& Installation Instructions - Electro
Contents
1. 1 30 L 133HS 0 12000 080 080 1 80 70 60 OHO3N IYS VIN 3 VOS B 5 19 01 Q3ZIHOLOIN dio 101eJeuec 9 uoissiuued puru Aue ped ui Jo 090 O d eV OG 20080 AS TF SUDSSJud pesojosip eq JOU ureeig 04129 3 Jo Auedoud y eie uoneuuojur pue 814 d300 09216 00271 08 81 91 NOLLVTIVLSND LINN 1330 8 Sv 1 t V l LE 8 l l 2 1 W E 9 92 wre ots fo TS sil eT 1 7 as a a ero 8 8 1 8 L 2 Y 7 pet l l 1 Il g ds H r z e 8 8 5 v 8 1 02 gt l 2 1 9 a c ar B E S 22. Jared S 9 z L NO ureeis ensseJd Sd 091 0 v L eunsseld uo S H eJnsseJd Sd 06 0 6 8 21 9L SL vt el 11 jieuondo usas 14615 2 1 OL 8 9 01 SONJA 2 1 9 1 2 1 JOUIENS A 1 1912 SeqoJg 949 91 5019044 p4eog eng 1919 07 enuen U9IIMS 440 NO 6 Z 9 v 1 109 15 0 JO uoissiuued Aue Jo ejouM pesojosip eq jou pue Jo1e1euec Jo uedoid uoneuuojui pue stu L MIIA dOL tri 1
3. e Jared S 2 1 NO 5 einsseJd Sd 02 0 v L UOIIMS 9195 uo S 01 U09 Sd 91 0 6 8 21 9L SL vt el 2 1 Jeueg LL 55212 14615 2 1 OL X 8 9 01 2 1 piouejos 2 1 JOUIENS A 1911 Je1eM S8qoJg 8497 eunsoj ou3 M eng HAWTIN enuen U9IIMS 440 NO 6 Z 9 v 1 MIIA dOL SAFETY tri e CONTROL 1 08 1 IN393IS1HVd 109 15 0 JO uoissiuued Aue Jo ejouM ul pesojosip aq jou 5 pue Joyesauay ureejs o49e 3 Auedoud
4. 8 w t LE W E 9 8 9 02 8 gt 2 1 9 Lt 1 59 _ 9 TINS do WOILYSA dM 99 94 39404 WHALVT V ISd S 6 7 922 1108 NO QVO HV3HS INTIWIXVIN 922 092 09 0 avo1 oIWsias ISd 08cc 17108 v L S YVSHS V1VG OIINSISS 591 092 LINN 30 LHO9I3M 39IAH3S LINN 3ONVHV3TO 18 WNWINIW 3GdIAOHd OL HOIOVHINOO SALON 08 87 NOILVTIVLSNI B E 22 B E S dio 101eJeuec uee1S 04129 3 uoissiuued Joud puru Aue ped ui JO ejOuM pesojosip jou pue Joye1euec ureejs onoe a Jo Auedoud eui eie uoneuuojul pue 514 8 8 Le 8 1 02 1 B E Sv L104 dOL 3ONVHV3TO 8 5 82 IVAOW3H H3 1V3H 8 2 1 LI B E 8 24 of 32 L TST Pegs FST U 8 8 Le 1 8E dOL
5. eq B e CONTROL 20 of 32 08 91 9 549971 SLYVd 1 dO 133HS T 20 20 50 INIQHVd awos 0 20000807080 FE on oma 757559 vavau H3HdOLSIEHO H33NION3 NIVHG HSfT13 01nv dG3ziHOLOW i ACT 20 20 80 OHO3N YS dunssaud BEVO ELOBO 5220084 O d PAY IPPHLOS valved 480 30123800 2160823 DUST 87 aNao31 SLYVd MAIA AIS 8 Scents D d U a 10 ISd S 8 usnir oiny pezuoiow enuen 9 Q S JPH 2 1 21
6. 55212 146165 2 1 OL 8 9 01 2 1 piouejos 2 1 JOUIENS A 1911 Je1eM S8qoJg 8497 eunsoj ou3 M eng HAWTIN enuen U9IIMS 440 NO 6 Z 9 v 1 MIIA dOL SAFETY e CONTROL e 31544 109 15 0 JO uoissiuued Aue Wed Jo ejouM ul pesojosip eq jou 5 pue J01eJeuec Auedoud eie uoneuuojui pue 5141 19 of 32 dO 133 5 20 20 50 INIGHVd 002000 080 080 1 18 ax 31VOS 20 20 80 H3HdOlSIHHO H33NION3 9 V0 ELOQO Seooouey O g any jepu 05 202050 eee daxo3Ho 3unsSa8ud 20 20 90 vuvud34 d3HdOlSIBHO NMVUG 480 IN2IGORDDJH 87 981 s1uvd MAIA AIS
7. 91 o 8 5 98 i N 1 TINA do WOILYSA dM a9 d4 1 VINNYOS ISd 97 86 7 522 4108 NO QVO HV3HS WNWIXVA 8 5 82 922 082 09 0 avo1 OINSISS ISd 0822 1104 v L 5 SNOILV InO VO V1VG 21105135 3AN 581 092 JO LHDISM 1 3OIAH3S LINN 19 8 S 2 1 LI 8 WOAOWININ OL HOLOVHINOO VAOWH H31V3H 3ONVUV3T1O WANININ SALON MAIA dOL 08 21 NOILVTIVLSNI 130113348 OOLLEL OPZ OLO LEL ousswws ____ ______ _______ avos _ _____ ______ _______ 5 4995 101eJeuec JO uoissiuJed 1oud Ayed puru Aue ped Jo OA 0E ___ 9 5593 MOT 9 0 8 090 se2o2ue O d OG UA 55 MOT pesojosip eq jou diop 1oje1euer ureejg oJjoe 3 jo Auedoud y eie uoneuuojur je pue siu 480 30123802 02 08 aT FUE ausus 77 GIONG IOS S1OHINOO 3unssaud 09 80 NI 319901 SHLONSAT 34JO NO IVNOILdO 5 TSA31 H31VM HOLIMS 8 v 9 A
8. 8 B E 8 5 657 8 1 8 is S i dOL 22 0 32 B S T 1 8 8 Le 30 133HS 80 v0 60 OHO3N VS H33NION3 OLES OLLOO0 080 080 LLt 9 HSN1s OLNV Q3ZIHOLONN dio Joyesauayd uee1S 04129 3 uoissiuued Joud puru Aue ped ui JO ejOuM 80 v0 60 OHO3N VS 9870 6080 N 202464 4 any OG 3unSs3ud pesojosip jou pue ureejs onoe a Jo Auedoud eui eie uoneuuojul pue siu 80 v0 60 vuvud34 d3HdOlSIBHO NMVUG 08 91 480 30122800 21608123 7 08 97 v1 va NOILVTIVLSNI B E Sv 1 w t LE 8 1 quant ul ee 8 L 2 n i Em H
9. ______ _______ awos wowg 802 E yu 60 20 20 ______ 5 ONIHIM H31V3H 3SVHd 33HHL 101eJeuec uoissiuued oud Ayed paru Aue red ui JO ur pesojosip 9 V0 4090 se2oouex 0 4 AY OG __________ 10u pue diop 191 19 95 ureeis oJ129 3 Jo y eie stu 4800 9216 03291 08 07 91 684 au am ano WOLLO8 OL 301 O9 LSNW 51100 H31V3H k NOEZ 10 802 MMOE SH3 1VaH S4H S 10 9 S3sna 21 802 M09 10 802 MYSZ SH31V3H SU31V3H 20 802 MSZ 9200 10 62001 SES 10 SASN 21 5 3704 divos 22192 802 MAOS SHOLOV NOO dWWSZ 6901 10 802 SH31V3H S208 dV 002 90 1 5 d AvOr Sasna 21 802 MAOY 519 A082 9 Sx2018 asna v AO Q O 999 484 V 14 dlAV09 SHOLOV IINOO v 42018 TVNIIWH3L 1 1307239 oone AQOS OY vw svos 00692 080 0800 2 onon TON A
10. eie pue 5141 18 of 32 INIGHVd t20 1000 080 080 1 LE VIN 371 05 20 40 80 vuvHuu3d H3HdOlSIHHO H33NION3 8 HSN14 OLNV d3ziHO1OW OHO3N VS daxodHo dunssaud MOT FAC 20 20 50 98 0 8 080 Ord vuvud34 d3HdOlSIBHO NMVUG 480 30122800 2160823 DUST 7 o8 87 aNao31 s1uvd MAIA AIS e 10 ISd S 8 usnir oiny pezuoiow v enuen 9 Q S 2 1 21 v INC wWeals einsseJg Sd 02 0 7 U9IIMS 5 Q S UO eunssaJg Sd 91 0 08 81 GNAD 2 1 LL
11. 2 a m B E 22 B S v as 8 1 02 02 1 B E S B E SP 91 A Ga 8 5 98 N L avo1 Tind dM dy WHALVT VINWHOS S 6 v SZE 1709 3NO NO QVO HV3HS WAWIXVIA 8 5 82 922 092 09 0 avo1 OINSISS ISd 08cc 1104 v L S 3QVHO YVSHS V1VG 21115135 ayol 591 092 LINN 30 LHO9I3M 3O9IAH3S LINN GNNOYV 3ONVHV3TO 18 WNWINIW OL SALON 9 Q 8 878 5 8 2 1 LI dOL IVAOW3H H3 1V3H 3ONVHV3TO WANININ 8E 7 08 81 NOILVTIVLSNI 30 133HS VIN 31VOS 80 21 60 VS 002000 080 080 1 17 pP H33NION3 9820 6080 N ee2o2uea O d OG d300 09216 00271 0881 unuon 08 91 NOLVTIVISND 80 21 60 OHO3N VS dunssaud 80 21 60 Vadis d3HdOlSIBHO NMVUG
12. 9 v 5 91 eunsseJd Sd 091 0 91 71 YOUMS eJnsseJg Ajayes uo EL 10 ensseJd Sd 06 0 21 CIHVIN 11 jieuondo usas 146165 2 1 01 X 8 s 01 S MLA A9949 1 8 dH 4 2 L JOUIENS A 191 SOQOJd 8497 eunsoj ou3 M eng HAWTIN enuen YOUMS 440 6 Z 9 v 1 109 15 0 JO uoissiuued Aue Jo ejouM pesojosip eq jou pue Jo1e1euec Jo uedoid uoneuuojui pue Burweup stu MIIA dOL 1 oA B CONTROL 21 of 32 08 81 QN3O3l SLYVd 1 30 133HS 31 95 001000 080 080 80 21 60 VS ON H33NION3 ee2o
