CSX (user manual)
Contents
1. rE i yd F Sr AE 2 A Bl i j d 7 n Pe eta 8 I C E F G H Weight Model mm mm mm mm mm kg Ib inch inch inch inch inch inch inch CSX 007 CSX 015 CSX 018 98 82 203 188 165 55 90 5 23 22 CSX 022 G9 G2 80 G4 65 Q2 Q9 09 49 CSX 030 CSX 037 CSX 045 145 124 215 196 193 110 5 37 4 0 CSX 055 67 49 85 an 76 44 15 88 CSX 075 CSX 090 200 160 240 216 214 114 5 5 6 1 CSX 110 80 63 O5 85 84 45 20 135 2 2 Physical Installation e 0e e VE la S101 eleJe E 3 H Eg e e E A 000 s AS NS Sor starter oO 181 0 O1e1 ey CSX 007 CSX 055 Allow 100 mm 3 94 inches between soft starters CSX 075 CSX 1 10 Allow 200 mm 7 88 inches between soft starters CSX 007 CSX 055 Allow 50 mm 1 97 inches between the soft starter and solid surfaces CSX 075 CSX 1 10 Allow 200 mm 7 88 inches between the soft starter and solid surfaces Soft starters may be mounted side by side with no clearance The soft starter may be mounted on its side Derate the soft starter s rated current by 15 Page 2 CSX 710 02407 00H ELECTRICAL INSTALLATION Section 3 Electrical Installation 3 1 Power Terminations L1 1 L2 3 L3 5 T1 2 T2 42. 13 14 KM1 Figure 3 Soft starter installed with a system protection circuit breaker separate overload and main contactor ctp KM1 1 P I u 03239 B KM1 M Motor three phase KMI Main contactor 13 14 Main contactor output Page 4 CSX 710 02407 00H Section 4 Adjustments O O EA Soft Starter 0000000000 O te 03243 C g Initial Start Voltage Start Ramp Time a Stop Ramp Time Initial Start Voltage 50 40 60 30 70 lt S g 5 3 Select the Initial Start Voltage A Initial Start Time as 195 125 6s 145 4s 16s 25 1 20s Fu S Voltage Start 04979 A Select the Initial Start Time B Application Suggested Initial Start Voltage Centrifugal Pump 50 Submersible Pump 60 Screw Compressor Conveyor Crusher 70 Fan Other applications 03379 C The start ramp defines how long the soft starter will take to increase voltage from the initial start voltage to full voltage The Initial Start Time does not control the time the motor will take to reach full speed he Initial Start Time to 20 seconds l Se Set the Initial Start Voltage as required for the application 2 3 Attach a current monitoring device to output
3. 3 6 Al A2 A3 01 02 B4 mm2 AWG B5 13 14 23 24 mm2 AWG 007 030 037 055 075 110 007 110 En 10 35 25 50 n 014 15 E 8 2 4 1 0 A fa t043 26 16 26 985 co A x 1 02 0 33 10 35 25 50 0 14 1 5 6 8 2 4 1 0 A 26 16 024 mm inch mm inch mm inch mm inch Torx T20 Torx T20 NAA 3 5mm 0 5 Nm max 4 4 in lb max 032368 3 2 Control Voltages CSX soft starters can be supplied in either of two control voltage configurations CSX oococCI 110 240 VAC 10 15 or 380 440 VAC 1096 1526 CSX oocc C2 24 VAC VDC 20 WARNING Always apply control voltage before or with mains voltage CAUTION With 24 VAC VDC use contacts rated for low voltage and low current gold flash or similar 3 3 Control Circuits Two wire Three wire o A3 o A3 110 240 VAC At 110 240 VAC 0 M 9 amp pa umu amp 4 24 VACINDC o A2 24 VACINDC o A2 o o 01 5 o o 01 e o 02 o 02 9 43 o A3 380 440 VAC o A1 dao aa VAC Du SAM o A2 a o 01 2 e o 01 mot 9 8 x o i B RR o0 Start stop To reset a trip open then close 02 Start Stop To reset a trip open then close 02 9096 WARNING Isolate the soft starter completely from the p
