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7000-TG002_-EN-P - Rockwell Automation

1. Acronym Abbreviation Description A D Analog Digital A2D Analog to Digital AC Alternating Current ACB Analog Control Board Accel Acceleration ADC Analog to Digital Converter Anlg Analog BW Bandwidth Cap Capacitor Ch Channel Chn Channel CIB Customer Interface Board CMC Common Mode Choke Cmd Command Conv Converter cT Current Transformer Ctctr Contactor Cur Current DAC Digital to Analog Converter DB Dynamic Braking DC Direct Current DCB Drive Control Board DCSL Drive Control and Synchronization Link DD Dimensional Drawings Decel Deceleration DIM Drive Identity Module Dly Delay DO Drive Output DPI Drive Peripheral Interface DPM Drive Processor Module Drvin Drive Input ED Electrical Drawings ESP Electric Submersible Pump Fbk Feedback Fit Fault Filter FO Fiber Optic FOB Fiber Optic Interface Board FOI Fiber Optic Interface FPGA Field Programmable Gate Array Rockwell Automation Publication 7000 TG002J EN P March 2015 Preface Acronym Abbreviation Description Freq Frequency GND Ground Gnrl General HECS Hall Effect Current Sensor Hi High HP Horse Power HW Hardware Current IGDPS Isolated Gate Driver Power Supply Init Initialize Inv Inverter 10 Input
2. AppendixB Fault Codes 7 XXX 8 xxx 9 xxx 10 xxx 280 2W5COnline 280 2W5C Online 280 2W5C Online 280 2W5C Online 281 2V6C Online 281 2V6C Online 281 2V6C Online 281 2V6C Online 282 2U1A DiagFkbLoss 282 2U1A DiagFkbLoss 282 2U1A DiagFkbLoss 282 2U1A DiagFkbLoss 283 2W2A DiagFkbLoss 283 2W2A DiagFkbLoss 283 2W2A DiagFkbLoss 283 2W2A DiagFkbLoss 284 2V3A DiagFkbLoss 284 2V3A DiagFkbLoss 284 2V3A DiagFkbLoss 284 2V3A DiagFkbLoss 285 2U4A DiagFkbLoss 285 2U4A DiagFkbLoss 285 2U4A DiagFkbLoss 285 2U4A DiagFkbLoss 286 2W5A DiagFkbLoss 286 2W5A DiagFkbLoss 286 2W5A DiagFkbLoss 286 2W5A DiagFkbLoss 287 2V6A DiagFkbLoss 287 2V6A DiagFkbLoss 287 2V6A DiagFkbLoss 287 2V6A DiagFkbLoss 288 2U1B DiagFkbLoss 288 2U1B DiagFkbLoss 288 2018 DiagFkbLoss 288 2U1B DiagFkbLoss 289 2W2B DiagFkbLoss 289 2W2B DiagFkbLoss 289 2W2B DiagFkbLoss 289 2W2B DiagFkbLoss 290 2438 DiagFkbLoss 290 2438 DiagFkbLoss 290 2V3B DiagFkbLoss 290 2V3B DiagFkbLoss 291 2048 DiagFkbLoss 291 2048 DiagFkbLoss 291 2048 DiagFkbLoss 291 2048 DiagFkbLoss 292 2W5B DiagFkbLoss 292 2W5B DiagFkbLoss 292 2W5B DiagFkbLoss 292 21158 DiagFkbLoss 293 2V6B DiagFkbLoss 293 2V6B DiagFkbLoss 293 2V6B DiagFkbLoss 293 2V6B DiagFkbLoss 294 2U1C DiagFkbLoss 294 2U1C DiagFkbLoss 294 2U1C DiagFkbLoss 294 2U1C DiagFkbLoss 295 2W2C DiagFkbLoss 295 2W2C DiagFkbLoss 295 2W2C DiagFkbLoss 295 2W2C DiagFkbLoss 296 2V3C DiagFkbLoss 296 2V3C DiagFkbL
3. 2 amp Fault Message Fault Code Description Recommended Action s 5 2 e la g l l 2 e e e a R RIS 5 5 lt a a a 2U1A OnlineOpen 336 6P or 18P SCR RECTIFIER FAULT Complete a resistance check on the rectifier including the gate cathode resistance the snubber and Online Open Circuit sharing resistors 2418 OnlineOpen 342 For SCR rectifiers this fault will occur during operation After a firing Complete firing check on the rectifier 2U1C OnlineOpen 348 signal is sent to a device the drive monitors the feedback status to Verify the snubber circuitry and the sharing resistors P ensure the voltage drops to zero across that device indicating ithas Verify fiber optic cable integrity from FOI board transmitter to SCRGD board receiver X 2U4A OnlineOpen 339 been turned on If the feedback does not drop to zero before Replace all faulty components approximately 30 50 usec the drive will assume the device is open 2048 OnlineOpen 345 and a fault will occur There is a six cycle fixed delay which means that this has to occur for sex consecutive firings before the fault is X 2U4C OnlineOpen 351 instigated X 2V3A OnlineOpen 338 X 2V3B OnlineOpen 344 X 2V3C OnlineOpen 350 X 2V6A OnlineOpen 341 X 2V6B OnlineOpen 347 X 2V6C OnlineOpen 353 X 2W2A OnlineOpen 337 X 2W2B OnlineOpen 343 X 2W2C OnlineOpen 349 X 2W5A OnlineOpen 340 X 2W5B OnlineOpen
4. 2 L Fault Message Fault Code Description Recommended Action s z o lt uy a a zs sc EE E IR 5 S Inv General Flt 671 Inverter general fault The SGCTs have passed their e Verify the LV connections and configuration of the input device feedback to the OIBBS operational lifetime and maintenance needs to be completed Verify the drive configuration Cyce the control power Ifthe same fault still trips the drive contact the manufacturer for the OIBBS spare part replacement X Inv Heartbeat 132 The master processor has detected that the slave DSP Verify DC Control voltages on ACB software has either over run or failed to initialize Cycle power and replace DPM board if necessary X X X InvHSTempSensor 503 The specified temperature reading is out of normal range Verify that bit 1 of parameter P274 is set correctly Ensure that the temperature sensor is correctly plugged in and is not damaged X Inv InpCtctrClsd 689 Inverter input contactor closed The safety control system has Verify the input contactor In case the contactor has any problem s stop running the drive detected a fault in the drive input contactor control system and contact the manufacturer The input device indicates closed when it was commanded to Verify the low voltage wiring of the input contactor circuit breaker control command open by the OIBBS Verify the low voltage wi
5. 2 amp Fault Message Fault Code Description Recommended Action s z o lt uy a a e HER yg lS Is ls zi ie ie le Z X DBSE1DiagFbkLoss 520 This is an offline Symmetrical Gate Commutated Thyristors e Check that the fiber optic cables are seated properly in the optical interface board and the SGCT fault on the DB side and indicates that the drive did SGCT firing card X DBSE2DiagFbkLoss 521 not sense the proper diagnostic feedback before and after the Check that the fiber optic cable is not pinched or damaged X DBSE3DiaaFbkL 527 diagnostic gating It is likely that the feedback fiber optic Complete a resistance check per the instructions in the manual cable is not plugged in or has been damaged SGCTs may not have completely shorted and still could read in the range Any X DBSE4DiagFbkL 523 devices with low suspect readings should be changed e Check the LED status of the SGCT gate driver card for abnormal readings X DBSH1DiagFbkLoss 524 Complete a Gating Test mode check on the devices Verify the associated 20V power supply is powered and active X DBSH2DiagFbkLoss 525 e Verify all the power connections to the SGCT firing card are seated properly X DBSH3DiagFbkLoss 526 X DBSH4DiagFbkLoss 527 X DBSE1GatingLoss 528 DBSE2GatingLoss 529 X DBSE3GatingLoss 530 X DBSE4GatingLoss 531 X DBSHiGatingLoss 532 X DBSH2GatingLoss
6. CabinetTemp High 70 The drive has a temperature switch in several cabinets andall Identify which switch has opened and focus on that cabinet C Frame Only the switches are connected in series and fed back to the Check for proper air flow within the identified section 10 input The levels are set differently for different cabinets Verify that the stirring fans are operating correctly Verify that the ambient temperature is within tolerances X Capability Limit 465 The motor current exceeded maximum allowable level forthe Ensure that the drive is not used for constant torque load condition variable torque drive Drive was limiting the motor current to the safe level for drive thermal protection but new speed operating point cannot be achieved higher than 6 Hz X CMCBIcked Exhst 477 There is possibly blockage to the CMC exhaust inlet airflow Ensure that there are no obstructions to the path of the outgoing incoming air flow Note This fault word is used exclusively on Heatpipe drives Check for cooling fan deterioration Verify if the trip setting P813 P814 matched factory recommended value X CMCBicked Inlet 480 There is possibly blockage to the CMC exhaust inlet airflow Ensure that there are no obstructions to the path of the outgoing incoming air flow Note This fault word is used exclusively on Heatpipe drives Check for cooling fan deterioration Verify if the trip setti
7. Warning Message Warning Description Recommended Action s 5 v Code w 5 2 la E lt v a 8 E I8 I8 SER l l Em X X X SyncXfer Failure 145 A synchronous transfer was not completed in the time specified There is instability at synchronous speed Check for stability of the in Synchronous Transfer Time P230 This warning will occur if synchronous transfer process speed regulator the sync transfer fault is masked and the drive will continue to The motor cannot reach synchronous speed due to a heavy load run at the last reference command before a synchronization e Check the load conditions for torque limit or low alpha line low line command was initiated voltage Consult the factory for review of synchronous transfer parameters e This fault indicates that the drive failed to synchronize the motor to the bypass within the specified time Adjust the Sync Reg Gain P225 Sync Error Max P228 Spd Reg Bandwidth P81 for a smooth transfer X X X X X X TDC Link High 67 Indicates that the Autotune T DCLnk P218 measured was Refer to the Commissioning chapter in the PowerFlex 7000 Medium greater than 0 100 seconds and the T DC Link P115 will have Voltage AC Drives User Manual for autotune procedures results and to be tuned manually actions X X X X X X T DC Link Low 66 Indicates that the Autotune T DCLnk P218 measured was less than 0 020 seconds and the T DC Link P115 w
8. z 5 lt ca a amp 8 8 8 2 IR IR IR I8 Jg a i X X 2U1A OnlineShrt 304 X X 2U1B OnlineShrt 310 X X 2U1C OnlineShrt 316 X X 204 OnlineShrt 307 X X 2U4B OnlineShrt 313 X X 2U4C OnlineShrt 319 X X 2V3A OnlineShrt 306 X X 2438 OnlineShrt 312 X X 2V3C OnlineShrt 318 X X 2V6A OnlineShrt 309 X X 2V6B OnlineShrt 315 X X 2V6COnlineShrt 321 X X 2W2A OnlineShrt 305 X X 2W2B OnlineShrt 311 X X 2W2C OnlineShrt 317 X X 2W5A OnlineShrt 308 X X 2W5B OnlineShrt 314 X X 2W5C OnlineShrt 320 Description 6P SCR RECTIFIER WARNING This warning occurs if Redn Dvc Rec option is selected in HardwareOptions1 P141 and is valid only for 6P SCR drives This SCR device was detected to be short circuited while the drive was running Recommended Action s After isolating the drive from medium voltage be sure that the device snubber circuit sharing resistor and the fiber optic signal are not damaged For multiple device faults the risk of a line to line short exists so tests with medium voltage isolated should be attempted Complete a resistance check on the rectifier including the gate cathode resistance the snubber and sharing resistors Complete a firing check on the rectifier e Verify the snubber circuitry and the sharing resistors Verify fiber optic integrity from SCRGD board transmitter to board receiver Replace all faulty components For nuisance faul
9. Be sure the drive operates as expected when there is a control power outage UPS must be installed Besurethatthe power source is active and investigate the reliability of the source sabessan 19 deu 09 41001336 1 4 11 120091 000 10118211014 uoneuojny awopog detected the loss of the redundant converter cooling fan When the drive is running the feedback from the fan 2 contactor auxiliary and isolation switch is lost but the drive will not trip and wait for power supply faults or air pressure faults 10 fault the drive Warning Message Warning Description Recommended Action s 2 v Code w o 3 ca a E l8 l8 I8 a l E l Em Convrtr AirFlow 204 The pressure drop at the input to the converter section sensed Verify fan rotation by the pressure transducer as a voltage has dropped below e Check for blocked airflow in the filters heatsinks ducting if the value set in AirLoPresure Wrn P320 This is dependent on installed and clean as required the operation of the main cooling fan Improper alarm settings Verify the pressure value voltage level when running with clear air flow and compare to expected values for that specific drive type e Verify that the alarm and trip set up procedure was completed adequately and adjust as necessary For drives with external ducting verify that there is suffici
10. the parameters manual Input IsoSwClsd 193 The input isolation switch is closed when it is expected to be Verify wiring feedback open The switch should be open in System and Gate Test Verify isolation switch mechanical auxiliary setup Ensure proper positioning wiring feedback to ACB mechanical auxiliary setup Input Prot n 1 74 Standard external fault warning input included allowing the See the associated fault description end user to install a protective relay for example input feed Also check the 120V wiring and the XIO card protection relay auxiliary contact that can activate a drive fault or warning depending on configuration of InputProt1 Class P440 Input Prot n 2 78 Standard external fault warning input included allowing the See the associated fault description end user to install a second protective relay for example input Also check the 120V wiring and the XIO card feed protection relay auxiliary contact that can activate a drive fault or warning depending on configuration of InputProt2 Class P444 InvHSnk Sensor 218 While Running the drive has detected missing temperature Verify sensor is completely seated properly on TFB sensor connected to the TFB on the inverter heatsink A missing Measure sensor resistance sensor can result in either a Fiber Optic Loss fault or a Sensor Replace if necessary fault because a missing sensor be interpreted as eithe
11. 202 W5B Online 202 W5B Online 202 W5B Online 202 W5B Online 203 V6B Online 203 V6B Online 203 V6B Online 203 V6B Online 204 U1COnline 204 U1C Online 204 U1C Online 204 U1C Online 205 W2C Online 205 W2C Online 205 W2C Online 205 W2C Online 206 V3C Online 206 V3C Online 206 V3C Online 206 V3C Online 207 U4C Online 207 U4C Online 207 U4C Online 207 U4C Online 208 W5C Online 208 W5C Online 208 W5C Online 208 W5C Online 209 V6C Online 209 V6C Online 209 V6C Online 209 V6C Online 210 U1A DiagFbkLoss 210 U1A DiagFbkLoss 210 U1A DiagFbkLoss 210 U1A DiagFbkLoss 211 W2A DiagFbkLoss 211 W2A DiagFbkLoss 211 W2A DiagFbkLoss 211 W2A DiagFbkLoss 212 V3A DiagFbkLoss 212 V3A DiagFbkLoss 212 V3A DiagFbkLoss 212 V3A DiagFbkLoss 213 U4A DiagFbkLoss 213 U4A DiagFbkLoss 213 U4A DiagFbkLoss 23 U4A DiagFbkLoss 214 W5A DiagFbkLoss 214 W5A DiagFbkLoss 214 W5A DiagFbkLoss 214 W5A DiagFbkLoss 215 V6A DiagFbkLoss 215 V6A DiagFbkLoss 215 V6A DiagFbkLoss 215 V6A DiagFbkLoss 216 U1B DiagFbkLoss 216 U1B DiagFbkLoss 216 U1B DiagFbkLoss 216 U1B DiagFbkLoss 217 W2B DiagFbkLoss 217 W2B DiagFbkLoss 217 W2B DiagFbkLoss 217 W2B DiagFbkLoss 218 V3B DiagFbkLoss 218 V3B DiagFbkLoss 218 V3B DiagFbkLoss 218 V3B DiagFbkLoss 219 148 DiagFbkLoss 219 U4B DiagFbkLoss 219 148 DiagFbkLoss 219 148 DiagFbkLoss 220 W5B DiagFbkLoss 220 W5B DiagFbkLoss 220 W5B DiagFbkLoss 220 W5B DiagFbkLoss 221 V6B DiagFbkLoss 221 V6B DiagFbkLoss 221 V6B DiagFbkLoss 221 V6B DiagFbkLoss 222 U1C DiagFbkLoss 222 U1C DiagFbkL
12. Adaptr4 ForceFlt 29 network to the adapter is required to be a warning this must be set in the adapter itself not within the drive X Adaptr5 30 X Adaptr6 ForceFlt 31 Ambient OvrTemp 182 NOT ACTIVE Ambient LowTemp 183 NOT ACTIVE AmbientFbrOptic 184 NOT ACTIVE Ambient Sensor 185 NOT ACTIVE X Arbitration Loss 602 The number of Arbitration Loss faults has exceeded the e Check the DCSL communication wiring and shielding maximum allowable level X Auxiliary Prot n 37 Standard External Fault Warning Input included to allow the Check the device responsible for the auxiliary contact to this input and investigate the end user to install a protective relay system status contact cause of the open contact status that can activate a drive fault or warning depending on Check the 120V signal through the external device configuration of Aux Prot Class P445 The message means e Check the XI0 board inputs and parameter status bits that the drive has detected a fault triggered by the input e Check the 120V wiring and the card wired in the auxiliary input of the XIO card X Bypass Ctctrpen 168 The bypass contactor was opened without a command from Because the drive system needs to have complete control over all contactors investigation the drive Verify the contactor feedback and the 120V wiring of the specific contactor fault is required to the ACB Verify contactor feedback Verify the control power circuit for t
13. Verify that the Holding Coil or Closing Coil is not shorted Review Contactor control wiring These warnings may also occur during the auto restart feature as the loss of power may also result in the inability to hold in the contactor during the outage sabessay Hurem 1934 99 41001316 1 4 11 100091 000 10118211014 uoneuojny either a fault or warning word has been set and detected by the alarm queue server Either a used bit has been overlooked in the faults warnings database or the control is incorrectly setting an alarm word Unused bit is being set in the fault or warning word by the control software Warning Message Warning Description Recommended Action s gt v Code w z lt ca a amp E I8 le la l Em Input IsoswOpen 190 The input isolation switch is open when it is expected to be In DC Current test modes the isolation switches are expected to be closed The switch should be closed in all operating modes of closed for DC Current test although only the input contactor is the drive except System and Gate test Be sure proper required the test will run with warnings if the switches are open positioning wiring feedback to mechanical auxiliary Be sure the isolation switches are in the proper position for the Setup specific operating mode Refer to the description ofthe P141 Hardware Option
14. a a a External 1 16 1 16 These are the optional additional external faults available Review XIO board drawing when there is an additional board installed This is Identify source of input from the external fault XIO board print and investigate the cause of configured with XIO Ext Faults P593 and this message will the fault appear if the specific input 1 16 is configured in Fault Config Verify voltage signals from external sources as a Class 1 or Class 2 fault X Ext Cooling Loss 65 The drive has detected the loss ofthe ability to provide Review the inputs to the drive liquid cooling XIO and determine the source of the missing C Frame only cooling for the drive This is detected through feedback from signals the heat exchanger cooling fans contactors and overloads e Investigate the heat exchanger fans and control for a cause e Check the liquid cool XIO card EE X Fault Code 159 159 Line voltage and or line frequency loss at the drive input Investigate power disturbances at the drive input 8 This fault is active when the drive operates in HPTC mode Investigate if the fault is caused by starting or stopping the across the line starter or soft z starter m fault Is valid 10 002 anid later revisions Verify voltage sensing board VSB1 is free of visible damage Use a multimeter to check 5 Bit 15 of Par 281 Drive Fault3 will be set for the fault resistances against nameplate ratin
15. If this fault recurs replace the DPM X DB AirflowSensor 363 Dynamic brake DB airflow sensor not functioning warning Check DPM and airflow sensor in the DB cabinet is issued if this happens while running and a fault is issued when the drive is stopped X DB Ambient Loss 361 DB temperature sensor not functioning A warning is issued if Check the temperature feedback board TFB and DB exhaust this happens while running and a fault is issued when the drive temperature sensor in the DB cabinet is stopped X DB Disabled 360 DB unit is disabled SpecialFeatures3 P920 bit 0 is used to Ifthe DB cabinet is present verify DB resistance parameter settings enable disable the DB function If the DB resistance value is Ifthe DB function required ensure that it is enabled set to 0 the DB function will automatically be disabled X DB Fan Ctctr 357 DB fan contactor is engaged but not commanded from drive e Check the DB fan input status and its control circuit X DB Fan ON 358 DB fan contactor is not engaged to run the fan although e Check the DP fan control circuit and contactor commanded from drive sabessay buluem 1934 29 than the minimum recommended For 6 pulse SCR the value is less than 0 8 pu for 18 pulse SCR the value is less than 0 42 pu and for PWM rectifier drives the value is less than 0 55 pu Warnin
16. Fan Ctctr 487 CMC Fan Ctctr 487 CMC Fan Ctctr 487 CMC Fan9 Ctctr 488 2U Over Temp 488 2U Over Temp 488 2U Over Temp 489 2V Over Temp 489 2V Over Temp 489 2V Over Temp 490 2W Over Temp 490 2W Over Temp 490 2W Over Temp 491 Inv Hs Over Temp 491 Inv Hs Over Temp 491 Inv Hs Over Temp 492 2U Airflow Loss 492 2U Airflow Loss 492 2U Airflow Loss 493 2V Airflow Loss 493 2V Airflow Loss 493 2V Airflow Loss 494 2W Airflow Loss 494 2W Airflow Loss 494 2W Airflow Loss 495 Inv Airflow Loss 495 Inv Airflow Loss 495 Inv Airflow Loss 496 TFB 2U Fbk Error 496 TFB 20 Fbk Error 496 TFB 2U Fbk Error 497 TFB 2V Fbk Error 497 TFB 2V Fbk Error 497 TFB 2V Fbk Error 498 TFB 2W Fbk Error 498 TFB 2W Fbk Error 498 TFB 2W Fbk Error 499 Inv TFBFbk Error 499 Inv TFBFbk Error 499 Inv TFBFbk Error 500 2U Temp Sensor 500 2U Temp Sensor 500 2U Temp Sensor 501 2V Temp Sensor 501 2V Temp Sensor 501 2V Temp Sensor 502 2W Temp Sensor 502 2W Temp Sensor 502 2W Temp Sensor 503 InvHS TempSensor 503 InvHS TempSensor 503 InvHS TempSensor 504 Junction 504 Junction OvrTemp 504 Junction OvrTemp 505 Cnv Airflow Loss 505 Cnv Airflow Loss 505 Cnv Airflow Loss 506 TFB Loss 506 TFB Loss 506 TFB Loss 507 Fault Code 507 507 High AmbientTemp 507 High AmbientTemp 508 Fault Code 508 508 Fault Code 508 508 Fault Code 508 509 Fault Code 509 509 Fault Code 509 509 Fault Code 509 510 Fault Code 510 510 Fault Code 510 510 Fault Code 510 Rockwell Automation Publication 7000 T
17. Contact the factory Not Used X Drv in Test Mode 59 The drive operating mode P4 is programmed in test mode Place drive back in Normal mode before attempting autotune Gate System DC Current Open Circuit or Open Loop when initiated for autotune test Place drive back in Normal mode before autotune X DuplctMaster Wrn 500 A Master drive detected another Master on DCSL and has e Check DCSL Config P955 bit 1 Master reverted to the role of Follower sabessay Hurem 1934 99 41001336 1 4 11 120091 000 10118211014 uoneuojny APO Warning Message Warning Description Recommended Action s 5 v Code 5 2 la E lt v a 8 E I8 I8 EE e E l Em Duplicate Master 121 This warning is for parallel drives only with DCSL enabled and Powerup Config parameter is set to Master in more than one indicates that this drive was configured to be the Master but drive The first drive to power up will become the master already another Master drive exists in the link X EncoderDirection 148 The drive cannot determine the direction of rotation from the Check all signal connections on the tachometer feedback board tachometer feedback It is likely that one of the quadrature Replace the board if necessary pulses is not being sensed X Encoder Loss 147 The error between tachometer feedback and estimated speed Verify the tachomete
18. 200 Conv Fan1 Ctctr 200 Conv Fan1 200 Conv Fan1 Ctctr 201 Conv Fan2 Ctctr 201 Conv Fan2 Ctctr 201 Conv Fan2 Ctctr 201 Conv Fan2 Ctctr 202 IsoTx Fan1 Ctctr 202 IsoTx 1 Ctctr 202 IsoTx Fan1 Ctctr 202 IsoTx 1 Ctctr 203 IsoTx Fan2 Ctctr 203 IsoTx Fan2 Ctctr 203 IsoTx Fan2 Ctctr 203 IsoTx 2 Ctctr 204 Convrtr AirFlow 204 Convrtr AirFlow 204 Low AirPresure 204 Low AirPresure 205 IsoTx AirFlow 205 IsoTx AirFlow 205 IsoTx AirPresure 205 IsoTx AirPresure 206 Convrtr Fans On 206 Convrtr Fans On 206 Convrtr Fans On 206 Convrtr Fans On 207 IsoTx Fans On 207 IsoTx Fans On 207 Fans On 207 IsoTx Fans On 208 Convrtr Fan 1Loss 208 Convrtr Fan1Loss 208 Convrtr Fan1Loss 208 Convrtr Fan1Loss 209 Convrtr Fan2Loss 209 Convrtr Fan2Loss 209 Convrtr Fan2Loss 209 Convrtr Fan2Loss 210 IsoTx Fan1 Loss 210 IsoTx Fan1 Loss 210 IsoTx Fan1 Loss 210 IsoTx 1 Loss 211 IsoTx Fan2 1055 211 IsoTx Fan2 Loss 211 IsoTx Fan2 Loss 211 IsoTx Fan2 Loss 212 Drv Maintenance 212 Drv Maintenance 212 Drv Maintenance 212 Drv Maintenance 213 Inv Gate Pwr Sup 213 Inv Gate Pwr Sup 213 Inv Gate Pwr 213 Inv Gate Pwr 214 Warning Code 214 214 PFC Disabled 214 Disabled 214 PFC Disabled 215 Warning Code 215 215 Cable Resistance 215 Cable Resistance 215 Cable Resistance 216 InvHSnk OvrTemp 216 InvHSnk OvrTemp 216 InvHSnk OvrTemp 216 InvHSnk OvrTemp 217 Ambient OvrTemp 217 Ambient OvrTemp 217 Ambient OvrTemp 217 Ambient OvrTemp 218 InvHSnk Sensor 218 InvHSnk
19. 257 W2B Offline 258 V3B Offline 258 V3B Offline 258 V3B Offline 258 V3B Offline 259 U4B Offline 259 U4B Offline 259 U4B Offline 259 U4B Offline 260 W5B Offline 260 W5B Offline 260 W5B Offline 260 W5B Offline 261 V6B Offline 261 V6B Offline 261 V6B Offline 261 V6B Offline 262 U1C Offline 262 U1C Offline 262 U1C Offline 262 U1C Offline Rockwell Automation Publication 7000 TG002J EN P March 2015 113 AppendixC Warning Codes 7 8 xxx 9 xxx 10 xxx 263 W2C Offline 263 W2C Offline 263 W2C Offline 263 W2C Offline 264 V3C Offline 264 V3C Offline 264 V3C Offline 264 V3C Offline 265 U4C Offline 265 U4C Offline 265 U4C Offline 265 U4C Offline 266 W5C Offline 266 W5C Offline 266 W5C Offline 266 W5C Offline 267 V6C Offline 267 V6C Offline 267 V6C Offline 267 V6C Offline 268 2U1A Online 268 2U1A Online 268 2U1A Online 268 2U1A Online 269 2W2A Online 269 2W2A Online 269 2W2A Online 269 2W2A Online 270 2V3A Online 270 2V3A Online 270 2V3A Online 270 2V3A Online 271 2U4A Online 271 2U4A Online 271 2U4A Online 271 2U4A Online 272 2W5A Online 272 2W5A Online 272 2W5A Online 272 2W5A Online 23 2V6A Online 273 2V6A Online 273 2V6A Online 273 2V6A Online 274 2418 Online 274 2U1B Online 274 2U1B Online 274 2018 Online 275 2W2B Online 275 2W2B Online 275 2W2B Online 275 2W2B Online 276 2V3B Online 276
20. 41 42 TempFeedbackLoss 42 TempFeedbackLoss 42 TempFeedbackLoss 42 TempFeedbackLoss 43 Warning Code 43 43 Warning Code 43 43 Warning Code 43 43 Warning Code 43 44 Warning Code 44 44 Warning Code 44 44 Warning Code 44 44 Warning Code 44 45 Warning Code 45 45 Warning Code 45 45 Warning Code 45 45 Warning Code 45 46 Warning Code 46 46 Warning Code 46 46 Warning Code 46 46 Warning Code 46 47 Warning Code 47 47 Warning Code 47 47 Warning Code 47 47 Warning Code 47 48 Warning Code 48 48 Warning Code 48 48 Warning Code 48 48 Warning Code 48 49 Adapter 1 Loss 49 Adapter 1 Loss 49 Adapter 1 Loss 49 Adapter 1 Loss 50 Adapter 2 Loss 50 Adapter 2 Loss 50 Adapter 2 Loss 50 Adapter 2 Loss 51 Adapter 3 Loss 51 Adapter 3 Loss 51 Adapter 3 1055 51 Adapter 3 Loss 52 Adapter 4 Loss 52 Adapter 4 Loss 52 Adapter 4 Loss 52 Adapter 4 Loss 53 Adapter 5 Loss 53 Adapter 5 Loss 53 Adapter 5 Loss 53 Adapter 5 Loss 54 Adapter 6 Loss 54 Adapter 6 Loss 54 Adapter 6 Loss 54 Adapter 6 Loss 55 Speed Cmd Loss 55 Refrnce Cmd Loss 55 Refrnce Cmd Loss 55 Refrnce Cmd Loss 56 Warning Code 56 56 Warning Code 56 56 Warning Code 56 56 Warning Code 56 57 Warning Code 57 57 Warning Code 57 57 Warning Code 57 57 Warning Code 57 58 Tuning Abort 58 Tuning Abort 58 Tuning Abort 58 Tuning Abort 59 Drv in Test Mode 59 Drv in Test Mode 59 Drv in Test Mode 59 Drv in Test Mode 60 Regulator Limit 60 Regulator Limit 60 Regulator Limit 60 Regulator Limit 61 R Stator High 61 Stator High 61 Stator High 61
21. 5 icy 29 X DBSE10nline 544 The drive detected that the diagnostic feedback from this Complete a resistance check per the instructions in the manual SGCT device on the DB side did not match the gating pattern NOTE SGCTs may not have completely shorted and still could read in the range Any DBSE2Online 545 After isolating the drive from ensure that the device devices with low suspect readings should be changed X DBSE3Onii 546 IGDPS power supply and the fiber optic signals are not Check the LED status of the SGCT gate driver card for abnormal readings Ld damaged Complete a Gating Test mode check on the devices X DBSE40nline 547 Verify the associated 20V power supply is powered and active Verify all the power connections to the SGCT firing card are seated properly X DBSH10nline 548 For nuisance faults contact the factory about extending the Diagnostic Delay X DBSH20nline 549 X DBSH30Online 550 X DBSHAOnline 551 DB Airflow Fault 570 The drive has detected that either the DB exhaust e Verify the trip and warning settings match the factory recommended values temperature or the DB ambient temperature has exceeded e Check TFB temperature sensors and airflow sensor in DB cabinet DB Amient 569 the corresponding trip level For the DB Airflow Fault the drive Verify that feedback values are consistent with actual conditions OvrTemp has detected that the airflow in the DB cabinet is below
22. 580 Fault Code 580 580 Fault Code 580 580 Fault Code 580 581 Fault Code 581 581 Fault Code 581 581 Fault Code 581 582 Fault Code 582 582 Fault Code 582 582 Fault Code 582 583 DriveApplication 583 DriveApplication 583 DriveApplication 584 LR Blcked Inlet 584 LR Blcked Inlet 585 LR Blcked Exhst 585 LR Blcked Exhst 586 Xternal LR Fan 586 Xternal LR Fan 587 Xternal CNV Fan 587 Xternal CNV Fan Rockwell Automation Publication 7000 TGOO2J EN P March 2015 103 Appendix Fault Codes 7 XXX 8 xxx 9 xxx 10 xxx 588 Fault Code 588 588 Fault Code 588 589 Fault Code 589 589 Fault Code 589 590 Fault Code 590 590 Fault Code 590 591 Fault Code 591 591 Fault Code 591 592 Fault Code 592 592 Fault Code 592 593 Fault Code 593 593 Fault Code 593 594 Fault Code 594 594 Fault Code 594 595 Fault Code 595 595 Fault Code 595 596 Fault Code 596 596 Fault Code 596 597 Fault Code 597 597 Fault Code 597 598 Fault Code 598 598 Fault Code 598 599 Fault Code 599 599 Fault Code 599 600 Master Comm FIt 601 CRC Fault 602 Arbitration Loss 603 Duplct Node Fit 604 Login Declined 605 Low Capacity Flt 606 Self Test Ht 607 RPM Exceed HiLmt 608 RPM Exceed LoLmt 609 Op Mode Conflict 616 Config Fault1 617 Config Fault2 618 STO Req Fault 619 Short STO Req 620 STO Gating Fit 624 Rec OIBB Com Fit 625 Config Fault Rec 628 Inv OIBB Co
23. 63 R 1750A Matched set of three 1750A SGCT 81001 451 73 R SGCT Matched set of four 1750A Matched set of four 1750A SGCT marine drive Dynamic Brake 81001 451 74 R SCR single device 350A Single 350A SCR 81001 335 71 R 800A Single 800A SCR 81003 437 51 R SCR Matched set of two 350A Matched set of two 350A SCR 81001 335 72 R 800A Matched set of two 800A SCR 81003 437 52 R SCR Matched set of three 350A Matched set of three 350A SCR 81001 335 73 R 800A Matched set of three 800A SCR 81003 437 53 R Power Supplies AC DC Single phase input 56V DC output AC DC 1000W 80026 529 01 R AC DC Single phase input 56V DC output AC DC 1500W 80026 524 01 R AC DC Single phase input 56V DC output AC DC 300W 80026 088 01 R DC DC 56V DC input Absopulse 80026 518 01 R IGDPS 56V DC 20V DC 80026 044 06 R Rockwell Automation Publication 7000 TG002J EN P March 2015 87 AppendixA Parts Notes 88 Rockwell Automation Publication 7000 TG002J EN P March 2015 Listed Numerically Fault Codes Appendix B 7 8 9 10 1 External 1 1 External 1 1 External 1 1 External 1 2 External 2 2 External 2 2 External 2 2 External 2 3 External 3 3 External 3 3 External 3 3 External 3 4 External 4 4 External 4 4 External 4 4 External 4 5 External 5 5 External 5 5 External 5 5 External 5 6 External 6
24. 67 The measured coolant temperature has exceeded 54 C Verify the heat exchanger fans are operating C Frame Only 129 F The drive detected that the coolant temperature has Verify that the thermostatic valve is fully opened exceeded the trip setting in P483 Ensure that the heat e Check that all valves are in the normal operating position exchanger fans are working properly and the room ambientis Verify that the drive is operating within specified load and ambient conditions adequate for the drive operation X CoolantTemp Low 66 The measured coolant temperature has dropped below 4 C Verify that the thermostatic bypass valve V10 was not left open C Frame Only 40 F It will not clear until the coolant temperature reaches Verify that the ambient temperature within the drive control room is not below 10 50 F This fault will only occur if the drive is not specification running to stop you from starting with a low coolant Warm up the control room ambient to get the drive to an operational level temperature If you are already running when the coolant level drops you will only get a warning X CRC Fault 601 The number of Cyclic Redundancy Check CRC faults has e Check the DCSL communication wiring and shielding exceeded the maximum allowable level 1914 sabessay tineg 41004316 1 4 11 120091 000 10118211014 uoneuojny owopog ZL 2 amp Fault Mes
25. ACB set to annunciate as a fault The drive will configure the Speed or replace the ACB Command Loss as a fault when the associated bit in Loss an Mask P175 is set to 1 Setting the bit to 0 will cause the phi gc n ak a ak drive to indicate a warning and run at the last commanded Parameter Name Value speed 277 Speed Command 0 0 Hz E 5 1669 000021090 D The fault could be the DPI adapter or the 4 20mA signal 357 wired to the analog input IFM board Be sure that all 273 Control Feedbad TO A 0 connections are secure device is powered and operating 47 SpdCmd Pot 32 1 Hz 321 correctly 48 Anlg 35 7 Hz 357 56 SpdCmd Anlg Inp2 32 1 Hz 321 58 SpdCmd DPI 32 1 Hz 321 59 SpdCmdPID 0 0 Hz 0 Be sure that the communication device is powered e Check P275 in the Speed Command group to see if is responding to the external speed command if not responding then check for loose or open wire connected to the drive ACB or replace the ACB e Verify the light status and ensure the communicating device is operating properly Verify the customer network is properly communicated with the device Check ACB LED status Cycle control power to the drive Change the Adapter and or ACB if all attempts to restore communication fail Ensure that all connections at IFM are secure and device is powered and operating correctly X RNeut OvrCurrent 115 This fault is valid only for common mod
26. Automation Publication 7000 TG002J EN P March 2015 99 AppendixB Fault Codes 73x 8 xxx 9 10 434 3V3B OfflineOpen 434 3V3B OfflineOpen 434 3V3B OfflineOpen 434 3V3B OfflineOpen 435 3048 OfflineOpen 435 3048 OfflineOpen 435 3048 OfflineOpen 435 3048 OfflineOpen 436 3W5B OfflineOpen 436 3W5B OfflineOpen 436 3W5B OfflineOpen 436 3W5B OfflineOpen 437 3V6B OfflineOpen 437 3V6B OfflineOpen 437 3V6B OfflineOpen 437 3V6B OfflineOpen 438 4U1C OfflineOpen 438 4U1C OfflineOpen 438 4U1C OfflineOpen 438 4U1C OfflineOpen 439 4W2C OfflineOpen 439 4W2C OfflineOpen 439 4W2C OfflineOpen 439 4W2C OfflineOpen 440 4V3C OfflineOpen 440 4V3C OfflineOpen 440 4V3C OfflineOpen 440 4V3C OfflineOpen 44 4U4C OfflineOpen 44 4U4C OfflineOpen 44 4U4C OfflineOpen 44 4U4C OfflineOpen 442 4W5C OfflineOpen 442 4W5C OfflineOpen 442 4W5C OfflineOpen 442 4W5C OfflineOpen 443 4V6C OfflineOpen 443 4V6C OfflineOpen 443 4V6C OfflineOpen 443 4V6C OfflineOpen 444 3U1B OfflineShrt 444 3U1B OfflineShrt 444 3U1B OfflineShrt 444 3U1B OfflineShrt 445 3W2B OfflineShrt 445 3W2B OfflineShrt 445 3W2B OfflineShrt 445 3W2B OfflineShrt 446 3V3B OfflineShrt 446 3V3B OfflineShrt 446 3V3B OfflineShrt 446 3V3B OfflineShrt 447 3048 OfflineShrt 447 3048 OfflineShrt 447 3048 OfflineShrt 447 3048 OfflineShrt 448 3W5B OfflineShrt 448 3W5B OfflineShrt 448 3W5B OfflineShrt 448 3W5B Offlin
27. Code 45 45 Fault Code 45 45 Fault Code 45 46 Fault Code 46 46 Fault Code 46 46 Fault Code 46 46 Fault Code 46 47 Fault Code 47 47 Fault Code 47 47 Fault Code 47 47 Fault Code 47 48 AC DG 1 DC Fail 48 AC DG 1 DC Fail 48 AC DG 1 DC Fail 48 AC DG 1 DC Fail 49 AC DG 2 DC Fail 49 AC DG 2 DC Fail 49 AC DG 2 DC Fail 49 AC DG 2 DC Fail 50 AC DG 3 DC Fail 50 AC DG 3 DC Fail 50 AC DG 3 DC Fail 50 AC DG 3 DC Fail 51 AC DG 4 DC Fail 51 AC DG 4 DC Fail 51 AC DG 4 DC Fail 51 AC DG 4 DC Fail 52 Control 56V Loss 52 Control 56V Loss 52 Control 56V Loss 52 Control 56V Loss 53 IGDPS 56V Loss 53 IGDPS 56V Loss 53 IGDPS 56V Loss 53 IGDPS 56V Loss 54 Control 5V Loss 54 Control 5V Loss 54 Control 5V Loss 54 Control 5V Loss 55 Control 15V Loss 55 Control 15V Loss 55 Control 15V Loss 55 Control 15V Loss 56 HECS Power Loss 56 HECS Power Loss 56 HECS Power Loss 56 HECS Power Loss 57 Control Pwr 1055 57 Control Pwr Loss 57 Control Pwr Loss 57 Control Pwr Loss 58 AC DG 1 AC Fail 58 AC DG 1 AC Fail 58 AC DG 1 AC Fail 58 AC DGH AC Fail 59 AC DG 2 AC Fail 59 AC DG 2 AC Fail 59 AC DG 2 AC Fail 59 AC DG 2 AC Fail 60 AC DG 3 AC Fail 60 AC DG 3 AC Fail 60 AC DG 3 AC Fail 60 AC DG 3 AC Fail 61 AC DG 4 AC Fail 61 AC DG 4 AC Fail 61 AC DG 4 AC Fail 61 AC DG 4 AC Fail 62 UPS Fault 62 UPS Fault 62 UPS Fault 62 UPS Fault 63 Isolator24V Loss 63 Isolator24V Loss 63 Isolator24V Loss 63 Isolator24V Loss 64 Pressure Loss 64 Pressure Loss 64 Pressure Loss 64 Pressure Loss 65 Ext Cooling Loss 65 Ext Coo
28. DIM but either encountered a This fault may occur on drives upgrading major revisions of problem with the checksum on the DIM or the DIM was not firmware with the older DIM installed or if the DIM has a failure installed Remove the DIM Invalid Mstr Req 124 Invalid Master request slave only Drive tried to become master when another master was already This warning is for parallel drives only and indicates that the active slave drive refused to the request to be the Master because it detected that another Master is active on the link InvOvrVoltage SW 368 The drive has detected an over voltage at the inverter output Verify that the Motor Overvoltage Trip P181 is set correctly terminals in software for long cable applications A fault is Verify that the motor cables are not disconnected issued ifthe drive is gating else a warning is issued e Verify that the load is not overhauling the motor this warning is generated while the drive is not gating Contact Medium Voltage Tech Support for assistance IsoTx Fan1 Ctctr 202 Isolation transformer fan 1 contactor Isolation transformer fan status is not high while the drive asked This warning indicates that while the drive was running it the contactor to be closed SA detected the loss ofthe main cooling fan in the isolation This warning occurs when the drive commands the isolation transformer cabinet transformer fan contactor to close and does not detect the status feedback fr