13. CANNOT move The drain must be directed into a HIGH TEMPERATURE drain NO PVC 17 Your generator is now ready for normal use and operation 11 of 32 LB 80 User Manual Electro Steam Generator Corp 3 6 PRESSURE CONTROL DATA SHEET QUE PRESSURE PRESSURE CONTROL CONTROL SAFETY E GAUGE RESET ejepsxyeg ejepsxyeg PRESSURE DIFFERENTIAL PRESSURE ADJUSTING ADJUSTING ADJUSTMENT DIAL DIAL DIAL 5 PSI FACTORY SET NC PRESSURE CONTROL ONLY USED WITH MAFD DEFINITIONS CONTROL PRESSURE CONTROL This pressure control should be the only one controlling the operating pressure of the generator SAFETY PRESSURE CONTROL This pressure control is only used if the Control fails It is always set higher than the Control if the operating pressure is passed The Safety will turn the heaters off SAFETY RESET This reset is tripped when the Safety turns the heaters off It must be manually pushed to turn the heaters back on This lets the user know there was a problem If it is tripped the Control most likely failed PRESSURE ADJUSTING DIAL These dials adjust the set pressure at which each pressure control will turn the heaters off DIFFERENTIAL ADJUSTING DIAL This dial is only on the Control When the Control turns the heaters off the amount of pressure that is dropped before it turns the heaters back on the differential can be adjus
14. If the pressure stopped BELOW the SAFETY PRESSURE SETTING then INCREASE the pressure setting on the SAFETY If the pressure stopped ABOVE then DECREASE the pressure setting 8 Continue to watch the pressure go up and down while adjusting the SAFETY and pressing the SAFETY RESET until the pressure stops at the proper SAFETY PRESSURE SETTING 9 Atthis point the SAFETY should be set to the proper SAFETY PRESSURE SETTING and the CONTROL should be set somewhere above the SAFETY 10 Let the pressure drop below the OPERATING PRESSURE SETTING and then press the SAFETY RESET so that the contactor s click on DECREASE the pressure setting on the CONTROL until the contactor s click off 11 Repeat Step 10 until you no longer need to press the SAFETY RESET for the contactor s to click on 12 Continue to watch the pressure go up and down while adjusting the CONTROL until the pressure stops at the proper OPERATING PRESSURE SETTING 13 The Pressure Controls are now set NOTE If at anytime the SAFETY RESET needs to be pressed after the pressure controls are set either one of the controls are bad the SAFETY is set too low or the CONTROL is set too high 14 of 32 LB 80 User Manual Electro Steam Generator Corp 4 CALCULATIONS AND DATA SHEETS 4 1 HEATER POWER amp VOLTAGE RATINGS LB 80 Model units use 3 25KW heaters to meet the required 75KW of POWER from t
15. l3SdH H31VM raorusse 91111 soez ouoswws ____ ________ ________ avos _ Tina _ 9 HSA1S OLNV Q3ziHOLOW JO uoissiuued puru Aue ped 10 ul 39055399 2 9 V0 090 N ee2oouex O 4 PUI OG FE vevuusiwsHacISHO F pesojosip eq jou pue 5 Auedoud eui uiejeuy pue 5141 dQ SOLWAANSD W3ICORIDTB ever e 81 su on 3ziHOLOIN GIONG IOS H31VM ON 1OH1INOO 3unssaud 1589 PC BOARD S1OYLNOO 3unssaud 09 80 NI NI AOZ L HOLIMS 8H 19584 319901 SH ION3 1 38OHd MOT IWANVIN 440 NO TWNOILdO 5 TSA31H31VM 130113348 poe LLI 0tz 0L0 LLL ousswws u wouev 1 1 vN svos _ doa 101eJeuec JO uoissiuJed 1oud Ayed paru Aue ped Jo A 0E _______88 553 _______ 2 1080 Se200URY O d OG E NOI em JHDSS ud HOI pesojosip eq jou diop 1oje1euer ureejg oJjoe 3 JO Auedoud y
16. or in the practice of a patented process Where the specifications process design are supplied by Purchaser then Buyer agrees to indemnify Seller in like manner PROPRIETARY RIGHTS Unless otherwise stated herein all design manufacturing processes manufacturing information vendor sources know how equipment tooling or other hardware software or information collectively referred to as resources acquired or utilized by the Seller to produce the finished goods and any intellectual property rights including but not limited to patents copyrights and trade secrets related in any way to the resources are and shall hereinafter remain the exclusive property of the Seller regardless of whether such resources are created solely by the Seller or by Buyer s collaboration with the Seller for example where Seller utilizes Buyer s specifications to create resources and the Buyer shall acquire or receive no rights or title therein or thereto as a result of this purchase whether or not the order provides for Seller s delivery of technical data drawings or other information to the Buyer in addition to the finished goods Unless Seller s prior written consent is given in no event shall the Buyer permit such data drawings or information to be 1 disclosed to any third party other than the Buyer s customer 2 used by the Buyer or the Buyer s customer for manufacture of like or similar goods 3 used for purposes of duplicating or reverse engineerin
17. G Water Level Probe Length S Not Used 3 3 Wire Color Assignment RED Not Used BLACK GREEN Assignment on Dual Function Board LLCO Not Used H G NOTE The B Probe is not used WARNING There MUST be NO PRESSURE the chamber when removing probes If you must change probes while chamber is HOT make sure the steam out and drain valves are open to assure chamber will remain depressurized DO NOT touch probes with your bare hands while HOT and be cautious of escaping steam from probe holes while probes are removed 3 3 CLEANING OR REPLACING HEATERS Heaters are located inside the control panel 1 below the insulation barrier bolted into the chamber If 3 5 Chamber Chemical Acid Treatments are not regularly done heaters must be taken out at least ONCE A YEAR cleaned with wire brush and reinstalled using a new gasket If you are replacing or cleaning your heater elements 1 Place Toggle Switch 2 and Main Disconnect in OFF position 2 Make sure generator is cool and the Pressure Gauge 715 reads 0 PSI 3 Remove heater wires from heater s using a 3 8 Socket 4 Unbolt and remove heater s using a 1 1 16 Socket NOTE Heater s may be difficult to get out you may need to use some sort of pry bar to get them loose Clean heater s with wire brush If replacing dispose of old heater s Reinstall heater s with new gasket s Attach heater wires assuring proper wiring Refer to Heater Wiring Schemat
