OVERFILL PROTECTION & GROUNDING ASSURANCE
Contents
1. occ ceccccccecceeceeeceeeseece cesses eeeeeseeceeesgeceeesaesaeeseeseesseeseesgeeseeseesseees 29 3 COMMIS ONING seat catia tose 31 G6 nnne nnne 32 I OPARE PARTS EE 35 71 RM100 5 Electronic Assembly 36 72 6959 Display PCB 37 RM1xx_INST_RM100_INSTALLATION_ amp _USER_MANUAL_P7470 doc Issue 21 08 10 Page 2 of 38 THIS IS CONFIDENTIAL INFORMATION THIS DRAWING AND DESIGN IS THE PROPERTY OF LIQUIP INTERNATIONAL PTY LIMITED IT MUST NOT BE COPIED OR REPRODUCED IN ANY WAY WHATSOEVER AND OR PASSED ON TO ANY THIRD PARTY WITHOUT WRITTEN AUTHORITY LIQUIP INTERNATIONAL PTY LIMITED ENGINEERING DEPARTMENT 13 HUME RD SMITHFIELD SYDNEY NSW AUSTRALIA 2164 PH 61 2 9725 9000 FAX 61 2 9609 4739 EMAIL engineering liquip nsw com au DESCRIPTION OF CHANGES TO MANUAL Added 3 10 1 showing how to connect shields of GP204U note in 5 use of HTA series Added additional troubleshooting info NENNEN ME PM H MDC 10 049 Added GP204U wiring details fig 4 renumbered figures added Table of Models Available Updated Product Description 4 4 4 5 with L F PM ISSUE 27 08 10 02 08 10 new feature Updated 3 4 with torque setti2. 09 LINS OT LNY S J jen u UND 01 9 6 O ST jenprupug l JRORESKEER Ov mr Ser gt LL M 1 x dnoay 016 Li 9 W I T dnos sv met ER mdmo ST E or p uoisiAiq 4 55219 104 W4 Aq si 5141 woo dinbipmmm ne woo msu dinbij dinby jreur 3 6 7 6096 19 Xe3 0006 9616 19 9uoug FOLZ MSN ASNGAS GTSISHLINS SWNH L alq Ald CONTROL DRAWING Figure 7 27 08 10 Page 38 of 38 Issue RM1xx INST RM100 INSTALLATION amp USER MANUAL P7470 doc
3. 4 HI uge i IN3AIV3Hl LV3H m ILE YOLINOW ANNOYS NOILO3108d ONIMVUC CIOH1NOO No Y TIVISNI JTLIL wyo Q uey Sse eq punog pue punog ejes jeoisuugu eouejsises 10 OP Qgz pue peeoxe jou ZON ZON ZINOD LON LON LWOD uo Salon Aq peuoyr s pue sjueuno y ueuudinbe siu eq uonej ejsur SJeunjoesnuewW snjesedde yeaoiddy jenny Asojoe4 ON peynie ueipeued eq snjejedde pajeioosse y uonejjejsu ueipeuesd 104 W4 eq jsnui snjeledde pajeioosse 29 J xipueddy Hed L Zzo WSO ueipeue ay eq pinoys ueipeue 02 Wd4N ISNY jeuoneN eu pue suoneoo peyisse 5 10 suiejs s ejes jo uone ejsu L0 90 Z Ld VSI ISNV WIM eouepioooe eq pinoys y eu ejejosi Ajeyenbepe peuiuuejep usaq seu y ssejun uey aow 10 esn jou jsnui 1 pejoeuuoo jueuidinbe epeue 104 OpA SULIAQGZ uey aow ejejeueB 10
4. EE 6 Eeer ele ects 6 1 3 ATEX Certification Details eeeseessesssssesseeeenennnnnnn nnnm nnne nnn nnns 7 14 FMCernification Details seca cece T _______ 8 1 5 Instructions specific to hazardous area 9 2 ELECTRICAL SPECIFICATIONS eee ee ee ere 11 P 16 29 20 M 12 31 General Installation Information 12 3 2 Part Identification amp General 13 3 3 Selecting MOG ES OFC ST AO Mi 14 34 Fastener Torque Settings 15 09 Monino ee neers ates 15 RRAN 17 S Er Electical i i 17 3 0 Mains Power Installation so Demos abus deeg 20 39 Relay Output 22 3 10 Intrinsically Safe Signals Installation 23 AMOUNT emm 25 4 MONITOR FUNCTIONS amp INDICATORS 2 27 4 1 modo rc 27 Ground Monlorng 27 4 3 Overfill Protection Monitoring 27 5 BYE gt e E 29 4 5
5. C amp D Electrical Apparatus RM100 Series Overfill Protection Monitor Marking C US APPROVED Explosionproof with 1 5 Outputs Intrinsically Safe S curit Intrins que Exia Class 1 Division 1 Group C amp D T6 Ta 25 C to 60 C Seal all conduits at the enclosure Control Drawing P59072 Nominal Input Supply 110 240Vac 50 60Hz 20W Max Input Supply Um 250Vac Max Relay Contacts Um 250Vac Im 5A Intrinsically Safe Entity Parameters Total Combination 1 5 Output Pins 1 9 to 10 GND e ww ah V mA OV ME mH 1302 970 316 6 0 151 D 1302 970 316 217 030 VD LS Pins 1 8 to 10 GND eed Ta HEN ON 0 m mW HE mH C 110 11 3 E E I Output Pin 9 to 10 GND 5 2 2 5 0 mW C B0 Sa The use of multiple entity FM Approved probes which have not been approved certified in combination with one another is restricted to the following conditions Ci Ccable total shall not exceed Ca total combination of the associated apparatus Ccable consists of the combined capacitance of all cable connections including ground Li Lcable total shall not exceed La total combination of the associated apparatus Lcable consists of the combined inductance of all cable connections cables including ground RM1xx_INST_RM100_INSTALLATION_ amp _USER_M
6. FAX 61 2 9609 4739 EMAIL engineering liquip nsw com au WIRING DIAGRAM RM140 TO GANTRY PLUG GP204U NOTES 2129121012120100 02 1 CABLE CONDUCTOR CROSS SECTION 15131 41516171 10 AREA BE A MINIMUM OF 1mm BROWN BLUE GRN YEL NORM OPEN GROUND CLOSED RACK MONITOR PART RM140 GEN NORM OPEN DETECT NORM CLOSED COMMON I S OUTPUTS NOTES 2 CABLE CONDUCTOR INSULATION THICKNESS TO BE A MINIMUM OF 0 25mm 3 CREEPAGE AND CLEARANCE DISTANCE ON GANTRY PLUG TO BEA MINIMUM OF 2mm 4 CONNECT ALL INDIVIDUAL SHIELDS TOGETHER THEN CONNECT TO PIN 10 IN THE JUCTION BOX USE m m CS A A DA MEQUE 1 2 3 4 5 6 7 8 9 10 JUNCTIONBOX 2220200000 Tea a ee PART JB100 OR JB103 SCREENS CONNECTED INSIDE JUNCTION BOX gt MOTIAA 2 WIRE 4 PIN GANTRY PLUG PART GP204U 1050210 Issue Figure 4 RM100 WIRING DIAGRAM WITH GP204U RM1xx_INST_RM100_INSTALLATION_ amp _USER_MANUAL_P7470 doc Issue 21 08 10 Page 19 of 38 THIS IS CONFIDENTIAL INFORMATION THIS DRAWING AND DESIGN IS THE PROPERTY OF LIQUIP INTERNATIONAL PTY LIMITED IT MUST NOT BE COPIED OR REPRODUCED IN ANY WAY WHATSOEVER AND OR PASSED ON TO ANY THIRD PARTY WITHOUT WRITTEN AUTHORITY LIQUIP INTERNATIONA
7. INSTALLATION amp USER MANUAL P7470 doc Issue 21 08 10 Page 35 of 38 THIS IS CONFIDENTIAL INFORMATION THIS DRAWING AND DESIGN IS THE PROPERTY OF LIQUIP INTERNATIONAL PTY LIMITED IT MUST NOT BE COPIED OR REPRODUCED IN ANY WAY WHATSOEVER AND OR PASSED ON TO ANY THIRD PARTY WITHOUT WRITTEN AUTHORITY LIQUIP INTERNATIONAL PTY LIMITED ENGINEERING DEPARTMENT 13 HUME RD SMITHFIELD SYDNEY NSW AUSTRALIA 2164 PH 61 2 9725 9000 FAX 61 2 9609 4739 EMAIL engineering liquip nsw com au 71 RM100 5 Electronic Assembly Removal Replacement WARNING Avoid touching any electronic components unless suitable precautions have been taken Electrostatic Discharge ESD may occur resulting in damage to the electronics Removal 1 Ensure power to the RM100 unit has been isolated and the area made safe prior to opening the enclosure 2 Remove the two 2 screws holding the polycarbonate Safety Barrier and lift away from Mains Power and Relay Output wiring terminals Loosen all terminals and pull wires clear from their sockets 3 Loosen all IS terminals and pull wires clear from their sockets 4 Remove RM100 Safety Ground Harness from the circuit board terminal 5 Remove the six 6 nylock nuts and associated washers NOTE Avoid letting the assembly fall when the fasteners have been removed 6 Holding the assembly by top cover gently pull the assembly clear of the stand offs 7 Immediately place the electronic assembly into ES
8. PERMISSIVE Indicator will be extinguished and the Red NOT PERMISSIVE Indicator will light up 5 WIRE MODE OVERFILL NOT PERMISSIVE GROUNDING 8 OVERFILL GROUNDING 8 OVERFILL GROUNDING PERMISSIVE NOT PERMISSIVE PERMISSIVE NOT NOT WET PERMISSIVE PROBES WET PROBES PERMISSIVE TOWE LO b 19 2 qi 12 x p A m ir sf A L D o Klees 2 GROUNDING PERMISSIVE OVERFILL PERMISSIVE 2 WIRE MODE OVERFILL NOT PERMISSIVE GROUNDING amp OVERFILL GROUNDING amp OVERFILL GROUNDING PERMISSIVE NOT PERMISSIVE PERMISSIVE NOT WET NOT WET PERMISSIVE lt PROBES PERMISSIVE PROBES TA GROUNDING PERMISSIVE OVERFILL PERMISSIVE RM100 INDICATOR LIQUIP DISPLAY STATES Figure 6 RM100 DISPLAY STATES RM1xx INST RM100 INSTALLATION amp USER MANUAL P7470 doc Issue 21 08 10 Page 28 of 38 THIS IS CONFIDENTIAL INFORMATION THIS DRAWING AND DESIGN IS THE PROPERTY OF LIQUIP INTERNATIONAL PTY LIMITED IT MUST NOT BE COPIED OR REPRODUCED IN ANY WAY WHATSOEVER AND OR PASSED ON TO ANY THIRD PARTY WITHOUT WRITTEN AUTHORITY LIQUIP INTERNATIONAL PTY LIMITED ENGINEERING DEPARTMENT 13 HUME RD SMITHFIELD SYDNEY