29. DecLined Master 122 This warning is for parallel drives only and indicates that the Slave has lost communication with hub PLC or slave is masked off slave drive was requested to be the Master but it was unable to in parameter Master Mask comply X Desync Delay 146 A transfer from the line back to drive desync has been Wait for 1 minute and attempt the desync transfer again commanded but it has been less than 1 minute since the Insufficient time gap between drive sync and attempted desync transfer from drive to line sync was completed As a result the Wait till the motor filter capacitor has discharged and the drive is in output motor filter capacitors have not had time to adequately READY mode discharge X Drive OvrLoad 152 The drive has detected an overload condition in the drive Transient loading Check the torque limit and overload settings indicated by Drive Overload P551 A Drive Overload warning and compare loading to torque settings and trip settings has been detected where the overload condition is calculated Verify the drive sizing and that the overload parameters to meet using DC Current Feedback P322 and Drive Overload Warning the load requirements Verify HECS feedback and burden resistors P270 as the point where the overload warning occurs P270 is programmed as a percentage of the difference between Line Overload Minimum P269 and Line Overload Trip P163 X Drv Maintenance 212 Drive maintenance is due
30. Download Procedure Publication 7000 TD001 PowerFlex 7000 Medium Voltage AC Drive Firmware Version 6 xxx Classic Control Publication 7000 TD002 PowerFlex 7000 Medium Voltage AC Drive Firmware Version 9 xxx ForGe Control Publication 7000 UM150 PowerFlex 7000 Medium Voltage AC Drive B Frame Classic Control Publication 7000 UM151 PowerFlex 7000 Medium Voltage AC Drive B Frame ForGe Control Using PanelView 500 Publication 7000 UM201 PowerFlex 7000 HMI Offering with Enhanced Functionality Publication 7000 UM202 PowerFlex 7000 Medium Voltage AC Drive B Frame ForGe Control Publication 7000 UM203 PowerFlex 7000 Series Safe Torque Off Publication 7000A UM150 PowerFlex 7000 Medium Voltage AC Drive A Frame Classic Control Publication 7000A UM151 PowerFlex 7000 Medium Voltage AC Drive A Frame ForGe Control Using PanelView 550 Publication 7000L UM301 PowerFlex 7000 Medium Voltage AC Drive C Frame ForGe Control Publication 7000L UM302 PowerFlex 7000 Medium Voltage AC Drive C Frame ForGe Control Marine You can view or download publications at http www rockwellautomation com literature To order paper copies of technical documentation contact your local Allen Bradley distributor or Rockwell Automation sales representative Rockwell Automation Publication 7000 TGOO2J EN P March 2015 7 Preface Acronyms and Abbreviations
31. Loss 94 Rockwell Automation Publication 7000 TG002J EN P March 2015 Fault Codes Appendix 7 8 xxx 9 10 241 W2C Gating Loss 241 W2C Gating Loss 241 W2C Gating Loss 241 W2C Gating Loss 242 Gating Loss 242 V3C Gating Loss 242 V3C Gating Loss 242 Gating Loss 243 UAC Gating Loss 243 U4C Gating Loss 243 U4C Gating Loss 243 U4C Gating Loss 244 W5C Gating Loss 244 W5C Gating Loss 244 W5C Gating Loss 244 W5C Gating Loss 245 V6C Gating Loss 245 V6C Gating Loss 245 V6C Gating Loss 245 V6C Gating Loss 246 U1A Offline 246 U1A Offline 246 U1A Offline 246 U1A Offline 247 W2A Offline 247 W2A Offline 247 W2A Offline 247 W2A Offline 248 V3A Offline 248 V3A Offline 248 V3A Offline 248 V3A Offline 249 U4A Offline 249 U4A Offline 249 Offline 249 U4A Offline 250 W54 Offline 250 W5A Offline 250 W5A Offline 250 W5A Offline 251 V6A Offline 251 V6A Offline 251 V6A Offline 251 V6A Offline 252 118 Offline 252 118 Offline 252 018 Offline 252 118 Offline 253 W2B Offline 253 W2B Offline 253 W2B Offline 253 W2B Offline 254 V3B Offline 254 V3B Offline 254 V3B Offline 254 V3B Offline 255 148 Offline 255 148 Offline 255 148 Offline 255 148 Offline 256 W5B Offline 256 W5B Offline 256 W5B Offline 256 W5B Offline 257 V6B Offline 257 V6B Offline 257 V6B Offline 257 V6B Offline 258 UIC Offline 258 UIC Of
32. Loss 147 Encoder Loss 148 Tach Direction 148 EncoderDirection 148 EncoderDirection 149 Tach PhaseA Loss 149 Encoder PhA Loss 149 Encoder PhA Loss 150 No Tach Installd 150 NoEncoderlnstild 150 NoEncoderlnstlld 150 NoEncoderlnstlld 151 Tach PhaseB Loss 151 Encoder PhB Loss 151 Encoder PhB Loss 152 Drive OvrLoad 152 Drive OvrLoad 152 Drive OvrLoad 152 Drive OvrLoad 153 Master UnderVolt 153 Master UnderVolt 153 Master UnderVolt 153 Master UnderVolt 154 Slave UnderVolt 154 Slave UnderVolt 154 Slave UnderVolt 154 Slave UnderVolt 155 Slave2 UnderVolt 155 Slave2 UnderVolt 155 Slave2 UnderVolt 155 Slave2 UnderVolt 156 DCLnk OvrCurrent 156 DCLnk OvrCurrent 156 DCLnk OvrCurrent 156 DCLnk OvrCurrent 157 Rec OvrVoltage 157 Rec OvrVoltage 157 Rec OvrVoltage 157 Rec OvrVoltage 158 Line Synch Loss 158 Line Synch Loss 158 Line Synch Loss 158 Line Synch Loss 159 InpCtctrFeedback 159 InpCtctrFeedback 159 InpCtctrFeedback 159 InpCtctrFeedback 160 Warning Code 160 160 GatePwrSup V Low 160 160 161 Line Loss 161 Line Loss 161 Line Loss 161 Line Loss 162 RecHSnk OvrTemp 162 RecHSnk OvrTemp 162 RecHSnk OvrTemp 162 RecHSnk OvrTemp 163 RecChB OvrTemp 163 RecChB OvrTemp 163 RecChB OvrTemp 163 RecChB OvrTemp 164 Bus Transient 164 Bus Transient 164 Bus Transient 164 Bus Transient 165 Line Cap Range 165 Line Cap Range 165 Line Cap Range 165 Line Cap Range 166 RAM Battery Low 166 RAM Battery Low 166 RAM Battery Low 166 RAM Battery Low 167 DC Link Range 167 DC
33. Output Isoltn Sw Isolation Switch L Inductance L Line LED Light emitting diode liq Liquid Lo Low LR Line Reactor LV Low Voltage M Machine Magntz Magnetizing Max Maximum Min Minimum Mstr Master MTR Motor NVRAM Non Volatile Random Access Memory 0C Overcurrent OL Overload Output Overtemperature ov Overvoltage PD Parallel Drive PF Power Factor PFC Power Factor Correction PID Proportional Integral Derivative process control PLC Programmable Logic Control PSD Power Structure Diagnostic PWM Pulse Width Modulation Rect Rectifier Rockwell Automation Publication 7000 TG002J EN P March 2015 9 Preface 10 Acronym Abbreviation Description Rot n Rotation SCB Signal Conditioning Board SCR Silicon Controlled Rectifier SGCT Symmetrical Gate Commutated Thyristor Slv Slave Spd Speed SPGD Self Powered Gate Driver STO Safe Torque Off SW Software Sync Synchronous Tach Tachometer TFB Temperature Feedback Board TFB3 Temperature Feedback Board grd generation Trip Trq Torque TSN Transient Suppression Network UB Unbalance UPS Uninterrupted Power Supply USART Universal Synchronous Asynchronous Transmitter Receiver V Volt VSB Volt Sensing Board Wrn Warning Xfer Transfer 10 External Input Output Rockwell Automation Publication 7000 TG002J EN P March 2015 Overview Chapter 1 Fault Message
34. PPE Follow ALL Regulatory requirements for safe work practices and for Personal Protective Equipment PPE Allen Bradley Rockwell Software Rockwell Automation and TechConnect are trademarks of Rockwell Automation Inc Trademarks not belonging to Rockwell Automation are property of their respective companies Summary of Changes This manual contains new and updated information New and Updated This table contains the changes made to this revision Information Topic Page Added Fault 159 21 Updated STO Gating Flt description 40 Rockwell Automation Publication 7000 TG002J EN P March 2015 3 Summary of Changes Notes 4 Rockwell Automation Publication 7000 TG002J EN P March 2015 Preface Fault Messages Warning Messages Spare Parts Fault Codes Warning Codes Table of Contents Aboutthis Publication An nue ve EPI a LEE 7 Who Should Use This Manual 7 Additional 7 Acronyms and Abbreviations 8 Chapter1 8 EEE Suyupa eee 11 Fault 12 Chapter 2 pas kk a kee E EE eA bee ERA MU 55 Warning Messages sy da 56 Appendix A Components and Related Part Numbers 87 Appendix B Listed Numericallyz ics a ak aed alate op elt 89 Appendix IN AAA ETE AN yan nn
35. RecChB OvrTemp 150 RecChB OvrTemp 150 RecChB OvrTemp 151 RecChB LowTemp 151 RecChB LowTemp 151 RecChB LowTemp 151 RecChB LowTemp 152 RecChB FbrOptic 152 RecChB FbrOptic 152 RecChB FbrOptic 152 RecChB FbrOptic 153 RecChB Sensor 153 RecChB Sensor 153 RecChB Sensor 153 RecChB Sensor 154 DvcAnodCath Snub 154 DvcAnodCath Snub 154 DvcAnodCath Snub 154 DvcAnodCath Snub 155 Current Sensor 155 Current Sensor 155 Current Sensor 155 Current Sensor 156 Fault Code 156 156 Fault Code 156 156 Fault Code 156 156 Fault Code 156 157 Fault Code 157 157 Fault Code 157 157 Fault Code 157 157 Fault Code 157 158 Fault Code 158 158 Fault Code 158 158 Fault Code 158 158 Fault Code 158 159 Fault Code 159 159 Fault Code 159 159 Fault Code 159 159 Fault Code 159 160 Inv OvrVoltage 160 Inv OvrVoltage 160 Inv OvrVoltage 160 Inv OvrVoltage 161 Drv Output Open 161 Drv Output Open 161 Drv Output Open 161 Drv Output Open 162 SyncXfer Failure 162 SyncXfer Failure 162 SyncXfer Failure 162 SyncXfer Failure 92 Rockwell Automation Publication 7000 TG002J EN P March 2015 Fault Codes Appendix 7 8 xxx 9 xxx 10 xxx 163 Tach Loss 163 Encoder Loss 163 Encoder Loss 164 MV in SystemTest 164 MV in SystemTest 164 MV in SystemTest 164 MV in SystemTest 165 MV in Gate Test 165 MV in Gate Test 165 MV in Gate Test 165 MV in Gate Test 166 Input Ctc
36. Sensor 218 InvHSnk Sensor 218 InvHSnk Sensor 219 Ambient Sensor 219 Ambient Sensor 219 Ambient Sensor 219 Ambient Sensor 220 InvHSnk FbrOptic 220 InvHSnk FbrOptic 220 InvHSnk FbrOptic 220 InvHSnk FbrOptic 221 Ambient FbrOptic 221 Ambient FbrOptic 221 Ambient FbrOptic 221 Ambient FbrOptic 222 Inv OvrVoltage 222 Inv OvrVoltage 222 Inv OvrVoltage 222 Inv OvrVoltage 223 Inv AC Cur Gain 223 Inv AC Cur Gain 223 Inv AC Cur Gain 223 Inv AC Cur Gain 112 Rockwell Automation Publication 7000 TG002J EN P March 2015 Warning Codes Appendix 7 Xx 8 9 xxx 10 224 Aln1 Calib Error 224 Aln1 Calib Error 224 Aln1 Calib Error 224 Aln1 Calib Error 225 Aln2 Calib Error 225 Aln2 Calib Error 225 Aln2 Calib Error 225 Aln2 Calib Error 226 Aln3 Calib Error 226 Aln3 Calib Error 226 Aln3 Calib Error 226 Aln3 Calib Error 227 PFC IdcLimit 227 PFC IdcLimit 227 PFC IdcLimit 227 PFC IdcLimit 228 PFC Flux Limit 228 PFC Flux Limit 228 PFC Flux Limit 228 PFC Flux Limit 229 Process Var Loss 229 Process Var Loss 229 Process Var Loss 229 Process Var Loss 230 Warning Code 230 230 Rectifier 5Pulse 230 Rectifier 5Pulse 230 Rectifier 5Pulse 231 Warning Code 231 231 MaxDrvCapability 231 MaxDrvCapability 231 MaxDrvCapability 232 U1A Online 232 U1A Online 232 U1A Online 232 U1A Online 233 W2A Online 233 W2A Online 233 W2A Online 233 W2A On
37. Stator High 62 Autotune TimeLmt 62 Autotune TimeLmt 62 Autotune TimeLmt 62 Autotune TimeLmt 63 Inertia High 63 Inertia High 63 Inertia High 63 Inertia High 64 L Input Low 64 L Input Low 64 L Input Low 64 L Input Low 65 L Input High 65 L Input High 65 L Input High 65 L Input High 66 Link Low 66 TDC Link Low 66 Link Low 66 TDC Link Low 67 T DC Link High 67 TDC Link High 67 TDC Link High 67 TDC Link High 68 L Leakage Low 68 L Leakage Low 68 L Leakage Low 68 L Leakage Low 69 L Leakage High 69 L Leakage High 69 L Leakage High 69 L Leakage High 108 Rockwell Automation Publication 7000 TG002J EN P March 2015 Warning Codes Appendix 7 Xxx 8 9 xxx 10 70 L Magnetize Low 70 L Magnetize Low 70 L Magnetize Low 70 L Magnetize Low 7 L Magnetize High 7 L Magnetize High 7 L Magnetize High 7 L Magnetize High 72 TRotor Low 72 TRotor Low n TRotor Low n TRotor Low 73 TRotor High 73 TRotor High 73 TRotor High 73 TRotor High 74 Input Prot n 1 74 Input Prot n 1 74 Input Prot n 1 74 Input Prot n 1 75 IsoTx ReacOvrTmp 75 IsoTx ReacOvrTmp 75 IsoTx ReacOvrTmp 75 IsoTx ReacOvrTmp 76 DCLnk OvrTemp 76 DCLnk OvrTemp 76 DCLnk OvrTemp 76 DCLnk OvrTemp 7 Motor Protection 7 Motor Protection 7 Motor Protection 7 Motor Protection 78 Input Prot n 2 78 Input Prot n 2 78 Input Prot
38. X X X X 2U1A Offline 286 X X X X X X 2018 Offline 292 X X X X X X 2U1C Offline 298 X X X X X X 2U4A Offline 289 X X X X X X 2048 Offline 295 X X X X X X 2U4C Offline 301 2V3A Offline 288 X X X X X X 2V3B Offline 294 X X X X X X 2V3C Offline 300 X X X X X X 2V6A Offline 291 X X X X X X 2V6B Offline 297 X X X X X X 2V6C Offline 303 X X X X X X 2W2A Offline 287 X X X X X X 2W2B Offline 293 X X X X X X 2W2C Offline 299 X X X X X X 2W5A Offline 290 X X X X X X 2W5B Offline 296 X X X X X X 2W5C Offline 302 Description PWM RECTIFIER SGCT WARNING This warning occurs if Redn Dvc Rec option is selected in HardwareOptions1 P141 This SGCT device on the rectifier side was detected to be faulted after the input contactor was closed or following a start command or following a drive reset Recommended Action s After isolating the drive from medium voltage be sure that the device IGDPS power supply and the fiber optic signals are not damaged Complete a resistance check per the instructions in the manual NOTE SGCTs may not have completely shorted and still could read in the range Any devices with low suspect readings should be changed Check the LED status of the SGCT gate driver card for abnormal readings Complete a Gating Test mode check on the devices Verify the associated 20V power supply is powered and active e Verify all the power connections to the SGCT firing card are seated pro
39. are set properly sequence CT is not installed in all drives e Check for any imbalance in line currents Electrically isolate the drive from the motor and place drive in IDC Test mode If P367 is zero amps then ground fault most likely located in motor cables or motor If P367 is a non zero value examine drive for potential source of ground fault Megger the drive and motor and input transformer AC line reactor to search for a ground fault in the system e Check CMC and neutral resistor See Technical Note PF7000_GEN 65 Testing of Common Mode Chokes X HECS Power Loss 56 The power supplied to the motor Hall Effect current sensors Verify the DC voltage on the DC DC supply at the ACB board and at the Current Sensors 24VDQ is monitored on the control board and will fault the HECS drive if the voltage is out of tolerance e Check the current sensor wiring and ensure all connections are per the electrical drawing X X X High AirPressure 467 High air pressure reading coming back from analog air Ensure that the pressure sensor is working and there are no obstructions to the path of the pressure transducer located between the converter sections exhaust airway or through the heatsinks The pressure sensor detects blockage of airflow through the Check for cooling fan abnormal operation heatsinks of the power cage Verify if the trip setting P925 matched factory recommended value P925 is set to 1 0V above nominal value di
40. av taa rad 107 Rockwell Automation Publication 7000 TGOO2J EN P March 2015 5 Table of Contents Notes 6 Rockwell Automation Publication 7000 TGOO2J EN P March 2015 About this Publication Who Should Use This Manual Additional Resources Preface This manual contains troubleshooting information for medium voltage 7000 drives only This manual is intended for qualified service personnel responsible for troubleshooting and repairing medium voltage PowerFlex 7000 drives You should have previous experience with and basic understanding of electrical terminology procedures required troubleshooting equipment equipment protection procedures and methods and safety precautions These documents contain additional information concerning related products from Rockwell Automation Resource Publication 7000 1 006 Description PowerFlex 7000 Medium Voltage AC Drive B Frame Commissioning ForGe Control Publication 7000 14007 PowerFlex 7000 Medium Voltage AC Drive B Frame Installation ForGe Control Publication 7000 08 PowerFlex 7000 Medium Voltage AC Drive B Frame Trans amp Handling ForGe Control Publication 7000 1 010 Handling Inspection and Storage of Medium Voltage Line Filter Capacitors Publication 7000 PP002 PowerFlex 7000 Air Cooled Drives Publication 7000 05002 HMI Interface Board Software Updater and Firmware
41. burden resistors Verify the input capacitor values if installed Verity that there are no open sharing resistors Verify all line thyristors are firing in Gating Test mode Check the input filter capacitor for PWM rectifier drives sabessayy ney 1914 43 SLOT YEW 4 3 0091 000 10118211014 uoneuojny awopog 2 amp Fault Message Fault Code Description Recommended Action s HIE o lt uy a a ESE AE IR ES RS a a a z X Master VoltUnbal 120 The measured phase voltages 610 in the master bridge have 1 CHECK TSN FUSING exceeded the value set in LineVoltUnbalTrp P271 for the 2 CHECK TSN FUSING duration set in LineVoltUnbalDly P272 3 CHECK TSN FUSING Verify the VSB connections and tap settings and check resistance of VSB board Megger board to confirm integrity e Check actual voltage values on the operator interface terminal for each bridge and the total line voltage Check for possible source voltage supply problems Usemultimeter and oscilloscope to check voltages on the drive voltage test points X Motor Current UB 100 The measured current unbalance on the drive output has Verify the current sensor wiring and burden resistors from the motor current sensors exceeded Mtr CurUnbal Trp P208 for the duration set in Verify the HECS power Mtr CurUnbal Dly P214 e Check the output filter capacitors for balanced loading on all phases Investigate
42. diagnostics sequence X 2V3C Online 278 immediately after any drive reset with the goal of detecting faults before any destructive action is taken from the next X 2V6A Online 269 action X 2V6B Online 215 X 2V6C Online 281 X 2W2A Online 265 X 2W2B Online 271 X 2W2C Online 277 X 2W5A Online 268 X 2W5B Online 274 X 2W5C Online 280 sabessay 1914 05 SLOT PIL 1 4 11 000091 000 10118211014 uoneuojny owopog 2 amp Fault Message Fault Code Description Recommended Action s 5 2 a 2 la I8 13 l I8 2 e e e a 82 SS 5 lt a a a 2U1A OfflineOpen 372 6 18 SCR RECTIFIER FAULT Complete a resistance check on the rectifier including the gate cathode resistance the snubber and Offline Open Circuit Sharing resistors X 2418 OfflineOpen 378 For SCR rectifiers this fault will occur after the initial contact closure Complete a firing check on the rectifier X 2U1C OfflineOpen 384 or during the diagnostic sequence after a start command Afterthe Verify the snubber circuitry and the sharing resistors P short circuit test described below the drive fires each device and Verify fiber optic cable integrity from FOI board transmitter to SCRGD board receiver X 2U4A OfflineOpen 375 verifies that the feedback from that device went low Ifthe feedback Replace all faulty components d
43. e Verify operating conditions ambient altitude load levels ventilation and fans and over temperature condition and opened the AC input to the verify that the DC Link Reactor is within ratings standard Ensure that the converter cooling fan is working Check the 120V signal through the thermal switch and that the air flow is not obstructed Also check the 120V Verify the drive cooling circuit is operating correctly wiring and the XIO card There is a thermal switch in each DC Check the XIO board inputs and parameter status bits Link winding and they are connected in series Determine through elimination whether there is a faulty switch and replace if necessary X DC Neutral VSB 461 This fault indicates that the voltage sensing board associated Check connector J25 with the dc and neutral voltages is not plugged in Verify connection from VSB to X X DriveApplication 583 This fault indicates that either the drive application P751 Ensure that all application specific parameters are correctly set has been changed or that one or more of the application Cycle control power specific functions are incorrectly set for example for Marine Application 1 P751 Drv Application must be set to Marine 1 Speed Ref Select P7 must be set to App Specific TorqueRef Select P401 must be set to App Specific and Trq Control Mode P90 must be set to App Control X Drive OvrLoad 144 Drv OvrLoad Trp P16
44. id 221486 Firmware 7 00x and 8 00x use link to access Knowledgebase ID 66655 http rockwellautomation custhelp com app answers detail a id 66655 See Tech Note 7000 Gen 99 Resetting Line Filter Capacitor LFC Fault Throughout all Firmware Revisions which provides a summary of reset procedures for Classic and Forge for all revision level of software For drives which are RPTX upgrading to firmware 9 002 and higher may introduce this lockout fault Line CT location should be examined Review tech note Nuisance Line Filter Cap fault in PowerFlex 7000 Drives with Isolation Transformer RPTX 7000 4GEN GEN 27 Check the CT connections J2 are not reversed and properly installed no offset Check the CT open circuit resistance value For a 1000 1 CT the open circuit resistance should be 3 9 Q The tolerance is 1 If one CT or both CTs are below this value replace the CTs to correct the unbalance After resetting the line capacitor lockout the Fault Queue must be cleared otherwise the line capacitor lockout will be triggered every time the control power is cycled Line overcurrent will trigger this lockout protection investigate possible causes of overcurrent such as a short circuit multiple rectifier SGCTs failing Firmware 9 003 and higher XI0 Input 2 is dedicated to the LFC protection If this input is at logic 0 then LFC Lockout will occur Examine how this input is used in the drive application and modif
45. n 2 78 Input Prot n 2 79 Auxillary Prot n 79 Auxillary Prot n 79 Auxillary Prot n 79 Auxillary Prot n 80 Warning Code 80 80 Warning Code 80 80 Warning Code 80 80 Warning Code 80 81 Warning Code 81 81 Warning Code 81 81 Warning Code 81 81 Warning Code 81 82 Warning Code 82 82 Warning Code 82 82 Warning Code 82 82 Warning Code 82 83 Warning Code 83 83 Warning Code 83 83 Warning Code 83 83 Warning Code 83 84 Warning Code 84 84 Warning Code 84 84 Warning Code 84 84 Warning Code 84 85 Warning Code 85 85 Warning Code 85 85 Warning Code 85 85 Warning Code 85 86 Warning Code 86 86 Warning Code 86 86 Warning Code 86 86 Warning Code 86 87 Warning Code 87 87 Warning Code 87 87 Warning Code 87 87 Warning Code 87 88 Warning Code 88 88 Warning Code 88 88 Warning Code 88 88 Warning Code 88 89 Warning Code 89 89 Warning Code 89 89 Warning Code 89 89 Warning Code 89 90 Card 1 Loss 90 Card 1 Loss 90 Card 1 Loss 90 Card 1 Loss 91 Card 2 Loss 91 XIO Card 2 Loss 91 0 Card 2 Loss 91 Card 2 Loss 92 XIO Card 3 Loss 92 XIO Card 3 Loss 92 0 Card 13 Loss 92 XIO Card 3 Loss 93 Card 4 Loss 93 Card 4 Loss 93 0 Card 4 Loss 93 Card 4 Loss 94 XIO Card 5 Loss 94 XIO Card 5 Loss 94 0 Card 5 Loss 94 Card 5 Loss 95 XIO Card 6 Loss 95 XIO Card 6 Loss 95 0 Card 6 Loss 95 0 Card 6 Loss 96 NVRAM Cleared 96 NVRAM Cleared 96 NVRAM Cleared 96 NVRAM Cleared 97 Parameter Range 97 Para
46. on the devices UAA Offline 249 has been sent The SGCT has smart diagnostics so the Verify the associated 20V power supply is powered and active range 19 6 20 4V feedback may indicate short before firing and if the pulse is Verify all the power connections to the SGCT firing card are seated properly X U4B Offline 255 received and the device is really shorted the diagnostic will toggle the feedback to let you know problem is with the X UAC Offline 261 device or the power supply for that device X V3A Offline 248 The firmware now completes a diagnostics sequence immediately after any drive reset with the goal of detecting X V3B Offline 254 faults before any destructive action is taken from the next action X V3C Offline 260 X V6A Offline 251 X V6B Offline 257 V6C Offline 263 X W2A Offline 247 W2B Offline 253 X W2C Offline 259 X W5A Offline 250 X W5B Offline 256 X W5C Offline 262 1914 sabessay tineg 41001436 1 4 11 120091 000 10118211014 uoneuojny tV 2 L Fault Message Fault Code Description Recommended Action s z o lt uy a a sc nl penis RR E 5 amp amp U1A DiagFbkLoss 210 INVERTER SGCT FAULT e Check that the fiber optic cables are seated properly in the optical interface board and the Feedback Fiber Optic Loss SGCT fi
47. or from a hardcopy upgrade or if the battery was low Reload the parameters into the drive Output CtctrOpen 186 The output contactor is open even though it has been e Verify the contactor feedback and the 120V wiring to the ACB commanded to close The drive may be in auto restart mode following loss of medium voltage Output CtctrClsd 187 The output contactor is closed even though it has been Be diis the associated starter unit is set to Normal mode commanded to open Verify normal mode of starter the Verify the feedback from the contactor status normally control contactor feedback and the 120V wiring to the ACB relay auxiliary and contactor mechanical auxiliary is wired properly and powered Verify that there is control power to the contactor Verify the associated ACB 1 0 e Verify that the holding coil or closing coil is not shorted Review the contactor control wiring These warnings may also occur during the auto restart feature as the loss of power may also result in the inability to hold in the contactor during the outage Output IsoSwClsd 194 The input isolation switch is closed when it is expected to be In DC Current test modes the isolation switches are expected to be open The switch should be open in System Gate and Open closed for DC Current test although only the input contactor is Circuit test required the test will run with warnings if the switches are open Be sure the isolation switches are in
48. output contactor the maximum speed command cannot go higher than 75 Hz in speed modes Xfer Disabled 125 Transfer disabled master only Transfer of master not allowed while drive is stopping This warning is for parallel drives only and indicates that the transfer of mastership has been disabled because they are performing certain functions for example synchronous transfer or stopping during a Class 2 fault XIO Card 1 6 Loss 90 95 The card has dropped off the communication link between Reset the board in an attempt to re establish communications e Check all connections between the customer interface board CIB and the jumpers between individual adapters e Verify the status of all XI0 adapters by comparing the LED status to the table in the manual sabessan 1934 08 41001316 1 4 11 100091 000 10118211014 uoneuojny Warning Message Warning Description Recommended Action s gt v Code w o 5 a lt ca a a t 8 8 Es EI a XIO Power Loss 117 The 24V input to the 10 boards from the ACB has dropped Verify the DC DC power supply output below 22 8V e Check the XIO LED status and compare them to values in the manual Offline 250 INVERTER SGCT WARNING After isolating the drive from medium voltage be sure that the This warning occurs if
49. plate data entered in the drive Manually tune flux regulator Line Cap Range 165 The calculated pu value ofthe line filter cap P133 is either less Verify the capacitor nameplate data and compare with information than 0 35 pu or bigger than 0 55 pu Verify capacitor nameplate entered in the drive for the drive and motor ratings data and compare with the drive and motor ratings Line Loss 161 The drive has detected loss of input voltage from losing the Verify the VSB connections and tap settings and the check frequency PLL lock on the input voltage This is designed to be resistance of VSB board Megger the board to confirm the integrity a faster method of detecting an undervoltage The drive e Check the TSN fusing responds to this warning as it does to a Master UV warning e Check the actual voltage values on the terminal for each bridge and the total line voltage Check for possible source voltage supply problems e Check the input contactor status it is open Line Synch Loss 158 The drive has lost synchronization with the incoming line Capture the voltage waveforms from the ACB test points and voltage and has announced a phase lock loop warning examine for inconsistency Verify the incoming voltage input contactor status VSB and TSN fuses e Verify that the drive power system is properly grounded e Check for noise on the control power in the drive e Check the grounding for all signal and control wiring V
50. set for Number of Nodes P936 and DCSL Config P955 bits system has dropped below the specified minimum capacity 3 Ld Factor 0 and 4 Ld Factor 1 The minimum number of drives required the system can run Number of Nodes Maximum reduced margin X LR Double Fans 472 The drive has just lost two or more ofthe cooling fans Verify the fan contactors fan overload and the 120V wiring to the XIO card X LR Fan1 Ctctr 481 A cooling fan loss has been detected e Verify the fan contactor fan overload and the 120V wiring to the XIO card X Main VSB 459 This fault indicates that the voltage sensing board associated Check connector J27 at ACB with the motor and line voltages is not plugged in e Verify connection from VSB to X Master Comm Fit 600 Follower drive has detected the loss of communications with Check the communication wiring and shielding the Master drive X Master CurUnbal 123 The measured and calculated phase currents in the master e Verify that all current transformer connections are connected properly and that no wires bridge have exceeded the value set in Line CurUnbalTrp P108 for the duration set in Line CurUnbalDly P109 The unbalance value can be seen in parameter 613 are reversed ring out wires to verify connections Check grounding on CTs Ensure that all plugs are firmly connected in the ACB Check that all input voltages are balanced Verify parameter settings Check the
51. settings location rectifier P111 inverter P315 match factory recommended values Inv Low Ambient 443 The drive detected low ambient temperature at the specified Verify if the warning level setting matches factory location recommendation Inv Low Airflow 391 The cooling airflow velocity on the specified power stack is Be sure that there are obstructions to the path of the incoming below the trip warn level and or outgoing air flow Check for cooling fan deterioration e Verify if the trip P840 and warn setting P841 matches factory recommended values Inv OvrVoltage 222 Motor filter capacitor overvoltage The inverter output voltage This warning occurs when drive is not gating It may be when motor displayed in Inv Output Volt P761 has exceeded the trip is coasting settings This is detected by the hardware circuit in the ACB e This is drive output V surface voltage terminology used in ESP A warning is logged first and if the overvoltage persists for the application time delay a fault is logged Verify the parameters and ensure The protection uses P193 setting but drive calculates the motor that the motor is connected to the drive either directly or filter cap voltage through an output contactor Inspect the VSB for possible Make sure there is no open circuit at the drive output and motor is damage connected Inv Temp Sensor 399 The specified temperature reading is out of normal range Ensure that the temper
52. software updates support chats and forums technical information FAQs and to sign up for product notification updates In addition we offer multiple support programs for installation configuration and troubleshooting For more information contact your local distributor or Rockwell Automation representative or visit http www rockwellautomation com services online phone Installation Assistance If you experience a problem within the first 24 hours of installation review the information that is contained in this manual You can contact Customer Support for initial help in getting your product up and running United States or Canada 1 440 646 3434 Outside United States or Canada Use the Worldwide Locator at http www rockwellautomation com rockwellautomation support overview page or contact your local Rockwell Automation representative New Product Satisfaction Return Rockwell Automation tests all of its products to help ensure that they are fully operational when shipped from the manufacturing facility However if your product is not functioning and needs to be returned follow these procedures United States Contact your distributor You must provide a Customer Support case number call the phone number above to obtain one to your distributor to complete the return process Outside United States Please contact your local Rockwell Automation representative for the return procedure Documentation Feedbac
53. that the Master requested the Slave to drive is masked off in parameter Master Mask 718 be the Master but the Slave drive refused X X Slave UnderVolt 154 This warning is valid for 18 pulse drives only The measured Verify the VSB connections and tap settings and check the slave voltage Slave1 Line Volt P137 is less than the Line resistance of the VSB board Megger the board to confirm integrity UndVolt Lvl P167 setting e Check the TSN fusing Check the actual voltage values on the terminal for each bridge and X X Slave2 UnderVolt 155 This warning is valid for 18 pulse drives only The measured the total line voltage slave voltage Slave2 Line Volt P138 is less than the Line Check for possible source voltage supply problems UndVolt Lvl P167 setting Useamultimeter and oscilloscope to check the voltages on the drive test points Verify the parameter settings Verify the tap settings Investigate occurrences of bus transients X Spd BW Reduced 518 Speed bandwidth has been reduced to 5 rad secas the signal Be sure that the encoder is powered and functioning correctly and from the encoder was lost or parallel drives have been selected that parameter Powerup Config P717 is not set for parallel drives SpecApp Config 27 The 0 card which is being assigned is not a card which can be Select the proper slot containing a compatible card used for this purpose X X X SpecApp Conflict 28 The 0 card pr
54. the Ensure that ambient conditions do not exceed specifications Resis OvrTemp 568 trip level DB Airflow Sensor 573 DB airflow sensor not functioning A warning is issued ifthis Check TFB and airflow sensor in the DB cabinet happens while running and fault is issued when the drive is Verify that feedback value is consistent with actual conditions stopped X DB AmbientSensor 572 DB temperature sensor not functioning For DB Resis Sensor a Check TFB onboard ambient sensor and DB exhaust temperature sensor in the DB warning is issued if this happens while running and a fault is cabinet X DB Resis Sensor 571 issued when the drive is stopped e Verify that feedback values are consistent with actual conditions X DB fiber optic 574 DB TFB is not functioning e Check TFB in the DB cabinet Verify that feedback values are consistent with actual conditions DBR Overload 575 Braking energy dissipated in DB Resistor exceeded the fault Verify DBR parameter settings are correct threshold i e 150 of DBR rated energy This isa calculated Verify DC Current feedback measurement is correct measurement and does not reflect any physical feedback X DCLinkFlowLow 72 The flow switch in the DC Link coolant path has detected the Verify pressure values in the cooling system are nominal Verify the cooling path is not restricted because of tube crimping Check flow switch for proper operation It may be require
55. the input contactor circuit breaker control command open by the OIBBS Verify the low voltage wiring of the input contactor feedback Cycle the control power NSR PS Rng 636 Rectifier non safety related power supply out of range The Verify the STO system power supply connection to the OIBBS rectifier OIBBS diagnostic subsystem has detected an outof Cycle the control power range power supply voltage on the 24Vdc power supply Ifthe same fault still trips the drive contact the manufacturer for spare parts of the power supply and or OIBBS for replacement X Rec OIB Detected 656 Rectifier OIB detected The safety control system has detected Verify the board mounted on the rectifier OIBBS It should be 0182 not OIB incompatible hardware One or more optical interface Incase OIB s is are applied contact the manufacturer for the 0182 spare parts for board s have been detected replacement OIBB Com FIt 624 Rectifier OIBBS communication fault Communication failed Verify the drive settings If the drive is not using the STO function disable STO and verify to the rectifier OIBBS The communication from rectifier OIBBS that the correct OIBB type is installed is lost Verify the connection between the rectifier OIBBS and the DPM e Check and cycle the control power to the safety system OIBBS Ifthe same fault trips the drive again contact the manufacturer for the OIBB spare part for replacement
56. the proper position for the Output IsoSwOpen 191 The output isolation switch is open when it is expected to be specific operating mode Refer to the description of parameter 141 closed The switch should be closed in Normal DC Current test Hardware Option in the parameters manual and Open Loop modes e Verify the feedback wiring Verify isolation switch mechanical auxiliary setup Parameter Range 97 The parameter value loaded from the NVRAM or the DIM is If this was result of an INIT operation contact the factory Ifthis was a result of a LOAD operation correct the parameter value and perform a SAVE operation e Check the settings the DIM to determine whether it is limiting the parameter s max or min values sabessay Hurem 1934 v 41001336 1 4 11 020091 000 10118211014 uoneuojny than expected Warning Message Warning Description Recommended Action s 2 v Code w o z K s o ss E e e 2 gt IR 5 S a a PFC Disabled 214 The power factor compensation feature has been automatically Read the description to understand why this feature could have disabled This feature is disabled under the following been disabled conditions Contact MV Product Support During dynamic braking During over speed operating conditions During sync de synch period Ifline filter capacitor per un
57. undervoltage delay P168 the total line voltage e Check for possible source voltage supply problems Use a multimeter and oscilloscope to check the voltages on the drive test points MaxDrvCapability 231 The motor current exceeded maximum allowable level for the Check the drive load condition variable torque drive The motor current is now limited tothe The load exceeds the expected value at desired speed safe level of drive thermal protection Torque k x speed A2 if speed is 50 expected torque is 25 X M Cap Comp High 377 The calculated value of motor capacitor compensation is too Verify the motor capacitor nameplate data entered in the drive large Tune the drive manually X Minimum Capacity 505 The system has reached the minimum capacity the system can Check the minimum capacity setting this is the minimum number run of drives the system can run specified in DCSL Config P955 using bit 3 and bit 4 Ld Factor sabessay Hurem 1934 41001336 1 4 11 120091 000 10118211014 uoneuojny owopog Warning Message Warning Description Recommended Action s 2 v Code w o z 8 lt ca a l l lt a a 137 The calculated per unit value of the motor filter capacitor Verify the capacitor nameplate data and compare with the P128 based on the values entered for motor capacitor kVAR informatio