18. 0 PSI on Pressure Gauge 15 and then shut off 2 Blow Down Open Manual Drain 19 slowly allowing HOT WATER and STEAM to blow out into the drain NOTE You may Blow Down your generator at any pressure you feel comfortable with 10 to 20 PSI is only a recommendation You may go higher or lower but higher is always better WARNING HOT WATER and STEAM under HIGH PRESSURE can lift drain pipes right off the ground and cause SERIOUS INJURY Make sure drain pipe is SECURE and CANNOT move The drain must be directed into a HIGH TEMPERATURE drain NO PVC 3 Remove Safety Valve 718 WARNING There MUST be NO PRESSURE in the chamber when removing the Safety Valve 18 make sure the steam out and drain are open to assure chamber will remain depressurized Be cautious of escaping steam from chamber while Safety Valve 18 is removed 10 of 32 LB 80 User Manual Electro Steam Generator Corp 3 5 CHAMBER CHEMICAL ACID TREATMENT Continued 4 Close Manual Drain 19 and Steam Out 716 turn generator on until Sight Glass 10 shows that it 1s 1 2 full and then shut off 5 Insert funnel into coupling where Safety Valve 718 used to be 6 Pour 1 Gallon of hydrochloric acid inhibited solution NON FOOD APPLICATIONS into funnel very slowly being careful of fumes and venting while pouring NOTE Solution can be obtained from any industrial chemical dealer FOR FOOD APPLICATIONS Use FDA approved chemicals 7 Remo
19. 2uex O d AAW OG 80 21 60 OHO3N VS dunssaud 80 21 60 Valdas u3HdOlSIHHO 30 N01V33N29 09216 04213 0881 00 08 91 NOLVTVISNI 2 1 V l 91 B E Sv 8 8 8 v MAIA Adis Tind dO WOILYSA dM 99 94 39404 WHALVT V In WHO ISd 92 26 v G 1104 NO QVO1 8V3HS WRINIXVIA 591 922 092 09 0 avo1 oIWsias ISd 08cc 1104 v L S AGVYD YVSHS OIINSISS ayol 591 092 LINN 30 LHO9I3M 39IAH3S LINN GNNOYV 3ONVHV3TO 7 08 81 VIVI NOLLVTIVISNI 8 OL HOLOVHINOO 1 SALON B E 22 B E S dio Joyesauay uee1S 04129 3 uoissiuued puru Aue Wed ui JO ejOuM 8 8 755 8 1 02 t 8 Sv pesojosip jou pue Jo1e1euec ureejs onoe a Jo Auedoud eui eie uoneuuojul pue 514 Le NH3 LLVd L104 dOL 8 6 82 IVAOW3H H3 1V3H 3O9NVUV3 TO WNWINIAW
20. ATICS nnns 30 31 5 4 1 LB 40 80KW THREE PHASE 208 240V 30 542 LB 80KW THREE PHASE 380 600V 31 6 TERMS amp CONDITIONS 32 LB 80 User Manual Electro Steam Generator Corp 1 INSTALLATION INSTRUCTIONS LITTLE BOILER LB SERIES The Electro Steam Generator design consists essentially of a high pressure chamber filled with water that is heated by one or more submerged resistance type electric heating elements Automatic controls are provided to maintain the pre set operating pressure and water level Safety features include automatic low water cutoff manual low water reset optional dual pressure controls safety valve and visible water level gauge All of our generators are built in accordance with A S M E Miniature Boiler Code and are individually inspected and stamped by an Authorized National Board Insurance Inspector IMPORTANT READ ALL INSTRUCTIONS BEFORE OPERATING Important Set unit perfectly level and as close as possible to the steam vessel or appliance it will operate For generator measurements refer to Installation Data Drawing attached For interpretation of numbered items refer to Parts Legend Drawing attached NOTE Ambient temperature around this unit must not exceed 105 F CONNECTIONS Periodically check all plu
21. DCE CHECKS in each GAUGE FITTING lt lt INSTALLATION Only properly trained personnel should install and maintain water gauge glass and connections Remember PACKING to wear safety gloves and glasses during installation WASHER Before installing make sure all parts are free of chips N and debris GUARD N GLASS ROD GAUGE 1 Uninstall GUARD RODS GLASS GAUGE and GLASS S LN PACKINGS You may need to rotate one ofthe GAUGE mM FITTINGS to remove GLASS GAUGE 2 Slip a new GLASS PACKINGS on the new GLASS GLASS GAUGE about an inch from the bottom PACKING 3 Now slip the following items through the top of GLASS NUT GAUGE in the following order PN PACKING PACKING GLAND facing down GLAND GLASS PACKING NUT facing down GLASS PACKING NUT facing up GLASS PACKING GLAND facing up PACKING GLASS PACKINGS inch down from top PACKING WASHER 4 Gently insert GLASS GAUGE into GAUGE FITTINGS You may need to rotate GAUGE FITTINGS until vertically aligned after GLASS GAUGE is in 5 Carefully raise GLASS GAUGE about 1 16 from bottom and slide lower GLASS PACKINGS down until it makes contact with the BOTTOM GAUGE FITTING DO NOT allow GLASS GAUGE to remain in contact with any N BOTTOM metal CI GAUGE 6 Carefully slide upper GLASS PACKINGS up as far as FITTING possible 7 Hand tighten both GLASS PACKING NUTS then tighten 1 2 turn more by wrench Tighten only enough to prevent leakage DO NOT
22. ENT TEMPERATURE FOR COPPER WIRE ONLY AROUND UNIT NOT TO LB 80 User Manual Electro Steam Generator Corp TABLE OF CONTENTS 1 INSTALLATION INSTRUCTIONS 4 2 OPERATION amp SEQUENCE OF EVENTS 5 3 CLEANING amp MAINTENANCE 6 14 3 1 MANUAL BLOW DOWN eh edt i ed 6 3 2 CLEANING WATER LEVEL PROBES nnus avete 6 7 3 3 CLEANING OR REPLACING HEATERS 4 esee enne enne 7 3 4 REPLACING GLASS GAUGE AND RUBBER WASHERS 8 9 3 4 1 BRASS SIGHT GLASS STANDARD eene inta tete to tette tete to tenth aun 8 344 BRASS SIGHT GLASS SEISMIC eee etetenon tron toto toon ti tuto sesta ea soto te token 9 3 5 CHAMBER CLEANING amp CHEMICAL TREATMENT 10 11 3 6 PRESSURE CONTROL DATA SHEET 12 3 7 SETTING THE PRESSURE CONTROLS eeeeeseeeeeeee 13 14 4 CALCULATIONS amp DATA SHEETS 15 17 4 1 HEATER POWER amp VOLTAGE RATINGS esee 15 4 2 TOTAL POWER RATING CALCULATIONS enn 15 4 3 AMPERAGE CAEGUEA TIONS dee atus 16 4 4 ACTUAL POWER RATING CALCULATIO
23. NS eere 16 4 5 STEAM CAPACITY amp WATER CONSUMPTION CALCULATIONS 17 5 DRAWINGS amp WIRING SCHEMATICS 7 18 31 5 1 PARTS 18 21 5 1 1 LB 80KW LOW PRESSURE 0 15PSI 18 5 1 2 LB 80KW LOW PRESSURE MAFD 0 15PSI 19 5 1 3 LB 80KW HIGH PRESSURE 0 30 0 100PSI 20 5 1 4 LB 80KW HIGH PRESSURE MAFD 0 30 0 100PSI 21 5 2 INSEALLAIION DATA SHEETS ide eei aos 22 25 5 2 1 LB 80KW LOW PRESSURE 0 15PSI 22 522 LB 80KW LOW PRESSURE MAFD 0 15PSI 23 523 LB 80KW HIGH PRESSURE 0 30 0 100PSI 24 524 LB 80KW HIGH PRESSURE MAFD 0 30 0 100PSI 25 5 3 CONTROL WIRING SCHEMA TICS 26 29 5 3 1 LB LOW PRESSURE U TSPSD uti be NEC a o ST eh 26 5 3 2 LB LOW PRESSURE MAED 0 15PSI 27 5 3 3 LB HIGH PRESSURE 0 30 0 100PSI 28 534 LB HIGH PRESSURE MAED 0 30 0 100PSI 29 5 4 HEATER WIRING SCHEM
