26 Load all settings from Control Panel 239 All the settings from the Control Panel are loaded The complete setup including Motor Data of the source inverter is copied to the target inverter See 4 4 page 28 239 CP gt Settings Stp CP MEMORY 1 Default CP MEMORY 1 Selection CP MEMORY 1 CP MEMORY 2 5 3 27 Autoreset 240 The Autoreset must be enabled first by making the Autoreset input continuously high See 4 2 5 page 26 With function Number of trips 241 the Autoreset is activated Select from window 242 to 24E the rel evant Trip condition for the Autoreset 5 3 28 Number of Trips 241 Any number set above 0 activates the Autoreset This means that after a trip the inverter will restart automat ically according to the number of attempts selected No restart attempts will take place unless all conditions are normal If the Autoreset counter not visible contains more trips than the selected number of atte
51. Table 32 Brake resistors 690V types 690V Type P in kW R in Ohm FDU69 120 110 7 9 FDU69 140 132 6 7 FDU69 170 160 5 5 FDU69 215 200 4 4 FDU69 270 250 3 5 FDU69 340 315 2x 5 5 FDU69 430 400 2x 4 2 FDU69 540 500 2x 3 5 FDU69 645 630 3x 4 2 FDU69 810 800 3x 3 5 See also chapter 3 3 page 12 NOTE Although the inverter will detect a failure in the brake electronics it is strongly recommended to use resistors with a thermal overload which will cut off the power at overload The brake chopper option is built in by the manufac turer and must be specified when the inverter is ordered 74 OPTIONS 7 5 1 0 Board Extension card with 7 extra relay outputs The I O Board works in combination with the Pump Fan Con trol but can also be used as a separate option 7 6 Output coils Above about 40m length of screened motor cable for FDU40 003 to 013 and about 100m for all other FDU inverters output coils are recommended which are supplied separately Because of the fast switching of the motor voltage and the capacity of the motor cable both line to line and line to earth screen large switch ing currents can be generated with long lengths of motor cable Output coils prevent the inverter from tripping and should be installed as close as possible to the inverter 7 7 Overvoltage clamp Together with output coils the output voltage is clamped to 100VDC above the prevailing DC Link voltage and the slew rate is limit
52. User defined 100 Standard Gain 1 00 Offset 0 Ref o 10V 20mA 06 F21 Fig 59 Normal full scale configuration f Gain 1 25 Offset 20 4 20mA Ref o 2v 10V 4 20mA 06 F24 Fig 60 2 10V 4 20mA Live Zero FUNCTIONAL DESCRIPTION OF SETUP MENU 49 5 5 4 1 Offset 413 413 AnIn 1 Offst Stp os Default 0 10096 to 100 Range Adds or subtracts an offset to the value of AnIn1 See Fig 61 Offset 50 p Offset 50 10V 20mA 10mA 06 F23 Fig 61 Function of the AnIn Offset setting NOTE This window is only visible if the function 1 Setup User Defined 412 See also Anin 2 416 8 5 5 6 page 50 and Rotation R L 8 5 3 5 page 32 5 5 5 1 Gain 414 414 AnIn 1 Gain Stp 1 00 Default 1 00 Range 8 00 to 8 00 Multiplies AnIn1 with the Gain see Fig 62 f Gain 2 00 100 Gain 1 00 0 50 Ref 5V 10V 10mA 20mA 06 F22 Fig 62 Function of the AnIn Gain setting 50 FUNCTIONAL DESCRIPTION OF SETUP MENU NOTE This window is only visible if the function 1 Setup User Defined 412 see 8 5 5 3 page 49 and S 5 5 6 page 50 Special function Inverted reference signal If the Offset is 100 and the Gain is 1 00 the input wil
53. come from the com mand keys of the Control Panel See 8 4 1 4 page 22 Keyboard The commands come from the serial communication RS 485 Fieldbus see 8 5 3 30 page 36 Comm With Digln2 the commands are selecta ble between remote and the keyboard See Fig 36 Digln2 High Control via Keys Digln22Low Control via Remote Rem Digln 2 With Digln2 the commands are selecta ble between comm and the keyboard See Fig 37 Digln2 High Control via Keys DigIn2 Low Control via serial communication Comm Digln 2 With Digln2 the commands are selecta ble between comm and remote DigIn2 High Control via Remote DiglIn2 Low Control via serial communication Comm Rem DI2 The commands are set via the option connector depending on the option Option used only visible if option is con Fig 37 Run Stp Control Comm DigIn 2 nected See chapter 7 page 72 NOTE The programmable input Digln 2 will not be programmable from the 1 0 menu 400 when 2 or Comm Digin 2 has been selected see 8 5 5 11 page 51 NOTE The functions Rem DigIn 2 and 2 can be used to make a local remote control see 8 5 3 3 page 30 FUNCTIONAL DESCRIPTION OF SETUP MENU 31 5 3 5 Rotation 214 Sets the general rotation for the motor See also 4 2 6 page 27 214 Rotation Stp R L Default R L Selection L R L Both f
54. commissioning demounting making measurements etc of or at the frequency inverter may only be carried out by personnel technically qualified for the task 6 2 2 Opening the frequency inverter DANGER Always switch the mains voltage off if it is necessary to open the inverter and wait at least 5 minutes to allow the buffer capacitors to discharge If the frequency inverter must be opened for example to make connections or change the positions of the jumpers always switch off the mains voltage and wait at least 5 minutes to allow the buffer capacitors to dis charge The connections for the control signals and the jumpers are isolated from the mains voltage Always take adequate precautions before opening the fre quency inverter 6 2 3 Precautions to be taken with a connected motor If work must be carried out on a connected motor or on the driven machine the mains voltage must always first be disconnected from the frequency inverter Wait at least 5 minutes before continuing 6 2 4 Autoreset Trip If the maximum number of Trips during Autoreset has been reached the trip message hour counter is marked with a A See 5 8 1 page 60 and 5 3 27 page 35 730 OVERVOLT G 45m Trp A 345h Fig 76 Autoreset trip Fig 76 shows the 3rd trip memory window 730 Overvoltage trip after the maximum Autoreset attempts taken place after 345 hours and 45 minutes of run time FAULT INDICATION DIAGNOSES AND MA
55. in cabinet X15 82 TECHNICAL DATA 9 SETUP MENU LIST Functions with can be changed during RUN Default setting with thick outline are depending on Power Board ID and or Motor Data settings fno value as default is filled in this means it is a View function and can be filled in later for diagnoses purposes DEFAULT CUSTOM 110 1st Line Frequency 120 2nd Line Current 200 Main set up 210 Operation 211 V Hz Curve Linear 100 Start window 212 Reference Control Remote 213 Run Stop Control Remote 214 Rotation R L 215 Level Edge Level 216 IXR Comp 0 217 Mains 400V 220 Motor Data 221 Motor power kW 222 Motor voltage 223 Motor Frequency 50Hz 224 Motor Current 225 Motor Speed 226 Motor Cosphi pebends on nom 229 Poles 230 Utility 231 Language English 232 Lock Code 233 set gt 234 Select Set 235 Load Default A Copy all settings 236 o CP CP 1 Load all parameter 237 sets from CE MEMT Load active para 238 meter set from CP SEMEMI Load all settings 239 rom CP CP MEM1 240 Autoreset 241 Numbers of Trips 0 242 Overtemp Of 243 Overcurrent Of 244 Overvolt D Of 245 Overvolt G Of 246 Overvolt L Of 247 Off 248 Trip Of 249
56. inverter is intended for controlling pump and fan loads with quadratic characteristics and many other applications which require low dynamic performance The inverter 15 equipped with a sophisti cated vector modulator which uses a modern DSP Digital Signals Processor The modulation principle is based on the so called V Hz method Various features and option cards make the inverter flexible to operate in many different applications Read this instruction manual carefully before starting installation connection or working with the frequency inverter The following indications can appear in this manual Always read these first before continuing NOTE Additional information as an aid to avoiding problems Failure to follow these instructions can result in malfunction or damage to the frequency inverter CAUTION 1 WARNING Failure to follow these instructions can result in serious injury to the user in addition to serious damage to the frequency inverter DANGER The life of the user is in danger 1 2 Description This instruction manual describes the installation and use of the frequency inverters with the following type codes FDU40 003 to FDU40 1k1 FDU50 018 to FDU50 1k1 FDU69 120 to FDU69 1k1 1 2 1 Users This instruction manual is intended for installation engineers maintenance engineers Operators designers service engineers 1 2 2 Motors Th
57. inverters lowers the Current Limit level CL to the same value as the 124 current level in window 355 seconds 352 Rotor locked Stp A off Default Off Selection Off On Off No detection Inverter will trip when locked rotor is On detected Trip message Locked Rotor See also chapter 6 page 68 5 4 39 Motor lost 353 Detects a disconnected motor or phase loss at the motor 1 2 or 3 phases after 5 seconds 353 Motor lost Stp A o f Default Off Selection Off Resume Trip Function switched off to be used if no Off motor or very small motor connected Operation is resumed when the motor Resume is Inverter will trip when the motor is Trip disconnected Trip message Motor Lost See also chapter 6 page 68 Fig 58 gives an example if the rated motor current is 5096 and 10096 of the nominal inverter current If the limit is at maximum the inverter will trip at SES see chapter 6 page 68 NOTE During the limit the LED trip limits is blinking FUNCTIONAL DESCRIPTION OF SETUP MENU 47 FDU 1 Function 120 0 110 0 __ 100 0 90 0 80 0 x 12t 100 12t 50 60 0 70 0 Imot of Inom 50 0 40 0 30 0 20 0 10 0 0 0 Tins 06 F124
58. it tries to avoid trips by limiting torque overvolt etc Failures occurring while commissioning or shortly after commissioning are most likely to be caused by incorrect settings or even bad connections Failures or problems occurring after a reasonable period of failure free operation can be caused by changes in the system or in the environment of the sys tem e g wear Failures that occur regularly for no obvious reasons can be caused in general by Electro Magnetic Interfer ence Be sure that the installation fulfils the demands for installation according to the EMC directives See chapter 3 page 11 Sometimes the so called Trial and error method is a quicker way to determine the cause of the failure This method can be done at any level from changing settings and functions to disconnecting single control cables or exchanging the complete inverters The Trip Log see 5 8 page 60 can be useful to determine whether certain trips occur at certain moments The Trip Log also records the time of the trip related to the run time counter DANGER If it is necessary to open the inverter or any part of the system motor cable housing conduits electrical panels cabinets etc to inspect or take measure ments as suggested in this instruction manual it is absolutely necessary to read and follow the following safety instructions as well as the safety instructions on page 2 6 2 1 Technically qualified personnel Installation
59. model Dim HxWxD mm IP20 ees ines mm ire Wed XI 003 to 013 350 400 x 220 x 150 350 400 220 x 150 10 10 S2 018 to 037 470 530 x 176 x 272 19 IP54 X2 04610073 530 590 x 220 270 530 590 x 220 x 270 26 26 X3 074 to 108 650 750 x 340 295 650 750 x 340 x 295 55 55 XA 109to 175 800 900 x 450x 330 800 900 x 450 x 330 85 85 X5 21010 375 1100 1145 x 500x 420 160 X10 _ 50010 750 1100 1145 x 1050 x 420 320 15 900101 1 1100 1145 x 1600 x 420 480 Contact your supplier 8 5 Table 39 Environmental conditions Environmental conditions Normal operation Temperature 0 See table 77 Atmospheric pressure 86 106 kPa Relative humidity non condensing O 90 Storage Temperature 20 60 Atmospheric pressure 86 106 kPa Relative humidity non condensing O 90 78 TECHNICAL DATA 8 6 Fuses cable cross sections and glands NOTE Cable cross section is dependent on the application and must be determined in accordance with local regulations Use mains fuses of the type gL gG conforming to IEC269 or installation cut outs with similar character istics PG glands will be replaced with metric glands according to EN50262 Check the equipment first before installing the glands In due time only metric glands will be used Table 40 Fuses cable cross sections and glands 400 500V types
60. of the language of the LCD Display The lan guage selection is not affected by the Load Default command see 5 3 22 page 35 231 Language Stp English Default English selection English Deutsch Svenska Nederlands Francais Espanol FUNCTIONAL DESCRIPTION OF SETUP MENU 33 5 3 19 Keyboard un lock 232 If the keyboard is not locked default than the selec tion Lock Code will appear If the keyboard is already locked then the selection Unlock Code will appear The keyboard can be locked with a pass word to prevent unauthorised personnel from changing parameters When the keyboard is locked parameters can be viewed but not changed The reference value can be changed the inverter can be started stopped and reversed if these functions are set to be controlled from the keyboard The code 291 232 Lock Code Stp o Default 0 Range 0 9999 NOTE The message CP locked will appear for as long as the or keys are pressed if an attempt to change parameter is made while the system is locked The value in 232 will revert to 0 after Enter is pressed 5 3 20 Set 233 Copies the content of a Parameter Set into another Parameter Set A Parameter Set consists of all parame ters in the submenu Parameter Sets 300 see 4 3 page 27 233 Copy Set Stp A B Default gt selection AB gt A gt D B gt A B gt
61. one of these variables exceeds the safety limit an error message is displayed In order to avoid any possible dangerous situations the inverter sets itself into a stop Mode called Trip and the cause of the trip is shown in the display Trips will always stop the inverter Trip the inverter stops immediately the motor coasts naturally to standstill the trip relay or output is active if selected the trip LED on the accompanying trip message is displayed in the LCD display the T RP status indication in the LCD display is on area C of the LCD display 4 1 1 page 21 Table 27 Trips warnings and limits FAULT INDICATION DIAGNOSES AND MAINTENANCE Apart from the TRIP indicators there are 2 more indi cators to show that the inverter is in an abnormal sit uation These indicators can be programmed to operate a relay or digital output see 5 5 32 page 55 Limits the inverter is limiting torque and or frequency to avoid a trip the Limit relay or output if selected is active the trip LED is blinking one of the Limit status indication in the LCD display is on area C of the LCD display see 4 1 1 page 21 Warning the inverter is close to a trip limit the Warning relay or output if selected is active the trip LED is blinking the warning message is displayed in window 6F0 and the lower left corner of the display
62. only the con Skip Frequency 1 Low 32D tents of the active Parameter Set is loaded See Skip Frequency 1 High 32 5 3 25 page 35 and 5 4 page 40 Skip Frequency 2 Low 32F Skip Frequency 2 High 32G Fig 30 and Fig 31 show the options for copying and Jog Frequency 32H locating the settings to and from the memories Torque 330 Torque Limit 331 los Maximum Torque 332 po MEMA Controllers 340 Inverter 4 Control Panel Flux Optimization 341 Sound Char 342 2 PID Controller 343 PID P Gain 344 PID Time 345 PID D Time 346 uu Limits Protections 350 Fig 30 Copy Complete Set up Low Volt Override 351 Rotor locked 352 Motor lost 353 Motor 1 Type 354 MEMI Motor I t Current 355 E 4 Control Panel MEM2 06 F102 Fig 31 Load Complete Set up All Parameter Sets Active Parameter Set 28 OPERATION OF THE FREQUENCY INVERTER 5 FUNCTIONAL DESCRIPTION OF SETUP MENU NOTE Functions with an asterisk are also changeable during Run Mode 5 1 Resolution of settings The resolution for all range settings as described in this chapter are 3 significant digits Exceptions are stated Table 15 shows the resolutions for 3 and 4 significant digits Table 14 Resolutions of settings 3 Digit Resolution 0 01 9 99 0 01 10 0 99 9 0 1 100 999 1 1000 9990 10 10000 99900 100 5 2 Start window 100 This