58. 091 000 101121014 uoneuojny owopog 13 2 amp Fault Message Fault Code Description Recommended Action s 5 2 a lt uy a a a a a z X Motor OvrCurrent 96 The measured motor current Stator Current P340 has Possible causes include exceeded the Mtr OvrCur Trip P177 setting Real OC transients Bad burden resistor current sensor circuit failure check components Parameter settings too low compared to torque limit Verify the parameter settings Current regulator in limit check line voltage and alpha line while running X Motor OvrLoad 101 A motor overload condition has been detected where the Transient loading check torque limit motoring torque limit overload and motor overload overload condition is calculated using Stator P340 and settings and compare loading to torque settings and trip settings algorithm based on the value of Mtr OvrLoad Trp P179 as e Burden resistor Check HECS feedback and check the burden resistors the absolute trip level Mtr OvrLoad Dly P180 as the base trip delay and Mtr OvrLoad Wrn P351 as the point where the overload calculation begins X Motor Ovrspeed 102 The speed ofthe motor has exceeded the Mtr OvrSpeed Trp Check for unbalance on the motor and line feedback voltages P185 Verify that parameter meets the load requirements Improper Settings check parameter settings for reference command maximum and be Ch
59. 116 Line OvrVoltage 116 Line OvrVoltage 116 Line OvrVoltage 117 Rec OvrVoltage 117 RecOvrVolt HW 117 RecOvrVolt HW 117 RecOvrVolt HW 118 LineNeut OvrVolt 118 LineNeut OvrVolt 118 LineNeut OvrVolt 118 LineNeut OvrVolt 119 Line Harmonic 119 Line Harmonic 119 Line Harmonic 119 Line Harmonic 120 Master VoltUnbal 120 Master VoltUnbal 120 Master VoltUnbal 120 Master VoltUnbal 121 Slave1 VoltUnbal 121 Slave1 VoltUnbal 121 Slave1 VoltUnbal 121 Slave1 VoltUnbal 122 Slave2 VoltUnbal 122 Slave2 VoltUnbal 122 Slave2 VoltUnbal 122 Slave2 VoltUnbal 123 Master CurUnbal 123 Master CurUnbal 123 Master CurUnbal 123 Master CurUnbal 124 Slave1 CurUnbal 124 Slave1 CurUnbal 124 Slave1 CurUnbal 124 Slave1 CurUnbal Rockwell Automation Publication 7000 TG002J EN P March 2015 91 AppendixB Fault Codes 7 8 xxx 9 xxx 10 xxx 125 Slave2 urUnbal 125 Slave2 urUnbal 125 Slave2 urUnbal 125 Slave2 urUnbal 126 Slave1 Phasing 126 Slave1 Phasing 126 Slave1 Phasing 126 Slave1 Phasing 127 Slave2 Phasing 127 Slave2 Phasing 127 Slave2 Phasing 127 Slave2 Phasing 128 RecAnlg SelfTest 128 RecAnlg SelfTest 128 RecAnlg SelfTest 128 RecAnlg SelfTest 129 RecFbrOpt Config 129 RecFbrOpt Config 129 RecFbrOpt Config 129 RecFbrOpt Config 130 Fault Code 130 130 GatePwrSup V Low 130 2U GatePS V Low 130 2U GatePS V Low 131 RecA2D Convrsion 131 RecA2D Co
60. 2CDiagFbkLoss 223 X W5A DiagFbkLoss 214 X W5BDiagFbkLoss 220 X W5C DiagFbkLoss 226 sabessay 1914 41001316 1 4 11 020091 000 10118211014 uoneuojny owopog 2 amp Fault Message Fault Code Description Recommended Action s z o lt uy a a ESE le lIe la 1 lt Jm e es es X U1A Gating Loss 228 INVERTER SGCT FAULT e Check that the fiber optic cables are seated properly in the optical interface board and the Gating Fiber Optic Loss SGCT firing card Gating Loss 24 This fault will only occur during the initial contactor closure Check that the fiber optic cable is not pinched or damaged X U1C Gating Loss 240 and the diagnostic sequence after a start command The Verify that the connection between the DPM and OIB is correctly installed inverter monitors the state of the feedback before a gate Complete a resistance check per the instructions in the manual AA Gating Loss 231 pulse is given and monitors the feedback after a gate pulse NOTE SGCTs may not have completely shorted and still could read in the range Any has been sent This fault occurs when the feedback was high devices with low suspect readings should be changed U4B Gating Loss 237 from the device before gating and is still high from the device Check the LED status ofthe SGCT gate driver card f
61. 2V3B Online 276 2V3B Online 276 2V3B Online 277 2048 Online 277 2148 Online 277 2148 Online 277 2148 Online 278 2W5B Online 278 2W5B Online 278 2W5B Online 278 2W5B Online 279 2V6B Online 279 2V6B Online 279 2V6B Online 279 2 68 Online 280 2U1C Online 280 2U1C Online 280 2U1C Online 280 2U1C Online 281 2W2C Online 281 2W2C Online 281 2W2C Online 281 2W2C Online 282 2V3C Online 282 2V3C Online 282 2V3C Online 282 2V3C Online 283 2U4C Online 283 2U4C Online 283 2U4C Online 283 2U4C Online 284 2W5C Online 284 2W5C Online 284 2W5C Online 284 2W5C Online 285 2V6C Online 285 2V6C Online 285 2V6C Online 285 2V6C Online 286 2U1A Offline 286 2U1A Offline 286 2U1A Offline 286 2U1A Offline 287 2W2A Offline 287 2W2A Offline 287 2W2A Offline 287 2W2A Offline 288 2V3A Offline 288 2V3A Offline 288 2V3A Offline 288 2V3A Offline 289 2U4A Offline 289 2U4A Offline 289 2U4A Offline 289 2U4A Offline 290 2W5A Offline 290 2W5A Offline 290 2W5A Offline 290 2W5A Offline 291 2V6A Offline 291 2V6A Offline 291 2V6A Offline 291 2V6A Offline 292 2018 Offline 292 2018 Offline 292 2018 Offline 292 2018 Offline 293 2W2B Offline 293 2W28B Offline 293 2W2B Offline 293 2W2B Offline 294 2V3B Offline 294 2V3B Offline 294 2V3B Offline 294 2V3B Offline 295 2048 Offline 295 2048 Offline 295 2048 Offline 295 2048 Offline 296 2W5B Offline 296 2W5B Offline 296 2W5B Offline 296 2W5B Offline 297 2V6B Offline 297 2V6B Offline 297 2V6B Offline 297 2V6B Offline 298 2U1C Offline 298 2U1C Offline 298 2U1
62. 3 as the absolute trip level Transient Loading Check torque limit and overload settings and compare loading to Drv OvrLoad Dly P164 as the base trip delay and torque settings and trip settings Drv OvrLoad Min P269 as initial detection level Open Burden Resistor Check Current feedback and check the burden resistors The drive has detected an overload condition in the dc link Verify the drive sizing and that the overload parameters to meet the load requirements indicated by Drv Overload P551 DvcAnodCath Snub 154 Device Anode Cathode or Snubber fault NOT USED Drv Output Open 161 NOT USED NOT USED X Duplct Node Fit 603 The drive has detected nodes that have the same Node ID Change the affected drive s node ID using parameter DCSL Node ID 935 Encoder 1055 163 sure that the encoder is powered and connected properly Be sure that all channels are connected properly and not swapped at motor and drive end For example swapping A and A will give this fault Z andZ are to be used in PF7000 Forge drives remove any wires jumpers on Z Z terminals Tech notes related to Encoders are PF7000 4th Gen 11 PF7000 Firmware 9 001 and 9 002 with Encoder Release Notes 1914 sabessay tineg LZ 2 L Fault Message Fault Code Description Recommended Action s 5 2 sc EE IB IS se Es l
63. 346 X 2W5C OnlineOpen 352 X X X 3118 OnlineOpen 408 3048 OnlineOpen 411 3V3B OnlineOpen 410 X X X X 3V6B OnlineOpen 413 3W2B OnlineOpen 409 X X X 31158 OnlineOpen 412 4U1C OnlineOpen 414 X X X X 4U4C OnlineOpen 417 X X X 4V3C OnlineOpen 416 X X X X 4V6C OnlineOpen 419 X X X 4W2C OnlineOpen 415 X X X X 4W5C OnlineOpen 418 1914 sabessay tineg 41001431 1 4 11 120091 000 10118211014 uoneuojny owopog ES 2 L Fault Message Fault Code Description Recommended Action s E 2 e e e 2 gt mE le d kia Li L s a a a 2U1A OnlineShrt 354 6P or 18P SCR RECTIFIER FAULT For multiple device faults the risk ofa line to line short exists so tests with MV isolated should be Online Short Circuit attempted X 2U1B OnlineShrt 360 For SCR rectifiers this fault will occur during operation Before an Complete a resistance check on the rectifier including the gate cathode resistance the snubber and X JU1COnlineShrt 366 individual leg is fired the drive takes five samples ofthe voltage sharing resistors across that device This is because the notching on the line could Complete a firing check on the rectifier X 2UAA OnlineShrt 357 cause individual readings to be low If they are all low the device is Verify t
64. 533 X DBSH3GatingLoss 534 DBSH4GatingLoss 535 X DBSE10ffline 536 This SGCT device on the DB side was detected to be faulted Complete a resistance check per the instructions in the manual after the input contactor was closed or following start SGCTs may not have completely shorted and still could read in the range Any DBSE20ffline 537 command or following a drive reset After isolating the drive devices with low suspect readings should be changed X DBSE3Offli 538 from MV ensure that the device IGDPS power supply and the Check the LED status of the SGCT gate driver card for abnormal readings ng fiber optic signals are not damaged Complete a Gating Test mode check on the devices X DBSEAOffli 539 Verify the associated 20V power supply is powered and active ii e Verify all the power connections to the SGCT firing card are seated properly X DBSH10ffline 540 X DBSH20ffline 541 X DBSH30ffline 542 X DBSHAOffline 543 1914 sabessay 41001431 1 4 11 020091 000 10118211014 uoneuojny owopog 6L C Frame Only flow is less than optimal indicating a problem with the flow path This is not designed to specifically measure flow This is a switch that differentiates between flow and no flow 2 L Fault Message Fault Code Description Recommended Action s z o lt uy a a JE IR 5
65. 55 The drive has lost communication with the device responsible Check the DPI adapter status and verify the connections for providing the speed command to the drive This could either Verify the communication to device providing speed reference be a adapter or the 4 20 mA signal or the remote e Verify the signal wiring on the 4 20mA 10VDC signal and that it 0 10V is properly shielded Check the ACB and replace it if necessary X X X X X X RefSlct Conflict 452 An attempt was made to set the torque reference select andthe Verifythe wiring to the XIO card Speed reference select to the same source X X X X X X Regulator Limit 60 The regulators in the drive Current Flux and Speed are The autotune results may not be accurate Verify the input line running in the limit voltage and the load conditions Raise the torque limits if necessary and repeat tuning X X X X X X Rs Tune Skipped 372 Rs tuning is skipped because the drive is declared of having Check that the Motor Current U amp W polarity is correct output isolation transformer bit 3 of P141 is set X X X X X X Restart Xpired 369 This warning is issued when both of these conditions exist Review ofthe application to see if the auto restart timer can be 1 The drive is in auto restart mode drive is running and then increased This is just a warning message to indicate the status of aloss of medium voltage the drive the auto restart is no lon
66. 6 External 6 6 External 6 6 External 6 7 External 7 7 External 7 7 External 7 7 External 7 8 External 8 8 External 8 8 External 8 8 External 8 9 External 9 9 External 9 9 External 9 9 External 9 10 External 10 10 External 10 10 External 10 10 External 10 11 External 11 11 External 11 11 External 11 11 External 11 12 External 12 12 External 12 12 External 12 12 External 12 13 External 13 13 External 13 13 External 13 13 External 13 14 External 14 14 External 14 14 External 14 14 External 14 15 External 15 15 External 15 15 External 15 15 External 15 16 External 16 16 External 16 16 External 16 16 External 16 17 Adapter 1 Loss 17 Adapter 1 Loss 17 Adapter 1 Loss 17 Adapter 1 Loss 18 Adapter 2 Loss 18 Adapter 2 Loss 18 Adapter 2 Loss 18 Adapter 2 Loss 19 Adapter 3 Loss 19 Adapter 3 Loss 19 Adapter 3 Loss 19 Adapter 3 Loss 20 Adapter 4 Loss 20 Adapter 4 Loss 20 Adapter 4 Loss 20 Adapter 4 Loss 21 Adapter 5 Loss 21 Adapter 5 Loss 21 Adapter 5 Loss 21 Adapter 5 Loss 22 Adapter 6 Loss 22 Adapter 6 Loss 22 Adapter 6 Loss 22 Adapter 6 Loss 23 Speed Cmd Loss 23 Refrnce Cmd Loss 23 Refrnce Cmd Loss 23 Refrnce Cmd Loss 24 Fault Code 24 24 Fault Code 24 24 Fault Code 24 24 Fault Code 24 25 Fault Code 25 25 Fault Code 25 25 Fault Code 25 25 Fault Code 25 26 Adaptr1 ForceFlt 26 Adaptr1 ForceFlt 26 Adaptr1 ForceFlt 26 Adaptr1 ForceFlt 27 Adaptr2 ForceFlt 27 Adaptr2 ForceFlt 27 Adaptr2 ForceFlt 27 Adaptr2 ForceFlt 28 Adaptr3 ForceFlt 28 Adaptr3 ForceFlt 28 Ad
67. 85 485 Warning Code 485 486 Encoder PhZ Loss 486 Encoder PhZ Loss 487 AbsEncPhaseLoss 487 AbsEncPhaseLoss 488 Warning Code 488 488 Warning Code 488 489 Warning Code 489 489 Warning Code 489 490 Warning Code 490 490 Warning Code 490 491 Warning Code 491 491 Warning Code 491 492 Warning Code 492 492 Warning Code 492 493 Warning Code 493 493 Warning Code 493 494 Warning Code 494 494 Warning Code 494 Rockwell Automation Publication 7000 TG002J EN P March 2015 119 Appendix Warning Codes 7 8 xxx 9 xxx 10 xxx 495 Warning ode 495 495 Warning ode 495 496 Warning ode 496 496 Warning ode 496 497 Warning ode 497 497 Warning ode 497 498 Warning ode 498 498 Warning ode 498 499 Warning ode 499 499 Warning ode 499 500 DuplctMaster Wrn 501 CRC Warning 502 Arbitration Warn 503 Master Txfr Warn 504 New Master 505 Minimum Capacity 506 DCSL Not Enabled 507 DCSL Conflict 516 HPTC Config Err 517 HPTC Conflict 518 Spd BW Reduced 120 Rockwell Automation Publication 7000 TG002J EN P March 2015 Rockwell Automation Support Rockwell Automation provides technical information on the Web to assist you in using its products At http www rockwellautomation com support you can find technical and application notes sample code and links to software service packs You can also visit our Support Center at https rockwellautomation custhelp com for
68. 914 sabessay tineg 41001436 1 4 11 120091 000 10118211014 uoneuojny ti 2 L Fault Message Fault Code Description Recommended Action s z o lt uy a a 18 8 8 Ig RR 5 amp 2 2U1A DiagFbkLoss 282 PWM RECTIFIER SGCT FAULT Verify that the feedback fiber optic cable from the SGCT to the FOI board is not damaged Feedback Fiber Optic Loss or disconnected X 2018 DiagFbkLoss 288 This fault will occur during the initial contactor closure the Verify that the gate pulse has been received by the SGCT board using Gating test mode Y 201C DiagFbkLoss 294 diagnostic sequence after a start command the diagnostic Complete a resistance check described in Chapter 4 checking the devices sharing sequence after a stop command The rectifier monitors the resistors and snubber circuitry X 2U4A DiagFbkLoss 285 state of the feedback before a gate pulse is given and Replace all faulty components 1 monitors the feedback after a gate pulse has been sent Itis likely that the feedback fiber optic cable is not plugged in or has been damaged X 2048 DiagFbkLoss 291 This fault occurs when the feedback was low from the device before gating and is still low from the device after gating 2U4CDiagFbkloss 297 The drive then assumes the feedback must be the problem X 2V3ADiagF
69. B OfflineShrt 333 2V6B OfflineShrt 333 2V6B OfflineShrt 333 2V6B OfflineShrt 333 2V6B OfflineShrt 334 2U1C OfflineShrt 334 2U1C OfflineShrt 334 2U1C OfflineShrt 334 2U1C OfflineShrt 335 2W2C OfflineShrt 335 2W2C OfflineShrt 335 2W2C OfflineShrt 335 2W2C OfflineShrt 336 2V3C OfflineShrt 336 2V3C OfflineShrt 336 2V3C OfflineShrt 336 2V3C OfflineShrt 337 2U4C OfflineShrt 337 2U4C OfflineShrt 337 2U4C OfflineShrt 337 2U4C OfflineShrt 338 2W5C OfflineShrt 338 2W5C OfflineShrt 338 2W5C OfflineShrt 338 2W5C OfflineShrt 339 2V6C OfflineShrt 339 2V6C OfflineShrt 339 2V6C OfflineShrt 339 2V6C OfflineShrt Rockwell Automation Publication 7000 TG002J EN P March 2015 115 Appendix Warning Codes 7 8 xxx 9 xxx 10 xxx 340 LRFan1 340 LRFan1 Ctctr 340 LRFan1 Ctctr 341 LR Fan2 Ctctr 341 LR Fan2 Ctctr 341 LR Fan2 Ctctr 342 CNV Fan3 Ctctr 342 CNV Fan3 Ctctr 342 CNV Fan3 Ctctr 343 CNV Fan4 Ctctr 343 CNV Fan4 Ctctr 343 CNV Fan4 Ctctr 344 CNV Fan5 Ctctr 344 CNV Fan5 Ctctr 344 CNV Fan5 Ctctr 345 CNV Fan6 Ctctr 345 CNV Fan6 Ctctr 345 CNV Fan6 Ctctr 346 CNV Fan7 Ctctr 346 CNV Fan7 Ctctr 346 CNV Fan Ctctr 347 CNV 8 Ctctr 347 CNV Fan8 Ctctr 347 CNV Ctctr 348 CMC Fan Ctctr 348 CMC Fan Ctctr 348 CMC Fan Ctctr 349 CMC Fan10 Ctctr 349 CMC Fan10 349 CMC Fan10 Ctctr 350 SavedFa
70. B OnlineShrt 315 2V6B OnlineShrt 315 2V6B OnlineShrt 315 2V6B OnlineShrt 315 2V6B OnlineShrt 316 2U1C OnlineShrt 316 2U1C OnlineShrt 316 2U1C OnlineShrt 316 2U1C OnlineShrt 317 2W2C OnlineShrt 317 2W2C OnlineShrt 317 2W2C OnlineShrt 317 2W2C OnlineShrt 318 2V3C OnlineShrt 318 2V3C OnlineShrt 318 2V3C OnlineShrt 318 2V3C OnlineShrt 319 2U4C OnlineShrt 319 2U4C OnlineShrt 319 2U4C OnlineShrt 319 2U4C OnlineShrt 320 2W5C OnlineShrt 320 2W5C OnlineShrt 320 2W5C OnlineShrt 320 2W5C OnlineShrt 321 2V6C OnlineShrt 321 2V6C OnlineShrt 321 2V6C OnlineShrt 321 2V6C OnlineShrt 322 2U1A OfflineShrt 322 2U1A OfflineShrt 322 2U1A OfflineShrt 32 2U1A OfflineShrt 323 2W2A OfflineShrt 323 2W2A OfflineShrt 323 2W2A OfflineShrt 323 2W2A OfflineShrt 324 2V3A OfflineShrt 324 2V3A OfflineShrt 324 2V3A OfflineShrt 324 2V3A OfflineShrt 325 2U4A OfflineShrt 325 2U4A OfflineShrt 325 2U4A OfflineShrt 325 2U4A OfflineShrt 326 2W5A OfflineShrt 326 2W5A OfflineShrt 326 2W5A OfflineShrt 326 2W5A OfflineShrt 327 2V6A OfflineShrt 327 2V6A OfflineShrt 327 2V6A OfflineShrt 327 2V6A OfflineShrt 328 2018 OfflineShrt 328 2018 OfflineShrt 328 2018 OfflineShrt 328 2018 OfflineShrt 329 2W2B OfflineShrt 329 2W2B OfflineShrt 329 2W2B OfflineShrt 329 2W2B OfflineShrt 330 2V3B OfflineShrt 330 2V3B OfflineShrt 330 2438 OfflineShrt 330 2V3B OfflineShrt 331 2U4B OfflineShrt 331 2U4B OfflineShrt 331 2U4B OfflineShrt 331 2U4B OfflineShrt 332 2W5B OfflineShrt 332 2W5B OfflineShrt 332 2W5B OfflineShrt 332 2W5
71. C Offline 298 2U1C Offline 299 2W2C Offline 299 2W2C Offline 299 2W2C Offline 299 2W2C Offline 300 2V3C Offline 300 2V3C Offline 300 2V3C Offline 300 2V3C Offline 301 2U4C Offline 301 2U4C Offline 301 2U4C Offline 301 2U4C Offline 114 Rockwell Automation Publication 7000 TG002J EN P March 2015 Warning Codes Appendix 7 XXX 8 9 xxx 10 302 2W5C Offline 302 2W5C Offline 302 2W5C Offline 302 2W5C Offline 303 2V6C Offline 303 2V6C Offline 303 2V6C Offline 303 2V6C Offline 304 2U1A OnlineShrt 304 2U1A OnlineShrt 304 2U1A OnlineShrt 304 2U1A OnlineShrt 305 2W2A OnlineShrt 305 2W2A OnlineShrt 305 2W2A OnlineShrt 305 2W2A OnlineShrt 306 2V3A OnlineShrt 306 2V3A OnlineShrt 306 2V3A OnlineShrt 306 2V3A OnlineShrt 307 2U4A OnlineShrt 307 2U4A OnlineShrt 307 2U4A OnlineShrt 307 2U4A OnlineShrt 308 2W5A OnlineShrt 308 2W5A OnlineShrt 308 2W5A OnlineShrt 308 2W5A OnlineShrt 309 2V6A OnlineShrt 309 2V6A OnlineShrt 309 2V6A OnlineShrt 309 2V6A OnlineShrt 310 2U1B OnlineShrt 310 2U1B OnlineShrt 310 2U1B OnlineShrt 310 2U1B OnlineShrt 311 2W2B OnlineShrt 311 2W2B OnlineShrt 311 2W2B OnlineShrt 311 2W2B OnlineShrt 312 2438 OnlineShrt 312 2438 OnlineShrt 312 2438 OnlineShrt 312 2438 OnlineShrt 313 2048 OnlineShrt 313 2148 OnlineShrt 313 2148 OnlineShrt 313 2148 OnlineShrt 314 2W5B OnlineShrt 314 2W5B OnlineShrt 314 2W5B OnlineShrt 314 2W5
72. Fault The demand for the Safe Torque Off STO Verify the STO wiring and relevant components function was not consistent across all channels There is a Cycle the control power before attempting to reactivate the STO feature mismatch among four channels Ifthe same fault trips the drive again contact the manufacturer for further actions X Sync Field Loss Synchronous motor application The drive has detected the motor field current has been interrupted The drive has commanded full field current 1 0 pu for 30 e For3 phase AC brushless motors confirm the phasing to the exciter card is correct Exciters seconds This is not a typical operating point for the drive require ABC rotation to their electronic circuit boards Exciter circuits typically have an Enable permissive Locate this input on the exciter control board and confirm it is enabled e Exciter circuits have built in temperature switches to protect the SCRs confirm this switch is not in the tripped position Sync VSB 460 This fault indicates that the voltage sensing board associated Check connector J25 at ACB with the synchronous transfer voltages is not plugged in e Verify the ribbon cable connection from Sync VSB to ACB board Sync Xfer Failure 162 A synchronous transfer was not completed in the time Instability at synchronous speed Check for stability of the synchronous transfer process specified in Sync Xfer Time P230 and the drive has faulted speed reg
73. G002J EN P March 2015 117 Appendix Warning Codes 7 8 xxx 9 xxx 10 xxx 418 Warning ode 418 418 Warning ode 418 418 Warning ode 418 419 Warning ode 419 419 Warning ode 419 419 Warning ode 419 420 DBSE10nline 420 DBSE10nline 420 DBSE10nline 421 DBSE2Online 421 DBSE2Online 421 DBSE2Online 422 DBSE3Online 422 DBSE3Online 422 DBSE3Online 423 DBSE4Online 423 DBSE4Online 423 DBSE4Online 424 DBSH10nline 424 DBSH10nline 424 DBSH10nline 425 DBSH20nline 425 DBSH20nline 425 DBSH20nline 426 DBSH30nline 426 DBSH30Online 426 DBSH30Online 427 DBSHAOnline 427 DBSHAOnline 427 DBSHAOnline 428 Warning Code 428 428 Warning Code 428 428 Warning Code 428 429 Warning Code 429 429 Warning Code 429 429 Warning Code 429 430 Warning Code 430 430 Warning Code 430 430 Warning Code 430 431 Warning Code 431 431 Warning Code 431 431 Warning Code 431 432 Warning Code 432 432 Warning Code 432 432 Warning Code 432 433 Warning Code 433 433 Warning Code 433 433 Warning Code 433 434 Warning Code 434 434 Warning Code 434 434 Warning Code 434 435 Warning Code 435 435 Warning Code 435 435 Warning Code 435 436 2U High Amb Temp 436 2U High Amb Temp 436 2U High Amb Temp 437 2U Low Amb Temp 437 2U Low Amb Temp 437 2U Low Amb Temp 438 2V High Amb Temp 438 2V High Amb Temp 438 2V High Amb Temp 439 2V Low Amb Temp 439 2V Low Amb T
74. GOO2J EN P March 2015 101 Appendix Fault Codes 7 8 xxx 9 xxx 10 511 Fault Code 511 511 Fault Code 511 511 Fault Code 511 512 Fault Code 512 512 Fault Code 512 512 Fault Code 512 513 Fault Code 513 513 Fault Code 513 513 Fault Code 513 514 Fault Code 514 514 Fault Code 514 514 Fault Code 514 515 Fault Code 515 515 Fault Code 515 515 Fault Code 515 516 Fault Code 516 516 Fault Code 516 516 Fault Code 516 517 Fault Code 517 517 Fault Code 517 517 Fault Code 517 518 Fault Code 518 518 Fault Code 518 518 Fault Code 518 519 Fault Code 519 519 Fault Code 519 519 Fault Code 519 520 DBSE1DiagFbkLoss 520 DBSE1DiagFbkLoss 520 DBSE1DiagFbkLoss 521 DBSE2DiagFbkLoss 521 DBSE2DiagFbkLoss 521 DBSE2DiagFbkLoss 522 DBSE3DiagFbkLoss 522 DBSE3DiagFbkLoss 522 DBSE3DiagFbkLoss 523 DBSE4DiagFbkLoss 523 DBSE4DiagFbkLoss 523 DBSE4DiagFbkLoss 524 DBSH1DiagFbkLoss 524 DBSH1DiagFbkLoss 524 DBSH1DiagFbkLoss 525 DBSH2DiagFbkLoss 525 DBSH2DiagFbkLoss 525 DBSH2DiagFbkLoss 526 DBSH3DiagFbkLoss 526 DBSH3DiagFbkLoss 526 DBSH3DiagFbkLoss 527 DBSH4DiagFbkLoss 527 DBSH4DiagFbkLoss 527 DBSHADiagFbkLoss 528 DBSE1GatingLoss 528 DBSE1GatingLoss 528 DBSE1GatingLoss 529 DBSE2GatingLoss 529 DBSE2GatingLoss 529 DBSE2GatingLoss 530 DBSE3GatingLoss 530 DBSE3GatingLoss 530 DBSE3GatingLoss 531 DBSE4GatingLoss 531 DBSE4GatingLoss 531 DBSE4GatingLos
75. Link Range 167 DC Link Range 167 DC Link Range 168 RecHSnk Sensor 168 RecHSnk Sensor 168 RecHSnk Sensor 168 RecHSnk Sensor 169 RecChB Sensor 169 RecChB Sensor 169 RecChB Sensor 169 RecChB Sensor 170 RecHSnk FbrOptic 170 RecHSnk FbrOptic 170 RecHSnk FbrOptic 170 RecHSnk FbrOptic 171 RecChB FbrOptic 171 RecChB FbrOptic 171 RecChB FbrOptic 171 RecChB FbrOptic 172 Rec DC Cur Gain 172 Rec DC Cur Gain 172 Rec DC Cur 172 Rec DC Cur Gain 13 Rec Gate Pwr Sup 13 Rec Gate Pwr Sup 13 Rec Gate Pwr Sup 13 Rec Gate Pwr Sup 174 174 174 174 Rec AC Cur 175 Stack Depth 175 Stack Depth 175 Stack Depth 175 Stack Depth 176 NVRAM Clr 176 DataRecorder Clr 176 DataRecorder Clr 176 DataRecorder Clr 177 Warning Code 177 177 DB GatePwrSupply 177 DB GatePwrSupply 177 DB GatePwrSupply 178 Warning Code 178 178 Warning Code 178 178 2U GatePS V Low 178 2U GatePS V Low 179 Warning Code 179 179 Warning Code 179 179 2V GatePS V Low 179 2V GatePS V Low 180 Warning Code 180 180 Warning Code 180 180 2W GatePS V Low 180 2W GatePS V Low 181 Warning Code 181 181 Warning Code 181 181 Inv GatePS V Low 181 Inv GatePS V Low 182 Warning Code 182 182 Warning Code 182 182 Warning Code 182 182 Warning Code 182 183 Warning Code 183 183 Warning Code 183 183 Warning Code 183 183 InpFilter Tuning 184 Input CtctrOpen 184 Input CtctrOpen 184 Input CtctrOpen 184 Input CtctrOpen Rockwell Automation Publicatio
76. Not Locked 375 Rotor Not Locked 376 Warning Code 376 376 Warning Code 376 376 Rotor Not Moved 377 Warning Code 377 377 Warning Code 377 377 M Cap Comp High 378 Warning Code 378 378 Warning Code 378 378 Warning Code 378 116 Rockwell Automation Publication 7000 TGOO2J EN P March 2015 Warning Codes Appendix 7 8 xxx 9 10 379 Warning Code 379 379 Warning Code 379 379 Warning Code 379 380 Warning Code 380 380 Warning Code 380 380 Warning Code 380 381 Warning Code 381 381 Warning Code 381 381 Warning Code 381 382 Warning Code 382 382 Warning Code 382 382 Warning Code 382 383 Warning Code 383 383 Warning Code 383 383 Warning Code 383 384 Warning Code 384 384 Warning Code 384 384 Warning Code 384 385 Warning Code 385 385 Warning Code 385 385 Warning Code 385 386 Warning Code 386 386 Warning Code 386 386 Warning Code 386 387 Warning Code 387 387 Warning Code 387 387 Warning Code 387 388 2U Low Airflow 388 2U Low Airflow 388 2U Low Airflow 389 2V Low Airflow 389 2V Low Airflow 389 2V Low Airflow 390 2W Low Airflow 390 2W Low Airflow 390 2W Low Airflow 391 Inv Low Airflow 391 Inv Low Airflow 391 Inv Low Airflow 392 2U AirflowSensor 392 2U AirflowSensor 392 2U AirflowSensor 393 2V AirflowSensor 393 2V AirflowSensor 393 2V AirflowSensor 394 2W AirflowSensor 394 2W AirflowSensor 394 2W AirflowSe
77. Offline 330 2U1C Offline 331 2W2C Offline 331 2W2C Offline 331 2W2C Offline 331 2W2C Offline 332 2V3C Offline 332 2V3C Offline 332 2V3C Offline 332 2V3C Offline 333 2U4C Offline 333 2V4C Offline 333 2U4C Offline 333 2U4C Offline 334 2W5C Offline 334 2W5C Offline 334 2W5C Offline 334 2W5C Offline 335 2V6C Offline 335 2V6C Offline 335 2V6C Offline 335 2V6C Offline 336 2U1A OnlineOpen 336 2U1A OnlineOpen 336 2U1A OnlineOpen 336 2U1A OnlineOpen 337 2W2A OnlineOpen 337 2W2A OnlineOpen 337 2W2A OnlineOpen 337 2W2A OnlineOpen 338 2V3A OnlineOpen 338 2V3A OnlineOpen 338 2V3A OnlineOpen 338 2V3A OnlineOpen 339 2U4A OnlineOpen 339 2U4A OnlineOpen 339 2U4A OnlineOpen 339 2U4A OnlineOpen 340 2W5A OnlineOpen 340 2W5A OnlineOpen 340 2W5A OnlineOpen 340 2W5A OnlineOpen 341 2V6A OnlineOpen 341 2V6A OnlineOpen 341 2V6A OnlineOpen 341 2V6A OnlineOpen 342 2U1B OnlineOpen 342 2U1B OnlineOpen 342 2018 OnlineOpen 342 2U1B OnlineOpen 343 2W2B OnlineOpen 343 2W2B OnlineOpen 343 2W2B OnlineOpen 343 2W2B OnlineOpen 344 2438 OnlineOpen 344 2438 OnlineOpen 344 2V3B OnlineOpen 344 2V3B OnlineOpen 345 2 48 OnlineOpen 345 2148 OnlineOpen 345 2U4B OnlineOpen 345 2048 OnlineOpen 346 2W5B OnlineOpen 346 2W5B OnlineOpen 346 2W5B OnlineOpen 346 2W5B OnlineOpen 347 2V6B OnlineOpen 347 2V6B OnlineOpen 347 2V6B OnlineOpen 347 2V6B OnlineOpen 348 2U1COnlineOpen 348 2U1C OnlineOpen 348 2U1C OnlineOpen 348 2U1C OnlineOpen 349 2W2C OnlineOpen 349 2W2C OnlineOpen 349 2W2C OnlineOpen 349 2W2C OnlineOp
78. Online 205 X W5A Online 196 X 1158 Online 202 X W5C Online 208 X X 2U Airflow Loss 492 The cooling airflow velocity on the specified power stack is Be sure that there are no obstructions to the path of the incoming and or outgoing air below the trip warn level flow X X 2V Airflow Loss 493 Check for cooling fan deterioration X X JW Airflow Loss 494 e Verify if the trip P840 and warn setting P841 matched factory recommended values X X 2U Over Temp 488 The drive detected high heatsink temperature at the specified Verify ifthe warn rectifier P112 inverter P316 and trip settings rectifier P111 inverter location P315 match factory recommended values X X 2V Over Temp 489 X X 2W Over Temp 490 X 2U Temp Sensor 500 The specified temperature reading is out of normal range Ensure that the temperature sensor is correctly plugged and is not damaged X 2V Temp Sensor 501 X 2W Temp Sensor 502 s bess N 1914 9v 41001316 1 4 11 020091 000 10118211014 uoneuojny owopog 2 amp Fault Message Fault Code Description Recommended Action s z o lt uy a a ESE le lIe la S lt Jm 95020411 X 2U1A Offline 318 PWM RECTIFIER SGCT FAULT Complete a resistance check per the instructions in the manual This fault will occur during the initial contactor closure the NOTE SGCTs may not have complete
79. Process Var Loss 464 Feedback from the process is not valid Check the process sensor 4 20 mA or 0 10V input to the drive at IFM board Check the wiring at IFM board and connection between IFM and 1914 sabessay tineg 41001316 1 4 11 120091 000 10118211014 uoneuojny owopog SE 2 L Fault Message Fault Code Description Recommended Action s z o lt uy a a zs se Es penis a a a X X Pressure Loss 64 The measured system pressure has dropped below a preset e Check that the pumps are operating C Frame Only trip level The standard operating pressure is around 50 psi Verify that there are no leaks in the system The pressure switch is not designed to be an accurate measure Verify that there is no blockage in the system of pressure but is designed as a Pressure No Pressure indication Typically anything less than 20 psi will activate this switch X X Pump Fan PwrOff 71 The control power to the pumping system and the heat Verify the disconnect switch is closed and that there are no blown fuses C Frame Only exchanger fans is not present Measure the voltage at the pump and fan inputs to ensure voltage is present The drive detected that the Pump Fan power is off kali feedback to the drive from the circuit looking for loose wiring or incorrect auxiliaries X RecAnlg SelfTest 128 On power up the drive has detec
80. Redn Dvc Inv option is selected in device IGDPS power supply and the fiber optic signals are not U1B Offline 256 HardwareOptions1 P141 This SGCT device on the inverter side damaged V1COffi 262 was detected to be faulted after the input contactor was closed Complete a resistance check per the instructions in the manual me or following a start command or following a drive reset NOTE SGCTs may not have completely shorted and still could read U4A Offline 253 in the kQ range Any devices with low suspect readings should be replaced in matched sets during the next outage U4B Offline 259 e Check the LED status of the SGCT gate driver card for abnormal readings UAC Offline 265 Complete a Gating Test mode check on the devices Verify the associated 20V power supply is powered and active Offline 252 Verify all the power connections to the SGCT firing card are seated 1 properly V3B Offline 28 NOTE For Redundant devices there will be no change in the drive V3C Offline 264 operation For N 1 drives the drive will attempt to run at a load Speed combination that does not exceed the voltage rating of the V6A Offline 255 remaining devices V6B Offline 261 X X X X X X V6C Offline 267 X X X X X X W24 Offline 251 X X X X X X W2B Offline 257 W2C Offline 263 X X X X X X W5A Offline 254 X X X X X X W5B Offline 260 X X X X X X W5C Offline 266 sabessay 41001436 1 4 11 00091 000 10118211014 uo
81. Shrt 397 2W2B OfflineShrt 398 2438 OfflineShrt 398 2438 OfflineShrt 398 2438 OfflineShrt 398 2V3B OfflineShrt 399 2048 OfflineShrt 399 2048 OfflineShrt 399 2048 OfflineShrt 399 2048 OfflineShrt 400 2W5B OfflineShrt 400 2W5B OfflineShrt 400 2W5B OfflineShrt 400 2W5B OfflineShrt 401 2V6B OfflineShrt 401 2V6B OfflineShrt 401 2V6B OfflineShrt 401 2V6B OfflineShrt 402 2U1C OfflineShrt 402 2U1C OfflineShrt 402 2U1C OfflineShrt 402 2U1C OfflineShrt 403 2W2C OfflineShrt 403 2W2C OfflineShrt 403 2W2C OfflineShrt 403 2W2C OfflineShrt 404 2V3C OfflineShrt 404 2V3C OfflineShrt 404 2V3C OfflineShrt 404 2V3C OfflineShrt 405 2U4C OfflineShrt 405 2U4C OfflineShrt 405 2U4C OfflineShrt 405 2U4C OfflineShrt 406 2W5C OfflineShrt 406 2W5C OfflineShrt 406 2W5C OfflineShrt 406 2W5C OfflineShrt 407 2V6C OfflineShrt 407 2V6C OfflineShrt 407 2V6C OfflineShrt 407 2V6C OfflineShrt 408 3U1B OnlineOpen 408 3U1B OnlineOpen 408 3U1B OnlineOpen 408 3U1B OnlineOpen 409 3W2B OnlineOpen 409 3W2B OnlineOpen 409 3W2B OnlineOpen 409 3W2B OnlineOpen 410 3V3B OnlineOpen 410 3V3B OnlineOpen 410 3V3B OnlineOpen 410 3V3B OnlineOpen 411 3048 OnlineOpen 411 3U4B OnlineOpen 411 3048 OnlineOpen 411 3U4B OnlineOpen 412 3W5B OnlineOpen 412 3W5B OnlineOpen 412 3W5B OnlineOpen 412 3W5B OnlineOpen 413 3V6B OnlineOpen 413 3V6B OnlineOpen 413 3V6B OnlineOpen 413 3V6B OnlineOpen 414 4U1C OnlineOpen 414 4U1C OnlineOpen 414 4U1C OnlineOpen 414 4U1C OnlineOpen 415 4W2C OnlineOpen 415 4W2C OnlineOpen 415 4W2C OnlineO
82. Troubleshooting Guide Allen Bradley PowerFlex 7000 Medium Voltage AC Drives Publication 7000 TGOO2J EN P Allen Bradley Rockwell Software Automation Important User Information Read this document and the documents listed in the additional resources section about installation configuration and operation of this equipment before you install configure operate or maintain this product Users are required to familiarize themselves with installation and wiring instructions in addition to requirements of all applicable codes laws and standards Activities including installation adjustments putting into service use assembly disassembly and maintenance are required to be carried out by suitably trained personnel in accordance with applicable code of practice If this equipment is used in a manner not specified by the manufacturer the protection provided by the equipment may be impaired In no event will Rockwell Automation Inc be responsible or liable for indirect or consequential damages resulting from the use or application of this equipment The examples and diagrams in this manual are included solely for illustrative purposes Because of the many variables and requirements associated with any particular installation Rockwell Automation Inc cannot assume responsibility or liability for actual use based on the examples and diagrams No patent liability is assumed by Rockwell Automation Inc with respect to use of informa
83. V Fan5 Ctctr 344 X CNV Fan6 Ctctr 345 X CNV Fan Ctctr 346 X CNV Ctctr 347 X CMC Fan9 Ctctr 348 X CMC Fan10 Ctctr 349 X CMC Fan9 Aux 476 The specified fan was not commanded to run but its e Check fan feedback wiring and confirm with the electrical interposing relay status indicated that the fan was turned on drawings Verify that XIO is functional X CMC Fan10 Aux 477 Note This warning is used exclusively on Heatpipe drives X Cnv Fan3 Aux 470 X Cnv Fan4 Aux 471 Cnv Fan5 Aux 472 Cnv Fan6 Aux 473 X Cnv Fan7 Aux 474 Cnv Fan8 Aux 475 ConductivityHigh 37 This warning is for liquid cool drives The drive indicates that Verify that no foreign debris has entered the system iron piping C FRAME ONLY the measured coolant conductivity is greater than 1 pS cm non deionized water etc Verify that there is no debris in the coolant and replace the de There is no immediate need for action but be prepared to change ionizing cartridge if necessary the de ionizing cartridge and run the system verifying that the conductivity is decreasing X Control Pwr Loss 112 This is used the auto restart feature algorithm as indicator Investigate reliability of the control power to tell the drive to stop gating and wait for control power to return This alarm is for drives engineered with a UPS option There has been a loss or dip in the control power feeding the drive for more than five cycles
84. V3C Gating Loss 314 2V3C Gating Loss 314 2V3C Gating Loss 314 2V3C Gating Loss 315 2U4C Gating Loss 315 2U4C Gating Loss 315 2U4C Gating Loss 315 204 Gating Loss 316 2W5C Gating Loss 316 2W5C Gating Loss 316 2W5C Gating Loss 316 2W5C Gating Loss 317 2V6C Gating Loss 317 2V6C Gating Loss 317 2V6C Gating Loss 317 2V6C Gating Loss 96 Rockwell Automation Publication 7000 TG002J EN P March 2015 Fault Codes Appendix 7 8 xxx 9 xxx 10 xxx 318 2U1A Offline 318 2U1A Offline 318 2U1A Offline 318 2U1A Offline 319 2W2A Offline 319 2W2A Offline 319 2W2A Offline 319 2W2A Offline 320 2V3A Offline 320 2V3A Offline 320 2V3A Offline 320 2V3A Offline 321 2U4A Offline 321 2U4A Offline 321 2U4A Offline 321 2U4A Offline 322 2W5A Offline 322 2W5A Offline 322 2W5A Offline 322 2W5A Offline 323 2V6A Offline 323 2V6A Offline 323 2V6A Offline 323 2V6A Offline 324 2018 Offline 324 2018 Offline 324 2018 Offline 324 2018 Offline 325 2W2B Offline 325 2W2B Offline 325 2W2B Offline 325 2W2B Offline 326 2V3B Offline 326 2V3B Offline 326 2V3B Offline 326 2V3B Offline 327 2048 Offline 327 2U4B Offline 327 2048 Offline 327 2048 Offline 328 2W5B Offline 328 2W5B Offline 328 2W5B Offline 328 2W5B Offline 329 2V6B Offline 329 2V6B Offline 329 2V6B Offline 329 2V6B Offline 330 2U1C Offline 330 2U1C Offline 330 2U1C
85. VDC supply via connection J15 1 2 Check parameter 121 in the Metering group of the drive variables to view the measured on the ACB DC voltage X Adapter 1 Loss 17 There has been a loss of communication between the Drive Cycle control power to the drive Processor Module DPM and the DPI adapter 1 6 Change the adapter and or DPM if all attempts to restore communication fail X Adapter 2 Loss 18 Ensure that the adapter is plugged into the ACB powered and working properly X Adapter 3 Loss 19 X Adapter 4 Loss 20 X Adapter 5 Loss 21 X Adapter 6 Loss 22 1914 sabessay 41001316 1 4 11 100091 000 10118211014 uoneuojny BAYDOU 2 L Fault Message Fault Code Description Recommended Action s z o lt uy a a 18 8 lg 2 JE IR 5 S X Adaptr1 ForceFlt 26 There has been a loss of communication between the Verify the customer network is properly communicating with the device identified DPI adapter and the customer s communication e Check DPM status LEDs and compare to the information in the User Manual X Adaptr2 ForceFlt 27 network The communication between the drive and the DPI Change the adapter if all attempts to restore communication fail X Adaptr3 Forcerit 28 adapter may still be active This is a requirement for DPI Cycle control power apres communications If the loss of communication from the
