SWIMMING POOL HEAT PUMP
Contents
1. Ground Note Ihe swimming pool heat pump must be grounded V INSTALLATION GUIDE Options for protecting devices and cable specification Breaker Rated Residual Action Current 30 30 30 mA Power cord AWG 3X12 3X12 3X10 Signal cable AWG 3X20 3X20 3X20 Note he above data is for an electrical cord of less than 10 m If electrical cord is gt 10 m wire diameter must be increased The signal cable can be at maximum 50 m Pump protecting device cable specification is subject to user s option 1 Installation Instruction and Requirements All electrical connections must be done by a qualified electrician and according to national and local electrical codes We have provided important safety messages in this manual and on your heater Always read and obey all safety warnings All Hayward Heat Pumps must be installed in accordance with all applicable National and Local codes In the absence of local codes refer to the latest edition of the Canadian Electrical Code CEC A Installation 1 Always install the machine outdoors while respecting the minimal clearances needed for proper operation and heating DO NOT place the unit next to shrubs fences etc which can block the air inlet These locations deny the unit a continuous source of fresh air which reduces its efficiency and may prevent adequate heat delivery 2 Mount the unit on a stur2. The wiring of your pool heat pump must be performed by a qualified electrician in accordance with national and local requirements 3 Set leakage protector according to the local code for wiring leakage operating current lt 3OmA 4 The layout of power cable and signal cable should be orderly and not affecting each other C Switch on after finishing all wiring installation and double checking VI OPERATION INSTRUCTION LED Controller Timer Indicator Light A Timer On Clock Water Temp Setting Timer Off And Heat Cool Transfer Power On Off Timer Indicator LightB HP4OB has no cooling function Power on off CLOCK Set local time TIME OFF _ Set the time required for machine to auto stop a Light A Shows the auto stop time being set TIME ON Set the time required for machine to auto operate _ Light B Shows the auto operate time being set COOL Shows the cool mode has been set only available on the heat and cool machine HEAT Shows the heat mode has been set MODE Key Heat or cool mode selection only available in heat and cool machine Down ALLOW Set required temperature and time A UP ALLOW Set required temperature and time LED screen Display time temperature and machine failure code Permanent Display A The LED screen will display Time when the machine is turned off B The LED screen will display Water temperature in swimming pool when the machine is turned on 10 V
3. contact the professional and inform model and detailed faulty condition ATTN Do not disassemble or repair the swimming pool heat pump by yourself contact a licensed technician for service 15 X TROUBLESHOOTING Failure no Falure Failure description code High pressure protection Low pressure protection Low water pressure protection 4 EE 4 Single phase machine failure connection due to loose wire terminal of PROT2 on the PC board 5 PP1 Pool water temp sensor failure aie A Heat only type Exhaust temp sensor failure B Cool and Heat type Cooling coil pipe temp sensor ranuro Pe To Compressor exhaust overload protection When the temperature lt 32F auto stop for PP 7 protection Not Failure EE8 888 2 Messy Communication Failures Code h pane O O X TROUBLESHOOTING Parts Breakdown 7 3 g LL EN z Titanium Heat Exh LCD Controller Fairland Expansion Valve pC HPXWS50EV_ HPXWS65EV Fairland Transformer Fairland Contactor Compressor Capacitor Fan Motor Capacitor Fan Electric Motor Pool water temp sensor Cooling coil pipe temp senso HPXWS56TMP_ HPXWS56TMP_ Heating coil pipe temp senson HPXWS4OTMP_ HPXWS56TMP_ HPXWSS6TMP Gas return temp sensor HPXWS56TMP_ HPXWS56TMP Exhaust temp sensor HPAWSADETS Air temp sensor SS6ATS High pressure valve Low pressure valve Water flow Switch Water nozzle Gasket HPXWSS56WNG Draining tube amp black
4. joint ak So 17 WARRANTY HAYWARD HEAT PUMP POOL HEATERS LIMITED WARRANTY The HAYWARD heat pump pool heater is warranted to be free of defects in materials and workmanship for a period of one 1 year for parts and 1 one year for labor Warranty is applicable to the original locaton and owner only and is not transferable The compressor component has a two 2 year limited warranty with parts amp labour warranted the first year and parts only warranted in year two The titanium tube component of the heat exchanger has a five 5 year parts only warranty HAYWARD will not void this warranty due to improper pool chemistry This warranty is valid only if the product is installed according to the HAYWARD specifications This warranty does not include refrigerant or other expendable materials or services such as inspection maintenance or unnecessary service calls due to erroneous operational reports external valve position or electrical service It also does not include the repair of damage due to negligence accident freezing or other conditions beyond the normal intended use of the unit This warranty is void if the product is repaired or altered in any way by any persons or agencies other than those authorized by HAYWARD and is in lieu of all other warranties expressed or implied written or oral There are no implied warranties of merchantability or fitness for a particular purpose that apply to this product This
