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User`s Manual – The Blower System

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1. Figure 16 Without cover side view PartNo Designation zz 970 158 Hose clamp 28 1 970 161 Feeding wheel 970 163 Guiding wheel 970 033 Feeding chute 970 178 Ball chute aRWONM ee cee eee Y Figure 17 Ball receiver Pos PartNo Designation Qty 1 BDMOOOO0 Rubber hose 1 English User s Manual The Blower System 22 Figure 18 Cross section side view PartNo Designation 1 970 156 Y connection 1 2 970 157 Hose clamp 60 4 3 803 510 Connection hose L 360 mm 1 4 BAMOO32 Intake air filter 1 5 BAMOO32 Hose fitting 1 6 BAMOO36 Wear protection 2 7 970178 Ball chute 1 8 970 199 Side guiding panel front 2 gt 2 Figure 19 Cross section side view Pos Part No Designation Qh 1 970 033 Feeding chute 1 23 User s Manual The Blower System English 8 Retailers and representatives The following list contains all the necessary information concerning the Range Servant representative closest to where you live The list is continuously updated on our home page http www rangeservant com 8 1 Head Office Sweden Range Servant AB Skallebackavagen 11 302 41 HALMSTAD Telephone 46 35 10 92 40 Fax 46 35 10 82 20 E Mail sales rangeservant com 8 2 Your Sales Representative English User s Manual The Blower System 24
2. y A 4 USER S MANUAL THE BLOWER SYSTEM Index 1 General information 4 11 Preface 4 1 2 Manufacturer s declaration 5 1 3 Description 6 1 3 1 Blower System 6 1 3 2 Bal Management System 6 1 4 Identification 6 1 5 Technical specifications 7 2 Safety 8 21 General 8 22 Conformity with mandatory requirements 2 3 Remaining risks 2 4 Authorised use 10 25 Unauthorised use 10 2 06 Emergencies 10 2 6 1 Fire 10 27 Operational reliability 10 3 Howto use the Blower System 11 3 4 Necessary qualifications 11 3 2 General 11 4 Design and function 12 41 General 12 4 2 Machine exterior 12 43 Machine interior 13 4 4 Description of components 13 4 4 1 Electronic components 13 5 Maintenance 14 5 1 General 14 English User s Manual The Blower System 2 5 2 Periodical maintenance 14 5 3 Maintenance intervals and instructions 14 54 Troubleshooting and repair 15 6 Installation 16 61 Factory testing and configuration 16 6 2 Installation of the Blower System 16 6 2 1 Adjustment of feeding wheel and ball stop 16 6 3 Ball Receiver 17 64 Overfill Protection 18 7 Spare parts 19 7 1 External 19 7 1 1 Control box 20 7 2 Internal 21 8 Retailers and representatives 24 8 1 Head Office 24 8 2 Your Sales Representative 24 Title br02blow e doc Johan Carlsson 2002 08 08 Number of words 4001 Version 41 3 User s Manual The Blower System English 1 General information 1 1 Preface We congratulate you to your
3. balls into the hose Feeding will continue until the stop button is pushed or the high level overfill protection reacts To stop the Blower System push the stop button The feeding wheel will stop directly and the fan will continue to blow until the hose is completely emptied of golf balls The time to clear the hose at stop and start is determined by the distance between the Blower system and the receiving unit The fan blows air with high speed through the T connection The golf balls roll down through the ball chute toward the feeding wheel in a straight line The feeding wheel makes sure that one ball at the time is fed into the T connection From the T connection the golf balls are blown through the hose with the air from the fan The Blower System s capacity depends on the power of the fan The power of the fan is determined by the distance that the balls have to be transported that is between the Blower System and the receiving unit 11 User s Manual The Blower System English 4 Design and function 4 14 General The Range Servant Blower System is of robust construction designed to meet high quality standards It allows for the start up operation and transportation of golf balls to remain trouble free The Range Servant Blower has been designed in order to provide driving range owners with a long lasting reliable practical and economic golf ball management system The Blower System consists of a main frame to which the
4. does not receive any power The Blower System does not receive any power The wheels are not adjusted properly The hose is not placed in a straight line before the ball receiver REMEDY Check connecting cables and power to feeding motor Clear the hose from balls Clean both Check connecting cables and control box connections see appendix Check TIME RELAY KT1 POWER SWITCH EMERGENCY BUTTON STOP BUTTON F1 QM1 3 and O P ref appendix See page Installation of Ball Receiver Place the hise according to description on page Installation of the Ball Receiver Figure 7 Troubleshooting for Blower system User s Manual The Blower System English 6 Installation 6 1 Factory testing and configuration The Blower Systems are always tested and configured before delivery to the customer On this occasion all the parameters of the control system are adjusted according the customer s wishes Our objective when carrying out this final check is to verify that the product corresponds on all accounts to the requirements laid down by the customer when ordering and to prevent defective products from being brought onto the market 6 2 Installation of the Blower System Place the Blower System on a stable surface and level it with the help of the adjustable feet Make sure that the flap can be opened easily Make sure that the ball chute is correctly placed and that the golf balls roll easily down t