63. pp parallel connection 3 Standard units size FDU 900 5 delivered with Please contact your required electrical con Please contact your supplier FDU 1k1 supplier nection material for parallel connection 72 OPTIONS 7 2 External Control Panel ECP The external Control Panel can be used to be built into any cabinet door or panel The inverter must be ordered without the built in Control Panel but Blank Control Panel instead The Control Panel can also be used to read data from one inverter and copy it to an other inverter See chapter 5 3 17 page 33 A gt gt e 7 P A S 2747 OE 06 F116 Fig 77 ECP 7 3 Handheld Control Panel HCP The Handheld Control Panel can be used as an exter nal handheld remote control The inverter must be ordered without the built in Control Panel but Blank Control Panel instead The Handheld Control Panel can also be used to read data from one inverter and copy it to an other inverter See 5 3 17 page 33 The option comes complete with the required con nection material and installation instructions 06 F117 7 4 Brake chopper All inverter sizes can be fitted with an optional built in brake chopper The brake resistor must be mounted outside the inverter The choice of the resistor depends on the application switch on duration and duty cycle WARNING The table gives the minimum val
64. row indicates the Analogue inputs Reading downwards from the first row to the second row the status of the belonging input is shown in 100 AnIn1 has a 100 input value 65 AnIn2 has a 65 input value So the example in Fig 69 indicates that both the Ana logue inputs are active 5 7 11Run time 6B0 Displays the total time that the inverter has been in the Run Mode 6BO Run Time Stp h m Unit h m hours minutes Range Oh Om 65535h 59m FUNCTIONAL DESCRIPTION OF SETUP MENU 57 5 7 12 Reset Run time 681 To reset the Run Time counter see function Run 600 5 7 11 page 57 681 Reset Run Tm Stp No Default No Selection No Yes 5 7 16 Process Speed 6E0 The Process Speed is a display function which can be programmed according to several quantities and units with regard to the frequency which is programmed with the functions Set Process Unit 6E1 and Set Process Scale 622 in this menu 6E0 Process Spd Stp NOTE After the reset the setting automatically reverts to 5 7 13 Mains time 6C0 Displays the total time that the inverter has been con nected to the mains supply This timer cannot be reset 6CO Mains Time Stp h m Unit h m hours minutes Range Oh Om 65535h 59m NOTE At 65535 h 59 m the counter stops It will not revert to Oh Om 5 7 14 Energy 600 Displays the total energy consumpt
65. switching frequency and or pat tern 342 Sound Char Stp A F Default F Selection F G H E Switching frequency 1 5Khz F Switching frequency 3 Khz G Switching frequency 6 Khz H Switching frequency 6 Khz random modulation 750Hz NOTE At switching frequencies gt 1 5Khz derating may become necessary For size 5 and up the switching frequency is always 1 5 kHz FUNCTIONAL DESCRIPTION OF SETUP MENU 45 5 4 32PID Controller 343 The PID controller is used to control an external pro cess via a feedback signal The reference value can be set via analogue input AnIn1 at the Control Panel 500 or via serial communication The feedback sig nal should be connected to analogue input AnIn2 which is locked to the setting PID control when the PID Controller is selected to On or Invert 5 4 34PID I Time 345 Setting the integration time for the PID controller See 5 4 32 page 46 345 PID I Time Stp A 1 00s Default 1 00 s Selection 0 01 300 s 343 Control Stp off Default Off Selection Off On Invert Off PID control deactivated NOTE This window is not visible if the PID Controller Off 5 4 35PID D Time 346 Setting the differentiation time for the PID controller See also 5 4 32 page 46 The frequency increases when the feedback value decreases PID set On tings according to windows
66. the fans are brieftly switched on Check inverter and motor rating Clean fans 70 FAULT INDICATION DIAGNOSES AND MAINTENANCE Table 28 Trip condition the motor phases Trip Condition Possible Cause Remedy Check the motor voltage on all phases Check for loose or poor motor cable Phase loss or too great an imbalance on connections Motor lost 8 If all connections are OK contact your supplier Set motor lost alarm to OFF See 8 5 4 39 page 47 Extarmal Emor External input Digln 1 8 active active low function on the input Check the equipment that initiates the external input Check the programming of the digital inputs Digln 1 8 see 8 5 5 11 page 51 Internal trip Error in the microprocessor system If trip remains contact your supplier Rotor locked Torque limit at motor standstill Mechanical blocking of the rotor Check for mechanical problems at the motor or the machinery connected to the motor Set locked rotor alarm to OFF See 8 5 4 38 page 47 Motor used See 8 5 3 31 page 36 Motor thermistor exceeds maximum level temperature NOTE Only valid if the optional PTC input is Check on mechanical overload on the motor or the machinery bearings gearboxes chains belts etc Check the motor cooling system Self cooled motor at low speed too high load Comm Error Interrupt 253 Error on serial communication option Check cables and connection of
67. to max 3 5 41 5 Yes 2 5 to max 3 5 FDUAO 175 40 C Yes 2 5 C to max 10 C 35 C Yes 2 5 C to max 10 C FDU50 174 40 C Yes 2 5 C to max 10 FDU 210 50 C No 45 X5 FDU 250 47 C Yes 2 5 C to max 3 C 42 C Yes 2 5 C to max 3 C 300 40 C Yes 2 5 to max 10 35 Yes 2 5 to max 10 FDU 375 40 C Yes 2 5 to max 10 35 C Yes 2 5 C to max 10 C FDU 500 40 C 35 C X10 FDU 600 40 C Yes 2 5 to max 10 35 Yes 2 5 to max 10 FDU 750 40 C 35 FDU 900 40 C 2 35 pr n X15 FDU 1k1 40 Yes 2 5 to 10 35 C Yes 2 5 C to max 10 C Table 37 Ambient temperature and derating 690V type IP20 IP23 IP54 690V type Derating Derating Max temp 2 pw to max 10 C temp 2 5 C to 10 FDU69 120 0069 140 x5 FDUG9 170 35 35 Yes FDU69 215 0069 270 FDUG9 340 x10 FDU69 430 35 C Yes 35 Yes 0069 540 FDU69 645 4 4 35 Yes 35 Yes TECHNICAL DATA 71 8 4 Mechanical specifications The table below gives an overview of the dimensions and weights The models 500 to 1k1 consist of 2 or 3 parallelled inverters built in a standard cabinet Table 38 Mechanical specifications Housing FDU
68. uQ eiqeu3 dwey 518 330 10 uO lqeu3 dwey erg 330 10 uO lqeu3 dwey 5718 uo lqeu3 278 oseud umop dwey oseud K1euone1s oseud 3 oseud dn dwey Fig 71 Alarm functions 5 9 12 Comparators 820 There are 2 analogue comparators that compare any available analogue value including the analogue refer ence inputs with an adjustable constant There are 2 digital comparators that compare any available digital signal The output signals of these comparators can be log ically tied together to yield a logical output signal 5 9 14 Analogue Comparator 1 constant 822 Selects the analogue comparator constant level accord ing to the selected value in window 821 The default value is always 0 822 1 Constant All the output signals can be programmed to the digital Stp OHz or relay outputs See par 5 5 28 page 52 Default OHZ 5 9 13 Analogue Comparator 1 value 821 Selection Selection is made automatically Selection of the analogue value for Analogue Compa according to window 821 rator 1 CA1 Frequency 400Hz Analogue comparator 1 compares the in window 821 selectable analogue value with the in window Load 0 200 822 adjustable constant When the value exceeds the constant the output signal CA1 becomes High and El Power 0 200 in kW
69. version and inverter type 4 1 8 Programming during operation Many functions can be changed during operation without stopping the inverter These functions are indicated with an asterisk in the Setup Menu List chapter 9 page 83 and in chapter 5 page 29 NOTE If a function is changed during operation of the inverter the message Stop First is displayed to indicate that this function can only be changed when the motor is stopped PREV NEXT lt lt gt 1299199 MAIN MENU 500 400 esc 420 PREV NEXT 1 SUBMENU 2 411 units 200 700 300 PREV NEXT lt gt 06 28 Fig 22 Menu structure OPERATION OF THE FREQUENCY INVERTER 23 4 1 9 Programming example This example shows how to program a change of the Acc Time set from 2 0 s to 4 0 s The blinking cursor indicates that a change has taken place but is not saved yet If at this moment the power fails the change will not be saved Use the ESC PREV NEXT or the TOGGLE key to proceed and to go to other menus 100 Stp 0 0A indow appears after power up gt 200 MAIN SETUP p Press Next for window 200 NEXT SER PARAM SET T 300 SETS Press Next for window 300 NEXT Stp 310 Run Stop p Press Enter for window 310 ENTER Stp 311 Acc Time lt p Stp A 2 Som Press Enter for window 311 311 Acc Time P St A 2 00s Keep key pressed until desired
70. voltage or current Incoming and outgoing analogue and digital control signals Relay output Relay output Communication connector Only used if communication options like S485 fieldbus etc are built in Option connector only used if options are built in Control Panel connection X4 X5 Xba 51 52 53 S4 55 56 0000000000 0000000000 31253233 41 42 43 OOO OOO 06 F130 2 Fig 11 Control board layout 16 INSTALLATION AND CONNECTION 3 7 Control signals connections default settings The connections for the control signals are accessible after opening the front panel See Fig 79 Fig 86 The Standard control signal connections are suitable for stranded flexible wire up to 1 5 mm and for solid wire up to 2 5 mm Table 6 Control signals connections default settings NOTE The function of the inputs and outputs described in Table 6 are the default settings Please refer to chapter 5 page 29 for the other functions of each in and output NOTE The maximum total combined current for outputs 11 20 and 21 is 100mA Terminal Name Function Default Signal Type 1 10V 10VDC Supply voltage 10VDC max 10mA output 2 Ani VERO 0 10VDC or 0 4 20mA
71. 0 0 30 0 Stp A offl NOTE This window is visible if the PID Controller Off Default Off Selection Off On Process off Normal operation at a voltage dip the reference TEN sem d low voltage trip will protect TER PID Mie At mains dip inverter ramps down feedback until voltage rises Z The override level depends on the inverter type ap FDU40 450VDC 06 F95 Fig 56 Closed loop PID control 46 FUNCTIONAL DESCRIPTION OF SETUP MENU FDU50 520VDC FDU69 650VDC DC Link voltage Override level Low Volt level Frequency 06 F60new Fig 57 Low Voltage Override NOTE During the Low voltage override the LED trip limits blinks 5 4 38 Rotor locked 352 Detects a locked rotor This is when the Torque Limit has been active at very low frequency for more than 5 5 4 40 Motor 124 Type 354 Select the behaviour of the 12 protection The trip time is calculated with the formula t760 x 0 44 T7555 1 5 354 Mot I t Type Stp Trip Default Trip Selection Off Trip Limit 124 motor protection is not active The Ei protection the inverter remains always active even if the motor lt is set to Off The inverter 141 protection has a fixed 121 current level of 11096 INoM When the 121 time is exceeded the Trip inverter will trip on Overload See also chapter 6 page 68 When the 121 time is exceeded the Limit
72. 0 146 20 C E B Brake chopper B Brake chopper fitted EMC kit E EMC kit fitted Control Panel C Control Panel Fitted Ingress protection 20 20 54 P54 Rated current A continous Supply voltage 40 380 415V 50 440 525V 69 550 690V Inverter FDU 06 91 Fig 1 number 1 6 Standards The inverters described in this instruction manual comply with the standards as listed in Table 1 Machine Directive EMC Directive and the Low Voltage Direc tive See the declarations of conformity and manufac turers certificate Contact your supplier for more information 1 6 1 Product standard for EMC The product standard EN 61800 3 defines the First Environment as environment that includes domestic premises It also includes establishments directly connected without intermediate transformers to a low voltage power supply network that supplies buildings used for domestic purposes Second Environment includes all other establisments The FDU frequency inverter complies with the product standard EN 61800 3 including amendment A11 Any kind of metal screened cable may be used The standard FDU frequency inverter is designed to meet the requirements for the Second Environment WARNING This is a product of the restricted sales distribution class according to EN 61800 3 In a domestic environment this product may cuase radio interference in which case the us
73. 06 F04_1 Fig 34 Reference Control Rem DigIn 2 Reference via keys Reference serial RS485 Reference via Communication Fieldbus etc 9 DIGIN2 06 F05_1 5 3 4 Run Stop Reset control 213 Selection of the source for run stop and reset com mands See 5 4 2 page 25 for the functional descrip tion 213 Run Stp Ctrl Stp Remote Default Remote Fig 35 Reference Control Comm DigIn 2 NOTE The programmable input Digln 2 will not be programmable from the 1 0 menu 400 when Rem DiglIn 2 Or 2 has been selected See 8 5 5 page 49 NOTE The functions Rem Digin 2 and Comm Digln 2 can be used to make a local remote control See also 8 5 3 4 page 31 and 8 5 5 2 page 49 Remote Keyboard Comm Rem Digln 2 Comm Digln 2 Comm RemDI2 Option Selection Control Commands via keys on CP N Control Commands via Terminal inputs RunR Enable Reset Control DIGIN2 06 F06 1 Fig 36 Run stp Control Rem DigIn 2 Control Commands via keys on CP Control Commands via serial Communication RS485 Fieldbus etc 9 DIGIN2 06 07 1 The commands come from the inputs Remote the terminal strip terminal 1 22 The commands
74. 1551 5 Digital Input voltage Max input voltage Input impedance Signal delay High 7VDC Low lt 4VDC 30VDC 12 8VDC 5 212 8VDC lt 8ms Control signal outputs Analogue Output voltage current Max output voltage Short circuit current Output impedance 0 10V 0 20mA via jumper 15V 5 cont 15mA voltage 140mA current 100 voltage Resolution 10 bit Hardware accuracy 1 996 typ fsd voltage 2 496typ fsd current Offset 3LSB Non linearity 2LSB Digital Output voltage Shortcircuit current oo High 20VDC 50mA gt 23VDC open Low 1VDC 50mA 100mA max together with 24VDC Relays Contacts 2A 250V AC1 References 410VDC 10VDC 10mA Shortcircuit current 30mA max A0VDC 10VDC 10mA 424VDC 24VDC Short circuit current 100mA max together with Digital Outputs TECHNICAL DATA 75 8 2 Electrical specifications related to type Table 34 Electrical specifications related to type 400V 500V Nominal limi Nominal output urrent imit input Housing 400v PA MW 500V PS current Hi iper current NOM NOM Inom A RMS cL A RMS FDU40 003 0 75 2 5 3 2 2 FDU40 004 1 5 4 4 8 3 5 X1 FDU40 006 2 2 6 7 2 5 2 FDU40 008 3 7 5 9 6 5 FDU40 010 4 9 5 11 4 8 2 FDU40 013 5 5
75. 200 s 30 210 Qanpa 30 QI EE 30 PA RE 30 s 31 32 215 EE 32 CIT RE 32 220 33 201 28 33 222 RR Rs 33 223 33 33 225 33 226 secus ete ra 33 229 iene aaa 33 230 v a 33 291 oi o 33 232 34 233 ala 34 294 ah ttes 34 235 ies 35 236 nn ra d 35 237 ria d 35 35 239 isole Cs 35 240 nia 35 241 5 d 35 IR 36 IR NEE 36 IR KEE 36 245 ceteri eto 36 trees 36 QAP is eret iei Pre 36 E E 36 88 INDEX A eec amt n 49 M 49 50 MM T nade 50 ta e 50 WG date sua aya A 50 EE 51 ADO PL 51 EE 51 52 DI iena 52 rp 52 52 52 E 53 53 iii 53 EE EE Nn 53 Taman Las a aT 53 53 EE 54 54 54 54 Ton 54 OA 54 JEDE 54 AON a 55 EE eet 55 GE 55 TORO 55 BOO ra 56 EE 56 Bl
