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Instructions - Fall Protection Systems

1. Unexpected Hazards E SHARP EDGES Avoid working where the connecting subsystem i e SRL full body harness lanyard lifeline etc or other system components will be in contact with or abrade against unprotected sharp edges See Figure 5 If working with this equipment near sharp edges is unavoidable protection against cutting must be provided by using a heavy pad or other means over the exposed sharp edge If you are not using the Leading Edge SRL PN 3504500 it is recommended that an energy absorber PN 1220362 be installed in line between the harness and the self retracting lifeline to further protect the worker Compatibility and total fall distance issues must be considered if this is done Contact DBI SALA before using in line energy absorbing components or lanyards with self retracting lifelines Swing Fall Hazard F RESCUE Should a fall occur the user employer must have a rescue plan and the means at hand to implement it G AFTER A FALL Any equipment which has been Figure 5 Sharp Edges subjected to the forces of arresting a fall must be removed from service immediately and destroyed or contact a factory authorized service center for repair In Line Shock Absorber PN 1220362 3 3 INSTALLATION REQUIREMENTS A ROOF ANCHOR SITE PLAN Before starting the roof construction a plan should be established as to where the roof anchor s will be installed and when during the Edge 4
2. Full Body Harness construction process they may be used See Figure 6 The following are guide lines on locating roof anchors e This roof anchor is for use in an upright position on flat roofs or pitched roofs with a maximum slope of 3 12 pitch Figure 6 Roof Anchor Site Plan e Do not install the roof anchor on unsupported roof structures such as overhangs B ROOF ANCHOR INSTALLATION Roof anchors must be installed in accordance with the previously discussed site plan Site work rules must be followed regarding when an installed roof anchor is ready for use i e Properly braced etc Roof anchors must be installed using the recommended fasteners for the specific roof deck material and design Installation instructions for most compatible roof deck materials and designs can be found in the APPENDIX C ATTACHING LANYARDS OR LI FELI NE Once the roof anchor is secure the energy absorbing lanyard horizontal lifeline or rope grab rope adjuster and vertical lifeline can be attached utilizing the D ring on the top of the anchor 3 4 BODY SUPPORT When using the DBI SALA swiveling roof anchor it is recommended that a full body harness be worn For general fall protection use connect to the D ring on the back between the shoulders dorsal D ring IMPORTANT Body belts are not allowed for free fall situations Body belts increase the risk of injury during fall arrest in comparison to a full body harne
3. 1 B3 2 B3 3 FOLLOW A PREDETERMI NED ROOF ANCHOR SITE PLAN Tip Over anchors must be installed in accordance with a previously approved site plan Site work rules must be followed regarding when the Tip Over anchor can be installed and used i e properly braced etc POSITION THE TIP OVER ANCHOR Position the roof anchor in the desired location on the roof All four mounting holes MUST be located over the roof decking and NOT directly over a roof support or beam that would interfere with the toggle bolt guide or toggle The toggle bolts can be located either on the flat crown surface or on the flat valley surface The toggles are designed to adjust to the decking profile when tightened See Figure B2 ATTACHING THE ROOF ANCHOR USING GUIDED TOGGLE BOLTS The preferred means of fastening the roof anchor is with a guided steel toggle bolt kit PN 7240206 or 7240096 The toggle bolts are designed to accommodate the maximum total roofing material thicknesses including insulation and decking listed below One toggle bolt kit set of 4 complete bolts is supplied with each new Tip Over anchor assembly Max Material Thickness Attachment membrane amp decking Kit 2100076 7240206 5 1 2 in 14 cm 2100077 7240096 10 1 2 in 27 cm With the roof anchor in position use the roof anchor as a template to mark the four 4 mounting hole locations see Figure B2 Drill test holes with a long 1 4 in 6 35 m
4. 3 3 Inspect each system component or subsystem i e SRL full body harness lanyard lifeline etc per associated manufacturer s instructions Refer to manufacturer s instruction supplied with each system component for inspection procedures Record the inspection date and results in the Inspection amp Maintenance Log at the end of this manual If inspection reveals a defective condition remove the unit from service immediately and destroy or contact a factory authorized service center for repair IMPORTANT Only DBI SALA or parties authorized in writing may make repairs to this equipment 6 0 MAINTENANCE SERVICING STORAGE 6 1 Clean the roof anchor with a mild soap detergent solution If you have any questions concerning the condition of your roof anchor or have any doubt about putting it into service contact DBI SALA immediately Refer to the manufacturer s instructions supplied with each system component for maintenance servicing and storage procedures 6 2 7 0 7 1 8 0 8 1 Additional maintenance and servicing procedures i e replacement parts must be completed by a factory authorized service center Authorization must be in writing SPECIFICATIONS COMPONENTS SIZE MATERI ALS Carbon steel base plate and post 2100075 BASE 21 14 in x 14 69 in 53 7 cm x alloy steel D ring 37 31 cm 2100076 2100077 BASE 15 in x 13 in 38 1 FINISH Powder paint over zinc plate zinc cm x 33 0 cm plated
5. A2 1 INSPECTION STEPS Step 1 Inspect the Roof Top Anchor for physical damage Look for any signs of cracks dents or deformities in the metal If the anchor has been subjected to fall arrest forces the upright cylinder will be tipped over to one side DO NOT install an anchor that has been subjected to fall arrest forces Step 2 Inspect the Roof Anchor for signs of excessive corrosion Step 3 Record the inspection date results and date of installation in an inspection log An inspection log is provided with the Roof Top Anchor User Instruction Manual IMPORTANT Only DBI SALA or parties authorized in writing may make repairs to this equipment A3 0 INSTALLATION A3 1 FOLLOW A PREDETERMI NED ROOF ANCHOR SITE PLAN Roof top anchors must be installed in accordance with a previously approved site plan Site work rules must be followed regarding when the roof top anchor can be installed and used i e properly braced etc A3 2 POSITION THE ROOF TOP ANCHOR IMPORTANT The roof anchor plate must be fastened directly to the metal roof decking If a roof membrane insulation or other roofing material is covering the decking Use DBI SALA Roof Top Anchor 210076 for membrane covered roof applications Position the roof anchor on the roof so two rows of holes on the base plate are located on the decking ribs The mounting holes must be located as close as possible to the center of the rib The mounting holes and the