5. it is hot Mechanical or electrical alterations may only be undertaken in consultation with Range Servant 9 User s Manual The Blower System English 2 4 Authorised use The Blower System may only be used to transport golf balls For the machine to operate properly the balls must be clean and undamaged or else they may get stuck and cause machine failure Transportation of balls may only start provided the machine has been installed according to the instructions contained in this Manual 2 5 Unauthorised use Using accessories or spare parts not recommended by Range Servant might cause personal injury and or equipment damage and affect the operational reliability of your Blower System For safety reasons use only those components recommended by us They are intended for your machine they have been chosen for safety reasons and they are approved by the manufacturer Damage caused by the use of accessories and spare parts not having been approved by Range Servant or damage due to unauthorised technical changes are not covered by the warranty obligation 2 6 Emergencies 2 61 Fire Water shall be used as an extinguisher in the event of fire except if the fire is located in the electric equipment where a carbon dioxide extinguisher must be used 2 7 Operational reliability For trouble free operation and long service life the instructions below should be followed e To ensure best possible durability and functional safety t
6. main components are attached All essential components of the Blower System are manufactured of stainless steel rust protected steel or aluminium 4 2 Machine exterior Figure 5 Blower System Designation Control box door Side flap for housing Cover O N English User s Manual The Blower System 12 4 3 Machine interior Figure 6 Blower System Designation Feeding motor Fan Feeding chute Ball chute Frame T connection DO OP 4 4 Description of components 4 4 1 Electronic components The Overfill Protection consists of a high level control the low level control is optional Both high and low level controls consist of a photocell giving signals to the system The high level control prevents the receiving unit to be filled over its capacity and the low level control makes sure that the system starts feeding balls when the receiving unit is empty 13 User s Manual The Blower System English 5 Maintenance 5 1 General Range Servant will provide accessories and original spare parts together with competent advice Maintenance carried out correctly minimises defects and ensures maximum service life and reliable operation Any malfunctions are detected at an early stage and are therefore easily corrected Regular maintenance minimises defects and equipment breakdown The following maintenance instructions only refer to the most common problems and their causes 5 2 Periodical mai
7. new Range Servant product You have made a good choice Not only have you chosen an excellent state of the art Blower System with little demands on maintenance but you have also chosen quality Quality is ensured with the help of modern production techniques carefully chosen materials and the responsible workmanship of our staff This User s Manual is mainly a generalised example of how the Blower System works when filling one unit This Users Manual contains all the information necessary to fully understand the maintenance and operation of the machine Study this manual carefully before using the machine If these instructions are not followed persons using the machine might be injured or the equipment itself be damaged In many cases following the instructions is a necessary condition for Range Servants warranty to be applicable Every person operating the machine must read these instructions No part of this publication may be reproduced without the written authorisation of Range Servant The Blower System has a one year warranty Study the warranty conditions carefully and keep them in a safe place If you have any questions or if problems should arise please contact your Range Servant representative ONE YEAR WARRANTY Range Servant AB hereby warrants the materials and function of the RANGE SERVANT product specified in these Instructions for Use for a period of one year after delivery from the factory This engagement applies t
8. outlet without being forced by hand English User s Manual The Blower System 16 Ball chute Outlet Srrew for loosen ball chute Figure 8 Main parts 6 3 Ball Receiver Place the Ball Receiver on the receiving unit The hose should be vertical for at least 50 cm above the receiving unit The Ball Receiver should be adjusted so that the balls flow evenly without getting stuck The Ball Receiver serves to reduce noise and to prevent damage to the receiving unit Make sure that the hose is properly attached Receiver frame Support for blower hose Receiver hose Figure 9 Ball receiver 17 User s Manual The Blower System English 6 4 Overfill Protection X POWER BEAM O CAIN ON DELAY TIME 9 B a 8 OFF DELAY TIME 3 RELAY OUTPUT Figure 10 Electronics for low level control Cut off the cable and cable covering to the correct length and connect the photocell to the socket of the OPTO amplifier OEM203N PC e Shield both No 8 e Red No 7 e Yellow No 5 See electrical drawings and wiring diagram enclosed in separate folder The cut outs for photocell and screws should be 25 3 5 mm cc 32 mm i ee gt i Figure 11 Cut out for photocell English User s Manual The Blower System 18 7 Spare parts In this chapter you will find detailed drawings of the Blower System showing the location of the different spare parts The tables accompanying the