76. 3 40 018 037 150 046 073 165 074 108 510 109 175 800 210 375 975 INSTALLATION AND CONNECTION 11 3 3 Mains and motor connections Fig 4 shows the positions of the mains connectors and the motor connectors The FDU model 003 to 175 can be opened with the supplied key The front panel is hinged on one side The FDU model 210 to 1k1 can be opened by removing the front plate completely OPTION L1 L2 L3 PE Fig 4 Mains and motor connections for model 003 to 013 and 046 to1k1 OPTION 11 12 13 PEPE DM Fig 5 Mains and motor connections for model 018 to 037 WARNING In order to work safe the mains earth must be connected to PE and the motor earth to Table 4 Mains and motor connection L1 L2 L3 Mains supply 3 phase PE Safety earth Motor earth W Motor output 3 phase DC DC R Brake resistor DC link connections optional NOTE The Brake and DC link Terminals are only fitted if the Brake Chopper Option is built in WARNING The Brake Resistor must be connected between terminals DC and R 12 INSTALLATION AND CONNECTION 3 4 Mains and motor connections in accordance with EMC directives directive it is absolutely necessary to follow the installation instructions as described in
77. 346 46 Limits protections 350 46 Low Voltage Override 351 46 Rotor locked 352 47 Motor lost 353 ct d alati 4T Motor I2t Type 354 47 Motor 121 Current 355 48 Saa m uk q 49 Analogue Inputs 410 49 1 Function 411 1 Set up 412 1 Offset 413 1 Gain 414 eere 2 Function 415 2 Set up 416 2 Offset 417 2 418 aa ia Digital Inputs 420 Digln BIER ET Digln 2 422 Digln 3 423 Digln 4 424 Digly 5 425 neret 5 5 16 5 5 17 5 5 18 5 5 19 5 5 20 5 5 21 5 5 22 5 5 23 5 5 24 5 5 25 5 5 26 5 5 27 5 5 28 5 5 29 5 5 30 5 5 31 5 5 32 5 5 33 5 6 Dak 5 7 1 5 7 2 5 7 3 5 7 4 5 7 5 5 7 6 5 7 7 5 7 8 5 7 9 5 7 10 5 7 11 5 7 12 5 7 13 5 7 14 5 7 15 5 7 16 5 7 17 5 7 18 5 7 19 5 8 5 8 1 5 8 2 5 9 5 9 1 5 9 2 5 9 3 5 9 4 5 9 5 5 9 6 5 9 7 5 9 8 5 9 9 5 9 10 5 9 11 5 9 12 5 9 13 5 9 14 5 9 15 D
78. 394 026 189 www emotron com REPRESENTATION 91 e mm eo t r ol m DEDICATED DRIVE 01 2232 01 r5
79. 7 Drive 680 FI Status Stp 1 222 333 44 status Table 25 FI status Display status value position 1 Parameter A B C D Key keyboard 299 Source of refer remote ence value Com Serial comm Opt option Key keyboard Source of Run i 333 Stop Reset Com Serial comm command TL Torque Limit FL Frequency Limit 44 Limit functions CL Current Limit VL Voltage Limit No limit active Example A Key Rem TL This means Rem Parameter Set A is active Reference value comes from the keyboard CP Run Stop commands come from terminal terminal 1 22 Torque Limit active 5 7 9 Digital input status 690 Indicates the status of the Digital inputs See Fig 68 The first row indicates the digital inputs 1 1 2 2 3 3 4 4 5 5 6 6 7 7 8 8 Reading downwards from the first row to the second row the status of the associated input is shown H High Low So the example in Fig 68 indicates that DigIn 1 DigIn 3 and DigIn 6 are active at this moment 690 DI 1234 5678 Run HLHL LHLL Fig 68 Digital input status example 5 7 10 Analogue input status 6A0 Indicates the status of the Analogue inputs Fig 69 6AO AI 1 2 Stp 100 65 Fig 69 Analogue input status The first
80. 80 81 82 83 84 85 86 87 Function of the Offset setting 50 Function of the Anln Gain setting 50 Inverted reference 50 MotPot function 52 AnOut 4 20MA 2 electron 53 AnOut Gain setting 54 gt 56 705 2 0 ANEN 57 Digital input status example 57 Analogue input status 57 TIP EE 60 Alarm fUNCtIONS 2 Pass ea ces 63 Analogue Comparator 64 Digital comparator 65 Example Type iieri tos tote 67 Example software version 67 Autoreset trip ECP RC RR Connection a serial link 74 FDU model 003 013 X1 80 FDU model 018 to 037 52 80 FDU model 046 to 073 X2 81 FDU model 074 to 108 81 FDU model 109 to 175 XA 81 FDU model 210 to 375 X5 81 FDU model 500 to 750 Example in cabinet Duo ETT 82 FDU model 900 to 1k1 Example in cabinet DA ir eau 82 1 GENERAL INFORMATION 1 1 Introduction The frequency
81. At Freq The Output Freq Reference Frequency At Max The frequency is limited by the Maximum Freq Freq see 8 5 4 15 page 42 No Trip condition active see chapter 6 No Trip page 68 Tri A Trip condition is active see chapter 6 p page 68 Autorst Autoreset trip condition active see 8 Trip 6 2 4 page 69 sui A Limit condition is active see chapter Limit 6 page 68 A warning condition is active see chap Warning ter 6 page 68 The inverter is ready for operation This Ready means that the inverter is powered up and healthy The Torque is limited by the Torque Limit T function See Torque Limit 331 5 4 27 page 45 gt The Output current is higher than the rated inverter current 5 5 30DigOut 2 Function 442 NOTE The definitions as described here are valid for the active output condition Sets the function of the digital output 2 Same function as DigOut 1 441 S 5 5 29 page 54 442 DigOut 2 Stp No Trip Default No trip Run Stop OHz Acc Dec At Freq At Max Freq No Trip Trip Autorst Trip Limit Warning Ready Selection Lim Sgnl Offset Alarm Pre alarm Max Alarm Max Pre alarm Min Alarm Min Pre alarm LY LZ LZ CA1 A1 CA2 A2 CD1 D1 CD2 D2 Operation 5 5 31Relays 450 Submenu with all the settings for the relay outputs 5 5 32 Relay 1 Function 451
82. Control Keyboard then the reference value must be set in window 500 with the and keys on the control panel Win dow 500 displays on line the actual reference value according to the Mode Settings in Table 24 56 FUNCTIONAL DESCRIPTION OF SETUP MENU 5 7 View operation 600 Main menu for viewing all actual operational data like speed torque power etc 5 7 1 Speed 610 Displays the actual Output Frequency 610 Frequency Stp Hz Unit Hz Resolution 0 1 Hz 5 7 2 Load 620 Displays the actual Torque 620 Load Stp oe Unit x Resolution 1 5 7 3 Electrical power 630 Displays the actual Electrical Output Power 630 El Power Stp k Unit W Resolution LW 5 7 4 Current 640 Displays the actual Output Current 640 Current Stp A Unit A Resolution 0 1 5 7 5 Output Voltage 650 Displays the actual Output Voltage 650 Outp Voltage Stp lt Unit Resolution 1V 5 7 6 DC Link voltage 660 Displays the actual DC link Voltage 660 DC Voltage Stp V Unit V Resolution 1V 5 7 7 Heat sink temperature 670 Displays the actual Heat Sink Temperature 670 Temperature Stp Unit G Resolution 0 1 C 5 7 8 Fl status 680 Indicates the overall status of the frequency inverter See Fig 67 Fig 6
83. Digin 4 5 DigIn 6 Digln 7 Digln 8 Digln 1 Digital input 1 Acc Dec I2t Run Stop Trip Max Selection Alarm Min Alarm V Limit F Limit Digln 2 Digital input 2 C Limit T Limit Overtemp Overvolt G Overvolt D Overcurrent Low Volt Digln 3 Digital input 3 age Max Pre Alarm Min Pre Alarm Digln 4 Digital input 4 5 9 19Logic Output 830 Digln 5 Digital input 5 By means of an expression editor the comparator sig nals can be logically combined into the Logic Y func Digln 6 Digital input 6 tion Digln 7 Digital input 7 The expression editor has the following features Up to 3 comparator outputs can be used 8 Digital input 8 CA2 CD1 CD2 or LZ or LY The comparator outputs can be inverted Acc Acceleration status A2 101 D2 or LZ The following logical operators are available Dec Deceleration status OR operator 2 2 amp AND operator It overload status n EXOR operator Run Run status Expressions according to the following truth table can be made FUNCTIONAL DESCRIPTION OF SETUP MENU 65 Table 26 Truth table for the logical operators A B amp AND OR EXOR 0 0 0 0 0 0 1 0 1 1 1 0 0 1 1 1 T 1 1 0 The output signal can be programmed to the digital or relay outputs See 5 5 28 page 54 830 LOGIC Y Stp CA1 amp A2 amp CD1 The expression must be programmed by means of the me
84. IA1 Low see Fig 72 The output signal can be programmed to the digital or Current 0 200 Inom in 1 tputs 5 5 5 28 52 M page Voltage O Mains in mS E DC Voltage 0 Mains V2 in VDC DC Voltage Window 821 1 Signal CA1 Temperature 0 100 C Adjustable constant Window 822 06 F125 Energy 0 1 000 000kWh Fig 72 Analogue Comparator Run Time 0 65500hr Mains Time 0 65500hr 821 Value Stp Frequency 1 0 100 Default Frequency Anin2 0 10096 Frequency Load El Power Current Selection Outp Voltage DC Voltage Tempera 0 01 10 0 ture Energy Run Time Mains Time spee 1 2 Process speed Frequency Hz 5 9 15 Analogue Comparator 2 value 823 Function is identical to Analogue Comparator 1 Value Load 96 see 5 9 13 page 64 El Power kW 823 CA2 Value Current A Stp AnIn 1 Voltage Default Anin 1 DC Voltage VDC Frequency Load El Power Current I Selection Outp Voltage DC Voltage Temperature C Temperature Energy Run Time Mains Time 1 2 Energy kWh Run Time h Mains Time h 1 2 Process E speed 64 FUNCTIONAL DESCRIPTION OF SETUP MENU 5 9 16 Analogue Comparator 2 constant 824 s Stop Stop status Function is identi
85. INTENANCE 69 Table 28 Trip condition Trip Condition Possible Cause Remedy Low voltage LV Too low DC Link voltage low or no supply voltage Mains voltage dip due to starting other major power consuming machines on the same line Make sure all three phases are properly connected and that the terminal screws are tightened Check that the mains supply voltage is within the limits of the inverter Try to use other mains supply lines if dip is caused by other machinery Use the function low voltage override 352 see 8 5 4 38 page 47 Overvoltage L ine OVL Too high DC Link voltage due to too high mains voltage Check the main supply voltage Try to take away the interference cause or use other main supply lines Overvoltage G enerator OVG Overvoltage D eceleration OVD Too high DC Link voltage Too short deceleration time with respect to motor machine inertia Too small brake resistor mal functioning Brake chopper Check the deceleration time settings and make them longer if necessary Check the dimensions of the brake resistor and the functionality of the Brake chopper if used Motor current exceeds the Peak motor current Itpip Too short acceleration time Too high motor load Excessive load change Soft short circuit between phases or phase to earth Poor loose motor cable connections Check the acceleration time setting
86. IONAL DESCRIPTION OF SETUP MENU 29 Resolution of SEttings 29 Start window 100 29 tst 11 0 e rennen 29 2nd LING 1220 eeneg aea Ee 29 Main set up 200 30 Operation 21 0 30 V Hz Curve 211 eee 30 Reference control 212 30 Run Stop Reset control 213 31 Rotation 2141 32 Level Edge control 215 32 IXR Compensation 216 32 Mains 247 cene ote eia d 32 Motor data 220 33 Motor power 221 33 Motor voltage 222 33 Motor frequency 223 33 Motor current 224 33 Motor Speed 225 33 Motor cos 226 33 Actual pole number 229 33 Utility aa eee Language 231 Keyboard un lock 232 34 Copy Set E EE 34 Select set no 234 34 Default values 235
87. IgIW 6 EE 52 7 42T 53 8 428 53 Analogue Outputs 430 53 AnOut 1 function 431 53 AnOut 1 Setup 432 53 AnOut 1 Offset 433 53 AnOut 1 Gain 434 54 AnOut 2 function 435 54 AnOut 2 Set Up 436 54 AnOut 2 Offset 437 AnOut 2 Gain 438 Digital Outputs 440 DigOut 1 Function 441 54 DigOut 2 Function 442 55 Relays 450 onora tirate 55 Relay 1 Function 451 55 Relay 2 Function 452 55 Set View reference value 500 56 View operation 600 56 Speed 6101 56 Load 620 cite 56 Electrical power 630 56 Current 640 Output Voltage 650 DC Link voltage 660 57 Heat sink temperature 670 57 FI status 680 57 Digital input status 690 57 Analogue input status 6A0 57 Run time 6B0
88. MotPot 312 made or changed will be stored at power down in an Acc time gt Min Freq 313 Eeprom on the controlboard of the inverter Acc ramp type 314 The memory banks in the CP are used to copy the Deceleration time 315 settings of an individual inverter via the CP to other Dec MotPot 316 inverters Dec time lt Min Freq 317 The CP must be disconnected from the original Dec ramp type 318 inverter source and than be connected to the target Start Mode 319 inverter This can best be done with the option ECP 2 or External Control Panel see 5 7 2 page 73 318 The memory banks can also be used as an tempo Frequency 320 rary storage for a specific inverter setup Minimum Frequency 321 The settings can be copied in two different levels Maximum Frequency 322 All Settings Minimum Frequency Mode 323 The copy and load commands copy or load all set Direction 324 tings within the entire Setup Menu so also Motor Mot Pot function a Data Utilities etc This is done with the functions Preset Frequency 1 326 Copy To CP 236 and CP gt Settings 239 See Preset Frequency 2 327 5 3 23 page 35 and 5 3 26 page 35 Preset Frequency 3 328 Parameter Sets Oni Preset Frequency 4 329 Preset Frequency 5 32A With the function gt Sets 237 only the con Preset Frequency 6 32B tents of submenu Parameter Sets 300 are loaded Preset Frequency 7 32C With the function CP gt Act Set 238
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90. a user de fined offset and scaling Now the functions AnOut1 Offset 423 and AnOut1 Gain 424 will appear to set the user defined configuration of the output Windows 428 and 429 for AnOut2 The gain on an Analogue output works inverted com pared to the input See Fig 65 Fig 66 and Fig 62 100 9 Gain 0 8 i Offset 20 Ref 4mA 10V 20mA 06 F24 Fig 65 AnOut 4 20mA 5 5 22 AnOut 1 Offset 433 Adds or subtracts an offset to the value of AnOut 1 433 AnOutl Offst Stp og Default 096 Range 100 to 100 NOTE This window is only visible if the function AnOut1 Setup User Defined 432 see S 5 5 21 page 53 FUNCTIONAL DESCRIPTION OF SETUP MENU 53 5 5 23AnOut 1 Gain 434 Multiplies a gain level to the value of AnOut 1 The gain on an Analogue output works inverted com pared with the input See Fig 65 Fig 66 and Fig 62 434 AnOutl Gain Stp 1 00 Default 1 00 Range 8 00 to 8 00 NOTE This window is only visible if the function AnOut1 Setup User Defined 432 See 5 5 5 21 page 53 f Gain 0 5 100 Gain 1 00 Gain 2 00 Ref 10V 10mA 20mA 06 F22 Fig 66 AnOut Gain setting 5 5 24 AnOut 2 function 435 Sets the function for the Analogue Output 2 435 AnOut2 Funct Stp Current Default Current Frequency Load El power
91. analogue input 3 2 M UE m 0 10VDC or 0 4 20mA analogue input PTC motor thermistor input 2 to DIN44081 analogue input 6 10V 10VDC Supply voltage 10VDC max 10mA output 7 Common Signal ground OV output 8 Digin 1 sd ee E win 0 8 24VDC digital input 9 Digln 2 Off 0 8 24VDC digital input 10 DigIn Off 0 8 24VDC digital input 11 24V 24VDC Supply voltage 24VDC 100 mA see note output 12 Common Signal ground OV output 13 AnOut 1 200 fuot X10VDC or0 4 20mA analogue output 14 AnOut 2 200 O X10VDC or0 4 20mA analogue output 15 Common Signal ground OV output 16 Digln 4 RESET 0 8 24VDC digital input 17 Digln 5 Off 0 8 24VDC digital input 18 6 Off 0 8 24VDC digital input 19 DigIn 7 Off 0 8 24VDC digital input 20 DigOut 1 Run active if motor runs 24VDC 100mA see note digital output 21 DigOut 2 NOTRIP no Trip active 24VDC 100mA see note digital output 22 8 Off 0 8 24VDC digital input Terminal 31 1 Ss Tip ac evene n 250VAC Act oe 33 01 Temrinal 41 2 a Emer 43 N O2 INSTALLATION AND CONNECTION 17 3 8 Control signal connections accordance with EMC directives directive see S 1 6 page 9 it is absolutely necessary that the installation instructions as described in this manual are followed correctly For further detailed information about EMC Directives and frequency inverters
92. ange Fig 46 shows the relationship between nominal motor frequency Max Frequency and the Acceleration Time The same is valid for the Deceleration Time f Nominal Frequency DO Ha p esise iesim enj nes ene ce Max Frequency 06 F12 Fig 46 Acceleration time and maximum frequency Fig 47 shows the settings of the Acceleration and Deceleration Times with respect to the nominal motor frequency 40 FUNCTIONAL DESCRIPTION OF SETUP MENU Nom Frequency Acc Time 311 Dec Time 313 06 F11 Fig 47 Acceleration and deceleration times 5 4 3 Acceleration time for MotPot 312 If the MotPot function is selected this is the accelera tion time for the MotPot Up command See 5 5 11 page 51 312 Acc MotPot Stp 16 00s Default 16 00 Range 0 50 36005 5 4 4 Acceleration time to Min Frequency 313 If a Minimum frequency is programmed this is acceler ation time from to the Minimum Frequency at a Run command 313 Acc Min Freq Stp 2 00s Default 2 00s 10 05 for size 4 and up Range 0 50 3600s 5 4 5 Acceleration ramp type 314 Sets the type of all the acceleration ramps See Fig 48 314 Acc Rmp Type Stp A Linear Default Linear Selection Linear S Curve Linear Linear acceleration ramp S Curve S shape acceleration ramp S curve
