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PLC-5 Programmable Controllers / Selection Guide

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1. 8 8 6 6 4 4 2 2 0 0 15 80 45 60 0 2 50 75 100 0 40 80 120 160 Real Power W Apparent Power V A Transformer Load V A Real Power W x 2 5 8 8 6 6 4 4 2 2 0 0 15 30 45 60 0 2 50 75 100 0 40 80 120 160 Real Power W Apparent Power V A Transformer Load V A Real Power W x 2 5 8 8 6 6 4 4 2 2 0 0 15 80 45 60 0 2 50 75 100 0 40 80 120 160 Real Power W Apparent Power V A Transformer Load V A Real Power W x 2 5 www klinkmann com 1771 P4R P6R Backplane ac dc Current Load 3 Units A 1771 P4R P6R Backplane ac dc Current Load 4 Units A 1771 P5 P5E Backplane dc dc Current Load A 1771 P7 Backplane ac dc Current Load A 1771 PS7 Backplane ac dc Current Load A 1771 P10 Backplane dc dc Current Load A Select Power Supplies 41 16 16 16 12 12 12 8 8 8 4 4 4 0 0 0 0 35 70 105 140 0 50 100 150 200 0 75 150 225 300 Real Power W Apparent Power
2. a E Oy PLC 5 40E l Workstation Ethernet Q Modem A va Y Remote Station E a Modem Master Station lt il Well f Pee Gas Well TK K RS RIS il z 5 gk l I ly l i l a l JI E Remote Remote Remote Remote Remote Remote Station Station Station Station Station i Station Unloading Storage i Main
3. 56V 74 mA aouieeload 771 H Bin 24 50V 74 mA 24V dc Source 1771 IV 8in 12 24V 74mA ua 1771 IVN 32 in 10 30V 280 mA 771 10 Bin 5 30V 150 mA 1771 1016 16in 10 32V isolated 100 mA 24V ac 1771 IN Bin 12 28V 80 mA 1771 IND 16 in 16 30V ac 250 mA 9 30V de 6 2011 www klinkmann com Select 1 0 Modules 9 Category Cat No Inputs Voltage Backplane and Current Load Outputs 120V ac dc 1771 ID 6 in 92 38V isolated 74 mA 1771 IAD 16 in 79 138V 195 mA 1771 1D16 16in 77 138V ac 75 mA 105 138V dc isolated 1771 IA 8 in 87 138V ac 75 mA 97 138V de 120V ac 1771 IAN 32 in 85 138V 280 mA 220V ac dc 1771 1D01 6 in 184 276V ac dc 74 mA 1771 IM 8 in 184 276V ac dc 75 mA 1771 Digital Output Modules Category Cat No Inputs Voltage Backplane and Current Load Outputs TTL 1771 0G Bin 5 0 5 3V 168 mA 1771 0GD 16 in 5 0 5 3V 230 mA 24V dc Sink 771 OVN 32 out 0 30V 330 mA 771 0016 6 out 0 32V isolated 400 mA 24V dc Source 1771 00 8 out 20 4 26 4V isolated 225 mA 1771 0016 16 out 10 32V isolated 400 mA 771 0B 8 out 0 27V 165 mA 1771 OBD 16 out 10 60V 300 mA 1771 OBN 32 out 10 30V 330 mA 48V dc Source 771 0C 8 out 42 53V 165 mA 24V ac 771 ON 8 out 20 30V 225 mA 120V ac 1771 OP 4 out 92 138V protected 350 mA 1771 0D 6 out 92 138 isolated 225 mA 771 ODZ 8 out 92 138V isolated 350 mA 771 O
4. BTR BTW ClO Message The message instruction reads or writes a block of data to another station MSG ASCII The ASCII instruction read write compare and convert ASCII strings ABL ACB ACI ACN AEX AHL AIC ARD ARL ASC ASR AWA AWT Riga tel 371 6738 1617 klinkmann klinkmann lv www klinkmann com See the Ptoduct Cettification link at www tockwellautomation com toducts cettification for Declarations of Conformity Certificates and other certification details Publication 1785 SG001B EN P June 2006 Supersedes Publication 1785 SG001A EN P March 2004 Helsinki tel 358 9 540 4940 automationGklinkmann fi Yekaterinburg tel 7 343 376 5393 yekaterinburg klinkmann spb ru Vilnius tel 370 5 215 1646 post klinkmann It PN 953014 08 Copyright 2006 Rockwell Automation All rights reserved Printed in the U S A St Petersburg tel 7 812 327 3752 klinkmann klinkmann spb ru Samara tel 7 846 273 95 85 samara klinkmann spb ru Tallinn tel 372 668 4500 klinkmann est klinkmann ee Rockwell_Logic_Programmable_PLC 5_Select_en_0611 pdf Moscow tel 7 495 641 1616 moscowGklinkmann spb ru Kiev tel 38 044 495 33 40 klinkmann klinkmann kiev ua Minsk tel 375 17 200 0876 minsk klinkmann com
5. PLC 5 PROGRAMMABLE CONTROLLERS SELECTION GUIDE 1785 and 1771 Allen Bradley Rockwell Software Automation www klinkmann com PLC 5 Programmable Controllers Comparison www klinkmann com Category Controller Catalog Number User Memory Total 1 0 Max Number of Words Max Communication Ports mode Standard PLC 5 11 785 L11B 8000 512 1 DH or Remote 0 Adapter or Scan PLC 5 20 785 L20B 16 000 512 1 DH and 1 DH or Remote I 0 Adapter or Scan PLC 5 30 785 L30B 32 000 1024 2 DH or Remote 0 Adapter or Scan PLC 5 40 785 L40B 48 000 2048 4 DH or Remote 0 Adapter or Scan PLC 5 40L 785 L40L 48 000 2048 2 DH or Remote 0 Adapter or Scan and 1 Extended Local 0 PLC 5 60 785 L60B 64 000 3072 4 DH or Remote 0 Adapter or Scan PLC 5 60L 785 L60L 64 000 3072 2 DH or Remote 0 Adapter or Scan and 1 Extended Local 0 PLC 5 80 785 L80B 100 000 3072 4 DH or Remote 0 Adapter or Scan Standard with Protected PLC 5 26 785 L26B 16 000 512 1 DH and 1 DH or Memory Remote 1 0 Adapter or Scan PLC 5 46 1785 L46B 48 000 2048 4 DH or Remote 0 Adapter or Scan PLC 5 86 785 L86B 100 000 3072 4 DH or Remote 0 Adapter or Scan ControlNet PLC 5 20C 785 L20C15 16 000 512 1 ControlNet Dual Media and 1 DH PLC 5 40C 785 L40C15 48 000 2048 1 ControlNet Dual Media and 2 DH or Remote 1 0 Adapter or Scan PLC 5
6. 1 9 4 1 Back pane directly or through a cable to an I O chassis Slots for installation of power supplies and modules requiring only power from the backplane 1771 AM1 O chassis with integral remote I O adapter 1 slot 298 x 70 x 187 mm 11 7 x2 7 x7 3in 1 4 3 0 Back panel and power supply 3 A available for 1 0 modules 1771 AM2 O chassis with integral remote I O adapter 1 slot 298 x 130 x 187 mm 11 7xX5 1x 7 3 in 2 3 5 0 Back panel and power supply 3 A available for 1 0 modules Publication 1785 SG001B EN P June 2006 38 Select Chassis 6 2011 www klinkmann com Minimum Spacing Requirements for a Controller resident Chassis e Mount the 1 0 chassis horizontally e Allow 153 mm 6 in above and below the chassis e Allow 102 mm 4 in on the sides of each chassis Allow 51 mm 2 in vertically and horizontally between any chassis and the wiring duct or terminal strips e Leave any excess space at the top of the enclosure where the temperature is the highest Minimum Spacing Requirements for a Remote 1 0 and Extended local 1 0 Chassis Mount the 1 0 chassis horizontally Allow 153 mm 6 in above and below all chassis When you use more than one Chassis in the same area allow 152 4 mm 6 in between each chassis Allow 102 mm 4 in on the sides of each chassis When you use more than one chassis in the same area allow 101 6 mm 4 in between each chassis e Allow 51 mm 2
7. remote I O 93 0 32 0 17 3 W 3 3A 3072 in 3072 0 max link complement Publication 1785 SG001B EN P June 2006 6 2011 f 4Y4linkmann com Ethernet PLC 5 Controllers The Ethernet PLC 5 controller integrates the Allen Bradley architecture into an industry standard EtherNet IP system offering a flexible and open solution With the Ethernet PLC 5 controller s built in communication capabilities your entire enterprise can use standard Ethernet or Internet connectivity to control and monitor production Using the Internet and Web browser you can create your own custom Web pages to provide executive summaries of process information These pages are accessible to any Internet user who has network access to the PLC 5 controller The embedded Web server provides access to PLC 5 diagnostics Domain Name Service DNS and Simple Network Management Protocol SNMP are also supported Cat No User Total 1 0 Max Channels Number of I 0 Chassis Max Power Backplane Aee Total Extended Remote ControlNet pie pation et Max _ local 1785 L20E 16 000 512 any mix or 1 Ethernet 13 0 12 0 19W 3 6A 512 in 512 out 1 DH complement 1 DH remote 1 0 1785 L40E 48 000 2048 any mix or 1 Ethernet 61 0 60 0 19W 3 6 A 2048 in 2048 out 2 DH remote complement 1 0 1785 L80E 100 000 3072 any mix or 1 Ethernet 65 0 64 0 19W 3 6 A 3072 in 3072 out 2 DH remote complement 1 0 Publication 1785 SG001B E
8. 16 Input Module e 120 240V ac Isolated 16 Output Module Weed Instrument Fiber Optic Modems Woodhead PLC 5 Scanners for PROFIBUS DP For more detailed information refer to the Encompass product directory publication 6873 QR004 ot see www tockwellautomation com encompass www klinkmann com Step 2 Select EtherNet IP Protocol ControlNet Network DeviceNet Network Serial Network Data Highway Plus Remote 1 0 Select Network Communications 19 Select Network Communications Use specific PLC 5 controllers with network connections and install multiple communication modules into the PLC 5 backplane to route control and information data between the different networks The networking capabilities led by EtherNet IP ControlNet and DeviceNet networks allow information exchange between a range of devices and computing platforms and operating systems PLC 5 controllers come with different network connections Choose the network that best meets your needs NetLinx Architecture NetLinx open network architecture is the Rockwell Automation strategy of using open networking technology for seamless top floot to shop floor integration The networks in the NetLinx architecture DeviceNet network ControlNet network and EtherNet IP network speak a common language and share a universal set of communication services NetLinx architecture part of the Integrated Architecture seamlessly integrates all the components in
9. 32 0 17 3 W 3 3 A 2048 in 2048 out 1 0 max link complement 1785 L46C15 48 000 2048 any mix or 1 ControlNet 125 0 60 96 15 8W 3 0A Protected 2048 in 2048 out 2 DH remote complement 1 0 1785 L86B 100 000 3072 any mix or 4 DH remote 93 0 32 0 17 3 W 3 3 A 3072 in 3072 out 1 0 max link complement Publication 1785 SG001B EN P June 2006 36 www klinkmann com U Back Up Controller Memory You can back up program files using an EEPROM module Cat No Provides this amount of backup memory 1785 ME16 16 000 words 1785 ME32 32 000 words 1785 ME64 64 000 words 1785 CHBM 100 000 words LU Not for use with ControlNet PLC 5 controllers Battery Replacement and Life Estimates a ee omonier S temperaturo Pomerol 0 s Power of 30E 1770 XYC All PLC 5 Programmable Controllers PLC 5 11 5 20 and 5 20E 60 140 F 256 days 1 4 years 25 C 77 F 2 years 4 years All Others 60 C 140 F 84 days 150 days 25 C 77 OF 1 year 1 2 years Publication 1785 SG001B EN P June 2006 www klinkmann com Step 4 Select Chassis no e With the number of slots you need e That meet your power supply requirements e That meet your pan