9. 9 392 EEC article 4 2 and Appendix 2B wewe RANGE SERVANT Range Servant AB Skallebackav gen 11 SE 302 41 HALMSTAD Sweden Representative To be filled in by a representative established in the EU Hereby declares that 1 eere n nsn Serial number manufacturing number etc ls intended for installation in a larger machine or can be combined with another machine which will jointly constitute a machine covered by Directive 89 392 EEC including amendments Therefore does not conform in all respects with the conditions in this directive and That the harmonising standards 292 1 292 2 and 292 2A or parts thereof have been applied That the following national technical standards and specifications or sections thereof have been applied Only where applicable and in addition declare that the machine may not be put to use before the machine in which it is to be installed or constitute part of has been found to be and so declared in conformity with Directive 89 392 EEC and with corresponding national legislation i e as a whole including the machine referred to in this declaration Halmstad ot lt k skheee Sided ieee eis Date KE President Signature 5 User s Manual The Blower System English 1 3 Description 1 3 1 Blower System Long the World Leader in Golf Ball Management Range Servant has been moving golf balls around the world for over a decade Understanding that the daily bur
10. den of the golf range is to pick wash and transport golf balls to a point convenient to its customers Range Servant offers a comprehensive program of Golf Ball Conveyors Elevators and Blowers Whether used individually or as a system the Range Servant Ball Transportation System is labour saving and allows for increased profitability at the press of a button Able to jump over tall obstacles the Range Servant Blower allows the range owner to transport balls to the ball receivers Ball Dispensers Hoppers or Automatic Tee Up Systems from even the most remote locations With almost limitless flexibility the Range Servant Blower can quickly and reliably fill one or several receivers with clean golf balls As with all Range Servant Ball Management Systems this can be done at the push of a button or automatically Designed to minimise manual work and to keep the ball washing area separate from the rest of the range the Range Servant Blower helps to keep the range efficient clean and safe 1 3 2 Ball Management System Range Servant can deliver a complete flexible Ball Management System adaptable to any kind of driving range requirements The Ball Dispenser can be combined with the work efficient environment friendly Ball Washer The Ball Washer in turn can be connected to the Elevator the Conveyor Belt or the Blower for the transport of clean undamaged balls from Washer to Dispenser The system also includes a Ball Picker machine picking u
11. drawings contain information about spare parts number and designation and the quantity of each spare part installed per machine model Optional accessories are marked with a parenthesis around the digit representing quantity The alternative marked with depends on the customer s choice of equipment 7 1 External Figure 12 Front view Designation Lock for side flap 2 BAMOO17 Side flap 2 3 BAM0002 Housing 2 19 User s Manual The Blower System English 7 1 1 Control box Lamp Lamp Pushbutton lls 31 rl TH lliu HII l HHI III HL 1 Figure 14 Control box Filling one unit English User s Manual The Blower System 20 Part No Designation 1 Mains switch Manual motor starter Contactor Manual motor starter Contactor Manual motor starter Contactor Manual motor starter PLC OONOARWND ee IA IX kk 7T 2 Internal Q J OKON OQ SSIS Xo ANO SNO QUOS SN NN ONU ESSEN ROR SSX SSAR GOON 12 o NX NN A SS AN GSS eS gt amp SONS VN VIRB 2 SS Figure 15 Without housing side view PartNo Designation Guiding wheel mounting Feeding motor Fan 1 5 kW Fan 2 2 kW Fan 3 0 kW Blower frame Adjustable foot akWWWN F 21 User s Manual The Blower System English
12. he Blower System should be kept indoors e Place the machine on a firm and level surface e Never strain the machine by loading it with more balls than recommended The loading capacity for the machine is stated in the Technical specifications e The machine should be connected to its own wall socket to prevent interference with its electronic system e Make sure that the electric box is always properly shut and covered when rinsing the machine Moisture and water can damage the electrical components e When cleaning inside never spray water directly onto the electric motor or fan e Repair work on blower fan should be done in the factory only We do not take any responsibility for repairs made by third parties English User s Manual The Blower System 10 3 How to use the Blower System 3 1 Necessary qualifications Due to the complex design and operation of the machine the person carrying out service and maintenance work must have the necessary qualifications He is required to have attended a training course in the form of comprehensive study of the User s Manual followed by a written statement to the fact that he has well understood its contents If the person has to be absent from work for more than three months training has to be repeated 3 2 General When the start button on the Blower System is pushed the fan starts to rotate The fan builds up the air pressure before the feeding and guiding wheels start feeding
