Operating Instruction Manual
Contents
1. ct REET an A r ScumupT Operating Instruction Manual m Energy Management System EBL 4 105 Art No 911 406 Page 1 7 Contents 1 Description 2 Safety Information 3 Operating Instructions 4 Transport Storage Installation 5 Electrical Installation 6 Power Up Shut Down Maintenance 7 Malfunctions 8 Enclosure 1 Description The energy system EBL 4 105 contains the charging module LA 204 5 the complete 12V distribution fuse protected 12V circuits and a connector for a solar regulator To operate the energy system and to control the living area functions including accessories an instrument panel is compulsory 1 1 Suitable Accessories not supplied control and switch panel instrument panel IT 105 and its versions solar regulator LR 1214 art no 922 205 for solar modules with a maximum total current of 14A with 3 p connector and a 0 5 m connecting cable 1 2 Technical Data 1 2 1 General Data sizes h x w x d in mm 130 x 275 x 170 incl mounting feet weight 4kg cabinet PA Polyamid Gentian blue RAL 5010 frontpanel aluminium powder painted light grey RAL 7035 1 2 2 Electrical Data mains supply 230 V 6 10 50 Hz safety class 1 power consumption 250 VA suitable batteries 6 cell lead acid or lead gel batteries more than 35Ah steady load off without mains supply battery alarm off battery voltage 12 6V living area battery and with IT 105 0 6mA load current of D output approx 0 52. Daimlerstra e 5 88677 Markdorf Germany Note this user manual is intented for the owner and has to come with the EBL Schaudt GmbH Elektrotechnik amp Apparatebau Daimlerstra e 5 D 88677 Markdorf Tel 49 7544 9577 0 Fax 49 7544 9577 29 www schaudt gmbh de 16 03 2004 COPYRIGHT Bei Anschlu arbeiten Ger t vom Netz trennen ELEKTROBLOCK EBL 4 105 Reserve 15A Reserve 1 Kreis 2 Kreis 1 Netz 230V 50Hz Pumpe 250VA T40 B E 1 6AT Abs KS ohne AES eee Ses i 12V 10A arithm Grundlicht C Batt Eingang es Trittstufe 15A eff 1 D SSS Kompr KS DIE Pb Akku gt 35Ah ompr I a H mit AES Heizung 3 D D Solar Vor der Inbetriebnahme ist die Bedienungsanleitung zu lesen Solar SCHUMUDT Zur Verwendung in Raumen CT Ma stab nderungen nur ber A CAD Datum Name Blatt Schaudt GmbH ecz naonaomTSchiecer Flektroblock 4 105 911 406 88677 Murkdorf Bodensee copr 28 08 2002lDecaro Ansicht auf die Frontplatte Ablage 1406V1 Postfach 1150 Telefon 07544 9577 0 epr COPYRIGHT Umschalter Blei Gel Bleis ure get zal LA 204 5 771 377 1a A24 10Aav 15Aeff Minus Wohnraumbatterie Wohnraumbatterie Starterbatterie Trennrelais Hauptschalter nm Steckverb MSFQ 0 8F Netz ra 230V 50Hz 2171 F hler Wohnraumbatterie Kaltger tedo
3. over from float to boost charge safety circuits short circuit and reverse polarity protected charger needs a connected battery with a voltage of gt 2 5V safety fuse in mains supply 1 6A slow over temperature switch in transformer starter battery charging current trickle charge to starter battery with max 2A by solar regulator max allowed charging current 10A only the living area battery gets charged while driving charging current simultaneous charging of starter and living area battery by alternator batteries in parallel by cut off relay maximum charging current of living area battery by alternator must not exceed 30A See block diagram Note this user manual is intented for the owner and has to come with the EBL Schaudt GmbH Elektrotechnik amp Apparatebau Daimlerstra e 5 D 88677 Markdorf Tel 49 7544 9577 0 Fax 49 7544 9577 29 www schaudt gmbh de 16 03 2004 OS A H casy Operating Instruction Manual oo Energy Management System EBL 4 105 Art No 911 406 Page 3 7 2 Safety Information The electrical installation of the motorhome has to be in accordance with current DIN VDE and ISO regulations Alterations will endanger the safety of persons and the vehicle Due to the above mentioned regulations and safety rules alterations are therefore prohibited The connection of the EBL to the mains supply has to be in accordance to national installation regulations The energy manag
4. 7544 9577 29 www schaudt gmbh de 16 03 2004 OS A H casy Operating Instruction Manual SALL Energy Management System EBL 4 105 Art No 911 406 Page 4 7 3 2 Relay Functions battery cut off relay This relay seperates the starter and living area battery when the engine is not running and if there is no voltage on terminal D Both batteries are connected in parallel and therefore simultaneously charged while engine is running main switch relay This relay is controlled by the push button switch on the instrument panel bistable 12V EIN AUS It switches all 12V load off except the circuits heater compressor refrigerator and courtesy light automatic step refrigerator cut off relay This relay controls the power supply of the absorption type refrigerator absorption type refrigerator The refrigerator gets power from the starter battery only if the engine is running and if there is a voltage on terminal D charging relay battery 1 This relay automatically provides a 2A trickle charge to starter battery the starter battery if mains supply is on 4 Transport Storage Installation 4 1 Transport Storage The energy system should be stored and transported in suitable packing and in a dry environment only Storage temperature range 20 C to 70 C top view 4 2 Installation The energy system has been designed for floor mounting It has to be fitted onto a stout and level surface by use of