86. W 134 The rectifier input voltage Input Volt P696 detected by Verify the parameters and inspect the VSB for possible damage Investigate occurrences of the software has exceeded Rec OvrVolt Trp P173 for the delay specified in Rec OvrVolt Dly P174 bus transients Check for loose connections on J27 See tech note PowerFlex 7000 4Gen Gen19 sabessayy 1914 86 41001436 4 3 0091 000 10118211014 uoneuojny 2 amp Fault Message Fault Code Description Recommended Action s z o lt uy a a 2 18 8 IR 2 I3 a a a z X Rec PS Out Rng 634 Rectifier power supply out of range The rectifier OIBBS Verify the STO system power supply connection to the OIBBS diagnostic subsystem has detected an out of range power Cycle the control power supply voltage on the internally generated supplies Ifthe same fault still trips the drive contact the manufacturer for spare parts of the power supply and or OIBBS for replacement PSD Fault 658 Rectifier power structure diagnostic fault The safety control Resolve all other faults first system has detected a fault in one or more SGCTs Incorrect Ensure there 01825 are installed in the OIBBS not the 0185 SGCT unit feedback was detected Ensure proper configuration setting of the SPS with drive hardware e Check the LV wirin
87. X AC DGHRedundant 107 X Adapter 1 Loss 49 There has been a loss of communication between the drive sure that the adapter is plugged in the analog control board processor module DPM and the adapter 1 6 ACB X Adapter 2 Loss 50 Be sure that the remote communication device is powered e Verify the light status and ensure the communication device is X Adapter 3 Loss 51 operating properly X Adapter 4 Loss 52 Verify the customer network is properly communicated with the device X Adapter 5 Loss 53 Check the LED status Cycle control power to the drive X Adapter 6 Loss 54 Change the adapter if all attempts to restore communication fail X X Air HighPressure 199 High air pressure reading coming back from analog air pressure Besure pressure sensor is working that there are no obstructions to transducer located between the converter sections the path ofthe exhaust airway or through the heatsinks Check for cooling fan abnormal operation e Verify if the trip setting P926 matched factory recommended value Aln1 Calib Error 224 The analog input supplied was outside of the allowable range Verify the calibration of analog inputs of 4 20 mA during calibration Recalibrate with the proper X Aln2 Calib Error 225 range Aln3 Calib Error 226 X Ambient FbrOptic 221 The drive has detected a missing temperature sensor to the Not Used temperature feedback board TFB Be sure that the sensor in plugged in X Ambie
88. X RecOvrTimeOut 135 The rectifier input voltage given by Rec Input Volt P696 has Verify the parameters and inspect the ACB VSB for possible damage exceeded Rec OvrVolt Trp P173 A warning is logged first Investigate occurrences of bus transients and if the over voltage occurs repeatedly with at least four Ifthe drive trips on this fault repeatedly system harmonics need to be investigated Setup warnings in one second interval then the drive will fault a trend to capture the harmonic voltage rectifier input voltage and line voltage to trigger at this fault Contact the factory for details X Rec OvrVoltage 117 The rectifier input voltage given by Rec Input Volt P696 has Verify the parameters are set properly exceeded the trip settings P 173 This is detected by the Verify VSB connections and tap settings resistor values and grounds hardware circuit in the ACB e This is less likely to be caused by true line overvoltage and more likely to be due to the effects of capacitive leading VARs on a high impedance system down the input if possible Investigate occurrences of bus transients e Check for loose connections J27 Investigate system grounding Power cable shields grounded only at one end the source end e Verify if drive is being fed from generators Review the reactive power capability of the generators Contact the factory for details See tech note PowerFlex 7000 4Gen Gen19 X RecOvrVolt S
89. X X Inv TFBFbk Error 499 The drive has lost the fiber optic signal from the specified Verify that bit 1 of parameter P274 is set correctly temperature feedback board Check for damaged fiber optic cable or loose connection X Inv WtchDg T Out 665 Inverter watchdog timeout A failure of the Inverter OIBBS e Verify all the connections for OIBBS 0182 on inverter side diagnostic subsystem was detected This fault will only reset upon cycling control power Cycle the control power and if the same fault still trips the drive contact the manufacturer for spare parts of the OIBBS OIB2 and or the connections for replacement 1914 sabessay tineg SLOT PIL 1 4 11 120091 000 10118211014 uoneuojny owopog 6c 2 L Fault Message Fault Code Description Recommended Action s fi o lt uy a a 21 21 52 IR ie 3 a a a X IsoTx Air Flow 177 The pressure sensed by the pressure transducer in the integral Verify fan rotation A Frame Only isolation transformer section as a voltage has dropped Check for blocked airflow in the filters ducting if installed clean as required below the value set in IsoTxPressureTrp P654 Improper trip settings verify the pressure value voltage level P653 when running with dear air flow Check that the pressure sensor is working and is connected to the Verify the alarm and trip set up procedure was co
90. a Low 374 The drive estimated the total inertia is less than 0 1secs Check the Autotune Trq Stp P215 value and repeat If the warning persists determine the inertia from system data and if different from autotune value manually set total inertia X InpFilter Tuning 183 The input filter cut off frequency is less than 3 65 pu or Verify the design of the LC input filter between 4 95 pu and 1 05 pu InputCloseDelay 197 For PWM drives this warning indicates that a start command Wait for the drive Ready status to appear allowing you to start the has been given but the drive is still waiting for the DC voltage drive to discharge from the line filter capacitors This can be observed by the status Discharging on the main screen Input CtctrOpen 184 The input contactor is open even though it has been verify that the associated starter unit is set to Normal mode commanded to close Verify the contactor feedback and the Verify the feedback from the contactor status normally control 120V wiring to the ACB Drive may be in auto restart mode relay auxiliary and contactor mechanical auxiliary is wired following loss of medium voltage properly and powered Verify that there is control power to the contactor Input CtctrClsd 185 The input contactor is closed even though it has been Verify the associated ACB 1 0 commanded to open Verify normal mode of starter the contactor feedback and the 120V wiring to the ACB
91. ack methods look at the difference Capture the value of parameter FIxFbk VoltModel P342 between the tachometer encoder feedback and the speed Be sure that tachometer feedback is functional where applicable command Besure the motor is not spinning forward at a speed greater than reference command While running make sure there is no sudden increase of the load A short circuit on drive output may get interpreted as motor stall Check motor filter capacitors or other apparatus that may be creating a short circuit phase to phase on the drive output X X X Mstr Transfr Err 457 Master Transfer Error This is applicable to parallel drives The master drive cannot find a slave drive able to take over as master only Possible causes are slave drive not ready or slave drive masked off X MV in Gate Test 165 The drive has medium voltage applied and the user e Check input contactor control and status attempted to program the drive in Gate test Isolate medium Be sure that the isolation switch is in the open position and locked out confirm with hot voltage from the drive and then proceed with the test stick and status parameters X MV in System Test 164 The drive has medium voltage applied and the user e Check input contactor control and status attempted to program the drive in System test Isolate Be sure that the isolation switch is in the open position and locked out confirm with hot medium voltage from th
92. ain 172 The current gain calculated for DC link current sensing is lower Verify that the HECS ratio and burden resistor match the drive than expected motor ratings Rec Gate Pwr Sup 13 Rectifier gate driver power supply warning device feedback was not correct due to power loss to the gate This warning is for SGCT based drives and indicates a problem driver board with the gate power supply associated with particular device This be from the 20V DC output of the IGDPS or on the gate driver which is also likely in the warning queue board itself This warning can also appear as result of another device fault such as an Online fault This warning can also come if the device has failed RecHSnk FbrOptic 170 While Not Running the fiber optic signal from the TFB the Check the TFB and FOI boards for power Rectifier Heatsink connected to Channel A fiber optic receiver Verify that the fiber optic cables are properly seated in the RX7 on FOI L A is not present This is only a fault while not transmitters and receivers running If this occurs while running it will appear as a warning Check the fiber optic cables for kinks bends and or breaks that could be blocking the signal RecChB FbrOptic 171 Not normally used While Not Running the fiber optic signal This can occur if the sensor is not connected to the TFB from the optional TFB connected to channel B fiber optic NOTE This is a w
93. aptr3 ForceFlt 28 Adaptr3 ForceFlt 29 Adaptr4 ForceFlt 29 Adaptr4 ForceFlt 29 Adaptr4 ForceFlt 29 Adaptr4 ForceFlt 30 Adaptr5 ForceFlt 30 Adaptr5 ForceFlt 30 Adaptr5 ForceFlt 30 Adaptr5 ForceFlt 31 Adaptr6 ForceFlt 31 Adaptr6 ForceFlt 31 Adaptr6 ForceFlt 31 Adaptr6 ForceFlt Rockwell Automation Publication 7000 TGOO2J EN P March 2015 89 AppendixB Fault Codes 7 8 xxx 9 xxx 10 xxx 32 Input Prot n 1 32 Input Prot n 1 32 Input Prot n 1 32 Input Prot n 1 33 IsoTx ReacOvrImp 33 IsoTx ReacOvrImp 33 IsoTx ReacOvrTmp 33 IsoTx ReacOvrTmp 34 DCLnk OvrTemp 34 DCLnk OvrTemp 34 DCLnk OvrTemp 34 DCLnk OvrTemp 35 Motor Protection 35 Motor Protection 35 Motor Protection 35 Motor Protection 36 Input Prot n 2 36 Input Prot n 2 36 Input Prot n 2 36 Input Prot n 2 37 Auxillary Prot n 37 Auxillary Prot n 37 Auxillary Prot n 37 Auxillary Prot n 38 Fault Code 38 38 Fault Code 38 38 Fault Code 38 38 Fault Code 38 39 Fault Code 39 39 Fault Code 39 39 Fault Code 39 39 Fault Code 39 40 Fault Code 40 40 Fault Code 40 40 Fault Code 40 40 Fault Code 40 41 Fault Code 41 41 Fault Code 41 41 Fault Code 41 41 Fault Code 41 42 Fault Code 42 42 Fault Code 42 42 Fault Code 42 42 Fault Code 42 43 Fault Code 43 43 Fault Code 43 43 Fault Code 43 43 Fault Code 43 44 Fault Code 44 44 Fault Code 44 44 Fault Code 44 44 Fault Code 44 45 Fault Code 45 45 Fault
94. arning because the drive should not fault on the receiver RX7 on FOI L B is not present This is only a fault while loss of the signal while running There is no imminent danger to the not Tunning If this occurs while running it will appear as a drive but the user needs to be aware that there is a temperature Warning feedback signal missing RecHSnk OvrTemp 162 The drive detected that the heat sink temperature has reached Confirm the actual temperature in parameters is not higher than the alarm level the warning value If the actual temperature is higher than the warning level value investigate the conditions of the drive RecChB OvrTemp 163 Not Normally Used The temperature detection on a Rectifier ambient loading elevation ventilation filter status heatsink Heatsink The drive has detected that the temperature clogging feedback from the optional temperature board has reachedthe Verify that the trip and warning settings match the factory warning level recommended values Check the TFB and FOI boards for power and fiber optic integrity Check the sensor and temperature offline ambient for accuracy Be sure that the fan is working properly and that the air flow is sufficient in this cabinet RecHSnk Sensor 168 While running the drive has detected a missing temperature Verify that the sensor is completely seated properly on the TFB sensor connected to the TFB on the rectifier heatsink A missing Measure the sens
95. as cable insulation failure or motor winding insulation failure DC link reactor common mode choke Motor Filter Capacitors The investigation of this fault is to locate the component s which may have an insulation failure consulting with MV Tech Support Remove motor cables from drive then megger motor cables and motor Verify Parameter settings are appropriate for AC line reactor or isolation transformer drives may not be set correctly during commissioning See tech note PF7000_Gen 04 Neutral Overvoltage Setup for 6P PWM Drives Verify the integrity of the output filter capacitors looking for shorts or signs of physical damage If this application is recently installed parameter settings should be verified Check each motor filter capacitor capacitance should be equal to nameplate value With motor cables disconnected run IDC Test and see if drive still trips on same fault this indicates if fault stays with the drive or is at the motor cables or motor It may be necessary to check the CMC and neutral resistor If the neutral resistor is hot while running IDC Test then examine the CMC using tech note PowerFlex 7000_Gen 65 Testing Common Mode Choke Megger the input isolation transformer secondaries input cables to ground If drive is a RPTX the Isolation Transformer neutral should not be grounded Check electrical drawings to see grounding requirements of the system 1914 sabessay tineg 41001316 1 4 11 100
96. ature sensor is correctly plugged in and is not damaged IsoTx ReacOvrTmp 75 The temperature switch in the drive input isolation transformer See the associated fault description or line reactor has detected an overtemperature and opened alarm is user configurable by parameters in the Alarm Config the AC input to the standard 0 opened There is a thermal group Be sure that the cooling fan in the cabinet is working and Switch in each phase winding and they are connected in series that the air flow is not obstructed Also check the 120V wiring and the XIO card Junction OvrTemp 404 The device junction temperature calculated is higherthanthe Check the ambient temperature specified trip warn level trip P574 warn P577 High junction Check for dirty air filters Clean or replace the filters temperature could be a result of one or combination of the Check for restriction in the airflow path following high ambient temperature high Idc low cooling Verify that the parameters P399 and P880 are set correctly airflow incorrect setting of rectifier type or heatsink type trip warn level setting too low L Input Low 64 Indicates that the Autotune L Input P217 measured was less Refer to the Commissioning chapter in the PowerFlex 7000 Medium than 0 02 pu and the Input Impedance P140 will have to be Voltage AC Drives User Manual for autotune procedures results and tuned manually actions For PWM rectifier drives verify tha
97. aults available See the associated fault description when there is an additional XIO board installed This is e Check the input circuit for that warning configured with XIO Ext Faults P593 and this message will Refer the optional XI0 board wiring circuit on electrical drawing appear if the specific input 1 16 is configured in Fault Config as a warning Flexl0 Config 29 The X10 card which is being assigned is not a card which can be Select the proper slot containing a compatible XIO card used for this purpose Flexl0 Conflict 30 The card previously used has been reassigned to another e Check the configuration of all X10 slots function GatePwrSup V Low 160 This alarm is for SGCT based drives and indicates a problem Check the 20V input to the gate driver board Replace the IGDPS if with the gate power supply which is being monitored using necessary the temperature feedback board HeatExchnger Fan 34 This warning is for liquid cool drives The drive has detected a Verify the fan Overload settings and conditions C FRAME ONLY problem in the liquid to air heat exchanger fans e Verify the fan control relay status and auxiliary contact signals sabessay DuiueM 41001316 1 4 11 120091 000 10118211014 uoneuojny owopog 59 Warning Message Warning Description Recommended Action s 2 v Code w o 5 z z
98. bkLoss 284 The firmware now completes a diagnostics sequence immediately after any drive reset with the goal of detecting X 2V3BDiagFbkLoss 290 faults before any destructive action is taken from the next action X 2V3C DiagFbkLoss 296 X 2V6ADiagFbkLoss 287 X 2V6B DiagFbkLoss 293 X 2V6C DiagFbkLoss 299 X 2W2A DiagFbkLoss 283 X 2W2B DiagFbkLoss 289 X 2W2CDiagFbkLoss 295 X 2W5A DiagFbkLoss 286 X 2W5B DiagFbkLoss 292 X 2W5CDiagFbkLoss 298 sabessay 1914 8t 41001316 1 4 11 020091 000 10118211014 uoneuojny owopog 2 amp Fault Message Fault Code Description Recommended Action s z o lt uy a a ESE le lIe la S lt Jm 95020411 X 2U1A Gating Loss 300 PWM RECTIFIER SGCT FAULT e Check that the fiber optic cables are seated properly in the optical interface board and the Gating Fiber Optic Loss SGCT firing card X 201B Gating Loss 306 This fault will occur during the initial contactor closure the Check that the fiber optic cable is not pinched or damaged X JUIC Gatina Loss 3 diagnostic sequence after a start command or the diagnostic Complete a resistance check per the instructions in the manual 9 sequence after stop command The rectifier monitors the SGCTs may not have completely shorted and still could read in the range Any X 204 Gating Loss 303 stat
99. bout extending the X X X X x X VCoOnine 246 diagnostic delay NOTE For Redundant devices there will be no change in the drive X X X X X X V6A Online 237 operation For N 1 drives the drive will attempt to run ataload speed combination that does not exceed the voltage rating ofthe X X X X X X V6B Online 243 remaining devices X X X X X X V6C Online 249 X X X X X X W2A Online 233 X X X X X X W2B Online 239 X X X X X X W2C Online 245 X X X X X X W5A Online 236 X X X X X X W5B Online 242 X X X X X X W5C Online 248 2U AirflowSensor 392 The specified airflow velocity reading is out of normal range Be sure that the airflow sensor is correctly plugged in and is not damaged AV AirflowSensor 393 3 2W AirflowSensor 394 2U Ambient Loss 444 The specified ambient temperature reading is out of normal sure that the onboard temperature sensor is not damaged If an range external sensor is used ensure that the sensor is correctly plugged in 2V Ambient Loss 445 andis not damaged 2W Ambient Loss 446 2U High Amb Temp 436 The drive detected high ambient temperature at the specified Verify if the warn setting P571 matches factory recommended location value 2V High Amb Temp 438 2W High Amb Temp 440 sabessay Hurem 1934 78 SLOT PIL 1 4 11 020091 000 10118211014 uoneuojny AYDOy Warning Message Warning Description Recommended Action s gt v Cod
100. ced to go to bypass to switch to bypass if available UV Blcked Exhst 482 Ahigh air pressure reading was detected in the analog air Be sure that the pressure sensor is working and that there are no pressure transducer located between the converter sections obstructions to the path of the exhaust airway or through the VW Blcked Exhst 483 heatsinks Check the cooling fan for abnormal operation Verify that the trip setting P926 matches factory recommended value UV Blcked Inlet 478 A low air pressure reading was detected in the analog air Be sure that the pressure sensor is working and that there are no pressure transducer located between the converter sections obstructions to the path of the inlet airway VW Blcked Inlet 479 Check the cooling fan for deterioration Verify that the trip setting P319 matches factory recommended value Warning Code 371 371 The parameter Speed md Max P290 is clamped to 75 Hz due Verify that parameter Overhauling Load P1160 and bit 8 Output to the condition that the drive is set to speed mode and is Ctctr of parameter HardwareOptions1 P141 are properly set having an overhauling load without an output contactor Ifthe drive is truly having an overhauling load and the speed command needs to go higher than 75 Hz please install an output contactor and set bit 8 Output Ctctr of parameter HardwareOptions1 P141 Ifthe drive is truly having an overhauling load and there is no
101. d a fault Ifthe same fault still trips the drive contact the manufacturer for the OIBBS spare parts for replacement X InvAnlg SelfTest 186 On power the drive has detected that dc offset on some Cyce control power to see if the fault remains and replace the ACB if necessary analog feedback channels is high The offending channels Using a multimeter check the DC offset on the circuit when this fault is present The indicated by parameters InvAnlg SelfTst1 P96 and InvAnlg feedbacks that cause this fault can be determined by looking at parameter P96 and P251 SelfTst2 P251 in the Diagnostic group in the Diagnostic group See Technical Note PF7000 GEN 12 Line Motor ADC DAC Faults on Initial Power Up See Technical Note PF7000 4 Gen Gen 34 Troubleshooting InvAnlg SelfTst2 Fault X Inv Gate Act Flt 691 Inverter gate active fault The safety control system has Check LV wiring connectors to OIBBS and ACB detected a failure in the non safety related drive control System to perform an orderly shutdown in preparation for activation of the safety function The safety function has been executed independent of the non safety related control System Verify the drive settings Cycle the control power If the same fault still trips the drive contact the manufacturer for further actions 1914 sabessay tineg 41001316 1 4 11 120091 000 10118211014 uoneuojny owopog LI
102. d to disconnect cooling path and complete a check on the DC Link for blockages sabessay 1914 02 41001316 1 4 11 120091 000 10118211014 uoneuojny 2 amp Fault Message Fault Code Description Recommended Action s z o lt uy a a ESE EE mg E 5 12 DCInk OvrCurrent 113 The DC Link current given by Idc Feedback P322 has Verify that the parameters for drive and device ratings and installed current sensing exceeded the DC Link current trip settings P169 Verify the components are set accordingly parameter settings of the drive Check the HECS and burden Verify that the DC Link HECS is wired properly and properly powered resistor Confirm stable operation of the drive and any sudden Verify the burden resistor value load transients Complete a DC Current Test to verify the feedback corresponds to the IDC command Setup trending to capture DC Link current feedback and other related read only parameters Contact factory if you require assistance e Check Alpha Line and verify that the value is not too low 15 and the current regulator is not in limit Decrease Flux Command Base Speed or increase incoming Line Voltage Restart the drive to allow the start up diagnostics to detect any shorted thyristors but only attempt this once if shorted SCRs are detected X DCLnk OvrTemp 34 The thermal switch in the DC Link inductor has detected an
103. e m 4 ke lt ca a a 8 8 8 2 ja I IR lI lE lg Lin w a a a EZ 2U Low Amb Temp 437 The drive detected low ambient temperature at the specified e Verify if the warn level setting matches factory recommendation location 2V Low Amb Temp 439 2W Low Amb Temp 441 2U Low Airflow 388 The cooling airflow velocity on the specified power stack is Be sure that there are no obstructions to the path of the incoming below the trip warn level and or outgoing air flow 2V Low Airflow 389 Check for cooling fan deterioration Verify if the trip P840 and warn P841 settings match the factory 2W Low Airflow 390 recommended values 2U Over Temp 448 The drive detected high heatsink temperature at the specified Verify ifthe warn rectifier P112 inverter P316 and trip settings location rectifier P111 inverter P315 match the factory recommended 2V Over Temp 449 values 2W Over Temp 450 2U Temp Sensor 396 The specified temperature reading is out of normal range Be sure that the temperature sensor is correctly plugged and is not damaged 2 Temp Sensor 397 2W Temp Sensor 398 ZAaydey sabessay 41001336 4 3 0091 000 10118211014 uoneuojny AYDOU 8 Warning Message Warning 2 v Code w o 5 a w lt a a E 8 8 S IR IS IR ls lg zi JE Jes ded JE X X
104. e 467 High AirPressure 468 Fault Code 468 468 InvOvrVoltage SW 468 InvOvrVoltage SW 468 InvOvrVoltage SW 469 Fault Code 469 469 Fault Code 469 469 Hub Comm Loss 469 Hub Comm Loss 470 Fault Code 470 470 Fault Code 470 470 EncID Mismatch 470 EncID Mismatch 4n Fault Code 471 471 Fault Code 471 471 Fault Code 471 471 OVH Overspeed 100 Rockwell Automation Publication 7000 TG002J EN P March 2015 Fault Codes Appendix 7 8 xxx 9 xxx 10 xxx 472 LR Double Fans 472 LR Double Fans 472 LR Double Fans 473 Cnv Double Fans 473 Cnv Double Fans 473 Cnv Double Fans 474 CMC Double Fans 474 CMC Double Fans 474 CMC Double Fans 475 UV Blcked Inlet 475 UV Blcked Inlet 475 UV Blcked Inlet 476 VW Blcked Inlet 476 VW Blcked Inlet 476 VW Blcked Inlet 477 CMC Blcked Exhst 47 CMC Blcked Exhst 477 CMC Blcked Exhst 478 UV Blcked Exhst 478 UV Blcked Exhst 478 UV Blcked Exhst 479 VW Blcked Exhst 479 VW Blcked Exhst 479 VW Blcked Exhst 480 CMC Blcked Inlet 480 CMC Blcked Inlet 480 CMC Blcked Inlet 481 LR Fani 481 LR Fan1 Ctctr 481 LR Fani 482 nv Fan3 482 Cnv Fan3 Ctctr 482 Cnv Fan3 Ctctr 483 Fan4 Ctctr 483 Cnv Fan4 Ctctr 483 Fan4 484 Cnv Fan5 Ctctr 484 Cnv Fan5 Ctctr 484 Fan5 485 Cnv Fan6 Ctctr 485 Cnv Fan6 Ctctr 485 Cnv Fan6 Ctctr 486 Cnv Fan7 Ctctr 486 Cnv Fan7 Ctctr 486
105. e AC DC power supply whose AC DC 4 AC Fail 61 input voltage is 116 6V 120Vac is measured directly on the ACB at terminals J1 14 15 Control Masks Control AC t RMS The drive displays the measured value in the Metering group parameters 118 77 79 and 92 for power supplies 1 to 4 Owners Control AC 2 RM5 respectively Datalinks Control RMS Analog Inputs Control AC RMS Analog Outputs gt 139 Control 5 y ques 142 Control 15V 15 3 y Su 1022 Pankal LIECC nan u X AC DGH DC Fail 48 There can be up to 4 AC DC power supplies in a drive Verify that the power supply is energized and is using the appropriate input control power designated 1 2 3 and 4 Each power supply has its own Measure the output voltage and confirm whether the output level is below the trip level AC DC 2 DC Fail 49 sensing circuit and will monitor its DC output voltage The Verify that the fault detection wiring is per the drawings and measure the voltage on the X AC DCH3 DC Fail 50 AC DC power supply triggers a DC Fail signal when an output trip signals For example Terminal J18 2 3 is 5Vdc when healthy and OV in a faulted state al drops below 49Vdc Verify that the power supply internal cooling fan is operational cycle control power if X AC DC 4 DC Fail 51 The drive monitors the DC Fail signals from the inputs needed connected to terminals J18 J19 J20 and J21 Ifthe cooling fan is not operational replace the power supply The drive monitors the 56
106. e a resistance check per the instructions in the manual This fault will occur during operation ofthe drive The drive NOTE SGCTs may not have completely shorted and still could read in the range Any X 2U1B Online 270 has detected that the feedback from the device was not devices with low suspect readings should be changed Y JUICORII 276 correct and does not wait to determine the exact problem Check the LED status of the SGCT gate driver card for abnormal readings mine The drive polls the entire bridge three times before and three Complete a Gating test mode check on the devices 2UAA Online 267 times after each gating command Allsix of these readings for Verify the associated 20V power supply is powered and active each device must be consistent for the fault to occur e Verify all the power connections to the SGCT firing card are seated properly X 2U4B Online 273 Parameter Rec Dvc Diag Dly P266 lets you change the Reset the drive and let the offline diagnostics further define the problem number of consecutive firings to eliminate nuisance faults For nuisance faults contact the factory about extending the diagnostic delay X 2U4C Online 279 It will still poll three times before and after each firing but z will now require the condition to exist for the number of X 2V3A Online 266 consecutive firings set in the diagnostic delay parameter for a X 2V3B Online 272 fault to occur The firmware now completes a
107. e choke drives 020 Check the neutral R for open and indicates that the current through the neutral resistor has Check devices on rectifier and inverter for shorts exceeded the trip settings The current is displayed by e Check the line and motor filter cap for short between Phase to Neutral or Phase to Phase ComMode Current P697 Check the line and motor neutral voltage Verify the neutral R parameters for non DTD drives set this parameter to zero ohms Investigate the cause of neutral shift between the input and output filter capacitors which could be due to severe line transients or insulation failure Megger the drive if necessary X RNeutral OvrLoad 145 The neutral resistor required for Direct to Drive DTD e Verify the resistor ratings technology has reached an overload condition This is e Verify that the drive voltage feedback splitter board is operating properly determined from parameters Neutral Resistor P680 RNeut Investigate the possibility of voltage unbalances on the input or output of the drive that Pwr Rating P681 The current through the neutral resistor is would create a voltage differential across the resistor calculated by measuring the voltage across the resistorand Contact the factory for further instructions knowing the resistance ComMode Current P697 displays e Verify the resistor parameters for non DTD drives set this parameter to zero ohms that current and R Neutral OL P682 sh
108. e drive and then proceed with the stick and status parameters test X No Output Ctctr 169 This fault is specifically used for Open Circuit test mode which If there truly is no output contactor in the system then you can mask the fault Then there demands that an output contactor be specified in Output will be a No DO OP Ctctr warning and you can continue with the open circuit test after Ctctr Cfg P5 If the contactor is not specified you will get this disconnecting the motor cables fault in Open Circuit test mode This is to help avoid inexperienced people putting the drive in open circuit test mode without actually open circuiting the output with either a contactor or by disconnecting the motor cables X Op Mode Conflict 609 Operating mode of the Follower drive and of the Master drive Change the operating mode do not match OVH Overspeed 471 The motor speed feedback exceeds 80 Hz and the drive is e Verify that parameter Overhauling Load P1160 and bit 8 Output Ctctr of parameter experiencing an overhauling load without an output HardwareOptions1 P141 are properly set contactor Check recommendations for Fault Code 102 Motor Ovrspeed X X X PD Capcity Low 458 This fault is for parallel drives only and indicates that the available drive capacity is less than 50 of the motor rated current The drive cannot available drive capacity is less than 5096 of the motor rated run current The drive cannot run X
109. e e e gt EMEN he Te Ts a High AmbientTemp 406 The drive detected high ambient temperature at the specified Verify ifthe warning setting P571 matches factory recommended location value HPipelO Config 25 The XIO card which is being assigned is not a card which canbe Select the proper slot containing a compatible XIO card used for this purpose HPipelO Conflict 26 The card previously used has been reassigned to another e Check the configuration of all XIO slots function X HPTC Config Err 516 High performance torque control HPTC mode is not Check HPTC WrnCode P1144 to identify the exact reason compatible with the current drive configuration X HPTC Conflict 517 The feature you are attempting to enable is in conflict with the Disable the HPTC feature and try enabling the feature again enabled HPTC feature Hub Comm Loss 120 This warning is for parallel drives only and indicates that the Verify that the ControlNet adapter cable and PLC are working drive has lost communication with the PLC properly Inertia High 63 The drive estimated the total inertia is greater than 20secs e Refer to the Commissioning chapter in the PowerFlex 7000 Medium Check the Autotune Trq Stp P215 value and repeat If the Voltage AC Drives User Manual for autotune procedures results and warning persists determine the inertia from system data and if actions different from autotune value manually set total inertia Inerti
110. e manufacturer for the OIBBS spare part replacement sabessayy 1914 44 410013 1 4 11 20091 000 10118211014 uoneuojny owopog 2 amp Fault Message Fault Code Description Recommended Action s z o lt uy a a ESE EE a a a z X GatePwrSup V Low 130 This alarm is for SGCT based drives and indicates a problem Removing and inserting the fiber optic cable into the TFB may cause the drive to fault on with the gate power supply which is being monitored using Gate Power Supply V Low Cycle power to reset this event the temperature feedback board TFB There are two types of Check the 20Vdc input to the gate driver board Replace IGDPS if the voltage output on any TFBs used in the PowerFlex 7000 The original TFB only channel is outside 20 2 range provides temperature feedback The 377 generation temperature feedback board provides temperature feedback and SGCT gate power supply level in real time See parameters 796 805 and 807 in the Thermal Protection group to see the real time power supply level See Appendix A for part numbers of the TFB X Gnd OvrCurrent 114 The ground current P367 measured on the ground fault CT Verify the burden resistor has not opened On the ACB measure J7 pin 3 5 expect 500 has exceeded the value in Gnd OvrCur Trp P171 for the ohm duration set in Gnd OvrCur Dly P172 The GFCT zero Verify that parametersP171 and P172
111. e of the feedback before a gate pulse is given and devices with low suspect readings should be changed monitors the feedback aftera gate pulse has been sent e Check the LED status of the SGCT gate driver card for abnormal readings X 2U4B Gating Loss 309 This fault occurs when the feedback was high from the device Complete a Gating test mode check on the devices before gating and is still high from the device after gating Verify all the power connections to the SGCT firing card are seated properly X 204 Gating Loss 315 The drive then assumes the gating pulse must not have X 2V3AGating Loss 302 ka The firmware now completes a diagnostics sequence X 2V3B Gating Loss 308 immediately after any drive reset with the goal of detecting faults before any destructive action is taken from the next X 2V3C Gating Loss 314 action X 2V6A Gating Loss 305 X 2V6B Gating Loss 311 X 2V6C Gating Loss 317 X 2W2A Gating Loss 301 2W2B Gating Loss 307 X 2W2C Gating Loss 313 X 2W5A Gating Loss 304 X 2W5B Gating Loss 310 X 2W5C Gating Loss 316 1914 sabessay 41001436 1 4 11 120091 000 10118211014 uoneuojny 6 2 L Fault Message Fault Code Description Recommended Action s z o lt uy a a sc nl penis R E IR 5 S 2U1A Online 264 PWM RECTIFIER SGCT FAULT Complet
112. e rectifier OIBBS diagnostic subsystem e Ensure the 01825 are installed in the OIBBS has detected a fault Cycle the control power Ifthe same fault still trips the drive contact the manufacturer for the OIBBS spare parts for replacement X RecA1PwrSupply 646 Rectifier A1 power supply out of range The rectifier OIBBS Ensure OIB2s are installed in the OIBBS diagnostic subsystem has detected a fault A1 Boost converter Cycle the control power output voltage is out of range Ifthe same fault still trips the drive contact the manufacturer for the OIBBS spare parts for replacement X Rec A2GateBufFlt 647 Rectifier A2 gate buffer fault The rectifier OIBBS diagnostic Verify all connections to the rectifier OIBBS subsystem has detected a fault A2 the gate buffer has the control power detected a fault Ifthe same fault still trips the drive contact the manufacturer for the OIBBS spare parts for replacement Rec Gate Act Fit 659 Rectifier gate active fault The safety control system has e Check LV wiring and connectors to OIBBS and the ACB detected a failure in the non safety related drive control Verify the drive settings system to perform an orderly shutdown in preparation for Cycle the control power activation of the safety function The safety function has been Ifthe same fault still trips the drive contact the manufacturer for further actions executed independent of the non safety related contro
113. e that the device IGDPS power supply and the fiber optic signals are not damaged Complete a resistance check per the instructions in the manual NOTE SGCTs may not have completely shorted and still could read in the range Any devices with low suspect readings should be changed Check the LED status of the SGCT gate driver card for abnormal readings Complete a Gating Test mode check on the devices Verify the associated 20V power supply is powered and active Verify all the power connections to the SGCT firing card are seated properly Reset the drive and let the offline diagnostics further define the problem For nuisance faults contact the factory about extending the diagnostic delay NOTE There is only the redundant option available on the rectifier and only on 6P drives SCR or PWM You cannot have N 1 operation on the rectifier since we cannot control the line voltage ZAaydey sabessay 41001336 1 4 11 100091 000 10118211014 uoneuojny 88 Warning Message Warning 2 v Code w o 5 a w lt a a 8 8 Ig zz IS IR lg E Ez I X X 2U1A OfflineShrt 322 2018 OfflineShrt 328 X X 2U1C OfflineShrt 334 X X 2U4A OfflineShrt 325 X X 2U4B OfflineShrt 331 2U4C OfflineShrt 337 X X 2V3A OfflineShrt 324 2438 OfflineShrt 330 2V3C Offlin