5. warranty applies only within Canada At its option HAYWARD will replace or repair any HAYWARD part that proves defective if such parts are returned to our factory freight collect within the warranty period It is agreed that such replacement or repair is the exclusive remedy available from HAYWARD Unless authorized by HAYWARD and performed by a factory authorized service center HAYWARD is not liable for any labor involved in the removal of defective parts or the installation of replacement parts HAYWARD is not liable for damages of any sort whatsoever including incidental and consequential damages Parts returned and services performed under terms of this warranty must be approved by HAYWARD All parts returned under terms of this warranty will be repaired or replaced and returned transportation charges prepaid by best and most economical means Hayward Pool Products Canada Inc 2880 Plymouth Dr Oakville ON L6H 5R4 www haywardpool ca 888 238 7665 Retain this Warranty Certificate in a safe and convenient location for your records Hayward Pool Products Canada Inc T 1 888 238 7665 www haywardpool ca 3 HAYWARD
6. 78kg 108 142L min Max 58dB A IPx4 This product has been tested at air temperature of 32 F 109 F Efficiency cannot be guaranteed out of these ranges All parameters will differ under various conditions IV DIMENSIONS 392 590 Note he above diagram is the specification diagram of the pool heater for technician s installation and layout reference only V INSTALLATION GUIDE 1 Diagram for Water Piping Connections WATER TO SWIMMING POOL work together THREE WAY VALVE q Outlet Valve ee By Pass Valve FILTER Inlet Valve THREE WAY VALVE POOL WATER IN Note he diagram is for demonstration purposes only and layout of the pipes is for reference only 2 Electric Wiring Diagram Terminal Board Users Electric Box i W elle a Breaker fuse Customer prepare Power Supply L4 230V 60Hz L2 Ground Breaker fuse Customer prepare Heat Pump Terminals Power Supply L1 gt 230V 60Hz L2 f
7. HAYWARD SWIMMING POOL HEAT PUMP Installation amp User Manual Model HP40B HPSOB HP65B C y Hayward Pool Products Canada Inc T 1 888 238 7665 www haywardpool ca CONTENT I II IV VI VII vIII IX Application nnn Features nnan Technical Parameters iiiiiccccccccccsscssssssssssssssssssssvsstenssiessstsssssissesisnssissssisissssunsseeeseee Dimensions ea Installation Guide oii ccicccccecccccccccesssseesssreesssrsesssreesssrsesssrvessssissssistarsestssvstasietsseetasvestasesteseeressees Operation Instruction Testing Precautions eescesscsoososessocsoecoooesososoossoooosococooosooeosocososocsoososoosooessoocoooosoososoososocsososooosoososocosososoososoosooceosoocososoossooososocoosoooeosocoosocoooo eescessoesoesoosooesoesoecsoeocoocoocooooooooooooosoosoosoosoosoososeooeoooosocosoosoosocosoosoosoosoocooooosocoscoosocooosocsocssoceooesoosoosooeoosooosososoeosoosoosooo 10 13 14 WARNING A The Swimming Pool Heat Pump Unit is intended to heat the swimming pool water and regulate the temperature Use in any other application will void the warranty B The inlet amp outlet connections cannot support any load from another piping system C Make sure outlet air does not hurt any person animal amp plant D The unit must always be powered off before opening the access panel Always cut the unit s main power whenever the access panel is open or removed PRECAUTIONS A All electrical connections
8. I OPERATION INSTRUCTION Common Setting 1 Heat Cool Mode Press the Mode button to switch from one mode to another Available only in heat and cool machine 2 Required pool water temperature It can be adjusted both when the machine is on or off A Press UP ALLOW key or DOWN ALLOW key Q to set to your required pool water temperature The numbers in the LED screen will flash during your operation After five seconds it will stop flashing and be saved the LED screen will return to the permanent display When you want to check the temperature press UP ALLOW key Aor DOWN ALLOW key to see the current setting 3 Time setting It can be adjusted both when the machine is on or off A Press key to set time according to your local time Time on the LED screen flashes Press again then press UP ALLOW key A or DOWN ALLOW key to set hour Before it stops flashing press and then press UP ALLOW key or DOWN ALLOW key Q to set minutes After setting press and the water temperature will appears 30 seconds later it will stop flashing and the LED screen will return to the permanent display 11 VI OPERATION INSTRUCTION Automatic on off This function can make the machine work or stop automatically in your required time 1 Time on A Press to set timer on B When the indicator light is on and the time is flashing press again to set hour Use A and amp to adjust C Before the fl