93. ay will show the Start Window 100 See also 5 2 page 29 Depending on the size of the inverter this will take a few seconds The default Start Window will appear as follows 100 Stp 0 OHz 0A 4 1 Operating the control panel Fig 15 shows the Control Panel CP The Control Panel displays the status of the inverter and is used to program all the settings It is also possible to control the motor directly from the Control Panel NOTE The inverter can run without the CP connected However the programming must be such that all control signals are programmed for external use The inverter can be ordered without the CP Instead of the CP there will be a 3 LED indication on the Blank Control Panel See also 4 1 2 page 22 and 7 2 page 73 LCD Display LED s lt a Control Keys ai Toggle Key Function Keys 06 26 Fig 15 Control Panel 4 1 1 LCD display The LCD display consists of a 2 row 16 character dis play with backlight The display is divided in four areas The different areas in the start window are described below OPERATION OF THE FREQUENCY INVERTER C D Fig 16 The Display Area A Shows the actual window number 3 positions Area B Shows the heading of the active window Area C Shows the status of the inverter 3 positions The following status indications are possible Acc Acceleration Dec Deceleration Active It protection se
94. be provided with a category 0 stop If the application prevents this from being implemented this must be explicitly stated In addition every machine must be provided with an Emergency Stop function This emergency stop must ensure that the voltage at the machine contacts which could be dangerous is removed as quickly as possible without resulting in any other dangers In such an Emergency Stop situation a category O or 1 stop may be used The choice will be decided on the basis of the possible risks to the machine 3 17 Definitions In this manual the following definitions for current torque and frequency are used Table 8 Definitions Name Description Quantity liN Nominal input current of inverter A RMS INom Nominal output current inverter A RMS IMOT Nominal motor current A RMS Nominal power of inverter kW Motor power kW torque of motor Nm Motor torque Nm four Output frequency of inverter Hz Nominal frequency of motor Hz Nominal speed of motor rpm 120 605 5 Peak motor current 280 Inom A Speed Actual motor speed rpm Torque Actual motor torque Nm 4 When the mains voltage is applied all settings will be loaded from a non volatile memory E7PROM After charging of the DC link capacitors and the initialisa tion of the inverter the LCD displ
95. cal to Analogue Comparator 1 level see 5 9 14 page 64 Trip Trip status Max Alarm Max Alarm status 824 CA2 Constant Stp os Min Alarm Min Alarm status Default 0 V Limit Voltage Limit nr Selection is made automatically F Limit Frequency limit Selection according to window 823 C Limit Current limit 5 9 17 Digital Comparator 1 825 T Limit Torque limit Selection of the input signal for Digital Comparator 1 CD1 Overtemp Over temperature warning This output signal CD1 becomes High if the selected input signal is active See Fig 73 Overvolt G Over voltage Generating warning The output signal can be programmed to the digital Overvolt p Over voltage Decelerating warning or relay outputs See par 5 5 28 page 52 Overcurrent Over current warning Low Voltage Low Voltage warning nos DComp 1 Signal CD1 Max Pre Max Pre Alarm warning Alarm 06 F126 Fig 73 Digital comparator Min Pre Alarm warning 825 1 5 9 18 Digital Comparator 2 826 Stp Run Function is identical to Digital Comparator 1 see 5 9 17 page 65 Selection of the input signal for Dig Heg Rum ital Comparator 2 CD2 1 2 Digln Digln 4 5 DigIn 6 Digln 7 Digln 8 Acc Dec I2t Run Stop Trip 826 2 Alarm Min Alarm V Limit Stp DigIn 1 F Limit C Limit T Limit Overtemp Overvolt G Overvolt D Overcurrent Default Digln 1 Digin 1 Digin 2 Digin 3
96. ct Off 424 Digital input 4 Reset 812 Alarm Trip Off 425 Digital Input 5 Off 813 Ramp Alarm Off 426 Digital Input 6 Off 814 Start Delay 2s 427 Digital Input 7 Off 815 Response Delay 0 15 428 Digital Input 8 Off 816 Auto Set No 430 Analogue Outputs 817 Max Alarm 120 431 AnOut1 Function Frequency 818 Max Pre Alarm 11096 432 AnOut1 Setup 0 10V 0 20mA 819 Min Alarm 0 433 AnOut1 Offset 0 81A Min Pre Alarm 9096 434 AnOut1 Gain 1 00 820 Comparators 435 AnOut2 Function Current 821 CA 1 Value Frequency 436 AnOut2 Set up 0 10V 0 20mA 822 CA 1 Constant 10Hz 437 AnOut2Offset 823 2 Value Load 438 AnOut2 Gain 1 00 824 CA 2 Constant 20 440 Digital Outputs 825 CD1 Run 441 DigOut1 Funct Run 826 CD2 Digln 1 442 DigOut2 Funct No Trip 830 Logic CA1 amp IA2 amp CD1 450 Relays 831 Y Comp 1 CA1 451 Relay 1 Function Trip 832 Y Operator 1 amp 452 2 Function Ready 833 Y Comp 2 142 500 Set View reference value 834 Y Operator 2 amp 600 View operation 835 Y Comp 3 CD1 610 Frequency Hz 840 Logic Z CA1 amp A2 amp CD1 620 Load 1 Nm 841 Z Comp 1 CA1 630 Electrical power kW 842 Z Operator 1 amp 640 Current eee ARMS 843 2 Comp 2 A2 650 Voltage VAC 844 Z Operator 2 amp 660 DC Voltage 845 7 Comp 3 CDI 670 Temperature oc 900 View system data 680 910 FI Type 690 Digital Inpu
97. d jumpers 3 12 Long motor cables If the connection to the motor is longer than 100 m 40 m for model 003 013 it is possible that capacitive current peaks will cause the inverter over current trip to operate Using output coils can prevent this Contact the supplier for appropriate coils INSTALLATION AND CONNECTION 19 3 13 Switching in motor cables Switching in the motor connections is not advisable In the case that it cannot be avoided e g emergency or maintenance switches only switch if the current is zero If this is not done the inverter can trip as a result of current peaks 3 14 Motors in parallel Paralleling motors is possible as long as the total current does not exceed the nominal value of the inverter The following has to be taken into account with regard to the values of motor data see also 5 3 9 page 33 Window 211 Motor Power must be added Window 222 Motor Voltage must be equal Window 223 Motor Frequency must be equal Window 224 Motor Current must be added Window 225 Motor Speed must be averaged Window 226 Motor Cos PHI must be averaged 3 15 Use of a thermal overload and thermistors Standard motors are normally fitted with an internal fan The cooling capacity of this built in fan is depend ent on the frequency of the motor At low frequency the cooling capacity will be insufficient for nominal loads Please contact the motor supplier for the cooling characteristics of the motor at low
98. e 5 2 Run Motor runs Tripped Motor is stopped VL Voltage limit FL Frequency limit CL Current limit TL Torque limit OT Overtemperature warning OVG Overvoltage G warning Generator OVD Overvoltage D warning Deceleration OVL Overvoltage L warning Line LV Low Voltage warning Area D Shows the setting or selection in the active window This area is empty at the 1st level hundreds and 2nd level tens menu 300 PARAM SETS Stp Fig 17 Example upper level menu Main Menu 320 Frequencies Stp Fig 18 Example mid level menu Submenu tens 321 Min Freq Stp A OHz Fig 19 Example lower level menu Submenu units OPERATION OF THE FREQUENCY INVERTER 21 4 1 2 LED indication The green and the red LEDs on the Control Panel have the following functions Control Panel 2e Blank Control Panel BCP L Green Green Green Red Trip Run Power Trip Run 06 F61 Fig 20 LED indications Table 9 LED indication Function LED ON BLINKING OFF POWER Poweron Power off green TRIP Inverter red tripped Warning Limit No trip RUN Motor Motor shaft Motor green shaft acc dec stopped g rotates pp NOTE If the CP is built in the backlight of the LCD display has the same function as the Power LED in Table 9 Blank panel LEDs 4 1 3 The Toggle Key With the Toggle key up to the last four
99. e frequency inverter is suitable for use with standard 3 phase asynchronous motors In certain conditions it is possible that other types of motors may be used Contact your supplier for details 1 2 3 Standards For the applicable standards see 1 6 page 9 standards stated in the Manufacturer s Declaration the installation instructions detailed in this instruction manual must be strictly followed 1 CAUTION In order to comply fully with the GENERAL INFORMATION 7 1 3 Use of the instruction manual Within this instruction manual the word inverter is used to indicate the complete frequency inverter as a single unit Check that the software version number on the first page of this manual complies with the software version in the frequency inverter See 5 10 2 page 67 Chapter 2 page 10 explains how to get started eas ily It explaines what is absolutely necessary to do before the inverter can be started Chapter 3 page 11 describes the installation of the inverter with regard to the EMC Directives Used together with the Setup Menu List and the Quick Setup Card this chapter makes setting up of the fre quency inverter quick and easy Chapter 4 page 21 explains the operation of the frequency inverter Chapter 5 page 29 is the main data base for all the functions They appear in this chapter in the same order as they appear in the Setup Menu With help of the Index and the Contents it is easy to track indi
100. e menu Table 11 Function keys to step to a lower ENTER kev menu level ENTER to confirm a changed setting to step to a higher EE menu level ESC ESCAPE key to ignore a changed setting without confirming to step to a previous 7 menu window within PREV the same level to step to a next NEXT key menu window within NEXT the same level key to decrease a value to change a selection to increase a value to change a selection 4 1 6 Menu structure The Menu consists of 3 levels Main Menu This is the upper level counts in hundreds This is the mid level counts in tens This is the lower level counts in units Submenu 1 Submenu 2 The Main Menu contains the following main func tions 100 Startup Window 200 Main Setup 300 Parameter Sets 400 I O 500 Set View Reference Value 600 View Operation 700 View Trip Log 800 Monitor 900 View System Data This structure is consequently independent of the number of windows per level So e g a menu can have only one selectable win dow window Set View Reference Value 500 or it can have 17 selectable windows window Frequencies 320 NOTE If within level there are more than 10 windows the numbering continues in alphabetic order Example 1 Submenu Frequencies 320 counts from 321 to 32H Example 2 Main menu View Operation 600 counts from 610
101. e mm eo t r ol m DEDICATED DRIVE Valid for the following inverter Models FDU40 003 to FDU40 1k1 FDU50 018 to FDU50 1k1 FDU69 120 to FDU69 1k1 Software version 3 XX FLOWDRIVE FDU INSTRUCTION MANUAL English Document number 01 2232 01 Edition r5 Date of release 2004 06 30 Copyright Emotron AB 2004 Emotron retain the right to change specifications and illustrations in the text without prior notification The contents of this document may not be copied without the explicit permission of Emotron AB SAFETY INSTRUCTIONS Instruction manual Read the instruction manual first Software version Check always that the software version number on the title page of this instruction manual is the same as the software used in the inverter This can easily be checked in the Setup menu in window 920 Software see 5 10 2 page 67 Technically qualified personnel Installation commissioning demounting making measurements etc of or on the frequency inverter may only be carried out by personnel technically qualified for the task Installation The installation must be made by authorised personnel and must be made according to the local standards Opening the frequency inverter DANGER ALWAYS SWITCH OFF THE MAINS VOLTAGE BEFORE OPENING THE INVERTER AND WAIT AT LEAST 5 MINUTES TO ALLOW THE BUFFER CAPACITORS TO DISCHARGE Always take adequate precautions before opening the frequency inverter Although the con
102. e recommended stripping lengths for motor and power supply cables Table 5 Stripping lengths for mains and motor cables Mains cable Motor cable Model b d mm mm mm mm mm 003 013 60 8 60 8 31 018 037 115 12 115 12 32 046 073 130 11 130 11 34 074 108 160 16 160 16 41 109 146 170 24 170 24 46 175 170 33 170 33 46 210 375 40 40 Mains Motor Fig 10 Stripping lengths for cables FDU INSTALLATION AND CONNECTION 15 3 6 Control board Fig 11 shows the layout of the control board where the most important parts for the user are located Although the control board is galvanically isolated from the mains for safety reasons do not make changes while the mains supply is on WARNING If the frequency inverter must be opened for example to make connections or change the positions of the jumpers always switch off the mains voltage and wait at least 5 minutes to allow the buffer capa citors to discharge Although the connections for the control signals and the jumpers are isolated from the main voltage Always take adequate precautions before opening the frequency inverter Standard control board Jumpers S1 to S6 Terminal 1 22 Terminal 31 33 Terminal 41 43 X4 connector X5 X5a connector X8 connector These are used to set the analogue inputs and outputs to
103. ed to 500V ps 7 8 Serial communication fieldbus There are several option card for serial communication depending on the bus system See Fig 79 for the con nection of the serial link lt option Options Option Card Serial Communication PC PLC 06 F36 Fig 79 Connection of a serial link Option cards for several bus systems are available R S485 Profibus etc See 5 3 30 page 36 8 TECHNICAL DATA 8 1 Table 33 General electrical specifications General General electrical specifications Mains voltage Mains frequency Input power factor Output voltage Output frequency Output switching frequency Efficiency at nominal load 380 415V 10 15 FDU40 440 525V 10 15 FDU50 550 690V 10 15 FDU69 50 60Hz 0 95 O Mains supply voltage 0 400Hz FDU40 FDU50 size 1 4 3kHz FDU69 and size 5 10 15 1 5 kHz 9796 for model 003 to 013 9896 for model 018 to 037 97 596 for model 046 to 073 9896 for model O74 to 1k1 Control signal inputs Analogue differential Analogue Voltage current 0 10V 0 20mA via jumper Max input voltage 30 Input impedance 20kQ voltage 2500 current Resolution 10 bits Hardware accuracy 0 5 typ 1 1 LSB fsd Non linearity
104. ee 5 6 page 56 The drive can be started by pressing one ofthe Run keys RunL and RunR available on the Control Panel 10 HOW TO GET STARTED 2 3 Minimum wiring for starting Fig 2 shows the minimum control wiring needed to get started The input AnIn1 is used with 2 potentiometer Run command can be given on inputs DigIn1 to start the inverter The potentiome ter will work as a Frequency Reference default Controlboar d 10VD 1 x 2 AnOut 1 Digln 1 Run Digln 2 Digln 3 Digln 4 Reset 24 Relais 1 06 F109 2 Fig 2 Minimum control wiring 3 WARNING Always switch off the mains vol tage before opening the inverter and wait at least 5 minutes to allow the DC link capacitors to discharge Although the connections for the control signals and the jumpers are isolated from the main voltage always take adequate precautions before opening the fre quency inverter NOTE The models 500 1k1 cabinets inverters are mainly built to customer specification detailed connection infor mation comes with the enclosed project documentation of these inverters 3 1 Mounting and cooling The inverter must be mounted vertically against a flat surface Use the template to mark out the position of the fixing holes