6. D ring HEIGHT TO TOP OF D RING 12 25 in 31 1 cm WEIGHT 2100075 16 lbs 7 2 kg CAPACITY 310 Ibs 141 kg one person 21 76 12 6 Ibs 5 6 k o ae Re oe So MINIMUM BREAKING STRENGTH 5 000 Ibs 22 2 kN when secured with 16 Fablok Fasteners or Toggle Bolts 3 600 Ibs 16 kN when secured with self drilling or lag screws LABELING This label should be attached to the roof anchor and fully legible See manufacturer s instructions for subsystem components labels DBI Canedo SALA A WARNING es Pepin Ave supplied with this product at time of Pointed steel tube amp bose plate Red Wing MN 55056 shipment must be followed for proper use 800 328 6146 maintenance ond inspection Alteration i E ds 260 Export Blvd follow instruction may result in serious Meets OSHA and ANSI Z359 1 l MODEL NO nl rial connections Do not remove this label 1800 387 7484 SPECIFICATIONS INSPECTION inspect anchor USE See User Monval for detoils Capacity before each use Af least monthly on making connections Bo not allow a I Person 310 bs 141 kg max anchor should be inspected by a lifeline to abrade against sharp Manufocturer s instructions must be read X competent person in accordance edges during use Use caution when and understood prior to use Instructions Materials with the User Manual Do not use using this equipment near hazardous if inspection reveals an unsafe thermal electrical or chemical or defe
7. DBI SALA for more information on Sayfline Synthetic HLL systems The wire rope Sayfline HLL may also be used if the roof anchor is fastened to the structure using the rivet kit 7240200 or 16 Fablok Fasteners 3 6 NORMAL OPERATION Once attached the worker is free to move about within the recommended working areas 30 from either side of the roof anchor SRL Should a fall occur a speed sensing brake system will activate stopping the fall and absorbing much of the energy created Sudden or quick movements should be avoided during the normal work operation since this may cause the SRL to lock up ENERGY ABSORBING LANYARD Should a fall occur the energy absorber with deploy stopping the fall and absorbing much of the energy created If a fall has been arrested the system must be taken out of service and inspected see section 5 0 WARNING Read and follow the manufacturer s instructions for associated equipment i e SRL full body harness lanyard lifeline etc used in your personal fall arrest system IMPORTANT For special Custom versions of this product follow the instructions herein If enclosed see attached supplement for additional instructions to be followed when using a customized product 4 0 TRAINING 4 1 Itis the responsibility of all users of this equipment to understand these instructions and to be trained in the correct installation use and maintenance of this e
8. be avoided Working in very confined or cramped spaces may not allow the body to reach sufficient speed to cause the SRL to lock should a fall occur Working on slowly shifting material such as loose shingles may not allow enough speed build up to cause the SRL to lock A similar situation may occur on low pitched roofs where a worker may slide instead of fall A clear path is needed to assure positive locking of the SRL E CORROSION Use near sea water or other corrosive environments may require more frequent inspections or servicing replacement to assure corrosion damage is not affecting the performance of the product F CHEMICAL HAZARDS Solutions containing acids alkali or other caustic chemicals especially at elevated temperatures may cause damage to this equipment Consult DBI SALA if doubts exists concerning installing this equipment where chemical hazards are present G ELECTRICAL HAZARDS Do not install the roof anchor where it or the user may come into contact with electrical power lines H TRAINING This equipment must be installed and used by persons who have been properly trained in its correct application and use Installation and use of this equipment must be supervised by a qualified person as defined by OSHA fall protection standards I SHARP EDGES Avoid working where the lifeline will be in contact with or abrade against unprotected sharp edges Refer to national Standards including ANSI Z359 0 1 2 3 and
9. fasteners you intend to use MUST NOT be located in the valleys between the deck ribs or on the sloped sides of the deck ribs The roof anchor can be oriented with either the short side or the long side of the base plate being parallel to the decking ribs See Figure A2 Figure A2 Position Roof Anchor Mounting Holes O Model 2100075 ag 18 in Rib Pitch 12 in example Rib Pitch example ly Aluminum Blind Rivets ett Fablok Fasteners gt Teks Screws with Sealing Washers E twelve 12 total sixteen 16 total sixteen 16 total A3 3 ATTACHING THE ROOF ANCHOR USING RIVETS The preferred means of fastening the roof anchor to steel decking is using twelve 12 aluminum blind rivets with sealing washers and mastic tape to seal the fastener holes Step 1 With the roof anchor in position drill three 3 5 16 in diameter pilot holes through the ribs of the steel decking in each set of anchor plate mounting holes being used See Figure A2 Step 2 Remove the roof top anchor and place a length of mastic tape over the pilot holes See Figure A3 Step 3 Place the roof top anchor on the a z decking aligning the pilot holes Figura A5 Aime VDS VORE in the decking with the holes Model 2100075 in the base plate Install three 3 rivets in each set of anchor plate mounting holes using an appropriate riveting tool See Figure A2 IMPORTANT Twelve rivets three in each set of anchor plate mounting holes must be used t
10. is undersized or irregular in shape a situation could occur where the connecting element applies a force to the gate of the snap hook or carabiner This force may cause the gate of either a self locking or a non locking snap hook to open unintentionally allowing the snap hook or carabiner to disengage Roll Out from the connecting point Small ring or other non compatibly shaped element 1 Force is applied to the 2 The gate presses against 3 The gate opens allowing snap hook the connecting ring the snap hook to slip off 2 3 MAKING CONNECTIONS Only use self locking snap hooks and carabiners with this equipment Only use connectors that are suitable to each application Ensure all connections are compatible in size shape and strength Do not use equipment that is not compatible Ensure all connectors are fully closed and locked NOTE Large throat opening snap hooks should not be connected to standard size D rings or similar objects which will result in a load on the gate if the hook or D ring twists or rotates Large throat snap hooks are designed for use on fixed structural elements such as rebar or cross members that are not shaped in a way that can capture the gate of the hook DBI SALA connectors snap hooks and carabiners are designed to be used only as specified in each product s user s instructions See Figure 3a and 3b for inappropriate connections DBI SALA snap hooks and carabin