24. OVER TIGHTEN If any leakage should occur tighten slightly a quarter turn at a time checking for leakage after each turn 8 Reinstall GUARD RODS 9 of 32 LB 80 User Manual Electro Steam Generator Corp 3 5 CHAMBER CHEMICAL ACID TREATMENT Electric Steam Generator should be cleaned regularly The following is the least amount of times recommended to clean out your chamber NORMAL WATER AREAS Should be done ONCE A YEAR BAD WATER AREAS Should be done TWICE A YEAR equipped with Motorized Auto Flush amp Drain MAFD 20 locate the MAFD TIMER RELAY in the Control Panel 1 and do steps 1 3 before the chamber treatment and steps 4 5 after chamber treatment is done WARNING Before opening Control Panel 1 TO AVOID ELECTRICAL SHOCK place Main Disconnect Box and the Toggle Switch 2 in the OFF position BEFORE TIME 1 Dial TIME ADJUSTMENT on MAFD TIMER RELAY all the way down to 15 seconds ADJUSTMENT 2 Make sure MAFD 20 in the closed position MAFD 3 Disconnect the orange wire from the normally open TIMER RELAY NO terminal on the MAFD TIMER RELAY z z AFTER OF P 4 Reconnect the orange wire to the normally open COM NO terminal on the MAFD TIMER RELAY 5 Dial TIME ADJUSTMENT on MAFD 1200 TIMER RELAY to the desired flush time Most commonly 3 minutes Chamber Treatment Instructions 1 Turn on generator allowing pressure to climb to 10 to 2
25. R RATING CALCULATIONS LB 80 Input Voltage 208 220 230 240 380 400 415 425 440 460 480 550 575 600 Power KW 75 68 6 75 81 7 83 4 75 6 81 4 85 4 63 68 99 75 63 68 9 75 4 5 STEAM CAPACITY amp WATER CONSUMPTION CALCULATIONS Steam Capacity Calculations are based on the impossible feed water temperature of 212 F WARNING Anything above 140 F will cause damage to water solenoid and pump STEAM CAPACITY amp WATER CONSUMPTION CALCULATIONS AVERAGE STEAM AVERAGE WATER BHP BTU HR CAPACITY CONSUMPTION LB HR KG HR GAL HR LIT HR FEED WATER 212 F 100 C 7 5 251063 258 8 117 4 31 01 117 4 FEED WATER 2 140 F 60 C 6 75 225956 232 9 105 7 27 91 105 7 FEED WATER 100 F 38 C 6 200850 207 93 91 24 81 93 91 FEED WATER 60 F 16 C 5 63 188297 194 1 88 04 23 26 88 04 17 of 32 40 133 5 VIN 3705 001000 080 080 1 12 20 20 80 INIQHVd 20 20 50 vuvHuu3d H3HdOlSIHHO H33NION3 9 V0 4090 ee202ue3 O d AAW OG 480 30122800 21608123 20 20 50 OHO3N VS daxoHo 905539 MOT 20 20 50 Vadis d3HdOlSIBHO NMVUG 5 08 91 13 0 7 08 87 0217 s1uvd MAIA AIS
26. SE OF ACTION HAS ACCRUED WARRANTY Seller warrants that the equipment service software repair or parts supplied shall conform to the description In the event that any part or parts excepting expendable items such as but not limited to coil liners thermocouples refractories and other similar consumable items that fail due to defects in material or workmanship within the first twelve 12 months of startup of equipment or eighteen 18 months after shipment whichever occurs first or in the case of service repairs or parts within twelve 12 months of supplying such service repair or part Seller shall at its option repair or replace EXW Ex works such defective part or parts If the equipment service repair or part included software Seller warrants for a period of twelve 12 months of startup or eighteen 18 months after shipment whichever occurs first that the software supplied or serviced will meet its published functional specifications Should software fail to meet the specifications or be otherwise defective Seller shall promptly correct errors or non conformities If correction is not possible Seller shall replace defective software or at Sellerzs option refund the purchase price paid for such software The warranty obligations of Seller with respect to equipment not manufactured by Seller shall conform to and be limited to the warranty actually extended to Seller by its suppliers Notice of a claim for alleged defectiv
27. SGP 08 100 Joyeleuay 3 ouoswavs oomo ONIBIM HBIV3H SSL 8670 4080 PN se2o2uea O d a OS Eu A8 SNOLLdIHOSQ Jo uoissiuued Jod Aue jo 9900 WYdIGORIOH 1009 088 Han 08 1 9104 reus eaS Auedoud eu eie 919 1 pue 5141 NOILISOd NI NYO SH3 V3H bom r WOLLOd OL 301 O9 LSNW 51100 H31V3H i AS LY 40 00 MSZ SH3 1V3H 848810 A009 SASN 6 ASZt SLv MM08 pedureis SH3 1V3H 510 A009 sasna 6 A00t 08 519 A009 dll vO9 Sx2018 asna S38 dAVSZ V14 dNV09 SHOLOV INOO 002 42018 1VNIWH3L 1 A009 MYSZ SH3 1V3H 84H S 10 A009 SISNA 515 A009 SM2018 ISNA S3u dNvos v 13 dlNVOr SHOLOVINOO A009 0SS MASZ SH31V3H 83Xu S 10 A009 di AvOr S3sna ANMOS ELECTRO STEAM GENERATOR CORPORATION TERMS AND CONDITIONS OF SALE EXCLUSIVE AND ENTIRE The following Standard Terms and Conditions are intended by the parties to govern all the purchases of e
28. User Manual amp Installation Instructions LB 80 IMPORTANT READ ALL INSTRUCTIONS BEFORE OPERATING B steam boilers are built in accordance with ASME miniature boiler code NOTE It is the responsibility of the installer to conform to any state or local codes If further inspection following modification by installer is required under state or local codes that is the responsibility of the local installer www electrosteam com rev 12082010 WARNING The following labels have been placed on this boiler for YOUR SAFETY Failure to observe these instructions could lead to PROPERTY DAMAGE SEVERE INJURY or even DEATH CAUTION HOT HIGH VOLTAGE AUTHORIZED PERSONNEL ONLY ALTO VOLTAJE SOLAMENTE PERSONAL AUTORIZADO CAUTION THROW OFF MAIN POWER SWITCH BEFORE WORKING ON ELECTRICAL CABINET A MANUAL WAS SHIPPED WITH THIS BOILER IT IS IMPORTANT THAT YOU READ UNDERSTAND AND OPERATE THIS STEAM GENERATOR IN ACCOR DANCE WITH THE OPERATING INSTRUCTIONS CONTAINED IN THE MANUAL IF FOR ANY REASON YOU DO NOT HAVE A MANUAL CALL ELECRTO STEAM AT 800 634 8177 REPLACE GLASS EVERY SIX MONTHS RETIGHTEN SIGHT GLASS BEFORE USE SUPPLY CONDUCTORS RATED FOR A MINIMUM OF 90 C U L 834 EXCEED 105 F PAR 4416 CAUTION USE ELECTRICAL TERMINALS ARE SUITABLE AMBI
29. WISE BLACK INDICATOR LINE causing the BLACK INDICATOR LINE to PRESSURE move DOWN the scale ADJUSTMENT DIAL To DECREASE the pressure setting turn the dial COUNTER CLOCKWISE causing the indicator line to move UP the scale To INCREASE pressure setting turn dial CLOCKWISE causing dial and indicator line to move DOWN SETTING INSTRUCTIONS Open the pressure control covers as shown on previous page s 2 Adjust the PRESSURE ADJUSTMENT DIAL on the Adjust the CONTROL so that the BLACK INDICATOR LINE is CONTROL 7 somewhere between and of the way down from the top ui 3 Adjust the PRESSURE ADJUSTMENT DIAL on the SAFETY so that the BLACK INDICATOR LINE is somewhere between 4 and of the way down from the top eU 4 Close the Steam Out 16 and turn on generator When the Wc contactor s click on the pressure will rise If contactor s do not Somewhere __ click on right away you may need to press SAFETY RESET ind Continue to watch the Pressure Gauge 715 until you hear the contactor s click off This may take up to 20 minutes WARNING DO NOT allow the pressure to exceed the rating on the Safety Valve 18 If contactor s do not turn off before the pressure limit is exceeded manually shut off generator open the Steam Out 16 and DECREASE the pressure setting on the SAFETY pressure control Repeat ste