114. e uses the STO feature enable STO e Verify the rectifier OIBBS for STO drive or OIBB for non STO drive In case of incorrect part s contact the manufacturer for replacement spare parts X Config Fault1 616 Configuration Fault 1 This bit indicates that a configuration See parameters P141 for redundant devices P153 for rectifier type and P717 and P745 for conflict has been detected The Safe Torque Off function is parallel drives incompatible with the following features N 1 Parallel e Verify the drive settings and disable the un supported features Drives 18 Pulse rectifiers Cycle the control power X Config Fault2 617 Configuration Fault 2 This bit indicates that a configuration See parameters P99 for sync transfer enabled and P141 for bypass contactor conflict has been detected The Safe Torque Off function is incompatible with drives utilizing a bypass contactor including synchronous transfer configuration Verify the drive settings and disable the un supported features Cycle the control power sabessay 1914 91 41001336 1 4 11 120091 000 10118211014 uoneuojny 2 amp Fault Message Fault Code Description Recommended Action s z o lt uy a a ESE EE a a a X Control 5V Loss 54 There is a single DC DC power in each drive It receives 56VDC Check connections test the rail voltage level a
115. eShrt 449 3V6B OfflineShrt 449 3V6B OfflineShrt 449 3V6B OfflineShrt 449 3V6B OfflineShrt 450 4U1C OfflineShrt 450 4U1C OfflineShrt 450 4U1C OfflineShrt 450 4U1C OfflineShrt 451 4W2C OfflineShrt 451 4W2C OfflineShrt 451 4W2C OfflineShrt 451 4W2C OfflineShrt 452 4V3C OfflineShrt 452 4V3C OfflineShrt 452 4V3C OfflineShrt 452 4V3C OfflineShrt 453 4U4C OfflineShrt 453 4U4C OfflineShrt 453 4U4C OfflineShrt 453 4V4C OfflineShrt 454 4W5C OfflineShrt 454 4W5C OfflineShrt 454 4W5C OfflineShrt 454 4W5C OfflineShrt 455 4V6C OfflineShrt 455 4V6C OfflineShrt 455 AV6C OfflineShrt 455 4V6C OfflineShrt 456 DAN Comm Loss 456 DAN Comm Loss 456 DAN Comm Loss 456 DAN Comm Loss 457 Mstr Transfr Err 457 Mstr Transfr Err 457 Mstr Transfr Err 457 Mstr Transfr Err 458 PD Capacity Low 458 PD Capacity Low 458 PD Capacity Low 458 PD Capacity Low 459 Main VSB 459 Main VSB 459 Main VSB 459 Main VSB 460 Sync VSB 460 Sync VSB 460 Sync VSB 460 Sync VSB 461 DC Neutral VSB 461 DC Neutral VSB 461 DC Neutral VSB 461 DC Neutral VSB 462 InpLockOut 5Min 462 InpLockOut 5Min 462 InpLockOut 5Min 462 InpLockOut 5Min 463 InpLockOut Indef 463 InpLockOut Indef 463 InpLockOut Indef 463 InpLockOut Indef 464 Process Var Loss 464 Process Var Loss 464 Process Var Loss 464 Process Var Loss 465 Fault Code 465 465 Capability Limit 465 Capability Limit 465 Capability Limit 466 Fault Code 466 466 Sp App Card Loss 466 Sp App Card Loss 466 Sp App Card Loss 467 Fault Code 467 467 High AirPressure 467 High AirPressur
116. eShrt 336 2V6A OfflineShrt 327 X X 2V6B OfflineShrt 333 2V6C OfflineShrt 339 X X 2W2A OfflineShrt 323 2W2B OfflineShrt 329 2W2C OfflineShrt 335 X X 2W5A OfflineShrt 326 X X 2W5B OfflineShrt 332 X X 2W5C OfflineShrt 338 Description 6P SCR RECTIFIER WARNING This warning occurs if Redn Dvc Rec option is selected in HardwareOptions1 P141 and is valid only for 6P SCR drives This SCR device was detected to be short circuited after the input contactor was closed or following a start command Recommended Action s After isolating the drive from medium voltage be sure that the device snubber circuit sharing resistor and the fiber optic signal are not damaged Complete a resistance check on the rectifier including the gate cathode resistance the snubber and sharing resistors Complete a firing check on the rectifier Verify the snubber circuitry and the sharing resistors Verify fiber optic integrity from SCRGD board transmitter to board receiver Replace all faulty components NOTE There is only the redundant option available on the rectifier and only on 6P drives SCR or PWM You cannot have N 1 operation on the rectifier since we cannot control the line voltage sabessay 1934 98 41001316 1 4 11 120091 000 10118211014 uoneuojny owopog Warning Message Warning 5 v Code
117. eShrt 365 2V6B OnlineShrt 365 2V6B OnlineShrt 365 2V6B OnlineShrt 366 2U1C OnlineShrt 366 2U1C OnlineShrt 366 2U1C OnlineShrt 366 2U1C OnlineShrt 367 2W2C OnlineShrt 367 2W2C OnlineShrt 367 2W2C OnlineShrt 367 2W2C OnlineShrt 368 2V3C OnlineShrt 368 2V3C OnlineShrt 368 2V3C OnlineShrt 368 2V3C OnlineShrt 369 2U4C OnlineShrt 369 2U4C OnlineShrt 369 2U4C OnlineShrt 369 2U4C OnlineShrt 370 2W5C OnlineShrt 370 2W5COnlineShrt 370 2W5COnlineShrt 370 2W5C OnlineShrt 371 2V6C OnlineShrt 371 2V6C OnlineShrt 371 2V6C OnlineShrt 371 2V6C OnlineShrt 372 2U1A OfflineOpen 372 2U1A OfflineOpen 372 2U1A OfflineOpen 372 2U1A OfflineOpen 373 2W2A OfflineOpen 373 2W2A OfflineOpen 373 2W2A OfflineOpen 373 2W2A OfflineOpen 374 2V3A OfflineOpen 374 2V3A OfflineOpen 374 2V3A OfflineOpen 374 2V3A OfflineOpen 375 2U4A OfflineOpen 375 2U4A OfflineOpen 375 2U4A OfflineOpen 375 2U4A OfflineOpen 376 2W5A OfflineOpen 376 2W5A OfflineOpen 376 2W5A OfflineOpen 376 2W5A OfflineOpen 377 2V6A OfflineOpen 377 2V6A OfflineOpen 377 2V6A OfflineOpen 377 2V6A OfflineOpen 378 2118 OfflineOpen 378 2018 OfflineOpen 378 2018 OfflineOpen 378 2018 OfflineOpen 379 2W2B OfflineOpen 379 2W2B OfflineOpen 379 2W2B OfflineOpen 379 2W2B OfflineOpen 380 2438 OfflineOpen 380 2V3B OfflineOpen 380 2438 OfflineOpen 380 2438 OfflineOpen 381 2U4B OfflineOpen 381 2U4B OfflineOpen 381 2U4B OfflineOpen 381 2U4B OfflineOpen 382 2W5B OfflineOpen 382 2W5B OfflineOpen 382 2W5B OfflineOpen 382 2W5B OfflineOpen 383 2V6B Offli
118. eck ACB board inputs and outputs e Check ACB connector for loose connections or damaged connector J1 eck ALL WIRING TO Ji MUST PASS THROUGH A FERRITE COMMON RETURN Er ISOLATING SWITCH STATUS SWITCH STATUS X Input IsoSwClsd 173 The input contactor isolation switch is closed when it was Depending on the mode of operation Normal System Test Open Circuit Test DC Current expected to be open Verify the isolation switch mechanical Test or Open Loop there are specific states for all the possible system isolation switches set up and the 120V wiring to the ACB Depending on the Refer to the description of HardwareOptions1 P141 Be sure the isolation switches are in the Operating Mode of the drive ensure that the switch is in the proper position proper position Verify wiring feedback e Verify isolation switch mechanical auxiliary setup READ ASSOCIATED DESCRIPTION X Input IsoswOpen 170 The input isolation switch is open when it was expected be Depending on the mode of operation Normal System Test Open Circuit Test DC Current closed Verify the isolation switch mechanical set up and the 120V wiring to the ACB Depending on the Operating Mode of the drive ensure that the switch is in the proper position Test or Open Loop there are specific states for all the possible system isolation switches Refer to the description of HardwareOptions1 P141 Be sure the isolation switches are in the p
119. eck for load transients sure it is not too close to overspeed trip increase e Adjust the speed regulator bandwidth to control overshoot and ensure acceleration rate near maximum speed is not too great e Check for load transients For tachometers be sure the PPR is set properly and the feedback is valid e Check tachometer pulse train with an oscilloscope X Motor OvrVoltage 97 The measured motor voltage Stator Voltage P344 has Parameter setting incorrect flux command trip values exceeded the Mtr OvrVolt Trip P181 setting VSB damage check VSB resistors grounds and verify tap settings are correct Self Excitation check for flying start induced motor rotation Make sure motor is not started in open circuit Make sure drive is not started in open circuit Verify that the motor is connected X Motor Protection 35 Standard external fault warning input included allowing the Check device responsible for the auxiliary contact to this input and investigate the fault end user to install a protective relay for example Bulletin indicated by the device s fault message 825 motor protection relay auxiliary contact that can activate Investigate internal and external causes for this fault code a drive fault or warning depending on configuration of Motor Check the 120V signal through the external device Check the XIO board inputs and Prot Class P443 parameter status bits X Motor Slip Range 106 Incorrect motor RPM has b
120. ectifiers displayed in LineNeutral Volt P589 has exceeded the trip settings Verify parameter settings Check the system grounding and megger the input cables to ground Insulation Failure Megger the motor insulation motor cables drive insulation to ground If the grounding network is NOT connected to the line cap neutral then the trip level can be increased from default 0 4 pu to a higher value NOTE In DTD drive the default trip setting MUST not be increased without consulting with MV Tech Support Verify the integrity of the input grounding network if applicable Megger the input isolation transformer secondary input cables to ground Verify Parameter settings are appropriate for AC line reactor or isolation transformer drives See tech note PF7000_Gen 04 Neutral Overvoltage Setup for 6P PWM Drives 1914 sabessay tineg 41001336 1 4 11 120091 000 10118211014 uoneuojny owopog LE 2 amp Fault Message Fault Code Description Recommended Action s fi o lt uy a a um IR IS 5 Line OvrCurrent 112 The measured line current P122 has exceeded line CHECK FOR SHORTED SCRs DO NOT ATTEMPT TO RESET THIS FAULT UNTIL YOU HAVE overcurrent trip value P161 for the duration set in the line VERIFIED THE SCRS ARE NOT SHORTED overcurrent delay parameter P162 Investigate possible damage to the input isolation transformer if there have been several abo
121. ed the loss of the main converter cooling fan When the the fan overloads drive is running the feedback from the fan 1 contactor auxiliary Verify the fan contactor fan overload and the 120V wiring to the and isolation switch is lost but the drive will not trip and wait standard 10 card for power supply faults or converter air flow faults to fault the Ifthe drive is still running with this warning there is a problem drive with the fan isolation switch auxiliary Conv Fan2 Ctctr 201 This warning indicates that while the drive was runningit sabessay 41001316 1 4 11 120091 000 10118211014 uoneuojny owopog 19 Warning Message Warning Description Recommended Action s 2 v Code o 5 8 e e e gt S le le E je X CoolantLevel Low 38 This warning is for liquid cool drives The measured coolant e Check the coolant level and inspect for any leaks If there are no C FRAME ONLY level in the reservoir is low visible leaks add an approved coolant to the maximum level You will lose coolant over time through evaporation but you should still verify that there are no slow leaks in the system Add de ionized water to the system since this is what normally evaporates and check the coolant mixture with a glycol tester Ifthe coolant level is OK but the warning is still there then check thelow level switch s func
122. een entered for an induction This fault cannot be reset until correct slip is programmed motor Check the name plate data Motor RPM cannot be the synchronous RPM Enter the correct data and cycle control power If the motor nameplate shows synchronous RPM then verify what the rated slip RPM is subtract the slip RPM from synchronous RPM See tech note PF7000_Gen 102 Determining Rated Motor RPM for Induction Motors for information on how to calculate rated motor RPM sabessayy 1914 vt SLOT YEW 4 3 0091 000 10118211014 uoneuojny 2 amp Fault Message Fault Code Description Recommended Action s 5 2 lt uy a a ESE AE IR ES E a a a X Motor Stall 103 The drive has detected a motor stall condition with a delay Possible Causes set in Mtr Stall Dly P191 The different methods of motor Insufficient torque on starting increase torque command 0 and 1 to avoid motor stalls stall detection depend on whether a tachometer encoder is when starting if Speed Feedback mode is Sensorless installed or not Sensorless faults involve the motor not Insufficient torque Increase torque limit motoring to avoid motor stalls while running building up enough flux feedback to be detected by the drive Reverse load rotation Be sure the load is not rotating in the opposite direction while tachometer feedb
123. emp 439 2V Low Amb Temp 440 2W High Amb Temp 440 2W High Amb Temp 440 2W High Amb Temp 441 2W Low Amb Temp 441 2W Low Amb Temp 441 2W Low Amb Temp 442 Inv High Ambient 442 Inv High Ambient 442 Inv High Ambient 443 Inv Low Ambient 443 Inv Low Ambient 443 Inv Low Ambient 444 2U Ambient Loss 444 2U Ambient Loss 444 2U Ambient Loss 445 2V Ambient Loss 445 2V Ambient Loss 445 2V Ambient Loss 446 2W Ambient Loss 446 2W Ambient Loss 446 2W Ambient Loss 447 Inv Ambient Loss 447 Inv Ambient Loss 447 Inv Ambient Loss 448 2U Over Temp 448 2U Over Temp 448 2U Over Temp 449 2V Over Temp 449 2V Over Temp 449 2V Over Temp 450 2W Over Temp 450 2W Over Temp 450 2W Over Temp 451 Inv HS Over Temp 451 Inv HS Over Temp 451 Inv HS Over Temp 452 RefSlct Conflict 452 RefSlct Conflict 452 RefSlct Conflict 453 Warning Code 453 453 Warning Code 453 453 Warning Code 453 454 Warning Code 454 454 Warning Code 454 454 Warning Code 454 455 Warning Code 455 455 Warning Code 455 455 Warning Code 455 118 Rockwell Automation Publication 7000 TG002J EN P March 2015 Warning Codes Appendix 7 8 xxx 9 10 456 Warning Code 456 456 Warning Code 456 456 Warning Code 456 457 Warning Code 457 457 Warning Code 457 457 Warning Code 457 458 Warning Code 458 458 Warning Code 458 458 Warning Code 458 459 Warning Code 459 459 Warning Code 459 459 Warnin
124. en 350 2V3C OnlineOpen 350 2V3C OnlineOpen 350 2V3C OnlineOpen 350 2V3C OnlineOpen 351 2U4C OnlineOpen 351 2U4C OnlineOpen 351 2U4C OnlineOpen 351 2U4C OnlineOpen 352 2W5C OnlineOpen 352 2W5COnlineOpen 352 2W5COnlineOpen 352 2W5C OnlineOpen 353 2V6C OnlineOpen 353 2V6C OnlineOpen 353 2V6C OnlineOpen 353 2V6C OnlineOpen 354 2U1A OnlineShrt 354 2U1A OnlineShrt 354 2U1A OnlineShrt 354 2U1A OnlineShrt 355 2W2A OnlineShrt 355 2W2A OnlineShrt 355 2W2A OnlineShrt 355 2W2A OnlineShrt 356 2V3A OnlineShrt 356 2V3A OnlineShrt 356 2V3A OnlineShrt 356 2V3A OnlineShrt Rockwell Automation Publication 7000 TG002J EN P March 2015 97 Appendix Fault Codes 7 Xx 8 xxx 9 xxx 10 xxx 357 2U4A OnlineShrt 357 2U4A OnlineShrt 357 2U4A OnlineShrt 357 2U4A OnlineShrt 358 2W5A OnlineShrt 358 2W5A OnlineShrt 358 2W5A OnlineShrt 358 2W5A OnlineShrt 359 2V6A OnlineShrt 359 2V6A OnlineShrt 359 2V6A OnlineShrt 359 2V6A OnlineShrt 360 2U1B OnlineShrt 360 2U1B OnlineShrt 360 2U1B OnlineShrt 360 2418 OnlineShrt 361 2W2B OnlineShrt 361 2W2B OnlineShrt 361 2W2B OnlineShrt 361 2W2B OnlineShrt 362 2V3B OnlineShrt 362 2V3B OnlineShrt 362 2V3B OnlineShrt 362 2V3B OnlineShrt 363 2U4B OnlineShrt 363 2048 OnlineShrt 363 2U4B OnlineShrt 363 2U4B OnlineShrt 364 2W5B OnlineShrt 364 2W5B OnlineShrt 364 2W5B OnlineShrt 364 2W5B OnlineShrt 365 2V6B Onlin
125. ent air to the drive input e Verify supply voltage to differential pressure transducer at and confirm output is stable Convrtr FansOn 206 The drive control has detected that the converter fan contactors Check the fan feedback wiring and confirm with the electrical are closed even though it has not been commanded to run drawings e Verify that XIO is functional X X Convrtr Fan1Loss 208 Drives with a redundant fan specified in Redn ConvFan Investigate the cause of the fan 1 loss OL damaged relay HardwareOptions1 1411 will give this warning if fan 1 is Verify that fan 2 is operating with the proper current levels running there were no problems with fan 2 and fan 1 is lost At the next possible shutdown reset the warnings and fan 1 can be Fan 2 will start and the drive will continue running run again X X Convrtr Fan2Loss 209 Drives with a redundant fan specified in Redn ConvFan Investigate the cause of the fan 2 loss OL damaged relay HardwareOptions1 141 will give this warning if fan 2 is e Verify that fan 1 is operating with the proper current levels running there were no problems with fan 1 and fan 2 15 lost e At the next possible shutdown reset the warnings and fan 2 can be Fan 1 will start and the drive will continue running run again Conv Fan1 200 This warning indicates that while the drive was runningit Ifthe drive faults investigate problems with the fan contactors or detect
126. er PowerFlex 7000 4Gen Gen 23 High Air Pressure Fault When Upgrading Firmware to Rev 8 or Higher X X ConductivityHigh 68 The measured coolant conductivity is greater than 2 uS cm e Verify that no foreign debris has entered the system iron piping non deionized water C Frame Only etc 01885 Wash the mesh filters Change the de ionizing cartridge and run the system verifying that the conductivity is decreasing Ifthe cooling pumps have not been running for a period of time the conductivity level will increase Anticipate this and run the cooling pumps to reduce the conductivity level before starting X Config Fault Inv 629 Inverter configuration fault A functional safety hardware Ifthe drive uses the STO feature ensure no SPS jumper is installed on the inverter OIBBS configuration mismatch was detected There is a hardware Verify the drive settings If the drive uses the STO feature enable STO configuration fault on the inverter side e Verify the inverter OIBBS for STO drive or OIBB for non STO drive In case of incorrect part s contact the manufacturer for replacement spare parts X Config Fault Rec 625 Rectifier configuration fault A functional safety hardware If the drive uses STO feature the SPS jumper on the rectifier OIBBS must be set correctly configuration mismatch was detected There is a hardware See parameter 274 configuration fault on the rectifier side e Verify the drive settings If the driv
127. eration Verify if the trip setting P319 matched factory recommended value X VW Blcked Exhst 479 High air pressure reading coming back from analog air Ensure that there are no obstructions to the path of the incoming and or outgoing air pressure transducer located between the converter sections flow Check the cooling fan for abnormal operation e Verify if the trip setting P319 matched factory recommended value X VW Blcked Inlet 476 Low air pressure reading coming back from analog air Ensure that there are no obstructions to the path ofthe incoming and or outgoing air pressure transducer located between the converter sections flow Note This fault word is used exclusively on Heatpipe drives Check the cooling fan for abnormal operation Verify if the trip setting P319 matched factory recommended value X U1A Offline 246 INVERTER SGCT FAULT Complete a resistance check per the instructions in the manual This fault will only occur during the initial contactor closure NOTE SGCTs may not have completely shorted and still could read in the range Any A 018 Offline 252 and the diagnostic sequence after a start command The devices with low suspect readings should be changed X U1C Offline 258 inverter monitors the state of the feedback before a gate Check the LED status of the SGCT gate driver card for abnormal readings pulse is given and monitors the feedback after a gate pulse Complete a Gating Test mode check
128. erature feedback board TFB 2V Fbk Error 497 X TFB 2W Fbk Error 498 X UPS Fault 62 The drive has detected that either the UPS is running on low Check the UPS and the AC DC power supply battery or there is an internal problem with the UPS and the Investigate what is causing PS dip Replace UPS or PS if the problem still persists dc output voltage of the DC DC converter fed by the UPS has dropped below 52V X UV Blcked Exhst 478 High air pressure reading coming back from analog air Ensure pressure sensor is working there are no obstructions to the path of the exhaust pressure transducer located between the converter sections airway or through the heatsinks Check the cooling fans for abnormal operation Verify if the trip setting P925 matched factory recommended value sabessay ney 1914 41001316 1 4 11 000091 000 10118211014 uoneuojny 2 amp Fault Message Fault Code Description Recommended Action s z o lt uy a a ESE 211115 le lIe la S UV Blcked Inlet 475 Low air pressure reading coming back from analog air Ensure that there are no obstructions to the path of the incoming and or outgoing air pressure transducer located between the converter sections flow Note This fault word is used exclusively on Heatpipe drives Check the cooling fan for abnormal op
129. erify the Input Impedance parameter is valid and retune if required LiqCool Leakage 356 A converter pump or DB coolant leak has been detected Look through all of the cabinets for evidence of leaks If a leak is found identify source of leak and resolve the issue e Verify that all leak detection sensors are operating correctly X Liqd 10 Config 21 The 10 card which was being assigned to the liquid cooling Select the proper slot containing the 0 card which is compatible for liquid cooling system faults usage ZAaydey sabessay DuiueM 41001316 1 4 11 20091 000 10118211014 uoneuojny owopog Warning Message Warning Description Recommended Action s 2 v Code o 5 e e 2 gt 5 s Em X Liqd 10 Conflict 22 The 0 card previously being used for liquid cooling system Check the configuration of all XIO slots and reassign if necessary C Frame Only faults has been reassigned for another purpose LogixlO Config 23 The 0 card assigned to Logix 1 0 is not usable for this purpose Select the proper slot that is compatible for usage LogixlO Conflict 24 Logix 10 card has been re assigned for another purpose e Check configuration of all cards and reassign if necessary Low Cnv Airflow 405 The cooling airflow velocity on the specified power stack is Be sure that there no obstructions to the path of the incoming below the trip warn level a
130. erter OIBBS Verify the STO system power supply connection to the OIBBS diagnostic subsystem has detected an out of range power supply voltage on the internally generated supplies Cycle the control power Ifthe same fault still trips the drive contact the manufacturer for spare parts for the power supply and or OIBBS for replacement sabessay 1914 82 41001316 1 4 11 120091 000 10118211014 uoneuojny owopog 2 amp Fault Message Fault Code Description Recommended Action s z o lt uy a a ESE AE 2 e le IS a 3 a a a X Inv PSD Fault 690 Inverter power structure diagnostic fault The safety control Resolve all other faults first system has detected a fault in one or more SGCTs Incorrect Ensure there 01825 are installed in the OIBBS not the 0185 SGCT unit feedback was detected Ensure proper configuration setting of the SPS with drive hardware e Check the LV wiring from the input device feedback e Check the LV wiring connectors to the OIBBS and ACB e Verify correct STO configuration settings Turn off all the power supplies to the drive and replace the SGCTs according to the procedures in the User Manual the control power Ifthe same fault still trips the drive contact the manufacturer for the OIBBS spare part s for replacement X Inv 51 Stuck 672 Inverter 1 stuck The inverter OIBBS diagn
131. evice was not correct devices with low suspect readings should be changed X U1C Onli 204 and does not wait to determine the exact problem The drive Check the LED status of the SGCT gate driver card for abnormal readings nmg polls the entire bridge three times before and three times Complete a Gating Test mode check on the devices U4A Online 195 after each gating command All six of the readings for each Verify the associated 20V power supply is powered and active device must be consistent for the fault to occur Parameter Inv Verify all the power connections to the SGCT firing card are seated properly X U4B Online 201 Dvc Diag Dly P268 lets you to change the number of e For nuisance faults contact the factory about extending the diagnostic delay consecutive firings to eliminate nuisance faults It will still X U4C Online 207 poll three times before and after each firing but will now 1 require the condition to exist for the number of consecutive V3A Online 194 firings set in the diagnostic delay parameter for a fault to V3B Online 200 ocou The firmware now completes a diagnostics sequence X V3C Online 206 immediately after any drive reset with the goal of detecting faults before any destructive action is taken from the next V6A Online 197 action The drive detected that the diagnostic feedback from X V6B Online 203 this device did not match the gating pattern X V6C Online 209 X W2A Online 193 X W28 Online 199 X W2C
132. eviously used has been reassigned to another Check the configuration of all XIO slots function X Speed Cmd Loss 55 The drive has lost communication with the device responsible Verify the DPI adapter LED status and be sure the device is for providing the speed command for the drive The warning is operating properly configured by parameter Ref Command Loss 749 The Verify that the customer network is properly communicating with warning could be due to the DPI adapter or the 4 20mA the device signal wired to the analog input Cycle control power to the drive Sometimes the adapter may not get power prior to the drive board and the drive may detect speed command loss X X X X X X SpdProfile Limit 101 The sum ofthe individual ramp times has exceeded the Set the ramp correctly maximum value for total acceleration time Contact the factory Stack Depth 175 The stack size is now greater then the half allocated at Not Used initialization X Stnd 10 Config 17 The card assigned to XI0 Standard Input Output is unstable Select the proper slot compatible for usage for this purpose X X X X X X Stnd 10 conflict 18 An 0 Standard Input Output XIO card has been re assigned Check the configuration of all cards and reassign if necessary for another purpose sabessay buluem 1934 8L SLOT YEW 4 3 0091 000 10118211014 uoneuojny awopog
133. f this occurs while running it will appear as a warning X RecHSnk FbrOptic 148 While Not Running the fiber optic signal from the TFB on the rectifier heatsink connected to channel A fiber optic receiver RX7 on FOI L A is not present This is only a fault while not running If this occurs while running it will appear as a warning X RecHSnk LowTemp 147 The drive detected that the rectifier heat sink temperature is Verify that the ambient in the control room is not below 2 C 35 6 F less than 2 C 35 6 F Ensure the room ambient is higher Verify power to the TFB than 0 C 32 F before starting the drive There could be a mechanical problem with the temperature sensor or with the cable feeding the signal back to the TFB RecChB LowTemp 151 This is not enabled on most drives and the parameter is a Swap with the inverter hardware to identify the bad component high level parameter The drive has detected that the temperature feedback from the optional temperature board is less than 2 C 35 6 F sabessay 1914 96 41001316 1 4 11 120091 000 10118211014 uoneuojny owopog 2 amp Fault Message Fault Code Description Recommended Action s z o lt uy a a HER mg E 5 12 2 jx RecHSnk 146 The drive detected that the rectifier heat sink temperature Confirm actual temperature in pa
134. fline 258 UIC Offline 258 U1C Offline 259 W2C Offline 259 W2C Offline 259 W2C Offline 259 W2C Offline 260 V3C Offline 260 V3C Offline 260 V3C Offline 260 V3C Offline 261 U4C Offline 261 U4C Offline 261 U4C Offline 261 U4C Offline 262 W5C Offline 262 W5C Offline 262 W5C Offline 262 W5C Offline 263 V6C Offline 263 V6C Offline 263 V6C Offline 263 V6C Offline 264 2U1A Online 264 2U1A Online 264 2U1A Online 264 2U1A Online 265 2W2A Online 265 2W2A Online 265 2W2A Online 265 2W2A Online 266 2V3A Online 266 2V3A Online 266 2V3A Online 266 2V3A Online 267 2U4A Online 267 2U4A Online 267 2U4A Online 267 2U4A Online 268 2W5A Online 268 2W5A Online 268 2W5A Online 268 2W5A Online 269 2V6A Online 269 2V6A Online 269 2V6A Online 269 2V6A Online 270 2U1B Online 270 2U1B Online 270 2U1B Online 270 2418 Online 271 2W2B Online 271 2W2B Online 271 2W2B Online 271 2W2B Online 272 2438 Online 272 2438 Online 272 2438 Online 272 2438 Online 273 2148 Online 273 2148 Online 273 2U4B Online 23 2U4B Online 274 2W5B Online 274 2W5B Online 274 2W5B Online 274 2W5B Online 275 2V6B Online 275 2 68 Online 275 2 68 Online 275 2 68 Online 276 2U1C Online 276 2U1C Online 276 2U1C Online 276 2U1C Online 277 2W2C Online 277 2W2C Online 277 2W2C Online 27 2W2C Online 278 2V3C Online 278 2V3C Online 278 2V3C Online 278 2V3C Online 279 2U4C Online 279 2U4C Online 279 2U4C Online 279 2U4C Online Rockwell Automation Publication 7000 TG002J EN P March 2015 95
135. g Code 459 460 Warning Code 460 460 Warning Code 460 460 Warning Code 460 461 Warning Code 461 461 Warning Code 461 461 Warning Code 461 462 Warning Code 462 462 Warning Code 462 462 Warning Code 462 463 Warning Code 463 463 Warning Code 463 463 Warning Code 463 464 Warning Code 464 464 Warning Code 464 464 Warning Code 464 465 Warning Code 465 465 Warning Code 465 465 Warning Code 465 466 Warning Code 466 466 Warning Code 466 466 Warning Code 466 467 Warning Code 467 467 Warning Code 467 467 Warning Code 467 468 LR Fan Aux 468 LR Fan1 Aux 468 LR Fan1 Aux 469 LR Fan2 Aux 469 LR Fan2 Aux 469 LR Fan2 Aux 470 Cnv Fan3 Aux 470 Cnv Fan3 Aux 470 Cnv Fan3 Aux 471 Cnv Fan4 Aux 471 Cnv Fan4 Aux 471 Cnv Fan4 Aux 47 Cnv Fan5 Aux 472 Cnv Fan5 Aux 472 Cnv Fan5 Aux 473 Cnv Fan6 Aux 473 Cnv Fan6 Aux 473 Cnv Fan6 Aux 474 Cnv Fan7 Aux 474 Cnv Fan7 Aux 474 Cnv Fan7 Aux 475 Cnv Fan8 Aux 475 Cnv Fan8 Aux 475 Cnv Fan8 Aux 476 CMC Fan9 Aux 476 CMC Fan9 Aux 476 CMC Fan9 Aux 477 CMC Fan10 Aux 477 CMC Fan10 Aux 477 CMC Fan10 Aux 478 UV Blcked Inlet 478 UV Blcked Inlet 478 UV Blcked Inlet 479 VW Blcked Inlet 479 VW Blcked Inlet 479 VW Blcked Inlet 480 CMC Blcked Inlet 480 CMC Blcked Inlet 480 Blcked Inlet 481 CMC Blcked Exhst 481 CMC Blcked Exhst 481 CMC Blcked Exhst 482 UV Blcked Exhst 482 UV Blcked Exhst 482 UV Blcked Exhst 483 VW Blcked Exhst 483 VW Blcked Exhst 483 VW Blcked Exhst 484 Warning Code 484 484 Warning Code 484 485 Warning Code 4
136. g Message Warning Description Recommended Action s 5 v Code 5 a F ca a a i sg 8 RR IR IR 5 S Em X DB GatePwrSupply 177 This warning is for the power supply to the SGCT devicesinthe The device feedback was not correct due to power loss to the gate DB cabinet which is being monitored using the TFB and driver board This warning can also appear as a result of another indicates a problem with the gate power supply associated device fault in the DB cabinet with a particular device e Check the 20V input to the gate driver board Replace the IGDPS if necessary X DB High Amb Temp 359 Either the DB cabinet ambient temperature exceeds the e Verify the trip and warning settings match the factory warning level or the DB Air flow is less than the specified recommended values X DB Low Airflow 362 warning level e Check the DB fan air flow TFB and DB exhaust temperature sensor inthe DB cabinet zo 8 DB Temp Sensor 365 The DB temperature sensor is not functioning A warning is e Check TFB and resistor exhaust temperature sensor in the DB 5 issued if this happens while running and a fault is issued when cabinet the drive is stopped 3 X DB TFB DataError 366 The DB TFB is not functioning Check the TFB in the DB cabinet s X DBOvrlemperature 364 The DB exhaust temperature has exceeded the DB over e Check the DB fan air flow TFB and DB resistor exhaust temperature temperature warning level senso
137. g from the input device feedback e Check the LV wiring connectors to the OIBBS and ACB Verify correct STO configuration settings Shut off all the power to the drive Test the SGCTs according to the procedures in the User Manual Cycle the control power Ifthe same fault still trips the drive contact the manufacturer for the OIBBS spare part s for replacement X Rec 51 Stuck 640 Rectifier 51 stuck The rectifier OIBBS diagnostic subsystem Cycle the control power has detected a fault Ifthe same fault still trips the drive contact the manufacturer for the OIBBS spare parts for replacement X Rec 52 Stuck 641 Rectifier 52 stuck The rectifier OIBBS diagnostic subsystem Cycle the control power has detected a fault Ifthe same fault still trips the drive contact the manufacturer for the OIBBS spare parts for replacement X Rec 53 Timeout 644 Rectifier 53 timeout The rectifier OIBBS diagnostic subsystem Cycle the control power has detected a fault A problem of timing function on the Ifthe same fault still trips the drive contact the manufacturer for the OIBBS spare parts for OIBBS has been detected replacement RecSTOInp Invld 643 Rectifier safety input invalid The rectifier OIBBS diagnostic Verify the wiring of the rectifier OIBBS subsystem has detected an invalid control input state Cyce the control power Ifthe same fault still trips the drive contact the manufacturer for the OIBBS spare part
138. g the contactor to close DIC relay If not determine why the contactor was commanded to dose If DIC relay is not energized the contactor should not be allowed to close InvHSnk FbrOptic 220 While running the fiber optic signal from the TFB on the Check the TFB and FOI board for power inverter heatsink connected to channel A fiber optic receiver Check that the fiber optic cables are properly seated in the RX7 on FOI M A is not present This is only a fault while not transmitters and receivers running If this occurs while running it will appear as warning Check the fiber optic cables for kinks bends breaks that could be blocking the signal e This can occur if the sensor is not connected to the TFB NOTE This is a warning because the drive should not fault on the loss ofthe signal while running There is no imminent danger to the drive but the user needs to be aware that there is a temperature feedback signal missing InvHSnk OvrTemp 216 The temperature detection on the inverter heatsink connected Confirm that the actual temperature in parameters is not higher to channel A fiber optic receiver RX7 on FOI M A has exceeded than the warning value If so investigate the conditions of the drive inverter heatsink temperature warning P316 ambient loading elevation ventilation filter status heatsink dogging Check the sensor and temperature offline ambient for accuracy Be sure that the fan is wor
139. ger active 2 the auto restart timer expired the medium voltage outage is longer than specified auto restart delay time X Rotor Not Moved 376 The drive detected that the motor rotor was not moving during Check ifthe rotor is locked or if a heavy load exists an encoder autotune X X X X X X RStator Low 373 Stator resistance measured during autotuning is negative X SavedFanData Clr 350 The saved fan data which is stored in NVRAM was deared The saved fan data includes active fan set and fan run times Once the active fan set is cleared the default fan set will be selected for the next run The retentive fan data is currently available only on Heatpipe drives X X Slave 0 7 Comm 128 135 Slave 0 7 DAN communication loss Master only This Slave is offline warning is for parallel drives only and indicates on the master drive that the Slave drive has stopped communication in the link e Check for communication between Master and Slave drives sabessay 41001316 1 4 11 120091 000 10118211014 uoneuojny owopog Warning Message Warning Description Recommended Action s 2 v Code o 5 A w lt Z a a ti 8 EN X X Slave RfsdMstr 123 Slave refused Master master only This warning is for parallel The Slave drive has lost communication with hub PLC or the Slave drives only and indicates
140. gs 3 Verify the parameter setting for line loss Par 698 Line Loss Trip is more or less than the default value gt Upload black box data from the drive and contact MV Tech Support s X Fault ode 648 648 Rectifier A3 Fault A3 diagnostic test failure on the OIBBS Cycle the control power Ifthe same fault still trips the drive contact the manufacturer for the OIBBS spare part ES replacement 8 a X Fault ode 649 649 Rectifier A4 Fault A4 diagnostic test failure on the OIBBS Cycle the control power S Ifthe same fault still trips the drive contact the manufacturer for the OIBBS spare part replacement lt 79 Fault Code 650 650 Rectifier A5 Fault A5 diagnostic test failure on the OIBBS Cycle the control power Ifthe same fault still trips the drive contact the manufacturer for the OIBBS spare part replacement M 3 X Fault Code 680 680 Inverter A3 Fault A3 diagnostic test failure on the OIBBS Cycle the control power Ifthe same fault still trips the drive contact the manufacturer for the OIBBS spare part replacement X Fault Code 681 681 Inverter A4 Fault A4 diagnostic test failure on the OIBBS Cycle the control power Ifthe same fault still trips the drive contact the manufacturer for the OIBBS spare part replacement Fault Code 682 682 Inverter A5 Fault A5 diagnostic test failure on the OIBBS Cycle the control power Ifthe same fault still trips the drive contact th
141. hat the speed min max and ramp time are set to the default values Also refer to the tuning section in user manual Attempt to manually tune the drive UPS Battery Low 115 Warning that the UPS battery is low Replace the UPS battery ZAaydey sabessay DuiueM 41001316 1 4 11 120091 000 10118211014 uoneuojny awopog 6L other XIO cards and the ACB Warning Message Warning Description Recommended Action s 2 v Code E 5 z a a A l8 l8 I8 l2 I8 le E je UPS Failed 116 The UPS has had an internal failure Investigate the cause for the UPS failure This is a warning only A signal wiring error should not Check the batteries and fault the drive Subsequent power supply faults are meant Verify the input voltage UPS wiring to protect the drive e Refer to the UPS manual Replace the UPS if required UPS on Battery 114 There has been a loss of control power feeding the UPS andit Check the control power to the UPS and rectify the situation before has switched to its internal battery pack the battery power expires UPS on Bypass 113 Warning that the UPS is now on bypass This occurs when the Investigate cause for initial transfer to UPS and correct the problem drive has switched to UPS but a UPS fault has forced the system Investigate why the UPS failed and was for