11. not installed correctly the anchor could pull away from the roof structure during a fall arrest causing a serious injury or death 18 INSPECTI ON AND MAI NTENANCE LOG SERIAL NUMBER MODEL NUMBER DATE PURCHASED DATE OF FIRST USE INSPECTI ON DATE INSPECTI ON ITEMS NOTED CORRECTIVE ACTION MAI NTENANCE PERFORMED Approved By Approved By Approved By Approved By Approved By Approved By Approved By Approved By Approved By Approved By Approved By Approved By Approved By Approved By Approved By Approved By Approved By Approved By 19 This instruction applies to the following models 2100075 2100076 2100077 Additional model numbers may appear on the next printing of these instructions Ces directives se rapportent aux modeles suivants 2100075 2100076 2100077 Il est possible que la prochaine dition de ces directives contiennent des mod les suppl mentaires Esta instrucci n se aplica a los siguientes modelos 2100075 2100076 2100077 Es posible que aparezcan n meros de modelo adicionales en las pr ximas impresiones de estas instrucciones SALA A Capital Safety Company USA Canada 3833 SALA Way 260 Export Boulevard Red Wing MN 55066 5005 Mississauga Ontario L5S 1Y9 Toll Free 800 328 6146 Toll Free 80
12. 0 387 7484 Phone 651 388 8282 Phone 905 795 9333 Fax 651 388 5065 Fax 905 795 8777 www capitalsafety com www capitalsafety com This manual is available for download at www capitalsafety com tats Unis Canada 3833 SALA Way 260 Export Boulevard Red Wing MN 55066 5005 Mississauga Ontario L5S 1Y9 T l sans frais 800 328 6146 No sans frais 800 387 7484 T l 651 388 8282 T l phone 905 795 9333 Fax 651 388 5065 T l copieur 905 795 8777 www capitalsafety com www capitalsafety com Ce manuel est disponible pour t l chargement a l adresse www capitalsafety com EE UU Canad 3833 SALA Way 260 Export Boulevard Red Wing MN 55066 5005 Mississauga Ontario L5S 1Y9 Llamada gratuita 800 328 6146 Llamada gratuita 800 387 7484 Tel fono 651 388 8282 Tel fono 905 795 9333 Fax 651 388 5065 Fax 905 795 8777 www capitalsafety com www capitalsafety com Este manual est disponible para descarga en www capitalsafety com so A Certificate No FM 39709
13. 4 family of standards on fall protection ANSI A10 32 and applicable local state and federal OSHA requirements governing occupational safety for more information about fall arrest systems 2 0 SYSTEM REQUIREMENTS 2 1 COMPATIBILITY OF COMPONENTS DBI SALA equipment is designed for use with DBI SALA approved components and subsystems only Substitutions or replacements made with non approved components or subsystems may jeopardize compatibility of equipment and may effect the safety and reliability of the complete system 2 2 COMPATIBILITY OF CONNECTORS Connectors are considered to be compatible with connecting elements when they have been designed to work together in such a way that their sizes and shapes do not cause their gate mechanisms to inadvertently open regardless of how they become oriented Contact DBI SALA if you have any questions about compatibility Connectors hooks carabiners and D rings must be capable of supporting at least 5 000 Ibs 22 2 kN Connectors must be compatible with the anchorage or other system components Do not use equipment that is not compatible Non compatible connectors may unintentionally disengage See Figure 2 Connectors must be compatible in size shape and strength Self locking snap hooks and carabiners are required by ANSI Z359 1 and OSHA and CSA Z259 12 in Canada Figure 2 Unintentional Disengagement Roll Out If the connecting element that a snap hook shown or carabiner attaches to
14. ARREST SYSTEM PFASs used with this roof anchor must meet applicable OSHA state federal and ANSI requirements PFASs incorporating a full body harness must be capable of arresting a worker s fall with a maximum arresting force of no greater than 1 800 Ibs 8 kN 900 Ibs 4kN maximum arresting force where used with a Sayfline Synthetic Horizontal Lifeline System and limit the free fall distance to 6 ft 1 8 m or less The deceleration distance for a PFAS must be 42 inches 1 1 m or less 47 inches 1 2 m in Canada Reference ANSI Z359 1 OSHA and CSA Z259 11 requirements If the maximum free fall distance of 6 feet 1 8 m must be exceeded the employer must be able to document based on test data that the maximum permissible arresting forces will not be exceeded and that the personal fall arrest system will function properly When a free fall greater than 6 ft 1 8 m and up to a maximum of 12 ft 3 7 m is possible DBI SALA recommends using a personal fall arrest system incorporating a DBI SALA Force2 energy absorbing lanyard DBI SALA has performed testing using the Force2 energy absorbing lanyard in free falls up to 12 ft 3 7 m to ensure the maximum arresting force does not exceed 1 800 Ibs 8 KN and the system functions properly The results of these tests are listed in the user instruction manual provided with Force2 shock absorbing lanyards D LOCKING SPEED OF SRL Situations which do not allow for an unobstructed fall path should
15. Instructions for the following series products Tip Over Roof Anchor See back page for specific model numbers User I nstruction Manual Tip Over Roof Anchor This manual is provided as the Manufacturer s Instructions and should be used as part of an employee training program as required by OSHA DESCRIPTION Figure 1 Roof Anchor TIP OVER ROOF ANCHOR Includes integral D Ring base plate post and D ring anchor The D ring PR anchor is designed for attachment of a self retracting lifeline SRL lanyard or a lifeline The base allows for installation to a variety of Warning Use roof designs and materials When subjected to and ID Label fall arrest forces the post will tip over to reduce uplifting loads on the roof decking See Figure 1 WARNING This product is part of a personal fall arrest system PFAS The users must read and follow the manufacturer s instructions for each component of the system These instructions must be provided to the users of this equipment The users must read and understand these instructions or have them explained to them before using this equipment Manufacturer s instructions must be followed for proper use care and maintenance of this D Ring product Alterations or misuse of this product or failure to follow instructions may result in Warning Use serious injury or death and ID Label Mounting Holes Models 2100076 2100077 IMPORTANT If you have questions on t
