Liebert® eXM™ External Battery Cabinet
Contents
1. T 1 5 1 Raised Floor Mounting 7 1 6 Lay t i sse toe uote den duzen a numb UPS B r 8 1 6 1 Connecting the Liebert eXM Battery Cabinet to the UPS 9 2 0 BATTERY memes 11 2 1 ALOE nes noie S as dinde are Code Vo ER e TUE 11 2 1 1 Connecting the Batteries 12 2 2 Power Connection lt gt ete yl scented an y ant ig ir ohh tag bce aye Reid Pass Prost 12 2 2 1 Connected System v it xana esc t Re e Ethan de VEO er 12 2 2 2 Stand Alone and Right Mounted Systems 12 2 2 8 Attached Detached System 13 2 2 4 he D euo OM GAC n yay EU Spee hes ne 13 2 3 Gontrol Gonn ction BAR ae OA a Ren NEL A Ea 13 2 4 Non standard Batteries yase ee a ha eed Oh oad aede Va be DASS 14 2 5 Batteries Approved for Use in Liebert eXM Systems 17 25 1 Floor Installation vs xi Ft cane pare ae een eG een YD pae a RC 17 ACAD SH VY es t eet tope cea b te weet Laie Dosh e mes de 17 2 6 Static Bypass Assemblys 4 A a W Aba e hee SAT PR E enne 18 2 7 Control Wing dv VERRE eR ALA U Mate oe hek Way RED2. Battery circuit breaker and UPS wiring with external batteries with three connecting TABLES Control wiring for Liebert eXM to battery cabinet Interconnect wiring for UPS to battery cabinet Batteries approved for use in Liebert eXM External Battery Cabinet 320mm Batteries approved for use in Liebert eXM External Battery Cabinet 600mm Batteries approved for use in Liebert eXM External Battery Cabinet 880mm Battery cabinet interface J22 Battery voltage nominal and float Alber UXCM rear panel features Alber UXCM rear panel features Total width of additional battery cabinets and bypass cabinet Physical standards and parameters Battery cabinet system breaker details Battery cabinet system UPS and Liebert eXM Battery Cabinet Battery DC intermediate circuit Battery short circuit currents 2 320mm battery cabinet mechanical characteristics
3. AC 120V Comes from UPS Connect to Alber BDSUi Fuse Block See Figure 12 Transducers Current Liebert eXM Battery Cabinet 24 Battery Installation 2 9 1 Accessory Fuses and Back Feed Breaker Wiring Two fuse blocks provide power for the back feed breakers standard and the Alber BDSUi optional The fuse blocks are at the lower right of the panel on the front of the Liebert eXM UPS Figure 13 for fuse holder locations The back feed breaker fuse block provides 120V nominal provided from the UPS output L N and the fuse is rated for 8 amps The back feed breaker wiring is on the bypass static switch assembly The Liebert eXM UPS does not include internal back feed protection A shunt trip coil of 120V must be installed in the bypass input breaker if the system does not include a Liebert Bypass Cabinet This is a safety feature and will prevent the UPS inverter from back feeding the bypass source The Alber BDSUi fuse block provides 208V nominal from the UPS output L N and the fuse is rated at 8A See Figure 12 for the Alber BDSUi power wiring Figure 13 Accessory fuses Back Feed BDSUi Breaker Fuse Fuse Block Block optional Bussmann eene Bussmann 13 32 x 1 1 2 10x38 Bussmann poH XEM OS 2 10 38 STE 10x38 CHMID CHM1D 2 10 Battery Protection 2 10 1 Battery Undervoltage Warning Before the end of discharge the Liebert eXM displays a l
4. 82 67 2100 106 29 2700 129 92 3300 880 70 07 1780 104 72 2660 139 37 3540 ST wo N NE 174 02 4420 600mm Bypass Cabinet 320 59 84 1520 72 44 1840 85 04 2160 97 64 2840 600 70 86 1800 2 94 48 2400 118 11 3000 141 73 3600 880 81 88 2080 116 54 2960 151 18 3840 K Q NI J RO NT T a 185 83 4720 29 Liebert eXM Battery Cabinet Specifications 4 0 SPECIFICATIONS Table 11 Physical standards and parameters Battery Cabinet Parameters Standard Color Values Black ZP 7021 Front Door Opening for serviceability More than 180 Degree of Protection for UPS Enclosure IP 20 with and without front door open Minimum Clearance Top 24 610mm Minimum Clearance Back 0 Minimum Clearance Sides 0 Environmental Standards amp Conformities Storage Temperature Range F C Cable Entrance Top or Bottom UL 1778 5th Ed CSA 22 2 107 3 14 FCC Part 15 Class A ISTA Procedure 1H WEEE IBC 2012 CBC 2010 13 F to 158 F 25 C to 70 C 74 F to 80 F 23 27 C for optimal battery life Operating Temperature Range F 32 F to 104 F 0 to 40 C 74 F to 80 F 23 27 C for optimal battery life Relative Humidity
5. 600mm battery cabinet mechanical characteristics 880mm battery cabinet mechanical characteristics Busbars for power wiring Terminal block with compression lugs for control wiring Battery retorque values 22 IMPORTANT SAFETY INSTRUCTIONS SAVE THESE INSTRUCTIONS This manual contains important instructions that should be followed during installation of your Liebert eXM Battery Cabinet and accessories Read this manual thoroughly paying special attention to the sections that apply to your installation before working with the battery system Retain this manual for use by installing personnel The following warning applies to all battery cabinets supplied with UPS systems A A WARNING Internal battery strapping must be verified prior to moving a battery cabinet after initial installation Battery cabinets contain non spillable batteries Keep units upright Do not stack Do not tilt Failure to heed this warning could result in smoke fire or electric hazard Call 1 800 LIEBERT prior to moving battery cabinets after initial installation AVERTISSEMENT L arrimage des batteries internes doit tre v rifi avant de d placer une armoire de batteries apr s l installation initiale Les
6. 28 n GRN Lo iB j mir J2 x100 BLK x108 WHITE IO GND1 1 Gees OJUSE wie X102 Bes 104 258 666 106 J LX10388H EEB x105 14003 EXM14003B for wiring External Connections All service and initial connections of batteries must be two three and four performed by properly trained and qualified personel battery cabinets together Matching Battery Cabinets Optional Although the individual battery cells are sealed valve regulated and require only minimal maintenance the Battery Cabinets should be given a periodic inspection and electrical check Checks should be performed at least annually to ensure years of trouble free service Voltage Records With the Battery Cabinet DC circuit breaker closed and the connected UPS operating measure and record battery float voltage With the DC circuit breaker open measure and record the nominal open circuit voltage Both these measurements should be made across the final positive and negative terminal lugs Compare these values with those shown below The recorded nominal voltage should be no less than the value shown while the recorded float voltage should be within the range shown If a discrepancy is found contact Liebert Services Table 7 Battery voltage nominal and float Battery Voltage VDC Nominal Number of Cells Open Cell Float 144 288 324 Power Connections
7. Ib kg with HX100 batteries 881 400 with HX150E batteries 976 443 with HX205 batteries 1384 628 with HR 1500 batteries 929 421 with HR 2000 batteries 1277 579 Color ZP 7021 Black Protection Degree IEC 60529 IP20 Table 17 600mm battery cabinet mechanical characteristics Rated Power kVA Dimensions W x D x H in mm Weight Ib kg 10 120 23 625 x 39 375 x 78 75 600 x 1000 x 2000 with HX150 batteries with HX205 batteries 1490 677 1755 798 with HX300 batteries 2213 1006 with HX330 batteries 2477 1126 with HR1500 batteries 1349 612 with HR2000 batteries 1697 770 with HR3000 batteries 2237 1015 with HR3500 batteries 2477 1124 Color ZP 7021 Black Protection Degree IEC 60529 IP20 finger proof with front doors open or closed Table 18 880mm battery cabinet mechanical characteristics Rated Power kVA Dimensions W x D x H in mm 10 120 35 1 2 x 39 1 2 x 78 3 4 900 x 1000 x 2000 Weight Ib kg with HX400 batteries 2693 1224 with HX505 batteries 3245 1475 with HX540 batteries 3345 1520 with HR4000 batteries 2693 1222 with HR5000 batteries 3125 1417 with HR5500 batteries 3341 1515 Color ZP 7021 Black Protection Degree IEC 60529 IP20 finger proof with front doors open or closed Liebert eXM
8. The Alber BDSUi system is installed inside the battery cabinet as shown in Figures 14 15 and 16 The monitoring system power inlet is wired to the Alber BDSUi fuse block on the UPS see Figures 10 and 12 The Alber BDSUi fuse block supplies 120VAC and has 8A fuse If required power can be supplied from the output terminals of the UPS a distribution panel or another UPS protected source For details about operating the Alber system refer to the Alber unit s documentation available at http www w alber com Figure 10 Alber BDSUi UXCM rear panel 24VAC Output Power Connections Power Switch OUTPUT OUTPUT OUTPUT co Fr 1 2 3 4 O 9 O Q Ip 24VAC rg 24VAC 1 amp 9 Maximum Maximum N Maximum Maximum G9 n 2Strings 2Stings 2Stings D 2 strings LI REMOTE CRITICAL MAINT SET ALARM Input Power Liebert Alarm Reset Fiber Optic Fuse Holder Pbi IntelliSlot Bays and Outputs Connectors Receptacle Table 8 Alber UXCM rear panel features Connection Function Liebert IntelliSlot Bays 2 Enables remote connectivity and use of optional protocols Remote Alarm Reset Permits a remote alarm to be reset by