105. er frequency WARNING Depending on the cooling characteristics of the motor the application the speed and the load it may be necessary to use forced cooling on the motor Motor thermistors offer better thermal protection for the motor Depending on the type of motor thermistor fitted the PTC input see 5 3 31 page 36 may be used The motor thermistor gives a thermal protection independent of the speed of the motor thus of the speed of the motor fan See the functions Pt type 354 5 4 40 page 47 and 26 current 355 5 4 41 page 48 20 INSTALLATION AND CONNECTION 3 16 Stop categories and emergency stop The following information is important if emergency circuits are used or needed in the installation where a frequency inverter is used EN 60204 1 defines 3 stop categories Category 0 Uncontrolled STOP Stopping by switching off the supply voltage A mechanical stop must be activated This STOP may not be realised with the help ofa frequency inverter or its inputs or output signals Category 1 Controlled STOP Stopping until the motor has come to rest after which the power supply is switched off This STOP may not be realised with the help of a frequency inverter or its input or output signals Category 2 Controlled STOP Stopping while the supply voltage is still present This STOP can be implemented with every STOP command of the frequency inverter WARNING EN 60204 1 specifies that every machine must
106. er may be requierd to take adequate measures Table 1 Standards Standard Description Part 1 General requirements Safety of machinery Electrical equipment of machines SESCH Machine Directive Manufacturer s certificate to Appendix EN61800 3 Adjustable frequency electrical power drive systems A11 2nd Part 3 EMC product standard including specific test methods EMC Directive Declaration of Conformity and Environment CE marking Electronic equipment for use in power installations EN50178 Low Voltage Directive Declaration of Conformity and CE marking 1 7 Dismantling and scrapping The enclosures of the inverters are made of recyclable material as aluminium iron and plastic The inverter contains a number of components demanding special treatment for example electrolytic capacitors The cir cuit boards contain small amounts of tin and lead Any local or national regulations in force for disposal and recycling of these materials must be complied with GENERAL INFORMATION 2 HOW TO GET STARTED This chapter describes in the shortest way the mini mum efforts needed to get the motor shaft turning It is based on the default settings for I O etc For other I O settings controller functions etc please refer to chapter 5 page 29 2 1 Making the first start Check that the mains and motor wiring are correct according to chapter 3 page 11 The motor data taken from the m
107. erating at higher temperature The Table 39 shows the necessary derating if a higher ambient temperature is necessary For example Ifa FDU40 026 has a maximum ambient temperature of 50 C there is no derating necessary But with a FDU40 046 derating of 25 10 x 2 5 it is possible to operate at an ambient temperature of 50 C Table 36 Ambient temperature and derating 400 500V types T IP20 IP23 IP54 d Housing 400 500V Max temp Derating possible Max temp Derating possible FDU40 003 50 C No 45 C No FDU40 004 50 C No 45 C No XA FDUAO 006 50 C No 45 C FDU40 008 50 C No 45 C No FDU40 010 50 C No 45 C No FDU40 013 40 C Yes 2 5 C to max 10 C 35 C Yes 2 5 C to max 10 C FDU 018 40 C Yes 2 5 C to max 10 C S2 FDU 026 40 C Yes 2 5 C to max 10 C FDU 031 40 C Yes 2 5 to max 10 FDU 037 40 C Yes 2 5 C to max 10 C FDU 046 40 C Yes 2 5 C to max 10 35 Yes 2 5 C to max 10 C X2 FDU 060 40 C Yes 2 5 C to max 10 C 35 C Yes 2 5 C to max 10 C FDU40 073 40 C Yes 2 5 to max 10 C 35 C Yes 2 5 C to max 10 C FDU 074 47 C Yes 2 5 C to max 3 C 42 C Yes 2 5 C to max 3 C X3 090 40 C Yes 2 5 to max 10 35 Yes 2 5 to max 10 FDUAO 108 40 C Yes 2 5 to max 10 FDU 109 50 C 45 C No XA FDU 146 46 5 C Yes 2 5
108. et Select Pres Ref1 Pres Ref2 Pres Ref4 MotPot Up Mot Pot Down Deact MotPot Jog Drivel feedb Drive2 feedb Mains Off Selection Fig 64 MotPot function The MotPot function is as default volatile this means that the reference value is Orpm after a power down or after stop or trip see 5 4 18 page 43 The Motpot command has priority over the ana logue inputs If an analogue reference is active and at the same time the Motpot UP DOWN is activated the reference will increase decrease from that point on The analogue reference is not in use when the Motpot function is active 5 5 12Digln 2 422 Same function as DigIn 1 421 See 5 5 11 page 51 NOTE If the function Select set no 234 5 5 3 21 page 34 is set to Digln or Digln 3 4 the digital input cannot be programmed The message PS Selected is displayed 5 5 14 Digln 4 424 Same function as DigIn 1 421 See 5 5 11 page 51 424 DigIn 4 Stp Reset Default Reset Off Ext trip Stop Enable RunR RunL Run Reset Select Pres Ref1 Pres Ref2 Pres Ref4 MotPot Up MotPot Down Deact MotPot Jog Drive1 feedb Drive2 feedb Mains Off Selection 422 DigIn 2 Stp Off Default Off Off Ext trip Stop Enable RunR RunL Run Reset Select Pres Ref1 Pres Ref2 Pres Ref4 MotPot Up MotPot Down Deact MotPot Jog Drive1 feedb Drive2 feedb Mains Off Selectio
109. ff Ext trip Stop Enable RunR Selection 0 10V 0 20mA 2 10V 4 20mA user RunL Run Reset Anln Select Pres defined Selection Refi Pres Ref2 Pres Ref4 MotPot Up MotPot Down Deact MotPot Jog 0 10V Normal full scale configuration of the Drive1 feedb Drive2 feedb Mains Off 0 20mA output 240V The output has a fixed 2096 offset 5 5 18Digln 8 428 4 20mA Live Zero configuration and O 8x Same function as DigIn 1 421 See 5 5 11 page 51 gain See Fig 65 and Fig 66 428 DigIn 8 Stp Off Default Off Off Ext trip Stop Enable RunR RunL Run Reset Select Pres Ref1 Pres Ref2 Pres Ref4 MotPot Up MotPot Down Deact MotPot Jog Drive1 feedb Drive2 feedb Mains Selection User defined 5 5 19Analogue Outputs 430 Submenu with all settings regarding the analogue out puts 5 5 20 AnOut 1 function 431 Sets the function for the optional Analogue Output 1 The output is unipolar 431 AnOutl Funct Stp Frequency Default Frequency __ Frequency Load El power Current Selection Outp Voltage Fmin Fmax Frequency O to 200 of Load O to 200 of nominal inverter load El power 0 to 200 of Current O to 200 Inom Outp O 10096 of Max Output Voltage Voltage Mains The scale is automatically set Fmin Fmax between the minimum and the maxi mum frequency The output can be set to
110. from for example a pres sure sensor 3 8 2 Single ended or double ended connection In principle the same measures as applied to power supply cables must be applied to all control signal cables in accordance with EMC Directives see 3 4 page 12 18 INSTALLATION AND CONNECTION Pressure sensor example Control board _ LALALSPE Ww External control W A e g in metal housing Control consol 06 F38 gt Fig 12 Electro Magnetic EM screening of control signal cables In practice it is not always possible to screen control signal cables in a consistent manner If long control cables are used the wavelength 42 of the noise signal can be shorter than the cable length If the screening is connected at one end only the noise frequency can be coupled to the signal wires For all signal cables as mentioned in 3 8 1 the best results are obtained if the screening is connected to both ends See Fig 12 NOTE Each installation must be examined carefully before applying the proper EMC measurements 3 8 3 Current control 0 20mA A current signal like 0 20mA is less sensitive to distur bances than a 0 10V signal because it has a low imped ance 2500 compared with a voltage signal 20kQ It is therefore strongly advised to
111. he inverter will trip at External trip immediately Ext Trip MotPot Up amin of 16 s Has the same function as a real motor potentiometer see Fig 64 Decreases the internal reference value MotPot according to the set deceleration time Down with a minimum of 16s See MotPot Up Deact Deactivate the MotorPot function MotPot log reference value active To activate the Jog function Gives a Jog Run command with the set Jog Freq and Direction 8 5 4 24 page 44 Drive 1 Feedback input Drive 1 for Pump con feedb trol Drive 2 Feedback input Drive 2 for Pump con feedb trol Mains Off Active when mains contactor is off Stop command according to the selected Stop mode in window 31A 8 5 4 11 page 41 see 8 4 2 page 25 NOTE The Stop command is active low Stop Enable command General start condi tion to run the inverter If made low during running the output of the inverter is cut off immediately causing the motor to coast to zero speed see 8 4 2 page 25 for detailed informa tion NOTE If none of the Diglns are pro grammed to Enable the internal Enable signal is active Enable FUNCTIONAL DESCRIPTION OF SETUP MENU 51 Motpot UP Motpot DOWN 06 F19 5 5 13Digln 3 423 Same function as DigIn 1 421 See 5 5 11 page 51 423 DigIn 3 Stp Off Default Off Off Ext trip Stop Enable RunR RunL Run Res
112. ient temperature derating 690V arri 77 Mechanical specifications 78 Environmental conditions 78 Fuses cable cross sections and glands 400 500V types 79 Fuses cable cross sections and glands 690WV 79 LIST OF DRAWINGS Fig Fig Fig Fig Fig Fig Fig Fig Fig Fig Fig Fig Fig Fig Fig Fig Fig Fig Fig Fig Fig Fig Fig Fig Fig Fig Fig Fig Fig Fig Fig Fig Fig Fig Fig Fig Fig Fig Fig Fig Fig Fig Fig Fig Fig Fig Fig Fig Fig Fig Fig Fig Fig Fig Fig Fig Fig Fig Fig Fig 1 2 3 4 0 0 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 Type number 8 Minimum control wiring 10 Frequency inverter mounting model 003 to 375 11 Mains and motor connections for model 003 to 013 and 046 t01K1 12 Mains and motor connections for model 018 to OST ale S Le perde a iode 12 Frequency inverter in a cabinet on a mounting UE iunc ER aq e 12 Frequency inverter as stand alone
113. in 2 0 10 11 24VDC 06 120 2 Fig 41 Local Remote Ana macro Loc Rem Comm Local Remote control with serial communication NOTE A serial communication option must be connected and set DigIn 2 selects between Run Stop control with reference keys both via the Control Panel Remote Run Stop control with remote analogue reference via the serial option The following settings are made Table 17 Macro Loc Rem Comm Selection Run Stop and Reference Control Panel Serial Communication Controlboard 10VDC 1 2 Digln 1 Run Digln 2 Local Rem 10 Digln 3 16 4 Reset 11 24VDC 1 2 3 7 Common 8 9 PC FBO f Fieldbus Option or PC 06 119 2 Fig 42 Local Remote Comm macro PID Setup for PID operation Analogue reference is on AnIn 1 0 10V Feedback reference is on AnIn 2 0 10V Run Stop control is remote The following settings are made Table 18 Macro PID Window Selection Range 212 Ref Control Remote 213 Run Stop Control Remote 343 PID Control On 411 1 Funct PID control 412 1 Setup 0 10 0 20 416 2 Setup 0 10 0 20 Window Selection Range 212 Ref Control Commj Digln 2 213 Run Stop Control Comm DigIn 2 411 Anln1 Funct Off 415
114. ines against mechanical overload E g jamming of a conveyer belt screw conveyer belt failure on a fan dry running on a pump The load is measured in the inverter by the calculated motor torque There is an Overload alarm Max Alarm and Max Pre Alarm and an Underload Min Alarm and Min Pre Alarm The Max and Min alarm can be set for a trip condi tion The pre alarms act as a warning condition All the alarms can be monitored on the Digital or Relay outputs See also 5 5 28 page 54 6 1 page 68 5 7 19 page 59 Table 28 page 70 The Autoset function determines automatically during running the 4 alarm levels Maximum alarm Max Pre Alarm Minimum Alarm and Min Pre alarm Fig 71 page 63 gives an example of the monitor func tions 5 9 2 Alarm Select 811 Selects the types of alarms that are active 811 Alarm Select Stp Default Off Off Max Min Max Min Selection No alarm functions active Off NOTE The windows 813 815 are not visible Max Alarm active The alarm output functions as an Overload alarm NOTE The windows 819 814 are not visible Max Min Alarm active The alarm output functions as an Underload alarm NOTE The windows 817 818 are not visible Min Both Max and MIN alarm are active The alarm outputs function as over load and underload alarms 5 9 3 Alarm Trip 812 Selects which alarm must cau
115. ing of the nominal motor voltage 222 Motor Volts Stp UnomVAC AOOV for FDU40 Default 500V for FDU50 690V for FDU69 Range 100 800V Resolution 1V 5 3 12 Motor frequency 223 Setting of the nominal motor frequency 223 Motor Freq Stp 50Hz Default 50Hz Range 24 400Hz Resolution 1Hz 5 3 13 Motor current 224 Setting of the nominal motor current 224 Motor Curr Stp Inom Default Inom see 8 5 3 9 page 33 Range 25 12096 x INoM I nom is the nominal inverter current 5 3 15 Motor cos PHI 226 Setting of the nominal Motor cosphi power factor 226 Motor Cosphi Stp Default see note 5 3 9 page 33 0 50 1 00 Range 5 3 16 Actual pole number 229 If the motor speed is set to a value which complies to a pole number gt 12 a new window 229 appears auto matically In this window the actual pole number can be set Due to little margins in the pole number calcu lation it could be possible that the inverter calculates a wrong pole number if this is not set 229 Poles Stp no default value 14 144 Default Range 5 3 17 Utility 230 Submenu to set common inverter settings like display language locking Control Panel loading defaults cop ying and selecting Parameter Sets copying settings between inverters 5 3 18Language 231 Selection
116. ion since the last Reset Energy 6F1 has taken place see 5 7 15 page 58 600 Energy Stp kWh Unit kWh Range 0 0 999999 9kWh 5 7 15Reset Energy 6D1 To reset the kWh counter see 5 7 14 page 58 601 Reset Energy Stp No Default No Selection No Yes NOTE After reset the setting automatically goes back to 58 FUNCTIONAL DESCRIPTION OF SETUP MENU 5 7 17Set Process Unit 6E1 Selection of the process unit with regard to the speed 6 1 Set Prc Unit Default OFF Off 96 C F bar Pa kPa psi Nm Hz s cyc s U s m s ft s m3 s gal s ft3 s kg s lbs s rom min Selection cyc m U m m min ft m L m m3 m gal m ft3 m kg m lbs m h cyc h U h m h ft h L h m3 h gal h ft3 h kg h lbs h tons h Off No unit selection 96 Percentage of Maximum Frequency C Degree Centigrade F Degree Fahrenheit bar bar Pa Pascal kPa Kilopascal psi Pounds per square inch Nm Torque Hz Frequency S Per second cyc s Cycles per second U s Units per second m s Metres per second ft s Feet per second L s Litres per second m3 s Cubic meters per second gal s Gallons per second ft3 s Cubic feet per second kg s Kilograms per second Ibs s Pounds per second rpm Revolutions per minute min Per minute cyc min Cycles per minute
117. ive Parameter Set 4 2 2 Enable and Stop functions Both functions can be used separately or simultane ously The choice of which function is to be used depends on the application and the control mode of the inputs Level Edge 215 see 5 3 6 page 32 NOTE In the Edge mode at least one digital input must be programmed to stop because the Run commands are then only able to start the inverter STOP FUNCTIONS Enable Input must be active HI to allow any Run signal If the input is made LOW the output of the inverter is immediately disabled and the motor will coast CAUTION If the Enable function is not N programmed to a Digital input it is considered to be active internally Stop If the input is made active LO then the inverter will stop according to the selected stop mode set in window 31A see 5 4 11 page 41 Fig 25 shows the function of the Enable and the Stop input and the Stop Mode Decel 31A run the input must be HI NOTE The Stop Mode Coast 31 will give the same behaviour as the Enable input STOP STOP DECEL OUTPUT FREQUENCY ENABLE OUTPUT FREQUENCY t 06 F104new or if Spinstart is selected Fig 25 Functionality of the Stop and Enable input 4 2 3 Run Inputs Level controlled The inputs are set as default for level control see func tion Level Edge 215 5 3 6 page 32 This means that an input is activated by