5. a defective mains cable incorrect connection or service work with mains supply on Electrical connection has to be in accordance to the following sequence 1 all socket connectors on frontpanel of energy system 2 battery cables on energy system screw terminals on rear panel 3 battery cables on battery terminals 4 230V mains supply plug Disconnection has to be executed vice versa 5 1 230V Mains Supply The power cord has to be connected to an earthing contact socket outlet The power cord must be a HO5VV F 3x1 5 cable For connection the mains plug or mains supply of the vehicle has to be disconnected Caution Danger of life due to electrical shock or danger of burning with a defective mains cable incorrect connection or service work with mains supply on 5 2 Batteries Battery Sense Cable Refrigerator and D Alternator Leads have to be fused according to their cross sections Maximum allowed fuse ratings sensor cable battery 2 D alternator Fuses need to be installed close to the battery terminals or alternator for short circuit protection of the leads The negative pole of the living area battery has to be connected to the negative pole of the starter battery externally Caution Danger of burning because of incorrect connection and fusing The energy system has to be used exclusively on 12V power systems with rechargeable 6 cell lead acid or lead gel batteries Caution Unsuitable
6. A without load at the D terminal of alternator by EBL see block diagram Note this user manual is intented for the owner and has to come with the EBL Schaudt GmbH Elektrotechnik amp Apparatebau Daimlerstra e 5 D 88677 Markdorf Tel 49 7544 9577 0 Fax 49 7544 9577 29 www schaudt gmbh de 16 03 2004 ET an A r casy Operating Instruction Manual u Energy Management System EBL 4 105 Art No 911 406 Page 2 7 1 2 2 1 Battery charging on mains supply living area battery control system thyristor controller charging characteristic IWUoU maximum charging voltage 14 4V charging current 10A arithmetic mean or 15A eff at 230V mains supply and 12 0V charging voltage The charging current is mains supply dependent floating voltage 13 8V automatic change over new charging cycle change over to boost charge if battery voltage is approx lt 13 8V 3 p hase characteristic charging characteristic of EBL 4 105 boost charge at 10A max eo OA ee na et re arithmetic mean electronically limited Te ne float up to maximum charging voltage EZENN E EE EY then equalise charge at constant 14 4V 1301 E A A E A BE na in with lead acid selectable 0 3h duration for lead acid 6h duration for lead gel batteries 6h with ead gel then automatic change over to float charge l time at 13 8V If due to high loads the float voltage of 13 8V can not be provided the battery charger switches
7. atically if the energy system is disconnected from the living area battery Before and after long periods of nonusage eg during wintertime the vehicle should be hooked up to mains supply to fully recharge the batteries for a minimum of 12 hours 80Ah battery or 16 hours 160Ah battery Caution To prevent battery damage the battery should be fully charged before shut down of the vehicle Note Itis possible to recharge the batteries by the built in charging unit by solar regulator or by alternator even if the main switch on the instrument panel is off 6 3 Maintenance The energy system EBL 4 105 is maintenance free For cleaning use a soft moisturized cloth with a mild detergent Do not use methylated spirit paint thinner etc Liquids must not be allowed to get into the cabinet 7 Malfunctions If due to high surrounding temperature or bad ventilation the EBL gets too hot the charger unit switches off until the temperature has dropped to a save level However overheating should in any case be prevented Should repairs be necessary please contact the service department of Schaudt GmbH ph 49 7544 9577 16 e mail kundendienst schaudt gmbh de If it is not possible to see the manufacturer for service eg being overseas necessary repairs can be carried out by a qualified workshop Note this user manual is intented for the owner and has to come with the EBL Schaudt GmbH Elektrotechnik amp Apparatebau Dai