16. MPORTANT Only DBI SALA or parties authorized in writing may make repairs to this equipment C3 0 INSTALLATION C3 1 FOLLOW A PREDETERMI NED ROOF ANCHOR SITE PLAN Roof top anchors must be installed in accordance with a previously approved site plan Site work rules must be followed regarding when the roof top anchor can be installed and used i e properly braced etc C3 2 POSITION THE ROOF TOP ANCHOR Position the roof anchor in the desired location on the roof See Figure C2 14 C3 3 ATTACHING THE ROOF ANCHOR USING CHEMI CAL ANCHORS The preferred chemical anchor is the Hilti HAS HIT HY 150 MAX Adhesive Anchor with Hilti HAS E galvanized steel threaded rod In addition to the information provided in this document always follow the instructions provided by the anchor manufacturer Step 1 With the roof anchor in position use the roof anchor as a template to mark the four 4 mounting hole locations See Figure C2 Step 2 Remove the roof top anchor and drill four 4 9 16 in diameter holes into the concrete 5 in 12 7 cm deep Step 3 Clean each hole by inserting an air nozzle into the bottom of the hole and blow out any debris with an air pump or low pressure compressed air CAUTION Wear face protection Low pressure air can blow debris into your eyes and face Step 4 Inject adhesive into each hole starting at the bottom until the hole is 1 2 to 2 3 full See Figure C3 NOTE
17. RIOR TO INSTALLATION IMPORTANT If this equipment has been subjected to forces resulting from the arrest of a fall or a close inspection reveals a defective condition it MUST NOT be installed The item must be destroyed or returned to DBI SALA or a factory authorized service center for possible repair D2 1 INSPECTION STEPS Step 1 Inspect the Roof Top Anchor for physical damage Look for any signs of cracks dents or deformities in the metal If the anchor has been subjected to fall arrest forces the upright cylinder will be tipped over to one side DO NOT install an anchor that has been subjected to fall arrest forces Step 2 Inspect the Roof Anchor for signs of excessive corrosion Step 3 Record the inspection date results and date of installation in an inspection log An inspection log is provided with the Roof Top Anchor User Instruction Manual IMPORTANT Only DBI SALA or parties authorized in writing may make repairs to this equipment 17 D3 0 INSTALLATION D3 1 FOLLOW A PREDETERMI NED ROOF ANCHOR SITE PLAN Roof top anchors must be installed in accordance with a previously approved site plan Site work rules must be followed regarding when the roof top anchor can be installed and used i e properly braced etc D3 2 POSITION THE ROOF TOP ANCHOR Figure D2 Position Roof Anchor IMPORTANT The roof anchor plate must be i Model 2100075 fastened directly to the plywood roof decking Mounting Holes If a r
18. When using a new adhesive cartridge discard the first three trigger pulls of adhesive before filling the first hole Step 5 Twist a threaded rod into each hole You can adjust the threaded rod up and down or side to side during the specified adhesive gel time if necessary DO NOT disturb the threaded rod between the specified gel time and the adhesive cure time Consult the manufacturer s documentation to determine the specific gel time and cure time for the current temperature Step 6 Place the roof top anchor over the threaded rods and install the four 4 flat washers and hex nuts finger tight Once the adhesive has fully cured tighten each hex nut to 30 ft lbs 40 Nm See Figure C4 USING MECHANICAL ANCHORS The preferred mechanical anchor is the Hilti HSL 3 Heavy Duty Sleeve Anchor In addition to the information provided in this document always follow the instructions provided by the anchor manufacturer Step 1 hole locations See Figure C2 Step 2 4 in 10 cm deep Figure C2 Position Roof Anchor Mounting Model 2100075 Holes Figure C3 Inject Adhesive into Holes Adhesive Cartridge O e o A E o o o So O 8 o A IA NS aS Figure C4 Install Chemical Anchor Nuts Model 2100075 Nut Flat Washer With the roof anchor in position use the roof anchor as a template to mark the four 4 mounting Remove the roof top anchor and drill four 4 12 mm
19. anchor could pull away from the roof structure during a fall arrest causing a serious injury or death USING SCREWS The roof anchor may be secured using sixteen 16 1 4 14 self drilling sheet metal screws Teks screws The screws must be 1 4 inch in diameter and a length that leaves at least five full threads protruding through the decking Step 1 Determine the position of the anchor then place a length of mastic tape on the decking where each of the mounting screws will go Place the roof anchor back into position and secure the base plate to the decking using four 4 screws in each set of anchor plate mounting holes located at the top of the deck ribs See Figure A2 CAUTION Use care when tightening self drilling screws If screws are over torqued the holes in the metal decking will strip out and will not provide sufficient strength to resist fall arrest forces IMPORTANT Sixteen 16 screws four in each set of anchor plate mounting holes must be used to fasten the anchor If the anchor is not installed correctly the anchor could pull away from the roof structure during a fall arrest causing a serious injury or death 10 Appendix B Installation Instructions for Permanent I nstallation of Tip Over Roof Anchor to Single Ply Membrane Covered or Built Up Roof Decks with Ribbed Steel or Wood Decking IMPORTANT If you have questions on the use care suitability or installation of this equipment contac
20. ctive condition Not user sources Refer to User Manual for repairable additiona information stainless steel internal components forged steel d ring or misuse of this product or failure to Standards injury or death Make only compatible requirements 9501566 REY C Warning Use and ID Label 7 Appendix A Installation Instructions for Permanent I nstallation to Ribbed Steel Roof Decks IMPORTANT If you have questions on the use care suitability or installation of this equipment contact DBI SALA immediately The Installation Instructions are intended to be used in conjunction with the User Instruction Manuals supplied with each system component mentioned below if applicable If a User Instruction Manual was not supplied with the purchase of a component contact DBI SALA immediately A1 0 APPLICATION A1 1 PURPOSE The DBI SALA tip over roof anchor 2100075 is designed to be used as an anchorage connector on flat ribbed steel roof decks This anchorage connector may be used as part of a Personal Fall Arrest System PFAS This roof anchor is designed for use with the DBI SALA Ultra Lok Leading Edge SRL PN 3504500 DBI SALA EZ Stop and Force 2 energy absorbing lanyards DBI SALA Sayfline Synthetic HLL System models 7600502 to 7600510 or rope grabs rope adjusters and a lifeline The DBI SALA Sayfline Wire Rope HLL System models 7602020 to 7602100 may also be used but only w