9. fosses a Figure 15 Battery cabinet outline drawing main components 600mm cabinet 15 381mm 2 9 74mm 719mm Bracket Centers 34 3 872mm 518mm BOTTOM EXM12004 Rev 0 DC Connection Busbars Ground Bus RIGHT SIDE Panel Removed EXM15005 Rev 1 27 Liebert Battery Cabinet Installation Drawings Figure 16 Battery cabinet outline and main components 880mm cabinet TB1 is Inside so 953mm 34 6 SRI DC Connection Busbars Ground Ps Bus Battery LEFT SIDE FRONT RIGHT SIDE EXM15006 Panel Removed Door Removed Panel Removed Rev 0 26 1 664 Pr 2 5 ni Conduit Landing 3 Places 7 7 x 7 71 NR 196 x 196mm A 34 3 Alber Service Conduit 872mm Plate Landing 17 5 x 14 445 x 356mm 5 7 145mm 12005 71 45 Rev 0 Liebert eXM Battery Cabinet 28 Installation Drawings Figure 17 Lineup arrangement Liebert eXM with battery and Liebert BDC i 79 1 2008mm See Table j 23 6 600mm See Table NOS334W3 53575 78 7 2000mm Battery UPS Bypass Cabinet 1 Distribution FRONT VIEW Cabinet NOTES 1 Dimensions are in inches mm 2 24 610mm minimum clearance above unit and 12 305mm rear clear
10. 44 HR5500 107 49 Floor Installation If the Liebert eXM Liebert BDC or battery cabinet is to be placed on a raised floor the UPS should be mounted on a pedestal that will support the equipment point loading Refer to the bottom view in Figures 14 15 or 16 to design this pedestal The mechanical stops are used to prevent the cabinet from rolling and should not be used for leveling or bearing the battery cabinet s weight Cable Entry Cables can enter the Liebert eXM Liebert BDC and battery cabinets from the top or bottom through removable metal plates Some plates have factory punched holes and others are designed to allow the personnel to punch holes for fitting and securing the conduit Once the conduit holes are punched these plates should be reattached to the UPS The conduit size and wiring method must be in accordance with all local regional and national codes and regulations including NEC ANSI NFPA 70 17 Liebert eXM Battery Cabinet Battery Installation 2 6 Static Bypass Assembly Figure 8 Static bypass assembly connections DB9 DB9 DB15 J22 a woro e DL Liebert IntelliSl
11. Contact Emerson Network Power Liebert Services for recommended precautions if planning to store a battery cabinet for longer than six months or at temperatures higher than 77 F 25 C NOTICE Risk of deep discharge Can cause permanent damage to batteries An unused battery must be recharged periodically as recommended by the battery manufacturer 5 Liebert eXM Battery Cabinet Mechanical Installation 1 4 3 Installation Considerations Position Refer to UPS manual SL 25648 for 10 40 units SL 25650 for 60 100kVA units or SL 26100 for 120 200kVA units or submittals for complete system line up details Liebert eXM Battery Cabinet s are designed to be located next to each UPS module on the left side only and are also available in stand alone configurations with painted side panels The front access design eliminates side and rear service clearance requirements Refer to Tables 16 through 18 for battery cabinet dimensions and weights Bolt On Cabinets Matching battery cabinets are designed to bolt only onto the left side of the UPS module cabinet Use bolts that ship with each unit to connect cabinet frames at posts two places in the front and two places in the rear Service Clearance Allow front access to the battery cabinet at all times for maintenance and service Electrical codes require that the battery cabinet be installed with no less than 3 ft 1m of clearance at the front of the cabinet when operatin
12. armoires de batteries contiennent des batteries tanches Maintenir les syst mes la verticale Ne pas empiler Ne pas incliner Le non respect de ces consignes comporte des risques li s la fum e au feu ou l lectricit Composez le 1 800 LIEBERT avant de d placer des armoires de batteries apr s l installation initiale 1 Liebert eXM Battery Cabinet WARNING Risk of electrical shock Can cause personal injury and death Check for voltage with both AC and DC voltmeters before working within the UPS Check for voltage with both AC and DC voltmeters before making contact Only properly trained and qualified personnel wearing appropriate safety headgear gloves shoes and glasses should be involved in installing the UPS or preparing the UPS for installation When performing maintenance with any part of the equipment under power service personnel and test equipment should be standing on rubber mats Lead acid batteries contain hazardous materials Batteries must be handled transported and recycled or discarded in accordance with federal state and local regulations Because lead is a toxic substance lead acid batteries must be recycled rather than discarded Do not dispose of battery or batteries in a fire The battery may explode Do not open or mutilate the battery or batteries Released electrolyte is harmful to the skin and eyes It is toxic The following precautions must be observed when working
13. cell voltages This circuit temporarily increases charging voltage to maintain flooded type battery cells at full capacity A WARNING Risk of electric shock explosive reaction hazardous chemicals and fire Can cause equipment damage personal injury and death Do not use equalize charging with valve regulated lead acid batteries such as those used in Liebert battery cabinets Refer to the battery manufacturer s manual available on the manufacturer s Web site for specific information about equalize charging A AVERTISSEMENT Risque de d charge lectrique de r action explosive d incendie et d exposition des produits chimiques dangereux pouvant entrainer des dommages mat riels des blessures et m me la mort N utilisez pas de charge d galisation avec des batteries d accumulateurs au plomb r gulation par soupape comme celles utilis es dans les armoires de batterie Liebert Reportez vous au manuel du fabricant des batteries disponible sur le site Web du fabricant pour obtenir des renseignements pr cis sur la charge d galisation Liebert eXM Battery Cabinet 36 Maintenance 5 4 Torque Requirements All electrical connections must be tight Tables 19 through 21 provide the torque values for the connections in the UPS and batteries Use these values unless the equipment is labeled otherwise Table 19 Busbars for power wiring Bolt Shaft Size Lb in Nm 3 8 M10 192
14. conditions The log should have space for all metered data including phase readings alarm messages UPS mode of operation air filter replacement date and observation notes A second log should be maintained for the battery module as directed by the battery manufacturer Emerson recommends a periodic walk through inspection of the UPS and battery rooms to check for visible and audible indications of problems Log the inspection metered parameter indications and any discrepancies 5 2 Battery Maintenance A Risk of electrical shock and arc flash Can cause property damage injury and death These maintenance procedures will expose hazardous live parts Refer servicing to properly trained and qualified personnel A Risque d arc ou de d charge lectrique pouvant entra ner des dommages mat riels des blessures et m me la mort Les proc dures d entretien ci dessous exposent des composants sous tension dangereuse Les interventions d entretien doivent tre confi es du personnel qualifi et d ment form 5 3 Battery Safety Precautions Servicing of batteries should be performed or supervised by personnel experienced with batteries and the required precautions Keep unauthorized personnel away from batteries When replacing batteries use the same number and type of batteries Liebert eXM Battery Cabinet 34 Maintenance WARNING Risk of electrical shock Can cause personal injury and death Check for voltage wit
15. separate 4 96 10 A 2 Emerson recommends Door Removed Rev 0 using only copper cables 880mm Battery Cabinet nm 3 All wiring must DC Connection accordance with See Detail Busb rs national and local E electrical codes SI rane SIze TOUN Torque 428 Ib in 48Nm Bus 4 Interconnection cables factory supplied if the battery cabinet is attached to the left side of the UPS 1 75 45mm 1 65 42mm 3 3 84mm Detail A RIGHT SIDE EXM16004 Panel Removed Rev 0 Table 2 Interconnect wiring for UPS to battery cabinet Run From To Conductors UPS Battery Busbar External Battery Cabinet Busbar Positive DC Neutral Negative Battery Cabinet Terminal Block TB1 UPS Static Bypass Assembly J22 Battery Breaker Shunt and Aux Contacts See Figure 9 for additional details 15 Liebert eXM Battery Cabinet Battery Installation Figure 6 Liebert eXM UPS terminal detail 10 40kVA 23 6 lt 600mm 1 6 41mm 13 Places Vt See Detail Typical ee MST Ee 44 36mm 78 1994mm 0 o elo e o o e o o elo 5 Cand a DETAIL wee VE Pi 2 9 0 XER JX XE WA XEN Ell Busbar Dimensions Us EXM16002 FRONT VIEW Rev 0 Door Removed F
16. shorting these two pins Form C Alarm Relay Output Enables alarm outputs for critical maintenance and hardware alarms 24VAC Output Power Power connections for UXBM when a UXCM is connected to multiple strings Fiber Optic Communication with the UXBM 50 Power Switch Turns UXCM On and Off Input Power Receptacle Power cord connection and fuse holder Liebert eXM Battery Cabinet 22 Battery Installation 2 9 Connecting an Alber BDSUi UXBM 50 The battery module is wired at the factory Refer to the Alber user manual for details Figure 11 Alber BDSUi UXBM 50 rear panel Form Contacts Discharge RS 485 Transducer Connection This Monitor Is designed for UPS A systems that are 700 or less and a Maximum 350V with respect to earth ground 2m ves Ji J2 J3 J4 J5 UXBM SO ASSEMBLED IA USA Fiber Optic Connectors Float Ambient Current Temperature Inputs Voltage Test Current Inputs Charger Contact Table 9 Albe