9. PH 61 2 9725 9000 FAX 61 2 9609 4739 EMAIL engineering liquip nsw com au 3 3 Selecting Mode of Operation The Mode Selector Switch has been provided to allow the installing technician to force the monitor to operate in a specific mode Below is a table showing all switch settings and modes available Switch 1 Switch 2 Switch Switch 4 ID 2 Wire amp 5 Wire Auto Sense 8 x 2 Wire Channels 12 x 5 Wire Channels NORM OFF OFF OFF OFF Ground monitoring Overfill monitoring 2 Wire amp 5 Wire Auto Sense 6 x 2 Wire Channels 1 to 6 12 x 5 Wire Channels Ground monitoring Overfill monitoring ON OFF OFF OFF 5 Wire Only 0 x 2 Wire Channels 12 x 5 Wire Channels OFF ON OFF OFF Ground monitoring Overfill monitoring 2 Wire Only 8 x 2 Wire Channels 2W8 0 x 5 Wire Channels OFF OFF ON OFF Ground monitoring Overfill monitoring 2 Wire Only 6 x 2 Wire Channels 3 to 8 2 0 x 5 Wire Channels ON OFF ON OFF Ground monitoring Overfill monitoring 2 Wire amp 5 Wire Auto Sense 6 x 2 Wire Channels 3 to 8 12 x 5 Wire Channels Ge OFF OFF OFF ON Ground monitoring Overfill monitoring 2 Wire Only 6 x 2 Wire Channels 1 to 6 2W6 0 x 5 Wire Channels OFF OFF ON Ground monitoring Overfill monitoring ON Ground Monitor Operation ON ON ON ON Ground monitoring only RM1xx INST RM100 INSTALLATION amp USER MANUAL P7470 doc Issue 21 08 10 Page 14 of 38 THIS IS CONFIDENTIAL IN
10. REPRODUCED IN ANY WAY WHATSOEVER AND OR PASSED ON TO ANY THIRD PARTY WITHOUT WRITTEN AUTHORITY LIQUIP INTERNATIONAL PTY LIMITED ENGINEERING DEPARTMENT 13 HUME RD SMITHFIELD SYDNEY NSW AUSTRALIA 2164 PH 61 2 9725 9000 FAX 61 2 9609 4739 EMAIL engineering liquip nsw com au 7 SPARE PARTS 8 ACCESSORIES WARNING Incorrect handling and or re assembly of the RM100 monitor may impair the protection provided by this product For this reason Liquip only supplies replacement electronics as a complete assembly 5542 Fuse 5 250V 5 6987 Fuse 400mA 250V 400mA 1500A breaking capacity 6983 Wireless Security Bypass Key 6985 RM100 Safety Ground Harness RM100 3 RM100 Aluminium Safety Barrier RM100 4 RM100 Polycarbonate Terminal Cover RM100 5K RM100 PCB Assembly Complete Kit RM100 5 power IS circuit cover 6959 Display PCB For more information regarding parts and accessories contact Liquip using the following document references GP103 3 Bayonet Gantry Plug GP104 4 Bayonet Gantry Plug GP204U 4 Bayonet Gantry Plug with individually shielded cable uncurled JB100 Junction Box with 2 threaded gland entries JB103 Junction Box with 3 threaded gland entries HTA204 Two wire Optical Hand Tester HTA503 Five wire Optical Hand Tester EAC201 Liquip Earth Clamp LDP102 Two wire Overfill Probe LDP105 Five wire Overfill Probe AGP102 AGP202 Two wire All Glass Probe AGP205 Five wire All Glass Probe RM1xx INST RM100
11. asn jou jsnui snjejeddy pejeroossy jueuudinbe ouo 27 27 e qeo2 12 Od Z Ig 9S Xeui uaym uiejs s se ui Ajjeoyloeds jou pejeroosse snjejedde ejes jo uonoeuuoo1ejur eu smpeiedde ejduuis 10 ejes se payeo WSO eq 1snui eqojdj10sues oul SINdLNO S SI uonej ejsul ueipeue snye1edde ejduuis 10 ejes se pasoddy 4 eq 1snui eqoud 10sues ay Sf punoJ8 sejqeo suonoeuuoo jo eouejonpur y JO sjsisuoo e qeo7 smeiedde pajeioosse y jo e7 1 10 24 21 1 punoJ8 suonoeuuoo e qeo jo y sjsisuoo snjeedde pajeioosse y jo 10 ED peeoxe jou amp 301 e qe22 15 suogipuoo BuiMoj oj ey 5 SI Jeuyoue euo ui peynieo peAoudde ueeq zou uoiuA seqojd 199 W4 jo asn 24 o LON LON SLOVINOO Sg AVI3M YOLINOW GNNOYS se __ 208 NOILO31OMd TIIJH3AO __ wer ZON do FL is CON E 5
12. contact with aggressive substances then it is the responsibility of the user to take suitable precautions that prevent it from being adversely affected thus ensuring that the type of protection is not compromised RM1xx INST RM100 INSTALLATION amp USER MANUAL P7470 doc Issue 21 08 10 Page 9 of 38 THIS IS CONFIDENTIAL INFORMATION THIS DRAWING AND DESIGN IS THE PROPERTY OF LIQUIP INTERNATIONAL PTY LIMITED IT MUST NOT BE COPIED OR REPRODUCED IN ANY WAY WHATSOEVER AND OR PASSED ON TO ANY THIRD PARTY WITHOUT WRITTEN AUTHORITY LIQUIP INTERNATIONAL PTY LIMITED ENGINEERING DEPARTMENT 13 HUME RD SMITHFIELD SYDNEY NSW AUSTRALIA 2164 PH 61 2 9725 9000 FAX 61 2 9609 4739 EMAIL engineering liquip nsw com au The above special conditions apply to the following certificates IECEx TSA 05 0049X DEMKO 06 140833X Aggressive Substances Acidic liquids or gases that may attack metals or solvents t may affect polymeric materials Suitable Precautions Regular checks as part of routine inspections or establishing from the material s data sheet that it is resistant to specific chemicals Additional instructions apply to equipment covered by FM Approval 1 US Installation should be in accordance with ANSI ISA RP12 06 01 Installation of Intrinsically oafe Systems for Hazardous Classified Locations and the National Electrical Code ANSI NFPA 70 2 Canadian Installation should be in accordance with Canadian Electrica
13. into housing Ensure the truck plug is installed according to manufacturers instructions Ensure gantry plug is connected according to the wiring diagrams contained in this manual Dismantle gantry plug and clean pins and housing thoroughly Green Overfill Permissive Indicator does not light up when truck is connected Truck has a wet probe Truck has a faulty probe Gantry plug is connected incorrectly Pins of gantry plug are sticking due to ingress of dirt into housing By pass Overfill Monitoring Replace faulty probe Ensure gantry plug is connected according to the wiring diagrams contained in this manual Dismantle gantry plug and clean pins and housing thoroughly Green Permissive does not light up channels 1 amp 2 show wet in 2 wire mode in Australia but truck wiring is OK The dip switch settings are incorrect Set dipswitch setting to AUTO6 Australia only RM1xx_INST_RM100_INSTALLATION_ amp _USER_MANUAL_P7470 doc Issue 27 08 10 Page 32 of 38 THIS IS CONFIDENTIAL INFORMATION THIS DRAWING AND DESIGN IS THE PROPERTY OF LIQUIP INTERNATIONAL PTY LIMITED IT MUST NOT BE COPIED OR REPRODUCED IN ANY WAY WHATSOEVER AND OR PASSED ON TO ANY THIRD PARTY WITHOUT WRITTEN AUTHORITY LIQUIP INTERNATIONAL PTY LIMITED ENGINEERING DEPARTMENT 13 HUME RD SMITHFIELD SYDNEY NSW AUSTRALIA 2164 PH 61 2 9725 9000 FAX 61 2 9609 4739 EMAIL engineering liquip nsw com au SYMPTOM SOLUTI
14. overfill relay will also be activated I E The overfill detect output will only go permissive if there is both a good ground AND all overfill probes give permissive If separate ground detection is not needed the terminal automation system can be connected to the overfill detect relay only RM1xx INST RM100 INSTALLATION amp USER MANUAL P7470 doc Issue 21 08 10 Page 22 of 38 THIS IS CONFIDENTIAL INFORMATION THIS DRAWING AND DESIGN IS THE PROPERTY OF LIQUIP INTERNATIONAL PTY LIMITED IT MUST NOT BE COPIED OR REPRODUCED IN ANY WAY WHATSOEVER AND OR PASSED ON TO ANY THIRD PARTY WITHOUT WRITTEN AUTHORITY LIQUIP INTERNATIONAL PTY LIMITED ENGINEERING DEPARTMENT 13 HUME RD SMITHFIELD SYDNEY NSW AUSTRALIA 2164 PH 61 2 9725 9000 FAX 61 2 9609 4739 EMAIL engineering liquip nsw com au 3 10 Intrinsically Safe Signals Installation Intrinsically Safe wiring must exit the enclosure from the gland hole marked IS located at the bottom It is highly recommended a junction box be used to provide connection to gantry cables and the grounding clamp If the gantry cable is damaged during operations or through normal wear and tear the cable may be replaced safely without de commissioning of the loading bay and surrounding areas This is due to all signals in the junction box being Intrinsically Safe and there is no need to open the explosion proof enclosure IMPORTANT Opening the RM100 Enclosure exposes unsafe voltages Ensure
15. ANUAL_P7470 doc Issue 21 08 10 Page 8 of 38 THIS IS CONFIDENTIAL INFORMATION THIS DRAWING AND DESIGN IS THE PROPERTY OF LIQUIP INTERNATIONAL PTY LIMITED IT MUST NOT BE COPIED OR REPRODUCED IN ANY WAY WHATSOEVER AND OR PASSED ON TO ANY THIRD PARTY WITHOUT WRITTEN AUTHORITY LIQUIP INTERNATIONAL PTY LIMITED ENGINEERING DEPARTMENT 13 HUME RD SMITHFIELD SYDNEY NSW AUSTRALIA 2164 PH 61 2 9725 9000 FAX 61 2 9609 4739 EMAIL engineering liquip nsw com au 1 5 Instructions specific to hazardous area installations RM100 SERIES Reference IEC60079 0 2004 European ATEX Directive 94 9 EC The following instructions apply to equipment covered by certificate numbers IECEx TSA 05 0049X DEMKO 06 ATEX 140833X Installation amp maintenance shall be carried out in accordance with the applicable code of practice by suitably trained personnel The installation and use must comply with Liquip document P7470 RM100 Installation amp User Manual Deviating from the manufacturer s instructions may compromise the safety of the product The equipment may be used in a hazardous area with flammable gases and vapours with apparatus group IIB and with temperature classes T1 to T6 The equipment is certified for use in ambient temperatures in the range 20 C to 60 C and should not be used outside this range The certificate number has an X suffix that indicates that special conditions of certification apply These condition