10. Chassis 2 Chassis 3 PanelView PLC 5 System Spreadsheet Device Number of I 0 Points Cat No 1 0 Points per Module Number of Modules Needed 120V ac digital inputs 76 1771 IAD 16 5 120V ac digital outputs 27 1771 0D16 16 2 24V de digital inputs 40 1771 10 8 5 24V dc digital outputs 13 1771 0B 8 2 contact digital outputs 10 1771 OW16 B 16 1 4 20 mA analog inputs 6 1771 NIS 8 1 10V dc analog inputs 3 1771 NOV 8 1 4 20 mA analog outputs 4 1771 OFE2 4 1 PanelView terminal na 2711 Series na na ControlNet PLC 5 controller na 1785 L40C15 na na PanelView terminal na 2711 Series na na Total 18 Publication 1785 SG001B EN P June 2006 54 Summary www klinkmann com As you select devices for your PLC 5 system keep in mind the sections steps in this selection guide Step Select From 1 0 1771 1 0 Modules 1746 1 0 Modules 1794 FLEX 1 0 Modules 1797 FLEX Ex 1 0 Modules 1791D CompactBlock I O Modules Encompass Partner Program 1 0 Modules Networks EtherNet IP Protocol ControlNet Network DeviceNet Network Serial Network Data Highway Plus Remote 0 Controllers Enhanced PLC 5 Controllers Ethernet PLC 5 Controllers ControlNet PLC 5 Controllers Protected PLC 5 Controllers EEPROM Memory Modules Replacement Batteries Chassis Chassis with the number of slots you need Chassis that meet your power supply
11. I O Adapter Module provides I O modules in those chassis with an interface to the ControlNet link In this configuration the PLC 5 controller monitors controls the I O in its local I O chassis as well as the I O in the remote locations Multiple controllers can communicate across networks and I O in multiple platforms can be distributed in many locations connected over multiple 1 0 links e Computers e Controllers e Internet Browsers Ethernet only SemS e Ethernet e ControlNet e 1734 1 0 Modules e Data Highway Plus e 1769 1 0 Modules e RS 232 C DF1 e 1790 1 0 Blocks Ethernet Interface e 1791D 1 0 Blocks Module e 1792D 1 0 Blocks e 1794 1 0 Modules DeviceNet Scanner DeviceNet Link e 1798 1 0 Modules e Other devi dd ee at deines 1 0 Chassis Backplane 1771 VO modules in the e 1734 1 0 Modules HEE E 1 0 chassis in which the e 1746 1 0 Modules HEH H B PLC 5 controller resides e 1771 1 0 Modules ji L I A maximum of 512 1 0 e 1794 1 0 Modules e 1797 1 0 Modules ControlNet Link gt e Other devices e 1746 1 0 Modules PLC 5 e 1771 1 0 Modules Programmable Universal Remote 1 0 Link e 1791 1 0 Blocks Controller e 1794 1 0 Modules e Other devices Extend
12. Plus ee SLC 5 04 Controller ControlLogix Chassis with 1756 DHRIO Module Cat No Function Comm Connections Design Considerations Cable Power Backplane Rate Dissipation Current Max Load 1785 KA Provides an interface e DH 57 Kbps DH Place in the local chassis e Data Highway 10 5 W 2 0A between Data Highway e DH 485 DH 485 1770 CD Plus and Data configurable e RS 232 Highway 485 link 1770 CG or Modem Interface Cable 1770 CP 1785 KE Provides an interface e DH 57 Kbps DH Place in the local chassis e Data Highway 6 3 W 1 2A between Data Highway e RS 232 C RS 232 C 1770 CD Plus and RS 232 C link configurable e RS 232 1770 CG or Modem Interface Cable 1770 CP Publication 1785 SG001B EN P June 2006 30 Select Network Communications www klinkmann com Remote 0 lt The strength and versatility of the remote I O network comes from the breadth of products it supports In addition to 1771 I O the remote I O network supports many Rockwell Automation and third party devices Typical applications range from simple I O links with controllers and I O to links with a variety of other devices You connect devices through remote I O adapter modules or built in remote I O adapters Using the remote I O network instead of direct wiring a device over a long distance to a local I O chassis helps reduce installation startup and maintenance costs by placing the I O closer to the sensors and actuators Some devices like PLC 5 sup
13. V A Transformer Load V A Real Power W x 2 5 24 24 24 18 18 18 12 12 12 6 6 6 0 0 0 0 50 100 150 200 0 70 140 210 280 0 110 220 330 440 Real Power W Apparent Power V A Transformer Load V A Real Power W x 2 5 8 6 4 2 0 0 615 30 45 60 Real Power W 16 16 16 12 12 12 8 8 8 4 4 4 0 0 0 0 30 60 90 120 0 45 90 135 180 0 75 150 225 300 Real Power W Apparent Power V A Transformer Load V A Real Power W x 2 5 16 16 16 12 12 12 8 8 8 4 4 4 0 0 0 0 50 100 150 200 0 75 150 225 300 0 105 210 315 420 Real Power W Apparent Power V A Transformer Load V A on Ff Oo 0 15 30 45 Real Power W Real Power W x 2 5 Publication 1785 SG001B EN P June 2006 42 Select Power Supplies www klinkmann com Notes Publication 1785 SG001B EN P June 2006 6 2011 www klinkmann com Select Software 43 Step 6 Select Select Software e RSLogix 5 Programming Software e RSLinx Software e RSNetWorx Network Configuration Software e RSLogix Emulate 5 Emulation Software Your selection of communication modules and network configuration e PLC 5 Controller and Training determines what software packages you need to configure and program your Software system e ViewAnyWare Products The PLC 5 controllers support multiple industry standard programming languages You can program in structured text function block sequential function charts or ladder logic This versatility means yo
14. Windows CE terminal with a Windows desktop environment bringing together features of operator interfaces and industrial computers It is a high performance computer with a compact flash drive and integrated RSView Machine Edition runtime with no activation required There s no hard disk no fan and no moving parts which means maximum reliability on the plant floor Easy to set up and maintain Versa View CE software means an open system that s rugged and economical offering high functionality in an easy to use package MobileView Portable HMI The MobileView family of portable HMI products lets you move a machine around or down a production line throughout the entire plant resulting in greater worker and plant productivity The MobileView interfaces let you have information and machine control wherever it is required Mobile View Machine and MobileView Guard terminals are available with RS View Machine Edition software running locally eliminating the need for a server MobileView terminals act as thin clients to computer applications such as RSView Supervisory Edition software to easily integrate into new or existing control architectures 6 2011 www klinkmann com Summary 53 Summary Use a spreadsheet to record the amount and type of devices your PLC 5 system needs For example this sample system could result in the PLC 5 system spreadsheet Example PLC 5 System ControlNet Network Panel A Panel A Panel A Chassis 1
15. device e monitor operational status of a device The scanner module is a single slot module that resides in a 1771 I O chassis that either contains a PLC 5 controller or is on an extended local I O link remote I O link or ControlNet network connected to a PLC 5 controller The scanner module has Auto Device Replacement change of state cyclic I O pass through and Slave mode capability The number of PLC DeviceNet scanners that can reside in the same I O chassis is limited only by the I O chassis size power supply capacity and available memory Cat No Function Comm Connections Design Considerations Cable Power Backplane Rate Dissipation Current Max Load 1771 SDN Interfaces a local PLC 5 125 Kbps 63 connections per Place in the local 1 0 1771 CD 6 3 W 1 2A controller toa max of 2 250Kbps DeviceNet channel chassis 10 pin linear plug DeviceNet networks 500 Kbps 1787 PLUG10R PLC 5 Controller with 1771 SDN Scanner Module Logix5550 Controller with 1756 DNB Module DeviceNet Oo 00 Le O C Other l Devices Sensor oo Push but Motor Starter 4 ton Cluster 3 I Bar Code Input output iki Scanner Devices Lights Publication 1785 SG001B EN P June 2006 26 Select Network Communications www klinkmann com Serial Network The PLC 5 serial port is configurable for RS 23
16. performance 1771 1 0 ControlNet s chassis based and needs to accommodate a wide range of I O types see page 8 Remote 1 0 Controls an entire process s a master slave configuration for distributed control Extended Local 1 0 If your application Use this type of 1 0 On any of these networks e ls chassis based and requires different types of I 0 1746 1 0 ControlNet e Has smaller size requirements than 1771 see page 13 Remote 1 0 e Communicates with SLC controllers Extended Local 0 e Has distributed control that requires multiple types of I O devices near 1794 FLEX 1 0 EtherNet IP a machine see page 14 ControlNet DeviceNet Remote 0 Extended Local 0 PROFIBUS DP Has distributed control in a hazardous area 1797 FLEX Ex 1 0 see page 15 ControlNet via coax or fiber DeviceNet via bus isolator EtherNet IP via bus isolator PROFIBUS DP via bus isolator e Requires rackless design with panel or DIN rail mounting 1769 Compact 1 0 DeviceNet e Requires modular high density 1 0 see page 15 Local 1 0 e Has distributed control 1791D 1 0 CompactBlock 1 0 DeviceNet e Must have I O mounted near sensors or actuators see page 16 Remote 1 0 e Uses motor starters solenoids or indicators PROFIBUS DP e Requires high modularity 1734 POINT 1 0 DeviceNet e Requires flexibility and low cost of ownership see page 17 ControlNet EtherNet IP PROFIBUS DP e Requires functio
17. remote 0 link Publication 1785 SG001B EN P June 2006 6 2011 aukle FY f 4Y4linkmann com Select Controllers Step 3 Select e Enhanced PLC 5 Controllers Ethernet PLC 5 Controllers ControlNet PLC 5 Controllers Protected PLC 5 Controllers EEPROM Memory Modules PLC 5 controllers are high speed single slot controllers you can use for control and information processing PLC 5 controllers are designed for larger sequential and regulatory control applications with specialized I O Replacement Batteries requirements and or the need to coordinate with other controllers and devices PLC 5 controllers come with different memory sizes and network connections The Enhanced PLC 5 controllers offer a standard set of functions and communication options The other PLC 5 controllers offer different communication options while maintaining the same functions Choose the controller that best meets your needs If your application requires Select from e Connectivity to a large number of Remote 1 0 devices Enhanced PLC 5 Controllers e Connectivity to a large number of DH devices see page 32 e EtherNet IP connectivity Ethernet PLC 5 Controllers e Communication with other Ethernet PLC 5 controllers and see page 33 host computers e High speed communication for control and ControlNet PLC 5 Controllers information processing see page 34 e Deterministic repeatable data transfers e ControlNet connectivity e
18. requirements Chassis that meet your panel size and space limitations Power Supplies One power supply for each chassis Software RSLogix 5 Programming Software RSLinx Software RSNetWorx Network Configuration Software RSLogix Emulate 5 Emulation Software PLC 5 Controller and Training Software ViewAnyWare Products As you determine placement of the modules you need use the worksheet on page 55 to record your choices Make a copy of this worksheet for each chassis Publication 1785 SG001B EN P June 2006 6 2011 www klinkmann com Summary 55 Qo SO eee 1 2 3 4 5 6 7 8 9 10 1112 13 14 15 16 Chassis Cat No Inputs and Outputs Voltage Voltage and Backplane Current Current Range Load Rack Power 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 Totals Publication 1785 SG001B EN P June 2006 www klinkmann com Notes The PLC 5 controller supports multiple industry standard programming languages You can program logic in IEC 1131 based structured text function block and built in ladder logic instructions Instruction Set Instruction Family Description Relay type The bit relay type instructions monitor and control the status of bits XIC X10 OTE OTL OTU IIN IOT IDI IDO Timer and Counter TON TOF RTO CTU CTD RES The timer and counter instructions control operations based on time or the number of