17. up to 95 Non Condensing Operating and Non Operating Maximum Altitude Above MSL ft m 1 Maximum KW derate 100m rise between 1500 3000m 4920 1500 as per IEC 62040 3 Table 12 Battery cabinet system breaker details UPS Rating Battery Cabinet Breaker Frame ABB Part Battery Cabinet Size mm 10 40 225A TS3N TS3N225TWBAS1 320 600 880 60 120 555A T6N T6N600TWAS2 600 880 140 200 555A T6N600TWAS2 bu cd el Table 13 Battery cabinet system UPS and Liebert eXM Battery Cabinet UPS Battery Maximum Battery Rating Cabinet Battery Cabinet kVA Breaker Current A Size mm Copper Wire Compression Lug Bolt Size 10 40 225A 187 600 880 1 250kcmil 54868BE 2 Hole 1 2 10 40 225A 187 320 1 250kcmil 54174 1 Hole 3 8 60 120 555A 560 600 880 2 400kcmil 54874BE 2 Hole 1 2 140 200 555A 560 600 880 2 400kcmil 54874BE 2 Hole 1 2 140 200kVA UPS requires a minimum of two cabinets Liebert eXM Battery Cabinet 30 Specifications Table 14 Battery short circuit currents Short Circuit Supplier Part Current A 12HX150E FR 1890 12HX205 FR 2775 12HX300 FR 3175 Enersys 12HX330 FR 3700 12HX400 FR 4225 12HX505 FR 4510 12HX540 FR 4775 HR1500 1861 HR2000 1940 HR3000 4228 East Penn HR3500 4604 HR4000 5429 HR5000 3987 HR5500 5145 Table 15 Battery DC intermedia
18. when handling battery cabinets to avoid equipment damage or injury to personnel The battery system cabinets weigh from 881 to 3341 1b 400 to 1515kg Locate center of gravity symbols 4 and determine the unit s weight before handling a cabinet Test lift and balance the cabinets before moving them Maintain minimum tilt from vertical at all times Read all of the following instructions before attempting to move lift or remove packaging from unit or prepare unit for installation A AVERTISSEMENT Le centre de gravit lev de l appareil pr sente un risque de renversement Une mauvaise manutention peut entrainer des dommages mat riels des blessures et m me la mort Faites preuve d une extr me prudence lors de la manutention des armoires ASC afin d viter de les endommager ou de blesser le personnel Le poids du module ASC varie entre 400 et 1 515 kg 881 et 3341 Ib Identifiez les symboles de centre de gravit 4 et d terminez le poids de l appareil avant de manipuler chaque armoire Testez le levage et l quilibre des armoires avant de transporter l appareil Maintenez en tout temps l inclinaison verticale minimale Lisez toutes les instructions ci dessous avant de tenter de d placer lever d baller ou pr parer le syst me en vue de son installation Raised Floor Mounting If the equipment is to be placed on a raised floor it should be mounted on a pedestal suitably designed to accept the equipment point loading Refe
19. 10 2 Battery End of Discharge EOD Protection 25 3 0 INSTALLATION DRAWINGS 000 cee eee ee Rh a kk kk kk kk nnn 26 4 0 SPECIFICATIONS ut es as bA ph ge ence Ae le ir a 30 5 0 MAINTENANCE 7251 3n aie ame e Yi Ayat Eee eee mi eid s 34 5 1 Recordbog add ne Dese VS neue Y v NP SIR ERG EP ER be des 34 5 2 Battery Mamte nance sus ntfs nantes eh IAS NOU S bon pass Doi 34 5 3 Battery Safety Precautions k KK KK KK KEK KK KEK KK e KK s 34 5 4 Torque Requirements gui nid ile Re RENTA REA Bos CER MEE 37 TABLE OF CONTENTS IMPORTANT SAFETY INSTRUCTIONS 0 000 e eee eee ee eee eee 1 save These Instructions lt lt lt 1 19 li yi cee I E kk kk ak kk kk kk ieee 1 1 0 MECHANICAL ee kk kk kk nns 5 1 1 Introductions is ese r HHHH HHH HHHH HHH HHR RE HH DER ERU NE UA P RUP RC T RU NN aR 5 1 2 System ComposiLIon s ce eG e ewan PX ue eer d eee LI de eee ad 5 1 3 Preliminary Checks ues edo eet e ho ee P ca due SC e ath ane de 5 1 4 Environmental Considerations 5 1 41 Battery oss OE VATER E SAGE ENG WR SR ER ERES ERU 5 14 2 Storad Esn oct EUR en RN Ue s eek b e d UN PN MW ut e 5 1 4 8 Installation Considerations 6 1 5 Moving the Battery
20. 19 Table 20 Table 21 FIGURES Battery cabinets connected attached to UPS Bolting the Liebert eXM Battery Cabinet to the Liebert eXM UPS Power cabling for 140 200kVA UPS Battery cabinet terminal detail 320mm cabinet 10 40kVA UPS Battery cabinet terminal detail 600mm and 880mm cabinet 10 120kVA UPS Liebert eXM UPS terminal detail 10 40kVA Liebert eXM UPS terminal detail 60 100kVA Static bypass assembly connections Single battery cabinet connection to Liebert eXM Alber BDSUi UXCM rear panel Alber BDSUi UXBM 50 rear panel Alber battery cabinet monitoring assembly diagram ACCESSO yf SO 8A uto edem ven abu Es n slot ude gehts iras uio da dod ed suy diese f tn Battery cabinet outline and main components 320mm cabinet Battery cabinet outline drawing and main components 600mm cabinet Battery cabinet outline and main components 880mm cabinet Lineup arrangement Liebert eXM with battery and Liebert BDC
21. 22 1 2 M12 428 48 Table 20 AWG Wire Size or Range Lb in Nm 22 14 3 5 to 5 3 0 4 to 0 6 Table 21 Battery retorque values Battery Battery Retorque Value Mfr Model in Ib Nm 12 HX100 FR 40 4 5 12 HX150E FR 40 4 5 12 HX205 FR 65 7 3 12 HX300 FR 65 7 3 Enersys 12 HX330 FR 65 7 3 12 HX400 FR 65 7 3 12 HX500 FR 65 7 3 12 HX540 FR 65 7 3 HR1500 45 5 1 HR2000 100 11 3 HR3000 100 11 3 East Penn HR3500 100 11 3 HR4000 100 11 3 HR5000 100 11 3 HR5500 100 11 3 Terminal block with compression lugs for control wiring 37 Liebert Battery Cabinet Maintenance NOTES Liebert eXM Battery Cabinet 38 While every precaution has been taken to ensure the accuracy and completeness of this literature Liebert Corporation assumes no responsibility and disclaims all liability for damages resulting from use of this information or for any errors or omissions O 2014 Liebert Corporation All rights reserved throughout the world Specifications subject to change without notice Liebert is a registered trademark of Liebert Corporation All names referred to are trademarks or registered trademarks of their respective owners SL 25651_REV1_06 15 Emerson Network Power Liebert www emerson com Technical Support Service Web Site www liebert com Monitoring liebert monitoring emerson com 800 222 5877 Outside
22. Battery Cabinet 32 Specifications Figure 18 Battery circuit breaker and UPS wiring with external batteries with three connecting wires LL h 33 Liebert eXM Battery Cabinet Maintenance 5 0 MAINTENANCE Become thoroughly familiar with the equipment but at no time go beyond the specific procedures in this manual while performing maintenance or correcting malfunction If you have any doubt as to what must be done call Emerson Network Power Liebert Services at 1 800 LIEBERT for further instructions The UPS 15 designed for unattended operation but does require some common sense maintenance Keep good records Troubleshooting is easier if you maintain historical service records Keep the UPS free of dust and any moisture Keep the UPS cool Battery systems must be kept in the range of 72 77 F 22 25 C in order to meet design speci fications for capacity and longevity The UPS will reliably meet all performance specifications at temperatures up to 104 F 40 C and can be slightly derated for operation at even higher temperatures However performance and longevity will be optimized when the UPS is operated at the same temperature as the batteries Keep connections tight Tighten all connections at installation and at least annually thereafter See 5 4 Torque Requirements 5 1 Record Log Set up a maintenance log to record scheduled checks and any abnormal
23. Check for corrosion and connection integrity Inspect wiring for discolored or cracked insulation Clean and or retighten as required Refer to torque specifications in Table 21 19 Liebert eXM Battery Cabinet Battery Installation Battery Cell Terminals Check for discoloration corrosion and connection integrity Clean and tighten if necessary Note that when installing a new battery the initial torque value is 5 lb in more than the retorque value Table 21 shows battery retorque values All batteries are supplied with tab washers for easier connection to the Alber BDSUi or other monitoring equipment If the system uses a different model battery contact Liebert Services for the required torque value To access battery cell terminals disconnect the inter tier cable and two shelf retaining screws Once disconnected insulate with protective boot or electrical tape the cables to prevent accidental shorts The battery shelf can now be pulled out Tighten each terminal connection to the retorque value When replacing a battery the terminal connections must be cleaned and tightened Disconnect and insulate the cables connected to the battery Secure each battery shelf with retaining screws when maintenance is complete A WARNING Risk of heavy unit tipping over while being moved Can cause property damage injury and death The 320mm Liebert eXM Battery Cabinet must be moved into position with shipping brackets in place to pr