8. batteries will be damaged Note this user manual is intented for the owner and has to come with the EBL Schaudt GmbH Elektrotechnik amp Apparatebau Daimlerstra e 5 D 88677 Markdorf Tel 49 7544 9577 0 Fax 49 7544 9577 29 www schaudt gmbh de 16 03 2004 OS A H Scavo Operating Instruction Manual 0 Energy Management System EBL 4 105 Art No 911 406 Page6 7 The batteries have to be mounted in sufficiently ventilated areas or must be fitted with vent lines Please refer to installation instructions of the battery manufacturer Caution Exploding hazard by detonating gas with defective batteries defective energy system or at too high battery temperature gt 30 C 5 3 12V Load The choice of battery cable size dimensions has to comply with EN 1648 1 or 2 Maximum current drain of the load must not exceed the respective fuse rating 6 To Put Into Operation Shut Down Maintenance 6 1 To Put Into Operation Prior to power up special attention must be paid to 1 Properly connected living area battery 2 Correctly selected battery type switch See section 3 1 Controls 6 2 Shut Down Before long periods of nonusage of the motorhome eg during wintertime the living area battery should be disconnected from the 12V system Switch off 12V main switch on instrument panel and disconnect cables at the battery terminals Caution Please note the anti freeze valve of the water heater opens autom
9. ement system EBL 4 105 must not be modified The connection of the energy system should be carried out by qualified personnel only and must be conform to specifications mentioned in this operating instruction manual see instruction manual section 4 2 Installation section 5 Electrical Installation and in enclosure block diagram EBL 4 105 In the following text special notice should be paid to the signs shown below CAUTION Electrical current hazard warning CAUTION General hazard warning Operating Instructions 3 1 Controls CAUTION Rear side of the device gets hot during operation Do not touch 12V fuses Pluggable automotive safety fuses Battery Type Prior to actuating this frontside switch the energy system must Selector Switch be disconnected from the 230 volt electrical supply by seperating the vehicle from mains supply Before operating the energy system the switch must be set according to the type of battery being used lead acid or lead gel The selector switch ensures an optimum charge of the connected battery type To actuate use a thin tool eg a pencil tip Caution Incorrect setting of the battery type switch could cause damage to the batteries and may possibly produce an explosive gassing hazard Note this user manual is intented for the owner and has to come with the EBL Schaudt GmbH Elektrotechnik amp Apparatebau Daimlerstra e 5 D 88677 Markdorf Tel 49 7544 9577 0 Fax 49
10. mlerstra e 5 D 88677 Markdorf Tel 49 7544 9577 0 Fax 49 7544 9577 29 www schaudt gmbh de 16 03 2004 ET an A r casy Operating Instruction Manual ou Energy Management System EBL 4 105 Art No 911 406 Page 7 7 Unqualified repairs would invalidate warranty The manufacturer Schaudt GmbH disclaims its liability and is therefore not liable to resulting damages 8 Enclosures To this operating instruction manual belongs the enclosed schematic diagram and the drawing of the front view of the energy system EBL 4 105 art no 911 406 This operating instruction manual with all its enclosures must be delivered together with the energy system EBL 4 105 art no 911 406 It has to be part of the instruction manual if it is part of a system installed in a motorhome 8 1 EC declaration of conformity We hereby certify that the type of construction of the energy management system EBL 4 105 corresponds accordingly to appropriate provisions EC low voltage guide line 73 23 EWG amendment of 22 07 93 Electromagnetic compabitibility guide line 89 336 EWG amended to 92 31 EWG Employed standards and technical specifications particularly DIN EN 60335 1 1994 A11 A1 A12 A13 A14 DIN EN 60335 2 29 1996 A11 DIN EN 50081 1 3 1993 DIN EN 50082 1 3 1993 DIN EN 61000 3 2 2000 The EC declaration of conformity in original is available and can be looked at any time Manufacturer Schaudt GmbH Elektrotechnik amp Apparatebau Address
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12. the four provided mounting feet 6 front side 263 275 The energy system is designed for use in a dry and sufficiently ventilated environment within a temperature range of 10 C to 45 C A minimum distance of 5 cm to the surrounding equipment has to be maintained above and to all sides In operation a temperature of max 45 C at a distance of 2 5 cm to the sides must not be exceeded Caution Danger of overheating if distances to equipment are insufficient or if ventilation is blocked Note this user manual is intented for the owner and has to come with the EBL Schaudt GmbH Elektrotechnik amp Apparatebau Daimlerstra e 5 D 88677 Markdorf Tel 49 7544 9577 0 Fax 49 7544 9577 29 www schaudt gmbh de 16 03 2004 OS A H ScumupT Operating Instruction Manual oo Energy Management System EBL 4 105 Art No 911 406 Page 5 7 5 Electrical Installation Electrical installation should be carried out by qualified personnel only The device must be used only with a living area battery Caution The energy system must not be used without a connected living area battery otherwise connected appliances might be damaged in unfavourable conditions Electrical connection is made on the frontside according to enclosed block diagram For installation purposes the mains plug or mains supply of the vehicle must be disconnected Caution Danger of life due to electrical shock or danger of burning with
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