142. he contactor e Check permissive string to the contactor control relay refer to drawing Check contactor breaker for physical malfunction auxiliaries Check ACB inputs and outputs at J1 X Bypass IsoSwClsd 175 The bypass isolation switch is closed when it was expected to Depending on the mode of operation Normal System Test Open Circuit Test DC Current be open Verify the isolation switch mechanical set up and the Test or Open Loop there are specific states for all the possible system isolation switches 120V wiring to the ACB Depending on the operating mode of Refer to the description of parameter 141 Hardware Options1 Be sure the isolation switches the drive ensure that the switch is in the proper position are in the proper position Verify wiring feedback X BypasslsoSwOpen 172 The bypass isolation switch is open when itwasexpectedto be closed Verify the isolation switch mechanical set up and the 120V wiring to the ACB Depending on the operating mode of the drive ensure that the switch is in the proper position Verify isolation switch mechanical auxiliary setup READ ASSOCIATED DESCRIPTION sabessay ney 1914 tL 41001316 4 3 0091 000 10118211014 uoneuojny owopog 2 amp Fault Message Fault Code Description Recommended Action s z o lt uy a a ESE sus JE IR 5 5
143. he programmed value of cable Verify the length ofthe cable and cable resistance per unit length or resistance ESP Cable Resis P750 does not match the stator autotune the drive again resistance value determined through auto tune X CMC Blcked Exhst 481 Low air pressure reading coming back from analog air pressure Be sure that there are no obstructions to the path ofthe incoming transducer located the Common Mode Choke CMC section and or outgoing air flow Check for cooling fan deterioration Verify if the warning setting in parameter CMC AirExhst Wrn P811 matches the factory recommended value X CMC Blcked Inlet 480 High air pressure reading coming back from analog air pressure Be sure that there are no obstructions to the path of the incoming transducer located in the CMC section and or outgoing air flow Check for cooling fan abnormal operation Verify if the warning setting in parameter CMC Airlnlet Wrn P812 matches the factory recommended value sabessay 41001336 1 4 11 120091 000 10118211014 uoneuojny 65 Warning Message Warning Description Recommended Action s 2 v Code w o 5 z EN ZO a s s e e 2 gt cs la la Ig lg CNV Fan3 Ctctr 342 1055 ofthe cooling fan Verify the fan contactor fan overload and the 120V wiring to the XIO card X CNV Fan4 Ctctr 343 X CN
144. he snubber circuitry and the sharing resistors assumed to be short circuited and a fault occurs Parameter Rec verify fiber optic cable integrity from SCRGD board transmitter to FOI board receiver X 2048 OnlineShrt 363 We Dly P266 conige mte imber Replace all faulty components eliminate nuisance faults It will still check five times before ead P JUAC OnlineShrt 369 firing but will now require the condition to exist for the number of For nuisance faults contact the factory about extending the diagnostic delay consecutive firings set in the diagnostic delay parameter for a fault to X 2V3A OnlineShrt 356 occur X 2 3 OnlineShrt 362 X 2V3C OnlineShrt 368 X 2V6A OnlineShrt 359 X 2V6B OnlineShrt 365 X 2V6C OnlineShrt 371 X 2W2A OnlineShr 355 X 2W2B OnlineShrt 361 X 2W2C OnlineShr 367 X 2W5A OnlineShr 358 X 2W5B OnlineShrt 364 X 2W5C OnlineShr 370 X X X 3U1B OnlineShrt 420 X X X X 3U4B OnlineShrt 43 X X X X OnlineShrt 422 3V6B OnlineShrt 425 3W2B OnlineShrt 421 3W5B OnlineShrt 424 4V1COnlineShrt 426 X X X X 4V4COnlineShrt 429 X X X X 4V3C OnlineShrt 428 X X X 4V6C OnlineShrt 431 X X X X 4W2COnlineShrt 427 4W5C OnlineShrt 430 sabessay ney 1914 Chapter1 Fault Messages Notes 54 Rockwell Automation Publication 7000 TG002J EN P March 2015 Chapter 2 Warning Messages Overview Al
145. ill have to be tuned manually X X X X X X T Rotor Low 72 Indicates that the Autotune T rotor P222 measured was less than 0 2 seconds and T rotor P132 will have to be tuned manually X X X X X X T Rotor High 73 Indicates that the Autotune rotor 222 measured was greater than 5 0 seconds and T rotor P132 will have to be tuned manually X X TempFeedbackLoss 42 While running the drive has detected a missing temperature Verify that the sensor is completely seated properly on the TFB C Frame Only feedback A missing sensor can be interpreted as either 0 Measure the sensor resistance and replace if necessary 32 F or over 100 C 212 F and both are unrealistic values NOTE This is a warning because the drive should not fault on the loss of the signal while running There is no imminent danger to the drive but the user needs to be aware that there is a temperature feedback signal missing TFB FbkData Err 407 The drive has lost the fiber optic signal from the specified Check for a damaged fiber optic cable or loose connection temperature feedback board Tuning Abort 58 Autotuning could not be completed in two minutes or had tobe Check the alarm queue and perform manual tuning if problem aborted due to drive stop fault persists Investigate why the Autotune test aborted and retry the Autotune test Verify that the autotune default parameters are sufficient to complete the test sure t
146. it is equal to or greater than 0 55 pu When operating in an autotune function the feature will not be used however will remain enabled When using the Standard option and running up to 5096 speed for 30 minutes When using the Standard option and commanding a speed greater than 5096 where the drive is running in SVM for 5 minutes e When HPTC mode is enabled PFC IdcLimit 227 Maximum DC current limit for power factor compensation has No further power factor correction is possible under these been reached conditions e Check the drive load speed line and motor voltage Contact the factory PFC Flux Limit 228 Flux command has been limited to avoid high motor voltage The power factor cannot be compensated further current e Check the drive load speed line and motor voltage Contact the factory Phantom Alarm 102 Development error An unused bit in fault warning word has Check for a noise grounding issue been detected It is due to noise interference on the control e Verify all board connections boards Contact the factory Contact the factory Process Var Loss 229 Feedback from the process is not valid e Check the process sensor 4 20 mA or 0 10V input to the drive e Check the wiring at interface module IFM X Pump Failure 33 This warning is for liquid cool drives The drive has detecteda Verify the pump overload settings and conditions C FRAME ONLY pump failure in the cooling circui
147. k Your comments will help us serve your documentation needs better If you have any suggestions on how to improve this document complete this form publication RA DU002 available at http www rockwellautomation com literature Medium Voltage Products 135 Dundas Street Cambridge ON N1R 5X1 Canada Tel 1 519 740 4100 Fax 1 519 623 8930 Online www ab com mvb Rockwell Automation maintains current product environmental information on its website at http www rockwellautomation com rockwellautomation about us sustainability ethics product environmental compliance page www rockwellautomation com Power Control and Information Solutions Headquarters Americas Rockwell Automation 1201 South Second Street Milwaukee WI 53204 2496 USA Tel 1 414 382 2000 Fax 1 414 382 4444 Europe Middle East Africa Rockwell Automation NV Pegasus Park De Kleetlaan 12a 1831 Diegem Belgium Tel 32 2 663 0600 Fax 32 2 663 0640 Asia Pacific Rockwell Automation Level 14 Core F Cyberport 3 100 Cyberport Road Hong Kong Tel 852 2887 4788 Fax 852 2508 1846 Publication 7000 TGOO2J EN P March 2015 Supersedes Publication 7000 TG002I EN P March 2015 Copyright 2015 Rockwell Automation Inc All rights reserved Printed in Canada
148. kOut 5Min 462 This fault is valid for 18 pulse drives and prevents damage to Investigate the cause of the over current condition Fault can only be reset after 5 minutes the isolation transformer The input contactor has been locked Check the rectifier SCRs for short across anode to cathode out for 5 minutes due to a Line OverCurrent condition X X InputLockOut Indef 463 This fault is valid for 18 pulse drives and prevents damage to Itis likely that there is line to line short condition due to shorted SCR devices the isolation transformer The input contactor has been locked Investigate the cause ofthe over current condition indefinitely due to a Line OverCurrent condition Ifnothing found short cycle control power to reset the fault X Inv Airflow Loss 495 The cooling airflow velocity on the specified power stack is Ensure that there are no obstructions to the path of the incoming outgoing air flow below the trip warn level Check for cooling fan deterioration e Verify if the trip P840 and warn setting P841 matched factory recommended values X InvA2D Seq Error 188 An error has been detected in A2D conversion Cycle control power Ifthe fault does not clear after cycling the control power then replace ACB Board If this does not resolve the issue then replace DPM board X InvFbrOpt Config 187 The drive has detected that the number of fiber optic boards Verify the parameter settings and check that the board i
149. king properly and that the air flow is sufficient in this cabinet Inv AC Cur Gain 223 The current gain calculated for motor current sensing is outside Verify that the HECS ratio and burden resistor match the drive the limit of the expected range 2 5 pu motor ratings Inv AirflwSensor 395 The specified airflow velocity reading is out of normal range Ensure that the airflow sensor is correctly plugged in and is not damaged Inv Ambient Loss 447 The specified ambient temperature reading is out of normal Ensure that the on board temperature sensor is not damaged If an range external sensor is used ensure that the sensor is correctly plugged in and is not damaged Inv High Ambient 442 The drive detected high ambient temperature at the specified Verify ifthe warning setting P571 matches factory recommended value sabessay 41001316 1 4 11 100091 000 10118211014 uoneuojny owopog 69 greater than 0 50 pu and the Input Impedance P140 will have to be tuned manually For PWM rectifier drives verify that the size of line reactor is correct Warning Message Warning Description Recommended Action s 2 v Code E 5 l8 l8 I8 l2 I8 S le le l Is ja Inv HS Over Temp 451 The drive detected high heatsink temperature at the specified Verify ifthe warning rectifier P112 inverter P316 and trip
150. l system X Rec General Flt 639 Rectifier general fault This fault indicates a diagnostic of the Verify the LV connections and configuration of the input device feedback to the OIBBS PSD test failed a diagnostic of the power supply monitoring failed the input contactor power on timer has failed or the input contactor does not indicate closed when the drive is running Verify the drive configuration Cycle the control power If the same fault still trips the drive contact the manufacturer for the OIBBS spare part replacement 1914 sabessay tineg 41001316 1 4 11 120091 000 10118211014 uoneuojny owopog LE 2 L Fault Message Fault Code Description Recommended Action s z o lt uy a a sc EE e SE 2 EE a a a Rec Heartbeat 190 The slave processor drive has detected that the master DSP Verify DC Control voltages to both ACB DPM Software has either over run or failed to initialize Possible failed ACB board Cycle power and replace DPM board if necessary X Rec InpCtctrClsd 657 Rectifier input contactor closed The safety control system has Verify the input contactor In case the contactor has any problem s Stop running the detected a fault in the drive input contactor control system drive and contact the manufacturer The input device indicates closed when it was commanded to Verify the low voltage wiring of
151. l faults warnings or messages displayed on the Operator Interface should be thoroughly documented by the user prior to resetting those messages This will assist maintenance personnel in correcting problems and ensuring they do not recur ATTENTION Investigate all faults before resetting the drive Resetting the drive into a fault condition that has been unresolved can propagate the faults and cause an increased level of damage to the equipment Rockwell Automation Publication 7000 TG002J EN P March 2015 55 410043 1 4 11 020091 000 101121014 uoneuojny awopog Warning Messages Warning Message Warning Description Recommended Action s 2 gt Code 5 la F w ca a a i 8 8 g ESE IE l ja X AC DG 1 AC Fail 108 There has been a loss or dip in the control power feeding the Investigate the possibility of a loss of input voltage to the AC DC drive Be sure that the power source is active and investigate power supply AC DG 2 AC Fail 109 the reliability of the source Verify the output voltage e Check the alarm signal connections AC DCH3 Fail 110 Replace the power supply if necessary X AC DGA4 AC Fail 111 X AC DGH Redundant 104 The redundant AC DC power supply 1 4 has failed e Verify the electrical connections Replace the power supply if necessary X AC DG 2Redundant 105 X AC DG3Redundant 106
152. l through the external device Class P444 Check the XI0 board inputs and parameter status bits REVISION 9003 and higher this input is dedicated to line filter capacitor protection An open circuit on this input will trigger the line filter capacitor protection For additional information see fault code 135 X Inv A1 Fault 677 Inverter A1 fault The inverter OIBBS diagnostic subsystem Ensure the 01825 are installed in the OIBBS has detected a fault the control power Ifthe same fault still trips the drive contact the manufacturer for the OIBBS spare parts for replacement X Inv A1 PwrSupply 678 Inverter A1 power supply out of range The inverter OIBBS Ensure OIB2s are installed in the OIBBS diagnostic subsystem has detected a fault A1 boost converter Cycle the control power output voltage is out of range e Ifthe same fault still trips the drive contact the manufacturer for the OIBBS spare parts for replacement X InvA2D Convrsion 189 This fault indicates that the analog to digital convertersonthe Cycle control power to see if the fault remains and replace the ACB or DPM ACB were not able to completely transmit the data to the slave processor using the DMA within the sampling period X Inv A2GateBufflt 679 Inverter A2 gate buffer fault The inverter OIBBS diagnostic e Verify all the connection to the inverter OIBBS subsystem has detected a fault A2 the gate buffer has Cycle the control power detecte
153. line 234 V3A Online 234 V3A Online 234 V3A Online 234 V3A Online 235 U4A Online 235 U4A Online 235 Online 235 U4A Online 236 Online 236 W5A Online 236 W5A Online 236 Online 237 V6A Online 237 V6A Online 237 V6A Online 237 V6A Online 238 118 Online 238 118 Online 238 U1B Online 238 118 Online 239 W2B Online 239 W2B Online 239 W2B Online 239 W2B Online 240 V3B Online 240 V3B Online 240 V3B Online 240 V3B Online 241 148 Online 241 148 Online 241 148 Online 241 148 Online 242 W5B Online 242 W5B Online 242 W5B Online 242 W5B Online 243 V6B Online 243 V6B Online 243 V6B Online 243 V6B Online 244 U1COnline 244 U1COnline 244 U1C Online 244 U1C Online 245 W2C Online 245 W2C Online 245 W2C Online 245 W2C Online 246 V3C Online 246 V3C Online 246 Online 246 V3C Online 247 U4C Online 247 U4C Online 247 U4C Online 247 U4C Online 248 W5C Online 248 W5C Online 248 W5C Online 248 W5C Online 249 V6C Online 249 V6C Online 249 V6C Online 249 V6C Online 250 U1A Offline 250 U1A Offline 250 U1A Offline 250 U1A Offline 251 W2A Offline 251 W2A Offline 251 W2A Offline 251 W2A Offline 252 V3A Offline 252 V3A Offline 252 V3A Offline 252 V3A Offline 253 U4A Offline 253 U4A Offline 253 Offline 253 U4A Offline 254 W5A Offline 254 W5A Offline 254 W5A Offline 254 W5A Offline 255 V6A Offline 255 V6A Offline 255 V6A Offline 255 V6A Offline 256 018 Offline 256 018 Offline 256 018 Offline 256 018 Offline 257 W2B Offline 257 W2B Offline 257 W2B Offline
154. ling Loss 65 Ext Cooling Loss 65 Ext Cooling Loss 66 CoolantTemp Low 66 CoolantTemp Low 66 CoolantTemp Low 66 CoolantTemp Low 67 CoolantTemp High 67 CoolantTemp High 67 CoolantTemp High 67 CoolantTemp High 68 ConductivityHigh 68 ConductivityHigh 68 ConductivityHigh 68 ConductivityHigh 69 CoolantLevel Low 69 CoolantLevel Low 69 CoolantLevel Low 69 CoolantLevel Low 90 Rockwell Automation Publication 7000 TG002J EN P March 2015 Fault Codes Appendix 7 8 xxx 9 xxx 10 xxx 70 CabinetTemp High 70 CabinetTemp High 70 CabinetTemp High 70 CabinetTemp High 7 Pump Fan Pwr Off 7 Pump Fan Pwr Off 7 Pump Fan Pwr Off 7 Pump Fan Pwr Off 72 DC Link Flow Low 72 DC Link Flow Low 72 DC Link Flow Low 72 DC Link Flow Low 73 TempFeedbackLoss 73 TempFeedbackLoss 73 TempFeedbackLoss 73 TempFeedbackLoss 74 Fault Code 74 74 Fault Code 74 74 Fault Code 74 74 Fault Code 74 75 Fault Code 75 75 Fault Code 75 75 Fault Code 75 75 Fault Code 75 76 Fault Code 76 76 Fault Code 76 76 Fault Code 76 76 Fault Code 76 77 Fault Code 77 7 Fault Code 77 77 Fault Code 77 77 Fault Code 77 78 Fault Code 78 78 Fault Code 78 78 Fault Code 78 78 Fault Code 78 79 Fault Code 79 79 Fault Code 79 79 Fault Code 79 79 Fault Code 79 96 Motor OvrCurrent 96 Motor OvrCurrent 96 Motor OvrCurrent 96 Motor OvrCurrent 97 Motor OvrVol
155. ly shorted and still could read in the range Any x 2018 Offline 324 diagnostic sequence after start command or the diagnostic devices with low suspect readings should be changed X 2U1C Offline 330 sequence after a stop command The rectifier monitors the e Check the LED status of the SGCT gate driver card for abnormal readings state of the feedback before a gate pulse is given and Complete a Gating test mode check on the devices X 2U4A Offline 321 monitors the feedback after gate pulse has been sent The Verify the associated 20V power supply is powered and active SGCT has smart diagnostics so the feedback may indicate e Verify all the power connections to the SGCT firing card are seated properly X 2048 Offline 327 short before firing and if the pulse is received and the device is really shorted the diagnostic will toggle the feedback to let X 204C Offline 333 you know the problem is with the device or the power supply 2V3A Offline 320 for that device The firmware now completes a diagnostics sequence X 2V3B Offline 326 immediately after any drive reset with the goal of detecting faults before any destructive action is taken from the next X 2V3C Offline 332 action The main example of this is closing the input contactor X 2V6A Offline 33 on a shorted bridge X 2468 Offline 329 X 2V6C Offline 335 X 2W2A Offline 319 X 2W2B Offline 325 X 2W2C Offline 331 X 2W5A Offline 322 X 2W5B Offline 328 X 2W5C Offline 334 1
156. m Fit 629 Config Fault Inv 633 Rec WtchDg T Out 634 Rec PS Out Rng 635 Rec Temp Out Rng 636 Rec NSR PS Rng 639 Rec General Fit 640 Rec 51 Stuck 641 Rec 52 Stuck 643 RecSTOInp Invld 644 Rec 53 Timeout 104 Rockwell Automation Publication 7000 TG002J EN P March 2015 Fault Codes Appendix B 7x 8 xxx 9 xxx 10 645 Rec 1 Fault 646 Rec A1 PwrSupply 647 A2GateBufFlt 648 Fault Code 648 649 Fault Code 649 650 Fault Code 650 656 Rec OIB Detected 657 Rec InpCtctrClsd 658 Rec PSD Fault 659 Rec Gate Act Fit 665 Inv WtchDg T Out 666 Inv PS Out Rng 667 Inv Temp Out Rng 668 Inv NSR PS Rng 671 Inv General Fit 672 Inv 51 Stuck 673 Inv 52 Stuck 675 Inv STOInp Invid 676 Inv 3 Timeout 677 Inv A1 Fault 678 Inv PwrSupply 679 Inv A2GateBufflt 680 Fault Code 680 681 Fault Code 681 682 Fault Code 682 688 Inv OIB Detected 689 Inv InpCtctrClsd 690 Inv PSD Fault 691 Inv Gate Act Flt Rockwell Automation Publication 7000 TG002J EN P March 2015 105 AppendixB Fault Codes Notes 106 Rockwell Automation Publication 7000 TG002J EN P March 2015 Appendix Warning Codes Listed Numerically 7 8 xxx 9 xxx 10 xxx 1 External 1 1 External 1 1 External 1 1 External 1 External 2 External 2 Ex
157. meter Range 97 Parameter Range 97 Parameter Range 98 Invalid AlarmBit 98 Invalid MarmBit 98 Invalid AlarmBit 98 Invalid AlarmBit 99 Invalid DIM 99 Invalid DIM 99 Invalid DIM 99 Invalid DIM 100 Queues Cleared 100 Queues Cleared 100 Queues Cleared 100 Queues Cleared 101 SpdProfile Limit 101 SpdProfile Limit 101 SpdProfile Limit 101 SpdProfile Limit 102 Phantom Alarm 102 Phantom Alarm 102 Phantom Alarm 102 Phantom Alarm 103 Warning Code 103 103 Warning Code 103 103 Warning Code 103 103 Warning Code 103 104 AC DGH Redundant 104 AC DGHRedundant 104 AC DGHRedundant 104 AC DG 1Redundant 105 AC DG 2Redundant 105 AC DC 2Redundant 105 AC DC 2Redundant 105 AC DC 2Redundant 106 AC DC 3Redundant 106 AC DC 3Redundant 106 AC DC 3Redundant 106 AC DC 3Redundant 107 AC DG 4Redundant 107 AC DGHRedundant 107 AC DGHRedundant 107 AC DGHRedundant Rockwell Automation Publication 7000 TG002J EN P March 2015 109 AppendixC Warning Codes 7 8 xxx 9 xxx 10 108 AC DGH AC Fail 108 AC DGH AC Fail 108 AC DGH AC Fail 108 AC DG 1 AC Fail 109 AC DG 2 AC Fail 109 AC DG 2 AC Fail 109 AC DG 2 AC Fail 109 AC DGAZ AC Fail 110 AC DG 3 AC Fail 110 AC DG 3 AC Fail 110 AC DG 3 AC Fail 110 AC DG 3 AC Fail 111 AC DG 4 AC Fail 111 AC DG 4 AC Fail 111 AC DG 4 AC Fail 111 AC Fail 112 Control Pwr Loss 112 Control Pwr 1055 112 Contr
158. mm 132 Slave 4 Comm 132 Slave 4 Comm 132 Slave 4 Comm 132 Slave 4 Comm 133 Slave 5 Comm 133 Slave 5 Comm 133 Slave 5 Comm 133 Slave 5 Comm 134 Slave 6 Comm 134 Slave 6 Comm 134 Slave 6 Comm 134 Slave 6 Comm 135 Slave 7 Comm 135 Slave 7 Comm 135 Slave 7 Comm 135 Slave 7 Comm 136 Motor OvrLoad 136 Motor OvrLoad 136 Motor OvrLoad 136 Motor OvrLoad 137 Motor Cap Range 137 Motor Cap Range 137 Motor Cap Range 137 Motor Cap Range 138 Motor Load Loss 138 Motor Load Loss 138 Motor Load Loss 138 Motor Load Loss 139 Motor OvrVoltage 139 Motor OvrVoltage 139 Motor OvrVoltage 139 Motor OvrVoltage 140 Warning Code 140 140 Warning Code 140 140 Warning Code 140 140 Warning Code 140 141 Bypass OvrVolt 141 Bypass OvrVolt 141 Bypass OvrVolt 141 Bypass OvrVolt 142 Bypass UnderVolt 142 Bypass UnderVolt 142 Bypass UnderVolt 142 Bypass UnderVolt 143 Bypass VoltUnbal 143 Bypass VoltUnbal 143 Bypass VoltUnbal 143 Bypass VoltUnbal 144 Bypass Phase Seq 144 Bypass Phase Seq 144 Bypass Phase Seq 144 Bypass Phase Seq 145 SyncXfer Failure 145 SyncXfer Failure 145 SyncXfer Failure 145 SyncXfer Failure 146 DeSync Delay 146 DeSync Delay 146 DeSync Delay 146 DeSync Delay 110 Rockwell Automation Publication 7000 TG002J EN P March 2015 Warning Codes Appendix 7 8 xxx 9 xxx 10 xxx 147 Tach Loss 147 Encoder
159. mpleted adequately and adjust as necessary and compare with expected values for that specific drive type e Verify for drives with external ducting that there is sufficient air to the drive input Verify supply voltage to pressure transducer and confirm output is stable IsoTx ReacOvrTmp 33 The thermal switch in the drive input isolation transformer or Verify operating conditions ambient altitude current levels ventilation and fans the line reactor has detected an over temperature condition cooling oil and verify that the Rectifier Transformer Reactor is within ratings and opened the AC input to the standard XIO e Check the 120V signal through the thermal switch e Verify that it is not a faulty switch Check the XI0 board inputs and parameter status bits Determine through elimination whether there is a faulty switch and replace if necessary Isolator 24V Loss 63 The 24V isolator power supply has malfunctioned Measure the voltage between pins 1 and 2 on connector on the DC DC power supply Ensure that the ribbon cable between P2 at DC DC PS and J14 at ACB is securely fastened X X X Junction Ovrlemp 504 The device junction temperature calculated is higher than the Check the ambient temperature specified trip warn level trip P574 warn P577 High e Check for dirty air filters Clean or replace the filters junction temperature could be a result of one or combination Check for restriction in the airfl
160. n 7000 TG002J EN P March 2015 111 AppendixC Warning Codes 7 8 xxx 9 xxx 10 xxx 185 Input CtctrClsd 185 Input CtctrClsd 185 Input CtctrClsd 185 Input CtctrClsd 186 Output CtctrOpen 186 Output CtctrOpen 186 Output CtctrOpen 186 Output CtctrOpen 187 Output CtctrClsd 187 Output CtctrClsd 187 Output CtctrClsd 187 Output CtctrClsd 188 Bypass CtctrOpen 188 Bypass CtctrOpen 188 Bypass CtctrOpen 188 Bypass CtctrOpen 189 Bypass CtctrClsd 189 Bypass CtctrClsd 189 Bypass CtctrClsd 189 Bypass CtctrClsd 190 Input IsoswOpen 190 Input IsoSwOpen 190 Input IsoSwOpen 190 Input IsoswOpen 191 Output IsoSwOpen 191 Output IsoswOpen 191 Output IsoswOpen 191 Output IsoswOpen 192 Bypass IsoswOpen 192 Bypass IsoSwOpen 192 Bypass IsoswOpen 192 Bypass IsoswOpen 193 Input IsoSwClsd 193 Input IsoSwClsd 193 Input IsoSwClsd 193 Input IsoSwClsd 194 Output IsoSwClsd 194 Output IsoSwClsd 194 Output IsoSwClsd 194 Output IsoSwClsd 195 Bypass IsoSwClsd 195 Bypass IsoSwClsd 195 Bypass IsoSwClsd 195 Bypass IsoSwClsd 196 No Output Ctctr 196 No Output Ctctr 196 No Output Ctctr 196 No Output Ctctr 197 InputClose Delay 197 InputClose Delay 197 InputClose Delay 197 InputClose Delay 198 Warning Code 198 198 Anlg PwrLmt Loss 198 Anlg PwrLmt Loss 198 Anlg PwrLmt Loss 199 Warning Code 199 199 Air HighPressure 199 Air HighPressure 199 Air HighPressure 200 Conv Fan1 Ctctr
161. n entered in the drive for the drive rating and motor P20 motor capacitor voltage P21 and motor capacitor rating frequency P28 is outside ofthe normal range of Contact the factory 0 26 0 55 pu Motor Load Loss 138 The drive has detected a loss of load condition This is activated Verify the parameter settings as a warning using the parameter Load Loss Detect P199 and Besurethatthe load should not normally be in an unloaded the necessary set points are Load Loss Level P246 Load Loss condition Delay P231 and Load Loss Speed P259 Motor OvrLoad 136 A Motor Overload P550 warning has been detected where Transient loading Check the torque limit and overload settings the overload condition is calculated using Stator Current P340 and compare the loading to the torque and trip settings and Motor Overload Warning P351 as the point where the Verify the drive sizing and that the overload parameters meet the overload warning occurs P351 is programmed as a percentage load requirements of the difference between Motor Overload Min P350 and Verify HECS feedback and burden resistors Motor Overload Trip P179 Motor OvrVoltage 139 The measured motor AC voltage or Stator Voltage P344 has Possible Causes exceeded Motor Overvoltage Trip P181 for the duration setin Be sure the motor is connected to the drive and there is no open Motor Overvoltage Delay P182 but this has occurred with the circuit at the drive ou
162. n plugged properly on the OIBB does not match the number of devices in the inverter section X X X Inv Hs Over Temp 491 The drive detected high heatsink temperature at the specified Verify if the warn rectifier P112 inverter P316 and trip settings rectifier P111 inverter location P315 match factory recommended values X X X InvHSnk FbrOptic 180 While Not Running the fiber optic signal from the TFB on the Check TFB and FOI board for power inverter heatsink connected to Channel A fiber optic receiver Check the fiber optic cables are properly seated in the transmitters and receivers RXZ on FOI M A is not present This is only fault whilenot Check the fiber optic cable for kinks bends breaks that could be blocking the signal running If this occurs while running it will appear as This can occur if the sensor is not connected to the TFB warning X X X InvHSnkLowlemp 179 If the measured temperature Heatsink Temp C P252 is less Verify that the ambient in the control room is not below 2 C 35 6 F than 2 C and the drive is not running the drive will display this fault Verify power to the TFB There could be a mechanical problem with the temperature sensor or with the cable feeding the signal back to the TFB Swap with the rectifier hardware to identify the bad component sabessay 1914 yc 41001316 4 3 0091 000 10118211014 uoneuojny ow
163. n the Alarm Config group Investigate the cause of the alarm Check the 120V wiring and the XIO card X NVRAM Clr 176 Black box NVRAM has been cleared Not Used X Bus Transient 164 This warning indicates a line side switching transient has Check system for capacitive switching events occurred The drive puts both bridges in freewheel mode till the Check the drive if it is unstable event is cleared and resumes normal operation Check system Check the Alpha Line for instability for capacitative switching events Contact factory for detailed actions X Bypass CtctrOpen 188 The bypass contactor is open even though it has been Be sure the associated starter unit is set to Normal mode commanded to close Verify the contactor feedback and the e Verify the feedback from the contactor status normally control 120V wiring to the ACB relay auxiliary and contactor mechanical auxiliary is wired properly and powered X Bypass CtctrClsd 189 The bypass contactor is closed even though it has been Verify that there is control power to the contactor commanded to open Verify normal mode of starter the Verify the associated ACB 1 0 contactor feedback and the 1201 wiring to the ACB Verify that the holding or closing is not shorted Verify the contactor control wiring These warnings may also occur during the auto restart feature as the loss of power may also result in the inability to hold in the contactor d
164. nData Clr 350 SavedFanData Clr 350 SavedFanData Clr 351 Warning Code 351 351 LR Blcked Inlet 351 LR Blcked Inlet 352 Warning Code 352 352 LR Blcked Exhst 352 LR Blcked Exhst 353 Warning Code 353 353 Warning Code 353 353 Warning Code 353 354 Warning Code 354 354 Warning Code 354 354 Warning Code 354 355 Warning Code 355 355 Warning Code 355 355 Warning Code 355 356 LiqCool Leakage 356 LiqCool Leakage 356 LiqCool Leakage 357 DB Fan Ctctr 357 DB Fan Ctctr 357 DB Fan Ctctr 358 DB Fan ON 358 DB Fan ON 358 DB Fan ON 359 DB High Amb Temp 359 DB High Amb Temp 359 DB High Amb Temp 360 DB Disabled 360 DB Disabled 360 DB Disabled 361 DB Ambient Loss 361 DB Ambient Loss 361 DB Ambient Loss 362 DB Low Airflow 362 DB Low Airflow 362 DB Low Airflow 363 DB AirflowSensor 363 DB AirflowSensor 363 DB AirflowSensor 364 DBOvrTemperature 364 DBOvrTemperature 364 DBOvrTemperature 365 DB Temp Sensor 365 DB Temp Sensor 365 DB Temp Sensor 366 DB TFB DataError 366 DB TFB DataError 366 DB TFB DataError 367 DBR Overload 367 DBR Overload 367 DBR Overload 368 InvOvrVoltage SW 368 InvOvrVoltage SW 368 InvOvrVoltage SW 369 Warning Code 369 369 Restart Xpired 369 Restart Xpired 370 Warning Code 370 370 Warning Code 370 370 Warning Code 370 371 Warning Code 371 371 Warning Code 371 37 Warning Code 371 372 Rs Tune Skipped 372 Rs Tune Skipped 372 Rs Tune Skipped 373 RStator Low 373 RStator Low 373 RStator Low 374 Inertia Low 374 Inertia Low 374 Inertia Low 375 Warning Code 375 375 Rotor
165. nd or outgoing air flow e Check for cooling fan deterioration e Verify that the trip P840 and warn P841 settings match the factory recommended values LR Fan1 Aux 468 The specified fan was not commanded to run but its e Check the fan feedback wiring and confirm with the electrical interposing relay status indicated that the fan was turned on drawings Verify that the card is functional LR Fan2 Aux 469 Note This warning is used exclusively on Heatpipe drives LR Fan1 Ctctr 340 Loss of the cooling fan e Verify the fan contactor fan overload and the 120V wiring to the XIO card LR Fan2 Ctctr 341 X Master Txfr Warn 503 Atransfer of Master has failed and the old Master is still the e Check DCSL Config P955 and Master Accept P1045 to see if active Master Mastership transfer failed because of either the mastership transfer is enabled requesting drive is not allowed to take Mastership or an existing Follower refused to take on the role of Master Master UnderVolt 153 The measured line voltage P135 or master line voltage P136 Verify the VSB connections and tap settings and check resistance of is less than line undervoltage level P167 with respect to 1 3 VSB board Megger the board to confirm integrity rated line voltage P18 for 18 pulse drives and rated line Check the TSN fusing voltage P18 for 6 pulse and PWM drives for the period set Check the actual voltage values on the terminal for each bridge and by line
166. nd test for shorts input and produces various levels of DC voltages on the Replace the DC DC converter if this problem remains output One of these output voltage level is 5Vdc It is a critical voltage level for the drive processors This fault message indicates the 5Vdc produced by the DC DC power supply has failed The drive monitors the 5Vdc by measuring this voltage The 5Vdc is connected to the ACB terminal JX 1 2 X Control 15V Loss 55 There has been a loss of the 15 volt DC rail from the DC DC Check connections test the rail voltage level and test for shorts converter Replace the DC DC converter if this problem remains X Control 56V Loss 52 The drive has detected loss ofthe 56V dc voltage feeding the Check the connections feedback wiring on J14 of the ACB the DC output of the AC DC DC DC converter converter and the input voltage to the DC DC converter Replace the power supply if required X CoolantLevel Low 69 The measured coolant level within the reservoir has dropped Verify that the drive cooling system does not have any coolant leaks repair if found C Frame Only below the second lowest level sensor and the drive has Add the proper amount of de ionized water to get the level above the warning sensor de faulted This sensor is set for the minimum level required to ionized water will evaporate not the glycol ensure there will be no air drawn into the system through the reservoir X X CoolantTemp High
167. neOpen 383 2V6B OfflineOpen 383 2V6B OfflineOpen 383 2V6B OfflineOpen 384 2U1C OfflineOpen 384 2U1C OfflineOpen 384 2U1C OfflineOpen 384 2U1C OfflineOpen 385 2W2C OfflineOpen 385 2W2C OfflineOpen 385 2W2C OfflineOpen 385 2W2C OfflineOpen 386 2V3C OfflineOpen 386 2V3C OfflineOpen 386 2V3C OfflineOpen 386 2V3C OfflineOpen 387 2U4C OfflineOpen 387 2U4C OfflineOpen 387 2U4C OfflineOpen 387 2U4C OfflineOpen 388 2W5C OfflineOpen 388 2W5C OfflineOpen 388 2W5C OfflineOpen 388 2W5C OfflineOpen 389 2V6C OfflineOpen 389 2V6C OfflineOpen 389 2V6C OfflineOpen 389 2V6C OfflineOpen 390 2U1A OfflineShrt 390 2U1A OfflineShrt 390 2U1A OfflineShrt 390 2U1A OfflineShrt 391 2W2A OfflineShrt 391 2W2A OfflineShrt 391 2W2A OfflineShrt 391 2W2A OfflineShrt 392 2V3A OfflineShrt 392 2V3A OfflineShrt 392 2V3A OfflineShrt 392 2V3A OfflineShrt 393 204 OfflineShrt 393 2U4A OfflineShrt 393 2U4A OfflineShrt 393 2U4A OfflineShrt 394 2W5A OfflineShrt 394 2W5A OfflineShrt 394 2W5A OfflineShrt 394 2W5A OfflineShrt 395 2V6A OfflineShrt 395 2V6A OfflineShrt 395 2V6A OfflineShrt 395 2V6A OfflineShrt 98 Rockwell Automation Publication 7000 TGOO2J EN P March 2015 Fault Codes Appendix B 7 Xxx 8 xxx 9 xxx 10 xxx 396 2U1B 0fflineShrt 396 2018 OfflineShrt 396 2018 OfflineShrt 396 2U1B OfflineShrt 397 2W2B OfflineShrt 397 2W2B OfflineShrt 397 2W2B Offline
168. neuojny owopog 18 Warning Message Warning Description Recommended Action s 2 v Code 5 a w lt a a ti 8 8 Sle te l Ts je X X X X X X U1A Online 232 INVERTER SGCT WARNING After isolating the drive from medium voltage be sure that the This warning occurs if Redn Dvc Inv option is selected in device IGDPS power supply and the fiber optic signals are not X X X X X X Online 238 HardwareOptions1 P141 SGCT device in the inverter section damaged X X X X X X U1C Onli 244 was detected to be faulted while the drive was running The Complete a resistance check per the instructions in the manual iub drive detected that the diagnostic feedback from this device did NOTE SGCTs may not have completely shorted and still could read X X X X X X Online 235 not match the gating pattern inthe kQ range Any devices with low suspect readings should be changed X X X X X X U4B Online 241 Check the LED status of the SGCT gate driver card for abnormal readings X X X X X X U4C Online 247 Complete Gating Test mode check on the devices Verify the associated 20V power supply is powered and active X X X X X V3AOnline 24 Verify all the power connections to the SGCT firing card are seated properly f 5 A A V3B Online 29 For nuisance faults contact the factory a
169. ng P813 P814 matched factory recommended value X CMC Double Fans 474 The drive has just lost two or more of the cooling fans e Verify the fan contactors fan overload and the 120V wiring to the XIO card X Cnv Airflow Loss 505 The cooling airflow velocity on the specified power stack is Ensure that there are no obstructions to the path of the outgoing incoming air flow below the trip warn level e Check for cooling fan deterioration Verify if the trip P840 and warn setting P841 matched factory recommended values X Cnv Double Fans 473 The drive has just lost two or more of the cooling fans Verify the fan contactors fan overload and the 120V wiring to the XIO card X CMCFan9 Ctctr 487 Loss ofthe cooling fan e Verify the fan contactor fan overload and the 120V wiring to the XIO card X Cnv Fan3 482 X Cnv Fan4 Ctctr 483 X Cnv Fan5 Ctctr 484 X Cnv Fan Ctctr 485 X Cnv Fan7 Ctctr 486 X Control Pwr Loss 57 There has been a loss or dip in the control powerfeedingthe Ensurethatthe power source is active and investigate the reliability of the source drive for more than 5 cycles Check control power input to ACB 1914 sabessay tineg 41001316 1 4 11 100091 000 10118211014 uoneuojny owopog SL 2 8 Fault Message Fault Code Description Recommended Action s 5 2 a 212 BE ac e Sia ls J a a a X X X Convrtr Ai
170. ng Code 26 26 HPipelO Conflict 26 HPipelO Conflict 26 HPipelO Conflict 27 Warning Code 27 27 SpecApp Config 27 SpecApp Config 27 SpecApp Config 28 Warning Code 28 28 SpecApp Conflict 28 SpecApp Conflict 28 SpecApp Conflict 29 Warning Code 29 29 Flexl0 Config 29 Warning Code 29 29 Warning Code 29 30 Warning Code 30 30 Conflict 30 Warning Code 30 30 Warning Code 30 31 Warning Code 31 31 Warning Code 31 31 Warning Code 31 31 Warning Code 31 Rockwell Automation Publication 7000 TG002J EN P March 2015 107 AppendixC Warning Codes 7 8 xxx 9 xxx 10 xxx 32 Warning ode 32 32 Warning ode 32 32 Warning ode 32 32 Warning ode 32 33 Pump Failure 33 Pump Failure 33 Pump Failure 33 Pump Failure 34 HeatExchnger Fan 34 HeatExchnger Fan 34 HeatExchnger Fan 34 HeatExchnger Fan 35 oolant Temp Low 35 oolant Temp Low 35 Coolant Temp Low 35 Coolant Temp Low 36 CoolantTemp High 36 CoolantTemp High 36 CoolantTemp High 36 CoolantTemp High 37 ConductivityHigh 37 ConductivityHigh 37 ConductivityHigh 37 ConductivityHigh 38 CoolantLevel Low 38 CoolantLevel Low 38 CoolantLevel Low 38 CoolantLevel Low 39 Warning Code 39 39 Warning Code 39 39 Warning Code 39 39 Warning Code 39 40 Warning Code 40 40 Warning Code 40 40 Warning Code 40 40 Warning Code 40 41 Warning Code 41 41 Warning Code 41 41 Warning Code 41 41 Warning Code