24. Connection lt gt ete yl scented an y ant ig ir ohh tag bce aye Reid Pass Prost 12 2 2 1 Connected System v it xana esc t Re e Ethan de VEO er 12 2 2 2 Stand Alone and Right Mounted Systems 12 2 2 8 Attached Detached System 13 2 2 4 he D euo OM GAC n yay EU Spee hes ne 13 2 3 Gontrol Gonn ction BAR ae OA a Ren NEL A Ea 13 2 4 Non standard Batteries yase ee a ha eed Oh oad aede Va be DASS 14 2 5 Batteries Approved for Use in Liebert eXM Systems 17 25 1 Floor Installation vs xi Ft cane pare ae een eG een YD pae a RC 17 ACAD SH VY es t eet tope cea b te weet Laie Dosh e mes de 17 2 6 Static Bypass Assemblys 4 A a W Aba e hee SAT PR E enne 18 2 7 Control Wing dv VERRE eR ALA U Mate oe hek Way REDE EN Sa as 18 2 7 1 Battery Cabinet Interface Connectors 18 2 8 Alber BDSUi Battery Monitoring System Optional 22 2 9 Connecting an Alber BDSUI UXBM 50 AV kr KK KK KK KK a EX YO be cor 23 2 9 1 Accessory Fuses and Back Feed Breaker Wiring 25 2 10 Battery Protections vue PS TUEPR RN Ce We A rte 25 2 10 1 Battery Undervoltage Warning 25 2
25. E EN Sa as 18 2 7 1 Battery Cabinet Interface Connectors 18 2 8 Alber BDSUi Battery Monitoring System Optional 22 2 9 Connecting an Alber BDSUI UXBM 50 AV kr KK KK KK KK a EX YO be cor 23 2 9 1 Accessory Fuses and Back Feed Breaker Wiring 25 2 10 Battery Protections vue PS TUEPR RN Ce We A rte 25 2 10 1 Battery Undervoltage Warning 25 2 10 2 Battery End of Discharge EOD Protection 25 3 0 INSTALLATION DRAWINGS 000 cee eee ee Rh a kk kk kk kk nnn 26 4 0 SPECIFICATIONS ut es as bA ph ge ence Ae le ir a 30 5 0 MAINTENANCE 7251 3n aie ame e Yi Ayat Eee eee mi eid s 34 5 1 Recordbog add ne Dese VS neue Y v NP SIR ERG EP ER be des 34 5 2 Battery Mamte nance sus ntfs nantes eh IAS NOU S bon pass Doi 34 5 3 Battery Safety Precautions k KK KK KK KEK KK KEK KK e KK s 34 5 4 Torque Requirements gui nid ile Re RENTA REA Bos CER MEE 37 Figure 1 Figure 2 Figure 3 Figure 4 Figure 5 Figure 6 Figure 7 Figure 8 Figure 9 Figure 10 Figure 11 Figure 12 Figure 13 Figure 14 Figure 15 Figure 16 Figure 17 Figure 18 Table 1 Table 2 Table 3 Table 4 Table 5 Table 6 Table 7 Table 8 Table 9 Table 10 Table 11 Table 12 Table 13 Table 14 Table 15 Table 16 Table 17 Table 18 Table
26. Liebert eXM External Battery Cabinet User Manual 4 EMERSON Network Power TABLE OF CONTENTS IMPORTANT SAFETY INSTRUCTIONS 0 000 e eee eee ee eee eee 1 save These Instructions lt lt lt 1 19 li yi cee I E kk kk ak kk kk kk ieee 1 1 0 MECHANICAL ee kk kk kk nns 5 1 1 Introductions is ese r HHHH HHH HHHH HHH HHR RE HH DER ERU NE UA P RUP RC T RU NN aR 5 1 2 System ComposiLIon s ce eG e ewan PX ue eer d eee LI de eee ad 5 1 3 Preliminary Checks ues edo eet e ho ee P ca due SC e ath ane de 5 1 4 Environmental Considerations 5 1 41 Battery oss OE VATER E SAGE ENG WR SR ER ERES ERU 5 14 2 Storad Esn oct EUR en RN Ue s eek b e d UN PN MW ut e 5 1 4 8 Installation Considerations 6 1 5 Moving the Battery T 1 5 1 Raised Floor Mounting 7 1 6 Lay t i sse toe uote den duzen a numb UPS B r 8 1 6 1 Connecting the Liebert eXM Battery Cabinet to the UPS 9 2 0 BATTERY memes 11 2 1 ALOE nes noie S as dinde are Code Vo ER e TUE 11 2 1 1 Connecting the Batteries 12 2 2 Power
27. North America 00800 1155 4499 Single Phase UPS amp Server Cabinets liebert upstech emerson com 800 222 5877 Outside North America 00800 1155 4499 Three Phase UPS amp Power Systems 800 543 2378 Outside North America 614 841 6598 Environmental Systems 800 543 2778 Outside the United States 614 888 0246 Locations United States 1050 Dearborn Drive P O Box 29186 Columbus OH 43229 Europe Via Leonardo Da Vinci 8 Zona Industriale Tognana 35028 Piove Di Sacco PD Italy 39 049 9719111 Fax 39 049 5841 257 Asia 29 F The Orient Square Building F Ortigas Jr Road Ortigas Center Pasig City 1605 Philippines 63 2687 6615 Fax 63 2 730 9572
28. acturer s specifications and with all applicable national and local codes If you have any questions concerning batteries battery racks or accessories contact Liebert Services at 1 800 543 2378 NOTE The user supplied battery DC bypass breakers or fuses should have a minimum overload rating of 8kA and 500V Figure 4 Battery cabinet terminal detail 320mm cabinet 10 40kVA UPS NOTES 1 All dimensions are in inches mm 2 Control wiring and power wiring must be run in separate conduits 3 Copper cables only are recommended 4 All wiring is to be in accordance with national and local electrical codes 5 If the battery cabinet is attached to the left side of the UPS Emerson DC Power will supply interconnect cables Connections 12 6 I See Detail A 320mm Ground Bus 78 5 1994mm E LEFT SIDE FRONT RIGHT SIDE Panel Removed Door Removed Panel Removed Torque 240 Ib in 27Nm Rev 1 Liebert eXM Battery Cabinet 14 Battery Installation Figure 5 Battery cabinet terminal detail 600mm and 880mm cabinet 10 120kVA UPS 600mm Battery Cabinet 23 6 00mm Bolt Shaft Size M12 Torque 428 Ib in 48Nm See Detail A 3 66 De Connection 93mm 3 66 93mm Bilebsrs 1 75 45mm Hn Bus M 1 75 45mm I 1 75 MILL 1 11 45mm J rm E ERES 1 Control wiring and 1 65 F power wiring must be 42mm 1 65 42mm Yoo run in
29. ance required for air exhaust 36 914mm front access required for service 3 Keep cabinet within 15 degrees of vertical 4 Top and bottom cable entry available through removable access plates Remove punch to suit conduit size and replace 5 Unit bottom is structurally adequate for forklift handling 6 Control wiring and power wiring must be run in separate condutis 7 All wiring is to be in accordance with national and local electrical codes 8 All battery cabinets must be positioned on the left side of the UPS 9 Battery cabinets offered at 320m 10 40kVA only 600mm and 880mm widths 10 Bypass Distribution Cabinet must be positioned on the right side of the UPS 11 Bypass cabinets can be 600mm BDC 200mm 2 4 breaker Maintenance Bypass Cabinet 10 40kVA only or 300mm 2 4 breaker Maintenance Bypass Cabinet 60 100kVA only 12 Refer to table for total system widths 135 43 3440 Table 10 Total width of additional battery cabinets and bypass cabinet Battery Cabinet Number of Total Width Size mm Battery Cabinets in mm 200mm Bypass Cabinet 1 44 09 1200 2 56 69 1440 320 3 69 29 1760 4 81 88 2080 1 55 11 1400 2 78 74 2000 600 3 102 36 2600 4 125 98 3200 1 66 14 1680 2 100 78 2360 880 3 4 170 08 4320 300mm Bypass Cabinet 320 48 03 1220 60 63 1540 73 23 1860 85 83 2180 600 59 05 1500 IIS
30. and glasses should be involved in installing the UPS or preparing the UPS for installation When performing maintenance with any part of the equipment under power service personnel and test equipment should be standing on rubber mats Lead acid batteries contain hazardous materials Batteries must be handled transported and recycled or discarded in accordance with federal state and local regulations Because lead is a toxic substance lead acid batteries must be recycled rather than discarded Do not dispose of battery or batteries in a fire The battery may explode Do not open or mutilate the battery or batteries Released electrolyte is harmful to the skin and eyes It is toxic The following precautions must be observed when working on batteries Remove watches rings and other metal objects Use tools with insulated handles Wear rubber gloves and boots Do not lay tools or metal parts on top of batteries Disconnect charging source prior to connecting or disconnecting battery terminals Determine whether the battery is grounded If it is grounded remove source of ground Contact with any part of a grounded battery can result in electrical shock The likelihood of such shock will be reduced if such grounds are removed during installation and maintenance AVERTISSEMENT Risque de d charge lectrique pouvant causer des blessures graves voire mortelles V rifiez les tensions au moyen de voltm tres c a et c c ava
31. art 15 Subpart J of the FCC rules These limits provide reasonable protection against harmful interference in a commercial environment This unit generates uses and radiates radio frequency energy and if not installed and used in accordance with this instruction manual may cause harmful interference to radio communications Operation of this unit in a residential area may cause harmful interference that the user must correct at his own expense Liebert eXM Battery Cabinet 4 Mechanical Installation 1 0 MECHANICAL INSTALLATION 1 1 1 2 1 3 1 4 1 4 1 1 4 2 Introduction This following section describes the requirements that must be taken into account when planning the positioning and cabling of the Liebert eXM battery equipment This chapter is a guide to general procedures and practices that should be observed by the installing engineer The particular conditions of each site will determine the applicability of such procedures NOTICE Risk of improper startup Can cause equipment damage Do not apply electrical power to the UPS equipment before the arrival of the commissioning engineer System Composition A battery system can consist of a number of equipment cabinets depending on the individual system design requirements e g Battery Cabinet Refer to 3 0 Installation Drawings for positioning the cabinets Preliminary Checks Before installing the battery equipment carry out the following prelim