118. l act as inverted reference input see Fig 63 100 Invert Gain 1 00 Offset 100 o 06 F25 Fig 63 Inverted reference 5 5 6 2 Function 415 Setting the function for Analogue Input 2 Same function as AnIn 1 Func 411 see 5 5 2 page 49 415 AnIn 2 Funct Stp Off Default Off Selection Off Frequency Torque Off See 8 5 5 2 page 49 Frequency See 8 5 5 2 page 49 Torque See 8 5 5 2 page 49 5 5 7 Anln 2 Set up 416 Same functions AnIn 1 Setup 412 see 5 5 3 page 49 416 AnIn 2 Setup Stp 0 10V 0 20mA Default 0 10 0 20 TEM 0 10V 0 20mA 2 10V 4 20 Selection user defined 5 5 8 2 Offset 417 Same function as AnIn 1 Offset 413 see 5 5 4 page 50 417 AnIn 2 Offst Stp os Default 0 Range 100 to 100 5 5 9 2 Gain 418 Same functions as AnIn 1 Gain 414 see 5 5 5 page 50 RunR Run Right command The output of the inverter will be a clockwise rotary field see 8 4 2 page 25 RunL Run Left command The output of the inverter will be a counter clockwise rotary field see 8 4 2 page 25 Run Run command The direction of the rotary field is determined by the set ting of window Rotation 214 see 8 5 3 4 page 31 and window Direction 324 see 8 5 4 17 page 43 see 8 4 2 page 25 for more information Rese
119. lection Loc Rem Ana Loc Rem Comm PID Preset MotPot Pump Fan Loc Rem Ana Local Remote control with analogue signal DigIn 2 selects between Run Stop control via the Control Panel Remote Run Stop control DigIn 3 selects between Analogue Input 1 4 20mA Analogue input 2 0 10V By operating DigIn2 and 3 simultaneously a switch over is made between Local both Run Stop Reset via Control Panel Reference via AnIn2 0 10V for potentiometer Or Remote both LO Run Stop R eset via User Interface Reference via AnIn1 4 20mA The following settings are made Table 16 Macro Loc Rem Ana Window Selection Range 212 Ref Control Remote 213 Run Stop Control Rem Digln 2 411 1 Funct Frequency 412 1 Setup 415 2 Funct 2 10V 4 20mA Frequency 416 Anln 2 Setup 0 10 0 20 423 Digln 3 Select NOTE Jumper S3 must be set for current See S 3 10 page 19 See Fig 41 for a connection example FUNCTIONAL DESCRIPTION OF SETUP MENU 37 Controlboard Set reference signal 10VDC 4 20mA 1 2 1 et Selection reference Zi 2 signal 7 Common pag ER 8 Digln 1 Run Control Panel Select 9 Digln 2 Local Rem election analogue 10 Digln 3 select reference 16 Digln 4 Reset 1 4 20mA An
120. lues 235 Load default values on 3 different levels factory set tings 235 Load Default Stp A Default A Selection A B C D All Factory A B C D Only the selected Parameter Set will be reverted to its default settings All 4 Parameter Sets the complete All menu 300 will be reverted to the default settings All 4 Parameter Sets and the menu s 100 200 except 220 and 231 300 400 and 800 will be reverted to the default settings Factory NOTE Trip log hour counter and other VIEW ONLY windows are not regarded as settings and will be unaffected NOTE The message Sure when selecting Factory must be confirmed by Yes 5 3 23 Copy all settings to Control Panel 236 All the settings the complete Setup Menu are copied into the Control Panel Two separate memory banks Mem1 to Mem are available in the CP In one Con trol Panel 2 complete sets of inverter settings can be stored to be loaded into other inverters See also 4 4 page 28 236 Copy to CP Stp CP MEMORY 1 Default CP MEMORY 1 Selection CP MEMORY 1 CP MEMORY 2 5 3 24 Load Parameter Sets from Control Panel 237 All 4 Parameter Sets sets from the Control Panel are loaded Parameter Sets from the source inverter are copied to all Parameter Sets in the target inverter i e A to A B to B C to C and D to D See 4 4 page 28 237 gt 11 Sets
121. ly one Preset Ref is active 1 active input 0 non active input Preset Frequencies have priority over the analogue inputs NOTE If only preset Ref 4 is active then the Preset Freq 4 can be selected If Preset Ref 2 and 4 are active then the Preset Frequencies 2 4 and 6 can be selected FUNCTIONAL DESCRIPTION OF SETUP MENU 43 5 4 20Skip Frequency 1 Low 32D Within the range Skip Freq high to low the output fre quency cannot be constant to avoid mechanical reso nance in the drive system When Skip Frequency Low lt Ref Frequency x Skip Frequency High then Output Frequency Skip Fre quency HI during dec and Output Frequency Skip Frequency LO during acc Fig 53 shows the function of Skip Frequency Hi and Low Between Skip Frequency HI and LO the frequency changes with the set acceleration and deceleration 5 4 22Skip Frequency 2 Low 32F See 5 4 20 page 44 32F Skipfrq 2 LO Stp 0 0Hz Default 0 0 Hz Range 0 fax 5 4 23 Skip Frequency 2 High 32G See 5 4 20 page 44 times 32D Skipfrq 1 LO Stp A 0 0Hz Default 0 0 Hz Range 0 fax f Skip Frequency HI Skip Frequency LO VA 06 17 Fig 53 Skip Frequency NOTE The 2 Skip Frequency ranges may be overlapped 5 4 21Skip Frequency 1 High 32E See 5 4 20 page 44 32E Skipfrq 1 HI Stp A 0 0Hz Default
122. making the input continu ously High This way of operation is commonly used if for example PLCs are used to operate the inverter N The examples given in this and the following para graph have the input selecting as shown in Fig 26 CAUTION Level controlled inputs DO NOT comply with the Machine Directive see S 1 6 page 9 if the inputs are directly used to start and stop the machine OPERATION OF THE FREQUENCY INVERTER 25 Controlboard 10VDC 1 2 Common Digln 1 RunR Digln 2 Run L Digln 3 Enable Digln 4 Reset Digln 5 Stop 24VDC 06 F108 r5 See Fig 26 The Enable and Stop input must be active continuously in order to accept any run right or run left command The last edge RunR or RunL is valid Fig 28 gives an example of a possible sequence INPUTS ENABLE STOP RUN R RUNL Fig 26 Wiring example Run Stop Enable Reset inputs The Enable input must be continuously active in order to accept any run right or run left command If both RunR and RunL inputs are active then the inverter stops according to the selected Stop Mode Fig 27 gives an example of a possible sequence INPUTS ENABLE STOP RUN R RUNL OUTPUT STATUS RUN RUNL STOP 06 F103new 1 Fig 27 Input and output status for level control 4 2 4 Run Inputs
123. mpts the Autore set cycle will be interrupted No Autoreset will then take place The Autoreset counter is subtracted by one every 10 minutes If the maximum number of Trips has been reached the trip message hour counter is marked with an See also 5 8 page 60 and 6 2 page 69 If the Autoreset is full then the inverter must be reset by a normal Reset FUNCTIONAL DESCRIPTION OF SETUP MENU 35 Example Autoreset 5 Within 10 minutes 6 trips occur At the 6th there is no Autoreset because the Autoreset Trip Log contains 5 trips already To reset apply a normal reset input High to Low and High again to maintain the Autoreset function The counter is reset 241 No of Trips Stp 0 Default O no Autoreset Range O 10 attempts NOTE An Autoreset is delayed by the remaining ramp time 5 3 29Selection of Autoreset trips The windows 242 to 24E select for each individual trip the Autoreset function As default no trips are selected Selection is On or Off 252 Address Stp 1 Default 1 Range 1 247 Set this value to 1 in fieldbus mode In RS232 mode any value in the range 1 247 can be used 253 Stp Interrupt Trip Default Trip Selection Trip Warning Off Trip If there is no communication for longer than 15 seconds the inverter trips on Comm Error see chapter 6 page 68 Warning
124. n 12 Motor cos phi power factor 33 Motor frequency 33 Motor Dr Current 70 Motor lost 71 Motor Potentiometer 43 51 Motor potentiometer 51 Motor temperature 71 eeh 7 Motors in parallel 20 41 Mo nting ise ai een 11 N Nominal motor frequency 42 0 Operatlon i iere cte 30 Options Lo A De hee Tes 19 Brake chopper 73 External Control Panel ECP 73 Protection class IP23 and 54 72 Serial communication fieldbus 74 operator 65 Output 74 COVerGurrent ioni ani 70 Overload gae aree nod 60 Overload alarm 60 Overtemperature 2 2229 4 90 iesi 70 Overvoltage clamp 74 Overvoltage D eceleration 70 Overvoltage L ine 70 P Parameter Sets 27 40 Load default values 35 Load parameter sets from Control tede 35 Load the active PARAMETER SET from Control Panel 35 Parameter Set Selection 27 Select a Parameter set 34 PID Controller 46 Closed loop PID control
125. n 12 Stripping lengths for mains and motor cables 15 Jumper settings Definitions rue e iaia EED indiGationm Control KeVS i iii dees tates a Function KeVSt nni aa ara i Parameter Set Parameter Set functions 28 Resolutions of settings 29 Card wise eeu eus 36 Macro Loc Rem Ana 37 Macro Loc Rem Comm 38 sin iei 38 Macro Preset Frequency 39 Macro MotPot Macro Pump Fan Preset ido s Frequency priority 45 Set view reference value 56 lake ES 57 Truth table for the logical operators 66 Trips warnings and limits 68 Trip condition 70 OPTIONS eege dE 72 Brake resistor 400V type 73 Brake resistors types 74 Brake resistors 690V types 74 General electrical specifications 75 Electrical specifications related to type 400V SOOV 76 Electrical specifications related to type GIOVI 76 Ambient temperature and derating 400 500V TYPOS one Eve ee esce Tru incen Amb
126. n NOTE If either the function Reference Control 212 8 5 3 3 page 30 or Run Stop Control 213 S 5 3 4 page 31 are set to Rem DigIn2 or Comm Digin2 the digital input cannot be programmed The following message is displayed Local Rem 52 FUNCTIONAL DESCRIPTION OF SETUP MENU NOTE If the function Select set no 234 8 5 3 21 page 34 is set to Digln or Digln 3 4 the digital input cannot be programmed The message PS Selected is displayed 5 5 15Digln 5 425 Same function as DigIn 1 421 See 5 5 13 page 52 425 DigIn 5 Stp Off Default Off Off Ext trip Stop Enable RunR RunL Run Reset Select Pres Ref1 Pres Ref2 Pres Ref4 MotPot Up MotPot Down Deact MotPot Jog 1 feedb Drive2 feedb Mains Off Selection 5 5 16Digln 6 426 Same function as DigIn 1 421 See 5 5 13 page 52 426 DigIn 6 Stp Off Default Off Off Ext trip Stop Enable RunR RunL Run Reset Select Pres Ref1 Pres Ref2 Pres Ref4 MotPot Up MotPot Down Deact MotPot Jog 1 feedb Drive2 feedb Mains Off Selection 5 5 17Digln 7 427 Same function as DigIn 1 421 See 5 5 13 page 52 5 5 21 AnOut 1 Setup 432 Preset scaling and offset of the output configuration 427 DigIn 7 432 AnOutl Setup Stp 0 10 0 20 Stp Off Default Off Default 0 10V 0 20mA O
127. n Pre alarm level Underload 81A Sets the Min Pre alarm level Underload 81A Min Pre Alrm Stp 905 Default 9096 Range 0 200 The alarm level is given in of the nominal load Normal setting 90 The Pre alarm is activated if the set value has been reached 62 FUNCTIONAL DESCRIPTION OF SETUP MENU 964 90 15 aq Jena sz 0 feiea 11816 VTS a i lt MERERENNHA gt ema wey UIN ST 0 fejeg esuodsey 318 ou asimsayjo aq isn 8270 fejeg esuodseu 978 ERTE gt f I mE lt gt UIN gt i gt XEN ou esiMJeu3o 3 10 gt ISNIN 61 0 Kejoq asuodsay 670 el q asuodsay bd ERE War Tese 468 wely UIN 678 63 FUNCTIONAL DESCRIPTION OF SETUP MENU 9506 8 AYVINAWON 39s01n y Jo WON 9600T 95077 XEN 818 wely xeW LTS ULIN Xe 40 Ur AN7399J9S TTS UIN XEIN JO 10 wely TTS INL JO UI N 799 9S uueje TTS IN JO TTS
128. nections for the control signals and the jumpers are isolated from the main voltage do not touch the control board when the inverter is switched on Precautions to be taken with a connected motor If work must be carried out on a connected motor or on the driven machine the mains voltage must always be disconnected from the frequency inverter first Wait at least 5 minutes before starting work Earthing The frequency inverter must always be earthed via the mains safety earth connection indicated by EMC Regulations In order to comply with the EMC directive it is abso lutely necessary to follow the installation instructions See 3 4 page 12 Mains voltage selection The frequency inverter is suitable for use with the main voltages listed in 8 1 page 75 Adjustment of the mains voltage is not necessary Voltage tests Megger Do not carry out voltage tests megger on the motor before all the motor cables have been disconnected from the frequency inverter Condensation If the frequency inverter is moved from a cold storage room to a room where it will be installed condensa tion can occur This can result in sensitive components becoming damp Do not connect the mains voltage until all visible dampnesses has evaporated Incorrect connection The frequency inverter is not protected against incor rect connection of the main voltage and in particular against connection of the mains voltage to the motor outlet
129. ns i 20 Degree of protection 77 ect 77 DIAGNOSES 68 Digital comparators 64 Digital inputs eee 16 DigIn T items 51 Dipln 24e 52 DaglIn siria 52 Digli 52 Dismantling and scrapping 9 Display ii eee rte 21 Double ended connection 18 Drive mode Frequency eee eee 49 E Earth loops ete 19 EGP tendo 28 73 Edge control 26 32 Electrical specification 75 76 Electrical specifications related to type 76 Current control 0 20mA 18 Double ended connection 18 EMC directives 18 RFI mains filter 12 Single ended connection 18 Twisted cables 19 Emergency stop 2 22 20 PINSO Te cis dec 9 60204 1 24 222 9 EE 9 Enable uya u 22 25 51 Environmental conditions 78 EXOR operator 65 EXpressIOfi s iode 65 External Control Panel 28 73 Ext rnal ra a n aina luas is 71 F Factory settings 7 35 o e o 11 Fault Indication Diagnoses and Main Fenn s eee te 68 Fieldb s aaa aaa sya 74 Flux optimization oo 45 Prequencies erc Nee LA 42 Frequency ume 49 58 Frequency Direction 43 Frequency priority
130. nsation is stronger with higher power motors 100 2b 10 20 30 40 50 Hz 06 F111 Fig 39 IxR Comp at Square V Hz curve 5 3 8 Mains 217 To select 230V mains voltage input for the inverter NOTE Only to be selected if 230V main supply is used This window is only visible in FDU 40 inverters 217 Mains Stp 400V Default 400V Selection 230V 400V 216 IxR Comp Stp 0 03 Default 0 0 Range 0 25 x Unom Resolution 0 1 32 FUNCTIONAL DESCRIPTION OF SETUP MENU 5 3 9 Motor data 220 Submenus to set the motor data Input of name plate data to adapt the inverter to the connected motor Items can only be changed when the motor is stopped otherwise read only The motor data are not affected by the Load Default command 5 3 22 page 35 NOTE The default settings are for a standard 4 pole motor according to the nominal power of the inverter 5 3 10 Motor power 221 Setting of the nominal motor power 5 3 14 Motor Speed 225 Setting of the nominal Motor Speed 225 Motor Speed Stp rpm Default Nmor see note 5 3 9 page 33 Range 400 24000 rpm Resolution 1 rpm 221 Motor Power Stp Pyom KW Default Prom see note 5 3 9 page 33 Range 1W 120 x Prom Resolution 2 significant digits for values 100 Phom 19 the nominal inverter power 5 3 11 Motor voltage 222 Sett
131. nu s 831 to 835 Example Broken belt detection for Logic Y This example describes the Programming for a so called broken belt detection for fan applications The comparator is set for Frequency gt 10Hz The comparator A2 is set for load 2090 The comparator CD1 is set for Run active The 3 comparator are all AND ed given the broken belt detection In window 830 the in windows 831 835 entered expression for Logic Y is visible Set window 831 to CA1 Set window 832 to amp Set window 833 to A2 Set window 834 to amp Set window 835 to CD1 Window 830 now holds the expression for Logic Y CA1 amp A2 amp CD 1 which is to be read as CA1 amp A2 amp CD1 NOTE Set window 834 to to finish the expression when only two comparators are required for Logic Y 5 9 20Y Comp 1 831 Selects the first comparator for the Logic Y function 831 Y Comp 1 Stp call Default CAI Selection CA1 A1 CA2 1 2 CD1 D1 CD2 102 LZ LZ 66 FUNCTIONAL DESCRIPTION OF SETUP MENU 5 9 21 Y Operator 1 832 Select the first operator for the Logic Y function 832 Y Operator 1 Stp al Default amp Selection amp AND OR A EXOR 5 9 22Y Comp 2 833 Selects the second comparator for the Logic Y func tion 833 Y Comp 2 Stp 1 1 Default 1 Selection CA1 A1 CA2 2 CD1 D1 CD2 102 LZ LZ