16. D safe packaging prior to moving away from the enclosure Replacement 1 Inspect the packaging for the replacement electronic assembly Ensure the ESD safe packaging Is properly sealed and shows no sign of damage Remove the electronic assembly from the packaging Take care to support the assembly in such a way that does not bend the circuit board or puts undue strain on any components Inspect the electronic assembly for signs of damage Report any damage immediately to your sales representative Holding the assembly by the top cover gently push the assembly onto the stand offs Re fit and tighten the six 6 washers and nylock nuts Do not over tighten RM1xx INST RM100 INSTALLATION amp USER MANUAL P7470 doc Issue 21 08 10 Page 36 of 38 THIS IS CONFIDENTIAL INFORMATION THIS DRAWING AND DESIGN IS THE PROPERTY OF LIQUIP INTERNATIONAL PTY LIMITED IT MUST NOT BE COPIED OR REPRODUCED IN ANY WAY WHATSOEVER AND OR PASSED ON TO ANY THIRD PARTY WITHOUT WRITTEN AUTHORITY LIQUIP INTERNATIONAL PTY LIMITED ENGINEERING DEPARTMENT 13 HUME RD SMITHFIELD SYDNEY NSW AUSTRALIA 2164 PH 61 2 9725 9000 FAX 61 2 9609 4739 EMAIL engineering liquip nsw com au 6 Replace Mains Power Relay Output and IS wires into their original position Tighten terminals and check each wire is firmly held by the contacts 7 Ensure the RM100 Safety Ground Harness is properly connected 8 Re fit the safety barrier 7 2 6959 Display PCB Rem
17. ETECT RELAY MAINS NEUTRAL EXTERNAL SAFETY EARTH POLYCARBONATE MAINS VOLTAGE SELECTOR CONNECTION LOCATED ON TERMINAL COVER MODE SELECTOR SWITCH UNDERSIDE OF THE FLANGE ALUMINIUM WIRING BARRIER MAINS POWER TERMINALS GROUND DETECT DEBT PROBE OUTPUT OUTPUT TERMINAL Vo 3 4 NPT OVERFILL DETECT OUTPUT TERMINAL D als FRONT VIEW WITHOUT LID Issue C Figure 1 PART IDENTIFICATION amp GENERAL LAYOUT WARNING To maintain the Intrinsic Safety of the electrical equipment it is MANDATORY to re install the aluminium barrier and the associated polycarbonate cover for the Mains Power and Relay terminals in the same manner supplied This barrier amp cover eliminates the possibility of the mains wiring touching IS circuits in the event the wires become loose and fall free of the terminals IMPORTANT Do not remove the circuit boards from the enclosure Do not dismantle the circuit board assembly Incorrect handling and or re assembly may impair the protection provided by this product RM1xx INST RM100 INSTALLATION amp USER MANUAL P7470 doc Issue 21 08 10 Page 13 of 38 THIS IS CONFIDENTIAL INFORMATION THIS DRAWING AND DESIGN IS THE PROPERTY OF LIQUIP INTERNATIONAL PTY LIMITED IT MUST NOT BE COPIED OR REPRODUCED IN ANY WAY WHATSOEVER AND OR PASSED ON TO ANY THIRD PARTY WITHOUT WRITTEN AUTHORITY LIQUIP INTERNATIONAL PTY LIMITED ENGINEERING DEPARTMENT 13 HUME RD SMITHFIELD SYDNEY NSW AUSTRALIA 2164
18. FORMATION THIS DRAWING AND DESIGN IS THE PROPERTY OF LIQUIP INTERNATIONAL PTY LIMITED IT MUST NOT BE COPIED OR REPRODUCED IN ANY WAY WHATSOEVER AND OR PASSED ON TO ANY THIRD PARTY WITHOUT WRITTEN AUTHORITY LIQUIP INTERNATIONAL PTY LIMITED ENGINEERING DEPARTMENT 13 HUME RD SMITHFIELD SYDNEY NSW AUSTRALIA 2164 PH 61 2 9725 9000 FAX 61 2 9609 4739 EMAIL engineering liquip nsw com au 3 4 Fastener Torque Settings For optimum service life and reliability of operation Liquip recommend tightening all RM100 fasteners to the following torque settings FASTENER DESCRIPTION TOOL TORQUE Nm Main PCB Assembly Standoffs M4 x 6 5mm thread 10mm Socket 1 5 Nm 0 2 Nm M M 10mm Hex Body 50mm Long Main PCB Assembly Retaining Nuts and standoffs 1 5 Nm 0 1 Nm M4 Window Retaining Bracket Screws 10 24 UNC 28 x 5 8 Screwdriver Phillips No 2 2 5 Nm 0 2 Nm Display PCB Mounting Screws ground screws Di M4 x 6mm Phillips Screwdriver Phillips No 2 1 5 Nm 0 1 Nm Enclosure Cover Retaining Bolts 17mm Socket 47 Nm AL 2 Nm M10 x 35mm NOTE When the lid is closed and the bolts are tightened to the correct torque the maximum gap between the lid and base should be 0 08mm 3 5 Mounting RM100 When choosing a mounting position for RM100 it is important to consider the following a Mains power wiring must enter the enclosure through the top left hand gland hole marked The aluminium barrier design allows for t
19. G DEPARTMENT 13 HUME RD SMITHFIELD SYDNEY NSW AUSTRALIA 2164 PH 61 2 9725 9000 FAX 61 2 9609 4739 EMAIL engineering liquip nsw com au 4 MONITOR FUNCTIONS amp INDICATORS 4 1 Power Up When power is applied to the RM100 the microprocessor first enters a self test routine The following steps occur during the self test 1 All LEDs on the display panel are tested 2 The version of firmware is displayed on the front panel by flashing the Channel Indicator that corresponds to the digit in the number e g If the indicator flashes CH1 then CH2 the firmware IS version 1 2 3 Several internal hardware checks are performed 4 The monitor enters Ground Monitoring mode 4 2 Ground Monitoring RM100 monitors the grounding of the vehicle continuously under all modes of operation The Ground Monitoring function of RM100 takes priority over all other functions This means RM100 will switch to NOT PERMISSIVE under any condition the vehicle grounding is compromised When RM100 determines the vehicle grounding is good it will change the state of the Ground Monitoring relay and light the blue GROUND PERMISSIVE indicator on the display panel RM100 now begins Overfill Monitoring in conjunction with Ground Monitoring It is not possible to by pass the Ground Monitoring function This is to ensure it is not possible to load a vehicle if it is not properly grounded Loading of hydrocarbon material generates very large electro st
20. INTERNATIONAL PTY LIMITED ENGINEERING DEPARTMENT 13 HUME RD SMITHFIELD SYDNEY NSW AUSTRALIA 2164 PH 61 2 9725 9000 FAX 61 2 9609 4739 EMAIL engineering liquip nsw com au 3 9 Relay Output Installation Two output relays are provided to allow connection of other equipment to control the filling operation Output relay wiring must exit the enclosure through the lower left hand gland hole marked The aluminium barrier design allows only for the wires to enter through this hole and to be connected to the adjacent terminals The contacts are un powered The installer may connect voltage or ground to the Common COM terminal only Output is provided through the Normally Open NO or the Normally Closed NC contacts INDUCTIVE LOADS Inductive loads can produce a form of power feedback due to electromotive force emf associated with electrical current flowing in a coil of wire This power feedback is unpredictable and may exceed the specifications of the relay contacts If this occurs damage may occur to the relay contacts causing incorrect operation of the output relays DO NOT EXCEED THE STATED SPECIFICATIONS Liquip International has implemented Triple Fail Safe technology to protect against relay contact failure Types of inductive loads include but not limited to solenoids relays and motors Note The overfill detect relay is slaved to the ground detect relay so that if there is no ground detected the
21. Key is used to enter Self Test Mode IMPORTANT To avoid problems exterior to RM100 affecting the self test ensure no vehicle is connected during the self test In a similar manner as when entering By Pass Mode pass the By Pass Key over the Display Panel 3 times within 5 seconds RM1xx INST RM100 INSTALLATION amp USER MANUAL P7470 doc Issue 21 08 10 Page 29 of 38 THIS IS CONFIDENTIAL INFORMATION THIS DRAWING AND DESIGN IS THE PROPERTY OF LIQUIP INTERNATIONAL PTY LIMITED IT MUST NOT BE COPIED OR REPRODUCED IN ANY WAY WHATSOEVER AND OR PASSED ON TO ANY THIRD PARTY WITHOUT WRITTEN AUTHORITY LIQUIP INTERNATIONAL PTY LIMITED ENGINEERING DEPARTMENT 13 HUME RD SMITHFIELD SYDNEY NSW AUSTRALIA 2164 PH 61 2 9725 9000 FAX 61 2 9609 4739 EMAIL engineering liquip nsw com au All monitoring functions of RM100 will be reset the start up self test will be performed and RM100 will return to normal operating mode RM1xx INST RM100 INSTALLATION amp USER MANUAL P7470 doc Issue 21 08 10 Page 30 of 38 THIS IS CONFIDENTIAL INFORMATION THIS DRAWING AND DESIGN IS THE PROPERTY OF LIQUIP INTERNATIONAL PTY LIMITED IT MUST NOT BE COPIED OR REPRODUCED IN ANY WAY WHATSOEVER AND OR PASSED ON TO ANY THIRD PARTY WITHOUT WRITTEN AUTHORITY LIQUIP INTERNATIONAL PTY LIMITED ENGINEERING DEPARTMENT 13 HUME RD SMITHFIELD SYDNEY NSW AUSTRALIA 2164 PH 61 2 9725 9000 FAX 61 2 9609 4739 EMAIL engineering liquip nsw com au 5 COM