32. circuits are de energized and locked out or tagged out before installing cables or making any electrical connections Remove the UPS front input output panel to gain access to the ground and battery busbars Remove the battery cabinet front panel to gain access to the busbars Connect the safety ground and any necessary bonding ground cables to the copper ground busbar example UPS located behind the output busbars cabinets in the UPS system must be connected to the user s ground connection NOTE The grounding and neutral bonding arrangement must be in accordance with the National Electrical Code and all applicable local codes Connect the system battery cables from the UPS battery terminals N to battery cabinet breaker BCB N as shown in Figure 9 Be sure that the battery connections are made with the right polarity and tighten the connections to the torque specified in Table 19 Do not close the battery circuit breaker before the equipment has been commissioned Connect TB1 from battery cabinet to J22 on the UPS according to Table 1 NOTE The shunt trip drive capability for the battery breaker is 220VDC at 2 4 Figure2 Bolting the Liebert eXM Battery Cabinet to the Liebert eXM UPS Hex Head Bolt M10 x 30mm 4 Flat Washer Washer M10 2 Split M10 3 gt SAH 7 DETAIL Liebert eXM Liebert eXM Battery UPS Cabinet Table 1 Control wiring for Liebert eXM to batt
33. cted from the equipment second person should be standing by to assist and to summon help in case of an accident AVERTISSEMENT Risque de d charge lectrique et d incendie Pouvant entra ner des dommages mat riels des blessures et m me la mort Les pr cautions de s curit habituelles suffisent lorsque le syst me ASC est en mode de fonctionnement normal et que toutes les portes sont ferm es La zone entourant le syst me ASC doit tre exempte de flaques d eau d humidit excessive et de d bris Seuls des quipements d essai con us pour le d pannage doivent tre utilis s Cette mise en garde couvre notamment les oscilloscopes Utilisez toujours un voltm tre c a et c c pour v rifier les tensions avant d tablir un contact ou d utiliser des appareils Des tensions dangereusement lev es peuvent demeurer dans les batteries de condensateurs et au niveau des raccords c c m me une fois l alimentation coup e Tous les raccords doivent tre effectu s par un lectricien d ment form et qualifi Tous les c bles d alimentation et de commande doivent tre conformes aux codes nationaux et locaux en vigueur Une personne ne devrait jamais travailler seule m me si toute l alimentation d entr e est coup e Une deuxi me personne devrait toujours tre pr sente pour porter assistance ou chercher de l aide en cas d accident NOTICE This unit complies with the limits for a Class A digital device pursuant to P
34. each other the cables must be run outside the cabinets The customer must supply all the interconnecting cables and hardware See Table 13 for current ratings and recommended cable sizes Grounding The ground cables and hardware will be supplied for cabinets ordered as connected or attached The customer must supply the cables and hardware for detached and stand alone cabinets Size grounding conductor according to local codes See terminal detail drawings for the location of the ground busbar Control Connection Each Liebert eXM Battery Cabinet contains a Battery Interface Board BIB See 2 7 Control Wiring See Figure 9 and Table 1 for control wiring between the Liebert eXM Battery Cabinet and the Liebert eXM UPS See Figures 4 through 7 for battery cabinet terminal details NOTE Care must be taken to route the control cables away from high voltage cables or busbars 13 Liebert eXM Battery Cabinet Battery Installation 2 4 Non Standard Batteries When batteries other than a matching battery cabinet are used a remote battery disconnect switch with overcurrent protection is required per the National Electrical Code Contact your local Emerson sales representative about this option Refer to Figure 18 for details Install battery racks cabinets and batteries in accordance with the manufacturer s instructions Verify that the battery area has adequate ventilation and battery operating temperature complies with the manuf
35. ed with a dry cloth or a cloth lightly moistened with water Do not use cleaners on the batteries Solvents can make the battery cases brittle Because individual battery characteristics are not identical and may change over time the UPS module is equipped with circuitry to equalize battery cell voltages This circuit increases charging voltage to maintain flooded type battery cells at full capacity A WARNING Risk of electric shock explosive reaction hazardous chemicals and fire Can cause equipment damage personal injury and death Do not use equalize charging with valve regulated lead acid batteries such as those in Liebert Battery Cabinets Refer to the battery manufacturer s manual available on the manufacturer s Web site for specific information about equalize charging 11 Liebert eXM Battery Cabinet Battery Installation 2 1 1 2 2 2 2 1 2 2 2 AVERTISSEMENT Risque de d charge lectrique de r action explosive d incendie et d exposition des produits chimiques dangereux pouvant entrainer des dommages mat riels des blessures et m me la mort N utilisez pas de charge d galisation avec des batteries d accumulateurs au plomb r gulation par soupape comme celles utilis es dans les armoires de batterie Liebert Reportez vous au manuel du fabricant des batteries disponible sur le site Web du fabricant pour obtenir des renseignements pr cis sur la charge d galisation The following gen
36. eral battery safety precautions and warnings must be observed at all times battery can present risk of electric shock or burn from high short circuit currents When connected in a string the voltage will exceed 288VDC This voltage is potentially lethal Always observe high voltage precautions Eye protection must be worn to prevent injury from accidental electrical arcs Remove rings watches necklaces bracelets and all other metal objects Use only tools with insulated handles Wear appropriate personal protective equipment when handling batteries Ifa battery leaks electrolyte or is otherwise physically damaged it should be placed in a container resistant to wire and disposed of in accordance with local regulations If electrolyte comes into contact with the skin the affected area should be washed immediately with plenty of clean water Batteries must always be disposed of according to local environmental laws When replacing batteries use the same number and type that were originally fitted Disconnect charging source prior to connecting or disconnecting battery terminals Determine if the battery is grounded If it is grounded remove source of ground Contact with any part of a grounded battery can result in electrical shock Battery support tray must be used whenever a battery tray is being pulled out Connecting the Batteries If the Liebert eXM battery cabinet is installed on a raised floor
37. ery cabinet From To Liebert eXM UPS Bypass Battery Cabinet Module J22 Terminal Strip TB1 J22 15 TB1 12 J22 13 TB1 11 J22 11 TB1 10 J22 1 TB1 6 J22 3 TB1 7 J22 5 TB1 8 J22 7 TB1 9 9 Liebert eXM Battery Cabinet Mechanical Installation Figure 3 Power cabling for 140 200kVA UPS See Table 13 for power cable sizing 140 200kVA Battery Battery Battery Battery Liebert eXM Cabinet 1 Cabinet 2 Cabinet 3 Cabinet 4 Liebert eXM Battery Cabinet 10 Battery Installation 2 0 BATTERY INSTALLATION 2 1 Safety Special care should be taken when working with the batteries associated with the Liebert eXM Battery System equipment When all the cells are connected together the battery terminal voltage will exceed 288VDC and is potentially lethal A primary safety consideration is to install the battery equipment in an isolated area accessible only to properly trained and qualified maintenance personnel A WARNING Risk of electrical shock and fire Can cause equipment damage personal injury or death Servicing of batteries should be performed or supervised by personnel knowledgeable of batteries and the required precautions Keep unauthorized personnel away from batteries A AVERTISSEMENT Risque de d charge lectrique et d incendie Pouvant entrainer des dommages mat riels des blessures et m me la mort Le remplacement des batteries doit tre effectu ou su
38. es bornes d une batterie V rifiez si la batterie est mise la terre Le cas ch ant liminez la cause de la mise la terre Le contact avec toute partie d une batterie mise la terre peut provoquer une d charge lectrique Pour r duire de tels risques d accident d branchez les prises de terre avant de proc der l installation ou l entretien 21 Liebert eXM Battery Cabinet Battery Installation 2 8 Alber BDSUi Battery Monitoring System Optional ALARM RESET MAINTENANCE ALARM CRITICAL ALARM EMERSON HARDWARE ALARM DATATX Alber aps Network Power ewa amp il oo I 5 Battery Monitorin 9 5 UXBM 50 T4 EMERSON DATA POLL a LL S STATUS Alber BDsi CO O The matching Liebert battery cabinets allow installing an optional Alber BDSUi battery monitoring system inside the cabinet The Alber BDSUi by Emerson continuously checks all critical battery parameters such as cell voltage overall string voltage current and temperature Automatic periodic tests of internal resistance of each battery will verify the battery s operating integrity Additional capabilities include automatic internal DC resistance tests and trend analysis providing the ability to analyze performance and aid in troubleshooting