13. he values indicate the sound pressure level measured 1 m from the sides of the machine and 1 6 m from the floor or access platform Sound pressure at the machine dB Lin XX XX Sound pressure at the machine dB A XX XX The manufacturer reserves the right to make amendments without prior notification Patented SE 9600158 1 GB 9700709 0 US 5766085 XX XX XX XX 7 User s Manual The Blower System English 2 Safety 2 4 General Safety measures are a combination of measures taken by the manufacturer when designing and building the machine and measures that have to be taken by the user The machine has been designed to function for its intended purpose It has been designed and manufactured in such a way that configuration and maintenance can take place with the least possible risks to the operator provided such work is carried out according to the instructions laid down in the User s Manual The objective of the safety measures is to eliminate all risks of accident during the operational life of the machine which also includes the assembly and dismantling of the machine even risks arising as a consequence of such abnormal circumstances as can be anticipated Accessories and spare parts that have not been approved by Range Servant can lead to personal injuries and or equipment damage and affect the operational reliability of the machine For the sake of safety you should therefore exclusively use accessories and original Range Ser
14. inimise in our design and against which technical safety measures do not provide complete or sufficient protection The warning signs shall be written in the local language and on request in the language understood by the respective operator The signs are yellow with black characters They are big enough to be readable from a distance of three meters English User s Manual The Blower System 8 VARNING WARNING Sla av strommen Turn power off Klamrisk Moving parts ATTENTION WARNUNG Couper le courant Den Strom abstellen Partie mobile Bewegliche Teile iPRECAUTION ATTENZIONE Apagar el encendido Togliere la corrente Partes movibles Parti mobili Figure 3 Warning signs on front hatch Always disconnect the power supply to the machine before carrying out maintenance or service work The mains switch is located in the control box in the lower left corner of the printed circuit board Know how to stop the Blower System quickly Make sure that the control box is properly shut and covered Do not open the side flap when the Blower System is running DANGER Don t touch Risk of electric shock Figure 4 Warning signs in control box Never touch the circuit board or other electrical components in the control box They can be current conducting and cause injury to person and or equipment damage The fan becomes very hot during operation and remains hot for a while after stopping Be careful not to touch the fan while
15. ntenance 5 3 Maintenance intervals and instructions Maintenance intervals 1 After 300 operating hours 2 Daily 3 Once every month Maintenance intervals and instructions Remove damaged balls and keep the feeding and ball chutes PESE clean Clean intake air filter Tx Tighten catch pin on the T connection X X Make sure that the hose clamps are properly tightened i EX X Check that the guiding and feeding wheel rotates Also check LESS their attachments ER E prex Check the distance between the feeding wheel and the ball chute Check all attachments and tighten screws if necessary 8 Check that the ball blockage is well attached jx If your machine is equipped with pneumatic tyre check the pressure and if necessary fill up English User s Manual The Blower System 14 5 4 Troubleshooting and repair Although the operation of the machine is most reliable problems may arise for various reasons The problem is then indicated on the service terminal as an alarm Attention To reduce the time spent on troubleshooting always start by checking that cables and connections are clean and tightened SYMPTOM The balls are not fed into the hose The feeding wheel does not start The balls piles up before the ball receiver 15 POSSIBLE CAUSE The feeding wheel does not rotate Balls are stuck in the hose Build up of dirt on ball amp feeding chute Feeding motor