30. asonable diligence and without unusual expense Seller shall be excused from such performance in whole or in part to the extent that it is prevented and for as long a period of time as these conditions render Seller s performance commercially impractical LAW This Agreement shall be governed by the internal laws of the State of New Jersey USA and any claims arising hereunder shall be prosecuted in the US District Court having jurisdiction of causes arising in the District in which Seller is located CISG the Convention for the International Sale of Goods is expressly rejected
31. e equipment must be given within fifteen 15 days after Buyer learns of the defect The defective part or parts shall be returned to Seller freight prepaid unless otherwise directed by Seller This warranty shall be exclusive and in lieu of any other warranties and Seller makes no warranty of merchantability or warranties of any other kind express or implied including any implied warranty of fitness for a particular purpose which extend beyond the warranty as set forth above Sellerzs liability for any and all losses and damages to Buyer resulting from defective parts of equipment shall in no event exceed the cost of repair or replacement EXW of defective parts or equipment IN NO EVENT SHALL SELLER BE LIABLE FOR INCIDENTAL SPECIAL OR CONSEQUENTIAL DAMAGES OF ANY KIND OR NATURE WHATSOEVER PATENT INDEMNITY Seller agrees to indemnify Buyer against any proven claim and assessed liability for infringement of any United States patent arising from the manufacture or sale of any apparatus furnished by Seller to Purchaser THE FOREGOING STATES SELLER S ENTIRE LIABILITY FOR CLAIMS OR PATENT INFRINGEMENT Seller shall have no liability whatsoever if the claim of infringement arises out of Seller s compliance with Purchaser s specifications Seller shall have no liability whatsoever if a claim of infringement is based upon the Purchaser s use of the equipment as part of a patented combination where the other elements of the combination are not supplied by Seller
32. eie uoneuuojur pue siu 480 30123802 I2IGORDDTB 02 08 aT wen 3Hf1SS3Hd HOLON dHE L GIONG IOS a T lt a a S1OYLNOOD 3unssaud 09 80 NI HOLIMS 8 v 9 19899 H31VM 3119901 SHLONSAT 3dO N IVNOILdO omo 5 8 H31VM raoruss 9 311 1 ObZ OLO LLL soez ouoswws ____ ________ ________ avos _ Tina _ 9 HSN14 OLNY Q3ziHOLOW Joyesauad ueejs oJ129 3 JO uoissiuued puru Aue ped 10 ul s 905599 9 V0 EZOQO N O d AY 0 pesojosip aq jou pue 4105 5 Auedoud eui pue 5141 480 30192802 INIGORIDTB 02 08 67 GV 81 su on NIVHG 8 HSN14 OLNV Q3ziHOLON 7 XINO SHNSS3Hd HOIH 2 HOLOW 8 dNNd GION3TIOS ON TOHLNOO 3unssaud 1589 PC BOARD ST1OHINOO 3unssaud 09 80 NI HOLIMS 19599 319901 SH ION3 1 38OHd MOT IWANVIN TWNOILdO 5 TSA31H31VM 1401133848 000 22 080 0 0 012 60020 0ousswws ____
33. g Seller s proprietary designs or processes or 4 used by a party other than the Buyer or the Buyer s customer for any purpose LIMITATION OF LIABILITY SELLER S TOTAL AGGREGATE LIABILITY ARISING OUT OF OR IN CONNECTION WITH BUT NOT LIMITED TO ANY BREACH OF CONTRACT NEGLIGENCE TORT LIQUIDATED DAMAGES SPECIFIC PERFORMANCE TERMINATION CANCELLATION INCLUDING THE REPAYING OF THE CONTRACT PRICE OR PARTS THEREOF FUNDAMENTAL BREACH BREACH OF WARRANTIES MISREPRESENTATION NONPERFORMANCE NONPAYMENT OR ANY OTHER WHETHER BASED IN CONTRACT IN TORT IN EQUITY STATUE AT LAW OR ON ANY OTHER THEORY OF LAW SHALL NOT EXCEED THE PAID CONTRACT PRICE THE BUYERACKNOWLEDGES THAT THE REMEDIES PROVIDED IN THIS CONTRACT ARE EXCLUSIVE AND IN LIEU OF ALL OTHER REMEDIES AVAILABLE TO THE BUYERAT LAW IN CONTRACT IN TORT IN STATUTE OR IN EQUITY OR IN ANY OTHER THEORY OF LAWS INSURANCE Buyer represents that they have a program of Insurance which adequately protects their interest and that of their employees and agents including damage to plant property and equipment personal injury of any kind directly or indirectly related in any way to the equipment service repair or parts supplied by Seller Accordingly Buyer waives any claim against Seller for the foregoing and on behalf of its Insurance Company any right of subrogation in connection therewith U S EXPORT CONTROLS All items furnished by Seller to Buyer in connection herewith shall at all
34. he customer s specified INPUT VOLTAGE Each heater comes 4 different VOLTAGE RATINGS AVAILABLE HEATER RATINGS KW VOLTAGES MODEL UNIT KW s ues gt gt HEATER VOLTAGE RATINGS per INPUT VOLTAGE VOLTS Input Voltage 208 220 230 240 380 LB 80 208 230 230 230 POWER RATINGS per MODEL 400 415 425 440 460 480 550 575 600 208 230 230 230 480 480 480 600 600 600 NOTE 380 425V heaters are not usually rated for 380 425V They are usually 208 240V heaters that have been re stamped 380 425V and jumpered in series 4 2 TOTAL POWER RATING CALCULATIONS The HEATER POWER RATING and NUMBER OF HEATERS are used to calculate the TOTAL POWER RATING Since the HEATER POWER RATINGS are in Kilowatts they must be multiplied by 1000 to convert them to Watts P Fix DEFINITIONS MODEL UNIT LB 80 Total Power Rating Heater Power Rating Watts 25 000 Pu Heater Power Rating X Number of Heaters 3 X Number of Heaters Total Power Rating Watts 75 000 15 of 32 LB 80 User Manual Electro Steam Generator Corp 4 3 AMPERAGE CALCULATIONS The INPUT VOLTAGE PHASE TOTAL POWER RATING and HEATER VOLTAGE RATING are used to calculate the amperage NOTE 380 425V heaters are not usually rated for 380 425V They are usually 208 240V hea