4. 15 Mains frequency at start Hz to 66 Hz Rated insulation voltage 600 VAC Far SEO nee arter form Voltage Al A2 A3 CSX xxx xx C 110 240 VAC 10 15 r 380 440 VAC 10 15 24 VACIVDC 20 CSX xxx xx C2 Current eorsutmipbn CUATE VU Urra dd td lt 100 mA Current consumption inrush CSX xxx xx C CSX xxx xx C Inputs Start terminal 01 Normally open ni 150 kQ 300 VAC and 5 6 kQ 24 VAC VDC Normally closed CTO 150 kQ 300 VAC and 5 6 kQ 24 VAC VDC Outputs Normally open 6 A 30 VDC resistive 2 A 400 VAC ACI Normally open 6 A 30 VDC resistive 2 A 400 VAC ACI Environmental Degree of protection CSX 007 to CSX 055 IP20 Degree of protection CSX 075 to CSX 1 10 IPOO Operating temperature 10 C to 60 C Storage temperature 25 C to 60 C to 70 C for less than 24 hours Humidity 5 to 95 Relative Humidity Pollution degree Pollution Degree 3 Vibration IEC 60068 Test Fc Sinusoidal 4 Hz to 13 2 Hz mm displacement ER E E 13 2 Hz to 200 Hz 0 7 g EMC Emission Equipment class EMC Class A Conducted radio frequency emission f Hz to 0 5 MHz lt 90 dB uV 0 5 MHz to 5 MHz lt 76 dB uV Hz to 30 MHz 80 60 dB uV z to 230 MHz lt 30 dB uV m z to 1000 MHz lt 37 dB uV m This product has been designed as Class A e
5. 50 C CSX 007 I8 A ITA IZA I5 A CSX 015 34A 32A 30A 28A CSX 018 42A 40A 36A 33A CSX 022 48 A 44 A 40A 36A CSX 030 60A 55A 49 A 45 A AC53b 4 6 594 AC53b 4 20 580 000 metres lt 1000 metres AS 50 C G00 AE BONG CSX 037 75A 68A 65A 59A CSX 045 85A 78A 73A 67 A CSX 055 100 A 100 A 96A 87A CSX 075 140 A 133A 120 A NOA CSX 090 170 A I57 A 142 A 130A CSX 110 200A 186 A 165 A 152A 710 02407 00H CSX Page 9 SPECIFICATIONS 7 4 Semiconductor Fuses Semiconductor fuses can be used with CSX soft starters to reduce the potential for damage to SCRs from transient overload currents and for Type 2 coordination CSX soft starters have been tested to achieve Type 2 coordination with semiconductor fuses Suitable Bussman and Ferraz semiconductor fuses are detailed below SCR PT Ferraz Fuse Bussmann Fuse isa ESO Tes UM eas eee British Style BS88 007 1150 o doo o 70M 1314 63 FE 015 8000 Ez me 70M 1317 160 FEE i D30xxxA0160 B 018 10500 RD30 00 60 70M 1318 160 FEE Be os ac Cz 022 15000 er 70M 1318 180 F 030 18000 rasen 70M 1319 180 F 037 51200 pot um 70M 1321 250 F 045 80000 en 70M 1321 250 F 055 97000 ee 70M 1321 250 F 6 6URD3 boxA0450 075 168000 RD3 000450 70M 1322 500 FMM D3 xxxA0450 090 245000 RD3 boox0450 70M 3022 500 FMM F D3 xxxA0450 110 320000 A070URD3 1300450 70M 3022 500 FMM In gt o SI o C Be os ac Cc
6. Starter Communication Failure between starter and interface Remove and refit x accessory interface Supply Frequency Protection The soft starter will trip on supply frequency if the frequency rises above 72 Hz or falls below 40 Hz for more than five seconds while the soft starter is running These trip points are not adjustable In pre start starting and stopping modes the high and low frequency limits both apply with no time delay A supply frequency trip will also occur if e all three input phases are lost while the soft starter is running e all three input phases fall below 120 VAC at start or while the soft starter is running e the line contactor opens while running 5 3 Reset Trips can be cleared by pressing the Reset button on the soft starter sending a Reset command from the serial communications network or by switching the control inputs To clear a trip via the control inputs the soft starter requires a closed to open transition on the stop input 02 e n three wire control use the external stop pushbutton to momentarily open the stop input open AI 02 e In two wire control if the soft starter tripped with wa start signal present remove the start signal open Al to OI 02 The Reset button is located on the front of the unit above the adjustment switches The soft starter will trip again immediately if the cause of the trip still exists Page 6 CSX 710 02407 00H Section 6 Accessor