19. tool that you can integrate into your training and development program Designed for use with the Universal I O Simulator this rugged workstation precisely simulates the mid size PLC 5 controller and other programmable controller families The simulator includes e PLC 5 40 Controller e Intelligent I O Modules e 12 slot I O Chassis e 1 Analog Input Module e Single slot Power Supply e 1 Analog Output Module e Digital I O Modules e 3 Empty Chassis Slots e 3 High density 10 30V DC Input Modules e Hard shell Shipping Case e 3 High density 10 60V DC Output Modules Job Aids Job aids are useful resources to use in your facility after completing instructor based and computer based training Job Aid Description ABT 1785 TSJ53 RSLogix 5 software version 4 0 Procedures Guide for PLC 5 Systems ABT 1785 DRG70 PLC 5 Documentation Reference Guide ABT 1785 TSJ22 PLC 5 Troubleshooting Guide Using RSLogix 5 Series Software Publication 1785 SG001B EN P June 2006 50 Select Software ViewAnyWare Products Publication 1785 SG001B EN P June 2006 www klinkmann com ViewAnyWare products together with Logix for control and NetLinx architecture for communication make up Rockwell Automation s Integrated Architecture strategy The ViewAnyWate strategy combines Rockwell Automation s expertise in Allen Bradley electronic operator interface and industrialized PC hardware with Rockwell Software s supervisory control softwa
20. 06 Oonm FD oo oOnm FO oO OM FF OD a www klinkmann com Each ac input power supply generates a shutdown signal on the backplane whenever the ac line voltage drops below its lower voltage limit It removes the shutdown signal when the line voltage comes back up to the lower voltage limit This shutdown is necessary so that only valid data is stored in memoty The external transformer rating V A of each power supply is greater than its real input power W because a capacitor input ac dc supply draws power only from the peak of the ac voltage wave form If the transformer is too small it clips the peak of the sine wave when the voltage is still above the lower voltage limit The power supply will sense this clipped wave form as low voltage and could prematurely shut down modules in the chassis The folowing Power Load and Transformer Sizing graphs display the backplane power load on the vertical axis Since these supplies have multiple outputs the backplane power load is given in watts o Use the real power value W for determining the amount of heat dissipation you will have inside the enclosure e Use the apparent power value V A for estimating power distribution sizing e Use the transformer load value V A of each power supply plus all other loads on a transformer to determine the required transformer size Power Load and Transformer Sizing
21. 1 Analog Input and Output Modules Product Data 1771 2 183 1771 Digital 1 0 dc Input and Output Modules Product Data 1771 2 180 Publication 1785 SG001B EN P June 2006 www klinkmann com 1746 1 0 Modules Select 1 0 Modules 13 The 1746 I O modules SLC 500 I O provide a cost effective Remote I O option Use an SLC 500 Remote I O module 1747 ASB ot ControlNet adapter module 1747 ACN15 or ACNR15 to directly interface 1746 I O modules to the PLC 5 system The 1746 I O modules feature e high density 32 point and combination modules which reduce rack size and panel space requirements e removable terminal blocks and 16 point modules which simplify wiring and replacing modules industrial design including input filtering and optical isolation PLC 5 controllers support 1746 I O over these networks e Remote I O e ControlNet When you select 1746 I O modules you must also select e Chassis e Power supply e Cabling components e Adapter module if in remote chassis or extended local chassis For more information see the following publications Publication Title Publication Number SLC 500 System Overview 1747 SG001 SLC Analog 1 0 Modules Technical Data 1746 TD001 SLC Modular Chassis and Power Supplies Technical Data 1746 TD003 Publication 1785 SG001B EN P June 2006 14 Select 0 Modules 1794 FLEX 1 0 Modules Publication 1785 SG001B EN P June 2006 www klinkmann com FLEX I O
22. 1 P5E 24V dc has 20 5 30V dc 57W N A N A none 8AG 5Vdc dc Rect 1771 Chassis selectable sine 2 slots power loss delay 771 P4S1 100V ac 85 120V ac 56 W 89V A 40V A none 8 A 5V dc 47 63 Hz 1771 Chassis 1 slot 1771 P6S1 200V ac 170 240V ac 56W 89V A 140V A none 8A 5V de 47 63 Hz 1771 Chassis 1 slot 1771 P4R 120V ac 97 132V ac 59 W 92V A 48V A none 8A 5V de 47 63 Hz 1771 Chassis 1 slot 1771 P6R 220V ac 194 264V ac 59W 92V A 48V A none 8A 5V de 47 63 Hz 1771 Chassis 1 slot 1771 P6S 220V ac 94 264Vac 56W 89V A 140V A none 8A 5V dc 47 63 Hz 1771 Chassis 1 slot 1771 P7 120V ac or 97 132V ac 108 W 176V A 270V A none 16 A 5V 47 63 Hz Standalone 220V ac 195 264V ac de 1771 PS7 120V ac or 97 132V ac 171 W 257V A 427V A 8A 5V de 16 A 5V 47 63 Hz Standalone 220V ac 195 264V ac 2 A 15V de dc 2A 15V de total output 2 5 A 24V dc power including user is 100 W max 1771 P10 125V de 97 145V de 51 W N A N A none 8A 5V de dc Rect 1771 chassis sine 2 slots For more information see the 1771 I O Chassis and Power Supplies Product Data publication 1771 2 185 Publication 1785 SG001B EN P June 2006 40 Select Power Supplies Power Requirements and Transformer Sizing 1771 P4S P6S P4S1 P6S1 ac dc 1771 P4R P6R ac dc 1 Unit 1771 P4R P6R ac dc 2 Units Backplane Current Load A Backplane Current Load A Backplane Current Load A Publication 1785 SG001B EN P June 20
23. 1794 1 0 Modules e type of information to send receive e application requirements 1797 1 0 Modules e electrical requirements 1791D I O Modules 1734 1 0 ModuleS aa aaraa 2 Select Network Communications NetLinx Architecture lalaiaaaaa s Select a Network Select Networks based on EtherNet IP Protocol e type of information to send receive EtherNet iP Protoc la cncsseseseseserseresererseess e system performance ControlNet e e distance size of application DEVIC6N6t ss meer e available networks Serial N tWOrk cccsceesssessessseessscssssesesssseserseees e future expansion Data Highway Plus as Remote W O saseresesecscscsesesesssseseesetetssnesteeseess 3 Select Controllers Select a controller based on e 0 requirements e memory requirements e communication requirements Enhanced Controllers ccccccscssscssesessesecseeees Ethernet Controllers c ccccccsscscsessesssseseeseeseeees ControlNet Controllers ni Protected Controllers cccccsecssesssessssseseseseess Backing Up Memory cccccccesesssesesereeesseeees Battery Replacement aaa 4 Select Chassis Select a chassis based on e the number of slots you need i771 Chassis s sists s s Mounting DimensionS aaaaaaa s 5 Select Power Supplies Select a power supply based on e input voltage output current e number of slots requ
24. 2 RS 423 or RS 422A compatible serial communication Use the serial port to connect devices that e communicate using the DF1 protocol such as modems communication modules programming workstations or other serial devices e send and receive ASCII characters such as ASCII terminals bar code readers and printers When configured for System mode the serial port supports the DF1 protocol Use System mode to communicate with others devices on the serial link Use This DF1 Mode For Point to point e Communication between a PLC 5 controller and other DF1 compatible devices e In Point to Point mode the PLC 5 controller uses DF1 full duplex protocol DF1 Master e Control of polling and message transmission between the master and each remote node e In Master mode the PLC 5 controller uses DF1 half duplex polled protocol DF1 Slave e Using the controller as a slave station in a master slave serial network e In Slave mode the PLC 5 controller uses DF1 half duplex protocol The serial port in System mode also supports supervisory control and data acquisition SCADA applications SCADA systems let you monitor and control remote functions and processes using serial communication links between master and slave locations Cat No Function Comm Connections Design Considerations Cable Power Backplane Rate Dissipation Current Max Load 1771 DA Interfaces a PLC 5 Configurable RS 232 C Place in the local 1 0 Cus
25. 771 A1B through 1771 A4B 2 1771 1 0 Chassis 1771 P4 through 1771 P10 2 1771 Power Supplies 1771 ACN R 15 1747 ACN R or 1 ControlNet Adapter 1794 ACN R 1784 KTCX15 or 1784 PCC card Communication card for personal computer or laptop computer 1 9234 Series 1 RSLogix 5 Programming Software version 3 22 or later 9357 CNETL3 1 RSNetWorx for ControlNet Software version 1 80 xx or later 9234 Series 1 RSLinx Gateway Communication Software version 2 00 97 30 or later Other System Requirements ControlNet network cables taps and terminators for connections between the PLC 5 controllers and 1 0 adapters Both control Controller with 1785 CHBM Publication 1785 SG001B EN P Ju ers must have the same series and firmware revision PanelView Plus or Other Interface Device ap B Redundant ContolNet Network ControlNet PLC 5 ControlNet PLC 5 Controller with 1785 CHBM Cartridge Installed Cartridge Installed 3 va 1794 and or 1771 1 0 FLEX 1 0 1746 1 0 ne 2006 6 2011 www klinkmann com Select Network Communications 25 DeviceNet Network m The 1771 SDN DeviceNet scanner module acts as an interface between DeviceNet devices and a PLC 5 controller The scanner module communicates with DeviceNet devices over the network to e read and write inputs and outputs to and from a device e download configuration data to a
26. 785 SG001B EN P June 2006 18 Select 0 Modules Additional I 0 Selections Publication 1785 SG001B EN P June 2006 www klinkmann com The Encompass Partners Program Rockwell Automation s third party product referencing program builds on the strengths of our products As a technology sharing program Encompass is product based and application focused Encompass allows third party companies to provide functionality not delivered in Rockwell Automation products The following table lists additional I O choices that are part of the Encompass program Encompass Partner Products Advanced Micro Controls Inc e 1771 LDT Interface Module e 1771 Programmable Limit Switch e 1771 Resolver Interface Module Ametek Automation and Process Technologies Gemco Series 1771 Programmable Limit Switch Hardy Instruments 1771 WS Weigh Scale Module Hiprom Ltd 1771 GPS Time Stamp Module Miille Applied Research Company Inc Dial Up and Leased Line Modems and Protocol Converters Phoenix Digital Corporation Optical Comm Modules for e Ethernet ControlNet DF 1 Data Highway DH 485 Modbus RS 232 RS 485 ProSoft Technology Inc C Programmable Solutions AGA API Flow Computers HART Honeywell DE Interface Modbus Plus Communications PLC PLC Protocol Solutions PLC Protocol Solutions MVI Spectrum Controls Inc High density 32 Analog Input Module 200V ac dc Isolated