35. ics attached NOTE If you are replacing a heater because of a heater failure you must also clean the probes and clean out the chamber or you may have another heater failure within 48 hours 7 of 32 LB 80 User Manual Electro Steam Generator Corp 34 REPLACING GLASS GAUGE amp RUBBER WASHERS OR GLASS PACKINGS The Sight Glass 710 gives the operator the ability to easily monitor the actual water level inside the chamber If the Sight Glass 710 gets clogged or is no longer functional it can be very difficult to troubleshoot a problem 3 4 1 BRASS SIGHT GLASS STANDARD GLASS GAUGE and RUBBER WASHERS TOP GAUGE MUST be replaced EVERY SIX MONTHS FITTING INSTALLATION Sw Lie Only properly trained personnel should install and NL maintain water gauge glass and connections Remember to wear safety gloves and glasses NC during installation Before installing make sure S all parts are free of chips and debris 1 Uninstall GUARD RODS GLASS GAUGE and RUBBER WASHERS You may need to rotate one of the GAUGE FITTINGS to remove GLASS GAUGE 2 Slipanew RUBBER WASHER on the new GLASS GUARD GAUGE about an inch from the bottom ROD 3 Now slip the following items through the top of GLASS GAUGE in the following order GLASS FRICTION WASHER PACKING FRICTION GLASS PACKING NUT facing down NUT WASHER GLASS PACKING NUT facing up FRICTION WASHER RUBBER WASHER inch down from to
36. l the Control Pressure Control 12 causes the contactor s to reengage causing the pressure to rise again The contactor s will continue to cycle on and off during operation The Generator is now fully operational and will produce steam until it is turned off steam is exhausted the water level will drop until 3 seconds after it breaks contact with the C probe At this time the Water Solenoid 7 and Pump 8 if high pressure will engage and the chamber will again fill with water The chamber will continue filling until 1 second after the water makes contact with the C probe The Water Solenoid 7 and Pump 8 if high pressure will continue to cycle on and off during operation To shut off the Generator place ON OFF Switch 2 in OFF position Pressure will drop naturally as the chamber cools or the Generator may be drained manually through Manual Drain 19 See Manual Blow Down 3 1 WARNING HOT WATER and STEAM under HIGH PRESSURE can lift drain pipes right off the ground and cause SERIOUS INJURY Make sure drain pipe is SECURE and CANNOT move The drain must be directed into a HIGH TEMPERATURE drain NO PVC or outside 5 of 32 LB 80 User Manual Electro Steam Generator Corp 3 CLEANING amp MAINTENANCE The following cleaning procedures are HIGHLY RECOMMENDED in order to keep your Steam Generator in the best operating condition at all times 31 MANUAL BLOW DOWN A Manual Blow Do
37. mbing and electrical connections for tightness this should also be done before initial start up ELECTRICAL This generator must be connected to a disconnect switch protected by fuses or circuit breakers with the proper size wire by a licensed electrician in accordance with N E C and your local codes Voltage KW and Phase requirement are marked on the nameplate WATER SUPPLY Connect city water line to Y Strainer 6 Purity NOT to exceed 26 000 OHMS per CM Temperature Range 32 F 140 F or 0 C 60 C Pressure Range 20PSI 150PSI CAUTION The Pump 8 requires clean tap water If the water is not free of foreign matter a 5 micron cartridge filter should be installed in the water supply line STEAM OUTLET Connect Steam Outlet Valve 16 to piece of equipment vessel room or area to be operated by the Electro Steam Generator SAFETY VALVE amp DRAIN Separately route the Safety Valve 18 amp Drain 2223 to a high temperature drain NO PVC Discharging pipe of the Safety Valve 718 should never be smaller than the valve outlet and should be rigidly supported placing no weight on the safety valve itself If equipped with Motorized Auto Flush amp Drain MAFD 20 it should be routed with the Drain 23 4 of 32 LB 80 User Manual Electro Steam Generator Corp Be 2 OPERATION amp SEQUENCE OF EVENTS IMPORTANT READ INSTALLATION INSTRUCTIONS BEFORE OPERATING Turn on water su
38. nerator running properly The following 15 the LEAST amount of times recommended to clean your probes NORMAL WATER AREAS Should be done TWICE A YEAR BAD WATER AREAS Should be done 3 4 TIMES A YEAR NOTE The best time to clean your probes is before you turn your generator on while it is still cool 1 Place Toggle Switch 2 and Main Disconnect in OFF position 2 sure generator is cool and the Pressure Gauge 15 reads 0 PSI 3 Locate the blue box on top of generator and remove cover plate exposing the Water Level Probes 5 4 Use 5 16 Socket to remove wires from probes Use 13 16 Spark Plug Socket to remove probes from chamber 6 of 32 LB 80 User Manual Electro Steam Generator Corp 3 2 CLEANING WATER LEVEL PROBES Continued 6 Clean probes to remove rust and scaling NOTE To clean probes you may use wire wheel wire brush steal wool or Scotch Brite Wire wheel works the best You may also want to try some sort of chemical like CLR remover or LIME A WAY 7 Reinstall probes assuring each probe s length is assigned to its proper letter 8 Reconnect wires to probes assuring each color is also assigned to its proper letter NOTE DO NOT make wires too tight Just tighten enough to make contact Over tightening can cause probe plugs to pull apart over time 9 Reinstall cover plate Water Level Probe Specifications Letter Assignment on Chamber A B C D
39. p GLASS GAUGE ZU RUBBER 4 Gently insert GLASS GAUGE into GAUGE FITTINGS WASHER You may need to rotate GAUGE FITTINGS until vertically aligned after GLASS GAUGE is in 5 Carefully raise GLASS GAUGE about 1 16 from bottom Ee _ and slide lower RUBBER WASHER down until it makes contact with the BOTTOM GAUGE FITTING DO NOT allow GLASS GAUGE to remain in contact with any metal 6 Carefully slide upper RUBBER WASHER as far as possible 7 Hand tighten both GLASS PACKING NUTS then tighten BOTTOM 1 2 turn more by wrench Tighten only enough to prevent GAUGE DRAIN VALVE leakage DO NOT OVER TIGHTEN If any leakage FITTING should occur tighten slightly a quarter turn at a time checking for leakage after each turn 8 Reinstall GUARD RODS 8 of 32 LB 80 User Manual Electro Steam Generator Corp 3 4 REPLACING GLASS GAUGE amp RUBBER WASHERS OR GLASS PACKINGS Continued The Sight Glass 710 gives the operator the ability to easily monitor the actual water level inside the chamber If the Sight Glass 10 gets clogged is no longer functional it can be very difficult to troubleshoot a problem 3 4 2 BRASS SIGHT GLASS SEISMIC GLASS GAUGE and GLASS PACKINGS MUST be T TOP GAUGE replaced EVERY SIX MONTHS FITTING The Seismic Sight Glass is equipped with BALL