7. application of this equipment WARNING ELECTRICAL SHOCK HAZARD CSX soft starters contain dangerous voltages when connected to mains voltage Only a competent electrician should carry out the electrical installation Improper installation of the motor or the soft starter may cause equipment failure serious injury or death Follow this manual and local electrical safety codes GROUNDING AND BRANCH CIRCUIT PROTECTION It is the responsibility of the user or person installing the soft starter to provide proper grounding and branch circuit protection according to local electrical safety codes SHORT CIRCUIT CSX soft starters are not short circuit proof After severe overload or short circuit the operation of the soft starter should be fully tested gt e D Ce manuel est galement disponible en francais a partir de www aucom com Dieses Handbuch ist auch in deutscher Sprache aus www aucom com Questo manuale disponibile anche in italiano da www aucom com Este manual tambi n est disponible en espa ol a partir de www aucom com TAFE RT REE MA www aucom com 2011 AuCom Electronics Ltd All Rights Reserved 710 02407 00H CSX Page MECHANICAL INSTALLATION Section 2 Mechanical Installation 2 1 Dimensions and Weights
8. AuCom en USER MANUAL l Caution Statements Caution Statements cannot cover every potential cause of equipment damage but can highlight common causes of damage It is the installer s responsibility to read and understand all instructions in this manual prior to installing operating or maintaining the soft starter to follow good electrical practice including applying appropriate personal protective equipment and to seek advice before operating this equipment in a manner other than as described in this manual e Isolate the soft starter completely from the power supply before attempting any work on the starter or motor e Cables to the control inputs must be segregated from mains voltage and motor cabling e Some electronic contactor coils are not suitable for direct switching with PCB mount relays Consult the contactor manufacturer supplier to confirm suitability e Do not apply incorrect voltages to the control input terminals e Do not connect power factor correction capacitors to the output of CSX soft starters If static power factor correction is employed it must be connected to the supply side of the soft starter The examples and diagrams in this manual are included solely for illustrative purposes The information contained in this manual is subject to change at any time and without prior notice In no event will responsibility or liability be accepted for direct indirect or consequential damages resulting from the use or
9. TI 4 Start the motor under normal load conditions Record the time required for the measured current to fall to or below the motor s rated full load current t then stop the motor 5 Set Initial Start Time t NOTE The Initial Start Time must be long enough for the motor to reach full speed before the soft starter enters bypass mode 03380 C Soft Stop Time 85 108 495 14s Select the soft stop ramp time C Soft stop extends the time soft starter takes to reduce voltage to zero The ramp time does not control the time the motor will take to stop completely 03381 B 710 02407 00H CSX Page 5 TROUBLESHOOTING Section 5 Troubleshooting 5 1 LEDs LED Ready Run Status Off No control power Motor not running On Ready Motor running at full speed Flash Starter tripped Motor starting or stopping 03244 8 5 2 Trip Codes The Ready LED will flash a different number of times to indicate the cause of the trip Ready LED Description u Power Circuit Check mains supply L1 L2 L3 motor circuit T T2 T3 soft starter SCRs xl and bypass relays I x6 Supply Frequency Check mains voltage is available and supply frequency is in range u Network Communication Failure between interface and network Check network S x8 connections settings and configuration NM