27. 80C 1785 L80C15 100 000 3072 1 ControlNet Dual Media and 2 DH or Remote I 0 Adapter or Scan ControlNet with PLC 5 46C 1785 L46C15 48 000 2048 1 ControlNet Dual Protected Memory Media and 2 DH or Remote I O Adapter or Scan Ethernet PLC 5 20E 1785 L20E 16 000 512 1 Ethernet 1 DH and 1 DH or Remote 0 Adapter or Scan PLC 5 40E 1785 L40E 48 000 2048 1 Ethernet 2 DH or Remote I 0 Adapter or Scan PLC 5 80E 1785 L80E 100 000 3072 1 Ethernet 2 DH or Remote 1 0 Adapter or Scan www klinkmann com Introduction 1 1785 PLC 5 Programmable Controller The Foundation of Control Architecture 1 0 Modules Many Choices to Meet Your Exact Requirements Controllers Information Control and Device Communication Capability Introduction The PLC 5 programmable controller stands at the center of a control architecture that brings together existing and future systems by means of networks such as EtherNet IP ControlNet and DeviceNet and offers connectivity among SLC 500 ControlLogix and MicroLogix controllers Because they include embedded network connections PLC 5 controllers enable your control architecture to be flexible enough to include cost effective connections to a wide range of devices Software Tools Program in Structured Text Function Block Sequential Function Charts or Ladder Logic Languages Topic P
28. 86 CP 15 8W 3 0A 512 in 512 out 1 DH complement 1 DH remote 0 1785 L40C15 48 000 2048 any mix or 1 ControlNet 125 0 60 96 1786 CP 15 8W 3 0A 2048 in 2048 out 2 DH remote 1 0 complement 1785 L46C15 48 000 2048 any mix or 1 ControlNet 125 0 60 96 1786 CP 15 8W 3 0A Protected 2048 in 2048 out 2 DH remote 1 0 complement 1785 L80C15 100 000 3072 anymixor 1 ControlNet 125 0 92 128 1786 CP 15 8W 3 0A 3072 in 3072 out 2 DH remote 0 complement Workstation Running Programming Software with 1784 KTCx ControlNet ooo a T EEE FLEX 1 0 Adapter PanelView 1200 Operator Terminal T ControlLogix Gateway or Logix5550 Controller PLC 5 40C Controller 1395 Drive Publication 1785 SG001B EN P June 2006 6 2011 24 Select Network Communications eee kinkmann con ControlNet Communication Adapters Cat No Function Comm Design Considerations Cable Power Backplane Rate Dissipation Current Max Load 1734 ACNR Interfaces POINT 1 0 modules in a 5Mbps Requires a remote ControlNet Quad shield RG 6 5 0 W 1 0A POINTBus backplane to ControlNet PLC 5 controller Series F coaxial cable controllers across a ControlNet network Revision E or later 747 ACN15 Interfaces SLC 1 0 m
29. C 5 Controllers Select Controllers The Protected PLC 5 controller lets you limit access to critical or proprietary areas of programs selectively guard controller memory and I O ot restrict use of controller operations The distinctive safety yellow labels on the controller identify the protected PLC 5 controller Use the programming software to assign class privileges to specific user accounts or a users job function such as system administrator plant engineer maintenance engineer or operator Using four privilege classes and associated passwords you can limit access to critical areas of programs and restrict access to e communication channels e remote nodes attached to the ControlNet or DH network program files e data files The protected PLC 5 controller expands system validity and secutity beyond that provided by the password and privilege feature of the other PLC 5 controllers The Rockwell Automation clutch brake application package combines the protected PLC 5 controller with specially designed software to support stamping press applications Cat No User Total 1 0 Max Channels Number of I 0 Chassis Max ControlNet Power Backplane Memory 1 0 Map Dissipation Current words Total Extended Remote Entries Max Load Max local 1785 L26B 16 000 512 any mix or 1 DH 13 0 12 0 12W 23A 512 in 512 out 1 DH remote complement 1 0 1785 L46B 48 000 2048 any mix or 4 DH remote 61 0
30. DD 16 out 85 138V isolated 420 mA 1771 0A 8 out 92 138V 210 mA 771 0D16 16 out 74 138V isolated 200 mA 771 0AD 16 out 10 138V 295 mA 120 240V ac 1771 0AN 32 out 80 265V 800 mA 220V ac 1771 OR 6 out 184 276V isolated 255 mA 771 0M 8 out 184 250V 225 mA Publication 1785 SG001B EN P June 2006 10 Select 1 0 Modules 6 2011 www klinkmann com Category Cat No Inputs Voltage Backplane and Current Load Outputs 24 120V ac dc 1771 OW 8 out 24 138V ac 700 mA Relay Contact resistive load 24 125V de 1771 OW16 16 out 24 250V ac 13A isolated 24 150V dc isolated 1771 OWN 32 out 24 138V ac 25A 24 125V de 1771 OWNA 32 out 24 138V ac 25A resistive load 24 125V dc 1771 0X 4 out 0 250V ac isolated 550 mA inductive load 0 175V dc isolated 0 24V ac dc 1771 OYL 8 out 0 24V ac dc 420 mA 1771 0ZL 8 out 0 24V ac dc 420 mA 1771 Analog Input Modules Gategory Gat No Inputs and Range Voltage and Backplane Outputs Current Current Load Selectable 1771 IFE 8 differential or 10Vdc 750 mA 16 single 20 mA 1771 IFF 8 differential or 10Vdc 750 mA 16_single 20 mA 1771 IL 8 differential 10V de 1 3A isolated 20 mA 1771 IE 8 single 10V dc 500 mA 1771 NIV 8 in 5V dc 1 5A 2 0mA 1771 NIV1 8 in 10V de 1 5A 20 mA Voltage Only 1771 IFMS 8 differential 0 50 mV 750 mA Current Only 1771 NIS 8 in isolated 4 20 mA 2 9mA Thermo
31. E m ons foes eM O eee Driver unknown Node Do 4 user B A TimerCourter K inputOutput_X Compare ESM Project BE Controler i Controller Properties D Processor Status R layer wW 10 Configuration Control ind First Start Up KE Channel Contiguration Gl Program Fies 0 004 0 J lt gt Check with sYs0 gt amp an2 LaD3 amp an4 SFC 6 4 srx7 amp ans amp Lans amp LAD 10 EHO Osta Files MAN _LADOR PID_SUB_RT SUB_RT_2 Mix_Chart Caic _Mic1 TRENO WHEELPROG WINVIEW T4 5 DN Run Diagnostic Check rm TON Time On Delay T T45 B CrossReterence g Circulate ban R Riewonr Fan WAZ mi RSLogix 5 Software Requirements Description Min Recommended Personal computer Intel Pentium II or greater Intel Pentium II 700 MHz Software requirements Supported e Microsoft Windows XP e Microsoft Windows 2000 e Microsoft Windows ME RAM 128 MB 256 MB Hard disk space 70 MB or more based on application requirements Video requirements 256 color VGA graphics adapter 800x600 True Color 1024 x 768 resolution resolution Publication 1785 SG001B EN P June 2006 www klinkmann com Select Software 45 RSLinx Sotware RSLinx software 9355 series is a communication server package that provides plant floor device connectivity for a wide variety of applications RSLinx software can support multiple software appl
32. Limited access to critical or proprietary areas of programs Protected PLC 5 Controllers e Selectively access to processor memory and I O elements see page 35 e Restricted use of processor operations Publication 1785 SG001B EN P June 2006 32 Select Controllers Enhanced PLC 5 Controllers www klinkmann com Every PLC 5 controller offers built in configurable ports for Data Highway Plus DH or Remote I O A DH connection supports remote programming and information access in addition to peer to peer communication between the PLC 5 other controllers and devices A Remote I O connection supports real time data exchange for I O operator interface and other third party devices Cat No User Total 1 0 Max Channels Number of I 0 Chassis Max Power Backplane corey Total Extended Remote ControlNet ea Max local 1785 L11 8000 512 any mix or 1 DH remote I O 5 0 4 0 12 W 23A 384 in 384 out complement 1785 L20 16 000 512 any mix or 1 DH 13 0 12 0 12W 23A 512 in 512 out 1 DH remote 1 0 complement 1785 L30 32 000 1024 any mix or 2 DH remote I O 29 0 28 0 12W 23A 1024 in 1024 o complement 1785 L40 48 000 2048 any mix or 4 DH remote I O 61 0 32 0 17 3 W 3 3 A 2048 in 2048 o max link complement 1785 L60 64 000 3072 any mix or 4 DH remote I O 93 0 32 0 17 3 W 3 3 A 3072 in 3072 o max link complement 1785 L80 100 000 3072 any mix or 4 DH
33. N P June 2006 34 Select Controllers ControlNet PLC 5 Controllers www klinkmann com The ControlNet PLC 5 controller offers embedded ControlNet communication capabilities for control and information processing The ControlNet network provides both I O control and peer to peer communications on a 5 Mbps network with repeatability and determinism You can have multiple ControlNet PLC 5 controllers on one ControlNet network with each controller handling its own I O on the network and at the same time communicating with each other Multiple controllers can receive input data from one I O or device node Cat No User Total 1 0 Max Channels Number of I O Chassis Max ControlNet Power Backplane Memory Total Extended Remote 1 0 Map Dissipation Current words local Entries Max Load Max 1785 L20C15 16 000 512 any mix or 1 ControlNet 77 0 12 64 15 8 W 3 0A 512 in 512 out DH complement 1 DH remote 1 0 1785 L40C15 48 000 2048 any mix or 1 ControlNet 125 0 60 96 15 8W 3 0A 2048 in 2048 out 2 DH remote 0 complement 1785 L46C15 48 000 2048 any mix or 1 ControlNet 125 0 60 96 15 8W 3 0A Protected 2048 in 2048 out 2 DH remote 0 complement 1785 L80C15 100 000 3072 any mix or 1 ControlNet 125 0 92 128 15 8W 3 0A 3072 in 3072 out 2 DH remote 1 0 complement Publication 1785 SG001B EN P June 2006 6 2011 www klinkmann com 35 Protected PL
34. PLC 5 Controller ControlLogix perma with Ethernet Gateway Gateway or Interface Logix5550 1 T Module Controller T lt ControlNet Controller PLC 5 Controller Data Highway Pl Controller Publication 1785 SG001B EN P June 2006 22 Select Network Communications www klinkmann com PLC 5 Ethernet Interface Module The PLC 5 Ethernet Interface Module 1785 ENET is a single slot module that attaches to the side of any Enhanced PLC 5 series B or later controller Ethernet PLC 5 controller or ControlNet PLC 5 controller to provide additional Ethernet connectivity Cat No When used with The interface module provides 1785 ENET Ethernet PLC 5 controller Additional Ethernet connectivity by supporting dual Ethernet links Enhanced PLC 5 controller Ethernet connectivity without sacrificing DH or remote 1 0 ports ControlNet PLC 5 Dedicated Ethernet connectivity for plant controller and office integration Using the Ethernet Interface Module s built in communication capabilities your entire enterprise can use standard Ethernet or Internet connectivity to control and monitor production Using the Internet and Web browser you can create your own custom Web pages to provide executive summaries of process information These pages are accessible to any Internet