9. and outlet a The user must Start the Pump before the Machine And Turn off the Machine before the D Pump or the machine will be damaged The user should start the pump check for any water leakage of water set temperature in the thermostat and then switch on power supply In order to protect the swimming pool heater the machine Is equipped with a time delay Starting function when starting the machine the blower will run for 3 minutes before the compressor Starts _ lf at any time there Is an abnormal noise smell smoke electricity leakage please switch off power Immediately and contact your local dealer All repairs must be performed by a qualified technician 13 VIII PRECAUTIONS 1 Attention d Set proper temperature in order to get comfortable water temperature to avoid overheating or over cooling Always install the machine outdoors while respecting the minimal clearances needed for proper operation and heating DO NOT place the unit next to shrubs fences etc which can block the air inlet These locations deny the unit a continuous source of fresh air which reduces its efficiency and may prevent adequate heat delivery Never put hands or any objects into outlet of the swimming pool heat pump and don t remove the screen over the fan at any time lf at any time there Is an abnormal noise smell smoke electricity leakage please switch off power immediately and contact y
10. ashing stops press to set minute Use A and to adjust D After adjusting press TIMER ON and water temperature will be seen 30 seconds later the controller display will be back to the normal mode 2 Time off A Press to set timer off B When the indicator light is on and the time is flashing press again to set hour Use and to adjust C Before the flashing stop press to set minute Use and Qto adjust D After adjusting press and water temperature will be seen 30 seconds later the controller display will be back to the normal mode 3 Cancelling the automatic mode A Press or to cancel timer on and off B When the number is flashing press When timer indicator light is off and LED shows water temperature the timer on and off is canceled C 30 seconds later the controller display will be back to the permanent display Fahrenheit and Celsius Switch Keep pressing for 10 second you can switch the display between Degree Fahrenheit and Degree Celsius whether the machine is on or off 12 VII TESTING 1 Inspection before use a Check installation of the whole machine and the pipe connections according to the pipe D O 2 Trial connection diagram Check the electric wiring according to the electric wiring diagram and make sure the Heat Pump is bonded Make sure that the main machine power switch is off Check the temperature setting Check the air inlet
11. dy base preferably a concrete slab The base should be completely isolated from the building foundation wall to prevent the possibility of Sound or vibration transmission into the building 3 The pool heat pump is designed for outdoor installation and should not be installed in a fully enclosed area such as a shed garage etc Recirculation of cold discharged air back into the evaporator coll will greatly reduce unit heating capacity and efficiency V INSTALLATION GUIDE Air is pulled through the evaporator coil and discharged through the side grille A minimum clearance of 98 inches should be allowed on the air outlet side for unrestricted air discharge The unit must not be installed under a porch Any other side of the unit should be located at least 28 inches from a wall or from any other obstruction for unrestricted air intake and Service access The piping Sequence is as follows pool gt pool pump gt filter gt heater gt check valve gt chemical feeder gt pool Automated chlorine distribution systems if used must be placed downstream of the heater to minimize harm to the pool equipment Use rigid PVC piping if possible SCH40 or SCH80 All joints should be glued with PVC glue When the piping installation is complete operate the pool pump and check the system for leaks Then check the filter pressure gauge to verify that there isn t any indication of excessive pump head pressure You can also make the connections
12. ly of the heater before any examination and repair The unit must always be powered off before opening the access panel Always cut off the unit s main power whenever the access panel is open or removed b In winter Seasons please drain water clear of the machine disconnect power Supply to prevent any machine damage and cover the machine body with plastic cover to avoid dust If the unit is stopped for a long period of time or for winterizing the unit must be drained of all its water You will need to disconnect the IN and OUT water connections Then the unit must be tilted or blown out with air until all water is Out c Please clean this machine with household detergents or clean water NEVER gasoline thinners or any similar fuel The area around the unit should be dry clean and well ventilated Clean the side heating excnanger regularly to maintain good heat exchange and conserve energy Dirt can accumulate on the evaporator You can easily remove it by using a non pressured water spray without damaging the small aluminum fins The cleaning of the plastic cabinet can be done with the helo of a brush and soap qd Check bolts cables and connections regularly X TROUBLESHOOTING Common Faults Main power is off Wait for power to be reinstated Not starting Circuit breaker drops out Switch Circuit Breaker back on There is air satisfactory Increase temperature setting accordingly If the above mentioned faults cannot be solved please