40. p 4 13 of 32 LB 80 User Manual Electro Steam Generator Corp 37 SETTING THE PRESSURE CONTROLS Continued 5 Atthis point the contactor s should be clicked off and you should be able to click them on and then off again by pressing the SAFETY RESET This is a way to test if the SAFETY is still controlling the pressure and not the CONTROL While setting the SAFETY and the contactor s are off if the SAFETY RESET does not cause the contactor s to click on and off again INCREASE the setting on the CONTROL WARNING DO NOT allow the pressure to P C 1 Setti exceed the rating on the Safety Valve 18 ressure Contro ettings If contactor s do not turn off before the Control Safety pressure limit is exceeded manually shut High Pressure off generator open the Steam Out 16 0 100 PSI 80 PSI 85 PSI and DECREASE the pressure setting on High Pressure the SAFETY pressure control If you 0 30 PSI 25 PSI 27 PSI cannot get the SAFETY to control the Low Pressure pressure it may need to be replaced 0 15 PSI 11 PSI 13 5 PSI 6 Open the Steam Out 16 to exhaust some pressure Continue pressing the SAFETY RESET until the contactor s click on and remain on The pressure should eventually begin to rise If it doesn t throttle the Steam Out 16 somewhere between closed and open until it does 7 Pay attention to what the pressure reads when the contactor s click off
41. pply from the source to the Generator OPEN all valves on the Generator except for the Manual Drain 719 Place main disconnect switch in ON position Place ON OFF Switch 2 in ON position The Water Solenoid 7 and Pump 8 if high pressure will engage and the chamber will begin to fill with water As the water level rises it will make contact with the 6 OR D and A probes indicating the heaters are safely submerged At this time the contactor s will engage supplying power to the heaters causing steam pressure to accumulate The chamber will continue to fill with water until 1 second after the water makes contact with the C probe causing the Water Solenoid 77 and Pump 78 if high pressure to turn off If the contactor s still have not engaged at this time you may need to press the Safety Reset 13 on the Safety Pressure Control 12 If your generator is equipped with a Manual Low Water Reset MLWR 3 it must be pressed at this time to engage the contactor s If your generator is equipped with a Motorized Auto Flush amp Drain MAFD 20 you must wait until it closes before the contactor s will engage approximately 3 minutes Steam pressure will continue to rise until is reaches its set operating pressure This may take up to 25 minutes At this time the Control Pressure Control 12 will cause the contactor s to disengage The pressure will drop approximately 2 8 PSI unti
42. quipment parts or service from Seller and together with the specifications provided or embodied herewith represent the entire understanding of the parties without exception All other terms and conditions are specifically rejected and by proceeding with the transaction in any manner both Seller and Buyer agree that these Standard Terms and Conditions shall control The price charged by Seller is based on these Standard Terms and Conditions DOMESTIC TERMS TERMS Net 30 days A late payment in the form of interest at the rate of 296 per month or a service charge of like amount will be levied on all late payments the type of charge being consistent with the applicable local law Invoices will be submitted when the equipment part service is supplied Attention to these terms will eliminate delays in starting up any equipment or providing further service or parts NOTE Terms pending credit approval INTERNATIONAL TERMS TERMS Advanced payment wire transfer credit card or cash in advance or confirmed letter of credit TAXES No taxes of any kind are included All prices herein and or contracts shall be subject to increase without notice by the amount of present or future sales or excise tax levied or charged either by Federal State or any other assessing agency CHANGES Changes made after fabrication has begun shall be submitted in writing signed by Buyer Buyer agrees to pay the cost of any changes The specifications and prices are
43. subject to change without notice CLAIMS Title passes to the Buyer upon delivery to the carrier unless otherwise indicated Safe delivery is the responsibility of the carrier Damaged merchandise if accepted should be noted on the delivery receipt and on the freight bill before acceptance of shipment Make claim promptly LOCAL CODES All steam boilers are built in accordance with ASME miniature boiler codes NOTE It is the responsibility of the installer to conform to any state or local codes If further inspection following modifications by the installer is required under state and local codes it is the responsibility of the local installer SEVERABLE AND INDEPENDENT PROVISION WITHOUT LIMITING THE FOREGOING IT IS EXPRESSLY UNDERSTOOD AND AGREED THAT EACH AND EVERY PROVISION OF THIS AGREEMENT THAT PROVIDES FOR A LIMITATION OF LIABILITY DISCLAIMER OF WARRANTIES OR EXCLUSION OF DAMAGES IS INTENDED BY THE PARTIES TO BE SEVERABLE AND INDEPENDENT OF ANY OTHER PROVISION AND TO BE ENFORCED AS SUCH FURTHER IT IS EXPRESSLY UNDERSTOOD AND AGREED THAT IN THE EVENT ANY REMEDY HEREUNDER IS DETERMINED TO HAVE FAILED ITS ESSENTIAL PURPOSE ALL OTHER LIMITATIONS OF LIABILITY AND EXCLUSION OF DAMAGES SET FORTH HEREIN SHALL REMAIN IN FULL FORCE AND EFFECT ALL SUCH PROVISIONS SHALL SURVIVE THE TERMINATION OF THIS AGREEMENT NO ACTION REGARDLESS OF FORM ARISING OUT OF THE TRANSACTIONS OF THIS AGREEMENT MAY BE BROUGHT BY BUYERMORE THAN ONE YEAR AFTER THE CAU