39. est une substance toxique les batteries au plomb acide doivent tre recycl es plut t que mises au rebut Ne jetez jamais de batteries au feu car elles risquent d exploser Vous ne devez ni ouvrir ni percer les batteries car l lectrolyte qui s en coulerait est nocif pour la peau et les yeux Cet lectrolyte est toxique Lorsque vous travaillez avec des batteries prenez les pr cautions suivantes Retirez montre bagues et tout autre objet m tallique Utilisez des outils dont le manche est isol Portez des gants et des bottes de caoutchouc Ne posez aucun outil ni pi ce m tallique sur le dessus d une batterie D connectez la source de chargement avant de brancher ou de d brancher les bornes d une batterie V rifiez sila batterie est mise la terre Le cas ch ant liminez la cause de la mise la terre Le contact avec toute partie d une batterie mise la terre peut provoquer une d charge lectrique Pour r duire de tels risques d accident d branchez les prises de terre avant de proc der l installation ou l entretien Liebert eXM Battery Cabinet 2 WARNING Risk of electric shock Can cause personal injury and death In case of fire involving electrical equipment use only carbon dioxide fire extinguishers or those approved for use in fighting electrical fires AVERTISSEMENT Risque de d charge lectrique pouvant causer des blessures graves voire mortelle
40. g No service clearance is required on either the side or rear Clearance at the top of the cabinet is 24 610mm Cables 10 120kVA units Cables may be run between the cabinets through cutouts in the top of the cabinet eliminating the need for external conduit runs Route cables before moving cabinets into final position for bolting together No top or bottom entry cables are required except for remotely located cabinets which require conduits Power terminals auxiliary terminals blocks and circuit breakers are accessed from the front and top Removable panels on the top are secured to the chassis by screws The door can be opened to give access to the power connections bars auxiliary terminal blocks and breakers The front door can be opened 180 for easier service and more flexibility in installation Software To allow the UPS to accurately display the battery run time the number of battery cabinets must be noted when performing initial startup and setup using the configuration software This is to be performed by the Liebert Services engineer when commissioning the unit Casters and Adjustable Stops The adjustable stops are not designed to bear the full weight of the cabinet Lower the stops until they are finger tight in contact with the floor Then tighten a small amount with a wrench less than two turns to give a good friction fit When mounting the battery cabinet on seismic stands ensure that the casters are bearing the weigh
41. h both AC and DC voltmeters before working within the UPS Check for voltage with both AC and DC voltmeters before making contact Only properly trained and qualified personnel wearing appropriate safety headgear gloves shoes and glasses should be involved in installing the UPS or preparing the UPS for installation When performing maintenance with any part of the equipment under power service personnel and test equipment should be standing on rubber mats Lead acid batteries contain hazardous materials Batteries must be handled transported and recycled or discarded in accordance with federal state and local regulations Because lead is a toxic substance lead acid batteries must be recycled rather than discarded Do not dispose of battery or batteries in a fire The battery may explode Do not open or mutilate the battery or batteries Released electrolyte is harmful to the skin and eyes It is toxic The following precautions must be observed when working on batteries Remove watches rings and other metal objects Use tools with insulated handles Wear rubber gloves and boots Do not lay tools or metal parts on top of batteries Disconnect charging source prior to connecting or disconnecting battery terminals Determine whether the battery is grounded If it is grounded remove source of ground Contact with any part of a grounded battery can result in electrical shock The likelihood of such shock will be reduced if suc
42. h grounds are removed during installation and maintenance AVERTISSEMENT Risque de d charge lectrique pouvant causer des blessures graves voire mortelles V rifiez les tensions au moyen de voltm tres c a et c c avant d utiliser le syst me ASC V rifiez les tensions avec des voltm tres c a et c c avant d tablir tout contact Seuls des employ s qualifi s et d ment form s portant un casque des gants des chaussures et des lunettes de curit ad quats doivent se charger d installer le syst me ASC ou de le pr parer pour l installation Les responsables de l entretien et l quipement d essai doivent reposer sur des tapis de caoutchouc lors de toute intervention sur une pi ce d quipement sous tension Les batteries au plomb acide renferment des mati res dangereuses Les batteries doivent tre manipul es transport es recycl es ou jet es conform ment aux r glements f d raux provinciaux et municipaux Etant donn que le plomb est une substance toxique les batteries au plomb acide doivent tre recycl es plut t que mises au rebut Ne jetez jamais de batteries au feu car elles risquent d exploser Vous ne devez ni ouvrir ni percer les batteries car l lectrolyte qui s en coulerait est nocif pour la peau et les yeux Cet lectrolyte est toxique Lorsque vous travaillez avec des batteries prenez les pr cautions suivantes Retirez montre bagues et tout autre objet m tallique Utilisez des outils don
43. igure 7 Liebert eXM UPS terminal detail 60 100kVA Refer to Table 2 for interconnect wiring lt 42 4 1077mm I 37 5 953mm 23 6 600mm Batt N EC iT m SI SES III DETAIL FRONT VIEW RIGHT SIDE VIEW NOTES Door Removed Panel Removed 1 Control wiring and power wiring must be run in separate conduits 2 Emerson recommends using only copper cables 3 All wiring must be in accordance with national and local electrical codes Liebert eXM Battery Cabinet 16 Battery Installation 2 5 2 5 1 2 5 2 Batteries Approved for Use in Liebert eXM Systems Table 3 Batteries approved for use in Liebert eXM External Battery Cabinet 320mm Weight Single Supplier Part Number Battery Ib kg 12HX150E 26 11 8 Enersys 12HX205 43 19 5 HR1500 27 12 East Penn HR2000 40 18 Table 4 Batteries approved for use in Liebert eXM External Battery Cabinet 600mm Weight Single Supplier Part Number Battery Ib kg 12HX150E 26 11 8 12HX205 43 19 5 Enersys 12HX300 FR 60 27 2 12HX330 FR 71 32 2 HR1500 27 12 HR2000 40 18 East Penn HR3000 61 28 HR3500 71 32 Table 5 Batteries approved for use in Liebert eXM External Battery Cabinet 880mm Weight Single Supplier Part Number Battery Ib kg 12HX400 FR 80 36 3 Enersys 12HX505 FR 103 46 7 12HX540 FR 106 48 1 HR4000 80 36 East Penn HR5000 98
44. inary checks Remove all panels and visually inspect the cabinet batteries bus connections and cabinet for any shipping damage Exercise caution voltage is present within the battery cabinet even before installation If there are signs of damage do not proceed Call Liebert Services at 1 800 542 2378 Report any damage to the shipper immediately Verify that the correct equipment is being installed The equipment supplied has an identification tag inside the main door Verify that the battery room satisfies the environmental conditions stipulated in the equipment specification paying particular attention to the ambient temperature and air exchange system Environmental Considerations Battery Room Batteries should be installed in an environment where the temperature 1s consistent and even over the whole battery Temperature is a major factor in determining the battery life and capacity Typical battery manufacturer performance data are quoted for an operating temperature between 68 F and 77 F 20 and 25 C Operating above this range will reduce the battery life while operation below this range will reduce the battery capacity Battery Temperature In a normal installation the battery temperature should be kept between 59 and 77 F 15 C and 25 C NOTE Keep batteries away from main heat sources main air inlets etc Storage Storage The batteries can be stored for up to six months without appreciable deterioration