21. diameter holes into the concrete at least 15 Step 3 Clean each hole by inserting an air nozzle into the bottom of the hole and blow out any debris with an air pump or low pressure compressed air CAUTI ON Wear face protection Low pressure air can blow debris into your eyes and face Step 4 Place the roof top anchor on the roof and align the mounting holes over the drilled holes in the roof Tap each mechanical anchor all the way through the mounting hole in the roof top anchor and into the drilled holes See Figure C5 DO NOT expand the mechanical anchor by hand prior to installation Model 2100075 Step 5 Make sure the flange under the anchor bolt head is in contact with the roof top anchor plate before tightening the anchor Use a 13 mm socket to tighten each anchor bolt to 18 ft lbs 25 Nm IMPORTANT Four mechanical anchors one in each anchor plate mounting hole MUST be used to fasten the roof top anchor If the anchor is not installed correctly it could pull away from the roof structure during a fall arrest causing a serious injury or death 16 Appendix D Installation Instructions for Temporary I nstallation of Tip Over Roof Anchor to Plywood Roof Decks IMPORTANT If you have questions on the use care suitability or installation of this equipment contact DBI SALA immediately The Installation Instructions are intended to be used in conjunction with the User Instruc
22. ecking ribs See Figure B3 Press the guide all the way into the hole until it seats against the base of the counter bore Step 5 Assemble all four toggle bolts to the Tip Over anchor Make sure to install each bolt washer toggle toggle nut and spring tube as shown See Figure B4 IMPORTANT Four toggle bolts one in each anchor plate mounting hole MUST be used to fasten the Tip Over anchor If the anchor is not installed correctly it could pull away from the roof structure during a fall arrest causing a serious injury or death Step 6 With the assembled toggle bolts in position toggle extended to full length and the longest part of the toggle pointing upward align the toggles with the guides as shown and lower the Tip Over anchor assembly onto the roof See Figure B5 Step 7 Tighten each toggle bolt to 35 53 in lbs 4 6 Nm Step 8 Install a protective cap on each toggle bolt head See Figure B6 Step 9 Weatherproof the Tip Over anchor by installing additional layers of membrane over the edges of the Tip Over anchor See Figure B7 IMPORTANT Only a roofing contractor approved for servicing the specific type of membrane used should be allowed to properly weatherproof the Tip Over anchors after installation Figure B5 Roof Top Anchor Assembly E Models 2100076 2100077 Longest Part of Toggle Upward Figure B6 Install Protective Caps Mode
23. ers should not be connected to the d ring in the following manner A To a D ring to which another connector is attached Figure 3a Inappropriate Connections B Ina manner that would result in a load on the gate C Ina false engagement where features that protrude from the snap hook or carabiner catch on the anchor and without visual confirmation seems to be fully engaged to the anchor point 2 4 D To each other Figure 3b Inappropriate Connections Directly to webbing or rope lanyard or tie back D unless the manufacturer s instructions for both the lanyard and connector specifically allows such a connection F To any object which is shaped or dimensioned such that the snap hook or carabiner will not close and lock or that roll out could occur ANCHORAGE STRENGTH The anchorage to which the roof anchor is installed must meet minimum strength s as given below for the applications selected FALL ARREST Per ANSI Z359 1 Anchorages selected for personal fall arrest systems PFAS shall have a strength capable of sustaining static loads in the direction s permitted by the PFAS when in use of at least A 3 600 Ibs 16 kN when certification exists reference ANSI Z359 1 for certification definition or B 5 000 Ibs 22 2 kN in absence of certification When more than one PFAS is attached to an anchorage the anchorage strengths set forth in A or B above shall be multiplied by the n
24. he use care or suitability for use of this equipment contact DBI SALA immediately This instruction manual is intended to be used in conjunction with the instruction manuals supplied with each system component mentioned below if applicable If an instruction was not supplied with the purchase of that component contact DBI SALA immediately Mounting Holes 1 0 APPLICATION 1 1 PURPOSE The DBI SALA tip over roof anchor is designed to be used as an anchorage connector on flat roof decks This anchorage connector may be used as part of a PFAS This roof anchor is designed for use with the DBI SALA Ultra Lok Leading Edge SRL PN 3504500 DBI SALA EZ Stop and Force 2 energy absorbing lanyards DBI SALA Sayfline Synthetic HLL System models 7600502 to 7600510 or rope grabs rope adjusters and a lifeline The DBI SALA Sayfline Wire Rope HLL System models 7602020 to 7602100 may also be used but only when the roof top anchor is attached to the structure using Fablok fasteners Do not hang lift or support tools or equipment from these roof anchors or attach guy lines for antennas phone lines etc IMPORTANT The Sayfline Wire Rope HLL may only be used when the roof top anchor is attached to the structure using Fablok fasteners or Toggle Bolts Lag bolts and Teks screws do not provide sufficient strength to counteract forces generated by a fall while using the Sayfline Wire Rope HLL Form 5902385 Rev C Copy
25. hen the roof top anchor is attached to the structure using aluminum blind rivets with sealing washers or Fablok Fasteners Do not hang lift or support tools or equipment from these roof anchors or attach guy lines for antennas phone lines etc Figure Al Roof Anchor Warning Use and ID Label Mounting Holes IMPORTANT The Sayfline Wire Rope HLL may only be used when the roof top anchor is attached to the structure using aluminum blind rivets with sealing washers or Fablok Fasteners Lag bolts and Teks screws do not provide sufficient strength to counteract forces generated by a fall while using the Sayfline Wire Rope HLL A1 2 STRUCTURE The structure must be capable of meeting the anchorage strength requirements equal to or greater than the roof top anchor fall arrest per ANSI Z359 1 OSHA 1926 500 and OSHA 1910 66 The roof top anchor 2100075 is designed to accommodate rib spacing from 8 in to 20 in in one inch increments The minimum material thickness for ribbed steel decking is 24 gauge 024 inch Consult DBI SALA before using this roof top anchor in any other application A2 0 INSPECTION PRIOR TO INSTALLATION IMPORTANT If this equipment has been subjected to forces resulting from the arrest of a fall or a close inspection reveals a defective condition it MUST NOT be installed The item must be destroyed or returned to DBI SALA or a factory authorized service center for possible repair