10. ies 6 1 Finger Guard Kit Finger guards may be specified for personnel safety and can be used on CSX soft starter models 075 110 Finger guards fit over the soft starter terminals to prevent accidental contact with live terminals Finger guards provide IP20 protection when used with cable of diameter 22 mm or greater 6 2 Remote Operator The Remote Operator can control and monitor the soft starter s performance Functionality includes e Operational control Start Stop Reset Quick Stop e Starter status monitoring Ready Starting Running Stopping Tripped e Performance monitoring motor current motor temperature e rip code display e 4 20 mA analog output Motor Current 6 3 Communication Interfaces CSX soft starters support network communication using the Profibus DeviceNet and Modbus RTU protocols 6 4 PC Software WinMaster is a purpose designed software suite for control and monitoring of up to 99 soft starters e Operational control Start Stop Reset Quick Stop e Starter status monitoring Ready Starting Running Stopping Tripped To use WinMaster with the CSX the soft starter must be fitted with a Modbus Interface or a Remote Operator 710 02407 00H CSX Page 7 SPECIFICATIONS Section 7 Specifications 7 1 General Technical Data Mains Supply Control Mains voltage L1 L2 L3 CSX xxx V4 3 x 200 VAC 440 VAC 10 15 CSX xxx V6 3 x 200 VAC 575 VAC 10
11. o a em xxx Blade Type Contact Ferraz for options Page 10 CSX 710 02407 00H NOTES 710 02407 00H CSX Page I NOTES Page 12 CSX 710 02407 00H
12. ower supply before attempting any work on the starter or motor Control terminals may be at phase voltage potential 710 02407 00H CSX Page 3 ELECTRICAL INSTALLATION 3 4 Outputs Main Contactor Output The Main Contactor output terminals 13 14 closes as soon as the soft starter receives a start command and remains closed while the soft starter is controlling the motor until the motor starts a coast to stop or until the end of a soft stop The Main Contactor output will also open if the soft starter trips The Main Contactor output can be used to directly control a main contactor coil Run Output The run outpu relay terminals 23 24 can be used to signal run status This relay is normally open The relay operates when the soft start is complete the bypass relays are closed and full voltage is being applied to the motor soft starter run status to an automation system 3 5 Electrical Schematics The relay can be used to operate a contactor for power factor correction capacitors or to signal Figure Soft starter installed with a motor protection circuit breaker att 1 L1 o 5 L3 Lo 03237 B 3 L2 c 4 T2 Lo s 2 T1 oH 6 T3 e Do 18 14 12 Figure 2 Soft starter installed with a motor protection circuit breaker and main contactor KM1 o vem jb A uem qul L3 03238 B 3 L2 c 4 T2 Fo o 2 71 ol 6 T3 4 Q
13. quipment Use of this product in domestic environments may cause radio interference in which case the user may be required to employ additional mitigation methods EMC Immunity 4 kV contact discharge 8 kV air discharge 0 15 MHz to 1000 MHz 140 dB uV 2 kV line to earth kV line to line 100 ms at 40 nominal voltage IEC6 1000 2 4 Class 3 EN IEC61800 3 Electrostatic discharge Radio frequency electromagnetic field Rated impulse withstand voltage Fast transients 5 50 ns Voltage dip and short time interruption Harmonics and distortion Page 8 CSX 710 02407 00H SPECIFICATIONS Short Circuit Rated short circuit current CSX 007 to CSX 022 rc aana 5 kA Rated short circuit current CSX 030 to CSX IO as IO kA Heat Dissipation During Start 3 watts ampere During Run 10 watts typical Approvals IEC 60947 4 2 UL 508 IEC 60947 4 2 GB 14048 6 Lloyds IEC 60947 4 2 Operational Life CSX 007 055 1 000 000 operations CSX 075 110 30 000 operations 7 2 Model Codes CSX 2 Control voltage CI 110 240 VAC amp 380 440 VAC C2 24 VACNDC Mains voltage V4 200 440 VAC V6 200 575 VAC Nominal kW rating 400 VAC lt 30 kW AC53b 4 6 354 2 37 kW AC53b 4 6 594 7 3 Current Ratings AC53b 4 6 354 AC53b 4 20 340 lt 1000 metres lt 1000 metres 40 C 505 40 C
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