171. nsor 395 Inv AirflwSensor 395 Inv AirflwSensor 395 Inv AirflwSensor 396 2U Temp Sensor 396 2U Temp Sensor 396 2U Temp Sensor 397 2V Temp Sensor 397 2V Temp Sensor 397 2V Temp Sensor 398 2W Temp Sensor 398 2W Temp Sensor 398 2W Temp Sensor 399 Inv Temp Sensor 399 Inv Temp Sensor 399 Inv Temp Sensor 400 Warning Code 400 400 Warning Code 400 400 Warning Code 400 401 Warning Code 401 401 Warning Code 401 401 Warning Code 401 402 Warning Code 402 402 Warning Code 402 402 Warning Code 402 403 Warning Code 403 403 Warning Code 403 403 Warning Code 403 404 Junction OvrTemp 404 Junction OvrTemp 404 Junction OvrTemp 405 Low Cnv Airflow 405 Low Cnv Airflow 405 Low Cnv Airflow 406 High AmbientTemp 406 High AmbientTemp 406 High AmbientTemp 407 TFB FbkData Err 407 TFB FbkData Err 407 TFB FbkData Err 408 Warning Code 408 408 Warning Code 408 408 Warning Code 408 409 Warning Code 409 409 Warning Code 409 409 Warning Code 409 410 Warning Code 410 410 Warning Code 410 410 Warning Code 410 411 Warning Code 411 411 Warning Code 411 411 Warning Code 411 412 Warning Code 412 412 Warning Code 412 412 Warning Code 412 413 Warning Code 413 413 Warning Code 413 413 Warning Code 413 414 Warning Code 414 414 Warning Code 414 414 Warning Code 414 415 Warning Code 415 415 Warning Code 415 415 Warning Code 415 416 Warning Code 416 416 Warning Code 416 416 Warning Code 416 417 Warning Code 417 417 Warning Code 417 417 Warning Code 417 Rockwell Automation Publication 7000 T
172. nt OvrTemp 217 Drive detected high ambient temperature Not Used X Ambient Sensor 219 The drive has detected a missing temperature sensor to the Not Used TFB Be sure that the sensor in plugged in sabessay SLOT Je 1 4 11 120091 000 10118211014 uoneuojny owopog LS Warning Message Warning Description Recommended Action s 2 v Code E 5 z a a A Es zc zu EN a Anlg PwrLmt Loss 198 The drive has lost analog power limit signal e Check the 4 20 mA input to the drive Arbitration Warn 502 The number of Arbitration Loss faults has exceeded or is equal Check the DCSL communication wiring and shielding to the maximum allowable arbitration warnings level Autotune TimeLmt 62 Autotune test failed to complete in two minutes Performthe Refer to the Commissioning chapter in the PowerFlex 7000 Medium test manually Voltage AC Drive User Manual for autotune procedures results and actions X Auxiliary Prot n 79 Standard external fault warning Input included to allow the See associated fault description end user to install a protective relay system status contact that The drive has detected an alarm triggered by the input wired in the can activate a drive fault or warning depending on auxiliary input of the XIO card The alarm is user configurable by configuration of Aux Prot Class P445 parameters i
173. nvrsion 131 RecA2D Convrsion 131 RecA2D Convrsion 132 Inv Heartbeat 132 Inv Heartbeat 132 Inv Heartbeat 132 Inv Heartbeat 133 Fault Code 133 133 RecA2D SeqError 133 RecA2D 5 133 RecA2D SeqError 134 Fault Code 134 134 RecOvrVolt SW 134 RecOvrVolt SW 134 RecOvrVolt SW 135 Fault Code 135 135 RecOvrTimeOut 135 RecOvrTimeOut 135 RecOvrTimeOut 136 Fault Code 136 136 Line Cap Failure 136 Line Cap Failure 136 Line Cap Failure 137 Fault Code 137 137 Fault Code 137 137 Drivelnput Short 137 Drivelnput Short 138 Fault Code 138 138 Fault Code 138 138 LineCap OvrVolt 138 LineCap OvrVolt 139 Fault Code 139 139 Fault Code 139 139 2V GatePS V Low 139 2V GatePS V Low 140 Fault Code 140 140 Fault Code 140 140 2W GatePS V Low 140 2W GatePS V Low 141 Fault Code 141 141 Fault Code 141 141 Inv GatePS V Low 141 Inv GatePS V Low 12 Fault Code 142 142 Fault Code 142 142 Fault Code 142 142 Fault Code 142 143 Fault Code 143 143 Fault Code 143 143 Fault Code 143 143 Fault Code 143 144 Drive OvrLoad 144 Drive OvrLoad 144 Drive OvrLoad 144 Drive OvrLoad 145 RNeutral OvrLoad 145 RNeutral OvrLoad 145 RNeutral OvrLoad 145 RNeutral OvrLoad 146 RecHSnk OvrTemp 146 RecHSnk OvrTemp 146 RecHSnk OvrTemp 146 RecHSnk 147 RecHSnk LowTemp 147 RecHSnk LowTemp 147 RecHSnk LowTemp 147 RecHSnk LowTemp 148 RecHSnk FbrOptic 148 RecHSnk FbrOptic 148 RecHSnk FbrOptic 148 RecHSnk FbrOptic 149 RecHSnk Sensor 149 RecHSnk Sensor 149 RecHSnk Sensor 149 RecHSnk Sensor 150 RecChB OvrTemp 150
174. oes not go low the drive assumes the SCR must be open circuited X 2048 OfflineOpen 381 X 2U4C OfflineOpen 387 X 2V3A OfflineOpen 374 X 2V3B OfflineOpen 380 X 2V3C OfflineOpen 386 X 2V6A OfflineOpen 377 X 2V6B OfflineOpen 383 X 2V6C OfflineOpen 389 X 2W2A OfflineOpen 373 X 2W2B OfflineOpen 379 X 2W2C OfflineOpen 385 X 2W5A OfflineOpen 376 X 2W5B OfflineOpen 282 X 2W5C OfflineOpen 388 X X X 3U1B OfflineOpen 432 X X X 3048 OfflineOpen 435 3V3B OfflineOpen 434 3V6B OfflineOpen 437 X X X X 3W2B OfflineOpen 433 X X X 3W5B OfflineOpen 436 X X X 4U1C OfflineOpen 438 X X X X 4U4C OfflineOpen 441 X X X 4V3C OfflineOpen 440 X X X X 4V6C OfflineOpen 443 X X X 4W2C OfflineOpen 439 X X X X 4W5C OfflineOpen 442 1914 sabessay tineg 41001431 1 4 11 120091 000 10118211014 uoneuojny owopog 16 2 L Fault Message Fault Code Description Recommended Action s 5 2 5 2 la I8 2 e e e 2 gt R RIS 5 5 z 5 a a a 2U1A OfflineShrt 390 6 18P SCR RECTIFIER FAULT Complete a resistance check on the rectifier including the gate cathode resistance the snubber and Offline Short Circuit sharing resistors 2418 Offlineshrt 396 For SCR rectifiers this fault will occur after the initial contact closure Complete firing check
175. ol Pwr 1055 112 Control Pwr Loss 113 UPS on Bypass 113 UPS on Bypass 113 UPS on Bypass 113 UPS on Bypass 114 UPS on Battery 114 UPS on Battery 114 UPS on Battery 114 UPS on Battery 115 UPS Battery Low 115 UPS Battery Low 115 UPS Battery Low 115 UPS Battery Low 116 UPS Failed 116 UPS Failed 116 UPS Failed 116 UPS Failed 117 XIO Power Loss 117 Power Loss 117 XIO Power Loss 117 XIO Power Loss 118 Ctri5V Redundant 118 Ctri5V Redundant 118 Ctri5V Redundant 118 Ctri5V Redundant 119 Warning Code 119 119 Warning Code 119 119 Warning Code 119 119 Warning Code 119 120 Hub Comm Loss 120 Hub Comm Loss 120 Hub Comm Loss 120 Hub Comm Loss 121 Duplicate Master 121 Duplicate Master 121 Duplicate Master 121 Duplicate Master 122 Declined Master 122 Declined Master 122 Declined Master 122 Declined Master 123 Slave RfsdMaster 123 Slave RfsdMaster 123 Slave RfsdMaster 123 Slave RfsdMaster 124 Invalid Mstr Req 124 Invalid Mstr Req 124 Invalid Mstr Req 124 Invalid Mstr Req 125 Xfer Disabled 125 Xfer Disabled 125 Xfer Disabled 125 Xfer Disabled 126 Warning Code 126 126 Warning Code 126 126 Warning Code 126 126 Warning Code 126 127 Warning Code 127 127 Warning Code 127 127 Warning Code 127 127 Warning Code 127 128 Slave 0 Comm 128 Slave 0 Comm 128 Slave 0 Comm 128 Slave 0 Comm 129 Slave 1 Comm 129 Slave 1 Comm 129 Slave 1 Comm 129 Slave 1 Comm 130 Slave 2 Comm 130 Slave 2 Comm 130 Slave 2 Comm 130 Slave 2 Comm 131 Slave 3 Comm 131 Slave 3 Comm 131 Slave 3 Comm 131 Slave 3 Co
176. om the contactor Fan2 Ctctr 203 Isolation transformer fan 2 contactor e Verify the fan contactor fan overload and the 120V wiring to the This warning indicates that while the drive was running it standard XI card detected the loss of the redundant cooling fan in the isolation transformer cabinet IsoTx Fan1 Loss 210 Isolation transformer fan 1 loss This warning occurs when the drive detects loss of pressure or a This warning is for drives with redundant isolation transformer loss of Fan contactor feedback when running fan option The drive detected the loss of fan 1 and starts fan 2 This warning occurs when the drive detects a loss of pressure or a Investigate the fan 1 loss and verify fan 2 operation loss of fan 2 contactor feedback when running Reset warning at next shutdown and fan 1 will start running IsoTx Fan2 Loss 211 Isolation transformer fan 2 Loss This warning is for drives with redundant isolation transformer fan option The drive detected the loss of fan 2 and starts fan 1 Investigate the fan 2 loss and verify fan 1 operation X IsoTx AirFlow 205 The pressure sensed by the pressure transducer the integral Verify fan rotation e Check for blockage in the filters ducting if installed and clean as required e Check for improper warning settings Verify the pressure value voltage level when running with dear air flow Verify the alarm and trip set up procedure was completed adequately and adju
177. on the rectifier 2U1C 0fflineShrt 402 or during the diagnostic sequence after a start command Thisisthe Verify the snubber circuitry and the sharing resistors first test on the rectifier When all devices blocking the feedback from Verify fiber optic cable integrity from SCRGD board transmitter to FOI board receiver X 2U4A OfflineShrt 393 the devices should toggle from open to short to open every time the Replace all faulty components line voltage sine wave passes through zero Ifthis is consistently X 248 OfflineShrt 399 showing short no feedback then the drive assumes that the device is short circuited X 2U4C OfflineShrt 405 X 2V3A OfflineShrt 392 2438 OfflineShrt 398 2V3C OfflineShrt 404 X 2V6A OfflineShrt 395 X 2468 OfflineShrt 401 X 2V6C OfflineShrt 407 X 2W2A OfflineShrt 391 X 2W2B OfflineShrt 397 X 2W2C OfflineShrt 403 X 2W5A OfflineShrt 394 X 2W5B OfflineShrt 400 X 2W5C OfflineShrt 406 X X X X 3U1B OfflineShrt 444 X X X X 3U4B OfflineShrt 447 X X X X 3V3B OfflineShrt 446 X X X X 3V6B OfflineShrt 449 X X X X 3W2B OfflineShrt 445 X X X X 3W5B OfflineShrt 448 X X X X 4U1C OfflineShrt 450 X X X X 4UAC OfflineShrt 463 X X X X 4V3C OfflineShrt 452 X X X X 4V6C OfflineShrt 455 X X X X 4W2C OfflineShrt 451 X X X X 4W5C OfflineShrt 454 sabessay ney 1914 25 SLOT PIL 1 4 11 000091 000 10118211014 uoneuojny owopog
178. opog 2 amp Fault Message Fault Code Description Recommended Action s HIE o lt uy a a rad e JE JE la S ee E fe fe le X X X InvHSnkOvrlemp 178 The temperature detection on the inverter heatsink e Confirm actual temperature in parameters is not higher than the trip value If so connected to Channel A fiber optic receiver RX7 on FOI M A investigate the conditions of the drive ambient loading elevation ventilation filter has exceeded InvHSink TempTrp P315 status heatsink clogging Check the sensor and temperature offline ambient for accuracy e Check for any harmonic and capture DC current waveforms ACB board Ensure that the fan is working properly and that the air flow is sufficient in this cabinet X X X InvHSnk Sensor 181 While Not Running The drive has detected a missing e Verify sensor is completely seated properly on TFB temperature sensor connected to the TFB on the inverter Measure sensor resistance heatsink A missing sensor can result in either a Fiber Optic Replace if necessary Loss fault or a Sensor fault because a missing sensor can be interpreted as either 0 or over 100 and both are unrealistic values X Inv OIBB Com Fit 628 Inverter OIBBS communication fault Communication failed to Verify the drive settings If the drive does not use the STO feature disable STO and verify the OIBBS Communication from the inverter OIBBS is lost that
179. or abnormal readings after gating The drive then assumes the gating pulse must Complete a Gating Test mode check on the devices UAC Gating Loss 243 not have reached the device Verify the associated 20V power supply is powered and active X V3A Gating Loss 230 The firmware now completes a diagnostics sequence e Verify all the power connections to the SGCT firing card are seated properly immediately after any drive reset with the goal of detecting X V3B Gating Loss 236 faults before any destructive action is taken from the next action X V3C Gating Loss 242 X V6A Gating Loss 233 X V6B Gating Loss 239 X V6C Gating Loss 245 X W2A Gating Loss 229 X W2B Gating Loss 235 X W2C Gating Loss 241 X W5A Gating Loss 232 X 5 Gating Loss 238 W5C Gating Loss 244 1914 sabessay 41001336 1 4 11 120091 000 10118211014 uoneuojny owopog 2 L Fault Message Fault Code Description Recommended Action s z o lt uy a a 5 18 18 8 lg 2 JE IR 5 5 X U1A Online 192 INVERTER SGCT FAULT Complete a resistance check per the instructions in the manual This fault will occur during running operation ofthe drive The NOTE SGCTs may not have completely shorted and still could read in the range Any 018 Online 198 drive detects the feedback from the d
180. or resistance Replace if necessary sensor can result in either a Fiber Optic Loss fault or a Sensor NOTE This is a warning because the drive should not fault on the fault because a missing sensor can be interpreted as either 0 C loss of the signal while running There is no imminent danger to the 32 F or over 100 C 212 F and both are unrealistic values drive but the user needs to be aware that there is a temperature feedback signal missing RecChB Sensor 169 Not normally used While running the drive has detected a sabessay Hurem 1934 94 41001376 1 4 11 120091 000 10118211014 uoneuojny owopog Warning Message Warning Description Recommended Action s gt v Code o 5 A lt ca a a ti 8 8 E I IR IR ES Em Rec OvrVoltage 157 The rectifier input voltage given by Rec Input Volt P696 has This is detected by the hardware circuit in the ACB exceeded the trip settings Verify the parameters and inspect the VSB for possible damage A warning is logged first and if the overvoltage persists for the Investigate occurrences of bus transients specified time delay a fault is logged Rectifier 5Pulse 230 The motor current exceeded the maximum allowable level with Check the drive load conditions seven pulse rectifier gating for the variable torque drive Rectifier is operating now in five pulse pattern X Refrnce md Loss
181. oss 222 U1C DiagFbkLoss 222 U1C DiagFbkLoss 223 W2C DiagFbkLoss 223 W2C DiagFbkLoss 223 W2C DiagFbkLoss 223 W2C DiagFbkLoss 224 V3C DiagFbkLoss 224 V3C DiagFbkLoss 224 V3C DiagFbkLoss 224 V3C DiagFbkLoss 225 U4C DiagFbkLoss 225 UAC DiagFbkLoss 225 U4C DiagFbkLoss 225 U4C DiagFbkLoss 226 W5C DiagFbkLoss 226 W5C DiagFbkLoss 226 W5C DiagFbkLoss 226 W5C DiagFbkLoss 227 V6C DiagFbkLoss 227 V6C DiagFbkLoss 227 V6C DiagFbkLoss 227 V6C DiagFbkLoss 228 Gating Loss 228 Gating Loss 228 U1A Gating Loss 228 U1A Gating Loss 229 W2A Gating Loss 229 W2A Gating Loss 229 W2A Gating Loss 229 W2A Gating Loss 230 V3A Gating Loss 230 V3A Gating Loss 230 V3A Gating Loss 230 V3A Gating Loss 231 U4A Gating Loss 231 U4A Gating Loss 231 U4A Gating Loss 231 U4A Gating Loss 232 W5A Gating Loss 232 W5A Gating Loss 232 W5A Gating Loss 232 W5A Gating Loss 233 V6A Gating Loss 233 V6A Gating Loss 233 V6A Gating Loss 233 V6A Gating Loss 234 U1B Gating Loss 234 U1B Gating Loss 234 U1B Gating Loss 234 U1B Gating Loss 235 W2B Gating Loss 235 W2B Gating Loss 235 W2B Gating Loss 235 W2B Gating Loss 236 V3B Gating Loss 236 V3B Gating Loss 236 V3B Gating Loss 236 V3B Gating Loss 237 U4B Gating Loss 237 U4B Gating Loss 237 U4B Gating Loss 237 U4B Gating Loss 238 W5B Gating Loss 238 W5B Gating Loss 238 W5B Gating Loss 238 W5B Gating Loss 239 V6B Gating Loss 239 V6B Gating Loss 239 V6B Gating Loss 239 V6B Gating Loss 240 U1C Gating Loss 240 U1C Gating Loss 240 U1C Gating Loss 240 U1C Gating
182. oss 296 2V3C DiagFkbLoss 296 2V3C DiagFkbLoss 297 2U4C DiagFkbLoss 297 2U4C DiagFkbLoss 297 2U4C DiagFkbLoss 297 2U4C DiagFkbLoss 298 2W5C DiagFkbLoss 298 2W5C DiagFkbLoss 298 2W5C DiagFkbLoss 298 2W5C DiagFkbLoss 299 2V6C DiagFkbLoss 299 2V6C DiagFkbLoss 299 2V6C DiagFkbLoss 299 2V6C DiagFkbLoss 300 2U1A Gating Loss 300 2U1A Gating Loss 300 2U1A Gating Loss 300 2U1A Gating Loss 301 2W2A Gating Loss 301 2W2A Gating Loss 301 2W2A Gating Loss 301 2W2A Gating Loss 302 2V3A Gating Loss 302 2V3A Gating Loss 302 2V3A Gating Loss 302 2V3A Gating Loss 303 2U4A Gating Loss 303 2U4A Gating Loss 303 2U4A Gating Loss 303 2U4A Gating Loss 304 2W5A Gating Loss 304 2W5A Gating Loss 304 2W5A Gating Loss 304 2W5A Gating Loss 305 2V6A Gating Loss 305 2V6A Gating Loss 305 2V6A Gating Loss 305 2V6A Gating Loss 306 2U1B Gating Loss 306 2018 Gating Loss 306 2U1B Gating Loss 306 2118 Gating Loss 307 2W2B Gating Loss 307 2W2B Gating Loss 307 2W2B Gating Loss 307 2W2B Gating Loss 308 2V3B Gating Loss 308 2V3B Gating Loss 308 2V3B Gating Loss 308 2V3B Gating Loss 309 2U4B Gating Loss 309 2048 Gating Loss 309 2U4B Gating Loss 309 2U4B Gating Loss 310 2W58B Gating Loss 310 2W58B Gating Loss 310 2W58B Gating Loss 310 2W5B Gating Loss 311 2V6B Gating Loss 311 2V6B Gating Loss 311 2V6B Gating Loss 311 2V6B Gating Loss 312 2U1C Gating Loss 312 2U1C Gating Loss 312 2U1C Gating Loss 312 2U1C Gating Loss 313 2W2C Gating Loss 313 2W2C Gating Loss 313 2W2C Gating Loss 313 2W2C Gating Loss 314 2
183. ostic subsystem Cycle the control power has detected a fault Ifthe same fault still trips the drive contact the manufacturer for the OIBBS spare parts for replacement X Inv 52 Stuck 673 Inverter 2 stuck The inverter OIBBS diagnostic subsystem Cycle the control power has detected a fault Ifthe same fault still trips the drive contact the manufacturer for the OIBBS spare parts for replacement X Inv 53 Timeout 676 Inverter 53 timeout The inverter 01885 diagnostic subsystem Cycle the control power has detected a fault A problem of timing function on the Ifthe same fault still trips the drive contact the manufacturer for the OIBBS spare parts for OIBBS has been detected replacement X Inv STOInp Invid 675 Inverter safety input invalid The inverter OIBBS diagnostic e Verify the wiring of the inverter OIBBS subsystem has detected an invalid control input state Cycle the control power Ifthe same fault still trips the drive contact the manufacturer for the OIBBS spare parts for replacement X Inv Temp Out Rng 667 Inverter temperature out of range The inverter OIBBS e Verify the airflow in the low voltage control compartment diagnostic subsystem has detected an out of range Shutoffthe control power to let the temperature in the control compartment cool temperature Cycle the control power Ifthe same fault still trips the drive contact the manufacturer for the OIBBS spare parts for replacement X
184. ow path of the following high ambient temperature high Idc low Verify that the parameters P399 and P880 are set correctly cooling airflow incorrect setting of rectifier type or heatsink type trip warn level setting too low X LCXIO NotAssgnd 552 Arequired XIO Card has not been assigned based on the e This fault is related to a liquid cooled drive Verify that parameter P64 is set correctly selection of drive model proper 0 card is assigned to the parameter sabessay 1914 0 41001316 1 4 11 120091 000 10118211014 uoneuojny owopog PF7000A PF7000B 7000 Marine Drive Heat pipe Drive Fault Message Fault Code Description Recommended Action s gt lt All Drive Types Line Capacitor Failure The drive has detected a possible line capacitor failure This fault cannot be reset unless a specific code is entered This is to ensure that before re energizing the drive all necessary checks and troubleshooting steps have been carried out as described in the user manual Check the integrity ofthe line filter capacitors applies to AFE drives only by following the test procedure as described in the user manual For detailed instructions on capacitor testing and the procedure to reset the line capacitor fault Firmware 9 002 and higher use link to access Knowledgebase ID 221486 http rockwellautomation custhelp com app answers detail a
185. ows the overload Investigate the cause of neutral shift between the input and output filter capacitors which accumulator The resistor is allowed 500 for 10 seconds could be due to severe line transients or insulation failure every 5 minutes and P682 is normalized to fault whenever Megger the drive if necessary the value reaches 1 00 X RPM Exceed Hilmt 607 The Follower drive motor RPM is higher than the Master drive Check the mechanical coupling and encoder Check Gear Ratio P934 and Spd Window and the deviation exceeded the acceptable range specified by parameter Spd Window High 938 High P938 for the correct settings Check parameter Master RPM Ref P932 for the correct reading sabessay 1 1914 0v 41001316 4 3 0091 000 10118211014 uoneuojny owopog 2 amp Fault Message Fault Code Description Recommended Action s 5 2 rs ca uy a ESE EE SES ES E SE a a a X RPM Exceed LoLmt 608 The Follower drive motor RPM is lower than the Master drive Check the mechanical coupling and encoder Check Gear Ratio P934 and Spd Window and the deviation exceeded the acceptable range specified by Low P1090 for the correct settings Check Master RPM Ref P932 for the correct reading parameter Spd Window Low 1090 X X X SAXIONotAssgnd 554 A required XIO card has not been assigned based on the e This fault is related
186. parameters and measured voltage Possible causes are incorrect capacitor CT or burden resistor parameters and in some cases blown TSN fuses Ifyou have the Motor HECS code this only occurs when running on the motor in open loop mode The drive compares the motor current to the dc current and flags this fault if there is a significant difference If there were no Line HECS CT codes then the likely cause of this fault in an incorrectly programmed motor HECS value or burden resistor Other causes could be a defective or unplugged motor HECS Make sure hardware parameters are correct and do not exceed the range X DAN Comm Loss 456 This is applicable to parallel drive systems Drive Area Check RS485 RS232 converter Red LED should be steady and green and yellow transmit Network DAN communication fault The communication between drives used in a parallel drive system communicates over the DAN link This fault indicates a loss ofthe DAN link for a drive acting as a Slave This would result in the slave drive stopping and receive LEDs should be flashing Check 85485 cable between drives Check 85232 cable between ACB board and serial converter Previous issue required the replacement of the RS232 to 85485 converter MOXA sabessay 1914 81 41001436 1 4 11 100091 000 101121014 uoneuojny
187. pen 415 4W2C OnlineOpen 416 4V3C OnlineOpen 416 4V3C OnlineOpen 416 4V3C OnlineOpen 416 4V3C OnlineOpen 417 4U4C OnlineOpen 417 4U4C OnlineOpen 417 4U4C OnlineOpen 417 4U4C OnlineOpen 418 4W5C OnlineOpen 418 4W5C OnlineOpen 418 4W5C OnlineOpen 418 4W5C OnlineOpen 419 4V6C OnlineOpen 419 4V6C OnlineOpen 419 4V6C OnlineOpen 419 4V6C OnlineOpen 420 3U1B OnlineShrt 420 3118 OnlineShrt 420 3U1B OnlineShrt 420 3018 OnlineShrt 421 3W2B OnlineShrt 421 3W2B OnlineShrt 421 3W2B OnlineShrt 421 3W2B OnlineShrt 422 3V3B OnlineShrt 422 3V3B OnlineShrt 422 3V3B OnlineShrt 422 3V3B OnlineShrt 423 3048 OnlineShrt 423 3U4B OnlineShrt 423 3048 OnlineShrt 423 3148 OnlineShrt 424 3W5B OnlineShrt 424 3W5B OnlineShrt 424 3W5B OnlineShrt 424 3W5B OnlineShrt 425 3V6B OnlineShrt 425 3V6B OnlineShrt 425 3V6B OnlineShrt 425 3V6B OnlineShrt 426 4U1C OnlineShrt 426 4U1C OnlineShrt 426 4U1C OnlineShrt 426 4U1C OnlineShrt 427 4W2C OnlineShrt 427 4W2C OnlineShrt 427 4W2C OnlineShrt 427 4W2C OnlineShrt 428 4V3C OnlineShrt 428 4V3C OnlineShrt 428 4V3C OnlineShrt 428 4V3C OnlineShrt 429 4U4C OnlineShrt 429 4U4C OnlineShrt 429 4U4C OnlineShrt 429 4U4C OnlineShrt 430 4W5C OnlineShrt 430 4W5C OnlineShrt 430 4W5C OnlineShrt 430 4W5C OnlineShrt 431 4V6C OnlineShrt 431 4V6C OnlineShrt 431 4V6C OnlineShrt 431 4V6C OnlineShrt 432 3U1B OfflineOpen 432 3U1B OfflineOpen 432 3U1B OfflineOpen 432 3U1B OfflineOpen 433 3W2B OfflineOpen 433 3W2B OfflineOpen 433 3W2B OfflineOpen 433 3W2B OfflineOpen Rockwell
188. perly NOTE There is only the Redundant option available on the Rectifier and only on 6P drives SCR or PWM You cannot have N 1 operation on the rectifier since we cannot control the line voltage sabessay 1934 v8 41001316 1 4 11 120091 000 101121014 uoneuojny owopog Warning Message Warning 5 v Code o 5 a ke lt ca a a IE IR l ls Ei dE dem le ded e X X X X X X 2U1A Online 268 X X X X X X 2U1B Online 274 X X X X X X 2U1C Online 280 X X X X X X 2U4A Online 27 2U4B Online 277 2U4C Online 283 X X X X X X 2V3A Online 270 2438 Online 276 2V3C Online 282 X X X X X X 2V6A Online 273 X X X X X X 2V6B Online 279 X X X X X X 2V6C Online 285 X X X X X X 2W2A Online 269 X X X X X X 2W2B Online 275 2W2C Online 281 X X X X X X 2W5A Online 272 2W5B Online 278 2W5C Online 284 Description PWM RECTIFIER SGCT WARNING This warning occurs if Redn Dvc Rec option is selected in HardwareOptions1 P141 This SGCT device in the rectifier section was detected to be faulted while the drive was running The drive detected that the diagnostic feedback from this device did not match the gating pattern Recommended Action s After isolating the drive from medium voltage be sur
189. possible line voltage transients Synchronous transfer has been disabled Verify voltage sensing board 158 connections and tap settings resistor values and grounds If voltage is too high change tap settings on the input source to lower voltage to an acceptable level X Bypass Phase Seq 144 The bypass phase sequence does not match the phase sequence The drive will not allow a synchronous transfer unless the phasing ofthe input to the drive Synchronous transfer has been is the same disabled Confirm the phase sequences and swap cables if necessary X Bypass UnderVolt 12 The measured line voltage pu displayed in Bypass Voltage Verify the VSB connections and tap settings and check resistance of P117 is less than the Line UndVolt Lvl P167 setting VSB board Megger board to confirm integrity Synchronous transfer has been disabled Check for possible source voltage supply problems Use a multimeter and oscilloscope to check voltages on the drive test points X Bypass VoltUnbal 143 The measured unbalance in parameter Bypass Voltage P117 Verify the VSB connections and tap settings and check resistance of has exceeded the trip setting in parameter LineVoltUnbalTrp VSB board Megger board to confirm integrity P271 Synchronous transfer has been disabled Check for possible source voltage supply problems Use a multimeter and oscilloscope to check voltages on the drive voltage test points X X X X Cable Resistance 215 This warning indicates that t
190. r 0 C Ensure that the sensor in plugged in 32 F or over 100 C 212 F and both are unrealistic values NOTE This is a warning because the drive should not fault on the loss of the signal while running There is no imminent danger to the drive but the user needs to be aware that there is a temperature feedback signal missing Inv Gate PwrSup 213 This warning is for SGCT based drives and indicates a problem The device feedback was not correct due to power loss to the gate with the gate power supply associated with a particular device driver board which is also likely in the warning queue This can be from the 20V DC output ofthe IGDPS or on the gate driver board itself This warning can also appear as a result of another device fault such as an Online fault This warning can also appear if the device has failed Invalid AlarmBit 98 DEVELOPMENT ERROR An unused bit in the first 16 bits in Contact the factory sabessay 41001336 4 3 0091 000 10118211014 uoneuojny 19 A Frame Only isolation transformer section as a voltage has dropped below the value set in pressure value transformer warning P653 Warning Message Warning Description Recommended Action s S v Code 43 5 w 5 amp 2 e e e 2 gt c IR lE la Ig lg Em Invalid DIM 99 The drive tried to access the
191. r Flow 176 The air pressure drop at the input to the converter section Verify fan rotation necessary air pressure is developed only with the correct direction of sensed by the pressure transducer as a voltage has dropped fan rotation below the value set in AirLoPresure Trp P319 This is e Check for blocked airflow in the filters heatsinks ducting if installed Clean as necessary dependent on the operation of the main cooling fan Improper Trip settings Verify pressure value voltage level when running with clear air flow Components to check are cooling fan air pressure transducer and compare to expected values for that specific drive type analog control board blocked air filters correct parameter e Verify the alarm and trip set up procedure was completed adequately during settings commissioning and adjust as necessary applicable parameters are Air Pressure Nom P317 AirLoPresure Wrn 320 J9 J17 jf naw AirLoPresure Trp 319 1 e Check that the pressure sensor is working and is connected to the at J9 Control Voltage for the pressure transducer is 15V on J9 terminals 1 to 3 Confirm output of the transducer is stable J9 terminal 2 to 3 e Verify for drives with external ducting that there is sufficient air to the drive input Applicable Tech Notes PowerFlex 7000 Gen 11 PowerFlex 7000 Air Pressure Sensor Setup 7000 4Gen Gen 16 How to Configure Differential Pressure Transduc
192. r feedback wiring and 15Vdc supply Also from motor flux is more than the Tach Lost Trip P235 for the ensure the stability of the drive duration set in the Tach Loss Delay P236 The drive will continue to run in sensorless mode X Encoder PhA Loss 149 The drive has detected a loss of a phase from the encoder The Verify the tachometer tachometer wiring power supply and the drive will continue to run on the encoder provided pulses from board Encoder PhB 1055 151 the other phase are valid This warning is valid only if HPTC Be sure that all channels are connected properly and not swapped mode is enabled at motor and drive end For example swapping A and A will cause this fault Z andZ are not to be used in PowerFlex 7000 Forge drives Remove any wires and or jumpers on the Z Z terminals Tech notes related to encoders are PF7000 4th Gen FMW 11 PF7000 Firmware 9 001 and 9 002 with Encoder Release Notes Ext Flt Config 19 card assigned to external fault is unusable for this purpose Select the proper slot containing the XIO card which is compatible Select the proper slot compatible for usage for external faults usage Ext Fit Conflict 20 External fault X10 card has been re assigned for another Check the configuration of all slots and reassign if necessary purpose Check configuration of all cards and reassign if necessary External 1 External 16 1 16 These are the optional additional external f
193. r in the DB cabinet s e Verify that the trip and warning settings match the factory recommended values DBR Overload 367 Braking energy dissipated in the DB resistor exceeded the fault Verify that the DB resistor parameter settings are correct a threshold in other words 150 of DB resistor rated energy Verify that the DC current feedback measurement is correct s This is a calculated measurement and does not reflect any N physical feedback DBSE10nline 420 The drive detected that the diagnostic feedback from this SGCT After isolating the drive from medium voltage be sure that the device on the side did not match the gating pattern device IGDPS power supply and the fiber optic signals are not DBSE2Online 421 damaged Perform gating test and verify that the gating pattern is correct and a X DESE3Online 422 that the drive is receiving proper gating feedback X DBSE40nline 423 X DBSH10nline 424 X DBSH20nline 425 X DBSH30nline 426 X DBSH4Online 427 X DC Link Range 167 The calculated pu value P27 of the DC link inductance is less Review the DC link nameplate data Review the motor and drive nameplate data and verify that all parameters were entered properly Contact factory if the above seems OK ZAaydey sabessay 41001316 1 4 11 100091 000 10118211014 uoneuojny owopog 9 Warning Message Warning Description Recommended Action
194. rameters is not higher than the trip value If so investigate has reached the trip setting Be sure that the fan is working the conditions of the drive ambient loading elevation ventilation filter status heatsink properly and that the air flow is sufficient in this cabinet clogging X RecChB OvrTemp 150 Not normally used The drive has detected that the Check TFB and board fox power and fiber optic integrity temperature feedback from the optional temperature board Check the sensor and temperature offline ambient for accuracy has reached the trip setting X RecHSnk Sensor 149 The drive has detected while not running a missing e Verify sensor is completely seated properly on TFB temperature sensor connected to the TFB on the rectifier Measure sensor resistance heatsink A missing sensor can result in either a Fiber Optic Replace if necessary Loss fault or a Sensor fault because a missing sensor can be interpreted as either 0 or over 100 and both are unrealistic values X RecChB Sensor 153 Not normally used The drive while not running has detected amissing temperature sensor connected to the optional temperature feedback channel Be sure that the sensor in plugged in X RecFbrOpt Config 129 The drive has detected that the number of fiber optic boards Verify the parameter settings does not match the number of devices e Check that the boards are plugged properly on the OIBB X Rec Fault 645 Rectifier A1 fault Th
195. rden resistors Bridge displayed in Slave2 Cur Unbal P615 has exceeded the Verify the Input capacitor values if installed value of the trip settings P108 Verify the CTs burden Verify that there are no open sharing resistors resistors and connections on the ACB Investigate the Verify all line thyristors are firing in Gating test mode incoming source voltage for unbalance X X X X Slave1 Phasing 126 The drive has detected that the phasing in the Slave1 bridge is Verify that cables are terminated correctly incorrect Verify the cables are terminated correctly e Verify that the feedback wires from the terminals to the VSB are terminated correctly The faults can be masked and then the voltages and phasing be checked using the Slave2 Phasing 127 The drive has detected that the phasing in the bridgeis test points on the ACB being aware that there will be phase differences between the incorrect Verify the cables are terminated correctly master and secondary bridges depending on the drive configuration Refer to Commissioning chapter of the User Manual X X X X Slave1 VoltUnbal 121 The level of unbalance in the input voltage of the Slave 1 e Check TSN fusing bridge displayed in Slave VoltUnbal P611 has exceeded the Verify the VSB connections and tap settings and check resistance of VSB board Megger value of the trip settings in P271 This fault is valid only for board to confirm integrit
196. ring card l VIB DiagFbkloss 216 This fault will only occur during the initial contactor closure Check that the fiber optic cable is not pinched or damaged X V1C DiaaFbkLoss 22 and the diagnostic sequence after a start command The Complete a resistance check per the instructions in the manual 9 inverter monitors the state of the feedback before a gate NOTE SGCTs may not have completely shorted and still could read in the range Any X U4A DiagFbkLoss 213 pulse is given and monitors the feedback after a gate pulse devices with low suspect readings should be changed has been sent This fault occurs when the feedback waslow Check the LED status ofthe SGCT gate driver card for abnormal readings X U4BDiagFbkLoss 219 from the device before gating and is still low from the device Complete Gating Test mode check on the devices after gating The drive then assumes the feedback must be Verify the associated 20V power supply is powered and active U4CDiagFbkloss 225 the problem Verify all the power connections to the SGCT firing card are seated properly X V3A DiagFbkLoss 212 The firmware now completes a diagnostics sequence immediately after any drive reset with the goal of detecting X V3B DiagFbkLoss 218 faults before any destructive action is taken from the next action X V3C DiagFbkLoss 224 X V6A DiagFbkLoss 215 X V6B DiagFbkLoss 221 X V6C DiagFbkLoss 227 X W2ADiagFbkLoss 211 X W2BDiagFbkLoss 217 X W
197. ring of input contactor feedback the control power X Inv NSR PS Rng 668 Inverter non safety related power supply out of range The Verify the STO system power supply connection to the OIBBS inverter OIBBS diagnostic subsystem has detected an out of Cycle the control power range power supply voltage of the 24Vdc power supply Ifthe same fault still trips the drive contact the manufacturer for spare parts of the power supply and or OIBBS for replacement Inv OIB Detected 688 Inverter OIB detected The safety control system has detected Verify the board mounted on the inverter OIBBS It should be 0182 incompatible hardware One or more OIBs have been Incase OIB s is are applied contact the manufacturer for the 0182 spare parts for detected replacement X Inv OvrVoltage 160 The inverter output voltage given by Inv Output Volt P761 This is drive output Voltage ESP Surface Volt P760 terminology used in ESP application has exceeded the trip settings This is detected by the The protection uses P193 setting but drive calculates the motor filter cap voltage hardware circuit in the ACB n ESP application Inverter voltage may be different ftom motor voltage due to long cable drop e Check the voltage sensing board for any resistor failure e Check for any open circuit at the drive output e Check the devices at the inverter Inv PS Out Rng 666 Inverter power supply out ofrange The inv
198. roper position Verify wiring feedback e Verify isolation switch mechanical auxiliary setup READ ASSOCIATED DESCRIPTION sabessay ney 1914 92 41001316 1 4 11 20091 000 uonjeoqng uoneuojny owopog 2 amp Fault Message Fault Code Description Recommended Action s z o lt uy a a ESE AE IR 2 RS a a a z X Input Prot n 1 32 Standard external fault warning input included allowing the Check device responsible for the auxiliary contact to this input and investigate the fault end user to install a protective relay for example input feed indicated by the device s fault message protection relay auxiliary contact that can activate a drive Investigate internal and external causes for this fault code fault or warning depending on configuration of Check the 120V signal through the external device Class P440 e Check the XI0 board inputs and parameter status bits X InputProt n 2 36 Standard external fault warning input included allowing the Check device responsible for the auxiliary contact to this input and investigate the fault end user to install a protective relay for example input feed indicated by the device s fault message protection relay auxiliary contact that can activate a drive Investigate internal and external causes for this fault code fault or warning depending on configuration of InputProt2 Check the 120V signa