35. age PLC 5 System Overview 2 Lay Out the System 4 Select I O Modules 7 Select Network Communications 19 Select Controllers 31 Select Chassis 37 Select Power Supplies 39 Select Software 43 ViewAnyWare Products 50 Summary 53 Publication 1785 SG001B EN P June 2006 6 2011 2 Introduction www klinkmann com PLC 5 System Overview A PLC 5 1771 control system at minimum consists of a programmable controller and I O modules in a single 1771 chassis with a power supply You choose the controller with the on board communication ports you need A simple system can consist of only a standalone controller and 1 0 modules all in a single chassis I O chassis in which the PLC 5 controller resides A maximum of 512 1 0 Programmable Controller On board remote I O scanner ports are available on all PLC 5 controllers On board extended local I O scanner ports are available on some PLC 5 controllers On board ControlNet ports are available on some PLC 5 controllers To provide a DeviceNet I O scanner port to the system you must add a 1771 SDN DeviceNet Scanner Module Publication 1785 SG001B EN P June 2006 www www klinkmann com Introduction 3 In the typical configuration illustration a ControlNet port on the controller interfaces the processor to the ControlNet link In each of the two chassis remote from the controller a 1771 ACN15
36. an automation system from a few devices on one network to multiple devices on multiple networks including access to the Internet helping you to improve flexibility reduce installation costs and increase productivity e EtherNet IP network is an open industrial networking standard that supports implicit and explicit messaging and uses commercial off the shelf Ethernet equipment and physical media ControlNet network allows intelligent high speed control devices to share the information required for supervisory control work cell coordination operator interface remote device configuration programming and troubleshooting e DeviceNet network offers high speed access to plant floor data from a broad range of plant floor devices and a significant reduction in wiring NetLinx Open Network Publication 1785 SG001B EN P June 2006 20 Select Network Communications www klinkmann com Select a Network Configure your system for information exchange between a range of devices and computing platforms and operating systems If your application requires Use this network Select 1785 L20E controller 1785 L40E controller 1785 L80E controller Applicable PLC 5 controller with 1785 ENET interface module e High speed data transfer between information systems and or a large EtherNet IP quantity of controllers e nternet intranet connection e e e e Program maintenance e Hi
37. applications It has a distributed and scalable architecture that supports distributed server multi user applications This highly scalable architecture can be applied to a standalone one servet one uset application or to multiple users interfacing with multiple servers www klinkmann com Select Software 51 The following table describes available RSView Enterprise Series products RSView Enterprise Series Product Line Cat No Description 9701 VWSTENE RSView Studio for RSView Enterprise Series RSView Studio software 9701 VWSTMENE RSView Studio for Machine Edition 9701 VWMR015AENE RSView ME Station runtime for Windows 2000 15 displays RSView Machine Edition software 9701 VWMRO30AENE RSView ME Station runtime for Windows 2000 30 displays 9701 VWMR075AENE RSView ME Station runtime for Windows 2000 75 displays 9701 VWSCWAENE RSView SE client 9701 VWSCRAENE RSView SE view client 9701 VWSS025AENE RSView SE server 25 displays 9701 VWSS100EANE RSView SE server 100 displays f i B 9701 VWSS250EANE RSView SE server 250 displays RSView Supervisory Edition software 9701 VWSSO000AENE RSView SE server unlimited display 9701 VWB025AENE RSView SE station 25 displays 9701 VWB100AENE RSView SE station 100 displays 9701 VWB250AENE RSView SE station 250 displays 9701 VWSBOOOAENE RSView SE station unlimited display PanelView Plus Operator Interface PanelView Plus software i
38. couple 1771 IXE 8 floating 99 99 mV 750 mA differential 1771 IXHR 8 floating 99 99 mV 750 mA differential 1771 NT1 8 mV TC 100 mV 1 5A 1771 NT2 8 mV TC 5 55 mV dc 1 5A RTD 1771 IR 6in RTD 800 mA 1771 NR 8 in RTD isolated 1 5A Mixed 1771 NIVR 4V current in 5V dc 1 5A 20 mA 1771 NIVT 4V current and 5V dc for volt current 1 5 A 4 mV TC in 20 mA 100 mV for mV TC Publication 1785 SG001B EN P June 2006 www klinkmann com 1771 Analog Output Modules Select 0 Modules 11 Category Cat No Inputs and Range Voltage Backplane Outputs and Current Current Load Selectable 1771 OFE1 4 out 10V dc 1 5A Current Only 1771 OFE2 4 out 4 20 mA 1 5A 1771 OFE3 4 out 0 50 mA 2 5A 1771 NOC 8 out 0 25 mA 2 9 A at 20 mA 3 3 A at 25 mA Voltage Only 1771 NOV 8 out 10V dc 2 1A 1771 Analog Combination Modules Category Cat No Inputs and Range Voltage Backplane outputs and Current Current Load Selectable 1771 NBV1 6in 10V dc 1 8A Voltage 2 out 20 mA Selectable 1771 NBVC 6in 5V dc 20mA 1 8A Current 2 out 0 25 mA Current 1771 NB4S 2 in 4 20 mA 1 6A 2 out isolated 0 25 mA 1771 NBSC 6 in 4 20 mA 3 0A 2 out isolated 0 25 mA RTD 1771 NB4T 2 in mV TC 100 mV 1 5A 2 out 0 25 mA 1771 NBRC 6in RTD 1 8A 6 out 0 25 mA 1771 NBTC 6in mV TC 100 mV 1 6A 2 out 0 25 mA Publication 1785 SG001B EN P June 2006 12 Select 1 0 Modules 1771 Intelligent Modules www klinkmann co
39. e Software reguirements Supported e Microsoft Windows XP e Microsoft Windows 2000 Terminal Server e Microsoft Windows NT version 4 0 with Service Pack 6 or later e Microsoft Windows ME e Microsoft Windows 98 RAM 32 MB min more memory is required for large networks Hard disk space Min 115 MB includes program files Min 190 MB includes program files Min 108 MB includes program files and hardware files Full support 168 193 MB includes program files online help tutorial and hardware files and hardware files Full support 230 565 MB includes program files online help tutorial and hardware files and hardware files Full support 115 125 MB includes program files online help tutorial and hardware files Video requirements 16 color VGA graphics adapter 640 x 480 resolution min 800 x 600 resolution recommended Other RSLinx Lite software 2 4 or later to use RSNetWorx online RSLinx Lite software 2 4 or later to use RSNetWorx online RSLinx Lite software 2 41 or later to use RSNetWorx online Publication 1785 SG001B EN P June 2006 www klinkmann com RSLogix Emulate 5 Software Select Software 47 RSLogix Emulate 5 software 9324 RL5350END is the emulation package for the PLC 5 programmable controllers RSLogix Emulate 5 software used in conjunction with RSLogix 5 software lets you run and debug your application code while at your computer In addition RSL
40. e modules perform the same functions however their mounting styles and power supply requirements are different Cat No Function Comm Connections Design Considerations Cable Power Backplane Rate Dissipation Current Max Load 1771 KE Provides an interface e Data Data Highway Place in the local 1 0 e Data Highway 63W 1 2A between RS 232 C Highway RS 232 chassis Power source Is 1770 CD devices and Data 57 Kbps the 1771 1 0 chassis e RS 232 Highway link with both e RS 232 C power supply 1770 CG or full duplex and from 110 to Modem half duplex protocols 19 Kbps Interface Cable 1770 CP 1771 KF Provides an interface e Data Data Highway Includes mounting e Data Highway 6 3 W 1 2 A between RS 232 C Highway RS 232 bracket for external 1770 CD devices and Data 57 Kbps mounting or in a standard e RS 232 Highway link with both e RS 232 C industrial enclosure 1770 CG or full duplex and from 110 to NEMA Type 12 or Modem half duplex protocols 19 Kbps similar Power source is Interface Cable user supplied 1771 P2 or 1770 CP similar Publication 1785 SG001B EN P June 2006 28 Select Network Communications www klinkmann com When configured for User mode the serial port supports ASCII devices Use the PLC 5 ASCII instructions to send and receive information from these devices Computer Workstation A l D gt Computer Workstation A aE V Remote Station N ff A
41. ed local I O Link gt e 1771 1 0 Modules Plug a 1771 power supply module into an I O module slot or connect a standalone 1771 power supply into the left end of each chassis Depending on the communication ports available on your particular PLC control system you can select operator interfaces that are compatible with those particular ports Publication 1785 SG001B EN P June 2006 4 Introduction www klinkmann com Lay Out the System Publication 1785 SG001B EN P June 2006 Lay out the system by determining the network configuration and the placement of components in each location Decide at this time whether each location will have its own controller Place each controller s I O on an isolated network to maximize the performance and to more easily accommodate future network or system configuration changes If you plan to share I O make sure the I O is ona network that each controller can access Assume that Network A and Network B both require a controller and its I O Both controllers interact with time critical information RSView Network C Panel C Network A Network B Panel A Panel A Panel A Panel B Panel B Chassis Chassis 2 Chassis 3 Chassis Chassis Panel Panel View View For a PLC 5 controller to control I O modules both the controller and the I O modules must be directl
42. el size and space Select Chassis 37 Select Chassis 3 The PLC 5 programmable controller requires a 1771 chassis to contain the various modules Chassis are available in sizes of 1 2 4 8 12 and 16 module slots The backplane provides a communication path between the I O modules and either the controller or the I O adapter module limitations The consistent size and mounting of the available 1771 chassis provide a universal configuration for system design and chassis mounting configurations If you anticipate that your system will expand you may want to purchase a larger chassis for future expansion Cat No Description No 1 0 Slots Dimensions Approx HxWxD Weight Mounting Type Approx kg Ib 1771 A1B O chassis for 1771 1 0 modules 4 slots 315 x 229 x 193 mm 12 4 x 9 0 x 7 6 in 3 6 8 0 Back pane 771 A2B 1 0 chassis for 1771 1 0 modules 8 slots 315 x 356 x 193 mm 12 4 x 14 0 x 7 6 4 7 10 3 Back pane in 1771 A3B 1 0 chassis for 1771 1 0 modules 12 slots 339 x 484 x 217 mm 13 5 x 19 0 x 8 5 3 6 8 0 19 in rack or in back pane 1771 A3B1 1 0 chassis for 1771 1 0 modules 12 slots 315 x 483 x 193 mm 12 4 x 19 0 x 7 6 5 7 12 6 Back pane in 1771 A4B 1 0 chassis for 1771 1 0 modules 16 slots 315 x 610 x 193 mm 12 4 x 24 0x7 6 in 6 7 14 8 Back pane 1771 PSC Power supply chassis for connecting power 4 slots 311 x 203 x 180 mm 12 2 x 8 0x 7 1 in