26. insulation and decking thickness of 5 5 in 14 0 cm for model 2100076 or 10 5 in 27 0 cm for model 2100077 Decking under the membrane or built up material and insulation should be corrugated ribbed steel with a minimum thickness of 24 gauge 024 inch Figure B1 Roof Anchor D Ring Models 2100076 2100077 Mounting Holes Consult DBI SALA before using this Tip Over anchor in any other application B2 0 INSPECTION PRIOR TO INSTALLATION IMPORTANT If this equipment has been subjected to forces resulting from the arrest of a fall or a close inspection reveals a defective condition it MUST NOT be installed The item must be destroyed or returned to DBI SALA or a factory authorized service center for possible repair B2 1 INSPECTION STEPS Step 1 Inspect the Tip Over Anchor for physical damage Look for any signs of cracks dents or deformities in the metal If the anchor has been subjected to fall arrest forces the upright cylinder will be tipped over to one side DO NOT install an anchor that has been subjected to fall arrest forces Step 2 Inspect the Roof Anchor for signs of excessive corrosion Step 3 Record the inspection date results and date of installation in an inspection log An inspection log is provided with the Tip Over Anchor User Instruction Manual IMPORTANT Only DBI SALA or parties authorized in writing may make repairs to this equipment 11 B3 0 INSTALLATION B3
27. ls 2100076 2100077 Coa 7a gt O Protective Cap pe DE Figure B7 Weatherproofing Models 2100076 2100077 3 in 7 6 cm max se SS a O EE DS example 13 Appendix C Installation Instructions for Permanent I nstallation of Tip Over Roof Anchor to Concrete Roof Decks IMPORTANT If you have questions on the use care suitability or installation of this equipment contact DBI SALA immediately The Installation Instructions are intended to be used in conjunction with the User Instruction Manuals supplied with each system component mentioned below if applicable If a User Instruction Manual was not supplied with the purchase of a component contact DBI SALA immediately C1 0 APPLICATION C1 1 PURPOSE The DBI SALA tip over roof anchor 2100075 is designed to be used as an anchorage connector on flat concrete roof decks This anchorage connector may be used as part of a Personal Fall Warning Use Arrest System PFAS This roof anchor is and ID Label designed for use with the DBI SALA Ultra Lok Leading Edge SRL PN 3504500 DBI SALA EZ Stop and Force 2 energy absorbing lanyards DBI SALA Sayfline Synthetic HLL System models 7600502 to 7600510 or rope grabs rope adjusters and a lifeline The DBI SALA Sayfline Wire Rope HLL System models 7602020 to 7602100 may also be used Do not hang lift or support tools or equipment from these roof anchors or attach guy lines for ante
28. ls Do not use if inspection reveals an unsafe condition PLAN your fall arrest system before starting your work Take into consideration factors affecting your safety at any time during use The following list gives some important points you must consider when planning your system A ANCHORAGE Select an anchorage point that is rigid and capable of supporting the required loads see section 2 4 Locate the roof anchor in accordance with section 3 3 B OTHER CONSIDERATIONS Personal fall arrest systems must be rigged to limit any free fall to a maximum of 6 ft 1 8 m OSHA and ANSI Z359 1 Avoid working above your anchorage level since an increased free fall distance will result Avoid working where your line may cross or tangle with that of another worker or another object Do not allow the lifeline to pass under arms or between legs Never clamp knot or otherwise prevent the lifeline from retracting or being taut avoid slack line Do not lengthen the SRL by connecting a lanyard or similar component without consulting DBI SALA C TOTAL FALL DISTANCE Should a fall occur there must be sufficient clearance in the fall area to arrest the fall before striking the ground or other object The total fall distance is the distance measured from the onset of a fall to the point where the fall is arrested A number of factors can influence the total fall distance including user s weight anchorage location relative to the fall swing fall body supp
29. m drill bit If any of the holes is located over a sloped rib surface you will feel the drill deflect In which case you must reposition the anchor and mark and drill new holes so that all holes are located on a crown or valley flat surface Membrane Step 2 Remove the Tip Over anchor and drill four 4 1 3 8 in 35 mm diameter holes through the membrane and into the insulation 3 8 1 2 in 10 12 mm deep This hole acts as a counter bore to properly seat the roof anchor Drill four 4 1 in 26 mm diameter holes in the center of each previously drilled hole counter bore Drill each hole all the way through the insulation and Step 3 Figure B2 Position Roof Anchor Models 2100076 2100077 Mounting Flat Crown Sloped Rib Surface Flat Valley Figure B3 Toggle Bolt Guides Models 2100076 2100077 Guide a ES Se GS Figure B4 Toggle Bolt Assembly Models 2100076 2100077 ED Bolt E Washer Spring Tube 2 Toggle YO Toggle Nut R 12 the roof deck Step 4 Insert a toggle bolt guide into each hole in the roof Each guide is marked with the words RIDGE and EAVES on its top flange The guides must be installed with RIDGE closest to the roof s ridge and EAVES closest to the roof s edge or eave This insures the toggle will rest perpendicular to across the d