22. L PTY LIMITED ENGINEERING DEPARTMENT 13 HUME RD SMITHFIELD SYDNEY NSW AUSTRALIA 2164 PH 61 2 9725 9000 FAX 61 2 9609 4739 EMAIL engineering liquip nsw com au 3 8 Mains Power Installation Mains power supplied to RM100 should be protected through an individual circuit breaker or suitable fuse switch arrangement A maximum rating of 1A is recommended for this purpose International standard industrial practice of distributing power through remotely located switchboards is recommended Recommended Conductor Size 18AWG 0 78 2 Mains power wiring must enter the enclosure through the upper left hand gland hole marked The aluminium barrier design forces the wires to enter through this hole and to be connected only to the adjacent terminals Ensure the Mains Voltage Selector is switched to the correct position for the mains voltage to be connected If 230 is visible operation between 185Vac and 275Vac is selected If 115 is visible then operation between 85Vac and 135Vac is selected The same fuse is used for both voltages Power is connected to the three Ex terminals located at the top left of the electronic assembly The Ex terminals are designed to work best with bare conductors with no ferrules or crimp connectors fitted Connect wires using the following connection scheme Description Colour Mains Terminal A active N neutral Green Yellow E earth It is recommended the cable jacket be removed fro
23. LATION amp USER MANUAL P7470 doc Issue 21 08 10 Page 24 of 38 THIS IS CONFIDENTIAL INFORMATION THIS DRAWING AND DESIGN IS THE PROPERTY OF LIQUIP INTERNATIONAL PTY LIMITED IT MUST NOT BE COPIED OR REPRODUCED IN ANY WAY WHATSOEVER AND OR PASSED ON TO ANY THIRD PARTY WITHOUT WRITTEN AUTHORITY LIQUIP INTERNATIONAL PTY LIMITED ENGINEERING DEPARTMENT 13 HUME RD SMITHFIELD SYDNEY NSW AUSTRALIA 2164 PH 61 2 9725 9000 FAX 61 2 9609 4739 EMAIL engineering liquip nsw com au See figure below Fit ring terminal Red M3 and connect to terminal 10 in the JB100 JB103 Cable loop to short the 2 bundles of shields together 10 Screw the loose end from the tunnel connector to pin 10 in JB100 JB103 See figure below Shields connected to pin 10 in parallel with the white wire 11 Connect the remaining conductors as per normal wiring procedure 3 11 Safety Earth Bonding 3 11 1 Internal Safety Earth Bonding INTERNAL SAFETY EARTH To meet IECEx ATEX and FM requirements it is MANDATORY to attach a Safety Earth wire to the interior of the enclosure This provides a secondary low resistance earth path in the event of mains earth wire failure Liquip P N 6985 amp 7000 Safety Grounding Harness is used for this purpose The Safety Grounding Harnesses are factory fitted to specific requirements Do not alter the Safety Grounding Harness installation RM1xx INST RM100 INSTALLATION amp USER MANUAL P7470 doc Is
24. MISSIONING Prior to powering up 100 for the first time after installation it is important the following steps are followed 1 All wiring is visually inspected to ensure the wire connections match those in the RM100 Wiring Diagram 2 All wiring is visually inspected to ensure there are no exposed conductors or damaged insulation Ensure the gantry plug is not connected to anything Apply power to RM100 RM100 will start up and enter Grounding Monitoring Mode Ensure the Red NOT PERMISSIVE Indicator is lit Check the Automation Control System for NOT PERMISSIVE signal Connect a suitable tester to the gantry plug and perform the PERMISSIVE test Liquip recommend using the following testers HTA204 Two wire truck and rack monitor portable tester HTA503 Five wire truck and rack monitor portable tester is possible to commission RM100 using a vehicle that has known good wiring and sensors NOTE If using HTA204 or 5 to test the ground button must be pressed at the same time as the gantry button or the RM100 will show non permissive 9 Ensure the Blue GROUND PERMISSIVE Indicator and the Green PERMISSIVE Indicator is lit 10 Check the Automation Control System for GROUND PERMISSIVE and Overfill PERMISSIVE signals 11 Disconnect the tester 12 Check the Red NOT PERMISSIVE Indicator is lit and the Blue GROUND PERMISSIVE Indicator and the Green PERMISSIVE In
25. NSW AUSTRALIA 2164 PH 61 2 9725 9000 FAX 61 2 9609 4739 EMAIL engineering liquip nsw com au 4 4 By Pass Mode NOTE Bypass Mode is not available on any units with Ver 3 X firmware This currently includes RM140E3 monitors is possible to by pass the Overfill Monitoring Function of RM100 A coded wireless By Pass Key is supplied for this purpose To enter By Pass Mode the key must be passed once over the Display Panel so the key passes close to the glass The optimum area for the wireless communications to occur is marked on the Display Panel as When RM100 enters By Pass Mode the Blue GROUND PERMISSIVE Indicator will remain lit RM100 is still monitoring the vehicle grounding The Red NOT PERMISSIVE Indicator the Green PERMISSIVE indicator will flash Both Mode Indicators 2 amp 5 will also be lit All Diagnostic Channel Indicators will remain extinguished IMPORTANT RM100 remains in By Pass Mode while the truck is connected RM100 returns to normal operation when the truck is disconnected By pass Mode is ended when a When the plug is disconnected from the truck b The By Pass Key is passed once over the Display Panel when RM100 is in By Pass mode 4 5 Self Test Mode NOTE Self Test Mode is not available on any units with Ver 3 X firmware This currently includes RM140E3 monitors RM100 can be forced to re start and perform it s self test without powering down The By Pass
26. ON Green Permissive does not Truck plug is wired incorrectly Wire truck plug correctly Compartment 1 light up channels 7 amp 8 show is wired to pin 3 compartment 2 15 wired wet in 2 wire mode in to pin 4 etc Australia but probes on truck tests OK Permissive obtained with DIP switch settings for Grounding Change DIP switch settings to desired one or more wet overfill Only mode according to Section 4 3 probes Moisture inside enclosure Water leaking through gland Ensure correct gland threads have been threads Ensure gland and or enclosure threads are not damaged Water leaking through gland Ensure correct gland has been selected seals for that cable diameter Ensure seals are not damaged Water leaking through flange Cover bolts not sufficiently tightened Flange o ring has been damaged Water leaking through display Display window has been dislodged or window damaged No visible reason Monitor is Position monitor away from direct sunlight exposed to extreme variations of amp weather temperature in the presence of water Permissive cannot be DIP switch set to select 2 or 5 Change DIP switch settings to desired obtained with known wire system in conflict with mode according to Section 4 3 good dry probes system in use Green indicator 15 lit but Output relay fuse has blown Replace output relay fuse with type output relay does not change recommended state Output relay is connected Ensure source voltage is con
27. OPEN GROUND DETECT CLOSED RACK MONITOR COMMON NORM OPEN OVERFILL Sien COMMON l S OUTPUTS I Edd EIS Q oOoO0I000 2 0 0 0 0 1 2 3 4 5 6 7 8 9 1 CABLE CONDUCTOR CROSS SECTION AREA TO BE A MINIMUM OF mm L 2 CABLE CONDUCTOR INSULATION THICKNESS TO BE A MINIMUM OF 0 25mm 3 CREEPAGE AND CLEARANCE DISTANCE ON GANTRY PLUG TO BE A MINIMUM OF PART RM140 2mm 4 F ONLY OVERFILL INDICATION IS NEEDED THEN DO NOT CONNECT TO THE GROUND DETECT OUTPUT 9 9 Ee 9 9 JUNCTION BOX PART JB100 amp JB103 L AAA NNNM 40 A39 JONVuO ALIHM NMO g L0COV3 1 dNV19 Nid 01 9 AYLNVD COldd 105070 Issue E Figure 3 RM100 WIRING DIAGRAM RM1xx_INST_RM100_INSTALLATION_ amp _USER_MANUAL_P7470 doc Issue 21 08 10 Page 18 of 38 THIS IS CONFIDENTIAL INFORMATION THIS DRAWING AND DESIGN IS THE PROPERTY OF LIQUIP INTERNATIONAL PTY LIMITED IT MUST NOT BE COPIED OR REPRODUCED IN ANY WAY WHATSOEVER AND OR PASSED ON TO ANY THIRD PARTY WITHOUT WRITTEN AUTHORITY LIQUIP INTERNATIONAL PTY LIMITED ENGINEERING DEPARTMENT 13 HUME RD SMITHFIELD SYDNEY NSW AUSTRALIA 2164 PH 61 2 9725 9000