43. events Compare The compare instructions compare values by using an expression or a specific compare instruction CMP EQU GEO GRT LEO LES LIM MEQ NEO Compute The compute math instructions evaluate arithmetic operations using an expression or a specific arithmetic instruction CPT ACS ADD ASN ATN AVE CLR COS DIV LN LOG MUL NEG SIN SOR SRT STD SUB TAN XPY Logical The logical instructions perform logical operations on bits AND NOT OR XOR Conversion The conversion instruction convert integer and BCD values or convert radian and degree values TOD FRD DEG RAD Bit Modify Move The move instructions modify and move bits BTD MOV MVM File The file instructions perform operations on file data and compare file data FAL FSC COP FLL Diagnostic The diagnostic instructions compare data to help you detect problems FBC DDT DTR Shift Use the shift instructions to modify the location of data within files BSL BSR FFL FFU LFL LFU Sequencer Sequencer instructions monitor consistent and repeatable operations S00 SQI SOL Program Control Program flow instructions change the flow of ladder program execution MCR JMP LBL FOR NXT BRK JSR SBR RET TND AFI ONS OSR OSF SFR EOT UIE UID Process Control The process control instruction provides closed loop control PID Block transfer The block transfer instructions transfer words to or from other devices
44. everal different levels of training for your PLC 5 programmable controller system While most of these training aids are PLC 5 specific the lessons and tools also apply to other platforms e Instructor based Training e Computer based Training e Workstation Simulator e Job Aids Instructor based Training The instructor based courses are best suited for people new to the PLC 5 architecture and for those new to programmable controllers Course Number Description CCPS65 SLC 500 PLC 5 Communications CCP409 PLC 5 Advanced Maintenance amp Troubleshooting CCP504 RSLogix 5 500 Software CCP412 PLC 5 Maintenance amp Troubleshooting CCP410 PLC 5 Programming CCP411 PLC 5 Advanced Programming CCP122 PLC 5 SLC 500 Fundamentals Using RSLogix software Computer based Training The computer based training programs are designed to provide the essential introductory information needed for using the product Computer based training is best used as a resource following an instructor based course Course Title Description RSTrainer 2000 for RSLinx Detailed instruction of RSLinx software and its communication Software capabilities RSTrainer 2000 for RSLogix5 Teaches ladder logic development documentation and software troubleshooting using RSLogix 5 software www klinkmann com Select Software 49 1771 1 0 Rack System Workstation The PLC 5 workstation simulator ABTTDPLC1 is an engineering support
45. gh speed transfer of time critical data between controllers and ControlNet e 1785 L20C15 I O devices 1785 L40C15 e Deterministic and repeatable data delivery 1785 L80C15 e Program maintenance e Media redundancy or intrinsic safety options e Connections of low level devices directly to plant floor controllers DeviceNet PLC 5 controller with without the need to interface them through 1 0 modules 1771 SDN scanner module e More diagnostics for improved data collection and fault detection e Less wiring and reduced start up time than a traditional hard wired system e Plant wide and cell level data sharing with program maintenance Data Highway Plus All PLC 5 controllers have at least one built in configurable Data Highway Plus channel e Connections between controllers and 1 0 adapters Remote 1 0 All PLC 5 controllers have at e Distributed controllers so that each controller has its own 1 0 and least one built in communicates with a supervisory controller configurable remote 1 0 channel e Modems Serial Network All PLC 5 controllers have e Messages that send and receive ASCII characters to or from devices one built in serial port such as ASCII terminals bar code readers message displays weigh configurable for RS 232 scales or printers RS 423 or RS 422A e Supervisory control and data acquisition SCADA Publication 1785 SG001B EN P June 2006 6 2011 www klinkmann com EtherNet IP Protocol Select Network Communicat
46. ications simultaneously communicating to a variety of devices on many different networks RSLinx software provides a user friendly graphical interface for navigating through your network Select a device and click to access a variety of integrated configuration and monitoring tools A complete set of communication drivers is provided for your networking needs including Allen Bradley networks Fie Edt View Search Comms Tools Window Help visja slae offer alela view aal TAI i pre No Ed Drivers Start Up Diagnostic Check IE a z Page Tile Main Motor Start System Conveyor Step Cycle Bottle Table Index Control Core Transfer Unit Injector Loader Control Dispenser Transfer Fouring procedure Indexing Control Capping Control Check HNI Graphics Control 0 004 0 Sample Rung Description Rung Desciiptions can be up to BAK byte per tung with 200 lines displayed lt Back MA 2 mn PUSS Heb DEFT Z7 RSLinx software is available in multiple packages to meet the demand for a vatiety of cost and functionality requirements RSLinx System Requirements Description Value Personal computer Intel Pentium 100 MHz faster processor improves performance Software requirements Supported e Microsoft Windows XP Microsoft Windows 2000 Microsoft Windows NT version 4 0 with Service Pack 3 or greater Microsoft Windows ME Micro
47. in vertically and horizontally between any chassis and the wiring duct or terminal strips e Leave any excess space at the top of the enclosure where the temperature is the highest Publication 1785 SG001B EN P June 2006 Mounting Dimensions Area reserved for disconnect transformer control relays motor starters or other user devices Wy 153 51 mm a mm 2in D 6 in abu E 102 mm Ee in 102 mm SE EE le 4 inj N i P ie E A 153 mm Wiring Duct 6 in 51 mm 2 in Gin Area reserved for disconnect transformer control relays mo
48. ions 21 Ethernet IP protocol is an open industrial networking standard that supports implicit messaging real time I O messaging explicit messaging messaging exchange or both and uses commercial off the shelf Ethernet communication chips and physical media Additionally EtherNet IP standard uses the protocols used by the Internet Both the PLC 5 and Ethernet Interface Module 1785 ENET contain features that let you to use the Internet to access product information and to create and enhance application diagnostics Ethernet PLC 5 Controllers Cat No User Total 1 0 Max Channels Number of 1 0 Chassis Max Cable Power Backplane Memory Total Extended Remote ControlNet Dissipation Current words local Max Load Max 1785 L20E 16 000 512 any mix or 1 Ethernet 13 0 12 5810 TC02 18 9 W 3 6 A 512 in 512 out 1 DH or complement 1 DH remote 1 0 5810 TC15 1785 L40E 48 000 2048 any mix or 1 Ethernet 61 0 60 5810 TC02 18 9 W 3 6 A 2048 in 2048 out 2 DH remote 1 0 or complement 5810 TC15 1785 L80E 100 000 3072 any mix or 1 Ethernet 65 0 64 5810 TC02 18 9 W 3 6 A 3072 in 3072 out 2 DH remote 1 0 or complement 5810 TC15 Laptop Server Modem Workstation PLC 5 20E O O SLC 5 05 Ethernet ControlLogix
49. ired 1771 Power Supplies c ceeeeseeeeeeeeeeees page 39 Power Requirements and Transformer Sizing page 40 7 Select Software Select software based on e computer platform e operating environment e programming language Publication 1785 SG001B EN P June 2006 Select Software 0 ee esse page 43 Programming Softwar e cccsssesseseseseeeseeeees page 44 RSLinx Software Network Configuration Software ecseee page 46 RSLogix Emulate 5 Software PLC 5 and Training Software ViewAnyWare Products www klinkmann com Select I O Modules Step 1 Select 1771 1 0 Modules e 1746 1 0 Modules 1794 FLEX 1 0 Modules e 1797 FLEX Ex I O Modules e 1791D CompactBlock 1 0 Modules e 1734 POINT I O Modules e Encompass Partner Program 1 0 Modules Select 1 0 Modules 7 Rockwell Automation offers many types of I O modules and has more than 3 million modules installed in applications worldwide Rockwell Automation offers chassis based and both block and modulat distributed modules The following sections outline the available I O modules For more information about these I O modules see the Allen Bradley I O Module Brochure publication ACIG BR002 or visit the Rockwell Automation Distributed I O Web page at http www ab com io If your application requires preferred 1 0 for PLC 5 and Use this type of 1 0 On any of these networks Native 1 0 providing highest
50. is a cost effective flexible modular I O system for distributed applications and offers all the functions of larger rack based I O without the space requirements You can independently select the I O type termination and network appropriate for your specific application This means one I O product line can fit all your needs The 1794 FLEX I O modules feature e modular design which reduces costs by solving a large range of application requirements with one I O architecture e small size which reduces packaging costs individual wire termination locations which reduce purchasing costs and complexity as well as packaging costs e diagnostics and removal and insertion under power RIUP which lowers the mean time to repair equipment and leverages your control investment e flexible communications which helps to control future costs by providing an economical migration path PLC 5 controllers support 1794 I O over these networks e Remote I O e ControlNet e DeviceNet For more information about 1794 FLEX I O see the FLEX I O and FLEX Ex I O Selection Guide publication 1794 SG002 www klinkmann com 1797 FLEX Ex 1 0 Modules Select 1 0 Modules 15 The 1797 series I O modules FLEX Ex I O are a flexible I O system that mounts directly to the controlled equipment in a hazardous area This eliminates the need for intrinsically safe IS barriers isolators and separation of control and process Additionally the modu
51. kup Communication Module 1785 BCM helps increase the fault tolerance of PLC 5 programmable controller systems controlling I O on a remote I O link by providing backup of the PLC 5 programmable controller 1785 BCM Module 1785 BCM Module PLC 5 Controller PLC 5 Controller tr IE E fe High speed Serial Link TH Local I O Chassis E DH Link il Local 1 0 Chassis l rot L ERL EE 3 EN Remote 5 A E ci d I 2 VO Link CEH s DH Link Remote 1 0 Chassis Remote 1 0 Chassis a a 7 al Terminator 5 C 3 5 1771 ASB Remote 1 0 Link ns Cat No Connections Customer Relay Design Considerations Power Backplane Current Dissipation Load 1785 BCM 1771 WG wiring arm 0 25 A 24V dc resistive Place in local 1 0 chassis 10 W max 1A included Publication 1785 SG001B EN P June 2006 6 Introduction www klinkmann com Use the following checklist as a guide to completing your own system specification The inside of the back cover of this selection guide is a worksheet you can use to record your selections v Step 1 Select 1 0 Modules For more information see 1771 1 0 Modules 1746 1 0 Modules Select I O based on