132. oad and thermistors 20 Stop categories and emergency stop 20 DeTINITIONS Tm 20 OPERATION OF THE FREQUENCY INVERTER rr IIR 21 Operating the control panel 21 LCD display LED indication The Toggle Key Control KkeySu FUNCTION Keys ra oon ee ete denen Menu structure Short description of the setup menu 23 Programming during operation 23 Programming ex ample 24 4 2 4 2 1 4 2 2 4 2 3 4 2 4 4 2 5 4 2 6 4 3 4 4 5 1 5 2 5 2 1 5 2 2 5 3 5 3 1 5 3 2 5 3 3 5 3 4 5 3 5 5 3 6 5 3 7 5 3 8 5 3 9 5 3 10 5 3 11 5 3 12 5 3 13 5 3 14 5 3 15 5 3 16 5 3 17 5 3 18 5 3 19 5 3 20 5 3 21 5 3 22 5 3 23 5 3 24 5 3 25 5 3 26 5 3 27 5 3 28 5 3 29 5 3 30 5 3 31 5 3 32 5 3 33 5 3 34 5 3 35 5 4 Operation of the Run Stop Enable Reset TUNCTIONS ra 25 Default settings of the Run Stop Enable Reset TUNCTIONS 25 Enable and Stop functions 25 Run Inputs Level controlled 25 Run Inputs Edge controlled 26 Reset and Autoreset operation 26 Frequency Direction and Rotation 27 Use of the Parameter Sets 27 Use of the Control Panel Memory 28 FUNCT
133. op will be memorized After a new start command the output fre quency will resume to this saved value Non vola After a stop trip or power down the inverter will start always from zero frequency or minimum frequency if selected Volatile 5 4 19 Preset Frequency 1 326 to Preset Frequency 7 32C Preset Frequencies are activated by the digital inputs see 5 5 11 page 51 5 5 14 page 52 The digital inputs must be set to the function Pres Ref 1 Pres Ref 2 or Pres Ref 4 Depending on the number of digital inputs used up to 7 preset frequencies can be activated per Parameter Set Using all the Parameter Sets up to 28 preset fre quencies are possible see 4 3 page 27 326 Preset Frq 1 Stp A 10nz Default 10Hz Range Max Frequency The same settings are valid for the windows 327 Preset Freq 2 with default 20Hz 328 Preset Freq 3 with default 30Hz 329 Preset Freq 4 with default 35Hz 32A Preset Freq 5 with default 40Hz 32 Preset Freq 6 with default 45Hz 32 Preset Freq 7 with default 50Hz The selection of the presets is according to Table 22 Table 22 Preset Preset Preset Preset Output Frequency Ref 4 Ref2 Refi 0 0 0 as 0 11 Preset Freq 1 41 0 Preset Freq 2 1 1 Preset Freq 3 11 0 0 Preset 4 0 1 Preset Freq 5 1 0 Preset Freq 6 1 1 Preset Freq 7 1 selected if on
134. otor data see 8 5 3 10 page The reference signal is selectable with 33 This curve is suitable for all appli Comm DigIn 2 See Fig 35 cations 2 DigIn2 High Ref via Keys The square curve lowers the V Hz ratio Digln2 Low Ref via Communication in the lower load area and thus the The reference signal is selectable with magnetic field in the motor This Comm Digln 2 S reduces the motor losses and the extra Rem DI2 DigIn2 High Ref via Remote quare ut modulation noise of the motor This DigIn2 Low Ref via Communication curve is suitable for applications with a quadratic load curve In general these The reference signal is set via the are centrifugal pumps and fans Option option connector depending on the option used only visible if option is connected See chapter 7 page 72 NOTE Be sure the application is designed to be used at a low V Hz ratio If not the inverter can trip on Overload or Overcurrent trips due to low voltage on the motor See chapter 6 page 68 96 100 V Hz Linear V Hz Square f 50 Hz 06 2110 Fig 33 V Hz curves 30 FUNCTIONAL DESCRIPTION OF SETUP MENU NOTE If the reference is switched from Remote to Control Panel the reference value is also taken over by the new reference Reference via keys on CP Reference Reference via Analogue inputs AnIn1 or AnIn2 o 0 10V 0 20mA A 9 DIGIN2
135. otor name plate should be entered in menu 220 see 5 3 9 page 33 To run the motor there must be a reference value and a start command present See also Fig 2 The default for a frequency reference value is input on terminal 2 0 10VDC Connect a poten tiometer or a 0 10V variable signal between inputs 2 and 7 a 10V reference for the potentiometer is available on terminal 1 The reference value coming into the inverter can be viewed in window 500 see 5 6 page 56 The run command RunR is given by making input terminal 8 high i e a closed contact between terminals 8 and 11 Set the reference value to a low value about 1096 of nominal frequency and start the motor as indicated above The motor will now run the reference value can be changed up and down and the operational data can be viewed in menu 600 see 5 7 page 56 This operation will indicate that the main connec tions are OK that the motor runs the load The next step will be to adjust other settings to optimize the system for the application please refer to chap ter 5 page 29 2 2 Control via the Control Panel The test run can also be performed via the Control Panel The procedure differs from that described in 2 1 as follows Set the Reference control in window 212 see 5 3 3 page 30 and the Run Stop control in win dow 213 5 3 4 page 31 to Keyboard The reference value is entered directly in window 500 s
136. please refer to the installation instructions Directive and frequency inverters Please contact your supplier CAUTION In order to comply with the EMC The screening of control signal cables is necessary to comply with the immunity levels given in the EMC Directive 3 8 1 Types of control signals Always make a distinction between the different types of signals Because the different types of signals can adversely affect each other use a separate cable for each type This is often more practical because for example the cable from a pressure sensor may be connected directly to the frequency inverter We can distinguish the following types of control sig nals Analogue Voltage or current signals 0 10V 0 4 20mA which change slowly or only occasion ally in value In general these are control or mea surement signals Digital Voltage or current signals 0 10V 0 24V 0 4 20mA which can have only two values high or low and only occasionally change in value Data Usually voltage signals 0 5V 0 10V which change rapidly and at a high frequency generally data signals such as R S232 R S485 Profibus etc Relay Relay contacts 0 250VAC can switch highly inductive loads auxiliary relay lamp valve brake etc Example The relay output from a frequency inverter which controls an auxiliary relay can at the moment of switching form a source of interference emission for a measurement signal
137. requency directions allowed Frequency direction is limited to R right direction clockwise The input and key RunL are disabled Frequency direction is limited to left L direction counter clockwise The input and key RunR are disabled NOTE If the functions 1 are selected the window Direction 324 invisible 5 3 6 Level Edge control 215 Sets the way of input control for the inputs RunR and RunL See also 4 2 page 25 for the functional description 215 Level Edge Stp Level Default Level Selection Level Edge The inputs are activated or deacti Level vated by a continuous high or low signal Edge The inputs are activated or deacti 5 vated by low to high transition 5 3 7 IxR Compensation 216 Compensates the voltage drop over the stator resistance of the motor by increasing the output voltage at con stant frequency IxR Compensation is most important at low frequencies and is used to obtain a higher start ing torque The maximum voltage increase is 25 of the nominal output voltage See Fig 38 The IxR Compensation can be used in combina tion with Linear V Hz curve as well as with Square V Hz curves although the combination with Square V Hz curves has little use See Fig 39 NOTE A too high level of IxR Compensation could cause saturation of the windings in the motor This can cause a Power Fault trip The effect of IxR Compe
138. s U V W The frequency inverter can be damaged in this way Power factor capacitors for improving 5 Remove all capacitors from the motor and the motor outlet Precautions during Autoreset When the automatic reset is active the motor will restart automatically provided that the cause of the trip has been removed If necessary take the appropriate precautions More information on causes of tripping and recovery can be found in chapter 6 page 68 Transport To avoid damage keep the frequency inverter in its original packaging during transport This packaging is specially designed to absorb shocks during transport IT Mains supply Before connecting the inverter to a IT mains supply non earthed neutral please contact your supplier TABLE OF 5 1 1 1 2 1 2 1 1 2 2 1 2 3 1 3 1 4 1 5 1 6 1 6 1 T 2 1 2 2 2 3 3 1 3 2 3 3 3 4 3 5 3 6 3 7 3 8 3 8 1 3 8 2 3 8 3 3 8 4 3 9 3 10 3 11 3 12 3 13 3 14 3 15 3 16 3 17 4 1 4 1 1 4 1 2 4 1 3 4 1 4 4 1 5 4 1 6 4 1 7 4 1 8 4 1 9 GENERAL INFORMATION 7 uge Leg Le 7 7 DTI EE 7 lege e Standards Use of the instruction manual 8 Delivery and UNPACKING 8 Type number 8 Standards i 9 Product standard for
139. s and make them longer if necessary Check the motor load Check on bad motor cable connections Check on bad earth cable connection Check on water or moisture in the motor housing and cables connections Lower the level of IxR Compensation Power fault Too high IxR Compensation level 216 See 5 3 7 page 32 Overload condition in the DC link Hard short circuit between phases or Check on bad motor cable connections phase to earth Check on bad earth cable connection Saturation of current measurement Check on water or moisture in the motor circuiting housing and cables connections Earth fault Check that rating plate data of the motor Desaturation of IGBT s is correctly entered Peak voltage on DC link See Overvoltage trips value is exceeded Check on mechanical overload on the Overload on the motor according to MOFO Or LNE mac miery Bearings Overcurrent the gearboxes chains peus etc I t programmed EI settings See Change the Motor I t Current setting 8 5 4 41 page 48 see 8 5 4 41 page 48 Check the cooling of the inverter cabinet Heat sink temperature exceeds See also 8 8 5 page 78 80 warning at 75 Check the functionality of the built in high ambient temperature of the fans The fans must switch on auto inverter matically if the heat sink temperature Insufficient cooling Too high current Blocked or stuffed fans exceeds 60 C At power up
140. se a Trip to the inverter 812 Alarm trip Stp o f Default Off Selection Off Min Max No trip if an alarm is active The Alarms can be monitored the Digital or Relay outputs See 8 5 5 28 page 54 Max The Max alarm will trip the inverter See also Chapter 6 page 68 Min The Min Alarm will Trip the inverter See also Chapter 6 page 68 Max Min Both a Min or Max Alarm will trip the inverter See Chapter 6 page 68 5 9 4 Ramp Alarm 813 Selects that the pre alarm signals are inhibited during acceleration deceleration of the motor to avoid false alarms 813 Ramp Alarm Stp off Default Off Selection Off On o Pre alarms active during accelera n i tion deceleration Pre alarms are inhibited during Off acceleration deceleration 5 9 5 Alarm start delay 814 Sets the delay time after a Run command after which the alarm may be given If Ramp Enable On see 5 9 4 page 61 The start delay begins after a RUN command If Ramp Enable Off The start delay begins after the acceleration ramp 814 Start Delay Stp 2s Default 0 0 3600 Range 5 9 6 Alarm response delay 815 Sets the delay time between the first occurrence of an alarm condition and after which the alarm is given 815 Response Dly Stp 0 1s 0 15 0 905 Default Range 5 9 7 Auto se
141. selected windows can be quickly accessed The default window 15 100 for one tog EZ gle window Select a toggle window by pressing the toggle key when you are in the selected window The next toggle window will be displayed automatically The toggle memory will be erased at power down If a trip occurs the trip message window 710 is automatically added to the toggle list 2nd Last item Toggle Y Toggle 3rd Last item Toggle 4th Last item Toggle 06 229 Fig 21 Toggle memory 22 OPERATION OF THE FREQUENCY INVERTER 4 1 4 Control keys The control keys give Run Stop or Reset commands directly from the Control Panel As default the keys are disabled With function Run Stop Ctrl 213 the keys can be activated If the Enable function is programmed on one of digital inputs see 5 5 11 page 51 this input must be active to allow Run Stop commands from the Control Panel Table 10 Control keys gives a start with RUN L rotation left to stop the motor or STOP Q RESET reset the inverter after a trip RESET gives a start with RUN Ri rotation right NOTE It is not possible to activate the Run Stop Reset commands from the keyboard and remotely from the terminal strip terminal 1 22 simultaneously 4 1 5 Function keys The function keys operates the Setup Menu to pro gram and read out all the settings in th
142. t Reset command To reset a Trip condi tion and to enable the Autoreset func tion See 8 4 2 page 25 418 AnIn 2 Gain Stp 1 00 Anin Select Selects 2 or 1 if they have the same function Can be used for local Remote control See 8 5 5 2 page 49 Low 1 active High 2 active Default 1 00 Range 8 00 to 8 00 Preset Ref 1 To select the Preset Frequency Refer ence See 8 5 4 19 page 43 5 5 10Digital Inputs 420 Submenu with all the settings regarding the digital inputs 5 5 11Digln 1 421 To select the function of the digital input On the standard controlboard there are 8 digital inputs If the same function is programmed for more than one input that function will be activated according to logic Preset Ref 2 To select the Preset Frequency Refer ence See 8 5 4 19 page 43 Preset Ref 4 To select the Preset Frequency Refer ence See 8 5 4 19 page 43 Increases the internal reference value acc to the set acceleration time with 421 DigIn 1 Stp Run Default Run Off Ext trip Stop Enable RunR RunL Run Reset Anln Select Pres Ref1 Pres Ref2 Pres Ref4 MotPot Up MotPot Down Deact MotPot Jog 1 feedb Drive2 feedb Mains Off Selection Off The input is not active NOTE The External Trip is active low Be aware that if there is nothing connected to the input t
143. t function 816 Sets the actual load level at 100 and automatically the accompanying alarm levels 816 Auto Set Stp No Default No Selection No Yes The set levels for the pre alarms are Max Alarm 1 15xActual Load Overload Max pre alarm 1 10xActual Load Min pre alarm 0 90xActual Load Underload Min alarm 0 85xActual Load After execution the message Autoset OK is dis played for 1s and the selection reverts to 5 9 8 Max Alarm level Overload 817 Sets the Max Alarm level Overload 817 Max Alarm Stp 1203 120 0 200 Default Range The alarm level is given in of the nominal load Normal setting 150 The Alarm is activated if the set value has been reached FUNCTIONAL DESCRIPTION OF SETUP MENU 61 5 9 9 Pre alarm level Overload 818 Sets the Max Pre alarm level Overload 818 Max Pre Alrm Stp 110s Default 11096 Range 0 200 The Pre alarm level is given in of the nominal torque Normal setting 110 The Pre Alarm is activated if the set value has been reached 5 9 10Min Alarm level Underload 819 Sets the Max Alarm level Underload 819 Min Alarm Stp os Default 0 Range 0 200 The alarm level is given in of the nominal load Normal setting 0 The Alarm 15 activated if the set value has been reached 5 9 11 Mi