30. nnas phone lines etc Figure C1 Roof Anchor D Ring Model 2100075 C1 2 STRUCTURE The structure must be capable of meeting the anchorage strength requirements equal to or greater than the roof top anchor fall arrest per ANSI Z359 1 OSHA 1926 500 and OSHA 1910 66 The roof top anchor 2100075 is designed to be used on concrete roof decks with a minimum concrete compressive strength of 3000 psi Minimum concrete thickness is 6 1 2 in 16 5 cm when using chemical anchors and 5 1 2 in 14 cm when using mechanical anchors C2 0 INSPECTION PRIOR TO INSTALLATION IMPORTANT If this equipment has been subjected to forces resulting from the arrest of a fall or a close inspection reveals a defective condition it MUST NOT be installed The item must be destroyed or returned to DBI SALA or a factory authorized service center for possible repair C2 1 INSPECTION STEPS Step 1 Inspect the Roof Top Anchor for physical damage Look for any signs of cracks dents or deformities in the metal If the anchor has been subjected to fall arrest forces the upright cylinder will be tipped over to one side DO NOT install an anchor that has been subjected to fall arrest forces Step 2 Inspect the Roof Anchor for signs of excessive corrosion Step 3 Record the inspection date results and date of installation in an inspection log An inspection log is provided with the Roof Top Anchor User Instruction Manual I
31. o fasten the anchor If the anchor is not installed correctly the anchor could pull away from the roof structure during a fall arrest causing a serious injury or death USI NG FABLOK FASTENERS The roof anchor may be secured using sixteen 16 Fablok fasteners of appropriate length for the decking thickness FAC 10 4 manufactured by Textron Fastening Systems to 24 gauge or thicker steel decking and mastic tape to seal the fastener holes Decking thicker thatn 1 8 in requires longer fasteners Contact your vendor for information on longer Fablok fasteners Step 1 With the roof anchor in position drill four 4 5 16 in diameter pilot holes through the ribs of the steel decking in each set of anchor plate mounting holes being used See Figure A2 Step 2 Remove the roof top anchor and place a length of mastic tape over the pilot holes See Figure A3 Step 3 Place the roof top anchor on the decking aligning the pilot holes in the decking with the holes in the base plate Install four 4 Fablok fasteners in each set of anchor plate mounting holes See Figure A2 Step 4 Tighten the Fablok fastener using a 5 8 in 12 point box end wrench to hold the fastener base and a drill with a 5 16 in 6 point nut driver on the fastener head IMPORTANT Sixteen 16 Fablok fasteners four in each set of anchor plate mounting holes must be used to fasten the anchor If the anchor is not installed correctly the
32. oof membrane insulation or other roofing FAR material is covering the decking Use DBI SALA Roof Top Anchor 210076 for membrane covered roof applications Lag Screws sixteen 16 total Position the roof anchor in the desired location on the roof All mounting holes MUST be located over the roof decking and NOT directly over a roof support or beam that would interfere with the mounting screws See Figure D2 D3 3 ATTACHING THE ROOF ANCHOR USING LAG SCREWS The roof anchor may be secured using sixteen 16 1 4 in SAE grade 2 lag screws The screws must be 1 4 inch in diameter and have a length that leaves at least five full threads protruding through the decking Step 1 With the roof anchor in position drill four 4 3 16 in diameter pilot holes through the decking in each set of anchor plate mounting holes being used Use the outermost set of mounting holes if possible See Figure D2 Step 2 Align the pilot holes in the decking with the holes in the base plate Install four 4 lag screws in each set of anchor plate mounting holes Tighten the lag screws securely See Figure D2 CAUTI ON Use care when tightening lag screws If screws are over torqued the holes in the plywood decking will strip out and will not provide sufficient strength to resist fall arrest forces IMPORTANT Sixteen 16 screws four in each set of anchor plate mounting holes must be used to fasten the anchor If the anchor is
33. ort with sliding D ring and the type of fall arrest equipment you attach to the roof anchor For specific clearance requirements read and follow the manufacturers s instructions for your fall arrest equipment D SWING FALLS See Figure 4 Swing falls occur when the anchorage point is not directly above the point where a fall occurs The force of striking an object while swinging horizontal speed of the user due to the pendulum affect can be great and may cause serious injury Swing falls can be minimized by working as directly below the anchorage point as possible In a swing fall situation the total vertical fall 4 distance of the user will be greater than if the user had Figure 4 Swing Falls fallen vertically directly below the anchorage point The user must therefore account for an increase in the total free fall distance and the area needed to safely arrest ha the fall MY n The SRL if applicable will activate lock up regardless i of it s orientation and location relative to the user s C i position however a commonly followed guideline is not 0 to extend your work zone over 30 from the anchorage y SE point the roof anchor swivels providing a 30 work area on both sides of the roof anchor Do not captivate the lifeline of an SRL it may affect the performance of its braking If a swing fall hazard exists in your application contact DBI SALA before proceeding
34. quipment These individuals must be aware of the consequences of improper installation or use of this equipment This user manual is not a substitute for a comprehensive training program Training must be provided on a periodic basis to ensure proficiency of the users IMPORTANT Training must be conducted without exposing the trainee to a fall hazard Training should be repeated periodically 5 0 INSPECTION 5 1 FREQUENCY Before each use visually inspect the roof anchor per the steps listed in section 5 2 and 5 3 IMPORTANT If this equipment has been subjected to forces resulting from the arrest of a fall it must be immediately removed from service and destroyed or returned to DBI SALA for possible repair See section 5 2 5 2 5 3 INSPECTION STEPS Step 1 Step 2 Step 3 Step 4 Step 5 Step 6 Inspect the Roof Anchor for physical damage Look carefully for any signs of cracks dents or deformities in the metal If the anchor has been subjected to fall arrest forces the upright cylinder will be tipped over to one side Do not use an anchor that has been subjected to fall arrest forces Inspect the Roof Anchor for signs of excessive corrosion Ensure the condition of the roof anchor will support the Roof Anchor loads see section 2 4 An anchor connected to rotten or deteriorated wood should not be used Check all fasteners Ensure the Roof Anchor is securely attached to the roof structure See section