28. P INTERNATIONAL PTY LIMITED IT MUST NOT BE COPIED OR REPRODUCED IN ANY WAY WHATSOEVER AND OR PASSED ON TO ANY THIRD PARTY WITHOUT WRITTEN AUTHORITY LIQUIP INTERNATIONAL PTY LIMITED ENGINEERING DEPARTMENT 13 HUME RD SMITHFIELD SYDNEY NSW AUSTRALIA 2164 PH 61 2 9725 9000 FAX 61 2 9609 4739 EMAIL engineering liquip nsw com au PRODUCT DESCRIPTION This manual provides important safety and technical information for the installation and operation of the Liquip International Pty Ltd RM100 Series Overfill Protection Monitor It is recommended this manual is read and understood completely by the installing technician prior to commencing installation IMPORTANT Installation of this product in a manner that deviates from the instructions contained in this manual may impair the protection provided by this product There are two models in the RM100 Series range 140 this is housed in a 100mm 4 inch deep enclosure 160 this is housed in a 150mm 6 inch deep enclosure to allow room for future expansion The electrical parts of RM100 are the same for all international requirements The electronics have a Mains Voltage Selector to allow the installer to configure as required There is no need to change the fuse for different input voltages RM100 is a primary safety device for protecting loading operations from overfilling It performs two main functions Grounding Monitoring and Overfill Monitoring It is compatible w
29. THIS IS CONFIDENTIAL INFORMATION THIS DRAWING AND DESIGN IS THE PROPERTY OF LIQUIP INTERNATIONAL PTY LIMITED IT MUST NOT BE COPIED OR REPRODUCED IN ANY WAY WHATSOEVER AND OR PASSED ON TO ANY THIRD PARTY WITHOUT WRITTEN AUTHORITY LIQUIP INTERNATIONAL PTY LIMITED ENGINEERING DEPARTMENT 13 HUME RD SMITHFIELD SYDNEY NSW AUSTRALIA 2164 PH 61 2 9725 9000 FAX 61 2 9609 4739 EMAIL engineering liquip nsw com au Part No 7470 OVERFILL PROTECTION amp GROUNDING ASSURANCE RM100 Installation amp User Manual GANTRY MOUNTED MONITOR FOR LOADING ROAD RAIL PETRO CHEMICAL amp FOOD APPLICATIONS LEC E RM1xx_INST_RM100_INSTALLATION_ amp _USER_MANUAL_P7470 doc Issue 21 08 10 Page 1 of 38 THIS IS CONFIDENTIAL INFORMATION THIS DRAWING AND DESIGN IS THE PROPERTY OF LIQUIP INTERNATIONAL PTY LIMITED IT MUST NOT BE COPIED OR REPRODUCED IN ANY WAY WHATSOEVER AND OR PASSED ON TO ANY THIRD PARTY WITHOUT WRITTEN AUTHORITY LIQUIP INTERNATIONAL PTY LIMITED ENGINEERING DEPARTMENT 13 HUME RD SMITHFIELD SYDNEY NSW AUSTRALIA 2164 PH 61 2 9725 9000 FAX 61 2 9609 4739 EMAIL engineering liquip nsw com au TABLE OF CONTENTS DESCRIPTION CHANGES ege 3 4229 CS lt E 4 Ee Or MODELTAVYAILAB TE _____________ 4 PRODUCT DESCRIPTION EE 5 1 SAPEIY S iSo oneris etin acum SU 6 1 4 Certification Information 0 cece 6
30. VER AND OR PASSED ON TO ANY THIRD PARTY WITHOUT WRITTEN AUTHORITY LIQUIP INTERNATIONAL PTY LIMITED ENGINEERING DEPARTMENT 13 HUME RD SMITHFIELD SYDNEY NSW AUSTRALIA 2164 PH 61 2 9725 9000 FAX 61 2 9609 4739 EMAIL engineering liquip nsw com au 3 With a pair of long nose pliers separate the shielding at the base of the wire until the internal conductor is exposed See figure above 4 Using the pliers pull the internal conductor through the hole until it is completely free Ensure there is no damage to the conductor insulation See figure below Pull cable through the hole in the shielding 5 Repeat for the remaining 9 conductors 6 Gather 5 of the shields together twist them and crimp them in a bootlace ferrule either 6mm 10mm depending on how neatly they are twisted Place heatshrink over the bundled shields 7 Repeat for the other 5 shields See figure below Heatshrink tubing and bootlace ferrules on the shields IE 8 Ensure the cables are pushed through the hole in the JB100 or JB103 before proceeding any further 9 Screw the ferules into a 2 way tunnel connector of the appropriate size Using a minimum of 1mm cable short between the 2 terminals and add a wire of approx 80mm from one of the terminals Ensure the cable ends are fitted with bootlace ferrules or similar to secure the loose strands Fit a M3 lug to the loose end of the wire from the tunnel connectors RM1xx INST RM100 INSTAL
31. _INST_RM100_INSTALLATION_ amp _USER_MANUAL_P7470 doc Issue 21 08 10 Page 16 of 38 THIS IS CONFIDENTIAL INFORMATION THIS DRAWING AND DESIGN IS THE PROPERTY OF LIQUIP INTERNATIONAL PTY LIMITED IT MUST NOT BE COPIED OR REPRODUCED IN ANY WAY WHATSOEVER AND OR PASSED ON TO ANY THIRD PARTY WITHOUT WRITTEN AUTHORITY LIQUIP INTERNATIONAL PTY LIMITED ENGINEERING DEPARTMENT 13 HUME RD SMITHFIELD SYDNEY NSW AUSTRALIA 2164 PH 61 2 9725 9000 FAX 61 2 9609 4739 EMAIL engineering liquip nsw com au 3 6 IP Rating The RM100 housing is rated IP66 It is totally protected against dust ingress It will withstand some high pressure water hosing from all directions Some limited ingress is permitted under these conditions Direct sunlight onto the enclosure of RM100 will cause a large variation in the maximum and minimum temperature RM100 will endure in a day This can cause the enclosure to breath air in as the enclosure cools Even though RM100 has been designed to be robust and reliable in normal service to guarantee long term protection of the electronics inside the enclosure RM100 must be mounted under cover to provide protection from the elements 3 Electrical Installation All local national and state regulations related to Electrical and Hazardous Area installations must be strictly followed LIGHTNING PROTECTION To ensure the Overfill Protection control system is not damaged or electrical safety compromised by a lightning st
32. atic charges and must be dissipated to avoid sparks between the vehicle and grounded items 4 3 Overfill Protection Monitoring For proper overfill monitoring all vehicles that connect to RM100 must be wired according to one of the following standards practices EN13922 API RP1004 While waiting for a probe to be connected RM100 monitors for both 2 wire and 5 wire systems simultaneously When a vehicle is connected RM100 will switch to the appropriate mode for the electrical load sensed The Mode Indicator the Display Panel will light up either 2 or to indicate the mode detected When all connected probes are dry RM100 will switch the Overfill Monitoring Relay to PERMISSIVE The Red NOT PERMISSIVE Indicator will be extinguished and the Green PERMISSIVE Indicator will light up RM1xx INST RM100 INSTALLATION amp USER MANUAL P7470 doc Issue 21 08 10 Page 27 of 38 THIS IS CONFIDENTIAL INFORMATION THIS DRAWING AND DESIGN IS THE PROPERTY OF LIQUIP INTERNATIONAL PTY LIMITED IT MUST NOT BE COPIED OR REPRODUCED IN ANY WAY WHATSOEVER AND OR PASSED ON TO ANY THIRD PARTY WITHOUT WRITTEN AUTHORITY LIQUIP INTERNATIONAL PTY LIMITED ENGINEERING DEPARTMENT 13 HUME RD SMITHFIELD SYDNEY NSW AUSTRALIA 2164 PH 61 2 9725 9000 FAX 61 2 9609 4739 EMAIL engineering liquip nsw com au lf one or more probes are detected as wet RM100 will switch the Overfill Monitoring Relay to NOT PERMISSIVE The Green
33. dicator are extinguished po RM1xx INST RM100 INSTALLATION amp USER MANUAL P7470 doc Issue 21 08 10 Page 31 of 38 THIS IS CONFIDENTIAL INFORMATION THIS DRAWING AND DESIGN IS THE PROPERTY OF LIQUIP INTERNATIONAL PTY LIMITED IT MUST NOT BE COPIED OR REPRODUCED IN ANY WAY WHATSOEVER AND OR PASSED ON TO ANY THIRD PARTY WITHOUT WRITTEN AUTHORITY LIQUIP INTERNATIONAL PTY LIMITED ENGINEERING DEPARTMENT 13 HUME RD SMITHFIELD SYDNEY NSW AUSTRALIA 2164 PH 61 2 9725 9000 FAX 61 2 9609 4739 EMAIL engineering liquip nsw com au 6 TROUBLESHOOTING SYMPTOM CAUSE Display does not light up when mains power is switched on Mains voltage is not present at terminals Faulty cable connection Fuse blown a Mains power surge b Incorrect wiring c Component failure d Incorrect fuse installed SOLUTION Check mains power distribution panel Ensure connected correctly amp circuit breakers are on Check display cable is connected correctly amp is not damaged a Install UPS b Refer Section 4 Installation for correct wiring details c Replace electronic assembly d Refer Section 3 Electrical Specifications for correct fuse details Blue Grounding Indicator does not light up when truck is connected Poor connection between pins 9 amp chassis or pin 10 amp chassis inside truck plug Gantry plug is not installed correctly Pins of gantry plug are sticking due to ingress of dirt