16. o repaired or replaced components for a period of three months This warranty only applies to the original purchaser It also only covers parts which the manufacturer after inspection finds to be faulty Repair or replacement of parts is to be carried out by an authorised representative of the manufacturer The manufacturer further warrants that the equipment supplied conforms to the accompanying product description THE WARRANTIES SPECIFIED IN THIS AGREEMENT CONSTITUTE THE MANUFACTURER S ONLY LIABILITY TO THE BUYER THE MANUFACTURER DISCLAIMS LIABILITY FOR ANY COMMITMENTS BEYOND THE LIMITATIONS OF THE WARRANTY CERTIFICATE The manufacturer further disclaims all liability for any commitment that may be given by any unauthorised person in connection with the sale of the equipment The warranty does not apply to equipment that has been repaired or had parts replaced by any person company not specifically authorised to do so by the manufacturer The manufacturer s warranty liability also does not apply in cases where the equipment is misused is damaged by negligence accident or is handled contrary to the accompanying Instructions for Use Finally the manufacturer is under no circumstances financially liable for damage that may arise in connection with the sale or repair of the equipment or injury to a third party in connection with its use English User s Manual The Blower System 4 1 2 Manufacturer s declaration In accordance with Directive 8
17. o the feeding and guiding wheels The control cabinet should be placed on a wall or stand and must only be opened if the mains switch is turned off Position the hose as straight as possible between the Blower System and the receiving units this to prevent power loss Connect the control cabinet the blower fan and the feeding wheels according to the electrical drawings enclosed in separate folder If the rated current indicated on the rating plate is being exceeded during operation it should be checked whether the available voltage supply and frequency are in accordance with the indicated data The drive motor is sized for power requirements up to a maximum allowed pressure At higher pressures the power consumption will increase with overheating as consequence Observe that overheating could occur because of compression heat even when the power of the motor is not exceeded After connection check that the fan rotates in the specified direction and that the feeding wheel rotates clockwise and the guiding wheel counter clockwise 6 2 1 Adjustment of feeding wheel and ball stop The distance between the feeding wheel and the ball chute should be approximately 40 mm The balls must not be allowed to pass through the gap under the feeding wheel The ball stop is situated inside the feeding chute To adjust the ball stop the T connection has to be removed and the ball chute loosened Adjust the ball stop so that the balls can not roll through the
18. p used balls from all over the driving range Thus the circle is closed and manual work reduced to a minimum By applying our extensive know how to the specific problems of every driving range we are able to offer tailor made solutions 1 4 Identification When contacting Range Servant please identify your machine with the help of the information contained in the identification plate The identification plate is well visible and firmly attached and contains the following information e Name and address of the manufacturer e CE marking e Designation of series or type of machine e Serial no if any e Year of manufacture RANGE SERVANT RANGE SERVANT AB SE 312 41 HALMSTAD SWEDEN TEL 46 0 35 109241 WWW RANGESERVANT COM MANUFACTURING NO Co a C MODELTYPE jvors 0 Figur 1 Product identification plate English User s Manual The Blower System 6 1 5 Technical specifications General Blow 3 Capacity balls h 24000 24000 24000 Dimensions Height mm in Width mm in Length mm in Weight without balls kg Electric system Voltage V 50 Hz Voltage USA V 60 Hz Control voltage V DC Effect fan motor W Effect feeding motor W Operating Conditions Operating Temperature C F 2 50 35 122 Figur 2 Blower System The level of airborne noise has been measured for an identical machine under normal operating conditions T
19. vant spare parts recommended by Range Servant Such accessories and spare parts are specially intended for the machine and are approved by us with regard to safety All Range Servant retailers keep accessories and spare parts at your disposal along with competent advice They also have the technical qualifications necessary for installing your machine and are informed about what technical changes are authorised Damage caused by the use of accessories and spare parts not having been approved by Range Servant and damage due to unauthorised technical modifications are not covered by the warranty obligation 2 2 Conformity with mandatory requirements The Range Servant ball management machines fulfil the personal safety requirements of the EU Machine Directive 89 392 EEC as amended by Directives 91 368 EEC 93 44 EEC and 93 68 EEC with a special reference to Annex of the Directive concerning essential health and safety requirements in connection with the design and manufacture of machines as amended by Directive 91 368 EEC Furthermore the harmonised standards 292 1 292 2 and 292 2A or parts thereof have been applied The electrical equipment follows the safety provisions laid down in the EU Low Voltage Directive 73 23 EEC as amended by Directive 93 68 EEC 2 3 Remaining risks There are warning signs serving as a reminder and warning to the user of any remaining risks i e risks that we have not been able to eliminate or sufficiently m

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