144. t status 920 Software 6A0 Analogue Input status qs 2 25 6BO Run Time 681 Reset Run Time 6CO Mains Time C 84 SETUP MENU LIST 10 PARAMETER SET LIST Table 42 Parameter Set List Default 300 Parameter Sets 310 Run Stop 311 Acc time 2 00s 312 Acc MotPot 16 00s 313 Acc gt Min Freq 2 00s 314 Acc ramp type Linear 315 Dec time 2 00s 316 Dec MotPot 16 00s 317 Dec lt Min Freq 2 00s 318 Dec Ramp Type Linear 319 Start Mode Fast 31A Stop Mode Decel 31B Spinstart Off 320 Frequency 321 Min Frequency OHz 322 Max Frequency 323 Min Freq Mode Scale 324 Frequency Direct R 325 Motor Pot Non vola 326 Preset Freq 1 10Hz 327 Preset Freq 2 20Hz 328 Preset Freq 3 30Hz 329 Preset Freq 4 35Hz 32A Preset Freq 5 40Hz 32B Preset Freq 6 45Hz 32C Preset Freq 7 50Hz 32D Skip Freq 1 Low OHz 32E Skip Freq 1 High OHz 32F Skip Freq 2 Low OHz 32G Skip Freq 2 High OHz 32H Jog Frequency 2Hz 330 Torques 331 Torque Limit Off 332 Maximum Torque 12096 340 Controllers 341 Flux Optimization Off 342 Sound Char F 343 PID Control Off 344 PID P Gain 1 0 345 PID I Time 1 00s 346 PID i Time 1 00s 347 PID D Time 0 00s 348 Flux Optimization Off 350 Limits Protections 351 Low Volt Override Off 352 Rotor locked Off 353 Motor lost Off 354 Motor 121 Type Trip 355 Motor It
145. the serial communication Check all settings with regard to the serial communication Restart the equipment including the inverter Max alarm level overload has been Check the load condition of the machine reached See 8 5 9 page 60 Max Alarm Check the monitor setting in reached See 8 5 9 page 60 8 5 9 page 60 Min alarm level underload has been Check the load condition of the machine Min Alarm Check the monitor setting in 8 5 9 page 60 6 3 Maintenance The frequency inverter is designed to require no ser vicing or maintenance There are however some points which must be checked regularly inverters have built in fans which are automati cally switched on if the heat sink temperature reaches 60 C This means that the fans are only running if the inverter is running and loaded The design of the heat sinks is such that the fan is not blowing the cooling air through the interior of the inverter but only across the outer surface of the heat sink However running fans will always attract dust Depending on the environment the fan and the heat sink will collect dust Check this and clean the heat sink and the fans when necessary If inverters are built into cabinets also check and clean the dust filters of the cabinet regularly Check external wiring connections and control signals Tighten terminal screws if necessary FAULT INDICATION DIAGNOSES AND MAINTENANCE 71 7 5
146. this manual For further detailed information about EMC directives and frequency inverters please refer to the installation instructions EMC directive and frequency inverters Please contact your supplier CAUTION In order to comply with the EMC To comply to the EMC emission standards the fre quency inverter has been provided with an RFI mains filter The motor cables must also be screened and con nected on both sides to the housing of the motor and the housing of the frequency inverter In this way a so called Faraday cage is created around the inverter motor cables and motor The RFI currents are now fed back to their source the IGBTs so the system stays within the emission levels If the motor cables are to be interrupted by main tenance switches output coils etc it is necessary that the screening is continued by using metal housing metal mounting plates etc as shown in the Fig 6 and Fig 7 Frequency inverter built into cabinet Frequency inverter RFI Filter option Mains L1 L2 L3 PE NZ Metal cable glands Output coil option _ Screened cables Unpainted mounting plate Metal connector housing I Metal coupling nut Mains L1 L2 L3 PE Motor Brake resistor option Fig 6 Frequency inverter in a cabinet on a mounting plate Fig
147. tion and Rotation The Frequency Direction can be controlled by RunR RunL commands on the Control Panel RunR RunL commands on the terminal strip terminal 1 22 Via the serial interface options The Parameter Sets The function Rotation 214 5 3 5 page 32 and Direction 324 S 5 4 17 page 43 set the limitations and priorities to the Frequency Direction of the inverter Overall limitation with function Rotation 214 This function limits the overall Frequency Direction to either Left or Right direction or allows both directions This limit is prior to all other selections E g if the rotation is limited to Right Run Left command will be ignored Selection per Parameter Set with function Direction 324 This function sets the Frequency Direction for the external RUN command set to a Digital Input in each Parameter Set The RunL and RunR commands will always overrule this setting 4 3 Use of the Parameter Sets With the 4 Parameter Sets various control possibilities can be made with respect to quickly changing the inverter s behaviour It is possible to adapt the inverter online to altered machine behaviour The way the Parameter Sets are implemented and controlled gives an enormous flexibility to the overall possibilities with regard to settings like Frequency Max Torque Acc Dec times PID control etc This is based on the fact that at any desired moment any one of the four Param eter Sets can be ac
148. tivated during Run or Stop via the digital inputs Because each Parameter Set contains more than 30 different functions parameters a great many different configurations and combinations can be made Fig 29 shows the way the Parameter Sets are activated via the digital inputs DigIn 3 and 4 Parameter Set A Run Stop Set B Frequencies Set C Set D Torques Controllers Limits Prot 11 24v AC 10 DIGIN3 16 vicina 06 1 Fig 29 Selecting the Parameter Sets The Parameter Set selection is done with function Select Set 234 See 5 3 21 page 34 Here the Parameter Sets can be selected via the Control Panel 3 4 via DigIn 3 only or via serial communica tion With function Copy Set 233 see 5 3 20 page 34 it is easy to copy the complete contents of a single Parameter Set to another Parameter Set If the Parame ter Sets are selected via DigIn 3 and DigIn 4 they are activated according to Table 12 Table 12 Parameter Set Parameter Set Digln 3 Digln 4 A 0 0 B 1 0 C 0 1 1 1 NOTE The selection via the digital inputs is immediately activated The new Parameter Settings will be activated on line also during Run NOTE The default Parameter Set is Parameter Set A With these settings a lot of possibilities are available
149. to 6FO Fig 22 shows that within every level the Enter and the Escape keys are used to step up or step down from each level and each menu window within a level can be selected with the Previous and Next keys 4 1 7 Short description of the setup menu The main menu contains the following main functions 100 STARTUP WINDOW Displayed at power up It displays the actual frequency and current as default Programmable for many other read outs 200 MAIN SETUP Main settings to get the inverter operable Most impor tant are the motor data Further utility and settings for the options 300 PARAMETER SETS 4 sets of parameters like Acc Dec times frequency set ting torque limitation PID control settings etc Each Parameter Set can be selected externally via a digital input Parameter sets can be changed during operation and stored in the Control Panel 400 1 0 All settings for inputs and outputs are made here 500 SET VIEW REFERENCE VALUE Set ng or viewing the reference value If reference value setting is programmed for operation via the Con trol Panel the reference is set in this window Motor Potentiometer 600 VIEW OPERATION Viewing all the operational data like frequency load power current etc 700 VIEW TRIP LOG Viewing the last 10 trips in the trip memory 800 MONITOR Alarm functions at over and underload condition comparator functions 900 VIEW SYSTEM DATA Electronic type label for viewing the software
150. u cuite temo 23 Main Menu 23 Menu structure 23 Setup Menu List 83 Submenu 23 Submenu 2 23 Signal ground 17 Single ended connection 18 SOftWarecs net quete 67 Sound characteristic 45 EE EE 58 Sio 42 Square V Hz curve 32 Standards ra 9 Start Window sss 21 Status indications 21 Stop categories 20 Stop command 51 Stripping lengths 15 Switching frequency 45 Switching in motor cables 20 T TECHNICAL DATA 75 INDEX 87 Thermal overload 20 T hermistois ciare 20 sonis 29 45 TERID tinet Ee 22 Trip causes and remedy 69 Trips warnings and limits 68 Twisted cables 19 RUND s 67 Type nm 8 Underload 60 Underload alarm 60 Unlock Gode 34 V Y 30 V Hz curve 30 32 View reference value 56 View system data 67 w Warning edt e RE 59 68 Window Index 100 29 RRE 29 o cos 29
151. ues of the brake resistors Do not use resistors lower than this value The inverter can trip or even be damaged due to high braking currents Table 30 Brake resistor 400V type 400V Type P in kW R in Ohm FDUAO 003 0 75 227 FDUAO 004 1 5 142 FDU40 006 2 2 94 4 FDUAO 008 3 75 6 FDUAO 010 4 59 7 FDUAO 013 5 5 43 6 FDU40 018 7 5 22 FDUAO 026 11 22 FDU40 031 15 22 FDU40 037 18 5 22 FDU40 046 22 19 4 FDU40 060 30 9 7 FDU40 073 37 9 7 FDU40 074 37 7 7 FDU40 090 45 6 3 FDU40 108 55 5 2 FDUAO 109 55 5 2 FDUAO 146 75 3 9 FDU40 175 90 3 2 FDU40 210 110 2 7 FDU40 250 132 2 27 FDU40 300 160 1 89 FDU40 375 200 1 51 FDUAO 500 250 2x 2 27 FDUAO 600 315 2x 1 89 FDUAO 750 400 2x 1 51 FDUAO 900 500 1 89 FDUAO 1k1 630 1 51 Fig 78 HCP OPTIONS 73 Table 31 Brake resistors 500V types 500V Type P in kW R in Ohm FDU50 018 11 27 FDU50 026 15 27 FDU50 031 18 5 27 FDU50 037 22 27 FDU50 046 30 25 FDU50 060 37 12 FDU50 074 45 9 9 FDU50 090 55 8 1 FDU50 109 75 6 7 FDU50 146 90 5 0 FDU50 175 110 4 2 FDU50 210 132 3 5 FDU50 250 160 2 92 FDU50 300 200 2 43 FDU50 375 250 1 94 FDU50 500 315 2x 2 92 FDU50 600 400 2x 2 43 FDU50 750 500 2x 1 94 FDU50 900 630 3x 2 43 FDU50 1k1 710 3x 1 94
152. use current controlled signals if the cables are longer than a few meters 3 8 4 Twisted cables Analogue and digital signals are less sensitive to inter ference if the cables carrying them are twisted This is certainly to be recommended if no screening can be used as described in 3 8 2 page 18 By twisting the wires the exposed areas are minimised This means that in the current circuit for any possible High Frequency HF interference fields no voltage can be induced For a PLC it is therefore important that the return wire remains in proximity to the signal wire It is important that the pair of wires is fully twisted over 360 3 9 Connection example Fig 13 gives an overall view of a connection example of the inverter FDU uj o io L3 Filter i PE Brake IDC chopper RAKE RESISTOR d option R 0 10VDC 2 Janina 4 0 4 20mA 3 2 5 6 10VDC Common 12 7 Common AnOut1 13 8 Bun AnOut2 14 9 2 DigOut1 20 a 10 Digln 3 DigOut2 21 11 24vDC Relais 1 15 Common 31 16 Digin 4 Reset 32 17 DigIn 5 33 18
153. vidual functions and to find out how to use and set them Chapter 6 page 68 gives information about trou bleshooting fault finding and diagnoses Chapter 7 page 72 gives information about the use of optional cards and functions For some options reference is made to the separate instruction manual for that option Chapter 8 page 75 lists all technical data concer ning the complete power range Chapter 9 page 83 and chapter 10 page 85 are lists to fill in the customer settings for all parameters The Quick Setup Card can be put in a cabinet door so that it is always easy to access in case of emergency 1 4 Delivery and unpacking Check for any visible signs of damage Inform your supplier immediately of any damage found Do not install the inverter if damage is found The inverters are delivered with a template for posi tioning the fixing holes on a flat surface Check that all items are present and that the type number is correct See 1 5 If the inverter is temporarily stored before being connected see 8 5 page 78 If the inverter is moved from a cold storage room to the room where it is to be installed condensation can form on it Allow the inverter to become fully acclimatised and wait until any visible condensation has evaporated before connecting the mains voltage 8 GENERAL INFORMATION 1 5 Type number Fig 1 gives an example of the type code numbering used on all inverters Example FDU 4
154. when a run com mand is given 319 Start Mode Stp A Fast Default Fast Selection Fast fixed setting The motor flux increases gradually Fast The motor starts rotating immedi ately after the Run command is given 5 4 11Stop Mode 31A Sets the way of stopping the motor when a STOP command is given 31A Stop Mode Stp A Decel Default Decel Selection Decel Coast Decel The motor decelerates to OHz accord ing to the set deceleration time The motor freewheels naturally to Coast OHz FUNCTIONAL DESCRIPTION OF SETUP MENU 41 5 4 12Spinstart 31B The Spinstart will start a motor which is already run ning without tripping or generating high current peaks With the Spinstart On the actual rotation of the motor is delayed depending on motor size running conditions of the motor before the Spinstart inertia of the application etc 31B Spinstart Stp A o f Default Off Selection Off On No Spinstart If the motor is already Off running the inverter can trip or will start with high current Spinstart will allow to start a running On motor without tripping or high inrush currents 5 4 13 Frequencies 320 Submenu with all settings regarding to frequencies as Min Max frequencies Jog frequencies Preset frequen cies Skip frequencies 5 4 14Minimum Frequency 321 Sets the Minimum Frequency See the function Min Frq Mode
155. window is displayed at every power up and is nor mally displayed during operation As default it displays the actual frequency and torque 100 OHz Stp 0 0A Other read outs are programmable with the function 1st Line 110 and 2nd Line 120 The display function sets the content of the Start window 100 In Fig 32 it is shows that the display value 1st line 110 is on the upper row and display value 2nd line 120 is on the lower row 100 lst Line Stp 2nd Line Fig 32 Display functions 5 2 1 1st Line 110 Sets the content of the first line in the Start Window 100 110 1st Line Stp Frequency T Default Frequency Frequency Load El Power Current Selection Output Voltage DC Voltage Tempera ture Fl Status Process Speed Frequency See window 610 8 5 7 1 page 56 Load See window 620 8 5 7 2 page 56 El Power See window 630 8 5 7 3 page 56 Current See window 640 8 5 7 4 page 56 See window 650 8 5 7 5 page 56 DC Voltage See window 660 8 5 7 6 page 57 Temperature See window 670 8 5 7 7 page 57 Status See window 680 8 5 7 8 page 57 Li See window GEO 5 7 16 page 58 5 2 2 2nd Line 120 Same function as 1st Line 110 120 2nd Line Stp Current Default Current Frequency Load El Power Current Selection Output Voltage DC Voltage Tem perature FI Status Process Speed FUNCTIONAL DESCRIPTION OF SETUP
156. y the screw thread is not sufficient If paint must be removed steps must be taken to prevent subsequent corrosion Repaint after making connections The fastening of the whole frequency inverter housing must be electrically connected with the mounting plate over an area as large as possible For this purpose the removal of paint is necessary An alternative method is to connect the frequency inverter housing to the mounting plate with an length of litze wire as short as possible Try to avoid interruptions in the screening wher ever possible The power supply cable doesn t need to be screened The inverters of the model 500 to 1k1 IP23 IP54 and up are mounted in a standard cabinet The internal wiring complies with the EMC standard Fig 9 shows an example of a large size inverter built in a cabinet Jj k X A E x L _ Unpainted mounting plate Output coil option _ Screened cables Metal cable gland Metal connector housing Motor 06 40 Fig 9 Big size inverter cabinet 14 INSTALLATION AND CONNECTION 3 5 Stripping lengths for cables Fig 10 indicates th

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