34. e Relay Fuse Rating 240V Operation 185 Vac 2 5 Vac 2 2A 400 mA 8 6 W No probe 20W 8 x 2 wires probes 250V 400mA anti surge 1500A breaking capacity 110V Operation 85 Vac 135 Vac 2 3 A 400 mA 8 6 W No probe 20W 8 x 2 wires probes 250V 400mA anti surge 1500A breaking capacity 10 5V 116mA 13 02V 121mA Ground Monitoring Relay Common Normally Open Normally Closed 250 Vac 2 5A 100 VA 250V 5 anti surge Overfill Monitoring Relay Common Normally Open Normally Closed 250 Vac 2 5A 250V 5 anti surge A resistive load has no capacitance or inductance e g lamps controller inputs An inductive load utilises electro motive force and can create feedback power e g solenoids electric motors RM1xx_INST_RM100_INSTALLATION_ amp _USER_MANUAL_P7470 doc Issue 21 08 10 Page 11 of 38 THIS IS CONFIDENTIAL INFORMATION THIS DRAWING AND DESIGN IS THE PROPERTY OF LIQUIP INTERNATIONAL PTY LIMITED IT MUST NOT BE COPIED OR REPRODUCED IN ANY WAY WHATSOEVER AND OR PASSED ON TO ANY THIRD PARTY WITHOUT WRITTEN AUTHORITY LIQUIP INTERNATIONAL PTY LIMITED ENGINEERING DEPARTMENT 13 HUME RD SMITHFIELD SYDNEY NSW AUSTRALIA 2164 PH 61 2 9725 9000 FAX 61 2 9609 4739 EMAIL engineering liquip nsw com au 3 INSTALLATION 3 4 General Installation Information 1 Hazardous conditions may be present when working with Non Intrinsically Safe voltages Ensure the monitor
35. e to ground C 22 uF iti sensing wire o 7 u Label position 9 9 on terminal Temm 5 block J1 aximum external inductance to groun Lo lt 1000 mH Maximum external inductance to resistance _ ratio to ground sensing wire Lo Ro 48 5 mH O RM1xx INST RM100 INSTALLATION amp USER MANUAL P7470 doc Issue 21 08 10 Page 6 of 38 THIS IS CONFIDENTIAL INFORMATION THIS DRAWING AND DESIGN IS THE PROPERTY OF LIQUIP INTERNATIONAL PTY LIMITED IT MUST NOT BE COPIED OR REPRODUCED IN ANY WAY WHATSOEVER AND OR PASSED ON TO ANY THIRD PARTY WITHOUT WRITTEN AUTHORITY LIQUIP INTERNATIONAL PTY LIMITED ENGINEERING DEPARTMENT 13 HUME RD SMITHFIELD SYDNEY NSW AUSTRALIA 2164 PH 61 2 9725 9000 FAX 61 2 9609 4739 EMAIL engineering liquip nsw com au 1 3 ATEX Certification Details Certificate DEMKO 06 ATEX 140833X Electrical Apparatus RM100 Series Overfill Protection Monitor Marking C 0518 Il 2 1 G EEx d ia IIB T6 Tamb 20 C to 60 C Enclosure Tested to 3092kPa RM100 meets the requirements of the following EU Directives EU Low Voltage Directive 73 23 EEC as amended by 93 68 EEC EU ATEX directive 94 9 EC EU EMC directive 89 336 EEC as amended by 91 31 EEC and 93 68 EEC EU RoHS Directive 2002 95 EC Parameters Mains Power Active A and Neutral on mains Maximum Power Supply Input Voltage Unm 250 V terminal block Relays Maximum Voltage and Current applied to relay NO2 on dry contact termi
36. he wires to enter through this hole and only be connected to the adjacent terminals b Output relay wiring must enter exit the enclosure through the bottom left hand gland hole marked OP The aluminium barrier design allows for the wires to enter through this hole and only be connected to the adjacent terminals c Intrinsically Safe wiring must exit the enclosure from the gland hole marked IS located at the bottom Maximum bolt diameter for mounting the RM100 enclosure is 10mm 3 8 Minimum bolt diameter for mounting the RM100 enclosure is 8mm 5 16 RM1xx INST RM100 INSTALLATION amp USER MANUAL P7470 doc Issue 21 08 10 Page 15 of 38 THIS IS CONFIDENTIAL INFORMATION THIS DRAWING AND DESIGN IS THE PROPERTY OF LIQUIP INTERNATIONAL PTY LIMITED IT MUST NOT BE COPIED OR REPRODUCED IN ANY WAY WHATSOEVER AND OR PASSED ON TO ANY THIRD PARTY WITHOUT WRITTEN AUTHORITY LIQUIP INTERNATIONAL PTY LIMITED ENGINEERING DEPARTMENT 13 HUME RD SMITHFIELD SYDNEY NSW AUSTRALIA 2164 PH 61 2 9725 9000 FAX 61 2 9609 4739 EMAIL engineering liquip nsw com au 324mm 12 8 210m C gt 3 9 7 340mm 13 4 SIDE VIEW UNDERSIDE VIEW Internal Y Volume RM140 285mm 11 2 165mm 6 5 170mm 6 7 RM160 275mm 10 8 165mm 6 5 220mm 8 7 RM100 MOUNTING POINTS AND OVERALL DIMENSIONS Issue Figure 2 RM100 MOUNTING POINTS RM1xx
37. is electrically isolated at the switchboard and gantry is made safe prior to opening the explosion proof enclosure 2 Only suitably qualified technicians should service these devices 3 Long sleeve and pants protective clothing should be worn at all times Clothing must be non static generating Any petroleum contact with skin should be washed off immediately 4 Always follow manufacturer guidelines when working on electrical equipment Failure to do so may void warranty or cause damage 5 All electrical equipment fittings and finished installation must meet all local regulations 6 Use high quality waterproof conduit and fittings to IP66 minimum for all wiring and junction boxes 7 Use waterproof flexible compound such as Silastic in all glands and non waterproof joints Use Teflon tape on gland threads 8 Mount all equipment away from direct spray areas and out of direct sunlight Try to select the most sheltered aspect 9 Coat all terminals exposed wire and joints with non conducting grease after final testing to minimise corrosion 10 Always fit some excess cable length into junction boxes and housings as practicable to allow for future servicing When using multiple cables in a conduit always consider using cable with one or two extra conductors to allow for any future requirements 11 Always completely segregate power and intrinsically safe wires into completely safe conduit and in accordance with 1 5 wiring rules 12 Carry o
38. ith all common 2 and 5 wire electro optical probes and thermistor overfill probes supporting up to 12 x 5 wire electro optical overfill probes or up to 8 x 2 wire or thermistor overfill probes RM100 provides un powered relay contacts for connection to control automation equipment for indicating Grounding of the vehicle and Permissive monitoring of dry probes RM100 is suitable for installation into Zone 1 hazardous locations with a potentially explosive atmosphere and Class 1 Division 1 hazardous locations Probe Outputs are Intrinsically Safe suitable for Zone O and Class Division 1 Please refer to the section Certification Details for more information Grounding of the vehicle is provided via the Intrinsically Safe outputs and is continuously monitored throughout operation By pass of the Overfill Monitoring function is provided via a wireless coded security key The Grounding Monitoring function cannot be by passed NOTE Bypass is not available with RM140E3 RM1xx INST RM100 INSTALLATION amp USER MANUAL P7470 doc Issue 21 08 10 Page 5 of 38 THIS IS CONFIDENTIAL INFORMATION THIS DRAWING AND DESIGN IS THE PROPERTY OF LIQUIP INTERNATIONAL PTY LIMITED IT MUST NOT BE COPIED OR REPRODUCED IN ANY WAY WHATSOEVER AND OR PASSED ON TO ANY THIRD PARTY WITHOUT WRITTEN AUTHORITY LIQUIP INTERNATIONAL PTY LIMITED ENGINEERING DEPARTMENT 13 HUME RD SMITHFIELD SYDNEY NSW AUSTRALIA 2164 PH 61 2 9725 9000 FAX 61 2 9609 4739 EMAIL engi
39. l Code CSA C22 1 Part 1 Appendix F 3 Installation should be in accordance with Control Drawing P59072 4 Cable gland connection must be a suitable NRTL tested cable for the appropriate Class and Division installation 5 Cable connections are sealed at the enclosure RM1xx INST RM100 INSTALLATION amp USER MANUAL P7470 doc Issue 21 08 10 Page 10 of 38 THIS IS CONFIDENTIAL INFORMATION THIS DRAWING AND DESIGN IS THE PROPERTY OF LIQUIP INTERNATIONAL PTY LIMITED IT MUST NOT BE COPIED OR REPRODUCED IN ANY WAY WHATSOEVER AND OR PASSED ON TO ANY THIRD PARTY WITHOUT WRITTEN AUTHORITY LIQUIP INTERNATIONAL PTY LIMITED ENGINEERING DEPARTMENT 13 HUME RD SMITHFIELD SYDNEY NSW AUSTRALIA 2164 PH 61 2 9725 9000 FAX 61 2 9609 4739 EMAIL engineering liquip nsw com au 2 ELECTRICAL SPECIFICATIONS Power Minimum Input Voltage Maximum Input Voltage In rush Current Maximum Current Normal Power Consumption Mains Power Fuse Rating Power Minimum Input Voltage Maximum Input Voltage In rush Current Maximum Current Normal Power Consumption Mains Power Fuse Rating Intrinsically Safe Signals Nominal Voltage Nominal Current Maximum Voltage Maximum Current Outputs Contacts Maximum Voltage Maximum Load Maximum Load inductive Maximum Power Relay Fuse Rating Outputs Contacts Maximum Voltage Maximum Load resistive Maximum Load inductiv