52. les offer modularity for distributed intrinsically safe systems e have dual fault protection IS circuits that provide high fault tolerance e have I O circuitry that provides full IS field device protection PLC 5 controllers support 1797 I O over these networks e Remote I O e ControlNet e DeviceNet When you select 1797 FLEX Ex I O modules you must also select e adapter module and cabling components e bus isolator module and cabling components e terminal base unit e DIN rail power supply For more information about 1797 FLEX Ex I O see the FLEX I O and FLEX Ex I O Selection Guide publication 1794 SG002 Publication 1785 SG001B EN P June 2006 6 2011 i K LINIKM A NIN 16 Select 0 Modules www klinkmann con IXLINKMANN 1791D CompactBlock 1 0 The 1791D I O modules CompactBlock I O are designed for applications Modul that require I O to be distributed close to sensors and actuators or to be odules placed in small enclosures The modules feature e self contained package that provides cost effective distribution of up to 32 points per node e small size that lets you install in shallow and confined areas e hardware watchdog circuit e DeviceLogix Smart Component Technology that provides limited I O logic for intelligent I O block PLC 5 controllers support 1791D I O over these networks e Remote I O e DeviceNet e PROFIBUS DP When you select 1791D I O modules the I O circuits a built in
53. line Refinery l Mainline Storage Facility Pump Station Storage i i i Pump Station Delivery Facility I ly ly Storage Tank li Storage Tanks arm l Tanks LI Ni ly l I ANP o bsy 4 He TI I ly l kA WY IY y y U i M l LI l l Metered Unloading Dock f l i Truck Rack Publication 1785 SG001B EN P June 2006 www klinkmann com Data Highway Plus Select Network Communications 29 The Data Highway Plus DH network is a local area network designed to support remote programming and data acquisition for factory floor applications You can also use DH communication modules to implement a small peer to peer network You can use a DH network for data transfer to other PLC 5 controllers or high level computers and as a link for programming multiple PLC 5 controllers A PLC 5 controller can communicate over a DH network with other controllers and with a workstation The DH network supports daisy chain and trunkline dropline configurations PLC 5 Controller PLC 5 Controller iii Workstation RSLogix 5 Software CEA Data Highway
54. m Category Cat No Use Backplane Current Load Counter 1771 IJ Incremental encoder counter 1 2A 1771 IK High speed counter 1 2A 1771 VHSC Very high speed counter 0 65 A 1771 DE Absolute encoder 0 8 A 1771 DL Gray encoder 0 12A Positioning 1771 QA Stepper motor positioning 0 8 2 4A 1771 QB Linear positioning 1 6A 1771 QC Servo positioning 1 75A 1771 M3 Servo controller 1 75A 1771 ES Servo encoder feedback expander 1 7A 1771 M1 Stepper motor controller 1 75 A 1771 QD Injection molding 0 5A 1771 QDC Plastic molding 1 2A 1771 QH Force control 1 2A 1771 HS IMC 120 motion control 0 72A 1771 HS1 IMC 121 motion control 1 06 A 1771 HS3 IMC 123 motion control 1 06A 1771 HRA Resolver excitation 0 065 A Flow 1771 CFM Configurable flowmeter 1 0A Specialty 1771 PM Clutch brake control 1 2A 1771 SIM I O simulator 0 2 A 1771 DR High speed logic 1 1A 1771 PD PID control 1 2A 1771 DC Real time clock 1771 DB BASIC 0 65 A without DH 485 0 75 A with DH 485 1771 LC Loop control Temperature 1771 TCM Temperature control 1 5A Hydraulic 1771 QH High speed transparent transition 1 2 A Plastics 1771 QDC Plastic molding 1 2A 1771 01 Co injection 1 2A For more information about the family of 1771 I O modules see the following publications Publication Title Publication Number 1771 Digital 1 0 ac Input and Output Modules Product Data 1771 2 182 177
55. nality not delivered in Rockwell Automation products Encompass Partners Program Multiple products see page 18 Publication 1785 SG001B EN P June 2006 8 Select 1 0 Modules 1771 1 0 Modules Publication 1785 SG001B EN P June 2006 www klinkmann com The 1771 series I O modules offer digital analog and special requirement modules The 1771 I O modules feature a wide range of signal interfaces to ac and dc sensors and actuators e I O densities with as many as 32 I O points per module e signal levels including standard analog inputs and outputs and direct thermocouple and RTD temperature inputs PLC 5 controllers support 1771 I O over these networks e Local I O e Remote I O e Extended local I O e ControlNet When you select 1771 I O modules you must also select e Chassis e Power supply e Adapter module if in remote chassis or extended local chassis 1771 Digital Input Modules Category Cat No Inputs Voltage Backplane and Current Load Outputs TTL 771 1G Bin 122 mA 1771 IGD 16 in 130 mA 24V de Sink 1771 IB 8in 10 27V 74 mA suitel dal 16in 10 30V 250 mA 771 IBN 32 in 10 30V 280 mA 1771 IT Bin 12 24V 74 mA 1771 10 8 in 5 30V 150 mA 771 1016 16 in 10 32V isolated 100 mA 1771 IS 72 in 5V multiplexer 800 mA 1771 DW 7in 15 27 wire fault 300 mA 1771 DS 8in 10 27V latching 375 mA 48V dc Sink 771 1C Bin 42
56. odules in an SLC 5 Mbps Requires a remote ControlNet Quad shield RG 6 5W 900 mA ACNR15 chassis to a ControlNet scanner port PLC 5 controller coaxial cable across a ControlNet network 1771 ACN15 Interfaces 1771 I O modules in a 1771 5Mbps Place in remote ControlNet Quad shield RG 6 5 2 W 1 0A ACNR15 chassis to a ControlNet scanner port chassis Requires a ControlNet coaxial cable across a ControlNet network PLC 5 controller 794 ACN15 Interfaces FLEX I O modules in a FLEX 5 Mbps Requires a remote ControlNet Quad shield RG 6 4 6 W 640 mA ACNR15 I O rack to a ControlNet scanner port PLC 5 controller coaxial cable across a ControlNet network 1797 ACNR15 Interfaces FLEX Ex 0 modules in a 5Mbps Requires a remote ControlNet Quad shield RG 6 85W 640 mA FLEX Ex rack to a ControlNet scanner PLC 5 controller coaxial cable port across a ControlNet network ControlNet Hot Backup Module The ControlNet Hot Backup Module provides backup of ControlNet I O A secondary controller qualifies critical control information with the primary controller Both controllers consume information from inputs and connect to outputs but only the primary controller controls the outputs The secondary controller establishes control of outputs if the primary controller shuts down ControlNet Hot Backup Basic System Cat No Quantity Description 785 CHBM 2 ControlNet Hot Backup Modules 785 L40C15 F or 1785 L80C15 F 2 ControlNet PLC 5 Programmable Controllers Series F or later
57. ogix Emulate 5 software also lets you test HMI screens developed in RSView32 for example without the need to connect to a real controller By using RSLogix Emulate 5 software you can eliminate the cost for dedicated test ware improve your productivity and reduce the time to market of your products RSLogix Emulate 5 software gives you enhanced debug capabilities You can set tracepoint and breakpoint instructions ladder diagram only in your application code use traces and also vary the execution speed of the emulator RSLogix Emulate 5 software supports all the programming languages ladder diagram function block diagram structured text and sequential function chart RSLogix Emulate 5 software does not allow control of real 1 O RSLogix Emulate 5 System Requirements Description Value Personal computer IBM compatible Intel Pentium II 300 MHz or Celeron 300A Pentium III 600 MHz recommended Software requirements Supported e Microsoft Windows XP with Service Pack 1 or later e Microsoft Windows 2000 with Service Pack 2 or later e Microsoft Windows NT version 4 0 with Service Pack 6A or later RAM 128 MB min Hard disk space 50 MB Video requirements 16 color VGA graphics display 800 x 600 or greater resolution Publication 1785 SG001B EN P June 2006 48 Select Software PLC 5 Controller and Training Software Publication 1785 SG001B EN P June 2006 www klinkmann com Rockwell Automation offers s
58. port Pass Through let you configure devices on a remote I O network from an Ethernet ControlNet or Data Highway Plus network Workstation with PanelBuilder Software 000 i ControlNet EtherNet IP or DH Network Remote 1 0 Link PLC 5 Controller g 8 ea Ti TOIT l ll ne 1 AES FLEX 1 0 Adapter SLC 1 0 Adapter PanelView 1200 Operator Terminal 1771 1 0 Adapter Cat No Function Comm Connections Design Considerations Cable Power Backplane Rate Dissipation Current Max Load 1771 ASB _ Interfaces I O modules in 57 6 Kbps Remote 1 0 Place in a remote chassis 1770 CD 5 2W 1 0A an I 0 chassis to a 115 Kbps adapter port Requires a PLC 5 Belden 9463 remote scanner port 230 Kbps controller that supports across a remote 0 link remote 0 1771 DCM Provides a remote 1 0 57 6 Kbps Remote 1 0 Place in the local chassis 1770 CD 6 3 W 1 2A adapter port for a local 115 2 Kbps adapter port Belden 9463 PLC 5 controller to communicate with a remote I O scanner port of a supervisory process across a
59. power supply and a Remote I O adapter are included You must select an enclosure and cabling components For more information about 1791D CompactBlock I O see the 1791D Block I O Technical Data publication 1791D TD001 Publication 1785 SG001B EN P June 2006 www klinkmann com 1734 POINT I O Modules ji 7 Select 1 0 Modules 17 POINT I O is a family of I O modules that are ideal for applications where flexibility and low cost of ownership are key for successful control system design and operation POINT I O can be used in remote device panels local control panels and can be accessed from many locations including the Internet This product is just what you need granularity in one to eight points to reduce system cost and size POINT I O modules feature e A highly modular design with 1 point to 8 point modularity e Broad application coverage e Parameter level explicit messaging e Removal and insertion under power e Channel level open wire detection with electronic feedback e Robust backplane design e Built in DIN rail grounding PLC 5 controllers support POINT I O over these networks e DeviceNet e ControlNet e PROFIBUS DP When you select POINT I O modules you must also select e A communication interface e I O devices based on field devices e Wiring base assembly e Power distribution modules For more information about POINT I O see the POINT I O Selection Guide publication 1734 SG001 Publication 1