44. ted by this dial This dial should never have to be adjusted unless desired PRESSURE GAUGE This tells the user what pressure 15 in the chamber The pressure controls are set to this gauge 5 PSI PRESSURE CONTROL Only used with MAFD Motorized Auto Flush amp Drain this control prevents the MAFD from opening when there is more than 5 pounds off pressure in the generator 12 of 32 LB 80 User Manual Electro Steam Generator Corp 3 7 SETTING THE PRESSURE CONTROLS SETTING PRESSURE CONTROLS INSTUCTIONS WARNING The pressure controls must be set while all circuits are live TO AVOID ELECTRICAL SHOCK DO NOT TOUCH the wires or the terminals in which they connect while setting the pressure controls NOTES Setting the pressure controls greatly relies on your ability to tell whether the contactor s are turning the heaters on or off You should be able to hear the contactor s located inside the Control Box 71 click on and off Familiarize yourself with this sound The order in which the pressure controls must be set is the SAFETY and then the CONTROL In order to set the SAFETY you must keep the CONTROL at a higher pressure setting than the SAFETY Once the SAFETY is set then you can lower the CONTROL to its correct setting To INCREASE the pressure setting when looking down on pressure control using your two index fingers turn the PRESSURE ADJUSTMENT DIAL CLOCK
45. ters that have been re stamped 380 425V and jumpered in series FORMULAS TO CALCULATE THREE PHASE AMPERAGE 208 240V amp 440 600V 380 425V using 208 240V heaters pM 43 3 J3 DEFINITIONS Amperage Pr Total Power Rating Vi Vn Input Voltage Heater Voltage Rating THREE PHASE AMP DRAW CALCULATIONS AMPS Input Voltage 208 220 230 240 380 400 415 425 440 460 480 550 575 600 LB 80 208 180 188 196 127 109 113 116 82 7 86 5 90 2 66 2 69 2 72 2 4 4 ACTUAL POWER RATING CALCULATIONS Because the HEATER VOLTAGE RATINGS only come in 4 different voltages and there are so many different voltages in the field the TOTAL POWER RATING is only completely accurate if the INPUT VOLTAGE is exactly equal to the HEATER VOLTAGE RATING This means in most cases the TOTAL POWER RATING is not completely accurate The AMERAGE and INPUT VOLTAGE can be used to calculate the ACTUAL POWER RATING FORMULAS TO CALCULATE ACTUAL POWER RATINGS THREE PHASE SINGLE PHASE P IV J 3 P I1V DEFINITIONS I Amperage Actual Power Rating Vi Input Voltage 16 of 32 LB 80 User Manual Electro Steam Generator Corp 44 ACTUAL POWER RATING CALCULATIONS Continued 3PH ACTUAL POWE
46. times be subject to the export control laws and regulations of the U S including but not limited to 10 CFR Part 810 and U S Export Administration Regulations Buyer agrees and give assurance that no items equipment materials service technical data technology software or other technical information or assistance furnished by Seller or any good or product resulting therefrom shall be exported or re exported by Buyer or its authorized transferees if any directly or indirectly unless in accordance with applicable U S export laws and regulations The aforesaid obligations shall survive any satisfaction expiration termination or discharge of any other contract obligations FREIGHT TERMS F O B Factory Unloading and transportation to job site are at the Buyers expense INSTALLATION No installation or job supervision charges are included RETURN OF MATERIAL No goods will be accepted for return without a return authorization number from the factory A 2596 restocking fee is charged on returns freight prepaid FORCE MAJEURE If the performance of any part of this contract by Seller is rendered commercially impracticable by reason of any strike fire flood accident or any other contingency the non occurrence of which was a basic assumption of this contract including war embargo government regulation or any unforeseen shutdown of major supply sources or other like causes beyond the control of Seller such as cannot be circumvented by re
47. ve funnel reinstall Safety Valve 18 and verify Steam Out 16 is closed let solution set in generator for 1 HOUR 8 Turn on generator allowing pressure to climb to 5 PSI on Pressure Gauge 15 and then shut off 9 Allow the pressure to drop to 0 PSI on Pressure Gauge 715 naturally DO NOT open Steam Out 716 or Manual Drain 719 until pressure is down 10 Remove Safety Valve 718 11 Reinsert funnel and fill generator completely to the top with clean water let stand for an additional 1 2 HOUR NOTE Turning on the generator will not completely fill it to the top Filling must be done manually through the safety valve coupling 12 Open Manual Drain 719 to drain generator 13 Close Manual Drain 719 refill generator completely to the top with clean water and open Manual Drain 719 to flush out generator completely 14 Reinstall Safety Valve 718 and close Manual Drain 719 15 Turn on generator allowing pressure to climb to 10 to 20 PSI on Pressure Gauge 15 and then shut off 16 Blow Down Open Manual Drain 719 slowly allowing HOT WATER and STEAM to blow out into the drain NOTE You may Blow Down your generator at any pressure you feel comfortable with 10 to 20 PSI is only a recommendation You may go higher or lower but higher is always better WARNING HOT WATER and STEAM under HIGH PRESSURE can lift drain pipes right off the ground and cause SERIOUS INJURY Make sure drain pipe is SECURE and
48. wn is an easy way to GREATLY extend the life of your Steam Generator Using a Motorized Auto Flush amp Drain MAFD of course helps but is not a Cure all The following is the LEAST amount of times recommended to blow down your generator NORMAL WATER AREAS Should be done ONCE A WEEK BAD WATER AREAS Should be done ONCE A DAY NORMAL WATER AREAS WITH MAFD Should be done TWICE A MONTH BAD WATER AREAS WITH MAFD Should be done ONCE A WEEK NOTE The best time to Blow Down your generator is after it has been running for some time while it is still hot 1 Place Toggle Switch 2 and Main Disconnect Box in OFF position 2 Allow pressure to drop between 10 and 20 PSI 3 Open Manual Drain 719 slowly allowing HOT WATER and STEAM to blow out into the drain cleaning out the generator NOTE Blow Down your generator at any pressure you feel comfortable with 10 to 20 PSI is only a recommendation You may go higher or lower but higher is always better WARNING HOT WATER and STEAM under HIGH PRESSURE can lift drain pipes right off the ground and cause SERIOUS INJURY Make sure drain pipe is SECURE and CANNOT move The drain must be directed into a HIGH TEMPERATURE drain NO PVC 3 20 CLEANING WATER LEVEL PROBES Water Level Probes are the heart of your generator Almost all steam generator malfunctions are caused by dirty water level probes CLEANING your PROBES is by far the MOST IMPORTANT maintenance step to keep your ge
Download Pdf Manuals
Related Search