40. m where the cable enters the enclosure from the gland This allows for easy handling of individual wires and stowage of excess wire during installation Ensure the individual wire insulation is not damaged Refer to figure 5 RM1xx INST RM100 INSTALLATION amp USER MANUAL P7470 doc Issue 21 08 10 Page 20 of 38 THIS IS CONFIDENTIAL INFORMATION THIS DRAWING AND DESIGN IS THE PROPERTY OF LIQUIP INTERNATIONAL PTY LIMITED IT MUST NOT BE COPIED OR REPRODUCED IN ANY WAY WHATSOEVER AND OR PASSED ON TO ANY THIRD PARTY WITHOUT WRITTEN AUTHORITY LIQUIP INTERNATIONAL PTY LIMITED ENGINEERING DEPARTMENT 13 HUME RD SMITHFIELD SYDNEY NSW AUSTRALIA 2164 PH 61 2 9725 9000 FAX 61 2 9609 4739 EMAIL engineering liquip nsw com au FOR IECEx amp ATEX INSTALLATION ALL CABLE GLANDS SHOULD BE SUITABLY AND SEPERATELY CERTIFIED Exd CABLE GLANDS GLAND THREAD 3 4 NPT TO MAINS POWER 7 ACTIVE NEUTRAL EARTH H po ALLOW SOME 22 CABLE EXCESS g BEES 100mm 4d d RM100 CABLE ENTRY amp JACKET REMOVAL Figure 5 CABLE ENTRY amp JACKET REMOVAL RM1xx_INST_RM100_INSTALLATION_ amp _USER_MANUAL_P7470 doc Issue 21 08 10 Page 21 of 38 THIS IS CONFIDENTIAL INFORMATION THIS DRAWING AND DESIGN IS THE PROPERTY OF LIQUIP INTERNATIONAL PTY LIMITED IT MUST NOT BE COPIED OR REPRODUCED IN ANY WAY WHATSOEVER AND OR PASSED ON TO ANY THIRD PARTY WITHOUT WRITTEN AUTHORITY LIQUIP
41. nal block Maximum Output Voltage to probes Us 13 02 V Probes Pins 1 to 8 Output Current to probes lo 121 Label positions 1 to 8 OP1 to OP8 Maximum Output Power to probes 0 394 W terminal block J1 Maximum external capacitance to probes C 22 uF Note These values are for each output Maximum external inductance to probes Lo 19 4 mH Maximum external inductance to resistance LR 0 72 Maximum Output Voltage and Current to Us 13 02 V ground sensing wire 18 Ground Assurance Pin Maximum external capacitance to ground C 22 uF iti sensing wire Label position 9 9 terminal TEN i block J1 aximum external inductance to groun Lo 1000 mH Maximum external inductance to resistance ratio to ground sensing wire Lo Ro 48 5 mH O RM1xx INST RM100 INSTALLATION amp USER MANUAL P7470 doc Issue 21 08 10 Page 7 of 38 THIS IS CONFIDENTIAL INFORMATION THIS DRAWING AND DESIGN IS THE PROPERTY OF LIQUIP INTERNATIONAL PTY LIMITED IT MUST NOT BE COPIED OR REPRODUCED IN ANY WAY WHATSOEVER AND OR PASSED ON TO ANY THIRD PARTY WITHOUT WRITTEN AUTHORITY LIQUIP INTERNATIONAL PTY LIMITED ENGINEERING DEPARTMENT 13 HUME RD SMITHFIELD SYDNEY NSW AUSTRALIA 2164 PH 61 2 9725 9000 FAX 61 2 9609 4739 EMAIL engineering liquip nsw com au 1 4 Certification Details Approval Body FM Approved for US and Canada Hazardous Location Class 1 Division 1 Group
42. nected to incorrectly COMMON and output is connected to NC or NO terminals Output relay is faulty Check load driven by the output relay Load cannot exceed the performance specifications stated in this manual Contact Liquip representative RM1xx_INST_RM100_INSTALLATION_ amp _USER_MANUAL_P7470 doc Issue 21 08 10 Page 33 of 38 THIS IS CONFIDENTIAL INFORMATION THIS DRAWING AND DESIGN IS THE PROPERTY OF LIQUIP INTERNATIONAL PTY LIMITED IT MUST NOT BE COPIED OR REPRODUCED IN ANY WAY WHATSOEVER AND OR PASSED ON TO ANY THIRD PARTY WITHOUT WRITTEN AUTHORITY LIQUIP INTERNATIONAL PTY LIMITED ENGINEERING DEPARTMENT 13 HUME RD SMITHFIELD SYDNEY NSW AUSTRALIA 2164 PH 61 2 9725 9000 FAX 61 2 9609 4739 EMAIL engineering liquip nsw com au SYMPTOM CAUSE SOLUTION RM100 will not enter By pass key not being read Ensure By pass Key is being passed over BYPASS mode the correct spot on the display in the correct manner Ensure correct Liquip supplied key is being used High powered radio frequency electromagnetic fields in immediate vicinity Ensure Display circuit board is correctly installed and operational Software version does not support bypass SW Ver 3 X does not support BYPASS RM1xx_INST_RM100_INSTALLATION_ amp _USER_MANUAL_P7470 doc Issue 21 08 10 Page 34 of 38 THIS IS CONFIDENTIAL INFORMATION THIS DRAWING AND DESIGN IS THE PROPERTY OF LIQUIP INTERNATIONAL PTY LIMITED IT MUST NOT BE COPIED OR
43. neering liquip nsw com au 1 SAFETY amp CERTIFICATION 11 Certification Information RM100 is specifically designed to be compatible with all industry standard overfill equipment in service at the time of release It has been tested and approved for IEC Ex ATEX and FM that has the most stringent assessment certification requirements and is most widely recognised internationally 1 2 Certification Details Certificate IECEx TSA 05 0049 Electrical Apparatus RM100 Series Overfill Protection Monitor Type of Protection Ex d ia Marking Ex d ia IIB T6 Tamb 60 C IP66 Enclosure Tested to 3092kPa Parameters Mains Power Active A and Neutral N on mains Maximum Power Supply Input Voltage Um 250 V terminal block Relays Maximum Voltage and Current applied to relay Um 250 V COM1 NC1 and COM2 NC2 _ dry contacts NO2 on dry contact terminal block im Maximum Output Voltage to probes U 13 02 V Maximum Output Current to probes lo 121 Probes Pins 1 to 8 Maximum Output Power to probes P 0 394 W Label positions 1 to 8 OP1 to OP8 Maximum external capacitance to probes C 22 uF terminal block J1 Maximum external inductance to probes Lo 19 4 mH Maximum external inductance to resistance _ ratio to probes Lo Ro 0 72 mH O Maximum Output Voltage and Current to Us 13 02 V ground sensing wire lo 1 8mA Ground Assurance Pin 9 Maximum external capacitanc
44. ng for M10 Update 1 2 Type of Protection 16 11 09 Add spare parts RM100 5K PCB Assembly Complete Kit ADD FM APPROVAL DETAILS Updated Section 4 9 4 11 Figure 1 figure 3 DETAILS J J 01 10 09 BLW J RM1xx_INST_RM100_INSTALLATION_ amp _USER_MANUAL_P7470 doc Issue 21 08 10 Page 3 of 38 THIS IS CONFIDENTIAL INFORMATION THIS DRAWING AND DESIGN IS THE PROPERTY OF LIQUIP INTERNATIONAL PTY LIMITED IT MUST NOT BE COPIED OR REPRODUCED IN ANY WAY WHATSOEVER AND OR PASSED ON TO ANY THIRD PARTY WITHOUT WRITTEN AUTHORITY LIQUIP INTERNATIONAL PTY LIMITED ENGINEERING DEPARTMENT 13 HUME RD SMITHFIELD SYDNEY NSW AUSTRALIA 2164 PH 61 2 9725 9000 FAX 61 2 9609 4739 EMAIL engineering liquip nsw com au TABLE OF FIGURES Figure 1 Part Identification amp General Layout Figure 2 RM100 Mounting Points Figure 3 RM100 Wiring Diagram Figure 4 RM100 Wiring Diagram with GP204U Figure 5 Cable Entry amp Jacket Removal Figure 6 RM100 Display States Figure 7 FM Control Drawing TABLE OF MODELS AVAILABLE The following part numbers can be ordered from Liquip International pre configured for particular applications VERSION In Australian use Channels 3 8 1 X 1 X X we channel applications feature removed from software RM1xx_INST_RM100_INSTALLATION_ amp _USER_MANUAL_P7470 doc Issue 21 08 10 Page 4 of 38 THIS IS CONFIDENTIAL INFORMATION THIS DRAWING AND DESIGN IS THE PROPERTY OF LIQUI
45. oval Replacement Removal 1 Ensure power to the RM100 unit has been isolated and the area made safe prior to opening the enclosure 2 Disconnect the display PCB Open the latches on the Display PCB connector allowing them to eject the connector 3 Remove the four 4 mounting screws and associated washers Take care to avoid letting the display PCB falling when mounting screws have been removed 4 Place the PCB into ESD packaging prior to moving away from the enclosure Replacement 1 Inspect the packaging for the replacement display PCB Ensure the ESD safe packaging is properly sealed and shows no sign of damage Remove the display PCB from the packaging Inspect the electronic assembly for signs of damage Report any damage immediately to your sales representative Ensure the display is positioned with the Permissive indicator to the top and facing towards the glass Make sure the display PCB cable is clear of the mounting points Re fit amp tighten the four 4 PCB mounting screws Do not over tighten Ensure there are no twists in the cable Push the display cable connector into the main electronic assembly connector receptacle The receptacle is keyed to avoid incorrect connection Push the connector firmly into the receptacle until the latches lock down over the connector Do not push too hard so the PCB flexes Close enclosure Fit amp tighten the cover retaining bolts Ensure correct torque settings are used refer sec