60. re Current ViewAny Ware products include e RSView Enterprise Series software e PanelView Plus operator interface e VersaView industrial computers and monitors e VersaView CE industrial computer RSView Enterprise Series Software RSView Enterprise Series software from Rockwell Software is a line of HMI software products designed with a common look feel and navigation to help speed HMI application development and training time With RSView Enterprise software version 3 0 you can reference existing Logix data tags Any changes made to these referenced tags are automatically inherited by RSView softwate e RSView Studio software lets you create applications in a single design environment It configures Supervisory Edition Machine Edition VersaView CE and PanelView Plus products It supports editing and reusing projects for improved portability between embedded machine and supervisory HMI systems saving development time and reducing engineering and training costs RSView Machine Edition ME software is a machine level HMI product that supports both open and dedicated operator interface solutions It provides a consistent operator interface across multiple platforms including Microsoft Windows CE Windows 2000 XP and PanelView Plus solutions and is ideal for monitoring and controlling individual machines or small processes RSView Supervisory Edition SE software is an HMI product for supervisory level monitoring and control
61. s ideal for applications with a need to monitor control and display information graphically allowing operators to quickly understand the status of their application PanelView Plus software is programmed with RSView Studio software and has embedded RSView Machine Edition software functionality It combines the best features from the popular Allen Bradley PanelView Standard and PanelView e operator interface products and adds new functionality including multi vendor communications trending expressions data logging e animation e RSView Studio software direct browsing of RSLogix 5000 addresses Publication 1785 SG001B EN P June 2006 52 Select Software GO Publication 1785 SG001B EN P June 2006 www klinkmann com VersaView Industrial Computers and Monitors VetsaView is a family of industrial computet and monitot solutions comptised of integrated display computers workstations non display computers and flat panel monitors VersaView products offer effortless management of changing technology a rugged but cost effective design and easier product configuration All VersaView products provide the latest industrial solutions available optimized for visualization control information processing and maintenance application RSView ME RSView SE client and RSView SE server runtimes are installed Separate activation is required VersaView CE Industrial Computers VersaView CE software is an open
62. soft Windows 98 RAM 32 MB min 64 MB recommended Hard disk space 35 MB or more based on application requirements Video requirements 16 color VGA graphics display 800 x 600 or greater resolution In most cases RSLinx Lite software comes bundled with controller programming packages Publication 1785 SG001B EN P June 2006 46 Select Software Network Configuration Software www klinkmann com Use RSNetWorx for ControlNet 9324 CNETL3 and RSNetWorx for DeviceNet 9324 DNETL3 software to configure and schedule tools for your ControlNet or DeviceNet networks RSNetWorx software lets you create a parameters that define your network graphical representation of your network configuration and configure the RSNetWorx for ControlNet software schedules network components The software automatically calculates network bandwidth for the entire network as well as the bandwidth used by each network component You must have RSNetWorx software to configure and schedule the ControlNet networks in your PLC 5 programmable controller system RSNetWorx for DeviceNet software configures the DeviceNet I O devices and creates the scan list The 1771 SDN DeviceNet scanner module stores the configuration information and scan list RSNetWorx System Requirements Description ControlNet DeviceNet EtherNet IP Personal computer Intel Pentium or Pentium compatibl
63. tom 26 pin 6 8 W 1 3A controller and a depending Current loop 20mA chassis cable peripheral device that on serial generates ASCII protocol characters T See the Enhanced and Ethernet PLC 5 Programmable Controllers User Manual publication 1785 UM012 Publication 1785 SG001B EN P June 2006 www klinkmann com Select Network Communications 27 The PLC BASIC Module occupies one slot in the 1771 I O chassis and runs user written BASIC and C programs These programs are independent of your PLC 5 controller and provide an easy and fast interface between a PLC 5 controller 1771 backplane and RS 232 422 or 485 devices The module can also communicate with a remote SLC controller or remote device on the DH 485 network through a DH 485 port Cat No Function Comm Connections Design Considerations Cable Power Backplane Rate Dissipation Current Max Load 1771 DB Provides an interface Configurable 2 ports for RS 232 Place in the local 0 e Data AW 0 75 A with between a PLC 5 depending on 422 or 485 chassis Highway 1747 PIC controller 1771 serial protocol e 1 port for DH 485 1770 CD 0 65 A backplane and RS 232 e RS 232 422 or 485 devices 1770 CG or Modem Interface Cable 1770 CP The communication controller modules 1771 KE and 1771 KF link intelligent RS 232 C devices to Data Highway Both of these modules provide a choice of two protocols on the RS 232 C link full duplex and half duplex Thes
64. tor starters or other user devices 102 mm 153 mm 4 in re 6 in 1 Hu H H TH i i 51 mm 2 in 153 mm 6 in Wiring Duct ly 51 mm 2 in a F 7 di J 102 mm j mm lal e 4 in s m an 2 p 153 mm 6 in Wiring Duct www klinkmann com Select Power Supplies 39 Step 5 Select e One power supply for each chassis Select Power Supplies The 1771 power supplies provide 5V dc power directly to the chassis backplane These power supplies occupy one or two slots in a 1771 chassis and can provide up to 8 A per supply to the I O chassis These power supplies require no space outside the chassis except for the 1771 P7P power supply The 1771 power supplies connect directly to the chassis backplane and can be paralleled to provide greater current Redundancy is available for greater availability Cat No Input Input Reallnput Apparent Transformer User Output Backplane Freguency Location Voltage Voltage Power Input Load Max Current Output No of Slots Nom Range Max Power Max Current 770 P1 120V ac or 105 125V ac 20W 3S7VA 50V A 300 mA 5V dc N A 50 440 Hz Standalone 220 240V ac 205 250V ac 150 mA 15Vdc 150 mA 15V dc 1771 P4S 120V ac 97 132V ac 59 W 89V A 148V A none 8 A 5V dc 47 63 Hz 1771 Chassis 1 slot 771 P5 24V dc 20 5 30V dc 57 W N A N A none 8 A 5V dc dc Rect 771 Chassis sine 2 slots 177
65. u can maintain and troubleshoot programs in the same language that you develop them To use a You need Order this cat no PLC 5 Programmable Controller RSLogix 5 software 9234 RL5300ENE PLC 5 Programmable Controller on RSLogix 5 software with RSNetWorx for ControlNet 9234 RWCNTENE RSLogix 5 software plus ControlNet software RSNetWorx for ControlNet software 1771 SDN DeviceNet Scanner Module RSLogix 5 software with RSNetWorx for DeviceNet 9234 RL5300NXENE RSLogix 5 software software plus RSNetWorx for DeviceNet software PLC 5 based system you want to emulate RSLogix Emulate 5 software 9324 RL350END RSLogix 5 software plus RSLogix Emulate 5 software Operator interface RSView32 software ViewAnyWare products see page 51 PLC 5 single software solution for all your RSLogix 5 Professional software with ControlNet 9324 RL5700NXENE PLC 5 software needs DeviceNet and EtherNet IP Publication 1785 SG001B EN P June 2006 44 Select Software www klinkmann com Programming Software Use RSLogix 5 programming software to configure 1771 I O and communication modules and to program the PLC 5 programmable controller RSLogix 5 software offers relay ladder structured text function block diagram and sequential function chart editors for you to develop application programs Ai RSLogix Sample file Edt View Search Comms Jools Window Help osm zae gt alala BIB alal OFFLINE NoFoces
66. user who has network access to the PLC 5 controller The embedded Web server provides access to PLC 5 diagnostics Domain Name Service DNS and Simple Network Management Protocol SNMP are also supported Cat No Comm Connections Design Considerations Power Backplane Current Rate Dissipation Max Load 1785 ENET 10 100 64 TCP IP connections Place in 1 0 chassis second leftmost slot 11 5 W 2 2 A Mbps 512 unsolicited definitions per module attached to controller Publication 1785 SG001B EN P June 2006 www klinkmann com Select Network Communications 23 ControlNet Network ControlNet PLC 5 controllers offer embedded ControlNet communication capabilities for control and information processing The ControlNet network provides both I O control and peer to peer communications on a 5 Mbps network with repeatability and determinism You can have multiple ControlNet PLC 5 controllers on one ControlNet network with each controller handling its own I O on the network and at the same time communicating with each other Multiple controllers can receive input data from one I O or device node ControlNet PLC 5 Programmable Controllers Cat No User Total 1 0 Max Channels Number of I O Chassis ControlNet Cable Power Backplane Memory Max 1 0 Map Dissipation Current words Total Extended Remote Fntries Max Load Max local 1785 L20C 16 000 512 any mix or 1 ControlNet 71 0 12 64 17
67. y attached to the same network 1 0 Location Controller in Controller in Panel A Chassis 1 Panel B Chassis 1 Panel A chassis 1 Yes Yes Panel A chassis 2 Yes No Panel A chassis 3 Yes No Panel B chassis 1 Yes Yes Panel B chassis 2 No Yes Panel C chassis 1 Yes Yes Evaluate what communications need to occur between controllers If there is sporadic information that is not time critical use a message based network such as an EtherNet IP the information portion Data Highway Plus or the unscheduled portion of the ControlNet network If the information is time critical such as producer consumer tags between controllers use the ControlNet or EtherNet IP network www klinkmann com Introduction 5 Apply Backup Solutions The ControlNet Hot Backup Module 1785 CHBM provides backup of ControlNet I O A secondary controller qualifies critical control information with the primary controller Both controllers consume information from inputs and connect to outputs but only the primary controller controls the outputs The secondary controller establishes control of outputs if the primary controller shuts down For more information see page 23 ControlNet PLC 5 PanelView Plus ControlNet PLC 5 Controller with 1785 CHBM or Other Interface Controller with 1785 CHBM Cartridge Installed Device Cartridge Installed g Redundant ContolNet Network 1746 1 0 1771 1 0 The PLC 5 Bac

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