45. nipuler chaque armoire Testez le levage et l quilibre des armoires avant de transporter l appareil Maintenez en tout temps l inclinaison verticale minimale Les fentes situ es la base des armoires du module sont con ues pour utiliser le chariot l vateur Les fentes situ es la base peuvent soutenir le syst me seulement si les fourches se trouvent compl tement sous le syst me Lisez toutes les instructions ci dessous avant de tenter de d placer lever d baller ou pr parer le syst me en vue de son installation 3 Liebert eXM Battery Cabinet WARNING Risk of electrical shock and fire Can cause equipment damage personal injury or death Under typical operation and with all UPS doors closed only normal safety precautions are necessary The area around the UPS system should be kept free of puddles of water excess moisture and debris Only test equipment designed for troubleshooting should be used This is particularly true for oscilloscopes Always check with an AC and DC voltmeter to ensure safety before making contact or using tools Even when the power is turned Off dangerously high potential electric charges may exist at the capacitor banks and at the DC connections wiring must be installed by a properly trained and qualified electrician power and control wiring must comply with all applicable national state and local codes One person should never work alone even if all power is disconne
46. nt d utiliser le syst me ASC V rifiez les tensions avec des voltm tres c a et c c avant d tablir tout contact Seuls des employ s qualifi s et d ment form s portant un casque des gants des chaussures et des lunettes de curit ad quats doivent se charger d installer le syst me ASC ou de le pr parer pour l installation Les responsables de l entretien et l quipement d essai doivent reposer sur des tapis de caoutchouc lors de toute intervention sur une pi ce d quipement sous tension Les batteries au plomb acide renferment des mati res dangereuses Les batteries doivent tre manipul es transport es recycl es ou jet es conform ment aux r glements f d raux provinciaux et municipaux Etant donn que le plomb est une substance toxique les batteries au plomb acide doivent tre recycl es plut t que mises au rebut Ne jetez jamais de batteries au feu car elles risquent d exploser Vous ne devez ni ouvrir ni percer les batteries car l lectrolyte qui s en coulerait est nocif pour la peau et les yeux Cet lectrolyte est toxique Lorsque vous travaillez avec des batteries prenez les pr cautions suivantes Retirez montre bagues et tout autre objet m tallique Utilisez des outils dont le manche est isol Portez des gants et des bottes de caoutchouc Ne posez aucun outil ni pi ce m tallique sur le dessus d une batterie D connectez la source de chargement avant de brancher ou de d brancher l
47. on batteries Remove watches rings and other metal objects Use tools with insulated handles Wear rubber gloves and boots Do not lay tools or metal parts on top of batteries Disconnect charging source prior to connecting or disconnecting battery terminals Determine whether the battery is grounded If it is grounded remove source of ground Contact with any part of a grounded battery can result in electrical shock The likelihood of such shock will be reduced if such grounds are removed during installation and maintenance A AVERTISSEMENT Risque de d charge lectrique pouvant causer des blessures graves voire mortelles V rifiez les tensions au moyen de voltm tres c a et c c avant d utiliser le syst me ASC V rifiez les tensions avec des voltm tres c a et c c avant d tablir tout contact Seuls des employ s qualifi s et d ment form s portant un casque des gants des chaussures et des lunettes de curit ad quats doivent se charger d installer le syst me ASC ou de le pr parer pour l installation Les responsables de l entretien et l quipement d essai doivent reposer sur des tapis de caoutchouc lors de toute intervention sur une pi ce d quipement sous tension Les batteries au plomb acide renferment des mati res dangereuses Les batteries doivent tre manipul es transport es recycl es ou jet es conform ment aux r glements f d raux provinciaux et municipaux Etant donn que le plomb
48. ot Ready Switch Bays 1 2 3 The Static bypass assembly has three Liebert IntelliSlot interface card bays and connections for ancillary cabinets Liebert BDC and battery and for options 2 7 Control Wiring 2 7 1 Battery Cabinet Interface Connectors The battery cabinet interface is on the Auxiliary Terminal Block at J22 Refer to Figure 9 for circuit details Table 6 Battery cabinet interface J22 Pin Name Description 1 12V DRV BCB driver signal 3 BCB STATUS BCB state signal 5 GND DRY Dry ground 7 BCB ON BCB on line signal 9 NC NC 11 GND DRY Dry ground 13 TMP BATT External Battery temperature 15 12V A Power 17 GND DRY Dry ground 19 BATT_GND_FAULT Battery ground fault signal NOTE auxiliary cables of terminal must be double insulated Wire should be 20 16AWG stranded for maximum runs between 80 and 200 feet 25 60m respectively Liebert eXM Battery Cabinet 18 Battery Installation Figure 9 Single battery cabinet connection to Liebert eXM Wire 6 Power Terminal Block Wire 1 a ositive O O N o o gera Wire 8 i Wire 3 Wire 5 Ground Wire 4 112 x4 UPS Module TB1 RED E ORANGE E a J4 je x101 OPD d BLACK UH8351A8 UHW24102 BLUE COM CONTROL VIOLET 15 BOARD p 220VDC le z20vpc NX 0100 46 1 BRN O X107 e X9 _ _WHT lO
49. ovide side to side stabilization The brackets may be removed after the battery cabinet is bolted to the Liebert eXM UPS The casters are strong enough for movement across even surfaces only Casters may fail if they are subjected to shock loading such as being dropped or rolled over holes in the floor or obstructions Such failure may cause the unit to tip over injuring personnel and damaging the equipment A AVERTISSEMENT Le centre de gravit lev de l appareil pr sente un risque de renversement lors des d placements peut entrainer des dommages mat riels des blessures et m me la mort Les roulettes sont suffisamment r sistantes pour le d placement sur des surfaces planes uniquement Les roulettes peuvent tre endommag es si vous les soumettez des impacts notamment en cas de chute ou de passage sur des obstacles ou trous dans le plancher Une telle d faillance peut causer le renversement de l appareil qui risque de blesser le personnel et d endommager l quipement When replacing batteries use the same number and type of batteries Liebert eXM Battery Cabinet 20 Battery Installation WARNING Risk of electrical shock Can cause personal injury and death Check for voltage with both AC and DC voltmeters before working within the UPS Check for voltage with both AC and DC voltmeters before making contact Only properly trained and qualified personnel wearing appropriate safety headgear gloves shoes
50. ow battery warning After this warning the battery has the capacity for 5 minutes discharging with full load default time The Liebert eXM can be user configured to display this warning from 3 to 60 minutes before end of discharge 2 10 2 Battery End of Discharge EOD Protection If the battery voltage is lower than the end of discharge voltage the battery converter will be shut down 25 Liebert eXM Battery Cabinet Installation Drawings 3 0 INSTALLATION DRAWINGS Figure 14 Battery cabinet outline and main components 320mm cabinet TB1 is Inside BIB Box DC Power Connections 37 5 953mm 1 FETPPPPPTPUPPPPUPPUPPTPIM 78 5 1994mm li E CS ED li ERA a 2 m LU LU LEFT SIDE FRONT RIGHT SIDE Panel Removed Door Removed Panel Removed EXM15004 Rev 0 5 5 2 9 74mm 25 4 645mm Bracket Centers Ventilation 2 6 67mm 1 8 9 4 239mm 45mm TOP BOTTOM EXM12003 Rev 0 Liebert eXM Battery Cabinet 26 Installation Drawings Conduit Landing 14 6 x 7 6 373 x 193mm La SELECT EED ERI ca EEES Eee Alber Service GEREKE KE EIE SEREKE Plate EGG S EMEN GG E EE 21 3 x 14 541 x 356mm 1 35 33mm TB1 is Inside BIB Box Alber BDSUI DC Breaker Battery i i LEFT SIDE Panel Removed FRONT Door Removed ae dl im 1 x
51. pervis par des membres du personnel dot s des comp tences requises et connaissant les pr cautions prendre Le personnel non autoris ne doit pas avoir acc s aux batteries Lead acid batteries can present a risk of fire because they generate hydrogen gas In addition the electrical connections must be protected against accidental short circuits which can cause sparks The following procedures should be followed DO NOT SMOKE when near batteries DO NOT cause flame or spark in battery area Discharge static electricity from body before touching batteries by first touching a grounded metal surface After replacing battery jars in a battery cabinet replace the retaining straps that hold the jars in place on the shelves This will limit accidental movement of the jars and connectors should the cabinet ever need to be repositioned or relocated Regular maintenance of the battery module is an absolute necessity Periodic inspections of battery and terminal voltages specific gravity and connection resistance should be made Strictly follow the procedures outlined in the battery manufacturer s manual available on the manufacturer s Web site Valve regulated lead acid sealed cell batteries do require periodic maintenance Although maintenance of electrolyte levels is not required visual inspections and checks of battery voltage and connection resistance should be made NOTICE Risk of equipment damage Batteries should be clean