199. rted starts with line overcurrent faults e Verify that the drive sizing is not too small for the rated motor current Verify that the parameters are set properly Verify the burden resistors are not opened and there are no loose grounds X Line OvrVoltage 116 The calculated Line Voltage has exceeded Line Overvoltage Verify the parameters are set properly Trip value P165 for the duration set in Line Overvoltage Verify VSB connections and tap settings resistor values and grounds Delay parameter P166 This is calculated by looking atthe Verify that the parameter Input Impedance P140 was tuned properly compensated individual bridge voltages Master Slave and If voltage is too high change tap settings on the input source to lower voltage to an Slave line volt P136 138 and comparing them to 1 3 of acceptable level the line overvoltage trip value e Verify if drive is being fed from generators Review the reactive power capability of the generators Contact the factory for details X Login Declined 604 The Master drive has refused the Follower drives attempt to Confirm that the firmware major revision level on the Master drive and Follower drive login connect to the DCSL network the same Confirm that the Number of Nodes P936 and load factor parameters of the Follower drive match the Master drive settings X Low Capacity Flt 605 The number of drives in the DCSL Master Follower drive Check the minimum capacity
200. s 2 v Code o z e e 2 gt 5 ms a a X DCLnk OvrTemp 76 There is a thermal switch in each DC link winding and they are sure that the converter cooling fan is working and that the air connected in series flow is not obstructed The thermal switch in the DC link inductor has detected an over Check the 120V wiring and the card temperature condition and opened the input to the sure there are no distorted waveforms to the DC link Check if standard XIO The alarm is user configurable by parameters in there are harmonics on line voltages current he Alarm Config group X DCLnk OvrCurrent 156 The DC link current in Idc Feedback P322 has exceeded the DC See associated fault description link current trip settings A warning is logged first and if the Verify the parameter settings of the drive over current persists for the time delay a fault is logged Check the HECS and burden resistor Confirm stable operation of the drive and any sudden load transients X DCSL Conflict 507 Synchronous transfer or parallel follower drives features cannot Check DCSL Config P955 bit 0 Enable be enabled if DCSL feature is already enabled X DCSL Not Enabled 506 DCSL feature is not enabled This feature is mutually exclusive Check Special Features P99 bit 5 SyncXfr Enab and Powerup with either synchronous transfer or parallel drives Config P717 X X X X
201. s All faults warnings or messages displayed on the operator interface should be thoroughly documented by the user prior to resetting those messages This will assist maintenance personnel in correcting problems and ensuring they do not recur ATTENTION Investigate all faults before resetting the drive Resetting the drive into a fault condition that has been unresolved can propagate the faults and cause an increased level of damage to the equipment Rockwell Automation Publication 7000 TG002J EN P March 2015 11 41001316 1 4 11 120091 000 10118211014 uoneuojny owopog Fault Messages 9 Fault Message Fault Code Description Recommended Action s w e lt ca a a 18 2 512 2 2 2 Ig AC DGH AC Fail 58 There can be up to 4 AC DC power supplies in a drive Verify the input AC voltage to the power supply typically 110Vac or 120Vac designated 1 2 3 and 4 Each power supply will have its input Be sure that the AC DC power supply monitor signal is connected to the ACB AC DC 2 AC Fail 59 control voltage measured and monitored for reliable drive Check the Metering group in the drive variables to view the control power value the drive AC DCH3 AC Fail 60 operation An AC Fail is detected when the input to any of the is measuring al AC DC power supplies goes below 85Vrms The example below shows that the drive is detecting a singl
202. s 532 DBSH1GatingLoss 532 DBSH1GatingLoss 532 DBSH1GatingLoss 533 DBSH2GatingLoss 533 DBSH2GatingLoss 533 DBSH2GatingLoss 534 DBSH3GatingLoss 534 DBSH3GatingLoss 534 DBSH3GatingLoss 535 DBSHAGatingLoss 535 DBSH4GatingLoss 535 DBSH4GatingLoss 536 DBSE10ffline 536 DBSE10ffline 536 DBSE10ffline 537 DBSE2Offline 537 DBSE20ffline 537 DBSE20ffline 538 DBSE30ffline 538 DBSE30ffline 538 DBSE30ffline 539 DBSE4Offline 539 DBSE40ffline 539 DBSE40ffline 540 DBSH10ffline 540 DBSH10ffline 540 DBSH10ffline 541 DBSH20ffline 541 DBSH20ffline 541 DBSH20ffline 542 DBSH30ffline 542 DBSH30ffline 542 DBSH30ffline 543 DBSHAOffline 543 DBSHAOffline 543 DBSHAOffline 544 DBSE10nline 544 DBSE10nline 544 DBSE10nline 545 DBSE2Online 545 DBSE2Online 545 DBSE2Online 546 DBSE3Online 546 DBSE30nline 546 DBSE3Online 547 DBSE40nline 547 DBSE40nline 547 DBSEAOnline 548 DBSH10nline 548 DBSH10nline 548 DBSH10nline 549 DBSH20nline 549 DBSH20nline 549 DBSH20nline 102 Rockwell Automation Publication 7000 TG002J EN P March 2015 Fault Codes Appendix 7 8 9 10 550 DBSH30Online 550 DBSH30nline 550 DBSH30nline 551 DBSH4Online 551 DBSHAOnline 551 DBSHAOnline 552 LC XIO NotAssgnd 552 LCXIO NotAssgnd 552 LCXIO NotAssgnd 553 HP NotAssgnd 553 HP XIO NotAssgnd 553 HP XIO NotAssgnd 554 SA 10 NotAssgnd 554 SA XIO No
203. s for replacement X Temp Out Rng 635 Rectifier temperature out of range The rectifier OIBBS e Verify the airflow in the low voltage control compartment diagnostic subsystem has detected an out of range Shut off the control power to let temperature drop off temperature Cyce the control power Ifthe same fault still trips the drive contact the manufacturer for the OIBBS spare parts for replacement X RecWtchDg TOut 633 Rectifier watchdog timeout A failure of the rectifier OIBBS e Verify all the connections for OIBBS 0182 on rectifier side diagnostic subsystem was detected This fault will only reset upon cyding control power Cycle the control power and if the same fault still trips the drive contact the manufacturer for spare parts of the OIBBS 0182 and or the connections for replacement 1914 sabessay tineg SLOT YEW 4 3 0091 000 10118211014 uoneuojny 66 2 8 Fault Message Fault Code Description Recommended Action s 5 2 a o lt uv a a 2121 BE e R IR 5 8 s a a a X Refrnce Cmd Loss 23 The drive has lost communication with the device responsible Check P275 in the Speed Command group to see if is responding to the external speed for providing the speed command to the drive This has been command if not responding then check for loose or open wire connected to the drive
204. sage Fault Code Description Recommended Action s HIE o lt uy a a 5 18 I8 8 lg s R JE IR 5 S X Current Sensor 155 This fault is detected in either DC test mode or open loop test Ifyou have the Line HECS CT code the line current measurement is not what is expected mode or during auto tune This indicates that there is a at this level of dc current Either of the CT DC HECS and there burden resistors may be problem with the current feedback in the drive There are damaged or programmed incorrectly For example the DC HECS may actually be 2500 1 three different current sensors Line side CT DC Link HECS and the drawings and parameters indicate 4000 1 Another cause would be an unplugged DC Motor HECS To ascertain the cause of the fault check HECS Cur Sens FltCode P764 under Diagnostic group Ifyou have the CT Phs Seqn code the CTs are likely swapped For example the CT wiring Corresponding bit and its troubleshooting guide should be for 2U has been switched with 2W followed Ifyou have the CT Phs Alpha code the rectifier is firing with the wrong firing angle relative to the angle measured from the line current This can occur when the CTs on an 18 pulse rectifier are switched between master and slaves Ifyou have the Cap CT Error code this only occurs for PWM rectifiers when energized and not running The line current measured by the CTs does not match the expected line current based on the capacitor
205. splayed in P447 Tech note PowerFlex 7000_4Gen_Gen23 describes actions to take for 2400V applications when upgrading drive software from 7 00x to 8 00x or higher X HPXIONotAssgnd 553 A required XIO card has not been assigned based on the This fault is related to Heatpipe drive Verify that the parameter P781 is set correctly selection of drive model proper 0 card is assigned to the parameter X IdcHECSConnector 191 The drive has detected that the Idc HECS connector J7 isnot Turn off the control power and verify that connector and the interlock are in place connected properly 1914 sabessay tineg 41001316 1 4 11 100091 000 10118211014 awopog 2 8 Fault Message Fault Code Description Recommended Action s 4 e e e a R IR IR 5 jx IGDPS 56V Loss 53 The drive has detected a loss ofthe 56V dc voltage feeding the Check connections the DC output of the AC DC converter and the input voltage to the IGDPS IGDPS Replace the power supply if required Measure the voltage at the ACB connector J15 and compare it to parameter P101 P101 provides the value the drive processor board measures If the actual value at J15 is 56V and P101 is lower than 56V then problem is either the or DPM most likely the ACB CA z 4 2 enn Bus b nc Amus 24 E end X X InputLoc
206. st as necessary For drives with external ducting verify that there is sufficient air to the drive input e Verify the supply voltage to the pressure transducer and confirm that the output is stable Be sure that the pressure sensor is working and is connected to the AGB sabessay buluem 1934 89 41001316 1 4 11 020091 000 10118211014 uoneuojny owopog location Warning Message Warning Description Recommended Action s 2 v Code w 5 8 lt ca a 8 3 8 8 je IxoTx Fans On 207 Isolation transformer fan ON warning Isolation transformer fan status is high while it should be low This warning is for drives with redundant isolation transformer Investigate the control circuit for isolation transformer fan fan option The drive detected the loss of fan 2 and starts fan 1 Check the wiring at XIO for fan status Investigate the fan 2 loss and verify fan 1 operation Reset warning at next shutdown and fan 2 will start running InpCtctrFeedback 159 The drive has detected the presence of medium voltage butis Verify that the contactor is closed not sensing the input contactor status Confirm the feedback path from the contactor auxiliary contact to the contactor status input string on the ACB Verify the contactor status string MSR contact DIC contact DI aux contact etc Confirm that the drive is commandin
207. t Verify the pump control relay status and auxiliary contact signals Queues Cleared 100 The drive cleared the fault and warning queues due to a Noaction is required firmware upgrade Stator High 61 Autotune R stator P219 measured during the autotune test e Refer to the Commissioning chapter in the PowerFlex 7000 Medium was higher than 0 50 pu indicating the presence of extremely Voltage AC Drives User Manual for autotune procedures results and long motor leads actions sure the motor windings are connected properly RAM Battery Low 166 The battery power on the NVRAM is low Save the parameters in the drive terminal and replace the battery Rec AC Cur Gain 174 The current gain calculated for DC link current sensing is lower Verify that the HECS ratio and burden resistor match the drive motor ratings ZAaydey sabessay 41001336 1 4 11 120091 000 10118211014 uoneuojny owopog SL missing temperature sensor connected to the optional TFB connected to the fiber optic receiver RX7 on FOI L B A missing sensor can result in either a Fiber Optic Loss fault or a Sensor fault because a missing sensor can be interpreted as either 0 C 32 F or over 100 C 212 F and both are unrealistic values Warning Message Warning Description Recommended Action s 2 v Code E 5 z a a A l8 l8 I8 l2 I8 S le le l Is ja Rec DC Cur G
208. t FbrOptic 184 Ambient FbrOptic 184 Ambient FbrOptic 185 Ambient Sensor 185 Ambient Sensor 185 Ambient Sensor 185 Ambient Sensor 186 InvAnlg SelfTest 186 InvAnlg SelfTest 186 InvAnlg SelfTest 186 InvAnlg SelfTest 187 InvFbrOpt Config 187 InvFbrOpt Config 187 InvFbrOpt Config 187 InvFbrOpt Config 188 Fault Code 188 188 InvA2D Seq Error 188 InvA2D Seq Error 188 InvA2D Seq Error 189 InvA2D Convrsion 189 InvA2D Convrsion 189 InvA2D Convrsion 189 InvA2D Convrsion 190 Rec Heartbeat 190 Rec Heartbeat 190 Rec Heartbeat 190 Rec Heartbeat 191 IdcHECSConnector 191 IdcHECSConnector 191 IdcHECSConnector 191 IdcHECSConnector 192 U1A Online 192 U1A Online 192 U1A Online 192 U1A Online 193 W2A Online 193 W2A Online 193 W2A Online 193 W2A Online 194 V3A Online 194 V3A Online 194 V3A Online 194 V3A Online 195 U4A Online 195 Online 195 143 Online 195 Online 196 W5A Online 196 W5A Online 196 W5A Online 196 W5A Online 197 V6A Online 197 V6A Online 197 V6A Online 197 V6A Online 198 118 Online 198 118 Online 198 118 Online 198 118 Online 199 W2B Online 199 W2B Online 199 W2B Online 199 W2B Online 200 V3B Online 200 V3B Online 200 V3B Online 200 V3B Online 201 148 Online 201 148 Online 201 148 Online 201 148 Online Rockwell Automation Publication 7000 TG002J EN P March 2015 93 AppendixB Fault Codes 7 XXX 8 xxx 9 10
209. t the line reactor is properly installed L Input High 65 Indicates that the Autotune L Input P217 measured was sabessay 1934 0 SLOT YEW 4 3 0091 000 10118211014 uoneuojny C Frame Only System faults input is not a card which can be used for this purpose Warning Message Warning Description Recommended Action s gt v Code w o z 8 lt ca a l l Em L Leakage Low 68 Indicates that the Autotune L leakage P220 measured was Refer to the Commissioning chapter in the PowerFlex 7000 Medium less than 0 10 pu Verify the motor name plate data entered in Voltage AC Drives User Manual for autotune procedures results and the drive actions L Leakage High 69 Indicates that the Autotune L Leakage P220 measured was greater than 0 35 pu Verify the motor name plate data entered in the drive L Magnetize Low 70 Indicates that the Autotune L Magn P221 measured was less Refer to the Commissioning chapter in the PowerFlex 7000 Medium than 1 00 pu and Lm Rated P131 will have to be tuned Voltage AC Drives User Manual for autotune procedures results manually Verify the motor name plate data entered in the and actions drive L Magnetize High 7 Indicates that the Autotune L 221 measured was greater than 10 00 pu and Lm Rated P131 will have to be tuned manually Verify the motor name
210. tAssgnd 554 SA XIO NotAssgnd 555 Fault Code 555 555 Fault Code 555 555 Fault Code 555 556 Fault Code 556 556 Fault Code 556 556 Fault Code 556 557 Fault Code 557 557 Fault Code 557 557 Fault Code 557 558 Fault Code 558 558 Fault Code 558 558 Fault Code 558 559 Fault Code 559 559 Fault Code 559 559 Fault Code 559 560 Fault Code 560 560 Fault Code 560 560 Fault Code 560 561 Fault Code 561 561 Fault Code 561 561 Fault Code 561 562 Fault Code 562 562 Fault Code 562 562 Fault Code 562 563 Fault Code 563 563 Fault Code 563 563 Fault Code 563 564 Fault Code 564 564 Fault Code 564 564 Fault Code 564 565 Fault Code 565 565 Fault Code 565 565 Fault Code 565 566 Fault Code 566 566 Fault Code 566 566 Fault Code 566 567 Fault Code 567 567 Fault Code 567 567 Fault Code 567 568 DB Resis OvrTemp 568 DB Resis OvrTemp 568 DB Resis OvrTemp 569 DBAmbientOvrTemp 569 DBAmbientOvrTemp 569 DBAmbientOvrTemp 570 DB Airflow Fault 570 DB Airflow Fault 570 DB Airflow Fault 571 DB Resis Sensor 571 DB Resis Sensor 571 DB Resis Sensor 572 DB AmbientSensor 572 DB AmbientSensor 572 DB AmbientSensor 573 DB Airflow Sensor 573 DB Airflow Sensor 573 DB Airflow Sensor 574 DB TFB Loss 574 DB TFB Loss 574 DB TFB Loss 575 DBR Overload 575 DBR Overload 575 DBR Overload 576 Fault Code 576 576 Fault Code 576 576 Fault Code 576 577 Fault Code 577 577 Fault Code 577 577 Fault Code 577 578 Fault Code 578 578 Fault Code 578 578 Fault Code 578 579 Fault Code 579 579 Fault Code 579 579 Fault Code 579
211. tage 97 Motor OvrVoltage 97 Motor OvrVoltage 97 Motor OvrVoltage 98 MtrNeut OvrVolt 98 MtrNeut OvrVolt 98 MtrNeut OvrVolt 98 MtrNeut OvrVolt 99 Motor Flux Unbal 99 Motor Flux Unbal 99 Motor Flux Unbal 99 Motor Flux Unbal 100 Motor CurUnbal 100 Motor CurUnbal 100 Motor CurUnbal 100 Motor CurUnbal 101 Motor OvrLoad 101 Motor OvrLoad 101 Motor OvrLoad 101 Motor OvrLoad 102 Motor OvrSpeed 102 Motor OvrSpeed 102 Motor OvrSpeed 102 Motor OvrSpeed 103 Motor Stall 103 Motor Stall 103 Motor Stall 103 Motor Stall 104 Motor Load Loss 104 Motor Load Loss 104 Motor Load Loss 104 Motor Load Loss 105 Synch Field Loss 105 Synch Field Loss 105 Synch Field Loss 105 Synch Field Loss 106 Motor Slip Range 106 Motor Slip Range 106 Motor Slip Range 106 Motor Slip Range 107 Fault Code 107 107 Fault Code 107 107 Fault Code 107 107 Fault Code 107 108 Fault Code 108 108 Fault Code 108 108 Fault Code 108 108 Fault Code 108 109 Fault Code 109 109 Fault Code 109 109 Fault Code 109 109 Fault Code 109 110 Fault Code 110 110 Fault Code 110 110 Fault Code 110 110 Fault Code 110 111 Fault Code 111 111 Fault Code 111 111 Fault Code 111 111 Fault Code 111 112 Line OvrCurrent 112 Line OvrCurrent 112 Line OvrCurrent 112 Line OvrCurrent 113 DCLnk OvrCurrent 113 DCLnk OvrCurrent 113 DCLnk OvrCurrent 113 DCLnk OvrCurrent 114 Gnd OvrCurrent 114 Gnd OvrCurrent 114 Gnd OvrCurrent 114 Gnd OvrCurrent 115 RNeut OvrCurrent 115 RNeut OvrCurrent 115 RNeut OvrCurrent 115 RNeut OvrCurrent 116 Line OvrVoltage
212. ted that dc offset on some Using a multimeter check the DC offset on the circuit when this fault is present The feedbacks analog feedback channels is high The offending channels are that cause this fault can be determined by looking at parameter P473 P474 and P494 indicated by parameters RecAnlg Selfist1 473 RecAnlg under Diagnostics group SelfTst2 474 and RecAnlg SelfTst3 494 in the Diagnostics Cycle control power to see if the Fault condition remains and replace if necessary group X RecA2D Convrsion 131 This fault indicates that the analog to digital converters on Cycle power to the drive the ACB were not able to completely transmit the data to the Ifthe problem persists replace DPM or master processor using the DMA within the sampling period X RecA2D SeqError 133 An error has been detected in A2D conversion Cycle control power Ifthe fault does not clear after cycling the control power then replace ACB board If this does not resolve the issue then replace DPM board X RecChB FbrOptic 152 Not normally used While Not Running the fiber optic signal Check TFB and FOI board for power from the optional TFB connected to channel B fiber optic e Check the fiber optic cables are properly seated in the transmitters and receivers receiver RX7 on FOI L B is not present This is only a fault e Check the fiber optic cable for kinks bends breaks that could be blocking the signal while not running I
213. ternal 2 External 2 3 External 3 3 External 3 3 External 3 3 External 3 4 External 4 4 External 4 4 External 4 4 External 4 5 External 5 5 External 5 5 External 5 5 External 5 6 External 6 External 6 External 6 External 6 7 External 7 7 External 7 7 External 7 7 External 7 8 External 8 8 External 8 8 External 8 8 External 8 9 External 9 9 External 9 9 External 9 9 External 9 10 External 10 10 External 10 10 External 10 10 External 10 11 External 11 11 External 11 11 External 11 11 External 11 2 External 12 12 External 12 12 External 12 12 External 12 13 External 13 13 External 13 13 External 13 13 External 13 14 External 14 14 External 14 14 External 14 14 External 14 15 External 15 15 External 15 15 External 15 15 External 15 16 External 16 16 External 16 16 External 16 16 External 16 17 Stnd 10 Config 1 Stnd 10 Config 1 Stnd 10 Config 17 Stnd 10 Config 18 Stnd 10 Conflict 18 Stnd IO Conflict 18 Stnd IO Conflict 18 Stnd 10 Conflict 19 Ext Fit Config 19 Ext Fit Config 19 Ext Flt Config 19 Ext Fit Config 20 Ext Flt Conflict 20 Ext Fit Conflict 20 Ext Flt Conflict 20 Ext Flt Conflict 21 114010 Config 21 Liqd 10 Config 21 Liqd 10 Config 21 Liqd 10 Config 22 114010 Conflict 22 Liqd 10 Conflict 22 Liqd 10 Conflict 22 Liqd 10 Conflict 23 LogixlO Config 23 1090 Config 23 Logixl0 Config 23 1090 Config 24 Logixl0 Conflict 24 Logixl0 Conflict 24 LogixlO Conflict 24 LogixlO Conflict 25 Warning Code 25 25 HPipelO Config 25 HPipelO Config 25 HPipelO Config 26 Warni
214. the correct OIBB type is installed e Verify the inverter Optical Interface Base Board Safety OIBBS connections to the DPM e Check and cycle the control power to the safety system OIBBS Ifthe same fault trips the drive again contact the manufacturer for the OIBBS spare part for replacement X InvOvrVoltage SW 468 The drive has detected an over voltage at the inverter output Verify that the Motor Over Voltage Trip P181 is set correctly terminals in software for long cable applications A fault is issued if the drive is gating else a warning is issued e Verify that the motor cables are not disconnected Contact MV Tech Support for assistance 1914 sabessay tineg 41001316 1 4 11 020091 000 101182014 uoneuojny SZ 2 8 Fault Message Fault Code Description Recommended Action s 5 2 SEE EI 5 112111 E E 9 lt a a a X Input CtctrOpen 166 The input contactor has opened without a command from the The drive system needs to have complete control over all contactors so investigation of drive Verify the contactor feedback and the 120V wiring to the specific contactor fault is required the ACB Verify contactor feedback Verify the control power circuit for the contactor e Check permissive string to the contactor control relay refer to drawing Check contactor breaker for physical malfunction auxiliaries Ch
215. the possibility of motor winding or cabling problems X Motor Flux UB 99 The measured motor flux has exceeded the value in Mtr Verify the VSB resistors are not open and that they are balanced FluxUnbalTrp P585 for the duration set in Mtr FluxUnbalDly Check for shorted motor output filter capacitors P586 e Check for a grounded phase on the drive system using a megger test e Verify the low voltage groundings in the low voltage control cabinet e Verify if the drive has an output transformer and is tuned for speed and flux regulators with the transformer e Verify the ribbons cables between the voltage feedback and SCBL SCBM boards X Motor Load Loss 104 The drive has detected a loss of load condition This is Verify the parameter settings activated as a fault using the parameter Load Loss Detect Ensure that the load should not normally be in an unloaded condition P199 and the necessary setpoints are Mtr LoadLoss This is designed for applications likely to lose the load downhole pump hollow shaft P246 Mtr LoadLoss Dly P231 and Mtr LoadLoss Spd motor and we do not want to run with the loss of load P259 X MotorNeut OvrVolt 98 The measured motor neutral to ground voltage in Mtr Neutral NOTE DTD drive the default trip setting MUST not be increased without Volt P347 has exceeded the Mtr NeutVolt Trp P189 setting This fault message indicates a ground fault in the drive system such
216. tion X X Coolant Temp Low 35 This warning is for liquid cool drives The measured coolant e Verify that the thermostatic bypass valve V10 was not left open C FRAME ONLY temperature is below 10 C 50 F The warning will not clear Warm up the control room ambient to get the drive to an until the temperature rises above 15 C 58 F operational level Ifthe warning persists check the function of the thermoswitch X X CoolantTempHigh 36 The measured coolant temperature has exceeded the 48 Verify the heat exchanger fans are operating C FRAME ONLY 120 F trip setting P478 The warning cannot be cleared until Verify that the thermostatic valve is fully opened the temperature has dropped below 44 C 110 F Check that all valves are in the normal operating position Verify room ambient temperature is adequate for the drive operation X CRC Warning 501 The number of cyclic redundancy check CRC faults has Check DCSL the communication wiring and shielding exceeded or is equal to the maximum allowable CRC warning level X Ctrl5V Redundant 118 5V redundant output of the DC DC converter has failed e Verify the output from the alarm signal is wired correctly Check the 5V rail connections Replace the power supply when possible X DataRecorder Clr 176 Black box NVRAM has been cleared e Check if DPM battery is depleted If DPM battery level is good check that the battery is properly seated connection is good
217. tion circuits equipment or software described in this manual Reproduction of the contents of this manual in whole or in part without written permission of Rockwell Automation Inc is prohibited Throughout this manual when necessary we use notes to make you aware of safety considerations WARNING Identifies information about practices or circumstances that can cause an explosion in a hazardous environment which may lead to personal injury or death property damage or economic loss ATTENTION Identifies information about practices or circumstances that can lead to personal injury or death property damage or economic loss Attentions help you identify a hazard avoid a hazard and recognize the consequence P P IMPORTANT Identifies information that is critical for successful application and understanding of the product Labels may also be on or inside the equipment to provide specific precautions SHOCK HAZARD Labels may be on or inside the equipment for example a drive or motor to alert people that dangerous voltage may be present BURN HAZARD Labels may be on or inside the equipment for example a drive or motor to alert people that surfaces may reach dangerous temperatures ARCFLASH HAZARD Labels may be on or inside the equipment for example a motor control center to alert people to potential Arc Flash Arc Flash will cause severe injury or death Wear proper Personal Protective Equipment
218. to special application drives Verify that the parameter P833 is set selection of drive model correctly proper 0 card is assigned to the parameter Self Test Flt 606 The DCSL link controller failed the power on internal Cycle drive control power If this error persists contact the factory loopback self test X Short STO Req 619 Short STO request fault The demand for the Safe Torque Off Verify the STO wiring and relevant components STO function was not consistent across all channels One or Cycle the control power before attempting to reactivate the STO feature more of the STO request signals to the OIBBS are de asserted Ifthe same fault trips the drive again contact the manufacturer for further actions within 1 second after being asserted X X X Slave CurUnbal 124 The level of unbalance in the input current of the Slave1 e Verify that all CT connections are connected properly and that no wires are reversed bridge displayed in Slave Cur Unbal P614 has exceeded the Ring out wires to verify connections value of the trip settings P108 Verify the CTs burden Check grounding on CTs resistors and connections on the ACB Investigate the Ensure that all plugs are firmly connected in the incoming source voltage for unbalance Check that all input voltages are balanced Verify Parameter settings Slave2 CurUnbal 125 The level of unbalance in the input voltage of the Slave 2 Check the bu
219. tput when started in normal mode drive NOT gating as in a sync transfer event Self excitation Check for flying start induced motor rotation Check for noise from contactor closure Motor Protection 77 Standard external fault warning input included allowing the See the associated fault description end user to install a protective relay in other words Bulletin Verify the alarm and be sure that there is no damage to the motor 825 motor protection relay auxiliary contact that canactivatea Also check the 120V wiring and the card drive fault or warning depending on configuration of Motor Prot Class P443 X New Master 504 Anew Master has been detected The active Master Drive 05 This warning is to notify the user that a change of mastership event displayed in DCSL Master ID P937 had just occurred The active Master Drive ID is displayed in DCSL Master ID P937 NoEncoderlnstild 150 There is no tach feedback either connected or programmed e Verify tach requirement for system and change the tach configuration parameter Tach Type P233 No Output Ctctr 196 This warning will happen in Open Circuit test mode and If there truly is no output contactor in the system then you can indicates that there is no output contactor programmed in the drive Verify the parameter settings and ensure that the output ofthe drive is truly open circuited mask the fault Then there will be a no OP Ctctr
220. trOpen 166 Input CtctrOpen 166 Input CtctrOpen 166 Input CtctrOpen 167 Output CtctrOpen 167 Output CtctrOpen 167 Output CtctrOpen 167 Output CtctrOpen 168 Bypass CtctrOpen 168 Bypass CtctrOpen 168 Bypass CtctrOpen 168 Bypass CtctrOpen 169 No Output Ctctr 169 No Output Ctctr 169 No Output Ctctr 169 No Output Ctctr 170 Input IsoswOpen 170 Input IsoSwOpen 170 Input IsoSwOpen 170 Input IsoSwOpen 171 Output IsoswOpen 171 Output IsoswOpen 171 Output IsoSwOpen 171 Output IsoswOpen 172 Bypass IsoswOpen 172 Bypass IsoswOpen 172 Bypass IsoSwOpen 172 Bypass IsoswOpen 173 Input IsoSwClsd 173 Input IsoSwClsd 173 Input IsoSwClsd 173 Input IsoSwClsd 174 Output IsoSwClsd 174 Output IsoSwClsd 174 Output IsoSwClsd 174 Output IsoSwClsd 175 Bypass IsoSwClsd 175 Bypass IsoSwClsd 175 Bypass IsoSwClsd 175 Bypass IsoSwClsd 176 Convrtr Air Flow 176 Convrtr Air Flow 176 Low AirPresure 176 Low AirPresure 177 IsoTx Air Flow 177 IsoTx Air Flow 17 IsoTx AirPresure 177 1501 AirPresure 178 InvHSnk OvrTemp 178 InvHSnk OvrTemp 178 InvHSnk OvrTemp 178 InvHSnk OvrTemp 179 InvHSnk LowTemp 179 InvHSnk LowTemp 179 InvHSnk LowTemp 179 InvHSnk LowTemp 180 InvHSnk FbrOptic 180 InvHSnk FbrOptic 180 InvHSnk FbrOptic 180 InvHSnk FbrOptic 181 InvHSnk Sensor 181 InvHSnk Sensor 181 InvHSnk Sensor 181 InvHSnk Sensor 182 Ambient OvrTemp 182 Ambient OvrTemp 182 Ambient OvrTemp 182 Ambient OvrTemp 183 Ambient LowTemp 183 Ambient LowTemp 183 Ambient LowTemp 183 Ambient LowTemp 184 Ambient FbrOptic 184 Ambien
221. ts contact the factory about extending the diagnostic delay NOTE There is only the redundant option available on the Rectifier and only on 6P drives SCR or PWM You cannot have N 1 operation on the rectifier since we cannot control the line voltage sabessay Components and Related Part Numbers Spare Parts Appendix A DESCRIPTION PART NUMBER Batteries DPM Battery 346567 Q01 Control Boards Analog Control Board for 18 Pulse Drive 80190 560 01 R Analog Control Board for NON 18 Pulse Drive 80190 560 02 R DPM Drive Processor Board 80190 580 01 R XI0 External Input Output board 120 240V AC 80190 300 01 R XI0 External Input Output board 12 24 80190 300 02 Power Electronics SGCT single device 400A Single 400A SGCT 81004 286 51 R 800A Single 800A SGCT 81001 450 51 R 1500A Single 1500A SGCT 81001 451 61 R 1750A Single 1750A SGCT 81001 451 71 R SGCT Matched set of two 400A Matched set of two 400A SGCT 81004 286 52 R 800A Matched set of two 800A SGCT 81001 450 52 R 1500A Matched set of two 1500A SGCT 81001 451 62 R 1750A Matched set of two 1750A SGCT 81001 451 72 R SGCT Matched set of three 400A Matched set of three 400A SGCT 81004 286 53 R 800A Matched set of three 800A SGCT 81001 450 53 R 1500A Matched set of three 1500A SGCT 81001 451
222. ulator This fault will only occur if the parameter Drive Fault4 P370 Motor cannot reach synchronous speed due to heavy load bit 2 SyncXferFail is enabled 1 If bit 2 SyncXferFail isnot Check load conditions for torque limit or low alpha line low hline voltage set 0 the drive will go back to last speed command and Consult factory for review of synchronous transfer parameters issue a warning e This fault indicates that the drive failed to synchronize the motor to the bypass within the specified time Adjust the Sync Reg Gain P225 Sync Error Max P228 Spd Reg Bandwidth P81 for a smooth transfer TempFeedback Loss 73 This fault occurs only if the drive is not running The drive has Verify sensor is completely seated properly on TFB C Frame only detected missing temperature feedback from the cooling Measure sensor resistance system A missing sensor can be interpreted as either 0 C Verify fiber optic cables are properly seated on TFB 32 F or over 100 C 212 F and both are unrealistic values Verify the TFB has power so it is considered a feedback loss Replace if necessary fiber optic 506 The drive has lost the fiber optic signal from the specified e Check damaged fiber optic cable or loose connection temperature feedback board TFB 20 Fbk Error 496 The drive has lost the fiber optic signal from the specified e Check for damaged fiber optic cable or loose connection temp
223. uring the outage X Bypass IsoswOpen 192 The bypass contactor is open even though it has been In DC Current test mode the isolation switches are expected to be commanded to close which is in Normal mode DC Current test closed for the test even though only the input contactor is mode and Open Loop test mode Verify the contactor feedback required the test will run with warnings if the switches are open and the 120V wiring to the ACB Be sure the isolation switches are in the proper position for the specific operating mode Refer to the description for parameter 141 Bypass IsoSwClsd 195 The bypass isolation switch is closed when it is expected to be Hardware Option in the parameters manual open The switch should be open in all operating modes of the drive except Normal Be sure proper positioning wiring feedback to ACB mechanical auxiliary setup e Verify the wiring feedback e Verify the isolation switch mechanical auxiliary setup sabessan 1934 85 41001316 1 4 11 020091 000 10118211414 uoneuojny Warning Message Warning Description Recommended Action s gt v Code 9 ES z ca a 2 l8 l8 I8 l I8 s E l Em X Bypass 141 The measured line voltage pu displayed in Bypass Voltage Verify the parameters are set properly P117 has exceeded the Line OvrVolt Trip P165 setting Check for
224. warning and you can continue with the test Be sure that the output of the drive is truly open circuited If there is no output contactor then you MUST disconnect motor cables from the drive in case running Open Circuit test sabessay 41001431 1 4 11 120091 000 10118211014 uoneuojny 14 outside the valid range and has been set to default value The offending parameter number has been stored in Parameter Error P597 Enter the correct value Warning Message Warning Description Recommended Action s 2 v Code E 5 z a a A l8 l8 I8 l2 I8 le le Is je No Tach Installd 150 The drive has sensed that there is no tachometer encoder Verify whether there is a tachometer required for the system and connected but the Speed Feedback Mode P89 has been set to set the parameter Speed Feedback Mode accordingly Pulse Tach Verify tach requirement for system and change the Investigate the tachometer for damage tach configuration parameter Tach Type P233 Verify the wiring from the drive to the tachometer is per the electrical drawing e Verify the 15VDC supplying the tachometer is not low missing NVRAM Cleared 96 The drive parameters are corrupt and have been initialized to Reload the parameters from terminal memory DriveTools default values This happened either during a firmware Flashcard
225. y 18 pulse rectifier e Check actual voltage values on the operator interface terminal for each bridge and the total line voltage X X X X Slave2 VoltUnbal 122 The level of unbalance in the input voltage of the Slave 2 Check for possible source voltage supply problems Bridge displayed in Slave2 VoltUnbal P610 has exceeded the Use a multimeter and oscilloscope to check voltages on the drive voltage test points value of the trip settings in P271 This fault is valid only for 18 pulse rectifier X X X Sp App Card Loss 466 The drive failed to read the data from the special application Check the healthy status of the card Also verify the status of input 15 XIO card X STO Gating Fit 620 510 Gating Fault The drive was unable to perform a e Verify the drive settings controlled shutdown in the allotted time after an STO request or there is a hardware compatibility problem with the STO hardware and the drive parameter settings Cycle the control power before attempting to reactivate the STO feature If the same fault trips the drive again contact the manufacturer for further actions 1914 sabessay tineg 41001436 1 4 11 020091 000 10118211014 uoneuojny ly 2 L Fault Message Fault Code Description Recommended Action s z o lt uy a a 18 18 8 lg 2 JE IR 5 5 Ey ies X STO Req Fault 618 STO Request
226. y as necessary In firmware 9 003 and higher this input is dedicated to line filter capacitor protection and must be logic 1 to inhibit the fault from occurring Firmware 9 004 and higher Check line current against line to neutral trip current which is estimated using the filter cut off frequency P192 and line cap pu P133 values Ifthe drive trips on a nuisance Line Capacitor Failure from high line to neutral current during energization then the unbalance ratio P951 can be increased to 2 in order to increase the delay time of the logic Line Harmonic OV 119 The drive has detected a steady state resonance induced overvoltage on the line P683 This is defined at the level set in Harmonic VoltTrp P675 for the delay Harmonic VoltDly P676 on top of normal line voltage for 1 second The drive only detects the 5 harmonic to eliminate nuisance faults from capacitor charging events Verify waveforms show excessive harmonics using oscilloscope on ACB unfiltered voltage testpoints Investigate sources for excessive harmonics on customer power system P675 Harmonic VoltTrp has a default of 15 for the trip setting it can be increased to 30 in multi drive applications Contact factory for possible re tuning of input filter LineNeut OvrVolt 118 The line side neutral voltage calculated from line to ground voltages for SCR rectifiers and measured from the capacitor neutral point for PWM r

7000-TG002_-EN-P - Rockwell Automation

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