13. mbustible or flammable material near unit I APPLICATION 1 For your comfort and pleasure set swimming pool water temperature efficiently and economically 2 All technical parameters are factory set Please refer to technical parameter table Il FEATURES o N OOA Ye YS Highly efficient titanium heat exchanger Sensitive and accurate temperature control and water temp display Environment frendly R410A refrigerant High pressure low pressure amp water flow protection system Exceeding low temperature auto stop protection Temperature controlled compulsory defrosting International brand compressor Easy installation and operation HI TECHNICAL PARAMETERS Moda Heating capaaty Cooling capacity Voltage Frequency phase Heating current airs 0 F water80 F Heating power ars0 F water95 F Compressor RLA LRA Fan motor rating MCA MOP Design pressure Hi gh Desien pressure Low Retrigerant R410 A Net weight Water circulation flow Noise Waterproof class Remarks 2 OK 9 7 A G4 8A 05A 12A 20A 609 PSIG 261 PSIG Ad 102 125 lbs 57 kg 6f 100L min Max 50dByA IPx4 HP50B 50000 BTU 29000 BTU 208 230V 60Hz 1Ph 108A 2 3IKW 2 7KW 11 6A 60 2A 05A 16A 30A 609 PSIG 261 PSIG 56 4oz 154 Ibs 70kg 83 116 Limin Max 50 dB A IPxX4 HP65B 65000 BTU 42300 BTU 208 230 60Hz 1Ph 118A 26KW 29KW 12 9A 66 9A 11A 17 2A 30A 609 PSIG 261 PSIG 74 10z 172 lbs
14. must be done by a qualified electrician and according to national and local electrical codes We have provided important safety messages in this manual and on your neater Always read and obey all safety messages B You will need to set the water temperature you desire C Always install the machine outdoors while respecting the minimal clearances needed for proper operation and heating DO NOT place the unit next to shrubs fences etc which can block the air inlet These locations deny the unit a continuous source of fresh air which reduces Its efficiency and may prevent adequate heat delivery D All Hayward Heat Pumps must be installed in accordance with all applicable National and Local codes In the absence of local codes refer to the latest edition of the Canadian Electrical Code CEC E The unit will automatically start uo when there is proper flow and available power F If the unit is stooped for an extended period of time or winterized it must be drained of all water You will need to disconnect the IN and OUT water connections Then the unit must then be tilted or blown out with air until all water is out G Do not insert any objects into the air outlet Do not attempt to disassemble the fan at any time H If at any time there is an abnormal noise smell smoke electricity leakage please switch off power immediately and contact your local dealer All repairs must be performed by a qualified technician I Do not store co
15. our local dealer All repairs must be performed by a qualified technician Do not use or stock combustible gas or liquids such as paint thinners paint fuel near or around the heat pump f As with all pool heaters you are advised to use a pool cover at night and when the pool is not g in use The pool cover should be used if night temperatures are 15 F less than desired pool temperature This will keep evaporation the greatest source of heat loss to a minimum thus greatly reducing the overall pool heating costs During warmer weather the pool cover may not be required The heat pump should be installed within 10m of the pool to minimize heat loss in the underground pipes 2 Safety 14 a D Please keep the main power supply switch out of reach from children lf there is a power outage while the machine is in operation the heat pump will start up automatically when power is restored Please switch off the main power supply during lightening storms to prevent any damage to the unit lf the machine is stopped for a long time please cut off the power supply and drain water of the machine by opening the tap of inlet pipe If the unit is stooped for a long period of time or for winterizing the unit must be drained of all its water You will need to disconnect the IN and OUT water connections Then the unit must be tilted or blown out with air until all water is out IX MAINTENANCE a Disconnect power supp
16. using high pressure flexible hose but make sure the nose can withstand high pressure The installation of a heat pump bypass is not necessary unless the water flow exceeds 75 GPM lt is also normal to see water dripping trom the drain at the base pan of the unit While your pool heat pump is in the heating mode a large volume of warm and humid air passes over the evaporator and Causes condensation To check if there really is a leak you must stop the heat pump and leave the pool pump running for at minimum 5 hours If water is still coming out of your heat pump after this period then call your dealer for service B Wiring The wiring of your poo heat pump should be performed by a qualified electrician in accordance with local requirements A properly sized breaker and copper wire must be used Check the heat pump data label for required maximum breaker size Because all metals have different electrical potentials all metal and electrical components of the pool system must be bonded together This includes the metal framework of the pool the light the pump the filter if made out of metal the heater any automatic chlorine generator and any other metal or electrical equioment On some older pools this substructure bond wire may not exist In these cases a 6 to 8 foot solid copper rod must be driven into the ground near the equipment All electric and metal components must then be bonded to each other and then to the copper rod
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