46. rike it is recommended ALL wiring entering and exiting the RM100 enclosure be protected by earthed metal conduit of either rigid or flexible construction It is recommended the installation be completed in accordance with one of the following standards practices AS NZS3000 Australia New Zealand Wiring Rules AS1076 3 Installation amp Maintenance of Electrical Appliances amp Equipment for Explosive Atmospheres EC60079 14 Electrical installations in hazardous areas other than mines ATEX EN60079 14 Electrical apparatus for explosive gas atmospheres Electrical installations in hazardous areas other than mines FM ANSI NFPA 70 National Electrical Code ANSI ISA RP12 06 01 Installation of Intrinsically Safe Systems for Hazardous Classified Locations CSA C22 1 Part 1 Appendix Canadian Electrical Code RM1xx INST RM100 INSTALLATION amp USER MANUAL P7470 doc Issue 21 08 10 Page 17 of 38 THIS IS CONFIDENTIAL INFORMATION THIS DRAWING AND DESIGN IS THE PROPERTY OF LIQUIP INTERNATIONAL PTY LIMITED IT MUST NOT BE COPIED OR REPRODUCED IN ANY WAY WHATSOEVER AND OR PASSED ON TO ANY THIRD PARTY WITHOUT WRITTEN AUTHORITY LIQUIP INTERNATIONAL PTY LIMITED ENGINEERING DEPARTMENT 13 HUME RD SMITHFIELD SYDNEY NSW AUSTRALIA 2164 PH 61 2 9725 9000 FAX 61 2 9609 4739 EMAIL engineering liquip nsw com au WIRING DIAGRAM RM100 TO GANTRY PLUG amp EARTH CLAMP BROWN BLUE GRN YEL NORM
47. s are All unused cable entires must be closed using suitably certified blanking elements Any cable glands used must be separately and suitably certified The enclosure must be installed to a rigid surface using the mounting means provided The installation and use must comply with Liquip document P7470 RM100 Installation amp User Manual The maximum specified gap for the flanged base to cover flamepath is 0 08 mm 0 003 inch The maximum specified gap for the glass to cover flamepath is 0 04mm 0 0015nch The bolts used to secure the cover to the base shall be of Grade 8 8 or better The equipment must be de energised before opening the cover The equipment must not be opened when an explosive atmosphere may be present 0 The conditions of safe use relevant to the intrinsically safe electronics internal to the enclosure apply as follows refer to report 26489 10 4 The metallic enclosure shall be bonded to a protective earth conductor 10 2 The input and output parameters shown in 1 3 ATEX Certification Details shall be taken into account when connecting to external equipment 11 The apparatus shall not be installed in an environment subject to acetic acid vapours The ingress protection rating of this product requires that it be installed with a cover or hood to protect the equipment from rain Certification marking as detailed in drawing numbers P7464 If the equipment is likely to come into
48. sue 27 08 10 Page 25 of 38 THIS IS CONFIDENTIAL INFORMATION THIS DRAWING AND DESIGN IS THE PROPERTY OF LIQUIP INTERNATIONAL PTY LIMITED IT MUST NOT BE COPIED OR REPRODUCED IN ANY WAY WHATSOEVER AND OR PASSED ON TO ANY THIRD PARTY WITHOUT WRITTEN AUTHORITY LIQUIP INTERNATIONAL PTY LIMITED ENGINEERING DEPARTMENT 13 HUME RD SMITHFIELD SYDNEY NSW AUSTRALIA 2164 PH 61 2 9725 9000 FAX 61 2 9609 4739 EMAIL engineering liquip nsw com au 3 11 2 External Safety Earth Bonding EXTERNAL SAFETY EARTH To meet ATEX and IECEx requirements it is MANDATORY to attach a Safety Earth wire to the exterior of the enclosure This provides a secondary low resistance earth path in the event of mains earth wire failure 10 11 AWG 4 0mm minimum wire is recommended for this purpose The maximum impedance from this point to the main power system earth must be less than 1 ohm The location of the grounding point is shown in figure 1 It is located on the underside of the flange and crimp lug is pre installed in the factory This may be changed to suit different cable Sizes RM1xx_INST_RM100_INSTALLATION_ amp _USER_MANUAL_P7470 doc Issue 21 08 10 Page 26 of 38 THIS IS CONFIDENTIAL INFORMATION THIS DRAWING AND DESIGN IS THE PROPERTY OF LIQUIP INTERNATIONAL PTY LIMITED IT MUST NOT BE COPIED OR REPRODUCED IN ANY WAY WHATSOEVER AND OR PASSED ON TO ANY THIRD PARTY WITHOUT WRITTEN AUTHORITY LIQUIP INTERNATIONAL PTY LIMITED ENGINEERIN
49. the installation is suitably isolated and made safe prior to opening the Explosion Proof enclosure The wiring diagram Figure 3 and Figure 4 shows all of the ways RM100 can be connected for 2 wire 5 wire thermistor and or Grounding Monitoring operations Liquip offers 2 junction boxes to suit most applications The part numbers of all junction boxes are listed on the wiring diagram For GP204U Gantry plugs use Figure 4 All three cable options GP104 GP103 EAC201 can be connected at the same time for optimum flexibility of loading operations 3 10 1 Additional Instructions for GP204U The following instructions are Liquips suggested method of connecting the GP204U individually shielded cable when using a JB100 or JB103 In all cases you should refer to local standards for Electrical installations in hazardous areas to ensure all conditions are complied with 1 Remove approximately 80mm of the external Blue insulation if it is not already removed ensuring that the internal conductors and screens are not damaged 2 Slide the braid of an individual conductor back so that it bunches near the external insulation See figure below External insulation Slide shield this way RM1xx INST RM100 INSTALLATION amp USER MANUAL P7470 doc Issue 21 08 10 Page 23 of 38 THIS IS CONFIDENTIAL INFORMATION THIS DRAWING AND DESIGN IS THE PROPERTY OF LIQUIP INTERNATIONAL PTY LIMITED IT MUST NOT BE COPIED OR REPRODUCED IN ANY WAY WHATSOE
50. tion titled Mounting RM100 RM1xx_INST_RM100_INSTALLATION_ amp _USER_MANUAL_P7470 doc Issue 21 08 10 Page 37 of 38 2 2 lt D 2 l lt ke 2 2 I THIS DRAWING AND DESIGN IS THE PROPERTY OF LIQUIP INTERNATIONAL PTY LIMITED IT MUST NOT BE COPIED OR REPRODUCED IN ANY WAY WHATSOEVER AND OR PASSED ON TO ANY THIRD PARTY WITHOUT WRITTEN AUTHORITY LIQUIP INTERNATIONAL PTY LIMITED ENGINEERING DEPARTMENT 13 HUME RD SMITHFIELD SYDNEY NSW AUSTRALIA 2164 EMAIL engineering liquip nsw com au FAX 61 2 9609 4739 PH 61 2 9725 9000 TEIR ZENNEEEEEEENEEEIEENENEINENNINNENN Panssi __ NIM WHC 330 ALYYd ANY OLNO KASS CSTE RRS LESTE E OB RS A ES 15 esseri 153 jo 19945 V 25 B 031400 LON LSNW LI QLTALd IvNOILVNH3INI 5 15v52aNvS NOILVOISILNSD 30 AL83dOHd SHL SI NOISSC ONY 9NIMYHO SIH L mas opel eee pisse LSVOONYS S2 EN seen NOS 19444V 9 0355 4 YSASOSLYHM AVM so eo sr so so so __ L8n10G NI 31 TVILLN3GIJNOO SI SIHL wri NI 10 031915 Sean 91910044 TW HSINIJ IVANS ey TY D LNAWLVSYL 3 2340
51. ut a complete wiring check for accuracy and continuity before connecting power to any device 13 Observe international and local legal requirements In the event of conflicting instructions seek qualified advice before proceeding 14 Check instruction manual for recommended cable type and torque settings 15 Use of high quality genuine tools for all electrical work results in higher quality finished installation 16 Ensure adequate clearance around equipment being installed This will provide for ease in future maintenance 17 When bolting equipment into place the use of Teflon tape or anti seize compound on threads is advised RM1xx INST RM100 INSTALLATION amp USER MANUAL P7470 doc Issue 21 08 10 Page 12 of 38 THIS IS CONFIDENTIAL INFORMATION THIS DRAWING AND DESIGN IS THE PROPERTY OF LIQUIP INTERNATIONAL PTY LIMITED IT MUST NOT BE COPIED OR REPRODUCED IN ANY WAY WHATSOEVER AND OR PASSED ON TO ANY THIRD PARTY WITHOUT WRITTEN AUTHORITY LIQUIP INTERNATIONAL PTY LIMITED ENGINEERING DEPARTMENT 13 HUME RD SMITHFIELD SYDNEY NSW AUSTRALIA 2164 PH 61 2 9725 9000 FAX 61 2 9609 4739 EMAIL engineering liquip nsw com au 3 2 Part Identification amp General Layout RM100 PART IDENTIFICATION AINS INPUT DISPLAY PANEL amp GENERAL LAYOUT RELAY OUTPUT UNPOWERED CONTACTS 3 4 NPT 400mA 2250VAC 5A 20250VAC ANTI SURGE ANTI SURGE OVERFILL RELAY MAINS ACTIVE 5A 250VAC ANTI SURGE 400mA 250VAC ANTI SURGE GROUND D
Download Pdf Manuals
Related Search