52. r UXCM rear panel features Connection Function Power Inputs Power Input Connections Discharge Transducer Discharge Transducer Connection Float Current Float Current Transducer Connection Form C Contacts Spare Form C Contacts Charger contact for charger control connection Charger control relay output for Charger Contact thermal runaway management Automatically shuts down charger when thermal runaway is detected RS 485 Connection Communication with optional accessories Fiber Optic Connectors Communication with the BDSU network Voltage Test Current Inputs Sense lead connections for making voltage test current measurements 23 Liebert eXM Battery Cabinet Battery Installation Figure 12 Alber battery cabinet monitoring assembly diagram Connections to Battery Trays SIT 6 ced N o N s s 21 2 gt gt Fle LT LL J5 J4 BDSUi BATTERY MODULE To Tray 3 Jars 16 18 To Tray 3 Jars 13 15 J3 To Tray 2 Jars 10 12 To Tray 2 Jars 7 9 To Tray 1 Jars 4 6 To Tray 1 Jars 1 3 Temperature Sensor Temperature 1 RX TX 24VAC Fiber Optic 24VAC RX TX 115VAC Fiber Optic Input BDSUi Control Current Transformer o 0 22552 cS c moz Yellow Green X TB2
53. r to the base view to design this pedestal 7 Liebert eXM Battery Cabinet Mechanical Installation 1 6 Layout Depending on the site layout the battery cabinets can be installed in any of several ways Connected Multiple battery cabinets bolted together Stand Alone System Cabinets not bolted to a Liebert eXM Attached Battery cabinets are bolted to a Liebert eXM Detached Battery cabinets are not bolted to a Liebert eXM See Figure 1 Figure 1 Battery cabinets connected attached to UPS ji ji Optional RECOMMENDED INSTALLATION Battery cabinet systems ordered as left side installation will include factory supplied cabling to connect the battery system to the 10 120kVA UPS models The cables will be routed internally ALTERNATE INSTALLATION Without attached Maintenance Bypass Cabinet Battery cabinets may be mounted to the right of the UPS but all cabling between the battery cabinets and the 10 120kVA UPS models must Liebert be external and performed by others eXM UPS it et Liebert eXM Battery Cabinet 8 Mechanical Installation 1 6 1 Connecting the Liebert eXM Battery Cabinet to the UPS After the battery cabinet equipment has been positioned and secured for operation and the batteries have been connected connect the power cables as described below see Figure 9 1 2 3 5 6 Verify that all incoming high and low voltage power
54. s En cas d incendie associ du mat riel lectrique n utilisez que des extincteurs dioxyde de carbone ou homologu s pour la lutte contre les incendies d origine lectrique WARNING Risk of heavy unit falling over Improper handling can cause equipment damage injury or death Exercise extreme care when handling battery cabinets to avoid equipment damage or injury to personnel The battery system cabinets weigh from 881 to 3341 1b 400 to 1515kg Locate center of gravity symbols 4 and determine unit weight before handling each cabinet Test lift and balance the cabinets before transporting Maintain minimum tilt from vertical at all times Slots at the base of the module cabinets are intended for forklift use Base slots will support the unit only if the forks are completely beneath the unit Read all of the following instructions before attempting to move lift or remove packaging from unit or prepare unit for installation AVERTISSEMENT Le centre de gravit lev de l appareil pr sente un risque de renversement Une mauvaise manutention peut entra ner des dommages mat riels des blessures et m me la mort Faites preuve d une extr me prudence lors de la manutention des armoires ASC afin d viter de les endommager ou de blesser le personnel Le poids du module ASC varie entre 400 et 1 515 kg 881 et 3341 Ib Identifiez les symboles de centre de gravit 4 et d terminez le poids de l appareil avant de ma
55. t le manche est isol Portez des gants et des bottes de caoutchouc Ne posez aucun outil ni pi ce m tallique sur le dessus d une batterie D connectez la source de chargement avant de brancher ou de d brancher les bornes d une batterie V rifiez si la batterie est mise la terre Le cas ch ant liminez la cause de la mise la terre Le contact avec toute partie d une batterie mise la terre peut provoquer une d charge lectrique Pour r duire de tels risques d accident d branchez les prises de terre avant de proc der l installation ou l entretien 35 Liebert eXM Battery Cabinet Maintenance Regular maintenance of the battery module is an absolute necessity Periodic inspections of battery and terminal voltages specific gravity and connection resistance should be made Strictly follow the procedures outlined in the battery manufacturer s manual See battery manufacturer s web site Valve regulated lead acid batteries do require periodic maintenance Although they do not require maintenance of electrolyte levels visual inspections and checks of battery voltage and connection resistance should be made NOTICE Do not use cleaners on the batteries Solvents can make the battery cases brittle Use only a dry cloth or a cloth moistened in water Since individual battery characteristics are not identical and may change over time the UPS module 1s equipped with circuitry to equalize battery
56. t of the cabinet Liebert eXM Battery Cabinet 6 Mechanical Installation 1 5 1 5 1 Moving the Battery Cabinets The battery cabinets should be moved with a forklift or similar equipment The battery cabinet has casters for movement over short distances The bottoms of the battery cabinets are reinforced to permit lifting by forklift to move them longer distances The bottom structure will support the unit only if the forks are completely beneath the unit The route between the point of arrival and the unit s installation location must be planned to make sure that all passages are wide enough for the unit and that floors will support its weight for instance check that doorways lifts ramps etc are big enough and that there are no impassable corners or changes in the level of corridors Ensure that the cabinet weight is within the designated surface weight loading kg cm of any handling equipment See Tables 16 through 18 for weight details Ensure that any lifting equipment used to move the battery equipment has sufficient lifting capacity Because the weight distribution in the cabinet 1s not symmetrical use extreme care during handling and transporting When moving the unit by forklift care must be taken to protect the panels Handling the unit with straps is not authorized A WARNING Risk of heavy unit falling over Improper handling can cause equipment damage injury or death Exercise extreme care
57. te circuit Parameter Battery Bus Voltage 10 200 288 Number of Lead Acid Cells 144 24 x 6 cell 12V blocks nominal Float Voltage 2 25VIcell selectable from 2 2 2 3V cell Temperature Compensation 3 0mV C selectable from 0 to 5 0mV C around 77 F 25 C or 86 F 30 C or inhibit Ripple Voltage lt 1 Ripple Current Boost Charge Voltage lt 5 2 35 V cell selectable from 2 30 2 40V cell Boost Control End of Discharge Float boost current trigger 0 050 C10 selectable 0 030 0 070 Boost float current trigger 0 010 C10 selectable 0 005 0 025 24 hr safety time out selectable 8 30 hr Boost charge mode inhibit also selectable 1 67 V cell selectable from 1 60 1 750V cell Battery Charge 2 35 V cell selectable from 2 3 2 4V cell Constant current and constant voltage charge mode Programmable auto trigger or inhibit of boost mode Battery Charging Power Maximum Current UPS kVA 10 15 20 30 40 60 80 100 120 140 160 180 200 Battery Charging Power kW 1 5 2 25 3 0 4 5 6 9 12 15 18 21 24 27 30 Maximum Charging Current A 4 7 9 13 18 27 36 45 54 63 72 81 90 31 Liebert eXM Battery Cabinet Specifications Table 16 320mm battery cabinet mechanical characteristics Rated Power Dimensions W x D x in mm 10 40 12 59 x 39 37 x 78 74 320 x 1000 x 2000 Weight
58. the battery power cables and circuit breaker control cables may be routed to the UPS cabinet through the bottom of the cabinet If the Liebert eXM battery cabinets are installed adjacent to one another on a solid floor these cables may be passed between the cabinets through the sides of the cabinets Intertray connections must be made before the battery cabinet may be used Power Connection Depending on the site layout the battery cabinets can be cabled as shown in Figure 1 Connected System For cabinets ordered as connected battery cabinets will bolt to each other the busbars are connected between battery cabinets with the supplied power cables Stand Alone and Right Mounted Systems The customer must supply all interconnecting cables and hardware for stand alone and right mounted cabinets See Table 13 for current ratings and recommended cable sizes according to local codes Liebert eXM Battery Cabinet 12 Battery Installation 2 2 3 2 2 4 2 3 Attached Detached System For battery cabinets that are connecting to a Liebert eXM UPS see Figure 1 cables will run from the positive negative and neutral busbars of the adjacent battery cabinet to the positive negative and neutral DC connections of the UPS For attached systems the cabinets bolt to each other 10 120kVA Liebert eXM UPS models the cables can run internal to the cabinets and will be supplied For detached systems the cabinets do not bolt to
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