35. right 2008 DB Industries Inc 1 2 1 3 LIMITATI ONS A Structure must be capable of meeting the anchorage strength requirements as set forth in section 2 4 When properly attached the roof top anchor is designed for use with a variety of roof types Ribbed Steel The roof top anchor 2100075 is designed to accommodate rib spacing from 8 in to 20 in in 1 inch increments The minimum material thickness for ribbed steel decking is 24 gauge 024 inch Membrane The roof top anchor 2100076 2100077 is designed to be used on single ply membrane or built up type roofs with a maximum total roofing material thickness including insulation and decking of 5 5 in 14 0 cm for model 2100076 or 10 5 in 27 0 cm for model 2100077 Sheathing under the membrane and or built up material and insulation should be corrugated ribbed steel with a minimum thickness of 24 gauge 024 inch Concrete The roof top anchor 2100075 is designed for use on concrete roof decks Plywood temporary use only The minimum thickness and material grade for plywood wood sheathing is 5 8 inch 1 9 cm CDX Consult DBI SALA before using this roof top anchor in any other application B CAPACITY This anchorage connector is designed for use by persons with a combined weight person clothing tools etc of no more than 310 lbs 141 kg Only one personal fall arrest system PFAS may be connected to the anchorage connector at a time C PERSONAL FALL
36. ss Limited suspension time and the potential for improperly wearing a body belt may result in added danger to the user s health 3 5 CONNECTING TO THE ROOF ANCHOR Figure 7 illustrates the proper connection of typical fall arrest equipment to the roof anchor Always protect the lifeline from abrading against sharp or abrasive surfaces on the roof Make sure all the connections are compatible in size shape and strength Never connect more than one personal protective system to any single roof anchor at a time Figure 7 Making Connections SRL Connection to the installed roof anchor may be made by attaching the self locking snap hook at the end of the SRL lifeline to the back dorsal D ring fall arrest attachment point of the user s body support i e full body harness When connecting make sure the connections are fully closed and locked Review section 3 2 if using an SRL near sharp edges ENERGY ABSORBING LANYARDS OR LI FELI NE Connect the energy absorbing end of the lanyard to the back D ring on the full body harness see section 3 4 See manufacturer s instruction for more information HLL SYSTEM The tip over roof anchor can be used as and end anchor for a DBI SALA Sayfline Synthetic HLL System models 7600502 to 7600510 This system utilizes energy absorbers on each end to limit end loads to a maximum of 1800 Ibs 8 kN See manufacturer s instructions for the HLL System for more information Contact
37. t DBI SALA immediately The Installation Instructions are intended to be used in conjunction with the User Instruction Manuals supplied with each system component mentioned below if applicable If a User Instruction Manual was not supplied with the purchase of a component contact DBI SALA immediately B1 0 APPLICATION B1 1 PURPOSE The DBI SALA Tip Over Roof Anchor 2100076 2100077 is designed to be used as an anchorage connector on flat single ply membrane covered or built up roof decks This anchorage connector may be used as part of a Personal Fall Arrest System Warning Use PFAS This roof anchor is designed for use and ID Label with the DBI SALA Ultra Lok Leading Edge SRL PN 3504500 DBI SALA EZ Stop and Force 2 energy absorbing lanyards DBI SALA Sayfline Synthetic HLL System models 7600502 to 7600510 or rope grabs rope adjusters and a lifeline The DBI SALA Sayfline Wire Rope HLL System models 7602020 to 7602100 may also be used Do not hang lift or support tools or equipment from these roof anchors or attach guy lines for antennas phone lines etc B1 2 STRUCTURE The structure must be capable of meeting the anchorage strength requirements equal to or greater than the Tip Over anchor fall arrest per ANSI 2359 1 OSHA 1926 500 and OSHA 1910 66 The Tip Over anchor 2100076 2100077 is designed to be used on single ply membrane covered or built up type roofs with a maximum total roofing material including
38. tion Manuals supplied with each system component mentioned below if applicable If a User Instruction Manual was not supplied with the purchase of a component contact DBI SALA immediately D1 0 APPLICATION Figure D1 Roof Anchor D1 1 PURPOSE The DBI SALA tip over roof D Ring anchor 2100075 is designed to be used as an anchorage connector on flat plywood decks This anchorage connector may be used as part of a Personal Fall Warning Use Arrest System PFAS This roof anchor is and ID Label designed for use with the DBI SALA Ultra Lok Leading Edge SRL PN 3504500 DBI SALA EZ Stop and Force 2 energy absorbing lanyards DBI SALA Sayfline Synthetic HLL System models 7600502 to 7600510 or rope grabs rope adjusters and a lifeline Do not hang lift or support tools or equipment from these roof anchors or attach guy lines for antennas phone lines etc IMPORTANT This anchor may not be used with a horizontal lifeline HLL system if it is attached to a plywood surface with lag screws Model 2100075 Mounting Holes D1 2 STRUCTURE The structure must be capable of meeting the anchorage strength requirements equal to or greater than the roof top anchor fall arrest per ANSI Z359 1 OSHA 1926 500 and OSHA 1910 66 The minimum thickness and material grade for plywood wood sheathing is 5 8 inch 1 9 cm CDX Consult DBI SALA before using this roof top anchor in any other application D2 0 INSPECTION P
39. umber of PFAS attached to the anchorage Per OSHA 1926 500 and 1910 66 Anchorages used for attachment of personal fall arrest systems PFAS shall be independent of any anchorage being used to support or suspend platforms and capable of supporting at least 5 000 Ibs 22 2 kN per user attached or be designed installed and used as part of a complete PFAS which maintains a safety factor of at least two and is under the supervision of a qualified person 3 0 OPERATION AND USAGE WARNING Do not alter or intentionally misuse this equipment Consult with DBI SALA if using this equipment in combination with components or subsystems other than those described in this manual Some subsystems and components combinations may interfere with the proper operation of this equipment WARNING Consult your doctor if there is reason to doubt your fitness to safely absorb the shock from a fall arrest Age and fitness seriously affect a workers ability to withstand falls Pregnant women and minors must not use this equipment 3 1 3 2 BEFORE EACH USE of this equipment carefully inspect it to assure that it is in serviceable condition Check for worn or damaged parts Ensure the roof anchor is secure and not distorted Inspect for sharp edges burrs cracks or corrosion Inspect other fall arrest equipment in accordance with the manufacturer s instructions supplied with each system component Refer to section 5 0 for further inspection detai

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